Land Rover 2010 06 Defender My07 Workshop Manual Complete

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Land Rover 2010 06 Defender My07 Workshop Manual Complete

Full download: http://manualplace.com/download/land-rover-2010-06-defender-my07-workshop-manual-complete/

Workshop Manual

Defender
MY2007- ON

This is the cut pages sample. Download all 1213 page(s) at: ManualPlace.com
• 1: General Information pag. 20

• 2: Chassis pag. 77

• 3: Powertrain pag. 269

# 4: Electrical pag. 816!


!
# 5: Body and Paint pag. 985!

! "!
1: General Information pag. 20
! 100: Service Information
" 100-00: General Information
" Description and Operation
" How To Use This Manual
" Important Safety Instructions
" General Service Information
" Standard Workshop Practices
" Health and Safety Precautions
" Special Tool Glossary
" 100-01: Identification Codes
" Description and Operation
" Identification Codes
" 100-02: Jacking and Lifting
" Description and Operation
" Vehicle Recovery
" Jacking
" Lifting
" 100-03: Maintenance Schedules
" Description and Operation
" Maintenance Schedules - Diesel Engines


• 2: Chassis pag. 77
! 204: Suspension
" 204-00: Suspension System - General Information
" Specification
" General Procedures
" Front Toe Adjustment
"
" 204-01: Front Suspension
" Description and Operation
" Front Suspension
" Removal and Installation
" Front Stabilizer Bar
" Front Stabilizer Bar Link
" Panhard Rod
" Spring
" Front Wheel Bearing and Wheel Hub
" Wheel Studs
" Front Shock Absorber
" Bump Stop
" Radius Arm
"
" 204-02: Rear Suspension
" Description and Operation
" Rear Suspension
" Removal and Installation
" Wheel Bearing and Wheel Hub
" Spring
" Wheel Studs

! $!
" Rear Stabilizer Bar
" Rear Shock Absorber
" Rear Stabilizer Bar Link
" Upper Arm
" Lower Arm
" Axle Bump Stop
"
" 204-04: Wheels and Tires
" Specification
" Description and Operation
" Wheels and Tires
" Removal and Installation
" Wheel and Tire
"
" 204-05: Vehicle Dynamic Suspension
" Removal and Installation
" Rear Air Shock Absorber
"
! 205: Driveline
" 205-01: Driveshaft
" Description and Operation
" Driveshaft
" Removal and Installation
" Front Driveshaft
" Rear Driveshaft
" Disassembly and Assembly
" Driveshaft Universal Joint
"
" 205-02: Rear Drive Axle/Differential
" Specification
" Description and Operation
" Rear Drive Axle and Differential
" Diagnosis and Testing
" Rear Drive Axle and Differential
" In-Vehicle Repair
"
" Removal and Installation
" Axle Assembly
" Disassembly and Assembly
"
" 205-03: Front Drive Axle/Differential
" Specification
" Description and Operation
" Front Drive Axle and Differential
" Diagnosis and Testing
" Front Drive Axle
" In-Vehicle Repair
"
" Removal and Installation
" Axle Assembly
" Differential Carrier

! %!
" Disassembly and Assembly
" Front Stub Axle, Constant Velocity (CV) Joint and Swivel Pin
Housing
"
! 206: Brake System
" 206-00: Brake System - General Information
" Specification
" Description and Operation
" Brake System
" General Procedures
" Brake System Bleeding
"
" 206-03: Front Disc Brake
" Removal and Installation
" Brake Disc
" Brake Pads
" Brake Caliper
"
" 206-04: Rear Disc Brake
" Removal and Installation
" Brake Disc
"
" 206-05: Parking Brake and Actuation
" General Procedures
" Parking Brake Shoe and Lining Adjustment
" Removal and Installation
" Parking Brake Cable
" Shoes
" Parking Brake Switch
"
" 206-06: Hydraulic Brake Actuation
" Removal and Installation
" Brake Master Cylinder
" Brake Pedal and Bracket
" Brake Pressure Control Valve
" Disassembly and Assembly
" Brake Master Cylinder
"
" 206-07: Power Brake Actuation
" Specification
" Removal and Installation
" Brake Booster
" Brake Booster Non-Return Valve
" Brake Vacuum Pump
"
" 206-09: Anti-Lock Control - Traction Control
" Diagnosis and Testing
" Anti-Lock Control - Traction Control
" Removal and Installation
" Anti-Lock Brake System (ABS) Module
" Hydraulic Control Unit (HCU)

