Yale 80:120vx-F813 - (09-2007)

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PARTS MANUAL

GP/GDP/GLP080VX, 090VX,100VX, 110VX,


120VX
VERACITOR
(F813)

Yale Materials Handling Corporation


1400 Sullivan Drive P/N 524271539
Caller No. 12011 © Yale Corp.
Greenville, NC 27834-2011 09/2007
MODEL NOMENCLATURE

NOTE:
This parts manual contains alternate pages for certain assemblies. The truck model code can be used to determine
many of the assemblies on your lift truck (power, tire type, mast type). The complete truck model and serial number
are stamped into the nameplate. See Identification of Truck Serial Number on Page xvi for further information.
SECTIONS

1 GENERAL TRUCK

2 ENGINE ASSEMBLY

3 EXHAUST SYSTEM

4 COOLING SYSTEM

5 FUEL SYSTEM

6 ELECTRICAL SYSTEM

7 TRANSMISSION

8 DRIVE AXLE

9 STEERING SYSTEM

10 BRAKE SYSTEM

11 HYDRAULIC SYSTEM

12 LIFTING MECHANISM

13 ATTACHMENTS AND HEADER HOSE GROUP

14 OPTIONS

15 FIELD CONVERSION KITS

16 NUMERICAL INDEX

17 USER SUPPORT INFORMATION

This Parts Manual is divided into 17 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.
GENERAL INFORMATION

ALPHABETICAL INDEX

DESCRIPTION PAGE NO.

A
ABBREVIATIONS QUICK REFERENCE SHEET ................................................................................................. xiii
ACCUMULATOR .............................................................................................................................................. 14-14
AIR CLEANER
CUMMINS 4.5L DIESEL ................................................................................................................................... 5-6
GM 4.3L
GASOLINE AND LPG
⇒PENDING PER ECN 105105................................................................................................................. 5-2
GM 4.3L, GASOLINE AND LPG
PENDING PER ECN 105105⇒ .................................................................................................................... 5-4
AIR FILTER......................................................................................................................................................... 5-10
AIR HEATER STARTING AID
CUMMINS 4.5L DIESEL ................................................................................................................................. 2-38
ALPHABETICAL INDEX............................................................................................................................................ i
ALTERNATOR AND MOUNTING
CUMMINS 4.5L DIESEL ................................................................................................................................. 6-26
ASSEMBLED ENGINE
GM 4.3L, GASOLINE AND LPG
SHEET 1 OF 3 ............................................................................................................................................ 2-12
SHEET 2 OF 3 ............................................................................................................................................ 2-16
SHEET 3 OF 3 ............................................................................................................................................ 2-18
AUDIBLE ALARM CONVERSION KITS............................................................................................................. 15-7
AUXILARY TUBE EXTENSION KIT ................................................................................................................... 15-9
AUXILARY TUBE EXTENSIONS
THREE STAGE FULL FREE-LIFT ................................................................................................................ 13-34
TWO STAGE FULL FREE-LIFT .................................................................................................................... 13-36
AUXILIARY ONE AND TWO
MANUAL CONTROL VALVE
THREE AND FOUR FUNCTION
PENDING PER ECN 104512⇒............................................................................................................. 11-26
AUXILIARY ONE AND TWO SECTIONS
MANUAL CONTROL VALVE
THREE AND FOUR FUNCTION
⇒PENDING PER ECN 104512............................................................................................................. 11-24
AUXILIARY ONE SECTION
ELECTRONIC CONTROL
THREE AND FOUR FUNCTION............................................................................................................... 11-40
AUXILIARY TUBE EXTENSIONS
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 13-32
AUXILIARY TWO SECTION
ELECTRONIC CONTROL
FOUR FUNCTION..................................................................................................................................... 11-42

B
BACK-UP ALARM ............................................................................................................................................ 14-12
BATTERY CABLES
CUMMINS 4.5L DIESEL ................................................................................................................................. 6-22
GM 4.3L .......................................................................................................................................................... 6-14
i
GENERAL INFORMATION

DESCRIPTION PAGE NO.

B (continued)

BRAKE AND INCHING PEDAL CONVERSION................................................................................................. 15-2


BRAKE ASSEMBLY
GP/GLP/GDP100-120VX
DRY BRAKE.............................................................................................................................................. 10-20
GP/GLP/GDP80-90VX
DRY BRAKE.............................................................................................................................................. 10-18
BRAKE COOLING SYSTEM
SINGLE AND DUAL PEDAL
WET BRAKE ............................................................................................................................................. 10-26
BRAKE LINKAGE
DUAL PEDAL
DRY BRAKE................................................................................................................................................ 10-6
WET BRAKE ............................................................................................................................................. 10-14
SINGLE PEDAL
DRY BRAKE................................................................................................................................................ 10-2
WET BRAKE ............................................................................................................................................. 10-10
BRAKE MASTER CYLINDER ASSEMBLY ...................................................................................................... 10-24

C
CAB
FAN ASSEMBLY ............................................................................................................................................. 1-42
HEADLINER ASSEMBLY ............................................................................................................................... 1-44
LEFT HAND DOOR AND ATTACHING PARTS
STEEL ......................................................................................................................................................... 1-36
RIGHT HAND DOOR AND ATTACHING PARTS
STEEL ......................................................................................................................................................... 1-38
RIGHT HAND DOOR AND HEATER ASSEMBLY
STEEL ......................................................................................................................................................... 1-40
WITH STEEL DOORS
MAIN ASSEMBLY ....................................................................................................................................... 1-26
CAB AND ATTACHING PARTS .......................................................................................................................... 1-24
CAB ASSEMBLY
WITH STEEL DOORS
SHEET 1 OF 2 ............................................................................................................................................ 1-28
SHEET 2 OF 2 ............................................................................................................................................ 1-30
SHEET 3 OF 3 ............................................................................................................................................ 1-32
CAB WINDOWS ................................................................................................................................................. 1-34
CAMSHAFT AND OIL PAN
GM 4.3L, GASOLINE AND LPG ..................................................................................................................... 2-24
CARRIAGE
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-56
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-32
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 12-14
CARRIER ASSEMBLY
DRY BRAKE ................................................................................................................................................... 8-24
CENTRAL HOUSING
WET BRAKE................................................................................................................................................... 8-10
COIL ASSEMBLY

ii
GENERAL INFORMATION

DESCRIPTION PAGE NO.

C (continued)

GM 4.3L, GASOLINE AND LPG ..................................................................................................................... 2-30


CONTROL LEVER LABELS
MANUAL HYDRAULICS ................................................................................................................................. 1-64
CONTROL VALVE
TRANSMISSION
SINGLE AND DUAL SPEED
⇒PENDING PER ECN 104793............................................................................................................... 7-58
CONTROL VALVE ASSEMBLY
ELECTRONIC CONTROL
FOUR FUNCTION..................................................................................................................................... 11-32
THREE FUNCTION................................................................................................................................... 11-30
MANUAL CONTROL
THREE AND FOUR FUNCTION............................................................................................................... 11-18
PENDING PER ECN 104793⇒ ...................................................................................................................... 7-60
COOLING SYSTEM
WITH EXTERNAL OIL COOLER AND ELECTRONIC TRANSMISSION
OR WITH WET BRAKE
D/B 11/2006⇒ ......................................................................................................................................... 4-10
D/B 11/2006⇒ ......................................................................................................................................... 4-14
WITH INTERNAL OIL COOLER
WITH BASIC TRANSMISSION AND DRY BRAKE
D/B 11/2006⇒ ........................................................................................................................................... 4-6
⇒D/B 11/2006 ........................................................................................................................................... 4-2
COUNTERWEIGHT ............................................................................................................................................. 1-8
COWL ELECTRICAL.......................................................................................................................................... 6-32
COWL MOUNTING ............................................................................................................................................ 1-22
CYLINDER BLOCK
GM 4.3L, GASOLINE AND LPG ..................................................................................................................... 2-20
CYLINDER HEAD
GM 4.3L, GASOLINE AND LPG ..................................................................................................................... 2-22

D
DIESEL ENGINE ASSEMBLY
CAMSHAFT
CUMMINS 4.5L ........................................................................................................................................... 2-47
CRANKCASE BREATHER
CUMMINS 4.5L ........................................................................................................................................... 2-54
CRANKSHAFT AND MAIN BEARINGS
CUMMINS 4.5L ........................................................................................................................................... 2-66
CYLINDER BLOCK
CUMMINS 4.5L ........................................................................................................................................... 2-44
CYLINDER HEAD
CUMMINS 4.5L ........................................................................................................................................... 2-62
FAN DRIVE AND MOUNTING
CUMMINS 4.5L ........................................................................................................................................... 2-36
FLYWHEEL AND HOUSING ASSEMBLY
CUMMINS 4.5L ........................................................................................................................................... 2-58
INTAKE AND EXHAUST MANIFOLDS

iii
GENERAL INFORMATION

DESCRIPTION PAGE NO.

D (continued)

CUMMINS 4.5L ........................................................................................................................................... 2-60


LUBRICATION SYSTEM
CUMMINS 4.5L ........................................................................................................................................... 2-50
OIL PAN
CUMMINS 4.5L ........................................................................................................................................... 2-52
OIL PUMP AND FRONT GEAR COVER
CUMMINS 4.5L ........................................................................................................................................... 2-48
PISTON AND CONNECTING ROD
CUMMINS 4.5L ........................................................................................................................................... 2-70
REAR GEAR HOUSING
CUMMINS 4.5L ........................................................................................................................................... 2-40
REAR GEAR TRAIN ACCESSORY MOUNTING COVER
CUMMINS 4.5L ........................................................................................................................................... 2-57
ROCKER LEVERS
CUMMINS 4.5L ........................................................................................................................................... 2-64
THERMOSTAT
CUMMINS 4.5L ........................................................................................................................................... 2-42
VALVE TAPPETS
CUMMINS 4.5L ........................................................................................................................................... 2-46
VIBRATION DAMPER
CUMMINS 4.5L ........................................................................................................................................... 2-56
WATER PUMP AND CONNECTIONS
CUMMINS 4.5L ........................................................................................................................................... 2-68
DIFFERENTIAL
DRY BRAKE ................................................................................................................................................... 8-22
WET BRAKE................................................................................................................................................... 8-18
DIRECTIONAL CONTROL KITS........................................................................................................................ 15-3
DISTRIBUTOR ASSEMBLY
GM 4.3L .......................................................................................................................................................... 6-16
DRIVE AXLE AND ATTACHING PARTS
DRY BRAKE ..................................................................................................................................................... 8-2
WET BRAKE..................................................................................................................................................... 8-8
DRIVE AXLE ASSEMBLY .................................................................................................................................... 8-4
DRIVE AXLE HOUSING AND HUB
WET BRAKE................................................................................................................................................... 8-12
DRIVE TIRE AND WHEEL
DUAL MOUNT ................................................................................................................................................ 8-28
PNEUMATIC RADIAL ..................................................................................................................................... 8-29
SINGLE MOUNT WITH STANDARD TREAD ................................................................................................. 8-26
SINGLE MOUNT WITH WIDE TREAD........................................................................................................... 8-27
DUAL MIRRORS
WITH CAB ...................................................................................................................................................... 14-8

E
E-HYDRAULIC CONTROL CONVERSION KITS............................................................................................... 15-4
ELECTRICAL SYSTEM
RIGHT HAND CHASSIS................................................................................................................................... 6-4
ELECTRO HYDRAULIC POPPET VALVE

iv
GENERAL INFORMATION

DESCRIPTION PAGE NO.

E (continued)

THREE AND FOUR FUNCTION .................................................................................................................. 11-38


ELECTRONIC CONTROL LEVERS
MINI-LEVER MODULES
FOUR FUNCTION
PENDING PER ECN 104977⇒............................................................................................................... 6-42
⇒PENDING PER ECN 104977 .................................................................................................................. 6-38
THREE FUNCTION
PENDING PER ECN 104977⇒............................................................................................................... 6-40
ELECTRONIC LEVER LABELS
MINI LEVERS ................................................................................................................................................. 1-66
ELECTRONIC THROTTLE LINKAGE
CUMMINS 4.5L DIESEL ................................................................................................................................. 5-38
ENGINE ELECTRICAL
CUMMINS 4.5L DIESEL ................................................................................................................................. 6-18
ENGINE ELECTRICAL SYSTEM
GM 4.3L, GASOLINE AND LPG ....................................................................................................................... 6-8
ENGINE MOUNTING
CUMMINS 4.5L DIESEL ................................................................................................................................. 2-34
GM 4.3L, GASOLINE AND LPG ....................................................................................................................... 2-4
ENGINE SAFETY ELECTRICAL
CUMMINS 4.5L DS......................................................................................................................................... 6-24
GM 4.3L
GS AND LPS............................................................................................................................................... 6-10
EXHAUST SYSTEM
CUMMINS 4.5L DIESEL
⇒S/N F813V03058E..................................................................................................................................... 3-8
S/N F813V03059E⇒................................................................................................................................... 3-12
GM 4.3L
WITH CATALYTIC CONVERTER .................................................................................................................. 3-2
WITHOUT CATALYTIC CONVERTER........................................................................................................... 3-6
EXHAUST WRAPS
CUMMINS 4.5L DIESEL
⇒S/N F813V03058E................................................................................................................................... 3-10
GM 4.3L GASOLINE AND LPG ...................................................................................................................... 3-14

F
FAN ASSEMBLY
CUMMINS 4.5L DIESEL ................................................................................................................................. 2-35
FAN MOUNT ASSEMBLY
GM 4.3L GASOLINE AND LPG ...................................................................................................................... 2-10
FENDERS .......................................................................................................................................................... 1-18
FIRE EXTINGUISHER ..................................................................................................................................... 14-10
FLOOR PLATES AND COVERS
PENDING PER ECN 104914⇒ ...................................................................................................................... 1-15
⇒PENDING PER ECN 104914 ...................................................................................................................... 1-12
FLYWHEEL AND HOUSING
GM 4.3L GASOLINE AND LPG
PENDING PER ECN 104796⇒ .................................................................................................................... 2-8

v
GENERAL INFORMATION

DESCRIPTION PAGE NO.

F (continued)

GM 4.3L, GASOLINE AND LPG


⇒PENDING PER ECN 104796 .................................................................................................................... 2-6
FOOT DIRECTIONAL CONTROL PEDAL ......................................................................................................... 5-44
FORKS
POLISHED FORK WITH FULL BOTTOM TAPER
CLASS III AND IV........................................................................................................................................ 1-74
STANDARD TAPER
CLASS III..................................................................................................................................................... 1-72
CLASS IV .................................................................................................................................................... 1-73
FORWARD CLUTCH
SINGLE SPEED
⇒S/N F813V01814E................................................................................................................................... 7-18
SINGLE SPEED TRANSMISSION
S/N F813V01814E⇒................................................................................................................................... 7-30
FORWARD CLUTCH, HIGH
DUAL SPEED
⇒S/N F813V01869E................................................................................................................................... 7-42
DUAL SPEED TRANSMISSION
S/N F813V01869E⇒................................................................................................................................... 7-54
FORWARD CLUTCH, LOW
DUAL SPEED
⇒S/N F813V01869E................................................................................................................................... 7-40
DUAL SPEED TRANSMISSION
S/N F813V01869E⇒................................................................................................................................... 7-52
FREE LIFT
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-48
FREE LIFT CYLINDER
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-52
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-28
FUEL FILTRATION SYSTEM
CUMMINS 4.5L DIESEL ................................................................................................................................. 5-32
FUEL INJECTION
CUMMINS 4.5L DIESEL ................................................................................................................................. 5-36
FUEL INJECTION PUMP AND GEAR
CUMMINS 4.5L DIESEL ................................................................................................................................. 5-34
FUEL SYSTEM
CUMMINS 4.5L DIESEL ................................................................................................................................. 5-30
GM 4.3L LPG .................................................................................................................................................. 5-14
GM 4.3L, GASOLINE...................................................................................................................................... 5-12
FULL SUSPENSION SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS ....................................................................................... 1-56
FULL SUSPENSION SWIVEL SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS ....................................................................................... 1-58

vi
GENERAL INFORMATION

DESCRIPTION PAGE NO.

G
GEAR PUMP ...................................................................................................................................................... 11-8
GM LPG REGULATOR DRAIN KIT .................................................................................................................. 14-18

H
HAND LEVERS
FOUR FUNCTION
WITH DETENTED LEVERS...................................................................................................................... 11-14
WITHOUT DETENTED LEVERS .............................................................................................................. 11-16
THREE FUNCTION
WITH DETENTED LEVERS...................................................................................................................... 11-10
WITHOUT DETENTED LEVERS .............................................................................................................. 11-12
HEADER HOSE
THREE STAGE FULL FREE-LIFT ................................................................................................................ 13-10
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 13-6
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 13-2
HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT ........................................................ 15-6
HEADER HOSE CONVERSION KITS TWO STAGE FULL FREE-LIFT ............................................................ 15-5
HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT....................................................... 15-5
HEATER HOSE ARRANGEMENT
CUMMINS 4.5L DIESEL
WITH CAB................................................................................................................................................... 1-46
GM 4.3L LPG
WITH CAB................................................................................................................................................... 1-48
HOOD ASSEMBLY............................................................................................................................................... 1-4
HOW TO FIND THE DESIRED PART NUMBER.................................................................................................... xv
HOW TO USE THE ILLUSTRATED PARTS MANUAL ........................................................................................... xv
HYDRAULIC CONTROL CONVERSIONS......................................................................................................... 15-5
HYDRAULIC FILTER .......................................................................................................................................... 11-6
HYDRAULIC SUPPLY AND RETURN................................................................................................................ 11-4

I
IDENTIFICATION OF ATTACHMENT AND SIDE-SHIFT CARRIAGE SERIAL NUMBERS................................ xviii
IDENTIFICATION OF MAST SERIAL NUMBER .................................................................................................. xvii
IDENTIFICATION OF TRUCK SERIAL NUMBER................................................................................................. xvi
IMPACT SENSOR .............................................................................................................................................. 6-52
INNER MAST
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-38
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 12-4
INNER MAST AND FREE-LIFT
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-20
INSTRUMENT CLUSTER .................................................................................................................................. 6-34
INTEGRAL SIDE-SHIFT ASSEMBLY
GP/GLP/GDP080-090VX (48 IN. AND 60 IN.)
TWO AND THREE STAGE FULL FREE-LIFT........................................................................................... 13-22
TWO STAGE LIMITED FREE-LIFT ........................................................................................................... 13-14
GP/GLP/GDP100-120VX (54 IN. AND 60 IN.)
TWO AND THREE STAGE FULL FREE-LIFT........................................................................................... 13-28
TWO STAGE LIMITED FREE-LIFT ........................................................................................................... 13-18
INTEGRAL SIDE-SHIFT CARRIAGE

vii
GENERAL INFORMATION

DESCRIPTION PAGE NO.

I (continued)

GP/GLP/GDP080-090VX (48 IN. AND 60 IN.)


TWO STAGE LIMITED FREE-LIFT ........................................................................................................... 13-16
GP/GLP/GDP100-120VX (54 IN. AND 60 IN.)
TWO AND THREE STAGE FULL FREE-LIFT........................................................................................... 13-30
TWO STAGE LIMITED FREE-LIFT ........................................................................................................... 13-20
GP/GLP/GDP80-90VX (48 IN.)
TWO AND THREE STAGE FULL FREE-LIFT........................................................................................... 13-24
GP/GLP/GDP80-90VX (60 IN.)
TWO AND THREE STAGE FULL FREE-LIFT........................................................................................... 13-26
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-36

J
JOYSTICK .......................................................................................................................................................... 6-36
JOYSTICK CONTROL LABELS ......................................................................................................................... 1-68
WITH RETURN TO SET TILT......................................................................................................................... 1-70

L
LABELS
EXTERIOR...................................................................................................................................................... 1-60
INTERIOR....................................................................................................................................................... 1-62
LIFTING EYES ................................................................................................................................................. 14-16
LIGHT CONVERSION KITS............................................................................................................................... 15-7
LIGHTS
STOP, TAIL, TURN, BACKUP, AND STROBE
WITH CAB................................................................................................................................................... 6-44
WITH OVERHEAD GUARD ........................................................................................................................ 6-46
LOAD BACKREST EXTENSION........................................................................................................................ 1-76
LOAD WEIGH ELECTRICAL ............................................................................................................................. 6-54
LPG FUEL TANK BRACKET
SWING OUT
⇒PENDING PER ECN 104889 .................................................................................................................. 5-22
SWING OUT/DROP DOWN
PENDING PER ECN 104889⇒ .................................................................................................................. 5-28
⇒PENDING PER ECN 104889 .................................................................................................................. 5-26
LPG TANK BRACKET
SWING OUT
PENDING PER ECN 104889⇒ .................................................................................................................. 5-24

M
MAIN LIFT
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-40
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 12-6
MAIN LIFT CYLINDER
GP/GLP/GDP100-120VX
TWO STAGE LIMITED FREE-LIFT ........................................................................................................... 12-12
GP/GLP/GDP80-90VX
TWO STAGE LIMITED FREE-LIFT ........................................................................................................... 12-10
viii
GENERAL INFORMATION

DESCRIPTION PAGE NO.

M (continued)

THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-44


TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-24
MAST ELECTRICAL .......................................................................................................................................... 6-50
MASTER PART SHEET CROSS-REFERENCE ................................................................................................... xxi
MIRROR ............................................................................................................................................................. 14-6
MISCELLANEOUS CONVERSION KITS........................................................................................................... 15-4
MUD GUARDS ................................................................................................................................................... 1-20

N
NON-SUSPENSION SEAT................................................................................................................................. 1-52

O
OIL PUMP
GM 4.3L, GASOLINE AND LPG ..................................................................................................................... 2-28
OUTER MAST
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-34
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 12-2
OUTER MAST AND MAIN LIFT
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-16
OUTLET SECTION
ELECTRONIC CONTROL ............................................................................................................................ 11-44
MANUAL CONTROL VALVE......................................................................................................................... 11-28
OVERHEAD GUARD.......................................................................................................................................... 1-10

P
PARK BRAKE ASSEMBLY ............................................................................................................................... 10-22
POWER DISTRIBUTION MODULE ................................................................................................................... 6-30
PRE-CLEANER .................................................................................................................................................... 5-8

R
REGULATOR
GM 4.3L LPG .................................................................................................................................................. 5-16
REMOTE KEY SWITCH....................................................................................................................................... 6-6
RETURN TO SET TILT KITS.............................................................................................................................. 15-2
REVERSE CLUTCH
DUAL SPEED
⇒S/N F813V01869E................................................................................................................................... 7-44
DUAL SPEED TRANSMISSION
S/N F813V01869E⇒................................................................................................................................... 7-56
SINGLE SPEED
⇒S/N F813V01814E................................................................................................................................... 7-20
SINGLE SPEED TRANSMISSION
S/N F813V01814E⇒................................................................................................................................... 7-32

ix
GENERAL INFORMATION

DESCRIPTION PAGE NO.

S
SEALED ALTERNATOR AND MOUNTING
GM 4.3L .......................................................................................................................................................... 6-29
SEAT CONVERSION KITS ................................................................................................................................ 15-2
SEMI-SUSPENSION SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS ....................................................................................... 1-54
SOUND ABATEMENT
WITH CAB ...................................................................................................................................................... 1-50
STARTER AND MOUNT
CUMMINS 4.5L DIESEL ................................................................................................................................. 6-28
STEER AXLE ....................................................................................................................................................... 9-8
STEER CYLINDER ............................................................................................................................................ 9-12
STEER TIRE AND WHEEL ................................................................................................................................ 9-16
STEERING COLUMN AND ATTACHING PARTS................................................................................................. 9-2
STEERING COLUMN ASSEMBLY....................................................................................................................... 9-4
STEERING CONTROL UNIT ............................................................................................................................... 9-6
STEERING LINES.............................................................................................................................................. 9-14
STROBE LIGHT
PENDING PER ECN 10298201⇒ .................................................................................................................. 14-4
⇒PENDING PER ECN 10298201 .................................................................................................................. 14-2

T
THROTTLE BODY ASSEMBLY
GM 4.3L LPG .................................................................................................................................................. 5-18
THROTTLE BODY ASSEMBLY AND FUEL RAIL
GM 4.3L, GASOLINE...................................................................................................................................... 5-20
THROTTLE CABLE ASSEMBLY
CUMMINS 4.5L DIESEL ................................................................................................................................. 5-40
THROTTLE PEDAL AND ATTACHING PARTS .................................................................................................. 5-42
TILT AND AUXILIARY HOSES ......................................................................................................................... 11-50
TILT CYLINDER ............................................................................................................................................... 11-48
TILT CYLINDER AND MAST INSTALLATION .................................................................................................. 11-46
TILT SECTION
ELECTRONIC CONTROL VALVE
THREE AND FOUR FUNCTION............................................................................................................... 11-36
TORQUE CONVERTER
CUMMINS 4.5L DIESEL ................................................................................................................................... 7-4
GM 4.3L GASOLINE AND LPG ........................................................................................................................ 7-5
TRANSMISSION
DUAL SPEED
SHEET 1 OF 2
⇒S/N F813V01869E ............................................................................................................................... 7-34
SHEET 2 OF 2
S/N F813V01869E⇒ ............................................................................................................................... 7-46
S/N F813V01869E⇒ ............................................................................................................................... 7-50
⇒S/N F813V01869E ............................................................................................................................... 7-38
SINGLE SPEED
SHEET 1 OF 2
⇒S/N F813V01814E ............................................................................................................................... 7-12
S/N F813V01814E⇒ S/N PENDING PER ECN 104796......................................................................... 7-22

x
GENERAL INFORMATION

DESCRIPTION PAGE NO.

T (continued)

SHEET 2 OF 2
S/N F813V01814E⇒ ............................................................................................................................... 7-26
⇒S/N F813V01814E ............................................................................................................................... 7-16
TRANSMISSION COOLING
WITH EXTERNAL OIL COOLER
GM 4.3L AND CUMMINS 4.5L.................................................................................................................... 7-10
WITH INTERNAL OIL COOLER
CUMMINS 4.5L DIESEL ............................................................................................................................... 7-8
GM 4.3L GASOLINE AND LPG .................................................................................................................... 7-6
TRANSMISSION ELECTRICAL SYSTEM ......................................................................................................... 6-48
TRANSMISSION MOUNTING.............................................................................................................................. 7-3
PENDING PER ECN 10402574⇒ .................................................................................................................. 7-28

V
VALVE ASSEMBLY, LIFT AND LOWER
ELECTRONIC CONTROL VALVE
THREE AND FOUR FUNCTION............................................................................................................... 11-34
VALVE ASSEMBLY, LIFT AND TILT
MANUAL CONTROL
THREE AND FOUR FUNCTION
⇒PENDING PER ECN 104512............................................................................................................. 11-20
MANUAL CONTROL VALVE
THREE AND FOUR FUNCTION
PENDING PER ECN 104512⇒............................................................................................................. 11-22
VALVE COVER AND INLET MANIFOLD
GM 4.3L, GASOLINE AND LPG ..................................................................................................................... 2-32

W
WEATHER PROTECTION KITS......................................................................................................................... 15-3
WET BRAKE ASSEMBLY .................................................................................................................................. 8-16
WHEEL CONVERSION KITS............................................................................................................................. 15-2
WIRE HARNESS
COWL WITH FOOT DIRECTIONAL CONTROL PEDAL................................................................................ 6-88
COWL WITH FORWARD/REVERSE LEVER................................................................................................. 6-92
ELECTRONIC CONTROL
FOUR FUNCTION....................................................................................................................................... 6-98
ELECTRONIC CONTROL VALVE
THREE FUNCTION..................................................................................................................................... 6-96
ENGINE
CUMMINS 4.5L DIESEL ............................................................................................................................. 6-76
GM 4.3L, GASOLINE .................................................................................................................................. 6-72
GM 4.3L, LPG ............................................................................................................................................. 6-74
GM 4.3L
RIGHT HAND CHASSIS ............................................................................................................................. 6-56
GM 4.3L LPG
LEFT HAND CHASSIS................................................................................................................................ 6-68
GM 4.3L, GASOLINE
LEFT HAND CHASSIS................................................................................................................................ 6-70

xi
GENERAL INFORMATION

DESCRIPTION PAGE NO.

W (continued)

JOYSTICK..................................................................................................................................................... 6-100
LIGHTS
D/B 06/2007⇒........................................................................................................................................... 6-104
WITH OVERHEAD GUARD ...................................................................................................................... 6-102
RIGHT HAND CHASSIS
CUMMINS 4.5L ........................................................................................................................................... 6-62
SEALED ALTERNATOR
CUMMINS 4.5L ........................................................................................................................................... 6-82
GM 4.3L....................................................................................................................................................... 6-79
TRANSMISSION
DUAL SPEED.............................................................................................................................................. 6-86
SINGLE SPEED .......................................................................................................................................... 6-84

xii
GENERAL INFORMATION

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:

TERM DEFINITION TERM DEFINITION


Amp Amperes MSTS Microprocessor Spark Timing System
AR As Required NPT National Pipe Threads
BDI Battery Discharge Indicators O/S Oversize
BWI Brush Wear Indicator PTO Power Take Off
CE Communicator End RPM Revolutions per Minute
CRE Corrosive Environment S/N Serial Number
D/B Date Break TMM Truck Management Module
dbA Decibel "A" Scale UL Type D Diesel-Powered Safety Rating
DE Drive End UL Type DS Diesel-Powered Safety Rating
ECM Electronic Control Module UL Type E Battery-Powered Safety Rating
ECN Engineering Change Notice UL Type EE Battery-Powered Safety Rating
EEPROM Electrically Erasable Programmable UL Type ES Battery-Powered Safety Rating
Read Only Memory
UL Type G Gasoline-Powered Safety Rating
EPA US Environmental Protection Agency
UL Type GS Gasoline-Powered Safety Rating
EPROM Electrically Programmable Read Only
UL Type LP Gas-Powered Safety Rating
Memory
UL Type LPS LP Gas-Powered Safety Rating
FRE Freezer Environment
U/S Undersize
in. inches
UL Underwriters Laboratory
LPG Liquefied Petroleum Gas
V Volts
MAP Manifold Absolute Pressure
mm millimeters

xiii
GENERAL INFORMATION

HOW TO USE THE ILLUSTRATED PARTS MANUAL

This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.

xiv
GENERAL INFORMATION

HOW TO FIND THE DESIRED PART NUMBER

WHEN THE PART NUMBER AND THE NEXT 9. Quantities shown are for one assembly. The
HIGHER ASSEMBLY IS NOT KNOWN: quantities of the subpart BEARING CAP are
indicated as two and two. This means two per
1. Determine the function and application of the part CASE assembly.
required. Turn to the Sections Page. Choose the
general area of reference most likely to include 10. Serial number breaks identify the most current
the part. parts information and are shown as follows:
⇒ S/N A810N-2639
2. Turn to the section you chose. Use the Section Indicates last serial number affected.
Table of Contents to determine the assembly which S/N A810N-2640 ⇒
would normally contain the part required. Then Indicates the first serial number affected.
locate the part on the assembly breakdown page. S/N A810N-1553 ⇔ S/N A810N-3291
WHEN THE PART NUMBER IS NOT KNOWN Indicates a range of serial numbers affected.
AND THE NEXT HIGHER ASSEMBLY IS ECN numbers for pending serial numbers are
KNOWN: shown to allow for the inclusion of the most current
3. Determine the assembly the required part is used parts information and are identified as follows:
on. Turn to the Alphabetical Index on Page i. ⇒ S/N Pending Per ECN 63243
Indicates a pending serial number for last unit
4. Locate the assembly the required part is used on affected.
and turn to the page indicated for that assembly. S/N Pending Per ECN 63243 ⇒
Then locate the part on the assembly breakdown Indicates a pending serial number for first unit
page. affected.
WHEN THE PART NUMBER IS KNOWN: Date breaks are used to indicate when a change
occurred but a subsequent serial number break
5. Use the Numerical Index on Page 16-1 to find the
was not recorded. This is an arbitrary date usually
part number. Turn to the page listed and locate the
based on the ECN release and are identified as
part as indicated by the item number.
follows:
GENERAL: ⇒ D/B 3/00
Indicates that a change occurred sometime
The assembly breakdowns include part numbers, within that month for the item affected.
descriptions, quantities required, keys and D/B 3/00 ⇒
footnotes to help in selecting correct parts. Indicates that a change occurred sometime
within that month for the item affected.
6. Five periods in the PART NO. column (. . . . .)
D/B 3/00 ⇔ D/B 4/00
indicate that the part is either Not Serviced
Indicates a range of production dates of the
Separately or there is a reference to another
item affected.
figure. A figure reference is denoted by a pointing
hand followed by a parts page number in the Contact your local dealer for Yale lift trucks for
DESCRIPTION column (☞7A56) serial number information for items with a ECN or
7. Keys are used to show two or more similar a date break.
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" ORDERING PARTS:
and the corresponding quantity column to find the When ordering replacement parts, give the unit serial
required parts. Two periods in the QTY column (..) number, part number, name of part and quantity
indicate that the part is not used for that assembly. required.
8. Indented descriptions under the DESCRIPTION
For any further information on parts, service, or
column are used to indicate assemblies and
ordering, consult your local dealer for Yale lift trucks.
subparts of assemblies. In the example on the
previous page, BEARING CAP (Item 2) is a
subpart of the major assembly CASE.

xv
GENERAL INFORMATION

IDENTIFICATION OF TRUCK SERIAL NUMBER

NOTE: Serial Number breakdown is only for trucks built after 1994.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Yale lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

xvi
GENERAL INFORMATION

IDENTIFICATION OF MAST SERIAL NUMBER

(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Yale lift trucks.

LIFT EQUIPMENT IDENTIFICATION

1. Fork part number, capacity rating, plant code


letter, and date of manufacture are stamped
approximately six inches below the top of most
forks.

2. The carriage group number is stamped on the


right hand side of the top crossmember (pin type)
or on the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.

3. The mast identification number has a unit code,


a letter indicating the plant of manufacture, and
a serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.

4. Tilt and lift cylinder group numbers are stamped


on the cylinder shell.

Always refer to the group, serial, or part number


when ordering service parts.

Modification of masts and carriages by SPED


(Special Products Engineering Department) are
identified by a model prefix code beginning with
the letter "S". contact your dealer for Yale lift trucks
for information on these assemblies.

xvii
GENERAL INFORMATION

IDENTIFICATION OF ATTACHMENT AND SIDE-SHIFT CARRIAGE SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Yale lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to
identify the attachment.

Always refer to the group, serial, or part number when ordering service parts.

Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department)
are identified by a model prefix code beginning with the letter "S". Contact your dealer for Yale lift trucks for
information on these assemblies.

xviii
GENERAL INFORMATION

MASTER PART SHEET CROSS-REFERENCE

NOTE: Throughout this manual are references to Part Sheet Numbers. These references are usually found after
the description of a part or assembly. The Part Sheet Number is found on the upper left- or righthand corner of
the parts pages.

EXAMPLE:

ITEM PART NO. DESCRIPTION QTY


31 505965530 Steering Cylinder (☞ 6E67)..................................................................................... 1
32 504224261 Pin ............................................................................................................................ 4

Below is a numerical listing of Part Sheet Numbers found in this parts book and what page number they are on.

PART SHEET PAGE NO. PART SHEET PAGE NO. PART SHEET PAGE NO.

P16999 ............................... 6-16 P17185 ............................... 11-6 P17226 ............................... 2-50


P17150 ............................... 1-52 P17186 ............................... 11-8 P17227 ............................... 2-52
P17151 ............................... 1-54 P17187 ............................. 11-10 P17228 ............................... 2-54
P17152 ............................... 1-56 P17188 ............................. 11-12 P17229 ............................... 2-56
P17153 ............................... 1-58 P17189 ............................. 11-14 P17230 ............................... 2-57
P17154 ................................. 1-4 P17190 ............................. 11-16 P17231 ............................... 2-58
P17155 ................................. 1-8 P17191 ............................. 11-18 P17232 ............................... 2-60
P17156 ............................... 1-10 P17192 ............................. 11-20 P17233 ............................... 2-62
P17157 ............................... 1-12 P17193 ............................. 11-24 P17234 ............................... 2-64
P17158 ............................... 1-22 P17194 ............................. 11-30 P17235 ............................... 2-66
P17159 ............................... 1-20 P17195 ............................. 11-32 P17237 ............................... 2-68
P17160 ............................... 1-60 P17196 ............................. 11-34 P17238 ............................... 2-70
P17161 ............................... 1-62 P17197 ............................. 11-36 P17238 ................................. 7-6
P17162 ............................... 1-64 P17198 ............................. 11-38 P17239 ................................. 7-8
P17163 ............................... 1-66 P17199 ............................. 11-40 P17240 ............................... 7-10
P17164 ............................... 1-68 P17200 ............................. 11-42 P17241 ............................... 8-26
P17165 ............................... 1-70 P17201 ............................. 11-44 P17241 ............................... 8-27
P17166 ............................... 1-72 P17202 ............................. 11-46 P17243 ............................... 8-28
P17167 ............................... 1-73 P17203 ............................. 11-48 P17244 ............................... 8-29
P17168 ............................... 1-74 P17204 ............................. 11-50 P17245 ............................... 9-16
P17169 ............................... 1-76 P17205 ............................. 11-28 P17246 ................................. 9-6
P17170 ............................... 1-24 P17210 ................................. 2-4 P17246 ................................. 9-4
P17171 ................................. 7-3 P17211 ............................... 2-34 P17247 ................................. 9-2
P17172 ................................. 7-4 P17212 ................................. 3-2 P17249 ................................. 9-8
P17173 ................................. 7-5 P17214 ................................. 4-2 P17250 ............................... 9-12
P17174 ............................... 7-12 P17215 ............................... 4-10 P17251 ............................... 2-20
P17175 ............................... 7-16 P17216 ............................... 2-35 P17252 ............................... 2-22
P17176 ............................... 7-18 P17217 ............................... 2-36 P17253 ............................... 2-24
P17177 ............................... 7-20 P17218 ................................. 2-6 P17254 ............................... 2-28
P17178 ............................... 7-34 P17219 ............................... 2-38 P17255 ............................... 2-30
P17179 ............................... 7-38 P17220 ............................... 2-40 P17256 ............................... 2-32
P17180 ............................... 7-40 P17221 ............................... 2-42 P17257 ................................. 5-2
P17181 ............................... 7-42 P17222 ............................... 2-44 P17257 ............................... 12-2
P17182 ............................... 7-44 P17223 ............................... 2-46 P17258 ................................. 5-6
P17183 ............................... 7-58 P17224 ............................... 2-47 P17258 ............................... 12-4
P17184 ............................... 11-4 P17225 ............................... 2-48 P17259 ............................... 12-6

xix
GENERAL INFORMATION

PART SHEET PAGE NO. PART SHEET PAGE NO. PART SHEET PAGE NO.
P17260 ............................... 5-10 P17310 ............................... 6-32 P17358 ............................... 2-18
P17260 ............................. 12-10 P17311 ............................... 6-34 P17359 ............................... 1-18
P17261 ............................... 5-12 P17312 ............................... 6-36 P17360 ............................... 6-18
P17261 ............................. 12-12 P17313 ................................. 3-6 P17361 ............................... 6-22
P17262 ............................... 5-14 P17313 ............................... 6-44 P17362 ............................... 6-24
P17262 ............................. 12-14 P17314 ............................... 6-46 P17365 ............................. 14-16
P17263 ............................... 5-16 P17315 ............................... 6-48 P17577 ............................... 1-26
P17263 ............................... 13-2 P17316 ............................... 6-50 P17578 ............................... 1-28
P17264 ............................. 12-34 P17317 ............................... 6-52 P17579 ............................... 1-30
P17265 ............................. 12-36 P17318 ............................... 6-54 P17580 ............................... 1-32
P17266 ............................. 12-38 P17319 ............................... 6-56 P17581 ............................... 1-34
P17267 ............................. 12-40 P17320 ............................... 6-62 P17582 ............................... 1-36
P17268 ............................. 12-44 P17321 ............................... 6-68 P17583 ............................... 1-38
P17269 ............................. 12-48 P17322 ............................... 6-70 P17584 ............................... 1-40
P17270 ............................. 12-52 P17323 ............................... 6-72 P17585 ............................... 1-42
P17271 ............................. 12-16 P17324 ............................... 6-74 P17586 ............................... 1-44
P17272 ............................. 12-20 P17325 ............................... 6-79 P17587 ............................... 1-50
P17273 ............................. 12-24 P17326 ............................... 6-84 P17588 ............................... 5-30
P17274 ............................. 12-28 P17327 ............................... 6-86 P17600 ............................... 1-46
P17275 ............................... 13-6 P17328 ............................... 6-88 P17601 ............................. 13-32
P17276 ............................. 12-32 P17329 ............................... 6-92 P17603 ............................. 13-34
P17277 ............................. 13-10 P17330 ............................... 6-96 P17604 ............................. 13-36
P17278 ............................. 12-56 P17331 ............................... 6-98 P17606 ............................... 6-82
P17279 ............................... 5-18 P17332 ............................. 6-100 P17609 ............................... 6-14
P17280 ............................... 5-32 P17333 ............................... 6-76 P17619 ............................... 2-10
P17281 ............................... 5-34 P17334 ............................. 6-102 P17620 ................................. 8-4
P17282 ............................... 5-36 P17335 ................................. 8-2 P17741 ............................... 3-14
P17283 ............................... 5-38 P17336 ................................. 8-8 P17742 ............................... 3-10
P17284 ............................... 5-40 P17337 ............................... 8-10 P17746 ............................... 7-28
P17285 ............................... 5-42 P17338 ............................... 8-12 P17747 ............................... 7-22
P17286 ............................... 5-44 P17339 ............................... 8-16 P17748 ............................... 7-26
P17287 ............................... 5-22 P17340 ............................... 8-18 P17749 ............................... 7-30
P17288 ............................... 5-26 P17341 ............................... 8-22 P17750 ............................... 7-32
P17290 ................................. 3-8 P17342 ............................... 8-24 P17752 ............................... 7-46
P17293 ............................... 9-14 P17343 ............................... 14-6 P17752 ............................... 7-50
P17294 ............................... 10-2 P17344 ............................. 14-10 P17753 ............................... 7-52
P17295 ............................... 10-6 P17345 ............................. 14-12 P17754 ............................... 7-54
P17296 ............................. 10-10 P17346 ............................. 14-14 P17755 ............................... 7-56
P17297 ............................. 10-14 P17347 ............................. 13-14 P17844 ................................. 6-6
P17298 ............................. 10-18 P17348 ............................. 13-16 P17927 ................................. 4-6
P17299 ............................. 10-20 P17349 ............................. 13-18 P17928 ............................... 4-14
P17300 ............................. 10-22 P17350 ............................. 13-20 P18596 ............................... 6-38
P17301 ............................. 10-24 P17351 ............................. 13-22 P18635 ............................... 5-20
P17302 ............................. 10-26 P17352 ............................. 13-24 P18639 ............................... 1-48
P17303 ................................. 6-4 P17353 ............................. 13-26 P19187 ............................... 7-60
P17304 ................................. 6-8 P17354 ............................. 13-28 P19191 ............................... 5-24
P17305 ............................... 6-10 P17355 ............................. 13-30 P19192 ............................... 5-28
P17306 ............................... 6-26 P17355 ............................... 14-2 P19197 ............................. 6-104
P17307 ............................... 6-28 P17355 ............................... 14-4 P19209 ................................. 5-8
P17308 ............................... 6-29 P17356 ............................... 2-12 P19248 ............................. 11-22
P17309 ............................... 6-30 P17357 ............................... 2-16 P19261 ............................. 11-26

xx
GENERAL INFORMATION

PART SHEET PAGE NO. PART SHEET PAGE NO. PART SHEET PAGE NO.
P19270 ............................... 1-15 P19309 ............................... 6-42 P19326 ................................. 2-8
P19276 ............................. 14-18 P19311 ............................... 14-8 P19332 ................................. 5-4
P19308 ............................... 6-40 P19312 ............................... 3-12

xxi
NOTES

xxii
SECTION 1

1 GENERAL TRUCK

1 GENERAL TRUCK
CONTENTS

SECTION 1
GENERAL TRUCK

DESCRIPTION PAGE

CAB
FAN ASSEMBLY ............................................................................................................................................. 1-42
HEADLINER ASSEMBLY ............................................................................................................................... 1-44
LEFT HAND DOOR AND ATTACHING PARTS
STEEL ......................................................................................................................................................... 1-36
RIGHT HAND DOOR AND ATTACHING PARTS
STEEL ......................................................................................................................................................... 1-38
RIGHT HAND DOOR AND HEATER ASSEMBLY
STEEL ......................................................................................................................................................... 1-40
WITH STEEL DOORS
MAIN ASSEMBLY ....................................................................................................................................... 1-26
CAB AND ATTACHING PARTS .......................................................................................................................... 1-24
CAB ASSEMBLY
WITH STEEL DOORS
SHEET 1 OF 2 ............................................................................................................................................ 1-28
SHEET 2 OF 2 ............................................................................................................................................ 1-30
SHEET 3 OF 3 ............................................................................................................................................ 1-32
CAB WINDOWS ................................................................................................................................................. 1-34
CONTROL LEVER LABELS
MANUAL HYDRAULICS ................................................................................................................................. 1-64
COUNTERWEIGHT ............................................................................................................................................. 1-8
COWL MOUNTING ............................................................................................................................................ 1-22
ELECTRONIC LEVER LABELS
MINI LEVERS ................................................................................................................................................. 1-66
FENDERS .......................................................................................................................................................... 1-18
FLOOR PLATES AND COVERS
PENDING PER ECN 104914⇒ ...................................................................................................................... 1-15
⇒PENDING PER ECN 104914 ...................................................................................................................... 1-12
FORKS
POLISHED FORK WITH FULL BOTTOM TAPER
CLASS III AND IV........................................................................................................................................ 1-74
STANDARD TAPER
CLASS III..................................................................................................................................................... 1-72
CLASS IV .................................................................................................................................................... 1-73
FULL SUSPENSION SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS ....................................................................................... 1-56
FULL SUSPENSION SWIVEL SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS ....................................................................................... 1-58
HEATER HOSE ARRANGEMENT
CUMMINS 4.5L DIESEL
WITH CAB................................................................................................................................................... 1-46
GM 4.3L LPG
WITH CAB................................................................................................................................................... 1-48
HOOD ASSEMBLY............................................................................................................................................... 1-4
JOYSTICK CONTROL LABELS ......................................................................................................................... 1-68
WITH RETURN TO SET TILT......................................................................................................................... 1-70
LABELS

1-1
CONTENTS

DESCRIPTION PAGE

EXTERIOR...................................................................................................................................................... 1-60
INTERIOR....................................................................................................................................................... 1-62
LOAD BACKREST EXTENSION........................................................................................................................ 1-76
MUD GUARDS ................................................................................................................................................... 1-20
NON-SUSPENSION SEAT................................................................................................................................. 1-52
OVERHEAD GUARD.......................................................................................................................................... 1-10
SEMI-SUSPENSION SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS ....................................................................................... 1-54
SOUND ABATEMENT
WITH CAB ...................................................................................................................................................... 1-50

1-2
NOTES

1-3
P17154 04-06

HOOD ASSEMBLY

HOOD ASSEMBLY

1-4
P17154 04-06

HOOD ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1 b 524256881 Hood Assembly (With Liner, Gas And LPG).............................................................. 1


1 524256882 Hood Assembly (Vented, With Liner, Diesel) ............................................................. 1
1 524256878 Hood (Vented) ...................................................................................................... 1
1 524300833 Hood Assembly (Without Liner)................................................................................. 1
1 524300834 Hood Assembly (Vented, Without Liner, Gas And LPG)............................................ 1
1 524256878 Hood (Vented) ...................................................................................................... 1
1 ad 524256880 Hood Assembly (Low Noise With Damping And Liner, Diesel) ................................. 1
1 ad 524256879 Hood (With Damping)........................................................................................... 1
2 580027572 Nut ................................................................................................................... 6
3 580069655 Reinforcement (Top) ........................................................................................ 1
4 518805632 Nut ................................................................................................................... 8
5 580065386 Huck Bolt.......................................................................................................... 6
6 580069656 Bracket............................................................................................................. 2
7 580037179 Capscrew ......................................................................................................... 6
8 580064906 Reinforcement (Front) ...................................................................................... 1
9 580058135 Bracket............................................................................................................. 1
10 580064907 Bracket............................................................................................................. 1
11 580049758 Fastener .................................................................................................................... 8
12 932202908 Capscrew................................................................................................................... 4
13 580064909 Hinge Assembly......................................................................................................... 2
14 580070675 Pin ........................................................................................................................ 1
15 580058137 Plug ........................................................................................................................... 1
16 580051832 Grommet.................................................................................................................... 1
17 524255979 Plug (Gold) ................................................................................................................ 1
18 580072744 Gas Spring (With Overhead Guard) .......................................................................... 2
18 580072744 Gas Spring (With Cab - RH) ...................................................................................... 1
18 580066569 Gas Spring (Locking) (With Cab - LH)....................................................................... 1
19 580064627 Ball Stud (With Cab) .................................................................................................. 1
20 580058190 Nut ............................................................................................................................. 4
21 580049915 Ball Stud (With Cab) .................................................................................................. 3
21 580049915 Ball Stud (With Overhead Guard).............................................................................. 4
22 580049011 Capscrew................................................................................................................... 2
23 580064914 Rod (Link) .................................................................................................................. 1
24 580054191 Handle ....................................................................................................................... 1
25 580004592 Nut ............................................................................................................................. 2
26 580058383 Bumper (Hood) .......................................................................................................... 2
27 580030966 Capscrew................................................................................................................... 8
28 580039900 Capscrew................................................................................................................... 8
29 518793609 Fastener .................................................................................................................... 4
30 580064912 Liner .......................................................................................................................... 1
31 580044860 Insert ......................................................................................................................... 4
32 580056527 Capscrew................................................................................................................... 6
33 580064913 Latch.......................................................................................................................... 1
34 580064911 Seal ........................................................................................................................... 1
35 580073741 Latch (Striker) ............................................................................................................ 1
36 580037719 Clip ............................................................................................................................ 2
37 580027572 Nut ............................................................................................................................. 4
38 580049840 Capscrew................................................................................................................... 4
cde 580074748 Hood Liner (Low Noise) (LH Panel)........................................................................... 1

1-5
P17154 04-06

HOOD ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

cde 580074749 Hood Liner (Low Noise) (RH Panel) .......................................................................... 1


cde 580074750 Hood Liner (Low Noise) (Front Panel) ....................................................................... 1

FOOTNOTES:
a Diesel
b Gasoline and LPG
c Not Illustrated
d Used with Cab
e ⇒ PENDING PER ECN 104877

1-6
NOTES

1-7
P17155 04-06

COUNTERWEIGHT

COUNTERWEIGHT

1-8
P17155 04-06

COUNTERWEIGHT

ITEM PART NO. DESCRIPTION QTY

1 a 524220276 Counterweight (GP/GLP/GDP080VX) ....................................................................... 1


1 b 524302330 Counterweight (GP/GLP/GDP080VX) ....................................................................... 1
1 a 524220277 Counterweight (GP/GLP/GDP090VX) ....................................................................... 1
1 b 524302331 Counterweight (GP/GLP/GDP090VX) ....................................................................... 1
1 a 524220278 Counterweight (GP/GLP/GDP100VX ........................................................................ 1
1 b 524302332 Counterweight (GP/GLP/GDP100VX ........................................................................ 1
1 a 524220284 Counterweight (GP/GLP/GDP110VX) ....................................................................... 1
1 b 524302335 Counterweight (GP/GLP/GDP110VX) ....................................................................... 1
1 a 524220279 Counterweight (GP/GLP/GDP120VX) ....................................................................... 1
1 b 524302333 Counterweight (GP/GLP/GDP120VX) ....................................................................... 1
2 580063909 Seal ........................................................................................................................... 2
3 a 580074022 Tow Pin ...................................................................................................................... 1
3 b 580084587 Tow Pin ...................................................................................................................... 1
4 954513908 Pin ............................................................................................................................. 1
5 580053098 Washer ...................................................................................................................... 1
6 955400912 Lockwasher ............................................................................................................... 1
7 931011914 Capscrew................................................................................................................... 1

FOOTNOTES:
a ⇒ PENDING PER ECN 10402591
b PENDING PER ECN 10402591 ⇒

1-9
P17156 04-06

OVERHEAD GUARD

OVERHEAD GUARD

1-10
P17156 04-06

OVERHEAD GUARD

ITEM PART NO. DESCRIPTION QTY

1 524240425 Overhead Guard (Tall) ............................................................................................... 1


1 524240431 Overhead Guard (Short)............................................................................................ 1
2 524208883 Grommet.................................................................................................................... 1
3 580041704 Insert ......................................................................................................................... 2
4 580058212 Capscrew................................................................................................................... 2
5 580051747 Handle Assembly....................................................................................................... 1
6 580050959 Handle.................................................................................................................. 1
7 580058447 Switch................................................................................................................... 1
8 580022893 Connector............................................................................................................. 1
9 505968540 Secondary Lock ................................................................................................... 1
10 505968514 Terminal (Pin) ....................................................................................................... 2
11 580051941 Capscrew................................................................................................................... 8
12 580056528 Nut ............................................................................................................................. 2
13 580044861 Insert ......................................................................................................................... 4
14 580056526 Handle (Grab)............................................................................................................ 1
15 580056815 Capscrew................................................................................................................... 2
16 524201323 Grommet.................................................................................................................... 2
a 258979300 Plug ........................................................................................................................... 4
a 524240692 Plug ........................................................................................................................... 1
a 580036667 Grommet.................................................................................................................... 1

FOOTNOTES:
a Not Illustrated

1-11
P17157 04-06

FLOOR PLATES AND COVERS


(⇒PENDING PER ECN 104914)

FLOOR PLATES AND COVERS⇒ PENDING PER ECN 104914

1-12
P17157 04-06

FLOOR PLATES AND COVERS


(⇒PENDING PER ECN 104914)

ITEM PART NO. DESCRIPTION QTY

1 580041704 Insert ......................................................................................................................... 2


2 580037206 Tail Light Base (RH)................................................................................................... 1
3 580058212 Capscrew................................................................................................................... 4
4 580048573 Cover ......................................................................................................................... 1
5 580041711 Capscrew................................................................................................................... 3
6 524232018 Radiator Cover Assembly .......................................................................................... 1
6 524231093 Cover.................................................................................................................... 1
7 580063962 Seal ...................................................................................................................... 2
8 580058734 Screw ................................................................................................................... 2
9 504226242 Washer ................................................................................................................. 3
10 507353800 Snap Ring ............................................................................................................ 3
11 580064084 Seal (RH) ............................................................................................................. 1
12 580059335 Seal ...................................................................................................................... 1
13 580068109 Sound Liner.......................................................................................................... 1
14 580064083 Seal (LH) .............................................................................................................. 1
15 580044859 Insert ......................................................................................................................... 3
16 580049758 Fastener .................................................................................................................... 5
17 922365300 Cap ............................................................................................................................ 1
18 580037205 Tail Light Base (LH) ................................................................................................... 1
19 524180729 Screw......................................................................................................................... 6
20 580056815 Capscrew................................................................................................................... 20
21 524149438 Splash Shield ............................................................................................................ 1
22 524228462 Panel (Rear LH) (LPG Only)...................................................................................... 1
22 524228461 Panel (Rear LH) (Gasoline or Diesel Only) ............................................................... 1
23 580082818 Seal (LH) ................................................................................................................... 1
24 580072819 Seal ........................................................................................................................... 1
25 580056224 Trim Seal ................................................................................................................... 2
26 580049835 Plate (LH) .................................................................................................................. 1
27 580026621 Clip Nut...................................................................................................................... 22
28 524246732 Panel (LH Step) ......................................................................................................... 1
29 580049836 Plate (RH).................................................................................................................. 1
30 524214788 Cover (LH Fender)..................................................................................................... 1
31 580058269 Capscrew................................................................................................................... 10
32 524224752 Plug ........................................................................................................................... 4
33 580061696 Bracket (LH) .............................................................................................................. 1
34 580012987 Clip Nut...................................................................................................................... 2
35 580071073 Flap (LH).................................................................................................................... 1
36 524239043 Panel (Front).............................................................................................................. 1
37 524246733 Panel (RH Step) ........................................................................................................ 1
38 580058320 Floor Plate (LH) ......................................................................................................... 1
39 580063913 Seal ........................................................................................................................... 1
40 580044860 Insert ......................................................................................................................... 4
41 580071074 Flap (RH) ................................................................................................................... 1
42 524239044 Panel (Front RH)........................................................................................................ 1
43 524228463 Panel (Rear RH) ........................................................................................................ 1
44 580058798 Seal ........................................................................................................................... 1
45 580063913 Seal ........................................................................................................................... 2
46 580058321 Floor Plate (RH)......................................................................................................... 1
47 580061291 Floor Mat ................................................................................................................... 1
48 580058319 Floorplate (Center) .................................................................................................... 1

1-13
P17157 04-06

FLOOR PLATES AND COVERS


(⇒PENDING PER ECN 104914)

ITEM PART NO. DESCRIPTION QTY

49 580061697 Bracket (RH) .............................................................................................................. 1


50 580038033 Grommet.................................................................................................................... 1
51 504225257 Nut ............................................................................................................................. 4
52 524214789 Cover (RH Fender) .................................................................................................... 1
53 580060870 Seal ........................................................................................................................... 1
54 580046139 Clip ............................................................................................................................ 2
55 580052156 Plate Assembly.......................................................................................................... 1
55 580064147 Seal ...................................................................................................................... 1
56 909904403 Screw......................................................................................................................... 2
57 580046138 Cover (Steering Column)........................................................................................... 1
58 580046143 Cover (Steering Column)........................................................................................... 1
59 580058909 Dash Assembly (Manual Hydraulics)......................................................................... 1
59 580058910 Dash Assembly (Electronic Hydraulics)..................................................................... 1
60 580052409 Cup Holder ........................................................................................................... 1
61 580044859 Insert ......................................................................................................................... 5
62 580052292 Kick Panel (Single Brake Pedal) ................................................................................ 1
62 580059919 Kick Panel (Dual Brake Pedal)................................................................................... 1
63 932728908 Capscrew................................................................................................................... 5

1-14
P19270 07-07

FLOOR PLATES AND COVERS


(PENDING PER ECN 104914⇒)

FLOOR PLATES AND COVERSPENDING PER ECN 104914⇒

1-15
P19270 07-07

FLOOR PLATES AND COVERS


(PENDING PER ECN 104914⇒)

ITEM PART NO. DESCRIPTION QTY

1 580041704 Insert ......................................................................................................................... 2


2 580037206 Tail Light Base (RH)................................................................................................... 1
3 580058212 Capscrew................................................................................................................... 4
4 580048573 Cover ......................................................................................................................... 1
5 580041711 Capscrew................................................................................................................... 3
6 524232018 Radiator Cover Assembly .......................................................................................... 1
6 524231093 Cover.................................................................................................................... 1
7 580063962 Seal ...................................................................................................................... 2
8 580058734 Screw ................................................................................................................... 2
9 504226242 Washer ................................................................................................................. 3
10 507353800 Snap Ring ............................................................................................................ 3
11 580064084 Seal (RH) ............................................................................................................. 1
12 580059335 Seal ...................................................................................................................... 1
13 580068109 Sound Liner.......................................................................................................... 1
14 580064083 Seal (LH) .............................................................................................................. 1
15 580044859 Insert ......................................................................................................................... 3
16 580049758 Fastener .................................................................................................................... 5
17 922365300 Cap ............................................................................................................................ 1
18 580037205 Tail Light Base (LH) ................................................................................................... 1
19 524180729 Screw......................................................................................................................... 6
20 580056815 Capscrew................................................................................................................... 20
21 524149438 Splash Shield ............................................................................................................ 1
22 524228462 Panel (Rear LH) (LPG Only)...................................................................................... 1
22 524228461 Panel (Rear LH) (Gasoline or Diesel Only) ............................................................... 1
23 580082818 Seal (LH) ................................................................................................................... 1
24 580072819 Seal ........................................................................................................................... 1
25 580056224 Trim Seal ................................................................................................................... 2
26 580049835 Plate (LH) .................................................................................................................. 1
27 580026621 Clip Nut...................................................................................................................... 22
28 524246732 Panel (LH Step) ......................................................................................................... 1
29 580049836 Plate (RH).................................................................................................................. 1
30 524214788 Cover (LH Fender)..................................................................................................... 1
31 580058269 Capscrew................................................................................................................... 10
32 524224752 Plug ........................................................................................................................... 4
33 580061696 Bracket (LH) .............................................................................................................. 1
34 580012987 Clip Nut...................................................................................................................... 2
35 580071073 Flap (LH).................................................................................................................... 1
36 524239043 Panel (Front).............................................................................................................. 1
37 524246733 Panel (RH Step) ........................................................................................................ 1
38 580058320 Floor Plate (LH) ......................................................................................................... 1
39 580063913 Seal ........................................................................................................................... 1
40 580044860 Insert ......................................................................................................................... 4
41 580071074 Flap (RH) ................................................................................................................... 1
42 524239044 Panel (Front RH)........................................................................................................ 1
43 524228463 Panel (Rear RH) ........................................................................................................ 1
44 580058798 Seal ........................................................................................................................... 1
45 580063913 Seal ........................................................................................................................... 2
46 580058321 Floor Plate (RH)......................................................................................................... 1
47 580061291 Floor Mat ................................................................................................................... 1
48 580058319 Floorplate (Center) .................................................................................................... 1

1-16
P19270 07-07

FLOOR PLATES AND COVERS


(PENDING PER ECN 104914⇒)

ITEM PART NO. DESCRIPTION QTY

49 580061697 Bracket (RH) .............................................................................................................. 1


50 580038033 Grommet.................................................................................................................... 1
51 504225257 Nut ............................................................................................................................. 4
52 524214789 Cover (RH Fender) .................................................................................................... 1
53 580060870 Seal ........................................................................................................................... 1
54 580046139 Clip ............................................................................................................................ 2
55 580052156 Plate Assembly.......................................................................................................... 1
55 580064147 Seal ...................................................................................................................... 1
56 909904403 Screw......................................................................................................................... 2
57 580046138 Cover (Steering Column)........................................................................................... 1
58 580083020 Cover (Steering Column Upper) ................................................................................ 1
59 580058909 Dash Assembly (Manual Hydraulics)......................................................................... 1
59 580058910 Dash Assembly (Electronic Hydraulics)..................................................................... 1
60 580052409 Cup Holder ........................................................................................................... 1
61 580044859 Insert ......................................................................................................................... 5
62 580052292 Kick Panel (Single Brake Pedal) ................................................................................ 1
62 580059919 Kick Panel (Dual Brake Pedal)................................................................................... 1
63 932728908 Capscrew................................................................................................................... 5

1-17
P17359 05-06

FENDERS

FEN DERS

1-18
P17359 05-06

FENDERS

KEY:
A: GP/GLP/GDP80-90VX
B: GP/GLP/GDP100-120VX

QTY
ITEM PART NO. DESCRIPTION A B
1 524220839 Fender (Wide Tread) (LH).................................................................................. 1 ..
1 524220840 Fender (Wide Tread) (LH).................................................................................. .. 1
1 524220841 Fender (Dual Tread) (LH) .................................................................................. 1 ..
1 524220842 Fender (Dual Tread) (LH) .................................................................................. .. 1
2 524220846 Fender (Wide Tread) (RH) ................................................................................. 1 ..
2 524220847 Fender (Wide Tread) (RH) ................................................................................. .. 1
2 524220848 Fender (Dual Tread) (RH) .................................................................................. 1 ..
2 524220849 Fender (Dual Tread) (RH) .................................................................................. .. 1
3 932731908 Capscrew........................................................................................................... 2 2
4 580058192 Nut ..................................................................................................................... 10 10
5 580066671 Capscrew........................................................................................................... 4 4
6 580066672 Capscrew........................................................................................................... 4 4

1-19
P17159 04-06

MUD GUARDS

MUD GUARDS

KEY:
A: Standard Tread
B: Wide Tread
C: Dual Tread

QTY
ITEM PART NO. DESCRIPTION A B C

1 580053272 Mud Guard ............................................................................................. 2 .. ..


2 a 580056793 Mud Guard (LH)...................................................................................... .. 1 ..
2 b 580056794 Mud Guard (LH)...................................................................................... .. 1 ..
2 a 580056795 Mud Guard (LH)...................................................................................... .. .. 1
2 b 580056796 Mud Guard (LH)...................................................................................... .. .. 1
3 a 580056797 Mud Guard (RH) ..................................................................................... .. 1 ..
3 b 580056798 Mud Guard (RH) ..................................................................................... .. 1 ..
3 a 580056799 Mud Guard (RH) ..................................................................................... .. .. 1
1-20
P17159 04-06

MUD GUARDS

QTY
ITEM PART NO. DESCRIPTION A B C

3 b 580056800 Mud Guard (RH) ..................................................................................... .. .. 1


4 580042963 Lock Nut ................................................................................................. 4 4 6

FOOTNOTES:
a GP/GDP/GLP080-090VX
b GP/GDP/GLP100-120VX

1-21
P17158 04-06

COWL MOUNTING

COWL MOUNT ING

1-22
P17158 04-06

COWL MOUNTING

ITEM PART NO. DESCRIPTION QTY

1 524271620 Cowl........................................................................................................................... 1
2 580056815 Capscrew................................................................................................................... 2
3 580030966 Capscrew................................................................................................................... 2
4 580044860 Insert ......................................................................................................................... 2
5 580058270 Capscrew................................................................................................................... 7
6 580074879 Insert ......................................................................................................................... 7

1-23
P17170 04-06

CAB AND ATTACHING PARTS

CAB AND ATTACHING PARTS

1-24
P17170 04-06

CAB AND ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY

1 b 524256992 Cab Assembly (With Steel Doors) (☞ P17577) ....................................................... 1


1 c 524297972 Cab Assembly (With Steel Doors) ............................................................................. 1
2 524201323 Grommet .............................................................................................................. 1
3 524240692 Plug ...................................................................................................................... 1
4 580074049 Sleeve .................................................................................................................. 1
5 b 580072685 Cover (Inner Rear) ............................................................................................... 1
5 c 580083156 Cover (Inner Rear) ............................................................................................... 1
6 580059493 Plug ...................................................................................................................... 6
7 524260552 Fastener ............................................................................................................... 6
8 258979300 Plug ...................................................................................................................... 4
9 524268195 Cover (Counterweight) ......................................................................................... 4
10 b 580030975 Capscrew (Button Head) ...................................................................................... 4
10 c 580030975 Capscrew (Button Head) ...................................................................................... 3
11 580056667 Capscrew ............................................................................................................. 8
12 580073550 Shim ..................................................................................................................... AR
13 580056526 Handle (Grab) ...................................................................................................... 1
14 b 580056815 Capscrew ............................................................................................................. 8
14 c 580056815 Capscrew ............................................................................................................. 4
15 c 580073407 Cover.................................................................................................................... 4
16 580066768 Seal ...................................................................................................................... 1
17 580059127 Seal ...................................................................................................................... 2
18 580056528 Nut........................................................................................................................ 2
19 580073522 Shim ..................................................................................................................... AR
20 580062040 Gas Spring (LH) ................................................................................................... 1
20 580062110 Gas Spring (RH)................................................................................................... 1
21 c 580083104 Bulkhead (Heater Hose)....................................................................................... 1
a 449021003 Washer ................................................................................................................. 1

FOOTNOTES:
a Not Illustrated
b ⇒ PENDING PER ECN 104832
c PENDING PER ECN 104832 ⇒

1-25
P17577 08-06

CAB
(WITH STEEL DOORS) (MAIN ASSEMBLY)

CABWITH STEEL DOORSMAIN ASSEMBLY

1-26
P17577 08-06

CAB
(WITH STEEL DOORS) (MAIN ASSEMBLY)

ITEM PART NO. DESCRIPTION QTY

1 a 524256992 Cab Assembly ........................................................................................................... 1


1 b 524297972 Cab Assembly ........................................................................................................... 1
2 580077057 Door Assembly (LH) (☞ P17582) ....................................................................... 1
3 580077058 Door Assembly (RH) (☞ P17583) ...................................................................... 1
4 580077059 Headliner Assembly (☞ P17586) ....................................................................... 1
5 .. . . . Cab Glass (☞ P17581) ...................................................................................... 1

FOOTNOTES:
a ⇒ PENDING PER ECN 104832
b PENDING PER ECN 104832 ⇒

1-27
P17578 08-06

CAB ASSEMBLY
(WITH STEEL DOORS) (SHEET 1 OF 2)

CAB ASSEMBLYWITH STEEL DOORSSHEET 1 OF 2

1-28
P17578 08-06

CAB ASSEMBLY
(WITH STEEL DOORS) (SHEET 1 OF 2)

ITEM PART NO. DESCRIPTION QTY

a 524256992 Cab Assembly ........................................................................................................... 1


b 524297972 Cab Assembly ........................................................................................................... 1
1 580077097 Cover.................................................................................................................... 1
2 580077086 Wiper Blade (Rear) .............................................................................................. 1
3 580077085 Wiper Arm ............................................................................................................ 1
4 580077853 Washer Bottle....................................................................................................... 1
5 580077072 Connector............................................................................................................. 2
6 580077069 Cover (Front Wiper).............................................................................................. 1
7 580077081 Wiper Motor (Front) .............................................................................................. 1
8 580077084 Wiper Motor (Rear) .............................................................................................. 1
9 580077092 Liner ..................................................................................................................... 1
10 580077096 Hose..................................................................................................................... 1
11 580077095 Connector............................................................................................................. 1
12 580077083 Wiper Blade.......................................................................................................... 1
13 580077082 Wiper Arm (Front) ................................................................................................ 1
14 580077093 Trim (Rear Light) .................................................................................................. 2
15 580077094 Trim (Front Window) ............................................................................................. 1

FOOTNOTES:
a ⇒ PENDING PER ECN 104832
b PENDING PER ECN 104832 ⇒

1-29
P17579 08-06

CAB ASSEMBLY
(WITH STEEL DOORS) (SHEET 2 OF 2)

CAB ASSEMBLYWITH STEEL DOORSSHEET 2 OF 2

1-30
P17579 08-06

CAB ASSEMBLY
(WITH STEEL DOORS) (SHEET 2 OF 2)

ITEM PART NO. DESCRIPTION QTY

a 524256992 Cab Assembly (With Steel Doors) ............................................................................. 1


b 524297972 Cab Assembly (With Steel Doors) ............................................................................. 1
1 524281927 Hinge (RH) ........................................................................................................... 2
2 580077087 Seal (Front Cowl) ................................................................................................. 1
3 580016586 Block .................................................................................................................... 2
4 580014039 Guard ................................................................................................................... 2
5 580014020 Striker Bolt............................................................................................................ 2
6 580077077 Cover.................................................................................................................... 1
7 580077071 Coat Hook ............................................................................................................ 1
8 580077078 Bracket (Fan)........................................................................................................ 1

FOOTNOTES:
a ⇒ PENDING PER ECN 104832
b PENDING PER ECN 104832 ⇒

1-31
P17580 08-06

CAB ASSEMBLY
(WITH STEEL DOORS) (SHEET 3 OF 3)

CAB ASSEMBLYWITH STEEL DOORSSHEET 3 OF 3

1-32
P17580 08-06

CAB ASSEMBLY
(WITH STEEL DOORS) (SHEET 3 OF 3)

ITEM PART NO. DESCRIPTION QTY

a 524256992 Cab Assembly (With Steel Doors) ............................................................................. 1


b 524297972 Cab Assembly (With Steel Doors) ............................................................................. 1
1 524281926 Hinge (LH)............................................................................................................ 2
2 580077080 Seal ...................................................................................................................... 1
3 580077079 Fan Assembly....................................................................................................... 1
4 580077075 Spring................................................................................................................... 2
5 580077073 Bushing ................................................................................................................ 4
6 580077074 Bushing ................................................................................................................ 2
7 580077076 Cover (RH) ........................................................................................................... 1
8 580077088 Wire Harness (Cab) (Lights) ................................................................................ 1

FOOTNOTES:
a ⇒ PENDING PER ECN 104832
b PENDING PER ECN 104832 ⇒

1-33
P17581 08-06

CAB WINDOWS

CAB WINDOWS

1-34
P17581 08-06

CAB WINDOWS

ITEM PART NO. DESCRIPTION QTY

a 524256992 Cab Assembly (With Steel Doors) ............................................................................. 1


b 524297972 Cab Assembly (With Steel Doors) ............................................................................. 1
1 580077143 Window (Rear Sliding) ......................................................................................... 1
2 580077090 Seal (Front Window)............................................................................................. 1
3 580077142 Window (Front)..................................................................................................... 1
4 .. . . . Seal ...................................................................................................................... 1
5 580077141 Skylight................................................................................................................. 1
6 580077089 Cap....................................................................................................................... 6
7 580014766 Washer ................................................................................................................. 6
8 504574259 Nut........................................................................................................................ 6
9 449007050 Screw ................................................................................................................... 2
10 580021001 Washer ................................................................................................................. 4
11 580021345 Screw ................................................................................................................... 4

FOOTNOTES:
a ⇒ PENDING PER ECN 104832
b PENDING PER ECN 104832 ⇒

1-35
P17582 08-06

CAB
(LEFT HAND DOOR AND ATTACHING PARTS) (STEEL)

CABLEFT HAND DOOR AND ATTACHING PARTSSTEEL

1-36
P17582 08-06

CAB
(LEFT HAND DOOR AND ATTACHING PARTS) (STEEL)

ITEM PART NO. DESCRIPTION QTY

1 580077057 Door Assembly (LH) .................................................................................................. 1


2 580077100 Seal ...................................................................................................................... 1
3 580077099 Latch .................................................................................................................... 1
4 580077101 Lever .................................................................................................................... 1
5 580077103 Seal (Upper LH) ................................................................................................... 1
6 580077106 Seal (Lower LH Door) .......................................................................................... 1
7 580014013 Handle and Latch ................................................................................................. 1
8 580077105 Retainer................................................................................................................ 5
9 580077102 Liner (LH Interior) ................................................................................................. 1
10 580077104 Plug ...................................................................................................................... 2
11 580077145 Window (Lower Door) ................................................................................................ 1
a 580077144 Sliding Window .......................................................................................................... 1

FOOTNOTES:
a Not Illustrated

1-37
P17583 08-06

CAB
(RIGHT HAND DOOR AND ATTACHING PARTS) (STEEL)

CABRIGHT HAND DOOR AND ATTACHING PARTSSTEEL

1-38
P17583 08-06

CAB
(RIGHT HAND DOOR AND ATTACHING PARTS) (STEEL)

ITEM PART NO. DESCRIPTION QTY

1 580077058 Door Assembly (RH).................................................................................................. 1


2 580077122 Handle.................................................................................................................. 1
3 580077099 Latch .................................................................................................................... 1
4 580077100 Seal ...................................................................................................................... 1
5 580077121 Linkage (Door Latch)............................................................................................ 1
6 580077123 Lever .................................................................................................................... 1
7 580077120 Latch .................................................................................................................... 1
a 580077146 Sliding Window .......................................................................................................... 1

FOOTNOTES:
a Not Illustrated

1-39
P17584 08-06

CAB
(RIGHT HAND DOOR AND HEATER ASSEMBLY) (STEEL)

CABRIGHT HAND DOOR AND HEATER ASSEMBLYSTEEL

1-40
P17584 08-06

CAB
(RIGHT HAND DOOR AND HEATER ASSEMBLY) (STEEL)

ITEM PART NO. DESCRIPTION QTY

580077058 Door Assembly (RH).................................................................................................. 1


1 580077126 Grommet .............................................................................................................. 2
2 580077138 Hose..................................................................................................................... 1
3 580077134 Quick Disconnect Fitting ...................................................................................... 2
4 580077137 Clamp................................................................................................................... 6
5 580077822 Adapter................................................................................................................. 1
6 580077127 Heater (12 Volt) .................................................................................................... 1
7 580077133 Filter ..................................................................................................................... 1
8 580077132 Cover.................................................................................................................... 1
9 580077130 Liner ..................................................................................................................... 1
10 580077105 Retainer................................................................................................................ 5
11 580077131 Louver .................................................................................................................. 3
12 580077104 Plug ...................................................................................................................... 2
13 580077136 Handle.................................................................................................................. 1
14 580077139 Seal ...................................................................................................................... 1
15 580077128 Cover.................................................................................................................... 1
16 580077129 Hose..................................................................................................................... 1
17 580077135 Seal ...................................................................................................................... 1
18 580085192 Quick Disconnect Fitting (Not Illustrated) ............................................................. 2

1-41
P17585 08-06

CAB
(FAN ASSEMBLY)

CABFAN ASSEMBLY

1-42
P17585 08-06

CAB
(FAN ASSEMBLY)

ITEM PART NO. DESCRIPTION QTY

580077079 Fan Assembly ............................................................................................................ 1


1 580077148 Fan ....................................................................................................................... 1
2 505968533 Connector............................................................................................................. 1
3 505968540 Secondary Lock ................................................................................................... 1
4 505968514 Terminal (Pin) ....................................................................................................... 2

1-43
P17586 08-06

CAB
(HEADLINER ASSEMBLY)

CABHEADL INER ASSEMBLY

1-44
P17586 08-06

CAB
(HEADLINER ASSEMBLY)

ITEM PART NO. DESCRIPTION QTY

a 524256992 Cab Assembly (With Steel Doors) ............................................................................. 1


b 524297972 Cab Assembly (With Steel Doors) ............................................................................. 1
1 580077059 Headliner Assembly ............................................................................................. 1
1 580077107 Headliner ......................................................................................................... 1
2 580021628 Screw ............................................................................................................... 2
3 580014801 Dome Light ...................................................................................................... 1
4 580014800 Bulb.................................................................................................................. 1
5 580077643 Fastener ........................................................................................................... 2
6 580077104 Plug.................................................................................................................. 5

FOOTNOTES:
a ⇒ PENDING PER ECN 104832
b PENDING PER ECN 104832 ⇒

1-45
P17600 08-06

HEATER HOSE ARRANGEMENT


(CUMMINS 4.5L DIESEL) (WITH CAB)

HEATER HOSE ARRANGEMENTCUMMINS 4.5L DIESELWITH CAB

1-46
P17600 08-06

HEATER HOSE ARRANGEMENT


(CUMMINS 4.5L DIESEL) (WITH CAB)

ITEM PART NO. DESCRIPTION QTY

1 062159500 Clamp ........................................................................................................................ 4


2 580052422 Hose .......................................................................................................................... 2
3 502600902 Fitting......................................................................................................................... 1
4 580042842 Base (Clamp)............................................................................................................. 1
5 580052680 Clamp ........................................................................................................................ 3
6 013393900 Fitting......................................................................................................................... 1

1-47
P18639 12-07

HEATER HOSE ARRANGEMENT


(GM 4.3L LPG) (WITH CAB)

HEATER HOSE ARRANGEMENTGM 4.3L LPGWITH CAB

1-48
P18639 12-07

HEATER HOSE ARRANGEMENT


(GM 4.3L LPG) (WITH CAB)

ITEM PART NO. DESCRIPTION QTY

1 062159500 Clamp ........................................................................................................................ 4


2 580052422 Hose .......................................................................................................................... 2
3 580026621 Clip Nut...................................................................................................................... 2
4 580049814 Clip ............................................................................................................................ 2
5 520036879 Strap .......................................................................................................................... 1
6 580047714 Capscrew................................................................................................................... 2

1-49
P17587 08-06

SOUND ABATEMENT
(WITH CAB)

SOUND ABATEMENTWITH CAB

1-50
P17587 08-06

SOUND ABATEMENT
(WITH CAB)

ITEM PART NO. DESCRIPTION QTY

1 580067861 Sound Liner ............................................................................................................... 1


2 580059607 Seal ........................................................................................................................... 1
3 580046349 Seal ........................................................................................................................... 1
4 580046392 Seal (with E-Hydraulics) ............................................................................................ 1
4 580046350 Seal (with Manual Hydraulics) ................................................................................... 1
5 580046391 Seal (with E-Hydraulics) ............................................................................................ 1
5 580026351 Seal (with Manual Hydraulics) ................................................................................... 1
6 580050979 Seal ........................................................................................................................... 1
7 580067859 Sound Liner ............................................................................................................... 1
8 580068007 Sound Liner ............................................................................................................... 1
9 580068080 Sound Liner ............................................................................................................... 1
10 580064042 Damping Sheet (Front RH) ........................................................................................ 1
11 580061747 Damping Sheet.......................................................................................................... 1
12 580061746 Seal ........................................................................................................................... 1
13 580067954 Sound Liner (RH)....................................................................................................... 1
14 c 580067955 Sound Liner (RH)....................................................................................................... 1
14 d 580067959 Sound Liner (RH)....................................................................................................... 1
15 d 580067958 Sound Liner (RH)....................................................................................................... 1
15 c 580067956 Sound Liner (RH)....................................................................................................... 1
16 d 580067960 Sound Liner (LH) ....................................................................................................... 1
16 c 580067949 Sound Liner (LH) ....................................................................................................... 1
17 b 580067957 Sound Liner (LH) ....................................................................................................... 1
17 a 580067946 Sound Liner (LH) ....................................................................................................... 1
18 580067944 Sound Liner (LH) ....................................................................................................... 1
19 580061184 Seal (LH) ................................................................................................................... 1
20 580061749 Damping Sheet.......................................................................................................... 1
21 580064043 Damping Sheet (Front LH) ........................................................................................ 1
22 580073650 Sound Liner ............................................................................................................... 1
23 580068081 Sound Liner (RH)....................................................................................................... 1
24 580067860 Sound Liner ............................................................................................................... 1
25 580068108 Sound Liner ............................................................................................................... 1

FOOTNOTES:
a GDP/GLP100-120VX
b GDP/GLP80-90VX
c GP/GDP/GLP100-120VX
d GP/GDP/GLP80-90VX

1-51
P17150 04-06

NON-SUSPENSION SEAT

NON-SU SPENSION SEAT

1-52
P17150 04-06

NON-SUSPENSION SEAT

ITEM PART NO. DESCRIPTION QTY

580060068 Seat Assembly (Vinyl) ............................................................................................... 1


580060070 Seat Assembly (Cloth)............................................................................................... 1
1 580049906 Both Cushions (Vinyl)........................................................................................... 1
1 580049895 Both Cushions (Cloth) .......................................................................................... 1
1 580049891 Sensor (Operator Presence) (Not Illustrated) ...................................................... 1
2 580049893 Hip Restraint (RH)................................................................................................ 1
2 580049892 Hip Restraint (LH) ................................................................................................ 1
3 580062078 Seat Belt Kit ......................................................................................................... 1
4 518793684 Nut........................................................................................................................ 4
5 580010435 Slide Kit ................................................................................................................ 1
6 580059816 Harness Kit .......................................................................................................... 1

1-53
P17151 04-06

SEMI-SUSPENSION SEAT
(WITH AND WITHOUT ELECTRONIC CONTROLS)

SEMI-SUSPENSION SEATWITH AND WITHOUT ELECTRONIC CONTROLS

1-54
P17151 04-06

SEMI-SUSPENSION SEAT
(WITH AND WITHOUT ELECTRONIC CONTROLS)

KEY:
A: With Hip Restraints
B: With Electronic Control Arm

QTY
ITEM PART NO. DESCRIPTION A B
580060072 Seat Assembly (Vinyl) ....................................................................................... 1 ..
580060073 Seat Assembly (Cloth)....................................................................................... 1 ..
580068638 Seat Assembly (Vinyl) ....................................................................................... .. 1
580068639 Seat Assembly (Cloth)....................................................................................... .. 1
1 580051572 Back Cushion (Vinyl) ..................................................................................... 1 1
1 580051573 Back Cushion (Cloth) .................................................................................... 1 1
2 580049897 Hip Restraint (LH) ......................................................................................... 1 1
2 580049898 Hip Restraint (RH)......................................................................................... 1 ..
3 580062078 Seat Belt Kit .................................................................................................. 1 1
4 580051574 Seat Cushion (Vinyl) ..................................................................................... 1 1
4 580051575 Seat Cushion (Cloth)..................................................................................... 1 1
5 580018653 Weight Adjuster Guide .................................................................................. 1 1
6 580049900 Weight Adjust Knob....................................................................................... 1 1
7 580010435 Slide Kit ......................................................................................................... 1 1
8 518793684 Nut................................................................................................................. 4 4
9 580026810 Clip ................................................................................................................ 1 1
10 580059816 Harness Kit ................................................................................................... 1 ..
10 580080127 Wire Harness ................................................................................................ .. 1
11 580040850 Clip Nut ......................................................................................................... 1 1
12 518791646 Capscrew ...................................................................................................... 1 1
13 520041852 Manual Holder Kit.......................................................................................... 1 ..
a 520041836 Shock Absorber Kit ....................................................................................... 1 ..
a 580049891 Sensor (Operator Presence) ......................................................................... 1 ..
a 580078361 Foam Cap.......................................................................................................... .. 1
a 580049887 Knobs (Electronic Control Arm)......................................................................... .. 1

FOOTNOTES:
a Not Illustrated

1-55
P17152 04-06

FULL SUSPENSION SEAT


(WITH AND WITHOUT ELECTRONIC CONTROLS)

FULL SUSPENSION SEATWITH AND WITHOUT ELECTRONIC CONTROLS

1-56
P17152 04-06

FULL SUSPENSION SEAT


(WITH AND WITHOUT ELECTRONIC CONTROLS)

KEY:
A: Full Suspension (Vinyl)
B: Full Suspension (Cloth)
C: Full Suspension (Vinyl with Electronic Control Arm)
D: Full Suspension (Cloth with Electronic Control Arm)

QTY
ITEM PART NO. DESCRIPTION A B C D

580060060 Full Suspension Seat (Vinyl) ....................................................... 1 .. .. ..


580060061 Full Suspension Seat (Cloth)....................................................... .. 1 .. ..
580068489 Full Suspension Seat (Vinyl) ....................................................... .. .. 1 ..
580068490 Full Suspension Seat (Cloth)....................................................... .. .. .. 1
1 580014462 Back Cushion (Vinyl) (Vinyl).................................................... 1 .. 1 ..
1 580014463 Back Cushion (Cloth) (Cloth) .................................................. .. 1 .. 1
2 580014467 Hip Restraint Kit (LH) ............................................................. 1 1 1 1
2 580014466 Hip Restraint Kit (RH) ............................................................. 1 1 .. ..
3 580062078 Seat Belt Kit ............................................................................ 1 1 1 1
4 580049883 Seat Cushion (Vinyl) ............................................................... 1 .. 1 ..
4 580051805 Seat Cushion (Cloth)............................................................... .. 1 .. 1
4 a 580049884 Sensor (Operator Presence) ................................................... 1 1 1 1
5 580014473 Weight Adjuster Kit.................................................................. 1 1 .. ..
5 580057259 Weight Adjust Knob................................................................. .. .. 1 1
6 580014471 Slide Kit ................................................................................... 1 1 1 1
7 580059816 Harness Kit ............................................................................. 1 1 .. ..
7 580080127 Wire Harness .......................................................................... .. .. 1 1
8 518793684 Nut ............................................................................................... 4 4 4 4
a 580026810 Clip .............................................................................................. .. .. 1 1
a 580026812 Clip .............................................................................................. .. .. 1 1
a 580040850 Clip Nut........................................................................................ .. .. 1 1
a 518791646 Capscrew..................................................................................... .. .. 1 1
a 580018888 Shock Kit ..................................................................................... 1 1 .. ..
a 580049886 Foam Cap (Electronic Control Arm) ............................................ .. .. 1 1
a 580049887 Knobs (Electronic Control Arm)................................................... .. .. 1 1
a 580014465 Manual Holder Kit ........................................................................ 1 1 1 1
a 580013425 Suspension Spring Kit ................................................................. 1 1 1 1
a 580071505 Weight Adjust Rack ..................................................................... 1 1 1 1
a 580013421 Bumper and Stop Kit ................................................................... 1 1 1 1
a 580013419 Boot Kit ........................................................................................ 1 1 1 1
a 580013422 Bearing Shaft Kit ......................................................................... 1 1 1 1
a 580013420 Roller and Bearing Kit ................................................................. 1 1 1 1
a 580013423 Weight Adjuster Indicator Kit ....................................................... 1 1 1 1
a 580057259 Weight Adjust Knob ..................................................................... 1 1 1 1
a 580065961 Handle ......................................................................................... 1 1 1 1

FOOTNOTES:
a Not Illustrated

1-57
P17153 04-06

FULL SUSPENSION SWIVEL SEAT


(WITH AND WITHOUT ELECTRONIC CONTROLS)

FULL SUSPENSION SWIVEL SEAT WITH AND WITHOUT ELECTRONIC CONT ROLS

1-58
P17153 04-06

FULL SUSPENSION SWIVEL SEAT


(WITH AND WITHOUT ELECTRONIC CONTROLS)

KEY:
A: With Hip Restraints
B: With Electronic Controls

QTY
ITEM PART NO. DESCRIPTION A B
580060074 Seat Assembly (Vinyl) ....................................................................................... 1 ..
580060075 Seat Assembly (Cloth)....................................................................................... 1 ..
580068631 Seat Assembly (Vinyl) ....................................................................................... .. 1
580068633 Seat Assembly (Cloth)....................................................................................... .. 1
1 580014462 Back Cushion (Vinyl) ..................................................................................... 1 1
1 580014463 Back Cushion (Cloth) .................................................................................... 1 1
2 580049883 Seat Cushion (Vinyl) ..................................................................................... 1 1
2 580051805 Seat Cushion (Cloth)..................................................................................... 1 1
3 580014467 Hip Restraint Kit (LH) ................................................................................... 1 1
3 580014466 Hip Restraint Kit (RH) ................................................................................... 1 ..
4 580062078 Seat Belt Kit .................................................................................................. 1 1
5 580014473 Weight Adjuster Kit........................................................................................ 1 1
6 518793684 Nut................................................................................................................. 4 4
7 580014471 Slide Kit ......................................................................................................... 1 1
8 580059816 Harness Kit ................................................................................................... 1 ..
8 580080127 Wire Harness ................................................................................................ .. 1
a 580026812 Clip ................................................................................................................ 1 1
a 580040850 Clip Nut ......................................................................................................... 1 1
a 518791646 Capscrew ...................................................................................................... 1 1
a 580049887 Knobs (Electronic Control Arm)..................................................................... .. 1
a 580018888 Shock Kit ....................................................................................................... 1 1
a 580049884 Sensor (Operator Presence) ......................................................................... 1 1
a 580057259 Weight Adjust Knob....................................................................................... 1 1
a 580013425 Suspension Spring Kit................................................................................... 1 1
a 580071505 Weight Adjust Rack ....................................................................................... 1 1
a 580013421 Bumper and Stop Kit ..................................................................................... 1 1
a 580013419 Boot Kit.......................................................................................................... 1 1
a 580013422 Bearing Shaft Kit ........................................................................................... 1 1
a 580013420 Roller and Bearing Kit ................................................................................... 1 1
a 580013423 Weight Adjuster Indicator Kit ......................................................................... 1 1
a 580043895 Release Lever ................................................................................................... 1 1

FOOTNOTES:
a Not Illustrated

1-59
P17160 04-06

LABELS
(EXTERIOR)

LABELSEXTERIOR

1-60
P17160 04-06

LABELS
(EXTERIOR)

KEY:
A: Overhead Guard or Cab with PVC Doors
B: Cab with Steel Doors

QTY
ITEM PART NO. DESCRIPTION A B
1 d 524236525 Label (Veracitor 80VX) (RH).............................................................................. 1 2
1 524236522 Label (80VX) (LH).............................................................................................. 1 ..
1 d 524265464 Label (Veracitor 90VX) (RH).............................................................................. 1 2
1 524265461 Label (90VX) (LH).............................................................................................. 1 ..
1 d 524236526 Label (Veracitor 100VX) (RH) ............................................................................ 1 2
1 524236523 Label (100VX) (LH)............................................................................................ 1 ..
1 d 524265465 Label (Veracitor 110VX) (RH) ............................................................................ 1 2
1 524265462 Label (110VX) (LH)............................................................................................ 1 ..
1 d 524236527 Label (Veracitor120VX) (RH)............................................................................. 1 2
1 524236524 Label (120VX) (LH)............................................................................................ 1 ..
2 b 580001007 Label (Ether Warning) ....................................................................................... 1 1
3 580026934 Nameplate (LP Tank)......................................................................................... 1 1
4 505976530 Rivet .................................................................................................................. 2 2
5 505977565 Label (Flammable LP-Gas) ............................................................................... 1 1
6 580056514 Label (Unleaded Fuel Only)............................................................................... 1 1
6 580056515 Label (Diesel Fuel Only) .................................................................................... 1 1
7 524228041 Plate (Yale Logo) ............................................................................................... 1 1
8 580056532 Fastener ............................................................................................................ 2 2
9 505976556 Label (Fan Warning) .......................................................................................... 2 2
10 505976545 Label (Antifreeze) .............................................................................................. 1 1
11 518806645 Label (Boron-Free Anti-Freeze) ......................................................................... 1 1
12 524208880 Label (Yale)........................................................................................................ 4 4
13 580057342 Label (Joystick Warning) ................................................................................... 1 1
14 580058357 Label (Locking Gas Spring) ............................................................................... 1 1
15 e 580058773 Label (Hood Opening) ....................................................................................... 1 1
15 c 580059788 Label (Swivel Seat)............................................................................................ 1 1
16 504231248 Label (No Riders) .............................................................................................. 2 2
17 505977525 Label (Type GS)................................................................................................. 2 2
17 505978586 Label (Type LPS) ............................................................................................... 2 2
17 505978570 Label (Type DS)................................................................................................. 2 2
18 504231252 Label (Pinch Point) ............................................................................................ 2 2
19 580058821 Label (Mast Warning) (On Cowl) ....................................................................... 2 2
20 524208881 Label (Yale)........................................................................................................ 2 2
21 504231215 Label (Mast Warning) ........................................................................................ 1 1
22 580055312 Label (Operator Warning).................................................................................. 1 1
23 504231296 Label (Operator Restraint)................................................................................. 2 2
24 a .. . . . Label (Overhead Guard).................................................................................... 1 1
25 505976566 Label (Fan Warning) .......................................................................................... 1 1
505974597 Label (Lifting Eye) (Not Illustrated) .................................................................... 1 1

FOOTNOTES:
a Contact your local Yale dealer
b Diesel Only
c For Use With Swivel Seats Only
d Label applied to Door on Cabs with Steel Doors
e LPG Only

1-61
P17161 04-06

LABELS
(INTERIOR)

LABELSINT ERIOR

1-62
P17161 04-06

LABELS
(INTERIOR)

ITEM PART NO. DESCRIPTION QTY

1 b .. . . . Nameplate ................................................................................................................. 1
1 505976530 Rivet .......................................................................................................................... 4
2 580008064 Cover ......................................................................................................................... 1
3 520045130 Label (Drive Train Protection) .................................................................................... 1
4 524232141 Label (Standard Transmission).................................................................................. 1
5 a 524232161 Label (Techtronix 100 Transmission) ......................................................................... 1
6 a 524232201 Label (Techtronix 200X Transmission)....................................................................... 1
7 a 524265153 Label (Techtronix 100X Transmission)....................................................................... 1
8 504231265 Nameplate Tag .......................................................................................................... 1
9 524162256 Label (Patents and Trademarks) ............................................................................... 1
10 580056430 Label (Parking Brake Warning).................................................................................. 1
11 580008338 Label (Battery Switch) (Safety Trucks Only) .............................................................. 1
12 505977581 Label (Radial Tire Warning)....................................................................................... 1

FOOTNOTES:
a Electronic Transmission
b Please Contact Your Local Yale Dealer

1-63
P17162 04-06

CONTROL LEVER LABELS


(MANUAL HYDRAULICS)

CONTROL LEVER LABELSMANUAL HYDRAULICS

1-64
P17162 04-06

CONTROL LEVER LABELS


(MANUAL HYDRAULICS)

ITEM PART NO. DESCRIPTION QTY

1 580051779 Lens (Lift) .................................................................................................................. 1


2 580051780 Lens (Tilt)................................................................................................................... 1
3 580051781 Lens (Reach) ............................................................................................................. 1
3 580051783 Lens (Swing).............................................................................................................. 1
3 580051784 Lens (Load Stabilizer)................................................................................................ 1
3 580051785 Lens (Scoop) ............................................................................................................. 1
3 580051786 Lens (Upender).......................................................................................................... 1
3 580051787 Lens (Push/Pull) ........................................................................................................ 1
3 580051788 Lens (Clamp) ............................................................................................................. 1
3 580051789 Lens (Rotate)............................................................................................................. 1
3 580051790 Lens (Side-Shift)........................................................................................................ 1
3 580051791 Lens (Fork Spread).................................................................................................... 1
3 a 580052203 Lens (Blank) .............................................................................................................. 1

FOOTNOTES:
a Not Illustrated

1-65
P17163 04-06

ELECTRONIC LEVER LABELS


(MINI LEVERS)

ELECTRONIC LEVER LABELSMINI LEVERS

1-66
P17163 04-06

ELECTRONIC LEVER LABELS


(MINI LEVERS)

ITEM PART NO. DESCRIPTION QTY

1 580058930 Label (Hoist and Tilt) ................................................................................................. 1


2 580055171 Label (Reach) ............................................................................................................ 1
3 580055170 Label (Swing)............................................................................................................. 1
4 580055174 Label (Push/Pull) ....................................................................................................... 1
5 580069759 Label (Clamp) ............................................................................................................ 1
6 580055172 Label (Load Stabilizer)............................................................................................... 1
7 580055173 Label (Scoop) ............................................................................................................ 1
8 580055175 Label (Upender)......................................................................................................... 1
9 580055177 Label (Rotate)............................................................................................................ 1
10 580055178 Label (Side-Shift)....................................................................................................... 1
11 580055179 Label (Fork Spread)................................................................................................... 1
12 580069753 Label (Hoist and Tilt with Return to Set Tilt).............................................................. 1

1-67
P17164 04-06

JOYSTICK CONTROL LABELS

JOYSTICK CONTROL LABELS

1-68
P17164 04-06

JOYSTICK CONTROL LABELS

ITEM PART NO. DESCRIPTION QTY

1 580070647 Label (Hoist and Tilt) ................................................................................................. 1


2 580070648 Label (Hoist and Tilt, Side-Shift)................................................................................ 1
3 580070649 Label (Hoist and Tilt, Fork Spread)............................................................................ 1
4 580069760 Label (Hoist and Tilt, Clamp) ..................................................................................... 1
5 580070651 Label (Hoist and Tilt, Side-Shift, Push/Pull)............................................................... 1
6 580070652 Label (Hoist and Tilt, Side-Shift, Rotate) ................................................................... 1
7 580070650 Label (Hoist and Tilt, Side-Shift, Fork Spread) .......................................................... 1
8 580069761 Label (Hoist and Tilt, Side-Shift, Clamp) ................................................................... 1
9 580069762 Label (Hoist and Tilt, Rotate, Clamp) ........................................................................ 1
10 580069763 Label (Hoist and Tilt, Swing, Clamp) ......................................................................... 1

1-69
P17165 04-06

JOYSTICK CONTROL LABELS


(WITH RETURN TO SET TILT)

JOYST ICK CONTROL LABELSWITH RETURN TO SET TILT

1-70
P17165 04-06

JOYSTICK CONTROL LABELS


(WITH RETURN TO SET TILT)

ITEM PART NO. DESCRIPTION QTY

1 580069764 Label (Hoist and Tilt) ................................................................................................. 1


2 580069765 Label (Hoist and Tilt, Side-Shift)................................................................................ 1
3 580069766 Label (Hoist and Tilt, Fork Spread)............................................................................ 1
4 580069769 Label (Hoist and Tilt, Clamp) ..................................................................................... 1
5 580069768 Label (Hoist and Tilt, Side-Shift, Push/Pull)............................................................... 1
6 580069771 Label (Hoist and Tilt, Side-Shift, Rotate) ................................................................... 1
7 580069773 Label (Hoist and Tilt, Swing, Clamp) ......................................................................... 1
8 580069767 Label (Hoist and Tilt, Side-Shift, Fork Spread) .......................................................... 1
9 580069772 Label (Hoist and Tilt, Rotate, Clamp) ........................................................................ 1
10 580069770 Label (Hoist and Tilt, Side-Shift, Clamp) ................................................................... 1

1-71
P17166 04-06

FORKS
(STANDARD TAPER) (CLASS III)

FORKSSTANDARD TAPERCLASS III

KEY:
A: 125 mm x 50 mm (5 in. x 2 in.)
B: 150 mm x 50 mm (6 in x 2 in.)

