1,6l Simos (AEH+AKL) 1

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Golf/Bora Current flow diagram No.

65/1

1.6 ltr./74 kW Simos, engine code AEH,

1.6 ltr./74 kW Simos, engine code AKL,


from August 1998

For alternatives to relay and fuse positions as well as multi-pin connector wiring-see ”Fitting locations” section.

Relay locations on 13 position additional Fuse colours


relay carrier, above relay plate:
30 A – green
25 A – white
20 A – yellow
15 A – blue
10 A – red
7.5 A – brown
Relay locations on relay plate:
5 A – beige
2 X contact relief relay (18) 3 A – lilac

4 Fuel pump relay (409)

97–14163

Note:
The number in brackets behind the part
designation denotes the control number on the
housing.

Edition 04.99
Golf/Bora Current flow diagram No. 65/2
Alternator, starter
31 31
a
A – Battery
B – Starter
9 5/31
C – Alternator
3 J 59 2
C1 – Voltage regulator
7/30 D – Ignition/starter switch
b
J59 – X contact relief relay
S1/1
500 502
J226 – Starter inhibitor and reversing light relay, on 13
position additional relay carrier
16,0 6,0
S163 – Fuse -2- (30), in battery fuse holder
0,5
br ro ro S176 – Fuse -4- (30), in battery fuse holder
S177 – Fuse -5- (30), in battery fuse holder
T2e – 2-pin connector, near starter (on vehicles not
D /50b 74 fitted with air conditioner)
T4 – 4-pin connector, near starter (on vehicles fitted
16,0 2,5 0,5 1,5 with air conditioner)
sw ro/sw ro/sw ro/sw
T6 – 6-pin connector, brown, in protective housing
✱ for connectors, left in plenum chamber
5 4 2

111 S177 S176 S163 A41 J 226 /6 J 226 /8 81 – Earth connection -1-, in dash panel wiring
110A 110A 50A harness
500 – Screw connection -1- (30), on relay plate
0,35 2,5 0,5 2,5
bl ro/sw ro/sw ro/sw
502 – Screw connection -1- (30a), on relay plate

A41 – Positive (+) connection (50), in dash panel


T4/2 wiring harness
T2e/2 A /+ A /+ T6/3 ✱ – For vehicles with manual gearbox only
0,5
bl
35,0
sw
2,5
ro/sw
– – – – For vehicles with automatic gearbox only

D+ B+ 30 50

G
C
B ws = white
C1 M sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = lilac
ge = yellow
81

1 2 3 4 5 6 7 8 9 10 11 12 13 14
97-24668

Edition 04.99
Golf/Bora Current flow diagram No. 65/3
Simos control unit, ignition system
31 31
a a
D – Ignition/starter switch
J361 – Simos control unit, centre in plenum chamber
N152 – Ignition transformer
P – Spark plug connector
Q – Flame plug
b
S10 – Fuse in relay plate fuse box
501
S229 – Fuse in fuse holder
T4a – 4-pin connector
6,0 T6 – 6-pin connector, brown, in protective housing
ro for connectors, left in plenum chamber
A32 A104 T10a – 10-pin connector, in cable channel left in engine
compartment
2,5 6,0 1,0 1,5 1,5 1,5
ro ro ro/li sw/li sw/li sw/li T80 – 80-pin connector

T6/4 T10a/8 T6/1 10 – Earth point, in plenum chamber


1,0 ro/gn
85 – Earth connection -1-, in engine compartment
10a 29a T80/1 T80/3
wiring harness
D /30 S10 S229 D /15 J 361 179 – Earth connection, in left headlight wiring
10A 15A
T80/71 T80/78
harness
10 29
501 – Screw connection -2- (30), on relay plate
1,0 1,5 2,5 0,5 0,5
ro sw sw gn/br gn/ge
A2 – Positive (+) connection (15), in dash panel
A98 wiring harness
A32 – Positive connection (30), in dash panel wiring
A2 T4a/2 N 152 T4a/1 T4a/3
harness
0,5 2,5
A98 – Positive connection -4- (30), in dash panel
sw sw wiring harness
A104 – Positive connection -2- (15), in dash panel
76 101 100 T4a/4 wiring harness
1,0 2,5
br br

85
P
ws = white
Q sw = black
2,5
br ro = red
br = brown
gn = green
T10a/7 bl = blue
2,5
gr = grey
br li = lilac
ge = yellow
10