! &!
" Front Wheel Speed Sensor
" Rear Wheel Speed Sensor
"
! 211: Steering System
" 211-00: Steering System - General Information
" Specification
" Description and Operation
" Steering System
" Diagnosis and Testing
" Steering System
" General Procedures
" Power Steering System Filling and Bleeding
" Power Steering System Flushing
" Steering Gear Adjustment
" Steering Gear Centralization
" Steering Lock Stop Adjustment
"
" 211-02: Power Steering
" Specification
" Description and Operation
" Power Steering
" Removal and Installation
" Steering Gear
" Power Steering Fluid Reservoir
" Power Steering Pump
" Disassembly and Assembly
" Steering Gear
"
" 211-03: Steering Linkage
" Removal and Installation
" Tie Rod End
" Steering Linkage Damper
" Sector Shaft Arm Drag Link
" Steering Gear Drop Arm
"
" 211-04: Steering Column
" Removal and Installation
" Steering Column
" Steering Column Lower Shaft
" Steering Wheel
"
" 211-05: Steering Column Switches
" Description and Operation
" Steering Column Switches
" Removal and Installation
" Ignition Switch
" Steering Column Lock and Ignition Switch Housing
" Steering Column Multifunction Switch RH
" Steering Column Multifunction Switch LH

! '!
• 3: Powertrain pag. 269

! 303: Engine
!
" 303-00: Engine System - General Information
" General Procedures
" Bearing Inspection
" Camshaft Bearing Journal Clearance
" Camshaft Bearing Journal Diameter
" Camshaft End Play
" Camshaft Lobe Lift
" Camshaft Surface Inspection
" Connecting Rod Cleaning
" Connecting Rod Large End Bore
" Crankshaft End Play
" Cylinder Bore Out-of-Round
" Cylinder Head Distortion
" Cylinder Block Distortion
" Exhaust Manifold Cleaning and Inspection
" Piston Inspection
" Piston Pin Diameter
" Piston Pin to Bore Diameter
" Piston Ring End Gap
" Piston Ring-to-Groove Clearance
" Valve Spring Free Length
" Valve Stem Diameter
"
" 303-01: Engine - 2.4L Duratorq-TDCi HPCR (103kW/140PS) - Puma
" Specification
" Description and Operation
" Engine
" Diagnosis and Testing
" Engine
" General Procedures
" Engine Oil Draining and Filling
" In-Vehicle Repair
" Camshafts
" Crankshaft Pulley
" Crankshaft Front Seal
" Crankshaft Rear Seal
" Cylinder Head
" Engine Mount LH
" Engine Mount RH
" Exhaust Manifold
" Flywheel
" Intake Manifold
" Oil Cooler
" Oil Filter Housing
" Oil Pan
" Oil Pump
" Rocker Arm

! (!
" Timing Cover
" Timing Chain
" Valve Cover
" Removal
" Engine
" Disassembly
" Engine
" Assembly
" Engine
" Installation
" Engine
"
" 303-03: Engine Cooling - 2.4L Duratorq-TDCi HPCR (103kW/140PS) -
Puma
" Specification
" Description and Operation
" Engine Cooling
" Diagnosis and Testing
" Engine Cooling
" General Procedures
" Cooling System Draining, Filling and Bleeding
" Cooling System Draining and Vacuum Filling
" Removal and Installation
" Coolant Expansion Tank
" Cooling Fan
" Cooling Fan Shroud
" Coolant Pump
" Radiator
" Thermostat
"
" 303-04A: Fuel Charging and Controls - 2.4L Duratorq-TDCi HPCR
(103kW/140PS) - Puma
" Specification
" Description and Operation
" Fuel Charging and Controls
" Diagnosis and Testing
" Fuel Charging and Controls
" General Procedures
" Fuel Injection Component Cleaning
" Removal and Installation
" Fuel Injector
" Fuel Injection Pump
" Fuel Metering Valve
" Fuel Pressure Relief Valve
" Fuel Rail
"
" 303-04B: Fuel Charging and Controls - Turbocharger - 2.4L Duratorq-TDCi
HPCR (103kW/140PS) - Puma
" Specification
" Description and Operation
" Turbocharger

