TBL 31Q 143b - JEL MS 066 MSRA For Erection of BOP Equipment (Rotating), Rev-A
TBL 31Q 143b - JEL MS 066 MSRA For Erection of BOP Equipment (Rotating), Rev-A
TBL 31Q 143b - JEL MS 066 MSRA For Erection of BOP Equipment (Rotating), Rev-A
Revision History
Revision
Rev Created by Checked by Approved by Brief Description
Date
A 24.09.2020 Srinivasan.G Gopal Tan F.S. Issue for Review
Owner:
Project:
TAMBAK LOROK COMBINED CYCLE POWER PLANT BLOCK 3 PROJECT
SEMARANG CITY, CENTRAL JAVA
INDONESIA
Subject:
METHOD OF STATEMENT FOR ERECTION OF BOP EQUIPMENT (ROTATING)
We reserve all rights of this document and the information therein. Reproduction use or disclosure to third parties without
authority is strictly forbidden. © Tambak Lorok Combined Cycle Power Plant Block 3 Project with Net Dependable Capacity
Of 600 – 850 Mw, Semarang - Central Java.
METHOD STATEMENT & RISK ASSESSMENT
FOR ERECTION OF BOP EQUIPMENT
(ROTATING)
Doc No. : PTJEL-TBL CCPP B3-MSRA-0066 Rev A
Page 1 of 20
CONTENTS
1.0 INTRODUCTION 3
3.0 REFERENCES 3
4.0 RESPONSIBILTY 4
We reserve all rights of this document and the information therein. Reproduction use or disclosure to third parties without authority
is strictly forbidden. © Tambak Lorok Combined Cycle Power Plant Block 3 Project with Net Dependable Capacity Of 600 – 850
Mw, Semarang - Central Java.
METHOD STATEMENT & RISK ASSESSMENT
FOR ERECTION OF BOP EQUIPMENT
(ROTATING)
Doc No. : PTJEL-TBL CCPP B3-MSRA-0066 Rev A
Page 2 of 20
REVISION HISTORY
1 A Initial Submission
We reserve all rights of this document and the information therein. Reproduction use or disclosure to third parties without authority
is strictly forbidden. © Tambak Lorok Combined Cycle Power Plant Block 3 Project with Net Dependable Capacity Of 600 – 850
Mw, Semarang - Central Java.
METHOD STATEMENT & RISK ASSESSMENT
FOR ERECTION OF BOP EQUIPMENT
(ROTATING)
Doc No. : PTJEL-TBL CCPP B3-MSRA-0066 Rev A
Page 3 of 20
TAMBAK LOROK COMBINED CYCLE POWER PLANT BLOCK 3
PROJECT SCOPE: INSTALLATION OF MECHANICAL, ELECTRICAL, INSTRUMENTATION AND CONTROL
3.0. REFERENCES
We reserve all rights of this document and the information therein. Reproduction use or disclosure to third parties without authority
is strictly forbidden. © Tambak Lorok Combined Cycle Power Plant Block 3 Project with Net Dependable Capacity Of 600 – 850
Mw, Semarang - Central Java.
METHOD STATEMENT & RISK ASSESSMENT
FOR ERECTION OF BOP EQUIPMENT
(ROTATING)
Doc No. : PTJEL-TBL CCPP B3-MSRA-0066 Rev A
Page 4 of 20
TAMBAK LOROK COMBINED CYCLE POWER PLANT BLOCK 3
PROJECT SCOPE: INSTALLATION OF MECHANICAL, ELECTRICAL, INSTRUMENTATION AND CONTROL
4.0 RESPONSIBILITY
Page 5 of 20
TAMBAK LOROK COMBINED CYCLE POWER PLANT BLOCK 3
PROJECT SCOPE: INSTALLATION OF MECHANICAL, ELECTRICAL, INSTRUMENTATION AND CONTROL
4.8 Fitter
Responsible for mechanical assembly based on drawings issued. Adjustment of
Mechanical components fit up or bolting.
4.9 Welder
Responsible for all the welding activities for metal jointing particularly pipes,
structural steel, and plates which is in compliance with welding requirements
as per WPS.
4.10 Helper
Responsible for assisting the fitter/welder. Capable of doing general works.
Page 6 of 20
TAMBAK LOROK COMBINED CYCLE POWER PLANT BLOCK 3
PROJECT SCOPE: INSTALLATION OF MECHANICAL, ELECTRICAL, INSTRUMENTATION AND CONTROL
• Hard hat
• Safety Goggles
• Safety waist
• Gloves
• Safety Boot
• Safety Harness
• Face Shield
• Evacuate and move towards to the nearest assembly point for head
count section and further instruction.
Rest Shelter
First Aid Box
Page 7 of 20
TAMBAK LOROK COMBINED CYCLE POWER PLANT BLOCK 3
PROJECT SCOPE: INSTALLATION OF MECHANICAL, ELECTRICAL, INSTRUMENTATION AND CONTROL
We reserve all rights of this document and the information therein. Reproduction use or disclosure to third parties without authority
is strictly forbidden. © Tambak Lorok Combined Cycle Power Plant Block 3 Project with Net Dependable Capacity Of 600 – 850
Mw, Semarang - Central Java.
METHOD STATEMENT & RISK ASSESSMENT
FOR ERECTION OF BOP EQUIPMENT
(ROTATING)
Doc No. : PTJEL-TBL CCPP B3-MSRA-0066 Rev A
Page 8 of 20
TAMBAK LOROK COMBINED CYCLE POWER PLANT BLOCK 3
PROJECT SCOPE: INSTALLATION OF MECHANICAL, ELECTRICAL, INSTRUMENTATION AND CONTROL
j) Once all the lifting gears connected and swing the crane gently
to check any obstruction.
k) If any obstruction, remove it or clear the swing path.
l) If access not reachable to connect the lifting gears to the
material loaded place an aluminum ladder in appropriate position
for the access of rigger to go top and connect the slings to the
above said packages.
m) If the all above said method or procedure is accepted by the
superintending officer, give the load to the crane and check the
CG.
n) Once the load applied, inform the rigger to come down from top
of the material.
We reserve all rights of this document and the information therein. Reproduction use or disclosure to third parties without authority
is strictly forbidden. © Tambak Lorok Combined Cycle Power Plant Block 3 Project with Net Dependable Capacity Of 600 – 850
Mw, Semarang - Central Java.
METHOD STATEMENT & RISK ASSESSMENT
FOR ERECTION OF BOP EQUIPMENT
(ROTATING)
Doc No. : PTJEL-TBL CCPP B3-MSRA-0066 Rev A
Page 9 of 20
TAMBAK LOROK COMBINED CYCLE POWER PLANT BLOCK 3
PROJECT SCOPE: INSTALLATION OF MECHANICAL, ELECTRICAL, INSTRUMENTATION AND CONTROL
Typical Pumps foundation Details for Main Circulating Water Pumps (KKS No:
30 PAC31 AP001/ 30 PAC32 AP001/ 30 PAC33 AP001)
Typical Pumps foundation Details for Sea Water Supply Pumps (KKS No:
30GAC11 AP001/ 30GAC12 AP001)
We reserve all rights of this document and the information therein. Reproduction use or disclosure to third parties without authority
is strictly forbidden. © Tambak Lorok Combined Cycle Power Plant Block 3 Project with Net Dependable Capacity Of 600 – 850
Mw, Semarang - Central Java.
METHOD STATEMENT & RISK ASSESSMENT
FOR ERECTION OF BOP EQUIPMENT
(ROTATING)
Doc No. : PTJEL-TBL CCPP B3-MSRA-0066 Rev A
Page 10 of 20
TAMBAK LOROK COMBINED CYCLE POWER PLANT BLOCK 3
PROJECT SCOPE: INSTALLATION OF MECHANICAL, ELECTRICAL, INSTRUMENTATION AND CONTROL
We reserve all rights of this document and the information therein. Reproduction use or disclosure to third parties without authority
is strictly forbidden. © Tambak Lorok Combined Cycle Power Plant Block 3 Project with Net Dependable Capacity Of 600 – 850
Mw, Semarang - Central Java.
METHOD STATEMENT & RISK ASSESSMENT
FOR ERECTION OF BOP EQUIPMENT
(ROTATING)
Doc No. : PTJEL-TBL CCPP B3-MSRA-0066 Rev A
Page 11 of 20
TAMBAK LOROK COMBINED CYCLE POWER PLANT BLOCK 3
PROJECT SCOPE: INSTALLATION OF MECHANICAL, ELECTRICAL, INSTRUMENTATION AND CONTROL
3) Regular tools ex) Spanner, Screw Driver, Hammer, Pipe Wrench, etc.
4) Special Tools (If Required),
5) Pads are required when lifting components. Ex) Wooden Support, Soft Pad
6) Measuring instruments,
(Example)
We reserve all rights of this document and the information therein. Reproduction use or disclosure to third parties without authority
is strictly forbidden. © Tambak Lorok Combined Cycle Power Plant Block 3 Project with Net Dependable Capacity Of 600 – 850
Mw, Semarang - Central Java.
METHOD STATEMENT & RISK ASSESSMENT
FOR ERECTION OF BOP EQUIPMENT
(ROTATING)
Doc No. : PTJEL-TBL CCPP B3-MSRA-0066 Rev A
Page 12 of 20
TAMBAK LOROK COMBINED CYCLE POWER PLANT BLOCK 3
PROJECT SCOPE: INSTALLATION OF MECHANICAL, ELECTRICAL, INSTRUMENTATION AND CONTROL
If oil, paint or foreign matter adheres to the foundation bolts, the adhesion between
the concrete and the foundation bolts will deteriorate. Therefore, wipe off with greasy
mops or remove with flame cleaning.
We reserve all rights of this document and the information therein. Reproduction use or disclosure to third parties without authority
is strictly forbidden. © Tambak Lorok Combined Cycle Power Plant Block 3 Project with Net Dependable Capacity Of 600 – 850
Mw, Semarang - Central Java.
METHOD STATEMENT & RISK ASSESSMENT
FOR ERECTION OF BOP EQUIPMENT
(ROTATING)
Doc No. : PTJEL-TBL CCPP B3-MSRA-0066 Rev A
Page 13 of 20
TAMBAK LOROK COMBINED CYCLE POWER PLANT BLOCK 3
PROJECT SCOPE: INSTALLATION OF MECHANICAL, ELECTRICAL, INSTRUMENTATION AND CONTROL
3) Mark the pump center lines, foundation height and foundation bolt positions, etc.
In accordance with OUTLINE DRAWING.
4) For better adherence of grouting mortar, chip the foundation floor surface
except where the base lines are marked off.
5) The concrete surface and foundation bolt holes should be cleaned with
compressed air, and all foreign matter removed.
We reserve all rights of this document and the information therein. Reproduction use or disclosure to third parties without authority
is strictly forbidden. © Tambak Lorok Combined Cycle Power Plant Block 3 Project with Net Dependable Capacity Of 600 – 850
Mw, Semarang - Central Java.
METHOD STATEMENT & RISK ASSESSMENT
FOR ERECTION OF BOP EQUIPMENT
(ROTATING)
Doc No. : PTJEL-TBL CCPP B3-MSRA-0066 Rev A
Page 14 of 20
TAMBAK LOROK COMBINED CYCLE POWER PLANT BLOCK 3
PROJECT SCOPE: INSTALLATION OF MECHANICAL, ELECTRICAL, INSTRUMENTATION AND CONTROL
(1) In order to position the foundation bolt at the center of the hole of the base
plate, cover it with plastic tape or the like on the outer diameter of the foundation bolt.
(2) The purpose of installing the foundation bolt in the center of the base plate
hole is to prevent interference due to the foundation bolts in the subsequent installation
process.
We reserve all rights of this document and the information therein. Reproduction use or disclosure to third parties without authority
is strictly forbidden. © Tambak Lorok Combined Cycle Power Plant Block 3 Project with Net Dependable Capacity Of 600 – 850
Mw, Semarang - Central Java.
METHOD STATEMENT & RISK ASSESSMENT
FOR ERECTION OF BOP EQUIPMENT
(ROTATING)
Doc No. : PTJEL-TBL CCPP B3-MSRA-0066 Rev A
Page 15 of 20
TAMBAK LOROK COMBINED CYCLE POWER PLANT BLOCK 3
PROJECT SCOPE: INSTALLATION OF MECHANICAL, ELECTRICAL, INSTRUMENTATION AND CONTROL
(3) Place the block gauge on the baseplate and adjust the level using a straight
edge and a precision leveler, and the tolerance should be within 0.1 mm per meter in all
directions.
(4) IF THE TOLERANCE LEVEL OF THE BASE PLATE EXCEEDS 0.1 MM PER
METER, IT MAY CAUSE HIGH VIBRATION, MISS-ALIGNMENT OF THE PUMP AND
MOTOR SHAFT, SHAFT BENDING, AND PREMATURE WEAR OF THE SLEEVE /
BEARING.
We reserve all rights of this document and the information therein. Reproduction use or disclosure to third parties without authority
is strictly forbidden. © Tambak Lorok Combined Cycle Power Plant Block 3 Project with Net Dependable Capacity Of 600 – 850
Mw, Semarang - Central Java.
METHOD STATEMENT & RISK ASSESSMENT
FOR ERECTION OF BOP EQUIPMENT
(ROTATING)
Doc No. : PTJEL-TBL CCPP B3-MSRA-0066 Rev A
Page 16 of 20
TAMBAK LOROK COMBINED CYCLE POWER PLANT BLOCK 3
PROJECT SCOPE: INSTALLATION OF MECHANICAL, ELECTRICAL, INSTRUMENTATION AND CONTROL
Correct method of level check : Use straight edge, precision level, block gauge
At least 3 points must be measured based on '0' point.
Case of using Inaccurate method about level checking : Use only precision leveling
only.
(5) Check the level and tighten the nut of the anchor bolt. Make the base bolt nut to
be evenly fastened to the specified torque value when tightened.
We reserve all rights of this document and the information therein. Reproduction use or disclosure to third parties without authority
is strictly forbidden. © Tambak Lorok Combined Cycle Power Plant Block 3 Project with Net Dependable Capacity Of 600 – 850
Mw, Semarang - Central Java.
METHOD STATEMENT & RISK ASSESSMENT
FOR ERECTION OF BOP EQUIPMENT
(ROTATING)
Doc No. : PTJEL-TBL CCPP B3-MSRA-0066 Rev A
Page 17 of 20
TAMBAK LOROK COMBINED CYCLE POWER PLANT BLOCK 3
PROJECT SCOPE: INSTALLATION OF MECHANICAL, ELECTRICAL, INSTRUMENTATION AND CONTROL
(6) Fill the foundation bolt holes with grouting and cure.
a) The height of the incoming concrete should be 50 ~ 80mm lower than the
bottom of the parallel liner considering the height of the pad.
b) Concrete injection should be done in one direction as possible and take
care not to form avoid air pockets.
c) Concrete injection in one working area is carried out continuously until the
filling operation is completed. At this time, be careful not to tilt the foundation bolt.
d) After the concrete is fully cured, make sure that the foundation bolt nuts
are evenly fastened to the specified torque values and that there is no change in the level of
the baseplate.
(7) After inspecting the base plate horizontal degree with reviewing the pump
outline drawing, grouting or mortar is filled under and around the base plate.
(8) Maintain the gap between the baseplate and the mold within 5mm or more so
that the air can be sufficiently getting out.