QTY
ITEM PART NO. DESCRIPTION A B
1 518688602 Fork (42 in.) ....................................................................................................... 2 ..
1 518688603 Fork (48 in.) ....................................................................................................... 2 ..
1 518688604 Fork (54 in.) ....................................................................................................... 2 ..
1 518717602 Fork (42 in) ........................................................................................................ .. 2
1 518717603 Fork (48 in) ........................................................................................................ .. 2
1 518717604 Fork (54 in.) ....................................................................................................... .. 2
1 518717605 Fork (60 in.) ....................................................................................................... .. 2
1 518717607 Fork (72 in.) ....................................................................................................... .. 2
2 580035001 Retainer Pin....................................................................................................... 1 1
3 580034999 Knob .................................................................................................................. 1 1
4 580016727 Washer .............................................................................................................. 1 1
5 580026751 Spring ................................................................................................................ 1 1
6 580035011 Pin ..................................................................................................................... 1 1
7 580016736 Wedge ............................................................................................................... 1 1

580035017 Latch Kit (Class III) (Includes Items 2-7) ........................................................... 1 1

1-72
P17167 04-06

FORKS
(STANDARD TAPER) (CLASS IV)

FORKSSTANDARD TAPERCLASS IV

KEY:
A: 125 mm x 50 mm (5 in x 2 in.)
B: 150 mm x 60 mm (6 in. x 2.4 in.)

QTY
ITEM PART NO. DESCRIPTION A B

1 518688602 Fork (42 in.) ....................................................................................................... 2 ..


1 518688603 Fork (48 in.) ....................................................................................................... 2 ..
1 518688604 Fork (54 in.) ....................................................................................................... 2 ..
1 518688605 Fork (60 in.) ....................................................................................................... 2 ..
1 505849502 Fork (42 in.) ....................................................................................................... .. 2
1 505849503 Fork (48 in.) ....................................................................................................... .. 2
1 505849504 Fork (54 in.) ....................................................................................................... .. 2
1 505849505 Fork (60 in.) ....................................................................................................... .. 2
1 505849507 Fork (72 in.) ....................................................................................................... .. 2
2 580035001 Retainer Pin....................................................................................................... 1 1
3 580034999 Knob .................................................................................................................. 1 1
4 580026753 Spring ................................................................................................................ 1 1
5 580035018 Pin ..................................................................................................................... 1 1

580035019 Latch Kit (Class IV) (Includes Items 2-5) ........................................................... 2 2

1-73
P17168 04-06

FORKS
(POLISHED FORK WITH FULL BOTTOM TAPER) (CLASS III AND IV)

FORKSPOLISHED FORK WITH FULL BOTTOM TAPERCLASS III A ND IV

KEY:
A: 200 x 40 Class III ( 8 in. x 1.6 in.)
B: 250 x 40 Class IV (10 in x 1.6 in.)

QTY
ITEM PART NO. DESCRIPTION A B
1 524139139 Fork (47.5 in.) .................................................................................................... 2 ..
1 524139140 Fork (54 in.) ....................................................................................................... 2 ..
1 524139141 Fork (47.5 in.) .................................................................................................... .. 2
1 524139142 Fork (54 in.) ....................................................................................................... .. 2
2 580035001 Retainer Pin .................................................................................................. 1 1
3 580034999 Knob.............................................................................................................. 1 1
4 580016727 Washer .......................................................................................................... 1 ..
5 580026751 Spring............................................................................................................ 1 ..
5 580026753 Spring............................................................................................................ .. 1
6 580035011 Pin ................................................................................................................. 1 ..
6 580035018 Pin ................................................................................................................. .. 1
7 580016736 Wedge ........................................................................................................... 1 ..

580035017 Latch Kit (Class III) (Includes Items 2-7) ....................................................... 2 ..


580035019 Latch Kit (Class IV) (Includes Items 2-3, 5-6) ............................................... .. 2

1-74
NOTES

1-75
P17169 04-06

LOAD BACKREST EXTENSION

LOAD BACKREST EXTENSION

1-76
P17169 04-06

LOAD BACKREST EXTENSION

ITEM PART NO. DESCRIPTION QTY

1 b 504314701 Load Backrest Extension (48 in.) Class III ................................................................ 1


1 b 504314703 Load Backrest Extension (60 in.) Class III ................................................................ 1
1 bc 524139478 Load Backrest Extension (48 in.) Class III ................................................................ 1
1 bc 524139480 Load Backrest Extension (60 in.) Class III ................................................................ 1
1 a 504314706 Load Backrest Extension (54 in.) Class IV ................................................................ 1
1 a 504314707 Load Backrest Extension (60 in.) Class IV ................................................................ 1
1 ac 524139001 Load Backrest Extension (54 in.) Class IV ................................................................ 1
1 ac 524139002 Load Backrest Extension (60 in.) Class IV ................................................................ 1
2 505960567 Capscrew (Standard Carriage).................................................................................. 4
2 580013508 Capscrew (Side-Shift Carriage)................................................................................. 4
3 504233271 Washer ...................................................................................................................... 4
4 449022017 Lockwasher ............................................................................................................... 4
5 580033885 Nut ............................................................................................................................. 4

FOOTNOTES:
a GP/GLP/GDP100-120VX
b GP/GLP/GDP80-90VX
c Polished Fork with Full Bottom Taper

1-77
NOTES

1-78
SECTION 2

2 ENGINE ASSEMBLY

2 ENGINE ASSEMBLY
CONTENTS

SECTION 2
ENGINE ASSEMBLY

DESCRIPTION PAGE

AIR HEATER STARTING AID


CUMMINS 4.5L DIESEL ................................................................................................................................. 2-38
ASSEMBLED ENGINE
GM 4.3L, GASOLINE AND LPG
SHEET 1 OF 3 ............................................................................................................................................ 2-12
SHEET 2 OF 3 ............................................................................................................................................ 2-16
SHEET 3 OF 3 ............................................................................................................................................ 2-18
CAMSHAFT AND OIL PAN
GM 4.3L, GASOLINE AND LPG ..................................................................................................................... 2-24
COIL ASSEMBLY
GM 4.3L, GASOLINE AND LPG ..................................................................................................................... 2-30
CYLINDER BLOCK
GM 4.3L, GASOLINE AND LPG ..................................................................................................................... 2-20
CYLINDER HEAD
GM 4.3L, GASOLINE AND LPG ..................................................................................................................... 2-22
DIESEL ENGINE ASSEMBLY
CAMSHAFT
CUMMINS 4.5L ........................................................................................................................................... 2-47
CRANKCASE BREATHER
CUMMINS 4.5L ........................................................................................................................................... 2-54
CRANKSHAFT AND MAIN BEARINGS
CUMMINS 4.5L ........................................................................................................................................... 2-66
CYLINDER BLOCK
CUMMINS 4.5L ........................................................................................................................................... 2-44
CYLINDER HEAD
CUMMINS 4.5L ........................................................................................................................................... 2-62
FAN DRIVE AND MOUNTING
CUMMINS 4.5L ........................................................................................................................................... 2-36
FLYWHEEL AND HOUSING ASSEMBLY
CUMMINS 4.5L ........................................................................................................................................... 2-58
INTAKE AND EXHAUST MANIFOLDS
CUMMINS 4.5L ........................................................................................................................................... 2-60
LUBRICATION SYSTEM
CUMMINS 4.5L ........................................................................................................................................... 2-50
OIL PAN
CUMMINS 4.5L ........................................................................................................................................... 2-52
OIL PUMP AND FRONT GEAR COVER
CUMMINS 4.5L ........................................................................................................................................... 2-48
PISTON AND CONNECTING ROD
CUMMINS 4.5L ........................................................................................................................................... 2-70
REAR GEAR HOUSING
CUMMINS 4.5L ........................................................................................................................................... 2-40
REAR GEAR TRAIN ACCESSORY MOUNTING COVER
CUMMINS 4.5L ........................................................................................................................................... 2-57
ROCKER LEVERS
CUMMINS 4.5L ........................................................................................................................................... 2-64
THERMOSTAT

2-1
CONTENTS

DESCRIPTION PAGE

CUMMINS 4.5L ........................................................................................................................................... 2-42


VALVE TAPPETS
CUMMINS 4.5L ........................................................................................................................................... 2-46
VIBRATION DAMPER
CUMMINS 4.5L ........................................................................................................................................... 2-56
WATER PUMP AND CONNECTIONS
CUMMINS 4.5L ........................................................................................................................................... 2-68
ENGINE MOUNTING
CUMMINS 4.5L DIESEL ................................................................................................................................. 2-34
GM 4.3L, GASOLINE AND LPG ....................................................................................................................... 2-4
FAN ASSEMBLY
CUMMINS 4.5L DIESEL ................................................................................................................................. 2-35
FAN MOUNT ASSEMBLY
GM 4.3L GASOLINE AND LPG ...................................................................................................................... 2-10
FLYWHEEL AND HOUSING
GM 4.3L GASOLINE AND LPG
PENDING PER ECN 104796⇒ .................................................................................................................... 2-8
GM 4.3L, GASOLINE AND LPG
⇒PENDING PER ECN 104796 .................................................................................................................... 2-6
OIL PUMP
GM 4.3L, GASOLINE AND LPG ..................................................................................................................... 2-28
VALVE COVER AND INLET MANIFOLD
GM 4.3L, GASOLINE AND LPG ..................................................................................................................... 2-32

2-2
NOTES

2-3
P17210 04-06

ENGINE MOUNTING
(GM 4.3L, GASOLINE AND LPG)

ENGINE MOUNTINGGM 4.3L, GASOLINE AND LPG

2-4
P17210 04-06

ENGINE MOUNTING
(GM 4.3L, GASOLINE AND LPG)

ITEM PART NO. DESCRIPTION QTY

1 580059353 Engine Mount (LH) .................................................................................................... 1


1 580059355 Engine Mount (RH).................................................................................................... 1
2 580061715 Engine Mount (Crossmember) .................................................................................. 1
3 931017919 Capscrew................................................................................................................... 2
4 580027945 Washer ...................................................................................................................... 2
5 580048458 Washer ...................................................................................................................... 4
6 580051383 Isolator....................................................................................................................... 4
7 580051384 Nut (Flange)............................................................................................................... 2
8 580050042 Pin ............................................................................................................................. 2
9 580059828 Capscrew................................................................................................................... 4
10 580063961 Capscew.................................................................................................................... 6
11 580051941 Capscrew................................................................................................................... 4

2-5
P17218 05-06

FLYWHEEL AND HOUSING


(GM 4.3L, GASOLINE AND LPG)
(⇒PENDING PER ECN 104796)

FLYWHEEL AND HOUSINGGM 4.3L, GASOLINE A ND LPG⇒ PENDING PER ECN 104796

2-6
P17218 05-06

FLYWHEEL AND HOUSING


(GM 4.3L, GASOLINE AND LPG)
(⇒PENDING PER ECN 104796)

ITEM PART NO. DESCRIPTION QTY

1 580050042 Pin ............................................................................................................................. 2


2 449001040 Capscrew................................................................................................................... 15
3 580071213 Flywheel .................................................................................................................... 1
4 580027572 Nut ............................................................................................................................. 1
5 580051610 Bracket ...................................................................................................................... 1
6 580082057 Static Strap (Used with Snap-On Solid Tires) ........................................................... 1
7 580058009 Capscrew................................................................................................................... 1
8 580002329 Bolt ............................................................................................................................ 6
9 580005048 Pin ............................................................................................................................. AR
10 900005247 Pin ............................................................................................................................. 1
11 580071252 Bearing ...................................................................................................................... 1
12 580060778 Housing ..................................................................................................................... 1
13 580070284 Bracket (Electrical Connector) ................................................................................... 1
14 449022013 Lockwasher ............................................................................................................... 19
15 449001138 Capscrew................................................................................................................... 4
16 580069585 Bracket (Tube Retention) ........................................................................................... 1

2-7
P19326 08-07

FLYWHEEL AND HOUSING


(GM 4.3L GASOLINE AND LPG)
(PENDING PER ECN 104796⇒)

FLYWHEEL AND HOUSINGGM 4.3L GASOLINE AND LPGPENDING PER ECN 104796⇒

2-8
P19326 08-07

FLYWHEEL AND HOUSING


(GM 4.3L GASOLINE AND LPG)
(PENDING PER ECN 104796⇒)

ITEM PART NO. DESCRIPTION QTY

1 580050042 Pin ............................................................................................................................. 2


2 449001040 Capscrew................................................................................................................... 18
3 580071213 Flywheel .................................................................................................................... 1
4 580027572 Nut ............................................................................................................................. 1
5 580051610 Bracket ...................................................................................................................... 1
6 504232234 Static Strap ................................................................................................................ 1
7 580058009 Capscrew................................................................................................................... 1
8 580002329 Bolt ............................................................................................................................ 6
9 580005048 Pin ............................................................................................................................. AR
10 900005247 Pin ............................................................................................................................. 1
11 580071252 Bearing ...................................................................................................................... 1
12 580060778 Housing ..................................................................................................................... 1
13 580082844 Bracket (Tube Retention) ........................................................................................... 1
14 449022013 Lockwasher ............................................................................................................... 19
15 580079916 Bracket (Electrical Connector) ................................................................................... 1

2-9
P17619 08-06

FAN MOUNT ASSEMBLY


(GM 4.3L GASOLINE AND LPG)

FAN MOUNT ASSEMBLYGM 4.3L GASOLINE AND LPG

2-10
P17619 08-06

FAN MOUNT ASSEMBLY


(GM 4.3L GASOLINE AND LPG)

ITEM PART NO. DESCRIPTION QTY

580070454 Fan Mount ................................................................................................................. 1


1 580067616 Bracket ................................................................................................................. 1
2 580067641 Bearing................................................................................................................. 1
3 520426863 Bearing................................................................................................................. 1
4 580067617 Spacer.................................................................................................................. 1
5 580067615 Shaft..................................................................................................................... 1
6 502398908 Washer ................................................................................................................. 1
7 449001125 Capscrew ............................................................................................................. 1
8 640046913 Snap Ring ............................................................................................................ 1
9 501702901 Sealant ................................................................................................................. AR

2-11
P17356 05-06

ASSEMBLED ENGINE
(GM 4.3L, GASOLINE AND LPG) (SHEET 1 OF 3)

ASSEMBL ED ENGINEGM 4.3L, GASOL INE AND LPGSHEET 1 OF 3

2-12
P17356 05-06

ASSEMBLED ENGINE
(GM 4.3L, GASOLINE AND LPG) (SHEET 1 OF 3)

ITEM PART NO. DESCRIPTION QTY

580041194 Engine Assembly (Gasoline) (2006 Series)............................................................... 1


580076822 Engine Assembly (Gasoline) (2007 Series)............................................................... 1
580060634 Engine Assembly (LPG) (2006 Series)...................................................................... 1
580076823 Engine Assembly (LPG) (2006 Series)...................................................................... 1
1 580047919 Nut ............................................................................................................................. 6
2 580039438 Capscrew................................................................................................................... 6
3 580052999 Cap (Vacuum Port) .................................................................................................... 1
4 580072432 Wire Harness (Spark Plug LH) .................................................................................. 1
5 580072019 Clamp ........................................................................................................................ 2
6 580072018 Clamp ........................................................................................................................ 1
7 580073381 Bracket (2006 Series) ................................................................................................ 1
7 580075007 Bracket (2007 Series) ................................................................................................ 1
8 580050409 Bracket ...................................................................................................................... 2
9 580043001 Bracket ...................................................................................................................... 1
10 580027572 Nut ............................................................................................................................. 5
11 580071204 Stud ........................................................................................................................... 2
12 449022013 Lockwasher ............................................................................................................... 3
13 059079500 Capscrew................................................................................................................... 3
14 580008487 Washer ...................................................................................................................... 1
15 580000341 Capscrew................................................................................................................... 1
16 900011268 Pulley......................................................................................................................... 1
17 580025194 Spacer ....................................................................................................................... 1
18 580079180 Fan ............................................................................................................................ 1
19 502566901 Washer ...................................................................................................................... 4
20 580063934 Capscrew................................................................................................................... 4
21 580047714 Capscrew................................................................................................................... 4
22 580070454 Fan Mount (☞ P17619) ........................................................................................... 1
23 580070456 Stud ........................................................................................................................... 2
24 580073942 Tensioner ................................................................................................................... 1
25 580070455 Stud ........................................................................................................................... 1
26 580049387 Capscrew................................................................................................................... 1
27 580073538 Belt ............................................................................................................................ 1
28 580036662 Capscrew................................................................................................................... 1
29 580073539 Bracket (Alternator) ................................................................................................... 1
30 580049106 Housing ..................................................................................................................... 1
31 580052711 Thermostat ................................................................................................................ 1
32 580072430 Wire Harness (Spark Plug RH) ................................................................................. 1
33 580039672 Alternator................................................................................................................... 1
34 580053099 Pulley......................................................................................................................... 1
35 580037180 Capscrew................................................................................................................... 2
36 580047182 Spacer ....................................................................................................................... 1
37 580004502 Capscrew................................................................................................................... 1
38 580042922 Pulley (Water Pump).................................................................................................. 1
39 449021001 Washer ...................................................................................................................... 1
40 449015098 Locknut ...................................................................................................................... 1
41 580070050 Manifold (Exhaust)..................................................................................................... 2
42 580070011 Shield ........................................................................................................................ 2
43 580052162 Shield ........................................................................................................................ 1
44 900015229 Bolt ............................................................................................................................ 12
45 580041258 Gasket ....................................................................................................................... 2

2-13
P17356 05-06

ASSEMBLED ENGINE
(GM 4.3L, GASOLINE AND LPG) (SHEET 1 OF 3)

ITEM PART NO. DESCRIPTION QTY

46 900011247 Clamp ........................................................................................................................ 1


47 580039547 Tube (2006 Series) .................................................................................................... 1
47 580039547 Tube (2007 Series) .................................................................................................... 1
48 580031190 Dipstick ...................................................................................................................... 1
49 900011253 Shield ........................................................................................................................ 2
50 580041257 Gasket ....................................................................................................................... 2
51 580039900 Capscrew................................................................................................................... 3
52 580049173 Sensor (Coolant Temperature) .................................................................................. 1
53 505970592 Sealant ...................................................................................................................... AR
54 580030966 Capscrew................................................................................................................... 2
55 580070458 Intake Adaptor (Gasoline, 2006 Series) .................................................................... 1
55 580081627 Intake Adaptor (Gasoline, 2007 Series) .................................................................... 1
55 580070481 Intake Adaptor (LPG)................................................................................................. 1
55 580049105 Sleeve .................................................................................................................. 2
56 580048863 Gasket ....................................................................................................................... 1
57 580049011 Capscrew................................................................................................................... 2
a 580072047 Flange Bolt ................................................................................................................ 4
a 505971582 Clamp ........................................................................................................................ 2

580072615 Wire Set (Spark Plug Wires and Coil Wire) (2006 Series) (Includes Items 4, 32)..... 1

FOOTNOTES:
a Not Illustrated

2-14
NOTES

2-15
P17357 05-06

ASSEMBLED ENGINE
(GM 4.3L, GASOLINE AND LPG) (SHEET 2 OF 3)

ASSEMBL ED ENGINEGM 4.3L, GASOL INE AND LPGSHEET 2 OF 3

2-16
P17357 05-06

ASSEMBLED ENGINE
(GM 4.3L, GASOLINE AND LPG) (SHEET 2 OF 3)

KEY:
A: Gasoline
B: LPG

QTY
ITEM PART NO. DESCRIPTION A B
580041194 Engine Assembly (Gasoline) (2006 Series)....................................................... 1 ..
580076822 Engine Assembly (Gasoline) (2007 Series)....................................................... 1 ..
580060634 Engine Assembly (LPG) (2006 Series).............................................................. .. 1
580076823 Engine Assembly (LPG) (2007 Series).............................................................. .. 1
1 501884908 Fitting................................................................................................................. 1 ..
2 580047919 Nut ..................................................................................................................... 1 1
3 580046499 Oil Filler ............................................................................................................. 1 1
4 580072090 Screw................................................................................................................. 4 4
5 580073352 Bracket .............................................................................................................. 1 1
6 580073353 Bracket .............................................................................................................. 1 1
7 580059320 Fitting................................................................................................................. 1 1
8 505970592 Sealant .............................................................................................................. AR AR
9 580051890 Pressure Transducer (Engine Oil Pressure) ...................................................... 1 1
10 580071166 Wire Harness (Engine) ...................................................................................... 1 ..
10 580071165 Wire Harness (Engine) ...................................................................................... .. 1
11 580039900 Capscrew........................................................................................................... 3 3
12 b 580052857 Engine Control Module (2006 Series) ............................................................... .. 1
12 b 580052858 Engine Control Module (2006 Series) ............................................................... 1 ..
12 a 580053068 Engine Control Module (2006 Series) ............................................................... .. 1
12 a 580053069 Engine Control Module (2006 Series) ............................................................... 1 ..
12 c 580077965 Engine Control Module (2007 Series) ............................................................... .. 1
12 c 580077964 Engine Control Module (2007 Series) ............................................................... 1 ..
13 580007683 Clamp ................................................................................................................ 2 ..
14 580000338 Capscrew........................................................................................................... 2 2
15 580065523 Bracket .............................................................................................................. 1 ..
16 580065858 Tube................................................................................................................... 1 ..
17 580046654 Tube................................................................................................................... 1 ..
18 900003231 Clamp ................................................................................................................ 1 ..
19 580072047 Flange Bolt ........................................................................................................ 2 2
20 580070000 Bracket .............................................................................................................. 1 ..
21 580042354 Hose .................................................................................................................. 1 ..
22 580050410 Retainer (Three Wire Clip)................................................................................. 1 ..
23 511405800 Clamp (Worm Screw) ........................................................................................ 4 ..
24 580046629 Hose .................................................................................................................. 1 ..
25 580043696 Elbow................................................................................................................. 1 ..
26 580042867 Fitting................................................................................................................. 1 ..
27 580039900 Capscrew........................................................................................................... 1 ..
28 580065981 Adapter .............................................................................................................. 1 1

FOOTNOTES:
a Basic Transmission
b Electronic Transmission
c Used on both the Electronic and Basic Transmission

2-17
P17358 05-06

ASSEMBLED ENGINE
(GM 4.3L, GASOLINE AND LPG) (SHEET 3 OF 3)

ASSEMBL ED ENGINEGM 4.3L, GASOL INE AND LPGSHEET 3 OF 3

2-18
P17358 05-06

ASSEMBLED ENGINE
(GM 4.3L, GASOLINE AND LPG) (SHEET 3 OF 3)

ITEM PART NO. DESCRIPTION QTY

580041194 Engine Assembly (Gasoline) (2006 Series)............................................................... 1


580076822 Engine Assembly (Gasoline) (2007 Series)............................................................... 1
580060634 Engine Assembly (LPG) (2006 Series)...................................................................... 1
580076823 Engine Assembly (LPG) (2007 Series)...................................................................... 1
1 580039890 Clamp ........................................................................................................................ 2
1 a 580039890 Clamp ........................................................................................................................ 1
2 580060284 Hose .......................................................................................................................... 1
3 580066710 Module (Injectior Driver) ............................................................................................ 2
4 580047919 Nut ............................................................................................................................. 2
5 580039438 Capscrew................................................................................................................... 2
6 580072091 Tube........................................................................................................................... 1
7 580060283 Tube........................................................................................................................... 1
8 580030969 Capscrew................................................................................................................... 1
9 580054232 Fitting......................................................................................................................... 1
10 580060285 Cap ............................................................................................................................ 1
b 580049011 Capscrew................................................................................................................... 3

FOOTNOTES:
a Gasoline Engine Only
b Not Illustrated

2-19
P17251 04-06

CYLINDER BLOCK
(GM 4.3L, GASOLINE AND LPG)

CYLINDER BLOCKGM 4.3L, GASOL INE AND LPG

2-20
P17251 04-06

CYLINDER BLOCK
(GM 4.3L, GASOLINE AND LPG)

ITEM PART NO. DESCRIPTION QTY

580041194 Engine Assembly (Gasoline) (2006 Series)............................................................... 1


580076822 Engine Assembly (Gasoline) (2007 Series)............................................................... 1
580060634 Engine Assembly (LPG) (2006 Series)...................................................................... 1
580076823 Engine Assembly (LPG) (2007 Series)...................................................................... 1
1 .. . . . Short Block Assembly .......................................................................................... 1
2 520047875 Piston and Pin Kit (Standard) .......................................................................... 6
2 520047876 Piston and Pin Kit (0.020 O/S) ......................................................................... 6
2 580071200 Piston and Pin Kit (0.005 in O/S) ..................................................................... 6
3 520047877 Piston Ring Kit (Standard) ............................................................................... 6
3 520047878 Piston Ring Kit (0.020 O/S).............................................................................. 6
4 900005237 Connecting Rod ............................................................................................... 6
5 580001744 Bolt .............................................................................................................. 2
6 580015148 Nut ............................................................................................................... 2
7 520047880 Bearing (Connecting Rod) (Standard) ............................................................. 1
8 580008777 Crankshaft........................................................................................................ 1
9 900005280 Plug.................................................................................................................. 3
10 900005254 Bolt................................................................................................................... 10
11 580048804 Crankshaft Bearing Set (Standard).................................................................. 3
11 580009266 Crankshaft Bearing Set (0.020 in. O/S) ........................................................... 3
12 520047888 Crankshaft Bearing Set (.010 in.O/S) .............................................................. 1
13 580032627 Valve ................................................................................................................ 1
14 900005256 Pin.................................................................................................................... 4
15 900005255 Plug.................................................................................................................. 1
16 900005257 Pin.................................................................................................................... 2
17 580000316 Key ....................................................................................................................... 1
18 580026803 Gasket.................................................................................................................. 1
19 900005280 Plug (2006 Series) ............................................................................................... 2
19 580032617 Plug (2007 Series) ............................................................................................... 2
20 900005278 Pin ........................................................................................................................ 1
21 580008599 Retainer Assembly ............................................................................................... 1
22 580000309 Stud ................................................................................................................. 2
23 580008600 Seal.................................................................................................................. 1
24 900006219 Bolt ....................................................................................................................... 1
25 900006220 Bolt ....................................................................................................................... 1
26 900006251 Plug ...................................................................................................................... 4
27 580026931 Nut........................................................................................................................ 1
520043812 Plug (Not Illustrated) ............................................................................................ 8

2-21
P17252 04-06

CYLINDER HEAD
(GM 4.3L, GASOLINE AND LPG)

CYLINDER HEADGM 4.3L, GASOL INE AND LPG

2-22
P17252 04-06

CYLINDER HEAD
(GM 4.3L, GASOLINE AND LPG)

KEY:
A: Gasoline
B: LPG

QTY
ITEM PART NO. DESCRIPTION A B
580041194 Engine Assembly (Gasoline) (2006 Series)....................................................... 1 ..
580076822 Engine Assembly (Gasoline) (2007 Series)....................................................... 1 ..
580060634 Engine Assembly (LPG) (2006 Series).............................................................. .. 1
580076823 Engine Assembly (LPG) (2007 Series).............................................................. .. 1
1 580014838 Cylinder Head ............................................................................................... 2 ..
1 580047122 Cylinder Head (2006 Series)......................................................................... .. 2
1 580079540 Cylinder Head (2007 Series)......................................................................... .. 2
2 520046863 Bolt ................................................................................................................ 4 4
2 580014836 Rocker Arm (2006 Series)............................................................................. 12 12
2 580079539 Rocker Arm Kit (2007 Series) ....................................................................... 12 12
3 520046837 Key (Valve) .................................................................................................... 24 24
4 520046832 Exhaust Valve................................................................................................ 6 ..
4 580026863 Exhaust Valve................................................................................................ .. 6
5 520046833 Inlet Valve...................................................................................................... 6 6
6 520053823 Cap................................................................................................................ 12 12
7 520046835 Seal (Black) (Intake)...................................................................................... 12 12
8 520046836 Spring............................................................................................................ 12 12
9 580008775 Seal (Orange) (Exhaust) ............................................................................... 12 12
10 580020930 Pivot Support (Rocker Arm) .......................................................................... 2 2

2-23
P17253 04-06

CAMSHAFT AND OIL PAN


(GM 4.3L, GASOLINE AND LPG)

CAMSHAFT AND OIL PANGM 4.3L, GASOLINE AND LPG

2-24
P17253 04-06

CAMSHAFT AND OIL PAN


(GM 4.3L, GASOLINE AND LPG)

ITEM PART NO. DESCRIPTION QTY

580041194 Engine Assembly (Gasoline) (2006 Series)............................................................... 1


580076822 Engine Assembly (Gasoline) (2007 Series)............................................................... 1
580060634 Engine Assembly (LPG) (2006 Series)...................................................................... 1
580076823 Engine Assembly (LPG) (2007 Series)...................................................................... 1
1 580071203 Camshaft.............................................................................................................. 1
2 900005282 Pin.................................................................................................................... 1
3 580014837 Chain Kit............................................................................................................... 1
3 .. . . . Timing Chain.................................................................................................... 1
4 .. . . . Sprocket........................................................................................................... 1
5 .. . . . Sprocket........................................................................................................... 1
6 900005286 Bolt ....................................................................................................................... 3
7 900005287 Bolt ....................................................................................................................... 2
8 900005288 Retainer................................................................................................................ 1
9 580001617 Bearing................................................................................................................. 2
10 580001619 Bearing................................................................................................................. 1
11 900015229 Bolt ....................................................................................................................... 4
12 520046839 Water Pump (2006 Series)................................................................................... 1
12 580079536 Water Pump (2007 Series)................................................................................... 1
13 900005292 Gasket.............................................................................................................. 2
14 580008575 Gasket.................................................................................................................. 1
15 520046840 Bolt ....................................................................................................................... 10
16 062159500 Clamp................................................................................................................... 1
17 900015240 Cap....................................................................................................................... 1
18 900006233 Bolt ....................................................................................................................... 6
19 900006234 Gear Kit ................................................................................................................ 1
20 900006240 Bolt ....................................................................................................................... 2
21 520046852 Retainer................................................................................................................ 1
22 900006239 Bearing................................................................................................................. 1
23 900006236 Shaft..................................................................................................................... 1
24 580000318 Bearing ............................................................................................................ 1
25 900005255 Plug ...................................................................................................................... 2
26 900006211 Fitting ................................................................................................................... 1
27 900006282 Oil Filter................................................................................................................ 1
28 520046841 Oil Pump (☞ P17254) ........................................................................................ 1
29 580014839 Oil Pan.................................................................................................................. 1
30 580009275 Drain Plug ........................................................................................................ 1
30 580009276 Seal.................................................................................................................. 1
31 520046847 Gasket.................................................................................................................. 1
32 520046851 Bolt ....................................................................................................................... 10
33 520042866 Nut........................................................................................................................ 1
34 580032622 Bolt ....................................................................................................................... 1
35 580032620 Sensor (Crankshaft Position) ............................................................................... 1
580032621 O-Ring.................................................................................................................. 1
37 580057614 Engine Cover (Front Cover) ................................................................................. 1
37 580079953 Bracket............................................................................................................. 1
37 580079956 Shoe ................................................................................................................ 1
38 520046844 Bolt................................................................................................................... 4
39 900006213 Bolt................................................................................................................... 2
40 520046854 Grommet .......................................................................................................... 6
41 900006231 Seal.................................................................................................................. 1

2-25
P17253 04-06

CAMSHAFT AND OIL PAN


(GM 4.3L, GASOLINE AND LPG)

ITEM PART NO. DESCRIPTION QTY

42 580071205 Damper ................................................................................................................ 1


43 580032619 Ring (Crankshaft Position Sensor) ....................................................................... 1
900005294 Stud (not illustrated) ............................................................................................. 1

2-26
NOTES

2-27
P17254 04-06

OIL PUMP
(GM 4.3L, GASOLINE AND LPG)

OIL PUMPGM 4.3L , GASOLINE AND LPG

2-28
P17254 04-06

OIL PUMP
(GM 4.3L, GASOLINE AND LPG)

ITEM PART NO. DESCRIPTION QTY

580041194 Engine Assembly (Gasoline) (2006 Series)............................................................... 1


580076822 Engine Assembly (Gasoline) (2007 Series)............................................................... 1
520046841 Oil Pump .............................................................................................................. 1
580060634 Engine Assembly (LPG) (2006 Series)...................................................................... 1
580076823 Engine Assembly (LPG) (2007 Series)...................................................................... 1
1 900006204 Cover ............................................................................................................... 1
2 900006205 Stop ............................................................................................................. 1
3 900006206 Regulator Valve ........................................................................................... 1
4 900006207 Spring .......................................................................................................... 1
5 520042869 Pin ............................................................................................................... 1
6 900006208 Screw and Lockwasher .................................................................................... 2
7 900006209 Bolt ....................................................................................................................... 1
8 520046842 Screen.................................................................................................................. 1
9 580000322 Pin ........................................................................................................................ 2
10 900006201 Retainer................................................................................................................ 1
11 900005297 Shaft..................................................................................................................... 1

2-29
P17255 04-06

COIL ASSEMBLY
(GM 4.3L, GASOLINE AND LPG)

COIL ASSEMBLYGM 4.3L, GASOL INE AND LPG

ITEM PART NO. DESCRIPTION QTY

580052474 Coil Assembly............................................................................................................ 1


580053965 Bracket ................................................................................................................. 1
900006264 Bolt ....................................................................................................................... 4
580053966 Module ................................................................................................................. 1
580053967 Heatsink ............................................................................................................... 1
580053968 Screw ................................................................................................................... 2
580053969 Coil ....................................................................................................................... 1
900006280 Nut........................................................................................................................ 1
580053970 Bracket ................................................................................................................. 1

2-30
NOTES

2-31
P17256 04-06

VALVE COVER AND INLET MANIFOLD


(GM 4.3L, GASOLINE AND LPG)

VALVE COVER AND INLET MANIFOL DGM 4.3L, GASOLIN E AND LPG

2-32
P17256 04-06

VALVE COVER AND INLET MANIFOLD


(GM 4.3L, GASOLINE AND LPG)

ITEM PART NO. DESCRIPTION QTY

580041194 Engine Assembly (Gasoline) (2006 Series)............................................................... 1


580076822 Engine Assembly (Gasoline) (2007 Series)............................................................... 1
580060634 Engine Assembly (LPG) (2006 Series)...................................................................... 1
580076823 Engine Assembly (LPG) (2007 Series)...................................................................... 1
1 524155833 Valve Cover (LH) .................................................................................................. 1
2 520046856 Valve Cover (RH) ................................................................................................. 1
3 580046499 Oil Filler ................................................................................................................ 1
3 900006247 Cap....................................................................................................................... 1
4 580048919 Distributor............................................................................................................. 1
5 900006248 Gasket.................................................................................................................. 1
6 900006250 Grommet .............................................................................................................. 3
7 900011248 Fitting ................................................................................................................... 1
8 580075019 Spark Plug............................................................................................................ 6
9 580052474 Coil Assembly (☞ P17255) ................................................................................ 1
10 520046857 Grommet .............................................................................................................. 6
11 900006256 Bolt ....................................................................................................................... 6
12 580071283 Intake Manifold (Lower) ........................................................................................ 1
12 580071297 Intake Manifold (Upper) (2006 Series) ................................................................. 1
12 580079538 Intake Manifold (Upper) (2007 Series) ................................................................. 1
13 580048879 Sensor (TMAP) .................................................................................................... 1
14 900006257 Gasket.................................................................................................................. 2
15 520042867 Bolt ....................................................................................................................... 10
16 900006272 Bolt ....................................................................................................................... 4
17 900006259 Bolt ....................................................................................................................... 10
18 580014840 Lifter Assembly..................................................................................................... 12
19 520046862 Guide.................................................................................................................... 2
20 520046863 Bolt ....................................................................................................................... 2
21 520046864 Push Rod ............................................................................................................. 12
22 520046865 Gasket.................................................................................................................. 1
23 580071308 Hose..................................................................................................................... 1
24 580014838 Cylinder Head (Gasoline)..................................................................................... 1
24 580047122 Cylinder Head (LPG) (2006 Series) ..................................................................... 1
24 580079540 Cylinder Head (LPG) (2007 Series) ..................................................................... 1
25 580014841 Clamp................................................................................................................... 2
26 580039547 Tube (2006 Series)............................................................................................... 1
26 580039547 Tube (2007 Series)............................................................................................... 1
27 580031190 Dipstick................................................................................................................. 1
28 900011247 Clamp................................................................................................................... 1
29 580063369 Fitting (90 Degree) ............................................................................................... 1
520046860 Gasket Set (Intake Manifold) ................................................................................ 1

2-33
P17211 04-06

ENGINE MOUNTING
(CUMMINS 4.5L DIESEL)

ENGINE MOUNTINGCUMMINS 4.5L DIESEL

ITEM PART NO. DESCRIPTION QTY

580065979 Engine Assembly (Cummins 4.5L) ............................................................................ 1


1 931018922 Capscrew................................................................................................................... 2
2 580064121 Washer ...................................................................................................................... 2
3 580074209 Mount (RH) ................................................................................................................ 1
4 580061719 Washer ...................................................................................................................... 4
5 580076797 Isolator....................................................................................................................... 4
6 580064313 Nut ............................................................................................................................. 2
7 580051941 Capscrew................................................................................................................... 8
8 580074208 Mount (LH)................................................................................................................. 1

2-34
P17216 04-06

FAN ASSEMBLY
(CUMMINS 4.5L DIESEL)

FAN ASSEMBLYCUMMINS 4.5L DIESEL

ITEM PART NO. DESCRIPTION QTY

580065979 Engine Assembly (Cummins 4.5L) ............................................................................ 1


1 449001245 Capscrew................................................................................................................... 4
2 502566904 Washer ...................................................................................................................... 4
3 580069430 Fan ............................................................................................................................ 1
4 580057234 Spacer ....................................................................................................................... 1

2-35
P17217 04-06

DIESEL ENGINE ASSEMBLY


(FAN DRIVE AND MOUNTING) (CUMMINS 4.5L)

DIESEL ENGINE ASSEMBLYFAN DRIVE AND MOUNTINGCUMMINS 4.5L

ITEM PART NO. DESCRIPTION QTY

580065979 Engine Assembly (Cummins 4.5L) ............................................................................ 1


1 580031798 Fan Support............................................................................................................... 1
2 580031805 Capscrew ............................................................................................................. 1
3 580031803 Retainer................................................................................................................ 1
4 580031804 Retaining Ring...................................................................................................... 2
5 .. . . . Support ................................................................................................................ 1
6 580031799 Ball Bearing.......................................................................................................... 1
7 580031802 Hub (Fan) ............................................................................................................. 1
8 580031807 Capscrew................................................................................................................... 4
9 580074366 Pulley......................................................................................................................... 1
10 580031992 Capscrew................................................................................................................... 4

2-36
NOTES

2-37
P17219 04-05

AIR HEATER STARTING AID


(CUMMINS 4.5L DIESEL)

AIR HEATER STARTING AIDCUMMINS 4.5L DIESEL

2-38
P17219 04-05

AIR HEATER STARTING AID


(CUMMINS 4.5L DIESEL)

ITEM PART NO. DESCRIPTION QTY

580065979 Engine Assembly (Cummins 4.5L) ............................................................................ 1


1 580074327 Capscrew ............................................................................................................. 1
2 580074388 Retainer................................................................................................................ 1
3 580074379 Terminal................................................................................................................ 1
4 580077796 Starting Aid Assembly .......................................................................................... 1
5 580077454 Housing............................................................................................................ 1
6 .. . . . Rivet................................................................................................................. 3
7 580077460 Washer (Insulating).......................................................................................... 1
8 580077459 Washer (Insulating).......................................................................................... 1
9 580077463 Washer............................................................................................................. 1
10 580077465 Retainer ........................................................................................................... 3
11 580077455 Element............................................................................................................ 1
12 580077456 Element............................................................................................................ 2
13 580077457 Retainer ........................................................................................................... 2
14 580077458 Leaf Spring ...................................................................................................... 2
15 580077466 Washer............................................................................................................. 1
16 580077462 Washer............................................................................................................. 1
17 580077797 Adapter ............................................................................................................ 1
18 580077464 Washer (Insulating).......................................................................................... 1

2-39
P17220 04-06

DIESEL ENGINE ASSEMBLY


(REAR GEAR HOUSING) (CUMMINS 4.5L)

DIESEL ENGINE ASSEMBLYREAR GEAR HOUSINGCUMMINS 4.5L

2-40
P17220 04-06

DIESEL ENGINE ASSEMBLY


(REAR GEAR HOUSING) (CUMMINS 4.5L)

ITEM PART NO. DESCRIPTION QTY

580065979 Engine Assembly (Cummins 4.5L) ............................................................................ 1


1 .. . . . Housing ................................................................................................................ 1
2 580074370 Dowel ............................................................................................................... 2
3 580031859 Capscrew ............................................................................................................. 2
4 580031761 Capscrew ............................................................................................................. 2
5 580031736 Capscrew ............................................................................................................. 1
6 580074368 Capscrew ............................................................................................................. 3
7 580063092 Seal Ring.............................................................................................................. 1
8 580074316 Capscrew ............................................................................................................. 1
9 .. . . . Timing Pin Assembly............................................................................................ 1
10 580074319 Cotter Pin ......................................................................................................... 1
11 .. . . . Pin.................................................................................................................... 1
12 .. . . . Housing............................................................................................................ 1
13 580074318 Seal.................................................................................................................. 2

2-41
P17221 04-06

DIESEL ENGINE ASSEMBLY


(THERMOSTAT) (CUMMINS 4.5L)

DIESEL ENGINE A SSEMBLYTHERMOSTATCUMMINS 4.5L

ITEM PART NO. DESCRIPTION QTY

580065979 Engine Assembly (Cummins 4.5L) ............................................................................ 1


1 580073804 Thermostat Assembly .......................................................................................... 1
2 580047084 Seal Ring.............................................................................................................. 1

2-42
NOTES

2-43
P17222 04-06

DIESEL ENGINE ASSEMBLY


(CYLINDER BLOCK) (CUMMINS 4.5L)

DIESEL ENGINE A SSEMBLYCYLINDER BLOCKCUMMINS 4.5L

2-44
P17222 04-06

DIESEL ENGINE ASSEMBLY


(CYLINDER BLOCK) (CUMMINS 4.5L)

ITEM PART NO. DESCRIPTION QTY

580065979 Engine Assembly (Cummins 4.5L) ............................................................................ 1


1 .. . . . Cylinder Block ...................................................................................................... 1
2 580068742 Expansion Plug................................................................................................ 4
3 580063083 Expansion Plug................................................................................................ 3
4 580063062 Expansion Plug................................................................................................ 3
5 580061820 Seal Ring ......................................................................................................... 1
6 580063044 Plug Assembly ................................................................................................. 1
6 580063092 Seal Ring ..................................................................................................... 1
7 580074804 Cap (Main Bearing).......................................................................................... 1
8 580063179 Dowel Ring .................................................................................................. 4
9 580073772 Stiffener............................................................................................................ 1
10 580063145 Capscrew ......................................................................................................... 10
11 580063176 Capscrew ......................................................................................................... 14
12 580074803 Cap (Main Bearing).......................................................................................... 6
13 580063179 Dowel Ring .................................................................................................. 2
14 580063178 Bushing............................................................................................................ 2
15 580031967 Expansion Plug................................................................................................ 3
16 580058988 Sleeve .............................................................................................................. AR
17 580074802 Plug.................................................................................................................. 2
18 580075231 O-Ring ......................................................................................................... 1
19 580063268 Dowel Ring....................................................................................................... 2
20 580063142 Expansion Plug................................................................................................ 1

2-45
P17223 04-06

DIESEL ENGINE ASSEMBLY


(VALVE TAPPETS) (CUMMINS 4.5L)

DIESEL ENGINE A SSEMBLYVALVE TAPPETSCU MMINS 4.5L

ITEM PART NO. DESCRIPTION QTY

580065979 Engine Assembly (Cummins 4.5L) ............................................................................ 1


1 580063110 Valve (Tappet) ...................................................................................................... 8

2-46
P17224 04-06

DIESEL ENGINE ASSEMBLY


(CAMSHAFT) (CUMMINS 4.5L)

DIESEL ENGINE ASSEMBLYCAMSH AFTCUMMINS 4.5L

ITEM PART NO. DESCRIPTION QTY

580065979 Engine Assembly (Cummins 4.5L) ............................................................................ 1


1 580073869 Gear (Camshaft) .................................................................................................. 1
2 580063147 Dowel Pin......................................................................................................... 1
3 580073870 Camshaft.............................................................................................................. 1
4 580074391 Thrust Support ..................................................................................................... 1
5 580063080 Capscrew ............................................................................................................. 2
6 580061680 Capscrew (Flange) ............................................................................................... 6

2-47
P17225 04-06

DIESEL ENGINE ASSEMBLY


(OIL PUMP AND FRONT GEAR COVER) (CUMMINS 4.5L)

DIESEL ENGINE ASSEMBLYOIL PUMP AND FRONT GEAR COVERCUMMINS 4.5L

2-48
P17225 04-06

DIESEL ENGINE ASSEMBLY


(OIL PUMP AND FRONT GEAR COVER) (CUMMINS 4.5L)

ITEM PART NO. DESCRIPTION QTY

580065979 Engine Assembly (Cummins 4.5L) ............................................................................ 1


1 580073842 Dowel ................................................................................................................... 2
2 580074324 Capscrew ............................................................................................................. 8
3 580074383 Oil Seal................................................................................................................. 1
4 580031859 Capscrew ............................................................................................................. 5
5 580073822 Cover.................................................................................................................... 1
6 580063166 Capscrew ............................................................................................................. 4
7 580073857 Oil Pump .............................................................................................................. 1

2-49
P17226 04-06

DIESEL ENGINE ASSEMBLY


(LUBRICATION SYSTEM) (CUMMINS 4.5L)

DIESEL ENGINE ASSEMBLYLUBRICATION SYSTEMC UMMINS 4.5L

2-50
P17226 04-06

DIESEL ENGINE ASSEMBLY


(LUBRICATION SYSTEM) (CUMMINS 4.5L)

ITEM PART NO. DESCRIPTION QTY

580065979 Engine Assembly (Cummins 4.5L) ............................................................................ 1


1 580069474 Capscrew ............................................................................................................. 1
2 580074225 Brace.................................................................................................................... 1
3 580074224 Spacer.................................................................................................................. 1
4 580073854 Dipstick................................................................................................................. 1
4 580073855 Tube (Dipstick) ..................................................................................................... 1
5 580031754 Capscrew ............................................................................................................. 3
6 580063047 Nut........................................................................................................................ 2
7 580073855 Tube (Dipstick) ..................................................................................................... 1
8 580070936 Clip ....................................................................................................................... 1
9 580063062 Expansion Plug .................................................................................................... 1
10 580063061 Expansion Plug .................................................................................................... 1
11 580074411 Gasket Kit............................................................................................................. 1
12 580073851 Core (Oil Cooler) .................................................................................................. 1
13 580073849 Filter Head............................................................................................................ 1
14 580031859 Capscrew ............................................................................................................. 15
15 580074341 Filter Element ....................................................................................................... 1
16 580031866 O-Ring.................................................................................................................. 1
17 580073848 Plunger................................................................................................................. 1
18 580073847 Plug ...................................................................................................................... 1
19 580031860 Spring................................................................................................................... 1
20 580063117 Plug ...................................................................................................................... 2
21 580074329 Plug ...................................................................................................................... 1
22 580075232 Seal ...................................................................................................................... 1
23 580063113 Valve (Pressure Relief)......................................................................................... 1
a 580031878 Plug ...................................................................................................................... 3

FOOTNOTES:
a Not Illustrated

2-51
P17227 04-06

DIESEL ENGINE ASSEMBLY


(OIL PAN) (CUMMINS 4.5L)

DIESEL ENGINE A SSEMBLYOIL PANCUMMINS 4.5L

2-52
P17227 04-06

DIESEL ENGINE ASSEMBLY


(OIL PAN) (CUMMINS 4.5L)

ITEM PART NO. DESCRIPTION QTY

580065979 Engine Assembly (Cummins 4.5L) ............................................................................ 1


1 580073860 Gasket.................................................................................................................. 1
2 580074392 Gasket.................................................................................................................. 1
3 580073858 Tube ..................................................................................................................... 1
4 580073861 Oil Pan.................................................................................................................. 1
5 580074362 Washer ................................................................................................................. 2
6 580074361 Plug ...................................................................................................................... 2
7 580073859 Adapter................................................................................................................. 1
8 580071413 Capscrew ............................................................................................................. 14
9 580074358 Capscrew ............................................................................................................. 2

2-53
P17228 04-06

DIESEL ENGINE ASSEMBLY


(CRANKCASE BREATHER) (CUMMINS 4.5L)

DIESEL ENGINE ASSEMBLYCRANKCASE BREATHERCUMMINS 4.5L

2-54
P17228 04-06

DIESEL ENGINE ASSEMBLY


(CRANKCASE BREATHER) (CUMMINS 4.5L)

ITEM PART NO. DESCRIPTION QTY

580065979 Engine Assembly (Cummins 4.5L) ............................................................................ 1


1 580073793 Pressure Regulating Valve ................................................................................... 1
2 580073791 Clamp................................................................................................................... 4
3 580073800 Hose..................................................................................................................... 1
4 580074372 Breather (Crankcase)........................................................................................... 1
5 580074393 Clamping Plate..................................................................................................... 1
6 580074394 Capscrew ............................................................................................................. 1
7 580073799 Hose..................................................................................................................... 1
8 580073797 Union Assembly ................................................................................................... 1
9 580031772 O-Ring ............................................................................................................. 1
10 580074375 Breather Tube Assembly ...................................................................................... 1
11 580075234 O-Ring ............................................................................................................. 2
12 580075236 O-Ring ............................................................................................................. 1
13 580073796 Capscrew ............................................................................................................. 1
14 580074354 O-Ring.................................................................................................................. 1
a 580074367 Hose Clamp ......................................................................................................... 1

FOOTNOTES:
a Not Illustrated

2-55
P17229 04-06

DIESEL ENGINE ASSEMBLY


(VIBRATION DAMPER) (CUMMINS 4.5L)

DIESEL ENGINE ASSEMBLYVIBRATION DAMPERCUMMINS 4.5L

ITEM PART NO. DESCRIPTION QTY

580065979 Engine Assembly (Cummins 4.5L) ............................................................................ 1


1 580073801 Pulley ................................................................................................................... 1
2 580073802 Plate ..................................................................................................................... 1
3 580073803 Screw and Washer ............................................................................................... 6

2-56
P17230 04-06

DIESEL ENGINE ASSEMBLY


(REAR GEAR TRAIN ACCESSORY MOUNTING COVER) (CUMMINS 4.5L)

DIESEL ENGINE ASSEMBLYREA R GEAR TRAIN ACCESSORY MOUNTING COVERCUMMINS 4.5L

ITEM PART NO. DESCRIPTION QTY


580065979 Engine Assembly (Cummins 4.5L) ............................................................................ 1
1 580074389 Gasket.................................................................................................................. 1
2 580074323 Cover.................................................................................................................... 1
3 580031736 Capscrew ............................................................................................................. 2

2-57
P17231 04-06

DIESEL ENGINE ASSEMBLY


(FLYWHEEL AND HOUSING ASSEMBLY) (CUMMINS 4.5L)

DIESEL ENGINE ASSEMBLYFLYWHEEL AND HOUSING ASSEMBLYCUMMINS 4.5L

2-58
P17231 04-06

DIESEL ENGINE ASSEMBLY


(FLYWHEEL AND HOUSING ASSEMBLY) (CUMMINS 4.5L)

ITEM PART NO. DESCRIPTION QTY

580065979 Engine Assembly (Cummins 4.5L) ............................................................................ 1


1 a 580073833 Flywheel Assembly.................................................................................................... 1
1 a 580079688 Flywheel Assembly.................................................................................................... 1
2 .. . . . Flywheel ............................................................................................................... 1
3 a 580073834 Ring Gear ........................................................................................................ 1
3 a 580079689 Ring Gear ........................................................................................................ 1
4 580074360 Capscrew................................................................................................................... 2
5 580031765 Capscrew................................................................................................................... 6
6 580045059 Speed Sensor............................................................................................................ 1
7 580049011 Capscrew................................................................................................................... 1
8 a 580080124 Spacer (Speed Sensor) ............................................................................................. 1
9 580062197 Capscrew................................................................................................................... 2
10 580074364 Capscrew................................................................................................................... 7
11 .. . . . Flywheel Housing ...................................................................................................... 1
12 580073808 Plate .......................................................................................................................... 1
13 580063080 Capscrew................................................................................................................... 2
14 580031855 Washer ...................................................................................................................... 8
15 580031854 Capscrew................................................................................................................... 8
16 580074349 Oil Seal (Crankshaft) ................................................................................................. 1
16 580031824 Seal ...................................................................................................................... 1
16 580063139 Nut........................................................................................................................ 3
17 b 580076423 Bracket (Harness)...................................................................................................... 1
17 c 580082845 Bracket (Harness)...................................................................................................... 1
18 b 580069585 Bracket (Tube Retention) ........................................................................................... 1
18 c 580082844 Bracket (Tube Retention) ........................................................................................... 1

580060833 Seal Kit (Crankshaft) (Includes Item 16) .............................................................. 1

FOOTNOTES:
a For Unit Serial Numbers F813V01502D, 1503, 1505, 1507, 1508 and 1510, Replace 580073833 and
580073834 with 580079688, 580079689 and Speed Sensor Spacer 580080124.
b ⇒ PENDING PER ECN 104796
c PENDING PER ECN 104796 ⇒

2-59
P17232 04-06

DIESEL ENGINE ASSEMBLY


(INTAKE AND EXHAUST MANIFOLDS) (CUMMINS 4.5L)

DIESEL ENGINE ASSEMBLYINTAKE AND EXHAUST MANIFOLDSCUMMINS 4.5L

2-60
P17232 04-06

DIESEL ENGINE ASSEMBLY


(INTAKE AND EXHAUST MANIFOLDS) (CUMMINS 4.5L)

ITEM PART NO. DESCRIPTION QTY

580065979 Engine Assembly (Cummins 4.5L) ............................................................................ 1


1 580075237 Pipe ...................................................................................................................... 1
2 580075238 Clamp................................................................................................................... 1
3 580075239 O-Ring.................................................................................................................. 1
4 580073823 Intake Manifold ..................................................................................................... 1
5 580073938 Exhaust Manifold.................................................................................................. 1
6 580074332 Capscrew ............................................................................................................. 8
7 580074331 Spacer.................................................................................................................. 8
8 580046988 Gasket.................................................................................................................. 4
9 580031958 Capscrew ............................................................................................................. 6
10 580074365 Capscrew ............................................................................................................. 2

2-61
P17233 04-06

DIESEL ENGINE ASSEMBLY


(CYLINDER HEAD) (CUMMINS 4.5L)

DIESEL ENGINE A SSEMBLYCYLINDER HEADCUMMINS 4.5L

2-62
P17233 04-06

DIESEL ENGINE ASSEMBLY


(CYLINDER HEAD) (CUMMINS 4.5L)

ITEM PART NO. DESCRIPTION QTY

580065979 Engine Assembly (Cummins 4.5L) ............................................................................ 1


1 .. . . . Valve Cover Assembly.......................................................................................... 1
2 580083646 Valve Cover...................................................................................................... 1
3 580074386 Filler Cap Assembly ......................................................................................... 1
3 580074387 Gasket (Fill Cap).......................................................................................... 1
4 580073935 Gasket (Valve Cover) ....................................................................................... 1
5 580074384 Nut........................................................................................................................ 4
6 580074390 Stud...................................................................................................................... 4
7 580075240 Isolator ................................................................................................................. 4
8 580061819 Plug Assembly ..................................................................................................... 1
8 580061820 Seal Ring ......................................................................................................... 1
9 .. . . . Cylinder Head ...................................................................................................... 1
10 580063142 Expansion Plug................................................................................................ 9
11 580031955 Plug.................................................................................................................. 3
12 580074330 Expansion Plug................................................................................................ 1
13 580074412 Insert................................................................................................................ 8
14 580073910 Cylinder Head Gasket...................................................................................... 9
15 580074337 Expansion Plug................................................................................................ 2
16 580074326 Plug.................................................................................................................. 5
17 580074334 Valve Kit (Intake) .................................................................................................. 8
17 580074335 Retainer ........................................................................................................... 16
17 580074336 Valve Spring..................................................................................................... 16
18 580074380 Valve Kit (Exhaust)........................................................................................... 8
18 580075245 Seal (Valve Stem) ............................................................................................ 1
18 580075246 Collet................................................................................................................ 2
19 580074333 Screw ................................................................................................................... 18
20 580061819 Plug Assembly ..................................................................................................... 1
21 580075247 O-Ring.................................................................................................................. 1
22 580075242 Clamp................................................................................................................... 4
23 580070937 Capscrew ............................................................................................................. 8
24 580073911 Injector ................................................................................................................. 4
25 580075243 Seal Ring ......................................................................................................... 1
26 580067762 Seal.................................................................................................................. 1
27 580063060 Capscrew ............................................................................................................. 1
28 580073846 Lifting Eye ............................................................................................................ 1
29 580063143 Capscrew ............................................................................................................. 1
30 580074385 Lifting Eye ............................................................................................................ 1
31 580063145 Capscrew ............................................................................................................. 4
32 580073804 Thermostat Assembly .......................................................................................... 1
33 580047084 Seal Ring.............................................................................................................. 1
34 580031735 Plug ...................................................................................................................... 2
580074325 Plug ........................................................................................................................... 1

580073872 Cylinder Head Assembly (Includes Items 9-18) ........................................................ 1


580084462 Gasket (Upper Engine) ........................................................................................ 1

2-63
P17234 04-06

DIESEL ENGINE ASSEMBLY


(ROCKER LEVERS) (CUMMINS 4.5L)

DIESEL ENGINE A SSEMBLYROCKER LEVERSCUMMINS 4.5L

2-64
P17234 04-06

DIESEL ENGINE ASSEMBLY


(ROCKER LEVERS) (CUMMINS 4.5L)

ITEM PART NO. DESCRIPTION QTY

580065979 Engine Assembly (Cummins 4.5L) ............................................................................ 1


580074351 Rocker Lever Assembly........................................................................................ 4
1 580074347 Capscrew ......................................................................................................... 2
2 580074395 Shaft ................................................................................................................ 2
3 580075248 Rocker Lever Assembly (Intake) ...................................................................... 1
3 .. . . . Rocker Lever ............................................................................................... 1
4 580062193 Nut........................................................................................................... 1
5 .. . . . Ball .......................................................................................................... 1
6 580075249 Screw ...................................................................................................... 1
7 .. . . . Retainer ....................................................................................................... 1
8 .. . . . Socket.......................................................................................................... 1
9 580074339 Valve (Crosshead) ........................................................................................... 8
10 580075250 Rocker Lever Assembly (Exhaust) ................................................................... 1
10 .. . . . Rocker Lever ............................................................................................... 1
11 580062193 Nut........................................................................................................... 1
12 .. . . . Ball .......................................................................................................... 1
13 580075249 Screw ...................................................................................................... 1
14 .. . . . Retainer ....................................................................................................... 1
15 .. . . . Socket.......................................................................................................... 1
16 580074338 Push Rod ............................................................................................................. 8
17 580063035 Capscrew ............................................................................................................. 2
18 580073930 Housing Assembly ............................................................................................... 1
18 580073931 Housing............................................................................................................ 1
19 .. . . . Sleeve .............................................................................................................. 3
20 580073929 Gasket.................................................................................................................. 1
21 580075251 Support ................................................................................................................ 1
22 580074363 Screw ................................................................................................................... 3
a 580074394 Capscrew ............................................................................................................. 2

FOOTNOTES:
a Not Illustrated

2-65
P17235 04-06

DIESEL ENGINE ASSEMBLY


(CRANKSHAFT AND MAIN BEARINGS) (CUMMINS 4.5L)

DIESEL ENGINE ASSEMBLYCRANKSHAF T AND MAIN BEARINGSCUMMINS 4.5L

2-66
P17235 04-06

DIESEL ENGINE ASSEMBLY


(CRANKSHAFT AND MAIN BEARINGS) (CUMMINS 4.5L)

ITEM PART NO. DESCRIPTION QTY

580065979 Engine Assembly (Cummins 4.5L) ............................................................................ 1


1 580073788 Crankshaft Assembly ........................................................................................... 1
2 580073773 Crankshaft........................................................................................................ 1
2 580073774 Crankshaft ................................................................................................... 1
3 .. . . . Collar ........................................................................................................... 1
4 580074455 Gear............................................................................................................. 1
5 580074454 Gear............................................................................................................. 1
6 580063147 Dowel Pin......................................................................................................... 1
7 580063096 Main Bearing (Standard) (Lower)..................................................................... 4
8 580073775 Thrust Bearing (Standard) (Lower) .................................................................. 1
9 580063098 Main Bearing (Standard) (Upper) .................................................................... 4
9 580063148 Main Bearing (0.25 mm O/S) ........................................................................... AR
9 580063151 Main Bearing (0.50 mm O/S) ........................................................................... AR
9 580063154 Main Bearing (0.75 mm O/S) ........................................................................... AR
9 580063157 Main Bearing (1.00 mm O/S) ........................................................................... AR
10 580074345 Thrust Bearing (Standard) (Upper) .................................................................. 1

2-67
P17237 04-06

DIESEL ENGINE ASSEMBLY


(WATER PUMP AND CONNECTIONS) (CUMMINS 4.5L)

DIESEL ENGINE ASSEMBLYWATER PUMP AND CONNECTIONSCUMMINS 4.5L

2-68
P17237 04-06

DIESEL ENGINE ASSEMBLY


(WATER PUMP AND CONNECTIONS) (CUMMINS 4.5L)

ITEM PART NO. DESCRIPTION QTY

580065979 Engine Assembly (Cummins 4.5L) ............................................................................ 1


1 580075252 Capscrew ............................................................................................................. 1
2 580075253 Connection (Outlet) .............................................................................................. 1
3 580075254 Water Pump Assembly......................................................................................... 1
4 580031985 Seal Ring ......................................................................................................... 1
5 580061680 Capscrew (Flange)........................................................................................... 2
6 580062197 Capscrew ............................................................................................................. 1
7 580074378 Tensioner.............................................................................................................. 1
8 580031735 Plug ...................................................................................................................... 1
9 580073940 Connection Assembly (Inlet) ................................................................................ 1
9 580073936 Inlet .................................................................................................................. 1
10 580063273 Roll Pin ............................................................................................................ 2
11 580031968 O-Ring.................................................................................................................. 1
12 580063145 Capscrew ............................................................................................................. 3
13 580073939 Elbow ................................................................................................................... 1
a 580087190 V-Belt (Fan) .......................................................................................................... 1

FOOTNOTES:
a Not Illustrated

2-69
P17238 04-06

DIESEL ENGINE ASSEMBLY


(PISTON AND CONNECTING ROD) (CUMMINS 4.5L)

DIESEL ENGINE ASSEMBLYPISTON AND CONNECTING RODCUMMIN S 4.5L

2-70
P17238 04-06

DIESEL ENGINE ASSEMBLY


(PISTON AND CONNECTING ROD) (CUMMINS 4.5L)

ITEM PART NO. DESCRIPTION QTY

580065979 Engine Assembly (Cummins 4.5L) ............................................................................ 1


1 580074373 Nozzle (Piston Cooling)........................................................................................ 4
2 580074371 Screw (Banjo Connector) ..................................................................................... 4
3 580074397 Piston Pin ............................................................................................................. 4
4 580074097 Piston Ring Set .................................................................................................... 4
5 580031894 Retaining Ring...................................................................................................... 8
6 580073865 Piston ................................................................................................................... 4
7 580073899 Connecting Rod Assembly ................................................................................... 4
7 .. . . . Rod .................................................................................................................. 1
8 580063136 Bushing............................................................................................................ 1
9 580063182 Capscrew ......................................................................................................... 2
10 b 580074374 Bearing (Standard)............................................................................................... 4
10 b 580074098 Bearing (.25mm Oversized) ................................................................................. AR
10 b 580074099 Bearing (.50mm Oversized) ................................................................................. AR
10 b 580074100 Bearing (.75mm Oversized) ................................................................................. AR
10 b 580074101 Bearing (1.00mm Oversized) ............................................................................... AR
11 a 580058691 Bearing (Standard)............................................................................................... 4
11 a 580058983 Bearing (.010 in.) (.25mm Oversized).................................................................. AR
11 a 580058984 Bearing (.020 in.) (.50 Oversized)........................................................................ AR
11 a 580058985 Bearing (.030 in.) (.75 Oversized)........................................................................ AR
11 a 580058986 Bearing (.040 in.) (1.0 Oversized)........................................................................ AR

FOOTNOTES:
a Lower
b Upper

2-71
NOTES

2-72
SECTION 3

3 EXHAUST SYSTEM

3 EXHAUST SYSTEM
CONTENTS

SECTION 3
EXHAUST SYSTEM

DESCRIPTION PAGE

EXHAUST SYSTEM
CUMMINS 4.5L DIESEL
⇒S/N F813V03058E..................................................................................................................................... 3-8
S/N F813V03059E⇒................................................................................................................................... 3-12
GM 4.3L
WITH CATALYTIC CONVERTER .................................................................................................................. 3-2
WITHOUT CATALYTIC CONVERTER........................................................................................................... 3-6
EXHAUST WRAPS
CUMMINS 4.5L DIESEL
⇒S/N F813V03058E................................................................................................................................... 3-10
GM 4.3L GASOLINE AND LPG ...................................................................................................................... 3-14

3-1
P17212 04-06

EXHAUST SYSTEM
(GM 4.3L) (WITH CATALYTIC CONVERTER)

EXHAUST SYSTEMGM 4.3LWITH CATALYTIC CONVERTER

3-2
P17212 04-06

EXHAUST SYSTEM
(GM 4.3L) (WITH CATALYTIC CONVERTER)

KEY:
A: Short Overhead Guard
B: Tall Overhead Guard or with Cab

QTY
ITEM PART NO. DESCRIPTION A B
1 a 580054210 Tail Pipe ............................................................................................................. 1 1
2 580007621 Clamp ................................................................................................................ 2 2
3 580030968 Capscrew........................................................................................................... 2 2
4 580037329 Washer .............................................................................................................. 4 4
5 580037328 Isolator............................................................................................................... 2 2
6 580077713 Spacer ............................................................................................................... 2 2
7 580054721 Bracket .............................................................................................................. 1 1
8 449022017 Lockwasher ....................................................................................................... 2 2
9 580056381 Lock Nut ............................................................................................................ 6 6
10 580063288 Muffler (Crimped) .............................................................................................. 1 1
10 580054021 Muffler (Welded) (Safety Truck Only)................................................................. 1 1
11 580039566 Washer .............................................................................................................. 1 1
12 580039610 Gasket ............................................................................................................... 1 1
13 580074438 Exhaust Pipe ..................................................................................................... 1 1
14 580027572 Nut ..................................................................................................................... 4 4
15 580020060 Nut ..................................................................................................................... 2 2
16 580054717 Gasket ............................................................................................................... 1 1
17 580052855 Catalytic Converter ............................................................................................ 1 1
17 e 580083309 Catalytic Converter (Gasoline Only) .................................................................. 1 1
18 580054719 Gasket ............................................................................................................... 1 1
19 c 580074439 Exhaust Pipe ..................................................................................................... 1 1
19 b 580074462 Exhaust Pipe ..................................................................................................... 1 1
20 b 580030966 Capscrew........................................................................................................... 4 4
21 b 580026621 Clip Nut.............................................................................................................. 4 4
22 b 580057364 Shield ................................................................................................................ 1 1
23 504226242 Washer .............................................................................................................. 6 6
24 580051847 Gasket ............................................................................................................... 2 2
25 c 580055247 Exhaust Pipe ..................................................................................................... 1 1
25 b 580055194 Exhaust Pipe ..................................................................................................... 1 1
26 580075010 Exhaust Pipe ..................................................................................................... 1 1
27 580054687 Nut ..................................................................................................................... 6 6
28 580054724 Stud ................................................................................................................... 6 6
29 580054716 Gasket ............................................................................................................... 2 2
30 580075009 Exhaust Pipe ..................................................................................................... 1 1
31 d 580078097 Exhaust Pipe ..................................................................................................... 1 ..
31 d 580078098 Exhaust Pipe ..................................................................................................... .. 1
32 d 580030970 Capscrew........................................................................................................... 3 3
33 a 504240715 Cover ................................................................................................................. 1 1
34 a 504240785 Fastener ............................................................................................................ 3 3
35 d 916522400 Cover ................................................................................................................. 1 1

3-3
P17212 04-06

EXHAUST SYSTEM
(GM 4.3L) (WITH CATALYTIC CONVERTER)

QTY
ITEM PART NO. DESCRIPTION A B

36 c 580055247 Exhaust Pipe ..................................................................................................... 1 1


36 b 580055194 Exhaust Pipe ..................................................................................................... 1 1

FOOTNOTES:
a Counterweight Exhaust
b GP/GLP100-120VX
c GP/GLP80-90VX
d Overhead Exhaust
e PENDING PER ECN 104851 ⇒

3-4
NOTES

3-5
P17313 04-06

EXHAUST SYSTEM
(GM 4.3L) (WITHOUT CATALYTIC CONVERTER)

EXHAUST SYSTEMGM 4.3LWITHOUT CATALYTIC CONVERTER

3-6
P17313 04-06

EXHAUST SYSTEM
(GM 4.3L) (WITHOUT CATALYTIC CONVERTER)

KEY:
A: Short Overhead Guard
B: Tall Overhead Guard or with Cab

QTY
ITEM PART NO. DESCRIPTION A B
1 580078097 Exhaust Pipe ..................................................................................................... 1 ..
1 580078098 Exhaust Pipe ..................................................................................................... .. 1
2 a 504240785 Fastener ............................................................................................................ 3 3
2 d 580030970 Capscrew........................................................................................................... 3 3
3 a 504240715 Cover ................................................................................................................. 1 1
3 d 916522400 Cover ................................................................................................................. 1 1
4 580007621 Clamp ................................................................................................................ 2 2
5 c 580055247 Exhaust Pipe ..................................................................................................... 1 1
5 b 580055194 Exhaust Pipe ..................................................................................................... 1 1
6 a 580054210 Tail Pipe ............................................................................................................. 1 1
7 580054021 Muffler (Welded) (Safety Truck Only)................................................................. 1 1
7 580063288 Muffler ............................................................................................................... 1 1
8 580030969 Capscrew........................................................................................................... 2 2
9 580037329 Washer .............................................................................................................. 4 4
10 580037328 Isolator............................................................................................................... 2 2
11 580039566 Washer .............................................................................................................. 2 2
12 580037488 Spacer ............................................................................................................... 2 2
13 504226242 Washer .............................................................................................................. 6 6
14 580056381 Lock Nut ............................................................................................................ 6 6
15 580039610 Gasket ............................................................................................................... 1 1
16 c 580074461 Exhaust Pipe ..................................................................................................... 1 1
16 b 580074463 Exhaust Pipe ..................................................................................................... 1 1
17 580027572 Nut ..................................................................................................................... 2 2
18 b 580030966 Capscrew........................................................................................................... 4 4
19 b 580026621 Clip Nut.............................................................................................................. 4 4
20 b 580057364 Shield ................................................................................................................ 1 1
21 580056381 Lock Nut ............................................................................................................ 6 6
22 580051847 Gasket ............................................................................................................... 2 2
23 580054716 Gasket ............................................................................................................... 2 2
24 580075009 Exhaust Pipe ..................................................................................................... 1 1
25 580075010 Exhaust Pipe ..................................................................................................... 1 1
26 580054687 Nut ..................................................................................................................... 6 6
27 580054724 Stud ................................................................................................................... 6 6

FOOTNOTES:
a Counterweight Exhaust
b GP/GLP100-120VX
c GP/GLP80-90VX
d Overhead Exhaust

3-7
P17290 04-06

EXHAUST SYSTEM
(CUMMINS 4.5L DIESEL)
(⇒S/N F813V03058E)

EXHAUST SYSTEMCUMMINS 4.5L DIESEL⇒ S/N F813V03058E

3-8
P17290 04-06

EXHAUST SYSTEM
(CUMMINS 4.5L DIESEL)
(⇒S/N F813V03058E)

KEY:
A: Short Overhead Guard
B: Tall Overhead Guard Or With Cab

QTY
ITEM PART NO. DESCRIPTION A B
1 c 580078097 Exhaust Pipe (GDP80-90VX) ............................................................................ 1 ..
1 c 580078098 Exhaust Pipe (GDP100-120VX) ........................................................................ .. 1
2 b 504240715 Cover ................................................................................................................. 1 1
2 c 916522400 Cover ................................................................................................................. 1 1
3 580049758 Fastener ............................................................................................................ 3 3
3 580030970 Capscrew........................................................................................................... 3 3
4 580007621 Clamp ................................................................................................................ 3 3
5 580058592 Exhaust Pipe (GDP80-90VX) ............................................................................ 1 ..
5 580076426 Exhaust Pipe (GDP100-120VX) ........................................................................ .. 1
6 b 580058793 Tail Pipe ............................................................................................................. 1 1
6 ab 580077614 Tail Pipe ............................................................................................................. 1 1
7 580030968 Capscrew........................................................................................................... 4 4
8 580037329 Washer .............................................................................................................. 6 6
9 580037328 Isolator............................................................................................................... 4 4
10 580077713 Spacer ............................................................................................................... 4 4
11 580039566 Washer .............................................................................................................. 2 2
12 504226242 Washer .............................................................................................................. 2 2
13 580056381 Lock Nut ............................................................................................................ 6 6
14 580077608 Spacer ............................................................................................................... 1 1
15 580076421 Muffler (Crimped) .............................................................................................. 1 1
15 a 580076420 Muffler (Welded) ................................................................................................ 1 1
16 580073963 Exhaust Pipe (GDP80-90VX) ............................................................................ 1 1
16 580073964 Exhaust Pipe (GDP100-120VX) ........................................................................ 1 1
17 580056209 Gasket ............................................................................................................... 1 1
18 580077610 Spacer ............................................................................................................... 2 2
19 580077607 Bracket .............................................................................................................. 1 1

FOOTNOTES:
a Safety Truck Only
b With Counterweight Exhaust
c With Overhead Exhaust

3-9
P17742 11-06

EXHAUST WRAPS
(CUMMINS 4.5L DIESEL)
(⇒S/N F813V03058E)

EXHAUST WRAPSCUMMINS 4.5L DIESEL⇒S/N F813V03058E

3-10
P17742 11-06

EXHAUST WRAPS
(CUMMINS 4.5L DIESEL)
(⇒S/N F813V03058E)

ITEM PART NO. DESCRIPTION QTY

1 580079849 Wrap (with Snaps) (GDP80-90VX)............................................................................ 1


1 580079848 Wrap (with Snaps) (GDP100-120VX)........................................................................ 1
2 580079847 Wrap (Flex Joint) ....................................................................................................... 1
3 580079846 Wrap .......................................................................................................................... 1
4 580079845 Wrap (Manifold) ......................................................................................................... 1

3-11
P19312 08-07

EXHAUST SYSTEM
(CUMMINS 4.5L DIESEL)
(S/N F813V03059E⇒)

EXHAUST SYSTEMCUMMINS 4.5L DIESELS/N F813V03059E⇒

3-12
P19312 08-07

EXHAUST SYSTEM
(CUMMINS 4.5L DIESEL)
(S/N F813V03059E⇒)

KEY:
A: Short Overhead Guard
B: Tall Overhead Guard Or With Cab

QTY
ITEM PART NO. DESCRIPTION A B
1 c 580078097 Exhaust Pipe ..................................................................................................... 1 ..
1 c 580078098 Exhaust Pipe ..................................................................................................... .. 1
2 580030970 Capscrew........................................................................................................... 3 3
3 c 916522400 Cover ................................................................................................................. 1 1
4 580049758 Fastener ............................................................................................................ 3 3
5 b 504240715 Cover ................................................................................................................. 1 1
6 580007621 Clamp ................................................................................................................ 3 3
7 580058592 Exhaust Pipe (GDP80-90VX) ............................................................................ 1 ..
7 580076426 Exhaust Pipe (GDP100-120VX) ........................................................................ .. 1
8 b 580058793 Tail Pipe ............................................................................................................. 1 1
8 ab 580077614 Tail Pipe ............................................................................................................. 1 1
9 580030968 Capscrew........................................................................................................... 4 4
10 580037329 Washer .............................................................................................................. 6 6
11 580037328 Isolator............................................................................................................... 4 4
12 580039566 Washer .............................................................................................................. 2 2
13 580077713 Spacer ............................................................................................................... 4 4
14 504226242 Washer .............................................................................................................. 2 2
15 580056381 Lock Nut ............................................................................................................ 6 6
16 580076421 Muffler (Crimped) .............................................................................................. 1 1
16 a 580076420 Muffler (Welded) ................................................................................................ 1 1
17 580084220 Exhaust Pipe ..................................................................................................... .. 1
17 580084216 Exhaust Pipe (GDP100-120VX) ........................................................................ 1 ..
18 580077608 Spacer ............................................................................................................... 1 1
19 580077607 Bracket .............................................................................................................. 1 1
20 580077610 Spacer ............................................................................................................... 2 2
21 449001249 Capscrew........................................................................................................... 4 4
22 520042832 Washer .............................................................................................................. 4 4
23 505966580 Spring ................................................................................................................ 4 4
24 580083827 Spacer ............................................................................................................... 4 4
25 580083685 Exhaust Pipe ..................................................................................................... 1 1
26 900014294 Seal ................................................................................................................... 1 1
27 580083668 Adaptor .............................................................................................................. 1 1
28 580056209 Gasket ............................................................................................................... 1 1
29 580087069 Exhaust Wrap (GDP100-120VX)....................................................................... 1 ..
29 580087070 Exhaust Wrap (GDP100-120VX)....................................................................... .. 1
30 580087067 Exhaust Wrap (Manifold) ................................................................................... 1 1
31 580087068 Exhaust Wrap .................................................................................................... 1 1

FOOTNOTES:
a Safety Truck Only
b With Counterweight Exhaust
c With Overhead Exhaust

3-13
P17741 11-06

EXHAUST WRAPS
(GM 4.3L GASOLINE AND LPG)

EXHAUST WRAPSGM 4.3L GASOLINE AND LPG

3-14
P17741 11-06

EXHAUST WRAPS
(GM 4.3L GASOLINE AND LPG)

ITEM PART NO. DESCRIPTION QTY

1 580079850 Wrap (Flex) ................................................................................................................ 1


2 580079852 Wrap (Joint) ............................................................................................................... 2
3 e 580079858 Exhaust Wrap ............................................................................................................ 1
3 f 580079855 Exhaust Wrap ............................................................................................................ 1
3 b 580079857 Exhaust Wrap ............................................................................................................ 1
3 c 580079853 Exhaust Wrap ............................................................................................................ 1
4 a 580079854 Wrap (with Snaps) ..................................................................................................... 1
4 d 580079856 Wrap (with Snaps) ..................................................................................................... 1
5 580079851 Wrap (Flex) ................................................................................................................ 1
6 580070814 Exhaust Wrap (Manifold) ........................................................................................... 2

FOOTNOTES:
a GP/GLP100-120VX
b GP/GLP100-120VX with Catalytic Converter
c GP/GLP100-120VX without Catalytic Converter
d GP/GLP80-90VX
e GP/GLP80-90VX with Catalytic Converter
f GP/GLP80-90VX without Catalytic Converter

3-15
NOTES

3-16
SECTION 4

4 COOLING SYSTEM

4 COOLING SYSTEM
CONTENTS

SECTION 4
COOLING SYSTEM

DESCRIPTION PAGE

COOLING SYSTEM
WITH EXTERNAL OIL COOLER AND ELECTRONIC TRANSMISSION
OR WITH WET BRAKE
D/B 11/2006⇒ .................................................................................................................................................
, 4-14 4-10
WITH INTERNAL OIL COOLER
WITH BASIC TRANSMISSION AND DRY BRAKE
D/B 11/2006⇒ ........................................................................................................................................... 4-6
⇒D/B 11/2006 ........................................................................................................................................... 4-2

4-1
P17214 04-06

COOLING SYSTEM
(WITH INTERNAL OIL COOLER) (WITH BASIC TRANSMISSION AND DRY BRAKE)
(⇒D/B 11/2006)

COOLING SYSTEMWITH INTERNAL OIL COOLERWITH BASIC TRANSMISSION AND DRY BRAKE⇒D/B 11/2006

4-2
P17214 04-06

COOLING SYSTEM
(WITH INTERNAL OIL COOLER) (WITH BASIC TRANSMISSION AND DRY BRAKE)
(⇒D/B 11/2006)

KEY:
A: GM 4.3L
B: Cummins 4.5L

QTY
ITEM PART NO. DESCRIPTION A B
1 580037325 Isolator............................................................................................................... 2 2
2 580044860 Insert ................................................................................................................. 5 5
3 b 580063713 Bracket .............................................................................................................. 1 1
3 a 580063714 Bracket .............................................................................................................. 1 1
4 580030966 Capscrew........................................................................................................... 4 4
5 505972563 Cap .................................................................................................................... 1 1
6 580046431 Radiator ............................................................................................................. 1 1
7 062159700 Clamp ................................................................................................................ 3 4
8 505972572 Clip .................................................................................................................... 2 2
9 580069430 Fan .................................................................................................................... .. 1
9 580079180 Fan .................................................................................................................... 1 ..
10 502566901 Washer .............................................................................................................. 4 4
11 580063934 Capscrew........................................................................................................... 4 4
12 580025194 Spacer ............................................................................................................... 1 1
13 b 580054736 Hose (Lower) ..................................................................................................... 1 ..
13 a 580054738 Hose (Lower) ..................................................................................................... 1 ..
13 b 580054737 Hose (Lower) ..................................................................................................... .. 1
13 a 580054739 Hose (Lower) ..................................................................................................... .. 1
14 a 580072559 Shroud ............................................................................................................... 1 ..
14 b 580070721 Shroud ............................................................................................................... 1 ..
14 b 580071405 Shroud ............................................................................................................... .. 1
14 a 580072560 Shroud ............................................................................................................... .. 1
15 502056903 Clamp ................................................................................................................ 1 ..
16 b 580054732 Hose (Upper) ..................................................................................................... 1 ..
16 a 580054734 Hose (Upper) ..................................................................................................... 1 ..
16 b 580067902 Hose (Upper) ..................................................................................................... .. 1
16 a 580067903 Hose (Upper) ..................................................................................................... .. 1
17 449007005 Screw................................................................................................................. 4 4
18 940004903 Washer .............................................................................................................. 4 4
19 580040177 Clip Nut.............................................................................................................. 4 4
20 580002886 Strap .................................................................................................................. 1 1
21 580026621 Clip Nut.............................................................................................................. 2 2
22 580053620 Bracket .............................................................................................................. 1 1
23 580047714 Capscrew........................................................................................................... 2 2
24 580002884 Reservoir ........................................................................................................... 1 1
25 580002885 Outlet Assembly ................................................................................................ 1 1
26 900001230 Outlet (Reservoir).......................................................................................... 1 1
27 900001231 Cap................................................................................................................ 1 1
28 900003260 Bushing ......................................................................................................... 1 1
29 580003199 Hose.............................................................................................................. 1 1
30 505966595 Clamp ................................................................................................................ 2 2
31 a 580007059 Tube................................................................................................................... 1 1
31 b 580057231 Tube................................................................................................................... 1 1
32 580053914 Screen ............................................................................................................... 1 1

4-3
P17214 04-06

COOLING SYSTEM
(WITH INTERNAL OIL COOLER) (WITH BASIC TRANSMISSION AND DRY BRAKE)
(⇒D/B 11/2006)

QTY
ITEM PART NO. DESCRIPTION A B

33 c 580038312 Sensor (Low Coolant Level) .............................................................................. 1 1


33 c 501884906 Plug ................................................................................................................... 1 1

FOOTNOTES:
a GP/GLP/GDP100-120VX
b GP/GLP/GDP80-90VX
c Not Illustrated

4-4
NOTES

4-5
P17927 12-06

COOLING SYSTEM
(WITH INTERNAL OIL COOLER) (WITH BASIC TRANSMISSION AND DRY BRAKE)
(D/B 11/2006⇒)

COOLING SYSTEMWITH INTERNAL OIL COOLERWITH BASIC TRANSMISSION AND DRY BRAKED/B 11/2006⇒

4-6
P17927 12-06

COOLING SYSTEM
(WITH INTERNAL OIL COOLER) (WITH BASIC TRANSMISSION AND DRY BRAKE)
(D/B 11/2006⇒)