15 16 17 18 19 20 21 22 23 24 25 26 27 28
97-24669

Edition 04.99
Golf/Bora Current flow diagram No. 65/4
Simos control unit, coolant temperature sender,
31 31
Hall sender
a a

G2 – Coolant temperature sender


G40 – Hall sender
G62 – Coolant temperature sender
J226 – Starter inhibitor and reversing light relay, above
central electrics
J361 – Simos control unit, centre in plenum chamber
T10 – 10-pin connector, orange, in protective housing
for connectors, left in plenum chamber
T10a – 10-pin connector, in cable channel left in engine
compartment
T80 – 80-pin connector

10 – Earth point, in plenum chamber

220 – Earth connection (sender earth), in engine


wiring harness
J 361 D101 – Connection -1-, in engine compartment wiring
harness

T80/2 T80/19 T80/18 T80/62 T80/76 T80/53 T80/22 ✱


W – For vehicles with manual gearbox only
✱✱ – Fuel consumption signal from engine control
2,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5
br gr/ws gn/ws li/ro li/ge bl
119
ro/sw ro unit, for MFI only

0,35 ✱
– – – – For vehicles with automatic gearbox only
li

T10/1 T10/2 T10a/4 T10/5


0,5
ro/sw
0,35 0,35 0,5
gr/ws gn/ws li

✱✱

119 126 51 2 3 4

G62 G2 J 226 /6
ws = white
1 3 1 2
sw = black
G40 ro = red
0,5 0,5 0,5 0,5 0,5
br = brown
li/ro li/ro br/bl br/bl br/ws gn = green
bl = blue
gr = grey
94
D101 220 c li = lilac
ge = yellow
10

29 30 31 32 33 34 35 36 37 38 39 40 41 42
97-24670

Edition 04.99
Golf/Bora Current flow diagram No. 65/5
Simos control unit, throttle vale control part, en-
31 31
gine speed sensor, power steering pressure switch
a a

F60 – Idling switch


F88 – Power assisted steering pressure switch
G28 – Engine speed sender
G69 – Throttle valve potentiometer
G88 – Throttle valve positioner potentiometer
J104 – ABS/ABS with EDL control unit
A122 A121
J217 – Automatic gearbox control unit
0,5 0,35 0,5 0,35 J338 – Throttle valve control unit
ws or/br sw or/sw
J361 – Simos control unit, centre in plenum chamber
T10d/3 T10d/2 T3 – 3-pin connector, near intake manifold
T8 – 8-pin connector
T10d – 10-pin connector, green, in protective housing
0,5
or/br
0,35
or/br
J 104 0,5
or/sw
0,35
or/sw
J
104
for connectors, left in plenum chamber
T47/20 T47/19
T25/10 T25/11
T25 – 25-pin connector, on control unit for ABS/ABS
with EDL
J 217 J 217 T47 – 47-pin connector, control unit for ABS with
T68/3 T68/25
T80/29 T80/31 J 361 EDL/TCS/ESP
T68 – 68-pin connector
T80/14 T80/24 T80/66 T80/59 T80/69 T80/75 T80/74 T80/63 T80/56
T80 – 80-pin connector
V60 – Throttle valve positioner
0,5 0,5 1,0 1,0 0,5 0,5 0,5 0,5 0,5
li/br gn/li li li/ws ws li/sw li/ge ws ge
220 – Earth connection (sender earth), in engine
wiring harness
A121 – Connection (high bus), in dash panel wiring
0,5 harness
ge
33 A122 – Connection (low bus), in dash panel wiring
harness
0,5
li/ro T3/1 T3/2 T3/3 ✱ – For vehicles with manual gearbox only
––– – For vehicles with automatic
gearbox only
2 T8/1 T8/2 T8/3 T8/5 T8/4 T8/8

M ws = white
1 sw = black
F88 G 28 ro = red
J 338 V 60 F 60 T8/7
G 69 G 88 br = brown
gn = green
0,5
br/bl bl = blue
gr = grey
c 220 li = lilac
ge = yellow

43 44 45 46 47 48 49 50 51 52 53 54 55 56
97-24671

Edition 04.99
Golf/Bora Current flow diagram No. 65/6
Simos control unit, knock sensor, injectors
31 31
a a
G61 – Knock sensor I
J361 –Simos control unit, centre in plenum chamber
N30 – Injector, cylinder 1
N31 – Injector, cylinder 2
N32 – Injector, cylinder 3
N33 – Injector, cylinder 4
S232 –Fuse in fuse holder
T3a – 3-pin connector, near intake manifold
T10a –10-pin connector, in cable channel left in engine
compartment
T10/7 T10/8 T80 – 80-pin connector