! )!
" Diagnosis and Testing
" Turbocharger
" Removal and Installation
" Turbocharger
"
" 303-05: Accessory Drive - 2.4L Duratorq-TDCi HPCR (103kW/140PS) -
Puma
" Specification
" Description and Operation
" Accessory Drive
" Diagnosis and Testing
" Accessory Drive
" Removal and Installation
" Accessory Drive Belt
" Accessory Drive Belt Idler Pulley
" Accessory Drive Belt Tensioner
" Accessory Drive Component Bracket
"
" 303-06: Starting System - 2.4L Duratorq-TDCi HPCR (103kW/140PS) -
Puma
" Specification
" Description and Operation
" Starting System
" Diagnosis and Testing
" Starting System
" Removal and Installation
" Starter Motor
"
" 303-07: Glow Plug System - 2.4L Duratorq-TDCi HPCR (103kW/140PS) -
Puma
" Specification
" Description and Operation
" Glow Plug System
" Diagnosis and Testing
" Glow Plug System
" Removal and Installation
" Glow Plug
"
" 303-08: Engine Emission Control - 2.4L Duratorq-TDCi HPCR
(103kW/140PS) - Puma
" Specification
" Description and Operation
" Engine Emission Control
" Diagnosis and Testing
" Engine Emission Control
" Removal and Installation
" Exhaust Gas Recirculation (EGR) Cooler
" Exhaust Gas Recirculation (EGR) Valve
"
" 303-12: Intake Air Distribution and Filtering - 2.4L Duratorq-TDCi HPCR
(103kW/140PS) - Puma

! *!
" Specification
" Description and Operation
" Intake Air Distribution and Filtering
" Diagnosis and Testing
" Intake Air Distribution and Filtering
" Removal and Installation
" Air Cleaner
" Air Cleaner Element
" Air Cleaner Outlet Pipe
" Charge Air Cooler
"
" 303-14: Electronic Engine Controls - 2.4L Duratorq-TDCi HPCR
(103kW/140PS) - Puma
" Specification
" Description and Operation
" Electronic Engine Controls
" Diagnosis and Testing
" Electronic Engine Controls
" Removal and Installation
" Accelerator Pedal Position (APP) Sensor
" Camshaft Position (CMP) Sensor
" Crankshaft Position (CKP) Sensor
" Cylinder Head Temperature (CHT) Sensor
" Engine Control Module (ECM)
" Engine Oil Pressure (EOP) Sensor
" Manifold Absolute Pressure and Temperature (MAPT)
Sensor
" Mass Air Flow (MAF) Sensor
!
! 308: Manual Transmission/Transaxle, Clutch and Transfer Case
"
" 308-00: Manual Transmission/Transaxle and Clutch - General Information
" General Procedures
" Clutch System Bleeding
" Clutch Pedal Freeplay Adjustment
"
" 308-01: Clutch - 2.4L Duratorq-TDCi HPCR (103kW/140PS) - Puma
" Specification
" Description and Operation
" Clutch - Vehicles With: 6-Speed Manual Transmission -
MT82
" Removal and Installation
" Clutch Disc and Pressure Plate
" Pilot Bearing
"
" 308-02: Clutch Controls - 2.4L Duratorq-TDCi HPCR (103kW/140PS) -
Puma
" Specification
" Description and Operation
" Clutch Controls - Vehicles With: 6-Speed Manual
Transmission - MT82