KEY:
A: GM 4.3L
B: Cummins 4.5L

QTY
ITEM PART NO. DESCRIPTION A B
1 580037325 Isolator............................................................................................................... 2 2
2 580044860 Insert ................................................................................................................. 5 5
3 b 580063713 Bracket .............................................................................................................. 1 1
3 a 580063714 Bracket .............................................................................................................. 1 1
4 580030966 Capscrew........................................................................................................... 4 4
5 505972563 Cap .................................................................................................................... 1 1
6 580046431 Radiator ............................................................................................................. 1 1
7 062159700 Clamp ................................................................................................................ 3 4
8 505972572 Clip .................................................................................................................... 2 2
9 580079180 Fan .................................................................................................................... 1 ..
9 580069430 Fan .................................................................................................................... .. 1
10 502566901 Washer .............................................................................................................. 4 4
11 580063934 Capscrew........................................................................................................... 4 4
12 580025194 Spacer ............................................................................................................... 1 1
13 b 580054736 Hose (Lower) ..................................................................................................... 1 ..
13 a 580054738 Hose (Lower) ..................................................................................................... 1 ..
13 b 580054737 Hose (Lower) ..................................................................................................... .. 1
13 a 580054739 Hose (Lower) ..................................................................................................... .. 1
14 b 580071405 Shroud ............................................................................................................... .. 1
14 b 580070721 Shroud ............................................................................................................... 1 ..
14 a 580072559 Shroud ............................................................................................................... 1 ..
14 a 580072560 Shroud ............................................................................................................... .. 1
15 502056903 Clamp ................................................................................................................ 1 ..
16 b 580054732 Hose (Upper) ..................................................................................................... 1 ..
16 a 580054734 Hose (Upper) ..................................................................................................... 1 ..
16 b 580067902 Hose (Upper) ..................................................................................................... .. 1
16 a 580067903 Hose (Upper) ..................................................................................................... .. 1
17 449007005 Screw................................................................................................................. 4 4
18 940004903 Washer .............................................................................................................. 4 4
19 580040177 Clip Nut.............................................................................................................. 4 4
20 505966595 Clamp ................................................................................................................ 2 2
21 a 580007059 Tube................................................................................................................... 1 1
21 b 580057231 Tube................................................................................................................... 1 1
22 900001230 Outlet (Reservoir).......................................................................................... 1 1
22 580002885 Outlet Assembly ................................................................................................ 1 1
23 900001231 Cap................................................................................................................ 1 1
24 900003260 Bushing ......................................................................................................... 1 1
25 580003199 Hose.............................................................................................................. 1 1
26 580075506 Reservoir ........................................................................................................... 1 1
27 580053914 Screen ............................................................................................................... 1 1

4-7
P17927 12-06

COOLING SYSTEM
(WITH INTERNAL OIL COOLER) (WITH BASIC TRANSMISSION AND DRY BRAKE)
(D/B 11/2006⇒)

QTY
ITEM PART NO. DESCRIPTION A B

c 580038312 Sensor (Low Coolant Level) .............................................................................. 1 1


c 501884906 Plug ................................................................................................................... 1 1

FOOTNOTES:
a GP/GLP/GDP100-120VX
b GP/GLP/GDP80-90VX
c Not Illustrated

4-8
NOTES

4-9
P17215 05-06

COOLING SYSTEM
(WITH EXTERNAL OIL COOLER AND ELECTRONIC TRANSMISSION)
(OR WITH WET BRAKE)
(D/B 11/2006⇒)
COOLING SYSTEMWITH EXTERNAL OIL COOLER AND ELECTRONIC TRANSMISSIONOR WITH WET BRAKED/B 11/2006⇒

4-10
P17215 05-06

COOLING SYSTEM
(WITH EXTERNAL OIL COOLER AND ELECTRONIC TRANSMISSION)
(OR WITH WET BRAKE)
(D/B 11/2006⇒)
KEY:
A: GM 4.3L
B: Cummins 4.5L

QTY
ITEM PART NO. DESCRIPTION A B
1 580037325 Isolator............................................................................................................... 4 4
2 580044860 Insert ................................................................................................................. 5 5
3 b 580063713 Bracket .............................................................................................................. 1 1
3 a 580063714 Bracket .............................................................................................................. 1 1
4 580030966 Capscrew........................................................................................................... 4 4
5 505972563 Cap .................................................................................................................... 1 1
6 580046833 Radiator Assembly ............................................................................................ 1 1
6 580069988 Radiator......................................................................................................... 1 1
6 580069986 Oil Cooler ...................................................................................................... 1 1
7 580046304 Clip .................................................................................................................... 2 2
8 062159700 Clamp ................................................................................................................ 3 4
9 b 580054740 Hose (Lower) ..................................................................................................... 1 ..
9 b 580054741 Hose (Lower) ..................................................................................................... .. 1
9 a 580054742 Hose (Lower) ..................................................................................................... 1 ..
9 a 580054731 Hose (Lower) ..................................................................................................... .. 1
10 bd 580072561 Shroud ............................................................................................................... 1 ..
10 be 580072561 Shroud ............................................................................................................... 1 ..
10 b 580057562 Shroud ............................................................................................................... .. 1
10 a 580072563 Shroud ............................................................................................................... 1 ..
10 a 580072564 Shroud ............................................................................................................... .. 1
11 502056903 Clamp ................................................................................................................ 1 ..
12 b 580054732 Hose (Upper) ..................................................................................................... 1 ..
12 b 580067902 Hose (Upper) ..................................................................................................... .. 1
12 a 580054734 Hose (Upper) ..................................................................................................... 1 ..
12 a 580067903 Hose (Upper) ..................................................................................................... .. 1
13 580053620 Bracket .............................................................................................................. 1 1
14 580026621 Clip Nut.............................................................................................................. 2 2
15 580047714 Capscrew........................................................................................................... 2 2
16 505966595 Clamp ................................................................................................................ 2 2
17 449007005 Screw................................................................................................................. 4 4
18 940004903 Washer .............................................................................................................. 4 4
19 580040177 Clip Nut.............................................................................................................. 4 4
20 b 580057231 Tube................................................................................................................... 1 1
20 a 580007059 Tube................................................................................................................... 1 1
21 580002885 Outlet Assembly ................................................................................................ 1 1
22 900001230 Outlet (Reservoir).......................................................................................... 1 1
23 900001231 Cap................................................................................................................ 1 1
24 900003260 Bushing ......................................................................................................... 1 1
25 580003199 Hose.............................................................................................................. 1 1
26 580002886 Strap .................................................................................................................. 1 1
27 580002884 Reservoir ........................................................................................................... 1 1
28 580053914 Screen ............................................................................................................... 1 1

4-11
P17215 05-06

COOLING SYSTEM
(WITH EXTERNAL OIL COOLER AND ELECTRONIC TRANSMISSION)
(OR WITH WET BRAKE)
(D/B 11/2006⇒)

QTY
ITEM PART NO. DESCRIPTION A B

c 580038312 Sensor (Low Coolant Level) .............................................................................. 1 1


c 501884906 Plug (Without Coolant Sensor) .......................................................................... 1 1

FOOTNOTES:
a GP/GLP/GDP100-120VX
b GP/GLP/GDP80-90VX
c Not Illustrated
d ⇒ S/N F813V01514D
e S/N F813V01515D ⇒

4-12
NOTES

4-13
P17928 12-06

COOLING SYSTEM
(WITH EXTERNAL OIL COOLER AND ELECTRONIC TRANSMISSION)
(OR WITH WET BRAKE)
(D/B 11/2006⇒)
COOLING SYSTEMWITH EXTERNAL OIL COOLER AND ELECTRONIC TRANSMISSIONOR WITH WET BRAKED/B 11/2006⇒

4-14
P17928 12-06

COOLING SYSTEM
(WITH EXTERNAL OIL COOLER AND ELECTRONIC TRANSMISSION)
(OR WITH WET BRAKE)
(D/B 11/2006⇒)
KEY:
A: GM 4.3L
B: Cummins 4.5L

QTY
ITEM PART NO. DESCRIPTION A B
1 580037325 Isolator............................................................................................................... 4 4
2 580044860 Insert ................................................................................................................. 5 5
3 b 580063713 Bracket .............................................................................................................. 1 1
3 a 580063714 Bracket .............................................................................................................. 1 1
4 580030966 Capscrew........................................................................................................... 4 4
5 505972563 Cap .................................................................................................................... 1 1
6 580046833 Radiator Assembly ............................................................................................ 1 1
6 580069988 Radiator......................................................................................................... 1 1
6 580069986 Oil Cooler ...................................................................................................... 1 1
7 580046304 Clip .................................................................................................................... 2 2
8 062159700 Clamp ................................................................................................................ 3 4
9 b 580054740 Hose (Lower) ..................................................................................................... 1 ..
9 b 580054741 Hose (Lower) ..................................................................................................... .. 1
9 a 580054742 Hose (Lower) ..................................................................................................... 1 ..
9 a 580054731 Hose (Lower) ..................................................................................................... .. 1
10 b 580075147 Shroud ............................................................................................................... 1 ..
10 b 580057562 Shroud ............................................................................................................... .. 1
10 a 580072563 Shroud ............................................................................................................... 1 ..
10 a 580072564 Shroud ............................................................................................................... .. 1
11 502056903 Clamp ................................................................................................................ 1 ..
12 b 580054732 Hose (Upper) ..................................................................................................... 1 ..
12 b 580067902 Hose (Upper) ..................................................................................................... .. 1
12 a 580054734 Hose (Upper) ..................................................................................................... 1 ..
12 a 580067903 Hose (Upper) ..................................................................................................... .. 1
13 505966595 Clamp ................................................................................................................ 2 2
14 b 580057231 Tube................................................................................................................... 1 1
14 a 580007059 Tube................................................................................................................... 1 1
15 449007005 Screw................................................................................................................. 4 4
16 940004903 Washer .............................................................................................................. 4 4
17 580040177 Clip Nut.............................................................................................................. 4 4
18 580075506 Reservoir ........................................................................................................... 1 1
19 900001230 Outlet (Reservoir).......................................................................................... 1 1
19 580002885 Outlet Assembly ................................................................................................ 1 1
20 900001231 Cap................................................................................................................ 1 1
21 900003260 Bushing ......................................................................................................... 1 1
22 580003199 Hose.............................................................................................................. 1 1
23 580053914 Screen ............................................................................................................... 1 1
24 580038312 Sensor (Low Coolant Level) .............................................................................. 1 1
c 501884906 Plug (Without Coolant Sensor) .......................................................................... 1 1

FOOTNOTES:
a GP/GLP/GDP100-120VX
b GP/GLP/GDP80-90VX
c Not Illustrated

4-15
NOTES

4-16
SECTION 5

5 FUEL SYSTEM

5 FUEL SYSTEM
CONTENTS

SECTION 5
FUEL SYSTEM

DESCRIPTION PAGE

AIR CLEANER
CUMMINS 4.5L DIESEL ................................................................................................................................... 5-6
GM 4.3L
GASOLINE AND LPG
⇒PENDING PER ECN 105105................................................................................................................. 5-2
GM 4.3L, GASOLINE AND LPG
PENDING PER ECN 105105⇒ .................................................................................................................... 5-4
AIR FILTER......................................................................................................................................................... 5-10
ELECTRONIC THROTTLE LINKAGE
CUMMINS 4.5L DIESEL ................................................................................................................................. 5-38
FOOT DIRECTIONAL CONTROL PEDAL ......................................................................................................... 5-44
FUEL FILTRATION SYSTEM
CUMMINS 4.5L DIESEL ................................................................................................................................. 5-32
FUEL INJECTION
CUMMINS 4.5L DIESEL ................................................................................................................................. 5-36
FUEL INJECTION PUMP AND GEAR
CUMMINS 4.5L DIESEL ................................................................................................................................. 5-34
FUEL SYSTEM
CUMMINS 4.5L DIESEL ................................................................................................................................. 5-30
GM 4.3L LPG .................................................................................................................................................. 5-14
GM 4.3L, GASOLINE...................................................................................................................................... 5-12
LPG FUEL TANK BRACKET
SWING OUT
⇒PENDING PER ECN 104889 .................................................................................................................. 5-22
SWING OUT/DROP DOWN
PENDING PER ECN 104889⇒ .................................................................................................................. 5-28
⇒PENDING PER ECN 104889 .................................................................................................................. 5-26
LPG TANK BRACKET
SWING OUT
PENDING PER ECN 104889⇒ .................................................................................................................. 5-24
PRE-CLEANER .................................................................................................................................................... 5-8
REGULATOR
GM 4.3L LPG .................................................................................................................................................. 5-16
THROTTLE BODY ASSEMBLY
GM 4.3L LPG .................................................................................................................................................. 5-18
THROTTLE BODY ASSEMBLY AND FUEL RAIL
GM 4.3L, GASOLINE...................................................................................................................................... 5-20
THROTTLE CABLE ASSEMBLY
CUMMINS 4.5L DIESEL ................................................................................................................................. 5-40
THROTTLE PEDAL AND ATTACHING PARTS .................................................................................................. 5-42

5-1
P17257 05-06

AIR CLEANER
(GM 4.3L) (GASOLINE AND LPG)
(⇒PENDING PER ECN 105105)

AIR CLEANERGM 4.3LGASOLINE AN D LPG⇒ PENDING PER ECN 105105

5-2
P17257 05-06

AIR CLEANER
(GM 4.3L) (GASOLINE AND LPG)
(⇒PENDING PER ECN 105105)

ITEM PART NO. DESCRIPTION QTY

1 580052096 Air Filter (☞ P17260) ............................................................................................... 1


2 580007558 Clamp ........................................................................................................................ 1
3 580054461 Hose (PVC Vent) ....................................................................................................... 1
4 504058787 Clamp ........................................................................................................................ 6
5 580083136 Hose (Clean Air) ........................................................................................................ 1
6 900011248 Fitting......................................................................................................................... 1
7 580055561 Elbow......................................................................................................................... 1
8 580042932 Grommet.................................................................................................................... 1
9 580077901 Retainer ..................................................................................................................... 1
10 580060564 Hose (Dirty Air).......................................................................................................... 1
11 580030966 Capscrew................................................................................................................... 3
12 580044860 Insert ......................................................................................................................... 3
13 580047714 Capscrew................................................................................................................... 2
14 580079500 Bracket ...................................................................................................................... 1
15 580048576 Grill ............................................................................................................................ 1
16 580039892 Clamp ........................................................................................................................ 1
17 580083135 Coupler (PCV) ........................................................................................................... 1
18 580083137 Hose (Clean Air) ........................................................................................................ 1

5-3
P19332 08-07

AIR CLEANER
(GM 4.3L, GASOLINE AND LPG)
(PENDING PER ECN 105105⇒)

AIR CLEANERGM 4.3L, GASOLINE AND L PGPENDING PER ECN 105105⇒

5-4
P19332 08-07

AIR CLEANER
(GM 4.3L, GASOLINE AND LPG)
(PENDING PER ECN 105105⇒)

ITEM PART NO. DESCRIPTION QTY

1 580052096 Air Filter ..................................................................................................................... 1


2 580007558 Clamp ........................................................................................................................ 1
3 580054461 Hose (PVC Vent) ....................................................................................................... 1
4 504058787 Clamp ........................................................................................................................ 6
5 580083136 Hose (Clean Air) ........................................................................................................ 1
6 900011248 Fitting......................................................................................................................... 1
7 580055561 Elbow......................................................................................................................... 1
8 580042932 Grommet.................................................................................................................... 1
9 580077901 Retainer ..................................................................................................................... 1
10 580060564 Hose (Dirty Air).......................................................................................................... 1
11 580030966 Capscrew................................................................................................................... 3
12 580044860 Insert ......................................................................................................................... 3
13 580047714 Capscrew................................................................................................................... 2
14 580084488 Bracket (Air Cleaner) ................................................................................................. 1
15 580048576 Grill ............................................................................................................................ 1
16 580039892 Clamp ........................................................................................................................ 1
17 580083135 Coupler (PCV) ........................................................................................................... 1
18 580083137 Hose (Clean Air) ........................................................................................................ 1

5-5
P17258 05-06

AIR CLEANER
(CUMMINS 4.5L DIESEL)

AIR CLEANERCUMMINS 4.5L DIESEL

5-6
P17258 05-06

AIR CLEANER
(CUMMINS 4.5L DIESEL)

ITEM PART NO. DESCRIPTION QTY

1 504058787 Clamp ........................................................................................................................ 8


2 580072767 Hose (Clean Air) ........................................................................................................ 1
3 580072768 Tube........................................................................................................................... 1
4 580047714 Capscrew................................................................................................................... 2
5 580072359 Hose (Clean Air) ........................................................................................................ 1
6 580055561 Elbow......................................................................................................................... 1
7 580077901 Retainer ..................................................................................................................... 1
8 580042932 Grommet.................................................................................................................... 1
9 580072358 Hose (Dirty Air).......................................................................................................... 1
10 580030966 Capscrew................................................................................................................... 3
11 580080120 Silencer ..................................................................................................................... 1
12 580047714 Capscrew................................................................................................................... 2
13 580072590 Shield ........................................................................................................................ 1
14 580072360 Hose (Dirty Air).......................................................................................................... 1
15 580052096 Air Filter (☞ P17260) ............................................................................................... 1
16 580044860 Insert ......................................................................................................................... 3

5-7
P19209 05-06

PRE-CLEANER

PRE-CLEANER

ITEM PART NO. DESCRIPTION QTY

1 580037049 Pre-Cleaner ............................................................................................................... 1


2 580052432 Air Duct...................................................................................................................... 1
3 932728908 Capscrew................................................................................................................... 2
4 580029990 Washer ...................................................................................................................... 2
5 580041704 Insert ......................................................................................................................... 2

5-8
NOTES

5-9
P17260 05-06

AIR FILTER

AIR FILTER

5-10
P17260 05-06

AIR FILTER

ITEM PART NO. DESCRIPTION QTY

580052096 Air Filter ..................................................................................................................... 1


1 505967516 Valve..................................................................................................................... 1
2 580069339 Liner ..................................................................................................................... 1
3 580069337 Filter Element ....................................................................................................... 1
4 580069338 Cover.................................................................................................................... 1
5 580003427 Cap....................................................................................................................... 1

5-11
P17261 05-06

FUEL SYSTEM
(GM 4.3L, GASOLINE)

FUEL SYSTEMGM 4.3L , GASOLINE

5-12
P17261 05-06

FUEL SYSTEM
(GM 4.3L, GASOLINE)

ITEM PART NO. DESCRIPTION QTY

1 502056906 Clamp ........................................................................................................................ 10


2 580056489 Hose .......................................................................................................................... 1
3 580047714 Capscrew................................................................................................................... 1
4 580056486 Hose .......................................................................................................................... 2
5 580049229 Capscrew................................................................................................................... 2
6 514214804 O-Ring ....................................................................................................................... 2
7 580052978 Fuel Pump And Sender ............................................................................................. 1
8 580052527 Nipple ................................................................................................................... 1
9 580016765 Valve (Shut Off) .................................................................................................... 1
10 500017905 Fitting ................................................................................................................... 1
11 056260300 Fitting ................................................................................................................... 1
12 580046311 Cover.................................................................................................................... 1
13 580066770 Fuel Sender.......................................................................................................... 1
14 580032269 Connector............................................................................................................. 1
15 502058911 Adhesive.................................................................................................................... AR
16 580036870 Quadrant Ring ........................................................................................................... 1
17 580005926 Clamp ........................................................................................................................ 1
18 580026621 Clip Nut...................................................................................................................... 1
19 580046832 Fuel Filter................................................................................................................... 1
20 062159700 Clamp ........................................................................................................................ 1
21 580046629 Hose .......................................................................................................................... 1
22 912207300 Gasket ....................................................................................................................... 1
23 911851100 Gasket (GS)............................................................................................................... 1
24 919891402 Fuel Cap .................................................................................................................... 1
24 580054472 Fuel Cap (GS) ........................................................................................................... 1
25 580037180 Capscrew................................................................................................................... 2
26 580050475 Pipe (Fill) ................................................................................................................... 1
27 580037219 Seal ........................................................................................................................... 1
580036738 Grommet (Not Illustrated) .......................................................................................... 1

5-13
P17262 05-06

FUEL SYSTEM
(GM 4.3L LPG)

FUEL SYSTEMGM 4.3L L PG

5-14
P17262 05-06

FUEL SYSTEM
(GM 4.3L LPG)

KEY:
A: With Overhead Guard
B: With Cab

QTY
ITEM PART NO. DESCRIPTION A B
1 580037181 Regulator (LPG) (☞ P17263) .......................................................................... 1 1
2 580037180 Capscrew........................................................................................................... 1 1
3 580044860 Insert ................................................................................................................. 2 2
4 580049229 Capscrew........................................................................................................... 2 2
5 580054546 Hose .................................................................................................................. 1 1
6 505966507 Clamp ................................................................................................................ 2 2
7 580051579 Fuel Filter (LPG) ................................................................................................ 1 1
7 580055305 Fuel Filter Kit ................................................................................................. 1 1
8 580008220 Capscrew........................................................................................................... 2 2
9 019930000 Fitting................................................................................................................. 1 1
10 580017034 Fitting................................................................................................................. 1 1
11 056623800 Fitting................................................................................................................. 1 1
12 580042328 Clamp ................................................................................................................ 1 1
13 580042330 Clamp ................................................................................................................ 1 1
14 580060846 Bracket .............................................................................................................. 1 1
15 580054499 Hose .................................................................................................................. 1 1
16 580039599 Hose .................................................................................................................. 1 1
17 580052430 Tube Assembly .................................................................................................. 1 1
18 062159500 Clamp ................................................................................................................ .. 8
19 062159500 Clamp ................................................................................................................ 4 ..
20 580052672 Nipple ................................................................................................................ .. 2
21 580054835 Hose .................................................................................................................. .. 4
22 580052398 Hose .................................................................................................................. 2 ..
23 580057679 LPG Bracket Assembly (Drop Down) (☞ P17288) .......................................... 1 1
23 580057682 LPG Bracket Assembly (Swing Out) (☞ P17287) ............................................ 1 1
24 580058009 Capscrew........................................................................................................... 4 4
25 909267300 Fitting................................................................................................................. 2 2
26 912514300 Disconnect......................................................................................................... 1 1
27 580054169 Hose .................................................................................................................. 1 1
28 580038295 Hose .................................................................................................................. 1 1
29 500204901 Fitting (Swing Out)............................................................................................. 1 1
30 580053000 Sleeve................................................................................................................ 1 1
31 580041557 Clamp ................................................................................................................ 1 1
32 580041384 Clamp ................................................................................................................ 1 1
33 580042842 Base (Clamp)..................................................................................................... 1 1
34 580059393 Capscrew........................................................................................................... 3 3

5-15
P17263 05-06

REGULATOR
(GM 4.3L LPG)

REGULATORGM 4.3L LPG

5-16
P17263 05-06

REGULATOR
(GM 4.3L LPG)

ITEM PART NO. DESCRIPTION QTY

580037181 Regulator (LPG) ........................................................................................................ 1


1 580055883 Fitting (Inlet Fitting With O-Ring).......................................................................... 1
2 580055884 Fitting (Outlet Fitting With O-Ring) ....................................................................... 1
3 580055885 Drain Plug (With O-Ring) ..................................................................................... 1
4 580057860 Screw Kit (With Connector Screw) ....................................................................... 1
5 580057857 O-Ring Kit (With Coolant Fitting O-Ring) ............................................................. 1
6 580057855 Lock-Off Kit .......................................................................................................... 1
7 580055882 Filter Replacement Kit.......................................................................................... 1
7 .. . . . O-Ring ............................................................................................................. 1
7 .. . . . Plactic Cap....................................................................................................... 1
7 .. . . . Foam Filter....................................................................................................... 1
7 .. . . . Paper Filter ...................................................................................................... 1
7 .. . . . Rubber Washer................................................................................................ 1
7 .. . . . Screen ............................................................................................................. 1

5-17
P17279 05-06

THROTTLE BODY ASSEMBLY


(GM 4.3L LPG)

THROTTLE BODY ASSEMBLYGM 4.3L LPG

5-18
P17279 05-06

THROTTLE BODY ASSEMBLY


(GM 4.3L LPG)

ITEM PART NO. DESCRIPTION QTY

1 580048274 Electronic Throttle Body ............................................................................................ 1


2 580041711 Capscrew................................................................................................................... 4
3 580048293 Clamp ........................................................................................................................ 12
4 580048278 Gasket (Throttle Body) .............................................................................................. 1
5 580049011 Capscrew................................................................................................................... 4
6 580072477 Fuel Rail Assembly (RH) ........................................................................................... 1
6 580072478 Fuel Rail Assembly (LH)............................................................................................ 1
7 c 023080200 Fitting ................................................................................................................... 1
8 a 580072480 Sensor (Fuel Pressure) ........................................................................................ 1
9 580048287 Injector (LPG) ............................................................................................................ 6
10 580072481 Hose .......................................................................................................................... 6
11 580072482 Adapter ...................................................................................................................... 6
12 580072483 Bracket ...................................................................................................................... 2
13 580072484 Tube (RH) .................................................................................................................. 1
14 580072485 Tube (LH)................................................................................................................... 1
15 580048292 O-Ring ....................................................................................................................... 6
b 580072487 Bracket ...................................................................................................................... 2

FOOTNOTES:
a Left Rail Only
b Not Illustrated
c Right Rail Only

5-19
P18635 02-07

THROTTLE BODY ASSEMBLY AND FUEL RAIL


(GM 4.3L, GASOLINE)

THROTTLE BODY ASSEMB LY AND FUEL RAILGM 4.3L, GASOLINE

5-20
P18635 02-07

THROTTLE BODY ASSEMBLY AND FUEL RAIL


(GM 4.3L, GASOLINE)

ITEM PART NO. DESCRIPTION QTY

1 580041711 Capscrew................................................................................................................... 4
2 580048278 Gasket (Throttle Body) .............................................................................................. 1
3 580048274 Electronic Throttle Body ............................................................................................ 1
4 580080449 Fuel Rail .................................................................................................................... 1
5 580046629 Hose .......................................................................................................................... 1

5-21
P17287 05-06

LPG FUEL TANK BRACKET


(SWING OUT)
(⇒PENDING PER ECN 104889)

LPG FUEL TANK BRACKETSWING OUT ⇒PENDING PER ECN 104889

5-22
P17287 05-06

LPG FUEL TANK BRACKET


(SWING OUT)
(⇒PENDING PER ECN 104889)

ITEM PART NO. DESCRIPTION QTY

580057682 LPG Bracket Assembly.............................................................................................. 1


580078868 LPG Bracket Assembly (Box Car Special)................................................................. 1
1 580066874 Pin Weldment ....................................................................................................... 1
2 580055858 Capscrew ............................................................................................................. 2
3 580068206 Strap..................................................................................................................... 1
4 580069178 Nut (Adjusting) ................................................................................................. 1
5 580069175 Latch .................................................................................................................... 1
6 580053492 Pin ........................................................................................................................ 1
7 580055861 Nut........................................................................................................................ 4
8 580055862 Capscew .............................................................................................................. 1
9 580057919 Capscrew ............................................................................................................. 2
10 580055736 Capscrew ............................................................................................................. 1
11 580056094 Washer ................................................................................................................. 1
12 580038891 Pin (Alignment)..................................................................................................... 1
13 019299600 Relief Valve .......................................................................................................... 1
14 580055634 Washer ................................................................................................................. 1
15 580038894 Compression Spring............................................................................................. 1
16 023338500 Retaining Ring...................................................................................................... 1
17 580052259 Snap Ring ............................................................................................................ 1
18 580052689 Washer (Pivot)...................................................................................................... 1
19 502507901 Ball Bearing.......................................................................................................... 2
20 580052691 Washer ................................................................................................................. 1
21 580041947 Compression Spring............................................................................................. 1
22 580053498 Ring...................................................................................................................... 1
23 580053497 Pin ........................................................................................................................ 1
24 580056620 Tank Support ........................................................................................................ 1
25 580074174 Base ..................................................................................................................... 1
25 580078869 Base (Box Car Special) ........................................................................................ 1
26 580055732 Capscrew ............................................................................................................. 1
27 580038895 Fitting ................................................................................................................... 4
28 580008703 Plug ...................................................................................................................... 1
29 580053493 Fitting ................................................................................................................... 1
30 580056827 Block (Anti-Rattle) ................................................................................................ 1
31 580053491 Latch .................................................................................................................... 1
32 580056828 Plate ..................................................................................................................... 4
33 580056095 Capscrew (Bulkhead) ........................................................................................... 1

5-23
P19191 04-07

LPG TANK BRACKET


(SWING OUT)
(PENDING PER ECN 104889⇒)

LPG TANK BRACKETSWING OUTPENDING PER ECN 104889⇒

5-24
P19191 04-07

LPG TANK BRACKET


(SWING OUT)
(PENDING PER ECN 104889⇒)

ITEM PART NO. DESCRIPTION QTY

580084377 LPG Bracket Assembly.............................................................................................. 1


1 580084334 Tank Support ........................................................................................................ 1
2 .. . . . Plug ...................................................................................................................... 2
3 580056094 Washer ................................................................................................................. 1
4 580055736 Capscrew ............................................................................................................. 1
5 019299600 Relief Valve .......................................................................................................... 1
6 580053493 Fitting ................................................................................................................... 1
7 580080977 Latch .................................................................................................................... 1
8 580077741 Plate ..................................................................................................................... 1
9 932727908 Capscrew ............................................................................................................. 4
10 580081506 Base ..................................................................................................................... 1
11 580038895 Fitting ................................................................................................................... 1
12 580055732 Capscrew ............................................................................................................. 1
13 580052691 Washer ................................................................................................................. 1
14 502507901 Ball Bearing.......................................................................................................... 2
15 580052689 Washer (Pivot)...................................................................................................... 1
16 580052259 Snap Ring ............................................................................................................ 1
17 580053498 Ring...................................................................................................................... 1
18 580053497 Pin ........................................................................................................................ 1
19 580041947 Compression Spring............................................................................................. 1
20 580055634 Washer ................................................................................................................. 1
21 580038894 Compression Spring............................................................................................. 1
22 023338500 Retaining Ring...................................................................................................... 1
23 580038891 Pin (Alignment)..................................................................................................... 1
24 580055861 Nut........................................................................................................................ 2
25 580055858 Capscrew ............................................................................................................. 2
26 580068206 Strap..................................................................................................................... 1
27 580069175 Latch .................................................................................................................... 1
28 580085989 Pin Weldment ............................................................................................................ 1
29 580080377 Shim .......................................................................................................................... 1
30 580058009 Capscrew................................................................................................................... 6
31 580081524 Bracket ...................................................................................................................... 1
32 580059784 Hose .......................................................................................................................... 1
33 909267300 Fitting......................................................................................................................... 1
34 500204901 Fitting......................................................................................................................... 1
35 580053000 Sleeve........................................................................................................................ 1
36 912514300 Disconnect................................................................................................................. 1
37 580054169 Hose .......................................................................................................................... 1

5-25
P17288 05-06

LPG FUEL TANK BRACKET


(SWING OUT/DROP DOWN)
(⇒PENDING PER ECN 104889)

LPG FUEL TANK B RACKETSWING OUT /DROP DOWN⇒ PENDING PER ECN 104889

5-26
P17288 05-06

LPG FUEL TANK BRACKET


(SWING OUT/DROP DOWN)
(⇒PENDING PER ECN 104889)

ITEM PART NO. DESCRIPTION QTY

580057679 LPG Bracket Assembly.............................................................................................. 1


580078867 LPG Bracket Assembly (Box Car Special)................................................................. 1
1 580057620 Pivot (Intermediate).............................................................................................. 1
2 580052259 Snap Ring ............................................................................................................ 1
3 580052689 Washer (Pivot)...................................................................................................... 1
4 502507901 Ball Bearing.......................................................................................................... 2
5 580052691 Washer (Thrust) ................................................................................................... 1
6 449034001 Pin ........................................................................................................................ 1
7 580056062 Shaft..................................................................................................................... 1
8 580056063 Bushing ................................................................................................................ 2
9 580055861 Nut........................................................................................................................ 4
10 580057677 Tank Support ........................................................................................................ 1
11 580053491 Latch .................................................................................................................... 1
12 580055858 Capscrew ............................................................................................................. 2
13 580068206 Strap..................................................................................................................... 1
14 580069175 Latch .................................................................................................................... 1
15 580069178 Nut (Adjustment) .............................................................................................. 1
16 580066874 Pin Weldment ....................................................................................................... 1
17 580056828 Plate ..................................................................................................................... 1
18 580056095 Capscrew ............................................................................................................. 4
19 580055862 Capscew .............................................................................................................. 1
20 580008703 Plug ...................................................................................................................... 4
21 580053492 Pin ........................................................................................................................ 1
22 580056094 Washer ................................................................................................................. 1
23 580057919 Capscrew ............................................................................................................. 2
24 580055736 Capscrew ............................................................................................................. 1
25 580056827 Block (Anti-Rattle) ................................................................................................ 1
26 019299600 Relief Valve .......................................................................................................... 1
27 580053496 Retaining Ring...................................................................................................... 2
28 580053493 Fitting (Bulkhead) ................................................................................................. 1
29 580038891 Pin (Alignment)..................................................................................................... 1
30 580055634 Washer ................................................................................................................. 1
31 580038894 Compression Spring............................................................................................. 1
32 023338500 Retaining Ring...................................................................................................... 1
33 580038895 Fitting (Bulkhead) ................................................................................................. 1
34 580055732 Capscrew ............................................................................................................. 1
35 580072812 Pin ........................................................................................................................ 1
36 580053498 Ring...................................................................................................................... 1
37 580041947 Compression Spring............................................................................................. 1
38 580074174 Base ..................................................................................................................... 1
38 580078869 Base (Box Car Special) ........................................................................................ 1
39 580053495 Pin ........................................................................................................................ 1
40 580056000 Nut........................................................................................................................ 1
41 580051169 Gas Spring ........................................................................................................... 1
42 580058017 Capscrew ............................................................................................................. 1
43 580055632 Washer ................................................................................................................. 2

5-27
P19192 04-07

LPG FUEL TANK BRACKET


(SWING OUT/DROP DOWN)
(PENDING PER ECN 104889⇒)

LPG FUEL TANK B RACKETSWING OUT /DROP DOWNPENDING PER ECN 104889⇒

5-28
P19192 04-07

LPG FUEL TANK BRACKET


(SWING OUT/DROP DOWN)
(PENDING PER ECN 104889⇒)

ITEM PART NO. DESCRIPTION QTY

580084379 LPG Bracket Assembly (Swing Out/Drop Down)....................................................... 1


1 580084351 Tank Support ........................................................................................................ 1
2 .. . . . Plug ...................................................................................................................... 2
3 580056094 Washer ................................................................................................................. 1
4 580055736 Capscrew ............................................................................................................. 1
5 580080977 Latch .................................................................................................................... 1
6 580077741 Plate ..................................................................................................................... 1
7 932727908 Capscrew ............................................................................................................. 4
8 580053493 Fitting ................................................................................................................... 1
9 019299600 Relief Valve .......................................................................................................... 1
10 580081506 Base ..................................................................................................................... 1
11 580038895 Fitting ................................................................................................................... 1
12 580055732 Capscrew ............................................................................................................. 1
13 023338500 Retaining Ring...................................................................................................... 1
14 580055634 Washer ................................................................................................................. 1
15 580038894 Compression Spring............................................................................................. 1
16 580052691 Washer ................................................................................................................. 1
17 502507901 Ball Bearing.......................................................................................................... 2
18 580052689 Washer (Pivot)...................................................................................................... 1
19 580052259 Snap Ring ............................................................................................................ 1
20 580053495 Pin ........................................................................................................................ 1
21 580056063 Bushing ................................................................................................................ 1
22 580051169 Gas Spring ........................................................................................................... 1
23 580053495 Pin ........................................................................................................................ 1
24 580053496 Retaining Ring...................................................................................................... 1
25 449034001 Pin ........................................................................................................................ 1
26 580056062 Shaft..................................................................................................................... 1
27 580072812 Pin ........................................................................................................................ 1
28 580053498 Ring...................................................................................................................... 1
29 580041947 Compression Spring............................................................................................. 1
30 580072459 Pivot ..................................................................................................................... 1
31 580056000 Nut........................................................................................................................ 1
32 580058017 Capscrew ............................................................................................................. 1
33 580038891 Pin (Alignment)..................................................................................................... 1
34 580055861 Nut........................................................................................................................ 2
35 580055858 Capscrew ............................................................................................................. 2
36 580068206 Strap..................................................................................................................... 1
37 580069175 Latch .................................................................................................................... 1
38 580058017 Capscrew................................................................................................................... 1
39 580085989 Pin Weldment ............................................................................................................ 1
40 580080377 Shim .......................................................................................................................... 1
41 909267300 Fitting......................................................................................................................... 1
42 580059784 Hose .......................................................................................................................... 1
43 500204901 Fitting......................................................................................................................... 1
44 580053000 Sleeve........................................................................................................................ 1
45 912514300 Disconnect................................................................................................................. 1
46 580054169 Hose .......................................................................................................................... 1

5-29
P17588 08-06

FUEL SYSTEM
(CUMMINS 4.5L DIESEL)

FUEL SYSTEMCUMMINS 4.5L DIESEL

5-30
P17588 08-06

FUEL SYSTEM
(CUMMINS 4.5L DIESEL)

ITEM PART NO. DESCRIPTION QTY

1 919890404 Fuel Cap .................................................................................................................... 1


1 a 580054472 Fuel Cap .................................................................................................................... 1
2 912207300 Gasket ....................................................................................................................... 1
3 a 911851100 Gasket ....................................................................................................................... 1
3 a 504236273 Shim (0.020 in.) ......................................................................................................... 1
4 580037219 Seal ........................................................................................................................... 1
5 580050475 Pipe (Fill) ................................................................................................................... 1
6 580037180 Capscrew................................................................................................................... 2
7 580036738 Grommet.................................................................................................................... 1
8 580049229 Capscrew................................................................................................................... 2
9 514214804 O-Ring ....................................................................................................................... 2
10 580056777 Fuel Sender Assembly .............................................................................................. 1
11 030036900 Fitting ................................................................................................................... 2
12 580007719 Valve (Shut Off) .................................................................................................... 2
13 580056992 Cover.................................................................................................................... 1
14 909267300 Fitting ................................................................................................................... 2
15 505970510 Fitting ................................................................................................................... 1
16 580074023 Tube ..................................................................................................................... 1
17 580053107 Tube ..................................................................................................................... 1
18 580066770 Fuel Sender.......................................................................................................... 1
19 505970580 Fitting ................................................................................................................... 2
20 580036870 Quadrant Ring...................................................................................................... 1
21 580064070 Bracket ...................................................................................................................... 1
22 580049010 Capscrew................................................................................................................... 2
23 511405800 Clamp (Worm Screw) ................................................................................................ 8
24 580073146 Hose .......................................................................................................................... 1
25 580073145 Hose .......................................................................................................................... 1
26 060023500 Clamp ........................................................................................................................ 1
27 580049231 Capscrew................................................................................................................... 2
28 580006935 Clamp ........................................................................................................................ 1
29 580026621 Clip Nut...................................................................................................................... 2
30 502058911 Adhesive .............................................................................................................. AR

FOOTNOTES:
a Safety Truck Only

5-31
P17280 05-06

FUEL FILTRATION SYSTEM


(CUMMINS 4.5L DIESEL)

FUEL FILTRATION SYSTEMCUMMINS 4.5L DIESEL

5-32
P17280 05-06

FUEL FILTRATION SYSTEM


(CUMMINS 4.5L DIESEL)

ITEM PART NO. DESCRIPTION QTY

1 580073830 Strainer ...................................................................................................................... 1


2 580070938 Clamp ........................................................................................................................ 2
3 580073831 Hose .......................................................................................................................... 1
4 580075197 Banjo Bolt .................................................................................................................. 1
5 580058682 Sealing Washer ......................................................................................................... 4
6 580031788 Capscrew................................................................................................................... 2
7 580073832 Tube........................................................................................................................... 1
8 580063047 Nut ............................................................................................................................. 1
9 .. . . . Brace ......................................................................................................................... 1
10 580031788 Capscrew................................................................................................................... 4
11 580073807 Tube (Fuel Supply) .................................................................................................... 1
12 .. . . . Union Fitting .............................................................................................................. 1
13 580031789 Capscrew................................................................................................................... 2
14 580061177 Fuel Pump ................................................................................................................. 1
15 580063116 Gasket (Cover Plate) ................................................................................................. 1
16 580075197 Banjo Bolt .................................................................................................................. 3
17 580058682 Sealing Washer ......................................................................................................... 6
18 580073832 Tube........................................................................................................................... 1
19 580031754 Capscrew................................................................................................................... 1
20 580042635 Fuel Filter................................................................................................................... 1
20 .. . . . Water Sensor ....................................................................................................... 1
21 580073813 Adapter ...................................................................................................................... 1
22 580073812 Filter Head ................................................................................................................. 1
23 580063044 Plug Assembly........................................................................................................... 2
24 .. . . . O-Ring.................................................................................................................. 2
25 580073814 Tube........................................................................................................................... 1
26 580031754 Capscrew................................................................................................................... 1
27 580063075 Capscrew................................................................................................................... 2
28 580074324 Capscrew................................................................................................................... 4
29 .. . . . Bracket ...................................................................................................................... 1

5-33
P17281 05-06

FUEL INJECTION PUMP AND GEAR


(CUMMINS 4.5L DIESEL)

FUEL INJECTION PUMP AND GEARCUMMINS 4.5L DIESEL

5-34
P17281 05-06

FUEL INJECTION PUMP AND GEAR


(CUMMINS 4.5L DIESEL)

ITEM PART NO. DESCRIPTION QTY

1 580073838 Fuel Injection Pump................................................................................................... 1


2 580063047 Nut ............................................................................................................................. 4
3 580031788 Capscrew................................................................................................................... 1
4 580031736 Capscrew................................................................................................................... 2
5 580073826 Bracket ...................................................................................................................... 1
6 580063486 Gasket ....................................................................................................................... 1
7 580074357 Capscrew................................................................................................................... 2
8 580074838 Adapter ...................................................................................................................... 1
9 580073827 Dowel......................................................................................................................... 2
10 580073828 Gear .......................................................................................................................... 1
11 580073840 Gasket ....................................................................................................................... 1
12 580044081 Capscrew................................................................................................................... 6
13 580074840 Wire Harness............................................................................................................. 1
14 580084967 Temperature Switch Assembly .................................................................................. 1
14 580063085 O-Ring.................................................................................................................. 1

5-35
P17282 05-06

FUEL INJECTION
(CUMMINS 4.5L DIESEL)

FUEL INJECTIONCUMMINS 4.5L DIESEL

5-36
P17282 05-06

FUEL INJECTION
(CUMMINS 4.5L DIESEL)

ITEM PART NO. DESCRIPTION QTY

1 580075413 Hex Flange Head Screw............................................................................................ 2


2 580063047 Nut ............................................................................................................................. 1
3 580074434 Connector Assembly ................................................................................................. 4
4 580074369 Retainer................................................................................................................ 4
5 .. . . . Connector............................................................................................................. 1
6 580073916 O-Ring.................................................................................................................. 1
7 .. . . . Tube Assembly (Injector Fuel Supply) ....................................................................... 1
8 580075401 Bracket ................................................................................................................. 1
9 580075403 Bracket ................................................................................................................. 1
10 580073922 Tube ..................................................................................................................... 1
11 580073921 Tube ..................................................................................................................... 1
12 580075408 Brace.................................................................................................................... 1
13 580063067 Brace.................................................................................................................... 1
14 580075511 Isolator ................................................................................................................. 2
14 580075512 Isolator ................................................................................................................. 4
15 580063072 Capscrew ............................................................................................................. 3
16 580075402 Brace.................................................................................................................... 2
17 580031788 Capscrew................................................................................................................... 1
18 .. . . . Tube Assembly (Injector Fuel Supply) ....................................................................... 1
19 580073915 Tube ..................................................................................................................... 1
20 580073914 Tube ..................................................................................................................... 1
21 580075511 Isolator ................................................................................................................. 2
21 580075512 Isolator ................................................................................................................. 4
22 580063067 Brace.................................................................................................................... 1
23 580063072 Capscrew ............................................................................................................. 3
24 580075414 Brace.................................................................................................................... 1

5-37
P17283 05-06

ELECTRONIC THROTTLE LINKAGE


(CUMMINS 4.5L DIESEL)

ELECTRONIC THROTTLE LINKAGECUMMINS 4.5L DIESEL

5-38
P17283 05-06

ELECTRONIC THROTTLE LINKAGE


(CUMMINS 4.5L DIESEL)

ITEM PART NO. DESCRIPTION QTY

1 580061319 Actuator (Pull)............................................................................................................ 1


2 580030966 Capscrew................................................................................................................... 4
3 580027573 Nut (Flange)............................................................................................................... 2
4 580067813 Bracket ...................................................................................................................... 1
5 580067810 Spacer ....................................................................................................................... 2
6 580008988 Nut ............................................................................................................................. 4
7 580026812 Clip ............................................................................................................................ 1
8 580074881 Bracket ...................................................................................................................... 1
9 580049231 Capscrew................................................................................................................... 1
10 580039900 Capscrew................................................................................................................... 3
11 580074880 Adapter ...................................................................................................................... 1
12 449021003 Washer ...................................................................................................................... 1
13 580002498 Fastener .................................................................................................................... 1
14 580061268 Electronic Throttle Linkage ........................................................................................ 1
15 580071096 Plate .......................................................................................................................... 1
16 580071070 Bracket ...................................................................................................................... 1
17 580065325 Throttle Position Sensor ............................................................................................ 1
18 940600906 Washer ...................................................................................................................... 2
19 580047034 Capscrew................................................................................................................... 2
20 580039438 Capscrew................................................................................................................... 1
21 580063259 Rotor.......................................................................................................................... 1

5-39
P17284 05-06

THROTTLE CABLE ASSEMBLY


(CUMMINS 4.5L DIESEL)

THROTTLE CABLE ASSEMBLYCUMMINS 4.5L DIESEL

5-40
P17284 05-06

THROTTLE CABLE ASSEMBLY


(CUMMINS 4.5L DIESEL)

ITEM PART NO. DESCRIPTION QTY

1 580026621 Clip Nut...................................................................................................................... 4


2 580014315 Bolt ............................................................................................................................ 1
3 580040992 Bellcrank.................................................................................................................... 1
4 449015098 Locknut ...................................................................................................................... 1
5 580065180 Bracket (Throttle Cable)............................................................................................. 1
6 580049231 Capscrew................................................................................................................... 2
7 580074064 Throttle Cable ............................................................................................................ 1
8 580041557 Clamp ........................................................................................................................ 1
9 580042331 Clamp (Swivel) .......................................................................................................... 1
10 580074067 Ball Joint .................................................................................................................... 1
11 580060018 Nut ............................................................................................................................. 1
12 580047714 Capscrew................................................................................................................... 2
13 580074066 Clamp ........................................................................................................................ 1
14 580074065 Bracket ...................................................................................................................... 1
15 580039438 Capscrew................................................................................................................... 2
16 580041704 Insert ......................................................................................................................... 2
17 580074063 Bracket ...................................................................................................................... 1
18 580074068 Push Rod Assembly .................................................................................................. 1
18 .. . . . Push Rod ............................................................................................................. 1
19 927937300 Joint Ball............................................................................................................... 2
20 937701906 Jam Nut ................................................................................................................ 2
21 580047919 Nut ............................................................................................................................. 2
22 449021003 Washer ...................................................................................................................... 2

5-41
P17285 05-06

THROTTLE PEDAL AND ATTACHING PARTS

THROTTLE PEDA L AND ATTACHING PARTS

5-42
P17285 05-06

THROTTLE PEDAL AND ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY

1 c 580041082 Throttle Base ............................................................................................................. 1


1 d 580080022 Throttle Base ............................................................................................................. 1
1 580080368 Bushing ................................................................................................................ 1
2 c 580068082 Shaft .......................................................................................................................... 1
2 d 580080021 Shaft .......................................................................................................................... 1
3 580038063 Retaining Ring ........................................................................................................... 1
4 580047714 Capscrew................................................................................................................... 3
5 580037700 Screw (Stop).............................................................................................................. 1
6 580004592 Nut ............................................................................................................................. 1
7 524246118 Pedal Assembly (☞ P17286) ................................................................................... 1
8 a 449034005 Roll Pin ...................................................................................................................... 1
8 b 449034011 Pin ............................................................................................................................. 1
9 580052661 Pedal (Standard) ....................................................................................................... 1
10 580056839 Screw......................................................................................................................... 2
11 580043866 Throttle Position Sensor ............................................................................................ 1
12 940600906 Washer ...................................................................................................................... 2
13 580056460 Spring (Inner) ............................................................................................................ 1
14 580056459 Spring (Outer)............................................................................................................ 1

FOOTNOTES:
a For Use With Foot Direction Control Pedal Only
b For Use With Standard Pedal Only
c ⇒ S/N F813V01817E
d S/N F813V01818E ⇒

5-43
P17286 05-06

FOOT DIRECTIONAL CONTROL PEDAL

FOOT DIRECTIONAL CONTROL PEDAL

5-44
P17286 05-06

FOOT DIRECTIONAL CONTROL PEDAL

ITEM PART NO. DESCRIPTION QTY

524246118 Pedal Assembly ......................................................................................................... 1


1 580057300 Pedal .................................................................................................................... 1
2 504225201 Capscrew ............................................................................................................. 4
3 580054683 Wire Harness ....................................................................................................... 1
4 518806635 Secondary Lock ............................................................................................... 1
5 580020942 Connector (4 Way) ........................................................................................... 1
6 580038290 Terminal ........................................................................................................... 4
7 .. . . . Switch .............................................................................................................. 1
8 .. . . . Switch .............................................................................................................. 1
9 580050676 Clip (Key Hole) ..................................................................................................... 1
10 580010433 Washer ................................................................................................................. 2
11 065619300 Lockwasher .......................................................................................................... 4
12 580047527 Pad ....................................................................................................................... 1
13 580010432 Spring................................................................................................................... 2
14 502634904 Screw ................................................................................................................... 4
15 580026812 Clip ....................................................................................................................... 1
16 032643500 Nut........................................................................................................................ 4
17 500552902 Lockwasher .......................................................................................................... 4

5-45
NOTES

5-46
SECTION 6

6 ELECTRICAL SYSTEM

6 ELECTRICAL SYSTEM
CONTENTS

SECTION 6
ELECTRICAL SYSTEM

DESCRIPTION PAGE

ALTERNATOR AND MOUNTING


CUMMINS 4.5L DIESEL ................................................................................................................................. 6-26
BATTERY CABLES
CUMMINS 4.5L DIESEL ................................................................................................................................. 6-22
GM 4.3L .......................................................................................................................................................... 6-14
COWL ELECTRICAL.......................................................................................................................................... 6-32
DISTRIBUTOR ASSEMBLY
GM 4.3L .......................................................................................................................................................... 6-16
ELECTRICAL SYSTEM
RIGHT HAND CHASSIS................................................................................................................................... 6-4
ELECTRONIC CONTROL LEVERS
MINI-LEVER MODULES
FOUR FUNCTION
PENDING PER ECN 104977⇒............................................................................................................... 6-42
⇒PENDING PER ECN 104977 .................................................................................................................. 6-38
THREE FUNCTION
PENDING PER ECN 104977⇒............................................................................................................... 6-40
ENGINE ELECTRICAL
CUMMINS 4.5L DIESEL ................................................................................................................................. 6-18
ENGINE ELECTRICAL SYSTEM
GM 4.3L, GASOLINE AND LPG ....................................................................................................................... 6-8
ENGINE SAFETY ELECTRICAL
CUMMINS 4.5L DS......................................................................................................................................... 6-24
GM 4.3L
GS AND LPS............................................................................................................................................... 6-10
IMPACT SENSOR .............................................................................................................................................. 6-52
INSTRUMENT CLUSTER .................................................................................................................................. 6-34
JOYSTICK .......................................................................................................................................................... 6-36
LIGHTS
STOP, TAIL, TURN, BACKUP, AND STROBE
WITH CAB................................................................................................................................................... 6-44
WITH OVERHEAD GUARD ........................................................................................................................ 6-46
LOAD WEIGH ELECTRICAL ............................................................................................................................. 6-54
MAST ELECTRICAL .......................................................................................................................................... 6-50
POWER DISTRIBUTION MODULE ................................................................................................................... 6-30
REMOTE KEY SWITCH....................................................................................................................................... 6-6
SEALED ALTERNATOR AND MOUNTING
GM 4.3L .......................................................................................................................................................... 6-29
STARTER AND MOUNT
CUMMINS 4.5L DIESEL ................................................................................................................................. 6-28
TRANSMISSION ELECTRICAL SYSTEM ......................................................................................................... 6-48
WIRE HARNESS
COWL WITH FOOT DIRECTIONAL CONTROL PEDAL................................................................................ 6-88
COWL WITH FORWARD/REVERSE LEVER................................................................................................. 6-92
ELECTRONIC CONTROL
FOUR FUNCTION....................................................................................................................................... 6-98
ELECTRONIC CONTROL VALVE

6-1
CONTENTS

DESCRIPTION PAGE

THREE FUNCTION..................................................................................................................................... 6-96


ENGINE
CUMMINS 4.5L DIESEL ............................................................................................................................. 6-76
GM 4.3L, GASOLINE .................................................................................................................................. 6-72
GM 4.3L, LPG ............................................................................................................................................. 6-74
GM 4.3L
RIGHT HAND CHASSIS ............................................................................................................................. 6-56
GM 4.3L LPG
LEFT HAND CHASSIS................................................................................................................................ 6-68
GM 4.3L, GASOLINE
LEFT HAND CHASSIS................................................................................................................................ 6-70
JOYSTICK..................................................................................................................................................... 6-100
LIGHTS
D/B 06/2007⇒........................................................................................................................................... 6-104
WITH OVERHEAD GUARD ...................................................................................................................... 6-102
RIGHT HAND CHASSIS
CUMMINS 4.5L ........................................................................................................................................... 6-62
SEALED ALTERNATOR
CUMMINS 4.5L ........................................................................................................................................... 6-82
GM 4.3L....................................................................................................................................................... 6-79
TRANSMISSION
DUAL SPEED.............................................................................................................................................. 6-86
SINGLE SPEED .......................................................................................................................................... 6-84

6-2
NOTES

6-3
P17303 05-06

ELECTRICAL SYSTEM
(RIGHT HAND CHASSIS)

ELECTRICA L SYSTEMRIGH T HAND CHASSIS

6-4
P17303 05-06

ELECTRICAL SYSTEM
(RIGHT HAND CHASSIS)

KEY:
A: GM 4.3L
B: Cummins 4.5L

QTY
ITEM PART NO. DESCRIPTION A B
1 580041768 Cap .................................................................................................................... 1 1
2 580027573 Nut (Flange)....................................................................................................... 3 3
3 c 580074110 Link (Battery Hold Down) .................................................................................. 1 1
3 d 580075004 Link (Battery Hold Down) .................................................................................. 1 1
4 580047714 Capscrew........................................................................................................... 7 4
5 580073755 Bracket .............................................................................................................. 1 ..
6 c 580077558 Battery Tray ....................................................................................................... 1 1
6 d 580077590 Battery Tray ....................................................................................................... 1 1
7 580026621 Clip Nut.............................................................................................................. 7 4
8 580077556 Wire Harness (RH Chassis) (Gasoline and LPG) (☞ P17319) ....................... 1 ..
8 580076673 Wire Harness (RH Chassis) (Diesel) (☞ P17320) ........................................... .. 1
9 580056730 Seal ................................................................................................................... 1 1
10 580074261 Power Distribution Module (☞ P17309) ........................................................... 1 1
11 580039900 Capscrew........................................................................................................... 4 4
12 580023854 Fuse Puller ........................................................................................................ 1 1
13 a 580036342 Horn................................................................................................................... 1 1
13 b 580068957 Horn................................................................................................................... 1 1
14 580026812 Clip .................................................................................................................... 6 6
15 580056613 Fastener ............................................................................................................ 6 6
16 580060014 Connector .......................................................................................................... 1 1
17 580046263 Link (Battery Hold Down) .................................................................................. 1 1
18 580037180 Capscrew........................................................................................................... 1 1
19 580066219 Bracket .............................................................................................................. 1 1
20 520052851 Battery (Wet) ..................................................................................................... 1 ..
20 580013937 Battery (Wet) (Diesel) ........................................................................................ .. 1

FOOTNOTES:
a ⇒ S/N F183V01515D
b S/N F813V01516D ⇒
c ⇒ D/B 11/2006
d D/B 11/2006 ⇒

6-5
P17844 11-06

REMOTE KEY SWITCH

REMOTE KEY SWITCH

ITEM PART NO. DESCRIPTION QTY

1 580056487 Bracket ...................................................................................................................... 1


2 580026812 Clip ............................................................................................................................ 1
3 580056613 Fastener .................................................................................................................... 1
4 a 580056628 Wire Harness (Remote Keyswitch)............................................................................ 1
4 b 580054477 Wire Harness (Remote Keyswitch)............................................................................ 1
4 580022893 Connector............................................................................................................. 1
4 505968540 Secondary Lock ................................................................................................... 1
4 505968514 Terminal (Pin) ....................................................................................................... 2
4 580034540 Terminal................................................................................................................ 2
5 520045009 Boot ........................................................................................................................... 1
6 a 500863104 Ignition Switch ........................................................................................................... 1
6 b 580054478 Ignition Switch ........................................................................................................... 1
6 500863106 Ignition Key........................................................................................................... 1

FOOTNOTES:
a ⇒ PENDING PER ECN 10419490
b PENDING PER ECN 10419490 ⇒

6-6
NOTES

6-7
P17304 05-06

ENGINE ELECTRICAL SYSTEM


(GM 4.3L, GASOLINE AND LPG)

ENGINE ELECTRICAL SYSTEMGM 4.3L, GASOLINE AND LPG

6-8
P17304 05-06

ENGINE ELECTRICAL SYSTEM


(GM 4.3L, GASOLINE AND LPG)

KEY:
A: Gasoline
B: LPG

QTY
ITEM PART NO. DESCRIPTION A B
1 580077530 Battery Cable (Negative) (☞ P17609) ............................................................. 1 1
2 580047714 Capscrew........................................................................................................... 4 4
3 580072047 Flange Bolt ........................................................................................................ 1 1
4 580048273 Oxygen Sensor (With Wire Harness) (Left and Right Hand Sides) ................... 2 2
5 580072475 Bracket .............................................................................................................. 1 1
6 580072127 Nut ..................................................................................................................... 2 2
7 580074788 Bracket .............................................................................................................. 1 1
8 580049559 Clamp (Swivel) .................................................................................................. 1 2
9 580006579 Bolt .................................................................................................................... 2 2
10 580025560 Clip .................................................................................................................... 2 ..
11 580049011 Capscrew........................................................................................................... 1 1
12 580047919 Nut ..................................................................................................................... 1 1
13 580064367 Wire Harness (LH Chassis) (☞ P17322) ......................................................... 1 ..
13 580064368 Wire Harness (LH Chassis) (☞ P17321) ......................................................... .. 1
14 580032023 Bracket .............................................................................................................. 1 1
15 580074751 Starter................................................................................................................ 1 1
16 580041557 Clamp ................................................................................................................ 1 1
17 580037160 Sensor (Air Flow Restriction)............................................................................. 1 1
18 580037180 Capscrew........................................................................................................... 1 1
19 940600908 Lockwasher ....................................................................................................... 2 2
20 580053960 Battery Cable (Positive) (☞ P17609) ............................................................... 1 1
a 937100904 Nut ..................................................................................................................... 1 1
a 580027573 Nut (Flange)....................................................................................................... 1 1

FOOTNOTES:
a Not Illustrated

6-9
P17305 05-06

ENGINE SAFETY ELECTRICAL


(GM 4.3L) (GS AND LPS)

ENGINE SAFETY ELECT RICAL GM 4.3LGS AND L PS

6-10
P17305 05-06

ENGINE SAFETY ELECTRICAL


(GM 4.3L) (GS AND LPS)

KEY:
A: GS
B: LPS

QTY
ITEM PART NO. DESCRIPTION A B
1 580056840 Lock Ring........................................................................................................... 1 1
2 900011212 Rod End Pin ...................................................................................................... 1 1
3 580052989 Battery Cable..................................................................................................... 1 1
3 580063616 Terminal......................................................................................................... 1 1
3 505976537 Boot............................................................................................................... 1 1
3 580040374 Boot............................................................................................................... 1 1
4 580054023 Emergency Stop Switch .................................................................................... 1 1
5 015035700 Washer .............................................................................................................. 2 2
6 014939300 Nut ..................................................................................................................... 2 2
7 015026400 Lockwasher ....................................................................................................... 2 2
8 014996900 Nut ..................................................................................................................... 2 2
9 580026621 Clip Nut.............................................................................................................. 2 2
10 580078489 Wire Harness (Sealed Alternator) (☞ P17325) ............................................... 1 1
11 580037160 Sensor (Air Flow Restriction)............................................................................. 1 1
12 b 580076731 Bracket .............................................................................................................. 1 1
12 c 580077305 Bracket .............................................................................................................. 1 1
13 580047714 Capscrew........................................................................................................... 4 4
14 580077531 Battery Cable (Positive) (☞ P17609) ............................................................... 1 1
15 580072047 Flange Bolt ........................................................................................................ 1 1
16 580072475 Bracket .............................................................................................................. 1 1
17 580072127 Nut ..................................................................................................................... 2 2
18 580006579 Bolt .................................................................................................................... 2 2
19 580074788 Bracket .............................................................................................................. 1 1
20 580041557 Clamp ................................................................................................................ 1 1
21 580048273 Oxygen Sensor (With Wire Harness) ................................................................ 1 1
22 580049559 Clamp (Swivel) .................................................................................................. 1 2
23 580074751 Starter................................................................................................................ 1 1
24 580032023 Bracket .............................................................................................................. 1 ..
25 580064367 Wire Harness (LH Chassis) (☞ P17322) ......................................................... 1 ..
25 580064368 Wire Harness (LH Chassis) (☞ P17321) ......................................................... .. 1
26 580049011 Capscrew........................................................................................................... 3 3
27 580047919 Nut ..................................................................................................................... 1 1
28 580025560 Clip .................................................................................................................... 2 ..
29 580042794 Clamp (Swivel) .................................................................................................. 2 2
30 580042331 Clamp (Swivel) .................................................................................................. 3 3
31 580052982 Bracket .............................................................................................................. 1 1
32 580041704 Insert ................................................................................................................. 2 2
33 580067028 Cable ................................................................................................................. 1 1
34 580052685 Clip .................................................................................................................... 1 1
35 580049555 Clamp (Swivel) .................................................................................................. 1 1
36 580037180 Capscrew........................................................................................................... 1 1
37 940600908 Lockwasher ....................................................................................................... 1 1
38 580077530 Battery Cable (Negative) ................................................................................... 1 1
a 580027573 Nut (Flange)....................................................................................................... 1 1

6-11
P17305 05-06

ENGINE SAFETY ELECTRICAL


(GM 4.3L) (GS AND LPS)

QTY
ITEM PART NO. DESCRIPTION A B

a 449022016 Lockwasher ....................................................................................................... 1 1


a 937100904 Nut ..................................................................................................................... 1 1

FOOTNOTES:
a Not Illustrated
b ⇒ D/B 11/2006
c D/B 11/2006 ⇒

6-12
NOTES

6-13
P17609 09-06

BATTERY CABLES
(GM 4.3L)

BATTERY CABLESGM 4.3L

6-14
P17609 09-06

BATTERY CABLES
(GM 4.3L)

ITEM PART NO. DESCRIPTION QTY

1 580077530 Battery Cable (Negative) ........................................................................................... 1


2 580063618 Terminal................................................................................................................ 1
3 580050293 Fitting ................................................................................................................... 1
4 580006553 Terminal................................................................................................................ 1
5 580002460 Clamp................................................................................................................... 1
6 580063617 Terminal................................................................................................................ 1
7 580053960 Battery Cable (Positive) ............................................................................................. 1
7 580077531 Battery Cable (Positive, GS/LPG).............................................................................. 1
8 580002460 Clamp................................................................................................................... 1
9 580059293 Boot...................................................................................................................... 1
10 580078334 Terminal................................................................................................................ 1
11 580015673 Clamp................................................................................................................... 1
12 580052019 Boot...................................................................................................................... 1
13 580006553 Terminal................................................................................................................ 1
14 580040374 Boot...................................................................................................................... 1
14 505976537 Boot (GS/LPG) ..................................................................................................... 1
15 580063616 Terminal................................................................................................................ 1
15 580074877 Terminal (GS/LPG)............................................................................................... 1

6-15
P16999 05-06

DISTRIBUTOR ASSEMBLY
(GM 4.3L)

DISTRIBUTOR ASSEMBLYGM 4.3L

ITEM PART NO. DESCRIPTION QTY

580048919 Distributor .................................................................................................................. 1


1 580051808 Cap....................................................................................................................... 1
2 580051809 Rotor .................................................................................................................... 1
3 580048979 Gear Kit ................................................................................................................ 1
4 900006248 Gasket.................................................................................................................. 1
5 580048980 Sensor (Cam)....................................................................................................... 1
6 580048981 Screw ................................................................................................................... 4
7 580048982 Screw ................................................................................................................... 2
8 580012858 Clamp ........................................................................................................................ 1

6-16
NOTES

6-17
P17360 05-06

ENGINE ELECTRICAL
(CUMMINS 4.5L DIESEL)

ENGINE ELECTRICALCUMMINS 4.5L DIESEL

6-18
P17360 05-06

ENGINE ELECTRICAL
(CUMMINS 4.5L DIESEL)

ITEM PART NO. DESCRIPTION QTY

1 580063439 Bracket ...................................................................................................................... 1


2 580045546 Clamp (Swivel) .......................................................................................................... 1
3 580037160 Sensor (Air Flow Restriction)..................................................................................... 1
4 580041557 Clamp ........................................................................................................................ 1
5 580075448 Sensor (Coolant) ....................................................................................................... 1
6 580067507 O-Ring ....................................................................................................................... 1
7 580063440 Bracket ...................................................................................................................... 1
8 580047714 Capscrew................................................................................................................... 4
9 580076424 Wire Harness (Cummins 4.5L Engine) (☞ P17333) ................................................ 1
10 580045059 Speed Sensor............................................................................................................ 1
11 580049011 Capscrew................................................................................................................... 1
12 580049010 Capscrew................................................................................................................... 1
13 580026812 Clip ............................................................................................................................ 3
14 580056613 Fastener .................................................................................................................... 3
15 580051890 Pressure Transducer (Engine Oil Pressure) .............................................................. 1
16 580067214 Adapter ...................................................................................................................... 1
17 b 580075788 Bracket ...................................................................................................................... 2
18 b 580049231 Capscrew................................................................................................................... 1
19 580037180 Capscrew................................................................................................................... 1
20 940600908 Lockwasher ............................................................................................................... 1
21 580067792 Bracket ...................................................................................................................... 1
22 900003207 Clamp ........................................................................................................................ 1
23 580076189 Battery Cable Assembly (Positive) (☞ P17361) ...................................................... 1
24 580049231 Capscrew................................................................................................................... 2
25 580078114 Battery Cable (Fused) ............................................................................................... 1
25 580078665 Terminal (Battery)................................................................................................. 2
25 580049075 Boot...................................................................................................................... 1
25 580078120 Tube ..................................................................................................................... 1
26 580051432 Nut ............................................................................................................................. 2
27 580075465 Contactor ................................................................................................................... 1
28 580071678 Bracket ...................................................................................................................... 1
29 449001268 Capscrew................................................................................................................... 2
30 580026621 Clip Nut...................................................................................................................... 3
31 580077605 Battery Cable Assembly (Negative) (☞ P17361) ..................................................... 1
32 580058440 Battery Cable............................................................................................................. 1
32 06205330D Electrical Fitting.................................................................................................... 1
32 580078665 Terminal (Battery)................................................................................................. 1
32 505976537 Boot...................................................................................................................... 2
33 580047919 Nut ............................................................................................................................. 1
34 449022018 Lockwasher ............................................................................................................... 1
35 b 580027573 Nut (Flange)............................................................................................................... 1
36 b 580067810 Spacer ....................................................................................................................... 1
37 580078115 Battery Cable (Fused) ............................................................................................... 1
37 580034615 Terminal................................................................................................................ 1
37 580078666 Connector............................................................................................................. 1
37 580078667 Socket .................................................................................................................. 1
37 580078120 Tube ..................................................................................................................... 1
a 1053161DD Fitting (Air Flow Restriction) ...................................................................................... 1

6-19
P17360 05-06

ENGINE ELECTRICAL
(CUMMINS 4.5L DIESEL)

ITEM PART NO. DESCRIPTION QTY

a 052337300 Fitting (Air Flow Restriction) ...................................................................................... 1


a 580074030 Wire Harness (Signal Converter) .............................................................................. 1

FOOTNOTES:
a Not Illustrated
b Without Electronic Throttle

6-20
NOTES

6-21
P17361 05-06

BATTERY CABLES
(CUMMINS 4.5L DIESEL)

BATTERY CABLESCUMMINS 4.5L DIESEL

6-22
P17361 05-06

BATTERY CABLES
(CUMMINS 4.5L DIESEL)

KEY:
A: Positive
B: Negative

QTY
ITEM PART NO. DESCRIPTION A B

1 580077605 Battery Cable Assembly .................................................................................... .. 1


2 580063618 Terminal......................................................................................................... .. 1
3 580073520 Cable............................................................................................................. .. AR
4 505970529 Clamp............................................................................................................ .. 1
5 580050293 Fitting ............................................................................................................ .. 1
6 580006553 Terminal......................................................................................................... .. 1
7 580063617 Terminal......................................................................................................... .. 1
8 580076189 Battery Cable Assembly .................................................................................... 1 ..
8 a 580059306 Battery Cable..................................................................................................... 1 ..
9 580083152 Boot............................................................................................................... 1 ..
10 580063617 Terminal......................................................................................................... 1 ..
11 580073519 Cable (Red) ................................................................................................... AR ..
12 580075790 Terminal......................................................................................................... 1 ..
13 580052019 Boot............................................................................................................... 1 ..
13 a 505976537 Boot............................................................................................................... 1 ..
14 580063616 Terminal......................................................................................................... 1 ..
15 580040374 Boot............................................................................................................... 1 ..

FOOTNOTES:
a Safety Truck Only

6-23
P17362 05-06

ENGINE SAFETY ELECTRICAL


(CUMMINS 4.5L DS)

ENGINE SAFETY ELECT RICAL CUMMINS 4.5L DS

6-24
P17362 05-06

ENGINE SAFETY ELECTRICAL


(CUMMINS 4.5L DS)

ITEM PART NO. DESCRIPTION QTY

1 580054023 Emergency Stop Switch ............................................................................................ 1


2 580049231 Capscrew................................................................................................................... 2
3 580056840 Lock Ring................................................................................................................... 1
4 580076190 Battery Cable............................................................................................................. 1
5 580026621 Clip Nut...................................................................................................................... 3
6 580078699 Bracket ...................................................................................................................... 1
7 580049559 Clamp (Swivel) .......................................................................................................... 4
8 580077605 Battery Cable Assembly (Negative)........................................................................... 1
9 580041557 Clamp ........................................................................................................................ 4
10 940600908 Lockwasher ............................................................................................................... 1
11 580037180 Capscrew................................................................................................................... 1
12 580075789 Pulley......................................................................................................................... 1
13 062143700 Capscrew................................................................................................................... 1
14 016103700 Washer ...................................................................................................................... 1
15 580073364 Alternator (Sealed) .................................................................................................... 1
16 580073339 Wire Harness (Sealed Alternator) (☞ P17606) ....................................................... 1
17 580042331 Clamp (Swivel) .......................................................................................................... 3
18 580049555 Clamp (Swivel) .......................................................................................................... 1
19 580047714 Capscrew................................................................................................................... 2
20 015026400 Lockwasher ............................................................................................................... 2
21 014996900 Nut ............................................................................................................................. 2
22 015035700 Washer ...................................................................................................................... 2
23 014939300 Nut ............................................................................................................................. 2
24 580042794 Clamp (Swivel) .......................................................................................................... 2
25 580049011 Capscrew................................................................................................................... 2
26 580052982 Bracket ...................................................................................................................... 1
27 580041704 Insert ......................................................................................................................... 2
28 580067028 Cable ......................................................................................................................... 1
29 580072463 Battery Cable (Positive) ............................................................................................. 1
30 580052685 Clip ............................................................................................................................ 1
31 900003207 Clamp ........................................................................................................................ 1
32 900011212 Rod End Pin .............................................................................................................. 1

6-25
P17306 05-06

ALTERNATOR AND MOUNTING


(CUMMINS 4.5L DIESEL)

ALTERNATOR AND MOUN TINGCUMMINS 4.5L DIESEL

6-26
P17306 05-06

ALTERNATOR AND MOUNTING


(CUMMINS 4.5L DIESEL)

ITEM PART NO. DESCRIPTION QTY

1 580073806 Alternator................................................................................................................... 1
2 580073816 Spacer ....................................................................................................................... 1
3 580073819 Capscrew................................................................................................................... 1
4 580073815 Support...................................................................................................................... 1
5 580031859 Capscrew................................................................................................................... 4
6 580073817 Brace ......................................................................................................................... 1
7 580063145 Capscrew................................................................................................................... 2
8 580031789 Capscrew................................................................................................................... 1
9 580073820 Pulley......................................................................................................................... 1
10 580073821 Retainer ..................................................................................................................... 1

6-27
P17307 05-06

STARTER AND MOUNT


(CUMMINS 4.5L DIESEL)

STARTER AND MOUNTCU MMINS 4.5L DIESEL

ITEM PART NO. DESCRIPTION QTY

580065979 Engine Assembly (Cummins 4.5L) ............................................................................ 1


1 a 580073932 Starter .................................................................................................................. 1
1 b 580079690 Starter .................................................................................................................. 1
2 580058810 Capscrew ............................................................................................................. 2

FOOTNOTES:
a ⇒ S/N F813V01509D EXC. 1502-1503, 1505, 1507-1508
b S/N F813V01511D ⇒ INC. 1502-1503, 1505, 1507-1508, 1510

6-28
P17308 05-06

SEALED ALTERNATOR AND MOUNTING


(GM 4.3L)

SEALED ALTERNATOR AND MOUNTINGGM 4.3L

ITEM PART NO. DESCRIPTION QTY

1 580073556 Bracket ...................................................................................................................... 1


2 580047183 Spacer ....................................................................................................................... 1
3 900017264 Alternator (Sealed) .................................................................................................... 1
4 580004505 Capscrew................................................................................................................... 1
5 580039016 Pulley......................................................................................................................... 1
6 062307300 Capscrew................................................................................................................... 1
7 580040737 Spacer ....................................................................................................................... 1

6-29
P17309 05-06

POWER DISTRIBUTION MODULE

POWER DISTRIBUTION MODULE

ITEM PART NO. DESCRIPTION QTY

580074261 Power Distribution Module......................................................................................... 1


1 580023052 Relay (30 Amp) .................................................................................................... 2
2 580036599 Relay (20 Amp) .................................................................................................... 5
3 580036575 Fuse (20 Amp) ..................................................................................................... 6
4 580036576 Fuse (30 Amp) ..................................................................................................... 2
5 580036751 Semiconductor ..................................................................................................... 1
6 580036752 Resistor (68 Ohm, 5 Watt) ................................................................................... 1
7 580043031 Fuse (25 Amp) ..................................................................................................... 2

6-30
NOTES

6-31
P17310 05-06

COWL ELECTRICAL

COWL ELECTRICAL

6-32
P17310 05-06

COWL ELECTRICAL

ITEM PART NO. DESCRIPTION QTY

1 580051810 Wire Harness (Cowl with Foot Directional Control) (☞ P17328) ............................. 1
1 580068402 Wire Harness (Cowl with Forward/Reverse Lever) (☞ P17329) .............................. 1
2 580062311 Bracket ...................................................................................................................... 1
3 580038826 Bracket ...................................................................................................................... 1
4 580037180 Capscrew................................................................................................................... 2
5 580026812 Clip ............................................................................................................................ 3
6 580056613 Fastener .................................................................................................................... 3
7 580056614 Bracket ...................................................................................................................... 1
8 580030968 Capscrew................................................................................................................... 3
9 b 580049608 Vehicle System Manager (VSM) -8525419 ............................................................... 1
9 f 580049609 Vehicle System Manager (VSM) -8525420 ............................................................... 1
9 e 580049610 Vehicle System Manager (VSM) -8525421 ............................................................... 1
10 a 580038751 Wire Harness (Electronic Control Valve) ................................................................... 1
10 d 580040090 Wire Harness (Electronic Control Valve) ................................................................... 1
11 580037180 Capscrew................................................................................................................... 4
c 580047200 Screw......................................................................................................................... 2

FOOTNOTES:
a Four Function
b Manual Hydraulics with Overhead Guard
c Not Illustrated
d Three Function
e With Cab
f Without Cab

6-33
P17311 05-06

INSTRUMENT CLUSTER

INSTRUMENT CLUSTER

6-34
P17311 05-06

INSTRUMENT CLUSTER

ITEM PART NO. DESCRIPTION QTY

1 580073573 Display Lever (Detent Forward and Reverse)............................................................ 1


2 580060625 Instrument Cluster (With Overhead Guard)............................................................... 1
2 580060626 Instrument Cluster (With Cab) ................................................................................... 1
3 580047049 Bezel (Display Cluster)......................................................................................... 2
4 a 580047046 Overlay (RH Display) ................................................................................................. 1
5 580047048 Decal (RH Display, All Options) ................................................................................. 1
6 580039846 Cover (Display Lever) ................................................................................................ 1
6 580073574 Display Lever (Momentary) (Turn Signal Switch) ...................................................... 1
7 504240712 Key Set ...................................................................................................................... 1
8 580037904 Ignition Switch ........................................................................................................... 1
9 580047714 Capscrew................................................................................................................... 4
10 580047200 Screw......................................................................................................................... 5
11 580039847 Cover (Keyswitch)...................................................................................................... 1
12 580050933 Decal (Blank) (LH Display with Overhead Guard) ..................................................... 1
12 580047047 Decal (LH Display with Cab)...................................................................................... 1
13 580073574 Display Lever (Momentary) (Turn Signal Switch) ...................................................... 1

FOOTNOTES:
a Remove Panels From Overlay as Required For Truck Configuration.

6-35
P17312 05-06

JOYSTICK

JOYSTICK

6-36
P17312 05-06

JOYSTICK

KEY:
A: Three Function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B
a 580068622 Joystick Control (Without Interlock) ................................................................... 1 ..
b 580077775 Joystick Control (Without Interlock) ................................................................... 1 ..
a 580068614 Joystick Control (With Interlock) ........................................................................ 1 ..
b 580077778 Joystick Control (With Interlock) ........................................................................ 1 ..
a 580068623 Joystick Control (Without Interlock) ................................................................... .. 1
b 580077777 Joystick Control (Without Interlock) ................................................................... .. 1
a 580068615 Joystick Control (With Interlock) ........................................................................ .. 1
b 580077779 Joystick Control (With Interlock) ........................................................................ .. 1
1 a 580068618 Joystick (Without Interlock) ........................................................................... 1 ..
1 b 580077780 Joystick Control (Three Function) (Without Interlock) ................................... 1 ..
1 a 580068610 Joystick (With Interlock) ................................................................................ 1 ..
1 b 580077782 Joystick Control (Three Function) (With Interlock) ........................................ 1 ..
1 a 580068619 Joystick (Without Interlock) ........................................................................... .. 1
1 b 580077781 Joystick Control (Four Function) (Without Interlock) ..................................... .. 1
1 a 580068611 Joystick (With Interlock) ................................................................................ .. 1
1 b 580077783 Joystick Control (Four Function) (With Interlock) .......................................... .. 1
2 580061855 Screw ............................................................................................................ 4 4
3 580045328 Housing (Upper)............................................................................................ 1 1
4 940004903 Washer .......................................................................................................... 4 4
5 449022019 Lockwasher ................................................................................................... 4 4
6 937100903 Nut................................................................................................................. 4 4
7 580045327 Housing (Lower) ............................................................................................ 1 1
8 932727901 Capscrew ...................................................................................................... 6 6
9 580051583 Bracket .......................................................................................................... 1 1
10 580068314 Wire Harness (Joystick) ................................................................................ 1 1
10 580039490 Connector ................................................................................................. 1 1
10 580039491 Secondary Lock ........................................................................................ 1 1
10 580045127 Connector ................................................................................................. 1 1
10 580039492 Connector ................................................................................................. 1 1
10 580063857 Secondary Lock ........................................................................................ 1 1
11 .. . . . Label (☞ P17164, P17165) ............................................................................. 1 1
12 580047919 Nut................................................................................................................. 4 4
13 580054585 Bracket .......................................................................................................... 1 1

FOOTNOTES:
a ⇒ PENDING PER ECN 10431564
b PENDING PER ECN 10431564 ⇒

6-37
P18596 06-06

ELECTRONIC CONTROL LEVERS


(MINI-LEVER MODULES)
(⇒PENDING PER ECN 104977)

ELECTRONIC CONTROL L EVERSMINI-LEVER MODULES⇒ PENDING PER ECN 104977

6-38
P18596 06-06

ELECTRONIC CONTROL LEVERS


(MINI-LEVER MODULES)
(⇒PENDING PER ECN 104977)

KEY:
A: Three Function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B
1 580044848 Mini-Lever Module (Plain, 8522697) (Without Clamping) .................................. 1 ..
1 580059299 Mini-Lever Module (Clamping, 8528542) (With Clamping)................................ 1 ..
1 580059301 Mini-Lever Module (Return To Set Tilt, 8528544) (With Return To Set Tilt) ...... 1 ..
1 580059304 Mini-Lever Module (Clamping and Return To Set Tilt, 8528546) (With
Clamping and Return To Set Tilt) ...................................................................... 1 ..
1 580050222 Kit (Plain Mini-Lever) ......................................................................................... AR ..
1 580059505 Kit (Interlock Mini-Lever).................................................................................... AR ..
2 580061851 Kit (Mini-Lever Plug) .......................................................................................... 1 ..
3 580044868 Mini-Lever Module (Plain, 8522700) (Without Clamping) .................................. .. 1
3 580059300 Mini-Lever Module (Clamping, 8528543) (With Clamping)................................ .. 1
3 580059302 Mini-Lever Module (Return To Set Tilt, 8528545) (With Return To Set Tilt) ...... .. 1
3 580059305 Mini-Lever Module (Clamping And Return To Set Tilt, 8528547) (With
Clamping and Return To Set Tilt) ...................................................................... .. 1
3 580050222 Kit (Plain Mini-Lever) ......................................................................................... .. AR
3 580059505 Kit (Interlock Mini-Lever).................................................................................... .. AR
4 .. . . . Label.................................................................................................................. 1 1
5 580061850 Kit (Interlock Switch).......................................................................................... AR AR
5 580061852 Kit (Interlock Switch Plug).................................................................................. AR AR
6 580047919 Nut ..................................................................................................................... 4 4

6-39
P19308 08-07

ELECTRONIC CONTROL LEVERS


(MINI-LEVER MODULES) (THREE FUNCTION)
(PENDING PER ECN 104977⇒)

ELECTRONIC CONTROL L EVERSMINI-LEVER MODULESTHREE FUN CTIONPENDING PER ECN 104977⇒

6-40
P19308 08-07

ELECTRONIC CONTROL LEVERS


(MINI-LEVER MODULES) (THREE FUNCTION)
(PENDING PER ECN 104977⇒)

ITEM PART NO. DESCRIPTION QTY

1 580084194 Mini-Lever Module (Plain, 8542298).......................................................................... 1


b 580061851 Kit (Mini-Lever Plug)............................................................................................. 1
c 580061852 Kit (Interlock Switch Plug) .................................................................................... 3
1 580084198 Mini-Lever Module (Clamping, 8542302)................................................................... 1
a 580059505 Kit (Interlock Mini-Lever) ...................................................................................... 1
d 580061850 Kit (Interlock Switch) ............................................................................................ 1
b 580061851 Kit (Mini-Lever Plug)............................................................................................. 1
c 580061852 Kit (Interlock Switch Plug) .................................................................................... 2
1 580084200 Mini-Lever Module (Return To Set Tilt, 8542304) ...................................................... 1
a 580059505 Kit (Interlock Mini-Lever) ...................................................................................... 1
d 580061850 Kit (Interlock Switch) ............................................................................................ 1
b 580061851 Kit (Mini-Lever Plug)............................................................................................. 1
c 580061852 Kit (Interlock Switch Plug) .................................................................................... 2
1 580084203 Mini-Lever Module (Clamping and Return To Set Tilt, 8542307)............................... 1
a 580059505 Kit (Interlock Mini-Lever) ...................................................................................... 1
d 580061850 Kit (Interlock Switch) ............................................................................................ 1
b 580061851 Kit (Mini-Lever Plug)............................................................................................. 1
c 580061852 Kit (Interlock Switch Plug) .................................................................................... 2
2 .. . . . Plug (Momentary Switch) ..................................................................................... AR
3 .. . . . Momentary Switch ............................................................................................... AR
4 .. . . . Mini-Lever............................................................................................................. AR
4 580081812 Handle (Mini-Lever) ......................................................................................... 1
5 .. . . . Label (Shows Production Part Number)............................................................... 1
6 580062910 Plug (Mini-Lever) .................................................................................................. 1

FOOTNOTES:
a Kit Includes: 1 Interlock Rocker (must be used in combination with a Momentary Interlock Switch), 1 Gasket, 4
Screws (parts are NSS)
b Kit Includes: 1 Mini-Lever Plug, 1 Gasket (parts are NSS)
c Kit Includes: 1 Momentary Interlock Switch Plug, 1 Gasket (parts are NSS)
d Kit Includes: 1 Momentary Switch, 1 Lockwasher, 1 Gasket, 1 Nut (parts are NSS)

6-41
P19309 08-07

ELECTRONIC CONTROL LEVERS


(MINI-LEVER MODULES) (FOUR FUNCTION)
(PENDING PER ECN 104977⇒)

ELECTRONIC CONTROL L EVERSMINI-LEVER MODULESFOUR FUNCTIONPENDING PER ECN 104977⇒

6-42
P19309 08-07

ELECTRONIC CONTROL LEVERS


(MINI-LEVER MODULES) (FOUR FUNCTION)
(PENDING PER ECN 104977⇒)

ITEM PART NO. DESCRIPTION QTY

1 580084195 Mini-Lever Module (Plain, 8542299).......................................................................... 1


d 580050222 Kit (Plain Mini-Lever) ............................................................................................ 3
b 580061852 Kit (Interlock Switch Plug) .................................................................................... 3
1 580084199 Mini-Lever Module (Clamping, 8542303)................................................................... 1
d 580050222 Kit (Plain Mini-Lever) ............................................................................................ 2
a 580059505 Kit (Interlock Mini-Lever) ...................................................................................... 1
c 580061850 Kit (Interlock Switch) ............................................................................................ 1
b 580061852 Kit (Interlock Switch Plug) .................................................................................... 2
1 580084201 Mini-Lever Module (Return To Set Tilt, 8542305) ...................................................... 1
d 580050222 Kit (Plain Mini-Lever) ............................................................................................ 2
a 580059505 Kit (Interlock Mini-Lever) ...................................................................................... 1
c 580061850 Kit (Interlock Switch) ............................................................................................ 1
b 580061852 Kit (Interlock Switch Plug) .................................................................................... 2
1 580084204 Mini-Lever Module (Clamping And Return To Set Tilt, 8542308) .............................. 1
d 580050222 Kit (Plain Mini-Lever) ............................................................................................ 2
c 580061850 Kit (Interlock Switch) ............................................................................................ 1
b 580061852 Kit (Interlock Switch Plug) .................................................................................... 2
2 .. . . . Momentary Switch ............................................................................................... AR
3 .. . . . Plug (Momentary Switch) ..................................................................................... AR
4 .. . . . Mini-Lever............................................................................................................. AR
4 580081812 Handle (Mini-Lever) ......................................................................................... 1
5 .. . . . Label (Shows Production Part Number)............................................................... 1

FOOTNOTES:
a Kit Includes: 1 Interlock Mini-Lever (must be used in combination with a Momentary Interlock Switch), 1
Gasket, 4 Screws (parts are NSS)
b Kit Includes: 1 Momentary Switch Hole Plug, 1 Gasket (parts are NSS)
c Kit Includes: 1 Momentary Switch, 1 Lockwasher, 1 Gasket, 1 Nut (parts are NSS)
d Kit Includes: 1 Plain Mini-Lever, 1 Gasket, 4 Screws (parts are NSS)

6-43
P17313 05-06

LIGHTS
(STOP, TAIL, TURN, BACKUP, AND STROBE) (WITH CAB)

LIGHTSSTOP, TAIL, TURN, BACKU P, AND STROBEWITH CAB

6-44
P17313 05-06

LIGHTS
(STOP, TAIL, TURN, BACKUP, AND STROBE) (WITH CAB)

ITEM PART NO. DESCRIPTION QTY

1 580037207 Light (Stop,Turn,Tail, And Back-Up) .......................................................................... 2


1 .. . . . Tail Light Brackets (☞ P17157) ............................................................................... 2
2 580037209 Reflector (Tail) ........................................................................................................... 2
3 580051168 Screw......................................................................................................................... 4
4 c 580044914 Work Light (Rear) ...................................................................................................... 1
4 d 580082532 Work Light (Rear) ...................................................................................................... 1
4 c 580044915 Work Light (RH Front)................................................................................................ 1
4 580082531 Bulb (Halogen) ..................................................................................................... 1
4 d 580082533 Work Light (RH Front)................................................................................................ 1
4 c 580044916 Work Light (LH Front) ................................................................................................ 1
4 580082531 Bulb (Halogen) ..................................................................................................... 1
4 d 580082534 Work Light (LH Front) ................................................................................................ 1
5 580082531 Bulb (Halogen) ..................................................................................................... 1
6 a 580056014 Strobe Light Assembly............................................................................................... 1
6 b 580079615 Strobe Light Assembly............................................................................................... 1
7 580058212 Capscrew................................................................................................................... 2
8 580041704 Insert ......................................................................................................................... 2
9 580040850 Clip Nut...................................................................................................................... 4
10 580048802 Bracket ...................................................................................................................... 1
11 .. . . . Connector .................................................................................................................. 2
12 580077088 Wire Harness (Cab)................................................................................................... 1
13 580051159 Bracket ...................................................................................................................... 1
14 504232297 Guard ........................................................................................................................ 1
15 580058314 Capscrew................................................................................................................... 2
16 580058188 Nut ............................................................................................................................. 2
17 580041704 Insert ......................................................................................................................... 2
18 580058212 Capscrew................................................................................................................... 2
19 580039278 Bracket ...................................................................................................................... 1
20 580039251 Clip ............................................................................................................................ 1

FOOTNOTES:
a ⇒ PENDING PER ECN 10298201
b PENDING PER ECN 10298201 ⇒
c ⇒ PENDING PER ECN 104769
d PENDING PER ECN 104769 ⇒

6-45
P17314 05-06

LIGHTS
(STOP, TAIL, TURN, BACKUP, AND STROBE) (WITH OVERHEAD GUARD)

LIGHTSSTOP, TAIL, TURN, BACKUP, AND STROBEWITH OVERHEAD GUARD

6-46
P17314 05-06

LIGHTS
(STOP, TAIL, TURN, BACKUP, AND STROBE) (WITH OVERHEAD GUARD)

ITEM PART NO. DESCRIPTION QTY

1 580037207 Light (Stop,Turn,Tail, And Back-Up) .......................................................................... 2


1 .. . . . Tail Light Bracket (☞ P17157) ................................................................................. 2
2 580037209 Reflector (Tail) ........................................................................................................... 2
3 580051168 Screw......................................................................................................................... 4
4 c 580044914 Work Light (Rear) ...................................................................................................... 1
4 d 580082532 Work Light (Rear) ...................................................................................................... 1
4 c 580044915 Work Light (RH Front)................................................................................................ 1
4 580082531 Bulb (Halogen) ..................................................................................................... 1
4 d 580082533 Work Light (RH Front)................................................................................................ 1
4 c 580044916 Work Light (LH Front) ................................................................................................ 1
4 580082531 Bulb (Halogen) ..................................................................................................... 1
4 d 580082534 Work Light (LH Front) ................................................................................................ 1
5 580082531 Bulb (Halogen) ..................................................................................................... 1
6 a 580056014 Strobe Light Assembly............................................................................................... 1
6 b 580079615 Strobe Light Assembly............................................................................................... 1
7 580049224 Grommet (RH Tail Light)............................................................................................ 1
8 580049225 Grommet (LH Tail Light) ............................................................................................ 1
9 580040850 Clip Nut...................................................................................................................... 4
10 e 580079983 Jumper Harness ........................................................................................................ 1
10 580040822 Connector............................................................................................................. 1
10 580040823 Secondary Lock ................................................................................................... 1
10 580019341 Terminal (Pin) ....................................................................................................... 4
10 580072801 Resistor ................................................................................................................ 3
11 580056670 Clamp Strap............................................................................................................... 1
12 580042567 Clamp ........................................................................................................................ 1
13 580051159 Bracket ...................................................................................................................... 1
14 504232297 Guard ........................................................................................................................ 1
15 580058314 Capscrew................................................................................................................... 2
16 580058188 Nut ............................................................................................................................. 2
17 580044859 Insert ......................................................................................................................... 2
18 580058212 Capscrew................................................................................................................... 2
19 580073557 Wire Harness............................................................................................................. 1
19 f 580083052 Wire Harness (Lights) (☞ P19197) .......................................................................... 1
20 580041360 Grommet.................................................................................................................... 1

FOOTNOTES:
a ⇒ PENDING PER ECN 10298201
b PENDING PER ECN 10298201 ⇒
c ⇒ PENDING PER ECN 104769
d PENDING PER ECN 104769 ⇒
e ⇒ D/B 06/2007
f D/B 06/2007 ⇒

6-47
P17315 05-06

TRANSMISSION ELECTRICAL SYSTEM

T RANSMISSION ELECTR ICAL SYST EM

6-48
P17315 05-06

TRANSMISSION ELECTRICAL SYSTEM

KEY:
A: Single Speed
B: Dual Speed

QTY
ITEM PART NO. DESCRIPTION A B

1 580069841 Wire Harness (Transmission) (Single Speed) (☞ P17326) ............................. 1 ..


