Komatsu Hydraulic Excavator Pc750 6 Shop Manual

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SEAW000800

FieldAssembly
Instruction

PC7504
PC8004
HYDRAULIC EXCAVATOR
PC7504 - 10001
PC750SE-6 - 10001
SERIAL NUMBERS
PC75OI.C-6 - 10001 andw
PC800-6 30001 n

PC800SE-6 - 30001
This material is proprietary to Komatsu America International Company and is not to be reproduced, used, or
disdosed except in accordance with written authorization from Komatsu America IntemaQonal Company.

It is our policy to improve our products whenever it is possible and practical to do so. We reserve the right to make
changes or add improvements at any time without incurring any obligation to install such changes on products sold
previously.

Due to thii continuous program of research and development, periodic revisions may be made to this publication.
it is recommended that customers contact their distributor for information on the latest revision.

August 1996 Copyright 1996 Komateu America IntemEltional Company

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 CONTENTS

Points Regarding Local Assembly ................................................................................................................ 3

Assembling Procedures, Applicable Equipment and Schedule ................................................................. 5

Packing Style for Transportation .................................................................................................................. 7

List of Tools for Field Assembling .............................................................................................................. 12

Field Assembling .......................................................................................................................................... 13

Related Laws and Regulations ................................................................................................................... .I4

Fitting of Left and Right Track Frames ....................................................................................................... 18

Arrangement of Travel Pipe ....................................................................................................................... .20

Installation of FOPS.. .................................................................................................................................... 23

Setting of Radiator Cover ............................................................................................................................ 26

Fitting of Rearview Mirror ........................................................................................................................... 27

Installation of Handrail ................................................................................................................................. 29

Prevention of Natural Closing of Ceiling Window .................................................................................... .30

Installation of Step ....................................................................................................................................... 31

Installation of Left Side Step ...................................................................................................................... .32

Setting of Muffler Tail Tube ........................................................................................................................ 33

Sticking of Sheet (to Counterweight) ...................................................................................................... 33-l

Installation of Counterweight ...................................................................................................................... 34

Installation of Radio Antenna ...................................................................................................................... 35

Installation of Cab Top Light ...................................................................................................................... .37

Fitting of Stopper (on Hydraulic Tank) ....................................................................................................... 41

Extension of Track Frame Gauge (Only when 3-split packages are transported). ................................. .42

Setting of Travel Pipe Cover ........................................................................................................................ 45

Adjustment of Track Tension ...................................................................................................................... 47

Inspection of Oil Amount and Water Amount ........................................................................................... 49

Boom Foot Pin and Boom Cylinder Foot Pin ............................................................................................. 50

Boom Assembly ........................................................................................................................................... 51

Relieving Remaining Pressure from Hydraulic Circuit.. ........................................................................... .52

Installation of Boom Cylinder Foot ............................................................................................................. 53

Arrangement of Boom Cylinder Hose ....................................................................................................... .54

Boom Cylinder .............................................................................................................................................. 55

Arm Cylinder ................................................................................................................................................. 56

Arrangement of Arm Cylinder Hose ........................................................................................................... 57

Installation of Arm Assembly ...................................................................................................................... 58

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Arrangement of Bucket Cylinder Hose between Boom and Bucket Cylinder ........................................ .60

Bucket Cylinder Hose between Boom and Bucket Cylinder .................................................................... .61

Lubrication Piping to Work Equipment ..................................................................................................... .62

Air Bleeding from Cylinder .......................................................................................................................... 63

Wiring of Work Equipment .......................................................................................................................... 64

Inspection of Oil Level in Hydraulic Tank and Refill ................................................................................. .66

Replacement of Return Filter (Standard Filter to Flushing Filter) ........................................................... .67

Flushing of Hydraulic Circuit ...................................................................................................................... .69

APPENDIX
FIELD ASSEMBLY INSPECTION REPORT
POINTS REGARDING LOCAL ASSEMBLY

1. Selection of work place

1) The work place should be suitable for loading and unloading the machine. The following points
should be considered.
. Area
. Hardness of ground surface
. Levelness
. Entry/exit roads, turning space
2) Assembly work on the hydraulic circuit must not be carried out in any place where dust or rain
can get into the circuit during the operation.
3) If the work is carried out outside, avoid places where there is rain or strong wind.