We reserve all rights of this document and the information therein. Reproduction use or disclosure to third parties without authority
is strictly forbidden. © Tambak Lorok Combined Cycle Power Plant Block 3 Project with Net Dependable Capacity Of 600 – 850
Mw, Semarang - Central Java.
METHOD STATEMENT & RISK ASSESSMENT
FOR ERECTION OF BOP EQUIPMENT
(ROTATING)
Doc No. : PTJEL-TBL CCPP B3-MSRA-0066 Rev A
Page 18 of 20
TAMBAK LOROK COMBINED CYCLE POWER PLANT BLOCK 3
PROJECT SCOPE: INSTALLATION OF MECHANICAL, ELECTRICAL, INSTRUMENTATION AND CONTROL
(9) After grouting is fully hardened, check that the base plate level meets 0.1 mm per
meter finally.
8.7 Pump and Motor Installation, Lifting Gap Setting and Shaft Alignment
(1) Install O-ring on the upper surface of the baseplate and apply grease or Molly
coat so that it does not come off.
(2) Lifting the pump to be vertically.
(3) Insert the pump slowly into the pit. Carefully install the pump so that there is no
damage on the machined surface. After mounting on the base plate, fasten the fixing bolt
and nut.
(4) Install the motor stool.
(5) Since the rotating part of the pump is placed on the suction bell due to its own
weight,it is necessary to set the lifting gap, and the setting method is as follows.
a) After disassembling the shaft nut which fix the pump shaft, install the eye bolt at
the upper end of the pump shaft.
b) Use the chain block to determine the total lifting value of the pump shaft and
place it in the design value.
(6) Align pump shaft and motor shaft after install the motor. The reference value is
within 0.05mm. When aligning the axis, fix the pump shaft and check by rotating the motor
shaft.
a) If thrust bearing is installed on the pump, check the shaft alignment between the
coupling hubs.
We reserve all rights of this document and the information therein. Reproduction use or disclosure to third parties without authority
is strictly forbidden. © Tambak Lorok Combined Cycle Power Plant Block 3 Project with Net Dependable Capacity Of 600 – 850
Mw, Semarang - Central Java.
METHOD STATEMENT & RISK ASSESSMENT
FOR ERECTION OF BOP EQUIPMENT
(ROTATING)
Doc No. : PTJEL-TBL CCPP B3-MSRA-0066 Rev A
Page 19 of 20
TAMBAK LOROK COMBINED CYCLE POWER PLANT BLOCK 3
PROJECT SCOPE: INSTALLATION OF MECHANICAL, ELECTRICAL, INSTRUMENTATION AND CONTROL
b) If thrust bearings is installed on the motor, install the centering jig in the packing
box and align the coupling hubs as described in a) above. In case of the mechanical
seal type, install a dial gauge on the outside diameter of the mechanical seal on the
pump side and perform shaft alignment.
c) It is not necessary to check and adjust the angular shaft alignment under the
premise of the base plate horizontal satisfies the reference value of 0.1 mm / m,
and it is recommended that only parallel side alignment of shaft is performed.
We reserve all rights of this document and the information therein. Reproduction use or disclosure to third parties without authority
is strictly forbidden. © Tambak Lorok Combined Cycle Power Plant Block 3 Project with Net Dependable Capacity Of 600 – 850
Mw, Semarang - Central Java.
METHOD STATEMENT & RISK ASSESSMENT
FOR ERECTION OF BOP EQUIPMENT
(ROTATING)
Doc No. : PTJEL-TBL CCPP B3-MSRA-0066 Rev A
Page 20 of 20
TAMBAK LOROK COMBINED CYCLE POWER PLANT BLOCK 3
PROJECT SCOPE: INSTALLATION OF MECHANICAL, ELECTRICAL, INSTRUMENTATION AND CONTROL
d) After aligning the shaft, assemble the coupling. For gear coupling, inject
grease before and after assembly.
When the bolts are continuously tightened while turning in the circumferential
direction, they are not tightened uniformly. Therefore, the bolts shall be fastened by the
diagonal direction (facing direction) and the bolts in the diagonal direction are fastened
evenly each of bolt with turning the angle. (It is desirable to fasten with the torque value in
two or three steps while gradually increasing the torque.)
9.0 DRAWINGS
ANNEXURE – A
/,)7,1*3/$1
,2 2
R 12
R2
1,0 R10,46
3
ANNEXURE C
Ref. No: TBL/MSRA/JEL/069 METHOD STATEMENT/ RISK ASSESSMENT Date: 23.09.2020 Rev: 00
Project Risk
Outcomes /
Serial Task (Hazards) / Potential System Failures Causes Associated Risk
Risk Rating Control Measures Residual Risk Rating Reference Responsible Person(s) Execution Register
Reference
1 Mobilization of Team Members and workers for Site and company standards not
Construction of MCWP's and SWPS's available No employee to commence any activity prior to their orientation training and test
Personnel new to company Develop site HSE orientation program / presentation specific to area and
Information not delivered or in a the work being undertaken
timely manner Standardised employment/mobilisation process
Incorrect information Provide employees with copies of site rules and standards
Time constraints Site management to participate in site orientation
Injury/damage
Information poorly disseminated Simple site rule booklet to be prepared and handed out to each new team member
Health issues
Information not delivered by Questionnaire to be prepared to assess knowledge of orientation
Stress
professional facilitator Orientations to be delivered in a communicative style, questions and answers
Schedule impact
No management engagement / Dedicated, quite venue fully equipped for professional delivery of orientation
Cost
involvement in delivery of site and Adequate time allowed to ensure all information is delivered in a suitable timeframe
Vehicle incidents
company information Graphics and actual hands on materials to be used to demonstrate requirements (Tidak Policy, SITE Procedure Site Manager
Employee turnover
Inadequate facilities / venue ada karyawan yang memulai aktivitas apa pun sebelum pelatihan dan tes orientasi (Kebijaksanaan, procedure lapangan) Construction Manager
Negative workplace
lack of familiarization of site and company Poor venue for delivery of mereka Subcon Management
culture (Cidera /
standards (Kurangnya pengenalan standar information, e.g., noisy, hot, H D3 Mengembangkan site program orientasi / presentasi HSE khusus untuk area dan L B1 Orientation and Training Development HSE Manager 1,1
kerusakan
disite dan perusahaan) crowded, etc. pekerjaan yang dilakukan (Orientasi dan pelatihan, pengembangan) Training Manager
Masalah kesehatan
Information not clear and precise Proses kerja / mobilisasi terstandarisasi HSE Plan (rencana HSE) Supervisors
Menekankan
Employees not engaged Berikan salinan aturan dan standar situs kepada karyawan Employees
Dampak jadwal
No assessment of individual Manajemen situs untuk berpartisipasi dalam orientasi site
Biaya
understanding Buklet aturan situs sederhana untuk disiapkan dan dibagikan kepada setiap anggota tim
Insiden kendaraan
and competencies (Standar baru
Pergantian karyawan
lapangan dan perusahaan tidak Kuisioner dipersiapkan untuk menilai pengetahuan orientasi
Budaya tempat kerja
tersedia Orientasi untuk disampaikan dalam gaya komunikatif, pertanyaan dan jawaban
yang negatif)
Personil yang baru mengenal Berdedikasi, tempat yang cukup lengkap untuk penyampaian orientasi profesional
perusahaan Waktu yang memadai diizinkan untuk memastikan semua informasi dikirimkan dalam
Informasi tidak terkirim atau tepat jangka waktu yang sesuai
waktu Grafik dan materi aktual yang digunakan untuk menunjukkan persyaratan)
Informasi salah
Kendala waktu
Informasi kurang disebarluaskan
Traffic Management Plan to be established, site effective and disseminate to all work
Lack of information and awareness
personnel.and Approved MSRA must be secured prior to application of necessary work
regarding site traffic rules and Injury/damage Vehicle and Traffic Management Plan Site
Obtain all permits prior to entering the site permits.
procedure (Kurangnya informasi /schedule impact (Rencana Pengelolaan Kendaraan dan Lalu Engineer/Supervisor/HSE
(Dapatkan semua izin sebelum memasuki MC 3 (Rencana Pengelolaan Lalu Lintas harus ditetapkan, efektif di lokasi dan disebarluaskan LB 1 1,1
dan kesadaran mengenai peraturan (Dampak cedera / Lintas) Manager
site) ke semua personel kerja. Dan MSRA yang disetujui harus diamankan sebelum
dan prosedur lalu lintas site) kerusakan / jadwal)
penerapan izin kerja yang diperlukan)
Fatality/Injury/
Vehicle and Traffic Management Plan
Damage Site
Poor security standard Security Procedure to be implemented and established (Rencana Pengelolaan Kendaraan dan Lalu
(Kematian/Luka/keru HC 4 MB 2 manager/Engineer/Super
(standar keamanan yang jelek) (Prosedur Keamanan untuk diterapkan dan ditetapkan) Lintas)
sakan) visor/operator/Security
Page 1 of 23 TBL/MSRA/JEL/069
Project Risk
Outcomes /
Serial Task (Hazards) / Potential System Failures Causes Associated Risk
Risk Rating Control Measures Residual Risk Rating Reference Responsible Person(s) Execution Register
Reference
2 Transportation of MCWP's & SWPS'S and Unqualified driver Only fully licensed operators to drive / operate equipment
Vehicle accident
Accessories Driver under the influence of drugs / Speed restrictions to be adhered to. Site speed signs to be placed on road entry points
Falling objects
alcohol Drivers not exceed permitted logbook travel periods
Falling from height
Travelling too fast Fatality Loads to be securely fastened to trailers, etc.
Unstable equipment
Stress Injury Vehicles to be properly serviced and maintained
Equipment accidentally rotating during
Fatigue Injury to public Police and traffic authorities to be notify of large / wide loads being transported
transport
Slew brakes not applied or pins Environmental Transport plan to be developed for heavy, wide and/or over height loads
Shear points
inserted. Chains not used to Damage to motor Fire extinguishers to be carried on vehicles
Pinch points
prevent movement of equipment way Vehicles to be parked up only in proper lay by areas
Failure of equipment
Poorly maintained equipment, e.g., Disruption to public Road cones/triangular markers to be used where a threat of exposure to other vehicles
Failure of roadways, culverts, bridges,
bad brakes, worn tyres, etc. transport system exists.
underground services, etc.
Equipment not correctly secured to Fire The TL project inspector must check all vehicles before they are allowed onto site, any
Load striking bridges, overhead lines, etc.
transport vehicle Electrocution repairs or modifications must be completed in full before allowed onto site. A Task
Chemical / fuel leaks Construction Manager
Failure to identify weight of load Personnel trapped Instruction must be completed before work starts. A valid permit to work is required. A
Exposed electrical wire / lines (Kecelakaan Vehicle and Traffic Management Plan Subcontractor
Failure to determine load factors for (Kematian road closure permit is required before roads are blocked by vehicles.
kendaraan (Rencana Pengelolaan Kendaraan dan Lalu Management
bridges, etc. Cedera H D5 Reverse alarms will be fitted to all large vehicles, a banksman will be used to reverse and M E1 12,1
Benda yang jatuh Lintas) HSE Manager
Failure to determine height of Cedera di depan manoeuvre all vehicles, All workers will wear Hi-Viz Vest. Workers must not place
Jatuh dari ketinggian Task Leader
bridges, overhead lines, etc. umum themselves between vehicles or structures. All vehicles will be inspected by consortium
Peralatan tidak stabil Site manager
Failure of securing chains / straps Kerusakan inspector before being allowed access to site
Peralatan berputar secara tidak sengaja
Load too heavy for transport vehicle lingkungan akibat (Hanya operator berlisensi penuh untuk menggerakkan / mengoperasikan peralatan
selama pengangkutan
Fuel leak due to rupture of tank or motor Batasan kecepatan harus ditaati. Rambu-rambu kecepatan lokasi ditempatkan di titik
Poin geser
tank being struck by sharp object Gangguan pada masuk jalan
Jepit poin
Deterioration of equipment sistem transportasi Pengemudi tidak melebihi periode perjalanan buku catatan yang diizinkan
Kegagalan peralatan
(Pengemudi yang tidak berkualitas umum Banyak untuk diikat dengan aman ke trailer, dll.
Kegagalan jalan raya, gorong-gorong,
Pengemudi di bawah pengaruh obat- Api Kendaraan harus diservis dan dirawat dengan baik
jembatan, layanan bawah tanah, dll.
obatan / alkohol Sengatan listrik Polisi dan otoritas lalu lintas akan diberitahu tentang muatan besar / lebar yang diangkut
Muat jembatan yang mencolok, saluran
Bepergian terlalu cepat Personil Rencana transportasi akan dikembangkan untuk beban berat, lebar dan / atau tinggi
overhead, dll.
Menekankan terperangkap) Alat pemadam kebakaran harus dibawa pada kendaraan
Kebocoran bahan kimia / bahan bakar
Kelelahan Kendaraan yang akan diparkir hanya di area yang tepat
Kabel / kawat listrik terbuka)
Rem rem tidak diterapkan atau pin Kerucut jalan / spidol segitiga untuk digunakan di mana ada ancaman terpapar pada
dimasukkan. Rantai tidak digunakan kendaraan lain)
3 Unloading of MCWP's & SWPS'S Materials & Incompetent personnel
Accessories Limited or no supervision Ensure personnel selected to undertake unloading activities are formally
No MSRA certified/qualified.
Wrong Equipment used Ensure adequate supervision is assigned to the task.
Load/equipment manifest not Ensure MSRA is completed prior to task commencing with employee and supervisors
consulted input - task review to comply with project requirements.
regarding material types and load Team to review load material/equipment manifest to determine type of material and
weight weight of load.
Failure to determine centre of gravity Determine centre of gravity of load as required prior to unloading/moving
of load Review manufactures instructions for equipment being unloaded
Failure to determine unique aspects Work area to be correctly demarcated, barricaded and signposted
of load, e.g., retaining pins, tip Personnel to remain clear when loads are being moved
points, etc Loads to be fully inspected prior to being unloaded/handled - could have shifted
Work area not correctly in transport, incorrectly packed, etc. Construction Site
Injury/damage
demarcated, barricaded and Check for all loose items and remove accordingly (pastikan personel yang dipilih untuk Manager/lifting supervisor
Incorrect unloading of equipment/materials Schedule delays Lifitng and Rigging Plan (Rencana
signposted M D3 melakukan kegiatan bongkar disertifikasi secara resmi / berkualitas. L B1 / 2,1
(Bongkar muat peralatan / material) (Cidera / kerusakan pengangkatan dan pengikatan)
Simultaneous operations in same Pastikan pengawasan yang memadai ditugaskan untuk tugas tersebut. Task Leaders
Jadwal penundaan)
area Pastikan MSRA diselesaikan sebelum tugas dimulai dengan masukan tugas - karyawan Employee
Failing to inspect loads prior to lifting dan supervisor untuk mematuhi persyaratan proyek.
and handling Kartu Analisis Tugas Pra-mulai harus dilengkapi oleh tugas yang dilakukan tim.
Loose objects on loads (Personel Tim untuk meninjau manifes bahan muatan / manifes untuk menentukan jenis bahan
yang tidak kompeten dan berat beban.