1 580069840 Wire Harness (Transmission) (Dual Speed) (☞ P17327) ................................ .. 1
2 a 449001415 Capscrew........................................................................................................... 2 2
3 a 449022016 Lockwasher ....................................................................................................... 2 2
4 a 580066463 Bracket .............................................................................................................. 1 1
5 a 580067818 Bracket .............................................................................................................. 1 ..
6 580066542 Bracket .............................................................................................................. .. 1

FOOTNOTES:
a ⇒ PENDING PER ECN 104796

6-49
P17316 05-06

MAST ELECTRICAL

MAST ELECTRICAL

ITEM PART NO. DESCRIPTION QTY

1 580070745 Bracket ...................................................................................................................... 1


2 580058190 Nut ............................................................................................................................. 1
3 580060837 Bracket ...................................................................................................................... 1
4 580060645 Sensor (Mast Position) .............................................................................................. 1
5 580052685 Clip ............................................................................................................................ 1
6 580072635 Capscrew................................................................................................................... 1
7 449015112 Nut ............................................................................................................................. 2
8 580047034 Capscrew................................................................................................................... 2
9 580071048 Washer ...................................................................................................................... 1
10 580081830 Capscrew................................................................................................................... 1

6-50
NOTES

6-51
P17317 05-06

IMPACT SENSOR

IMPACT SENSOR

6-52
P17317 05-06

IMPACT SENSOR

ITEM PART NO. DESCRIPTION QTY

1 580064567 Bracket ...................................................................................................................... 1


2 580026812 Clip ............................................................................................................................ 2
3 580056613 Fastener .................................................................................................................... 2
4 580064565 Wire Harness (Impact Sensor) .................................................................................. 1
5 580020942 Connector (4 Way) ............................................................................................... 1
6 518806635 Secondary Lock ................................................................................................... 1
7 505968514 Terminal (Pin) ....................................................................................................... 4
8 580020943 Connector (4-Way) ............................................................................................... 2
9 580020944 Secondary Lock ................................................................................................... 2
10 505968568 Terminal (Socket) ................................................................................................. 8
11 580049555 Clamp (Swivel) .......................................................................................................... 2
12 580042330 Clamp ........................................................................................................................ 2
13 580041371 Clamp ........................................................................................................................ 1
14 580047714 Capscrew................................................................................................................... 2
15 580064917 Impact Sensor ........................................................................................................... 1
16 580020942 Connector (4 Way) ............................................................................................... 1
17 518806635 Secondary Lock ................................................................................................... 1
18 505972554 Pin ........................................................................................................................ 4
19 580041369 Clamp ........................................................................................................................ 1

6-53
P17318 05-06

LOAD WEIGH ELECTRICAL

LOAD WEIGH EL ECTRICAL

6-54
P17318 05-06

LOAD WEIGH ELECTRICAL

ITEM PART NO. DESCRIPTION QTY

1 580064598 Wire Harness (Load Weigh) ...................................................................................... 1


2 580036942 Connector............................................................................................................. 1
2 580026813 Secondary Lock ................................................................................................... 1
2 505968568 Terminal (Socket) ................................................................................................. 3
2 580019119 Terminal (Plug) ..................................................................................................... 9
3 580063697 Connector............................................................................................................. 1
3 580063751 Secondary Lock ................................................................................................... 1
3 580044852 Terminal (Socket) ................................................................................................. 3
3 580044854 Seal ...................................................................................................................... 3
4 580064599 Clamp ........................................................................................................................ 3
5 580053484 Clamp ........................................................................................................................ 3
6 580064733 Sensor ....................................................................................................................... 1
7 580077359 Fitting......................................................................................................................... 1

6-55
P17319 05-06

WIRE HARNESS
(GM 4.3L) (RIGHT HAND CHASSIS)

WIRE HARNESSGM 4.3LRIGHT HAND CHASSIS

6-56
P17319 05-06

WIRE HARNESS
(GM 4.3L) (RIGHT HAND CHASSIS)

ITEM PART NO. DESCRIPTION QTY

580074561 Wire Harness (RH Chassis) ...................................................................................... 1


1 580030878 Clip ....................................................................................................................... 2
2 580025559 Clip ....................................................................................................................... 2
3 .. . . . Connector Assembly (To Seat Harness) .............................................................. 1
3 580042221 Connector ........................................................................................................ 1
3 580042222 Secondary Lock ............................................................................................... 1
3 580039513 Terminal ........................................................................................................... 8
4 580071066 Connector (End Cap) ........................................................................................... 3
5 .. . . . Connector Assembly (To Backup Alarm Harness) ............................................... 1
5 580021087 Connector ........................................................................................................ 1
5 580021088 Secondary Lock ............................................................................................... 1
5 505968568 Terminal (Socket) ............................................................................................. 2
6 580030876 Clip ....................................................................................................................... 3
7 .. . . . Connector Assembly (End Cap)........................................................................... 1
7 520045068 Connector ........................................................................................................ 1
7 520045069 Secondary Lock ............................................................................................... 1
7 504288730 Plug.................................................................................................................. 2
8 .. . . . Connector Assembly (Coolant Level) ................................................................... 1
8 520045074 Connector ........................................................................................................ 1
8 520045069 Secondary Lock ............................................................................................... 1
8 504288733 Terminal ........................................................................................................... 2
8 580023845 Seal.................................................................................................................. 2
9 580058669 Clip ....................................................................................................................... 3
10 .. . . . Connector Assembly (Bus Terminal Two) ............................................................ 1
10 580020943 Connector (4-Way)........................................................................................... 1
10 580020944 Secondary Lock ............................................................................................... 1
10 505968568 Terminal (Socket) ............................................................................................. 4
11 580037670 Connector (With Resistor) (End Cap) .................................................................. 1
12 580039764 Clip ....................................................................................................................... 4
13 580049292 Conduit................................................................................................................. 3
14 580026808 Clip ....................................................................................................................... 1
15 .. . . . Connector Assembly (To Transmission Harness)................................................. 1
15 580036981 Connector ........................................................................................................ 1
15 580036986 Secondary Lock ............................................................................................... 1
15 580039513 Terminal ........................................................................................................... 11
15 580019119 Terminal (Plug)................................................................................................. 1
15 580034658 Terminal ........................................................................................................... 7
16 .. . . . Connector Assembly (To Transmission Harness)................................................. 1
16 580039499 Connector ........................................................................................................ 1
16 580039500 Secondary Lock ............................................................................................... 1
16 580039513 Terminal ........................................................................................................... 6
17 .. . . . Connector Assembly (To Engine Harness) .......................................................... 1
17 580044931 Connector ........................................................................................................ 1
17 505968568 Terminal (Socket) ............................................................................................. 9
17 580039513 Terminal ........................................................................................................... 6
17 580019119 Terminal (Plug)................................................................................................. 10
17 580050627 Terminal ........................................................................................................... 4
18 .. . . . Connector Assembly (End Cap)........................................................................... 1
18 580040822 Connector ........................................................................................................ 1
18 505968566 Terminal (Plug)................................................................................................. 1

6-57
P17319 05-06

WIRE HARNESS
(GM 4.3L) (RIGHT HAND CHASSIS)

ITEM PART NO. DESCRIPTION QTY

19 .. . . . Connector Assembly (To Lights/Cab Harness) .................................................... 1


19 580040820 Connector ........................................................................................................ 1
19 580040821 Secondary Lock ............................................................................................... 1
19 580050627 Terminal ........................................................................................................... 4
20 .. . . . Connector Assembly (End Cap)........................................................................... 1
20 580032038 Connector ........................................................................................................ 1
20 505968566 Terminal (Plug)................................................................................................. 2
21 .. . . . Connector Assembly (Accessory One) ................................................................ 1
21 580043467 Connector ........................................................................................................ 1
21 580043915 Secondary Lock ............................................................................................... 1
21 580050627 Terminal ........................................................................................................... 4
22 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
22 580036984 Connector ........................................................................................................ 1
22 580039502 Secondary Lock ............................................................................................... 1
22 580039513 Terminal ........................................................................................................... 8
22 580019119 Terminal (Plug)................................................................................................. 4
23 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
23 580036982 Connector ........................................................................................................ 1
23 580039502 Secondary Lock ............................................................................................... 1
23 580039513 Terminal ........................................................................................................... 7
23 580019119 Terminal (Plug)................................................................................................. 5
24 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
24 580036981 Connector ........................................................................................................ 1
24 580039502 Secondary Lock ............................................................................................... 1
24 580039513 Terminal ........................................................................................................... 9
24 580019119 Terminal (Plug)................................................................................................. 3
25 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
25 580036940 Connector ........................................................................................................ 1
25 580026813 Secondary Lock ............................................................................................... 2
25 505968568 Terminal (Socket) ............................................................................................. 8
25 505968593 Terminal (Socket) ............................................................................................. 4
26 .. . . . Connector Assembly (To Cowl Harness) ............................................................. 1
26 580020942 Connector (4 Way) ........................................................................................... 1
26 518806635 Secondary Lock ............................................................................................... 1
26 505968514 Terminal (Pin)................................................................................................... 4
27 .. . . . Connector Assembly (To Cowl Harness) ............................................................. 1
27 580022859 Connector (12-Way)......................................................................................... 1
27 580026813 Secondary Lock ............................................................................................... 1
27 505968568 Terminal (Socket) ............................................................................................. 9
27 580019119 Terminal (Plug)................................................................................................. 3
28 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
28 580039499 Connector ........................................................................................................ 1
28 580036986 Secondary Lock ............................................................................................... 1
28 580039513 Terminal ........................................................................................................... 3
28 580019119 Terminal (Plug)................................................................................................. 9
29 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
29 580036981 Connector ........................................................................................................ 1
29 580033537 Secondary Lock ............................................................................................... 1
29 580039513 Terminal ........................................................................................................... 3
29 580019119 Terminal (Plug)................................................................................................. 9

6-58
P17319 05-06

WIRE HARNESS
(GM 4.3L) (RIGHT HAND CHASSIS)

ITEM PART NO. DESCRIPTION QTY

30 .. . . . Connector Assembly (To Horn) ............................................................................ 1


30 580033515 Connector ........................................................................................................ 1
30 518806635 Secondary Lock ............................................................................................... 1
30 520045805 Seal.................................................................................................................. 2
30 520045804 Terminal ........................................................................................................... 3
30 580026649 Seal.................................................................................................................. 1
31 580040120 Clip ....................................................................................................................... 1
32 .. . . . Connector Assembly (Power Distribution Module) ............................................... 1
32 580034505 Connector ........................................................................................................ 1
32 580034509 Secondary Lock ............................................................................................... 1
32 505968505 Seal.................................................................................................................. 5
32 504288730 Plug.................................................................................................................. 1
32 504288733 Terminal ........................................................................................................... 6
32 580034658 Terminal ........................................................................................................... 1
32 580023845 Seal.................................................................................................................. 2
33 .. . . . Connector Assembly (Power Distribution Module) ............................................... 1
33 580034504 Connector ........................................................................................................ 1
33 580034509 Secondary Lock ............................................................................................... 1
33 505968505 Seal.................................................................................................................. 7
33 504288730 Plug.................................................................................................................. 1
33 504288733 Terminal ........................................................................................................... 4
33 580034658 Terminal ........................................................................................................... 3
34 .. . . . Connector Assembly (Accessory Two)................................................................. 1
34 580040820 Connector ........................................................................................................ 1
34 580040821 Secondary Lock ............................................................................................... 1
34 505968566 Terminal (Plug)................................................................................................. 1
34 580050627 Terminal ........................................................................................................... 3
35 .. . . . Connector Assembly (End Cap)........................................................................... 1
35 580040822 Connector ........................................................................................................ 1
35 580033515 Connector ........................................................................................................ 4
36 580039851 Conduit................................................................................................................. 1
37 .. . . . Connector Assembly (End Cap)........................................................................... 1
37 520045068 Connector ........................................................................................................ 1
37 520045069 Secondary Lock ............................................................................................... 1
37 504288730 Plug.................................................................................................................. 2
38 .. . . . Connector Assembly (To Hydraulic Filter) ............................................................ 1
38 520045074 Connector ........................................................................................................ 1
38 520045069 Secondary Lock ............................................................................................... 1
38 504288733 Terminal ........................................................................................................... 2
38 580023845 Seal.................................................................................................................. 2
39 .. . . . Connector Assembly (Power Distribution Module) ............................................... 1
39 580034507 Connector ........................................................................................................ 1
39 580034509 Secondary Lock ............................................................................................... 1
39 505968505 Seal.................................................................................................................. 7
39 580050627 Terminal ........................................................................................................... 1
39 580034658 Terminal ........................................................................................................... 7
40 .. . . . Connector Assembly (Power Distribution Module) ............................................... 1
40 580034506 Connector ........................................................................................................ 1
40 580034509 Secondary Lock ............................................................................................... 1
40 505968505 Seal.................................................................................................................. 8

6-59
P17319 05-06

WIRE HARNESS
(GM 4.3L) (RIGHT HAND CHASSIS)

ITEM PART NO. DESCRIPTION QTY

40 504288733 Terminal ........................................................................................................... 5


40 580034658 Terminal ........................................................................................................... 3
41 .. . . . Connector Assembly (Key Switch/Alternate Horn Button) ................................... 2
41 580021087 Connector ........................................................................................................ 1
41 580021088 Secondary Lock ............................................................................................... 1
41 505968568 Terminal (Socket) ............................................................................................. 2

6-60
NOTES

6-61
P17320 05-06

WIRE HARNESS
(RIGHT HAND CHASSIS) (CUMMINS 4.5L)

WIRE HARNESSRIGHT HAND CHASSISCUMMINS 4.5L

6-62
P17320 05-06

WIRE HARNESS
(RIGHT HAND CHASSIS) (CUMMINS 4.5L)

ITEM PART NO. DESCRIPTION QTY

580076673 Wire Harness (RH Chassis) ...................................................................................... 1


1 580025559 Clip ....................................................................................................................... 2
2 .. . . . Connector Assembly (To Seat Harness) .............................................................. 1
2 580042221 Connector ........................................................................................................ 1
2 580042222 Secondary Lock ............................................................................................... 1
2 580039513 Terminal ........................................................................................................... 8
3 580058669 Clip ....................................................................................................................... 3
4 580071066 Connector............................................................................................................. 3
5 .. . . . Connector Assembly (To BackUp Alarm/Accessory One) ................................... 3
5 580021087 Connector ........................................................................................................ 1
5 580021088 Secondary Lock ............................................................................................... 1
5 505968568 Terminal (Socket) ............................................................................................. 2
6 .. . . . Connector Assembly (End Cap)........................................................................... 2
6 520045068 Connector ........................................................................................................ 1
6 520045069 Secondary Lock ............................................................................................... 1
6 504288730 Plug.................................................................................................................. 2
7 .. . . . Connector Assembly (Coolant Level) ................................................................... 1
7 520045074 Connector ........................................................................................................ 1
7 520045069 Secondary Lock ............................................................................................... 1
7 504288733 Terminal ........................................................................................................... 2
7 580023845 Seal.................................................................................................................. 2
8 580030878 Clip ....................................................................................................................... 2
9 .. . . . Connector Assembly (Bus Terminal).................................................................... 1
9 580020943 Connector (4-Way)........................................................................................... 1
9 580020944 Secondary Lock ............................................................................................... 1
9 505968568 Terminal (Socket) ............................................................................................. 4
10 580037670 Connector (With Resistor).................................................................................... 1
11 580039764 Clip ....................................................................................................................... 4
12 580049292 Conduit................................................................................................................. 3
13 580026808 Clip ....................................................................................................................... 1
14 .. . . . Connector Assembly (To Transmission Harness)................................................. 1
14 580036981 Connector ........................................................................................................ 3
14 580036986 Secondary Lock ............................................................................................... 1
14 580039513 Terminal ........................................................................................................... 11
14 580019119 Terminal (Plug)................................................................................................. 1
15 .. . . . Connector Assembly (To Transmission Harness, Engine Harness) ..................... 2
15 580039499 Connector ........................................................................................................ 1
15 580039500 Secondary Lock ............................................................................................... 1
15 580039513 Terminal ........................................................................................................... 6
16 .. . . . Connector Assembly (To Engine Harness) .......................................................... 1
16 580040820 Connector ........................................................................................................ 1
16 580040821 Secondary Lock ............................................................................................... 1
16 505968566 Terminal (Plug)................................................................................................. 1
16 580050627 Terminal ........................................................................................................... 3
17 .. . . . Connector Assembly (To Light Harness).............................................................. 1
17 580040820 Connector ........................................................................................................ 1
17 580040821 Secondary Lock ............................................................................................... 1
17 580050627 Terminal ........................................................................................................... 4
18 .. . . . Connector Assembly ............................................................................................ 1
18 580040822 Connector ........................................................................................................ 1

6-63
P17320 05-06

WIRE HARNESS
(RIGHT HAND CHASSIS) (CUMMINS 4.5L)

ITEM PART NO. DESCRIPTION QTY

18 505968566 Terminal (Plug)................................................................................................. 4


19 .. . . . Connector Assembly (End Cap)........................................................................... 1
19 580032038 Connector ........................................................................................................ 1
19 505968566 Terminal (Plug)................................................................................................. 2
20 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
20 580036984 Connector ........................................................................................................ 1
20 580039502 Secondary Lock ............................................................................................... 1
20 580039513 Terminal ........................................................................................................... 8
20 580019119 Terminal (Plug)................................................................................................. 4
21 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
21 580036983 Connector ........................................................................................................ 1
21 580039502 Secondary Lock ............................................................................................... 1
21 580039513 Terminal ........................................................................................................... 11
21 580019119 Terminal (Plug)................................................................................................. 1
22 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
22 580036982 Connector ........................................................................................................ 1
22 580039502 Secondary Lock ............................................................................................... 1
22 580039513 Terminal ........................................................................................................... 8
22 580019119 Terminal (Plug)................................................................................................. 4
23 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
23 580036981 Connector ........................................................................................................ 1
23 580039502 Secondary Lock ............................................................................................... 1
23 580039513 Terminal ........................................................................................................... 9
23 580019119 Terminal (Plug)................................................................................................. 3
24 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
24 580036940 Connector ........................................................................................................ 1
24 580026813 Secondary Lock ............................................................................................... 1
24 505968568 Terminal (Socket) ............................................................................................. 8
24 505968593 Terminal (Socket) ............................................................................................. 4
25 .. . . . Connector Assembly (To Cowl Harness) ............................................................. 1
25 580020942 Connector (4 Way) ........................................................................................... 1
25 518806635 Secondary Lock ............................................................................................... 1
25 505968514 Terminal (Pin)................................................................................................... 4
26 .. . . . Connector Assembly (To Cowl Harness) ............................................................. 1
26 580022859 Connector (12-Way)......................................................................................... 1
26 580026813 Secondary Lock ............................................................................................... 1
26 505968568 Terminal (Socket) ............................................................................................. 9
26 580019119 Terminal (Plug)................................................................................................. 3
27 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
27 580036983 Connector ........................................................................................................ 1
27 580036986 Secondary Lock ............................................................................................... 1
27 580039513 Terminal ........................................................................................................... 9
27 580019119 Terminal (Plug)................................................................................................. 3
28 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
28 580036981 Connector ........................................................................................................ 1
28 580036986 Secondary Lock ............................................................................................... 1
28 580039513 Terminal ........................................................................................................... 3
28 580019119 Terminal (Plug)................................................................................................. 9
29 .. . . . Connector Assembly (To Horn) ............................................................................ 1
29 580033515 Connector ........................................................................................................ 1

6-64
P17320 05-06

WIRE HARNESS
(RIGHT HAND CHASSIS) (CUMMINS 4.5L)

ITEM PART NO. DESCRIPTION QTY

29 580033537 Secondary Lock ............................................................................................... 1


29 520045805 Seal.................................................................................................................. 2
29 520045804 Terminal ........................................................................................................... 3
29 580026649 Seal.................................................................................................................. 1
30 .. . . . Connector Assembly (Power Distribution Module) ............................................... 1
30 580034505 Connector ........................................................................................................ 1
30 580034509 Secondary Lock ............................................................................................... 1
30 505968505 Seal.................................................................................................................. 5
30 504288730 Plug.................................................................................................................. 2
30 504288733 Terminal ........................................................................................................... 5
30 580034658 Terminal ........................................................................................................... 1
30 580023845 Seal.................................................................................................................. 1
31 .. . . . Connector Assembly (Power Distribution Module) ............................................... 1
31 504288733 Terminal ........................................................................................................... 4
31 580034658 Terminal ........................................................................................................... 3
31 580034504 Connector ........................................................................................................ 1
31 580034509 Secondary Lock ............................................................................................... 1
31 505968505 Seal.................................................................................................................. 7
31 504288730 Plug.................................................................................................................. 1
32 .. . . . Connector Assembly (Accessory Two)................................................................. 1
32 505968566 Terminal (Plug)................................................................................................. 1
32 580040820 Connector ........................................................................................................ 1
32 580040821 Secondary Lock ............................................................................................... 1
32 580050627 Terminal ........................................................................................................... 3
33 .. . . . Connector Assembly ............................................................................................ 1
33 580040822 Connector ........................................................................................................ 1
33 505968566 Terminal (Plug)................................................................................................. 4
34 580040120 Clip ....................................................................................................................... 1
35 580039851 Conduit................................................................................................................. 1
36 .. . . . Connector Assembly (To Hydraulic Filter) ............................................................ 1
36 520045074 Connector ........................................................................................................ 1
36 520045069 Secondary Lock ............................................................................................... 1
36 504288733 Terminal ........................................................................................................... 2
36 580023845 Seal.................................................................................................................. 2
37 .. . . . Connector Assembly (Power Distribution Module) ............................................... 1
37 580034507 Connector ........................................................................................................ 1
37 580034509 Secondary Lock ............................................................................................... 1
37 505968505 Seal.................................................................................................................. 7
37 504288730 Plug.................................................................................................................. 1
37 580034658 Terminal ........................................................................................................... 7
38 .. . . . Connector Assembly (Power Distribution Module) ............................................... 1
38 580034506 Connector ........................................................................................................ 1
38 580034509 Secondary Lock ............................................................................................... 1
38 505968505 Seal.................................................................................................................. 8
38 504288733 Terminal ........................................................................................................... 6
38 580034658 Terminal ........................................................................................................... 2
39 .. . . . Connector Assembly (Accessory One) ................................................................ 1
39 580043467 Connector ........................................................................................................ 1
39 580043915 Secondary Lock ............................................................................................... 1
39 580050627 Terminal ........................................................................................................... 2

6-65
P17320 05-06

WIRE HARNESS
(RIGHT HAND CHASSIS) (CUMMINS 4.5L)

ITEM PART NO. DESCRIPTION QTY

40 .. . . . Connector Assembly (To Engine Harness) .......................................................... 1


40 580022859 Connector (12-Way)......................................................................................... 1
40 580026813 Secondary Lock ............................................................................................... 1
40 505968568 Terminal (Socket) ............................................................................................. 12
41 580030876 Clip ....................................................................................................................... 3

6-66
NOTES

6-67
P17321 05-06

WIRE HARNESS
(GM 4.3L LPG) (LEFT HAND CHASSIS)

WIRE HARNESSGM 4.3L LPGLEFT HAND C HASSIS

6-68
P17321 05-06

WIRE HARNESS
(GM 4.3L LPG) (LEFT HAND CHASSIS)

ITEM PART NO. DESCRIPTION QTY

580064368 Wire Harness............................................................................................................. 1


1 .. . . . Connector Assembly (Air Restriction) .................................................................. 1
1 580012324 Connector ........................................................................................................ 1
1 520038875 Pin.................................................................................................................... 2
1 580023845 Seal.................................................................................................................. 2
2 .. . . . End Cap Assembly (Air Restriction Cap) ............................................................. 1
2 580012323 Connector ........................................................................................................ 1
2 504288730 Plug.................................................................................................................. 1
3 .. . . . Connector Assembly (LPG Lockoff) ..................................................................... 1
3 580068120 Connector............................................................................................................. 1
3 580051025 Terminal................................................................................................................ 2
4 .. . . . Connector Assembly (Low LPG Switch) .............................................................. 1
4 580023845 Seal.................................................................................................................. 2
4 520045074 Connector ........................................................................................................ 1
4 520045069 Secondary Lock ............................................................................................... 1
4 520045073 Terminal ........................................................................................................... 2
5 .. . . . Connector Assembly (Latch Relay)...................................................................... 1
5 580010545 Connector Body ............................................................................................... 1
5 504288730 Plug.................................................................................................................. 1
5 505968505 Seal.................................................................................................................. 4
5 580023878 Terminal ........................................................................................................... 4
5 580025849 Sealant............................................................................................................. AR
6 .. . . . Connector Assembly (To Engine Wire Harness).................................................. 1
6 580036649 Connector ........................................................................................................ 1
6 580023866 Terminal ........................................................................................................... 3
6 580023865 Terminal ........................................................................................................... 5
6 580070459 Seal.................................................................................................................. 5
6 580023869 Seal.................................................................................................................. 3
6 580036358 Seal.................................................................................................................. 1
7 580030876 Clip ....................................................................................................................... 1
8 580079973 Clip (Relay) ...................................................................................................... 1
8 .. . . . Latch Relay .......................................................................................................... 1
8 580079972 Relay (Latch).................................................................................................... 1

6-69
P17322 05-06

WIRE HARNESS
(GM 4.3L, GASOLINE) (LEFT HAND CHASSIS)

WIRE HARNESSGM 4.3L, GASOLINELEFT HAND CHASSIS

6-70
P17322 05-06

WIRE HARNESS
(GM 4.3L, GASOLINE) (LEFT HAND CHASSIS)

ITEM PART NO. DESCRIPTION QTY

580064367 Wire Harness............................................................................................................. 1


1 .. . . . Connector Assembly (Air Restriction) .................................................................. 1
1 580012324 Connector ........................................................................................................ 1
1 580023845 Seal.................................................................................................................. 2
1 520038875 Pin.................................................................................................................... 2
2 .. . . . End Cap (Air Restriction Cap).............................................................................. 1
2 580012323 Connector ........................................................................................................ 1
2 504288730 Plug.................................................................................................................. 3
3 .. . . . Connector Assembly (Latch Relay)...................................................................... 1
3 580010545 Connector Body ............................................................................................... 1
3 505968505 Seal.................................................................................................................. 4
3 580023878 Terminal ........................................................................................................... 4
3 580025849 Sealant............................................................................................................. AR
4 .. . . . Latch Relay .......................................................................................................... 1
4 580079972 Relay (Latch).................................................................................................... 1
4 580079973 Clip (Relay) ...................................................................................................... 1
5 .. . . . Connector Assembly (Fuel Level) ........................................................................ 1
5 580025779 Connector ........................................................................................................ 1
5 504288741 Terminal ........................................................................................................... 2
6 .. . . . Connector Assembly (Fuel Pump) ....................................................................... 1
6 580033852 Connector ........................................................................................................ 1
6 504288741 Terminal ........................................................................................................... 2
7 .. . . . Connector Assembly (To Engine Harness) .......................................................... 1
7 580036649 Connector ........................................................................................................ 1
7 580023866 Terminal ........................................................................................................... 3
7 580023865 Terminal ........................................................................................................... 5
7 580070459 Seal.................................................................................................................. 5
7 580023869 Seal.................................................................................................................. 3
7 580036358 Seal.................................................................................................................. 1
8 580030876 Clip ....................................................................................................................... 1

6-71
P17323 05-06

WIRE HARNESS
(ENGINE) (GM 4.3L, GASOLINE)

WIRE HARNESSENGINEGM 4.3L, GASOLINE

6-72
P17323 05-06

WIRE HARNESS
(ENGINE) (GM 4.3L, GASOLINE)

ITEM PART NO. DESCRIPTION QTY

580071166 Wire Harness (Engine) .............................................................................................. 1


1 580045045 Clip ....................................................................................................................... 4
2 580046360 Connector............................................................................................................. 1
3 504288749 Connector (Oil Pressure) ..................................................................................... 1
4 .. . . . Connector Assembly (To Oxygen Sensors) ......................................................... 2
4 580036351 Connector ........................................................................................................ 1
4 580027619 Clip................................................................................................................... 1
5 580064923 Connector............................................................................................................. 1
6 580059253 Connector (To Ignition/MAP) ................................................................................ 2
7 505968598 Terminal (To Alternator)........................................................................................ 1
8 580052019 Boot...................................................................................................................... 1
9 505968563 Terminal (To Starter) ............................................................................................ 1
10 580042947 Terminal (To Starter) ............................................................................................ 1
11 580033515 Connector (Crank Position) .................................................................................. 1
12 580030876 Clip ....................................................................................................................... 2
13 520044834 Clamp................................................................................................................... 1
14 504288740 Connector (To Coolant Sensor/Alternator) .......................................................... 2
15 580064880 Connector............................................................................................................. 1
16 .. . . . Fuse Holder Assembly ......................................................................................... 1
16 580042698 Fuse Holder ..................................................................................................... 1
16 580014386 Fuse (60 Amp) ................................................................................................. 1
16 580010739 Cover (With Seal)............................................................................................. 1
16 580034616 Seal.................................................................................................................. 2
16 580035200 Terminal ........................................................................................................... 2
17 580033519 Connector (To Coil) .............................................................................................. 1
18 505976550 Clamp................................................................................................................... 1
19 .. . . . Connector Assembly ............................................................................................ 1
19 580036351 Connector (To Left Hand Chassis)................................................................... 1
19 580034094 Clip................................................................................................................... 1
20 580026809 Clip ....................................................................................................................... 1
21 580033516 Connector (Cam Position) .................................................................................... 1
22 580039255 Clip ....................................................................................................................... 1
23 580048719 Bracket ................................................................................................................. 1

6-73
P17324 05-06

WIRE HARNESS
(ENGINE) (GM 4.3L, LPG)

WIRE HARNESSENGINEGM 4.3L, LPG

6-74
P17324 05-06

WIRE HARNESS
(ENGINE) (GM 4.3L, LPG)

ITEM PART NO. DESCRIPTION QTY

580071165 Wire Harness (Engine) (To RH Chassis Harness) .................................................... 1


1 580046360 Connector............................................................................................................. 5
2 504288749 Connector (Oil/Fuel Pressure) ............................................................................. 1
3 580026810 Clip (Cam Sensor)................................................................................................ 1
4 .. . . . Connector Assembly (To LH Chassis Harness) ................................................... 1
4 580027619 Clip................................................................................................................... 1
4 580036351 Connector ........................................................................................................ 1
5 580022990 Connector (To Oxygen Sensor)............................................................................ 2
6 580033516 Connector (To Cam Sensor)) ............................................................................... 1
7 580059253 Connector (To Ignition) ......................................................................................... 2
8 580033519 Connector (To Coil) .............................................................................................. 1
9 580033515 Connector (Crank Position) .................................................................................. 1
10 580030876 Clip ....................................................................................................................... 1
11 580064880 Connector............................................................................................................. 1
12 504288740 Connector (To Coolant Temp Sensor) .................................................................. 1
13 .. . . . Fuse Holder Assembly (Starter Recharge Fuse)............................................. 1
13 580042698 Fuse Holder ..................................................................................................... 1
13 580014386 Fuse (60 Amp) ................................................................................................. 1
13 580010739 Cover (With Seal)............................................................................................. 1
13 580034616 Seal.................................................................................................................. 2
13 580035200 Terminal ........................................................................................................... 2
14 .. . . . Connector Assembly (To Alternator) .................................................................... 1
14 505968598 Terminal ........................................................................................................... 1
14 580052019 Boot ................................................................................................................. 1
15 505968563 Terminal (To Battery Positive)............................................................................... 1
16 580042947 Terminal (To Starter) ............................................................................................ 1
17 580064923 Connector (MAP/MAT) ......................................................................................... 1
18 580039255 Clip ....................................................................................................................... 1
19 580048719 Bracket ................................................................................................................. 1
20 580045045 Clip ....................................................................................................................... 5

6-75
P17333 05-06

WIRE HARNESS
(ENGINE) (CUMMINS 4.5L DIESEL)

WIRE HARNESSENGINECUMMINS 4.5L DIESEL

6-76
P17333 05-06

WIRE HARNESS
(ENGINE) (CUMMINS 4.5L DIESEL)

ITEM PART NO. DESCRIPTION QTY

580076424 Wire Harness............................................................................................................. 1


1 .. . . . Connector Assembly (Fuel Level Sensor) ............................................................ 1
1 580025779 Connector ........................................................................................................ 1
1 504288741 Terminal ........................................................................................................... 2
2 580030876 Clip ....................................................................................................................... 3
3 .. . . . Connector Assembly (Air Restriction Indicator) ................................................... 1
3 580012324 Connector ........................................................................................................ 1
3 520038875 Pin.................................................................................................................... 2
3 580023845 Seal.................................................................................................................. 2
4 580062216 Terminal................................................................................................................ 1
5 505976537 Boot...................................................................................................................... 1
6 .. . . . Connector Assembly (Alternator) ......................................................................... 1
7 580073617 Connector ........................................................................................................ 1
7 520045804 Terminal ........................................................................................................... 2
7 580027612 Plug.................................................................................................................. 2
7 520045805 Seal.................................................................................................................. 2
7 580022993 Lock ................................................................................................................. 1
8 .. . . . Connector Assembly (Water Temp. Sensor) ........................................................ 1
8 504288740 Connector ........................................................................................................ 1
8 504288741 Terminal ........................................................................................................... 2
9 580039799 Clip ....................................................................................................................... 4
10 .. . . . Connector Assembly (Starter Positive) ................................................................ 1
10 580075791 Connector ........................................................................................................ 1
10 580075792 Pin.................................................................................................................... 1
11 505970552 Boot...................................................................................................................... 1
12 580022879 Terminal (Ring)..................................................................................................... 1
13 580034615 Terminal................................................................................................................ 1
14 580039251 Clip ....................................................................................................................... 1
15 580048721 Bracket ................................................................................................................. 1
16 .. . . . Connector Assembly (Engine RPM Sensor) ........................................................ 1
16 580043885 Connector ........................................................................................................ 1
16 504288741 Terminal ........................................................................................................... 3
17 580025559 Clip ....................................................................................................................... 5
18 .. . . . Connector Assembly (Engine to Chassis)............................................................ 1
18 580040822 Connector ........................................................................................................ 1
18 505968568 Terminal (Socket) ............................................................................................. 1
18 150121835 Pin.................................................................................................................... 3
18 580040823 Secondary Lock ............................................................................................... 1
19 .. . . . Connector Assembly (Engine to Chassis)............................................................ 1
19 580026816 Connector ........................................................................................................ 1
19 505968514 Terminal (Pin)................................................................................................... 12
19 505972589 Secondary Lock ............................................................................................... 1
20 .. . . . Connector Assembly (Engine to Chassis) ....................................................... 1
20 580041195 Pin.................................................................................................................... 6
20 580039490 Connector............................................................................................................. 1
20 580039491 Secondary Lock ............................................................................................... 1
21 .. . . . Connector Assembly (Throttle Position) ............................................................... 1
21 580038661 Connector ........................................................................................................ 1
21 580039158 Terminal ........................................................................................................... 6
22 .. . . . Connector Assembly (Fuel Shut Off Solenoid) .................................................... 1

6-77
P17333 05-06

WIRE HARNESS
(ENGINE) (CUMMINS 4.5L DIESEL)

ITEM PART NO. DESCRIPTION QTY

22 580025842 Connector Housing .......................................................................................... 1


22 505968551 Pin.................................................................................................................... 1
22 580022121 Seal.................................................................................................................. 1
23 580030878 Clip ....................................................................................................................... 1
24 .. . . . Connector Assembly (Pull Actuator) .................................................................... 1
24 505968501 Connector ........................................................................................................ 1
24 520038820 Connector ........................................................................................................ 1
24 505968593 Terminal (Socket) ............................................................................................. 1
24 505968568 Terminal (Socket) ............................................................................................. 1
24 505968535 Secondary Lock ............................................................................................... 1
25 .. . . . Connector Assembly (Water Separator) .............................................................. 1
25 580033516 Connector ........................................................................................................ 1
25 520045804 Terminal ........................................................................................................... 3
25 580033537 Secondary Lock ............................................................................................... 1
25 580026649 Seal.................................................................................................................. 3
26 .. . . . Connector Assembly (Oil Pressure Sensor) ........................................................ 1
26 504288749 Connector ........................................................................................................ 1
26 580039158 Terminal ........................................................................................................... 3
27 580034540 Terminal................................................................................................................ 2

6-78
P17325 05-06

WIRE HARNESS
(SEALED ALTERNATOR) (GM 4.3L)

WIRE HARNESSSEAL ED ALTERNATORGM 4.3L

ITEM PART NO. DESCRIPTION QTY

580078489 Wire Harness............................................................................................................. 1


1 .. . . . Connector Assembly (To Disconnect Switch Link) ............................................... 2
1 504450740 Connector ........................................................................................................ 1
1 504450761 Terminal ........................................................................................................... 1
2 580028441 Connector (To Engine Harness)........................................................................... 1
3 .. . . . Connector Assembly (To Engine Harness) .......................................................... 1
3 504288740 Connector ........................................................................................................ 1
3 504288741 Terminal ........................................................................................................... 2
4 .. . . . Connector Assembly (To Disconnect Switch Link) ............................................... 2
4 504450741 Connector ........................................................................................................ 1
4 580049322 Terminal ........................................................................................................... 1
5 580025560 Clip ....................................................................................................................... 1
6 .. . . . Connector Assembly (To Disconnect Switch)....................................................... 2
6 580056380 Terminal ........................................................................................................... 1
6 505970552 Boot ................................................................................................................. 1
6 504231204 Heat Shrink Tube ............................................................................................. 1
7 .. . . . Connector Assembly (Alternator Excite) .............................................................. 1
7 504450741 Connector ........................................................................................................ 1
7 580049322 Terminal ........................................................................................................... 1
8 .. . . . Connector Assembly (Alternator D+) ................................................................... 1
8 580056380 Terminal ........................................................................................................... 1
8 505970552 Boot ................................................................................................................. 1
8 504231204 Heat Shrink Tube ............................................................................................. 1
9 .. . . . Connector Assembly (Alternator Field) ................................................................ 1
9 504450740 Connector ........................................................................................................ 1
9 504450761 Terminal ........................................................................................................... 1
10 .. . . . Connector Assembly (Diode Pack) ...................................................................... 1

6-79
P17325 05-06

WIRE HARNESS
(SEALED ALTERNATOR) (GM 4.3L)

ITEM PART NO. DESCRIPTION QTY

10 580020943 Connector (4-Way)........................................................................................... 1


10 580020944 Secondary Lock ............................................................................................... 1
10 505968593 Terminal (Socket) ............................................................................................. 4
11 580078403 Diode Pack ........................................................................................................... 1

6-80
NOTES

6-81
P17606 08-06

WIRE HARNESS
(SEALED ALTERNATOR) (CUMMINS 4.5L)

WIRE HARNESSSEALED ALTERNATORCUMMINS 4.5L

6-82
P17606 08-06

WIRE HARNESS
(SEALED ALTERNATOR) (CUMMINS 4.5L)

ITEM PART NO. DESCRIPTION QTY

580073339 Wire Harness (Sealed Alternator) ............................................................................. 1


1 .. . . . Connector Assembly (To Disconnect Switch)....................................................... 2
1 580056380 Terminal ........................................................................................................... 1
1 504231204 Heat Shrink Tube ............................................................................................. 1
1 505970552 Boot ................................................................................................................. 1
2 .. . . . Connector Assembly (To Disconnect Switch Link) ............................................... 2
2 504450740 Connector ........................................................................................................ 1
2 504450761 Terminal ........................................................................................................... 1
3 .. . . . Connector Assembly (To Disconnect Switch Link) ............................................... 2
3 580049322 Terminal ........................................................................................................... 1
3 504450741 Connector ........................................................................................................ 1
4 .. . . . Connector Assembly (Alternator D+) ................................................................... 1
4 580056380 Terminal ........................................................................................................... 1
4 505970552 Boot ................................................................................................................. 1
4 504231204 Heat Shrink Tube ............................................................................................. 1
5 .. . . . Connector Assembly (Engine Harness) ............................................................... 1
5 580072433 Connector ........................................................................................................ 1
5 580022993 Lock ................................................................................................................. 1
5 520045805 Seal.................................................................................................................. 2
5 580023152 Terminal (Male) ................................................................................................ 2
5 580027612 Plug.................................................................................................................. 2
6 .. . . . Connector Assembly (Alternator Excite) .............................................................. 1
6 580049322 Terminal ........................................................................................................... 1
6 504450741 Connector ........................................................................................................ 1
7 .. . . . Connector Assembly (Alternator Field) ................................................................ 1
7 504450740 Connector ........................................................................................................ 1
7 504450761 Terminal ........................................................................................................... 1

6-83
P17326 05-06

WIRE HARNESS
(TRANSMISSION) (SINGLE SPEED)

WIRE HARNESSTRANSMISSIONSINGLE SPEED

6-84
P17326 05-06

WIRE HARNESS
(TRANSMISSION) (SINGLE SPEED)

ITEM PART NO. DESCRIPTION QTY

580069841 Wire Harness (Transmission) .................................................................................... 1


1 .. . . . Connector Assembly (To RH Chassis Harness) .................................................. 1
1 580069704 Connector ........................................................................................................ 1
1 580069705 Secondary Lock ............................................................................................... 1
1 580041195 Pin.................................................................................................................... 10
1 580019119 Terminal (Plug)................................................................................................. 2
2 580025560 Clip ....................................................................................................................... 1
3 580030876 Clip ....................................................................................................................... 2
4 .. . . . Connector Assembly (Temperature)..................................................................... 1
4 580023944 Connector ........................................................................................................ 1
4 504288741 Terminal ........................................................................................................... 2
5 .. . . . Connector Assembly (Clutch Forward/Reverse 1) ............................................... 1
5 580021087 Connector ........................................................................................................ 1
5 580021088 Secondary Lock ............................................................................................... 1
5 505968568 Terminal (Socket) ............................................................................................. 2
6 .. . . . Connector Assembly (Forward/Reverse 1 Pressure) ........................................... 1
6 580063697 Connector ........................................................................................................ 1
6 580063751 Secondary Lock ............................................................................................... 1
6 580044852 Terminal (Socket) ............................................................................................. 3
6 580044854 Seal.................................................................................................................. 3
7 .. . . . Connector Assembly (Turbine Shaft RPM)........................................................... 1
7 580043885 Connector ........................................................................................................ 1
7 504288741 Terminal ........................................................................................................... 3
8 .. . . . Connector Assembly (Tail Shaft RPM) ................................................................. 1
8 580048895 Connector ........................................................................................................ 1
8 504288741 Terminal ........................................................................................................... 4
9 580030878 Clip ....................................................................................................................... 1
10 580025557 Clip ....................................................................................................................... 1
11 .. . . . Connector Assembly (To RH Chassis Harness) .................................................. 1
11 580039490 Connector ........................................................................................................ 1
11 580039491 Secondary Lock ............................................................................................... 1
11 580041195 Pin.................................................................................................................... 4
11 580019119 Terminal (Plug)................................................................................................. 2

6-85
P17327 05-06

WIRE HARNESS
(TRANSMISSION) (DUAL SPEED)

WIRE HARNESSTRANSMISSIONDUAL SPEED

6-86
P17327 05-06

WIRE HARNESS
(TRANSMISSION) (DUAL SPEED)

ITEM PART NO. DESCRIPTION QTY

580069840 Wire Harness (Transmission) .................................................................................... 1


1 .. . . . Connector Assembly (To RH Chassis Harness) .................................................. 1
1 580069704 Connector ........................................................................................................ 1
1 580069705 Secondary Lock ............................................................................................... 1
1 580041195 Pin.................................................................................................................... 11
1 580019119 Terminal (Plug)................................................................................................. 2
2 580025560 Clip ....................................................................................................................... 1
3 580030876 Clip ....................................................................................................................... 2
4 .. . . . Connector Assembly (Temperature)..................................................................... 1
4 580023944 Connector ........................................................................................................ 1
4 504288741 Terminal ........................................................................................................... 2
5 .. . . . Connector Assembly (Clutch Forward 1, and 2 Reverse 1) ................................. 4
5 580021087 Connector ........................................................................................................ 1
5 580021088 Secondary Lock ............................................................................................... 1
5 505968568 Terminal (Socket) ............................................................................................. 2
6 .. . . . Connector Assembly (Forward/Reverse 1 Pressure) ........................................... 1
6 580063697 Connector ........................................................................................................ 1
6 580063751 Secondary Lock ............................................................................................... 1
6 580044852 Terminal (Socket) ............................................................................................. 3
6 580044854 Seal.................................................................................................................. 3
7 .. . . . Connector Assembly (Turbine/Tail Shaft RPM) .................................................... 2
7 580043885 Connector ........................................................................................................ 1
7 504288741 Terminal ........................................................................................................... 3
8 580030878 Clip ....................................................................................................................... 1
9 580025557 Clip ....................................................................................................................... 1
10 .. . . . Connector Assembly (To RH Chassis Harness) .................................................. 1
10 580039490 Connector ........................................................................................................ 1
10 580039491 Secondary Lock ............................................................................................... 1
10 580041195 Pin.................................................................................................................... 6

6-87
P17328 05-06

WIRE HARNESS
(COWL WITH FOOT DIRECTIONAL CONTROL PEDAL)

WIRE HARNESSCOWL WITH FOOT DIRECTION AL CONTROL PEDAL

6-88
P17328 05-06

WIRE HARNESS
(COWL WITH FOOT DIRECTIONAL CONTROL PEDAL)

ITEM PART NO. DESCRIPTION QTY

580051810 Wire Harness............................................................................................................. 1


1 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
1 580036982 Connector ........................................................................................................ 1
1 580036986 Secondary Lock ............................................................................................... 1
1 580039513 Terminal ........................................................................................................... 10
1 580019119 Terminal (Plug)................................................................................................. 2
2 580036910 Connector (End Cap) ........................................................................................... 1
3 .. . . . Connector Assembly (To Foot Directional Control Harness)................................ 1
3 580020943 Connector (4-Way)........................................................................................... 1
3 580020944 Secondary Lock ............................................................................................... 1
3 505968568 Terminal (Socket) ............................................................................................. 4
4 .. . . . Connector Assembly (Accelerator Pedal) ............................................................ 1
4 580038661 Connector ........................................................................................................ 1
4 580039158 Terminal ........................................................................................................... 6
5 580030878 Clip ....................................................................................................................... 4
6 .. . . . Connector Assembly (To Mast) ............................................................................ 1
6 580019139 Connector (3-Way)........................................................................................... 1
6 580019140 Secondary Lock ............................................................................................... 1
6 505968568 Terminal (Socket) ............................................................................................. 3
7 580010571 Connector (End Cap) ........................................................................................... 1
8 .. . . . Connector Assembly (Brake Pressure) ................................................................ 1
8 580063697 Connector ........................................................................................................ 1
8 580063751 Secondary Lock ............................................................................................... 1
8 580044852 Terminal (Socket) ............................................................................................. 3
8 580044854 Seal.................................................................................................................. 3
9 580040120 Clip ....................................................................................................................... 1
10 580025560 Clip ....................................................................................................................... 1
11 .. . . . Connector Assembly (Brake Pedal) ..................................................................... 1
11 580019140 Secondary Lock ............................................................................................... 1
11 580019139 Connector (3-Way)........................................................................................... 1
11 505968568 Terminal (Socket) ............................................................................................. 3
12 .. . . . Connector Assembly (Park Brake) ....................................................................... 1
12 580019140 Secondary Lock ............................................................................................... 1
12 580019139 Connector (3-Way)........................................................................................... 1
12 505968568 Terminal (Socket) ............................................................................................. 3
13 .. . . . Connector Assembly (Brake Fluid Sensor) .......................................................... 2
13 952408901 Connector ........................................................................................................ 1
13 952405902 Connector ........................................................................................................ 1
14 580037670 Connector (With Resistor) (End Cap) .................................................................. 1
15 .. . . . Connector Assembly (Bus Terminal 1) ................................................................. 1
15 580020943 Connector (4-Way)........................................................................................... 1
15 580020944 Secondary Lock ............................................................................................... 3
15 505968568 Terminal (Socket) ............................................................................................. 4
16 580026808 Clip ....................................................................................................................... 2
17 .. . . . Connector Assembly (Display) ............................................................................. 1
17 580036981 Connector ........................................................................................................ 1
17 580036986 Secondary Lock ............................................................................................... 1
17 580039513 Terminal ........................................................................................................... 5
17 580019119 Terminal (Plug)................................................................................................. 7
18 .. . . . Connector Assembly (J1939 Diagnostic) ............................................................. 1

6-89
P17328 05-06

WIRE HARNESS
(COWL WITH FOOT DIRECTIONAL CONTROL PEDAL)

ITEM PART NO. DESCRIPTION QTY

18 580051703 Connector ........................................................................................................ 1


18 580039194 Secondary Lock ............................................................................................... 1
18 505968568 Terminal (Socket) ............................................................................................. 3
19 .. . . . Connector Assembly (To Horn) ............................................................................ 1
19 580021087 Connector ........................................................................................................ 1
19 580021088 Secondary Lock ............................................................................................... 1
19 505968568 Terminal (Socket) ............................................................................................. 2
20 580051704 Dust Cap .......................................................................................................... 1
21 580039764 Clip ....................................................................................................................... 1
22 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
22 580036984 Connector ........................................................................................................ 1
22 580036986 Secondary Lock ............................................................................................... 1
22 580039513 Terminal ........................................................................................................... 7
22 580019119 Terminal (Plug)................................................................................................. 5
23 .. . . . Connector Assembly (RH Chassis)...................................................................... 1
23 580026816 Connector ........................................................................................................ 1
23 505972589 Secondary Lock ............................................................................................... 1
23 505968514 Terminal (Pin)................................................................................................... 9
23 580019119 Terminal (Plug)................................................................................................. 3
24 .. . . . Connector Assembly (RH Chassis)...................................................................... 1
24 580020943 Connector (4-Way)........................................................................................... 1
24 505968568 Terminal (Socket) ............................................................................................. 4
24 580020944 Secondary Lock ............................................................................................... 1

6-90
NOTES

6-91
P17329 05-06

WIRE HARNESS
(COWL WITH FORWARD/REVERSE LEVER)

WIRE HARNESSCOWL WITH FORWARD/REVERSE LEVER

6-92
P17329 05-06

WIRE HARNESS
(COWL WITH FORWARD/REVERSE LEVER)

ITEM PART NO. DESCRIPTION QTY

580068402 Wire Harness (Cowl) ................................................................................................. 1


1 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
1 580036982 Connector ........................................................................................................ 1
1 580039513 Terminal ........................................................................................................... 6
1 580019119 Terminal (Plug)................................................................................................. 6
1 580036986 Secondary Lock ............................................................................................... 1
2 .. . . . Connector Assembly (Accelerator Pedal Sensor) ................................................ 1
2 580038661 Connector ........................................................................................................ 1
2 580039158 Terminal ........................................................................................................... 6
3 580030876 Clip ....................................................................................................................... 4
4 .. . . . Connector Assembly (Brake Pressure) ................................................................ 1
4 580063697 Connector ........................................................................................................ 1
4 580063751 Secondary Lock ............................................................................................... 1
4 580044852 Terminal (Socket) ............................................................................................. 3
4 580044854 Seal.................................................................................................................. 3
5 580040120 Clip ....................................................................................................................... 1
6 580025560 Clip ....................................................................................................................... 1
7 .. . . . Connector Assembly (Park Brake) ....................................................................... 2
7 580019139 Connector (3-Way)........................................................................................... 1
7 580019140 Secondary Lock ............................................................................................... 1
7 505968568 Terminal (Socket) ................................................................................................. 3
8 .. . . . Connector Assembly (Brake Fluid)....................................................................... 2
8 952408901 Connector ........................................................................................................ 1
8 952405902 Connector ........................................................................................................ 1
9 580037670 Connector (With Resistor) (End Cap) .............................................................. 1
10 .. . . . Connector Assembly ............................................................................................ 1
10 580020943 Connector (4-Way)........................................................................................... 1
10 580020944 Secondary Lock ................................................................................................... 1
10 505968568 Terminal (Socket) ............................................................................................. 4
11 580026808 Clip ....................................................................................................................... 2
12 .. . . . Connector Assembly (Display) .................................................................................. 1
12 580036981 Connector............................................................................................................. 1
12 580036986 Secondary Lock ............................................................................................... 1
12 580039513 Terminal ........................................................................................................... 5
12 580019119 Terminal (Plug)................................................................................................. 7
13 .. . . . Connector Assembly (J1939 Diagnostic) ............................................................. 1
13 580051703 Connector ........................................................................................................ 1
13 580039194 Secondary Lock ............................................................................................... 1
13 505968568 Terminal (Socket) ............................................................................................. 3
13 580051704 Dust Cap .......................................................................................................... 1
14 .. . . . Connector Assembly (Horn Button) ..................................................................... 1
14 580021087 Connector ........................................................................................................ 1
14 580025557 Clip................................................................................................................... 1
14 505968568 Terminal (Socket) ............................................................................................. 2
15 580039764 Clip ....................................................................................................................... 1
16 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
16 580036984 Connector ........................................................................................................ 1
16 580036986 Secondary Lock ............................................................................................... 1
16 580039513 Terminal ........................................................................................................... 7
16 580019119 Terminal (Plug)................................................................................................. 5

6-93
P17329 05-06

WIRE HARNESS
(COWL WITH FORWARD/REVERSE LEVER)

ITEM PART NO. DESCRIPTION QTY

17 .. . . . Connector Assembly (To RH Chassis) ................................................................. 1


17 580026816 Connector ........................................................................................................ 1
17 505972589 Secondary Lock ............................................................................................... 1
17 505968514 Terminal (Pin)................................................................................................... 6
17 580019119 Terminal (Plug)................................................................................................. 6
18 .. . . . Connector Assembly (To RH Chassis) ................................................................. 1
18 580020943 Connector (4-Way)........................................................................................... 1
18 580020944 Secondary Lock ............................................................................................... 1
18 505968568 Terminal (Socket) ............................................................................................. 4

6-94
NOTES

6-95
P17330 05-06

WIRE HARNESS
(ELECTRONIC CONTROL VALVE) (THREE FUNCTION)

WIRE HARNESSELECTRONIC CONT ROL VALVETHREE FUNCTION

6-96
P17330 05-06

WIRE HARNESS
(ELECTRONIC CONTROL VALVE) (THREE FUNCTION)

ITEM PART NO. DESCRIPTION QTY

580040090 Wire Harness (Electronic Control Valve) ................................................................... 1


1 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
1 580036941 Connector ........................................................................................................ 1
1 505968568 Terminal (Socket) ............................................................................................. 9
1 505968566 Terminal (Plug)................................................................................................. 3
1 580036941 Connector ........................................................................................................ 1
1 580026813 Secondary Lock ............................................................................................... 1
2 580025559 Clip ....................................................................................................................... 4
3 .. . . . Connector Assembly (2A Tilt) .............................................................................. 1
3 580038186 Connector ........................................................................................................ 1
3 580049815 Seal.................................................................................................................. 2
3 580025558 Terminal ........................................................................................................... 2
4 505970552 Boot...................................................................................................................... 4
5 .. . . . Connector Assembly (2B Tilt) .............................................................................. 1
5 580038186 Connector ........................................................................................................ 1
5 580049815 Seal.................................................................................................................. 2
5 580025558 Terminal ........................................................................................................... 2
6 .. . . . Connector Assembly (3B Auxiliary 1)................................................................... 1
6 580022866 Connector (2-Way)........................................................................................... 1
6 580049815 Seal.................................................................................................................. 2
6 580025558 Terminal ........................................................................................................... 2
7 .. . . . Connector Assembly (3A Auxiliary 1)................................................................... 1
7 580022866 Connector (2-Way)........................................................................................... 1
7 580049815 Seal.................................................................................................................. 2
7 580025558 Terminal ........................................................................................................... 2
8 .. . . . Connector Assembly (Lift) .................................................................................... 1
8 580021087 Connector ........................................................................................................ 1
8 505968568 Terminal (Socket) ............................................................................................. 2
8 580021088 Secondary Lock ............................................................................................... 1
9 .. . . . Connector Assembly (Lower) ............................................................................... 1
9 580021087 Connector ........................................................................................................ 1
9 505968568 Terminal (Socket) ............................................................................................. 2
9 580021088 Secondary Lock ............................................................................................... 1

6-97
P17331 05-06

WIRE HARNESS
(ELECTRONIC CONTROL) (FOUR FUNCTION)

WIRE HARNESSELECTRONIC CONT ROLFOUR FUN CTION

6-98
P17331 05-06

WIRE HARNESS
(ELECTRONIC CONTROL) (FOUR FUNCTION)

ITEM PART NO. DESCRIPTION QTY

580038751 Wire Harness (Electronic Control Valve) ................................................................... 1


1 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
1 580036941 Connector ........................................................................................................ 1
1 505968568 Terminal (Socket) ............................................................................................. 12
1 580026813 Secondary Lock ............................................................................................... 1
2 580025559 Clip ....................................................................................................................... 4
3 .. . . . Connector Assembly (2A Tilt) .............................................................................. 1
3 580038186 Connector ........................................................................................................ 1
3 580049815 Seal.................................................................................................................. 2
3 580025558 Terminal ........................................................................................................... 2
4 505970552 Boot...................................................................................................................... 6
5 580022878 Connector (4A Auxiliary 2) ................................................................................... 1
5 580049815 Seal.................................................................................................................. 2
5 580025558 Terminal ........................................................................................................... 2
6 580022878 Connector (4B Auxiliary 2) ................................................................................... 1
6 580049815 Seal.................................................................................................................. 2
6 580025558 Terminal ........................................................................................................... 2
7 .. . . . Connector Assembly (2B Tilt) .............................................................................. 1
7 580038186 Connector ........................................................................................................ 1
7 580049815 Seal.................................................................................................................. 2
7 580025558 Terminal ........................................................................................................... 2
8 .. . . . Connector Assembly (3B Auxiliary 1)................................................................... 1
8 580022866 Connector (2-Way)........................................................................................... 1
8 580049815 Seal.................................................................................................................. 2
8 580025558 Terminal ........................................................................................................... 2
9 .. . . . Connector Assembly (3A Auxiliary 1)................................................................... 1
9 580022866 Connector (2-Way)........................................................................................... 1
9 580049815 Seal.................................................................................................................. 2
9 580025558 Terminal ........................................................................................................... 2
10 .. . . . Connector Assembly (Lift) .................................................................................... 1
10 580021087 Connector ........................................................................................................ 1
10 505968568 Terminal (Socket) ............................................................................................. 2
10 580021088 Secondary Lock ............................................................................................... 1
11 .. . . . Connector Assembly (Lower) ............................................................................... 1
11 580021087 Connector ........................................................................................................ 1
11 505968568 Terminal (Socket) ............................................................................................. 2
11 580021088 Secondary Lock ............................................................................................... 1

6-99
P17332 05-06

WIRE HARNESS
(JOYSTICK)

WIRE HARNESSJOYSTICK

ITEM PART NO. DESCRIPTION QTY

580068314 Wire Harness (Joystick)............................................................................................. 1


1 .. . . . Connector Assembly (To Joystick) ....................................................................... 1
1 580067804 Connector ........................................................................................................ 2
1 580067805 Terminal (Socket) ............................................................................................. 6
1 580067806 Collar (Joystick) ............................................................................................... 1
1 580067807 O-Ring ............................................................................................................. 1
2 580052896 Bushing ................................................................................................................ 1
3 .. . . . Connector Assembly (To Seat Harness) .............................................................. 1
3 580039490 Connector ........................................................................................................ 1
3 580039491 Secondary Lock ............................................................................................... 1
3 580019353 Terminal (Pin)................................................................................................... 6

6-100
NOTES

6-101
P17334 05-06

WIRE HARNESS
(LIGHTS) (WITH OVERHEAD GUARD)

WIRE HARNESSLIGHTSWITH OVERHEAD GUA RD

6-102
P17334 05-06

WIRE HARNESS
(LIGHTS) (WITH OVERHEAD GUARD)

ITEM PART NO. DESCRIPTION QTY

580073557 Wire Harness............................................................................................................. 1


1 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
1 580036943 Connector ........................................................................................................ 1
1 580019119 Terminal (Plug)................................................................................................. 9
1 505968568 Terminal (Socket) ............................................................................................. 3
1 580026813 Secondary Lock ............................................................................................... 1
2 .. . . . Connector Assembly (Chassis Harness) ............................................................. 1
2 580040822 Connector ........................................................................................................ 1
2 580019341 Terminal (Pin)................................................................................................... 4
2 580040823 Secondary Lock ............................................................................................... 1
3 .. . . . Connector Assembly (RH Front Work Lights) ...................................................... 1
3 580021087 Connector ........................................................................................................ 1
3 505968593 Terminal (Socket) ............................................................................................. 2
3 580021088 Secondary Lock ............................................................................................... 1
4 .. . . . Connector Assembly (RH Rear Signal Lights) ..................................................... 1
4 580041462 Connector ........................................................................................................ 1
4 520045804 Terminal ........................................................................................................... 4
4 520045805 Seal.................................................................................................................. 1
4 580027612 Plug.................................................................................................................. 2
4 580045480 Secondary Lock ............................................................................................... 1
4 580026649 Seal.................................................................................................................. 3
5 .. . . . Connector Assembly (Work Light Resistor) ......................................................... 1
5 580040820 Connector ........................................................................................................ 1
5 580040821 Secondary Lock ............................................................................................... 1
5 580050627 Terminal ........................................................................................................... 4
6 580030878 Clip ....................................................................................................................... 2
7 .. . . . Connector Assembly (Strobe) .............................................................................. 1
7 580019245 Connector ........................................................................................................ 1
7 580019246 Secondary Lock ............................................................................................... 1
7 580039513 Terminal ........................................................................................................... 2
8 .. . . . Connector Assembly (Rear Work Lights) ............................................................. 1
8 580021087 Connector ........................................................................................................ 1
8 580021088 Secondary Lock ............................................................................................... 1
8 505968593 Terminal (Socket) ............................................................................................. 2
9 .. . . . Connector Assembly (LH Rear Signal) ................................................................ 1
9 580041462 Connector ........................................................................................................ 1
9 580045480 Secondary Lock ............................................................................................... 1
9 520045804 Terminal ........................................................................................................... 4
9 520045805 Seal.................................................................................................................. 1
9 580027612 Plug.................................................................................................................. 2
9 580026649 Seal.................................................................................................................. 3
10 .. . . . Connector Assembly (LH Front Work Lights) ....................................................... 1
10 580021087 Connector ........................................................................................................ 1
10 580021088 Secondary Lock ............................................................................................... 1
10 505968593 Terminal (Socket) ............................................................................................. 2

6-103
P19197 05-07

WIRE HARNESS
(LIGHTS)
(D/B 06/2007⇒)

WIRE HARNESSLIGHTSD/B 06/2007⇒

6-104
P19197 05-07

WIRE HARNESS
(LIGHTS)
(D/B 06/2007⇒)

ITEM PART NO. DESCRIPTION QTY

580083052 Wire Harness (Lights)................................................................................................ 1


1 .. . . . Connector Assembly (Harness Attachment) ........................................................ 1
1 580036943 Connector ........................................................................................................ 1
1 580026813 Secondary Lock ............................................................................................... 1
1 505968568 Terminal (Socket) ............................................................................................. 3
1 580019119 Terminal (Plug)................................................................................................. 9
2 .. . . . Connector Assembly (RH Chassis)...................................................................... 1
2 580040822 Connector ........................................................................................................ 1
2 580040823 Secondary Lock ............................................................................................... 1
2 580019341 Terminal (Pin)................................................................................................... 4
3 .. . . . Connector Assembly (RH Front Work Light) ........................................................ 1
3 580021087 Connector ........................................................................................................ 1
3 580021088 Secondary Lock ............................................................................................... 1
3 505968593 Terminal (Socket) ............................................................................................. 2
4 .. . . . Connector Assembly (RH Rear Signal)................................................................ 1
4 580041462 Connector ........................................................................................................ 1
4 580045480 Secondary Lock ............................................................................................... 1
4 520045804 Terminal ........................................................................................................... 4
4 520045805 Seal.................................................................................................................. 1
4 580027612 Plug.................................................................................................................. 2
4 580026649 Seal.................................................................................................................. 3
5 .. . . . Connector Assembly (Strobe) .............................................................................. 1
5 580019245 Connector ........................................................................................................ 1
5 580019246 Secondary Lock ............................................................................................... 1
5 580039513 Terminal ........................................................................................................... 2
6 .. . . . Connector Assembly (Rear Work Light)............................................................... 1
6 580021087 Connector ........................................................................................................ 1
6 580021088 Secondary Lock ............................................................................................... 1
6 505968593 Terminal (Socket) ............................................................................................. 2
7 .. . . . Connector Assembly (RH Rear Signal)................................................................ 1
7 580041462 Connector ........................................................................................................ 1
7 580045480 Secondary Lock ............................................................................................... 1
7 520045804 Terminal ........................................................................................................... 4
7 520045805 Seal.................................................................................................................. 1
7 580027612 Plug.................................................................................................................. 2
7 580026649 Seal.................................................................................................................. 3
8 .. . . . Connector Assembly (LH Front Work Light)......................................................... 1
8 580021087 Connector ........................................................................................................ 1
8 580021088 Secondary Lock ............................................................................................... 1
8 505968593 Terminal (Socket) ............................................................................................. 2

6-105
NOTES

6-106
SECTION 7

7 TR ANSMISSION

7 TRANSMISSION
CONTENTS

SECTION 7
TRANSMISSION

DESCRIPTION PAGE

CONTROL VALVE
TRANSMISSION
SINGLE AND DUAL SPEED
⇒PENDING PER ECN 104793............................................................................................................... 7-58
CONTROL VALVE ASSEMBLY
PENDING PER ECN 104793⇒ ...................................................................................................................... 7-60
FORWARD CLUTCH
SINGLE SPEED
⇒S/N F813V01814E................................................................................................................................... 7-18
SINGLE SPEED TRANSMISSION
S/N F813V01814E⇒................................................................................................................................... 7-30
FORWARD CLUTCH, HIGH
DUAL SPEED
⇒S/N F813V01869E................................................................................................................................... 7-42
DUAL SPEED TRANSMISSION
S/N F813V01869E⇒................................................................................................................................... 7-54
FORWARD CLUTCH, LOW
DUAL SPEED
⇒S/N F813V01869E................................................................................................................................... 7-40
DUAL SPEED TRANSMISSION
S/N F813V01869E⇒................................................................................................................................... 7-52
REVERSE CLUTCH
DUAL SPEED
⇒S/N F813V01869E................................................................................................................................... 7-44
DUAL SPEED TRANSMISSION
S/N F813V01869E⇒................................................................................................................................... 7-56
SINGLE SPEED
⇒S/N F813V01814E................................................................................................................................... 7-20
SINGLE SPEED TRANSMISSION
S/N F813V01814E⇒................................................................................................................................... 7-32
TORQUE CONVERTER
CUMMINS 4.5L DIESEL ................................................................................................................................... 7-4
GM 4.3L GASOLINE AND LPG ........................................................................................................................ 7-5
TRANSMISSION
DUAL SPEED
SHEET 1 OF 2
⇒S/N F813V01869E ............................................................................................................................... 7-34
SHEET 2 OF 2
S/N F813V01869E⇒ .......................................................................................................................................
, 7-50 7-46
⇒S/N F813V01869E ............................................................................................................................... 7-38
SINGLE SPEED
SHEET 1 OF 2
⇒S/N F813V01814E ............................................................................................................................... 7-12
S/N F813V01814E⇒ S/N PENDING PER ECN 104796......................................................................... 7-22
SHEET 2 OF 2
S/N F813V01814E⇒ ............................................................................................................................... 7-26
⇒S/N F813V01814E ............................................................................................................................... 7-16

7-1
CONTENTS

DESCRIPTION PAGE

TRANSMISSION COOLING
WITH EXTERNAL OIL COOLER
GM 4.3L AND CUMMINS 4.5L.................................................................................................................... 7-10
WITH INTERNAL OIL COOLER
CUMMINS 4.5L DIESEL ............................................................................................................................... 7-8
GM 4.3L GASOLINE AND LPG .................................................................................................................... 7-6
TRANSMISSION MOUNTING.............................................................................................................................. 7-3
PENDING PER ECN 10402574⇒ .................................................................................................................. 7-28

7-2
P17171 04-06

TRANSMISSION MOUNTING

TRANSMISSION MOUNTING

ITEM PART NO. DESCRIPTION QTY

1 580070284 Bracket (Electrical Connector) ................................................................................... 1


2 580051746 Washer ...................................................................................................................... 2
3 580051670 Isolator....................................................................................................................... 2
4 449001048 Capscrew................................................................................................................... 4
5 449022017 Lockwasher ............................................................................................................... 4
6 580052018 Bracket ...................................................................................................................... 1
7 449022041 Lockwasher ............................................................................................................... 1
8 931017917 Capscrew................................................................................................................... 1

7-3
P17172 04-06

TORQUE CONVERTER
(CUMMINS 4.5L DIESEL)

TORQU E CONVERTERCUMMINS 4.5L DIESEL

ITEM PART NO. DESCRIPTION QTY

1 580047058 Torque Converter....................................................................................................... 1


2 502566904 Washer ...................................................................................................................... 4
3 580042194 Capscew.................................................................................................................... 4
4 501702901 Sealant ...................................................................................................................... AR

7-4
P17173 04-06

TORQUE CONVERTER
(GM 4.3L GASOLINE AND LPG)

TORQUE CONVERTERGM 4.3L GASOL INE AND LPG

ITEM PART NO. DESCRIPTION QTY

1 580047056 Torque Converter (Without Extended Function Transmission) .................................. 1


1 580047057 Torque Converter (With Extended Function Transmission) ....................................... 1
2 502566904 Washer ...................................................................................................................... 6
3 580042194 Capscew.................................................................................................................... 6
4 501702901 Sealant ...................................................................................................................... AR

7-5
P17238 04-06

TRANSMISSION COOLING
(WITH INTERNAL OIL COOLER) (GM 4.3L GASOLINE AND LPG)

TRANSMISSION COOL INGWITH INTERN AL OIL COOLERGM 4.3L GASOLINE AND LPG

7-6
P17238 04-06

TRANSMISSION COOLING
(WITH INTERNAL OIL COOLER) (GM 4.3L GASOLINE AND LPG)

ITEM PART NO. DESCRIPTION QTY

1 580057932 Fitting......................................................................................................................... 1
2 580055798 Fitting......................................................................................................................... 1
3 580047714 Capscrew................................................................................................................... 8
4 580026621 Clip Nut...................................................................................................................... 9
5 580072662 Shield ........................................................................................................................ 1
6 580049814 Clip ............................................................................................................................ 3
7 580042567 Clamp ........................................................................................................................ 2
8 580042328 Clamp ........................................................................................................................ 2
9 580064920 Shield ........................................................................................................................ 1
10 580039353 Fitting......................................................................................................................... 1
11 580049231 Capscrew................................................................................................................... 1
12 580061571 Shield ........................................................................................................................ 1
13 580074143 Shield ........................................................................................................................ 1
14 a 580073577 Hose .......................................................................................................................... 1
14 b 580080134 Hose .......................................................................................................................... 1
15 a 580064114 Hose .......................................................................................................................... 1
15 b 580080129 Hose .......................................................................................................................... 1

FOOTNOTES:
a ⇒ PENDING PER ECN 10402574
b PENDING PER ECN 10402574 ⇒

7-7
P17239 04-06

TRANSMISSION COOLING
(WITH INTERNAL OIL COOLER) (CUMMINS 4.5L DIESEL)

TRANSMISSION COOL INGWITH INTERN AL OIL COOLERCUMMINS 4.5L DIESEL

7-8
P17239 04-06

TRANSMISSION COOLING
(WITH INTERNAL OIL COOLER) (CUMMINS 4.5L DIESEL)

ITEM PART NO. DESCRIPTION QTY

1 580057932 Fitting......................................................................................................................... 1
2 580055798 Fitting......................................................................................................................... 1
3 580047714 Capscrew................................................................................................................... 2
4 580026621 Clip Nut...................................................................................................................... 3
5 580072662 Shield ........................................................................................................................ 1
6 580049814 Clip ............................................................................................................................ 2
7 580042567 Clamp ........................................................................................................................ 2
8 580042328 Clamp ........................................................................................................................ 2
9 580039353 Fitting......................................................................................................................... 1
10 580049231 Capscrew................................................................................................................... 1
11 580061571 Shield ........................................................................................................................ 1
12 a 580073577 Hose .......................................................................................................................... 1
12 b 580080134 Hose .......................................................................................................................... 1
13 a 580064114 Hose .......................................................................................................................... 1
13 b 580080129 Hose .......................................................................................................................... 1

FOOTNOTES:
a ⇒ PENDING PER ECN 10402574
b PENDING PER ECN 10402574 ⇒

7-9
P17240 04-06

TRANSMISSION COOLING
(WITH EXTERNAL OIL COOLER) (GM 4.3L AND CUMMINS 4.5L)

TRANSMISSION COOL INGWITH EXTERNAL OIL COOLER GM 4.3L AND CUMMINS 4.5L

7-10
P17240 04-06

TRANSMISSION COOLING
(WITH EXTERNAL OIL COOLER) (GM 4.3L AND CUMMINS 4.5L)

ITEM PART NO. DESCRIPTION QTY

1 580026621 Clip Nut...................................................................................................................... 2


2 580047714 Capscrew................................................................................................................... 2
3 580072662 Shield ........................................................................................................................ 1
4 580049814 Clip ............................................................................................................................ 2
5 580064921 Shield ........................................................................................................................ 1
6 a 580064115 Hose .......................................................................................................................... 1
6 b 580080130 Hose .......................................................................................................................... 1
7 a 580077753 Hose .......................................................................................................................... 1
7 b 580080137 Hose .......................................................................................................................... 1
8 580019817 Fitting......................................................................................................................... 1

FOOTNOTES:
a ⇒ PENDING PER ECN 10402574
b PENDING PER ECN 10402574 ⇒

7-11
P17174 04-06

TRANSMISSION
(SINGLE SPEED) (SHEET 1 OF 2)
(⇒S/N F813V01814E)

TRANSMISSIONSINGLE SPEEDSHEET 1 OF 2⇒S/N F813V01814E

7-12
P17174 04-06

TRANSMISSION
(SINGLE SPEED) (SHEET 1 OF 2)
(⇒S/N F813V01814E)

ITEM PART NO. DESCRIPTION QTY

b 580070810 Transmission Assembly (Single Speed) .................................................................... 1


a 580070809 Transmission Assembly (Single Speed) .................................................................... 1
1 a 580066744 Control Valve (☞ P17183) .................................................................................. 1
1 b 580066311 Control Valve (☞ P17183) .................................................................................. 1
2 449001050 Capscrew ............................................................................................................. 11
3 449021001 Washer ................................................................................................................. 12
4 580055553 Gasket.................................................................................................................. 1
5 514454800 Plug Assembly ..................................................................................................... 1
5 052645400 O-Ring ............................................................................................................. 1
6 580070465 Housing (Transmission)........................................................................................ 1
7 580046274 Oil Seal................................................................................................................. 1
8 580060779 Yoke (Fixed) ......................................................................................................... 1
9 203153200 Capscrew ............................................................................................................. 1
10 015026600 Lockwasher .......................................................................................................... 1
11 016110000 Washer ................................................................................................................. 1
12 580046284 Gasket (Cover to Transmission Housing) ............................................................. 1
13 580038968 Clutch Pack (Reverse) (☞ P17177) .................................................................... 1
14 580038967 Clutch Pack (Forward) (☞ P17176) .................................................................... 1
15 580045059 Speed Sensor (Input Speed)................................................................................ 1
16 580056272 Speed Sensor (Output Speed)............................................................................. 1
17 449022018 Lockwasher .......................................................................................................... 2
18 449001412 Capscrew ............................................................................................................. 2
19 580011108 Stato Seal Washer ............................................................................................... 1
20 201928200 Ball Bearing.......................................................................................................... 1
21 580058926 Gear (Output) ....................................................................................................... 1
22 580035709 Spacer.................................................................................................................. 1
23 580047839 Nut........................................................................................................................ 1
24 064570600 Snap Ring ............................................................................................................ 1
25 640088905 Bearing................................................................................................................. 1
26 580070461 Housing (Front Cover) .......................................................................................... 1
27 580046281 Gasket (Torque Converter Housing to Cover) ...................................................... 1
28 449022013 Lockwasher .......................................................................................................... 24
29 449001010 Capscrew ............................................................................................................. 4
30 505967598 Magnet ................................................................................................................. 1
31 580070357 Cover (Pump Drive).............................................................................................. 1
32 580056463 O-Ring.................................................................................................................. 1
33 580035695 Chain (Drive Pump).............................................................................................. 1
34 580045072 Sealing Ring......................................................................................................... 1
35 640088904 Ball Bearing.......................................................................................................... 1
36 580070353 Dipstick................................................................................................................. 1
37 580071521 Fitting ................................................................................................................... 1
37 055160000 Fitting ............................................................................................................... 1
38 052645400 O-Ring ............................................................................................................. 1
39 904330100 Breather ............................................................................................................... 1
40 580070354 Fitting ................................................................................................................... 1
40 080437000 Fitting ............................................................................................................... 1
41 052645500 O-Ring ............................................................................................................. 1
42 954514907 Pin ........................................................................................................................ 4
43 580047201 Snubber................................................................................................................ 2
44 580056465 Fitting ................................................................................................................... 1

7-13
P17174 04-06

TRANSMISSION
(SINGLE SPEED) (SHEET 1 OF 2)
(⇒S/N F813V01814E)

ITEM PART NO. DESCRIPTION QTY

44 580019387 O-Ring ............................................................................................................. 1


44 052645400 O-Ring ............................................................................................................. 1
45 580050042 Pin ........................................................................................................................ 4
46 580046820 O-Ring.................................................................................................................. 1
47 810528500 Fitting ................................................................................................................... 1
47 052645700 O-Ring ............................................................................................................. 1
48 505967551 Fitting ................................................................................................................... 7
48 052645300 O-Ring ............................................................................................................. 1
49 b 580066585 Compression Spring (Regulator).......................................................................... 1
50 a 580066584 Compression Spring (Regulator).......................................................................... 1
51 a 580066583 Spool (Regulator) ................................................................................................. 1
52 505974549 Capscrew ............................................................................................................. 16
53 580046769 O-Ring.................................................................................................................. 4
54 580051796 Transducer ........................................................................................................... 1
810528500 Fitting ................................................................................................................... 1
052645800 O-Ring ............................................................................................................. 1

FOOTNOTES:
a Dry Brakes
b Wet Brakes

7-14
NOTES

7-15
P17175 04-06

TRANSMISSION
(SINGLE SPEED) (SHEET 2 OF 2)
(⇒S/N F813V01814E)

TRANSMISSIONSINGLE SPEEDSHEET 2 OF 2⇒S/N F813V01814E

7-16
P17175 04-06

TRANSMISSION
(SINGLE SPEED) (SHEET 2 OF 2)
(⇒S/N F813V01814E)

ITEM PART NO. DESCRIPTION QTY

b 580070810 Transmission Assembly (Single Speed) .................................................................... 1


a 580070809 Transmission Assembly (Single Speed) .................................................................... 1
1 580046276 Housing (Torque Convertor) ................................................................................. 1
2 580059631 O-Ring.................................................................................................................. 1
3 580046273 Oil Seal (Torque Converter) ................................................................................. 1
4 580045064 Bearing................................................................................................................. 1
5 580045062 Sprocket ............................................................................................................... 1
6 580047772 Stator Assembly ................................................................................................... 1
6 580035701 Bushing............................................................................................................ 1
7 580055552 Cover.................................................................................................................... 1
8 449001302 Capscrew ............................................................................................................. 4
9 580046279 Screen (Suction) .................................................................................................. 1
10 580046280 Spring (Suction Screen) ....................................................................................... 1
11 580036023 Sensor (Coolant Temperature) ............................................................................. 1
12 810646400 Plug ...................................................................................................................... 1
12 052645800 O-Ring ............................................................................................................. 1
13 449001412 Capscrew ............................................................................................................. 2
14 449022018 Lockwasher .......................................................................................................... 2
15 580046277 Cover Plate (Torque Convertor Housing) ............................................................. 1
16 201928200 Ball Bearing.......................................................................................................... 1
17 580069200 Sprocket (Driven) ................................................................................................. 1
18 500505908 Bearing................................................................................................................. 1
19 b 580060400 Charge Pump (27.0 CC/Aux) ............................................................................... 1
19 a 580047297 Charge Pump (27.0 CC/REV) .............................................................................. 1
19 580069995 O-Ring ............................................................................................................. 1
19 b 580069996 O-Ring ............................................................................................................. 1
20 580079527 Gasket (Charge Pump) ........................................................................................ 1
21 449022016 Lockwasher .......................................................................................................... 6
22 932201916 Capscrew ............................................................................................................. 4
23 580058668 Filter ..................................................................................................................... 1
24 580048738 Fitting ................................................................................................................... 1
25 449021010 Washer ................................................................................................................. 1
26 449022017 Lockwasher .......................................................................................................... 1
27 449001024 Capscrew ............................................................................................................. 1

FOOTNOTES:
a Dry Brakes
b Wet Brakes

7-17
P17176 04-06

FORWARD CLUTCH
(SINGLE SPEED)
(⇒S/N F813V01814E)

FORWARD CLUT CHSINGLE SPEED⇒S/N F813V01814E

7-18
P17176 04-06

FORWARD CLUTCH
(SINGLE SPEED)
(⇒S/N F813V01814E)

ITEM PART NO. DESCRIPTION QTY

580038967 Clutch Pack................................................................................................................ 1


1 .. . . . Ring Seal.............................................................................................................. 3
2 580055213 Bearing................................................................................................................. 2
3 580055208 Gear and Shaft Assembly .................................................................................... 1
4 .. . . . Ring Seal.............................................................................................................. 1
5 .. . . . Ring Seal.............................................................................................................. 1
6 580048161 Piston ................................................................................................................... 1
7 580055204 Spring................................................................................................................... 1
8 580055193 Spring................................................................................................................... 1
9 580055195 Spring Guide ........................................................................................................ 1
10 580055196 Snap Ring ............................................................................................................ 1
11 .. . . . Conical Plate ........................................................................................................ 1
12 .. . . . Friction Plate ........................................................................................................ 8
13 .. . . . Separator Plate .................................................................................................... 7
14 580042529 Pressure Plate (5.8 mm) ...................................................................................... 1
14 580040786 Pressure Plate (6.0 mm) ...................................................................................... 1
14 580056123 Pressure Plate (5.6 mm) ...................................................................................... 1
14 580056124 Pressure Plate (5.4 mm) ...................................................................................... 1
14 580056125 Pressure Plate (5.2 mm) ...................................................................................... 1
15 580040787 Snap Ring ............................................................................................................ 1
16 580055216 Bearing................................................................................................................. 1
17 580055203 Snap Ring ............................................................................................................ 2
18 580055214 Spacer.................................................................................................................. 1
19 .. . . . Seal ...................................................................................................................... 1
20 580060757 Clutch Gear .......................................................................................................... 1
21 580055202 Snap Ring ............................................................................................................ 1
22 015125800 Ball Bearing.......................................................................................................... 1

580060756 Clutch Plates and Seals Kit (Includes Items 1, 4-5, 11-13, 19) ................................. 1
580042533 Clutch Pack Plates Kit (Includes Items 11-13)........................................................... 1
580060755 Clutch Pack Seals Kit (Includes Items 1, 4-5, 19)...................................................... 1

7-19
P17177 04-06

REVERSE CLUTCH
(SINGLE SPEED)
(⇒S/N F813V01814E)

REVERSE CL UTCHSINGLE SPEED⇒S/N F813V01814E

7-20
P17177 04-06

REVERSE CLUTCH
(SINGLE SPEED)
(⇒S/N F813V01814E)

ITEM PART NO. DESCRIPTION QTY

580038968 Clutch Pack................................................................................................................ 1


1 .. . . . Seal ...................................................................................................................... 2
2 580055213 Bearing................................................................................................................. 2
3 580055211 Gear and Shaft Assembly .................................................................................... 1
4 .. . . . Seal ...................................................................................................................... 1
5 .. . . . Seal ...................................................................................................................... 1
6 580048161 Piston ................................................................................................................... 1
7 580055204 Spring................................................................................................................... 1
8 580055193 Spring................................................................................................................... 1
9 580055195 Spring Guide ........................................................................................................ 1
10 580055196 Snap Ring ............................................................................................................ 1
11 .. . . . Conical Plate ........................................................................................................ 1
12 .. . . . Friction Plate ........................................................................................................ 8
13 .. . . . Separator Plate .................................................................................................... 7
14 580042529 Pressure Plate (5.8 mm) ...................................................................................... 1
14 580040786 Pressure Plate (6.0 mm) ...................................................................................... 1
14 580056123 Pressure Plate (5.6 mm) ...................................................................................... 1
14 580056124 Pressure Plate (5.4 mm) ...................................................................................... 1
14 580056125 Pressure Plate (5.2 mm) ...................................................................................... 1
15 .. . . . Seal ...................................................................................................................... 1
16 580040787 Snap Ring ............................................................................................................ 1
17 580055216 Bearing................................................................................................................. 1
18 580055203 Snap Ring ............................................................................................................ 1
19 580055214 Spacer.................................................................................................................. 1
20 580055202 Snap Ring ............................................................................................................ 1
21 580055212 Clutch Gear .......................................................................................................... 1
21 580060757 Clutch Gear .......................................................................................................... 1
22 015125800 Ball Bearing.......................................................................................................... 1

580060756 Clutch Plates and Seals Kit (Includes Items 1, 4-5, 11-13, 15) ................................. 1
580042533 Clutch Pack Plates Kit (Includes Items 11-13)........................................................... 1
580060755 Clutch Pack Seals Kit (Includes Items 1, 4-5, 15)...................................................... 1

7-21
P17747 11-06

TRANSMISSION
(SINGLE SPEED) (SHEET 1 OF 2)
(S/N F813V01814E⇒ S/N PENDING PER ECN 104796)

TRANSMISSIONSINGLE SPEEDSHEET 1 OF 2S/N F 813V01814E⇒ S/N PENDING PER ECN 104796

7-22
P17747 11-06

TRANSMISSION
(SINGLE SPEED) (SHEET 1 OF 2)
(S/N F813V01814E⇒ S/N PENDING PER ECN 104796)

ITEM PART NO. DESCRIPTION QTY

b 580076922 Transmission Assembly (Single Speed without Boost).............................................. 1


a 580076923 Transmission Assembly (Single Speed with Boost)................................................... 1
1 a 580066744 Control Valve (☞ P17183) .................................................................................. 1
1 b 580066311 Control Valve (☞ P17183) .................................................................................. 1
2 449001050 Capscrew ............................................................................................................. 11
3 449021001 Washer ................................................................................................................. 12
4 580055553 Gasket.................................................................................................................. 1
5 514454800 Plug Assembly ..................................................................................................... 1
5 052645400 O-Ring ............................................................................................................. 1
6 580074222 Housing (Transmission)........................................................................................ 1
7 580046274 Oil Seal................................................................................................................. 1
8 580060779 Yoke (Fixed) ......................................................................................................... 1
9 203153200 Capscrew ............................................................................................................. 1
10 015026600 Lockwasher .......................................................................................................... 1
11 016110000 Washer ................................................................................................................. 1
12 580046284 Gasket (Cover to Transmission Housing) ............................................................. 1
13 580076935 Clutch Pack Assembly (Reverse) (☞ P17750) ................................................... 1
14 580076934 Clutch Pack Assembly (Forward) (☞ P17749) ................................................... 1
15 580045059 Speed Sensor (Input Speed)................................................................................ 1
16 580056272 Speed Sensor (Output Speed)............................................................................. 1
17 449022018 Lockwasher .......................................................................................................... 2
18 449001412 Capscrew ............................................................................................................. 2
19 580011108 Stato Seal Washer ............................................................................................... 1
20 201928200 Ball Bearing.......................................................................................................... 1
21 580058926 Gear (Output) ....................................................................................................... 1
22 580035709 Spacer.................................................................................................................. 1
23 580047839 Nut........................................................................................................................ 1
24 064570600 Snap Ring ............................................................................................................ 1
25 640088905 Bearing................................................................................................................. 1
26 580070461 Housing (Front Cover) .......................................................................................... 1
27 580046281 Gasket (Torque Converter Housing to Cover) ...................................................... 1
28 449022013 Lockwasher .......................................................................................................... 24
29 449001010 Capscrew ............................................................................................................. 4
30 505967598 Magnet ................................................................................................................. 1
31 580070357 Cover (Pump Drive).............................................................................................. 1
32 580056463 O-Ring.................................................................................................................. 1
33 580035695 Chain (Drive Pump).............................................................................................. 1
34 580045072 Sealing Ring......................................................................................................... 1
35 640088904 Ball Bearing.......................................................................................................... 1
36 580070353 Dipstick................................................................................................................. 1
37 580071521 Fitting ................................................................................................................... 1
37 055160000 Fitting ............................................................................................................... 1
38 052645400 O-Ring ............................................................................................................. 1
39 580073345 Breather Assembly ............................................................................................... 1
39 052645500 O-Ring ............................................................................................................. 1
40 580074759 Fitting ................................................................................................................... 1
40 052645300 O-Ring ............................................................................................................. 1
41 580070356 Baffle................................................................................................................ 1
42 954514907 Pin ........................................................................................................................ 4
43 580047201 Snubber................................................................................................................ 2

7-23
P17747 11-06

TRANSMISSION
(SINGLE SPEED) (SHEET 1 OF 2)
(S/N F813V01814E⇒ S/N PENDING PER ECN 104796)

ITEM PART NO. DESCRIPTION QTY

44 580019742 Fitting ................................................................................................................... 1


44 580019387 O-Ring ............................................................................................................. 1
44 052645400 O-Ring ............................................................................................................. 1
45 580050042 Pin ........................................................................................................................ 4
46 580046820 O-Ring.................................................................................................................. 1
47 810528500 Fitting ................................................................................................................... 1
47 052645700 O-Ring ............................................................................................................. 1
48 505967551 Fitting ................................................................................................................... 6
48 052645300 O-Ring ............................................................................................................. 1
49 b 580066585 Compression Spring (Regulator).......................................................................... 1
50 a 580066584 Compression Spring (Regulator).......................................................................... 1
51 a 580066583 Spool (Regulator) ................................................................................................. 1
52 505974549 Capscrew ............................................................................................................. 16
53 580046769 O-Ring.................................................................................................................. 4
54 580051796 Transducer ........................................................................................................... 1

FOOTNOTES:
a Dry Brake
b Wet Brake

7-24
NOTES

7-25
P17748 11-06

TRANSMISSION
(SINGLE SPEED) (SHEET 2 OF 2)
(S/N F813V01814E⇒)

TRANSMISSIONSINGLE SPEEDSHEET 2 OF 2S/N F813V01814E⇒

7-26
P17748 11-06

TRANSMISSION
(SINGLE SPEED) (SHEET 2 OF 2)
(S/N F813V01814E⇒)

