Experimental Analysis of Varied Vortex Reducers Inreducing The Pressure in A
Experimental Analysis of Varied Vortex Reducers Inreducing The Pressure in A
Experimental Analysis of Varied Vortex Reducers Inreducing The Pressure in A
a r t i c l e i n f o a b s t r a c t
Article history: Experimental research was performed to determine the pressure drop in a rotating cavity with radial
Received 9 September 2015 inflow. In order to decrease the pressure loss across the rotating cavity, three different vortex reducer
Received in revised form 26 February 2016 configurations were designed and fitted in the cavity. The experiment revealed that the performance
Accepted 11 April 2016
of a vortex reducer is determined by its own geometry, the inlet flow rate and the rotating speed of
Available online 19 April 2016
the cavity. For each vortex reducer configuration, a critical curve distinguishes its performance in terms
of reducing the pressure drop. On one side of this curve, the pressure drop is reduced; on the other side,
Keywords:
however, the pressure drop is even larger. The performance of each configuration was compared and pre-
Radial inflow
Rotating cavity
sented schematically. As regards the rotating cavity without vortex reducer (empty cavity), the experi-
Vortex reducer mental data fitted quite well with Farthing’s linear theory. For each vortex reducer configuration, a
Flow resistance fitting curve of the pressure coefficient was given.
Pressure coefficient Ó 2016 Elsevier Inc. All rights reserved.
1. Introduction In addition, Brillert et al. [8] studied the total pressure loss across
the rotating cavity.
In the secondary air system of modern aero-engines, in some With regard to analysis of the flow resistance reduction of the
cases air is taken radially inward from the final stages of the com- radially inflow rotating cavity, Owen and Farthing [9,10] studied
pressor. Because of the high revolving velocity, a strong vortex is how de-swirl nozzles affect the pressure difference between the
formed inside the rotating cavity and it causes high pressure loss inlet and the outlet. Their work showed that the de-swirl nozzles
across the cavity. If appropriate measures are taken successfully change the swirl fraction of the inlet flow and thus cause a drop
to reduce the pressure loss, the bleeding point can be designed at in the pressure loss across the cavity. Another investigation of
an earlier stage and a higher efficiency of the aero-engine will be the de-swirl nozzle can be found in Friedl [11]. Chew [12] showed
achieved. Two common ways to fulfil this goal are the use of de- that attaching radial fins to the inner side of one of the rotating
swirl shroud nozzles and the installation of proper vortex reducers disks moderately reduced the pressure drop.
in the rotating cavity. However, only a few people have studied the impact of the vor-
Much research has been performed on the flow structure and tex reducer fitted in the cavity. Gunther [13] may have been the
heat transfer in a rotating cavity with radial inflow. In 1968, Hide first to do so. In his experiment, he installed four different config-
[1] first suggested that the flow structure of a rotating cavity with urations of vortex reducers either with tubes or tubeless in the cav-
radial inflow includes a source region, an interior core, two Ekman ity and measured their performances. The vortex reducers
layers and a sink region. Following Hide’s work, Firouzian and successfully restricted the formation of the interior core and tube-
Owen [2,3] confirmed the theory by conducting a flow visualisa- less configuration performance was better than that of long tubes.
tion experiment describing not only the flow structure but the Liang et al. [14] and Chen et al. [15] experimentally studied tubed
velocity, pressure and other parameters of the flow field. Using vortex reducers and the influences of the shape of the inlet nozzles.
the same test rig as Firouzian, Farthing and Owen [4] conducted In their studies, tubes with different length were used and the total
a similar experiment concerning the radial outflow. Owen’s work pressure at the inlet and outlet of the cavity was measured. They
[5–7] laid the theoretical foundation of the study of radial inflow. showed that tubed vortex reducers have great capability in terms
of reducing the pressure drop compared with the traditional free
cavity. Other studies include those of Negulescu and Pfitzner
⇑ Corresponding author. [16], Peitsch et al. [17] and Du et al. [18].
E-mail address: [email protected] (Y. Quan).
http://dx.doi.org/10.1016/j.expthermflusci.2016.04.011
0894-1777/Ó 2016 Elsevier Inc. All rights reserved.
