Condor Scissors Lift t62 92367 Parts Book
Condor Scissors Lift t62 92367 Parts Book
Condor Scissors Lift t62 92367 Parts Book
OPERATOR'S
MAINTENANCE
AND
PARTS MANUAL
MODELT62
BOOM-SUPPORTED ELEVATING WORK PLATFORM
PLATFORM-MOUNTED
MANUAL9236H101
September1997
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TIME CONDOR Corporation
OPERATOR'S MANUAL
MODELT62
BOOM-SUPPORTED ELEVATING WORK PLATFORM
PLATFORM-MOUNTED
MANUAl92367.oo1
Septemberl997
i
INTRODUCTION
The primary purpose of this manual is to provide the user with a thorough understanding of the proper
operating procedures necessary to comply with the intended use ofthe CONDOR®.
Do not attempt to operate the CONDOR® until you have read and
understood all information provided in this manual. Familiarize your-
self with the functions and operations of the upper and lower controls. A
good understanding ofthe controls, their limitations, and their capabili-
ties will maximize operating efficiency and safety. The various decals
attached to this machine contain vital information. Read the decals
before operating this machine.
It is YOUR RESPONIBILITY to follow safe procedures while operating the CONDOR®. The
manufacturer of this unit cannot control the wide range of applications that may be used in carrying out a
variety ofjobs. Therefore, IT IS THE USER'S RESPONSIBILITY to consider the safety of all personnel
when making decisions regarding the unit's intended use.
It is also YOUR RESPONSIBILITY to understand and obey all federal, state, and local regulations
regarding the safe operation and use of aerial work platforms. A copy of the ANSIISIA A92.5-1992
Manual of Responsibilities is attached for your use.
Condor Division reserves the right to modify, improve, add, and/or delete certain design features of its
products without any obligation to incorporate new features into products previously sold. Our manuals
are continually updated to reflect these changes.
Many of the parts used in the manufacture of the CONDOR® have specific properties, and the
manufacturer recommends that replacement parts be purchased through Condor Division in order to
ensure the original integrity ofthe product. Repairs and adjustments should only be made by trained and
qualified personnel. Please refer to the maintenance and parts sections of the Condor Division's Opera-
tion, Parts & Maintenance Manual for information on service and maintenance ofthe CONDOR®.
MANUAl92367.(J()1
September1997
TABLE OF CONTENTS •
INTRODUCTION
.
••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 1
A. TOWIN'G •..•.•..•..•....•.•.•...•...••.•.....•.••.••••••.•..•.••..•••.•....••..•...•.........•.....•.••..•..•.•.••.•.••••••.•.•~•....•.•. 8
B. TRANSPORTIN'G .••••••••••••••••••••••••••••••.••••••••••••••••••••.••••••••••••.••••••••.•••.•••.•••••••••.••••.•••.••.•••••••••• 8
IN'SPECTION REPORT
MANUAL92367-OO1
September1997
•
MANUAL92367~1
Seplember1997
IMPORTANT: A COPY OF THE ANSIISIA A92.6 - 1990 MANUAL OF RESPONSmILITIES IS
,ATTACHED TO THIS OPERATOR'S MANUAL. IT CONTAINS IMPORTANT OPERATING
..
INFORMATION FOR THIS CONDOR®. READ IT BEFORE OPERATING THIS CONDOR®.
STRUCTURAL:
chassis.
D Check that all functions operate
properly, that switches return freely
TIRES AND WHEELS: to neutral position. Do not operate
the CONDOR® with sticking controls
D Check for cracks, tears, cuts, or missing or
loose lug nuts (a rust line running down the
rim from the lug nut indicates a loose lug C. EMERGENCY LOWERING
nut).
MANUAL92367-OO1
September1997
. C . PLATFORMANDUPPER
CONTROL STATION D Check hydraulic hoses and tubes for
damage and kinks. Also check to see that
hydraulic lines are routed properly to
MANUAl923674l1
September1997
UPPER CONTROLS.
Lift Function
Drive/Steer
Selector
Choke/Hom ---+t--Ho)
Emergency Power
Fuel Selector Emergency Functions
MANUAl92367-OO1
Seplember1S'f17
• • AUXILIARY LOWERING CONTROL-
this white pushbutton switch is used to
supply fluid power to the lift controls in the
event <>f primary power source failure. No
NOTE: The LEFT and RIGHT directions on the
turret rotation and platform rotation controls are the
OPERATOR'S LEFT and OPERATOR'S RIGHT.