ITEM PART NO. DESCRIPTION QTY

b 580076922 Transmission Assembly (Single Speed without Boost).............................................. 1


a 580076923 Transmission Assembly (Single Speed with Boost)................................................... 1
1 580070464 Housing (Torque Convertor) ................................................................................. 1
2 580059631 O-Ring.................................................................................................................. 1
3 580046273 Oil Seal (Torque Converter) ................................................................................. 1
4 580045064 Bearing................................................................................................................. 1
5 580045062 Sprocket (Driving) ................................................................................................ 1
6 580047772 Stator Assembly ................................................................................................... 1
6 580035701 Bushing............................................................................................................ 1
7 580055552 Cover.................................................................................................................... 1
8 449001302 Capscrew ............................................................................................................. 4
9 580046279 Screen (Suction) .................................................................................................. 1
10 580046280 Spring (Suction Screen) ....................................................................................... 1
11 580036023 Sensor (Coolant Temperature) ............................................................................. 1
12 810646400 Plug ...................................................................................................................... 1
12 052645800 O-Ring ............................................................................................................. 1
13 449001412 Capscrew ............................................................................................................. 2
14 449022018 Lockwasher .......................................................................................................... 2
15 580046277 Cover Plate (Torque Convertor Housing) ............................................................. 1
16 201928200 Ball Bearing.......................................................................................................... 1
17 580060780 Sprocket (Driven) ................................................................................................. 1
18 500505908 Bearing................................................................................................................. 1
19 a 580060400 Charge Pump (27.0 CC/Aux) ............................................................................... 1
19 b 580047297 Charge Pump (27.0 CC/REV) .............................................................................. 1
19 b 580069995 O-Ring ............................................................................................................. 1
20 580079527 Gasket (Charge Pump) ........................................................................................ 1
21 449022016 Lockwasher .......................................................................................................... 6
22 932201916 Capscrew ............................................................................................................. 4
23 580058668 Filter ..................................................................................................................... 1
24 580048738 Fitting ................................................................................................................... 1
25 449021010 Washer ................................................................................................................. 1
26 449022017 Lockwasher .......................................................................................................... 1
27 449001024 Capscrew ............................................................................................................. 1

FOOTNOTES:
a Dry Brake
b Wet Brake

7-27
P17746 11-06

TRANSMISSION MOUNTING
(PENDING PER ECN 10402574⇒)

TRANSMISSION MOUNTINGPENDING PER ECN 10402574⇒

ITEM PART NO. DESCRIPTION QTY

1 ac 580076922 Transmission Assembly (Single Speed without Boost).............................................. 1


1 ad 580076923 Transmission Assembly (Single Speed with Boost)................................................... 1
1 bd 580076921 Transmission Assembly (Dual Speed with Boost) ..................................................... 1
1 bc 580076920 Transmission Assembly (Dual Speed without Boost) ................................................ 1
2 580051746 Washer ...................................................................................................................... 2
3 580051670 Isolator....................................................................................................................... 2
4 449001048 Capscrew................................................................................................................... 4
5 449022017 Lockwasher ............................................................................................................... 4
6 580052018 Bracket ...................................................................................................................... 1
7 449022041 Lockwasher ............................................................................................................... 1
8 931017917 Capscrew................................................................................................................... 1
9 580070284 Bracket (Electrical Connector) ................................................................................... 1

FOOTNOTES:
a Basic
b Electronic Control
c With Dry Brakes
d With Wet Brakes

7-28
NOTES

7-29
P17749 11-06

FORWARD CLUTCH
(SINGLE SPEED TRANSMISSION)
(S/N F813V01814E⇒)

FORWARD CLUT CHSINGLE SPEED T RANSMISSIONS/N F813V01814E⇒

7-30
P17749 11-06

FORWARD CLUTCH
(SINGLE SPEED TRANSMISSION)
(S/N F813V01814E⇒)

ITEM PART NO. DESCRIPTION QTY

580076934 Clutch Pack Assembly ............................................................................................... 1


1 .. . . . Ring Seal.............................................................................................................. 3
2 015125800 Ball Bearing.......................................................................................................... 3
3 580078582 Gear and Shaft Assembly .................................................................................... 1
4 .. . . . Ring Seal.............................................................................................................. 1
5 .. . . . Ring Seal.............................................................................................................. 1
6 524259220 Piston ................................................................................................................... 1
7 580055204 Spring................................................................................................................... 1
8 580055193 Spring................................................................................................................... 1
9 580055195 Spring Guide ........................................................................................................ 1
10 580055196 Snap Ring ............................................................................................................ 1
11 .. . . . Conical Plate ........................................................................................................ 1
12 .. . . . Friction Plate ........................................................................................................ 8
13 .. . . . Separator Plate .................................................................................................... 7
14 580040786 Pressure Plate (6.0 mm) ...................................................................................... 1
15 .. . . . O-Ring.................................................................................................................. 1
16 580040787 Snap Ring ............................................................................................................ 1
17 580055216 Bearing................................................................................................................. 1
18 580055203 Snap Ring ............................................................................................................ 2
19 580078538 Clutch Gear .......................................................................................................... 1
20 580055202 Snap Ring ............................................................................................................ 1
580078915 Repair Kit................................................................................................................... 1

580053110 Kit (Clutch Pack Plates) (Includes Items 11-13)................................................... 1


580060755 Clutch Pack Seals Kit (Includes Items 1, 4-5, 15) ................................................ 1

7-31
P17750 11-06

REVERSE CLUTCH
(SINGLE SPEED TRANSMISSION)
(S/N F813V01814E⇒)

REVERSE CL UTCHSINGLE SPEED TRANSMISSIONS/N F813V01814E⇒

7-32
P17750 11-06

REVERSE CLUTCH
(SINGLE SPEED TRANSMISSION)
(S/N F813V01814E⇒)

ITEM PART NO. DESCRIPTION QTY

580076935 Clutch Pack Assembly ............................................................................................... 1


1 .. . . . Seal ...................................................................................................................... 2
2 015125800 Ball Bearing.......................................................................................................... 3
3 580078584 Gear and Shaft Assembly .................................................................................... 1
4 .. . . . Seal ...................................................................................................................... 1
5 .. . . . Seal ...................................................................................................................... 1
6 524259220 Piston ................................................................................................................... 1
7 580055204 Spring................................................................................................................... 1
8 580055193 Spring................................................................................................................... 1
9 580055195 Spring Guide ........................................................................................................ 1
10 580055196 Snap Ring ............................................................................................................ 1
11 .. . . . Conical Plate ........................................................................................................ 1
12 .. . . . Friction Plate ........................................................................................................ 5
13 .. . . . Separator Plate .................................................................................................... 4
14 580040786 Pressure Plate (6.0 mm) ...................................................................................... 1
15 .. . . . O-Ring.................................................................................................................. 1
16 580040787 Snap Ring ............................................................................................................ 1
17 580055216 Bearing................................................................................................................. 1
18 580055203 Snap Ring ............................................................................................................ 1
19 580040796 Snap Ring ............................................................................................................ 1
20 580078538 Clutch Gear .......................................................................................................... 1
580078915 Repair Kit................................................................................................................... 1

580053110 Kit (Clutch Pack Plates) (Includes Items 11-13)................................................... 1


580060755 Clutch Pack Seals Kit (Includes Items 1, 4-5, 15) ................................................ 1

7-33
P17178 04-06

TRANSMISSION
(DUAL SPEED) (SHEET 1 OF 2)
(⇒S/N F813V01869E)

TRANSMISSIONDUAL SPEEDSHEET 1 OF 2⇒S/N F 813V01869E

7-34
P17178 04-06

TRANSMISSION
(DUAL SPEED) (SHEET 1 OF 2)
(⇒S/N F813V01869E)

ITEM PART NO. DESCRIPTION QTY

a 580069213 Transmission Assembly (Dual Speed) ....................................................................... 1


b 580069214 Transmission Assembly (Dual Speed) ....................................................................... 1
1 449001050 Capscrew ............................................................................................................. 11
2 449021001 Washer ................................................................................................................. 12
3 a 580066744 Control Valve (Low Pressure) (☞ P17183) ......................................................... 1
3 b 580066311 Control Valve (High Pressure) (☞ P17183) ........................................................ 1
4 580055553 Gasket (Control Valve) ......................................................................................... 1
5 580051796 Transducer ........................................................................................................... 3
6 514454800 Plug Assembly ..................................................................................................... 1
6 052645400 O-Ring ............................................................................................................. 1
7 580070467 Housing (Transmission)........................................................................................ 1
8 505967551 Fitting ................................................................................................................... 7
8 052645300 O-Ring ............................................................................................................. 7
9 580046274 Oil Seal................................................................................................................. 1
10 580060779 Yoke (Fixed) (27 Tooth) ........................................................................................ 1
11 580011108 Stato Seal Washer ............................................................................................... 1
12 016110000 Washer ................................................................................................................. 1
13 015026600 Lockwasher .......................................................................................................... 1
14 203153200 Capscrew ............................................................................................................. 1
15 201928200 Ball Bearing.......................................................................................................... 2
16 580046279 Screen (Suction) .................................................................................................. 1
17 580046280 Spring (Suction Screen) ....................................................................................... 1
18 580056465 Fitting ................................................................................................................... 1
18 052645400 O-Ring ............................................................................................................. 1
18 580019387 O-Ring ............................................................................................................. 1
19 580035358 Clutch Pack Assembly (Reverse) (☞ P17182) ................................................... 1
20 580036595 Clutch Pack Assembly (Forward-High) (☞ P17181) ........................................... 1
21 580056272 Speed Sensor (Output Speed)............................................................................. 1
22 449001412 Capscrew ............................................................................................................. 2
23 449022018 Lockwasher .......................................................................................................... 2
24 580045059 Speed Sensor (Input Speed)................................................................................ 1
25 580058926 Gear (Output) ....................................................................................................... 1
26 505974549 Capscrew ............................................................................................................. 16
27 449022013 Lockwasher .......................................................................................................... 23
28 580047841 Gasket (Cover To Transmission Housing) ............................................................ 1
29 580047786 Housing (Front Cover) .......................................................................................... 1
30 449001010 Capscrew ............................................................................................................. 3
31 505967598 Magnet ................................................................................................................. 1
32 640088905 Bearing (Charge Pump) ....................................................................................... 1
33 580057859 Gear (Idler)........................................................................................................... 1
34 950409907 Ball Bearing.......................................................................................................... 1
35 580035709 Spacer.................................................................................................................. 1
36 580047839 Nut........................................................................................................................ 1
37 064570600 Snap Ring ............................................................................................................ 1
38 580070353 Dipstick................................................................................................................. 1
39 580071521 Fitting ................................................................................................................... 1
40 052645400 O-Ring ............................................................................................................. 1
40 055160000 Fitting ............................................................................................................... 1
41 580073345 Breather Assembly ............................................................................................... 1
41 052645500 O-Ring ............................................................................................................. 1

7-35
P17178 04-06

TRANSMISSION
(DUAL SPEED) (SHEET 1 OF 2)
(⇒S/N F813V01869E)

ITEM PART NO. DESCRIPTION QTY

42 580070354 Fitting ................................................................................................................... 1


43 052645500 O-Ring ............................................................................................................. 1
44 954514907 Pin ........................................................................................................................ 4
45 580047201 Snubber................................................................................................................ 2
46 580046820 O-Ring.................................................................................................................. 2
47 810528500 Fitting ................................................................................................................... 1
47 052645700 O-Ring ............................................................................................................. 1
48 580050042 Pin ........................................................................................................................ 4
49 580066585 Compression Spring (System Regulator)............................................................. 1
50 580066583 Spool (System Regulator) .................................................................................... 1
51 580046769 O-Ring.................................................................................................................. 1
52 520044814 Trim ...................................................................................................................... 2
53 580047714 Capscrew ............................................................................................................. 1
54 580057899 Shield ................................................................................................................... 1
580051806 Baffle (Not Illustrated) .......................................................................................... 1

FOOTNOTES:
a Dry Brakes
b Wet Brakes

7-36
NOTES

7-37
P17179 04-06

TRANSMISSION
(DUAL SPEED) (SHEET 2 OF 2)
(⇒S/N F813V01869E)

TRANSMISSIONDUAL SPEEDSHEET 2 OF 2⇒S/N F 813V01869E

7-38
P17179 04-06

TRANSMISSION
(DUAL SPEED) (SHEET 2 OF 2)
(⇒S/N F813V01869E)

ITEM PART NO. DESCRIPTION QTY

a 580069213 Transmission Assembly (Dual Speed) ....................................................................... 1


b 580069214 Transmission Assembly (Dual Speed) ....................................................................... 1
1 580070464 Housing (Torque Convertor) ................................................................................. 1
2 580046273 Oil Seal (Torque Converter) ................................................................................. 1
3 640088904 Ball Bearing.......................................................................................................... 1
4 580059631 O-Ring.................................................................................................................. 1
5 580045062 Sprocket ............................................................................................................... 1
6 580045064 Bearing................................................................................................................. 1
7 580045072 Sealing Ring......................................................................................................... 1
8 449001302 Capscrew ............................................................................................................. 4
9 580047772 Stator Assembly ................................................................................................... 1
9 580035701 Bushing............................................................................................................ 1
10 580056463 O-Ring.................................................................................................................. 1
11 580035357 Clutch Pack Assembly (Input/Forward-Low) (☞ P17180) .................................. 1
12 580046281 Gasket (Torque Converter Housing to Cover) ...................................................... 1
13 580036023 Sensor (Coolant Temperature) ............................................................................. 1
14 449022018 Lockwasher .......................................................................................................... 2
15 449001412 Capscrew ............................................................................................................. 2
16 580046277 Cover Plate (Torque Convertor Housing) ............................................................. 1
17 810646400 Plug ...................................................................................................................... 1
17 052645800 O-Ring ............................................................................................................. 1
18 201928200 Ball Bearing.......................................................................................................... 1
19 580060780 Sprocket (Driven) ................................................................................................. 1
20 580035695 Chain (Drive Pump).............................................................................................. 1
21 500505908 Bearing................................................................................................................. 1
22 580079527 Gasket (Charge Pump) ........................................................................................ 1
23 c 580055560 Charge Pump (32.4 CC/REV Without Boost)....................................................... 1
23 b 580060416 Charge Pump (32.4 CC/REV With Boost)............................................................ 1
23 580069995 O-Ring ............................................................................................................. 1
24 449022016 Lockwasher .......................................................................................................... 6
25 932201916 Capscrew ............................................................................................................. 4
26 580055552 Cover.................................................................................................................... 1
27 580058668 Filter ..................................................................................................................... 1
28 580048738 Fitting ................................................................................................................... 1
29 449001024 Capscrew ............................................................................................................. 1
30 449022017 Lockwasher .......................................................................................................... 1
31 449021010 Washer ................................................................................................................. 1

FOOTNOTES:
a Dry Brakes
b Wet Brakes
c Wet or Dry Brakes

7-39
P17180 04-06

FORWARD CLUTCH, LOW


(DUAL SPEED)
(⇒S/N F813V01869E)

FORWARD CLUT CH, LOWDUAL SPEED⇒ S/N F813V01869E

7-40
P17180 04-06

FORWARD CLUTCH, LOW


(DUAL SPEED)
(⇒S/N F813V01869E)

ITEM PART NO. DESCRIPTION QTY

580035357 Clutch Pack Assembly (Input/Forward-Low).............................................................. 1


1 .. . . . Seal ...................................................................................................................... 3
2 015125800 Ball Bearing.......................................................................................................... 3
3 580074546 Gear and Shaft Assembly .................................................................................... 1
4 .. . . . Seal ...................................................................................................................... 1
5 .. . . . Seal ...................................................................................................................... 1
6 524259220 Piston ................................................................................................................... 1
7 580055204 Spring................................................................................................................... 1
8 580055193 Spring................................................................................................................... 1
9 580055195 Spring Guide ........................................................................................................ 1
10 580055196 Snap Ring ............................................................................................................ 1
11 .. . . . Conical Plate ........................................................................................................ 1
12 .. . . . Friction Plate ........................................................................................................ 9
13 .. . . . Separator Plate .................................................................................................... 8
14 580040786 Pressure Plate (6.0 mm) ...................................................................................... 1
15 580040787 Snap Ring ............................................................................................................ 1
16 580055216 Bearing................................................................................................................. 1
17 580055203 Snap Ring ............................................................................................................ 1
18 580055201 Spacer.................................................................................................................. 1
19 .. . . . Seal ...................................................................................................................... 1
20 580060758 Clutch Gear .......................................................................................................... 1
21 580055202 Snap Ring ............................................................................................................ 1

580060756 Clutch Plates and Seals Kit (Includes Items 1, 4-5, 11-13, 19) ................................. 1
580042533 Clutch Pack Plates Kit (Includes Items 11-13)........................................................... 1
580060755 Clutch Pack Seals Kit (Includes Items 1, 4-5, 19)...................................................... 1

7-41
P17181 04-06

FORWARD CLUTCH, HIGH


(DUAL SPEED)
(⇒S/N F813V01869E)

FORWARD CLUT CH, HIGH DUAL SPEED⇒ S/N F813V01869E

7-42
P17181 04-06

FORWARD CLUTCH, HIGH


(DUAL SPEED)
(⇒S/N F813V01869E)

ITEM PART NO. DESCRIPTION QTY

580036595 Clutch Pack Assembly (Forward-High) ...................................................................... 1


1 .. . . . Seal ...................................................................................................................... 2
2 580040792 Bearing................................................................................................................. 1
3 580074543 Gear and Shaft Assembly .................................................................................... 1
4 .. . . . Seal ...................................................................................................................... 1
5 .. . . . Seal ...................................................................................................................... 1
6 524259220 Piston ................................................................................................................... 1
7 580055204 Spring................................................................................................................... 1
8 580055193 Spring................................................................................................................... 1
9 580055195 Spring Guide ........................................................................................................ 1
10 580055196 Snap Ring ............................................................................................................ 1
11 .. . . . Conical Plate ........................................................................................................ 1
12 .. . . . Friction Plate ........................................................................................................ 9
13 .. . . . Separator Plate .................................................................................................... 8
14 580040786 Pressure Plate (6.0 mm) ...................................................................................... 1
15 580040787 Snap Ring ............................................................................................................ 1
16 580055216 Bearing................................................................................................................. 1
17 580055203 Snap Ring ............................................................................................................ 1
18 580055201 Spacer.................................................................................................................. 1
19 .. . . . Seal ...................................................................................................................... 1
20 580074545 Clutch Gear .......................................................................................................... 1
21 015125800 Ball Bearing.......................................................................................................... 2
22 580055202 Snap Ring ............................................................................................................ 1

580060756 Clutch Plates and Seals Kit (Includes Items 1, 4-5, 11-13, 19) ................................. 1
580042533 Clutch Pack Plates Kit (Includes Items 11-13)........................................................... 1
580060755 Clutch Pack Seals Kit (Includes Items 1, 4-5, 19)...................................................... 1

7-43
P17182 04-06

REVERSE CLUTCH
(DUAL SPEED)
(⇒S/N F813V01869E)

REVERSE CL UTCHDUAL SPEED⇒ S/N F 813V01869E

7-44
P17182 04-06

REVERSE CLUTCH
(DUAL SPEED)
(⇒S/N F813V01869E)

ITEM PART NO. DESCRIPTION QTY

580035358 Clutch Pack Assembly (Reverse) .............................................................................. 1


1 .. . . . Seal ...................................................................................................................... 3
2 015125800 Ball Bearing.......................................................................................................... 3
3 580074543 Gear and Shaft Assembly .................................................................................... 1
4 .. . . . Seal ...................................................................................................................... 1
5 .. . . . Seal ...................................................................................................................... 1
6 524259220 Piston ................................................................................................................... 1
7 580055204 Spring................................................................................................................... 1
8 580055193 Spring................................................................................................................... 1
9 580055195 Spring Guide ........................................................................................................ 1
10 580055196 Snap Ring ............................................................................................................ 1
11 .. . . . Conical Plate ........................................................................................................ 1
12 .. . . . Friction Plate ........................................................................................................ 9
13 .. . . . Separator Plate .................................................................................................... 8
14 580040786 Pressure Plate (6.0 mm) ...................................................................................... 1
15 .. . . . Seal ...................................................................................................................... 1
16 580040787 Snap Ring ............................................................................................................ 1
17 580055216 Bearing................................................................................................................. 1
18 580055203 Snap Ring ............................................................................................................ 1
19 580055201 Spacer.................................................................................................................. 1
20 580055202 Snap Ring ............................................................................................................ 1
21 580074544 Clutch Gear .......................................................................................................... 1

580060756 Clutch Plates and Seals Kit (Includes Items 1, 4-5, 11-13, 15) ................................. 1
580042533 Clutch Pack Plates Kit (Includes Items 11-13)........................................................... 1
580060755 Clutch Pack Seals Kit (Includes Items 1, 4-5)............................................................ 1

7-45
P17752 11-06

TRANSMISSION
(DUAL SPEED) (SHEET 2 OF 2)
(S/N F813V01869E⇒)

TRANSMISSIONDUAL SPEEDSHEET 2 OF 2S/N F813V01869E⇒

7-46
P17752 11-06

TRANSMISSION
(DUAL SPEED) (SHEET 2 OF 2)
(S/N F813V01869E⇒)

ITEM PART NO. DESCRIPTION QTY

a 580076920 Transmission Assembly (Dual Speed without Boost) ................................................ 1


b 580076921 Transmission Assembly (Dual Speed with Boost) ..................................................... 1
1 449001050 Capscrew ............................................................................................................. 11
2 449021001 Washer ................................................................................................................. 12
3 b 580066744 Control Valve (Low Pressure) (☞ P17183) ......................................................... 1
3 a 580066311 Control Valve (High Pressure) (☞ P17183) ........................................................ 1
4 580055553 Gasket (Control Valve) ......................................................................................... 1
5 580051796 Transducer ........................................................................................................... 1
6 514454800 Plug Assembly ..................................................................................................... 1
6 052645400 O-Ring ............................................................................................................. 1
7 580074221 Housing (Transmission)........................................................................................ 1
8 505967551 Fitting ................................................................................................................... 6
8 052645300 O-Ring ............................................................................................................. 6
9 580046274 Oil Seal................................................................................................................. 1
10 580060779 Yoke (Fixed) (27 Tooth) ........................................................................................ 1
11 580011108 Stato Seal Washer ............................................................................................... 1
12 016110000 Washer ................................................................................................................. 1
13 015026600 Lockwasher .......................................................................................................... 1
14 203153200 Capscrew ............................................................................................................. 1
15 201928200 Ball Bearing.......................................................................................................... 2
16 580046279 Screen (Suction) .................................................................................................. 1
17 580046280 Spring (Suction Screen) ....................................................................................... 1
18 580043644 Fitting ................................................................................................................... 1
18 056363300 O-Ring ............................................................................................................. 1
19 580076933 Clutch Pack Assembly (Reverse) (☞ P17755) ................................................... 1
20 580076932 Clutch Pack Assembly (Forward-High) (☞ P17754) ........................................... 1
21 580056272 Speed Sensor (Transmission Output Speed) ....................................................... 1
22 449001412 Capscrew ............................................................................................................. 2
23 449022018 Lockwasher .......................................................................................................... 2
24 580045059 Speed Sensor (Transmission Input Speed).......................................................... 1
25 580058926 Gear (Output) ....................................................................................................... 1
26 505974549 Capscrew ............................................................................................................. 16
27 449022013 Lockwasher .......................................................................................................... 23
28 580047841 Gasket (Cover To Transmission Housing) ............................................................ 1
29 580047786 Housing (Front Cover) .......................................................................................... 1
30 449001010 Capscrew ............................................................................................................. 3
31 505967598 Magnet ................................................................................................................. 1
32 640088905 Bearing (Charge Pump) ....................................................................................... 1
33 580057859 Gear (Idler)........................................................................................................... 1
34 950409907 Ball Bearing.......................................................................................................... 1
35 580035709 Spacer.................................................................................................................. 1
36 580047839 Nut........................................................................................................................ 1
37 064570600 Snap Ring ............................................................................................................ 1
38 580070353 Dipstick................................................................................................................. 1
39 580071521 Fitting ................................................................................................................... 1
40 052645400 O-Ring ............................................................................................................. 1
41 580073345 Breather Assembly ............................................................................................... 1
41 052645500 O-Ring ............................................................................................................. 1
42 580019742 Fitting ................................................................................................................... 1
42 052645400 O-Ring ............................................................................................................. 1

7-47
P17752 11-06

TRANSMISSION
(DUAL SPEED) (SHEET 2 OF 2)
(S/N F813V01869E⇒)

ITEM PART NO. DESCRIPTION QTY

42 580019387 O-Ring ............................................................................................................. 1


44 954514907 Pin ........................................................................................................................ 4
45 580047201 Snubber................................................................................................................ 2
46 580046820 O-Ring.................................................................................................................. 2
47 810528500 Fitting ................................................................................................................... 1
47 052645700 O-Ring ............................................................................................................. 1
48 580050042 Pin ........................................................................................................................ 4
49 580066585 Compression Spring (System Regulator)............................................................. 1
50 580066583 Spool (System Regulator) .................................................................................... 1
51 580046769 O-Ring.................................................................................................................. 1
52 c 580045073 Proportional Valve ................................................................................................ 1
52 580078160 Seal Kit ............................................................................................................ 1
52 d 580082537 Proportional Valve ................................................................................................ 1
52 580078160 Seal Kit ............................................................................................................ 1
53 580009061 Capscrew ............................................................................................................. 2
54 580057899 Shield ................................................................................................................... 1
55 520044814 Trim ...................................................................................................................... 2
56 580047714 Capscrew ............................................................................................................. 1
580070356 Baffle (Not Illustrated) .......................................................................................... 1
580070357 Cover (Pump Drive) (Not Illustrated) .................................................................... 1

FOOTNOTES:
a Dry Brake
b Wet Brake
c ⇒ PENDING PER ECN 104793
d PENDING PER ECN 104793 ⇒

7-48
NOTES

7-49
P17752 11-06

TRANSMISSION
(DUAL SPEED) (SHEET 2 OF 2)
(S/N F813V01869E⇒)

TRANSMISSIONDUAL SPEEDSHEET 2 OF 2S/N F813V01869E⇒

7-50
P17752 11-06

TRANSMISSION
(DUAL SPEED) (SHEET 2 OF 2)
(S/N F813V01869E⇒)

ITEM PART NO. DESCRIPTION QTY

a 580076920 Transmission Assembly (Dual Speed without Boost) ................................................ 1


b 580076921 Transmission Assembly (Dual Speed with Boost) ..................................................... 1
1 580070464 Housing (Torque Convertor) ................................................................................. 1
2 580046273 Oil Seal (Torque Converter) ................................................................................. 1
3 640088904 Ball Bearing.......................................................................................................... 1
4 580059631 O-Ring.................................................................................................................. 1
5 580045062 Sprocket (Driving) ................................................................................................ 1
6 580045064 Bearing................................................................................................................. 1
7 580045072 Sealing Ring......................................................................................................... 1
8 449001302 Capscrew ............................................................................................................. 4
9 580047772 Stator Assembly ................................................................................................... 1
9 580035701 Bushing............................................................................................................ 1
10 580056463 O-Ring.................................................................................................................. 1
11 580076931 Clutch Pack Assembly (Input/Forward-Low) (☞ P17753) .................................. 1
12 580046281 Gasket (Torque Converter Housing to Cover) ...................................................... 1
13 580036023 Sensor (Coolant Temperature) ............................................................................. 1
14 449022018 Lockwasher .......................................................................................................... 2
15 449001412 Capscrew ............................................................................................................. 2
16 580046277 Cover Plate (Torque Convertor Housing) ............................................................. 1
17 810646400 Plug ...................................................................................................................... 1
17 052645800 O-Ring ............................................................................................................. 1
18 201928200 Ball Bearing.......................................................................................................... 1
19 580060780 Sprocket (Driven) ................................................................................................. 1
20 580035695 Chain (Drive Pump).............................................................................................. 1
21 500505908 Bearing................................................................................................................. 1
22 580079527 Gasket (Charge Pump) ........................................................................................ 1
23 a 580055560 Charge Pump (32.4 CC/REV Without Boost)....................................................... 1
23 b 580060416 Charge Pump (32.4 CC/REV With Boost)............................................................ 1
23 580069995 O-Ring ............................................................................................................. 1
24 449022016 Lockwasher .......................................................................................................... 6
25 932201916 Capscrew ............................................................................................................. 4
26 580055552 Cover.................................................................................................................... 1
27 580058668 Filter ..................................................................................................................... 1
28 580048738 Fitting ................................................................................................................... 1
29 449001024 Capscrew ............................................................................................................. 1
30 449022017 Lockwasher .......................................................................................................... 1
31 449021010 Washer ................................................................................................................. 1

FOOTNOTES:
a Dry Brake
b Wet Brake

7-51
P17753 11-06

FORWARD CLUTCH, LOW


(DUAL SPEED TRANSMISSION)
(S/N F813V01869E⇒)

FORWARD CLUT CH, LOWDUAL SPEED TRANSMISSIONS/N F813V01869E⇒

7-52
P17753 11-06

FORWARD CLUTCH, LOW


(DUAL SPEED TRANSMISSION)
(S/N F813V01869E⇒)

ITEM PART NO. DESCRIPTION QTY

580076931 Clutch Pack Assembly (Input/Forward-Low).............................................................. 1


1 .. . . . Seal ...................................................................................................................... 3
2 015125800 Ball Bearing.......................................................................................................... 3
3 580074546 Gear and Shaft Assembly .................................................................................... 1
4 .. . . . Seal ...................................................................................................................... 1
5 .. . . . Seal ...................................................................................................................... 1
6 524259220 Piston ................................................................................................................... 1
7 580055204 Spring................................................................................................................... 1
8 580055193 Spring................................................................................................................... 1
9 580055195 Spring Guide ........................................................................................................ 1
10 580055196 Snap Ring ............................................................................................................ 1
11 .. . . . Conical Plate ........................................................................................................ 1
12 .. . . . Friction Plate ........................................................................................................ 9
13 .. . . . Separator Plate .................................................................................................... 8
14 580040786 Pressure Plate (6.0 mm) ...................................................................................... 1
15 580040787 Snap Ring ............................................................................................................ 1
16 580055216 Bearing................................................................................................................. 1
17 580055203 Snap Ring ............................................................................................................ 1
18 .. . . . Seal ...................................................................................................................... 1
19 580060758 Clutch Gear .......................................................................................................... 1
20 580040796 Snap Ring ............................................................................................................ 1

580078892 Clutch Pack Plates and Seals Kit (Includes Items 1, 4-5, 11-13, 18) ........................ 1
580078974 Clutch Pack Plates Kit (Includes Items 11-13)........................................................... 1
580060755 Clutch Pack Seals Kit (Includes Items 1, 4-5, 18)...................................................... 1

7-53
P17754 11-06

FORWARD CLUTCH, HIGH


(DUAL SPEED TRANSMISSION)
(S/N F813V01869E⇒)

FORWARD CLUT CH, HIGHD UAL SPEED TRANSMISSIONS/N F813V01869E⇒

7-54
P17754 11-06

FORWARD CLUTCH, HIGH


(DUAL SPEED TRANSMISSION)
(S/N F813V01869E⇒)

ITEM PART NO. DESCRIPTION QTY

580076932 Clutch Pack Assembly (Forward-High) ...................................................................... 1


1 .. . . . Seal ...................................................................................................................... 2
2 580078589 Bearing................................................................................................................. 2
3 580074543 Gear and Shaft Assembly .................................................................................... 1
4 .. . . . Seal ...................................................................................................................... 1
5 .. . . . Seal ...................................................................................................................... 1
6 524259220 Piston ................................................................................................................... 1
7 580055204 Spring................................................................................................................... 1
8 580055193 Spring................................................................................................................... 1
9 580055195 Spring Guide ........................................................................................................ 1
10 580055196 Snap Ring ............................................................................................................ 1
11 .. . . . Conical Plate ........................................................................................................ 1
12 .. . . . Friction Plate ........................................................................................................ 9
13 .. . . . Separator Plate .................................................................................................... 8
14 580040786 Pressure Plate (6.0 mm) ...................................................................................... 1
15 580040787 Snap Ring ............................................................................................................ 1
16 580055216 Bearing................................................................................................................. 1
17 580055203 Snap Ring ............................................................................................................ 1
18 .. . . . Seal ...................................................................................................................... 1
18 580055201 Spacer.................................................................................................................. 1
19 580074545 Clutch Gear .......................................................................................................... 1
20 015125800 Ball Bearing.......................................................................................................... 1
21 580055202 Snap Ring ............................................................................................................ 1

580078892 Clutch Pack Plates and Seals Kit (Includes Items 1, 4-5, 11-13, 18) ........................ 1
580078974 Clutch Pack Plates Kit (Includes Items 11-13)........................................................... 1
580060755 Clutch Pack Seals Kit (Includes Items 1, 4-5, 18)...................................................... 1

7-55
P17755 11-06

REVERSE CLUTCH
(DUAL SPEED TRANSMISSION)
(S/N F813V01869E⇒)

REVERSE CL UTCHDUAL SPEED TRANSMISSIONS/N F813V01869E⇒

7-56
P17755 11-06

REVERSE CLUTCH
(DUAL SPEED TRANSMISSION)
(S/N F813V01869E⇒)

ITEM PART NO. DESCRIPTION QTY

580076933 Clutch Pack Assembly (Reverse) .............................................................................. 1


1 .. . . . Seal ...................................................................................................................... 3
2 015125800 Ball Bearing.......................................................................................................... 3
3 580074543 Gear and Shaft Assembly .................................................................................... 1
4 .. . . . Seal ...................................................................................................................... 1
5 .. . . . Seal ...................................................................................................................... 1
6 524259220 Piston ................................................................................................................... 1
7 580055204 Spring................................................................................................................... 1
8 580055193 Spring................................................................................................................... 1
9 580055195 Spring Guide ........................................................................................................ 1
10 580055196 Snap Ring ............................................................................................................ 1
11 .. . . . Conical Plate ........................................................................................................ 1
12 .. . . . Friction Plate ........................................................................................................ 9
13 .. . . . Separator Plate .................................................................................................... 8
14 580040786 Pressure Plate (6.0 mm) ...................................................................................... 1
15 .. . . . Seal ...................................................................................................................... 1
16 580040787 Snap Ring ............................................................................................................ 1
17 580055216 Bearing................................................................................................................. 1
18 580055203 Snap Ring ............................................................................................................ 1
19 580055202 Snap Ring ............................................................................................................ 1
20 580074544 Clutch Gear .......................................................................................................... 1

580078892 Clutch Pack Plates and Seals Kit (Includes Items 1, 4-5, 11-13, 15) ........................ 1
580078974 Clutch Pack Plates Kit (Includes Items 11-13)........................................................... 1
580060755 Clutch Pack Seals Kit (Includes Items 1, 4-5)............................................................ 1

7-57
P17183 04-06

CONTROL VALVE
(TRANSMISSION) (SINGLE AND DUAL SPEED)
(⇒PENDING PER ECN 104793)

CONTROL VALVETRANSMISSIONSINGLE AND DUAL SPEED⇒PEN DING PER ECN 104793

7-58
P17183 04-06

CONTROL VALVE
(TRANSMISSION) (SINGLE AND DUAL SPEED)
(⇒PENDING PER ECN 104793)

ITEM PART NO. DESCRIPTION QTY

580066744 Control Valve (Dry Brakes) ........................................................................................ 1


580066311 Control Valve (Wet Brakes) ....................................................................................... 1
1 .. . . . Body ..................................................................................................................... 1
2 580051796 Transducer ........................................................................................................... 2
3 580043644 Fitting ................................................................................................................... 2
3 056363300 O-Ring ............................................................................................................. 2
4 580045073 Proportional Valve ................................................................................................ 2
4 580078160 Seal Kit ............................................................................................................ 1
5 580009061 Capscrew ............................................................................................................. 6
6 580059639 Spring (Return) .................................................................................................... 1
7 580059638 Spool (Cut-Off) ..................................................................................................... 1
8 580059637 Spool (Stop) ......................................................................................................... 1
9 514454800 Plug Assembly ..................................................................................................... 3
9 052645400 O-Ring ............................................................................................................. 3
10 580037013 Solenoid Valve...................................................................................................... 1
11 580066842 Spool (Torque Convertor Regulator) .................................................................... 1
12 580056466 Spring (Torque Convertor Regulator) ................................................................... 1
13 580043203 Spool (Torque Convertor Regulator) .................................................................... 1
14 580035731 Spring (Torque Convertor Regulator) ................................................................... 1
15 a 580056467 Clip ....................................................................................................................... 1
16 a 449022016 Lockwasher .......................................................................................................... 1
17 a 449001013 Capscrew ............................................................................................................. 1

FOOTNOTES:
a ⇒ PENDING PER ECN 10402574

7-59
P19187 04-07

CONTROL VALVE ASSEMBLY


(PENDING PER ECN 104793⇒)

CONTROL VALVE ASSEMBLYPENDING PER ECN 104793⇒

7-60
P19187 04-07

CONTROL VALVE ASSEMBLY


(PENDING PER ECN 104793⇒)

ITEM PART NO. DESCRIPTION QTY

580084189 Control Valve (High Pressure) ................................................................................... 1


580084190 Control Valve (Low Pressure) .................................................................................... 1
1 .. . . . Body ..................................................................................................................... 1
2 514454800 Plug Assembly ..................................................................................................... 3
3 580056466 Spring................................................................................................................... 1
4 580066842 Spool (High Pressure).......................................................................................... 1
4 580066841 Spool (Low Pressure)........................................................................................... 1
5 580035731 Spring................................................................................................................... 1
6 580043203 Spool .................................................................................................................... 1
7 580082537 Proportional Valve ................................................................................................ 2
7 580078160 Seal Kit ............................................................................................................ 1
8 505975518 Capscrew ............................................................................................................. 6
9 580037013 Solenoid Valve...................................................................................................... 1
10 580059638 Spool (Cut-Off) ..................................................................................................... 1
11 580059639 Spring (Return) .................................................................................................... 1
12 580043644 Fitting ................................................................................................................... 2
13 580059637 Spool (Stop) ......................................................................................................... 1

7-61
NOTES

7-62
SECTION 8

8 DRIVE AXLE

8 DRIVE AXLE
CONTENTS

SECTION 8
DRIVE AXLE

DESCRIPTION PAGE

CARRIER ASSEMBLY
DRY BRAKE ................................................................................................................................................... 8-24
CENTRAL HOUSING
WET BRAKE................................................................................................................................................... 8-10
DIFFERENTIAL
DRY BRAKE ................................................................................................................................................... 8-22
WET BRAKE................................................................................................................................................... 8-18
DRIVE AXLE AND ATTACHING PARTS
DRY BRAKE ..................................................................................................................................................... 8-2
WET BRAKE..................................................................................................................................................... 8-8
DRIVE AXLE ASSEMBLY .................................................................................................................................... 8-4
DRIVE AXLE HOUSING AND HUB
WET BRAKE................................................................................................................................................... 8-12
DRIVE TIRE AND WHEEL
DUAL MOUNT ................................................................................................................................................ 8-28
PNEUMATIC RADIAL ..................................................................................................................................... 8-29
SINGLE MOUNT WITH STANDARD TREAD ................................................................................................. 8-26
SINGLE MOUNT WITH WIDE TREAD........................................................................................................... 8-27
WET BRAKE ASSEMBLY .................................................................................................................................. 8-16

8-1
P17335 05-06

DRIVE AXLE AND ATTACHING PARTS


(DRY BRAKE)

DRIVE AXLE AND ATTACHING PARTSDRY BRAKE

8-2
P17335 05-06

DRIVE AXLE AND ATTACHING PARTS


(DRY BRAKE)

KEY:
A: GP/GLP/GDP80-90VX
B: GP/GLP/GDP100-120VX

QTY
ITEM PART NO. DESCRIPTION A B
1 580056479 Capscrew........................................................................................................... 4 4
2 940102912 Washer .............................................................................................................. 4 4
3 580066865 Drive Axle (.889 DB Ratio) ................................................................................ 1 ..
3 580066866 Drive Axle (1.061 DB Ratio) .............................................................................. .. 1
3 580066867 Drive Axle (.789 DB Ratio) ................................................................................ 1 ..
3 580081029 Drive Axle (.942 DB Ratio) ................................................................................ .. 1
4 580044798 Cover ................................................................................................................. 1 1
5 580044565 Drive Shaft......................................................................................................... 1 1
6 580060455 Universal Joint ................................................................................................... 1 1
7 505970570 Capscrew........................................................................................................... 8 8
8 b 580052679 Wheel Stud ........................................................................................................ 16 16
8 a 580056332 Stud ................................................................................................................... .. 16
8 a 580056331 Stud ................................................................................................................... 16 ..
9 580003941 Lug Nut .............................................................................................................. 16 16
10 a 580056147 Spacer ............................................................................................................... .. 2
11 580002638 Valve Stem Extension........................................................................................ 2 2

FOOTNOTES:
a Dual Wheel
b Single Wheel

8-3
P17620 09-06

DRIVE AXLE ASSEMBLY

DRIVE AXLE ASSEMBLY

8-4
P17620 09-06

DRIVE AXLE ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

b 580066865 Drive Axle (0.889 Gear Ratio) ................................................................................... 1


a 580066866 Drive Axle (1.061 Gear Ratio) ................................................................................... 1
b 580066867 Drive Axle (0.789 Gear Ratio) ................................................................................... 1
a 580081029 Drive Axle (0.942 Gear Ratio) ................................................................................... 1
1 b 580072761 Tube (RH)............................................................................................................. 1
1 a 580072763 Tube (RH)............................................................................................................. 1
2 580065066 Manifold Assembly ............................................................................................... 1
2 580062145 Manifold ........................................................................................................... 1
3 580030975 Capscrew (Button Head).................................................................................. 2
4 449022018 Lockwasher...................................................................................................... 2
5 .. . . . Bracket............................................................................................................. 1
6 580067346 Bearing................................................................................................................. 2
6 505967544 Pin ........................................................................................................................ 13
7 580079948 Retainer................................................................................................................ 2
8 909964401 Bolt ....................................................................................................................... 12
9 580043943 Gear Set............................................................................................................... 1
10 580047885 Sun Gear.............................................................................................................. 2
11 580048851 Differential Assembly (☞ P17341) ...................................................................... 1
12 015421000 Cotter Pin ............................................................................................................. 2
13 057390000 Fitting ................................................................................................................... 1
13 052645700 O-Ring ............................................................................................................. 1
14 580044742 Housing (Differential)............................................................................................ 1
15 015630100 Breather ............................................................................................................... 1
16 580044744 Support ................................................................................................................ 1
17 502565902 Capscrew ......................................................................................................... 4
18 502566903 Washer (Hardened) ......................................................................................... 4
19 504226268 Dowel Pin......................................................................................................... 4
20 449022017 Lockwasher .......................................................................................................... 12
21 449001058 Capscrew ............................................................................................................. 11
22 449001024 Capscrew ............................................................................................................. 1
23 580044998 Ball Bearing.......................................................................................................... 2
24 b 580043925 Drive Gear (0.789 Gear Ratio) ............................................................................. 1
24 ab 580043926 Drive Gear (0.889 Gear Ratio) ............................................................................. 1
24 a 580043939 Drive Gear (1.061 Gear Ratio) ............................................................................. 1
25 580044741 Dropbox Housing ................................................................................................. 1
26 449022016 Lockwasher .......................................................................................................... 15
27 449001028 Capscrew ............................................................................................................. 10
28 580050296 Oil Seal................................................................................................................. 1
29 449001415 Capscrew ............................................................................................................. 5
30 580032975 Cover.................................................................................................................... 1
31 924234401 Nut........................................................................................................................ 1
32 580037836 Washer ................................................................................................................. 1
33 950513905 Roller Bearing ...................................................................................................... 1
34 580033876 Shim (0.004 in.).................................................................................................... AR
34 580033877 Shim (0.005 in.).................................................................................................... AR
34 580033878 Shim (0.007 in.).................................................................................................... AR
34 580033879 Shim (0.009 in.).................................................................................................... AR
34 580033880 Shim (0.19 in.)...................................................................................................... AR
35 b 580043927 Driven Gear (0.789 Gear Ratio) ........................................................................... 1
35 ab 580043928 Driven Gear (0.889 Ratio) .................................................................................... 1

8-5
P17620 09-06

DRIVE AXLE ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

35 a 580043941 Driven Gear (1.061 Ratio) .................................................................................... 1


36 906196100 Roller Bearing ...................................................................................................... 1
37 580002460 Clamp................................................................................................................... 2
38 580034310 Shim ..................................................................................................................... AR
38 580034311 Shim ..................................................................................................................... AR
38 580034312 Shim ..................................................................................................................... AR
38 580034313 Shim ..................................................................................................................... AR
38 580052865 Shim ..................................................................................................................... AR
38 580052864 Shim ..................................................................................................................... AR
38 580052866 Shim ..................................................................................................................... AR
38 580052867 Shim ..................................................................................................................... AR
39 505967544 Pin ........................................................................................................................ 7
40 580063626 Planet Gear Carrier Assembly (☞ P17342) ....................................................... 2
41 580034643 Drain Plug ............................................................................................................ 1
42 580047884 Gear ..................................................................................................................... 2
43 580044800 Washer ................................................................................................................. 2
44 909367300 Washer ................................................................................................................. 2
45 940800912 Nut........................................................................................................................ 2
46 580046603 Axle Shaft............................................................................................................. 2
47 501725901 Capscrew ............................................................................................................. 24
48 .. . . . Hub Assembly ...................................................................................................... 2
49 b 580069560 Hub .................................................................................................................. 2
49 a 580069561 Hub .................................................................................................................. 2
50 909932413 Bearing ............................................................................................................ 1
51 909368300 Seal.................................................................................................................. 1
52 909932414 Bearing ............................................................................................................ 1
53 505967544 Pin.................................................................................................................... 2
54 580067686 Bolt (Serrated)...................................................................................................... 16
55 502566903 Washer (Hardened).............................................................................................. 20
56 b 580075475 Brake and Cable Assembly (LH) (☞ P17298) .................................................... 1
56 a 580075473 Brake and Cable Assembly (LH) (☞ P17299) .................................................... 1
56 b 580075476 Brake and Cable Assembly (RH) (☞ P17298) ................................................... 1
56 a 580075474 Brake and Cable Assembly (RH) (☞ P17299) ................................................... 1
57 580065860 Hanger Assembly (LH) ......................................................................................... 1
57 580065861 Hanger Assembly (RH) ........................................................................................ 1
58 580065030 Seal.................................................................................................................. 1
59 505967544 Pin.................................................................................................................... 2
60 931017916 Capscrew ............................................................................................................. 20
61 b 580072762 Tube (LH) ............................................................................................................. 1
61 a 580072764 Tube (LH) ............................................................................................................. 1

FOOTNOTES:
a GP/GDP/GLP100-120VX
b GP/GDP/GLP80-90VX

8-6
NOTES

8-7
P17336 05-06

DRIVE AXLE AND ATTACHING PARTS


(WET BRAKE)

DRIVE AXLE AND ATTACHING PARTSWET BRAKE

8-8
P17336 05-06

DRIVE AXLE AND ATTACHING PARTS


(WET BRAKE)

KEY:
A: H100-120FT
B: H80-90FT

QTY
ITEM PART NO. DESCRIPTION A B
1 c 580066166 Drive Axle (11.2 Overall Ratio) .......................................................................... 1 ..
1 de 580074665 Drive Axle (11.2 Overall Ratio) .......................................................................... 1 ..
1 f 580084764 Drive Axle (11.2 Overall Ratio) .......................................................................... 1 ..
1 c 580043869 Drive Axle (12.8 Overall Ratio) .......................................................................... .. 1
1 de 580074662 Drive Axle (12.8 Overall Ratio) .......................................................................... .. 1
1 f 580084760 Drive Axle (12.8 Overall Ratio) .......................................................................... .. 1
1 c 580043870 Drive Axle (13.7 Overall Ratio) .......................................................................... .. 1
1 de 580074663 Drive Axle (13.7 Overall Ratio) .......................................................................... .. 1
1 f 580084762 Drive Axle (13.7 Overall Ratio) .......................................................................... .. 1
1 c 580043871 Drive Axle (15.2 Overall Ratio) .......................................................................... 1 ..
1 de 580074664 Drive Axle (15.2 Overall Ratio) .......................................................................... 1 ..
1 f 580084763 Drive Axle (15.2 Overall Ratio) .......................................................................... 1 ..
2 580030966 Capscrew........................................................................................................... 2 2
3 580070999 Bracket .............................................................................................................. 1 1
4 580060455 Universal Joint ................................................................................................... 1 1
5 505970570 Capscrew........................................................................................................... 8 8
6 c 580049010 Capscrew........................................................................................................... 2 2
7 c 580071168 Bracket .............................................................................................................. 1 1
8 c 580044860 Insert ................................................................................................................. 2 2
9 a 580002638 Valve Stem Extension (Dual Drive) ................................................................... 2 2
9 d 580074525 Valve Stem Extension (Single Drive) ................................................................. .. 2
9 bd 901466103 Valve Stem Extension (Dual Drive) ................................................................... 2 2
10 580055645 Spacer ............................................................................................................... 2 2
11 580003941 Lug Nut .............................................................................................................. 16 16
12 580056332 Stud (Dual Drive) ............................................................................................... 16 ..
12 d 580056331 Stud (Dual Drive) ............................................................................................... .. 16
12 580052679 Wheel Stud (Single Drive) ................................................................................. .. 16
13 580056479 Capscrew........................................................................................................... 4 4
14 940102912 Washer .............................................................................................................. 4 4

FOOTNOTES:
a Bias Ply Tires
b Radial Tires
c ⇒ S/N F813V01515D
d S/N F813V01516D ⇒
e ⇒ PENDING PER ECN 105030
f PENDING PER ECN 105030 ⇒

8-9
P17337 05-06

CENTRAL HOUSING
(WET BRAKE)

CENT RAL HOUSINGWET BRAKE

8-10
P17337 05-06

CENTRAL HOUSING
(WET BRAKE)

ITEM PART NO. DESCRIPTION QTY

a 580043869 Drive Axle (12.8 Overall Ratio) .................................................................................. 1


bc 580074662 Drive Axle (12.8 Overall Ratio) .................................................................................. 1
d 580084760 Drive Axle (12.8 Overall Ratio) .................................................................................. 1
a 580043870 Drive Axle (13.7 Overall Ratio) .................................................................................. 1
bc 580074663 Drive Axle (13.7 Overall Ratio) .................................................................................. 1
d 580084762 Drive Axle (13.7 Overall Ratio) .................................................................................. 1
a 580043871 Drive Axle (15.2 Overall Ratio) .................................................................................. 1
bc 580074664 Drive Axle (15.2 Overall Ratio) .................................................................................. 1
d 580084763 Drive Axle (15.2 Overall Ratio) .................................................................................. 1
a 580066166 Drive Axle (11.2 Overall Ratio) .................................................................................. 1
bc 580074665 Drive Axle (11.2 Overall Ratio) .................................................................................. 1
d 580084764 Drive Axle (11.2 Overall Ratio) .................................................................................. 1
1 580069854 Plug ...................................................................................................................... 1
2 580069855 Magnetic Plug ...................................................................................................... 1
3 580074995 Plug ...................................................................................................................... 1
4 580069949 O-Ring.................................................................................................................. 1
5 580074996 Plug ...................................................................................................................... 2
6 580074998 Plug ...................................................................................................................... 2
7 580074999 Washer ................................................................................................................. 12
8 580075000 Sealing Washer .................................................................................................... 6

FOOTNOTES:
a ⇒ S/N F813V01515D
b S/N F813V01516D ⇒
c ⇒ PENDING PER ECN 105030
d PENDING PER ECN 105030 ⇒

8-11
P17338 05-06

DRIVE AXLE HOUSING AND HUB


(WET BRAKE)

DRIVE AXLE HOUSING AND HUBWET BRAKE

8-12
P17338 05-06

DRIVE AXLE HOUSING AND HUB


(WET BRAKE)

ITEM PART NO. DESCRIPTION QTY

dh 580066166 Drive Axle (11.2 Overall Ratio) .................................................................................. 1


dj 580074665 Drive Axle (11.2 Overall Ratio) .................................................................................. 1
dk 580084764 Drive Axle (11.2 Overall Ratio) .................................................................................. 1
afh 580043869 Drive Axle (12.8 Overall Ratio) .................................................................................. 1
afj 580074662 Drive Axle (12.8 Overall Ratio) .................................................................................. 1
afk 580084760 Drive Axle (12.8 Overall Ratio) .................................................................................. 1
ch 580043870 Drive Axle (13.7 Overall Ratio) .................................................................................. 1
cj 580074663 Drive Axle (13.7 Overall Ratio) .................................................................................. 1
ck 580084762 Drive Axle (13.7 Overall Ratio) .................................................................................. 1
beh 580043871 Drive Axle (15.2 Overall Ratio) .................................................................................. 1
bej 580074664 Drive Axle (15.2 Overall Ratio) .................................................................................. 1
bek 580084763 Drive Axle (15.2 Overall Ratio) .................................................................................. 1
1 .. . . . Axle Housing (RH)..................................................................................................... 1
2 580071573 Tube (Long) .......................................................................................................... 1
3 580069932 O-Ring.................................................................................................................. 1
4 580069936 Screw ................................................................................................................... 4
5 580071571 Support ................................................................................................................ 1
6 580069944 Bolt ....................................................................................................................... 4
7 .. . . . Axle Housing (LH) ................................................................................................ 1
8 580071572 Tube (Short) ......................................................................................................... 1
9 h 580069935 Nut........................................................................................................................ 14
9 i 580076340 Nut........................................................................................................................ 14
10 580071566 Stud...................................................................................................................... 14
11 580071567 Plug ...................................................................................................................... 2
12 580069931 Bolt ....................................................................................................................... 2
13 580071564 Cap....................................................................................................................... 2
14 580071563 Nut........................................................................................................................ 2
15 580071562 Washer ................................................................................................................. 2
16 580071561 Wheel Hub ........................................................................................................... 2
17 580052679 Wheel Stud........................................................................................................... 16
18 h 580069925 Bearing................................................................................................................. 4
18 i 580069924 Bearing................................................................................................................. 4
19 580071574 Washer ................................................................................................................. 2
20 580071560 Seal Ring.............................................................................................................. 2
21 580069855 Magnetic Plug (Fluid Drain).................................................................................. 2
22 580069854 Plug (Fluid Check And Fill)................................................................................... 2
23 580069922 Bolt ....................................................................................................................... 24
24 h 580071557 Cover.................................................................................................................... 2
24 i 580077526 Cover.................................................................................................................... 2
25 580071568 Planet Gear Carrier Assembly ............................................................................. 2
26 h 580069933 O-Ring ............................................................................................................. 2
26 i 580069932 O-Ring ............................................................................................................. 2
27 h 580069920 Planetary Carrier.............................................................................................. 2
27 i 580071556 Planetary Carrier.............................................................................................. 2
28 580069919 Bearing ............................................................................................................ 4
29 580069918 Planetary Gear................................................................................................. 4
30 580069917 Retaining Ring ................................................................................................. 4
31 580069915 Ring Gear ........................................................................................................ 1
32 580069914 Thrust Washer ................................................................................................. 1
33 580069916 Dowel ................................................................................................................... 8

8-13
P17338 05-06

DRIVE AXLE HOUSING AND HUB


(WET BRAKE)

ITEM PART NO. DESCRIPTION QTY

34 580069913 O-Ring.................................................................................................................. 2
35 580071555 Pinion ................................................................................................................... 2
36 580071569 Axle Shaft (Short)................................................................................................. 1
36 580071570 Axle Shaft (Long) ................................................................................................. 1
37 580074998 Plug (Fluid Check And Fill)................................................................................... 2
37 580075000 Sealing Washer................................................................................................ 1

FOOTNOTES:
a GDP 100-120VX Diesel With Extended Function Dual Speed Transmission
b GDP 100-120VX Diesel With Extended Function Transmission
c GDP 100-120VX Diesel Without Extended Function Transmission
d GDP 80-90VX Diesel With Single Speed Transmission
e GP/GLP 100-120VX Gasoline and LPG
f GP/GLP 80-90VX Without Extended Function Transmission
g GP/GLP/GDP 80-90VX With Extended Function Transmission
h ⇒ S/N F813V01514D
i S/N F813V01515D ⇒
j S/N F813V01515D ⇒ S/N PENDING PER ECN 105030
k PENDING PER ECN 105030 ⇒

8-14
NOTES

8-15
P17339 05-06

WET BRAKE ASSEMBLY

WET BRAKE ASSEMBLY

8-16
P17339 05-06

WET BRAKE ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

a 580066166 Drive Axle (11.2 Overall Ratio) .................................................................................. 1


bc 580074665 Drive Axle (11.2 Overall Ratio) .................................................................................. 1
d 580084764 Drive Axle (11.2 Overall Ratio) .................................................................................. 1
a 580043869 Drive Axle (12.8 Overall Ratio) .................................................................................. 1
bc 580074662 Drive Axle (12.8 Overall Ratio) .................................................................................. 1
d 580084760 Drive Axle (12.8 Overall Ratio) .................................................................................. 1
a 580043870 Drive Axle (13.7 Overall Ratio) .................................................................................. 1
bc 580074663 Drive Axle (13.7 Overall Ratio) .................................................................................. 1
d 580084762 Drive Axle (13.7 Overall Ratio) .................................................................................. 1
a 580043871 Drive Axle (15.2 Overall Ratio) .................................................................................. 1
bc 580074664 Drive Axle (15.2 Overall Ratio) .................................................................................. 1
d 580084763 Drive Axle (15.2 Overall Ratio) .................................................................................. 1
1 580071576 Disc ...................................................................................................................... 2
2 580069958 Seal ...................................................................................................................... 2
3 580069959 Seal ...................................................................................................................... 2
4 a 580071577 Piston ................................................................................................................... 2
4 b 580076341 Piston ................................................................................................................... 2
5 580069961 Spring................................................................................................................... 6
6 580069962 Bolt ....................................................................................................................... 6
7 580071589 Disc Brake ............................................................................................................ 4
8 580071579 Bolt ....................................................................................................................... 6
9 580071578 Spring................................................................................................................... 6
10 a 580071590 Brake Disc (Intermediate) .................................................................................... 4
10 b 580076342 Brake Disc (Intermediate) .................................................................................... 4
11 580071575 Dowel Pin ............................................................................................................. 8
12 580069955 Stud (Bleeding) .................................................................................................... 2
13 580069954 Plug ...................................................................................................................... 2
14 580069952 Bearing................................................................................................................. 4
15 580069953 Lever (Brake)........................................................................................................ 2
16 580069951 O-Ring.................................................................................................................. 2
17 580071588 Bushing (Reduction)............................................................................................. 2
18 580069950 Bolt ....................................................................................................................... 8
19 580069967 Nut........................................................................................................................ 2
20 580069966 Bolt (Left).............................................................................................................. 1
20 580077041 Bolt (Right) ........................................................................................................... 1
21 580069949 O-Ring.................................................................................................................. 2
22 580069948 Lever .................................................................................................................... 2
23 580069947 Bolt ....................................................................................................................... 2
24 580069965 Spacer.................................................................................................................. 2

FOOTNOTES:
a ⇒ S/N F813V01515D
b S/N F813V01516D ⇒
c ⇒ PENDING PER ECN 105030
d PENDING PER ECN 105030 ⇒

8-17
P17340 05-06

DIFFERENTIAL
(WET BRAKE)

DIFFERENT IALWET BRAKE

8-18
P17340 05-06

DIFFERENTIAL
(WET BRAKE)

ITEM PART NO. DESCRIPTION QTY

cg 580066166 Drive Axle (11.2 Overall Ratio) .................................................................................. 1


chi 580074665 Drive Axle (11.2 Overall Ratio) .................................................................................. 1
cj 580084764 Drive Axle (11.2 Overall Ratio) .................................................................................. 1
aeg 580043869 Drive Axle (12.8 Overall Ratio) .................................................................................. 1
aehi 580074662 Drive Axle (12.8 Overall Ratio) .................................................................................. 1
aej 580084760 Drive Axle (12.8 Overall Ratio) .................................................................................. 1
bfg 580043870 Drive Axle (13.7 Overall Ratio) .................................................................................. 1
bfhi 580074663 Drive Axle (13.7 Overall Ratio) .................................................................................. 1
bfj 580084762 Drive Axle (13.7 Overall Ratio) .................................................................................. 1
adg 580043871 Drive Axle (15.2 Overall Ratio) .................................................................................. 1
adhi 580074664 Drive Axle (15.2 Overall Ratio) .................................................................................. 1
adj 580084763 Drive Axle (15.2 Overall Ratio) .................................................................................. 1
1 580069903 Bolt ....................................................................................................................... 2
2 580071552 Nut........................................................................................................................ 2
3 580071553 Seal ...................................................................................................................... 2
4 580069900 Snap Ring ............................................................................................................ 2
5 580069901 O-Ring.................................................................................................................. 2
6 580069902 Roller Bearing ...................................................................................................... 2
7 580075003 Bushing ................................................................................................................ 2
8 h 580069985 Bevel Gear Assembly (12.8 Overall Ratio)........................................................... 1
8 h 580071604 Bevel Gear Assembly (13.7 Overall Ratio)........................................................... 1
8 h 580071674 Bevel Gear Assembly (15.2 Overall Ratio)........................................................... 1
8 580069885 Bevel Gear Assembly (11.2 Overall Ratio)........................................................... 1
9 580069888 Bolt ....................................................................................................................... 1
10 580069890 Thrust Washer...................................................................................................... 2
11 580069891 Side Gear ............................................................................................................. 2
12 580069897 Thrust Washer...................................................................................................... 4
13 580069896 Pinion ................................................................................................................... 4
14 580069894 Pin ........................................................................................................................ 2
15 580069895 Dowel ................................................................................................................... 3
16 580069893 Pin ........................................................................................................................ 1
17 580069889 Differential Carrier ................................................................................................ 1
18 580069892 Retainer................................................................................................................ 1
19 580069884 O-Ring.................................................................................................................. 1
20 580069883 Bearing................................................................................................................. 1
21 580069882 Spacer.................................................................................................................. 1
22 580071547 Shim ..................................................................................................................... 1
22 580071548 Shim ..................................................................................................................... 1
22 580071549 Shim ..................................................................................................................... 1
23 580071550 Plug ...................................................................................................................... 1
24 g 580071546 Cover.................................................................................................................... 1
24 h 580069878 Cover.................................................................................................................... 1
25 580071551 Bolt ....................................................................................................................... 8
26 580069863 Spacer.................................................................................................................. 1
26 580069864 Spacer.................................................................................................................. 1
26 580069865 Spacer.................................................................................................................. 1
26 580069866 Spacer.................................................................................................................. 1
26 580069867 Spacer.................................................................................................................. 1
26 580069868 Spacer.................................................................................................................. 1
26 580069869 Spacer.................................................................................................................. 1

8-19
P17340 05-06

DIFFERENTIAL
(WET BRAKE)

ITEM PART NO. DESCRIPTION QTY

26 580069870 Spacer.................................................................................................................. 1
26 580069871 Spacer.................................................................................................................. 1
26 580069872 Spacer.................................................................................................................. 1
26 580069873 Spacer.................................................................................................................. 1
26 580069874 Spacer.................................................................................................................. 1
26 580069875 Spacer.................................................................................................................. 1
26 580069876 Spacer.................................................................................................................. 1
27 580069861 Nut........................................................................................................................ 1
28 580069861 Nut........................................................................................................................ 1
29 580069860 Seal ...................................................................................................................... 1
30 580069859 Plate ..................................................................................................................... 1
31 580069858 Retaining Ring...................................................................................................... 1
32 580069857 Flange .................................................................................................................. 1
33 580069856 Plug ...................................................................................................................... 1

FOOTNOTES:
a GDP 100-120VX with Extended Function Dual Speed Transmission
b GDP 100-120VX Without Extended Function Transmission
c GDP 80-90VX With Single Speed Transmission
d GP/GLP 100-120VX
e GP/GLP 80-90VX Without Extended Function Transmission
f GP/GLP/GDP 8090VX Extended
g ⇒ S/N F813V01515D
h S/N F813V01516D ⇒
i ⇒ PENDING PER ECN 105030
j PENDING PER ECN 105030 ⇒

8-20
NOTES

8-21
P17341 05-06

DIFFERENTIAL
(DRY BRAKE)

DIFFERENT IALDRY BRAKE

8-22
P17341 05-06

DIFFERENTIAL
(DRY BRAKE)

ITEM PART NO. DESCRIPTION QTY

1 580048851 Differential Assembly ................................................................................................. 1


2 580051337 Bolt ....................................................................................................................... 8
3 .. . . . Case Set .............................................................................................................. 1
4 580060289 Washer (Side) ...................................................................................................... 2
5 902254806 Spider Gear.......................................................................................................... 1
6 .. . . . Gear (Pinion)........................................................................................................ 4
7 .. . . . Washer (Pinion).................................................................................................... 4
8 .. . . . Gear (Side)........................................................................................................... 2

580064595 Gear Kit (Includes Items 6, 8).................................................................................... 1


580051336 Washer Kit (Includes Items 4, 7) ............................................................................... 1

8-23
P17342 05-06

CARRIER ASSEMBLY
(DRY BRAKE)

CARRIER ASSEMBLYDRY BRAKE

8-24
P17342 05-06

CARRIER ASSEMBLY
(DRY BRAKE)

ITEM PART NO. DESCRIPTION QTY

580063626 Planet Gear Carrier Assembly................................................................................... 1


1 580047890 Washer ................................................................................................................. 1
2 580063625 Carrier .................................................................................................................. 1
3 500186902 Snap Ring ............................................................................................................ 1
4 950409918 Ball Bearing.......................................................................................................... 1
5 500186908 Snap Ring ............................................................................................................ 1
6 580063624 Pin ........................................................................................................................ 3
7 580047889 Washer ................................................................................................................. 6
8 580072683 Roller/Spacer Assembly ....................................................................................... 3
9 580063623 Planetary Gear ..................................................................................................... 3
10 580063622 Spacer.................................................................................................................. 3

8-25
P17241 04-06

DRIVE TIRE AND WHEEL


(SINGLE MOUNT WITH STANDARD TREAD)

DRIVE TIRE AND WHEELSINGLE MOUNT WITH STANDARD TREAD

KEY:
A: 250 x 15-20PR (GP/GLP/GDP80-90VX)
B: 300 x 15-20PR (GP/GLP/GDP100-120VX)

QTY
ITEM PART NO. DESCRIPTION A B
1 580050043 Tire (Trell) .......................................................................................................... 2 ..
1 580050044 Tire (Monarch) ................................................................................................... 2 ..
1 580050047 Tire (Trell) .......................................................................................................... .. 2
1 580050048 Tire (Monarch) ................................................................................................... .. 2
2 580067472 Wheel Assembly................................................................................................ 2 ..
2 580067475 Wheel Assembly................................................................................................ .. 2
3 505971549 Side Ring....................................................................................................... 1 1
4 505971526 Lock Ring ...................................................................................................... 1 1

8-26
P17241 04-06

DRIVE TIRE AND WHEEL


(SINGLE MOUNT WITH WIDE TREAD)

DRIVE TIRE AND WHEELSINGLE MOUNT WITH WIDE TREA D

KEY:
A: 250 x 15-20PR (GP/GLP/GDP80-90VX)
B: 300 x 15-20PR (GP/GLP/GDP100-120VX)

QTY
ITEM PART NO. DESCRIPTION A B
1 580050043 Tire (Trell) .......................................................................................................... 2 ..
1 580050044 Tire (Monarch) ................................................................................................... 2 ..
1 580050047 Tire (Trell) .......................................................................................................... .. 2
1 580050048 Tire (Monarch) ................................................................................................... .. 2
2 580067473 Wheel Assembly................................................................................................ 2 ..
2 580057476 Wheel Assembly................................................................................................ .. 2
3 505971549 Side Ring....................................................................................................... 1 1
4 505971526 Lock Ring ...................................................................................................... 1 1

8-27
P17243 04-06

DRIVE TIRE AND WHEEL


(DUAL MOUNT)

DRIVE TIRE AND WHEELDUAL MOUNT

KEY:
A: 7.00 x 15-14 PR (GP/GLP/GDP80-90VX)
B: 8.25 x 15-14PR (GP/GLP/GDP100-120VX)

QTY
ITEM PART NO. DESCRIPTION A B
1 580050045 Tire (Trell) .......................................................................................................... 4 ..
1 580050046 Tire (Monarch) ................................................................................................... 4 ..
1 580050049 Tire (Trell) .......................................................................................................... .. 4
1 580050050 Tire (Monarch) ................................................................................................... .. 4
2 580067474 Wheel Assembly................................................................................................ 4 ..
2 580067477 Wheel Assembly................................................................................................ .. 4
3 505971549 Side Ring....................................................................................................... 1 1
4 505971526 Lock Ring ...................................................................................................... 1 1

8-28
P17244 04-06

DRIVE TIRE AND WHEEL


(PNEUMATIC RADIAL)

DRIVE TIRE AND WHEELPNEUMATIC RADIAL

KEY:
A: 250/70 R15 (GP/GLP/GDP80-90VX) Single Mount
B: 7.00 R15 (GP/GLP/GDP80-90VX) Dual Mount
C: 315/70 R15 (GP/GLP/GDP100-120VX) Single Mount
D: 8.25 R15 (GP/GLP/GDP100-120VX) Dual Mount

QTY
ITEM PART NO. DESCRIPTION A B C D

1 580014955 Tire Assembly.............................................................................. 2 .. .. ..


1 580011097 Tubeless Bead Seal ................................................................ 1 .. .. ..
1 580014188 Tire .......................................................................................... 1 .. .. ..
1 580014987 Bead Seal Valve ...................................................................... 1 .. .. ..
1 580014960 Tire Assembly.............................................................................. .. 4 .. ..
1 580011097 Tubeless Bead Seal ................................................................ .. 1 .. ..
1 580034747 Tire .......................................................................................... .. 1 .. ..
1 580014987 Bead Seal Valve ...................................................................... .. 1 .. ..
1 580014956 Tire Assembly.............................................................................. .. .. 2 ..
1 580014866 Tubeless Bead Seal ................................................................ .. .. 1 ..
1 580014189 Tire .......................................................................................... .. .. 1 ..
1 580014987 Bead Seal Valve ...................................................................... .. .. 1 ..
1 580014962 Tire Assembly.............................................................................. .. .. .. 4
1 580015806 Tire .......................................................................................... .. .. .. 1
8-29
P17244 04-06

DRIVE TIRE AND WHEEL


(PNEUMATIC RADIAL)

QTY
ITEM PART NO. DESCRIPTION A B C D

1 580014869 Tubeless Bead Seal ................................................................ .. .. .. 1


1 580014987 Bead Seal Valve ...................................................................... .. .. .. 1
2 580067472 Wheel Assembly.......................................................................... 2 .. .. ..
2 580067473 Wheel Assembly (Wide Tread) .................................................... 2 .. .. ..
2 580067474 Wheel Assembly.......................................................................... .. 4 .. ..
2 580067475 Wheel Assembly.......................................................................... .. .. 2 ..
2 580057476 Wheel Assembly (Wide Tread) .................................................... .. .. 2 ..
2 580067477 Wheel Assembly.......................................................................... .. .. .. 4
3 505971549 Side Ring................................................................................. 1 1 1 1
4 505971526 Lock Ring ................................................................................ 1 1 1 1

8-30
SECTION 9

9 STEERING SYSTEM

9 STEERING SYSTEM
CONTENTS

SECTION 9
STEERING SYSTEM

DESCRIPTION PAGE

STEER AXLE ....................................................................................................................................................... 9-8


STEER CYLINDER ............................................................................................................................................ 9-12
STEER TIRE AND WHEEL ................................................................................................................................ 9-16
STEERING COLUMN AND ATTACHING PARTS................................................................................................. 9-2
STEERING COLUMN ASSEMBLY....................................................................................................................... 9-4
STEERING CONTROL UNIT ............................................................................................................................... 9-6
STEERING LINES.............................................................................................................................................. 9-14

9-1
P17247 04-06

STEERING COLUMN AND ATTACHING PARTS

STEERING COLUMN AND ATTACHING PARTS

9-2
P17247 04-06

STEERING COLUMN AND ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY

1 580032011 Capscrew................................................................................................................... 4
2 b 524135211 Horn Button ............................................................................................................... 1
3 580046399 Steering Wheel (Without Spinner Knob) .................................................................. 1
3 580045338 Steering Wheel (With Spinner Knob) ....................................................................... 1
4 580058078 Spinner Knob ....................................................................................................... 1
5 c 580043171 Steering Column Assembly (Gasoline and LPG) (☞ P17246) ................................ 1
5 d 580064704 Steering Column Assembly (Gasoline and LPG) (☞ P17246) ................................ 1
5 c 580064704 Steering Column Assembly (Diesel) (☞ P17246) .................................................... 1
5 d 580075216 Steering Column Assembly (Diesel) (☞ P17246) .................................................... 1
6 a 580064736 Isolator....................................................................................................................... 8
7 a 580064805 Spacer ....................................................................................................................... 4

FOOTNOTES:
a For Vehicles With Diesel Engines Only
b Service with Horn Replacement Kit 524276062
c ⇒ D/B 02/2007
d D/B 02/2007 ⇒

9-3
P17246 04-06

STEERING COLUMN ASSEMBLY

STEERING COLUMN A SSEMBLY

9-4
P17246 04-06

STEERING COLUMN ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

580043171 Steering Column Assembly (Gasoline and LPG) ...................................................... 1


580064704 Steering Column Assembly (Diesel).......................................................................... 1
1 580049808 Support Kit ........................................................................................................... 1
2 .. . . . Support ............................................................................................................ 1
3 .. . . . Spacer ............................................................................................................. 4
4 .. . . . Joint ................................................................................................................. 1
5 .. . . . Nut ................................................................................................................... 2
6 .. . . . Washer............................................................................................................. 2
7 .. . . . Screw ............................................................................................................... 2
8 580049809 Shaft Kit (Upper) .................................................................................................. 1
9 .. . . . Shaft Assembly (Upper)................................................................................... 1
10 .. . . . Housing Assembly ........................................................................................... 1
11 580049810 Nut Kit .................................................................................................................. 1
12 .. . . . Nut ................................................................................................................... 2
13 580049811 Shaft Kit (Lower) .................................................................................................. 1
14 .. . . . Shaft Assembly (Lower) ................................................................................... 1
15 .. . . . Pin.................................................................................................................... 1
16 580049812 Contact Kit............................................................................................................ 1
17 .. . . . Contact Assembly (Horn)................................................................................. 1
18 .. . . . Screw ............................................................................................................... 4
19 .. . . . Fastener ........................................................................................................... 1
20 .. . . . Connector ........................................................................................................ 1
21 580049806 Pivot Kit (Lower) ................................................................................................... 1
22 .. . . . Bolt (Pivot) ....................................................................................................... 2
23 .. . . . Bushing............................................................................................................ 2
24 .. . . . Nut ................................................................................................................... 2
25 580049807 Gas Spring Kit ...................................................................................................... 1
26 .. . . . Gas Spring....................................................................................................... 1
27 .. . . . Pin.................................................................................................................... 1
28 .. . . . Pin.................................................................................................................... 1

9-5
P17246 04-06

STEERING CONTROL UNIT

STEERIN G CONTROL UNIT

9-6
P17246 04-06

STEERING CONTROL UNIT

ITEM PART NO. DESCRIPTION QTY

580043156 Steering Control Unit (200cc) .................................................................................... 1


1 .. . . . Dust Seal.............................................................................................................. 1
2 .. . . . Housing ................................................................................................................ 1
3 .. . . . Relief Valve .......................................................................................................... 1
4 .. . . . Bushing ................................................................................................................ 1
5 .. . . . Check Ball ............................................................................................................ 1
6 .. . . . Check Ball ............................................................................................................ 1
7 .. . . . Seat...................................................................................................................... 1
8 .. . . . O-Ring.................................................................................................................. 1
9 .. . . . Bearing Set .......................................................................................................... 1
10 .. . . . Ring...................................................................................................................... 1
11 .. . . . Spool .................................................................................................................... 1
12 .. . . . Pin ........................................................................................................................ 1
13 .. . . . Sleeve .................................................................................................................. 1
14 .. . . . Spring Set ............................................................................................................ 1
15 .. . . . Shaft..................................................................................................................... 1
16 .. . . . O-Ring.................................................................................................................. 3
17 .. . . . Plate ..................................................................................................................... 1
18 .. . . . Gear Set............................................................................................................... 1
19 .. . . . Gear Ring............................................................................................................. 1
20 .. . . . Cover.................................................................................................................... 1
21 .. . . . Washer ................................................................................................................. 7
22 .. . . . Special Screw ...................................................................................................... 2
23 .. . . . Capscrew ............................................................................................................. 5
24 .. . . . Priority Valve Plug ................................................................................................ 1
25 .. . . . Diagnostic Plug (Supply Pressure) ...................................................................... 1
26 .. . . . Cap....................................................................................................................... 1
27 .. . . . System Relief Valve ............................................................................................. 1
28 .. . . . O-Ring ............................................................................................................. 1
29 .. . . . Back-Up Ring................................................................................................... 1
30 .. . . . O-Ring ............................................................................................................. 1
31 .. . . . Cartridge .......................................................................................................... 1
32 .. . . . Seat ................................................................................................................. 1
33 .. . . . Spring .............................................................................................................. 1
34 .. . . . Plug.................................................................................................................. 1
35 .. . . . Anti-Tamper Ring ............................................................................................. 1
36 .. . . . Snap Ring ........................................................................................................ 1
37 580056021 Steering Control Unit Bolt Kit..................................................................................... 1

580054569 Seal Kit (Includes Items 1, 8, 16, 21, 28-30, 34) ....................................................... 1

9-7
P17249 04-06

STEER AXLE

STEER AXLE

9-8
P17249 04-06

STEER AXLE

ITEM PART NO. DESCRIPTION QTY

1 072387302 Bearing Cup .............................................................................................................. 2


2 072387301 Bearing Cone ............................................................................................................ 2
3 504224231 Wear Sleeve .............................................................................................................. 2
4 504224298 Seal ........................................................................................................................... 2
5 580042229 Spindle (RH) .............................................................................................................. 1
6 504224242 Seal ........................................................................................................................... 2
7 520045589 Seal ........................................................................................................................... 2
8 504225236 O-Ring ....................................................................................................................... 2
9 065001000 Bearing Cone ............................................................................................................ 2
10 580001875 Cap ............................................................................................................................ 2
11 504224266 Plug ...................................................................................................................... 1
12 580009744 Shim (0.005 in.) ......................................................................................................... 2
13 580009745 Shim (0.007 in.) ......................................................................................................... 2
14 580009746 Shim (0.020 in.) ......................................................................................................... 4
15 580009734 Bearing Cap Assembly .............................................................................................. 2
15 065000900 Bearing Cup ......................................................................................................... 1
15 580009733 Bearing Cap ......................................................................................................... 1
16 502566904 Washer ...................................................................................................................... 6
17 931014904 Capscrew................................................................................................................... 6
18 015631500 Lube Fitting................................................................................................................ 4
19 580052360 Pin ............................................................................................................................. 2
20 015918200 Snap Ring.................................................................................................................. 8
21 580008277 Seal ........................................................................................................................... 8
22 580052361 Pin ............................................................................................................................. 2
23 580052283 Tie Rod Assembly ..................................................................................................... 2
24 580052264 Bearing................................................................................................................. 2
25 015631500 Lube Fitting .......................................................................................................... 2
26 580009637 Tie Rod................................................................................................................. 1
27 580068690 Steer Cylinder (☞ P17250) ...................................................................................... 1
28 311323023 Capscrew................................................................................................................... 8
29 449022041 Lockwasher ............................................................................................................... 8
30 580075394 Hub Assembly ........................................................................................................... 2
31 504224217 Wear Sleeve ......................................................................................................... 1
32 053236500 Bearing Cup ......................................................................................................... 1
33 580002014 Stud...................................................................................................................... 5
34 580074133 Hub....................................................................................................................... 1
35 580014161 Bearing Cup ......................................................................................................... 1
36 580014163 Bearing Cone ............................................................................................................ 2
37 580001878 Washer ...................................................................................................................... 2
38 015418800 Cotter Pin .................................................................................................................. 2
39 520044815 Nut ............................................................................................................................. 2
40 504227283 Hub Cap .................................................................................................................... 2
41 520049820 Bearing Cone ............................................................................................................ 2
42 504224218 Oil Seal ...................................................................................................................... 2
43 580042230 Spindle (LH)............................................................................................................... 1
44 580042228 Steer Axle Frame....................................................................................................... 1
45 580035563 Mount ........................................................................................................................ 2
46 580048175 Plate .......................................................................................................................... 2
47 909882405 Locknut ...................................................................................................................... 4
48 449021010 Washer ...................................................................................................................... 8

9-9
P17249 04-06

STEER AXLE

ITEM PART NO. DESCRIPTION QTY

49 502565903 Capscrew................................................................................................................... 4
50 520045594 Mount ........................................................................................................................ 2

9-10
NOTES

9-11
P17250 04-06

STEER CYLINDER

STEER CYLINDER

9-12
P17250 04-06

STEER CYLINDER

ITEM PART NO. DESCRIPTION QTY

580068690 Steer Cylinder............................................................................................................ 1


1 a 580048431 Piston Rod............................................................................................................ 1
1 b 580079937 Piston Rod............................................................................................................ 1
2 524214603 Rod Wiper ............................................................................................................ 2
3 580052511 Rod Seal .............................................................................................................. 2
4 580048315 Cap....................................................................................................................... 2
5 580074187 O-Ring.................................................................................................................. 2
6 500167917 Back-Up Ring ....................................................................................................... 2
7 580006367 O-Ring.................................................................................................................. 2
8 .. . . . Shell ..................................................................................................................... 1
9 504305713 Seal ...................................................................................................................... 1

580058187 Seal Kit (Includes Items 2-3, 5-7, 9) .......................................................................... 1

FOOTNOTES:
a ⇒ D/B 01/2007
b D/B 01/2007 ⇒

9-13
P17293 05-06

STEERING LINES

STEERING LINES

9-14
P17293 05-06

STEERING LINES

ITEM PART NO. DESCRIPTION QTY

1 580039351 Fitting......................................................................................................................... 2
1 580063949 O-Ring.................................................................................................................. 1
1 052645200 O-Ring.................................................................................................................. 1
2 580026621 Clip Nut...................................................................................................................... 6
3 580045558 Clamp ........................................................................................................................ 6
4 b 580056138 Hose .......................................................................................................................... 1
4 a 580056137 Hose .......................................................................................................................... 1
5 b 580072644 Hose .......................................................................................................................... 1
5 a 580072643 Hose .......................................................................................................................... 1
6 580047714 Capscrew................................................................................................................... 6
7 580020430 Fitting......................................................................................................................... 1
7 580063949 O-Ring.................................................................................................................. 1
7 052645300 O-Ring.................................................................................................................. 2
8 580039350 Fitting......................................................................................................................... 1
8 580063949 O-Ring.................................................................................................................. 1
8 052645300 O-Ring.................................................................................................................. 1

FOOTNOTES:
a GP/GLP/GDP100-120VX
b GP/GLP/GDP80-90VX

9-15
P17245 04-06

STEER TIRE AND WHEEL

STEER TIRE AN D WHEEL

KEY:
A: 7.00 x 12-14PR
B: 7.00 x 12 Solid Pneumatic
C: 7.00 R12 Radial

QTY
ITEM PART NO. DESCRIPTION A B C

1 580043308 Tire (Trell) ............................................................................................... 2 .. ..


