Speciality Lubricants For The Bakery Industry
Speciality Lubricants For The Bakery Industry
Speciality Lubricants For The Bakery Industry
Industrial sector
Lubrication solutions
for a hot environment.
Speciality lubricants for the bakery industry
Lubrication solutions for a hot environmrent 3
Mixer 6
Ovens 10
Other equipment 12
KlüberEfficiencySupport Services 20
There are many challenges facing you as a baker: food safety, Certified hygiene for the entire process
reliable manufacturing processes, for example the cooling of
ovens, and – just as important – the reduction of operational and ISO 21469 is the international hygienic standard for the
maintenance costs. formulation, manufacture and use of H1 lubricants used in
the food-processing and pharmaceutical industries. The NSF
When production is running non-stop, any breakdown due to developed a certification procedure on the basis of ISO 21469,
lubrication failures can be very expensive for you. Just imagine which includes annual inspection of the lubricants-producing
the loss of production due to a lubrication failure in an oven plant by an National Sanitation Foundation (NSF) auditor to
bearing or in the cooling tunnel of a freezer. Key components check strict adherence to hygiene requirements, preventing
requiring specialized lubrication in the bakery industry are contamination during the manufacture of H1 lubricants.
transport chains, as the environment can be challenging Product samples are taken on an annual basis and analysed for
due to elevated temperatures and high humidity. Improper contamination, and also lubricant packing, storage and use are
chain lubrication here can lead to residue build-up, wear and evaluated during the audit. In order to get a plant certified under
eventually the loss of articulation in these chains. All the above ISO 21469:2006, it may be necessary to make some changes
could ultimately result in a breakdown, bringing production and in the manufacturing process calling for heavy investments to
output to a complete halt. enable compliance. Klüber Lubrication was amongst the first
few companies to be certified under the stringent requirements
of this standard.
Increase food safety
What does this mean for you? It means that not only
The selection of the right lubricant can play a major role our products are certified, but the whole manufacturing
in food safety. Product recalls can cost the manufacturer process of our H1 lubricants as well. This ensures com-
enormous time and money – if not their reputation. Even a minor plete protection against contamination during lubricant
contamination of a food product with lubricant, which cannot manufacturing.
always be technically avoided, can have severe consequences.
Innumerable regulations have to be observed in the production
of food: on hygiene, regarding the machines or the materials
used. Maintenance technicians, production and quality
managers have to take all these regulations into account for
the selection of lubricants. As a manufacturer of food products,
you will not be content just to have lubricants that comply with
legal regulations. You also expect them to be physiologically
safe, neutral in taste and odour; they should reduce friction and
wear, remove heat and seal components. As a global leader in
speciality lubricants, Klüber Lubrication offers a comprehensive
line of NSF H1 registered lubricants designed to meet the
extreme demands of the bakery industry.
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Optimally equipped with
our speciality lubricants
Mixer
Slicer
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Proofer
Oven
Carton
Packer
Wrapper
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Mixer
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Service ISO VG Kinematic viscosity Kinematic viscosity Description and benefits
temperature DIN 51562-1 DIN 51562-1
range [°C] [mm2 /s] [mm2 /s]
at 40 °C at 100 °C
-45 to 120 n.a. 150 22 – Applicable through centralised lubrication systems
– Also available in NLGI 2 grade as
Klübersynth UH1 14-222
– Good water resistance and corrosion protection, which
reduces the risk of premature bearing failure
– Usable for wide service temperature range due to its soft
consistency
– Suitable for application in rolling and plain bearings,
lifting cylinders, joints, cam discs, etc.
