THE TRUE WAY

TO YOUR
ROTOR YARN

C|D|E|S|P|R|T
2

Leading edge for

rotor yarns
A sure way to reduce production costs is to shorten the
preparation processes. Eliminating unnecessary machines
saves investments and operating costs. In the rotor yarn
mill, a shortened line with IDF 2 is also associated with an
improved yarn quality.

The Truetzschler spinning preparation gives you the unique

opportunity to process 100 % waste into a respectable
yarn. Take advantage of these benefits, for instance by
using a separate small line for processing spinning waste
such as noils from a ring spinning installation.
 3

30 %
30 % lower deflection angle for Stainless steel equipment in the
better fiber guidance on the draft-
ing systems
INOX blowroom and TC 19 i for lower
adhesion of finishing agents. Our
modular concept offers flexible
adaptation to your requirements also
for cotton

Multidimensional savings potential Reliable separation of foreign parts

in rotor spinning is only possible with the T-SCAN detection models
thanks to the first intelligent card at any time
TC 19 i
TC 19 i in combination with the
Integrated Draw Frame IDF 2

Maximum good fibre yield with Reduced personnel requirements

minimum waste thanks to optical due to fewer process stages or
monitoring and self-optimisation by larger cans
means of WASTECONTROL

Everything in view with the remote

display T-LED. It provides informa-
tion on the machine status intuitive-
ly at the speed of light.

Short fiber –
great added value
Direct spinning with TC 19i and IDF
turns 100 % noil waste into a valuable
rotor yarn.
4

The best process

for your yarn

100 % cotton waste / reclaimed fibers - shortened

Increased economic efficiency through process reduction
Spinning the shortest fibers into yarn is only possible with the IDF. For
example, 100 % cotton waste such as noils or production waste can be TC 19 i
used. However, thanks to the shortened process, "second use" fibers, such
Savings potential
as regenerated polyester or cotton fibers, can also be processed directly through the intelligent
into a yarn. Card TC 19 i

Blowroom TC 19 i with IDF 2

100 % man-made fibers / blend yarns - shortened

Perfect preparation for man-made fibers
Man-made fibers are also becoming increasingly important in rotor spin-
ning. At Truetzschler, this trend is taken into account at the card and in the
blowroom with stainless steel equipment for the machines. In addition,
INOX
there is a special version of the TC 19i which is explicitly adapted for the
processing of man-made fibers.

Blowroom TC 19 i with IDF 2

+
5

EFFICIENCY
QUALITY
100 % raw cotton, optionally with waste - shortened
Shortened to higher quality
Rotor yarns have different properties than classic ring-spun yarns; they are more vo-
luminous and have a softer handle. The properties allow the addition of short fibers,
noils or cleaned waste. In the rotor yarn mill this, in combination with the shortened
preparation line, is also associated with an improved yarn quality. Fewer process stages,
multidimensional advantages

Blowroom TC 19 i with IDF 2

All materials – conventional

Classic process with innovative machines
If you do not want to do without 1 draw frame passage in your process, Truetzschler
naturally also offers the classic process with autoleveller draw frame. 30 %
Due to its compactness and intelligent machine functions such as AUTO DRAFT, Improved fiber guidance
due to smaller deflection
SMART CREEL and SERVO DRAFT, the TD 10 is ideally suited as a quality filter for angles with the TD 10
your rotor yarn.

Blowroom TC 19 i TD 10
6

Flexible production
and optimal
use of resources
Truetzschler blowroom concepts are ideally suited for rotor yarns thanks
to their flexibility and simultaneous focus on resource-saving material
use. The basis for better blending is already established in the bale
lay-down. Therefore, the Truetzschler Portal Bale Opener BO-P allows
a much wider bale inspection of up to 3.5 m.

Proper protection High performance

of installations dust removal

Adding waste significantly increas- The efficiency of the rotor spinning

es the risk of foreign parts in the machines depends strongly on
Maximum material. The SP-MF reliably detects the dust content of the cotton in
process
safety
heavy parts as well as metal parts the draw frame sliver. Truetzschler
and separates them. If required, it therefore uses the Dust Separa-
can also be equipped with spark tor DUSTEX SP-DX at the end of
detection and extinguishing. the cleaning line. At this point, the
cotton is highly opened and the dust
removal is most effective.
 7

CLEANOMAT CL-C3 Universal Cleaner CL-U T-SCAN

For raw material containing trash, This cleaner can be used for almost A foreign part separator is particu-
Truetzschler offers a three-roll clean- all types of cotton. It features an larly important when using recycled
er, the CEANOMAT CL-C3. With its integrated dust removal that is raw materials. Cleaned fibers can
gradual opening and four cleaning important for the rotor yarn mill. The contain many particles that can
points, it is designed for this applica- standard WASTECONTROL system interfere with the subsequent pro-
tion in the rotor yarn mill. ensures maximum raw material utili- cess. With its 5 detection modules,
sation and minimum fiber content in the TS-T5 reliably separates these
the waste. particles and thus protects your
production.