Terbatas atau tidak ada Tentukan pusat gravitasi beban sesuai kebutuhan sebelum membongkar / bergerak
pengawasan Tinjau instruksi pembuatan untuk peralatan yang dibongkar
Tidak ada MSRA Area kerja harus dibatasi dengan benar, dibarikade, dan ditandai
Peralatan yang salah digunakan Personil agar tetap jelas saat muatan dipindahkan
Manifes muatan / peralatan tidak Muatan yang akan diperiksa sepenuhnya sebelum dibongkar / ditangani - bisa digeser
dikonsultasikan dalam transportasi, salah mengepak, dll.
mengenai jenis bahan dan berat Periksa semua item yang lepas dan hapus yang sesuai)
muat
Kegagalan untuk menentukan pusat
Failing to assess employees
qualifications and competencies
Allowing personnel to participate in
work who are unqualified to perform Ensure personnel selected to undertake unloading activities are formally
the task certified/qualified.
Ensure adequate supervision is assigned to the task.
No clear identification of employees Ensure MSRA is completed prior to task commencing with employee and supervisors Construction Site
Injury/damage
Non competent personnel performing work certifications (Gagal menilai input - task review to comply with project requirements. Manager/lifting supervisor
Schedule delays
(Personel yang tidak kompeten melakukan kualifikasi dan kompetensi karyawan H D4 (Pastikan personel yang dipilih untuk melakukan kegiatan bongkar disertifikasi secara M C3 HSE Plan (Rencana HSE) / 2,3
(Cidera / kerusakan
pekerjaan) Mengizinkan personel untuk resmi / berkualitas. Task Leaders
Jadwal penundaan)
berpartisipasi dalam pekerjaan yang Pastikan pengawasan yang memadai ditugaskan untuk tugas tersebut. Employee
tidak memenuhi syarat untuk Pastikan MSRA diselesaikan sebelum tugas dimulai dengan masukan tugas - karyawan
melakukan tugas dan supervisor untuk mematuhi persyaratan proyek.
Kartu Analisis Tugas Pra-mulai harus dilengkapi oleh tugas yang dilakukan tim)
Tidak ada identifikasi karyawan yang
jelas
sertifikasi )
Page 2 of 23 TBL/MSRA/JEL/069
Project Risk
Outcomes /
Serial Task (Hazards) / Potential System Failures Causes Associated Risk
Risk Rating Control Measures Residual Risk Rating Reference Responsible Person(s) Execution Register
Reference
Failure to comply with Project and Project and National applicable laws must be adhered to for all lifting operations
statutory requirements for Lifts must be planned well in advance to allow sufficient time to develop plan and brief
performing crane lifts crews, etc.
Not allowing sufficient time to plan All personnel involved in performing lifts to be fully briefed and be conversant with
for lift requirements of lift plan/study.
Personnel performing lift unaware of Load weight to be determined and verified - calculated where required
plan requirements Lifts not to deviate form agreed plan - where conditions change, plan is to be revised
Personnel performing lift not signed All calculations for lift plans/studies to be crossed checked by competent
on to lift plan person
Failure to indentify weight of load All plans for designated heavy lifts must be checked and approved by authorised
Lift not performed in accordance external marubeni rigging engineer
with lift plan requirements All lifting equipment required to perform lift correctly/safely is to be highlighted on
Lift plan calculations not cross plan and made available.
checked by competent person Where equipment is not available lift shall not be executed until plan is revised to assess Construction Site
Injury/damage
Plans for heavy lifts not assessed by alternative equipment Manager/lifting supervisor
Schedule delays Lifitng and Rigging (Pengangkatan dan
Lack of lift planning external authorised reviewer H D4 Care to be taken to ensure that unique aspects of lifting and rigging equipment is fully M C3 / 2,4
(Cidera / kerusakan pengikatan)
(Kurangnya perencanaan lift) Correct equipment to perform lift not understood and incorporated in rigging plan/study required for lift Task Leaders
Jadwal penundaan)
available (Hukum yang berlaku tentang Proyek dan Nasional harus dipatuhi untuk semua operasi Employee
Unique aspects of lifting equipment pengangkatan
not taken into account when Lift harus direncanakan dengan baik sebelumnya untuk memberikan waktu yang cukup
planning lift, e.g., Franna cranes untuk mengembangkan rencana dan kru singkat, dll.
have deration chart that needs to be Semua personel yang terlibat dalam melakukan lift harus diberi pengarahan
assessed sepenuhnya dan memahami persyaratan rencana / studi lift.
when lifting on an incline Muat bobot untuk ditentukan dan diverifikasi - dihitung di mana diperlukan
No MSRA available Mengangkat untuk tidak menyimpang dari rencana yang disepakati - di mana kondisi
(kegagalan untuk mematuhi berubah, rencana harus direvisi
persyaratan Proyek dan hukum Semua perhitungan untuk rencana lift / studi yang akan diperiksa oleh kompeten
untuk melakukan lift crane orang
Tidak menyediakan waktu yang Semua rencana untuk lift berat yang ditunjuk harus diperiksa dan disetujui oleh insinyur
cukup untuk merencanakan lift rigging marubeni eksternal yang berwenang
Personil yang melakukan lift tidak Semua peralatan pengangkat yang diperlukan untuk melakukan pengangkatan dengan
Personnel not trained to work at Establish rules for work at height on back of vehicle trays
height Pre rig loads to prevent personnel having to access truck trays and trailers
Work at height risks not assessed Have trailer and truck trays fitted with side rails
No MSRA for working at height
Falls from height from equipment, truck Falls from height Construction Site
No Pre-start Task Analysis card for Workers to wear fall protection (full body harness) attached to a retractable Fall Protection and Prevention Procedure
trays, trailers, etc Injury/damage (Jatuh Manager
working at height H D4 lifeline.(Tetapkan aturan untuk bekerja di ketinggian di belakang baki kendaraan M C3 (Prosedur pencegahan dan perlindungan 2,5
(Jatuh dari ketinggian dari peralatan, baki dari ketinggian, Task Leaders
Correct work at height equipment Pre rig dimuat untuk mencegah personil harus mengakses baki truk dan trailer kejatuhan)
truk, trailer, dll) Luka/rusak) Employee
not identified/available Siapkan trailer dan baki truk dengan rel samping
Work at height equipment not
inspected Pekerja yang mengenakan pelindung jatuh (harness seluruh tubuh) melekat pada garis
Alternative work method not hidup yang bisa ditarik)
Site access standard not developed
Site access standards to be developed. Escorting requirements for large
or agreed
vehicles to be developed and enforced. Escorting and permitting of all
Loads not escorted
heavy/wide/long loads
No proper segregation of vehicles
Required turning circles to be assessed and planned for
and
Roadwork modifications - development of slip lanes
personnel
By-pass lanes to be considered
Turning circles for large/long loads
Roads to be designed and constructed inline with formal engineering plans and
not assessed
requirements
Roads not correctly designed/layout
Site/Project road and vehicle plan to be developed and enforced
to
Site speed restrictions to be developed and enforced
address large loads
Site driving rules to be included in plan and clearly disseminated to all personnel
Road surfaces, drainage and
Roads to clearly signposted with directional and other related traffic signs (Standar
materials inadequate to handle large
akses situs akan dikembangkan. Persyaratan pengawalan untuk yang besar
loads Vehicle and Traffic Management Plan
kendaraan untuk dikembangkan dan ditegakkan. Mengawal dan mengizinkan semua Construction Site
No clearly defined site routes for (Rencana pengaturan kendaraan dan lalu
Transport Incidents Injury/damage beban berat / lebar / panjang Manager
vehicles/road plan M D3 L B1 lintas) 2,6
(Insiden Transportasi) (luka/Rusak) Lingkaran balik yang diperlukan harus dinilai dan direncanakan Task Leaders
No speed restrictions set
Modifikasi pekerjaan jalan - pengembangan jalur selip Employee
No site driving rules established and
Jalur pintas yang harus dipertimbangkan
clearly disseminated to all
Jalan yang akan dirancang dan dibangun sejalan dengan rencana dan persyaratan
concerned parties (Standar akses
teknis formal
situs tidak dikembangkan atau
Situs / Proyek jalan dan rencana kendaraan untuk dikembangkan dan ditegakkan
disepakati
Pembatasan kecepatan situs harus dikembangkan dan diberlakukan
Banyak yang tidak dikawal
Aturan mengemudi di lokasi harus dimasukkan dalam rencana dan disebarluaskan
Tidak ada pemisahan kendaraan
dengan jelas kepada semua personel
yang tepat dan
Jalan menuju penunjuk arah yang jelas dengan arah dan rambu lalu lintas terkait
personil
lainnya
Lingkaran putar untuk muatan besar
Hantar maklum balas
/ panjang tidak dinilai
Sejarah
Jalan tidak dirancang / tata letak
Disimpan
dengan benar
Komuniti)
alamat banyak beban
Page 3 of 23 TBL/MSRA/JEL/069
Project Risk
Outcomes /
Serial Task (Hazards) / Potential System Failures Causes Associated Risk
Risk Rating Control Measures Residual Risk Rating Reference Responsible Person(s) Execution Register
Reference
Vehicles overloaded
Incorrect transport vehicles used
Loads not correctly lashed
Incorrect or faulty lashing equipment Capacity of transport vehicles to be know and not exceeded
used Correct type of vehicle to be determined for loads to be transported
Weight and centre of gravity not Lashing standard for project to be developed
calculated for Transportation coordinator to be dedicated to this area
loads Weight and centre of gravity to be determined for all loads
Work performed by incompetent Only personnel trained and authorised to load and lash vehicles loads shall
personnel be employed for this work
Injury/property or
Loading not correctly supervised Truck loading to be completed to facilitate safe unloading
equipment damage
Loads shifting during transportation Packing and storage standards
Schedule impact Construction Site
(Kendaraan kelebihan beban Stability of loads checked before unloading (Kapasitas kendaraan pengangkut untuk
instability of loads (luka/kerusakan Orientation and Training (orientasi dan Manager
Kendaraan transportasi yang M D3 diketahui dan tidak dilampaui L B1 2,7
(Muatan yang tidak stabil) peralatan dan harta pelatihan) Task Leaders
digunakan salah Jenis kendaraan yang benar akan ditentukan untuk muatan yang akan diangkut
benda, pengaruh Employee
Banyak yang tidak diikat dengan Memukul standar untuk proyek yang akan dikembangkan
kepada schedule)
benar Koordinator transportasi akan didedikasikan untuk daerah ini
Peralatan lashing yang salah atau Berat dan pusat gravitasi harus ditentukan untuk semua beban
salah digunakan Hanya personel yang terlatih dan berwenang untuk memuat dan mencambuk muatan
Berat dan pusat gravitasi tidak kendaraan
dihitung dipekerjakan untuk pekerjaan ini
banyak Pemuatan truk harus diselesaikan untuk memfasilitasi pembongkaran yang aman
Pekerjaan dilakukan oleh personel Standar pengepakan dan penyimpanan
yang tidak kompeten Stabilitas beban diperiksa sebelum diturunkan)
Memuat tidak diawasi dengan benar
Banyak pemindahan selama
transportasi)
Page 4 of 23 TBL/MSRA/JEL/069
Project Risk
Outcomes /
Serial Task (Hazards) / Potential System Failures Causes Associated Risk
Risk Rating Control Measures Residual Risk Rating Reference Responsible Person(s) Execution Register
Reference
5 Storage of MCWP's & SWPS'S Materials and Unstable earth / base
Accessories Materials Timber dunnage not used Fatality
No support frames provided Injury
Loads not proper positioned or Equipment and
Ensure all materials are correctly stacked
stacked on pallets property damage Construction Manager
Ensure that materials are correctly supported on timber or metal dunnage.
Loads not properly strapped to Collapse of storage Site Manager
Unstable loads Ensure that loads on pallets are correctly p[positioned and strapped
pallets shelves / racks HSE Plan Manual Handling Procedure HSE Manager
Falling loads Set heavy materials at correct height in shelves for easy retrieval
(Earth / base tidak stabil (Kematian H D5 M E1 (Rencana HSE, prosedur penanganan Task Leader 38,1
(Beban tidak stabil (Pastikan semua material sudah ditumpuk dengan benar
Kayu dunnage tidak digunakan Cedera manual) Subcontractor
muatan Jatuh) Pastikan bahan didukung dengan benar pada dunnage kayu atau logam.
Tidak ada bingkai dukungan yang Kerusakan peralatan Managemnt
Pastikan bahwa muatan palet dengan benar diposisikan dan diikat
disediakan dan properti Employee
Atur material berat pada ketinggian yang benar di rak agar mudah diambil)
Beban tidak diposisikan atau Runtuhnya rak / rak
ditumpuk pada palet dengan benar penyimpanan)
Beban tidak diikat dengan benar ke
palet)
Loads too heavy for racks, shelves,
etc.
Racks, shelves, etc., not correctly
supported Fatality Don’t overload shelving
Racks, shelves, etc., not correctly Injury Assess weight of loads prior to placing on shelves
designed for load or incorrectly Equipment and Ensure correct design and assembly of shelves / racks in accordance with
Construction Manager
installed property damage manufactures instructions / specifications
Site Manager
Heavy weights/loads stored at Collapse of storage Store heavy loads at low storage heights
Heavy loads – overloading storage HSE manager
incorrect height shelves / racks Ensure that shelves / racks are correctly braced / supported HSE Plan
racks/shelves (Beban berat - rak / rak H D5 M E1 Subcontractor 38,2
(Muatan terlalu berat untuk rak, rak, (Kematian (Jangan membebani rak (Rencana HSE)
penyimpanan yang berlebihan) Managemnt
dll. Cedera Nilai bobot beban sebelum diletakkan di rak
Task Leader
Rak, rak, dll., Tidak didukung Kerusakan peralatan Pastikan desain dan perakitan rak / rak yang benar sesuai dengan instruksi / spesifikasi
Employee
dengan benar dan properti pabrik
Rak, rak, dll., Tidak dirancang Runtuhnya rak / rak Simpan beban berat di ketinggian penyimpanan rendah
dengan benar untuk memuat atau penyimpanan) Pastikan rak / rak dengan benar diperkuat / didukung)
tidak dipasang dengan benar
Berat / beban berat disimpan pada
ketinggian yang salah)
6 Storage and Transport of Gas Cylinders Faulty cylinders rented / delivered Gas cylinders to only be rented from certified organisation
Cylinders incorrectly stored Cylinders classes to be stored separately
No demarcation for storage Cylinders to be stored in suitable storage frame
No signs for correct storage “No Smoking / Ignition” signs to placed at storage areas.
locations Storage signs to be posted for demarcation of storage areas
Acetylene cylinders transported lying Flammable and non flammable gases to be stored separately
down Free standing cylinders to be tied / secured with chain
Gas leaks
Cylinders exposed to oil and grease Cylinders to be stored in cool, shaded area
High temperatures
Cylinders stored next to corrosive Empty cylinder to be marked “MT” with crayon
Unstable surfaces
chemicals, etc. Cylinder storage area to be kept free from flammable materials
Contact with corrosive chemicals
Cylinders coming into contact with Cylinder storage area to be in area away from heavy traffic / construction activity
Corrosion Fatality
exposed electrical lines Properly designed and constructed lifting frame to be provided for lifting of cylinders
Contact with oils or greases Injury
Cylinders dropped or struck by Cylinder connections points to be kept capped and free from grease and oil Compressed Gas Cylinders procedure
Contact with electrical discharge Explosion
equipment Cylinders to be away from corrosive chemicals (prosedur cylinder gas bertekanan)
Fall from height Equipment and
Cylinders exposed to heat No electrical cables or equipment to be connected, draped or tied to cylinders
Struck by Mobile equipment property damage
Cylinders stored nearby flammable H D5 Gas Company to be contacted in the event that a cylinder suffers a blow-back or is M E1 Fire Prevention and Protection HSE Plan 29,1
(Kebocoran gas Fire
materials damaged: Ensure to provide fire extinguisher at the storage area. (Pencegahan dan perlindungan kebakaran,
Suhu tinggi (Kematian, luka,
No proper transport racks provided Provide SDS of all flammable materials and have it available at the storage area. Rencana HSE)
Permukaan tidak stabil ledakan, peralatan
(Silinder rusak disewa / dikirim Ensure to follow proper handling and safe keeping stated on the SDS.(Tabung gas
Kontak dengan bahan kimia korosif dan harta benda
Silinder tidak disimpan dengan hanya untuk disewa dari organisasi bersertifikat
Korosi rusak, kebakaran)
benar Kelas silinder yang akan disimpan secara terpisah
Kontak dengan minyak atau gemuk
Tidak ada demarkasi untuk Silinder yang akan disimpan dalam bingkai penyimpanan yang sesuai
Kontak dengan pelepasan listrik
penyimpanan Tanda “No Smoking / Ignition” untuk ditempatkan di area penyimpanan.