-30 to 120 220 220 26 – Wide service temperature range, can be used for a wide
range of applications in the food industry
– Good ageing and oxidation stability for longer oil life
-30 to 120 320 320 35 – Good wear protection and load-carrying capacity –
attains scuffing load stage ≥ 14 in the FZG test
– Good corrosion protection, neutral towards sealing
-30 to 120 460 460 47 materials and paints
– For the lubrication of spur, bevel and worm gears
-30 to 160 220 220 41 – High micropitting resistance offers sufficient protection
to highly loaded gears
– The good CLP-rated rolling bearing wear protection
-30 to 160 320 320 56 prevents premature bearing failure
– Much longer service life than mineral oils due to the
excellent ageing and oxidation resistance of the base oil,
-30 to 160 460 460 78 such that maintenance intervals can be extended and
even lifetime lubrication is possible
– The reduced friction of the polyglycol base oil reduces
-25 to 160 680 680 115 power losses and improves efficiency – reducing energy
bills
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Dough Divider, Proofer, Chiller / Freezer
Dough Divider
Application points / Product Klüber Lubrication Certifications / Base oil
machine components characteristics speciality lubricant registrations
High-speed & regular divider knives Release agent PARALIQ P 12 NSF H1 paraffinic
NSF 3H mineral oil
ISO 21469
Release agent PARALIQ 91 NSF H1 ester oil
NSF 3H
ISO 21469
Proofer
Application points / Product Klüber Lubrication Certifications / Base oil
machine components characteristics speciality lubricant registrations
Bearings Heavy duty grease for Klüberfood NH1 94-402 NSF H1 synthetic
wet environment ISO 21469 hydrocarbon oil /
calcium complex
soap
Chains Special chain oil for Klüberfood NH1 C 8-80 NSF H1 semi-synthetic
chains in highly humid ISO 21469
areas
Chiller / Freezer
Application points / Product Klüber Lubrication Certifications / Base oil /
machine components characteristics speciality lubricant registrations thickener
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Service Kinematic viscosity Kinematic viscosity Description and benefits
temperature DIN 51562-1 [mm2/s] DIN 51562-1 [mm2/s]
range [°C] at 40 °C at 100 °C
-10 to 60 21 3,7 –– Based on medically pure oils
–– Neutral in odour & taste
-45 to 135 –– Offers good stability at low temperatures and protection against wear
-45 to 110 –– Good penetrative properties facilitating both quick disassembly of component parts and
reduced down-time
–– Corrosion protection properties to maximise component life
-35 to 120 –– Good ageing and oxidation stability for longer oil life
–– Good corrosion protection, neutral towards sealing materials and paints
–– For the lubrication of spur, bevel and worm gears
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Ovens
e.g. pizza, tortilla, or wafer ovens and rack, spiral, serpentine or tunnel ovens
Greases
Application points / Product Klüber Lubrication Certifications / Base oil /
machine components characteristics speciality lubricant registrations thickener
Oils
Application points / Product Klüber Lubrication Certifications / Base oil
machine components characteristics speciality lubricant registrations
Transport and drive chains High-temperature Klüberfood NH1 CH 2-220 Plus NSF H1 ester
chain oil ISO 21469
Gearboxes Synthetic gear oils for Klüberoil 4 UH1-220 N NSF H1 synthetic
normal temperatures ISO 21469 hydrocarbon oil
Klüberoil 4 UH1-320 N NSF H1 synthetic
ISO 21469 hydrocarbon oil
Klüberoil 4 UH1-460 N NSF H1 synthetic
ISO 21469 hydrocarbon oil
Klüberoil 4 UH1-680 N NSF H1 synthetic
ISO 21469 hydrocarbon oil
Synthetic gear oils for Klübersynth UH1 6-220 NSF H1 polyglycol
higher temperatures ISO 21469
(up to 160 °C)
Klübersynth UH1 6-320 NSF H1 polyglycol
ISO 21469
Klübersynth UH1 6-460 NSF H1 polyglycol
ISO 21469
Klübersynth UH1 6-680 NSF H1 polyglycol
ISO 21469
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Service Base oil Base oil Colour Speed Consist- Description and benefits
tempera- viscosity viscosity factor ency
ture range DIN 51562-1 DIN 51562-1 n · dm NLGI class
[°C] [mm2 /s] [mm2 /s] [mm · min -1] DIN 51 81
at 40°C at 100°C
-30 to 160 400 40 beige 300,000 2 – Excellent load carrying capacity
– Very good corrosion protection and water
resistance
– Applicable through centralised lubrication
system for rolling bearings subject to high
loads
– Excellent flow properties to ensure the
lubrication point is reliably supplied with
lubricant; extended component life
-40 to 260 420 40 white 300,000 2 – Proven high-temperature stability
– Very good resistance to aggressive media
– Good compatibility with plastics and
elastomers
– For the lubrication of rolling and plain bearings
and guide rails at high temperatures, e.g. wafer
baking machines
-30 to 160 220 220 41 – High micropitting resistance offers sufficient protection to highly loaded
gears and excellent performance in worm gear boxes
– The good CLP-rated rolling bearing wear protection prevents premature
-30 to 160 320 320 56
bearing failure
– Much longer service life than mineral oils due to the excellent ageing and
-30 to 160 460 460 78 oxidation resistance of the base oil, such that maintenance intervals can be
extended and even lifetime lubrication is possible
– The reduced friction of the polyglycol base oil reduces power losses and
-25 to 160 680 680 115
improves efficiency – reducing power bills
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Other equipment
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Base oil Thickener Service Description and benefits
temperature
range [°C]
synthetic hydrocarbon none -25 to 120 –– Drive and conveyor chain lubrication where maximum adhesion is required,
oil / ester for example in high-speed applications
–– Good wear protection to optimise chain life
synthetic hydrocarbon none -30 to 120
–– Maximum penetration to main friction points of the chain
oil / ester
–– Klüberfood NH1 CH2 220 Spray is suitable for high temperatures with lower
synthetic hydrocarbon none 0 to 250 evaporation rate
oil / ester
white oil none n.a. –– A contributor to reduced wear and component costs resulting from good
penetrative and corrosion protection properties
–– Potential reduction in contamination levels with a greater resistance
polygyol oil none n.a.