When the TURRET ROTATE control is actuated
drive functions are available on auxiliary in the «) LEFT direction, the turret will rotate in a
power. clockwise direction, causing the aerial structure to
move to the operator's left. When the PLATFORM
• SLOPE ALARM LIGHT-slope sensor ROTATE control is actuated in the «) LEFT
mounted on the turret sounds an audible direction, the platform will rotate to the operator's
alarm and illuminates an alarm light on the left.
upper control console when the unit encoun- •
ters a tilt condition of 5° or more. At this FOOTSWITCH
point, drive the unit back onto firm, level
ground.
MANUAl92367-OO1
September1997
Lift Functions
LOWER CONTROLS
•
@ @
Emergency
Speed
Power
Controller
Fuses
00
AeriaVGround
Selector
Hour
Meter
Choke
Key
Switch
5° Siopr Sensor ---_--.1."''---''''\
Ammeter
MANUAL92367..Q01
September1997
e. BOOM LIFT (up1DOWN) right turns the unit to the right. When the switch is
released and returns to the center (neutral) posi-
• TURRET ROTATE (LEFTIRIGHT) tion, the steering wheels remain in the directed line
of travel and do not return to a straight line of
• PLATFORM ROTATE (LEFTIRIGHT) travel. Steering is not self-centering.
• BOOM SCOPE (IN/OUT) Whenever the machine is driven with the counter-
weight in a position other than described above, the
• AUXILIARY CONTROL VALVE-this sixth drive and steer relationship to the controller will
valve is used only on units equipped with special change. The operator should move the unit slowly
optional functions, and standard units will not be until familiar with the change in movement.
equipped with a fifth control handle.
Always look in the direction of travel, and maintain
The lift functions operate in the directions indicated a good field of vision, paying close attention to
on the decal at the lower control station. overhead objects. Avoid jerky movement of the
drive controller by moving slowly into and out of
NOTE: the LEFT and RIGHT directions on the travel. Come to a complete stop before changing
turret rotation control are the OPERATOR'S directions. The brakes on the unit are spring-
LEFT and OPERATOR'S RIGHT. EXAMPLE: applied and hydraulically released. They are
when the control is actuated in the «) LEFT automatically released when the drive controller is
direction, the turret will rotate to the operator's left. activated, and are applied when the drive controller
is returned to the center position.
D. TRAVEL
The upper control box is equipped with a main-
Driving the machine may only be accomplished tained two-position toggle switch to select either
from the platform, with the boom either in the FAST or SLOW travel speed. However, when
raised position or in the stowed position. the boom or arm is raised sufficiently to open the
boom limit switch (approximately horizontal), both
Although the gradeability of the unit is 140 (25%), drive speeds are automatically reduced by one
such a grade is only negotiable with the boom in half.
the fully lowered (stowed) position, and only at a
slow rate of speed. The CONDOR® is designed m. OPTIONAL EQUIPMENT
to travel with the platform elevated only on firm,
level ground. The following options are available on the
CONDOR® Model T62.
The CONDOR® is designed to be driven-under
normal conditions-with the counterweightposi- • ISUZU DIESEL ENGINE
tioned over the steer wheels. In this configuration, • MOTION WARNING HORN
the direction of travel corresponds directly to the • HEAD & TAIL LIGHTS
direction of movement of the drive controller; • STROBE LIGHT
moving the controller away from the operator • LARGER PLATFORM
propels the unit forward, and motion toward the • AIR LINE TO PLATFORM
operator moves the unit in reverse. • FOUR-WHEEL DRIVE
• PLATFORM WORK LIGHTS
The steering control is a spring-loaded, retum-to- • DUAL FUEL
center rocker switch located on top of the drive
control handle. With the counterweight over the
steer wheels, the steering control moves the unit in
the direction in which the rocker switch is actu-
ated. Pushing the rocker switch to the left turns
the unit to the left, and pushing the switch to the
MANUAl92367'()()1
September1997
IV.AUXlLIARYLOWERING
MANUAl92367"()()1
September1997
G)APPENDIX: DECALS ILLUSTRATION
SEE
.'0""
" D "
INSIDE VIEW OF
OPEN LH DOOR
MANUAl92367-OO1
September1997
Decal Kit Assembly
CD
REF~
~RTIAL VIEW~
PARTIAL VIEW 8
CNTRWT W/LH DOOR
SHOWN OPEN
62/70 STANDARD 62 FULL PRESSURE
MANlJAL92367-001
September1997
CD
APPENDIX: DECALS ILLUSTRATION
SEE VIEW
.'0
o D
00
INSIDE VIEW OF
OPEN LH DOOR
PARTIAL VIEW
MANUAl92361-OO1
September1991
Decal Kit Assembly
•
REF~
~RTIAL VIEW~
PARTIAL VIEW 8
CNTRWT W/LH DOOR
SHOWN OPEN
62/70 STANDARD 62 FULL PRESSURE
MANUAL92367-OO1
September1997
•
TIME CONDOR Corporation
TIME CONDOR Corporation warrants to the purchaser that each new aerial work platform made by TIME
CONDOR Corporation is free from defects in material and workmanship arising under normal use and
service-in the case of major weldments, (chassis, turret, and booms), for a period of five (5) years after the
original shipment of the aerial work platform fromTIME CONDOR Corporation's plant; and in the case of
all other parts, for a period of one (1) year after the aerial work platform is placed in service or two (2) years
after the original shipment ofthe aerial work platform from TIME CONDOR Corporation's plant, whichever
comes first.