Jatuh dari ketinggian
Tidak ada tanda-tanda untuk lokasi Tanda-tanda penyimpanan harus diposting untuk demarkasi area penyimpanan
Dipukul oleh peralatan Mobile)
penyimpanan yang benar Gas yang mudah terbakar dan tidak mudah terbakar disimpan secara terpisah
Silinder asetilena diangkut berbaring Silinder berdiri bebas untuk diikat / diamankan dengan rantai
Silinder terkena minyak dan lemak Silinder yang akan disimpan di tempat teduh dan sejuk
Silinder disimpan di sebelah bahan Silinder kosong diberi tanda “MT” dengan krayon
kimia korosif, dll. Area penyimpanan silinder agar bebas dari bahan yang mudah terbakar
Silinder bersentuhan dengan Area penyimpanan silinder berada di area yang jauh dari lalu lintas padat / aktivitas
saluran listrik terbuka konstruksi
Page 5 of 23 TBL/MSRA/JEL/069
Project Risk
Outcomes /
Serial Task (Hazards) / Potential System Failures Causes Associated Risk
Risk Rating Control Measures Residual Risk Rating Reference Responsible Person(s) Execution Register
Reference
7 Storage and Use of Lubricants Spillage Storage and Use of Chemicals Bunded storage area for fuel and chemicals
Loss of containment Damaged delivery lines Fatality Use correct portable fuel containers
WD40,Grease,
Contamination Lose connections on delivery lines Injury Specific storage container for chemicals
Molycoat
Incompatibility Damaged or wrong material in Long term health Containers to be correctly labelled
Contact with skin containers affects Correct PPE to be made available for working with specific chemicals – respirators, PVC
Ingestion Corrosion of containers Property and gloves, etc.
Inhalation Chemical containers being dropped equipment damage PPE to be correctly stored and maintained
Ignition Chemicals being incorrectly stored Contamination of Employees to be trained in correct use of PPE
Fire and explosion Personnel not formally trained in water Correctly designed chemical storage area to be provided
Corrosion of structures / materials correct use of chemicals Damage to flora and Temporary storage areas to be correctly signposted, demarcated and bunded. Hazardous Chemicals ans Substance Safety
(Tumpahan No proper storage area for fauna Correctly designed hazardous waste storage area to be provided Procedure
Kehilangan penahanan chemicals Contamination of soil All chemicals bought to site to be assessed for compatibility with existing chemicals and (Prosedur keselamatan bahan kimia yang Construction Manager
Kontaminasi No proper storage area for Contamination of duplicationEnsure to provide fire extinguisher at the storage area. berbahaya) Site Manager
Ketidakcocokan hazardous waste materials atmosphere Only authorized and trained personnel to handle chemicals PPE Procedure Subcontractor
H D5 M E1 24,1
Kontak dengan kulit Flammable chemicals being stored (Kematian Spill kit to be available within the chemical storage area. (Prosedur PPE) Management
Proses menelan or used in vicinity of ignition source Cedera Only authorized chemical waste collector approved by local regulation to facilitate Environmtal Management Procedure Task Leader HSE
Inhalasi None or incorrect PPE being used Kesehatan jangka disposal of chemicals and contaminated materials. (Prosedur management lingkungan) Manager
Pengapian PPE being worn incorrectly panjang Stablish trained ERT members to responed on any chemical spill emergency. (Area HSE Plan
Api dan ledakan PPE worn or out of date mempengaruhi penyimpanan terpadu untuk bahan bakar dan bahan kimia (Rencana HSE)
Korosi struktur / bahan) No spill containment provided Kerusakan properti Gunakan wadah bahan bakar portabel yang benar
Spill containment inadequate or dan peralatan Wadah penyimpanan khusus untuk bahan kimia
leaking Kontaminasi air Wadah diberi label dengan benar
No neutralisation chemicals Kerusakan flora dan Lembar Data Keselamatan Bahan (SDS) harus tersedia untuk setiap zat kimia
provided fauna Database kimia yang akan disediakan
No clean up kit provided Kontaminasi tanah Karyawan diberi tahu tentang persyaratan SDS
No licensed disposal system Pencemaran APD yang benar tersedia untuk bekerja dengan bahan kimia tertentu - respirator,
employed (Penyimpanan dan atmosfer) sarung tangan PVC, dll.
Penggunaan Bahan Kimia APD agar disimpan dan dipelihara dengan benar
Exposure to UV radiation Potable water not available Hyperthermia Sun brims for helmets to be supplied
Glare Ambient temperatures Hypothermia Shaded glasses to be made available for machine operators
Exposure to temperature extremes Insufficient clothing protection Injury Provide shade where practicable
Wind Inadequate dust suppression Stress Provide potable, cool drinking water
Rain measures (Hipertermia Ensure regular / rest breaks
Dust exposure/ Not controlling grass levels Hipotermia Provide insect repellent
Poor visibility Not providing inspect repellent Cedera Wear gloves when handling or picking up items of equipment from the ground
Insect bites Not providing sufficient wind barriers Menekankan) Ensure grass is kept low
(Paparan radiasi UV / cover Provide wind protection where practicable – fire proof tarpaulin
Silau (Air minum tidak tersedia Provide dust suppression in the form of water (Sun penuh untuk helm yang akan
Paparan suhu ekstrem Suhu sekitar disediakan
Angin Perlindungan pakaian tidak Kacamata teduh harus disediakan untuk operator alat berat Construction Manager
Hujan memadai Berikan tempat teduh jika memungkinkan Site Manager
Heat Stress Prevention
Paparan debu / Tindakan penindasan debu yang Sediakan air minum yang dapat diminum dan dingin Subcontractor
(Pencegahan tekanan panas)
8 Working Outdoors Visibilitas buruk tidak memadai M C3 Pastikan istirahat teratur L B1 Management 21,1
HSE Plan
Gigitan serangga) Tidak mengendalikan level rumput Berikan obat nyamuk HSE Manager
(rencana HSE)
Tidak menyediakan obat anti Kenakan sarung tangan saat memegang atau mengambil item peralatan dari tanah Task Leader
nyamuk Pastikan rumput dijaga agar tetap rendah Employee
Tidak memberikan penghalang / Berikan perlindungan angin jika memungkinkan - terpal tahan api
penutup angin yang memadai) Berikan penindasan debu dalam bentuk air)
Page 6 of 23 TBL/MSRA/JEL/069
Project Risk
Outcomes /
Serial Task (Hazards) / Potential System Failures Causes Associated Risk
Risk Rating Control Measures Residual Risk Rating Reference Responsible Person(s) Execution Register
Reference
9 Use of Compressed Air Personnel not aware of dangers of Address dangers of compressed air at induction
compresses air Air hoses to be inspected weekly
Equipment not designed to Correct couplings to be used – “Chicago” fittings.
withstand pressure Connections to be pinned with safety clip
Failure of pressure gauge No jubilee clips to be used to attached/fasten couplings
Incorrect setting of pressure gauge Hoses to be protected from damage from motor vehicles/mobile plant
Failure to test pressure vessels Compressed air is not to be used to dust clothing or skin
Pressure equipment damaged Personnel shall not fool with compressed air, i.e. aim jet at other people
Regulators faulty or damaged Use gloves when using compressed air
Stored pressure
Incorrect hose fittings used Wear safety goggles when using compressed air
Dust
No safety clips used on connections Property and Do not connect compressed air to other regulators or devices : Only crimped type clips
Projectiles
No anti whip lines employed on equipment damage to be used in fastening hoses to couplers
Ricocheting objects
connections Fatality Whip check must be used and installed on all joints and hose connections.
Noise Construction Manager
Hoses not protected from damage Injury Ear plugs must be worn when risk of high noise is observed.
Cold/low temperatures Site Manager
from mobile equipment Internal injury
Oil / chemical contamination Subcontractor
Compressed air being used to clean Health affects H D4 (Mengatasi bahaya udara terkompresi saat induksi L B1 PPE Procedure (Prosedur PPE) 25,1
(Tekanan yang tersimpan Management
down body (Peralatan dan harta Selang udara diperiksa setiap minggu
Debu HSE Manager
Compressed air used for pranks / benda rusak, Kopling yang benar untuk digunakan - fitting "Chicago".
Proyektil Task Leader
horseplay kematian, luka, luka Koneksi harus disematkan dengan klip pengaman
Objek Ricocheting
PPE not being used when using dalam, pengaruh Tidak ada klip jubilee yang digunakan untuk memasang / mengencangkan kopling
Kebisingan
compressed air kesehatan) Selang harus dilindungi dari kerusakan dari kendaraan bermotor / instalasi bergerak
Suhu dingin / rendah
(Personil tidak menyadari bahaya Udara terkompresi tidak digunakan untuk membersihkan pakaian atau kulit
Kontaminasi minyak / kimia)
udara kompres Personil tidak boleh membodohi dengan udara terkompresi, mis. Bertujuan jet pada
Peralatan yang tidak dirancang orang lain
untuk menahan tekanan Gunakan sarung tangan saat menggunakan udara terkompresi
Kegagalan pengukur tekanan Kenakan kacamata pengaman saat menggunakan udara terkompresi
Pengaturan pengukur tekanan salah Jangan hubungkan udara tekan ke regulator atau perangkat lain: Hanya klip jenis
Gagal menguji pembuluh tekanan berkerut yang digunakan dalam selang pengikat ke skrup
Peralatan tekanan rusak Pemeriksaan cambuk harus digunakan dan dipasang pada semua sambungan dan
Regulator rusak atau rusak sambungan selang.
Fitting selang yang digunakan salah Sumbat telinga harus dipakai saat risiko kebisingan tinggi diamati.
10 Scaffolding for MCWP's & SWPS'S Installation Scaffold not built to correct
and Accessories standards Scaftag system to be employed
Scaffold erected by non certified / Scaffold inspection register to be maintained
untrained personnel Scaffolds to be designed as fit for purpose
No scaffold inspection and tagging Scaffolds only to be erected by trained scaffolders
format / system Proper ladder access to be provided to scaffolds
No scaffold design or plan Scaffold planks to be tied in place with binding wire
Incorrect or incompatible materials Loads and equipment not to be placed in such a way as to allow for it to fall from
used scaffold
Scaffolders not complying with Safety gates to be fitted to scaffold access points
erection rules Fall prevention equipment must be provided and worn
No fall prevention equipment Scaffold to be fitted with toe / kick boards and hands rails consisting of top rail and mid
available rail
Fall prevention equipment not being Scaffolds built near hot piping or boiler surfaces must have sufficient space between
Incorrect erection of scaffold
worn/used scaffold planks and hot surface, and/or planks to be wrapped in fire blanket and
Fall from height
Fall prevention equipment is in poor removed immediately the work is complete.
Failure of scaffold
condition – failure off When hot work is conducted on scaffold planks the boards shall be wet down and
Unauthorized erection / modification of
No toe or kick boards provided inspected immediately following the work for signs of ignition. In potentially hazardous
scaffold
Ladder access not provided to each areas, scaffold to be fitted with alternative means of escape.Scaffold structure must be
Overloading scaffold
scaffold level inspected and tagged by a competent and authorized scaffold inspector only. Inspection
Unstable support surface for scaffold
Height of ladders does not exceed Fatality to be done on a weekly basis and after any modifications done on a scaffold structures.
Deterioration of scaffold/corrosion
bay height Injury Scaffold ladders to be secured to structure using approved clamps Construction Manager
Scaffold struck by mobile equipment /
Ladders not tied off Equipment and only certified scaffolders are allowed to erect, dismantle or modify scaffolding Site Manager
suspended loads
Loads / equipment stacked above property damage (Sistem scaftag yang akan digunakan Scaffolding Safety Subcontractor
Fire
height of toe / kick boards Failure of scaffold H D5 Daftar inspeksi perancah harus dipertahankan M E1 PTW Procedure (Keselamatan perancah, Managemnt 41,1
(Ereksi perancah yang salah
Scaffold planks moving / shifting (Kematian,luka,perala Perancah harus dirancang sesuai dengan tujuan prosedur PTW) HSE Manager
Jatuh dari ketinggian
No hand rails fitted tan dan harta benda Perancah hanya dapat didirikan oleh perancah terlatih Task Leader
Kegagalan perancah
No mid rail fitted rusak, kegagalan Akses tangga yang tepat untuk diberikan ke perancah Employee
Pemasangan / modifikasi scaffold tanpa izin
Incorrect scaffold equipment used in perancah) Papan scaffold untuk diikat di tempat dengan kawat pengikat
Perancah yang berlebihan
erection Muatan dan peralatan tidak diletakkan sedemikian rupa agar jatuh dari perancah
Permukaan dukungan tidak stabil untuk
Too much weight placed on scaffold Gerbang pengaman harus dipasang ke titik akses perancah
perancah
Scaffold compressed or tensioned Peralatan pencegahan jatuh harus disediakan dan dipakai
Kerusakan perancah / korosi
due to expansion of structure Scaffold harus dilengkapi dengan toe / kick board dan rail tangan yang terdiri dari rail
Perancah disambar oleh peralatan seluler /
scaffold attached to, e.g., boiler, etc. top dan mid rail
beban yang ditangguhkan
Scaffold exposed to corrosive Perancah yang dibangun di dekat pipa panas atau permukaan ketel harus memiliki
Api)
chemicals ruang yang cukup antara papan perancah dan permukaan panas, dan / atau papan
Scaffold exposed to heat yang akan dibungkus dengan selimut api dan segera dihapus pekerjaan selesai.
Scaffolds being modified without Ketika pekerjaan panas dilakukan pada papan perancah, papan harus basah dan
authorisation diperiksa segera setelah pekerjaan untuk tanda-tanda pengapian
(Scaffold tidak dibangun untuk Di area yang berpotensi berbahaya, scaffold harus dipasangi sarana alternatif untuk
memperbaiki standar melarikan diri. Struktur scaffold harus diperiksa dan ditandai oleh pemeriksa scaffold
Scaffold didirikan oleh personel yang kompeten dan resmi saja. Inspeksi dilakukan setiap minggu dan setelah setiap
yang tidak bersertifikat / tidak terlatih modifikasi dilakukan pada struktur perancah.