to sugar build-up
synthetic hydrocarbon oil / none -45 to 110 –– Light penetrating oil to aid disassembly and reduce downtime
ester oil
polyalkylene glycol oil silicate -30 to 1200 –– Reliable dry lubrication at temperatures from 200 °C to 1200 °C
–– Good adhesion to the friction point, also when subject to humidity
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Other equipment
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Base oil Thickener Service Description and benefits
temperature
range [°C]
synthetic hydrocarbon oil none -40 to 135 –– Synthetic base oil with low volatility ensuring minimum carry-over, minimising
contamination risks and consumption, providing typically increased oil life and
reduced operating costs
–– KlüberMonitor analysis scheme recommended to determine the optimum
duration of oil use. Please ask your Klüber consultant for advice
synthetic hydrocarbon oil none -40 to 135 –– Synthetic base oil with low volatility ensuring minimum carry-over, minimising
contamination risks and consumption, providing typically increased oil life and
reduced operating costs
–– KlüberMonitor analysis scheme recommended to determine the optimum
duration of oil use. Please ask your Klüber consultant for advice
synthetic hydrocarbon oil none -40 to 135 –– Synthetic oil with low volatility ensuring minimum carry-over, minimising
contamination risks
–– Low residue formation reducing contamination of valves to reduce the risk of
sticking and loss of compression, resulting in increased efficiency and reduced
energy consumption
synthetic hydrocarbon oil none -35 to 135 –– Synthetic base oil with low volatility ensuring minimum carry-over, minimising
contamination risks
–– Increased efficiency resulting from low residue formation to reduce
contamination of vanes to prevent sticking and loss of compression
–– KlüberMonitor analysis scheme recommended to determine optimum duration of
oil use. Please ask your Klüber Lubrication consultant for advice
synthetic hydrocarbon oil none -45 to 135 –– Synthetic base oil with low volatility ensuring minimum carry-over, minimising
contamination risks and consumption, providing typically increased oil life and
reduced operating costs
–– KlüberMonitor analysis scheme recommended to determine the optimum
duration of oil use. Please ask your Klüber Lubrication consultant for advice
synthetic hydrocarbon oil none -40 to 135 –– Synthetic base oil with low volatility ensuring minimum carry-over, minimising
contamination risks and consumption, providing typically increased oil life and
reduced operating costs
–– KlüberMonitor analysis scheme recommended to determine the optimum
duration of oil use. Please ask your Klüber Lubrication consultant for advice
synthetic hydrocarbon oil none down to -50 –– Synthetic compressor oil for refrigerating compressors operating with ammonia
(R717), CO2 (R744), propane (R290), propylene (R1270) or butane (R600) as
refrigerant to minimise carry-over and sludge build up, supporting a reduction in
oil consumption and operating costs
–– Pourpoint ≤ -51 °C
paraffin-based mineral oil none down to -39 –– Low maintenance costs due to extended oil change intervals and reduced oil
consumption
–– Easy compressor oil conversion due to neutral behaviour towards seals
–– High efficiency of the refrigerating plant due to reduced oil deposits
–– Low operating costs due to long service life of filters and oil separators
–– Low oil carry-over and consumption compared to naphthene-based mineral oils
polyglycol none down to -40 –– Reliable operation of the compressor due to stable viscosity under the influence
of refrigerants
–– High efficiency of the refrigerating plants due to reduced oil deposits
–– Low operating costs due to long service life of filters and oil separators
–– Simplified system configuration as the product can be used with dry evaporation
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Other equipment
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Base oil Thickener Service Description and benefits
temperature
range [°C]
synthetic hydrocarbon oil none n.a. –– Good penetrating and water displacement properties
organic solvent none n.a. –– Rapid and thorough removal of oils, greases, waxes and resin residues
mineral oil n.a. 0 to 300 –– Good thermal stability and efficient heat transfer properties
–– Low viscosity for faster start-ups
–– Less maintenance due to highly refined base oil
synthetic hydrocarbon oil aluminium -25 to 120 –– Facilitates product streamlining owing to its wide range of applications
complex soap –– Offers improved surface protection through good adhesion and its particular
consistency
perfluorinated polyether oil PTFE -45 to 240 –– Long maintenance intervals in applications with high thermal loads
