Case Jx60!70!80!90!95 Service Manuals
Case Jx60!70!80!90!95 Service Manuals
Case Jx60!70!80!90!95 Service Manuals
S E R V I C E
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INTRODUCTION
◊ This manual is divided into sections identified by two--figure numbers. Each section has independent page
numbering.
For ease of reference, these sections have the same numbers and names as the Repairs Rate Book sections.
◊ The different sections can easily be found by consulting the table of contents on the following pages.
◊ The document number of the manual and the edition/update dates are given at the bottom of each page.
◊ The information contained in this manual was current on the date printed on each section. As CASE IH
constantly improves its product range, some information may be out of date subsequent to modifications im-
plemented for technical or commercial reasons or to meet legal requirements in different countries.
In the event of conflicting information, consult the CASE IH Sales and Service Departments.
IMPORTANT WARNINGS
◊ All maintenance and repair work described in this manual must be performed exclusively by CASE IH service
technicians in strict accordance with the instructions given and using any specific tools necessary.
◊ Anyone who performs the operations described herein without strictly following the instructions is personally
responsible for resulting injury or damage to property.
◊ The Manufacturer and all organisations belonging to the Manufacturer’s distribution network, including but
not restricted to national, regional or local distributors, will accept no responsibility for personal injury or dam-
age to property caused by abnormal function of parts and/or components not approved by the Manufacturer,
including those used for maintenance and/or repair of the product manufactured or marketed by the Manufac-
turer.
In any case, the product manufactured or marketed by the Manufacturer is covered by no guarantee of any
kind against personal injury or damage to property caused by abnormal function of parts and/or components
not approved by the Manufacturer.
PRINTED IN ?????
CONTENTS
GENERAL SECTION 00
ENGINE SECTION 10
CLUTCH SECTION 18
Clutches Chapter 1
Section Description Page
GEARBOX SECTION 21
STEERING SECTION 41
Steering Chapter 1
Section Description Page
Instruments Chapter 1
Section Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page
55 500 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Component description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Battery Chapter 5
Section Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page
55 100 Contents . . . . . . . . 1
Fuses (all versions) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Symbols used in electrical circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Electrical wire colour coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Ground locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Electrical diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-- General diagrams (W/Cab) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
-- General diagrams (W/Out Cab) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
-- Analogue instrument circuit and connector overview . . . . . . . . . . . . . . . . . . . . . . 19
-- Start--up circuit and connector overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
-- Direction indicator & hazard warning light circuit and connector overview . . . . 25
-- Windscreen and rear window wiper/washer circuit and connector overview . . . 31
-- Brake light circuit and connector overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
-- Heating and air--conditioning system circuit and connector overview . . . . . . . . 41
-- Work lamp (without cab circuit and connector overview) . . . . . . . . . . . . . . . . . . . 45
-- Work lamp (without cab circuit and connector overview) . . . . . . . . . . . . . . . . . . . 49
-- Side lights,main and dipped headlights, parking light circuit and connector
overview 53
90 160 42 -- 43
90 120 10 Control levers, seat and electrical controls -- disassembly and reassembly . . . . . . . . . . . . . 2
90 156 52 Rear window, handle and lock -- disassembly and reassembly . . . . . . . . . . . . . . . . . . . . . 10
90 154 30 Left--hand door exterior handle and lock -- disassembly and reassembly . . . . . . . . . . . . . . 11
90 154 10 Left--hand door -- disassembly and reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
90 160 60
55 518 52 Windscreen wiper motor -- disassembly and reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . 13
90154 24
90 156 10 -- 14
90 156 28 Cab windows -- replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
SECTION 00 – GENERAL – CHAPTER 1 1
GENERAL INSTRUCTIONS
IMPORTANT NOTICE
All maintenance and repair operations described in this manual should be carried out exclusively by the CASE
IH authorised workshops. All instructions detailed should be carefully observed and special equipment indicated
should be used if necessary.
Everyone who carries out service operations described without carefully observing these prescriptions will be
directly responsible of deriving damages.
SHIMMING
At each adjustment, select adjusting shims, measure them individually using a micrometer and then sum up
recorded values. Do not rely on measuring the whole shimming set, which may be incorrect, or on rated value
indicated for each shim.
O RINGS
Lubricate the O rings before inserting them into their seats. This will prevent the O rings from rolling over and
twine during mounting which will jeopardise sealing.
SEALERS
Apply one of the following sealers: RTV SILMATE, RHODORSIL CAF 1, or LOCTITE PLASTIC GASKET over
the mating surfaces marked with an X.
Before applying the sealer, prepare the surface as follows:
– remove possible scales using a metal brush;
– thoroughly degrease the surfaces using one of the following cleaning agent: trichlorethylene, petrol or a water
and soda solution.
BEARINGS
It is advisable to heat the bearings to 80 to 90°C before mounting them on their shafts and cool them down before
inserting them into their seats with external tapping.