Tidak ada inspeksi scaffold dan
format / sistem penandaan
Tidak ada desain atau rencana Tangga perancah harus diamankan ke struktur menggunakan klem yang disetujui
perancah Hantar maklum balas
Bahan yang digunakan salah atau Sejarah
tidak kompatibel Disimpan
Page 7 of 23 TBL/MSRA/JEL/069
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Outcomes /
Serial Task (Hazards) / Potential System Failures Causes Associated Risk
Risk Rating Control Measures Residual Risk Rating Reference Responsible Person(s) Execution Register
Reference
11 Mobile Crane/ Crawler Crane for Erection Personnel operating crane without
Pumps materials and Accessories correct certification
No rigging plan for heavy or difficult
Cranes only to operated by certified operator
lifts
Rigging study to be performed prior to critical or non routine lifts.
Lifting beyond the design capacity of
Lifting plan to be developed for critical and non-routine lifts
the crane
Unauthorised modification of the
Movement of crane to be supervised by rigging superintendent.:
crane to lift additional weight
Cranes and lifting equipment to be inspected and tagged / colorcoded on a quarterly
Weight moving out of alignment of
basis as per project inspection procedure by the certified and competent inspector.
lifting radius
Unauthorised operation
Weight of load not determined prior
Overloading of crane
to lifting load
Unknown load Only qualified / certified rigger to sling loads
Taglines not used to control load Fatality
Unstable surfaces Crane operator to only take directions from one qualified person Construction Manager
Crane not fitted with load indicator Injury
Soft Ground conditions Dedicated radio channel for crane communications lifitng and rigging procedure Site Manager
or load indicator not working Property and
Movement of loads Cranes to be operated on firm stable earth / laydown area SubcontractorManageme
Crane positioned on unstable equipment damage H D5 M E1 32,1
(Operasi yang tidak sah (Derek hanya dioperasikan oleh operator bersertifikat nt
surface or steep incline (Kematian,luka,
Overloading crane Studi rigging harus dilakukan sebelum lift kritis atau non rutin. (Prosedur pengangkatan dan pengikatan) Task Leader
Crane positioned on soft soil without peralatan dan harta
Memuat tidak dikenal Rencana pengangkatan harus dikembangkan untuk pengangkatan kritis dan non-rutin Employee HSE Manager
proper support for outrigger jacks benda rusak)
Permukaan tidak stabil
Existing facilities below outrigger
Kondisi Tanah Lunak Pergerakan crane harus diawasi oleh rigging superintendent .: Crane dan alat
jacking points not determined
Pergerakan beban) pengangkat yang akan diperiksa dan ditandai / diberi warna setiap triwulanan sesuai
(Personel derek yang beroperasi
prosedur inspeksi proyek oleh inspektur yang bersertifikat dan kompeten.
tanpa sertifikasi yang benar
Tidak ada rencana rigging untuk lift
yang berat atau sulit
Hanya rigger yang memenuhi syarat / bersertifikat untuk sling
Mengangkat melebihi kapasitas
Operator derek hanya mengambil petunjuk dari satu orang yang memenuhi syarat
desain crane
Saluran radio khusus untuk komunikasi derek
Modifikasi derek tanpa izin untuk
Derek yang akan dioperasikan di atas tanah / daerah peletakan yang stabil)
mengangkat beban tambahan
Berat bergerak tidak sejajar dengan
radius pengangkatan
Page 8 of 23 TBL/MSRA/JEL/069
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Outcomes /
Serial Task (Hazards) / Potential System Failures Causes Associated Risk
Risk Rating Control Measures Residual Risk Rating Reference Responsible Person(s) Execution Register
Reference
Crane working too closed to
overhead power lines
Overhead power lines not de-
energised when crane(s) working in
close proximity
Overhead power lines not insulated
No warning barriers / flagging
around overhead power lines Other means of lifting to be investigated prior to using crane
Warning signs not in place where Cranes not to operate in close proximity to power lines, without spotter or power lines
overhead power lines exist isolated or insulated
No permit system in place to control Loads to be controlled by tag lines
access of cranes into areas where Follow Sirte Lifting and Rigging Procedure about lifting near power lines.
overhead power lines exist Fatality : a valid permit to work is required for this work, the safe distance will be determined by Construction Manager
No spotter used when working in Injury the power in the lines i.e. 11kv = 3 metres safe distance. Safe distance must be Lifitng and rigging procedure Deputy Manager
close proximity to overhead power Property and established before lifting close to cables, this will be dependent upon the Kv power i.e. (prosedur pengangkatan dan pengi Subcontractor
Contact with electrical power lines (Kontak
lines equipment damage H D5 11kv = minimum 3 metres safe distance, for higher Kv the safety distance will be greater, M E1 Management 32,4
dengan saluran listrik)
(Crane bekerja terlalu dekat dengan (Kematian,luka, the clients safe distance must also be observed. Where safety distances cannot be met katan) HSE Manager
saluran listrik overhead peralatan dan harta then the overhead lines must be isolated Task Leader
Saluran listrik overhead tidak de- benda rusak) (Cara lain mengangkat harus diselidiki sebelum menggunakan crane Employee
energi ketika crane bekerja di dekat Derek tidak beroperasi dalam jarak dekat dengan saluran listrik, tanpa spotter atau
Saluran listrik overhead tidak kabel listrik terisolasi atau terisolasi
terisolasi Banyak yang harus dikontrol oleh garis tag
Tidak ada hambatan peringatan / Ikuti Prosedur Mengangkat dan Mengencangkan Sirte tentang pengangkatan dekat
penandaan di sekitar saluran listrik saluran listrik.)
overhead
Tanda peringatan tidak ada di
tempat di mana kabel listrik berada
Tidak ada sistem izin untuk
mengontrol akses derek ke area di
mana saluran listrik overhead ada
Tidak ada pengintai yang digunakan
Page 9 of 23 TBL/MSRA/JEL/069
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Outcomes /
Serial Task (Hazards) / Potential System Failures Causes Associated Risk
Risk Rating Control Measures Residual Risk Rating Reference Responsible Person(s) Execution Register
Reference
Fatality Work areas around cranes to be kept clean and tidy at all times.: proper coordination of
Equipment stacked / stored / Lifitng and rigging procedure Construction SManager
Injury the lift must be established together with the nearby activities.
working too close to crane(s) (Prosedur pengangkatan dan pengikatan) Site Manager
Property and Daily coordination must be made with all other nearby work parties by
Congested work area (Area kerja yang Poor housekeeping HSE Manager
equipment damage H D5 supervisor/engineers. Where any works clash the priorities will be decided by MC Site M E1 32,9
padat) (Peralatan ditumpuk / disimpan / Task Leader
(Kematian,luka, Management.
bekerja terlalu dekat dengan derek Subcontractor
peralatan dan harta (Area kerja di sekitar crane harus tetap bersih dan rapi setiap saat: koordinasi lift yang
Housekeepingnya buruk) Management
benda rusak) tepat harus ditetapkan bersama dengan kegiatan di dekatnya.)
Page 10 of 23 TBL/MSRA/JEL/069
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Outcomes /
Serial Task (Hazards) / Potential System Failures Causes Associated Risk
Risk Rating Control Measures Residual Risk Rating Reference Responsible Person(s) Execution Register
Reference
Ensure weather (wind speed) and ground conditions are favourable and in line with
crane specifications
Have anemometer available to assess wind speed
Do not attempt lift is wind exceeds permitted safe range
Use taglines on all loads
Use safety hooks
No anemometer to measure wind
All shackles pins to be moused.: Follow manufacturers manual regarding lifting on high
conditions Injury or fatality
winds according with the type and model of the crane to be used.
Wind loading specifications for Property or
: A certified lifting supervisor will be on site to supervise all heavy and critical lifts. All lifting
equipment not known equipment damage
will be stopped when winds achieve 13mp/sec. When lifting in windy conditions the
Decision to lift in excessive wind Fire or explosion
following will be taken into consideration, and lifts can be suspended until winds are at a Lifitng and rigging procedure Construction Manager
Loads not tied back with support Environmental impact
Excessive wind conditions lower level: loads with large surface areas, loads that do not have a defined centre of Site Manager
lines Schedule impact
Loss of control of load gravity, critical loads, loads that have to be manoeuvred close to plant and equipment, (Prosedur pengangkatan dan pengikatan) Task Leader
(Tidak ada anemometer untuk (Luka atau kematian, H D5 M E1 33,4
(Kondisi angin yang berlebihan loads that are4 close to overhead lines. MC Mechanical Manager and HSE Manager Employee Subcontrcator
mengukur kondisi angin peralatan dan harta
Hilangnya kendali beban) must be advised when winds approach 13mp/sec, and if lifting is suspended. Tag Lines Managemnet HSE
Spesifikasi pemuatan angin untuk benda rusak,
must be inspected before use, be in good condition and be one length (no tied sections) Mnagaer
peralatan yang tidak diketahui kebakaran atau
(Pastikan cuaca (kecepatan angin) dan kondisi tanah mendukung dan sesuai dengan
Keputusan untuk mengangkat ledakan, pengaruh
spesifikasi crane
dalam angin yang berlebihan lingkungan, pengaruh
Sediakan anemometer untuk menilai kecepatan angin
Muatan tidak diikat ke belakang schedule)
Jangan coba-coba mengangkat karena angin melebihi batas aman yang diizinkan
dengan garis dukungan)
Gunakan slogan pada semua beban
Gunakan kait pengaman
Semua pin belenggu yang akan dibuat: Ikuti panduan produsen tentang cara
mengangkat angin kencang sesuai dengan jenis dan model derek yang akan
digunakan.)
Page 11 of 23 TBL/MSRA/JEL/069
Project Risk
Outcomes /
Serial Task (Hazards) / Potential System Failures Causes Associated Risk
Risk Rating Control Measures Residual Risk Rating Reference Responsible Person(s) Execution Register
Reference
Injury or fatality
Property or
equipment damage
Fire or explosion
Lifitng and rigging procedure
Environmental impact Construction Manager
(Prosedur pengangkatan dan pengikatan)
Loose items on load being lifted Schedule impact Site Manager
Ensure all loose items have been removed from load prior to lifting (Pastikan semua
Falling objects (benda jatuh) (Barang yang lepas saat diangkat (Luka atau kematian, H D5 M E1 Task Leader 33,5
barang yang terlepas telah dilepas dari muatan sebelum diangkat)
sedang diangkat) peralatan dan harta Employee HSE Manager
benda rusak, Subcontracor Managemt
kebakaran atau
ledakan, pengaruh
lingkungan, pengaruh
schedule)
Placing load-bearing jacks over Ensure crane is clear from edge of trenches / excavations
existing facilities, inspection hole Ensure ground conditions are able to take weight of jacks or outrigger jacks
covers, pipes, etc. Assess soil type / class
Injury or fatality
Failure to keep jacks at equal level / Provide soil compaction if required
Property or Lifting and RiggingProcedure
height when raising jacks under load Ensure outrigger jacking plates are of correct area and are correctly positioned
equipment damage (Prosedur pengangkatan dan pengikatan)
Unstable or earth in jacking / Ensure that no existing services are positioned below jacking area.
Fire or explosion
support areas Ensure that crane and jacks are level during lifts Construction Managaer
Environmental impact PTW procedure
Ensure laydown area is clear, prior to lifting and setting down load Site Manager
Schedule impact (Prosedur PTW)
Damage to crane (rusak kepada crane) (Menempatkan jack penahan beban Place hard barriers around operating equipment HSE Manager
(Luka atau kematian, H D5 M E1 33,6
di atas fasilitas yang ada, penutup Inspect all lifting points for damage during shipment Task Leader
peralatan dan harta Orientation and Training Procedure
lubang inspeksi, pipa, dll. (Pastikan crane jelas dari tepi parit / penggalian Employee Subcontractoi
benda rusak, Barricades and Signs
Kegagalan untuk menjaga jack Pastikan kondisi tanah dapat mengambil jack berat atau jack cadik Management
kebakaran atau (Prosedur orientasi dan pelatihan, sign dan
pada level / ketinggian yang sama Nilai jenis / kelas tanah
ledakan, pengaruh pembatas)
ketika mengangkat jack di bawah Berikan pemadatan tanah jika diperlukan
lingkungan, pengaruh
beban Pastikan pelat jacking cadik berada di area yang benar dan diposisikan dengan benar
schedule)
Tidak stabil atau dibumikan di area Pastikan tidak ada layanan yang ada diposisikan di bawah area jacking.
jacking / pendukung) Pastikan derek dan dongkrak sejajar selama lift
Pastikan area laydown jelas, sebelum mengangkat dan menurunkan beban
Injury or fatality
Property or
equipment damage
Fire or explosion Only one person to give directions to crane operator.Ensure to establish good and clear Construction
Radio not working or faulty Lifitng and rigging procedure
Environmental impact communication between the signalman and the crane operator before lift starts Management Site
Poor or failure in communication with crane / Wrong hand signals (Prosedur pengangkatan dan pengikatan)
Schedule impact Ensure communication means (radios etc) are in good condition and working properly Manager
rigging team Out of sight (Radio tidak berfungsi
(Luka atau kematian, H D5 (Hanya satu orang yang memberikan arahan kepada operator derek. Pastikan untuk M E1 HSE Manager 33,7
(Buruk atau gagalnya komunikasi dengan atau rusak
peralatan dan harta menjalin komunikasi yang baik dan jelas antara pemberi sinyal dan operator derek Task Leader
tim derek / rigging) Sinyal tangan yang salah
benda rusak, sebelum lift dimulai Employee Subcontractor
Diluar pandangan)
kebakaran atau Pastikan sarana komunikasi (radio, dll) dalam kondisi baik dan berfungsi dengan baik) Managemnt
ledakan, pengaruh
lingkungan, pengaruh
schedule)
Page 12 of 23 TBL/MSRA/JEL/069
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Outcomes /
Serial Task (Hazards) / Potential System Failures Causes Associated Risk
Risk Rating Control Measures Residual Risk Rating Reference Responsible Person(s) Execution Register
Reference
Injury or fatality
Barricade lifting zone
Property or
Place spotters
Cranes working too close to other equipment damage
Stop nearby mobile equipment during lift
mobile plant Fire or explosion
Ensure that sufficient distance is maintained between an operating Lifitng and rigging procedure Construction Manager
No separation or barriers between Environmental impact
crane/lifting jacks and other mobile plant and equipment.: Proper coordination with all Site Manager
crane and adjacent equipment Schedule impact
Contact with other mobile equipment nearby activities within the lifting area. (Prosedur pengangkatan dan pengikatan) HSEManager
(Derek bekerja terlalu dekat dengan (Luka atau kematian, H D5 M E1 33,9
(Kontak dengan peralatan seluler lainnya) (Zona angkat barikade Task Leader
pabrik seluler lainnya peralatan dan harta
Tempat pengadu Employee Subcontractor
Tidak ada pemisahan atau benda rusak,
Hentikan peralatan seluler terdekat saat lift Managemerngt
penghalang antara crane dan kebakaran atau
Pastikan jarak yang cukup dipertahankan antara operasi
peralatan yang berdekatan) ledakan, pengaruh
derek / jack pengangkat dan pabrik dan peralatan bergerak lainnya .: Koordinasi yang
lingkungan, pengaruh
tepat dengan semua kegiatan terdekat di dalam area pengangkatan.)