! +!
" Removal and Installation
" Clutch Slave Cylinder
"
" 308-03: Manual Transmission/Transaxle
" Specification
" Description and Operation
" Manual Transmission - Vehicles With: 6-Speed Manual
Transmission - MT82
" General Procedures
" Transmission Draining and Filling
" In-Vehicle Repair
" Gearshift Control Shaft Seal
" Input Shaft Seal
" Output Shaft Seal
" Removal and Installation
" Selector Shaft Detents
" Removal
" Transmission
" Disassembly
" Transmission
" Disassembly and Assembly of Subassemblies
" Synchronizers
" Assembly
" Transmission
" Installation
" Transmission
"
" 308-06: Manual Transmission/Transaxle External Controls - 2.4L Duratorq-
TDCi HPCR (103kW/140PS) - Puma
" Specification
" Description and Operation
" External Controls - Vehicles With: 6-Speed Manual
Transmission - MT82
" Removal and Installation
" Gearshift Lever
"
" 308-07A: Transfer Case - 2.4L Duratorq-TDCi HPCR (103kW/140PS) -
Puma
" Specification
" Description and Operation
" Transfer Case - Vehicles With: 6-Speed Manual
Transmission - MT82
" General Procedures
" Transfer Case Draining and Filling
" Transfer Case High/Low Range Selector Rod Adjustment
" In-Vehicle Repair
" Transfer Case Extension Housing
" Transfer Case Front Output Shaft Seal
" Transfer Case High/Low Range Linkage
" Transfer Case Input Shaft Seal
" Transfer Case Lower Cover

! ",!
" Transfer Case Rear Cover
" Transfer Case Rear Output Shaft Seal
" Removal
" Transfer Case
" Installation
" Transfer Case
"
" 308-07B: Four-Wheel Drive Systems
" General Procedures
" Differential Lock Indicator Switch Adjustment
" Removal and Installation
" Transfer Case Low Range Indicator Switch
" Differential Lock Indicator Switch
!
! 309: Exhaust System
"
" 309-00: Exhaust System - 2.4L Duratorq-TDCi HPCR (103kW/140PS) -
Puma
" Specification
" Description and Operation
" Exhaust System - 2.4L Duratorq-TDCi HPCR
(103kW/140PS) - Puma
" Removal and Installation
" Catalytic Converter
" Front Muffler
!
! 310: Fuel System
"
" 310-00: Fuel System - General Information
" General Procedures
" Diesel Filter Water Drain-Off
" Fuel Tank Draining
" Low-Pressure Fuel System Bleeding
" Quick Release Coupling
"
" 310-01: Fuel Tank and Lines - 2.4L Duratorq-TDCi HPCR (103kW/140PS)
- Puma
" Specification
" Description and Operation
" Fuel Tank and Lines - 2.4L Duratorq-TDCi HPCR
(103kW/140PS) - Puma
" Removal and Installation
" Fuel Cooler
" Fuel Filter
" Fuel Level Sender
" Fuel Tank
" Fuel Tank Filler Pipe

! ""!
• 4: Electrical pag. 816

! 412: Climate Control System
"
" 412-00: Climate Control System - General Information
" Specification
" Description and Operation
" Climate Control System
" Diagnosis and Testing
" Climate Control System
" General Procedures
" Air Conditioning (A/C) System Recovery, Evacuation and
Charging
" Refrigerant System Tests
" Electronic Leak Detection
"
" 412-01: Air Distribution and Filtering
" Description and Operation
" Air Distribution and Filtering
" Removal and Installation
" Air Inlet Duct
" Instrument Panel Registers
"
" 412-02: Heating and Ventilation
" Specification
" Removal and Installation
" Blower
" Blower Motor
" Heater Control Valve
" Heater Core
" Heater Core and Evaporator Core Housing
" Heater Core Housing
"
" 412-03: Air Conditioning - 2.4L Duratorq-TDCi HPCR (103kW/140PS) -
Puma
" Specification
" Removal and Installation
" Air Conditioning (A/C) Compressor
" Air Conditioning (A/C) Switch
" Condenser Core
" Condenser Fan
" De-Icing Switch
" Evaporator Core
" Thermostatic Expansion Valve
" Receiver Drier
"
" 412-04: Control Components
" Removal and Installation
" Climate Control Assembly
" Blower Motor Resistor