The obligation and liability under this Warranty is expressly limited to repairing or, at TIME CONDOR
Corporation option, replacing free of charge at its factory in Waco, Texas or at an authorized repair facility
designated by TIME CONDOR Corporation, the defective part. In no event shall TIME CONDOR
Corporation or its suppliers be liable to the purchaser or any other person for transportation charges or for
any incidental, collateral, special, or consequential damages, including without limitation damages for loss
of profits, loss ofcustomers, loss ofgoodwill or work stoppage, claims by any party other than the purchaser,
or any other similar damage or loss even ifTIME CONDOR Corporation, its suppliers, or its representatives
have been advised of the possibility of such damages.
Parts claimed to be defective and for which repair or replacement is desired shall be returned transportation
prepaid to TIME CONDOR Corporation factory for inspection. This Warranty applies to replacement parts
provided under the terms of this Warranty only for the remainder of the Warranty period applicable to the
original purchase.
Any operation of the equipment beyond rated capacity, improper use or application of the equipment,
substitution upon it of parts not approved byTIME CONDOR Corporation or alteration or repair of the
equipment by any person not authorized by TIME CONDOR Corporation shall, at TIME CONDOR's
option, void this Warranty. TIME CONDOR Corporation shall have no liability or responsibility for
damages resulting from accident or the malfunction of equipment and components not supplied by TIME
CONDOR Corporation.
This Warranty is in lieu of all other warranties, expressed or implied, including but not limited to warranties
of merchantibility and fitness for a particular purpose. Any applicable implied warranty shall be limited in
duration to the warranty period.
8300 Imperial Drive, P.O. Box 21447, Waco, Texas 76702-1447-(254)-420-5200, (254)-666-4544 FAX
MANUAl.92367.()()2
September1997
Effective August 27,1996
WARRANTY PROGRAM
TIME CONDOR's warranty states, in general, the TIME CONDOR will replace free of charge, any
components found to be defective within the time frame ofthe warranty period. There are exceptions to some
components which are not the responsibility ofTIME CONDOR. These will be outlined in other paragraphs.
The warranty policy and description are depicted on the attached printed policy. For your reference, the
following is offered:
A. WARRANTY PERIOD
1. The Self-Propelled Boom and Scissor Warranty is one (1) year from placing the unit in service
or two (2) years following shipment from TIME CONDOR, whichever comes first. In the
case of major weldments (chassis, turret, and booms), the warranty period is five (5) years
following shipment from TIME CONDOR.
2. The truck mounted unit warranty is one (1) year from shipment of the unit from
TIME CONDOR's plant.
3. For parts sold thru the Parts Department, the warranty peroid is six (6) months from utilizing
the component or placing it in service, or twelve (12) months following shipment from
TIME CONDOR, whichever comes first, unless the part is furnished to correct a defective
part on the original CONDOR® shipment still under warranty . No labor is paid under parts
warranty.
4. Replacement parts provided under the terms of the warranty are for the warranty peroid
applicable to the unit in which they were installed as if such parts were original components
ofthe aerial work platform.
5. In addition to covering the parts replaced under CONDOR® warranty, TIME CONDOR will
pay a dealer warranty labor rate, which is based on a percentage of your standard shop labor
rate.
NOTE: The term "IN SERVICE" means that the warranty starts at the time the CONDOR® is first
used for any purpose. An example: The dealer may have purchased a CONDOR® to have
in stock, but may not use it. After three months, the CONDOR® is sold or the dealer decides
to put the CONDOR® into its rental fleet. In this situation, the warranty period begins the
day the dealer puts the CONDOR® into the fleet or when the CONDOR® is delivered to the
end user.
