Repair Procedure Patching Welded 20-DH-B1-2250A TLA AREA - SENIPAH FIELD

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CONTRACT NO.

: 4710006487 Document Number

REPAIR PROCEDURE BY PATCHING WELDED ID-SNP-ALL-0102-520035-O-SNP-22-001


20"-DH-B1-2250A BEKAPAI INCOMING LINE
Revision: 0.0 Status : IFC
TLA AREA - SENIPAH FIELD
Document Type : WPS System/Subsystem : N/A Discipline: QUA Date : 7 – July - 2023

Originator Document No : PTM-042-QAQC-SOP-025 Page 1 of 12

PT PERTAMINA HULU MAHAKAM

CONSTRUCTION SERVICES
SUB PAKET-C

REPAIR PROCEDURE BY PATCHING WELDED


20"-DH-B1-2250A BEKAPAI INCOMING LINE
TLA AREA - SENIPAH FIELD

CLASS : 1

0.0 7-July-2023 IFC Issued for Comment WHY AG RAZ PHM

Rev Date Status Revision memo Issued Checked Approved COMPANY

This document is the property of PT Pertamina Hulu Mahakam and shall not be disclosed to third parties or reproduced without permission
of the COMPANY. Electronic Filename: ID-SNP-ALL-0102-520035-O-SNP-22-001
CONTRACT NO.: 4710006487 Document Number

REPAIR PROCEDURE BY PATCHING WELDED ID-SNP-ALL-0102-520035-O-SNP-22-001


20"-DH-B1-2250A BEKAPAI INCOMING LINE
Revision: 0.0 Status : IFC
TLA AREA - SENIPAH FIELD
Document Type : WPS System/Subsystem : N/A Discipline: QUA Date : 7 – July - 2023

Originator Document No : PTM-042-QAQC-SOP-025 Page 2 of 12

TABULATION OF REVIEW PAGES

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This document is the property of PT Pertamina Hulu Mahakam and shall not be disclosed to third parties or reproduced without permission
of the COMPANY. Electronic Filename: ID-SNP-ALL-0102-520035-O-SNP-22-001
CONTRACT NO.: 4710006487 Document Number

REPAIR PROCEDURE BY PATCHING WELDED ID-SNP-ALL-0102-520035-O-SNP-22-001


20"-DH-B1-2250A BEKAPAI INCOMING LINE
Revision: 0.0 Status : IFC
TLA AREA - SENIPAH FIELD
Document Type : WPS System/Subsystem : N/A Discipline: QUA Date : 7 – July - 2023

Originator Document No : PTM-042-QAQC-SOP-025 Page 3 of 12

COMMENT TABULATION

No PHM COMMENT CONTRACTOR RESPONSE

This document is the property of PT Pertamina Hulu Mahakam and shall not be disclosed to third parties or reproduced without permission
of the COMPANY. Electronic Filename: ID-SNP-ALL-0102-520035-O-SNP-22-001
CONTRACT NO.: 4710006487 Document Number

REPAIR PROCEDURE BY PATCHING WELDED ID-SNP-ALL-0102-520035-O-SNP-22-001


20"-DH-B1-2250A BEKAPAI INCOMING LINE
Revision: 0.0 Status : IFC
TLA AREA - SENIPAH FIELD
Document Type : WPS System/Subsystem : N/A Discipline: QUA Date : 7 – July - 2023

Originator Document No : PTM-042-QAQC-SOP-025 Page 4 of 12

TABLE OF CONTENTS

1. SCOPE......................................................................................................................................................5
2. REFERENCE DOCUMENTS................................................................................................................5
3. TOOL & EQUIPMENT..........................................................................................................................5
4. LIST OF PERSONAL.............................................................................................................................6
5. GENERAL REQUIREMENT................................................................................................................6
6. REPAIR PROCEDURE..........................................................................................................................6
7. ACCEPTANCE CRITERIA FOR INSPECTION................................................................................7
8. ATTACHMENT........................................................................................................................................7