1 580079611 Tire (Monarch) ........................................................................................ .. 2 ..
1 580014954 Tire Assembly (Michelin XZM)................................................................ .. .. 2
1 505973583 Tire ..................................................................................................... .. .. 1
1 580014862 Tubeless Bead Seal ........................................................................... .. .. 1
1 580014987 Bead Seal Valve ................................................................................. .. .. 1
2 580067484 Wheel Assembly..................................................................................... 2 2 2
3 580073903 Side Ring............................................................................................ 1 1 1
4 580073904 Lock Ring ........................................................................................... 1 1 1

9-16
SECTION 10

10 BRAKE SYST EM

10 BRAKE SYSTEM
CONTENTS

SECTION 10
BRAKE SYSTEM

DESCRIPTION PAGE

BRAKE ASSEMBLY
GP/GLP/GDP100-120VX
DRY BRAKE.............................................................................................................................................. 10-20
GP/GLP/GDP80-90VX
DRY BRAKE.............................................................................................................................................. 10-18
BRAKE COOLING SYSTEM
SINGLE AND DUAL PEDAL
WET BRAKE ............................................................................................................................................. 10-26
BRAKE LINKAGE
DUAL PEDAL
DRY BRAKE................................................................................................................................................ 10-6
WET BRAKE ............................................................................................................................................. 10-14
SINGLE PEDAL
DRY BRAKE................................................................................................................................................ 10-2
WET BRAKE ............................................................................................................................................. 10-10
BRAKE MASTER CYLINDER ASSEMBLY ...................................................................................................... 10-24
PARK BRAKE ASSEMBLY ............................................................................................................................... 10-22

10-1
P17294 05-06

BRAKE LINKAGE
(SINGLE PEDAL) (DRY BRAKE)

BRAKE LINKAGESINGLE PEDALDRY BRAKE

10-2
P17294 05-06

BRAKE LINKAGE
(SINGLE PEDAL) (DRY BRAKE)

ITEM PART NO. DESCRIPTION QTY

1 449015112 Nut ............................................................................................................................. 2


2 580056625 Bracket (Inching Sensor) ........................................................................................... 1
3 580047034 Capscrew................................................................................................................... 2
4 580044785 Sensor ....................................................................................................................... 1
5 580058269 Capscrew................................................................................................................... 2
6 580026812 Clip ............................................................................................................................ 1
7 580050676 Clip (Key Hole)........................................................................................................... 1
8 580070016 Bracket ...................................................................................................................... 1
9 580037180 Capscrew................................................................................................................... 1
10 580047919 Nut ............................................................................................................................. 1
11 580047714 Capscrew................................................................................................................... 2
12 580030975 Capscrew (Button Head) ........................................................................................... 1
13 922627300 Bracket ...................................................................................................................... 1
14 580030966 Capscrew................................................................................................................... 2
15 580044860 Insert ......................................................................................................................... 2
16 580042794 Clamp (Swivel) .......................................................................................................... 2
17 580042842 Base (Clamp)............................................................................................................. 1
18 580057831 Bushing ..................................................................................................................... 2
19 501702902 Thread Sealer............................................................................................................ AR
20 580060576 Bracket ...................................................................................................................... 1
21 580076790 Reservoir ................................................................................................................... 1
21 934404300 Tank and Switch ................................................................................................... 1
21 c 580077298 Diaphragm............................................................................................................ 1
21 d 580080011 Diaphragm............................................................................................................ 1
21 580077299 Cap....................................................................................................................... 1
22 580052279 Spring (RH) ............................................................................................................... 1
23 810528500 Fitting......................................................................................................................... 1
23 052645700 O-Ring.................................................................................................................. 1
24 580076897 Hose (Upper Brake Feed).......................................................................................... 1
25 580047742 Bumper ...................................................................................................................... 1
26 449015014 Nut ............................................................................................................................. 1
27 580040128 Bolt ............................................................................................................................ 1
28 580075101 Pedal (80-90VX) ........................................................................................................ 1
28 580075099 Pedal (100-120VX) .................................................................................................... 1
29 580052931 Rubber Pad ............................................................................................................... 1
30 580039347 Fitting......................................................................................................................... 1
30 504155200 O-Ring.................................................................................................................. 1
30 052645200 O-Ring.................................................................................................................. 1
31 580074768 Hose .......................................................................................................................... 1
32 580055804 Fitting......................................................................................................................... 1
32 052645300 O-Ring.................................................................................................................. 1
32 504155200 O-Ring.................................................................................................................. 1
33 580071113 Fitting......................................................................................................................... 1
33 580063949 O-Ring.................................................................................................................. 1
33 052645500 O-Ring.................................................................................................................. 1
34 g 580007707 Hose .......................................................................................................................... 1
34 h 580005640 Hose .......................................................................................................................... 1
35 580064915 Fitting......................................................................................................................... 1
35 052645200 O-Ring.................................................................................................................. 1
36 580056373 Hose (Brake) ............................................................................................................. 1

10-3
P17294 05-06

BRAKE LINKAGE
(SINGLE PEDAL) (DRY BRAKE)

ITEM PART NO. DESCRIPTION QTY

37 580059254 Transducer................................................................................................................. 1
38 580019860 Fitting......................................................................................................................... 1
38 580039385 O-Ring.................................................................................................................. 1
38 056363300 O-Ring.................................................................................................................. 1
39 e 580053610 Master Cylinder Assembly (☞ P17301) ................................................................... 1
39 f 580080176 Master Cylinder Assembly (☞ P17300) ................................................................... 1
40 580049231 Capscrew................................................................................................................... 2
41 580000868 Cotter Pin .................................................................................................................. 1
42 580056624 Pin (Rod End) ............................................................................................................ 1
43 502056906 Clamp ........................................................................................................................ 4
43 b 511405800 Clamp (Worm Screw) ................................................................................................ 4
44 580077616 Fitting......................................................................................................................... 1
44 056363300 O-Ring ....................................................................................................................... 1
45 g 580075851 Fitting......................................................................................................................... 1
45 052645700 O-Ring.................................................................................................................. 1
46 580076769 Manifold ..................................................................................................................... 1
47 580000242 Hose .......................................................................................................................... 1
48 580049011 Capscrew................................................................................................................... 1
49 580077615 Fitting......................................................................................................................... 1
49 056363300 O-Ring.................................................................................................................. 1
a 580077316 Label (Brake Fluid Warning) ...................................................................................... 1
a 312850042 Strap Clamp............................................................................................................... 1

FOOTNOTES:
a Not Illustrated
b Optional
c ⇒ S/N F813V01637D
d S/N F813V01638D ⇒
e ⇒ S/N F813V01894E
f S/N F813V01895E ⇒ INC. 01891
g ⇒ PENDING PER ECN 104796
h PENDING PER ECN 104796 ⇒

10-4
NOTES

10-5
P17295 05-06

BRAKE LINKAGE
(DUAL PEDAL) (DRY BRAKE)

BRAKE LINKAGEDUAL PEDALDRY BRAKE

10-6
P17295 05-06

BRAKE LINKAGE
(DUAL PEDAL) (DRY BRAKE)

ITEM PART NO. DESCRIPTION QTY

1 449015112 Nut ............................................................................................................................. 2


2 580056625 Bracket (Inching Sensor) ........................................................................................... 1
3 580047034 Capscrew................................................................................................................... 2
4 580044785 Sensor ....................................................................................................................... 1
5 580058269 Capscrew................................................................................................................... 2
6 580026812 Clip (Connector) ........................................................................................................ 1
7 580030966 Capscrew................................................................................................................... 2
8 580050676 Clip (Key Hole) (Key Hole)......................................................................................... 1
9 580070016 Bracket ...................................................................................................................... 1
10 580047742 Bumper ...................................................................................................................... 1
11 580037180 Capscrew................................................................................................................... 1
12 580047919 Nut ............................................................................................................................. 1
13 580047714 Capscrew................................................................................................................... 6
14 580030975 Capscrew (Button Head) ........................................................................................... 1
15 922627300 Bracket ...................................................................................................................... 1
16 580060576 Bracket ...................................................................................................................... 1
17 580076790 Reservoir ................................................................................................................... 1
17 934404300 Tank and Switch ................................................................................................... 1
17 c 580077298 Diaphragm............................................................................................................ 1
17 d 580080011 Diaphragm............................................................................................................ 1
17 580077299 Cap....................................................................................................................... 1
18 502056906 Clamp ........................................................................................................................ 4
18 b 511405800 Clamp (Worm Screw) ................................................................................................ 4
19 014979500 Woodruff Key ............................................................................................................. 1
20 015915100 Snap Ring.................................................................................................................. 1
21 580055299 Hose (Brake) ............................................................................................................. 1
22 580057831 Bushing ..................................................................................................................... 2
23 501702902 Thread Sealer............................................................................................................ AR
24 580052280 Spring (RH) ............................................................................................................... 1
25 580052353 Brake Pedal (RH)....................................................................................................... 1
26 580052933 Pad ............................................................................................................................ 2
27 580074515 Brake Pedal (LH) ....................................................................................................... 1
28 449015014 Nut ............................................................................................................................. 1
29 580076897 Hose (Upper Brake Feed).......................................................................................... 1
30 580039347 Fitting......................................................................................................................... 1
30 504155200 O-Ring.................................................................................................................. 1
30 052645200 O-Ring.................................................................................................................. 1
31 580074768 Hose .......................................................................................................................... 1
32 580055804 Fitting......................................................................................................................... 1
32 052645300 O-Ring.................................................................................................................. 1
32 504155200 O-Ring.................................................................................................................. 1
33 580071113 Fitting......................................................................................................................... 1
33 052645500 O-Ring.................................................................................................................. 1
33 580063949 O-Ring.................................................................................................................. 1
34 g 580007707 Hose .......................................................................................................................... 1
34 h 580005640 Hose .......................................................................................................................... 1
35 580064915 Fitting......................................................................................................................... 1
35 052645200 O-Ring.................................................................................................................. 1
36 580056373 Hose .......................................................................................................................... 1
37 580059254 Transducer................................................................................................................. 1

10-7
P17295 05-06

BRAKE LINKAGE
(DUAL PEDAL) (DRY BRAKE)

ITEM PART NO. DESCRIPTION QTY

38 580019860 Fitting......................................................................................................................... 1
38 580039385 O-Ring.................................................................................................................. 1
38 056363300 O-Ring.................................................................................................................. 1
39 e 580053610 Master Cylinder Assembly (☞ P17301) ................................................................... 1
39 f 580080176 Master Cylinder Assembly (☞ P17301) ................................................................... 1
40 580049231 Capscrew................................................................................................................... 2
41 580000868 Cotter Pin .................................................................................................................. 1
42 580056624 Pin (Rod End) ............................................................................................................ 1
43 580044860 Insert ......................................................................................................................... 2
44 520037811 Bushing ..................................................................................................................... 2
45 580052281 Spring (LH) ................................................................................................................ 1
46 580042842 Base (Clamp)............................................................................................................. 1
47 580042794 Clamp (Swivel) .......................................................................................................... 1
48 580040128 Bolt ............................................................................................................................ 1
49 580052351 Crank (GP/GLP/GDP90-120VX) ............................................................................... 1
49 580052347 Pedal (GP/GLP/GDP80VX) ....................................................................................... 1
50 580077616 Fitting......................................................................................................................... 1
50 056363300 O-Ring.................................................................................................................. 1
51 810528500 Fitting......................................................................................................................... 1
51 052645700 O-Ring.................................................................................................................. 1
52 580076769 Manifold ..................................................................................................................... 1
53 580000242 Hose .......................................................................................................................... 1
54 580049011 Capscrew................................................................................................................... 1
55 580077615 Fitting......................................................................................................................... 1
55 056363300 O-Ring.................................................................................................................. 1
56 g 580075851 Fitting......................................................................................................................... 1
56 052645700 O-Ring.................................................................................................................. 1
a 580077316 Label (Brake Fluid Warning) ...................................................................................... 1
a 312850042 Strap Clamp............................................................................................................... 1

FOOTNOTES:
a Not Illustrated
b Optional
c ⇒ S/N F813V01637D
d S/N F813V01638D ⇒
e ⇒ S/N F813V01894E
f S/N F813V01895E ⇒ INC. 01891
g ⇒ PENDING PER ECN 104796
h PENDING PER ECN 104796 ⇒

10-8
NOTES

10-9
P17296 05-06

BRAKE LINKAGE
(SINGLE PEDAL) (WET BRAKE)

BRAKE LINKAGESINGLE PEDALWET BRAKE

10-10
P17296 05-06

BRAKE LINKAGE
(SINGLE PEDAL) (WET BRAKE)

ITEM PART NO. DESCRIPTION QTY

1 449015112 Nut ............................................................................................................................. 2


2 580056625 Bracket (Inching Sensor) ........................................................................................... 1
3 580047034 Capscrew................................................................................................................... 2
4 580044785 Sensor ....................................................................................................................... 1
5 580058269 Capscrew................................................................................................................... 2
6 580026812 Clip ............................................................................................................................ 1
7 580050676 Clip (Key Hole)........................................................................................................... 1
8 580070016 Bracket ...................................................................................................................... 1
9 580037180 Capscrew................................................................................................................... 1
10 580047919 Nut ............................................................................................................................. 1
11 580047714 Capscrew................................................................................................................... 6
12 580030975 Capscrew (Button Head) ........................................................................................... 1
13 922627300 Bracket ...................................................................................................................... 1
14 580056815 Capscrew................................................................................................................... 2
15 580044860 Insert ......................................................................................................................... 2
16 580077615 Fitting......................................................................................................................... 1
16 056363300 O-Ring.................................................................................................................. 1
17 580076897 Hose .......................................................................................................................... 1
18 580057831 Bushing ..................................................................................................................... 2
19 580060576 Bracket ...................................................................................................................... 1
20 580076790 Reservoir ................................................................................................................... 1
20 934404300 Tank and Switch ................................................................................................... 1
20 d 580077298 Diaphragm............................................................................................................ 1
20 c 580080011 Diaphragm............................................................................................................ 1
20 580077299 Cap....................................................................................................................... 1
21 580052279 Spring (RH) ............................................................................................................... 1
22 502056906 Clamp ........................................................................................................................ 4
22 b 511405800 Clamp (Worm Screw) ................................................................................................ 4
23 580000242 Hose (Brake Feed) .................................................................................................... 1
24 580047742 Bumper ...................................................................................................................... 1
25 449015014 Nut ............................................................................................................................. 1
26 580040128 Bolt ............................................................................................................................ 1
27 501702902 Thread Sealer............................................................................................................ AR
28 580075100 Pedal ......................................................................................................................... 1
29 580052931 Rubber Pad ............................................................................................................... 1
30 580059254 Transducer................................................................................................................. 1
31 580052701 Master Cylinder Assembly (☞ P17301) ................................................................... 1
32 580049231 Capscrew................................................................................................................... 4
33 580000868 Cotter Pin .................................................................................................................. 1
34 580056624 Pin (Rod End) ............................................................................................................ 1
35 580077616 Fitting......................................................................................................................... 1
35 056363300 O-Ring.................................................................................................................. 1
36 810528500 Fitting......................................................................................................................... 1
36 052645700 O-Ring.................................................................................................................. 1
37 580076769 Manifold ..................................................................................................................... 1
38 580049011 Capscrew................................................................................................................... 1

10-11
P17296 05-06

BRAKE LINKAGE
(SINGLE PEDAL) (WET BRAKE)

ITEM PART NO. DESCRIPTION QTY

a 580077316 Label (Brake Fluid Warning) ...................................................................................... 1


a 312850042 Strap Clamp............................................................................................................... 1

FOOTNOTES:
a Not Illustrated
b Optional
c S/N F813V001638D ⇒
d ⇒ S/N F813V01637D

10-12
NOTES

10-13
P17297 05-06

BRAKE LINKAGE
(DUAL PEDAL) (WET BRAKE)

BRAKE LINKAGEDUAL PEDALWET BRAKE

10-14
P17297 05-06

BRAKE LINKAGE
(DUAL PEDAL) (WET BRAKE)

ITEM PART NO. DESCRIPTION QTY

1 449015112 Nut ............................................................................................................................. 2


2 580056625 Bracket (Inching Sensor) ........................................................................................... 1
3 580047034 Capscrew................................................................................................................... 2
4 580044785 Sensor ....................................................................................................................... 1
5 580058269 Capscrew................................................................................................................... 2
6 580026812 Clip (Connector) ........................................................................................................ 1
7 580056815 Capscrew................................................................................................................... 2
8 580050676 Clip (Key Hole) (Key Hole)......................................................................................... 1
9 580070016 Bracket ...................................................................................................................... 1
10 580047742 Bumper ...................................................................................................................... 1
11 580037180 Capscrew................................................................................................................... 1
12 580047919 Nut ............................................................................................................................. 1
13 580047714 Capscrew................................................................................................................... 6
14 580030975 Capscrew (Button Head) ........................................................................................... 1
15 922627300 Bracket ...................................................................................................................... 1
16 580060576 Bracket ...................................................................................................................... 1
17 580076790 Reservoir ................................................................................................................... 1
17 934404300 Tank and Switch ................................................................................................... 1
17 c 580077298 Diaphragm............................................................................................................ 1
17 d 580080011 Diaphragm............................................................................................................ 1
17 580077299 Cap....................................................................................................................... 1
18 502056906 Clamp ........................................................................................................................ 4
18 b 511405800 Clamp (Worm Screw) ................................................................................................ 4
19 014979500 Woodruff Key ............................................................................................................. 1
20 015915100 Snap Ring.................................................................................................................. 1
21 580057831 Bushing ..................................................................................................................... 2
22 501702902 Thread Sealer............................................................................................................ AR
23 580052280 Spring (RH) ............................................................................................................... 1
24 580052353 Brake Pedal (RH)....................................................................................................... 1
25 580052933 Pad ............................................................................................................................ 2
26 580074515 Brake Pedal (LH) ....................................................................................................... 1
27 449015014 Nut ............................................................................................................................. 1
28 580000242 Hose (Brake Feed) .................................................................................................... 1
29 580059254 Transducer................................................................................................................. 1
30 580052701 Master Cylinder Assembly (☞ P17301) ................................................................... 1
31 580049231 Capscrew................................................................................................................... 4
32 580000868 Cotter Pin .................................................................................................................. 1
33 580056624 Pin (Rod End) ............................................................................................................ 1
34 580044860 Insert ......................................................................................................................... 2
35 520037811 Bushing ..................................................................................................................... 2
36 580052281 Spring (LH) ................................................................................................................ 1
37 580077615 Fitting......................................................................................................................... 1
37 056363300 O-Ring.................................................................................................................. 1
38 580076897 Hose .......................................................................................................................... 1
39 580040128 Bolt ............................................................................................................................ 1
40 580054153 Crank ......................................................................................................................... 1
41 580077616 Fitting......................................................................................................................... 1
41 056363300 O-Ring.................................................................................................................. 1
42 810528500 Fitting......................................................................................................................... 1
42 052645700 O-Ring.................................................................................................................. 1

10-15
P17297 05-06

BRAKE LINKAGE
(DUAL PEDAL) (WET BRAKE)

ITEM PART NO. DESCRIPTION QTY

43 580076769 Manifold ..................................................................................................................... 1


44 580049011 Capscrew................................................................................................................... 1
a 580077316 Label (Brake Fluid Warning) ...................................................................................... 1
a 312850042 Strap Clamp............................................................................................................... 1

FOOTNOTES:
a Not Illustrated
b Optional
c ⇒ S/N F813V01637D
d S/N F813V01638D ⇒

10-16
NOTES

10-17
P17298 05-06

BRAKE ASSEMBLY
(GP/GLP/GDP80-90VX) (DRY BRAKE)

BRAKE ASSEMBLYGP/GLP/GDP80-90VXDRY BRAKE

10-18
P17298 05-06

BRAKE ASSEMBLY
(GP/GLP/GDP80-90VX) (DRY BRAKE)

KEY:
A: Left Hand
B: Right Hand

QTY
ITEM PART NO. DESCRIPTION A B

a 580072621 Brake and Cable Assembly (LH) ....................................................................... 1 ..


b 580075475 Brake and Cable Assembly (LH) ....................................................................... 1 ..
a 580072622 Brake and Cable Assembly (RH)....................................................................... .. 1
b 580075476 Brake and Cable Assembly (RH)....................................................................... .. 1
1 a 580075208 Brake Assembly (Without Cable) .................................................................. 1 ..
1 b 580076336 Brake Assembly (Without Cable) .................................................................. 1 ..
1 a 580075209 Brake Assembly (Without Cable) .................................................................. .. 1
1 b 580076337 Brake Assembly (Without Cable) .................................................................. .. 1
2 580071341 Bolt............................................................................................................ 2 2
3 580071340 Spring Washer .......................................................................................... 2 2
4 580071321 Wheel Cylinder Kit .................................................................................... 1 1
5 .. . . . Bleeder Valve ....................................................................................... 1 1
6 580071327 Anchor Plate Assembly............................................................................. 1 ..
6 580071328 Anchor Plate Assembly............................................................................. .. 1
7 .. . . . Retainer ................................................................................................ 1 1
8 .. . . . Bolt ....................................................................................................... 2 2
9 449022018 Lockwasher .......................................................................................... 2 2
10 a 580071317 Shoe and Lining Kit................................................................................... 1 ..
10 b 580076327 Shoe and Lining Kit................................................................................... 1 ..
10 a 580071318 Shoe and Lining Kit................................................................................... .. 1
10 b 580076328 Shoe and Lining Kit................................................................................... .. 1
11 580071325 Spring Kit .................................................................................................. 1 1
12 a 580073244 Auto Adjuster Kit ....................................................................................... 1 1
12 b 580076326 Auto Adjuster Kit ....................................................................................... 1 1
12 580071506 Adjuster ................................................................................................ 1 1
12 .. . . . Bolt ....................................................................................................... 1 1
12 .. . . . Washer ................................................................................................. 2 2
13 .. . . . Hole Plug .................................................................................................. 2 2
14 .. . . . Hole Plug .................................................................................................. 2 2
15 .. . . . Bolt............................................................................................................ 2 2
16 .. . . . Spring Washer .......................................................................................... 2 2
17 .. . . . Dust Shield.................................................................................................... 1 1
18 580071337 Park Brake Cable (LH) .................................................................................. 1 ..
18 580071338 Park Brake Cable (RH).................................................................................. .. 1

FOOTNOTES:
a ⇒ PENDING PER ECN 10419123
b PENDING PER ECN 10419123 ⇒

10-19
P17299 05-06

BRAKE ASSEMBLY
(GP/GLP/GDP100-120VX) (DRY BRAKE)

BRAKE ASSEMBLYGP/GLP/GDP100-120VXDRY BRAKE

10-20
P17299 05-06

BRAKE ASSEMBLY
(GP/GLP/GDP100-120VX) (DRY BRAKE)

KEY:
A: Left Hand
B: Right Hand

QTY
ITEM PART NO. DESCRIPTION A B

a 580072656 Brake and Cable Assembly (LH) ....................................................................... 1 ..


b 580075473 Brake and Cable Assembly (LH) ....................................................................... 1 ..
a 580072657 Brake and Cable Assembly (RH)....................................................................... .. 1
b 580075474 Brake and Cable Assembly (RH)....................................................................... .. 1
1 a 580075210 Brake Assembly (Without Cable) .................................................................. 1 ..
1 b 580076334 Brake Assembly (Without Cable) .................................................................. 1 ..
1 a 580075211 Brake Assembly (Without Cable) .................................................................. .. 1
1 b 580076335 Brake Assembly (Without Cable) .................................................................. .. 1
2 580071341 Bolt............................................................................................................ 4 4
3 580071340 Spring Washer .......................................................................................... 4 4
4 580071322 Wheel Cylinder Kit .................................................................................... 1 1
5 .. . . . Bleeder Valve ....................................................................................... 1 1
6 580071329 Anchor Plate Assembly (LH)..................................................................... 1 ..
6 580071330 Anchor Plate Assembly (RH) .................................................................... .. 1
7 .. . . . Retainer ................................................................................................ 1 1
8 .. . . . Bolt ....................................................................................................... 2 2
9 449022018 Lockwasher .......................................................................................... 2 2
10 a 580071320 Shoe and Lining Kit................................................................................... .. 1
10 b 580076325 Shoe and Lining Kit................................................................................... .. 1
10 a 580071319 Shoe and Lining Kit................................................................................... 1 ..
10 b 580076324 Shoe and Lining Kit................................................................................... 1 ..
11 580071326 Spring Kit .................................................................................................. 1 1
12 a 580073246 Auto Adjuster Kit ....................................................................................... 1 1
12 b 580076329 Auto Adjuster Kit ....................................................................................... 1 1
12 .. . . . Washer ................................................................................................. 2 2
12 .. . . . Bolt ....................................................................................................... 1 1
13 .. . . . Hole Plug .................................................................................................. 2 2
14 .. . . . Hole Plug .................................................................................................. 2 2
15 .. . . . Bolt............................................................................................................ 2 2
16 .. . . . Spring Washer .......................................................................................... 2 2
17 .. . . . Dust Shield ............................................................................................... 1 1
18 580071337 Park Brake Cable (LH) .................................................................................. 1 ..
18 580071338 Park Brake Cable (RH).................................................................................. .. 1

FOOTNOTES:
a ⇒ PENDING PER ECN 10419123
b PENDING PER ECN 10419123 ⇒

10-21
P17300 05-06

PARK BRAKE ASSEMBLY

PARK BRAKE ASSEMBLY

10-22
P17300 05-06

PARK BRAKE ASSEMBLY

KEY:
A: With Cab
B: With Overhead Guard

QTY
ITEM PART NO. DESCRIPTION A B
580080972 Park Brake Assembly ........................................................................................ .. 1
580080971 Park Brake Assembly ........................................................................................ 1 ..
1 580081500 Park Brake Lever........................................................................................... .. 1
1 580081499 Park Brake Lever........................................................................................... 1 ..
1 580084626 Grip ........................................................................................................... 1 1
2 580044785 Sensor........................................................................................................... 1 1
3 580026812 Clip ................................................................................................................ 1 1
4 580050676 Clip (Key Hole) .............................................................................................. 1 1
5 940600906 Washer .......................................................................................................... 2 2
6 580047034 Capscrew ...................................................................................................... 2 2
7 580037180 Capscrew........................................................................................................... 4 4
8 a 580076523 Park Brake Cable (LH)....................................................................................... 1 1
8 a 580076524 Park Brake Cable (RH) ...................................................................................... 1 1
9 a 580073881 Clip .................................................................................................................... 4 4
10 a 580027572 Nut ..................................................................................................................... 1 1
11 a 580064483 Capscrew........................................................................................................... 1 1
12 a 580049010 Capscrew........................................................................................................... 3 3
13 a 580073882 Bracket .............................................................................................................. 1 1
14 a 312823020 Clamp ................................................................................................................ 1 1
15 a 580049231 Capscrew........................................................................................................... 2 2
16 a 580056624 Pin (Rod End) .................................................................................................... 2 2
17 a 580063952 Cotter Pin .......................................................................................................... 2 2

FOOTNOTES:
a Used with Wet Brake System, for dry brakes see Dry Brake Assembly

10-23
P17301 05-06

BRAKE MASTER CYLINDER ASSEMBLY

BRAKE MASTER CYLINDER ASSEMBLY

KEY:
A: 580053610
B: 580080176
C: 580052701

QTY
ITEM PART NO. DESCRIPTION A B C
b 580053610 Master Cylinder Assembly (31.75 Bore)................................................. 1 .. ..
c 580080176 Master Cylinder Assembly (31.75 Bore)................................................. .. 1 ..
580052701 Master Cylinder Assembly (38.1 Bore)................................................... .. .. 1
1 .. . . . Booster............................................................................................... 1 1 1
2 580085537 Master Cylinder .................................................................................. 1 1 ..
2 580085539 Master Cylinder .................................................................................. .. .. 1
2 .. . . . Housing.......................................................................................... 1 1 1
3 .. . . . Spring ............................................................................................ 1 1 1
4 .. . . . Retainer ......................................................................................... 1 1 1
5 .. . . . Seal (Pressure) .............................................................................. 1 1 1
6 .. . . . Washer........................................................................................... 1 1 1
7 .. . . . Piston ............................................................................................. 1 1 1
8 .. . . . Seal (Retaining) ............................................................................. 1 1 1
9 .. . . . Snap Ring ...................................................................................... 1 1 1

a 580060995 Major Repair Kit (31.75 Bore) (Includes Items 4, 6-7, 9) ........................ 1 1 ..
580060996 Minor Repair Kit (31.75 Bore) (Includes Items 3, 5, 8)....................... 1 1 ..

10-24
P17301 05-06

BRAKE MASTER CYLINDER ASSEMBLY

QTY
ITEM PART NO. DESCRIPTION A B C

a 580069323 Major Repair Kit (38.1 Bore) (Includes Items 4, 6-7, 9) .......................... 1 .. 1
580069324 Minor Repair Kit (38.1 Bore) (Includes Items 3, 5, 8)......................... 1 .. 1

FOOTNOTES:
a Includes Minor Repair Kit
b ⇒ S/N F813V01894E
c S/N F813V01895E ⇒ INC. 01891

10-25
P17302 05-06

BRAKE COOLING SYSTEM


(SINGLE AND DUAL PEDAL) (WET BRAKE)

BRAKE COOLING SYSTEMSINGLE AND DUA L PEDALWET BRAKE

10-26
P17302 05-06

BRAKE COOLING SYSTEM


(SINGLE AND DUAL PEDAL) (WET BRAKE)

ITEM PART NO. DESCRIPTION QTY

1 580074759 Fitting......................................................................................................................... 2
2 580052736 Clamp ........................................................................................................................ 2
3 580055804 Fitting......................................................................................................................... 2
3 052645300 O-Ring.................................................................................................................. 1
3 504155200 O-Ring.................................................................................................................. 1
4 580041369 Clamp ........................................................................................................................ 2
5 580042794 Clamp (Swivel) .......................................................................................................... 2
6 580074768 Hose .......................................................................................................................... 1
7 580007707 Hose .......................................................................................................................... 1
8 580064915 Fitting......................................................................................................................... 1
9 580039347 Fitting......................................................................................................................... 1
9 052645200 O-Ring.................................................................................................................. 1
9 504155200 O-Ring.................................................................................................................. 1
10 580056657 Bracket ...................................................................................................................... 1
11 580020576 Fitting......................................................................................................................... 1
12 580070009 Tube........................................................................................................................... 1
13 580056638 Clip ............................................................................................................................ 1
14 580070010 Hose (High Temp)...................................................................................................... 1
15 580039365 Fitting......................................................................................................................... 1
15 504155200 O-Ring.................................................................................................................. 3
16 580074710 Tube........................................................................................................................... 1
17 580019808 Fitting......................................................................................................................... 2
18 580019805 Fitting......................................................................................................................... 3
19 580074862 Tube........................................................................................................................... 1
20 580039364 Fitting......................................................................................................................... 1
20 580039385 O-Ring.................................................................................................................. 3
21 580075334 Tube........................................................................................................................... 1
22 580055825 Hose .......................................................................................................................... 1
23 580074709 Tube........................................................................................................................... 1
24 580075331 Block.......................................................................................................................... 1
25 057090400 Fitting......................................................................................................................... 2
26 580039914 Clamp ........................................................................................................................ 4
27 580073670 Hose .......................................................................................................................... 1
28 580073781 Fitting......................................................................................................................... 1
29 580073671 Hose .......................................................................................................................... 1
30 580075851 Fitting......................................................................................................................... 1
30 052645700 O-Ring.................................................................................................................. 1

10-27
NOTES

10-28
SECTION 11

11 HYDRAULIC SYSTEM

11 HYDRAULIC SYSTEM
CONTENTS

SECTION 11
HYDRAULIC SYSTEM

DESCRIPTION PAGE

AUXILIARY ONE AND TWO


MANUAL CONTROL VALVE
THREE AND FOUR FUNCTION
PENDING PER ECN 104512⇒............................................................................................................. 11-26
AUXILIARY ONE AND TWO SECTIONS
MANUAL CONTROL VALVE
THREE AND FOUR FUNCTION
⇒PENDING PER ECN 104512............................................................................................................. 11-24
AUXILIARY ONE SECTION
ELECTRONIC CONTROL
THREE AND FOUR FUNCTION............................................................................................................... 11-40
AUXILIARY TWO SECTION
ELECTRONIC CONTROL
FOUR FUNCTION..................................................................................................................................... 11-42
CONTROL VALVE ASSEMBLY
ELECTRONIC CONTROL
FOUR FUNCTION..................................................................................................................................... 11-32
THREE FUNCTION................................................................................................................................... 11-30
MANUAL CONTROL
THREE AND FOUR FUNCTION............................................................................................................... 11-18
ELECTRO HYDRAULIC POPPET VALVE
THREE AND FOUR FUNCTION .................................................................................................................. 11-38
GEAR PUMP ...................................................................................................................................................... 11-8
HAND LEVERS
FOUR FUNCTION
WITH DETENTED LEVERS...................................................................................................................... 11-14
WITHOUT DETENTED LEVERS .............................................................................................................. 11-16
THREE FUNCTION
WITH DETENTED LEVERS...................................................................................................................... 11-10
WITHOUT DETENTED LEVERS .............................................................................................................. 11-12
HYDRAULIC FILTER .......................................................................................................................................... 11-6
HYDRAULIC SUPPLY AND RETURN................................................................................................................ 11-4
OUTLET SECTION
ELECTRONIC CONTROL ............................................................................................................................ 11-44
MANUAL CONTROL VALVE......................................................................................................................... 11-28
TILT AND AUXILIARY HOSES ......................................................................................................................... 11-50
TILT CYLINDER ............................................................................................................................................... 11-48
TILT CYLINDER AND MAST INSTALLATION .................................................................................................. 11-46
TILT SECTION
ELECTRONIC CONTROL VALVE
THREE AND FOUR FUNCTION............................................................................................................... 11-36
VALVE ASSEMBLY, LIFT AND LOWER
ELECTRONIC CONTROL VALVE
THREE AND FOUR FUNCTION............................................................................................................... 11-34
VALVE ASSEMBLY, LIFT AND TILT
MANUAL CONTROL
THREE AND FOUR FUNCTION

11-1
CONTENTS

DESCRIPTION PAGE

⇒PENDING PER ECN 104512............................................................................................................. 11-20


MANUAL CONTROL VALVE
THREE AND FOUR FUNCTION
PENDING PER ECN 104512⇒............................................................................................................. 11-22

11-2
NOTES

11-3
P17184 04-06

HYDRAULIC SUPPLY AND RETURN

HYDRAULIC SUPPLY AND RETURN

11-4
P17184 04-06

HYDRAULIC SUPPLY AND RETURN

ITEM PART NO. DESCRIPTION QTY

1 580052148 Filter Assembly (☞ P17185) .................................................................................... 1


2 580058269 Capscrew................................................................................................................... 4
3 580067256 Dipstick ...................................................................................................................... 1
4 580072389 Fitting......................................................................................................................... 1
4 052645300 O-Ring.................................................................................................................. 1
5 580052115 Hose .......................................................................................................................... 1
6 580039912 Clamp ........................................................................................................................ 2
7 580056337 Breather..................................................................................................................... 1
8 580066272 Surge Tank ................................................................................................................ 1
9 580026610 Capscrew................................................................................................................... 2
10 580068084 Spacer ....................................................................................................................... 1
11 580027573 Nut (Flange)............................................................................................................... 2
12 580071013 Strainer ...................................................................................................................... 1
13 580036691 Clamp ........................................................................................................................ 4
14 580064821 Hose .......................................................................................................................... 1
15 580046107 Clamp ........................................................................................................................ 2
16 e 580064816 Suction Tube.............................................................................................................. 1
16 f 580083010 Suction Tube.............................................................................................................. 1
17 580047714 Capscrew................................................................................................................... 3
18 580020431 Fitting......................................................................................................................... 1
18 580061267 O-Ring.................................................................................................................. 1
18 052645500 O-Ring.................................................................................................................. 1
19 b 580066704 Gear Pump (41.3 cc) (☞ P17186) ........................................................................... 1
19 a 580061830 Gear Pump (46.5cc) (☞ P17186) ............................................................................ 1
19 c 580070656 Gear Pump (51.6 cc) (☞ P17186) ........................................................................... 1
20 520042831 Adhesive.................................................................................................................... AR
21 580053784 Adapter ...................................................................................................................... 1
22 580064820 Hose .......................................................................................................................... 1
23 580050641 Capscrew................................................................................................................... 2
24 580072519 Hose .......................................................................................................................... 1
25 580020577 Fitting......................................................................................................................... 1
25 580061267 O-Ring.................................................................................................................. 1
25 052645500 O-Ring.................................................................................................................. 1
26 502056903 Clamp ........................................................................................................................ 2
27 580058915 Hose .......................................................................................................................... 1
28 580066452 Fitting......................................................................................................................... 1
29 d 580049602 Pressure Switch......................................................................................................... 1
580036666 Magnetic Plug (With O-Ring) (Not Illustrated) ........................................................... 1

FOOTNOTES:
a GDP 080-090 VX
b GP/GLP 080-090VX
c GP/GLP/GDP 100-120VX
d With Electronic Monitoring Package
e ⇒ PENDING PER ECN 104796
f PENDING PER ECN 104796 ⇒

11-5
P17185 04-06

HYDRAULIC FILTER

HYDRAULIC FILTER

11-6
P17185 04-06

HYDRAULIC FILTER

ITEM PART NO. DESCRIPTION QTY

580052148 Filter Assembly .......................................................................................................... 1


1 580067372 Cap....................................................................................................................... 1
1 .. . . . O-Ring ............................................................................................................. 1
1 .. . . . Spring .............................................................................................................. 1
2 580070556 Kit-Filter Element with O-ring ............................................................................... 1
2 .. . . . O-Ring ............................................................................................................. 1
3 580070557 Bowl ..................................................................................................................... 1
3 .. . . . O-Ring ............................................................................................................. 1
4 580071342 Head..................................................................................................................... 1
4 .. . . . Quad Ring........................................................................................................ 1
5 580027573 Nut (Flange)............................................................................................................... 4
6 a 580049602 Pressure Switch......................................................................................................... 1

580070562 O-Ring Kit (Includes Items 1-4) ................................................................................. 1

FOOTNOTES:
a With Electronic Monitoring Package

11-7
P17186 04-06

GEAR PUMP

GEAR PUMP

11-8
P17186 04-06

GEAR PUMP

ITEM PART NO. DESCRIPTION QTY

b 580066704 Gear Pump (41.3 cc) ................................................................................................. 1


c 580070656 Gear Pump (51.6 cc) ................................................................................................. 1
a 580061830 Gear Pump (46.5cc) .................................................................................................. 1
1 a 524270429 Bolt ....................................................................................................................... 4
1 b 580070622 Bolt ....................................................................................................................... 4
1 c 580073351 Bolt ....................................................................................................................... 4
2 580070623 Washer ................................................................................................................. 4
3 580070615 Cover.................................................................................................................... 1
4 580070618 Plate (Seal) .......................................................................................................... 2
5 580070619 Ring (Back-Up)..................................................................................................... 2
6 580070617 Pressure Plate...................................................................................................... 2
7 .. . . . Gear Plate ............................................................................................................ 1
8 b 580070629 Gear Set............................................................................................................... 1
8 c 580070630 Gear Set............................................................................................................... 1
8 a 580070653 Gear Set .................................................................................................................... 1
8 .. . . . Drive Gear........................................................................................................ 1
8 .. . . . Driven Gear...................................................................................................... 1
9 580070616 Flange .................................................................................................................. 1
10 580070625 Oil Seal................................................................................................................. 1
11 580070627 Snap Ring ............................................................................................................ 1

580070628 Seal Kit (Includes Items 4-5, 10-11) .......................................................................... 1

FOOTNOTES:
a GDP 080-090 VX
b GP/GLP 080-090 VX
c GP/GLP/GDP 100-120 VX

11-9
P17187 04-06

HAND LEVERS
(THREE FUNCTION) (WITH DETENTED LEVERS)

HAND LEVERSTHREE FUNCTIONWITH DETENT ED LEVERS

11-10
P17187 04-06

HAND LEVERS
(THREE FUNCTION) (WITH DETENTED LEVERS)

ITEM PART NO. DESCRIPTION QTY

1 a 580067891 Bracket ...................................................................................................................... 1


1 b 580081089 Bracket ...................................................................................................................... 1
2 580047714 Capscrew................................................................................................................... 3
3 059482800 Nut ............................................................................................................................. 1
4 016103300 Washer ...................................................................................................................... 2
5 580045044 Spacer ....................................................................................................................... 1
6 580062044 Capscrew................................................................................................................... 1
7 580056815 Capscrew................................................................................................................... 2
8 504230239 Spring ........................................................................................................................ 1
9 504227270 Pin ............................................................................................................................. 1
10 580042392 Pivot........................................................................................................................... 2
11 580050978 Bushing ..................................................................................................................... 10
12 518797699 Pin (Selector)............................................................................................................. 1
13 449021010 Washer ...................................................................................................................... 2
14 580045047 Pivot Shaft ................................................................................................................. 1
15 580056840 Lock Ring................................................................................................................... 6
16 500583902 Rod End Pin .............................................................................................................. 6
17 a 580041598 Link ............................................................................................................................ 3
17 b 580083445 Link ............................................................................................................................ 3
18 580067671 Hand Lever (Auxiliary One And Two)......................................................................... 1
19 580067667 Hand Lever (Tilt) ........................................................................................................ 1
20 580067666 Hand Lever (Lift) ........................................................................................................ 1
21 580056844 Knob .......................................................................................................................... 3
22 580058269 Capscrew................................................................................................................... 3
23 580056666 Washer ...................................................................................................................... 3
24 580044129 Isolator....................................................................................................................... 3
25 a 580064776 Control Valve Assembly (☞ P17191) ....................................................................... 1
25 b 580079072 Control Valve Assembly (☞ P17191) ....................................................................... 1

FOOTNOTES:
a ⇒ PENDING PER ECN 104512
b PENDING PER ECN 104512 ⇒

11-11
P17188 04-06

HAND LEVERS
(THREE FUNCTION) (WITHOUT DETENTED LEVERS)

HAND LEVERSTHREE FUNCTIONWITHOUT DETENTED LEVERS

11-12
P17188 04-06

HAND LEVERS
(THREE FUNCTION) (WITHOUT DETENTED LEVERS)

ITEM PART NO. DESCRIPTION QTY

1 a 580067890 Bracket ...................................................................................................................... 1


1 b 580081088 Bracket ...................................................................................................................... 1
2 580047714 Capscrew................................................................................................................... 3
3 580056815 Capscrew................................................................................................................... 2
4 580045046 Pivot Shaft ................................................................................................................. 1
5 580050978 Bushing ..................................................................................................................... 6
6 580067666 Hand Lever (Lift) ........................................................................................................ 1
7 580067667 Hand Lever (Tilt) ........................................................................................................ 1
8 580067668 Hand Lever (Auxiliary One) ....................................................................................... 1
9 580056844 Knob .......................................................................................................................... 3
10 a 580041598 Link ............................................................................................................................ 3
10 b 580083445 Link ............................................................................................................................ 3
11 500583902 Rod End Pin .............................................................................................................. 6
12 580056840 Lock Ring................................................................................................................... 6
13 580058269 Capscrew................................................................................................................... 3
14 580056666 Washer ...................................................................................................................... 3
15 580044129 Isolator....................................................................................................................... 3
16 a 580064776 Control Valve Assembly (☞ P17191) ....................................................................... 1
16 b 580079072 Control Valve Assembly (☞ P17191) ....................................................................... 1

FOOTNOTES:
a ⇒ PENDING PER ECN 104512
b PENDING PER ECN 104512 ⇒

11-13
P17189 04-06

HAND LEVERS
(FOUR FUNCTION) (WITH DETENTED LEVERS)

HAND LEVERSFOUR F UNCTION WITH DETENTED LEVERS

11-14
P17189 04-06

HAND LEVERS
(FOUR FUNCTION) (WITH DETENTED LEVERS)

ITEM PART NO. DESCRIPTION QTY

1 a 580069316 Bracket ...................................................................................................................... 1


1 b 580081090 Bracket ...................................................................................................................... 1
2 580047714 Capscrew................................................................................................................... 4
3 059482800 Nut ............................................................................................................................. 1
4 016103300 Washer ...................................................................................................................... 2
5 580045044 Spacer ....................................................................................................................... 1
6 580062044 Capscrew................................................................................................................... 1
7 580056815 Capscrew................................................................................................................... 2
8 504230239 Spring ........................................................................................................................ 1
9 504227270 Pin ............................................................................................................................. 1
10 580042392 Pivot........................................................................................................................... 2
11 580050978 Bushing ..................................................................................................................... 12
12 518797699 Pin (Selector)............................................................................................................. 1
13 580045048 Pivot Shaft ................................................................................................................. 1
14 449021010 Washer ...................................................................................................................... 2
15 a 580041598 Link ............................................................................................................................ 4
15 b 580083445 Link ............................................................................................................................ 4
16 580056840 Lock Ring................................................................................................................... 8
17 500583902 Rod End Pin .............................................................................................................. 8
18 580067670 Hand Lever (Auxiliary Two And Three) ...................................................................... 1
19 580067668 Hand Lever (Auxiliary One) ....................................................................................... 1
20 580067667 Hand Lever (Tilt) ........................................................................................................ 1
21 580067666 Hand Lever (Lift) ........................................................................................................ 1
22 580056844 Knob .......................................................................................................................... 4
23 580058269 Capscrew................................................................................................................... 3
24 580056666 Washer ...................................................................................................................... 3
25 580044129 Isolator....................................................................................................................... 3
26 a 580064775 Control Valve Assembly (☞ P17191) ....................................................................... 1
26 b 580079075 Control Valve Assembly (☞ P17191) ....................................................................... 1

FOOTNOTES:
a ⇒ PENDING PER ECN 104512
b PENDING PER ECN 104512 ⇒

11-15
P17190 04-06

HAND LEVERS
(FOUR FUNCTION) (WITHOUT DETENTED LEVERS)

HAND LEVERSFOUR F UNCTIONWITHOUT DETENT ED LEVERS

11-16
P17190 04-06

HAND LEVERS
(FOUR FUNCTION) (WITHOUT DETENTED LEVERS)

ITEM PART NO. DESCRIPTION QTY

1 a 580067891 Bracket ...................................................................................................................... 1


1 b 580081089 Bracket ...................................................................................................................... 1
2 580047714 Capscrew................................................................................................................... 3
3 580056815 Capscrew................................................................................................................... 2
4 580045047 Pivot Shaft ................................................................................................................. 1
5 580050978 Bushing ..................................................................................................................... 8
6 580067669 Hand Lever (Auxiliary Two)........................................................................................ 1
7 580067668 Hand Lever (Auxiliary One) ....................................................................................... 1
8 580067667 Hand Lever (Tilt) ........................................................................................................ 1
9 580067666 Hand Lever (Lift) ........................................................................................................ 1
10 580056844 Knob .......................................................................................................................... 4
11 a 580041598 Link ............................................................................................................................ 4
11 b 580083445 Link ............................................................................................................................ 4
12 500583902 Rod End Pin .............................................................................................................. 8
13 580056840 Lock Ring................................................................................................................... 8
14 580058269 Capscrew................................................................................................................... 3
15 580056666 Washer ...................................................................................................................... 3
16 580044129 Isolator....................................................................................................................... 3
17 a 580064775 Control Valve Assembly (☞ P17191) ....................................................................... 1
17 b 580079075 Control Valve Assembly (☞ P17191) ....................................................................... 1

FOOTNOTES:
a ⇒ PENDING PER ECN 104512
b PENDING PER ECN 104512 ⇒

11-17
P17191 04-06

CONTROL VALVE ASSEMBLY


(MANUAL CONTROL) (THREE AND FOUR FUNCTION)

CONTROL VALVE ASSEMBLYMANUAL CONTROLT HREE A ND FOUR FUNCTION

11-18
P17191 04-06

CONTROL VALVE ASSEMBLY


(MANUAL CONTROL) (THREE AND FOUR FUNCTION)

KEY:
A: Three Function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B
a 580064776 Control Valve Assembly..................................................................................... 1 ..
b 580079072 Control Valve Assembly..................................................................................... 1 ..
a 580064775 Control Valve Assembly..................................................................................... .. 1
b 580079075 Control Valve Assembly..................................................................................... .. 1
1 a 580062590 Control Valve ................................................................................................. 1 ..
1 b 580079076 Control Valve ................................................................................................. 1 ..
1 a 580062588 Control Valve ................................................................................................. .. 1
1 b 580079077 Control Valve ................................................................................................. .. 1
2 580054063 Relief Valve (3100 PSI Main Relief) .......................................................... 1 ..
2 580054672 Seal and Spring Kit............................................................................... 1 1
3 580054046 Relief Valve (2250 PSI)............................................................................. 1 1
3 580054684 Seal and Spring Kit............................................................................... 1 1
4 a 580054086 Valve Assembly (Lift and Tilt) (☞ P17192) .............................................. 1 1
4 b 580085141 Valve Assembly (Lift and Tilt) (☞ P19248) .............................................. 1 1
5 a 580072236 Auxiliary Section (☞ P17193) ................................................................. 1 1
5 b 580085140 Auxiliary Section (☞ P19261) ................................................................. 1 1
6 a 580072237 Auxiliary Section (☞ P17193) ................................................................. .. 1
6 b 580085196 Auxiliary Section (☞ P19261) ................................................................. .. 1
7 580054062 Outlet Section (☞ P17205) ..................................................................... 1 1
8 580043156 Steering Control Unit (☞ P17246) ............................................................... 1 1
a 580054688 Master Seal Kit (Three Function) .................................................................. 1 ..
b 580054690 Master Seal Kit (Four Function) .................................................................... .. 1
b 580085142 Master Seal Kit (Three Function) .................................................................. 1 ..
b 580084965 Master Seal Kit (Four Function) .................................................................... .. 1

FOOTNOTES:
a ⇒ PENDING PER ECN 104512
b PENDING PER ECN 104512 ⇒

11-19
P17192 04-06

VALVE ASSEMBLY, LIFT AND TILT


(MANUAL CONTROL) (THREE AND FOUR FUNCTION)
(⇒PENDING PER ECN 104512)

VALVE ASSEMBLY, LIFT AND TILTMANUAL CONTROLTHREE AND FOUR FUNCTION⇒PENDING PER ECN 104512

11-20
P17192 04-06

VALVE ASSEMBLY, LIFT AND TILT


(MANUAL CONTROL) (THREE AND FOUR FUNCTION)
(⇒PENDING PER ECN 104512)

ITEM PART NO. DESCRIPTION QTY

580054086 Valve Assembly (Lift and Tilt) .................................................................................... 1


1 580054462 Plug ...................................................................................................................... 1
2 580054052 Plug Set................................................................................................................ 2
3 580006977 Spring................................................................................................................... 3
4 580054465 Poppet .................................................................................................................. 1
5 580006976 Poppet .................................................................................................................. 2
6 502635907 Screw ................................................................................................................... 4
7 580049294 Seal Plate............................................................................................................. 2
8 580085146 Seal Kit (Lift and Tilt)............................................................................................ 1
9 .. . . . Seal Plate............................................................................................................. 2
10 504230236 Spring Seat .......................................................................................................... 2
11 504230204 Spring................................................................................................................... 2
12 580056024 Piston ................................................................................................................... 1
13 504230207 Spring................................................................................................................... 1
14 580056877 Spool End............................................................................................................. 1
15 580054869 Cap....................................................................................................................... 2
16 580072235 Capscrew ............................................................................................................. 4
17 580056022 Spool End............................................................................................................. 1
18 580054063 Relief Valve (3100 PSI Main Relief) ..................................................................... 1
19 .. . . . Plug.................................................................................................................. 1
20 .. . . . Screw ............................................................................................................... 1
21 .. . . . Nut ................................................................................................................... 1
22 .. . . . Washer............................................................................................................. 1
23 .. . . . Poppet.............................................................................................................. 1
24 580054672 Seal and Spring Kit .......................................................................................... 1

11-21
P19248 07-07

VALVE ASSEMBLY, LIFT AND TILT


(MANUAL CONTROL VALVE) (THREE AND FOUR FUNCTION)
(PENDING PER ECN 104512⇒)

VALVE ASSEMBLY, LIFT AND TILTMANUAL CONTROL VALVETHREE AND FOUR FUNCTIONPENDING PER ECN 104512⇒

11-22
P19248 07-07

VALVE ASSEMBLY, LIFT AND TILT


(MANUAL CONTROL VALVE) (THREE AND FOUR FUNCTION)
(PENDING PER ECN 104512⇒)

KEY:
A: Three Function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B
1 580085141 Valve Assembly (Lift and Tilt) ............................................................................ 1 1
2 580054046 Relief Valve (2250 PSI) ................................................................................. 1 1
2 580049019 Relief Valve (3100 PSI Main Relief) .............................................................. 1 1
2 580054995 Plug........................................................................................................... 1 1
2 580054998 Adjusting Screw ........................................................................................ 1 1
2 580054999 Special Nut ............................................................................................... 1 1
2 580054996 Washer...................................................................................................... 1 1
2 580054997 Poppet....................................................................................................... 1 1
3 580054672 Seal and Spring Kit ................................................................................... 1 1
4 580052731 Plug ............................................................................................................... 1 1
5 580085146 Seal Kit (Lift and Tilt)..................................................................................... 1 1
6 .. . . . Seal Plate...................................................................................................... 2 2
7 504230236 Spring Seat ................................................................................................... 4 4
8 504230204 Spring............................................................................................................ 2 2
9 580056022 Spool End...................................................................................................... 1 1
10 580054869 Cap................................................................................................................ 2 2
11 580054044 Capscrew ...................................................................................................... 4 4
12 580056877 Spool End...................................................................................................... 1 1
13 504230207 Spring............................................................................................................ 1 1
14 580056024 Piston ............................................................................................................ 1 1
15 580054052 Plug Set......................................................................................................... 1 1
16 580006977 Spring............................................................................................................ 3 3
17 580006976 Poppet ........................................................................................................... 2 2
18 580049294 Seal Plate...................................................................................................... 2 2
19 502635907 Screw ............................................................................................................ 4 4
20 580054465 Poppet ........................................................................................................... 1 1
21 580085184 Lower Assembly Kit (Manual)........................................................................ 1 1
22 580054462 Plug ............................................................................................................... 1 1
580084965 Master Seal Kit (Four Function) .................................................................... .. 1
580085142 Master Seal Kit (Three Function) .................................................................. 1 ..

11-23
P17193 07-07

AUXILIARY ONE AND TWO SECTIONS


(MANUAL CONTROL VALVE) (THREE AND FOUR FUNCTION)
(⇒PENDING PER ECN 104512)

AUXILIARY ONE AND TWO SEC TIONSMANUAL CONTROL VALVET HREE AND FOUR FUNCTION⇒PENDING PER ECN 104512

11-24
P17193 07-07

AUXILIARY ONE AND TWO SECTIONS


(MANUAL CONTROL VALVE) (THREE AND FOUR FUNCTION)
(⇒PENDING PER ECN 104512)

KEY:
A: Three Function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B
1 580072236 Auxiliary Section One or Two............................................................................. 1 1
2 580072237 Auxiliary Section One ........................................................................................ .. 1
3 502635907 Screw ............................................................................................................ 2 2
4 580049294 Seal Plate...................................................................................................... 1 1
5 580054689 Seal Kit (Auxiliary One, Two and Three Sections)......................................... 1 1
6 580054052 Plug Set......................................................................................................... 2 2
6 580013394 Plug........................................................................................................... 1 1
7 580006977 Spring............................................................................................................ 2 2
8 580006976 Poppet ........................................................................................................... 2 2
9 .. . . . Seal Plate...................................................................................................... 1 1
10 504230236 Spring Seat ................................................................................................... 2 2
11 504230204 Spring............................................................................................................ 1 1
12 580056022 Spool End...................................................................................................... 1 1
13 580054869 Cap................................................................................................................ 1 1
14 580054044 Capscrew ...................................................................................................... 2 2
15 580054053 Plug Set......................................................................................................... 1 1

11-25
P19261 07-07

AUXILIARY ONE AND TWO


(MANUAL CONTROL VALVE) (THREE AND FOUR FUNCTION)
(PENDING PER ECN 104512⇒)

AUXILIARY ONE AND TWOMANUAL CONTROL VALVETHREE AND FOUR FUNCT IONPEND ING PER ECN 104512⇒

11-26
P19261 07-07

AUXILIARY ONE AND TWO


(MANUAL CONTROL VALVE) (THREE AND FOUR FUNCTION)
(PENDING PER ECN 104512⇒)

KEY:
A: Three Function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B
1 580085140 Auxiliary Section One or Two............................................................................. 1 1
2 580085196 Auxiliary Section One ........................................................................................ .. 1
3 502635907 Screw ............................................................................................................ 2 2
4 580049294 Seal Plate...................................................................................................... 1 1
5 580054689 Seal Kit (Auxiliary One, Two and Three Sections)......................................... 1 1
6 580054052 Plug Set......................................................................................................... 1 1
6 580013394 Plug........................................................................................................... 1 1
7 580006977 Spring............................................................................................................ 1 1
8 580006976 Poppet ........................................................................................................... 1 1
9 .. . . . Seal Plate...................................................................................................... 1 1
10 504230236 Spring Seat ................................................................................................... 1 1
11 504230204 Spring............................................................................................................ 1 1
12 580056022 Spool End...................................................................................................... 1 1
13 580054869 Cap................................................................................................................ 1 1
14 580054044 Capscrew ...................................................................................................... 2 2
15 580054053 Plug Set .................................................................................................... 1 1

11-27
P17205 04-06

OUTLET SECTION
(MANUAL CONTROL VALVE)

OUTL ET SECTIONMANUAL CONTROL VALVE

ITEM PART NO. DESCRIPTION QTY

1 580054062 Outlet Section ............................................................................................................ 1


2 580055166 Tie Rod Kit (Three Function) ..................................................................................... 1
2 580054696 Tie Rod Kit (Four Function) ....................................................................................... 1
3 580055322 Plug Assembly........................................................................................................... 1
4 580054046 Relief Valve (2250 PSI) ............................................................................................. 1
5 .. . . . Nut........................................................................................................................ 1
6 .. . . . Screw ................................................................................................................... 1
7 .. . . . Washer ................................................................................................................. 1
8 .. . . . Poppet .................................................................................................................. 1
9 .. . . . Plug ...................................................................................................................... 1
10 580054684 Seal and Spring Kit .............................................................................................. 1

11-28
NOTES

11-29
P17194 04-06

CONTROL VALVE ASSEMBLY


(ELECTRONIC CONTROL) (THREE FUNCTION)

CONTROL VALVE ASSEMBLYELECTRONIC CONTROLTHREE FUNCTION

11-30
P17194 04-06

CONTROL VALVE ASSEMBLY


(ELECTRONIC CONTROL) (THREE FUNCTION)

ITEM PART NO. DESCRIPTION QTY

580064789 Control Valve Assembly............................................................................................. 1


1 580062582 Control Valve ........................................................................................................ 1
2 580072363 Inlet Section (☞ P17196) ............................................................................... 1
3 580072364 Tilt Section (☞ P17197) ................................................................................. 1
4 580072365 Auxiliary One Section (☞ P17199) ................................................................ 1
5 580054043 Outlet Section (☞ P17201) ............................................................................ 1
6 580072367 Poppet Valve Assembly (Lower) (☞ P17198) ................................................ 1
7 580072368 Poppet Valve Assembly (Lift) (☞ P17198) ..................................................... 1
8 580054054 Tie Rod Kit ....................................................................................................... 1
9 580043156 Steering Control Unit............................................................................................ 1

11-31
P17195 04-06

CONTROL VALVE ASSEMBLY


(ELECTRONIC CONTROL) (FOUR FUNCTION)

CONTROL VALVE ASSEMBLYELECTRONIC CONTROLFOUR FUNCTION

11-32
P17195 04-06

CONTROL VALVE ASSEMBLY


(ELECTRONIC CONTROL) (FOUR FUNCTION)

ITEM PART NO. DESCRIPTION QTY

580064786 Control Valve Assembly............................................................................................. 1


1 580062584 Control Valve ........................................................................................................ 1
2 580072363 Inlet Section (☞ P17196) ............................................................................... 1
3 580072364 Tilt Section (☞ P17197) ................................................................................. 1
4 580072365 Auxiliary One Section (☞ P17199) ................................................................ 1
5 580072757 Auxiliary Two Section (Auxiliary Two and Three) (☞ P17200) ....................... 1
6 580054043 Outlet Section (☞ P17201) ............................................................................ 1
7 580072367 Poppet Valve Assembly (Lift) (☞ P17198) ..................................................... 1
8 580072368 Poppet Valve Assembly (Lower) (☞ P17198) ................................................ 1
9 580043156 Steering Control Unit ....................................................................................... 1
10 580054692 Tie Rod Kit ....................................................................................................... 1

11-33
P17196 04-06

VALVE ASSEMBLY, LIFT AND LOWER


(ELECTRONIC CONTROL VALVE) (THREE AND FOUR FUNCTION)

VALVE ASSEMBLY, LIFT AND LOWERELECT RONIC CONT ROL VALVETHREE AND FOUR FUNCTION

11-34
P17196 04-06

VALVE ASSEMBLY, LIFT AND LOWER


(ELECTRONIC CONTROL VALVE) (THREE AND FOUR FUNCTION)

ITEM PART NO. DESCRIPTION QTY

1 580072363 Inlet Section............................................................................................................... 1


2 580055322 Plug Assembly ..................................................................................................... 1
2 580004501 Plug.................................................................................................................. 1
3 580056025 Manual Lower Assembly Kit ................................................................................. 1
4 580072374 Plug ...................................................................................................................... 1
5 580054140 Seal Kit (Inlet) (Inlet) ............................................................................................ 1
6 580054147 Seal Kit (Steering Control Unit Interface) ............................................................. 1
7 580054118 Shuttle .................................................................................................................. 1
8 580054130 Set Screw............................................................................................................. 1
9 580052731 Plug ...................................................................................................................... 1
10 580058139 Poppet .................................................................................................................. 1
11 580054119 Spring................................................................................................................... 1
12 580054053 Plug Set................................................................................................................ 1
13 580072373 Relief Valve (Main) ............................................................................................... 1
14 580054685 Relief Valve Seal and Spring Kit ...................................................................... 1
15 580058138 Seal Kit (Electro Hydraulic Poppet Valve) (Caged Lower Poppet Valve).............. AR
16 580072375 Spring................................................................................................................... 1
580054144 Master Seal Kit (Four Function) ........................................................................... 1
580054145 Master Seal Kit (Three Function) ......................................................................... 1

11-35
P17197 04-06

TILT SECTION
(ELECTRONIC CONTROL VALVE) (THREE AND FOUR FUNCTION)

TILT SECTION ELECTRONIC CONTROL VALVETHREE AND FOUR FUNCTION

11-36
P17197 04-06

TILT SECTION
(ELECTRONIC CONTROL VALVE) (THREE AND FOUR FUNCTION)

ITEM PART NO. DESCRIPTION QTY

1 580072364 Tilt Section................................................................................................................. 1


2 580054052 Plug Set................................................................................................................ 2
3 580006977 Spring................................................................................................................... 2
4 580006976 Poppet .................................................................................................................. 2
5 580054141 Seal Kit (Tilt)......................................................................................................... 1
6 580054131 Plug Set................................................................................................................ 2
7 580054125 Spring................................................................................................................... 2
8 580054126 Washer ................................................................................................................. 2
9 580055016 Spool End............................................................................................................. 1
10 580055015 Spring................................................................................................................... 1
11 580054671 Piston ................................................................................................................... 1
12 580054121 Capscrew ............................................................................................................. 4
13 580054050 Pressure Reducing Valve ..................................................................................... 2
13 580054148 Seal Kit (Pressure Reducing Valve) ................................................................. 1
14 580054129 Set Screw............................................................................................................. 1

11-37
P17198 04-06

ELECTRO HYDRAULIC POPPET VALVE


(THREE AND FOUR FUNCTION)

ELECTRO HYDRAU LIC POPPET VALVETHREE AND F OUR FUNCTION

11-38
P17198 04-06

ELECTRO HYDRAULIC POPPET VALVE


(THREE AND FOUR FUNCTION)

ITEM PART NO. DESCRIPTION QTY

1 580072368 Poppet Valve Assembly (Lower) ................................................................................ 1


2 580072347 Coil Nut ................................................................................................................ 1
3 580054933 Coil ....................................................................................................................... 1
4 580072344 Tube (Solenoid) .................................................................................................... 1
5 580072341 Spring................................................................................................................... 1
6 580072343 Poppet Valve ........................................................................................................ 1
7 580058015 Sleeve .................................................................................................................. 1
8 580072367 Poppet Valve Assembly (Lift) ..................................................................................... 1
9 580072347 Coil Nut ................................................................................................................ 1
10 580072346 Coil ....................................................................................................................... 1
11 580072345 Tube (Solenoid) .................................................................................................... 1
12 580072348 Spring................................................................................................................... 1
13 580072342 Poppet Valve ........................................................................................................ 1
14 580058138 Seal Kit (Electro Hydraulic Poppet Valve).................................................................. 1

11-39
P17199 04-06

AUXILIARY ONE SECTION


(ELECTRONIC CONTROL) (THREE AND FOUR FUNCTION)

AUXILIARY ONE SECTIONELECTRONIC CONTROLT HREE AND FOUR FUNCTION

11-40
P17199 04-06

AUXILIARY ONE SECTION


(ELECTRONIC CONTROL) (THREE AND FOUR FUNCTION)

ITEM PART NO. DESCRIPTION QTY

1 580072365 Auxiliary One Section ................................................................................................ 1


2 580054052 Plug Set (Tilt/Auxiliary)......................................................................................... 1
2 580054053 Plug Set (Lift) ....................................................................................................... 1
3 580054057 Anti-Stall Valve Kit ................................................................................................ 1
3 580054128 Spring .............................................................................................................. 1
3 580072350 Sleeve .............................................................................................................. 1
3 580054870 O-Ring ............................................................................................................. 2
4 580006977 Spring................................................................................................................... 2
5 580006976 Poppet .................................................................................................................. 2
6 580054131 Plug Set................................................................................................................ 2
7 580054142 Seal Kit (Auxiliary One Section) ........................................................................... 1
8 580054125 Spring................................................................................................................... 2
9 580054126 Washer ................................................................................................................. 2
10 580054121 Capscrew ............................................................................................................. 4
11 580054050 Pressure Reducing Valve ..................................................................................... 2
11 580054148 Seal Kit (Pressure Reducing Valve) ................................................................. 1

11-41
P17200 04-06

AUXILIARY TWO SECTION


(ELECTRONIC CONTROL) (FOUR FUNCTION)

AUXILIARY TWO SECTIONELECTRONIC CONTROLFOUR FUNCTION

11-42
P17200 04-06

AUXILIARY TWO SECTION


(ELECTRONIC CONTROL) (FOUR FUNCTION)

ITEM PART NO. DESCRIPTION QTY

1 580072757 Auxiliary Two Section................................................................................................. 1


2 580054052 Plug Set (Tilt/Auxiliary)......................................................................................... 1
2 580054053 Plug Set (Lift) ....................................................................................................... 1
3 580054143 Seal Kit................................................................................................................. 1
4 580006977 Spring................................................................................................................... 2
5 580006976 Poppet .................................................................................................................. 2
6 580054131 Plug Set................................................................................................................ 2
7 580054125 Spring................................................................................................................... 2
8 580054126 Washer ................................................................................................................. 2
9 580054121 Capscrew ............................................................................................................. 4
10 580054050 Pressure Reducing Valve ..................................................................................... 2
11 580054148 Seal Kit (Pressure Reducing Valve) ................................................................. 1

11-43
P17201 04-06

OUTLET SECTION
(ELECTRONIC CONTROL)

OUTL ET SECTIONELECTRONIC CONTROL

11-44
P17201 04-06

OUTLET SECTION
(ELECTRONIC CONTROL)

ITEM PART NO. DESCRIPTION QTY

1 580054043 Outlet Section ............................................................................................................ 1


2 580054046 Relief Valve (2250 PSI) ........................................................................................ 1
3 580054684 Seal and Spring Kit .......................................................................................... 1
4 580054054 Tie Rod Kit (Three Function) ..................................................................................... 1
4 580054692 Tie Rod Kit (Four Function) ....................................................................................... 1

11-45
P17202 04-06

TILT CYLINDER AND MAST INSTALLATION

TILT CYLINDER AND MAST INSTALL ATION

11-46
P17202 04-06

TILT CYLINDER AND MAST INSTALLATION

ITEM PART NO. DESCRIPTION QTY

1 580061352 Capscrew................................................................................................................... 2
2 580056000 Nut ............................................................................................................................. 2
3 580055649 Lockwasher ............................................................................................................... 6
4 a 580065862 Tilt Cylinder (☞ P17203) ......................................................................................... 2
4 d 580065863 Tilt Cylinder (☞ P17203) ......................................................................................... 2
4 b 580069318 Tilt Cylinder (☞ P17203) ......................................................................................... 2
4 c 580078899 Tilt Cylinder................................................................................................................ 2
5 520045462 Anchor ....................................................................................................................... 4
6 580067388 Capscrew................................................................................................................... 4
7 015627900 Lube Fitting................................................................................................................ 4
8 580060732 Pin ............................................................................................................................. 2
9 520045464 Bushing ..................................................................................................................... 4
10 502139901 Lube Fitting (Mast Installation) .................................................................................. 4
11 580062195 Pin (Mast Installation) ................................................................................................ 2
12 580076742 Capscrew (Mast Installation) ..................................................................................... 4
13 bd 580051925 Rod End .................................................................................................................... 2
13 ac 580053983 Rod End .................................................................................................................... 2

FOOTNOTES:
a 12 Forward/6 Back
b 6 Forward/10 Back
c 6 Forward/5 Back
d 6 Forward/6 Back

11-47
P17203 04-06

TILT CYLINDER

TILT CYLINDER

11-48
P17203 04-06

TILT CYLINDER

ITEM PART NO. DESCRIPTION QTY

b 580069318 Tilt Cylinder................................................................................................................ 1


d 580065863 Tilt Cylinder................................................................................................................ 1
a 580065862 Tilt Cylinder................................................................................................................ 1
c 580078899 Tilt Cylinder................................................................................................................ 1
1 520045448 Rod Wiper ............................................................................................................ 1
2 580002231 Gland.................................................................................................................... 1
3 504232218 Back-Up Ring ....................................................................................................... 1
4 580022493 Rod Seal .............................................................................................................. 1
5 504234264 Wear Ring ............................................................................................................ 1
6 502011910 Back-Up Ring ....................................................................................................... 1
7 015492400 O-Ring.................................................................................................................. 1
8 d 520153605 Rod....................................................................................................................... 1
8 a 520153603 Rod....................................................................................................................... 1
8 b 520153604 Rod....................................................................................................................... 1
8 c 520153607 Rod....................................................................................................................... 1
9 520045450 O-Ring.................................................................................................................. 1
10 580002229 Spacer.................................................................................................................. 1
10 580002230 Spacer.................................................................................................................. 1
11 504305703 Piston Seal ........................................................................................................... 1
12 580014094 Guide Ring ........................................................................................................... 1
13 580014095 Piston ................................................................................................................... 1
14 502637904 Nut........................................................................................................................ 1
15 520494604 Shell ..................................................................................................................... 1
15 .. . . . Tube ................................................................................................................. 1
15 .. . . . O-Ring ............................................................................................................. 2
15 580082399 Pivot-End ......................................................................................................... 1

580022770 Seal Kit (Includes Items 1, 3-7, 9, 11-12) .................................................................. 1

FOOTNOTES:
a 12 Degrees Forward/6 Degrees Back
b 6 Degrees Forward/10 Degrees Back
c 6 Degrees Forward/5 Degrees Back
d 6 Degrees Forward/6 Degrees Back

11-49
P17204 04-06

TILT AND AUXILIARY HOSES

T ILT AND AUXIL IARY HOSES

11-50
P17204 04-06

TILT AND AUXILIARY HOSES

KEY:
A: Third Function
B: Fourth Function

QTY
ITEM PART NO. DESCRIPTION A B
1 505965599 Clamp ................................................................................................................ 1 2
2 580027355 Clamp ................................................................................................................ 1 2
3 580068086 Hose .................................................................................................................. 1 1
4 580020430 Fitting (Electronic Hydraulic).............................................................................. 2 4
4 580063949 O-Ring........................................................................................................... 1 1
4 052645300 O-Ring........................................................................................................... 1 1
4 a 580039350 Fitting (Manual).................................................................................................. 1 1
4 580063949 O-Ring........................................................................................................... 1 1
4 052645300 O-Ring........................................................................................................... 1 1
5 580020576 Fitting................................................................................................................. 1 2
5 580063949 O-Ring........................................................................................................... 1 2
5 052645300 O-Ring........................................................................................................... 1 2
6 580072516 Hose .................................................................................................................. 1 1
7 580026621 Clip Nut.............................................................................................................. 1 2
8 580019865 Fitting................................................................................................................. 4 4
8 504155200 O-Ring........................................................................................................... 1 1
8 052645200 O-Ring........................................................................................................... 1 1
9 580059047 Hose .................................................................................................................. 1 1
10 580073148 Clamp (Dual Hose) ............................................................................................ 1 1
11 580067699 Tube (Electronic Hydraulic)................................................................................ 1 1
11 a 580079743 Tube (Manual).................................................................................................... 1 1
12 580058269 Capscrew........................................................................................................... 2 2
13 580042567 Clamp ................................................................................................................ .. 1
14 580019837 Fitting................................................................................................................. 1 1
14 580063949 O-Ring........................................................................................................... 1 1
15 580041369 Clamp ................................................................................................................ .. 1
16 580072517 Hose .................................................................................................................. 1 1
17 580059048 Hose .................................................................................................................. 1 1
18 580036366 Hinge Cover (RH) .............................................................................................. 1 1
18 580063949 O-Ring........................................................................................................... 3 3
19 580020468 Fitting................................................................................................................. 1 1
19 504155200 O-Ring........................................................................................................... 3 3
20 580055804 Fitting................................................................................................................. 1 1
20 504155200 O-Ring........................................................................................................... 1 1
20 052645300 O-Ring........................................................................................................... 1 1
21 580045558 Clamp ................................................................................................................ .. 1
22 580047714 Capscrew........................................................................................................... 1 1
23 580068456 Hose .................................................................................................................. .. 1
24 580070231 Hose .................................................................................................................. .. 1
25 580070927 Hose .................................................................................................................. 1 1

FOOTNOTES:
a PENDING PER ECN 104512 ⇒

11-51
NOTES

11-52
SECTION 12

12 LIFTING MECHANISM

12 LIFTING MECHANISM
CONTENTS

SECTION 12
LIFTING MECHANISM

DESCRIPTION PAGE

CARRIAGE
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-56
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-32
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 12-14
FREE LIFT
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-48
FREE LIFT CYLINDER
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-52
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-28
INNER MAST
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-38
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 12-4
INNER MAST AND FREE-LIFT
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-20
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-36
MAIN LIFT
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-40
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 12-6
MAIN LIFT CYLINDER
GP/GLP/GDP100-120VX
TWO STAGE LIMITED FREE-LIFT ........................................................................................................... 12-12
GP/GLP/GDP80-90VX
TWO STAGE LIMITED FREE-LIFT ........................................................................................................... 12-10
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-44
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-24
OUTER MAST
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-34
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 12-2
OUTER MAST AND MAIN LIFT
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-16

12-1
P17257 05-06

OUTER MAST
(TWO STAGE LIMITED FREE-LIFT)

OUTER MASTT WO STAGE LIMITED FREE-LIFT

12-2
P17257 05-06

OUTER MAST
(TWO STAGE LIMITED FREE-LIFT)

GP/GLP/GDP080-090VX

OALH
DESCRIPTION 85.5 in. 97.3 in. 109.1 in.
ITEM
Mast B749 B749 B749
Group Number 3000 3600 4200
Mast Assembly 580053358 580053364 580053370
1 Outer Mast 524198257 524198263 524198269

GP/GLP/GDP100-120VX

OALH
DESCRIPTION 87.2 in. 99.0 in. 110.8 in.
ITEM
Mast B750 B750 B750
Group Number 2740 3340 3940
Mast Assembly 580053442 580053448 580053454
1 Outer Mast 524198257 524198263 524198269
KEY:
A: GP/GLP/GDP080-090VX
B: GP/GLP/GDP100-120VX

QTY
ITEM PART NO. DESCRIPTION A B

a .. . . . Mast Assembly .................................................................................................. 1 1


1 a .. . . . Outer Mast .................................................................................................... 1 1
2 a 580026922 Stubshaft................................................................................................... 2 2
3 580010279 Load Roller (124.31 mm) .............................................................................. 2 2
4 580012093 Snap Ring ..................................................................................................... 2 2
5 520045153 Shim (0.020 in.)............................................................................................. 12 12
6 520045157 Shim (0.020 in.)............................................................................................. AR AR
7 520045156 Shim (0.007 in.)............................................................................................. AR AR
8 520045151 Bearing Strip ................................................................................................. 2 2
9 012824300 O-Ring........................................................................................................... 4 4
10 580019523 Bushing ......................................................................................................... 2 2
11 580012350 Snap Ring ..................................................................................................... 4 4

FOOTNOTES:
a Refer to Table

12-3
P17258 05-06

INNER MAST
(TWO STAGE LIMITED FREE-LIFT)

INNER MASTTWO STAGE LIMITED FREE-LIFT

12-4
P17258 05-06

INNER MAST
(TWO STAGE LIMITED FREE-LIFT)

GP/GLP/GDP080-090VX

OALH
DESCRIPTION 85.5 in. 97.3 in. 109.1 in.
ITEM
Mast B749 B749 B749
Group Number 3000 3600 4200
Mast Assembly 580053358 580053364 580053370
1 Inner Mast 580009937 580009940 580009943

GP/GLP/GDP100-120VX

OALH
DESCRIPTION 87.2 in. 99.0 in. 110.8 in.
ITEM
Mast B750 B750 B750
Group Number 2740 3340 3940
Mast Assembly 580053442 580053448 580053454
1 Inner Mast 580009937 580009940 580009943
KEY:
A: GP/GLP/GDP080-090VX
B: GP/GLP/GDP100-120VX

QTY
ITEM PART NO. DESCRIPTION A B

a .. . . . Mast Assembly .................................................................................................. 1 1


1 a .. . . . Inner Mast ..................................................................................................... 1 1
2 580026922 Stubshaft................................................................................................... 2 2
3 580010279 Load Roller (124.31 mm) .............................................................................. 2 2
4 580012093 Snap Ring ..................................................................................................... 2 2
5 520045153 Shim (0.020 in.)............................................................................................. 12 12
6 580009884 Spacer........................................................................................................... 2 2
7 015916500 Snap Ring ..................................................................................................... 2 2
8 580007855 Chain Guard Bracket..................................................................................... 2 2
9 580055634 Washer .......................................................................................................... 2 2
10 580055649 Lockwasher ................................................................................................... 2 2
11 580055743 Capscrew ...................................................................................................... 2 2
12 580007841 Chain Sheave................................................................................................ 2 ..
12 580007842 Chain Sheave................................................................................................ .. 2
13 580013492 Stubshaft ....................................................................................................... 2 2

FOOTNOTES:
a Refer to Table

12-5
P17259 05-06

MAIN LIFT
(TWO STAGE LIMITED FREE-LIFT)

MAIN LIFT TWO STAGE LIMITED FREE-LIFT

12-6
P17259 05-06

MAIN LIFT
(TWO STAGE LIMITED FREE-LIFT)

GP/GLP/GDP080-090VX

OALH
DESCRIPTION 85.5 in. 97.3 in. 109.1 in.
ITEM
Mast B749 B749 B749
Group Number 3000 3600 4200
18 Hose (RH) 580014392 580009449 580008284
28 Hose (LH) 580008236 580008240 580008244
36 Chain 518804662 518804607 518804645

GP/GLP/GDP100-120VX

OALH
DESCRIPTION 87.2 in. 99.0 in. 110.8 in.
ITEM
Mast B750 B750 B750
Group Number 2740 3340 3940
18 Hose (RH) 580032772 580008252 580008236
28 Hose (LH) 580008228 580008238 580008243
36 Chain 520045192 580033890 580014172
KEY:
A: GP/GLP/GDP080-090VX
B: GP/GLP/GDP100-120VX

QTY
ITEM PART NO. DESCRIPTION A B

1 .. . . . Main Cylinder (☞ P17260, P17261) ............................................................ 2 2


2 500227908 Snap Ring ..................................................................................................... 2 2
3 520045188 Washer .......................................................................................................... 2 2
4 504232202 Shim .............................................................................................................. AR AR
5 518795660 Shim .............................................................................................................. AR AR
6 030252011 Fitting ............................................................................................................ 2 2
6 052645200 O-Ring ...................................................................................................... 1 1
7 080437000 Fitting ............................................................................................................ 1 1
7 052645500 O-Ring ...................................................................................................... 1 1
8 580055651 Nut................................................................................................................. 10 10
9 580007839 Housing ......................................................................................................... 1 1
10 054820000 Plug Assembly .............................................................................................. 1 1
10 505967593 Plug........................................................................................................... 1 1
10 052645300 O-Ring ...................................................................................................... 1 1
11 580026475 Bracket .......................................................................................................... 1 1
12 580055736 Capscrew ...................................................................................................... 2 2
13 580057932 Fitting ............................................................................................................ 1 1
13 052645300 O-Ring ...................................................................................................... 1 1
14 504407299 Bracket .......................................................................................................... 2 2
15 524147484 Control Valve (Lowering) ............................................................................... 1 ..
15 524147485 Control Valve (Lowering) ............................................................................... .. 1
16 030252011 Fitting ............................................................................................................ 2 2
17 580007557 Clamp............................................................................................................ 4 4
18 a .. . . . Hose (RH) ..................................................................................................... 1 1

12-7
P17259 05-06

MAIN LIFT
(TWO STAGE LIMITED FREE-LIFT)

QTY
ITEM PART NO. DESCRIPTION A B

19 504068737 Strap Clamp .................................................................................................. 4 ..


20 580012383 Clamp............................................................................................................ 4 4
21 514835800 Fitting ............................................................................................................ 1 1
22 580055739 Capscrew ...................................................................................................... 2 2
23 580055738 Capscrew ...................................................................................................... 4 4
24 524198144 Bracket (LH) .................................................................................................. 1 1
24 524198146 Bracket (RH).................................................................................................. 1 1
25 502978555 Velocity Fuse ................................................................................................. 2 ..
25 502978556 Velocity Fuse ................................................................................................. .. 2
26 580019896 Fitting ............................................................................................................ 1 1
27 524147540 Hose.............................................................................................................. 1 1
28 a .. . . . Hose (LH)...................................................................................................... 1 1
29 580071057 Hose.............................................................................................................. 1 1
30 580056088 Nut................................................................................................................. 4 4
31 580055633 Washer .......................................................................................................... 4 4
32 580055741 Capscrew ...................................................................................................... 4 4
33 520045361 Chain Anchor ................................................................................................ 2 ..
33 520045362 Chain Anchor ................................................................................................ .. 2
34 015417900 Cotter Pin ...................................................................................................... 2 2
35 520045183 Pin (Anchor) .................................................................................................. 2 ..
35 520045195 Pin (Anchor) .................................................................................................. .. 2
36 a .. . . . Chain............................................................................................................. 1 1
37 580055736 Capscrew ...................................................................................................... 2 2
38 580060697 Hose.............................................................................................................. 1 1

FOOTNOTES:
a Refer to Table

12-8
NOTES

12-9
P17260 05-06

MAIN LIFT CYLINDER


(GP/GLP/GDP80-90VX) (TWO STAGE LIMITED FREE-LIFT)

MAIN LIFT CYLINDERGP/GLP/GDP80-90VXTWO STAGE LIMITED FREE-LIFT

12-10
P17260 05-06

MAIN LIFT CYLINDER


(GP/GLP/GDP80-90VX) (TWO STAGE LIMITED FREE-LIFT)

OALH
DESCRIPTION 85.5 in. 97.3 in. 109.1 in.
ITEM Mast B749 B749 B749
Group Number 3000 3600 4200
Cylinder
8527601 8527607 8527613
Group Number
Lift Cylinder 580056994 580057002 580057097
1 Shell 520425601 520425607 520425613
2 Rod 520406635 520406641 520406647

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder................................................................................................................ 2
1 a .. . . . Shell ..................................................................................................................... 1
2 a .. . . . Rod....................................................................................................................... 1
3 012823300 O-Ring.................................................................................................................. 1
4 580006894 Gland.................................................................................................................... 1
5 520045162 Wear Ring ............................................................................................................ 1
6 504232292 Rod Seal .............................................................................................................. 1
7 504232217 Back-Up Ring ....................................................................................................... 2
8 580022511 Rod Wiper ............................................................................................................ 1
9 580008814 Seal ...................................................................................................................... 1
10 504232291 Wear Ring ............................................................................................................ 1

505136062 Seal Kit (Includes Items 3, 5-10) ............................................................................... 1

FOOTNOTES:
a Refer to Table

12-11
P17261 05-06

MAIN LIFT CYLINDER


(GP/GLP/GDP100-120VX) (TWO STAGE LIMITED FREE-LIFT)

MAIN LIFT CYLINDERGP/GLP/GDP100-120VXT WO STAGE LIMITED FREE-LIFT

12-12
P17261 05-06

MAIN LIFT CYLINDER


(GP/GLP/GDP100-120VX) (TWO STAGE LIMITED FREE-LIFT)

OALH
DESCRIPTION 87.2 in. 99.0 in. 110.8 in.
ITEM Mast B750 B750 B750
Group Number 2740 3340 3940
Cylinder
8527701 8527707 8527713
Group Number
Lift Cylinder 580057698 580057704 580057762
1 Shell 520426601 520426601 520426613
2 Rod 520470651 520470657 520470663

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder................................................................................................................ 2
1 a .. . . . Shell ..................................................................................................................... 1
2 a .. . . . Rod....................................................................................................................... 1
3 066417000 O-Ring.................................................................................................................. 1
4 580006895 Gland.................................................................................................................... 1
5 504232291 Wear Ring ............................................................................................................ 1
6 580014165 Rod Seal .............................................................................................................. 1
7 580000260 Back-Up Ring ....................................................................................................... 1
8 580022512 Rod Wiper ............................................................................................................ 1
9 520045216 Back-Up Ring ....................................................................................................... 1
10 580008813 Seal ...................................................................................................................... 1
11 520045215 Wear Ring ............................................................................................................ 1

505136063 Seal Kit (Includes Items 3, 5-11) ............................................................................... 1

FOOTNOTES:
a Refer to Table

12-13
P17262 05-06

CARRIAGE
(TWO STAGE LIMITED FREE-LIFT)

CARRIAGETWO STAGE LIMITED F REE-L IFT

12-14
P17262 05-06

CARRIAGE
(TWO STAGE LIMITED FREE-LIFT)

KEY:
A: GP/GLP/GDP80-90VX
B: GP/GLP/GDP100-120VX

QTY
ITEM PART NO. DESCRIPTION A B
580006481 Carriage Assembly (48 in.) ................................................................................ 1 ..
580006483 Carriage Assembly (60 in.) ................................................................................ 1 ..
580006485 Carriage Assembly (54 in.) ................................................................................ .. 1
580006486 Carriage Assembly (60 in.) ................................................................................ .. 1
1 580006412 Frame (48 in.)................................................................................................ 1 ..
1 580006414 Frame (60 in.)................................................................................................ 1 ..
1 580006416 Frame (54 in.)................................................................................................ .. 1
1 580006417 Frame (60 in.)................................................................................................ .. 1
2 580026922 Stubshaft................................................................................................... 6 6
3 580009893 Chain Anchor ................................................................................................ 2 ..
3 580009922 Chain Anchor ................................................................................................ .. 2
4 520045183 Pin (Anchor) .................................................................................................. 2 ..
4 520045195 Pin (Anchor) .................................................................................................. .. 2
5 015417900 Cotter Pin ...................................................................................................... 2 2
6 520045163 Nut................................................................................................................. 4 4
7 580012093 Snap Ring ..................................................................................................... 6 6
8 580011609 Spacer........................................................................................................... 2 2
9 520045153 Shim (0.020 in.)............................................................................................. AR AR
10 580031673 Load Roller (101.67 mm ) ............................................................................. 6 6

12-15
P17271 05-06

OUTER MAST AND MAIN LIFT


(TWO STAGE FULL FREE-LIFT)

OUTER MAST AND MAIN LIFTTWO STAGE FULL FREE-LIFT

12-16
P17271 05-06

OUTER MAST AND MAIN LIFT


(TWO STAGE FULL FREE-LIFT)

GP/GLP/GDP100-120VX

OALH
DESCRIPTION 87.2 in. 99.0 in.
ITEM
Mast B754 B754
Group Number 2765 3365
Mast Assembly 580053727 580053733
1 Outer Mast 580053658 580053664
26 Tube 580053926 580053932

GP/GLP/GDP80-90VX

OALH
DESCRIPTION 85.5 in. 97.3 in.
ITEM
Mast B753 B753
Group Number 3025 3625
Mast Assembly 580053627 580053633
1 Outer Mast 580053658 580053664
26 Tube 580053926 580053932
KEY:
A: GP/GLP/GDP080-090VX
B: GP/GLP/GDP100-120VX

QTY
ITEM PART NO. DESCRIPTION A B

b .. . . . Mast Assembly .................................................................................................. 1 1


1 b .. . . . Outer Mast .................................................................................................... 1 1
2 580026922 Stubshaft................................................................................................... 2 2
3 500227908 Snap Ring ................................................................................................. 2 2
4 520045188 Washer .......................................................................................................... 2 2
5 518795660 Shim .............................................................................................................. AR AR
6 504232202 Shim .............................................................................................................. AR AR
7 .. . . . Main Cylinder (RH) (☞ P17273) .................................................................. 1 1
8 .. . . . Main Cylinder (LH) (☞ P17273) .................................................................. 1 1
9 080437000 Fitting ............................................................................................................ 1 1
9 052645500 O-Ring ...................................................................................................... 1 1
10 054820000 Plug Assembly .............................................................................................. 1 1
11 580007839 Housing (Control Valve) ................................................................................ 1 1
11 052645300 O-Ring ...................................................................................................... 1 1
12 524147484 Control Valve (Lowering) ............................................................................... 1 ..
12 052645600 O-Ring ...................................................................................................... 1 ..
12 524147485 Control Valve (Lowering) ............................................................................... .. 1
12 052645600 O-Ring ...................................................................................................... .. 1
13 580057932 Fitting ............................................................................................................ 1 1
13 580019387 O-Ring ...................................................................................................... 1 1
13 052645300 O-Ring ...................................................................................................... 1 1
14 580055651 Nut................................................................................................................. 4 4
15 580026475 Bracket .......................................................................................................... 2 2
16 580055736 Capscrew ...................................................................................................... 2 2

12-17
P17271 05-06

OUTER MAST AND MAIN LIFT


(TWO STAGE FULL FREE-LIFT)

QTY
ITEM PART NO. DESCRIPTION A B

17 580055738 Capscrew ...................................................................................................... 2 2


18 580055633 Washer .......................................................................................................... 6 6
19 524147540 Hose.............................................................................................................. 1 1
20 580019817 Fitting ............................................................................................................ 1 1
20 052645400 O-Ring ...................................................................................................... 1 1
20 580019387 O-Ring ...................................................................................................... 1 1
21 580019896 Fitting ............................................................................................................ 1 1
21 580019387 O-Ring ...................................................................................................... 2 2
22 580058599 Hose.............................................................................................................. 1 1
23 580055739 Capscrew ...................................................................................................... 2 2
24 504407299 Bracket .......................................................................................................... 2 2
25 524198147 Bracket .......................................................................................................... 2 2
26 b .. . . . Tube .............................................................................................................. 1 1
27 580055741 Capscrew ...................................................................................................... 4 4
28 a 524198145 Bracket (LH) .................................................................................................. 1 1
28 524198147 Bracket (RH).................................................................................................. 1 1
29 580012093 Snap Ring ..................................................................................................... 2 2
30 520045153 Shim (0.020 in.)............................................................................................. 12 12
31 580010279 Load Roller (124.31 mm) .............................................................................. 2 2
32 520045151 Bearing Strip ................................................................................................. 2 2
33 012824300 O-Ring........................................................................................................... 4 4
34 520045156 Shim (0.007 in.)............................................................................................. AR AR
35 520045157 Shim (0.020 in.)............................................................................................. AR AR
36 580008630 Fitting ............................................................................................................ 1 1
37 580012350 Snap Ring ..................................................................................................... 4 4
38 580019523 Bushing ......................................................................................................... 2 2
39 580060697 Hose.............................................................................................................. 1 1

FOOTNOTES:
a Optional
b Refer to Table

12-18
NOTES

12-19
P17272 05-06

INNER MAST AND FREE-LIFT


(TWO STAGE FULL FREE-LIFT)

INNER MAST AND FREE-LIFTT WO STAGE FULL FREE-LIFT

12-20
P17272 05-06

INNER MAST AND FREE-LIFT


(TWO STAGE FULL FREE-LIFT)

GP/GLP/GDP100-120VX

OALH
DESCRIPTION 87.2 in. 99.0 in.
ITEM
Mast B754 B754
Group Number 2765 3365
Mast Assembly 580053727 580053733
1 Inner Mast 580053688 580053694
28 Chain 580032775 580014179

GP/GLP/GDP80-90VX

OALH
DESCRIPTION 85.5 in. 97.3 in.
ITEM
Mast B753 B753
Group Number 3025 3625
Mast Assembly 580053627 580053633
1 Inner Mast 580053688 580053694
28 Chain 580014179 520045193

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly .......................................................................................................... 1


1 a .. . . . Inner Mast ............................................................................................................ 1
2 580026922 Stubshaft.......................................................................................................... 4
3 580055651 Nut........................................................................................................................ 3
4 580074253 Capscrew ............................................................................................................. 2
5 580055735 Capscrew ............................................................................................................. 1
6 524147494 Velocity Fuse (GP/GLP/GDP080-090VX) ............................................................ 1
6 524147495 Velocity Fuse GP/GLP/GDP100-120VX) ............................................................. 1
7 580012093 Snap Ring ............................................................................................................ 4
8 520045153 Shim (0.020 in.).................................................................................................... 24
9 580010279 Load Roller (124.31 mm) ..................................................................................... 4
10 504064758 Base Ring............................................................................................................. 2
11 580072021 Bracket (GP/GLP/GDP080-090VX)...................................................................... 2
11 580072022 Bracket (GP/GLP/GDP100-120VX)...................................................................... 2
12 504234266 Nut........................................................................................................................ 2
13 500227914 Snap Ring ............................................................................................................ 2
14 954512901 Pin ........................................................................................................................ 2
15 580055634 Washer ................................................................................................................. 2
16 580055649 Lockwasher .......................................................................................................... 2
17 580055742 Capscrew ............................................................................................................. 2
18 580009890 Guard ................................................................................................................... 2
19 580007843 Chain Sheave Assembly ...................................................................................... 2
19 580007848 Sheave............................................................................................................. 1
19 504234285 Snap Ring ........................................................................................................ 2
19 504235204 Double Row Ball Bearing ................................................................................. 1
20 .. . . . Free-Lift Cylinder (☞ P17274) ............................................................................ 1
21 524147349 Crosshead............................................................................................................ 1
22 524148255 Capscrew ............................................................................................................. 1

12-21
P17272 05-06

INNER MAST AND FREE-LIFT


(TWO STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

23 518804610 Pin ........................................................................................................................ 1


24 580056088 Nut........................................................................................................................ 4
25 015417900 Cotter Pin ............................................................................................................. 2
26 520045362 Chain Anchor ....................................................................................................... 2
27 520045195 Pin ........................................................................................................................ 2
28 a .. . . . Chain.................................................................................................................... 2

FOOTNOTES:
a Refer to Table

12-22
NOTES

12-23
P17273 05-06

MAIN LIFT CYLINDER


(TWO STAGE FULL FREE-LIFT)

MAIN LIFT CYLINDERTWO STAGE FUL L F REE-L IFT

12-24
P17273 05-06

MAIN LIFT CYLINDER


(TWO STAGE FULL FREE-LIFT)

LEFT HAND

OALH
DESCRIPTION 87.2 in. 85.5 in. 99.0 in. 97.3 in.
ITEM Mast B754 B753 B754 B753
Group Number 2765 3025 3365 3625
Cylinder
8503351 8503251 8503357 8503257
Group Number
Lift Cylinder 580056288 580056098 580056303 580056104
1 Shell 520429601 520429601 520429607 520429607
8 Rod 580056370 580056203 580056384 580056213

RIGHT HAND

OALH
DESCRIPTION 87.2 in. 85.5 in. 99.0 in. 97.3 in.
ITEM Mast B754 B753 B754 B753
Group Number 2765 3025 3365 3625
Cylinder
8503301 8503201 8503307 8503207
Group Number
Lift Cylinder 580056248 580056047 580056254 580056064
1 Shell 520429601 520429601 520429607 520429607
8 Rod 580056339 580056131 580056345 580056157

ITEM PART NO. DESCRIPTION QTY

c .. . . . Lift Cylinder................................................................................................................ 1
1 c .. . . . Shell ..................................................................................................................... 1
2 502687901 Seal ...................................................................................................................... 1
3 501753914 Screw ................................................................................................................... 1
4 b 502895204 Piston Ring (RH) .................................................................................................. 1
5 580016817 Piston (RH)........................................................................................................... 1
5 580016816 Piston (LH) ........................................................................................................... 1
6 501702903 Sealant ................................................................................................................. 1
7 504017208 Wear Ring ............................................................................................................ 1
8 c .. . . . Rod....................................................................................................................... 1
9 a 504450753 Wiper Ring ........................................................................................................... 1
9 520045346 Wiper Ring ........................................................................................................... 1
10 a 580022492 Rod Seal .............................................................................................................. 1
10 580022494 Rod Seal .............................................................................................................. 1
11 a 580056495 Gland.................................................................................................................... 1
11 580056496 Gland.................................................................................................................... 1
12 504232252 O-Ring.................................................................................................................. 1
13 502011911 Back-Up Ring ....................................................................................................... 1
14 b 520045253 Spacer.................................................................................................................. 1

12-25
P17273 05-06

MAIN LIFT CYLINDER


(TWO STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

a 504287713 Seal Kit (Includes Items 2, 7, 9-10, 12-13) ................................................................ 1


b 504287718 Seal Kit (Includes Items 2, 7, 9-10, 12-13) ................................................................ 1

FOOTNOTES:
a B753
b B754
c Refer to Table

12-26
NOTES

12-27
P17274 05-06

FREE LIFT CYLINDER


(TWO STAGE FULL FREE-LIFT)

FREE LIFT CYLINDERTWO STAGE FULL FREE-LIFT

12-28
P17274 05-06

FREE LIFT CYLINDER


(TWO STAGE FULL FREE-LIFT)

GP/GLP/GDP100-120VX

OALH
DESCRIPTION 87.2 in. 99.0 in.
ITEM Mast B754 B754
Group Number 2765 3365
Cylinder
8527801 8527807
Group Number
Free-Lift Cylinder 580055654 580055671
1 Shell 520651601 520651607
2 Rod 520415601 520415607

GP/GLP/GDP80-90VX

OALH
DESCRIPTION 85.5 in. 97.3 in.
ITEM Mast B753 B753
Group Number 3025 3625
Cylinder
8501701 8501707
Group Number
Free-Lift Cylinder 580055452 580055458
1 Shell 520650601 520650607
2 Rod 520414601 520414607
KEY:
A: GP/GLP/GDP080-090VX
B: GP/GLP/GDP100-120VX

QTY
ITEM PART NO. DESCRIPTION A B

a .. . . . Free-Lift Cylinder ............................................................................................... 1 1


1 a .. . . . Shell .............................................................................................................. 1 1
2 a .. . . . Rod................................................................................................................ 1 1
3 520585600 Gland............................................................................................................. 1 ..
3 580046965 Gland............................................................................................................. .. 1
4 501753904 Screw ............................................................................................................ 1 1
5 504235239 Check Valve .................................................................................................. 1 1
6 504148200 Washer .......................................................................................................... 1 1
7 501850904 Snap Ring ..................................................................................................... 1 1
8 580054715 Rod Wiper ..................................................................................................... 1 1
9 520045326 Rod Seal ....................................................................................................... 1 1
10 502011923 Back-Up Ring ................................................................................................ 1 ..
10 502011915 Back-Up Ring ................................................................................................ .. 1
11 015492400 O-Ring........................................................................................................... 1 ..
11 066415900 O-Ring........................................................................................................... .. 1
12 520045324 Wear Ring ..................................................................................................... 1 ..
12 580041728 Wear Ring ..................................................................................................... .. 1
13 520045327 Seal ............................................................................................................... 1 ..
13 580046967 Seal ............................................................................................................... .. 1
14 520045331 Back-Up Ring ................................................................................................ 1 ..

12-29
P17274 05-06

FREE LIFT CYLINDER


(TWO STAGE FULL FREE-LIFT)

QTY
ITEM PART NO. DESCRIPTION A B

14 580041729 Back-Up Ring ................................................................................................ .. 1


15 504232230 O-Ring........................................................................................................... 1 ..
15 580011167 O-Ring........................................................................................................... .. 1
16 502687901 Seal ............................................................................................................... 1 1
17 524147494 Velocity Fuse ..................................................................................................... 1 ..
17 524147495 Velocity Fuse ..................................................................................................... .. 1

505136072 Seal Kit (Includes Items 8-16) ........................................................................... 1 ..