ROLL PINS
When fitting straight roll pins, ensure that the pin notch is oriented in the direction of the effort to stress the pin.
Coil roll pins can be installed in any position.
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2 SECTION 00 – GENERAL – CHAPTER 1
Use exclusively genuine CASE IH spare parts, the only ones bearing this logo.
Only genuine parts guarantee same quality, life, safety as original components as they are the same as mounted
in production.
Only the CASE IH genuine spare parts can offer this guarantee.
All spare parts orders should be complete with the following data:
– tractor model (commercial name) and frame number;
– engine type and number;
– part number of the ordered part, which can be found on the “Microfiches” or the “Spare Parts Catalogue”,
which is the base for order processing.
NOTICES
Wear limits indicated for some details should be intended as advised, but not binding values. The words “front”,
“rear”, “right hand”, and “left hand” referred to the different parts should be intended as seen from the operator’s
seat oriented to the normal sense of movement of the tractor.
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SECTION 00 – GENERAL – CHAPTER 1 3
SAFETY RULES
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4 SECTION 00 – GENERAL – CHAPTER 1
◊ Use exclusively specified towing points for tow- ◊ In case of operations outside the workshop, drive
ing the tractor. Connect parts carefully. Ensure the tractor to a flat area and block it. If working on
that foreseen pins and/or locks are steadily fixed an incline cannot be avoided, first block the trac-
before applying traction. Do not stop near towing tor carefully. Move it to a flat area as soon as pos-
bars, cables or chains working under load. sible with a certain extent of safety.
◊ To transfer a failed tractor, use a trailer or a low ◊ Ruined or plied cables and chains are unreliable.
loading platform trolley if available. Do not use them for lifting or trailing. Always han-
◊ To load and unload the machine from the trans- dle them wearing gloves of proper thickness.
portation mean, select a flat area providing a firm
◊ Chains should always be safely fastened.
support to the trailer or truck wheels. Firmly tie
Ensure that fastening device is strong enough to
the machine to the truck or trailer platform and
hold the load foreseen. No persons should stop
block wheels as required by the forwarder.
near the fastening point, trailing chains or cables.
◊ For electrical heaters, battery–chargers and sim-
ilar equipment use exclusive auxiliary power ◊ The working area should be always kept CLEAN
supplies with a efficient ground to avoid electrical and DRY. Immediately clean any spillage of
shock hazard. water or oil.
◊ Always use lifting equipment and similar of ◊ Do not pile up grease or oil soaked rags, as they
appropriate capacity to lift or move heavy compo- constitute a great fire hazard. Always place them
nents. into a metal container.
Before starting the tractor or its attachments,
◊ Pay special attention to bystanders. check, adjust and block the operator’s seat. Also
◊ Never pour gasoline or diesel oil into open, wide ensure that there are no persons within the trac-
and low containers. tor or attachment operating range.
◊ Never use gasoline, diesel oil or other flammable ◊ Do not keep into your pockets any object which
liquids as cleaning agents. Use non–flammable might fall unobserved into the tractor’s inner
non–toxic proprietary solvents. compartments.
◊ Wear protection goggles with side guards when ◊ Whenever there is the possibility of being
cleaning parts using compressed air. reached by ejected metal parts or similar, use
protection eye mask or goggles with side guards,
◊ Do not exceed a pressure of 2.1 bar, in accor-
helmets, special footwear and heavy gloves.
dance with local regulations.
◊ Do not run the engine in a closed building without ◊ Wear suitable protection such as tinted eye
proper ventilation. protection, helmets, special clothing, gloves and
footwear whenever it is necessary to carry out
◊ Do not smoke, use open flames, cause sparks in welding procedures. All persons standing in the
the nearby area when filling fuel or handling vicinity of the welding process should wear tinted
highly flammable liquids. eye protection. NEVER LOOK AT THE WELD-
ING ARC IF YOUR EYES ARE NOT SUITABLY
◊ Do not use flames as light sources when working
PROTECTED.
on a machine or checking for leaks.
◊ Move with caution when working under a tractor, ◊ Metal cables with the use get frayed. Always
and also on or near a tractor. Wear proper safety wear adequate protections (heavy gloves, eye
accessories: helmets, goggles and special foot- protection, etc.)
wear.
◊ Handle all parts with the greatest caution. Keep
◊ During checks which should be carried out with your hands and fingers far from gaps, moving
the engine running, ask an assistant to seat at the gears and similar. Always use approved protec-
operator’s seat and keep the service technician tive equipment, such as eye protection, heavy
under visual control at any moment. gloves and protective footwear.
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SECTION 00 – GENERAL – CHAPTER 1 5
◊ Always disconnect the batteries before perform- ◊ Do not twine chains or metal cables. Always wear
ing any type of service on the electrical system. protection gloves to handle cables or chains.