160 X. Luo et al. / Experimental Thermal and Fluid Science 77 (2016) 159–166
Nomenclature
DP
Ra outer radius of cavity Cp,c pressure coefficient, C p;c ¼ 1qX 2 2
Ra
2
Rb inner radius of cavity
kT turbulent flow parameter, kT = Cw/ReU0.8
s axial distance between disks
DP pressure difference between inlet and outlet, Pi Po
G gap ratio of cavity, s/Rb
q density
P pressure
m kinetic viscosity
X rotating speed
i inlet
m_ mass flow rate
XR2 o outlet
ReU rotational Reynolds number, Re/ ¼ m b
_ e edge of the source region
Cw non-dimensional flow rate, C w ¼ lmRa
Compared with tubed vortex reducers, tubeless vortex reducers sure regulator and flow control valve. The compressor starts work-
have much simpler structures, and thus are more reliable and ing as soon as the pressure in the receiver reaches its lower limit.
easier to manufacture and install. In the present paper, we put An air dryer and a filter are used to remove water mist, oil drops
the emphasis on investigating the effect of different vortex reduc- and dust. Through several valves and a thermal mass flowmeter,
ers on pressure loss in the rotating cavity. The free cavity without air is then drawn into the test section and finally leaves the test
any vortex reducer also serves as a contrast. rig through the hollow shaft to the open air.
The experiments were conducted on the rotational heat transfer 2.2.1. Overall configuration of the test section
test rig at the National Key Laboratory of Science and Technology As shown in Fig. 2, the core part of the test section consists of
on Aero-Engines and Aero-Thermodynamics at Beihang University, two rotating disks, a shroud with 12 straight cylinder nozzles, a
China. The main components of the system consist of air supply vortex reducer fitting in the cavity and a hollow shaft. All these
system, test section and data acquisition system. The schematic parts are mounted together by bolts. The outer radius of the cavity
diagram of the experimental apparatus as well as the test section Rb is 204.5 mm, the inner radius Ra is 79.5 mm and the distance
is illustrated in Fig. 1. The test rig is driven by a 30 kW DC electric between two co-rotating disks is s = 40 mm. The corresponding
motor which allows the rotational speed to be varied up to non-dimensional parameters are: the gap ratio G = s/Rb = 0.196
3000 rpm with a maximum ReU of 8.72 105. and non-dimensional inner radius xa = Ra/Rb = 0.389.
magnitude of the inflow rate and the angular velocity. They are
defined as follows:
_
m
Cw ¼
mb
XR2b
Re/ ¼
m
_ is the inlet mass flow rate, X is the angular velocity of the cavity,
m
m is the kinetic viscosity.
To reproduce the working condition of a real engine in the lab-
oratory, the experimental condition is determined as follows:
inlet mass flow rate (kg/h): 98, 196, 294, 392, 490, 588;
the corresponding Cw (104): 0.753, 1.471, 2.206, 2.941, 3.677,
4.412;
rotational speed (rpm): 375, 750, 1125, 1500, 1875, 2250, 2625;
the corresponding ReU (105): 1.09, 2.181, 3.271, 4.362, 5.452,
6.543, 7.633.
Fig. 2. The structure of the core part of the test section. In the experiment, a mass flow rate is fixed every time and then
rotational speed is varied by changing the rotational speed of the
motor.
178.5 mm respectively, with 12 equally circumferentially spaced
cylinder holes 14 mm in diameter. The second configuration (VR 2.5. Experimental uncertainties
2) differs from the first only in the shape of the holes. As shown
in Fig. 3b, the transverse section of this configuration has 12 fan- In the current experiment, thermal mass flow meters, pressure
shaped holes separated by 12 equally circumferentially spaced baf- transducers and a photoelectric sensor are used to measure the
fles. The width of each baffle is 35 mm and the height (axial direc- mass flow rate, pressure, and angular velocity respectively. Some
tion) of the holes is 14 mm. Fig. 3c shows the third configuration uncertainties are involved and thus have to be determined in a cer-
(VR 3). The outer diameter remains unchanged but the inner diam- tain way to give an overall view on the reliability of the experi-
eter is 316 mm. Again, 12 equally spaced de-swirl nozzles are scat- ment. The mass flow is measured with a ST98 thermal mass flow
tered along the ring. The oblique angle of the nozzles is 60°. The meter, with FS of 0.55 kg/s and accuracy of ±1% reading + 0.5% FS.
performance of each configuration is compared with that of the The pressure was obtained by Kulite XTL-140 transducers, with
empty cavity (VR 0). FS of 100 kPa and accuracy of ±1%.
VR 1 has a similar design to tubed vortex reducers which have According to the test condition, the uncertainty of pressure is
been studied by Liang [14]. However, VR 1 is designed as a disk within 2% and the additional uncertainty caused by the vibration
while Liang used retain ring to hold all the tubes. Therefore, VR 1 of the experimental apparatus is estimated to be within 3%. The
is much more robust but it is also more bulky. VR 2 is a new design pressure transducers were calibrated before measurement, and
and it is given after being carefully modeled by CFD. VR 3 uses de- they have an accuracy of ±0.5%. Also, the uncertainty of the mass
swirl nozzle to enhance its performance in reducing the vortex. The flow varies from 1.7% to 5.9%, and the rotational speed from
outer and inner radius are determined using similitude theory to fit 0.23% to 0.7%. Thus, based on the error transfer theory offered by
the apparatus in the laboratory. Other sizes are given according to Kline and McClintock [19], the uncertainty of non-dimensional
real engine. parameter of pressure coefficient Cp is around 3.32%.