This document is the property of PT Pertamina Hulu Mahakam and shall not be disclosed to third parties or reproduced without permission
of the COMPANY. Electronic Filename: ID-SNP-ALL-0102-520035-O-SNP-22-001
CONTRACT NO.: 4710006487 Document Number

REPAIR PROCEDURE BY PATCHING WELDED ID-SNP-ALL-0102-520035-O-SNP-22-001


20"-DH-B1-2250A BEKAPAI INCOMING LINE
Revision: 0.0 Status : IFC
TLA AREA - SENIPAH FIELD
Document Type : WPS System/Subsystem : N/A Discipline: QUA Date : 7 – July - 2023

Originator Document No : PTM-042-QAQC-SOP-025 Page 5 of 12

1. SCOPE

1.1 This procedure to Patching welded 16-L-P1-1428 Bekapai incoming line tla area – Senipah Field
PT.PERTAMINA Hulu Mahakam .
1.2 Inspection shall be performed as per approved ITP

2. REFERENCE DOCUMENTS
This procedure prepared in accordance with following reference:
1.1. ASME Section V, 2019 edition
1.2. ASME Section VIII Division 1, 2019 edition
1.3. ASME Section IX, 2019 edition
1.4. Approved applicable drawing
2.5. API 510, 2006
2.6. MHK-COMP-SPE-EP-PVV-0211
2.7. MHK-COMP-SPE-EP-PVV-0611
2.8. MHK-COMP-SPE-EP-PVV-0171
2.9. MHK-COMP-SPE-EP-PVV-0143
2.10. MHK-COMP-SPE-EP-PVV-0145
2.11. WPS no: 05/PTM/ASME/WPS/2013
2.12. PQR no: 05/PTM/ASME/PQR/2013
2.12 Welder Certificate No.

No. Name Welder Certificate No.


1 Burhansyah 05049/AL/DMTS/2020

2.13 NDT Procedure ( PT, MT )


2.14 Welding electrode Handling Procedure
2.15 Painting Procedure and CPY reference

3. TOOL & EQUIPMENT


3.1 GTAW & SMAW welding machine set.
3.2 Grinder Machine.
3.3 Grinding Disk.
3.4 Brush.
3.5 Hand Brush.
3.6 Tang Ampere.
3.7 Marker.
3.8 PT & MT Consumables.

This document is the property of PT Pertamina Hulu Mahakam and shall not be disclosed to third parties or reproduced without permission
of the COMPANY. Electronic Filename: ID-SNP-ALL-0102-520035-O-SNP-22-001
CONTRACT NO.: 4710006487 Document Number

REPAIR PROCEDURE BY PATCHING WELDED ID-SNP-ALL-0102-520035-O-SNP-22-001


20"-DH-B1-2250A BEKAPAI INCOMING LINE
Revision: 0.0 Status : IFC
TLA AREA - SENIPAH FIELD
Document Type : WPS System/Subsystem : N/A Discipline: QUA Date : 7 – July - 2023

Originator Document No : PTM-042-QAQC-SOP-025 Page 6 of 12

4. LIST OF PERSONAL

No Title Qty
1 Welding Inspector 1
2 Welder 1
3 Fitter 1
4 Safety personal 1
5 Helper 2

5. GENERAL REQUIREMENT

5.1 WPS & Welder Qualification


All WPS and welder qualification record used for repair shall be qualified as per ASME
sec IX, 2019 edition and approved by Ditjen Migas.
5.2 NDT
All operators in charge of Magnetic Particle and Radiography examination must be
certified Level 2 certification delivered by an independent body. NDT procedures shall
be written by an operator certified Level 2 certification and endorsed by an operator
certified Level 3 certification delivered by an independent body.
5.3 Welding inspector shall have welding inspector qualification and NDE level II
qualification (SNT TC 1A).
5.4 Welding electrode shall be treated and prepared as per procedure no: ID-SNP-ALL-0102-
520007-O-SNP-22-001