✱ ✱✱ A101 – Connection -3- (87), in dash panel wiring


0,5 0,5 harness
gn bl/ro
D95 – Connection (injectors), in engine compartment
wiring harness
D102 – Connection -2-, in engine compartment wiring
T80/8 T80/10 J 361 harness

✱ – Compressor switch–off
T80/67 T80/68 T80/73 T80/80 T80/58 T80/65
✱✱ – Air conditioner ”ready” connection
85
1,0 0,5 1,0 1,0 1,0 1,0
sw gr li li/gn li/ro li/bl
4,0
bl

0,5 0,5 32
sw bl
S232
10A
32a

T3a/3 T3a/1 T3a/2 1,5


ro/li

A101
N 30 N 31 N 32 N 33
1,5 2 2 2 2
ro/li
ws = white
1 1 1 1 sw = black
G 61 T10a/5 ro = red
br = brown
gn = green
1,0 1,0 1,0 1,0 1,0
ro/li ro/li ro/li ro/li ro/li bl = blue
gr = grey
D102 D95 li = lilac
ge = yellow

57 58 59 60 61 62 63 64 65 66 67 68 69 70
97-24672

Edition 04.99
Golf/Bora Current flow diagram No. 65/7
Simos control unit, Lambda probe, air mass meter,
31
activated charcoal filter system, intake manifold
a change-over valve, fuel pump relay
16/85 21/31 17/30
G39 – Lambda probe
4 J 17 G70 – Air mass meter
20 18/C 22/50 24/TK 19/86 23/87 J17 – Fuel pump relay
d J234 –Airbag control unit, behind lower console
S3/6 S3/4 S3/5 S3/2 S3/1 S3/3 S2/5 J361 –Simos control unit, centre in plenum chamber
0,5 0,5 1,5 0,5 0,5 N80 – Activated charcoal filter system solenoid valve I
li/ws li/ws ro/sw br/ge sw N156 –Intake manifold change-over valve
T4b – 4-pin connector, in protective housing in rear of
A27 e
A125 12 105 20 engine compartment
f
T10 – 10-pin connector, orange, in protective housing
0,35 bl/ws 0,35 gn/br
0,5 for connectors, left in plenum chamber
li/ws
T10/3 T10/6 T10/9 T50 – 50-pin connector
T80 – 80-pin connector
J 234 0,5
bl/ws
0,5
gn/br
T50/34
A27 – Connection (speed signal), in dash panel wiring
T80/4 J 361 T80/20 T80/6 harness
A125 – Connection (crash signal), in dash panel wiring
harness
T80/25 T80/26 T80/27 T80/13 T80/12 T80/9 T80/15 T80/64
E30 – Connection (87a), in engine wiring harness
1,0 1,0 1,0 1,0 1,0 1,0 1,0 0,5
br sw br/sw bl br/bl li/gn li/ro ro/ge

T4b/3 T4b/4 T4b/2

1,0 1,0 1,0


gr sw ws

1 2 4 2 2

N 80 N 156 ws = white
3 1 1 sw = black
G39 G70 ro = red
1,0 ws 1,0 1,0 1,0 br = brown
bl/ge bl/ge ge/sw gn = green
T4b/1 bl = blue
gr = grey
1,5 ws 88
li = lilac
E30 g
ge = yellow

71 72 73 74 75 76 77 78 79 80 81 82 83 84
97-24673

Edition 04.99
Golf/Bora Current flow diagram No. 65/8
Fuel pump, fuel gauge sender, coolant shortage in-
dicator sender

G – Fuel gauge sender


G6 – Fuel pump (pre-supply pump)
G32 – Coolant shortage indicator sender
S228 – Fuse in fuse holder
d S234 – Fuse in fuse holder
504
S243 – Fuse in fuse holder
T6 – 6-pin connector, brown, in protective housing
4,0 for connectors, left in plenum chamber
bl
T10a – 10-pin connector, in cable channel left in engine
e e compartment
f f
h
A99 i 135 – Earth connection -2-, in dash panel wiring
j harness
4,0 4,0 4,0 0,35 0,35 0,35 269 – Earth connection (sender earth) -1-, in dash
bl bl bl li/sw br/ws li/ro panel wiring harness
504 – Screw connection -1- (87F), on relay plate
43 34 28