Reliable separation of foreign parts

with the T-SCAN detection models
at any time
8

Intelligent
cleaning with
WASTECONTROL
Optimal raw material utilisation and minimal waste play an
increasingly important role in view of rising raw material
costs. In addition to the blowroom, WASTECONTROL is
now also available on the card, along the Truetzschler spin-
ning preparation.

The influence of WASTECONTROL on the cost-effective-

ness of carding is tremendous. Material savings as small
as a few tenth of a percent result already in an enormous
reduction of raw material costs. Thanks to its networked
data, the Card TC 19i always operates at optimal economic
efficiency.

Example of savings
Enormous savings potentials can be realised with one installation, e.g. 11
cards (100 kg/h each) and one CL-U (1,100 kg/h). Calculated for an example
installation for Ne 20 carded, with an annual production of 9,140 t:

Waste
without
WASTECONTROL
with
WASTECONTROL
302 B  A L L S
O F COTTON

Card 3.5 % 3.1% or

Blowroom 3.0 % 2.6% 117,230 $

annual savings
 9

WASTECONTROL with blowroom and card

The optical sensor TC-WTC of the measuring system looks very
closely at the cleaning elements and adjusts them according
to your quality requirements. And best of all:
completely on its own!
10

Carding has never

been more intelligent
The intelligent Truetzschler Card TC 19i is also available in an
optimized version for man-made fiber carding. The Gap Optimizer
T-GO for self-optimizing carding gap adjustment always ensures
an optimal carding gap even with man-made fibers, and thus
consistent quality at its best.
 11

3/1000
Constant carding gap

Perfectly adaptable clothings The first self-optimizing card

Just as varied as the fibers used in the rotor The carding gap is optimally adjusted at all
yarn mill are the clothings of Card TC 19i.  times. The intelligent concept is made possible
We use robust and durable clothings made by the three components:
of special steels, especially when processing Gap Optimizer T-GO – optimum carding gap
regenerates and waste in combination with even under changing production conditions
very high card productions. WASTECONTROL – best raw material utilisa-
tion and minimum waste
Reliable NEPCONTROL – continuous monitor-
ing of the nep level in the card sliver

WEBFEED
The cotton cards for the rotor yarn mill are al-
ways designed with the WEBFEED system with
three licker-ins. The increased degree of opening
prior to actual carding also has a positive effect
on regenerates or addition of waste.

DIRECTFEED
On Truetzschler cards, high production rates dur-
ing rotor spinning are already taken into account by
DIRECTFEED, the large-volume upper and lower
trunk. The unique direct feeding without delivery
rolls ensures a trouble-free web feed at the card.

No compromise on the
spinning plan

The Truetzschler Card TC 19i can also achieve Everything in view

with the remote
very high delivery speeds with regular sliver display T-LED. It
counts. The draft at the Integrated Draw Frame provides information
IDF 2 can be kept in the technologically advan- on the machine
status intuitively at
tageous low range. the speed of light.
12

The shortest way

for rotor yarns
Direct spinning with the Truetzschler IDF technology significantly
reduces operating costs: Savings are achieved in building costs,
power consumption and above all in can transports. The can trans-
ports can be cut in half once more if rectangular cans are used.
 13

Rotor yarn mill 4,000 t / year = 600 kg / h

conventional shortened

Number of can trans-

1,686
1,411
ports / day 1,136

541

Card JUMBO CAN JUMBO CAN

Breaker draw frame JUMBO CAN
Autoleveller draw frame Ø 450 mm Ø 450 mm
IDF 2 Ø 450 mm
IDF 2R 200 x 900
Number of persons needed 14 12 10 5

Improve quality at the same time IDF 2

The IDF process also always means a quality

increase at two levels: By reducing the num-
ber of sliver piecings (in this example approx.
400,000 less per year), yarn defects and yarn
clearer cuts are reduced.

The better sliver structure of the integrated

draw frame reduces imperfections in the yarn
and significantly improves yarn count variation. 2 passage draw frame

The comparison of the knitted fabrics shows a

more uniform knit pattern and a nicer surface
with the IDF process. Here, Ne 12 with 50 %
raw cotton and 50 % noils was spun.

Significant personnel savings

One can transport cycle always means:
• Transporting the full can
• Piecing the sliver
• Returning the empty can

At approx. 4 min per cycle, up to 9 persons can

be saved with IDF 2 and rectangular cans in
this example. Added to this are the savings by
eliminating the draw frame passages.
 14

High production –
low IPI‘s
With the Truetzschler Draw Frames TD 9T and TD 10
you always make the right choice!

63°

• Excellent fiber integration 30 % fewer deflection angles than

mainly on the web edges the competition
• Reliable fiber guidance
at high speeds Special drafting system technology ideal for
• Fewer laps on top rolls sliver count and optimum fiber integration.
to protect the roll coatings Reliable guidance of the edge fibers leads to
optimum fiber integration, even at the highest
speeds.