schedule)
13 Working at Height for Installation of MCWP's & NOTE: harnesses are a last line of Personnel working above1.8meters to be 100% tied off
SWPS'S and Accessories defence and should not be used in Use elevated work platform where possible
preference to other passive anti fall Personnel not to walk the steel without a steel safety cable/static line being securely
devices such as handrails, walls, etc. positioned as a tie off point
No edge protection Personnel must straddle steel beams when working on them at height. Wind to be
Floor grating removed monitored and work at height suspended when conditions exceed acceptable levels
Working in strong wind Engineered static lines and mounting points to be provided to personnel working at
Person(s) Falling from height Hit or knocked by load or structure height where there are no intermediate tie off points
back of trucks Hit by falling materials, etc All fall arrest equipment to meet standards and be inspected monthly and prior to use
Strong Wind Electrocution ES&H department to conduct spot checks of fall protection equipment
Exposure to work activities at height, e.g., Exposed to pressure and/or high All fall protection equipment to be store when not in use with manufactures
rigging, etc. temperatures requirementsAll opening and potential fall risk must be protected with hard barriers and
Fall Protetction and Prevention
Exposure to potential hazards, e.g., steam, Slipping on surface due to limited Fatality installed with relevant signs. Construction Manager
(Perlindungan dan pencegahan kejatuhan)
fire, etc. friction, e.g., water, dirt, etc. Injury Grating, flooring and handrail removal permit must be secured when removing and Site Manager
Cranes Lifitng snd Rigging
Weather conditions Failure of structure person(s) Property and grating floors and permanent handrails installed. HSE Manager
(Pengangkatan Crane dan pengikatan)
Person(s) being trapped at height standing on. equipment damage H D5 persons should not access back of trucks unnecessarily, only riggers to access back of M E1 Subcontractor 34,1
Scaffolding Procedure
(Orang Jatuh dari ketinggian Failure of tie-off to attachment point (Kematian,luka, trucks/vehicles, once load is rigged/secured riggers need to leave back of truck as soon Management
(prosedur perancah)
Angin kencang correctly peralatan dan harta as load is secured Task Leader
Paparan untuk aktivitas kerja di ketinggian, Failure of fall prevention equipment benda rusak) (Pekerjaan harus dilakukan di lapangan, jika memungkinkan Employee Sacffolders
mis. Kecurangan, dll. Personnel not tied off Pekerjaan tinggi hanya dilakukan oleh personel yang berkualifikasi
Paparan terhadap potensi bahaya, mis., (CATATAN: harness adalah garis Personel yang bekerja di atas 1.8 meter harus diikat 100%
Uap, api, dll. pertahanan terakhir dan tidak boleh Gunakan platform kerja yang ditinggikan jika memungkinkan
Kondisi cuaca digunakan dalam preferensi untuk Personil yang bekerja pada ketinggian untuk mengenakan harness parasut dan tali
Orang-orang terjebak di ketinggian) perangkat anti jatuh pasif lainnya lanyard atau inersia
seperti pegangan tangan, dinding, Personil yang tidak berjalan di atas baja tanpa kabel pengaman / jalur statis diposisikan
dll. dengan aman sebagai titik pengikat
Tidak ada perlindungan tepi Personil harus mengangkangi balok baja saat mengerjakannya di ketinggian
Lantai kisi dihapus Angin harus dipantau dan bekerja pada ketinggian ditangguhkan ketika kondisi melebihi
Bekerja dalam angin kencang tingkat yang dapat diterima
Memukul atau mengetuk karena Jalur statis dan titik pemasangan yang direkayasa harus disediakan untuk personel
beban atau struktur yang bekerja pada ketinggian di mana tidak ada titik ikatan antara
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Risk Rating Control Measures Residual Risk Rating Reference Responsible Person(s) Execution Register
Reference
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Outcomes /
Serial Task (Hazards) / Potential System Failures Causes Associated Risk
Risk Rating Control Measures Residual Risk Rating Reference Responsible Person(s) Execution Register
Reference
Injury or fatality
Construction Manager
Property or
Machine being used in close Power lines must be turned off, isolated (LOTO) or insulated. PTW Proceure/ Risk Assessment and Site Manager
equipment damage
Contact with electrical power lines (Kontak proximity to power lines Follow manufacture manual for working near power lines. Management Procedure (PTW Subcontructor Manager
(Luka atau H D5 M E1 39,5
dengan saluran listrik) (Mesin digunakan dekat dengan (Saluran listrik harus dimatikan, diisolasi (LOTO) atau diisolasi. prosedur/prosedur management penilaian HSE Manager
meninggal,
saluran listrik) Ikuti manual pembuatan untuk bekerja di dekat saluran listrik.) resiko) Task Leader
kerusakan peralatan
Employee
dan harta benda)
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Serial Task (Hazards) / Potential System Failures Causes Associated Risk
Risk Rating Control Measures Residual Risk Rating Reference Responsible Person(s) Execution Register
Reference
Construction Manager
Regularly scheduled maintenance
Site Manager
Poorly maintained equipment Remove lift from service if damaged.
Environmental impact Equipment Certifcation and Inspection Subcontractor
Equipment damage Have spill kits available with lifts
Hydraulic oil leaks (Kebocoran oli hidrolik) (Pengaruh M C3 L B1 Procedure (Sertifikasi peralatan dan Managemnt 39,11
(Peralatan tidak dirawat dengan baik (Perawatan terjadwal secara teratur
Lingkungan) prosedur pemeriksaan) HSE Manager
Kerusakan peralatan) Hapus lift dari layanan jika rusak.
Task Leader
Siapkan kit tumpahan dengan lift)
Employee
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Reference
15 Confined Space Entry inside the MCWP's & Replacement of oxygen with inert or Conduct inspection of work area prior to commencing confined space entry
SWPS's (If Required) toxic gases Obtain confined space entry permit
Petrol or diesel motors operating in Check atmosphere – Gas test
or in close proximity to confined Ensure no activities in close proximity to work area are likely to impact on confined
space – exhaust fumes entering space activity
confined space Only personnel trained in confined space entry safety requirements to enter a confined
Toxic chemical(s) being used in space
confined space Ensure personnel understand permit requirements
Oxygen equipment being used in Fatality (asphyxiation) Complete a Pre-start Task Analysis card
confined space – valves left open or Injury No combustion engines to be operated in or in close proximity to confined space
Limited oxygen
hose connections leaking Explosion SDS must be available and fully complied with for any chemical being used in a confined
Exhaust gasses
Failure to double block and bleed Equipment and space
Too much oxygen
and formally isolate pipes and property damage Employees to be briefed on content and requirements of SDSTrained and competent Construction Manager
Accidental or purposeful discharge of gas or
services to confined space Stress holewatch must be available to control the in and out of the workers Site Manager
chemical into space Confined Space Entry Procedure
Failure to provide adequate natural Health issues Log sheet must be carried out to monitor the in and out of the workers Suncontractor
Flooding of confined space (prosedur masuk kedalam tempat terbatas)
or mechanical ventilation (Fatalitas (sesak H D5 Follow Site Confined Space Entry Procedure M E1 Management 35,1
(Oksigen terbatas
(Penggantian oksigen dengan gas napas) HSE Manager
Gas buang PTW Procedure (prosedur PTW)
inert atau beracun Cedera Appropriate PPE to be available and worn in a confined space Task Leader
Terlalu banyak oksigen
Motor bensin atau diesel yang Ledakan No gas lines to be introduced into confined space unless they have been tested and Employee
Pelepasan gas atau bahan kimia secara
beroperasi di atau dekat dengan Kerusakan peralatan confirmed as safe
tidak sengaja atau sengaja ke luar angkasa
ruang terbatas - asap knalpot dan properti Tagging and isolation permit to be issued when live/charged services are connected to a
Banjir ruang terbatas)
memasuki ruang terbatas Menekankan confined space
Bahan kimia beracun digunakan di Masalah kesehatan) Adequate natural or mechanical ventilation must be provided for a confined space
ruang terbatas Where any doubt exists as to the safe atmosphere of a confined space, due to the type
Peralatan oksigen yang digunakan of work being performed, then continuous air monitoring will occur
di ruang terbatas - katup dibiarkan Work to stop if (permit) conditions change (Lakukan inspeksi area kerja sebelum mulai
terbuka atau sambungan selang memasuki ruang terbatas
bocor Dapatkan izin masuk ruang terbatas
Gagal menggandakan blok dan Periksa atmosfer - Tes gas
berdarah dan secara formal Pastikan tidak ada kegiatan di dekat area kerja yang cenderung berdampak pada
mengisolasi pipa dan layanan ke aktivitas ruang terbatas
Ensure where practicable that design provides for suitable access to confined space
Entry/exit point is too small areas
None or only limited platform or Construct suitable scaffold access to confined space points
ladder access exists Ensure that areas around access to confined space is kept clear and tidy
Adjacent work activities impact on Ensure that access is maintained in a safe manner
Fatality Confined Space Entry Procedure
access Provide adequate rescue equipment to extricate injured personnel from a confined Construction Manager
Injury (prosedur masuk kedalam tempat terbatas)
Access damaged or broken space Site Manager
Restricted or Limited Egress/Exit - Limited Property and Emergency Preparedness and Response
None or incorrect rescue equipment Train rescue personnel in the correct and safe use of such equipment Subcontractor
rescue of injured personnel (Jalan Keluar / equipment damage Plan (prosedur penanganan masalah
(Titik masuk / keluar terlalu kecil H D5 (Pastikan di mana praktis bahwa desain menyediakan akses yang sesuai ke area ruang M E1 Management 35,3
Terbatas Terbatas - Penyelamatan terbatas (Luka atau darurat) PTW Procedure
Tidak ada atau hanya akses terbatas HSE Manager
personel yang terluka) meninggal, (prosedur PTW)
platform atau tangga yang terbatas Bangun akses perancah yang cocok ke titik-titik ruang terbatas Task Leader
kerusakan peralatan
Aktivitas kerja yang berdekatan Pastikan area di sekitar akses ke ruang terbatas dijaga agar tetap jelas dan rapi Employee
dan harta benda)
berdampak pada akses Pastikan akses dijaga dengan aman
Akses rusak atau rusak Berikan peralatan penyelamatan yang memadai untuk mengeluarkan personel yang
Tidak ada atau salah peralatan terluka dari ruang terbatas
penyelamatan) Latih personel penyelamat untuk menggunakan peralatan tersebut dengan benar dan
aman)
Page 17 of 23 TBL/MSRA/JEL/069
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Outcomes /
Serial Task (Hazards) / Potential System Failures Causes Associated Risk
Risk Rating Control Measures Residual Risk Rating Reference Responsible Person(s) Execution Register
Reference
No personnel to enter a confined space unless they have been registered in by the entry
control person/hole watch
Entry control person/hole watch to control all entries and exits from the confined space
Personnel accidentally locked in
on a formal entry/exit log
confined space
Confined space entry hatch is only to be sealed when it has been determined that all
Failures of structures in confined
personnel have exited the confined space – check of register and visual check of
space, e.g., work platforms,
confined space.
scaffolds, etc. Confined Space Entry Procedure
Fatality All permanent and temporary structure constructed in a confined space to comply with
Nearby incident, e.g., fire, explosion, (prosedur masuk kedalam ruangan terbatas) Construction Manager
Injury appropriate design standards and scaffolding requirements.
structural failure blocking or limiting Emergency Preparedness and Response Site Manager
Property and Ensure that potentially hazardous operations do not occur in close proximity to an
escape from confined space Plan Subcontrcator
equipment damage occupied confined space
Trapping space (Menjebak ruang) (Personel secara tidak sengaja H D5 M E1 (prosedur penanganan masalah darurat) management 35,5
(Luka atau (Tidak ada personel yang memasuki ruang terbatas kecuali mereka telah terdaftar oleh
terkunci di ruang terbatas Confined Space Entry HSE Manager
meninggal, petugas kontrol / jam lubang masuk
Kegagalan struktur di ruang (masuk kedalam ruangan terbatas) Task Leader
kerusakan peralatan Entri kontrol orang / lubang jam untuk mengontrol semua entri dan keluar dari ruang
terbatas, mis., Platform kerja, Employee
dan harta benda) terbatas pada log masuk / keluar resmi
perancah, dll.
Hatch entri ruang terbatas hanya akan disegel ketika telah ditentukan bahwa semua
Insiden terdekat, mis., Kebakaran,
personel telah keluar dari ruang terbatas - cek register dan pemeriksaan visual ruang
ledakan, kegagalan struktural
terbatas.
menghalangi atau membatasi
Semua struktur permanen dan sementara dibangun di ruang terbatas untuk memenuhi
pelarian dari ruang terbatas)
standar desain yang sesuai dan persyaratan perancah.