! "$!
! 413: Instrumentation and Warning Systems
"
" 413-01: Instrument Cluster
" Specification
" Description and Operation
" Instrument Cluster
" Diagnosis and Testing
" Instrument Cluster
" Removal and Installation
" Instrument Cluster
"
" 413-06: Horn
" Removal and Installation
" Horn
"
" 413-07: Clock
" Specification
" Removal and Installation
" Clock
!
! 414: Battery and Charging System
"
" 414-00: Charging System - General Information
" Diagnosis and Testing
" Charging System
"
" 414-01: Battery, Mounting and Cables
" Specification
" Description and Operation
" Battery and Cables
" General Procedures
" Battery Connect
" Battery Disconnect and Connect
" Removal and Installation
" Battery
"
" 414-02: Generator and Regulator - 2.4L Duratorq-TDCi HPCR
(103kW/140PS) - Puma
" Specification
" Description and Operation
" Generator - 2.4L Duratorq-TDCi HPCR (103kW/140PS) -
Puma
" Removal and Installation
" Generator
!
! 415: Information and Entertainment Systems
"
" 415-01A: Audio Unit
" Description and Operation
" Audio System
" Removal and Installation

! "%!
" Audio Unit
"
" 415-01B: Information and Entertainment System
" Description and Operation
" Navigation System
"
" 415-02: Antenna
" Removal and Installation
" Antenna
"
" 415-03: Speakers
" Description and Operation
" Speakers
" Removal and Installation
" Instrument Panel Speaker
" D-Pillar Speaker
" Rear Door Speaker
!
! 417: Lighting
"
" 417-01: Exterior Lighting
" Specification
" Description and Operation
" Exterior Lighting
" General Procedures
" Headlamp Adjustment
" Removal and Installation
" Headlamp Assembly
" Headlamp Leveling Motor
" Headlamp Leveling Switch
" Headlamp Switch
" High Mounted Stoplamp
" License Plate Lamp
" License Plate Lamp Bulb
" Rear Fog Lamp Bulb
" Rear Lamp Assembly
" Reversing Lamp
" Reversing Lamp Switch
" Side Marker Lamp
" Side Turn Signal Lamp
" Stoplamp Switch
"
" 417-02: Interior Lighting
" Description and Operation
" Interior Lighting
" Removal and Installation
" Interior Lamp
" Interior Lamp Bulb
!

! "&!
! 418: Electrical Distribution
"
" 418-00: Module Communications Network
" Description and Operation
" Communications Network

! 419: Electronic Feature Group


!
" 419-01A: Anti-Theft – Active
"
" Description and Operation
" Anti-Theft – Active
"
" 419-01B: Anti-Theft - Passive
" Description and Operation
" Anti-Theft - Passive
" Removal and Installation
" Passive Anti-Theft System (PATS) Transceiver

• 5: Body and Paint pag. 985
!
! 501: Body and Paint
"
" 501-02: Front End Body Panels
" Removal and Installation
" Fender
" Fender Splash Shield
" Hood
"
" 501-03: Body Closures
" Description and Operation
"
" General Procedures
" Taildoor Striker Adjustment
" Door Striker Adjustment
" Removal and Installation
" Door
" Front Door Reinforcement Panel
" Rear Door Reinforcement Panel
" Taildoor
"
" 501-05: Interior Trim and Ornamentation
" Description and Operation
" Interior Trim
" Removal and Installation
" Cowl Side Trim Panel
" Engine Cover
" Front Door Trim Panel
" Interior Rollover Bar
" Rear Door Trim Panel
" Rear Quarter Trim Panel

! "'!
" Steering Column Shrouds
" Sun Visor
" Taildoor Trim Panel
"
" 501-08: Exterior Trim and Ornamentation
" Removal and Installation
" Exterior Rollover Bar
" Radiator Grille
" Rear Folding Step
" Towbar
"
" 501-09: Rear View Mirrors
" Removal and Installation
" Interior Mirror
"
" 501-10: Seating
" Specification
" Description and Operation
" Seats
" Removal and Installation
" Front Seat
" Front Seat Backrest
" Front Seat Backrest Cover
" Front Seat Backrest Heater Mat
" Front Seat Cushion
" Front Seat Cushion Cover
" Front Seat Cushion Heater Mat
" Heated Seat Switch
" Rear Seat
" Rear Seat Backrest
" Rear Seat Backrest Cover
" Rear Seat Cushion
" Rear Seat Cushion Cover
" Third Row Seat
" Third Row Seat Backrest
" Third Row Seat Backrest Cover
" Third Row Seat Cushion
" Third Row Seat Cushion Cover
"
" 501-11: Glass, Frames and Mechanisms
" Description and Operation
" Glass, Frames and Mechanisms
" Removal and Installation
" Front Door Window Glass
" Front Door Window Regulator and Motor
" Heated Windshield Relay
" Rear Door Window Glass
" Rear Door Window Regulator and Motor
" Taildoor Window Glass
" Window Control Switch
"