64 S243 S234 S228 121 126 A99 – Connection -1- (87), in dash panel wiring
10A 10A 15A
harness
43a 34a 28a
A100 – Connection -2- (87), in dash panel wiring
2,5 1,0 1,5 0,35 0,35 harness
bl/ge ge/sw bl/ro br/ws br/ws
E30 – Connection (87a), in engine wiring harness

A100 269

1,0 1,0 0,5 1,0 0,5


ge/sw ge/sw br/ws br/ws br/ws

T6/5 T6/6 T10a/6 T10a/9

1,0 0,5
ge/sw 1 3 br/ws 1

G6 M G G 32 ws = white
4 2 2
sw = black
83 39 ro = red
br = brown
gn = green
1,5
br bl = blue
gr = grey
li = lilac
g E30
ge = yellow
135

85 86 87 88 89 90 91 92 93 94 95 96 97 98
97-24674

Edition 04.99
Golf/Bora Current flow diagram No. 65/9
Dash panel insert, optical and acoustic oil pressure
warning, speedometer sender, coolant tempera-
ture/coolant shortage warning lamp, alternator
warning lamp

F1 –
Oil pressure switch
G22 –
Speedometer sender (Hall sender on gearbox)
H3 –
Buzzer
J285 –
Control unit with display in dash panel insert
K2 –
Alternator warning lamp
K3 –
Oil pressure warning lamp
K28 –
Coolant temperature/coolant shortage warning
e e lamp
f f
h h
S7 – Fuse in relay plate fuse box
i T10a – 10-pin connector, in cable channel left in engine
j compartment
22 3 T32 – 32-pin connector, blue

2,5 0,35 A13 0,35 0,35 0,35 0,35 0,35


sw gn gn/sw gn li/ro br/ws bl
A13 – Connection (door contact switch) , in dash
panel wiring harness
0,5 0,35
br/ge br/ge
B163 – Positive connection -1- (15), in interior wiring
harness

7 T10a/10 T10a/1 75 T32/21 T32/10 T32/28 T32/22 T32/7 T32/12

S7
10A
7a
K2
J285
1,0 0,5 0,5
sw/gn ws/bl gn/sw

B163
K3 H3 K 28
T10a/
2
1,0 sw/ws

1 2

G22 F1 ws = white
3 sw = black
ro = red
br = brown
1,0 gn = green
br bl = blue
gr = grey
li = lilac
21
ge = yellow

99 100 101 102 103 104 105 106 107 108 109 110 111 112
97-24675

Edition 04.99
Golf/Bora Current flow diagram No. 65/10
Dash panel insert, coolant temperature gauge, fuel
gauge, rev. counter, speedometer, multi-function
indicator, ambient temperature display

E86 – Multi–function display call–up button


E109 – Multi–function display, memory switch
G1 – Fuel gauge
G3 – Coolant temperature gauge
G5 – Rev. counter
G17 – Ambient temperature sensor
G21 – Speedometer
E 86 E 109 J119 – Multi–function display
f A27 T16/7 J285 – Control unit with display in dash panel insert
g
i
K105 – Reserve fuel warning lamp
0,35 0,35 0,5 T6e/1 T6e/2 T6e/4 T6e/3
bl/ws bl/ws gr/ws T6e – 6-pin connector
0,35 0,35 0,35 0,35
T12a – 12-pin connector, connection for Climatronic
0,35 0,35
39 li/sw gn/br T12a/10 30 A76 bl/gn bl bl/gr br/ws only
T16 – 16-pin connector, in centre of dash panel,
0,35 ✱ 0,35 0,35
li gr/ws gr/ws 96
self-diagnosis connection
T32 – 32-pin connector, blue
T32a – 32-pin connector, green

W K T32a/ T32a/ A27 – Connection (speed signal), in dash panel wiring


T32/8 T32/5 T32/11 T32/3 T32a/5 T32/25 24 23 T32a/25
harness
G3 G1 A76 – Connection (diagnosis wire K), in dash panel
wiring harness

J285 ✱ – Engine speed signal from engine control unit


✱✱ – Fuel consumption signal from engine control
unit, for MFI only
K105
G5 G21 J119
T32a/26 T32a/32

0,35 0,35
br/ge gn/ws

ws = white
1 ✱✱ sw = black
ϑ ro = red
94
G17 br = brown
2
gn = green
0,35 bl = blue
br/ws
gr = grey
31
li = lilac
ge = yellow

113 114 115 116 117 118 119 120 121 122 123 124 125 126
97-24676

Edition 04.99

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