Pastikan bahwa operasi yang berpotensi berbahaya tidak terjadi dalam jarak dekat
dengan ruang terbatas yang ditempati)
Page 18 of 23 TBL/MSRA/JEL/069
Project Risk
Outcomes /
Serial Task (Hazards) / Potential System Failures Causes Associated Risk
Risk Rating Control Measures Residual Risk Rating Reference Responsible Person(s) Execution Register
Reference
No entry control person to ensure
constant communication with
personnel in confined space
Train and employ entry control personnel to provide communication with personnel in
Personnel not being able to be seen
confined space and safety/rescue personnel
or heard by entry control person
Provide radio contact for entry control person and personnel in confined space
No radio available
Conduct radio check to ensure that radios are working
Radio broken or faulty Construction Manager
Limited or no Communication with Ensure personnel are trained in correct use of radios
Not aware of correct channels or Confined Space Entry Procedure Site Manager
Personnel in Confined Space and/or Safety Confined space entry work only to be undertaken when sufficient rescue personnel are
how to operate radio Fatality Subcontrcator
and Rescue Personnel (Terbatas atau tidak available on the site
No one to contact in the event of an Injury H D5 M E1 (prosedur masuk kedalam ruangan terbatas) Management 35,10
ada Komunikasi dengan Personil di Ruang (Melatih dan mempekerjakan personel kontrol masuk untuk menyediakan komunikasi
emergency (Kematian, luka) HSE Manager
Terbatas dan / atau Personel Keselamatan dengan personel di ruang terbatas dan personel keselamatan / penyelamatan
(Tidak ada orang yang masuk Task Leader
dan Penyelamatan) Berikan kontak radio untuk orang dan personel kontrol entri di ruang terbatas
kontrol untuk memastikan Employee
Lakukan pemeriksaan radio untuk memastikan radio bekerja
komunikasi yang konstan dengan
Pastikan personel terlatih dalam penggunaan radio yang benar
personil di ruang terbatas
Pintu masuk ruang terbatas hanya dapat dilakukan bila petugas penyelamat yang
Personil yang tidak dapat dilihat atau
memadai tersedia di lokasi)
didengar oleh orang yang masuk
kontrol
Tidak ada radio
16 MCWP's & SWPS's Alignment & Grouting
Works
Overloading of structure
Strong wind Work method statement to be prepared for all steel erection work
Inadequate support of structure Statutory and marubeni procedures shall be adhered to at all times
Structure being hit by mobile Fatality Work to be supervised by qualified field engineer
equipment Serious injury, e.g. Wind conditions to be monitored and work to stop if wind exceeds permissible levels
Failure to correctly bolt structure amputation, fractures When steel is in position it must be secured with sufficient bolts to ensure it is safe Fall Protection and Prevention
Mechanical Collapse of materials (Kelebihan struktur and lacerations, etc. (Pernyataan metode kerja harus disiapkan untuk semua pekerjaan ereksi baja (pencegahan dan perlindungan kajatuhan)
H D5 M E1 11,1
(Kerusakan mekanis material) Angin kencang (Kematian Prosedur hukum dan marubeni harus dipatuhi setiap saat lifitng and rigging (pengangkatan dan
Dukungan struktur yang tidak Cedera serius, mis. Pekerjaan yang akan diawasi oleh insinyur lapangan yang berkualitas pengikatan)
memadai amputasi, fraktur dan Kondisi angin harus dipantau dan bekerja untuk berhenti jika angin melebihi level yang
Struktur dipukul oleh peralatan laserasi, dll.) diizinkan
seluler Ketika baja berada pada posisinya, ia harus diamankan dengan baut yang cukup untuk
Gagal memasang struktur baut memastikannya aman)
dengan benar)
Page 19 of 23 TBL/MSRA/JEL/069
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Outcomes /
Serial Task (Hazards) / Potential System Failures Causes Associated Risk
Risk Rating Control Measures Residual Risk Rating Reference Responsible Person(s) Execution Register
Reference
Limited or no access Where ladders are used to access work areas they must be tied off and the top of the
Personnel not tied off ladder to extend past the landing by a minimum of 1.1m
Hand carrying items to height Personnel are not to hand carrying equipment up or down ladders
Tools not tie-off Small items of equipment required at height must be lifted aloft using ropes and baskets
Personnel walking on steel at height Personnel shall not do heavy-duty work from a ladder
No fall arrest equipment installed on Personnel are not to walk the steel unless there is a suspended (taunt) steel safety cable
steel prior to erection at height (static line) they can tie off to
Equipment used to access work at Tool lanyards shall be used to attach tools to the wrists of personnel
height not in compliance Safety harnesses and lanyards will be checked before use by employees and quarterly
Equipment used to access work at by competent person
height damaged due to mechanical Statutory and marubeni procedures shall be adhered to at all times
damage or chemical and UV Where possible, steel sections will be bolted together on the ground and lifted into
exposure Fatality position in sections to reduce the amount of work that has to be performed at height. Site manager
Gravitational Mechanical Operator of man lifts, cranes, etc., Injury Where an employee works on structural steel at height, they shall employ 100% tie off Deputy site manager
Chemical Working not correctly trained Equipment and and shall use a full body harness and two lanyards fitted with shock absorbers. Tie Fall Protetction and Prevention Crane lifitng Project engineer
at Height - Personnel falling from height property damage H D5 off/anchorage points shall be capable of withstanding a force of 3000kg M E1 and Rigging (pencegahan dan perlindungan HSE manager 11,4
(Gravitasi Mekanik Kimia Bekerja di (Terbatas atau tidak ada akses (Kematian,luka, Only personnel qualified and trained to work on structural steel kejatuhan, pengangkatan dan pengikatan Discipline manager
Ketinggian - Personil jatuh dari ketinggian) Personil tidak diikat peralatan dan harta shall perform such work. crane)
Barang-barang yang dibawa benda rusak) Where the design allows, pre-designed and fitted ladders shall
dengan tangan tingginya be employed for access.
Alat tidak mengikat Correctly engineered/designed and manufactured static lines will (Di mana tangga
Personil berjalan di atas baja digunakan untuk mengakses area kerja, mereka harus diikat dan bagian atas tangga
setinggi-tingginya untuk melewati pendaratan minimal 1,1 m
Tidak ada peralatan penahan jatuh Personil tidak boleh membawa peralatan naik atau turun tangga
yang dipasang pada baja sebelum Peralatan kecil yang dibutuhkan pada ketinggian harus diangkat tinggi-tinggi
ereksi pada ketinggian menggunakan tali dan keranjang
Peralatan yang digunakan untuk Personil tidak akan melakukan pekerjaan tugas berat dari tangga
mengakses pekerjaan pada Personil tidak boleh berjalan dari baja kecuali ada kabel pengaman baja (jalur statis)
ketinggian tidak sesuai yang ditangguhkan (diikat).
Peralatan yang digunakan untuk Alat lanyard harus digunakan untuk melampirkan alat ke pergelangan tangan personel
mengakses pekerjaan pada Tali pengaman dan lanyard akan diperiksa sebelum digunakan oleh karyawan dan
Personnel shall be instructed at Pre-start Task Analysis meeting and toolbox talks not to
use their fingers to align bolt holes. A drift, pinch bar or “podgy” shall be used for this
purpose Site manager
Correct tools not available
Injury Personnel to be informed at HSE orientation that hand and body jewellery is not to construction manager
Employees not aware of hazards
Property and be warn - risks to be explained Project engineer
Mechanical Pinch points Jewellery worn at work, i.e., rings,
equipment damage Hazard to be addressed in WMS, and Pre-start Task Analysis process to be used prior HSE manager
Shear points chains, etc Task Instruction /Job Hazard Analysis
(Luka atau H D3 to work commencing. (Personil harus diinstruksikan pada pertemuan Analisis Tugas Pra- L B1 Subcontractor 11,5
(Titik Jepit Mekanis (Alat yang benar tidak tersedia (instruksi kerja/analisa bahaya kerja)
meninggal, mulai dan pembicaraan kotak alat untuk tidak menggunakan jari mereka untuk Management
Poin geser) Karyawan tidak menyadari bahaya
kerusakan peralatan meluruskan lubang baut. Drift, pinch bar atau "podgy" harus digunakan untuk tujuan ini Discipline manager
Perhiasan yang dikenakan di tempat
dan harta benda) Personil harus diberitahu pada orientasi HSE bahwa perhiasan tangan dan tubuh tidak
kerja, mis., Cincin, rantai, dll)
diperingatkan - risiko harus dijelaskan
Bahaya untuk ditangani dalam WMS, dan proses Analisis Tugas Pra-mulai yang akan
digunakan sebelum pekerjaan dimulai.)
Where possible, steel sections will be bolted together on the ground and lifted into
position in sections to reduce the amount of work that has to be performed at height.
Not tied off correctly – 100% tie off Where an employee works on structural steel at height, they shall employ 100% tie off
Failure to provide static line or tie off and shall use a full body harness and two lanyards fitted with shock absorbers. Tie
points during design and off/anchorage points shall be capable of withstanding a force of 3000kg
manufacture of structural steel Only personnel qualified and trained to work on structural steel shall perform such work.
Failure of fall arrest equipment Personnel shall not walk on steel at height unless tied off to a correctly designed and
Failure of structure approved static line.
Failure to design in Access points Where the design allows, pre-designed and fitted ladders shall be employed for access.
Non, Limited or unsafe access Correctly engineered/designed and manufactured static lines will be affixed to the steel,
No static line provided prior to its placement at height.
Fatality
Employee not qualified to work at Elevated man platforms and scissors lifts will be used in preference to personnel
Injury
height working on the actual steel at height. Site manager
Health issues Work at Height Procedure
(Tidak diikat dengan benar - 100% Ladders used for access shall be manufactured to the correct standards and shall not Deputy site manager
Equipment damage (prosedur bekerja diketinggian)
mengikat be used as a work platform. Project engineer
Personnel falling from height (Personel jatuh Structural damage Safety Task Analysis Risk Reduction
Kegagalan untuk menyediakan garis H D5 Ladders shall be correctly tied and/or footed to prevent them falling when being used M E1 HSE manager 11,8
dari ketinggian) Talk/Job Hazard Analysis
statis atau titik pengikatan selama (Jika memungkinkan, bagian baja akan dibaut bersama-sama di tanah dan diangkat ke Discipline manager
(kematian, luka, (tugas keselamatan, analisa resiko,
desain dan pembuatan baja posisinya dalam bagian untuk mengurangi jumlah pekerjaan yang harus dilakukan pada
masalah kesehatan, pengurangan tugas, analisa bahaya kerja)
struktural ketinggian.
kerusakan peralatan,
Kegagalan peralatan penangkapan Di mana seorang karyawan bekerja pada baja struktural pada ketinggian, mereka harus
kerusakan struktural)
jatuh menggunakan dasi 100% dan harus menggunakan harness tubuh penuh dan dua
Kegagalan struktur lanyard dilengkapi dengan peredam kejut. Titik ikat / jangkar harus mampu menahan
Gagal mendesain di titik akses gaya 3000kg
Akses Non, Terbatas, atau tidak Hanya personel yang berkualifikasi dan terlatih untuk mengerjakan baja struktural yang
aman akan melakukan pekerjaan tersebut.
Tidak ada garis statis yang Personil tidak boleh berjalan di atas baja setinggi kecuali diikat ke jalur statis yang
disediakan dirancang dan disetujui dengan benar.
Karyawan tidak memenuhi syarat Jika desain memungkinkan, tangga pra-desain dan pas harus digunakan untuk akses.
untuk bekerja di ketinggian) Saluran statis yang direkayasa / dirancang dan diproduksi dengan benar akan
ditempelkan pada baja, sebelum penempatannya pada ketinggian.
Anjungan manusia yang ditinggikan dan lift gunting akan digunakan sesuai preferensi
Page 20 of 23 TBL/MSRA/JEL/069
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Risk Rating Control Measures Residual Risk Rating Reference Responsible Person(s) Execution Register
Reference
The correct tools shall be employed for steel erection and shall be tied, where
practicable, to the wrist of the user or the structure to prevent them falling if they are
accidentally dropped.All airlines and pneumatic equipment used for steel erection shall
be correctly rated and fitted with “Chicago” couplings/connectors.Steel sections shall be
placed on timber gluts to keep them off the ground and shall also be correctly supported
No edge protection
to stop them falling or being accidentally knocked over.Where practicable beam clamps
Floor grating removed
and other proprietary lifting devices shall be employed to lift and position beams .Self-
No toe or kick boards on platforms
closing safety hooks will be used for steel erection to prevent accidental catching of
or landings
lifting hooks in the steel.Softeners shall be used to protect slings and chains from being
Strong wind
damaged from sharp edges on steel beams and columns.Loads will not be lifted or
Equipment not tied down or secured
handled in winds that exceed the permissible limits for such work and associated
Tools not connected by lanyards
cranes.Taglines shall be used to stabilize crane loads.The top of a ladder must be
Material / equipment too heavy for Fatality
positioned at a minimum of 1.1 meters above the step-off point.Implement the "Stop the Site manager
structure Injury
Drop" program . Deputy site manager
Failure of lifting equipment Equipment damage Cranes and Lifting Procedure
all materials will be secured at height, all small materials will be secured in tool/bolt Project engineer
Falling materials and equipment (Bahan dan (Tidak ada perlindungan tepi Structural damage
H D5 boxes/metal bins, small items will be lifted up to height using a SWL bag or lifting basket. M E1 HSE manager 11,9
peralatan jatuh) Lantai kisi dihapus (Kematian,luka,
Working scaffold platforms will have toe/boards fitted all round, blue netting on all sides, Discipline manager
Tidak ada alas kaki atau papan keruskan (prosedur crane dan pengangkatan)
when leaning over or working outside of safe working platform the area below must be
tendangan pada platform atau peralatan,keruskan
barriered off and warning signs posted(Alat yang benar harus digunakan untuk ereksi
pendaratan struktural)
baja dan harus diikat, jika memungkinkan, ke pergelangan tangan pengguna atau
Angin kencang
struktur untuk mencegahnya jatuh jika jatuh secara tidak sengaja.
Peralatan tidak diikat atau
Semua maskapai dan peralatan pneumatik yang digunakan untuk ereksi baja harus
diamankan
diberi peringkat yang benar dan dilengkapi dengan kopling / konektor "Chicago".
Alat tidak terhubung oleh lanyard
Bagian baja harus ditempatkan pada kayu yang berkilau agar tidak tergelincir dan juga
Bahan / peralatan terlalu berat untuk
harus didukung dengan benar untuk menghentikannya jatuh atau secara tidak sengaja
struktur
terjatuh.
Kegagalan alat angkat)
Jika klem balok yang praktis dan gawai pengangkat berpemilik lainnya harus digunakan
untuk mengangkat dan memposisikan balok (Lihat bagian Peralatan Rigging dan
Lifting)
Kait pengaman yang menutup sendiri akan digunakan untuk ereksi baja untuk
mencegah penangkapan kait pengangkat yang tidak disengaja dalam baja
Ladders must be inspected for wear and damage every three months and colour tagged
accordingly
Ladders must also to be inspected before use for signs of wear and damage.
A crane workbasket shall only be used for structural steel erection where the actual
Poor limited design of access
basket complies with statutory requirements and is used in accordance with statutory
Unauthorized modification of
guidelines
existing structure
Areas below structural steel erection at height shall be barricaded off using hard
Welding and electrical leads
barricades and hazard warning tape
blocking access Barricades and Signs Procedure
An area of at least 150% of the highest structure shall be maintained as a clear zone to
Equipment and materials blocking
Injury all other work areas
access Portable Ladders Inspection and Control Site manager
Health issues A proper system of communications, i.e., hand signals and radios shall be used for
Failure of structure causing Procedure Deputy site manager
Restricted/blocked Equipment damage structural steel erection – A dedicated radio channel shall be used for steel erection.
blockage Project engineer
access Structural damage (Tangga harus diperiksa untuk keausan dan kerusakan setiap tiga bulan dan diberi label
(Desain akses terbatas yang buruk M C3 L B1 (Prosedur Barikade dan Tanda HSE manager 11,10
(Dibatasi / diblokir (Luka, masalah warna yang sesuai
Modifikasi struktur yang ada tanpa Discipline manager
mengakses) kesehatan, peralatan Tangga juga harus diperiksa sebelum digunakan untuk tanda-tanda keausan dan
izin Prosedur Pemeriksaan dan Kontrol Tangga
rusak, struktural kerusakan.
Pengelasan dan kabel listrik Portabel)
rusak) Sebuah keranjang kerja crane hanya akan digunakan untuk ereksi baja struktural di
menghalangi akses
mana keranjang aktual mematuhi persyaratan hukum dan digunakan sesuai dengan
Peralatan dan bahan yang
pedoman hukum
menghalangi akses
Area di bawah ereksi baja struktural harus dibarikade menggunakan barikade keras dan
Kegagalan struktur yang
pita peringatan bahaya
menyebabkan
Area sekurang-kurangnya 150% dari struktur tertinggi harus dipertahankan sebagai
halangan)
zona yang jelas untuk semua area kerja lainnya
Sistem komunikasi yang tepat, mis., Sinyal tangan dan radio harus digunakan untuk
ereksi baja struktural - Saluran radio khusus harus digunakan untuk ereksi baja.)
17 Use of Electrical Hand Tools for MCWP's & Damaged or faulty electrical
SWPS's Installation and its Accessories works equipment
Equipment not inspected and colour
Fatality (electrocution)
coded Construction Manager
Injury Tools to be inspected prior to use
Fusion of parts due to electrical Electrical Safety Site Manager
Equipment damage Tools to be inspected monthly by qualified electrician and tagged
failures Machine, Power and Handtools (Keamanan Subcontrcator
Electricity (Elektrik) (Fatalitas (sengatan H D5 (Alat untuk diperiksa sebelum digunakan M E1 36,1
(Peralatan listrik yang rusak atau Listrik Management
listrik) Alat yang akan diperiksa setiap bulan oleh tukang listrik yang berkualifikasi dan diberi
rusak Alat Mesin, Daya dan Tangan) Task Leader
Cedera tag)
Peralatan tidak diperiksa dan diberi Employee
Kerusakan peralatan)
kode warna
Penggabungan komponen karena
gangguan listrik)
Personnel working with electrical equipment at height where there is potential for “Kick
Scaffolding Safety Construction Manager
Drill or other energised electrical Back” shall be provided with a stable work platform.: Power tools and hand tools must
PTW Procedure Site Manager
equipment jamming and causing be fitted with tool lanyards to prevent fall.