! "(!
" 501-12: Instrument Panel and Console
" Specification
" Description and Operation
" Instrument Panel
" Removal and Installation
" Instrument Panel
" Instrument Panel Console
" In-Vehicle Crossbeam
" Floor Console
" Instrument Panel Switches
"
" 501-14: Handles, Locks, Latches and Entry Systems
" Specification
" Description and Operation
" Handles, Locks, Latches and Entry Systems
" General Procedures
" Latch Cable Adjustment
" Removal and Installation
" Front Door Latch
" Rear Door Latch
" Door Lock Cylinder
" Exterior Front Door Handle
" Exterior Rear Door Handle
" Interior Rear Door Handle
" Interior Front Door Handle
" Hood Latch
" Hood Latch Release Handle
" Front Door Lock Actuator
" Front Door Push Button Rod and Linkage
" Rear Door Lock Actuator
" Rear Door Push Button Rod and Linkage
" Taildoor Latch
" Taildoor Lock Cylinder
" Taildoor Lock Motor
"
" 501-16: Wipers and Washers
" Description and Operation
" Wipers and Washers
" Removal and Installation
" Front Wiper Pivot Arm
" Rear Window Washer Jet
" Rear Window Wiper Motor
" Windshield Washer Pump
" Windshield Wiper Motor
" Windshield Wiper/Washer Switch
" Wiper Mounting Arm and Pivot Shaft
"
" 501-17: Roof Opening Panel
" Removal and Installation
" Roof Opening Panel
"

! ")!
" 501-18: Convertible Top
" Description and Operation
" Convertible Top
"
" 501-19: Bumpers
" Removal and Installation
" Front Bumper
"
" 501-20: Safety Belt System
" Specification
" Description and Operation
" Safety Belt System
" Removal and Installation
" Front Safety Belt Buckle
" Front Safety Belt Retractor
" Rear Center Safety Belt Buckle
" Rear Center Safety Belt Retractor
" Rear Safety Belt Retractor
" Rear Safety Belt Buckle LH
" Rear Safety Belt Buckle RH
" Third Row Safety Belt Buckle
" Third Row Safety Belt Retractor
"
" 501-25A: Body Repairs - General Information
" Description and Operation
" Body Repairs
"
" 501-25B: Body Repairs - Corrosion Protection
" Description and Operation
" Corrosion Protection
"
" 501-25C: Body Repairs - Water Leaks
" Description and Operation
" Water Leaks
"
" 501-26: Body Repairs - Vehicle Specific Information and Tolerance Checks
" Description and Operation
" Body and Frame
"
" 501-27: Front End Sheet Metal Repairs
" Removal and Installation
" Bulkhead Assembly
" Front Fender Side Panel
" Front Fender Top Panel LH
" Front Fender Top Panel RH
" Front Wheelhouse
" Hood Latch Panel
" Windshield Frame
"
" 501-28: Roof Sheet Metal Repairs
" Removal and Installation

! "*!
Land Rover 2010 06 Defender My07 Workshop Manual Complete
Full download: http://manualplace.com/download/land-rover-2010-06-defender-my07-workshop-manual-complete/

" Roof Panel


"
" 501-29: Side Panel Sheet Metal Repairs
" Removal and Installation
" Front Rocker Panel
" Rear Rocker Panel
" B and C-Pillar Assembly
"
" 501-30: Rear End Sheet Metal Repairs
" Removal and Installation
" Rear Lamp Mounting Panel
" Rear Quarter Upper Panel
" Rear Quarter Lower Panel
" Rear Crossmember Panel

! "+!

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