Kulite XTL-140 pressure transducer is insensible to acceleration,
2.3. Data acquisition system so any vibration and centrifugal forces would not cause any appar-
ent uncertainty. Also, every transducer had been carefully cali-
Some parameters including the inlet and outlet pressure, inlet brated before any measurement.
mass flow rate and the angular velocity of the rotating cavity have
to be measured in the experiment. 3. Results and discussion
As illustrated in Fig. 2, the inlet and outlet pressure are mea-
sured by pressure transducers attached to disk 2 co-rotating with 3.1. The flow resistance reduction performance of VR 1 and VR 2
the cavity. For each pressure, two transducers are used at the same
radius but separated by an angle of 180°. The rotating signal from As shown in Fig. 4 the flow resistance reduction performances
the pressure transducers is first translated into digital form by the of VR 1 and VR 2 are compared with that of the empty cavity
co-rotating ADAM modules and then transformed by a graphite (VR 0). For both configurations, the pressure difference between
slip ring into a stationary signal. inlet and outlet grows monotonously as the inlet mass flow and
The mass flow rate and the rotating speed are measured by a the rotating speed grow. The reason is that the disks with a high
thermal mass flowmeter and a photoelectric sensor respectively. rotating speed drive the air between them and increase its tangen-
All signals are collected by a PC using a Visual Basic program. tial velocity which leads to a growth of the radial Coriolis force and
this causes an increase of the pressure drop across the cavity. It is
2.4. Experimental parameters and test conditions shown in the figure that the pressure drop increases quickly as the
mass flow grows, and when the inlet mass flow is large (say,
Two non-dimensional numbers Cw (non-dimensional flow rate) 588 kg/h) the pressure drop becomes equally large. In other words,
and ReU (rotational Reynolds number) are used to indicate the the pressure drop increases disproportionately with the inlet mass
162 X. Luo et al. / Experimental Thermal and Fluid Science 77 (2016) 159–166
12 VR 0
VR 1
98 196 294 392 490 588
10 mass flowrate(kg/h)
ΔP (kPa)
6
0
0 375 750 1125 1500 1875 2250 2625 3000
(a) Ω (rpm)
(a)
12 VR 0
VR 2
98 196 294 392 490 588
10 mass flowrate(kg/h)
8
ΔP (kPa)
(b)
0
0 375 750 1125 1500 1875 2250 2625 3000
Ω (rpm)
(b)
Fig. 4. Comparison of flow resistance reduction performance (a) VR 1 vs. VR 0 and
(b) VR 2 vs. VR 0.
and pressure drag. However, in the case of high rotating speed, the
benefits of the vortex reducers are obvious and the larger the rotat-
ing speed is, the greater the reduction of the pressure loss the vor-
tex reducers can cause. To be more specific, for each group of solid
and dashed curves in Fig. 4, an intersection point can be found, left
of which is the inferior zone of the vortex reducer and right of
which is the superior zone. The intersection point grows as the
inflow rate grows.
6 1000
intersection
VR 0
4 VR 1
0.735 1.471 2.206 2.942 3.677 4.413
Cw * 10 -4
2
100
Cp,c
0 375 750 1125 1500 1875 2250 2625 3000
Ω (rpm)
10
Fig. 5. Comparison of flow resistance reduction performance of VR 3 and VR 0.
1
1.090 2.181 3.271 4.362 5.452 6.543 7.633
Reφ * 10-5
(a)
100
VR 0
VR 2
0.735 1.471 2.206 2.942 3.677 4.413
Cw * 10 -4
10
the shroud that give flow a negative swirl direction and thus
reduce the absolute tangential velocity. However, on the left side 10
of these intersection points, the pressure curves for VR 3 are appar-
ently above that for VR 0, especially in conditions of high flow rate
and low rotational speed, because the value of XRa Vh is negative
and |XRa Vh| > XRa, which means the de-swirl nozzles increases
1
1.090 2.181 3.271 4.362 5.452 6.543 7.633
by friction and the abrupt change of flow path in and out of VR 3, 3.4. Pressure coefficient with turbulent flow parameter
makes the pressure drop rise dramatically.