Fatality PPE Procedure Hse Manager
Kickback / falling from height (Kickback / torque rotation of machine (Bor atau Small materials to be secured in a bucket or tool bag
Injuries H D5 M E1 Machine Power And Hand tools (Keamanan Subcontractor 36,2
jatuh dari ketinggian) peralatan listrik berenergi lainnya (Personel yang bekerja dengan peralatan listrik pada ketinggian di mana ada potensi
(Kematian, luka) Perancah Management
macet dan menyebabkan putaran untuk “Kick Back” harus dilengkapi dengan platform kerja yang stabil .: Perkakas listrik
Prosedur PTW. Prosedur APD Task Leader
torsi mesin) dan perkakas tangan harus dilengkapi dengan lanyard pahat untuk mencegah jatuh.
Mesin Tenaga Dan Alat Tangan) Employee
Bahan-bahan kecil untuk diamankan dalam ember atau tas alat)
Page 21 of 23 TBL/MSRA/JEL/069
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Risk Rating Control Measures Residual Risk Rating Reference Responsible Person(s) Execution Register
Reference
Where applicable, hot work permit to be obtained prior to commencing work
18 Gas Cutting, Welding and Grinding of supports
Cylinders to be turned off at valve, on completion of work
etc
Only flint gun to be used to ignite oxy / acetylene torches
SDS to be provided for special fluxes and metals
Employees to be instructed in hazards associated with materials used and precautions
to be taken
Welding rules / permit requirements
Adequate ventilation to be provided to extract fumes, particularly in confined areas
not followed
Joins and connectors on oxygen and acetylene hoses/valves to be tested for leaks using
Gas cutting / welding equipment
soapy water
used by unqualified personnel
Hand piece and regulators to be fitted with blow-back arrestors
Fire watcher not employed for hot
Acetylene cylinder to be kept upright
work process
Cylinders t be kept chained to trolley or on lifting frame with secure attachment points
Gas cutting undertaken in confined
Correct regulators to be used
space without precautions being
Equipment to be inspected weekly and daily before use
taken
No oil or grease to be used around connections / joints
No blow back arrestors fitted to
Correct PPE to be provided and used
regulators and handpieces
Hoses / handpiece not to be left in a confined area during breaks, etc
Regulators faulty
High temperatures Hoses to be maintained clear of vehicular paths and walkway
Connection points exposed to oil
Chemical fumes (fluxes, hazardous metals, Check work area at completion of work for flammable materials / hot spots.
and grease
etc.) Fire watcher to be on station during hot work activities
Hoses and fittings damaged
Blow-back Asphyxiation Work to cease in a site emergency on site. Permits to be revalidated after such an
None or incorrect PPE worn
Gas leaks Equipment and event.
Correct PPE not available
Glare property damage Establish a barrier around the work zone to restrict access by unprotected workers.
Cylinders stored in exposed area
Limited vision Fire Inspect all dust control equipment and tools, if applicable, to make sure they are in Compressed Gas Cylinders Procedure
Hoses coming into contact with hot
Incorrect regulators Explosion good working order.
metal
Incorrect hoses Grass fires Use and maintain all tools as specified by the manufacturer. Fire Prevention and Protection Procedure
Improper wheel for grinder or for
Poorly maintained regulators PR issues Ensure that workers inspect their respirators, if required, before start-up. Construction Manager
material. (Aturan pengelasan /
Oil or grease on regulator joints Statutory penalties Monitor dust release from equipment during use. Permit to work procedure HSE Plan Site Manager
persyaratan izin tidak diikuti
Grinder wheel fragmenting, sparks, vibration Serious Make sure proper wheel for task and grinder is used. (Jika berlaku, izin kerja panas Sucontractor
Peralatan pemotongan / pengelasan H D5 M E1 28,1
(Suhu tinggi injury(Asfiksasi harus diperoleh sebelum memulai pekerjaan (Prosedur Silinder Gas Terkompresi Management
gas yang digunakan oleh personel
Asap kimia (fluks, logam berbahaya, dll.) Kerusakan peralatan Silinder harus dimatikan pada katup, saat pekerjaan selesai HSE Manager
yang tidak berkualifikasi
Pukulan balik dan properti Hanya senjata api yang digunakan untuk menyalakan obor oksi / asetilena Prosedur Pencegahan dan Perlindungan Task Leader
Pengamat api tidak dipekerjakan
Kebocoran gas Api SDS harus disediakan untuk fluks dan logam khusus Kebakaran
untuk proses kerja panas
Silau Ledakan Karyawan harus diinstruksikan dalam bahaya yang terkait dengan bahan yang
Pemotongan gas dilakukan di ruang
Visi terbatas Kebakaran rumput digunakan dan tindakan pencegahan yang harus diambil Izin untuk prosedur kerja Rencana KKL)
terbatas tanpa tindakan
Regulator yang salah Masalah PR Ventilasi yang memadai harus disediakan untuk mengekstraksi asap, terutama di area
pencegahan
Selang yang salah Sanksi hukum terbatas
Tidak ada penahan pukulan kembali
Regulator yang tidak dirawat dengan baik Cedera serius) Bergabung dan konektor pada selang / katup oksigen dan asetilena untuk diuji
dipasang ke regulator dan
Pelumas atau oli pada sambungan regulator kebocoran menggunakan air sabun
handpieces
Roda penggiling memecah belah, percikan, Bagian tangan dan regulator harus dilengkapi dengan penahan pukulan balik
Regulator rusak
getaran) Silinder asetilena harus dijaga agar tetap tegak
Titik koneksi terpapar dengan
Silinder t harus dirantai ke troli atau pada rangka pengangkatan dengan titik
minyak dan lemak
pemasangan yang aman
Selang dan alat kelengkapan rusak
Regulator yang benar untuk digunakan
Tidak ada atau salah APD yang
Peralatan yang akan diperiksa setiap minggu dan setiap hari sebelum digunakan
dikenakan
Tidak ada oli atau gemuk yang digunakan di sekitar koneksi / sambungan
APD yang benar tidak tersedia
APD yang benar harus disediakan dan digunakan
Silinder disimpan di area terbuka
Selang / handpiece tidak boleh ditinggalkan di area terbatas saat istirahat, dll
Selang bersentuhan dengan logam
Selang harus dijaga agar bebas dari jalur kendaraan dan jalan setapak
panas
Periksa area kerja saat penyelesaian pekerjaan untuk bahan / titik panas yang mudah
Roda yang tidak benar untuk
terbakar.
penggiling atau untuk bahan.)
Pengamat api berada di stasiun selama aktivitas kerja panas
Berusaha untuk berhenti dalam keadaan darurat di lokasi. Izin untuk divalidasi ulang
setelah peristiwa semacam itu.
Membangun penghalang di sekitar zona kerja untuk membatasi akses oleh pekerja
yang tidak dilindungi.
Periksa semua peralatan dan alat pengontrol debu, jika ada, untuk memastikan
semuanya ada
19 Electric Welding Faulty electrical connections Hot work permit to be issued where applicable
Moisture in welding area Use certified welding machines
Welder not adequately protected Welding equipment to be inspected monthly by qualified electrician
Thermal exposure from welding Welding only to be undertaken by certified trades person
process Fire watcher to be used for welding jobs
UV from welding process Work area to be free from flammable materials
Chemical toxicity from types of Fatality Fire extinguisher to be available at work area
Permit to work procedure
metals used in welding process Injury – burns Correct PPE to be worn
Electricity No SDS available Eye injury Correct filters to be used in welding helmet
Electrical safety
High temperatures Employees not informed of hazards Health affects Adequate ventilation to be used to extract fumes in confined areas
UV exposure Sparks from welding process (chronic and acute) Work area to be maintained in a clean and dry state/condition
Arc flash Vision of welder impaired due to Equipment and Receptacle to be provided to collect spent welding stubs
Personal Protective Equipment
Chemical fumes (fluxes, hazardous metal confined nature of welding helmet / property damage / Earth lead to be fitted directly to work piece
Construction Manager
fumes, etc.) hood fires Shade/protection for rain to be provided, where practicable
Emergency Preparedness and Response Site Manager
Fire Earth lead not connected correctly Fires SDS to be made available for special welding materials
Plan Sucontractor
Limited vision and close to welding point (Kematian H D5 Work piece to be free from chemicals and paint M E1 27,1
Management
(Listrik (Koneksi listrik salah Cedera - terbakar Welders not to work alone in trenches without area being monitored
(Izin untuk prosedur kerja HSE Manager
Suhu tinggi Kelembaban di area pengelasan Cedera mata Check work area at completion of work for flammable materials / hot spots.
Task Leader
Paparan UV Tukang las tidak dilindungi secara Mempengaruhi Welding work to cease in the event of an emergency on site – siren sounds. Permits to
Keamanan listrik
Arc flash memadai kesehatan (kronis be revalidated after such an event.
Asap kimia (fluks, uap logam berbahaya, dll.) Paparan termal dari proses dan akut) (zin kerja panas akan dikeluarkan jika berlaku
Api pengelasan Kerusakan / Gunakan mesin las bersertifikat
Alat pelindung diri
Visi terbatas) UV dari proses pengelasan kebakaran peralatan Peralatan pengelasan harus diperiksa setiap bulan oleh ahli listrik yang berkualifikasi
Toksisitas kimia dari jenis logam dan properti Pengelasan hanya dilakukan oleh orang yang memiliki sertifikasi
Kesiapan dan Tanggap rencana Darurat)
yang digunakan dalam proses Kebakaran) Pengamat api untuk digunakan untuk pekerjaan pengelasan
pengelasan Area kerja harus bebas dari bahan yang mudah terbakar
SDS tidak tersedia Alat pemadam api tersedia di area kerja
Karyawan tidak diberitahu tentang APD yang benar untuk dikenakan
bahaya Filter yang benar untuk digunakan dalam helm las
Bunga api dari proses pengelasan Ventilasi yang memadai untuk digunakan untuk mengekstraksi asap di area terbatas
Visi tukang las terganggu karena Area kerja harus dijaga dalam kondisi / kondisi bersih dan kering
Page 22 of 23 TBL/MSRA/JEL/069
Project Risk
Outcomes /
Serial Task (Hazards) / Potential System Failures Causes Associated Risk
Risk Rating Control Measures Residual Risk Rating Reference Responsible Person(s) Execution Register
Reference
20 End of the day Closing of works
Recover or recycle if possible. Do not dispose into the environment. Disposal should be
in accordance with applicable regulations.Only trained personnel to handle hazardous
Preparation for ending work and House materials. Follow waste segregation as per the site environmental procedure.
Hazardous waste (Limbah Enviornmental.
keeping Engineer/supervisor/work
berbahaya) Pollution MC 1 LB 1
(Persiapan untuk mengakhiri pekerjaan dan (Pulihkan atau daur ulang jika memungkinkan. Jangan membuang ke lingkungan. ers
(Polusi Lingkungan)
pemeliharaan rumah) Pembuangan harus sesuai dengan peraturan yang berlaku. Hanya personel yang
terlatih untuk menangani bahan berbahaya. Ikuti pemisahan limbah sesuai prosedur
lingkungan situs.)
Clean the area with good house keeping The rest of the material should be neatly arranged & does not interfere with
(Bersihkan area dengan perawatan rumah Obstruction Injury/ Damage walkway/road access. Engineer/supervisor/work
MC 1 LB 1
yang baik) (Halangan) (Luka / Rusak) (Sisa material harus ditata dengan rapi & tidak mengganggu jalan setapak / akses ers
jalan.)
Trip Hazards (Bahaya tersandung) Injury (Luka) Site Area to be kept clean and clear of trip hazard materials Engineer/supervisor/work
MB 2 LA 2
(Area site harus dijaga kebersihannya dan bersih dari bahan-bahan bahaya perjalanan) ers
(MC HSE - PTW Co-ordinator) (MC Authorized MC (C/M/E Engineer) (MC Deputy-HSE Manager)
Page 23 of 23 TBL/MSRA/JEL/069
Emergency Response Plan MAP
Muster Point 3
Muster Point 4
Muster Point 6
Muster Point 5
Zone 6
Tambak Lorok
Type of Emergency
Project
Security Guard
Muster Point 1 1. Fire Emergency
control Main
gate Zone 2 2. Medical Emergency
Zone Intake
3. Health Emergency
Zone 3
Coaster 4. Natural Calamities
Road NO
Zone 4 ENTRY
5. Civil Disturbance
Zone 6 STOP Zone 1 6. Environmental Emergency
7. Marine Incident
8. Security Related Emergency
Zone 5
INDONESIA POWER
(IP)
HK site
Tambak
offices Tambak Lorok
Training and
LorokProjec Access close
t small
paramedic access gate (JEL Erection
room use by IP
Area)
Muster Point 2
• Office staff (MC,GE,KOIN & IP/OE) will assemble at Muster Point 1 (Security Pos No. 2)
• Workers inside Green line (JEL/JEL Subcon, WIKON) will assemble at Muster Point 2 (West Side of HRSG)
• Workers inside Blue line (JEL/JEL Subcon Lamichitra Area, KOIN,HK) will assemble at Muster Point 3
(North Side in between zone 1 and zone 2)
The FIVE Assembly Points • Workers inside Red line (JEL,KOIN,HK) will assemble at Muster Point 4 (Zone 3)
• Workers inside Purple line (EPTCO,HK/HK staff, KOIN) will assemble at Muster Point 5 (In front in security Pos 1)
Know your nearest! • Workers at Intake Area (HK Subcon) will assemble at Muster Point 6
Emergency Reporting Procedure : Prosedur Pelaporan Darurat : If an Fire emergency occurs : Jika darurat kebakaran terjadi :
1. The witness or who sees the accident immediately reports to the Supervisor or 1. Saksi atau yang melihat kecelakaan segera melaporkan ke Supervisor atau HSSE 1. Stay calm, don't panic 1. Tetap tenang, jangan panic
HSSE Supv Supv. 2. Go to the muster points check how many participants 2. Pergilah ke muster poin periksalah hitung berapa peserta
2. Furthermore, the HSSE Supv or Supervisor immediately notifies ERT in this case 2. Selanjutnya HSSE Supv atau Supervisor segera memberitahukan ERT dalam hal 3. For those who are trained to use fire extinguishers, turn off the fire with 3. Bagi yang terlatih menggunakan pemadam, matikanlah api dengan
the clinic if needed. ini Paramedic On Site jika diperlukan. a light fire extinguisher alat pemadam api ringan
3. Then report to Onscene Commander 3. Selanjutnya dilaporkan ke Onscene Commander.
4. Jika Terjadi Serangan Perampokan Bersenjata On-site Bomb Threat Pada situs 4. Jiika terjadi Armed Robbery Attack On-site Bomb Treat On site Hostage/Terroris
Hostage / Terroris area Site maka segera di beritahukan ke IP. area Site maka segera di beritahukan ke IP.