- Due to remarkable thermal stability
- Due to good corrosion-inhibiting characteristics
not applicable n.a. 0 to 80 –– Transparent "grease-like" anticorrosive film for the protection of ferrous metals
–– Provides good anti-corrosion protection for wet areas subject to frequent wash
down
–– Also available as a spray
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Our specialty lubricants for the bakery industry
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Oven Other equipment
Gears Bearings Chains Gear- Chains Chains, Screw Com Hydrau- General
boxes sugar threads pressors lics applica-
tions
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KlüberEfficiencySupport
Services by Klüber Lubrication – your success from one tool box
Every manufacturer and operator in every industry wants his in addition to its high-quality lubricants to benefit from
machinery to run reliably and efficiently to its design life and considerable added value and the optimum solution for their
beyond. The right lubricants carry considerable potential needs. Our consulting and other services are put together
to reduce the energy costs, spare parts and labour while under the umbrella of KlüberEfficiencySupport.
increasing productivity. Companies from many industries
have been using Klüber Lubrication's professional services
KlüberEfficiencySupport
Consultant services for optimisation of Support for your lubricant management Increased productivity through used
the energy efficiency of your lubricant and maintenance programmes such as lubricant analyses. Recommendations for
application; verification through energy TPM1 with regard to lubricants and the optimisation based on trend analyses and
measurements and reporting of cost associated maintenance activities. test rig results.
saving.
The methodology was developed by Klüber Lubrication, is your maintenance and production processes, machines
tried-and-tested and consists of a multi-stage, systematic or components, going well beyond a simple lubricant
approach. We identify your requirements together with you recommendation. We also verify the effects our measures
at an early stage to discover potential for optimisation. From have in practice. This provides you with everything you need
that we develop solutions together with you to improve to multiply improvements and develop your success.
the energy efficiency of your machinery or the efficiency of
1)
TPM: Total Productive Maintenance
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The right lubricant at the
right place at the right time
We in Klüber Lubrication understand ourselves as a solution technology are available with standard, long-term or high-
provider. We not only supply high-performance oils and greases, pressure greases, standard or high-temperature chain oils and
but also “intelligent packages” for automatic lubrication of your special oils and greases for the food-processing industry. We
machines and components. Selected lubricants covering a wide are also able to supply other lubricants in automatic dispensers
range of typical applications are available in automatic lubricant on request and for higher order volumes, provided they have
dispensers for single-point lubrication. These tried-and-tested been tested and approved for use – please contact your Klüber
systems based on electromechanical or electrochemical Lubrication consultant for details.
Profitability Reliability
Continuous production processes and predictable maintenance Automatic lubrication systems from Klüber Lubrication ensure
intervals reduce production losses to a minimum. Consistently reliable, clean and precise lubrication around the clock. Plant
high lubricant quality ensures continuous, maintenance-free availability is ensured by continuous relubrication of the
long-term lubrication for high plant availability. Continuous supply application.
of fresh lubricant to the lubrication points keeps friction low and
reduces energy costs. Lubrication with Klübermatic may help to prevent up to 55 %
of rolling bearing failures.
Lubrication with Klübermatic can reduce costs by up to 25 %.
Klübermatic FLEX Klübermatic NOVA Klübermatic STAR VARIO Klübermatic STAR CONTROL
Flexible use – and for For applications subject Precise and adjustable lubricant Externally controlled single-point
lubrication points with to wide temperature metering. relubrication.
high requirements. fluctuations.
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Notes
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Publisher and Copyright:
Klüber Lubrication München SE & Co. KG
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www.klueber.com