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6 SECTION 00 – GENERAL – CHAPTER 1
CONSUMABLES
QUANTITY CASE IH
COMPONENT TO BE FILLED OR INTERNATIONAL
RECOMMENDED
TOPPED UP litres/dm3 US gal IMP gal SPECIFICATION
PRODUCTS
Cooling system:
JX60, JX70 models 12 3.2 2.64 Water & liquid
JX80, JX90, JX95 models 14 3.7 3.08 AKCELA PREMIUM
–
with cab : ANTI–FREEZE
JX60, JX70 models 14 3.7 3.1 50% + 50%
JX80, JX90, JX95 models 16 4.2 3.5
Water & cleaning
Windscreen washer bottle . . . . . . . . . . 2 0.53 0.44 –
liquid
Fuel tank 90 23.8 19.8 Decanted and filtered –
Additional fuel tank (Optional) . . . . . . . 27 7.1 5.94 diesel fuel –
Engine sump:
without filter :
AKCELA No.1
JX60, JX70 models 7.6 1.98 1.67 API CF–4/SG
ENGINE OIL
JX80, JX90, JX95 models 10.5 2.77 2.31 CCMC D4
with filter : API CH–4 * ACEA MIL–L–2104E
JX60, JX70 models 8.3 2.19 1.83 E5 * MB 228.3 *
CUMMINS CES
JX80, JX90, JX95 models 11.2 2.96 2.46
200072/20076/20077
AKCELA LHM
Brake control circuit . . . . . . . . . . . . . . . . 0.4 0.1 0.09 ISO 7308
FLUID Oil
Hydrostatic steering circuit . . . . . . . . . . 2.0 0.5 0.44
Front axle:
– axle housing : 4.5 1.2 0.99
JX60, JX70 models 7.0 1.8 1.54
JX80, JX90, JX95 models
– final drives (each) :
JX60, JX70 HP models 0.8 0.2 0.18
JX80, JX90, JX95 models 1.25 0.3 0.28
Rear transmission (bevel drive and API GL4
Oil
brakes), gearbox, hydraulic lift and
PTO AKCELA ISO 32/46
NEXPLORE SAE 10W–30
JX60, JX70, JX80, JX90, 12.15 10.12
46
JX95 models . . . . . . . . . . . . . . . . . .
– with synchro–reverser:
JX60, JX70, JX80, JX90, 12.15 10.12
46
JX95 models . . . . . . . . . . . . . . . . . .
Rear final drives (each) :
JX60, JX70 HP models 3.9 1.03 0.86
JX80, JX90, JX95 models 5.3 1.40 1.17
Grease
Front wheel hubs . . . . . . . . . . . . . . . . . . – – –
AKCELA
MULTI–PURPOSE NLGI 2
Grease fittings . . . . . . . . . . . . . . . . . . . . – – – GREASE
(251H EP)
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SECTION 10 -- ENGINE -- CHAPTER 1 1
SECTION 10 -- ENGINE
Chapter 1 -- Engine
CONTENTS
6- 62720 -- 09 -- 2006
SECTION 10 -- ENGINE -- CHAPTER 1 3
(continued)
GENERAL SPECIFICATIONS 3 cylinders 4 cylinders
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . forced, with gear pump
Normal oil pressure, with engine hot and at fast idling speed . 2.9 to 3.9 bar (42.06 to 56.56 psi)
Radiator on JX60, JX70, JX80 and JX90 models . . . . . . . . . . . three--row vertical pipes with copper fins
6- 62720 -- 09 -- 2006
Case Jx60 70 80 90 95 Service Manuals
Full download: http://manualplace.com/download/case-jx60-70-80-90-95-service-manuals/
4 SECTION 10 -- ENGINE -- CHAPTER 1
(continued)
GENERAL SPECIFICATIONS 3 cylinders 4 cylinders
Timing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . overhead valves operated by a camshaft
located in the engine block through
tappets, pushrods and rockers.
Camshaft is driven by the crankshaft
through helical gears.
Intake:
-- start: before T.D.C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12°
-- end: after B.D.C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31°
Exhaust:
-- start: before B.D.C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50°
-- end: after T.D.C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16°
Valve clearance for timing check . . . . . . . . . . . . . . . . . . . . . . . . . . 0.45 mm (0.0177 in.)
Valve clearance for normal running (engine cold):
-- intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.30 0.05 mm (0.0118 0.0020 in.)
-- exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.30 0.05 mm (0.0118 0.0020 in.)
For further timing data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See page 20
Fuel System
Air cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . dual cartridge dry air filter, with clogged
filter indicator with centrifugal pre--filter
and automatic dust ejector.
Fuel pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . with double diaphragm
For fixed advance (pump setting for start of delivery before refer to the data for the relevant engine
TDC) -- Pressure setting -- Injection order, and other type in the tables from page 6 to page
information regarding the BOSCH pump 14.
6- 62720 -- 09 -- 2006
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