The TWIN BUT

INDEPENDENT concept
of the breaker Draw Frame
TD 9T results in higher effi-
ciency and simultaneously
increased flexibility. This
means higher production
and this is what’s most
important with breaker
draw frames.
 15

Intelligent individual sliver Operating states always

monitoring in view

The new individual sliver sensors in the creel With the Truetzschler remote display T-LED,
reliably detect sliver breaks, as a distinction the quality is always in view. Here you can
can be made between motionless sliver, no see the visualisation of the sliver count varia-
sliver and running sliver. In contrast to contact tion A% with freely selectable quality limits.
rolls, the optical Truetzschler sensors protect If there is a warning for a possible pending
against operating errors, as they function machine stop or a machine malfunction, the
even when the pressure rolls are not used. machine automatically switches to the corre-
sponding status displays.
16
 17

Digital Solutions:
Always and every-
where informed
With Truetzschler technology, you can further extend your lead –
also in the course of digitisation. Our digital solutions enable you
to generate profits faster, bundle resources, optimize processes
and save costs with little effort. They are as easy to use as an app
and work even if you do not use only Truetzschler technology.

My Mill
The all-in-one platform: Whether information about your produc-
tion, quality, maintenance or simply a complete overview - with
My Mill your possibilities are almost limitless.

My Production
Knowing what is going on at home: The extension to My Mill
is the ideal companion for managers on the go. You are fully
informed practically anywhere on earth and can intervene as
necessary.

My Wires
Your digital clothings management: Digitise your clothings and
their condition in just a few minutes! Receive automatic notifica-
tion of pending repeat orders and maintenance.

Our digital offers are cloud-based and extremely secure. We rely

solely on the highest security standards because data security is
just as important to us as it is to you.
18

The true way to

your yarn quality
On the way to yarn quality and economic efficiency, spinning mills are
facing increasing challenges: shortage of specialists, high flexibility in
production, optimal application of resources, etc.

Since the foundation of our company we have been using our values to offer you what
is of importance: “The true way to your yarn quality.” We are continuously developing
new technological solutions that allow you to address the rapid market changes, thus
ensuring the success of your business. To support you in pursuing “The true way to
your yarn quality”, we are providing practical innovations and self-optimizing functions
here and now as well.

The creation of true yarn quality involves the entire process:

• BO-P – new bale opener with more bales in the blend and increased performance
• TC 19i – optimal carding gap with T-GO
• T-LED – the quality always in view via the remote display

Key positions where resources are conserved:

• SP-MF – energy savings due to adapted fan speed according to BO-P position
• WASTECONTROL – raw material savings during cotton cleaning on the card and
in the blowroom
• TD 10 – 24 h cleaning intervals due to large-scale filter box

Innovative, self-optimizing technology:

• A continuous material flow at all times with CONTIFEED 2
• TC 19 i – the Gap Optimizer T-GO automatically sets the revolving flat to the ideal
point and permanently checks this setting
• TD 10 – AUTO DRAFT for the automatic calculation of the perfect break draft
 19

Scan the QR code to get to the download area

of all other brochures.
w w w. t r u e t z s c h l e r. c o m / b r o c h u r e s

vo n
lu n
t a r y c e r tifi c a ti o

www.machines-for-textiles.
com/blue-competence

Trützschler Group SE
Postfach 410164 · 41241 Mönchengladbach, Germany · Duvenstr. 82-92 · 41199 Mönchengladbach, Germany
Telephone: +49 (0)2166 607-0 · Fax: +49 (0)2166 607-405 · e-mail: [email protected] · www.truetzschler.com

Legal disclaimer:
The brochure has been compiled to the best of our knowledge and in good faith with the utmost care. However, it may be subject to type errors or technical changes for
which we assume no liability. The photos and illustrations are purely informative in nature and in part show special equipment options which do not feature in the stand-
ard scope of delivery. We provide no guarantee as to the current nature, correctness, completeness or quality of the information provided. Warranty claims for material
or immaterial damage against us or the respective author based on the use or forwarding of the information provided, even if the information is incorrect or incomplete,
cannot be asserted. Our provided data is non-binding.

Print No.: 18082-06/19-en · Agentur Brinkmann GmbH, Krefeld

Fiber preparation installations: Bale openers · Mixers · Cleaners /
Openers · Foreign part separators · Dust separators · Tuft blenders
Waste cleaners | Cards | Draw frames | Combing machines | Digital
Solutions: My Mill · My Production App · My Wires App

Bale openers / Mixers | Card feeders | Cards / Crosslappers

Wet laying lines | Hydroentangling, needling, thermo- and chemical
bonding lines | Finishing, drying, winding, slitting machinery

Filament lines: Carpet yarns (BCF) · Industrial yarns

Metallic wires: Cards · Cards long staple · Cards Nonwovens

Rotor spinning | Flat tops | Fillets | Carding segments
Service machines | My Wires App | Service 24 / 7

THE
TRUE
WAY
w w w. t r u e t z s c h l e r. c o m