The submittal of a warranty claim against a stock CONDOR® constitutes it as being "in
service", initiating the warranty period.
MANUAL 92367.()()2
September1997
B. PRE-DELIVERY INSPECTION SHEET (p.D.I.)
1. Each Self-Propelled Boom or Scissor CONDOR® shipped from TIME CONDOR's facility
will have a Pre-Delivery Inspection (P .D.I.) sheet enclosed in the Safety Manual holder tube.
•
2. It will be the responsibility ofthe original recipient of the CONDOR® from
TIME CONDOR, whether it will be the dealer or the end user, to complete this fonn and return
itto TIME CONDOR's facility within 45 days from the date of receipt to set up the Warranty
Account.
3. Failure to complete the P.D.1. sheet and return it to TIME CONDOR within the time frame
given will result in voiding the Warranty on the CONDOR®.
NOTE: The fonn must be filled out completely, giving the name ofthe dealer, address,modelnumber,
serial number, person inspecting the CONDOR® signature, and date ofinspection. (The date
of inspection does not constitute the "In Service" date.)
Some components are used on the machine which are not warranted by TIME CONDOR.. However,
these are warranted by the component manufacturer. Some of these are:
1. Engine: Manufacturers used include Wisconsin, Ford, Deutz, Isuzu, Kubota, Onan, Cummins,
John Deere, and others. To apply for warranty on the engine, contact should be made with
the engine manufacturer's dealer in your area. TIME CONDOR can advise you if you need
assistance locating a dealer.
2. Tires and Batteries: These are normal wear items and are considered normal maintenance
items. However, ifthey are found to be defective, contact can be made with the manufacturer's
local dealer. NOTE: Forinternational dealers where tires or batteries are not obtainable from
a local in-country supplier, locally supplied tires or batteres can be used. Components must
meet or exceed originally-supplied items. Copies of invoices for said items MUST
accompany any Warranty Claims to receive parts credit.
3. Hydraulic Filters and Fluid: These are considered general maintenance and service items, and
are not covered by warranty.
4. Other components: Products or parts manufactured by others are covered only by such
warranties as are extended to TIME CONDOR by its suppliers.
5. Freightand Charges: The warranty does not include any freight, transportation, other charges,
or the cost ofinstallation or any liability for direct, indirect, or consequential damages or delay
resulting from the defect.
6. Travel Time I Mileage: Travel time and the mileage to and from dealer facilities to
CONDOR® location are not covered or reimbursable.
MANUAl..92367-002
Septemberl997
Condor Scissors Lift T62 92367 Parts Book
•
Full download: http://manualplace.com/download/condor-scissors-lift-t62-92367-parts-book/
D. PROCESSING OF CLAIM
During the Warranty Period, should a component failure be encountered within the guidelines ofthe
TIME CONDOR Warranty Policy, the following procedure is to be followed:
1. Upon identifying the defective component, the replacement can be obtained by:
a. Issuing an order to our Parts Departmentthrough normal channels, which entails your
company being invoiced.
b. You may have previously purchased the part from TIME CONDOR for your stock
and will utilize it for this replacement.
The above two methods will enable you to indicate on the claim the TIME CONDOR invoice
number to substantiate the parts purchase and the amount to be credited.
c. Although not recommended, you may purchase the part locally. When this is done a
copy ofthe purchase order or receipt MUST accompany the claim. TIME CONDOR
has the option to ship a replacement part at no charge ifthe local cost would be greater,
in lieu of issuing credit for locally purchased parts.
d. When parts are purchased from TIME CONDOR, part numbers with invoice numbers
MUST be referenced in the appropriate section ofthe claim form.
2. Complete the Warranty Claim as noted in the "Warranty Claim Procedure" section. Provide
as much information as possible to enable TIME CONDOR to thoroughly evaluate the claim
and process it in the shortest amount of time possible.
3. Provided no return parts are required and all the information has been verified, the claim will
be processed and credit will be issued against your account.
E. RETURN AUTHORIZATION
2. It will be necessary for you to call the TIME CONDOR Service Department and request a
ReturnAuthorization(RlA)number. You will be asked for a Dealer Claim Number. As noted
in Section 2, Item A, ofthe Warranty Claim Procedure, this is a number assigned by the dealer
for the purpose of tracking the claim, as there may be more than one claim for the same
CONDOR®. The RIA number issued must be logged in the appropriate section ofthe claim
form, and the gold copy (RIA) of the form MUST be returned with the parts being returned.
MANUAL92367-002
September19!17
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