As regards a rotating cavity with radial inflow, Farthing [10]
pointed out that for a certain geometry Cp,c is determined only by
3.3. Non-dimensional flow resistance reduction performance kT, namely, Cp,c = f(kT). Using a linear model, Farthing determined
this function:
Apart from the non-dimensional mass flow rate Cw, rotational
Reynolds number ReU, and the turbulent flow parameter kT (kT = -
C p;c ¼ ðx2e x2a Þ þ c2eff ðx2
e 1Þ þ 23:7jkT j
5=8 3=8
ðxe x3=8
a Þ
Cw/ReU0.8), Farthing [9] used another non-dimensional parameter
Cp,c to indicate the pressure drop across the cavity, defined as þ 7:89jkT j5=4 ðxa4=5 x4=5
e Þ and C p;c 6 c2 ðx2
a 1Þ
follows:
xe is non-dimensional radius at the edge of the source region and it
DP
C p;c ¼ 1 is given by
2
q X2 R2a
1=2
where q is the fluid density and DP = Pi Po. xe ¼ c 2:22jkT j5=8 x3=8
e
6
4. Comment about thermal effects
5
Secondary air system is to bleed air from compressor to turbine
4 to maintain the latter working in a suitable environment. There-
Cp,c
20 VR 1
experimental data (VR 1) 12
fitting curve VR 2
18
98 196 294 392 490 588
16 10 mass flowrate(kg/h)
14
y=2.316e1.524x-1.313
8
12
ΔP (kPa)
Cp,c
10 6
8
4
6
4
2
2
0 0
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 0 375 750 1125 1500 1875 2250 2625 3000
λT Ω (rpm)
(a)
20
experimental data (VR 2)
18 fitting curve VR 2
12
VR 3
16 98 196 294 392 490 588
mass flowrate(kg/h)
14 10
12
y=2.314e1.442x-1.494 8
Cp,c
10
ΔP (kPa)
8 6
6
4
4
2
2
0
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6
0
λT 0 375 750 1125 1500 1875 2250 2625 3000
Ω (rpm)
20 (b)
experimental data (VR 3)
18 fitting curve Fig. 10. Comparison of flow resistance reduction performances of different
configurations: (a) VR 1 vs. VR 2; (b) VR 2 vs. VR 3.
16
14
12
y=0.716e2.343x+0.505 performance of the vortex reducers) as well as in non-dimensional
Cp,c
10
fashion (to develop the critical curves and to deduce the functions
8 of Cp–kT). Some main results are as follows.
6 For VR 1 and VR 2, as the rotating speed grows the pressure
drop between inlet and outlet of the cavity increases monoto-
4
nously. However, for VR 3, the pressure drop decreases first and
2 then increases in the same situation. That is to say, there is a rotat-
0 ing speed at which the pressure drop reaches its minimum and the
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 tangential component of the inlet velocity reaches zero. The exper-
λT imental value agrees well with that calculated according to the
geometry and the inlet mass flow.
Fig. 9. Variation of Cp,c with kT for VR 1 VR 3 (black square dots: experimental For all three configurations, the pressure drop increases as the
data; red curve: exponential fitting). (For interpretation of the references to color in inlet mass flow rate increases.
this figure legend, the reader is referred to the web version of this article.)
By fitting the intersection points of the pressure curve of VR
1 VR 3 and that of VR 0, a critical curve for each configuration
is attained, and it can be considered a criterion whether to use a
5. Conclusion vortex reducer.
The experimental data for VR 0 agree quite well with Farthing’s
In this study, an experiment is conducted to analyze the flow linear theory. The Cp,c–kT curve is also given for VR 1 VR 3.
resistance reduction performance of three vortex reducer configu- The performances of all three configurations are given. VR 2 has
rations. Results are reported in dimensional fashion (mainly to give a better flow resistance reduction performance than VR 1 in all
a since of changing relationship of all the direct variables, such as cases. However, to determine whether VR 2 or VR 3 performs
pressure drop, rotating velocity, mass flow rate, and to evaluate the better, working conditions have to be taken into consideration.
166 X. Luo et al. / Experimental Thermal and Fluid Science 77 (2016) 159–166
Acknowledgement [9] P.R. Farthing, The Use of De-swirl Nozzles to Reduce the Pressure Drop in a
Rotating Cavity With a Radial Inflow, vol. 113(1), 1991, pp. 106–114.
[10] P.R. Farthing, J.M. Owen, De-swirled radial inflow in a rotating cavity, Int. J.
The authors gratefully acknowledge the financial support from Heat Fluid Flow 12 (1) (1991) 63–70.
China Aviation Powerplant Research Institute (Zhuzhou). [11] W.-H. Friedl, D. Peitsch, D. Negulescu, Improvement of high pressure turbine
air systems by de-swirl nozzles, American Society of Mechanical Engineers,
2002, pp. 331–336.
[12] J.W. Chew, P.R. Farthing, J.M. Owen, B. Stratford, The use of fins to reduce the
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