2. Preparation and checks of lifting tools and jigs

1) Check each lifting tool and jig thoroughly.
Inparticular,checkstandsand blocksmadeofwoodtocheckthattheisideisnotrottedorcracked.

3. A Checks during actual operation

1) Apply the parking brake of the trailer ad crane securely, then put blocks under the wheel.
2) Lower the pressure and temperature of the engine, hydraulic oil, and cooling water before
starting work.
3) When starting the engine, always give an agreed signal, such as blowing the horn, to warn the
people around the machine. Check also that the work equipment levers and travel levers are in
neutral, and that the fuel control lever is at the low idlig position.
4) Be careful to maintain the balance of parts being lifted by the crane.
5) Do not allow unauthorized persons into the working area.

3
 l Inspection of oil level and

l Air bleeding from work

equipment cylinder
* Flushing of hydraulic circuit
l Extension of track frame width
Assembly unit Base machine type excavator - Adjustment of track tension
l Performance test

@ Counterweight,
Platform group

@ Assembling of work equipment

Crane

0.49 - 0.69 MPa

Air compressor

Worker

Start of assembling Completion of inStallatiOn Of Unit Completionof body assembling l Completion of general assem-
assembly to body bling
l Meeting with all workers
 Days

Loading shovel- * Adjustment of track tension

type excavator l Performance test
Assembly unit Base machine

0 Left track frame @ Upper structure @ Counterweight,

@ Counterweigh @ Platform group
@ Axle assembly
’ ~~~~$+: ,$/’ Ieve’ @) Assembling of work
equipment

Crane

B 196KN (200
343 KN 135t1 196~~ (2011

0.49 - 0.69 MPa

(5 - 7 kg/cd)
Air compressor

15 m’!min.

Worker Y//P//////////;////////////v////i//////////////./~~~/~/~////~,//~
Leader + 3 mechanics

Start of assembling
Completion of body Completion of installation of
* Meeting with all workers assembling unit assembly to body

Completion of Installation of unit assembly to body

 Transportation

Packing Style for Transportation

These machines can be divided into three or four kits for transportation. Please ask us or our service shop
for transportation.

n 3-kit Transportation

(Upper structure + Undercarriage) (Work equipment) (Others)

n 4-kit Transportation

(Upper structure) (Undercarriage) (Work equipment) (Others)

n Packing Style of Each Kit (Sizes in drawing are given in millimeters.)

l Upper structure + Undercarriage

mm

PC750-6 PC800-6
Model Nos.
PC750SE-6 PC800SE-6

Overallwidth
(mm)

Weight
46,200 46,400
(kg)

, 6840
AAlOn930

7
Transportation

l Upper structure

unit : mm

Weight
23,700 23,800
kg)

AA307996

Fix the upper structure on the truck by means of chain block.

l Undercarriage

unit : mm

l Work equipment
(I) Boom

Model No.jPC750-6/PC750SE-61
PC800-61PC800SE-6

w;$t / 7,420 ( 6,850 j 7,770 1 6,850 j

8
Komatsu Hydraulic Excavator Pc750 6 Shop Manual
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Transportation

(2) Arm

Model No. PC750-6 PC750SE-6 PC800-6 PC800SE-6

A(mm) 5,105 4,075 4,800 4,075

Bfmm) 1,324 1,696 1,365 1,696

Overall
all width 749 753 749 753
(mm)

Weight
(kg) 3,950 4,880 4,410 4,880

(3) Bucket

(4) Boom cylinder (for all models)

3180 mm Weight : 1,620 kg

(810 kg x 2 PCS.)
10
AA308050

(5) Arm cylinder

Weight 915 1,080

kq (540 x 2)

9
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