524169325 Seal Kit (Includes Items 8-12, 14-16) ................................................................ .. 1

FOOTNOTES:
a Refer to Table

12-30
NOTES

12-31
P17276 05-06

CARRIAGE
(TWO STAGE FULL FREE-LIFT)

CARRIAGETWO STAGE FULL FR EE-LIFT

12-32
P17276 05-06

CARRIAGE
(TWO STAGE FULL FREE-LIFT)

KEY:
A: GP/GLP/GDP080-090VX
B: GP/GLP/GDP100-120VX

QTY
ITEM PART NO. DESCRIPTION A B
580014049 Carriage Assembly (48 in.) ................................................................................ 1 ..
580014053 Carriage Assembly (60 in.) ................................................................................ 1 ..
580014056 Carriage Assembly (54 in.) ................................................................................ .. 1
580014059 Carriage Assembly (60 in.) ................................................................................ .. 1
1 580014214 Frame (48 in.)................................................................................................ 1 ..
1 580014216 Frame (60 in.)................................................................................................ 1 ..
1 580014225 Frame (54 in.)................................................................................................ .. 1
1 580014226 Frame (60 in.)................................................................................................ .. 1
2 580026922 Stubshaft................................................................................................... 6 6
3 504230271 Nut................................................................................................................. 1 1
4 580014174 Spacer........................................................................................................... 1 1
5 015417900 Cotter Pin ...................................................................................................... 2 2
6 580007125 Pin ................................................................................................................. 2 2
7 580070496 Chain Anchor ................................................................................................ 2 2
8 580014169 Plate .............................................................................................................. 1 1
9 449001038 Capscrew ...................................................................................................... 1 1
10 580031673 Load Roller (101.67 mm ) ............................................................................. 6 6
11 580011609 Spacer........................................................................................................... 2 2
12 580012093 Snap Ring ..................................................................................................... 6 6
13 520045178 Guard (LH) .................................................................................................... 1 1
13 520045177 Guard (RH).................................................................................................... 1 1
14 520045171 Spacer........................................................................................................... 4 4
15 015026200 Lockwasher ................................................................................................... 4 4
16 203146300 Capscrew ...................................................................................................... 4 4
17 520045153 Shim (0.020 in.)............................................................................................. 24 24

12-33
P17264 05-06

OUTER MAST
(THREE STAGE FULL FREE-LIFT)

OUTER MASTT HREE STAGE FULL FREE-LIFT

12-34
P17264 05-06

OUTER MAST
(THREE STAGE FULL FREE-LIFT)

GP/GLP/GDP080-090VX

OALH
DESCRIPTION 85.5 in. 89.4 in. 93.3 in. 97.3 in. 101.2 in.
ITEM
Mast B751 B751 B751 B751 B751
Group Number 4365 4665 4900 5200 5500
Mast Assembly 580053539 580053541 580053542 580053544 580053546
1 Outer Mast 580053513 580053515 580053516 580053518 580053520
13 Chain 520045158 518804662 518804692 518804693 518804607

GP/GLP/GDP100-120VX

OALH
DESCRIPTION 87.2 in. 91.1 in. 95.0 in. 99.0 in. 102.9 in.
ITEM
Mast B752 B752 B752 B752 B752
Group Number 4087 4387 4640 4940 5240
Mast Assembly 580053590 580053592 580053593 580053595 580053597
1 Outer Mast 580053513 580053515 580053516 580053518 580053520
13 Chain 520050836 520045192 520052800 520052802 580014164

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly .......................................................................................................... 1


1 a .. . . . Outer Mast ........................................................................................................... 1
2 580026922 Stubshaft.......................................................................................................... 2
3 580010279 Load Roller (124.31 mm) ..................................................................................... 2
4 520045153 Shim (0.020 in.).................................................................................................... AR
5 580012093 Snap Ring ............................................................................................................ 2
6 520045151 Bearing Strip ........................................................................................................ 2
7 012824300 O-Ring.................................................................................................................. 4
8 520045157 Shim (0.020 in.).................................................................................................... AR
9 520045156 Shim (0.007 in.).................................................................................................... AR
10 520045163 Nut........................................................................................................................ 4
11 520045361 Chain Anchor (GP/GLP/GDP080-090VX)............................................................ 2
11 520045362 Chain Anchor (GP/GLP/GDP100-120VX)............................................................ 2
12 015417900 Cotter Pin ............................................................................................................. 2
13 a .. . . . Chain.................................................................................................................... 2
14 520045195 Pin ........................................................................................................................ 2
15 580019523 Bushing ................................................................................................................ 2
16 580012350 Snap Ring ............................................................................................................ 4

FOOTNOTES:
a Refer to Table

12-35
P17265 05-06

INTERMEDIATE MAST
(THREE STAGE FULL FREE-LIFT)

INTERMEDIATE MASTTHREE STAGE FUL L F REE-L IFT

12-36
P17265 05-06

INTERMEDIATE MAST
(THREE STAGE FULL FREE-LIFT)

GP/GLP/GDP080-090VX

OALH
DESCRIPTION 85.5 in. 89.4 in. 93.3 in. 97.3 in. 101.2 in.
ITEM
Mast B751 B751 B751 B751 B751
Group Number 4365 4665 4900 5200 5500
Mast Assembly 580053539 580053541 580053542 580053544 580053546
1 Intermediate Mast 580053836 580053838 580053839 580043841 580053843

GP/GLP/GDP100-120VX

OALH
DESCRIPTION 87.2 in. 91.1 in. 95.0 in. 99.0 in. 102.9 in.
ITEM
Mast B752 B752 B752 B752 B752
Group Number 4087 4387 4640 4940 5240
Mast Assembly 580053590 580053592 580053593 580053595 580053597
1 Intermediate Mast 580053836 580053838 580053839 580043841 580053843

ITEM PART NO. DESCRIPTION QTY

b .. . . . Mast Assembly .......................................................................................................... 1


1 b .. . . . Intermediate Mast ................................................................................................ 1
2 580026922 Stubshaft.......................................................................................................... 4
3 580010279 Load Roller (124.31 mm) ..................................................................................... 2
4 580031673 Load Roller (101.67 mm ) .................................................................................... 2
5 520045153 Shim (0.020 in.).................................................................................................... 24
6 580012093 Snap Ring ............................................................................................................ 4
7 504234265 Shim (0.020 in.).................................................................................................... AR
8 520037804 Shim (0.007 in.).................................................................................................... AR
9 504233279 Bearing Strip ........................................................................................................ 2
10 012824300 O-Ring.................................................................................................................. 4
11 580009884 Spacer.................................................................................................................. 2
12 580007844 Chain Sheave (GP/GLP/GDP080-090VX) ........................................................... 2
12 580007973 Sheave............................................................................................................. 1
12 504234285 Snap Ring ........................................................................................................ 2
12 504235204 Double Row Ball Bearing ................................................................................. 1
12 580007845 Chain Sheave (GP/GLP/GDP100-120VX) ........................................................... 2
12 580007849 Sheave............................................................................................................. 1
12 504234285 Snap Ring ........................................................................................................ 2
12 504235204 Double Row Ball Bearing ................................................................................. 1
13 015916500 Snap Ring ............................................................................................................ 2
14 580007855 Chain Guard Bracket............................................................................................ 1
15 580055649 Lockwasher .......................................................................................................... 1
16 580055634 Washer ................................................................................................................. 1
17 580055744 Capscrew ............................................................................................................. 1
18 580013492 Stubshaft .............................................................................................................. 2
a 580012981 Insert ......................................................................................................................... 4

FOOTNOTES:
a Not Illustrated
b Refer to Table

12-37
P17266 05-06

INNER MAST
(THREE STAGE FULL FREE-LIFT)

INNER MASTTHREE STAGE FULL FREE-LIFT

12-38
P17266 05-06

INNER MAST
(THREE STAGE FULL FREE-LIFT)

GP/GLP/GDP080-090VX

OALH
DESCRIPTION 85.5 in. 89.4 in. 93.3 in. 97.3 in. 101.2 in.
ITEM
Mast B751 B751 B751 B751 B751
Group Number 4365 4665 4900 5200 5500
Mast Assembly 580053539 580053541 580053542 580053544 580053546
1 Inner Mast 580053587 580056563 580053564 580056566 580053568

GP/GLP/GDP100-120VX

OALH
DESCRIPTION 87.2 in. 91.1 in. 95.0 in. 99.0 in. 102.9 in.
ITEM
Mast B752 B752 B752 B752 B752
Group Number 4087 4387 4640 4940 5240
Mast Assembly 580053590 580053592 580053593 580053595 580053597
1 Inner Mast 580053587 580056563 580053564 580056566 580053568

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly .......................................................................................................... 1


1 a .. . . . Inner Mast ............................................................................................................ 1
2 580026922 Stubshaft.......................................................................................................... 2
3 580031673 Load Roller (101.67 mm ) .................................................................................... 2
4 520045153 Shim (0.020 in.).................................................................................................... AR
5 580012093 Snap Ring ............................................................................................................ 2
6 520045362 Chain Anchor ....................................................................................................... 2
7 520045183 Pin (GP/GLP/GDP080-090VX) ............................................................................ 2
7 520045195 Pin (GP/GLP/GDP100-120VX) ............................................................................ 2
8 015417900 Cotter Pin ............................................................................................................. 2
9 580056088 Nut........................................................................................................................ 4
10 015418300 Cotter Pin ............................................................................................................. 2

FOOTNOTES:
a Refer to Table

12-39
P17267 05-06

MAIN LIFT
(THREE STAGE FULL FREE-LIFT)

MAIN LIFT THREE STAGE FULL FREE-LIF T

12-40
P17267 05-06

MAIN LIFT
(THREE STAGE FULL FREE-LIFT)

GP/GLP/GDP080-090VX

OALH
DESCRIPTION 85.5 in. 89.4 in. 93.3 in. 97.3 in. 101.2 in.
ITEM
Mast B751 B751 B751 B751 B751
Group Number 4365 4665 4900 5200 5500
18 Hose 580008282 580008236 580013486 580009451 580008240
19 Hose 580011616 580009450 580009452 580008252 580011466

GP/GLP/GDP100-120VX

OALH
DESCRIPTION 87.2 in. 91.1 in. 95.0 in. 99.0 in. 102.9 in.
ITEM
Mast B752 B752 B752 B752 B752
Group Number 4087 4387 4640 4940 5240
18 Hose 580044147 580008256 580011477 580008285 580008287
19 Hose 580008279 580011491 580049228 580008281 580011468

ITEM PART NO. DESCRIPTION QTY

1 .. . . . Main Cylinder (☞ P17268) ................................................................................. 2


2 a 524147531 Velocity Fuse (12 x 16)......................................................................................... 1
2 a 502978555 Velocity Fuse (10 x 10)......................................................................................... 2
2 b 524147532 Velocity Fuse (12 x 16)......................................................................................... 1
2 b 502978556 Velocity Fuse (10 x 10)......................................................................................... 2
3 030252011 Fitting ................................................................................................................... 2
3 052645200 O-Ring ............................................................................................................. 1
4 500227908 Snap Ring ............................................................................................................ 2
5 518795660 Shim ..................................................................................................................... AR
6 504232202 Shim ..................................................................................................................... AR
7 520045188 Washer ................................................................................................................. 2
8 580075259 Bracket (LH) ......................................................................................................... 1
8 580075260 Bracket (RH)......................................................................................................... 1
9 580055633 Washer ................................................................................................................. 4
10 580055736 Capscrew ............................................................................................................. 2
11 580026923 Bracket (RH)......................................................................................................... 1
11 580026924 Bracket (LH) ......................................................................................................... 1
12 580055633 Washer ................................................................................................................. 4
13 580055741 Capscrew ............................................................................................................. 4
14 580007557 Clamp................................................................................................................... 4
15 514835800 Fitting ................................................................................................................... 1
16 580012383 Clamp................................................................................................................... 4
17 504068737 Strap Clamp ......................................................................................................... 4
18 c .. . . . Hose..................................................................................................................... 1
19 c .. . . . Hose..................................................................................................................... 1
20 580057932 Fitting ................................................................................................................... 1
20 052645300 O-Ring ............................................................................................................. 1
20 580019387 O-Ring ............................................................................................................. 1
21 580020431 Fitting ................................................................................................................... 1
21 580061267 O-Ring ............................................................................................................. 1
21 052645500 O-Ring ............................................................................................................. 1

12-41
P17267 05-06

MAIN LIFT
(THREE STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

22 580007839 Housing ................................................................................................................ 1


23 054820000 Plug Assembly ..................................................................................................... 1
23 052645300 O-Ring ............................................................................................................. 1
24 580026222 Bracket ................................................................................................................. 1
25 524147484 Control Valve (Lowering) (GP/GLP/GDP080-090VX) .......................................... 1
25 524147485 Control Valve (Lowering) (GP/GLP/GDP100-120VX) .......................................... 1
26 580071057 Hose..................................................................................................................... 1
27 580019896 Fitting ................................................................................................................... 1
28 524147540 Hose..................................................................................................................... 1
29 580055651 Nut........................................................................................................................ 2
30 580055633 Washer ................................................................................................................. 2
31 580060697 Hose..................................................................................................................... 1

FOOTNOTES:
a GP/GLP/GDP080-090VX
b GP/GLP/GDP100-120VX
c Refer to Table

12-42
NOTES

12-43
P17268 05-06

MAIN LIFT CYLINDER


(THREE STAGE FULL FREE-LIFT)

MAIN LIFT CYLINDERTHREE STAGE FUL L FR EE-LIFT

12-44
P17268 05-06

MAIN LIFT CYLINDER


(THREE STAGE FULL FREE-LIFT)

GP/GLP/GDP080-090VX

OALH
DESCRIPTION 85.5 in. 89.4 in. 93.3 in. 97.3 in. 101.2 in.
ITEM Mast B751 B751 B751 B751 B751
Group Number 4365 4665 4900 5200 5500
Cylinder
8509701 8509703 8509704 8509706 8509708
Group Number
Lift Cylinder 580055952 580055954 580055957 580055956 580055959
1 Shell 520427601 520427603 520427604 520427606 520427608
2 Rod 520510601 520510603 520510604 520510606 520510608

GP/GLP/GDP100-120VX

OALH
DESCRIPTION 87.2 in. 91.1 in. 95.0 in. 99.0 in. 102.9 in.
ITEM Mast B752 B752 B752 B752 B752
Group Number 4087 4387 4640 4940 5240
Cylinder
8509801 8509803 8509804 8509806 8509808
Group Number
Lift Cylinder 580056027 580056029 580056030 580056032 580056034
1 Shell 520428601 520428603 520428604 520428606 520428608
2 Rod 520512601 520512603 520512604 520512606 520512608
KEY:
A: GP/GLP/GDP080-090VX
B: GP/GLP/GDP100-120VX

QTY
ITEM PART NO. DESCRIPTION A B

d .. . . . Lift Cylinder........................................................................................................ 2 2
1 d .. . . . Shell .............................................................................................................. 1 1
2 d .. . . . Rod................................................................................................................ 1 1
3 580006894 Gland............................................................................................................. 1 ..
3 580006896 Gland............................................................................................................. .. 1
4 520045162 Wear Ring ..................................................................................................... 1 ..
4 520045160 Wear Ring ..................................................................................................... .. 1
5 580022511 Rod Wiper ..................................................................................................... 1 ..
5 580022513 Rod Wiper ..................................................................................................... .. 1
6 504232205 Rod Seal ....................................................................................................... .. 1
6 504232292 Rod Seal ....................................................................................................... 1 ..
7 504232217 Back-Up Ring ................................................................................................ 2 ..
7 504232277 Back-Up Ring ................................................................................................ .. 1
8 012823300 O-Ring........................................................................................................... 1 ..
8 066417000 O-Ring........................................................................................................... .. 1
9 504232291 Wear Ring ..................................................................................................... 1 ..
9 520045215 Wear Ring ..................................................................................................... .. 1
10 580008814 Seal ............................................................................................................... 1 ..
10 580008813 Seal ............................................................................................................... .. 1
11 502895204 Piston Ring.................................................................................................... 1 ..

12-45
P17268 05-06

MAIN LIFT CYLINDER


(THREE STAGE FULL FREE-LIFT)

QTY
ITEM PART NO. DESCRIPTION A B

11 502895206 Piston Ring.................................................................................................... .. 1


12 520045216 Back-Up Ring ................................................................................................ .. 1
ac 504362254 Spacer........................................................................................................... 1 ..
bc 506080540 Spacer........................................................................................................... .. 1

505136065 Seal Kit (Includes Items 4-10) ........................................................................... 1 ..


505136066 Seal Kit (Includes Items 4-10, 12) ..................................................................... .. 1

FOOTNOTES:
a Lift Heights of 4640mm and Higher
b Lift Heights of 4900mm and Higher
c Not Illustrated
d Refer to Table

12-46
NOTES

12-47
P17269 05-06

FREE LIFT
(THREE STAGE FULL FREE-LIFT)

FREE LIFTT HREE STAGE FULL FREE-LIFT

12-48
P17269 05-06

FREE LIFT
(THREE STAGE FULL FREE-LIFT)

GP/GLP/GDP080-090VX

OALH
DESCRIPTION 85.5 in. 89.4 in. 93.3 in. 97.3 in. 101.2 in.
ITEM
Mast B751 B751 B751 B751 B751
Group Number 4365 4665 4900 5200 5500
27 Chain 580014179 580032776 580014166 520045193 580014168
31 Hose 580053862 580053864 580053865 580053867 580053870

GP/GLP/GDP100-120VX

OALH
DESCRIPTION 87.2 in. 91.1 in. 95.0 in. 99.0 in. 102.9 in.
ITEM
Mast B752 B752 B752 B752 B752
Group Number 4087 4387 4640 4940 5240
27 Chain 580032775 580014167 580033292 580014179 580032776
31 Hose 580053862 580053864 580053865 580053867 580053870

ITEM PART NO. DESCRIPTION QTY

1 580009886 Hose Sheave........................................................................................................ 1


2 580009887 Stubshaft .............................................................................................................. 1
3 580055649 Lockwasher .......................................................................................................... 4
4 580055634 Washer ................................................................................................................. 4
5 580055745 Capscrew ............................................................................................................. 1
6 580074253 Capscrew ............................................................................................................. 2
7 580009888 Clamp................................................................................................................... 1
8 580055650 Nut........................................................................................................................ 2
9 580055731 Capscrew ............................................................................................................. 2
10 524147531 Velocity Fuse (GP/GLP/GDP080-090VX) ............................................................ 1
10 524147532 Velocity Fuse (GP/GLP/GDP100-120VX) ............................................................ 1
11 .. . . . Free-Lift Cylinder (☞ P17270) ............................................................................ 1
12 518804610 Pin ........................................................................................................................ 1
13 524147349 Crosshead............................................................................................................ 1
14 580055649 Lockwasher .......................................................................................................... 4
15 524148255 Capscrew ............................................................................................................. 1
16 580009890 Guard ................................................................................................................... 2
17 954512901 Pin ........................................................................................................................ 4
18 580055742 Capscrew ............................................................................................................. 2
19 580007843 Chain Sheave Assembly ...................................................................................... 2
19 580007848 Sheave............................................................................................................. 1
20 500227914 Snap Ring ........................................................................................................ 2
21 504235204 Double Row Ball Bearing ................................................................................. 1
22 504234285 Snap Ring ........................................................................................................ 2
23 b 580072022 Bracket ................................................................................................................. 2
23 a 580072021 Bracket ................................................................................................................. 2
24 504234266 Nut........................................................................................................................ 2
25 504064758 Base Ring............................................................................................................. 2
26 580056088 Nut........................................................................................................................ 4
27 c .. . . . Chain.................................................................................................................... 2
28 580009922 Chain Anchor (GP/GLP/GDP100-120VX)............................................................ 2

12-49
P17269 05-06

FREE LIFT
(THREE STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

28 520045362 Chain Anchor (GP/GLP/GDP080-090VX)............................................................ 2


29 015417900 Cotter Pin ............................................................................................................. 2
30 520045195 Pin ........................................................................................................................ 2
31 c .. . . . Hose..................................................................................................................... 1
32 580069460 Collar.................................................................................................................... 1
33 580074149 Shim ..................................................................................................................... AR
34 580071052 Washer ................................................................................................................. 2

FOOTNOTES:
a GP/GLP/GDP080-090VX
b GP/GLP/GDP100-120VX
c Refer to Table

12-50
NOTES

12-51
P17270 05-06

FREE LIFT CYLINDER


(THREE STAGE FULL FREE-LIFT)

FREE LIFT CYLINDERTHREE STAGE FULL FREE-LIFT

12-52
P17270 05-06

FREE LIFT CYLINDER


(THREE STAGE FULL FREE-LIFT)

GP/GLP/GDP080-090VX

OALH
DESCRIPTION 85.5 in. 89.4 in. 93.3 in. 97.3 in. 101.2 in.
ITEM Mast B751 B751 B751 B751 B751
Group Number 4365 4665 4900 5200 5500
Cylinder
8501701 8501703 8501705 8501707 8501709
Group Number
Free-Lift Cylinder 580055452 580055454 580055456 580055458 580055460
1 Shell 520650601 520650603 520650605 520650607 520650609
2 Rod 520414601 520414603 520414605 520414607 520414609

GP/GLP/GDP100-120VX

OALH
DESCRIPTION 87.2 in. 91.1 in. 95.0 in. 99.0 in. 102.9 in.
ITEM Mast B752 B752 B752 B752 B752
Group Number 4087 4387 4640 4940 5240
Cylinder
8527801 8527803 8527805 8527807 8527809
Group Number
Free-Lift Cylinder 580055654 580055658 580055667 580055671 580055676
1 Shell 520651601 520651603 520651605 520651607 520651609
2 Rod 520415601 520415603 520415605 520415607 520415609
KEY:
A: GP/GLP/GDP080-090VX
B: GP/GLP/GDP100-120VX

QTY
ITEM PART NO. DESCRIPTION A B

a .. . . . Free-Lift Cylinder ............................................................................................... 1 1


1 a .. . . . Shell .............................................................................................................. 1 1
2 a .. . . . Rod................................................................................................................ 1 1
3 520585600 Gland............................................................................................................. 1 ..
3 580046965 Gland............................................................................................................. .. 1
4 501753904 Screw ............................................................................................................ 1 1
5 504235239 Check Valve .................................................................................................. 1 1
6 504148200 Washer .......................................................................................................... 1 1
7 501850904 Snap Ring ..................................................................................................... 1 1
8 580054715 Rod Wiper ..................................................................................................... 1 1
9 520045326 Rod Seal ....................................................................................................... 1 1
10 502011923 Back-Up Ring ................................................................................................ 1 ..
10 502011915 Back-Up Ring ................................................................................................ .. 1
11 066415900 O-Ring........................................................................................................... .. 1
11 015492400 O-Ring........................................................................................................... 1 ..
12 520045324 Wear Ring ..................................................................................................... 1 ..
12 580041728 Wear Ring ..................................................................................................... .. 1
13 520045327 Seal ............................................................................................................... 1 ..
13 580046967 Seal ............................................................................................................... .. 1
14 520045331 Back-Up Ring ................................................................................................ 1 ..

12-53
P17270 05-06

FREE LIFT CYLINDER


(THREE STAGE FULL FREE-LIFT)

QTY
ITEM PART NO. DESCRIPTION A B

14 580041729 Back-Up Ring ................................................................................................ .. 1


15 580011167 O-Ring........................................................................................................... .. 1
15 504232230 O-Ring........................................................................................................... 1 ..
16 502687901 Seal ............................................................................................................... 1 1
17 524147531 Velocity Fuse ..................................................................................................... 1 ..
17 524147532 Velocity Fuse ..................................................................................................... .. 1

505136072 Seal Kit (Includes Items 8-16) ........................................................................... 1 ..


524169325 Seal Kit (Includes Items 8-12, 14-16) ................................................................ .. 1

FOOTNOTES:
a Refer to Table

12-54
NOTES

12-55
P17278 05-06

CARRIAGE
(THREE STAGE FULL FREE-LIFT)

CARRIAGETHREE STAGE FULL FREE-LIFT

12-56
P17278 05-06

CARRIAGE
(THREE STAGE FULL FREE-LIFT)

KEY:
A: GP/GLP/GDP080-090VX
B: GP/GLP/GDP100-120VX

QTY
ITEM PART NO. DESCRIPTION A B
580007023 Carriage Assembly (48 in.) ................................................................................ 1 ..
580007025 Carriage Assembly (60 in.) ................................................................................ 1 ..
580007027 Carriage Assembly (54 in.) ................................................................................ .. 1
580007028 Carriage Assembly (60 in.) ................................................................................ .. 1
1 580007011 Frame (48 in.)................................................................................................ 1 ..
1 580007013 Frame (60 in.)................................................................................................ 1 ..
1 580007021 Frame (54 in.)................................................................................................ .. 1
1 580007022 Frame (60 in.)................................................................................................ .. 1
2 580026922 Stubshaft................................................................................................... 6 6
3 504230271 Nut................................................................................................................. 1 1
4 580014174 Spacer........................................................................................................... 1 1
5 015417900 Cotter Pin ...................................................................................................... 2 2
6 580007125 Pin ................................................................................................................. 2 2
7 580070496 Chain Anchor ................................................................................................ 2 2
8 580014169 Plate .............................................................................................................. 1 1
9 449001038 Capscrew ...................................................................................................... 1 1
10 580031673 Load Roller (101.67 mm ) ............................................................................. 6 6
11 580011609 Spacer........................................................................................................... 2 2
12 580012093 Snap Ring ..................................................................................................... 6 6
13 520045178 Guard (LH) .................................................................................................... 1 1
13 520045177 Guard (RH).................................................................................................... 1 1
14 520045171 Spacer........................................................................................................... 4 4
15 015026200 Lockwasher ................................................................................................... 4 4
16 062144100 Capscrew ...................................................................................................... 4 4
17 520045153 Shim (0.020 in.)............................................................................................. 24 24

12-57
NOTES

12-58
SECTION 13

13 ATTACHMENTS AND HEADER HOSE GROUP

13 ATTACHMENTS AND HEADER HOSE GROUP


CONTENTS

SECTION 13
ATTACHMENTS AND HEADER HOSE GROUP

DESCRIPTION PAGE

AUXILARY TUBE EXTENSIONS


THREE STAGE FULL FREE-LIFT ................................................................................................................ 13-34
TWO STAGE FULL FREE-LIFT .................................................................................................................... 13-36
AUXILIARY TUBE EXTENSIONS
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 13-32
HEADER HOSE
THREE STAGE FULL FREE-LIFT ................................................................................................................ 13-10
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 13-6
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 13-2
INTEGRAL SIDE-SHIFT ASSEMBLY
GP/GLP/GDP080-090VX (48 IN. AND 60 IN.)
TWO AND THREE STAGE FULL FREE-LIFT........................................................................................... 13-22
TWO STAGE LIMITED FREE-LIFT ........................................................................................................... 13-14
GP/GLP/GDP100-120VX (54 IN. AND 60 IN.)
TWO AND THREE STAGE FULL FREE-LIFT........................................................................................... 13-28
TWO STAGE LIMITED FREE-LIFT ........................................................................................................... 13-18
INTEGRAL SIDE-SHIFT CARRIAGE
GP/GLP/GDP080-090VX (48 IN. AND 60 IN.)
TWO STAGE LIMITED FREE-LIFT ........................................................................................................... 13-16
GP/GLP/GDP100-120VX (54 IN. AND 60 IN.)
TWO AND THREE STAGE FULL FREE-LIFT........................................................................................... 13-30
TWO STAGE LIMITED FREE-LIFT ........................................................................................................... 13-20
GP/GLP/GDP80-90VX (48 IN.)
TWO AND THREE STAGE FULL FREE-LIFT........................................................................................... 13-24
GP/GLP/GDP80-90VX (60 IN.)
TWO AND THREE STAGE FULL FREE-LIFT........................................................................................... 13-26

13-1
P17263 05-06

HEADER HOSE
(TWO STAGE LIMITED FREE-LIFT)

HEADER HOSET WO STAGE LIMITED FREE-LIF T

13-2
P17263 05-06

HEADER HOSE
(TWO STAGE LIMITED FREE-LIFT)

FOUR FUNCTION GP/GLP/GDP100-120VX

OALH
DESCRIPTION 87.2 in. 99.0 in. 110.8 in.
ITEM
Mast B750 B750 B750
Group Number 2740 3340 3940
Mast Assembly 580053442 580053448 580053454
1 Hose 580067215 580067221 580067227
2 Hose 580067215 580067221 580067227

FOUR FUNCTION GP/GLP/GDP80-90VX

OALH
DESCRIPTION 85.5 in. 97.3 in. 109.1 in.
ITEM
Mast B749 B749 B749
Group Number 3000 3600 4200
Mast Assembly 580053358 580053364 580053370
1 Hose 580067215 580067221 580067227
2 Hose 580067215 580067221 580067227

THREE FUNCTION GP/GLP/GDP100-120FT

OALH
DESCRIPTION 87.2 in. 99.0 in. 110.8 in.
ITEM
Mast B750 B750 B750
Group Number 2740 3340 3940
Mast Assembly 580053442 580053448 580053454
1 Hose 580067215 580067221 580067227

THREE FUNCTION GP/GLP/GDP80-90FT

OALH
DESCRIPTION 85.5 in. 97.3 in. 109.1 in.
ITEM
Mast B749 B749 B749
Group Number 3000 3600 4200
Mast Assembly 580053358 580053364 580053370
1 Hose 580067215 580067221 580067227
KEY:
A: Three function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B

a .. . . . Mast Assembly .................................................................................................. 1 1


1 a .. . . . Hose.............................................................................................................. 2 2
2 a .. . . . Hose.............................................................................................................. .. 2
3 580012772 Clamp............................................................................................................ 2 4

13-3
P17263 05-06

HEADER HOSE
(TWO STAGE LIMITED FREE-LIFT)

QTY
ITEM PART NO. DESCRIPTION A B

4 505965586 Clamp............................................................................................................ 2 4
5 580039425 Cap................................................................................................................ 2 4
6 580020987 Fitting ............................................................................................................ 2 4
7 580055731 Capscrew ...................................................................................................... 2 4
8 580055650 Nut................................................................................................................. 2 4
9 580006903 Clamp............................................................................................................ 2 4
10 580055730 Capscrew ...................................................................................................... 2 4
11 580028718 Stubshaft ....................................................................................................... 1 2
12 580055747 Capscrew ...................................................................................................... 1 2
13 580055649 Lockwasher ................................................................................................... 1 1
14 580028717 Spacer........................................................................................................... 1 2
15 580029125 Sheave .......................................................................................................... 1 2
15 520045187 Bushing..................................................................................................... 1 2

FOOTNOTES:
a Refer to Table

13-4
NOTES

13-5
P17275 05-06

HEADER HOSE
(TWO STAGE FULL FREE-LIFT)

HEADER HOSET WO STAGE FULL FREE-LIFT

13-6
P17275 05-06

HEADER HOSE
(TWO STAGE FULL FREE-LIFT)

GP/GLP/GDP100-120VX (FOUR FUNCTION)

OALH
DESCRIPTION 87.2 in. 99.0 in.
ITEM
Mast B754 B754
Group Number 2765 3365
8 Channel 580067025 580067035
9 Hose 580067138 580067147
10 Hose 580073288 580073297
15 Hose 524198114 524198123

GP/GLP/GDP80-90VX (FOUR FUNCTION)

OALH
DESCRIPTION 85.5 in. 97.3 in.
ITEM
Mast B753 B753
Group Number 3025 3625
8 Channel 580067025 580067032
9 Hose 580067131 580067143
10 Hose 580073277 580073293
15 Hose 524198083 524198089

GP/GLP/GDP80-90VX (THREE FUNCTION)

OALH
DESCRIPTION 85.5 in. 97.3 in.
ITEM
Mast B753 B753
Group Number 3025 3625
5 Hose 580067131 580067143
6 Hose 580073277 580073293
20 Hose 524198083 524198089
21 Channel 580066989 580066998
22 Channel 580067069 580067075

GP/GLPG/GDP100-120VX (THREE FUNCTION)

OALH
DESCRIPTION 87.2 in. 99.0 in.
ITEM
Mast B754 B754
Group Number 2765 3365
5 Hose 580067138 580067147
6 Hose 580073288 580073294
20 Hose 524198114 524198123
21 Channel 580066989 580067001
22 Channel 580067064 580067075

13-7
P17275 05-06

HEADER HOSE
(TWO STAGE FULL FREE-LIFT)

KEY:
A: Three Function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B
1 580006903 Clamp............................................................................................................ 3 6
2 580055863 Capscrew ...................................................................................................... 6 12
3 580012772 Clamp............................................................................................................ 2 4
4 580052881 Clamp............................................................................................................ 3 6
5 a .. . . . Hose.............................................................................................................. 1 ..
6 a .. . . . Hose.............................................................................................................. 1 ..
7 580041883 Bracket .......................................................................................................... 1 1
7 580041884 Bracket .......................................................................................................... .. 1
8 a .. . . . Channel......................................................................................................... .. 1
9 a .. . . . Hose.............................................................................................................. .. 1
10 a .. . . . Hose.............................................................................................................. .. 1
11 580029125 Sheave .......................................................................................................... 1 2
11 520045187 Bushing..................................................................................................... 1 2
12 580055636 Washer .......................................................................................................... 1 2
13 015915200 Snap Ring ..................................................................................................... 1 2
14 954512901 Pin ................................................................................................................. 1 2
15 a .. . . . Hose.............................................................................................................. .. 2
16 580039425 Cap................................................................................................................ 1 2
17 524148190 Fitting ............................................................................................................ 1 1
18 580039402 Fitting ............................................................................................................ 1 1
19 580039425 Cap................................................................................................................ 2 4
20 a .. . . . Hose.............................................................................................................. 2 ..
21 a .. . . . Channel......................................................................................................... 1 ..
22 a .. . . . Channel......................................................................................................... 1 ..
23 580055631 Washer .......................................................................................................... 1 ..
24 580055735 Capscrew ...................................................................................................... 1 ..
25 580055646 Washer .......................................................................................................... 1 ..
26 580055743 Capscrew ...................................................................................................... 2 2
27 954512901 Pin ................................................................................................................. 2 2

FOOTNOTES:
a Refer to Table

13-8
NOTES

13-9
P17277 05-06

HEADER HOSE
(THREE STAGE FULL FREE-LIFT)

HEADER HOSET HREE STAGE FULL FREE-LIFT

13-10
P17277 05-06

HEADER HOSE
(THREE STAGE FULL FREE-LIFT)

GP/GLP/GDP100-120VX

OALH
DESCRIPTION 87.2 in. 91.1 in. 95.0 in. 99.0 in. 102.9 in.
ITEM
Mast B752 B752 B752 B752 B752
Group Number 4087 4387 4640 4940 5240
Mast Assembly 580053590 580053592 580053593 580053595 580053597
1 Hose 580067413 580067415 580067416 580067418 580067420
2 Hose 580067413 580067415 580067416 580067418 580067420

GP/GLP/GDP80-90VX

OALH
DESCRIPTION 85.5 in. 89.4 in. 93.3 in. 97.3 in. 101.2 in.
ITEM
Mast B751 B751 B751 B751 B751
Group Number 4365 4665 4900 5200 5500
Mast Assembly 580053539 580053541 580053542 580053544 580053546
1 Hose 580067389 580067391 580067392 580067394 580067396
2 Hose 580067389 580067391 580067392 580067394 580067396
KEY:
A: Three Function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B

a .. . . . Mast Assembly .................................................................................................. 1 1


1 a .. . . . Hose.............................................................................................................. 2 2
2 a .. . . . Hose.............................................................................................................. .. 2
3 580055730 Capscrew ...................................................................................................... 4 8
4 580055650 Nut................................................................................................................. 4 8
5 580009401 Guard ............................................................................................................ 1 2
6 580029125 Sheave .......................................................................................................... 2 4
6 520045187 Bushing..................................................................................................... 2 4
7 580055636 Washer .......................................................................................................... 2 4
8 015915200 Snap Ring ..................................................................................................... 2 4
9 580006903 Clamp............................................................................................................ 3 6
10 580055863 Capscrew ...................................................................................................... 2 4
11 505965586 Clamp............................................................................................................ 2 4
12 580012772 Clamp............................................................................................................ 2 4
13 580009399 Bracket .......................................................................................................... 1 1
14 580055631 Washer .......................................................................................................... 2 4
15 580055646 Washer .......................................................................................................... 2 4
16 580055732 Capscrew ...................................................................................................... 2 4
17 580041883 Bracket (RH).................................................................................................. 1 1
18 954512901 Pin ................................................................................................................. 2 2
19 580039402 Fitting ............................................................................................................ 1 2
20 524148190 Fitting ............................................................................................................ 1 2
21 580055740 Capscrew ...................................................................................................... 2 4
22 580055648 Washer .......................................................................................................... 2 4

13-11
P17277 05-06

HEADER HOSE
(THREE STAGE FULL FREE-LIFT)

QTY
ITEM PART NO. DESCRIPTION A B

23 580009402 Bracket .......................................................................................................... 1 1


24 580027355 Clamp............................................................................................................ 2 2
25 580012670 Clamp............................................................................................................ 1 1
26 580055739 Capscrew ...................................................................................................... 1 1
27 580055652 Nut................................................................................................................. 1 1
28 580009403 Bracket .......................................................................................................... .. 1
29 580041884 Bracket (LH) .................................................................................................. .. 1
30 580055743 Capscrew ...................................................................................................... 2 2

FOOTNOTES:
a Refer to Table

13-12
NOTES

13-13
P17347 05-06

INTEGRAL SIDE-SHIFT ASSEMBLY


(GP/GLP/GDP080-090VX (48 IN. AND 60 IN.)) (TWO STAGE LIMITED FREE-LIFT)

INTEGRAL SIDE-SHIFT ASSEMBLYGP/GL P/GDP080-090VX (48 IN. AND 60 IN.)T WO STAGE LIMIT ED FREE-LIFT

13-14
P17347 05-06

INTEGRAL SIDE-SHIFT ASSEMBLY


(GP/GLP/GDP080-090VX (48 IN. AND 60 IN.)) (TWO STAGE LIMITED FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

580012458 Carriage Assembly (48 in.) (Group No. 8502066) .................................................... 1


580012459 Carriage Assembly (60 in.) (Group No. 8502067) .................................................... 1
1 580012450 Carriage (48 in.) (☞ P17348) ............................................................................. 1
1 580012451 Carriage (60 in.) (☞ P17348) ............................................................................. 1
2 580009893 Chain Anchor ....................................................................................................... 2
3 520045183 Pin ........................................................................................................................ 2
4 015417900 Cotter Pin ............................................................................................................. 2
5 520045163 Nut........................................................................................................................ 4
6 580031673 Load Roller (101.67 mm ) .................................................................................... 6
7 520045153 Shim (0.020 in.).................................................................................................... 24
8 580012093 Snap Ring ............................................................................................................ 6
9 580011609 Spacer.................................................................................................................. 2
10 520045150 Pin ........................................................................................................................ 2
11 580012184 Roller.................................................................................................................... 2
12 015627900 Lube Fitting .......................................................................................................... 2
13 580012185 Bracket ................................................................................................................. 2
14 520045395 Shim (0.062 in.).................................................................................................... AR
15 520045159 Shim (0.030 in.).................................................................................................... AR
16 580012183 Pin ........................................................................................................................ 2
17 449001058 Capscrew ............................................................................................................. 4
18 449022017 Lockwasher .......................................................................................................... 4
19 052645300 O-Ring ............................................................................................................. 1
19 580020430 Fitting ................................................................................................................... 1
19 580063949 O-Ring ............................................................................................................. 1
20 580020576 Fitting ................................................................................................................... 1
20 052645300 O-Ring ............................................................................................................. 1
20 580063949 O-Ring ............................................................................................................. 1
21 580077417 Hose..................................................................................................................... 1
22 580077418 Hose..................................................................................................................... 1
23 056056700 Fitting ................................................................................................................... 2

13-15
P17348 05-06

INTEGRAL SIDE-SHIFT CARRIAGE


(GP/GLP/GDP080-090VX (48 IN. AND 60 IN.)) (TWO STAGE LIMITED FREE-LIFT)

INTEGRAL SIDE-SHIFT CARRIAGEGP/GLP/GDP080-090VX (48 IN. AND 60 IN.)TWO STAGE LIMITED FREE-LIFT

13-16
P17348 05-06

INTEGRAL SIDE-SHIFT CARRIAGE


(GP/GLP/GDP080-090VX (48 IN. AND 60 IN.)) (TWO STAGE LIMITED FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

580012450 Carriage (48 in.) ........................................................................................................ 1


580012451 Carriage (60 in.) ........................................................................................................ 1
1 580013212 Bushing ................................................................................................................ 2
2 580013213 Rod....................................................................................................................... 2
3 580013214 Hook..................................................................................................................... 2
4 580039175 Apron (48 in.) ....................................................................................................... 1
4 580039177 Apron (60 in.) ....................................................................................................... 1
5 580013801 Frame (48 in.)....................................................................................................... 1
5 580013803 Frame (60 in.)....................................................................................................... 1
6 580013204 Bearing Strip (Right Lower) (RH Lower) .............................................................. 1
7 580013207 Bearing Strip (Left Lower) (LH Lower) ................................................................. 1
8 580013208 Bearing Strip (Right Upper) (RH Upper) .............................................................. 1
9 580013209 Bearing Strip (Left Upper) (LH Upper) ................................................................. 1
10 580013254 Bearing Strip (Lower Center) (60 in.) ................................................................... 2
11 580013253 Bearing Strip (Upper Center) (60 in.) ................................................................... 2
12 580086809 Seal ...................................................................................................................... 2
13 580013256 Wiper Ring ........................................................................................................... 2
14 580013480 Snap Ring ............................................................................................................ 2
15 580013481 Screw ................................................................................................................... 6
16 015628700 Lube Fitting .......................................................................................................... 4
17 500159904 O-Ring.................................................................................................................. 2

524169329 Seal Kit (Class III) (Includes Items 12-13, 17) ........................................................... 1

13-17
P17349 05-06

INTEGRAL SIDE-SHIFT ASSEMBLY


(GP/GLP/GDP100-120VX (54 IN. AND 60 IN.)) (TWO STAGE LIMITED FREE-LIFT)

INTEGRAL SIDE-SHIFT ASSEMBLYGP/GL P/GDP100-120VX (54 IN. AND 60 IN.)T WO STAGE LIMIT ED FREE-LIFT

13-18
P17349 05-06

INTEGRAL SIDE-SHIFT ASSEMBLY


(GP/GLP/GDP100-120VX (54 IN. AND 60 IN.)) (TWO STAGE LIMITED FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

580012460 Carriage Assembly (54 in.) (Group No. 8502068) .................................................... 1


580012461 Carriage Assembly (60 in.) (Group No. 8502069) .................................................... 1
1 580012452 Carriage (54 in.) (☞ P17350) ............................................................................. 1
1 580012453 Carriage (60 in.) (☞ P17350) ............................................................................. 1
2 580031673 Load Roller (101.67 mm ) .................................................................................... 6
3 520045153 Shim (0.020 in.).................................................................................................... 24
4 580012093 Snap Ring ............................................................................................................ 6
5 580011609 Spacer.................................................................................................................. 2
6 520045150 Pin ........................................................................................................................ 2
7 580012184 Roller.................................................................................................................... 2
8 015627900 Lube Fitting .......................................................................................................... 2
9 580012185 Bracket ................................................................................................................. 2
10 520045395 Shim (0.062 in.).................................................................................................... AR
11 520045159 Shim (0.030 in.).................................................................................................... AR
12 580012183 Pin ........................................................................................................................ 2
13 449001058 Capscrew ............................................................................................................. 4
14 449022017 Lockwasher .......................................................................................................... 4
15 580009922 Chain Anchor ....................................................................................................... 2
16 520045183 Pin ........................................................................................................................ 2
17 015417900 Cotter Pin ............................................................................................................. 2
18 520045163 Nut........................................................................................................................ 4
19 580020430 Fitting ................................................................................................................... 1
19 580063949 O-Ring ............................................................................................................. 1
19 052645300 O-Ring ............................................................................................................. 1
20 580020576 Fitting ................................................................................................................... 1
20 052645300 O-Ring ............................................................................................................. 1
20 580063949 O-Ring ............................................................................................................. 1
21 580077416 Hose..................................................................................................................... 1
22 580077415 Hose..................................................................................................................... 1
23 056056700 Fitting ................................................................................................................... 2

13-19
P17350 05-09

INTEGRAL SIDE-SHIFT CARRIAGE


(GP/GLP/GDP100-120VX (54 IN. AND 60 IN.)) (TWO STAGE LIMITED FREE-LIFT)

INTEGRAL SIDE-SHIFT CARRIAGEGP/GLP/GDP100-120VX (54 IN. AND 60 IN.)TWO STAGE LIMITED FREE-LIFT

13-20
P17350 05-09

INTEGRAL SIDE-SHIFT CARRIAGE


(GP/GLP/GDP100-120VX (54 IN. AND 60 IN.)) (TWO STAGE LIMITED FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

580012452 Carriage (54 in.) ........................................................................................................ 1


580012453 Carriage (60 in.) ........................................................................................................ 1
1 580013257 Bushing ................................................................................................................ 2
2 580013258 Rod....................................................................................................................... 2
3 580013204 Bearing Strip (Right Lower) (RH Lower) .............................................................. 1
4 580013207 Bearing Strip (Left Lower) (LH Lower) ................................................................. 1
5 580013208 Bearing Strip (Right Upper) (RH Upper) .............................................................. 1
6 580013209 Bearing Strip (Left Upper) (LH Upper) ................................................................. 1
7 580013259 Hook..................................................................................................................... 2
8 580013254 Bearing Strip (Lower Center) ............................................................................... 2
9 580039173 Apron (54 in.) ....................................................................................................... 1
9 580039174 Apron (60 in.) ....................................................................................................... 1
10 580013806 Frame (54 in.)....................................................................................................... 1
10 580013808 Frame (60 in.)....................................................................................................... 1
11 580013253 Bearing Strip (Upper Center) ............................................................................... 2
12 580086809 Seal ...................................................................................................................... 2
13 580013256 Wiper Ring ........................................................................................................... 2
14 580013483 Snap Ring ............................................................................................................ 2
15 580013481 Screw ................................................................................................................... 8
16 015628700 Lube Fitting .......................................................................................................... 8
17 500159904 O-Ring.................................................................................................................. 2

524169328 Seal Kit (Class IV) (Includes Items 12-13, 17)........................................................... 1

13-21
P17351 05-06

INTEGRAL SIDE-SHIFT ASSEMBLY


(GP/GLP/GDP080-090VX (48 IN. AND 60 IN.))
(TWO AND THREE STAGE FULL FREE-LIFT)

INTEGRAL SIDE-SHIFT ASSEMBLYGP/GL P/GDP080-090VX (48 IN. AND 60 IN.)T WO AN D THREE STAGE FULL FREE-LIFT

13-22
P17351 05-06

INTEGRAL SIDE-SHIFT ASSEMBLY


(GP/GLP/GDP080-090VX (48 IN. AND 60 IN.))
(TWO AND THREE STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

b 580014145 Carriage Assembly (48 in.) (Group No. 8502090) .................................................... 1


b 580014147 Carriage Assembly (60 in.) (Group No. 8502091) .................................................... 1
a 580012462 Carriage Assembly (48 in.) (Group No. 8502070) .................................................... 1
a 580012463 Carriage Assembly (60 in.) (Group No. 8502071) .................................................... 1
1 .. . . . Carriage Frame (☞ P17352, P17353) ................................................................ 1
2 580031673 Load Roller (101.67 mm ) .................................................................................... 6
3 520045153 Shim (0.020 in.).................................................................................................... 24
4 580012093 Snap Ring ............................................................................................................ 6
5 580011609 Spacer.................................................................................................................. 2
6 580007124 Chain Anchor ....................................................................................................... 2
7 580007125 Pin ........................................................................................................................ 2
8 015417900 Cotter Pin ............................................................................................................. 2
9 449001038 Capscrew ............................................................................................................. 1
10 580014169 Plate ..................................................................................................................... 1
11 580014174 Spacer.................................................................................................................. 1
12 520045150 Pin ........................................................................................................................ 2
13 580012184 Roller.................................................................................................................... 2
14 015627900 Lube Fitting .......................................................................................................... 2
15 580012185 Bracket ................................................................................................................. 2
16 520045395 Shim (0.062 in.).................................................................................................... AR
17 520045159 Shim (0.030 in.).................................................................................................... AR
18 580012183 Pin ........................................................................................................................ 2
19 449001058 Capscrew ............................................................................................................. 4
20 449022017 Lockwasher .......................................................................................................... 4
21 520045177 Guard (RH)........................................................................................................... 1
22 520045178 Guard (LH) ........................................................................................................... 1
23 520045171 Spacer.................................................................................................................. 4
24 062144100 Capscrew ............................................................................................................. 4
25 015026200 Lockwasher .......................................................................................................... 4
26 580039350 Fitting ................................................................................................................... 1
26 580063949 O-Ring ............................................................................................................. 1
26 052645300 O-Ring ............................................................................................................. 1
27 580020576 Fitting ................................................................................................................... 1
27 052645300 O-Ring ............................................................................................................. 1
27 580063949 O-Ring ............................................................................................................. 1
28 580077419 Hose..................................................................................................................... 1
29 580077420 Hose..................................................................................................................... 1
30 056056700 Fitting ................................................................................................................... 2

FOOTNOTES:
a Three Stage Full Free-Lift
b Two Stage Full Free-Lift

13-23
P17352 05-06

INTEGRAL SIDE-SHIFT CARRIAGE


(GP/GLP/GDP80-90VX (48 IN.)) (TWO AND THREE STAGE FULL FREE-LIFT)

INTEGRAL SIDE-SHIFT CARRIAGEGP/GLP/GDP80-90VX (48 IN.)TWO AND THREE STAGE FULL FREE-LIFT

13-24
P17352 05-06

INTEGRAL SIDE-SHIFT CARRIAGE


(GP/GLP/GDP80-90VX (48 IN.)) (TWO AND THREE STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

b 580014146 Carriage (48 in.) ........................................................................................................ 1


a 580012454 Carriage (48 in.) ........................................................................................................ 1
1 580013212 Bushing ................................................................................................................ 2
2 580013213 Rod....................................................................................................................... 2
3 580013214 Hook..................................................................................................................... 2
4 580039175 Apron.................................................................................................................... 1
5 b 580018547 Frame ................................................................................................................... 1
5 a 580013802 Frame ................................................................................................................... 1
6 580013204 Bearing Strip (Right Lower) (RH Lower) .............................................................. 1
7 580013207 Bearing Strip (Left Lower) (LH Lower) ................................................................. 1
8 580013208 Bearing Strip (Right Upper) (RH Upper) .............................................................. 1
9 580013209 Bearing Strip (Left Upper) (LH Upper) ................................................................. 1
10 580086809 Seal ...................................................................................................................... 2
11 580013256 Wiper Ring ........................................................................................................... 2
12 580013480 Snap Ring ............................................................................................................ 2
13 580013481 Screw ................................................................................................................... 6
14 015628700 Lube Fitting .......................................................................................................... 4
15 500159904 O-Ring.................................................................................................................. 2

524169329 Seal Kit (Class III) (Includes Items 10-11, 15) ........................................................... 1

FOOTNOTES:
a Three Stage Full Free-Lift
b Two Stage Full Free-Lift

13-25
P17353 05-06

INTEGRAL SIDE-SHIFT CARRIAGE


(GP/GLP/GDP80-90VX (60 IN.)) (TWO AND THREE STAGE FULL FREE-LIFT)

INTEGRAL SIDE-SHIFT CARRIAGEGP/GLP/GDP80-90VX (60 IN.)TWO AND THREE STAGE FULL FREE-LIFT

13-26
P17353 05-06

INTEGRAL SIDE-SHIFT CARRIAGE


(GP/GLP/GDP80-90VX (60 IN.)) (TWO AND THREE STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

b 580014150 Carriage (60 in.) ........................................................................................................ 1


a 580012455 Carriage (60 in.) ........................................................................................................ 1
1 580013212 Bushing ................................................................................................................ 2
2 580013213 Rod....................................................................................................................... 2
3 580013214 Hook..................................................................................................................... 2
4 580039177 Apron.................................................................................................................... 1
5 b 580018546 Frame ................................................................................................................... 1
5 a 580013804 Frame ................................................................................................................... 1
6 580013204 Bearing Strip (Right Lower) (RH Lower) .............................................................. 1
7 580013207 Bearing Strip (Left Lower) (LH Lower) ................................................................. 1
8 580013208 Bearing Strip (Right Upper) (RH Upper) .............................................................. 1
9 580013209 Bearing Strip (Left Upper) (LH Upper) ................................................................. 1
10 580013254 Bearing Strip (Lower Center) ............................................................................... 2
11 580013253 Bearing Strip (Upper Center) ............................................................................... 2
12 580086809 Seal ...................................................................................................................... 2
13 580013256 Wiper Ring ........................................................................................................... 2
14 580013480 Snap Ring ............................................................................................................ 2
15 580013481 Screw ................................................................................................................... 6
16 015628700 Lube Fitting .......................................................................................................... 4
17 500159904 O-Ring.................................................................................................................. 2

524169329 Seal Kit (Class III) (Includes Items 12-13, 17) ........................................................... 1

FOOTNOTES:
a Three Stage Full Free-Lift
b Two Stage Full Free-Lift

13-27
P17354 05-06

INTEGRAL SIDE-SHIFT ASSEMBLY


(GP/GLP/GDP100-120VX (54 IN. AND 60 IN.))
(TWO AND THREE STAGE FULL FREE-LIFT)

INTEGRAL SIDE-SHIFT ASSEMBLYGP/GL P/GDP100-120VX (54 IN. AND 60 IN.)T WO AN D THREE STAGE FULL FREE-LIFT

13-28
P17354 05-06

INTEGRAL SIDE-SHIFT ASSEMBLY


(GP/GLP/GDP100-120VX (54 IN. AND 60 IN.))
(TWO AND THREE STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

b 580014148 Carriage Assembly (54 in.) (Group No. 8502092) .................................................... 1


b 580014149 Carriage Assembly (60 in.) (Group No. 8502093) .................................................... 1
a 580012464 Carriage Assembly (54 in.) (Group No. 8502072) .................................................... 1
a 580012465 Carriage Assembly (60 in.) (Group No. 8502073) .................................................... 1
1 .. . . . Carriage (☞ P17355) ......................................................................................... 1
2 580031673 Load Roller (101.67 mm ) .................................................................................... 6
3 520045153 Shim (0.020 in.).................................................................................................... 24
4 580012093 Snap Ring ............................................................................................................ 6
5 580011609 Spacer.................................................................................................................. 2
6 520045150 Pin ........................................................................................................................ 2
7 580012184 Roller.................................................................................................................... 2
8 015627900 Lube Fitting .......................................................................................................... 2
9 580012185 Bracket ................................................................................................................. 2
10 520045395 Shim (0.062 in.).................................................................................................... AR
11 520045159 Shim (0.030 in.).................................................................................................... AR
12 580012183 Pin ........................................................................................................................ 2
13 449001058 Capscrew ............................................................................................................. 4
14 449022017 Lockwasher .......................................................................................................... 4
15 520045177 Guard (RH)........................................................................................................... 1
16 520045178 Guard (LH) ........................................................................................................... 1
17 520045171 Spacer.................................................................................................................. 4
18 203146300 Capscrew ............................................................................................................. 3
18 062144100 Capscrew ............................................................................................................. 1
19 015026200 Lockwasher .......................................................................................................... 4
20 580017492 Chain Anchor ....................................................................................................... 2
21 520045195 Pin ........................................................................................................................ 2
22 520045182 Pin ........................................................................................................................ 2
23 015417900 Cotter Pin ............................................................................................................. 2
24 500227907 Snap Ring ............................................................................................................ 2
25 580020430 Fitting ................................................................................................................... 1
25 580063949 O-Ring ............................................................................................................. 1
25 052645300 O-Ring ............................................................................................................. 1
26 580020576 Fitting ................................................................................................................... 1
26 052645300 O-Ring ............................................................................................................. 1
26 580063949 O-Ring ............................................................................................................. 1
27 580077421 Hose..................................................................................................................... 1
28 580077422 Hose..................................................................................................................... 1
29 056056700 Fitting ................................................................................................................... 2

FOOTNOTES:
a Three Stage Full Free-Lift
b Two Stage Full Free-Lift

13-29
P17355 05-06

INTEGRAL SIDE-SHIFT CARRIAGE


(GP/GLP/GDP100-120VX (54 IN. AND 60 IN.))
(TWO AND THREE STAGE FULL FREE-LIFT)

INTEGRAL SIDE-SHIFT CARRIAGEGP/GLP/GDP100-120VX (54 IN. AND 60 IN.)TWO AND THREE STAGE FUL L FR EE-LIFT

13-30
P17355 05-06

INTEGRAL SIDE-SHIFT CARRIAGE


(GP/GLP/GDP100-120VX (54 IN. AND 60 IN.))
(TWO AND THREE STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

b 580014151 Carriage (54 in.) ........................................................................................................ 1


b 580014152 Carriage (60 in.) ........................................................................................................ 1
a 580012456 Carriage (54 in.) ........................................................................................................ 1
a 580012457 Carriage (60 in.) ........................................................................................................ 1
1 580013257 Bushing ................................................................................................................ 2
2 580013258 Rod....................................................................................................................... 2
3 580013204 Bearing Strip (Right Lower) (RH Lower) .............................................................. 1
4 580013207 Bearing Strip (Left Lower) (LH Lower) ................................................................. 1
5 580013208 Bearing Strip (Right Upper) (RH Upper) .............................................................. 1
6 580013209 Bearing Strip (Left Upper) (LH Upper) ................................................................. 1
7 580013259 Hook..................................................................................................................... 2
8 580013254 Bearing Strip (Lower Center) ............................................................................... 2
9 b 580018544 Frame (60 in.)....................................................................................................... 1
9 b 580018545 Frame (54 in.)....................................................................................................... 1
9 a 580013805 Frame (54 in.)....................................................................................................... 1
9 a 580013807 Frame (60 in.)....................................................................................................... 1
10 580039173 Apron (54 in.) ....................................................................................................... 1
10 580039174 Apron (60 in.) ....................................................................................................... 1
11 580013253 Bearing Strip (Upper Center) ............................................................................... 2
12 580013210 Seal ...................................................................................................................... 2
13 580013211 Wiper Ring ........................................................................................................... 2
14 580013483 Snap Ring ............................................................................................................ 2
15 580013481 Screw ................................................................................................................... 8
16 015628700 Lube Fitting .......................................................................................................... 8
17 500159904 O-Ring.................................................................................................................. 2

524169328 Seal Kit (Class IV) (Includes Items 12-13, 17)........................................................... 1

FOOTNOTES:
a Three Stage Full Free-Lift
b Two Stage Full Free-Lift

13-31
P17601 08-06

AUXILIARY TUBE EXTENSIONS


(TWO STAGE LIMITED FREE-LIFT)

AUXILIARY TUBE EXTENSIONSTWO STAGE LIMITED F REE-L IFT

13-32
P17601 08-06

AUXILIARY TUBE EXTENSIONS


(TWO STAGE LIMITED FREE-LIFT)

KEY:
A: B749, Three Function
B: B749, Four Function
C: B750, Three Function
D: B750, Four Function

QTY
ITEM PART NO. DESCRIPTION A B C D

1 580039425 Cap .............................................................................................. 2 4 2 4


2 c 580020987 Fitting........................................................................................... 2 4 2 4
2 c 580063949 O-Ring..................................................................................... 2 2 2 2
3 580076912 Bracket ........................................................................................ 1 1 1 1
4 580077280 Tube............................................................................................. 1 .. .. ..
4 580077284 Tube............................................................................................. .. .. 1 ..
4 a 580077292 Tube............................................................................................. 1 .. .. ..
5 580077279 Tube............................................................................................. 1 .. .. ..
5 580077283 Tube............................................................................................. .. .. 1 ..
5 a 580077291 Tube............................................................................................. 1 .. .. ..
6 580077282 Tube............................................................................................. .. 1 .. ..
6 580077286 Tube............................................................................................. .. .. .. 1
6 b 580077288 Tube............................................................................................. .. 1 .. ..
6 b 580077290 Tube............................................................................................. .. .. .. 1
6 a 580077294 Tube............................................................................................. .. 1 .. ..
7 580077281 Tube............................................................................................. .. 1 .. ..
7 580077285 Tube............................................................................................. .. .. .. 1
7 b 580077287 Tube............................................................................................. .. 1 .. ..
7 b 580077289 Tube............................................................................................. .. .. .. 1
7 a 580077293 Tube............................................................................................. .. 1 .. ..
8 580069454 Fitting........................................................................................... 2 4 2 4
8 052645300 O-Ring..................................................................................... 1 1 1 1
9 518802601 Fitting........................................................................................... 2 4 2 4
10 518803619 Fitting........................................................................................... 2 2 2 2
11 b 580077266 Bracket (LH) ................................................................................ 1 1 1 1
12 580020430 Fitting........................................................................................... 2 4 2 4
12 052645300 O-Ring..................................................................................... 1 1 1 1
13 580071068 Ball Valve..................................................................................... 1 1 1 1
14 052643300 Fitting........................................................................................... 1 1 1 1
14 052645300 O-Ring..................................................................................... 1 1 1 1
580037688 Dust Cap (Not Illustrated) ............................................................ 1 2 1 2
580037687 Dust Plug (Not Illustrated) ........................................................... 1 2 1 2

FOOTNOTES:
a Used With Attachment Carriage
b Used With Integral Side-Shift Carriage
c Used without quick disconnect fittings

13-33
P17603 08-06

AUXILARY TUBE EXTENSIONS


(THREE STAGE FULL FREE-LIFT)

AUXILARY TUB E EXTENSIONSTHREE STAGE FULL FREE-LIF T

13-34
P17603 08-06

AUXILARY TUBE EXTENSIONS


(THREE STAGE FULL FREE-LIFT)

KEY:
A: B751 Three Function
B: B752 Three Function
C: B751 Four Function
D: B752 Four Function

QTY
ITEM PART NO. DESCRIPTION A B C D

1 580039425 Cap .............................................................................................. 2 2 2 2


2 d 580020987 Fitting........................................................................................... 2 2 2 2
3 580076912 Bracket ........................................................................................ 2 2 2 2
4 580077666 Tube............................................................................................. .. .. 1 ..
4 580077654 Tube............................................................................................. .. .. .. 1
4 c 580077672 Tube............................................................................................. .. .. 1 ..
4 c 580077658 Tube............................................................................................. .. .. .. 1
4 b 580077662 Tube............................................................................................. .. .. 1 ..
5 580077667 Tube............................................................................................. .. .. 1 ..
5 580077655 Tube............................................................................................. .. .. .. 1
5 c 580077673 Tube............................................................................................. .. .. 1 ..
5 c 580077659 Tube............................................................................................. .. .. .. 1
5 b 580077663 Tube............................................................................................. .. .. .. 1
6 580077664 Tube............................................................................................. 1 .. .. ..
6 580077652 Tube............................................................................................. .. 1 .. ..
6 b 580077660 Tube............................................................................................. 1 .. .. ..
7 580077665 Tube............................................................................................. 1 .. .. ..
7 580077653 Tube............................................................................................. .. 1 .. ..
7 b 580077661 Tube............................................................................................. 1 .. .. ..
8 580071068 Ball Valve..................................................................................... 1 1 1 1
9 580069454 Fitting........................................................................................... 2 2 2 2
9 052645300 O-Ring..................................................................................... 1 1 1 1
9 580063949 O-Ring..................................................................................... 2 2 2 2
10 518803619 Fitting........................................................................................... 2 2 2 2
11 518802601 Fitting........................................................................................... 2 2 2 2
12 052643300 Fitting........................................................................................... 1 1 1 1
13 052645300 O-Ring..................................................................................... 1 1 1 1
14 580020430 Fitting........................................................................................... 2 2 2 2
14 580063949 O-Ring..................................................................................... 1 1 1 1
14 052645300 O-Ring..................................................................................... 1 1 1 1
a 580037687 Dust Plug ..................................................................................... 1 1 1 1
a 580037688 Dust Cap ..................................................................................... 1 1 1 1

FOOTNOTES:
a Not Illustrated
b Used with Attachment Carriage
c Used with Integral Side-Shift
d Used without quick disconnect fittings

13-35
P17604 08-06

AUXILARY TUBE EXTENSIONS


(TWO STAGE FULL FREE-LIFT)

AUXILARY TU BE EXTENSIONSTWO STAGE FULL FREE-LIFT

13-36
P17604 08-06

AUXILARY TUBE EXTENSIONS


(TWO STAGE FULL FREE-LIFT)

KEY:
A: A753, Three Function
B: A754, Three Function
C: A753, Four Function
D: A754, Four Function

QTY
ITEM PART NO. DESCRIPTION A B C D

1 580039425 Cap .............................................................................................. 2 2 2 2


2 580020987 Fitting........................................................................................... 2 2 2 2
3 c 580077266 Bracket ........................................................................................ 1 1 1 1
3 b 580076912 Bracket ........................................................................................ 1 1 1 1
4 580077650 Tube............................................................................................. .. .. 1 ..
4 580077654 Tube............................................................................................. 1 .. .. 1
4 c 580077656 Tube............................................................................................. .. .. 1 ..
4 b 580077662 Tube............................................................................................. .. .. 1 ..
5 580077651 Tube............................................................................................. .. .. 1 ..
5 580077655 Tube............................................................................................. .. .. .. 1
5 c 580077657 Tube............................................................................................. .. .. 1 ..
5 c 580077659 Tube............................................................................................. .. .. .. 1
5 b 580077663 Tube............................................................................................. .. .. 1 ..
6 580077649 Tube............................................................................................. 1 .. .. ..
6 580077653 Tube............................................................................................. .. 1 .. ..
6 b 580077661 Tube............................................................................................. 1 .. .. ..
7 580077648 Tube............................................................................................. 1 .. .. ..
7 580077652 Tube............................................................................................. .. 1 .. ..
7 b 580077660 Tube............................................................................................. 1 .. .. ..
8 580076912 Bracket ........................................................................................ 1 1 1 1
9 580069454 Fitting........................................................................................... 2 2 2 2
9 052645300 O-Ring..................................................................................... 1 1 1 1
9 580063949 O-Ring..................................................................................... 1 1 1 1
10 518803619 Fitting........................................................................................... 2 2 2 2
11 518802601 Fitting........................................................................................... 2 2 2 2
12 052643300 Fitting........................................................................................... 1 1 1 1
13 052645300 O-Ring..................................................................................... 1 1 1 1
14 580020430 Fitting........................................................................................... 2 2 2 2
14 580063949 O-Ring..................................................................................... 1 1 1 1
14 052645300 O-Ring..................................................................................... 1 1 1 1
15 580071068 Ball Valve..................................................................................... 1 1 1 1
a 580037687 Dust Plug ..................................................................................... 1 1 1 1
a 580037688 Dust Cap ..................................................................................... 1 1 1 1

FOOTNOTES:
a Not Illustrated
b Used with Attachment Carriage
c Used with Integral Side-Shift Carriage

13-37
NOTES

13-38
SECTION 14

14 OPTIONS

14 OPTIONS
CONTENTS

SECTION 14
OPTIONS

DESCRIPTION PAGE

ACCUMULATOR .............................................................................................................................................. 14-14


BACK-UP ALARM ............................................................................................................................................ 14-12
DUAL MIRRORS
WITH CAB ...................................................................................................................................................... 14-8
FIRE EXTINGUISHER ..................................................................................................................................... 14-10
GM LPG REGULATOR DRAIN KIT .................................................................................................................. 14-18
LIFTING EYES ................................................................................................................................................. 14-16
MIRROR ............................................................................................................................................................. 14-6
STROBE LIGHT
PENDING PER ECN 10298201⇒ .................................................................................................................. 14-4
⇒PENDING PER ECN 10298201 .................................................................................................................. 14-2

14-1
P17355 05-06

STROBE LIGHT
(⇒PENDING PER ECN 10298201)

STROBE LIGHT⇒PENDING PER ECN 10298201

14-2
P17355 05-06

STROBE LIGHT
(⇒PENDING PER ECN 10298201)

ITEM PART NO. DESCRIPTION QTY

1 580056014 Strobe Light Assembly............................................................................................... 1


1 580000037 Strobe Light.......................................................................................................... 1
2 504232212 Bulb.................................................................................................................. 1
3 580035844 Lens (Amber) ................................................................................................... 1
4 580041195 Pin ........................................................................................................................ 2
4 580056004 Secondary Lock ................................................................................................... 1
4 580056006 Connector............................................................................................................. 2
5 580051159 Bracket ...................................................................................................................... 1
6 580058188 Nut ............................................................................................................................. 2
7 580055797 Wire Harness (Lights)................................................................................................ 1
8 580041360 Grommet.................................................................................................................... 1
9 580058314 Capscrew................................................................................................................... 2
10 580058212 Capscrew................................................................................................................... 2
11 580044859 Insert ......................................................................................................................... 2
12 504232297 Guard ........................................................................................................................ 1

14-3
P17355 05-06

STROBE LIGHT
(PENDING PER ECN 10298201⇒)

STROBE LIGHTPENDING PER ECN 10298201⇒

14-4
P17355 05-06

STROBE LIGHT
(PENDING PER ECN 10298201⇒)

ITEM PART NO. DESCRIPTION QTY

580079615 Strobe Light Assembly............................................................................................... 1


1 580078920 Strobe Light (LED) ............................................................................................... 1
2 580041195 Pin ........................................................................................................................ 1
2 580056006 Connector............................................................................................................. 1
2 580056004 Secondary Lock ................................................................................................... 1

14-5
P17343 05-06

MIRROR

MIRROR

ITEM PART NO. DESCRIPTION QTY

1 505975539 Mirror ......................................................................................................................... 2


2 580080919 Bracket (RH) (RH) ..................................................................................................... 1
2 580080920 Bracket (LH) (LH) ...................................................................................................... 1
3 580056815 Capscrew................................................................................................................... 4
4 580058190 Nut ............................................................................................................................. 4

14-6
NOTES

14-7
P19311 05-06

DUAL MIRRORS
(WITH CAB)

DUAL MIRRORSWITH CAB

14-8
P19311 05-06

DUAL MIRRORS
(WITH CAB)

ITEM PART NO. DESCRIPTION QTY

1 505975539 Mirror ......................................................................................................................... 2


2 580058808 Bracket ...................................................................................................................... 2
3 580056815 Capscrew................................................................................................................... 4
4 580044861 Insert ......................................................................................................................... 4

14-9
P17344 05-06

FIRE EXTINGUISHER

FIRE EXTINGUISHER

ITEM PART NO. DESCRIPTION QTY

1 504061719 Fire Extinguisher Assembly ....................................................................................... 1


1 580049526 Bracket ................................................................................................................. 1
2 580078070 Bracket ...................................................................................................................... 1
3 580027621 Screw......................................................................................................................... 2
4 449022021 Lockwasher ............................................................................................................... 2
5 449021002 Washer ...................................................................................................................... 2
6 580056815 Capscrew................................................................................................................... 1
7 580027573 Nut (Flange)............................................................................................................... 1

14-10
NOTES

14-11
P17345 05-06

BACK-UP ALARM

BACK-UP ALARM

14-12
P17345 05-06

BACK-UP ALARM

ITEM PART NO. DESCRIPTION QTY

1 580056613 Fastener .................................................................................................................... 1


2 580026812 Clip ............................................................................................................................ 1
3 505970526 Nut ............................................................................................................................. 2
4 580039438 Capscrew................................................................................................................... 2
5 580045132 Back-Up Alarm (82-102 dbA) .................................................................................... 1

14-13
P17346 05-06

ACCUMULATOR

ACCUMULATOR

14-14
P17346 05-06

ACCUMULATOR

ITEM PART NO. DESCRIPTION QTY

1 580072354 Accumulator............................................................................................................... 1
2 580065421 Spacer ....................................................................................................................... 2
3 580066235 Clamp ........................................................................................................................ 2
4 580075798 Hose .......................................................................................................................... 1
5 580019896 Fitting......................................................................................................................... 1
5 580019387 O-Ring.................................................................................................................. 3

14-15
P17365 05-06

LIFTING EYES

LIF TING EYES

14-16
P17365 05-06

LIFTING EYES

ITEM PART NO. DESCRIPTION QTY

1 580078642 Eyebolt....................................................................................................................... 1
2 580015437 Anchor ....................................................................................................................... 2
3 580060025 Nut ............................................................................................................................. 3
3 937300930 Nut ............................................................................................................................. 1
4 015421700 Cotter Pin .................................................................................................................. 2
5 .. . . . Front Lifting Plate ...................................................................................................... 2

14-17
P19276 07-07

GM LPG REGULATOR DRAIN KIT

GM LPG REGULATOR DRAIN KIT

14-18
P19276 07-07

GM LPG REGULATOR DRAIN KIT

ITEM PART NO. DESCRIPTION QTY

524299078 GM REGULATOR DRAIN KIT ................................................................................... 1


1 580069177 Fitting......................................................................................................................... 1
2 056363300 O-Ring ....................................................................................................................... 1
3 1053161DD Fitting......................................................................................................................... 1
4 900015237 Fitting......................................................................................................................... 1
5 580020445 Fitting......................................................................................................................... 1
6 580039423 Cap ............................................................................................................................ 1
7 a 518795676 Thread Sealant .......................................................................................................... 1

FOOTNOTES:
a Not Shown

14-19
NOTES

14-20
SECTION 15

15 FIELD CONVERSION KITS

15 FIELD CONVERSION KITS


CONTENTS

SECTION 15
FIELD CONVERSION KITS

DESCRIPTION PAGE

AUDIBLE ALARM CONVERSION KITS............................................................................................................. 15-7


AUXILARY TUBE EXTENSION KIT ................................................................................................................... 15-9
BRAKE AND INCHING PEDAL CONVERSION................................................................................................. 15-2
DIRECTIONAL CONTROL KITS........................................................................................................................ 15-3
E-HYDRAULIC CONTROL CONVERSION KITS............................................................................................... 15-4
HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT ........................................................ 15-6
HEADER HOSE CONVERSION KITS TWO STAGE FULL FREE-LIFT ............................................................ 15-5
HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT....................................................... 15-5
HYDRAULIC CONTROL CONVERSIONS......................................................................................................... 15-5
LIGHT CONVERSION KITS............................................................................................................................... 15-7
MISCELLANEOUS CONVERSION KITS........................................................................................................... 15-4
RETURN TO SET TILT KITS.............................................................................................................................. 15-2
SEAT CONVERSION KITS ................................................................................................................................ 15-2
WEATHER PROTECTION KITS......................................................................................................................... 15-3
WHEEL CONVERSION KITS............................................................................................................................. 15-2

15-1
FIELD CONVERSION KITS

BRAKE AND INCHING PEDAL CONVERSION

DESCRIPTION PART NUMBER


Dual Brake Pedals Kit with Dry Brakes GP/GLP/GDP90-120 524260159
Dual Brake Pedals Kit with Wet Brakes GP/GLP/GDP80-120 524260160

WHEEL CONVERSION KITS

DESCRIPTION PART NUMBER


Wide Tread Conversion Kit GD/GLP/GDP80-90 (250 x 15) 524260546
Wide Tread Conversion Kit GP/GLP/GDP100-120 (300 x 15) 524260547
Dual Drive Wheel Conversion Kit GP/GLP/GDP80-90 (7.00x15) 524260651
Dual Drive Wheel Conversion Kit GP/GLP/GDP100-120 with Dry Brakes (8.25x15) 524260652
Dual Drive Wheel Conversion Kit GP/GLP/GDP100-120 with Wet Brakes (8.25 x15) 524260653

SEAT CONVERSION KITS

DESCRIPTION PART NUMBER


Swivel Seat, Vinyl, without Electronic Controls Kit 524230981
Swivel Seat, Cloth. without Electronic Controls Kit 524230982
Swivel Seat Kit-Full Suspension Vinyl with E-Hydraulic Controls 524260441
Swivel Seat Kit-Full Suspension Fabric with E-Hydraulic Control 524260442

RETURN TO SET TILT KITS

DESCRIPTION PART NUMBER


Return to Set Tilt (Three Function Mini-Levers without Clamping) 524268025
Return to Set Tilt (Four Function Mini-Levers without Clamping) 524268026
Return to Set Tilt (Three Function Mini-Levers with Clamping) 524268028
Return to Set Tilt (Four Function Mini-Levers with Clamping) 524268029

15-2
FIELD CONVERSION KITS

DIRECTIONAL CONTROL KITS

DESCRIPTION PART NUMBER


Direction Control Kit-Forward/Reverse Lever to Foot Control Pedal a 524263337
Direction Control-Foot Directional Control Pedal to Forward/Reverse Lever Kit a 524227697

FOOTNOTES:
a This kit requires software that must be dealer installed. Dealer needs to obtain a new Configuration Data File
(CDF) from Aftermarket Services. The CDF should be ordered from the Software Resources page of AXCESS
Online. See Service Gram LD00018.

WEATHER PROTECTION KITS

DESCRIPTION PART NUMBER


Rear Screen, Steel/Glass For High Overhead Guard 524285354
PVC RH and LH Side Doors for High Overhead Guard 524285355
Heater Kit 524294171
Bolzoni Lock-Out Rod Conversion Kit 524300084

MISCELLANEOUS CONVERSION KITS

DESCRIPTION PART NUMBER


Push Button Start with Remote Keyswitch Conversion Kit a 524261866
Load Weight Display Kit used with E-Hydraulics only a 524260303
Kit-Fire Extinguisher without Cab c 524285530
Kit-Fire Extinguisher with Cab b 524270761
Powertrain Protection Kit a 524230083
Powertrain Protection Kit - Spanish a 524230093
Powertrain Protection Kit - French 524230088
Air Intake with Pre-Cleaner Kit 524228250
Mirrors Kit 524226924
Dual Mirrors with Cab Kit 524242369
Kit-Accumulator 1 Quart 524265038
Impact Monitoring Kit with Immediate Shutdown a 524267002
Impact Monitoring Kit with 30 Second Shutdown a 524272299
Electronic Monitoring Kit a 524267111
Lifting Eye Kit (Gasoline or Diesel) 524268998
Carriage Stubshaft Replacement Kit, 2 Stg FFL, 42 in. 524290093
E-Valve Engine Anti-Stall Kit 524296868

15-3
FIELD CONVERSION KITS

MISCELLANEOUS CONVERSION KITS (CONTINUED)

DESCRIPTION PART NUMBER


Long Wheel Base Exhaust Pipe Kit (Diesel) 524298776
Short Wheel Base Exhaust Pipe Kit (Diesel) 524299631
Bolzoni Lock-Out Rod Conversion Kit 524300084
Inner Rear Cover Kit 524297773
Conversion Kit (Red Seat Belt) 524281278
Hydraulic Oil Cooler Kit (3 Function) 524308169
Hydraulic Oil Cooler Kit (4 Function) 524308170

FOOTNOTES:
a This kit requires software that must be dealer installed. Dealer needs to obtain a new Configuration Data File
(CDF) from Aftermarket Services. The CDF should be ordered from the Software Resources page of AXCESS
Online. See Service Gram LD00018.
b With Cab
c Without Cab

E-HYDRAULIC CONTROL CONVERSION KITS

DESCRIPTION PART NUMBER


Three Function Mini-Levers without Clamping to Three Function Levers with 524229456
Clamping
Three Function Mini-Levers with Clamping To Three Function without Clamping 524245848
Three Function Mini-Levers without clamping to Four Function without Clamping 524269392
Three Function Mini-Levers without clamping to Four Function with Clamping 524269393
Four Function Mini Lever with Clamp to Four Function without Clamping 524270047
Three Function Mini-Levers without Clamping to Three Function Joystick without 524229686
Clamping
Three Function Mini-Levers without Clamping to Three Function Joystick With 524264649
Clamping

HYDRAULIC CONTROL CONVERSIONS

DESCRIPTION PART NUMBER


Manual Three Function Levers without Clamping to Three Function Levers with 524228387
Clamping
Manual Three Function Levers without Clamping to Four Function Levers without a 524269397
Clamping
Manual Three Function Levers without Clamping to Four Function Levers without b 524302814
Levers

15-4
FIELD CONVERSION KITS

HYDRAULIC CONTROL CONVERSIONS (CONTINUED)

DESCRIPTION PART NUMBER


Manual Three Function Levers without Clamping to Four Function Levers with a 524269396
Clamping
Manual Three Function Levers without Clamping to Four Function Levers with b 524302816
Clamping

FOOTNOTES:
a ⇒ PENDING PER ECN 10451201
b PENDING PER ECN 10451201 ⇒

HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT

DESCRIPTION PART NUMBER


Two to Three Function (B749-3000mm or B750-2740mm) 524269798
Two to Four Function (B749-3000mm or B750-2740mm) 524269799
Two to Three Function or Three to Four Function (B749-3600mm or B750-3340mm) 524269800
Two to Four Function (B749-3600mm or B750-3340mm) 524269801
Two to Three Function or Three to Four Function (B749-4200mm or B750-3940mm) 524269802
Two to Four Function (B749-4200mm or B750--3940mm) 524269803

HEADER HOSE CONVERSION KITS TWO STAGE FULL FREE-LIFT

DESCRIPTION PART NUMBER


Two to Three Function (B753-3025mm) 524269784
Three to Four Function (B753-3025mm) 524269785
Two to Four Function (B753-3025mm) 524269786
Two to Three Function (B753-3625mm) 524269787
Three to Four Function (B753-3625mm) 524269788
Two to Four Function (B753-3625mm) 524269789
Two to Three Function (B754-2765mm) 524269790
Three to Four Function (B754-2765mm) 524269791
Two to Four Function (B754-2765mm) 524269792
Two to Three Function (B754-3365mm) 524269793
Three to Four Function (B754-3365mm) 524269794
Two to Four Function (B754-3365mm) 524269795

15-5
FIELD CONVERSION KITS

HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT

DESCRIPTION PART NUMBER


Two to Three Function (B751-4365mm) 524270009
Three to Four Function (B751-4365mm) 524270010
Two to Four Function (B751-4365mm) 524270011
Two to Three Function (B751-4665mm) 524270012
Three to Four Function (B751-4665mm) 524270013
Two to Four Function (B751-4665mm) 524270014
Two to Three Function (B751-4900mm) 524270015
Three to Four Function (B751-4900mm) 524270016
Two to Four Function (B751-4900mm) 524270017
Two to Three Function (B751-5200mm) 524270018
Three to Four Function (B751-5200mm) 524270019
Two to Four Function (B751-5200mm) 524270020
Two to Three Function (B751-5500mm) 524270021
Three to Four Function (B751-5500mm) 524270022
Two to Four Function (B751-5500mm) 524270023
Two to Three Function (B752-4087mm) 524270027
Three to Four Function (B752-4087mm) 524270028
Two to Four Function (B752-4087mm) 524270029
Two to Three Function (B752-4387mm) 524270030
Three to Four Function (B752-4387mm) 524270031
Two to Four Function (B752-4387mm) 524270032
Two to Three Function (B752-4640mm) 524270033
Three to Four Function (B752-4640mm) 524270034
Two to Four Function (B752-4640mm) 524270035
Two to Three Function (B752-4940mm) 524270036
Three to Four Function (B752-4940mm) 524270037
Two to Four Function (B752-4940mm) 524270038
Two to Three Function (B752-5240mm) 524270039
Three to Four Function (B752-5240mm) 524270040
Two to Four Function (B752-5240mm) 524270041

15-6
FIELD CONVERSION KITS

LIGHT CONVERSION KITS

DESCRIPTION PART NUMBER


Light Kit (Front Drive/Rear Work Lights with Light Harness) 524264556
Light Kit (Front Drive Lights/Rear Work Lights without Light Harness) 524228195
Light Kit (Brake Lights and Tail Lights without Light Harness) 524228199
Light Kit (Stroble Light with Light Harness) 524264557
Light Kit (Strobe Light Flash Tube, with other lights,without Light Harness) 524228197
Light Kit (Amber Flash Tube Strobe for Cab) 524263692
Light Kit (Amber LED Strobe for Cab) 524291318
Light Kit (LED Strobe Light without Light Harness) 524290668
Light Kit (LED Strobe Light with Light Harness) 524290669
Light Kit (Front Drive/Rear Work Lights with Light Harness) 524264556
Light Kit (Front Drive Lights/Rear Work Lights without Light Harness) 524228195

AUDIBLE ALARM CONVERSION KITS

DESCRIPTION PART NUMBER


Audible Alarm Kit (87 dbA) 524264437
Audible Alarm Kit (97 dbA) 524264438
Audible Alarm Kit (102 dbA) 524264439
Audible Alarm Kit (107 dbA) 524264440
Audible Alarm Kit (82 to 102 dBA) 524264441

AUXILARY TUBE EXTENSION KIT

DESCRIPTION PART NUMBER


Quick Disconnect Kit 524273757
Auxiliary Extension Tube Three Function Class III Standard Carriage Two Stage LFL 524289438
Auxiliary Extension Tube Four Function Class III Standard Carriage Two Stage LFL 524289439
Auxiliary Extension Tube Three Function Class IV Standard Carriage Two Stage LFL 524289440
Auxiliary Extension Tube Four Function Class IV Standard Carriage Two Stage LFL 524289441
Auxiliary Extenstion Tube Three Function Class III Integral Side-Shift Carriage 524289442
two Stage LFL
Auxiliary Extension tube Four Function Class III Integral Side-Shift carriage Two 524289443
Stage LFL
Auxiliary Extension Tube three Function class IV Integral Side-Shift Carriage Two 524289444
Stage LFL

15-7
FIELD CONVERSION KITS

AUXILARY TUBE EXTENSION KIT (CONTINUED)

DESCRIPTION PART NUMBER


Auxiliary Extension Tube Four Function Class IV Integral Side-Shift Carriage Two 524289445
Stage LFL
Auxiliary Extension Tube Three Function Class III Attachment Carriage Two Stage 524289446
LFL
Auxiliary Extension Tube Four Function Class III Attachment Carriage Two Stage 524289447
LFL
Auxiliary Extension Tube Three Function Class III Standard Carriage Two Stage FFL 524289448
Auxiliary Extension Tube Four Function Class III Standard Carriage Two Stage FFL 524289449
Auxiliary Extension Tube Three Function Class IV Standard Carriage Two Stage FFL 524289450
Auxiliary Extension Tube Four Function Class IV Standard Carriage Two Stage FFL 524289451
Auxiliary Extension Tube Three Function Class III Integral Side-Shift Carriage Two 524289452
Stage FFL
Auxiliary Extension Tube Four Function Class III Integral Side-Shift Carriage Two 524289453
Stage FFL
Auxiliary Extension Tube Three Function Class IV Integral Side-Shift Carriage Two 524289454
Stage FFL
Auxiliary Extension Tube Four Function Class IV Integral Side-Shift Carriage Two 524289455
Stage FFl
Auxiliary Extension Tube Three Function Class III Attachment Carriage Two Stage 524289456
FFL
Auxiliary Extension Tube Four Function Class III Attachment Carriage Two Stage 524289457
FFL
Auxiliary Extension Tube Three Function Class III Standard Carriage Three Stage 524289458
FFL
Auxiliary Extension Tube Four Function Class III Standard Carriage Three Stage 524289459
FFL
Auxiliary Extension Tube Three Function Class IV Standard Carriage Three Stage 524289460
FFL
Auxiliary Extension Tube Four Function Class IV Standard Carriage Three Stage 524289461
FFL
Auxiliary Extension Tube Three function Class III Integral Side-Shift Carriage Three 524289462
Stage FFL
Auxiliary Extension Tube Four function Class III Integral Side-Shift Carriage Three 524289463
Stage FFL
Auxiliary Extension Tube Three Function Class IV Integral Side-Shift Carriage 524289464
Three Stage FFL
Auxiliary Extension Tube Four Function Class IV Integral Side-Shift Carriage Three 524289465
Stage FFL

15-8
FIELD CONVERSION KITS

AUXILARY TUBE EXTENSION KIT (CONTINUED)

DESCRIPTION PART NUMBER


Auxiliary Extension Tube Three Function Class III Attachment Carriage Three Stage 524289466
FFL
Auxiliary Extension Tube Four Function Class III Attachment Carriage Three Stage 524289467
FFL

15-9
NOTES

15-10
SECTION 16

16 NUMERICAL INDEX
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
001053161DD6-19 38 015418800 9-9 38 13-37 12 7-23 5
14-19 3 015421000 8-5 12 052645200 9-15 1 7-23 38
006205330D 6-19 32 015421700 14-17 4 10-3 30 7-24 44
012823300 12-11 3 015492400 11-49 7 10-3 35 7-35 6
12-45 8 12-29 11 10-7 30 7-35 18
012824300 12-3 9 12-53 11 10-7 35 7-35 40
12-18 33 015627900 11-47 7 10-27 9 7-47 6
12-35 7 13-15 12 11-51 8 7-47 40
12-37 10 13-19 8 12-7 6 7-47 42
013393900 1-47 6 13-23 14 12-41 3 7-59 9
014939300 6-11 6 13-29 8 052645300 7-14 48 12-18 20
6-25 23 015628700 13-17 16 7-23 40 052645500 7-13 41
014979500 10-7 19 13-21 16 7-24 48 7-23 39
10-15 19 13-25 14 7-35 8 7-35 41
014996900 6-11 8 13-27 16 7-47 8 7-36 43
6-25 21 13-31 16 9-15 7 7-47 41
015026200 12-33 15 015630100 8-5 15 9-15 8 10-3 33
12-57 15 015631500 9-9 18 10-3 32 10-7 33
13-23 25 9-9 25 10-7 32 11-5 18
13-29 19 015915100 10-7 20 10-27 3 11-5 25
015026400 6-11 7 10-15 20 11-5 4 12-7 7
6-25 20 015915200 13-8 13 11-51 4 12-17 9
015026600 7-13 10 13-11 8 11-51 4 12-41 21
7-23 10 015916500 12-5 7 11-51 5 052645600 12-17 12
7-35 13 12-37 13 11-51 20 12-17 12
7-47 13 015918200 9-9 20 12-7 10 052645700 7-14 47
015035700 6-11 5 016103300 11-11 4 12-7 13 7-24 47
6-25 22 11-15 4 12-17 11 7-36 47
015125800 7-19 22 016103700 6-25 14 12-17 13 7-48 47
7-21 22 016110000 7-13 11 12-41 20 8-5 13
7-31 2 7-23 11 12-42 23 10-3 23
7-33 2 7-35 12 13-15 19 10-4 45
7-41 2 7-47 12 13-15 20 10-8 51
7-43 21 019299600 5-23 13 13-19 19 10-8 56
7-45 2 5-25 5 13-19 20 10-11 36
7-53 2 5-27 26 13-23 26 10-15 42
7-55 20 5-29 9 13-23 27 10-27 30
7-57 2 019930000 5-15 9 13-29 25 052645800 7-14 55
015417900 12-8 34 023080200 5-19 7 13-29 26 7-17 12
12-15 5 023338500 5-23 16 13-33 8 7-27 12
12-22 25 5-25 22 13-33 12 7-39 17
12-33 5 5-27 32 13-33 14 7-51 17
12-35 12 5-29 13 13-35 9 053236500 9-9 32
12-39 8 030036900 5-31 11 13-35 13 054820000 12-7 10
12-50 29 030252011 12-7 6 13-35 14 12-17 10
12-57 5 12-7 16 13-37 9 12-42 23
13-15 4 12-41 3 13-37 13 055160000 7-13 37
13-19 17 032643500 5-45 16 13-37 14 7-23 37
13-23 8 052337300 6-19 39 052645400 7-13 5 7-35 40
13-29 23 052643300 13-33 14 7-13 38 056056700 13-15 23
015418300 12-39 10 13-35 12 7-14 44 13-19 23