6. REPAIR PROCEDURE
6.1 Remove painting or coating by Wire brushes and grinding.
6.2 After removed , surface shall be cleaned and free of the scale, rust, oil, grease and other
foreign matter.
6.3 Cutting pipe 20” Sch STD API 5L X65 with size Patching Type-01 600x550x8 mm , Patching
Type-02 380x280x8 mm , Patching Type-03 225x170x8 mm , Patching Type-04 200x200x8
mm , Patching Type-05 1000x650x8 mm as per Drawing Approved.
6.4 After Cutting shall be checked measurement as per drawing approved by CTR’s inspector
and verified by CPY’s inspector.
6.5 Fit up and tack Weld Cut From Pipe 20” Sch STD API 5L X65 to Pipe Existing 20”-DH-B1-
2250A as per drawing approved and checked by CTR’s inspector and verified by CPY’s
inspector.
6.10 Welding Cut from Pipe 20” Sch STD API 5L X65 to Pipe Existing 20”-DH-B1-2250A by
qualified welder , refer to WPS No. 05/PTM/WPS/ASME/2013 & PQR No.
05/PTM/PQR/ASME/2013 and approved welding map and NDT Plan
6.11 After completion welding will be done cleaning and check visual
This document is the property of PT Pertamina Hulu Mahakam and shall not be disclosed to third parties or reproduced without permission
of the COMPANY. Electronic Filename: ID-SNP-ALL-0102-520035-O-SNP-22-001
CONTRACT NO.: 4710006487 Document Number

REPAIR PROCEDURE BY PATCHING WELDED ID-SNP-ALL-0102-520035-O-SNP-22-001


20"-DH-B1-2250A BEKAPAI INCOMING LINE
Revision: 0.0 Status : IFC
TLA AREA - SENIPAH FIELD
Document Type : WPS System/Subsystem : N/A Discipline: QUA Date : 7 – July - 2023

Originator Document No : PTM-042-QAQC-SOP-025 Page 7 of 12

6.12 Final inspection with PT or MT


7. ACCEPTANCE CRITERIA FOR INSPECTION
7.1 Visual examination Acceptance criteria for Visual inspection shall be as per ASME
sec VIII (Attachment No. 8.5)
7.2 PT examination Acceptance criteria for PT inspection shall be as per
ASME sec VIII (Attachment No.8.5)
7.3 MT examination Acceptance criteria for MT inspection shall be as per
ASME sec VIII (Attachment No.8.5)

8. ATTACHMENT
8.1 WPS & PQR No. :
- WPS No. 05/PTM/ASME/WPS/2013
- PQR No. 05/PTM/ASME/WPS/2013
8.2 Welder Certificate
8.3 Approved Drawing No. SNP-00-1698
8.4 Weld Map NDT Plan.
8.5 Acceptance criteria for inspection

This document is the property of PT Pertamina Hulu Mahakam and shall not be disclosed to third parties or reproduced without permission
of the COMPANY. Electronic Filename: ID-SNP-ALL-0102-520035-O-SNP-22-001
CONTRACT NO.: 4710006487 Document Number

REPAIR PROCEDURE BY PATCHING WELDED ID-SNP-ALL-0102-520035-O-SNP-22-001


20"-DH-B1-2250A BEKAPAI INCOMING LINE
Revision: 0.0 Status : IFC
TLA AREA - SENIPAH FIELD
Document Type : WPS System/Subsystem : N/A Discipline: QUA Date : 7 – July - 2023

Originator Document No : PTM-042-QAQC-SOP-025 Page 8 of 12

ATTACHEMENT
8.1 WPS & PQR

This document is the property of PT Pertamina Hulu Mahakam and shall not be disclosed to third parties or reproduced without permission
of the COMPANY. Electronic Filename: ID-SNP-ALL-0102-520035-O-SNP-22-001
CONTRACT NO.: 4710006487 Document Number

REPAIR PROCEDURE BY PATCHING WELDED ID-SNP-ALL-0102-520035-O-SNP-22-001


20"-DH-B1-2250A BEKAPAI INCOMING LINE
Revision: 0.0 Status : IFC
TLA AREA - SENIPAH FIELD
Document Type : WPS System/Subsystem : N/A Discipline: QUA Date : 7 – July - 2023

Originator Document No : PTM-042-QAQC-SOP-025 Page 9 of 12

ATTACHEMENT
8.2 Welder Certificate

This document is the property of PT Pertamina Hulu Mahakam and shall not be disclosed to third parties or reproduced without permission
of the COMPANY. Electronic Filename: ID-SNP-ALL-0102-520035-O-SNP-22-001
CONTRACT NO.: 4710006487 Document Number

REPAIR PROCEDURE BY PATCHING WELDED ID-SNP-ALL-0102-520035-O-SNP-22-001


20"-DH-B1-2250A BEKAPAI INCOMING LINE
Revision: 0.0 Status : IFC
TLA AREA - SENIPAH FIELD
Document Type : WPS System/Subsystem : N/A Discipline: QUA Date : 7 – July - 2023

Originator Document No : PTM-042-QAQC-SOP-025 Page 10 of 12

ATTACHEMENT
8.3 Approved Drawing No. SNP-00-1697

This document is the property of PT Pertamina Hulu Mahakam and shall not be disclosed to third parties or reproduced without permission
of the COMPANY. Electronic Filename: ID-SNP-ALL-0102-520035-O-SNP-22-001
CONTRACT NO.: 4710006487 Document Number

REPAIR PROCEDURE BY PATCHING WELDED ID-SNP-ALL-0102-520035-O-SNP-22-001


20"-DH-B1-2250A BEKAPAI INCOMING LINE
Revision: 0.0 Status : IFC
TLA AREA - SENIPAH FIELD
Document Type : WPS System/Subsystem : N/A Discipline: QUA Date : 7 – July - 2023

Originator Document No : PTM-042-QAQC-SOP-025 Page 11 of 12

ATTACHEMENT
8.4 Weld Map NDT Plan.

This document is the property of PT Pertamina Hulu Mahakam and shall not be disclosed to third parties or reproduced without permission
of the COMPANY. Electronic Filename: ID-SNP-ALL-0102-520035-O-SNP-22-001
CONTRACT NO.: 4710006487 Document Number

REPAIR PROCEDURE BY PATCHING WELDED ID-SNP-ALL-0102-520035-O-SNP-22-001


20"-DH-B1-2250A BEKAPAI INCOMING LINE
Revision: 0.0 Status : IFC
TLA AREA - SENIPAH FIELD
Document Type : WPS System/Subsystem : N/A Discipline: QUA Date : 7 – July - 2023

Originator Document No : PTM-042-QAQC-SOP-025 Page 12 of 12

ATTACHEMENT
8.5 Acceptance criteria for inspection

This document is the property of PT Pertamina Hulu Mahakam and shall not be disclosed to third parties or reproduced without permission
of the COMPANY. Electronic Filename: ID-SNP-ALL-0102-520035-O-SNP-22-001
CONTRACT NO.: 4710006487 Document Number

REPAIR PROCEDURE BY PATCHING WELDED ID-SNP-ALL-0102-520035-O-SNP-22-001


20"-DH-B1-2250A BEKAPAI INCOMING LINE
Revision: 0.0 Status : IFC
TLA AREA - SENIPAH FIELD
Document Type : WPS System/Subsystem : N/A Discipline: QUA Date : 7 – July - 2023

Originator Document No : PTM-042-QAQC-SOP-025 Page 13 of 12

This document is the property of PT Pertamina Hulu Mahakam and shall not be disclosed to third parties or reproduced without permission
of the COMPANY. Electronic Filename: ID-SNP-ALL-0102-520035-O-SNP-22-001

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