16-1
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
13-23 30 080437000 7-13 40 13-23 19 11-11 13
13-29 29 12-7 7 13-29 13 11-15 14
056260300 5-13 11 12-17 9 449001125 2-11 7 449022013 2-7 14
056363300 7-47 18 150121835 6-77 18 449001138 2-7 15 2-9 14
7-59 3 201928200 7-13 20 449001245 2-35 1 2-13 12
10-4 38 7-17 16 449001249 3-13 21 7-13 28
10-4 44 7-23 20 449001268 6-19 29 7-23 28
10-4 49 7-27 16 449001302 7-17 8 7-35 27
10-8 38 7-35 15 7-27 8 7-47 27
10-8 50 7-39 18 7-39 8 449022016 6-11 40
10-8 55 7-47 15 7-51 8 6-49 3
10-11 16 7-51 18 449001412 7-13 18 7-17 21
10-11 35 203146300 12-33 16 7-17 13 7-27 21
10-15 37 13-29 18 7-23 18 7-39 24
10-15 41 203153200 7-13 9 7-27 13 7-51 24
14-19 2 7-23 9 7-35 22 7-59 16
056623800 5-15 11 7-35 14 7-39 15 8-5 26
057090400 10-27 25 7-47 14 7-47 22 449022017 1-77 4
057390000 8-5 13 258979300 1-11 18 7-51 15 3-3 8
059079500 2-13 13 1-25 8 449001415 6-49 2 7-3 5
059482800 11-11 3 311323023 9-9 28 8-5 29 7-17 26
11-15 3 312823020 10-23 14 449007005 4-3 17 7-27 26
060023500 5-31 26 312850042 10-4 53 4-7 17 7-28 5
062143700 6-25 13 10-8 59 4-11 17 7-39 30
062144100 12-57 16 10-12 41 4-15 15 7-51 30
13-23 24 10-16 47 449007050 1-35 9 8-5 20
13-29 18 449001010 7-13 29 449015014 10-3 26 13-15 18
062159500 1-47 1 7-23 29 10-7 28 13-19 14
1-49 1 7-35 30 10-11 25 13-23 20
2-25 16 7-47 30 10-15 27 13-29 14
5-15 18 449001013 7-59 17 449015098 2-13 40 449022018 6-19 34
5-15 19 449001024 7-17 27 5-41 4 7-13 17
062159700 4-3 7 7-27 27 449015112 6-50 7 7-17 14
4-7 7 7-39 29 10-3 1 7-23 17
4-11 8 7-51 29 10-7 1 7-27 14
4-15 8 8-5 22 10-11 1 7-35 23
5-13 20 449001028 8-5 27 10-15 1 7-39 14
062307300 6-29 6 449001038 12-33 9 449021001 2-13 39 7-47 23
064570600 7-13 24 12-57 9 7-13 3 7-51 14
7-23 24 13-23 9 7-23 3 8-5 4
7-35 37 449001040 2-7 2 7-35 2 10-19 9
7-47 37 2-9 2 7-47 2 10-21 9
065000900 9-9 15 449001048 7-3 4 449021002 14-10 5 449022019 6-37 5
065001000 9-9 9 7-28 4 449021003 1-25 25 449022021 14-10 4
065619300 5-45 11 449001050 7-13 2 5-39 12 449022041 7-3 7
066415900 12-29 11 7-23 2 5-41 22 7-28 7
12-53 11 7-35 1 449021010 7-17 25 9-9 29
066417000 12-13 3 7-47 1 7-27 25 449034001 5-27 6
12-45 8 449001058 8-5 21 7-39 31 5-29 25
072387301 9-9 2 13-15 17 7-51 31 449034005 5-43 8
072387302 9-9 1 13-19 13 9-9 48 449034011 5-43 8

16-2
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
500017905 5-13 10 12-53 10 5-5 4 504230271 12-33 3
500159904 13-17 17 502011923 12-29 10 5-7 1 12-57 3
13-21 17 12-53 10 504061719 14-10 1 504231204 6-79 6
13-25 15 502056903 4-3 15 504064758 12-21 10 6-79 8
13-27 17 4-7 15 12-49 25 6-83 1
13-31 17 4-11 11 504068737 12-7 19 6-83 4
500167917 9-13 6 4-15 11 12-41 17 504231215 1-61 21
500186902 8-25 3 11-5 26 504148200 12-29 6 504231248 1-61 16
500186908 8-25 5 502056906 5-13 1 12-53 6 504231252 1-61 18
500204901 5-15 29 10-4 43 504155200 10-3 30 504231265 1-63 8
5-25 34 10-7 18 10-3 32 504231296 1-61 23
5-29 43 10-11 22 10-7 30 504232202 12-7 4
500227907 13-29 24 10-15 18 10-7 32 12-17 6
500227908 12-7 2 502058911 5-13 15 10-27 3 12-41 6
12-17 3 5-31 30 10-27 9 504232205 12-45 6
12-41 4 502139901 11-47 10 10-27 15 504232212 14-3 2
500227914 12-21 13 502398908 2-11 6 11-51 8 504232217 12-11 7
12-49 20 502507901 5-23 19 11-51 19 12-45 7
500505908 7-17 18 5-25 14 11-51 20 504232218 11-49 3
7-27 18 5-27 4 504224217 9-9 31 504232230 12-30 15
7-39 21 5-29 17 504224218 9-9 42 12-54 15
7-51 21 502565902 8-5 17 504224231 9-9 3 504232234 2-9 6
500552902 5-45 17 502565903 9-9 49 504224242 9-9 6 504232252 12-25 12
500583902 11-11 16 502566901 2-13 19 504224266 9-9 11 504232277 12-45 7
11-13 11 4-3 10 504224298 9-9 4 504232291 12-11 10
11-15 17 4-7 10 504225201 5-45 2 12-13 5
11-17 12 502566903 8-5 18 504225236 9-9 8 12-45 9
500863104 6-6 6 8-6 55 504225257 1-14 51 504232292 12-11 6
500863106 6-6 6 502566904 2-35 2 1-17 51 12-45 6
501702901 2-11 9 7-4 2 504226242 1-13 9 504232297 6-45 14
7-4 4 7-5 2 1-16 9 6-47 14
7-5 4 9-9 16 3-3 23 14-3 12
501702902 10-3 19 502600902 1-47 3 3-7 13 504233271 1-77 3
10-7 23 502634904 5-45 14 3-9 12 504233279 12-37 9
10-11 27 502635907 11-21 6 3-13 14 504234264 11-49 5
10-15 22 11-23 19 504226268 8-5 19 504234265 12-37 7
501702903 12-25 6 11-25 3 504227270 11-11 9 504234266 12-21 12
501725901 8-6 47 11-27 3 11-15 9 12-49 24
501753904 12-29 4 502637904 11-49 14 504227283 9-9 40 504234285 12-21 19
12-53 4 502687901 12-25 2 504230204 11-21 11 12-37 12
501753914 12-25 3 12-30 16 11-23 8 12-37 12
501850904 12-29 7 12-54 16 11-25 11 12-49 22
12-53 7 502895204 12-25 4 11-27 11 504235204 12-21 19
501884906 4-4 33 12-45 11 504230207 11-21 13 12-37 12
4-8 33 502895206 12-45 11 11-23 13 12-37 12
4-12 33 502978555 12-8 25 504230236 11-21 10 12-49 21
4-15 33 12-41 2 11-23 7 504235239 12-29 5
501884908 2-17 1 502978556 12-8 25 11-25 10 12-53 5
502011910 11-49 6 12-41 2 11-27 10 504236273 5-31 3
502011911 12-25 13 504017208 12-25 7 504230239 11-11 8 504240712 6-35 7
502011915 12-29 10 504058787 5-3 4 11-15 8 504240715 3-3 33

16-3
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
3-7 3 504314707 1-77 1 7-35 31 6-66 40
3-9 2 504362254 12-46 13 7-47 31 6-77 18
3-13 5 504407299 12-7 14 505968501 6-78 24 6-78 24
504240785 3-3 34 12-18 24 505968505 6-59 32 6-85 5
3-7 2 504450740 6-79 1 6-59 33 6-87 5
504287713 12-25 15 6-79 9 6-59 39 6-89 3
504287718 12-26 16 6-83 2 6-59 40 6-89 6
504288730 6-57 7 6-83 7 6-65 30 6-89 11
6-59 32 504450741 6-79 4 6-65 31 6-89 12
6-59 33 6-79 7 6-65 37 6-89 15
6-59 37 6-83 3 6-65 38 6-90 18
6-63 6 6-83 6 6-69 5 6-90 19
6-65 30 504450753 12-25 9 6-71 3 6-90 24
6-65 31 504450761 6-79 1 505968514 1-11 10 6-93 7
6-65 37 6-79 9 1-43 4 6-93 10
6-69 2 6-83 2 6-6 4 6-93 13
6-69 5 6-83 7 6-53 7 6-93 14
6-71 2 504574259 1-35 8 6-58 26 6-94 18
504288733 6-57 8 505136062 12-11 11 6-64 25 6-97 1
6-59 32 505136063 12-13 12 6-77 19 6-97 8
6-59 33 505136065 12-46 14 6-90 23 6-97 9
6-59 38 505136066 12-46 14 6-94 17 6-99 1
6-59 40 505136072 12-30 18 505968533 1-43 2 6-99 10
6-63 7 12-54 18 505968535 6-78 24 6-99 11
6-65 30 505849502 1-73 1 505968540 1-11 9 6-103 1
6-65 31 505849503 1-73 1 1-43 3 6-105 1
6-65 36 505849504 1-73 1 6-6 4 505968593 6-58 25
6-65 38 505849505 1-73 1 505968551 6-78 22 6-64 24
504288740 6-73 14 505849507 1-73 1 505968563 6-73 9 6-78 24
6-75 12 505960567 1-77 2 6-75 15 6-80 10
6-77 8 505965586 13-3 4 505968566 6-57 18 6-103 3
6-79 3 13-11 11 6-58 20 6-103 8
504288741 6-71 5 505965599 11-51 1 6-59 34 6-103 10
6-71 6 505966507 5-15 6 6-63 16 6-105 3
6-77 1 505966580 3-13 23 6-63 18 6-105 6
6-77 8 505966595 4-3 30 6-64 19 6-105 8
6-77 16 4-7 20 6-65 32 505968598 6-73 7
6-79 3 4-11 16 6-65 33 6-75 14
6-85 4 4-15 13 6-97 1 505970510 5-31 15
6-85 7 505967516 5-11 1 505968568 6-53 10 505970526 14-13 3
6-85 8 505967544 8-5 6 6-55 2 505970529 6-23 4
6-87 4 8-6 39 6-57 5 505970552 6-77 11
6-87 7 8-6 53 6-57 10 6-79 6
504288749 6-73 3 8-6 59 6-57 17 6-79 8
6-75 2 505967551 7-14 48 6-58 25 6-83 1
6-78 26 7-24 48 6-58 27 6-83 4
504305703 11-49 11 7-35 8 6-60 41 6-97 4
504305713 9-13 9 7-47 8 6-63 5 6-99 4
504314701 1-77 1 505967593 12-7 10 6-63 9 505970570 8-3 7
504314703 1-77 1 505967598 7-13 30 6-64 24 8-9 5
504314706 1-77 1 7-23 30 6-64 26 505970580 5-31 19

16-4
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
505970592 2-14 53 10-4 43 518804662 12-8 36 520045150 13-15 10
2-17 8 10-7 18 12-35 13 13-19 6
505971526 8-26 4 10-11 22 518804692 12-35 13 13-23 12
8-27 4 10-15 18 518804693 12-35 13 13-29 6
8-28 4 514214804 5-13 6 518805632 1-5 4 520045151 12-3 8
8-30 4 5-31 9 518806635 5-45 4 12-18 32
505971549 8-26 3 514454800 7-13 5 6-53 6 12-35 6
8-27 3 7-23 5 6-53 17 520045153 12-3 5
8-28 3 7-35 6 6-58 26 12-5 5
8-30 3 7-47 6 6-59 30 12-15 9
505971582 2-14 59 7-59 9 6-64 25 12-18 30
505972554 6-53 18 7-61 2 518806645 1-61 11 12-21 8
505972563 4-3 5 514835800 12-8 21 520036879 1-49 5 12-33 17
4-7 5 12-41 15 520037804 12-37 8 12-35 4
4-11 5 518688602 1-72 1 520037811 10-8 44 12-37 5
4-15 5 1-73 1 10-15 35 12-39 4
505972572 4-3 8 518688603 1-72 1 520038820 6-78 24 12-57 17
4-7 8 1-73 1 520038875 6-69 1 13-15 7
505972589 6-77 19 518688604 1-72 1 6-71 1 13-19 3
6-90 23 1-73 1 6-77 3 13-23 3
6-94 17 518688605 1-73 1 520041836 1-55 14 13-29 3
505973583 9-16 1 518717602 1-72 1 520041852 1-55 13 520045156 12-3 7
505974549 7-14 52 518717603 1-72 1 520042831 11-5 20 12-18 34
7-24 52 518717604 1-72 1 520042832 3-13 22 12-35 9
7-35 26 518717605 1-72 1 520042866 2-25 33 520045157 12-3 6
7-47 26 518717607 1-72 1 520042867 2-33 15 12-18 35
505974597 1-61 26 518791646 1-55 12 520042869 2-29 5 12-35 8
505975518 7-61 8 1-57 12 520043812 2-21 28 520045158 12-35 13
505975539 14-6 1 1-59 12 520044814 7-36 52 520045159 13-15 15
14-9 1 518793609 1-5 29 7-48 55 13-19 11
505976530 1-61 4 518793684 1-53 4 520044815 9-9 39 13-23 17
1-63 1 1-55 8 520044834 6-73 13 13-29 11
505976537 6-11 3 1-57 8 520045009 6-6 5 520045160 12-45 4
6-15 14 1-59 6 520045068 6-57 7 520045162 12-11 5
6-19 32 518795660 12-7 5 6-59 37 12-45 4
6-23 13 12-17 5 6-63 6 520045163 12-15 6
6-77 5 12-41 5 520045069 6-57 7 12-35 10
505976545 1-61 10 518795676 14-19 7 6-57 8 13-15 5
505976550 6-73 18 518797699 11-11 12 6-59 37 13-19 18
505976556 1-61 9 11-15 12 6-59 38 520045171 12-33 14
505976566 1-61 25 518802601 13-33 9 6-63 6 12-57 14
505977525 1-61 17 13-35 11 6-63 7 13-23 23
505977565 1-61 5 13-37 11 6-65 36 13-29 17
505977581 1-63 12 518803619 13-33 10 6-69 4 520045177 12-33 13
505978570 1-61 17 13-35 10 520045073 6-69 4 12-57 13
505978586 1-61 17 13-37 10 520045074 6-57 8 13-23 21
506080540 12-46 13 518804607 12-8 36 6-59 38 13-29 15
507353800 1-13 10 12-35 13 6-63 7 520045178 12-33 13
1-16 10 518804610 12-21 23 6-65 36 12-57 13
511405800 2-17 23 12-49 12 6-69 4 13-23 22
5-31 23 518804645 12-8 36 520045130 1-63 3 13-29 16

16-5
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
520045182 13-29 22 520045464 11-47 9 520052802 12-35 13 520512601 12-45 2
520045183 12-8 35 520045589 9-9 7 520052851 6-5 20 520512603 12-45 2
12-15 4 520045594 9-10 50 520053823 2-23 6 520512604 12-45 2
12-39 7 520045804 6-59 30 520153603 11-49 8 520512606 12-45 2
13-15 3 6-65 29 520153604 11-49 8 520512608 12-45 2
13-19 16 6-77 7 520153605 11-49 8 520585600 12-29 3
520045187 13-4 15 6-78 25 520153607 11-49 8 12-53 3
13-8 11 6-103 4 520406635 12-11 2 520650601 12-29 1
13-11 6 6-103 9 520406641 12-11 2 12-53 1
520045188 12-7 3 6-105 4 520406647 12-11 2 520650603 12-53 1
12-17 4 6-105 7 520414601 12-29 2 520650605 12-53 1
12-41 7 520045805 6-59 30 12-53 2 520650607 12-29 1
520045192 12-8 36 6-65 29 520414603 12-53 2 12-53 1
12-35 13 6-77 7 520414605 12-53 2 520650609 12-53 1
520045193 12-22 28 6-83 5 520414607 12-29 2 520651601 12-29 1
12-49 27 6-103 4 12-53 2 12-53 1
520045195 12-8 35 6-103 9 520414609 12-53 2 520651603 12-53 1
12-15 4 6-105 4 520415601 12-29 2 520651605 12-53 1
12-22 27 6-105 7 12-53 2 520651607 12-29 1
12-35 14 520046832 2-23 4 520415603 12-53 2 12-53 1
12-39 7 520046833 2-23 5 520415605 12-53 2 520651609 12-53 1
12-50 30 520046835 2-23 7 520415607 12-29 2 524135211 9-3 2
13-29 21 520046836 2-23 8 12-53 2 524139001 1-77 1
520045215 12-13 11 520046837 2-23 3 520415609 12-53 2 524139002 1-77 1
12-45 9 520046839 2-25 12 520425601 12-11 1 524139139 1-74 1
520045216 12-13 9 520046840 2-25 15 520425607 12-11 1 524139140 1-74 1
12-46 12 520046841 2-25 28 520425613 12-11 1 524139141 1-74 1
520045253 12-25 14 2-29 520426601 12-13 1 524139142 1-74 1
520045324 12-29 12 520046842 2-29 8 520426613 12-13 1 524139478 1-77 1
12-53 12 520046844 2-25 38 520426863 2-11 3 524139480 1-77 1
520045326 12-29 9 520046847 2-25 31 520427601 12-45 1 524147349 12-21 21
12-53 9 520046851 2-25 32 520427603 12-45 1 12-49 13
520045327 12-29 13 520046852 2-25 21 520427604 12-45 1 524147484 12-7 15
12-53 13 520046854 2-25 40 520427606 12-45 1 12-17 12
520045331 12-29 14 520046856 2-33 2 520427608 12-45 1 12-42 25
12-53 14 520046857 2-33 10 520428601 12-45 1 524147485 12-7 15
520045346 12-25 9 520046860 2-33 30 520428603 12-45 1 12-17 12
520045361 12-8 33 520046862 2-33 19 520428604 12-45 1 12-42 25
12-35 11 520046863 2-23 2 520428606 12-45 1 524147494 12-21 6
520045362 12-8 33 2-33 20 520428608 12-45 1 12-30 17
12-22 26 520046864 2-33 21 520429601 12-25 1 524147495 12-21 6
12-35 11 520046865 2-33 22 520429607 12-25 1 12-30 17
12-39 6 520047875 2-21 2 520470651 12-13 2 524147531 12-41 2
12-49 28 520047876 2-21 2 520470657 12-13 2 12-49 10
520045395 13-15 14 520047877 2-21 3 520470663 12-13 2 12-54 17
13-19 10 520047878 2-21 3 520494604 11-49 15 524147532 12-41 2
13-23 16 520047880 2-21 7 520510601 12-45 2 12-49 10
13-29 10 520047888 2-21 12 520510603 12-45 2 12-54 17
520045448 11-49 1 520049820 9-9 41 520510604 12-45 2 524147540 12-8 27
520045450 11-49 9 520050836 12-35 13 520510606 12-45 2 12-18 19
520045462 11-47 5 520052800 12-35 13 520510608 12-45 2 12-42 28

16-6
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
524148190 13-8 17 524220842 1-19 1 1-31 10-8 41
13-11 20 524220846 1-19 2 1-33 10-11 33
524148255 12-21 22 524220847 1-19 2 1-35 10-15 32
12-49 15 524220848 1-19 2 1-45 580001007 1-61 2
524149438 1-13 21 524220849 1-19 2 524259220 7-31 6 580001617 2-25 9
1-16 21 524224752 1-13 32 7-33 6 580001619 2-25 10
524155833 2-33 1 1-16 32 7-41 6 580001744 2-21 5
524162256 1-63 9 524228041 1-61 7 7-43 6 580001875 9-9 10
524169325 12-30 18 524228461 1-13 22 7-45 6 580001878 9-9 37
12-54 18 1-16 22 7-53 6 580002014 9-9 33
524169328 13-21 18 524228462 1-13 22 7-55 6 580002229 11-49 10
13-31 18 1-16 22 7-57 6 580002230 11-49 10
524169329 13-17 18 524228463 1-13 43 524260552 1-25 7 580002231 11-49 2
13-25 16 1-16 43 524265153 1-63 7 580002329 2-7 8
13-27 18 524231093 1-13 6 524265461 1-61 1 2-9 8
524180729 1-13 19 1-16 6 524265462 1-61 1 580002460 6-15 5
1-16 19 524232018 1-13 6 524265464 1-61 1 6-15 8
524198083 13-8 15 1-16 6 524265465 1-61 1 8-6 37
13-8 20 524232141 1-63 4 524268195 1-25 9 580002498 5-39 13
524198089 13-8 15 524232161 1-63 5 524270429 11-9 1 580002638 8-3 11
13-8 20 524232201 1-63 6 524271620 1-23 1 8-9 9
524198114 13-8 15 524236522 1-61 1 524281926 1-33 1 580002884 4-3 24
13-8 20 524236523 1-61 1 524281927 1-31 1 4-11 27
524198123 13-8 15 524236524 1-61 1 524297972 1-25 1 580002885 4-3 25
13-8 20 524236525 1-61 1 1-27 1 4-7 22
524198144 12-8 24 524236526 1-61 1 1-29 4-11 21
524198145 12-18 28 524236527 1-61 1 1-31 4-15 19
524198146 12-8 24 524239043 1-13 36 1-33 580002886 4-3 20
524198147 12-18 25 1-16 36 1-35 4-11 26
12-18 28 524239044 1-13 42 1-45 580003199 4-3 29
524198257 12-3 1 1-16 42 524299078 14-19 4-7 25
524198263 12-3 1 524240425 1-11 1 524300833 1-5 1 4-11 25
524198269 12-3 1 524240431 1-11 1 524300834 1-5 1 4-15 22
524201323 1-11 16 524240692 1-11 19 524302330 1-9 1 580003427 5-11 5
1-25 2 1-25 3 524302331 1-9 1 580003941 8-3 9
524208880 1-61 12 524246118 5-43 7 524302332 1-9 1 8-9 11
524208881 1-61 20 5-45 524302333 1-9 1 580004501 11-35 2
524208883 1-11 2 524246732 1-13 28 524302335 1-9 1 580004502 2-13 37
524214603 9-13 2 1-16 28 580000037 14-3 1 580004505 6-29 4
524214788 1-13 30 524246733 1-13 37 580000242 10-4 47 580004592 1-5 25
1-16 30 1-16 37 10-8 53 5-43 6
524214789 1-14 52 524255979 1-5 17 10-11 23 580005048 2-7 9
1-17 52 524256878 1-5 1 10-15 28 2-9 9
524220276 1-9 1 1-5 1 580000260 12-13 7 580005640 10-3 34
524220277 1-9 1 524256879 1-5 1 580000309 2-21 22 10-7 34
524220278 1-9 1 524256880 1-5 1 580000316 2-21 17 580005926 5-13 17
524220279 1-9 1 524256881 1-5 1 580000318 2-25 24 580006367 9-13 7
524220284 1-9 1 524256882 1-5 1 580000322 2-29 9 580006412 12-15 1
524220839 1-19 1 524256992 1-25 1 580000338 2-17 14 580006414 12-15 1
524220840 1-19 1 1-27 1 580000341 2-13 15 580006416 12-15 1
524220841 1-19 1 1-29 580000868 10-4 41 580006417 12-15 1

16-7
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580006481 12-15 580007621 3-3 2 580008703 5-23 28 580010435 1-53 5
580006483 12-15 3-7 4 5-27 20 1-55 7
580006485 12-15 3-9 4 580008775 2-23 9 580010545 6-69 5
580006486 12-15 3-13 6 580008777 2-21 8 6-71 3
580006553 6-15 4 580007683 2-17 13 580008813 12-13 10 580010571 6-89 7
6-15 13 580007707 10-3 34 12-45 10 580010739 6-73 16
6-23 6 10-7 34 580008814 12-11 9 6-75 13
580006579 6-9 9 10-27 7 12-45 10 580011097 8-29 1
6-11 18 580007719 5-31 12 580008988 5-39 6 8-29 1
580006894 12-11 4 580007839 12-7 9 580009061 7-48 53 580011108 7-13 19
12-45 3 12-17 11 7-59 5 7-23 19
580006895 12-13 4 12-41 22 580009266 2-21 11 7-35 11
580006896 12-45 3 580007841 12-5 12 580009275 2-25 30 7-47 11
580006903 13-4 9 580007842 12-5 12 580009276 2-25 30 580011167 12-30 15
13-8 1 580007843 12-21 19 580009399 13-11 13 12-54 15
13-11 9 12-49 19 580009401 13-11 5 580011466 12-41 19
580006935 5-31 28 580007844 12-37 12 580009402 13-11 23 580011468 12-41 19
580006976 11-21 5 580007845 12-37 12 580009403 13-12 28 580011477 12-41 18
11-23 17 580007848 12-21 19 580009449 12-7 18 580011491 12-41 19
11-25 8 12-49 19 580009450 12-41 19 580011609 12-15 8
11-27 8 580007849 12-37 12 580009451 12-41 18 12-33 11
11-37 4 580007855 12-5 8 580009452 12-41 19 12-57 11
11-41 5 12-37 14 580009637 9-9 26 13-15 9
11-43 5 580007973 12-37 12 580009733 9-9 15 13-19 5
580006977 11-21 3 580008064 1-63 2 580009734 9-9 15 13-23 5
11-23 16 580008220 5-15 8 580009744 9-9 12 13-29 5
11-25 7 580008228 12-8 28 580009745 9-9 13 580011616 12-41 19
11-27 7 580008236 12-8 28 580009746 9-9 14 580012093 12-3 4
11-37 3 12-7 18 580009884 12-5 6 12-5 4
11-41 4 12-41 18 12-37 11 12-15 7
11-43 4 580008238 12-8 28 580009886 12-49 1 12-18 29
580007011 12-57 1 580008240 12-8 28 580009887 12-49 2 12-21 7
580007013 12-57 1 12-41 18 580009888 12-49 7 12-33 12
580007021 12-57 1 580008243 12-8 28 580009890 12-21 18 12-35 5
580007022 12-57 1 580008244 12-8 28 12-49 16 12-37 6
580007023 12-57 580008252 12-7 18 580009893 12-15 3 12-39 5
580007025 12-57 12-41 19 13-15 2 12-57 12
580007027 12-57 580008256 12-41 18 580009922 12-15 3 13-15 8
580007028 12-57 580008277 9-9 21 12-49 28 13-19 4
580007059 4-3 31 580008279 12-41 19 13-19 15 13-23 4
4-7 21 580008281 12-41 19 580009937 12-5 1 13-29 4
4-11 20 580008282 12-41 18 580009940 12-5 1 580012183 13-15 16
4-15 14 580008284 12-7 18 580009943 12-5 1 13-19 12
580007124 13-23 6 580008285 12-41 18 580010279 12-3 3 13-23 18
580007125 12-33 6 580008287 12-41 18 12-5 3 13-29 12
12-57 6 580008338 1-63 11 12-18 31 580012184 13-15 11
13-23 7 580008487 2-13 14 12-21 9 13-19 7
580007557 12-7 17 580008575 2-25 14 12-35 3 13-23 13
12-41 14 580008599 2-21 21 12-37 3 13-29 7
580007558 5-3 2 580008600 2-21 23 580010432 5-45 13 580012185 13-15 13
5-5 2 580008630 12-18 36 580010433 5-45 10 13-19 9

16-8
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
13-23 15 13-21 5 1-59 17 580014172 12-8 36
13-29 9 13-25 8 580013480 13-17 14 580014174 12-33 4
580012323 6-69 2 13-27 8 13-25 12 12-57 4
6-71 2 13-31 5 13-27 14 13-23 11
580012324 6-69 1 580013209 13-17 9 580013481 13-17 15 580014179 12-22 28
6-71 1 13-21 6 13-21 15 12-49 27
6-77 3 13-25 9 13-25 13 580014188 8-29 1
580012350 12-3 11 13-27 9 13-27 15 580014189 8-29 1
12-18 37 13-31 6 13-31 15 580014214 12-33 1
12-35 16 580013210 13-31 12 580013483 13-21 14 580014216 12-33 1
580012383 12-8 20 580013211 13-31 13 13-31 14 580014225 12-33 1
12-41 16 580013212 13-17 1 580013486 12-41 18 580014226 12-33 1
580012450 13-15 1 13-25 1 580013492 12-5 13 580014315 5-41 2
13-17 13-27 1 12-37 18 580014386 6-73 16
580012451 13-15 1 580013213 13-17 2 580013508 1-77 2 6-75 13
13-17 13-25 2 580013801 13-17 5 580014392 12-7 18
580012452 13-19 1 13-27 2 580013802 13-25 5 580014462 1-57 1
13-21 580013214 13-17 3 580013803 13-17 5 1-59 1
580012453 13-19 1 13-25 3 580013804 13-27 5 580014463 1-57 1
13-21 13-27 3 580013805 13-31 9 1-59 1
580012454 13-25 580013253 13-17 11 580013806 13-21 10 580014465 1-57 17
580012455 13-27 13-21 11 580013807 13-31 9 580014466 1-57 2
580012456 13-31 13-27 11 580013808 13-21 10 1-59 3
580012457 13-31 13-31 11 580013937 6-5 20 580014467 1-57 2
580012458 13-15 580013254 13-17 10 580014013 1-37 7 1-59 3
580012459 13-15 13-21 8 580014020 1-31 5 580014471 1-57 6
580012460 13-19 13-27 10 580014039 1-31 4 1-59 7
580012461 13-19 13-31 8 580014049 12-33 580014473 1-57 5
580012462 13-23 580013256 13-17 13 580014053 12-33 1-59 5
580012463 13-23 13-21 13 580014056 12-33 580014766 1-35 7
580012464 13-29 13-25 11 580014059 12-33 580014800 1-45 4
580012465 13-29 13-27 13 580014094 11-49 12 580014801 1-45 3
580012670 13-12 25 580013257 13-21 1 580014095 11-49 13 580014836 2-23 2
580012772 13-3 3 13-31 1 580014145 13-23 580014837 2-25 3
13-8 3 580013258 13-21 2 580014146 13-25 580014838 2-23 1
13-11 12 13-31 2 580014147 13-23 2-33 24
580012858 6-16 8 580013259 13-21 7 580014148 13-29 580014839 2-25 29
580012981 12-37 19 13-31 7 580014149 13-29 580014840 2-33 18
580012987 1-13 34 580013394 11-25 6 580014150 13-27 580014841 2-33 25
1-16 34 11-27 6 580014151 13-31 580014862 9-16 1
580013204 13-17 6 580013419 1-57 21 580014152 13-31 580014866 8-29 1
13-21 3 1-59 20 580014161 9-9 35 580014869 8-29 1
13-25 6 580013420 1-57 23 580014163 9-9 36 580014954 9-16 1
13-27 6 1-59 22 580014164 12-35 13 580014955 8-29 1
13-31 3 580013421 1-57 20 580014165 12-13 6 580014956 8-29 1
580013207 13-17 7 1-59 19 580014166 12-49 27 580014960 8-29 1
13-21 4 580013422 1-57 22 580014167 12-49 27 580014962 8-29 1
13-25 7 1-59 21 580014168 12-49 27 580014987 8-29 1
13-27 7 580013423 1-57 24 580014169 12-33 8 8-29 1
13-31 4 1-59 23 12-57 8 8-29 1
580013208 13-17 8 580013425 1-57 18 13-23 10 8-30 1

16-9
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
9-16 1 6-105 1 13-37 14 6-99 11
580015148 2-21 6 580019139 6-89 6 580020431 11-5 18 6-103 3
580015437 14-17 2 6-89 11 12-41 21 6-103 8
580015673 6-15 11 6-89 12 580020445 14-19 5 6-103 10
580015806 8-29 1 6-93 7 580020468 11-51 19 6-105 3
580016586 1-31 3 580019140 6-89 6 580020576 10-27 11 6-105 6
580016727 1-72 4 6-89 11 11-51 5 6-105 8
1-74 4 6-89 12 13-15 20 580021088 6-57 5
580016736 1-72 7 6-93 7 13-19 20 6-60 41
1-74 7 580019245 6-103 7 13-23 27 6-63 5
580016765 5-13 9 6-105 5 13-29 26 6-85 5
580016816 12-25 5 580019246 6-103 7 580020577 11-5 25 6-87 5
580016817 12-25 5 6-105 5 580020930 2-23 10 6-90 19
580017034 5-15 10 580019341 6-47 10 580020942 5-45 5 6-97 8
580017492 13-29 20 6-103 2 6-53 5 6-97 9
580018544 13-31 9 6-105 2 6-53 16 6-99 10
580018545 13-31 9 580019353 6-100 3 6-58 26 6-99 11
580018546 13-27 5 580019387 7-13 44 6-64 25 6-103 3
580018547 13-25 5 7-24 44 580020943 6-53 8 6-103 8
580018653 1-55 5 7-35 18 6-57 10 6-103 10
580018888 1-57 13 7-47 42 6-63 9 6-105 3
1-59 14 12-17 13 6-79 10 6-105 6
580019119 6-55 2 12-18 20 6-89 3 6-105 8
6-57 15 12-18 21 6-89 15 580021345 1-35 11
6-57 17 12-41 20 6-90 24 580021628 1-45 2
6-58 22 14-15 5 6-93 10 580022121 6-78 22
6-58 23 580019523 12-3 10 6-94 18 580022492 12-25 10
6-58 24 12-18 38 580020944 6-53 9 580022493 11-49 4
6-58 27 12-35 15 6-57 10 580022494 12-25 10
6-58 28 580019742 7-23 44 6-63 9 580022511 12-11 8
6-58 29 7-47 42 6-80 10 12-45 5
6-63 14 580019805 10-27 18 6-89 3 580022512 12-13 8
6-64 20 580019808 10-27 17 6-89 15 580022513 12-45 5
6-64 21 580019817 7-11 8 6-90 24 580022770 11-49 15
6-64 22 12-18 20 6-93 10 580022859 6-58 27
6-64 23 580019837 11-51 14 6-94 18 6-64 26
6-64 26 580019860 10-4 38 580020987 13-4 6 6-66 40
6-64 27 10-7 38 13-33 2 580022866 6-97 6
6-64 28 580019865 11-51 8 13-35 2 6-97 7
6-85 1 580019896 12-8 26 13-37 2 6-99 8
6-85 11 12-18 21 580021001 1-35 10 6-99 9
6-87 1 12-42 27 580021087 6-57 5 580022878 6-99 5
6-89 1 14-15 5 6-60 41 6-99 6
6-89 17 580020060 3-3 15 6-63 5 580022879 6-77 12
6-90 22 580020430 9-15 7 6-85 5 580022893 1-11 8
6-90 23 11-51 4 6-87 5 6-6 4
6-93 1 13-15 19 6-90 19 580022990 6-75 5
6-93 12 13-19 19 6-93 14 580022993 6-77 7
6-93 16 13-29 25 6-97 8 6-83 5
6-94 17 13-33 12 6-97 9 580023052 6-30 1
6-103 1 13-35 14 6-99 10 580023152 6-83 5

16-10
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580023845 6-57 8 580025842 6-77 22 6-5 14 6-9 22
6-59 32 580025849 6-69 5 6-6 2 6-11 39
6-59 38 6-71 3 6-19 13 6-19 35
6-63 7 580026222 12-42 24 6-33 5 11-5 11
6-65 30 580026351 1-51 5 6-53 2 11-7 5
6-65 36 580026475 12-7 11 10-3 6 14-10 7
6-69 1 12-17 15 10-7 6 580027612 6-77 7
6-69 4 580026610 11-5 9 10-11 6 6-83 5
6-71 1 580026621 1-13 27 10-15 6 6-103 4
6-77 3 1-16 27 10-23 3 6-103 9
580023854 6-5 12 1-49 3 14-13 2 6-105 4
580023865 6-69 6 3-3 21 580026813 6-55 2 6-105 7
6-71 7 3-7 19 6-58 25 580027619 6-73 4
580023866 6-69 6 4-3 21 6-58 27 6-75 4
6-71 7 4-11 14 6-64 24 580027621 14-10 3
580023869 6-69 6 5-13 18 6-64 26 580027945 2-5 4
6-71 7 5-31 29 6-66 40 580028441 6-79 2
580023878 6-69 5 5-41 1 6-97 1 580028717 13-4 14
6-71 3 6-5 7 6-99 1 580028718 13-4 11
580023944 6-85 4 6-11 9 6-103 1 580029125 13-4 15
6-87 4 6-19 30 6-105 1 13-8 11
580025194 2-13 17 6-25 5 580026816 6-77 19 13-11 6
4-3 12 7-7 4 6-90 23 580029990 5-8 4
4-7 12 7-9 4 6-94 17 580030876 6-57 6
580025557 6-85 10 7-11 1 580026863 2-23 4 6-66 41
6-87 9 9-15 2 580026922 12-3 2 6-69 7
6-93 14 11-51 7 12-5 2 6-71 8
580025558 6-97 3 580026649 6-59 30 12-15 2 6-73 12
6-97 5 6-65 29 12-17 2 6-75 10
6-97 6 6-78 25 12-21 2 6-77 2
6-97 7 6-103 4 12-33 2 6-85 3
6-99 3 6-103 9 12-35 2 6-87 3
6-99 5 6-105 4 12-37 2 6-93 3
6-99 6 6-105 7 12-39 2 580030878 6-57 1
6-99 7 580026751 1-72 5 12-57 2 6-63 8
6-99 8 1-74 5 580026923 12-41 11 6-78 23
6-99 9 580026753 1-73 4 580026924 12-41 11 6-85 9
580025559 6-57 2 1-74 5 580026931 2-21 27 6-87 8
6-63 1 580026803 2-21 18 580026934 1-61 3 6-89 5
6-77 17 580026808 6-57 14 580027355 11-51 2 6-103 6
6-97 2 6-63 13 13-12 24 580030966 1-5 27
6-99 2 6-89 16 580027572 1-5 2 1-23 3
580025560 6-9 10 6-93 11 1-5 37 2-14 54
6-11 28 580026809 6-73 20 2-7 4 3-3 20
6-79 5 580026810 1-55 9 2-9 4 3-7 18
6-85 2 1-57 9 2-13 10 4-3 4
6-87 2 6-75 3 3-3 14 4-7 4
6-89 10 580026812 1-57 10 3-7 17 4-11 4
6-93 6 1-59 10 10-23 10 4-15 4
580025779 6-71 5 5-39 7 580027573 5-39 3 5-3 11
6-77 1 5-45 15 6-5 2 5-5 11

16-11
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
5-7 10 580031799 2-36 6 580033537 6-58 29 1-74 3
5-39 2 580031802 2-36 7 6-64 29 580035001 1-72 2
8-9 2 580031803 2-36 3 6-78 25 1-73 2
10-3 14 580031804 2-36 4 580033852 6-71 6 1-74 2
10-7 7 580031805 2-36 2 580033876 8-5 34 580035011 1-72 6
580030968 3-3 3 580031807 2-36 8 580033877 8-5 34 1-74 6
3-9 7 580031824 2-59 16 580033878 8-5 34 580035017 1-72 8
3-13 9 580031854 2-59 15 580033879 8-5 34 1-74 8
6-33 8 580031855 2-59 14 580033880 8-5 34 580035018 1-73 5
580030969 2-19 8 580031859 2-41 3 580033885 1-77 5 1-74 6
3-7 8 2-49 4 580033890 12-8 36 580035019 1-73 6
580030970 3-3 32 2-51 14 580034094 6-73 19 1-74 8
3-7 2 6-27 5 580034310 8-6 38 580035200 6-73 16
3-9 3 580031860 2-51 19 580034311 8-6 38 6-75 13
3-13 2 580031866 2-51 16 580034312 8-6 38 580035357 7-39 11
580030975 1-25 10 580031878 2-51 24 580034313 8-6 38 7-41
1-25 10 580031894 2-71 5 580034504 6-59 33 580035358 7-35 19
8-5 3 580031955 2-63 11 6-65 31 7-45
10-3 12 580031958 2-61 9 580034505 6-59 32 580035563 9-9 45
10-7 14 580031967 2-45 15 6-65 30 580035695 7-13 33
10-11 12 580031968 2-69 11 580034506 6-59 40 7-23 33
10-15 14 580031985 2-69 4 6-65 38 7-39 20
580031190 2-14 48 580031992 2-36 10 580034507 6-59 39 7-51 20
2-33 27 580032011 9-3 1 6-65 37 580035701 7-17 6
580031673 12-15 10 580032023 6-9 14 580034509 6-59 32 7-27 6
12-33 10 6-11 24 6-59 33 7-39 9
12-37 4 580032038 6-58 20 6-59 39 7-51 9
12-39 3 6-64 19 6-59 40 580035709 7-13 22
12-57 10 580032269 5-13 14 6-65 30 7-23 22
13-15 6 580032617 2-21 19 6-65 31 7-35 35
13-19 2 580032619 2-26 43 6-65 37 7-47 35
13-23 2 580032620 2-25 35 6-65 38 580035731 7-59 14
13-29 2 580032621 2-25 36 580034540 6-6 4 7-61 5
580031735 2-63 34 580032622 2-25 34 6-78 27 580035844 14-3 3
2-69 8 580032627 2-21 13 580034615 6-19 37 580036023 7-17 11
580031736 2-41 5 580032772 12-7 18 6-77 13 7-27 11
2-57 3 580032775 12-22 28 580034616 6-73 16 7-39 13
5-35 4 12-49 27 6-75 13 7-51 13
580031754 2-51 5 580032776 12-49 27 580034643 8-6 41 580036342 6-5 13
5-33 19 580032975 8-5 30 580034658 6-57 15 580036351 6-73 4
5-33 26 580033292 12-49 27 6-59 32 6-73 19
580031761 2-41 4 580033515 6-59 30 6-59 33 6-75 4
580031765 2-59 5 6-59 35 6-59 39 580036358 6-69 6
580031772 2-55 9 6-64 29 6-60 40 6-71 7
580031788 5-33 6 6-73 11 6-65 30 580036366 11-51 18
5-33 10 6-75 9 6-65 31 580036575 6-30 3
5-35 3 580033516 6-73 21 6-65 37 580036576 6-30 4
5-37 17 6-75 6 6-65 38 580036595 7-35 20
580031789 5-33 13 6-78 25 580034747 8-29 1 7-43
6-27 8 580033519 6-73 17 580034999 1-72 3 580036599 6-30 2
580031798 2-36 1 6-75 8 1-73 3 580036649 6-69 6

16-12
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
6-71 7 580037049 5-8 1 13-35 15 580039174 13-21 9
580036662 2-13 28 580037160 6-9 17 13-37 16 13-31 10
580036666 11-5 30 6-11 11 580037688 13-33 15 580039175 13-17 4
580036667 1-11 20 6-19 3 13-35 15 13-25 4
580036691 11-5 13 580037179 1-5 7 13-37 16 580039177 13-17 4
580036738 5-13 28 580037180 2-13 35 580037700 5-43 5 13-27 4
5-31 7 5-13 25 580037719 1-5 36 580039194 6-90 18
580036751 6-30 5 5-15 2 580037836 8-5 32 6-93 13
580036752 6-30 6 5-31 6 580037904 6-35 8 580039251 6-45 20
580036870 5-13 16 6-5 18 580038033 1-14 50 6-77 14
5-31 20 6-9 18 1-17 50 580039255 6-73 22
580036910 6-89 2 6-11 36 580038063 5-43 3 6-75 18
580036940 6-58 25 6-19 19 580038186 6-97 3 580039278 6-45 19
6-64 24 6-25 11 6-97 5 580039347 10-3 30
580036941 6-97 1 6-33 4 6-99 3 10-7 30
6-97 1 6-33 11 6-99 7 10-27 9
6-99 1 10-3 9 580038290 5-45 6 580039350 9-15 8
580036942 6-55 2 10-7 11 580038295 5-15 28 11-51 4
580036943 6-103 1 10-11 9 580038312 4-3 33 13-23 26
6-105 1 10-15 11 4-7 33 580039351 9-15 1
580036981 6-57 15 10-23 7 4-11 33 580039353 7-7 10
6-58 24 580037181 5-15 1 4-15 24 7-9 9
6-58 29 5-17 580038661 6-77 21 580039364 10-27 20
6-63 14 580037205 1-13 18 6-89 4 580039365 10-27 15
6-64 23 1-16 18 6-93 2 580039385 10-4 38
6-64 28 580037206 1-13 2 580038751 6-33 10 10-8 38
6-89 17 1-16 2 6-99 10-27 20
6-93 12 580037207 6-45 1 580038826 6-33 3 580039402 13-8 18
580036982 6-58 23 6-47 1 580038891 5-23 12 13-11 19
6-64 22 580037209 6-45 2 5-25 23 580039423 14-19 6
6-89 1 6-47 2 5-27 29 580039425 13-4 5
6-93 1 580037219 5-13 27 5-29 33 13-8 16
580036983 6-64 21 5-31 4 580038894 5-23 15 13-8 19
6-64 27 580037325 4-3 1 5-25 21 13-33 1
580036984 6-58 22 4-7 1 5-27 31 13-35 1
6-64 20 4-11 1 5-29 15 13-37 1
6-90 22 4-15 1 580038895 5-23 27 580039438 2-13 2
6-93 16 580037328 3-3 5 5-25 11 2-19 5
580036986 6-57 15 3-7 10 5-27 33 5-39 20
6-58 28 3-9 9 5-29 11 5-41 15
6-63 14 3-13 11 580038967 7-13 14 14-13 4
6-64 27 580037329 3-3 4 7-19 580039490 6-37 10
6-64 28 3-7 9 580038968 7-13 13 6-77 20
6-89 1 3-9 8 7-21 6-85 11
6-89 17 3-13 10 580039016 6-29 5 6-87 10
6-90 22 580037488 3-7 12 580039158 6-77 21 6-100 3
6-93 1 580037670 6-57 11 6-78 26 580039491 6-37 10
6-93 12 6-63 10 6-89 4 6-77 20
6-93 16 6-89 14 6-93 2 6-85 11
580037013 7-59 10 6-93 9 580039173 13-21 9 6-87 10
7-61 9 580037687 13-33 15 13-31 10 6-100 3

16-13
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580039492 6-37 10 580039764 6-57 12 7-31 16 6-85 1
580039499 6-57 16 6-63 11 7-33 16 6-85 11
6-58 28 6-90 21 7-41 15 6-87 1
6-63 15 6-93 15 7-43 15 6-87 10
580039500 6-57 16 580039799 6-77 9 7-45 16 14-3 4
6-63 15 580039846 6-35 6 7-53 15 14-5 2
580039502 6-58 22 580039847 6-35 11 7-55 15 580041257 2-14 50
6-58 23 580039851 6-59 36 7-57 16 580041258 2-13 45
6-58 24 6-65 35 580040792 7-43 2 580041360 6-47 20
6-64 20 580039890 2-19 1 580040796 7-33 19 14-3 8
6-64 21 2-19 1 7-53 20 580041369 6-53 19
6-64 22 580039892 5-3 16 580040820 6-58 19 10-27 4
6-64 23 5-5 16 6-59 34 11-51 15
580039513 6-57 3 580039900 1-5 28 6-63 16 580041371 6-53 13
6-57 15 2-14 51 6-63 17 580041384 5-15 32
6-57 16 2-17 11 6-65 32 580041462 6-103 4
6-57 17 2-17 27 6-103 5 6-103 9
6-58 22 5-39 10 580040821 6-58 19 6-105 4
6-58 23 6-5 11 6-59 34 6-105 7
6-58 24 580039912 11-5 6 6-63 16 580041557 5-15 31
6-58 28 580039914 10-27 26 6-63 17 5-41 8
6-58 29 580040090 6-33 10 6-65 32 6-9 16
6-63 2 6-97 6-103 5 6-11 20
6-63 14 580040120 6-59 31 580040822 6-47 10 6-19 4
6-63 15 6-65 34 6-57 18 6-25 9
6-64 20 6-89 9 6-59 35 580041598 11-11 17
6-64 21 6-93 5 6-63 18 11-13 10
6-64 22 580040128 10-3 27 6-65 33 11-15 15
6-64 23 10-8 48 6-77 18 11-17 11
6-64 27 10-11 26 6-103 2 580041704 1-11 3
6-64 28 10-15 39 6-105 2 1-13 1
6-89 1 580040177 4-3 19 580040823 6-47 10 1-16 1
6-89 17 4-7 19 6-77 18 5-8 5
6-90 22 4-11 19 6-103 2 5-41 16
6-93 1 4-15 17 6-105 2 6-11 32
6-93 12 580040374 6-11 3 580040850 1-55 11 6-25 27
6-93 16 6-15 14 1-57 11 6-45 8
6-103 7 6-23 15 1-59 11 6-45 17
6-105 5 580040737 6-29 7 6-45 9 580041711 1-13 5
580039547 2-14 47 580040786 7-19 14 6-47 9 1-16 5
2-14 47 7-21 14 580040992 5-41 3 5-19 2
2-33 26 7-31 14 580041082 5-43 1 5-21 1
2-33 26 7-33 14 580041194 2-13 580041728 12-29 12
580039566 3-3 11 7-41 14 2-17 12-53 12
3-7 11 7-43 14 2-19 580041729 12-29 14
3-9 11 7-45 14 2-21 12-53 14
3-13 12 7-53 14 2-23 580041768 6-5 1
580039599 5-15 16 7-55 14 2-25 580041883 13-8 7
580039610 3-3 12 7-57 14 2-29 13-11 17
3-7 15 580040787 7-19 15 2-33 580041884 13-8 7
580039672 2-13 33 7-21 16 580041195 6-77 20 13-12 29

16-14
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580041947 5-23 21 5-7 8 580044081 5-35 12 580044861 1-11 13
5-25 19 580042947 6-73 10 580044129 11-11 24 14-9 4
5-27 37 6-75 16 11-13 15 580044868 6-39 3
5-29 29 580042963 1-21 4 11-15 25 580044914 6-45 4
580042194 7-4 3 580043001 2-13 9 11-17 16 6-47 4
7-5 3 580043031 6-30 7 580044147 12-41 18 580044915 6-45 4
580042221 6-57 3 580043156 9-7 580044565 8-3 5 6-47 4
6-63 2 11-19 8 580044741 8-5 25 580044916 6-45 4
580042222 6-57 3 11-31 9 580044742 8-5 14 6-47 4
6-63 2 11-33 9 580044744 8-5 16 580044931 6-57 17
580042228 9-9 44 580043171 9-3 5 580044785 10-3 4 580044998 8-5 23
580042229 9-9 5 9-5 10-7 4 580045044 11-11 5
580042230 9-9 43 580043203 7-59 13 10-11 4 11-15 5
580042328 5-15 12 7-61 6 10-15 4 580045045 6-73 1
7-7 8 580043308 9-16 1 10-23 2 6-75 20
7-9 8 580043467 6-58 21 580044798 8-3 4 580045046 11-13 4
580042330 5-15 13 6-65 39 580044800 8-6 43 580045047 11-11 14
6-53 12 580043644 7-47 18 580044848 6-39 1 11-17 4
580042331 5-41 9 7-59 3 580044852 6-55 3 580045048 11-15 13
6-11 30 7-61 12 6-85 6 580045059 2-59 6
6-25 17 580043696 2-17 25 6-87 6 6-19 10
580042354 2-17 21 580043841 12-37 1 6-89 8 7-13 15
580042392 11-11 10 580043866 5-43 11 6-93 4 7-23 15
11-15 10 580043869 8-9 1 580044854 6-55 3 7-35 24
580042529 7-19 14 8-11 6-85 6 7-47 24
7-21 14 8-13 6-87 6 580045062 7-17 5
580042533 7-19 24 8-17 6-89 8 7-27 5
7-21 24 8-19 6-93 4 7-39 5
7-41 25 580043870 8-9 1 580044859 1-13 15 7-51 5
7-43 25 8-11 1-14 61 580045064 7-17 4
7-45 25 8-13 1-16 15 7-27 4
580042567 6-47 12 8-17 1-17 61 7-39 6
7-7 7 8-19 6-47 17 7-51 6
7-9 7 580043871 8-9 1 14-3 11 580045072 7-13 34
11-51 13 8-11 580044860 1-5 31 7-23 34
580042635 5-33 20 8-13 1-13 40 7-39 7
580042698 6-73 16 8-17 1-16 40 7-51 7
6-75 13 8-19 1-23 4 580045073 7-48 52
580042794 6-11 29 580043885 6-77 16 4-3 2 7-59 4
6-25 24 6-85 7 4-7 2 580045127 6-37 10
10-3 16 6-87 7 4-11 2 580045132 14-13 5
10-8 47 580043895 1-59 24 4-15 2 580045327 6-37 7
10-27 5 580043915 6-58 21 5-3 12 580045328 6-37 3
580042842 1-47 4 6-65 39 5-5 12 580045338 9-3 3
5-15 33 580043925 8-5 24 5-7 16 580045480 6-103 4
10-3 17 580043926 8-5 24 5-15 3 6-103 9
10-8 46 580043927 8-5 35 8-9 8 6-105 4
580042867 2-17 26 580043928 8-5 35 10-3 15 6-105 7
580042922 2-13 38 580043939 8-5 24 10-8 43 580045546 6-19 2
580042932 5-3 8 580043941 8-5 35 10-11 15 580045558 9-15 3
5-5 8 580043943 8-5 9 10-15 34 11-51 21

16-15
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580046107 11-5 15 5-21 5 5-3 13 2-17 2
580046138 1-14 57 580046654 2-17 17 5-5 13 2-19 4
1-17 57 580046769 7-14 53 5-7 4 5-41 21
580046139 1-14 54 7-24 53 5-7 12 6-9 12
1-17 54 7-36 51 5-13 3 6-11 27
580046143 1-14 58 7-48 51 5-41 12 6-19 33
580046263 6-5 17 580046820 7-14 46 5-43 4 6-37 12
580046273 7-17 3 7-24 46 6-5 4 6-39 6
7-27 3 7-36 46 6-9 2 10-3 10
7-39 2 7-48 46 6-11 13 10-7 12
7-51 2 580046832 5-13 19 6-19 8 10-11 10
580046274 7-13 7 580046833 4-11 6 6-25 19 10-15 12
7-23 7 4-15 6 6-35 9 580048161 7-19 6
7-35 9 580046965 12-29 3 6-53 14 7-21 6
7-47 9 12-53 3 7-7 3 580048175 9-9 46
580046276 7-17 1 580046967 12-29 13 7-9 3 580048273 6-9 4
580046277 7-17 15 12-53 13 7-11 2 6-11 21
7-27 15 580046988 2-61 8 7-36 53 580048274 5-19 1
7-39 16 580047034 5-39 19 7-48 56 5-21 3
7-51 16 6-50 8 9-15 6 580048278 5-19 4
580046279 7-17 9 10-3 3 10-3 11 5-21 2
7-27 9 10-7 3 10-7 13 580048287 5-19 9
7-35 16 10-11 3 10-11 11 580048292 5-19 15
7-47 16 10-15 3 10-15 13 580048293 5-19 3
580046280 7-17 10 10-23 6 11-5 17 580048315 9-13 4
7-27 10 580047046 6-35 4 11-11 2 580048431 9-13 1
7-35 17 580047047 6-35 12 11-13 2 580048458 2-5 5
7-47 17 580047048 6-35 5 11-15 2 580048573 1-13 4
580046281 7-13 27 580047049 6-35 3 11-17 2 1-16 4
7-23 27 580047056 7-5 1 11-51 22 580048576 5-3 15
7-39 12 580047057 7-5 1 580047742 10-3 25 5-5 15
7-51 12 580047058 7-4 1 10-7 10 580048719 6-73 23
580046284 7-13 12 580047084 2-42 2 10-11 24 6-75 19
7-23 12 2-63 33 10-15 10 580048721 6-77 15
580046304 4-11 7 580047122 2-23 1 580047772 7-17 6 580048738 7-17 24
4-15 7 2-33 24 7-27 6 7-27 24
580046311 5-13 12 580047182 2-13 36 7-39 9 7-39 28
580046349 1-51 3 580047183 6-29 2 7-51 9 7-51 28
580046350 1-51 4 580047200 6-33 12 580047786 7-35 29 580048802 6-45 10
580046360 6-73 2 6-35 10 7-47 29 580048804 2-21 11
6-75 1 580047201 7-13 43 580047839 7-13 23 580048851 8-5 11
580046391 1-51 5 7-23 43 7-23 23 8-23 1
580046392 1-51 4 7-36 45 7-35 36 580048863 2-14 56
580046399 9-3 3 7-48 45 7-47 36 580048879 2-33 13
580046431 4-3 6 580047297 7-17 19 580047841 7-35 28 580048895 6-85 8
4-7 6 7-27 19 7-47 28 580048919 2-33 4
580046499 2-17 3 580047527 5-45 12 580047884 8-6 42 6-16
2-33 3 580047714 1-49 6 580047885 8-5 10 580048979 6-16 3
580046603 8-6 46 2-13 21 580047889 8-25 7 580048980 6-16 5
580046629 2-17 24 4-3 23 580047890 8-25 1 580048981 6-16 6
5-13 21 4-11 15 580047919 2-13 1 580048982 6-16 7

16-16
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580049010 5-31 22 580049387 2-13 26 1-59 13 6-65 32
6-19 12 580049526 14-10 1 580049891 1-53 1 6-65 39
8-9 6 580049555 6-11 35 1-55 15 6-103 5
10-23 12 6-25 18 580049892 1-53 2 580050641 11-5 23
580049011 1-5 22 6-53 11 580049893 1-53 2 580050676 5-45 9
2-14 57 580049559 6-9 8 580049895 1-53 1 10-3 7
2-19 11 6-11 22 580049897 1-55 2 10-7 8
2-59 7 6-25 7 580049898 1-55 2 10-11 7
5-19 5 580049602 11-5 29 580049900 1-55 6 10-15 8
6-9 11 11-7 6 580049906 1-53 1 10-23 4
6-11 26 580049608 6-33 9 580049915 1-5 21 580050933 6-35 12
6-19 11 580049609 6-33 9 1-5 21 580050959 1-11 6
6-25 25 580049610 6-33 9 580050042 2-5 8 580050978 11-11 11
10-4 48 580049758 1-5 11 2-7 1 11-13 5
10-8 54 1-13 16 2-9 1 11-15 11
10-11 38 1-16 16 7-14 45 11-17 5
10-16 44 3-9 3 7-24 45 580050979 1-51 6
580049019 11-23 2 3-13 4 7-36 48 580051025 6-69 3
580049075 6-19 25 580049806 9-5 21 7-48 48 580051159 6-45 13
580049105 2-14 55 580049807 9-5 25 580050043 8-26 1 6-47 13
580049106 2-13 30 580049808 9-5 1 8-27 1 14-3 5
580049173 2-14 52 580049809 9-5 8 580050044 8-26 1 580051168 6-45 3
580049224 6-47 7 580049810 9-5 11 8-27 1 6-47 3
580049225 6-47 8 580049811 9-5 13 580050045 8-28 1 580051169 5-27 41
580049228 12-41 19 580049812 9-5 16 580050046 8-28 1 5-29 22
580049229 5-13 5 580049814 1-49 4 580050047 8-26 1 580051336 8-23 10
5-15 4 7-7 6 8-27 1 580051337 8-23 2
5-31 8 7-9 6 580050048 8-26 1 580051383 2-5 6
580049231 5-31 27 7-11 4 8-27 1 580051384 2-5 7
5-39 9 580049815 6-97 3 580050049 8-28 1 580051432 6-19 26
5-41 6 6-97 5 580050050 8-28 1 580051572 1-55 1
6-19 18 6-97 6 580050222 6-39 1 580051573 1-55 1
6-19 24 6-97 7 6-39 3 580051574 1-55 4
6-25 2 6-99 3 6-43 1 580051575 1-55 4
7-7 11 6-99 5 6-43 1 580051579 5-15 7
7-9 10 6-99 6 6-43 1 580051583 6-37 9
10-4 40 6-99 7 6-43 1 580051610 2-7 5
10-8 40 6-99 8 580050293 6-15 3 2-9 5
10-11 32 6-99 9 6-23 5 580051670 7-3 3
10-15 31 580049835 1-13 26 580050296 8-5 28 7-28 3
10-23 15 1-16 26 580050409 2-13 8 580051703 6-89 18
580049292 6-57 13 580049836 1-13 29 580050410 2-17 22 6-93 13
6-63 12 1-16 29 580050475 5-13 26 580051704 6-90 20
580049294 11-21 7 580049840 1-5 38 5-31 5 6-93 13
11-23 18 580049883 1-57 4 580050627 6-57 17 580051746 7-3 2
11-25 4 1-59 2 6-58 19 7-28 2
11-27 4 580049884 1-57 4 6-58 21 580051747 1-11 5
580049322 6-79 4 1-59 15 6-59 34 580051779 1-65 1
6-79 7 580049886 1-57 15 6-59 39 580051780 1-65 2
6-83 3 580049887 1-55 17 6-63 16 580051781 1-65 3
6-83 6 1-57 16 6-63 17 580051783 1-65 3

16-17
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580051784 1-65 3 580052279 10-3 22 580052857 2-17 12 580053493 5-23 29
580051785 1-65 3 10-11 21 580052858 2-17 12 5-25 6
580051786 1-65 3 580052280 10-7 24 580052864 8-6 38 5-27 28
580051787 1-65 3 10-15 23 580052865 8-6 38 5-29 8
580051788 1-65 3 580052281 10-8 45 580052866 8-6 38 580053495 5-27 39
580051789 1-65 3 10-15 36 580052867 8-6 38 5-29 20
580051790 1-65 3 580052283 9-9 23 580052881 13-8 4 5-29 23
580051791 1-65 3 580052292 1-14 62 580052896 6-100 2 580053496 5-27 27
580051796 7-14 54 1-17 62 580052931 10-3 29 5-29 24
7-24 54 580052347 10-8 49 10-11 29 580053497 5-23 23
7-35 5 580052351 10-8 49 580052933 10-7 26 5-25 18
7-47 5 580052353 10-7 25 10-15 25 580053498 5-23 22
7-59 2 10-15 24 580052978 5-13 7 5-25 17
580051805 1-57 4 580052360 9-9 19 580052982 6-11 31 5-27 36
1-59 2 580052361 9-9 22 6-25 26 5-29 28
580051806 7-36 55 580052398 5-15 22 580052989 6-11 3 580053513 12-35 1
580051808 6-16 1 580052409 1-14 60 580052999 2-13 3 580053515 12-35 1
580051809 6-16 2 1-17 60 580053000 5-15 30 580053516 12-35 1
580051810 6-33 1 580052422 1-47 2 5-25 35 580053518 12-35 1
6-89 1-49 2 5-29 44 580053520 12-35 1
580051832 1-5 16 580052430 5-15 17 580053068 2-17 12 580053539 12-35
580051847 3-3 24 580052432 5-8 2 580053069 2-17 12 12-37
3-7 22 580052474 2-30 580053098 1-9 5 12-39
580051890 2-17 9 2-33 9 580053099 2-13 34 13-11
6-19 15 580052511 9-13 3 580053107 5-31 17 580053541 12-35
580051925 11-47 13 580052527 5-13 8 580053110 7-31 22 12-37
580051941 1-11 11 580052661 5-43 9 7-33 22 12-39
2-5 11 580052672 5-15 20 580053272 1-20 1 13-11
2-34 7 580052679 8-3 8 580053358 12-3 580053542 12-35
580052018 7-3 6 8-9 12 12-5 12-37
7-28 6 8-13 17 13-3 12-39
580052019 6-15 12 580052680 1-47 5 580053364 12-3 13-11
6-23 13 580052685 6-11 34 12-5 580053544 12-35
6-73 8 6-25 30 13-3 12-37
6-75 14 6-50 5 580053370 12-3 12-39
580052096 5-3 1 580052689 5-23 18 12-5 13-11
5-5 1 5-25 15 13-3 580053546 12-35
5-7 15 5-27 3 580053442 12-3 12-37
5-11 5-29 18 12-5 12-39
580052115 11-5 5 580052691 5-23 20 13-3 13-11
580052148 11-5 1 5-25 13 580053448 12-3 580053564 12-39 1
11-7 5-27 5 12-5 580053568 12-39 1
580052156 1-14 55 5-29 16 13-3 580053587 12-39 1
1-17 55 580052701 10-11 31 580053454 12-3 580053590 12-35
580052162 2-13 43 10-15 30 12-5 12-37
580052203 1-65 3 10-24 13-3 12-39
580052259 5-23 17 580052711 2-13 31 580053484 6-55 5 13-11
5-25 16 580052731 11-23 4 580053491 5-23 31 580053592 12-35
5-27 2 11-35 9 5-27 11 12-37
5-29 19 580052736 10-27 2 580053492 5-23 6 12-39
580052264 9-9 24 580052855 3-3 17 5-27 21 13-11

16-18
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580053593 12-35 580053969 2-30 11-43 8 580054689 11-25 5
12-37 580053970 2-30 580054128 11-41 3 11-27 5
12-39 580053983 11-47 13 580054129 11-37 14 580054690 11-19 10
13-11 580054021 3-3 10 580054130 11-35 8 580054692 11-33 10
580053595 12-35 3-7 7 580054131 11-37 6 11-45 4
12-37 580054023 6-11 4 11-41 6 580054696 11-28 2
12-39 6-25 1 11-43 6 580054715 12-29 8
13-11 580054043 11-31 5 580054140 11-35 5 12-53 8
580053597 12-35 11-33 6 580054141 11-37 5 580054716 3-3 29
12-37 11-45 1 580054142 11-41 7 3-7 23
12-39 580054044 11-23 11 580054143 11-43 3 580054717 3-3 16
13-11 11-25 14 580054144 11-35 17 580054719 3-3 18
580053610 10-4 39 11-27 14 580054145 11-35 17 580054721 3-3 7
10-8 39 580054046 11-19 3 580054147 11-35 6 580054724 3-3 28
10-24 11-23 2 580054148 11-37 13 3-7 27
580053620 4-3 22 11-28 4 11-41 11 580054731 4-11 9
4-11 13 11-45 2 11-43 11 4-15 9
580053627 12-17 580054050 11-37 13 580054153 10-15 40 580054732 4-3 16
12-21 11-41 11 580054169 5-15 27 4-7 16
580053633 12-17 11-43 10 5-25 37 4-11 12
12-21 580054052 11-21 2 5-29 46 4-15 12
580053658 12-17 1 11-23 15 580054191 1-5 24 580054734 4-3 16
580053664 12-17 1 11-25 6 580054210 3-3 1 4-7 16
580053688 12-21 1 11-27 6 3-7 6 4-11 12
580053694 12-21 1 11-37 2 580054232 2-19 9 4-15 12
580053727 12-17 11-41 2 580054461 5-3 3 580054736 4-3 13
12-21 11-43 2 5-5 3 4-7 13
580053733 12-17 580054053 11-25 15 580054462 11-21 1 580054737 4-3 13
12-21 11-27 15 11-23 22 4-7 13
580053784 11-5 21 11-35 12 580054465 11-21 4 580054738 4-3 13
580053836 12-37 1 11-41 2 11-23 20 4-7 13
580053838 12-37 1 11-43 2 580054472 5-13 24 580054739 4-3 13
580053839 12-37 1 580054054 11-31 8 5-31 1 4-7 13
580053843 12-37 1 11-45 4 580054477 6-6 4 580054740 4-11 9
580053862 12-50 31 580054057 11-41 3 580054478 6-6 6 4-15 9
580053864 12-50 31 580054062 11-19 7 580054499 5-15 15 580054741 4-11 9
580053865 12-50 31 11-28 1 580054546 5-15 5 4-15 9
580053867 12-50 31 580054063 11-19 2 580054569 9-7 38 580054742 4-11 9
580053870 12-50 31 11-21 18 580054585 6-37 13 4-15 9
580053914 4-3 32 580054086 11-19 4 580054671 11-37 11 580054835 5-15 21
4-7 27 11-21 580054672 11-19 2 580054869 11-21 15
4-11 28 580054118 11-35 7 11-21 24 11-23 10
4-15 23 580054119 11-35 11 11-23 3 11-25 13
580053926 12-18 26 580054121 11-37 12 580054683 5-45 3 11-27 13
580053932 12-18 26 11-41 10 580054684 11-19 3 580054870 11-41 3
580053960 6-9 20 11-43 9 11-28 10 580054933 11-39 3
6-15 7 580054125 11-37 7 11-45 3 580054995 11-23 2
580053965 2-30 11-41 8 580054685 11-35 14 580054996 11-23 2
580053966 2-30 11-43 7 580054687 3-3 27 580054997 11-23 2
580053967 2-30 580054126 11-37 8 3-7 26 580054998 11-23 2
580053968 2-30 11-41 9 580054688 11-19 9 580054999 11-23 2

16-19
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580055015 11-37 10 7-31 20 580055452 12-29 13-11 4
580055016 11-37 9 7-41 21 12-53 580055651 12-7 8
580055166 11-28 2 7-43 22 580055454 12-53 12-17 14
580055170 1-67 3 7-45 20 580055456 12-53 12-21 3
580055171 1-67 2 7-55 21 580055458 12-29 12-42 29
580055172 1-67 6 7-57 19 12-53 580055652 13-12 27
580055173 1-67 7 580055203 7-19 17 580055460 12-53 580055654 12-29
580055174 1-67 4 7-21 18 580055552 7-17 7 12-53
580055175 1-67 8 7-31 18 7-27 7 580055658 12-53
580055177 1-67 9 7-33 18 7-39 26 580055667 12-53
580055178 1-67 10 7-41 17 7-51 26 580055671 12-29
580055179 1-67 11 7-43 17 580055553 7-13 4 12-53
580055193 7-19 8 7-45 18 7-23 4 580055676 12-53
7-21 8 7-53 17 7-35 4 580055730 13-4 10
7-31 8 7-55 17 7-47 4 13-11 3
7-33 8 7-57 18 580055560 7-39 23 580055731 12-49 9
7-41 8 580055204 7-19 7 7-51 23 13-4 7
7-43 8 7-21 7 580055561 5-3 7 580055732 5-23 26
7-45 8 7-31 7 5-5 7 5-25 12
7-53 8 7-33 7 5-7 6 5-27 34
7-55 8 7-41 7 580055631 13-8 23 5-29 12
7-57 8 7-43 7 13-11 14 13-11 16
580055194 3-3 25 7-45 7 580055632 5-27 43 580055735 12-21 5
3-4 36 7-53 7 580055633 12-8 31 13-8 24
3-7 5 7-55 7 12-18 18 580055736 5-23 10
580055195 7-19 9 7-57 7 12-41 9 5-25 4
7-21 9 580055208 7-19 3 12-41 12 5-27 24
7-31 9 580055211 7-21 3 12-42 30 5-29 4
7-33 9 580055212 7-21 21 580055634 5-23 14 12-7 12
7-41 9 580055213 7-19 2 5-25 20 12-8 37
7-43 9 7-21 2 5-27 30 12-17 16
7-45 9 580055214 7-19 18 5-29 14 12-41 10
7-53 9 7-21 19 12-5 9 580055738 12-8 23
7-55 9 580055216 7-19 16 12-21 15 12-17 17
7-57 9 7-21 17 12-37 16 580055739 12-8 22
580055196 7-19 10 7-31 17 12-49 4 12-18 23
7-21 10 7-33 17 580055636 13-8 12 13-12 26
7-31 10 7-41 16 13-11 7 580055740 13-11 21
7-33 10 7-43 16 580055645 8-9 10 580055741 12-8 32
7-41 10 7-45 17 580055646 13-8 25 12-18 27
7-43 10 7-53 16 13-11 15 12-41 13
7-45 10 7-55 16 580055648 13-11 22 580055742 12-21 17
7-53 10 7-57 17 580055649 11-47 3 12-49 18
7-55 10 580055247 3-3 25 12-5 10 580055743 12-5 11
7-57 10 3-3 36 12-21 16 13-8 26
580055201 7-41 18 3-7 5 12-37 15 13-12 30
7-43 18 580055299 10-7 21 12-49 3 580055744 12-37 17
7-45 19 580055305 5-15 7 12-49 14 580055745 12-49 5
7-55 18 580055312 1-61 22 13-4 13 580055747 13-4 12
580055202 7-19 21 580055322 11-28 3 580055650 12-49 8 580055797 14-3 7
7-21 20 11-35 2 13-4 8 580055798 7-7 2

16-20
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
7-9 2 580056062 5-27 7 10-7 36 10-15 33
580055804 10-3 32 5-29 26 580056380 6-79 6 10-23 16
10-7 32 580056063 5-27 8 6-79 8 580056625 10-3 2
10-27 3 5-29 21 6-83 1 10-7 2
11-51 20 580056064 12-25 6-83 4 10-11 2
580055825 10-27 22 580056088 12-8 30 580056381 3-3 9 10-15 2
580055858 5-23 2 12-22 24 3-7 14 580056628 6-6 4
5-25 25 12-39 9 3-7 21 580056638 10-27 13
5-27 12 12-49 26 3-9 13 580056657 10-27 10
5-29 35 580056094 5-23 11 3-13 15 580056666 11-11 23
580055861 5-23 7 5-25 3 580056384 12-25 8 11-13 14
5-25 24 5-27 22 580056430 1-63 10 11-15 24
5-27 9 5-29 3 580056459 5-43 14 11-17 15
5-29 34 580056095 5-23 33 580056460 5-43 13 580056667 1-25 11
580055862 5-23 8 5-27 18 580056463 7-13 32 580056670 6-47 11
5-27 19 580056098 12-25 7-23 32 580056730 6-5 9
580055863 13-8 2 580056104 12-25 7-39 10 580056777 5-31 10
13-11 10 580056123 7-19 14 7-51 10 580056793 1-20 2
580055882 5-17 7 7-21 14 580056465 7-13 44 580056794 1-20 2
580055883 5-17 1 580056124 7-19 14 7-35 18 580056795 1-20 2
580055884 5-17 2 7-21 14 580056466 7-59 12 580056796 1-20 2
580055885 5-17 3 580056125 7-19 14 7-61 3 580056797 1-20 3
580055952 12-45 7-21 14 580056467 7-59 15 580056798 1-20 3
580055954 12-45 580056131 12-25 8 580056479 8-3 1 580056799 1-20 3
580055956 12-45 580056137 9-15 4 8-9 13 580056800 1-20 3
580055957 12-45 580056138 9-15 4 580056486 5-13 4 580056815 1-11 15
580055959 12-45 580056147 8-3 10 580056487 6-6 1 1-13 20
580056000 5-27 40 580056157 12-25 8 580056489 5-13 2 1-16 20
5-29 31 580056203 12-25 8 580056495 12-25 11 1-23 2
11-47 2 580056209 3-9 17 580056496 12-25 11 1-25 14
580056004 14-3 4 3-13 28 580056514 1-61 6 1-25 14
14-5 2 580056213 12-25 8 580056515 1-61 6 10-11 14
580056006 14-3 4 580056224 1-13 25 580056526 1-11 14 10-15 7
14-5 2 1-16 25 1-25 13 11-11 7
580056014 6-45 6 580056248 12-25 580056527 1-5 32 11-13 3
6-47 6 580056254 12-25 580056528 1-11 12 11-15 7
14-3 1 580056272 7-13 16 1-25 18 11-17 3
580056021 9-7 37 7-23 16 580056532 1-61 8 14-6 3
580056022 11-21 17 7-35 21 580056563 12-39 1 14-9 3
11-23 9 7-47 21 580056566 12-39 1 14-10 6
11-25 12 580056288 12-25 580056613 6-5 15 580056827 5-23 30
11-27 12 580056303 12-25 6-6 3 5-27 25
580056024 11-21 12 580056331 8-3 8 6-19 14 580056828 5-23 32
11-23 14 8-9 12 6-33 6 5-27 17
580056025 11-35 3 580056332 8-3 8 6-53 3 580056839 5-43 10
580056027 12-45 8-9 12 14-13 1 580056840 6-11 1
580056029 12-45 580056337 11-5 7 580056614 6-33 7 6-25 3
580056030 12-45 580056339 12-25 8 580056620 5-23 24 11-11 15
580056032 12-45 580056345 12-25 8 580056624 10-4 42 11-13 12
580056034 12-45 580056370 12-25 8 10-8 42 11-15 16
580056047 12-25 580056373 10-3 36 10-11 34 11-17 13

16-21
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580056844 11-11 21 12-7 13 1-16 38 10-11 30
11-13 9 12-17 13 580058321 1-13 46 10-15 29
11-15 22 12-41 20 1-16 46 580059293 6-15 9
11-17 10 580058009 2-7 7 580058357 1-61 14 580059299 6-39 1
580056877 11-21 14 2-9 7 580058383 1-5 26 580059300 6-39 3
11-23 12 5-15 24 580058440 6-19 32 580059301 6-39 1
580056992 5-31 13 5-25 30 580058447 1-11 7 580059302 6-39 3
580056994 12-11 580058015 11-39 7 580058592 3-9 5 580059304 6-39 1
580057002 12-11 580058017 5-27 42 3-13 7 580059305 6-39 3
580057097 12-11 5-29 32 580058599 12-18 22 580059306 6-23 8
580057231 4-3 31 5-29 38 580058668 7-17 23 580059320 2-17 7
4-7 21 580058078 9-3 4 7-27 23 580059335 1-13 12
4-11 20 580058135 1-5 9 7-39 27 1-16 12
4-15 14 580058137 1-5 15 7-51 27 580059353 2-5 1
580057234 2-35 4 580058138 11-35 15 580058669 6-57 9 580059355 2-5 1
580057259 1-57 5 11-39 14 6-63 3 580059393 5-15 34
1-57 25 580058139 11-35 10 580058682 5-33 5 580059493 1-25 6
1-59 16 580058187 9-13 10 5-33 17 580059505 6-39 1
580057300 5-45 1 580058188 6-45 16 580058691 2-71 11 6-39 3
580057342 1-61 13 6-47 16 580058734 1-13 8 6-41 1
580057364 3-3 22 14-3 6 1-16 8 6-41 1
3-7 20 580058190 1-5 20 580058773 1-61 15 6-41 1
580057476 8-27 2 6-50 2 580058793 3-9 6 6-43 1
8-30 2 14-6 4 3-13 8 6-43 1
580057562 4-11 10 580058192 1-19 4 580058798 1-13 44 580059607 1-51 2
4-15 10 580058212 1-11 4 1-16 44 580059631 7-17 2
580057614 2-25 37 1-13 3 580058808 14-9 2 7-27 2
580057620 5-27 1 1-16 3 580058810 6-28 2 7-39 4
580057677 5-27 10 6-45 7 580058821 1-61 19 7-51 4
580057679 5-15 23 6-45 18 580058909 1-14 59 580059637 7-59 8
5-27 6-47 18 1-17 59 7-61 13
580057682 5-15 23 14-3 10 580058910 1-14 59 580059638 7-59 7
5-23 580058269 1-13 31 1-17 59 7-61 10
580057698 12-13 1-16 31 580058915 11-5 27 580059639 7-59 6
580057704 12-13 10-3 5 580058926 7-13 21 7-61 11
580057762 12-13 10-7 5 7-23 21 580059784 5-25 32
580057831 10-3 18 10-11 5 7-35 25 5-29 42
10-7 22 10-15 5 7-47 25 580059788 1-61 15
10-11 18 11-5 2 580058930 1-67 1 580059816 1-53 6
10-15 21 11-11 22 580058983 2-71 11 1-55 10
580057855 5-17 6 11-13 13 580058984 2-71 11 1-57 7
580057857 5-17 5 11-15 23 580058985 2-71 11 1-59 8
580057859 7-35 33 11-17 14 580058986 2-71 11 580059828 2-5 9
7-47 33 11-51 12 580058988 2-45 16 580059919 1-14 62
580057860 5-17 4 580058270 1-23 5 580059047 11-51 9 1-17 62
580057899 7-36 54 580058314 6-45 15 580059048 11-51 17 580060014 6-5 16
7-48 54 6-47 15 580059127 1-25 17 580060018 5-41 11
580057919 5-23 9 14-3 9 580059253 6-73 6 580060025 14-17 3
5-27 23 580058319 1-13 48 6-75 7 580060060 1-57
580057932 7-7 1 1-16 48 580059254 10-3 37 580060061 1-57
7-9 1 580058320 1-13 38 10-7 37 580060068 1-53

16-22
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580060070 1-53 580060757 7-19 20 6-41 1 2-51 9
580060072 1-55 7-21 21 6-41 1 580063067 5-37 13
580060073 1-55 580060758 7-41 20 6-43 1 5-37 22
580060074 1-59 7-53 19 6-43 1 580063072 5-37 15
580060075 1-59 580060778 2-7 12 6-43 1 5-37 23
580060283 2-19 7 2-9 12 580061851 6-39 2 580063075 5-33 27
580060284 2-19 2 580060779 7-13 8 6-41 1 580063080 2-47 5
580060285 2-19 10 7-23 8 6-41 1 2-59 13
580060289 8-23 4 7-35 10 6-41 1 580063083 2-45 3
580060400 7-17 19 7-47 10 6-41 1 580063085 5-35 14
7-27 19 580060780 7-27 17 580061852 6-39 5 580063092 2-41 7
580060416 7-39 23 7-39 19 6-41 1 2-45 6
7-51 23 7-51 19 6-41 1 580063096 2-67 7
580060455 8-3 6 580060833 2-59 19 6-41 1 580063098 2-67 9
8-9 4 580060837 6-50 3 6-41 1 580063110 2-46 1
580060564 5-3 10 580060846 5-15 14 6-43 1 580063113 2-51 23
5-5 10 580060870 1-14 53 6-43 1 580063116 5-33 15
580060576 10-3 20 1-17 53 6-43 1 580063117 2-51 20
10-7 16 580060995 10-24 10 6-43 1 580063136 2-71 8
10-11 19 580060996 10-24 11 580061855 6-37 2 580063139 2-59 16
10-15 16 580061177 5-33 14 580062040 1-25 20 580063142 2-45 20
580060625 6-35 2 580061184 1-51 19 580062044 11-11 6 2-63 10
580060626 6-35 2 580061267 11-5 18 11-15 6 580063143 2-63 29
580060634 2-13 11-5 25 580062078 1-53 3 580063145 2-45 10
2-17 12-41 21 1-55 3 2-63 31
2-19 580061268 5-39 14 1-57 3 2-69 12
2-21 580061291 1-13 47 1-59 4 6-27 7
2-23 1-16 47 580062110 1-25 20 580063147 2-47 2
2-25 580061319 5-39 1 580062145 8-5 2 2-67 6
2-29 580061352 11-47 1 580062193 2-65 4 580063148 2-67 9
2-33 580061571 7-7 12 2-65 11 580063151 2-67 9
580060645 6-50 4 7-9 11 580062195 11-47 11 580063154 2-67 9
580060697 12-8 38 580061680 2-47 6 580062197 2-59 9 580063157 2-67 9
12-18 39 2-69 5 2-69 6 580063166 2-49 6
12-42 31 580061696 1-13 33 580062216 6-77 4 580063176 2-45 11
580060732 11-47 8 1-16 33 580062311 6-33 2 580063178 2-45 14
580060755 7-19 25 580061697 1-13 49 580062582 11-31 1 580063179 2-45 8
7-21 25 1-16 49 580062584 11-33 1 2-45 13
7-31 23 580061715 2-5 2 580062588 11-19 1 580063182 2-71 9
7-33 23 580061719 2-34 4 580062590 11-19 1 580063259 5-39 21
7-41 26 580061746 1-51 12 580062910 6-41 6 580063268 2-45 19
7-43 26 580061747 1-51 11 580063035 2-65 17 580063273 2-69 10
7-45 26 580061749 1-51 20 580063044 2-45 6 580063288 3-3 10
7-53 26 580061819 2-63 8 5-33 23 3-7 7
7-55 26 2-63 20 580063047 2-51 6 580063369 2-33 29
7-57 26 580061820 2-45 5 5-33 8 580063439 6-19 1
580060756 7-19 23 2-63 8 5-35 2 580063440 6-19 7
7-21 23 580061830 11-5 19 5-37 2 580063486 5-35 6
7-41 24 11-9 580063060 2-63 27 580063616 6-11 3
7-43 24 580061850 6-39 5 580063061 2-51 10 6-15 15
7-45 25 6-41 1 580063062 2-45 4 6-23 14

16-23
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580063617 6-15 6 13-19 20 11-19 2-55
6-23 7 13-23 26 580064786 11-33 2-56
6-23 10 13-23 27 580064789 11-31 2-57
580063618 6-15 2 13-29 25 580064805 9-3 7 2-59
6-23 2 13-29 26 580064816 11-5 16 2-61
580063622 8-25 10 13-33 2 580064820 11-5 22 2-63
580063623 8-25 9 13-35 9 580064821 11-5 14 2-65
580063624 8-25 6 13-35 14 580064880 6-73 15 2-67
580063625 8-25 2 13-37 9 6-75 11 2-69
580063626 8-6 40 13-37 14 580064906 1-5 8 2-71
8-25 580063952 10-23 17 580064907 1-5 10 6-28
580063697 6-55 3 580063961 2-5 10 580064909 1-5 13 580065981 2-17 28
6-85 6 580063962 1-13 7 580064911 1-5 34 580066166 8-9 1
6-87 6 1-16 7 580064912 1-5 30 8-11
6-89 8 580064042 1-51 10 580064913 1-5 33 8-13
6-93 4 580064043 1-51 21 580064914 1-5 23 8-17
580063713 4-3 3 580064070 5-31 21 580064915 10-3 35 8-19
4-7 3 580064083 1-13 14 10-7 35 580066219 6-5 19
4-11 3 1-16 14 10-27 8 580066235 14-15 3
4-15 3 580064084 1-13 11 580064917 6-53 15 580066272 11-5 8
580063714 4-3 3 1-16 11 580064920 7-7 9 580066311 7-13 1
4-7 3 580064114 7-7 15 580064921 7-11 5 7-23 1
4-11 3 7-9 13 580064923 6-73 5 7-35 3
4-15 3 580064115 7-11 6 6-75 17 7-47 3
580063751 6-55 3 580064121 2-34 2 580065030 8-6 58 7-59
6-85 6 580064147 1-14 55 580065066 8-5 2 580066452 11-5 28
6-87 6 1-17 55 580065180 5-41 5 580066463 6-49 4
6-89 8 580064313 2-34 6 580065325 5-39 17 580066542 6-49 6
6-93 4 580064367 6-9 13 580065386 1-5 5 580066569 1-5 18
580063857 6-37 10 6-11 25 580065421 14-15 2 580066583 7-14 51
580063909 1-9 2 6-71 580065523 2-17 15 7-24 51
580063913 1-13 39 580064368 6-9 13 580065858 2-17 16 7-36 50
1-13 45 6-11 25 580065860 8-6 57 7-48 50
1-16 39 6-69 580065861 8-6 57 580066584 7-14 50
1-16 45 580064483 10-23 11 580065862 11-47 4 7-24 50
580063934 2-13 20 580064565 6-53 4 11-49 580066585 7-14 49
4-3 11 580064567 6-53 1 580065863 11-47 4 7-24 49
4-7 11 580064595 8-23 9 11-49 7-36 49
580063949 9-15 1 580064598 6-55 1 580065961 1-57 26 7-48 49
9-15 7 580064599 6-55 4 580065979 2-34 580066671 1-19 5
9-15 8 580064627 1-5 19 2-35 580066672 1-19 6
10-3 33 580064704 9-3 5 2-36 580066704 11-5 19
10-7 33 9-3 5 2-39 11-9
11-51 4 9-5 2-41 580066710 2-19 3
11-51 4 580064733 6-55 6 2-42 580066744 7-13 1
11-51 5 580064736 9-3 6 2-45 7-23 1
11-51 14 580064775 11-15 26 2-46 7-35 3
11-51 18 11-17 17 2-47 7-47 3
13-15 19 11-19 2-49 7-59
13-15 20 580064776 11-11 25 2-51 580066768 1-25 16
13-19 19 11-13 16 2-53 580066770 5-13 13

16-24
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
5-31 18 13-11 2 580067813 5-39 4 580068618 6-37 1
580066841 7-61 4 580067413 13-11 1 580067818 6-49 5 580068619 6-37 1
580066842 7-59 11 13-11 2 580067859 1-51 7 580068622 6-37
7-61 4 580067415 13-11 1 580067860 1-51 24 580068623 6-37
580066865 8-3 3 13-11 2 580067861 1-51 1 580068631 1-59
8-5 580067416 13-11 1 580067890 11-13 1 580068633 1-59
580066866 8-3 3 13-11 2 580067891 11-11 1 580068638 1-55
8-5 580067418 13-11 1 11-17 1 580068639 1-55
580066867 8-3 3 13-11 2 580067902 4-3 16 580068690 9-9 27
8-5 580067420 13-11 1 4-7 16 9-13
580066874 5-23 1 13-11 2 4-11 12 580068742 2-45 2
5-27 16 580067472 8-26 2 4-15 12 580068957 6-5 13
580066989 13-8 21 8-30 2 580067903 4-3 16 580069175 5-23 5
580066998 13-8 21 580067473 8-27 2 4-7 16 5-25 27
580067001 13-8 21 8-30 2 4-11 12 5-27 14
580067025 13-8 8 580067474 8-28 2 4-15 12 5-29 37
580067028 6-11 33 8-30 2 580067944 1-51 18 580069177 14-19 1
6-25 28 580067475 8-26 2 580067946 1-51 17 580069178 5-23 4
580067032 13-8 8 8-30 2 580067949 1-51 16 5-27 15
580067035 13-8 8 580067477 8-28 2 580067954 1-51 13 580069200 7-17 17
580067064 13-8 22 8-30 2 580067955 1-51 14 580069213 7-35
580067069 13-8 22 580067484 9-16 2 580067956 1-51 15 7-39
580067075 13-8 22 580067507 6-19 6 580067957 1-51 17 580069214 7-35
580067131 13-8 9 580067615 2-11 5 580067958 1-51 15 7-39
13-8 5 580067616 2-11 1 580067959 1-51 14 580069316 11-15 1
580067138 13-8 9 580067617 2-11 4 580067960 1-51 16 580069318 11-47 4
13-8 5 580067641 2-11 2 580068007 1-51 8 11-49
580067143 13-8 9 580067666 11-11 20 580068080 1-51 9 580069323 10-24 12
13-8 5 11-13 6 580068081 1-51 23 580069324 10-25 12
580067147 13-8 9 11-15 21 580068082 5-43 2 580069337 5-11 3
13-8 5 11-17 9 580068084 11-5 10 580069338 5-11 4
580067214 6-19 16 580067667 11-11 19 580068086 11-51 3 580069339 5-11 2
580067215 13-3 1 11-13 7 580068108 1-51 25 580069430 2-35 3
13-3 2 11-15 20 580068109 1-13 13 4-3 9
580067221 13-3 1 11-17 8 1-16 13 4-7 9
13-3 2 580067668 11-13 8 580068120 6-69 3 580069454 13-33 8
580067227 13-3 1 11-15 19 580068206 5-23 3 13-35 9
13-3 2 11-17 7 5-25 26 13-37 9
580067256 11-5 3 580067669 11-17 6 5-27 13 580069460 12-50 32
580067346 8-5 6 580067670 11-15 18 5-29 36 580069474 2-51 1
580067372 11-7 1 580067671 11-11 18 580068314 6-37 10 580069560 8-6 49
580067388 11-47 6 580067686 8-6 54 6-100 580069561 8-6 49
580067389 13-11 1 580067699 11-51 11 580068402 6-33 1 580069585 2-7 16
13-11 2 580067762 2-63 26 6-93 2-59 18
580067391 13-11 1 580067792 6-19 21 580068456 11-51 23 580069655 1-5 3
13-11 2 580067804 6-100 1 580068489 1-57 580069656 1-5 6
580067392 13-11 1 580067805 6-100 1 580068490 1-57 580069704 6-85 1
13-11 2 580067806 6-100 1 580068610 6-37 1 6-87 1
580067394 13-11 1 580067807 6-100 1 580068611 6-37 1 580069705 6-85 1
13-11 2 580067810 5-39 5 580068614 6-37 6-87 1
580067396 13-11 1 6-19 36 580068615 6-37 580069753 1-67 12

16-25
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580069759 1-67 5 580069890 8-19 10 4-15 6 580070616 11-9 9
580069760 1-69 4 580069891 8-19 11 580069995 7-17 19 580070617 11-9 6
580069761 1-69 8 580069892 8-19 18 7-27 19 580070618 11-9 4
580069762 1-69 9 580069893 8-19 16 7-39 23 580070619 11-9 5
580069763 1-69 10 580069894 8-19 14 7-51 23 580070622 11-9 1
580069764 1-71 1 580069895 8-19 15 580069996 7-17 19 580070623 11-9 2
580069765 1-71 2 580069896 8-19 13 580070000 2-17 20 580070625 11-9 10
580069766 1-71 3 580069897 8-19 12 580070009 10-27 12 580070627 11-9 11
580069767 1-71 8 580069900 8-19 4 580070010 10-27 14 580070628 11-9 12
580069768 1-71 5 580069901 8-19 5 580070011 2-13 42 580070629 11-9 8
580069769 1-71 4 580069902 8-19 6 580070016 10-3 8 580070630 11-9 8
580069770 1-71 10 580069903 8-19 1 10-7 9 580070647 1-69 1
580069771 1-71 6 580069913 8-13 34 10-11 8 580070648 1-69 2
580069772 1-71 9 580069914 8-13 32 10-15 9 580070649 1-69 3
580069773 1-71 7 580069915 8-13 31 580070050 2-13 41 580070650 1-69 7
580069840 6-49 1 580069916 8-13 33 580070231 11-51 24 580070651 1-69 5
6-87 580069917 8-13 30 580070284 2-7 13 580070652 1-69 6
580069841 6-49 1 580069918 8-13 29 7-3 1 580070653 11-9 8
6-85 580069919 8-13 28 7-28 9 580070656 11-5 19
580069854 8-11 1 580069920 8-13 27 580070353 7-13 36 11-9
8-13 22 580069922 8-13 23 7-23 36 580070675 1-5 14
580069855 8-11 2 580069924 8-13 18 7-35 38 580070721 4-3 14
8-13 21 580069925 8-13 18 7-47 38 4-7 14
580069856 8-20 33 580069931 8-13 12 580070354 7-13 40 580070745 6-50 1
580069857 8-20 32 580069932 8-13 3 7-35 42 580070809 7-13
580069858 8-20 31 8-13 26 580070356 7-23 41 7-17
580069859 8-20 30 580069933 8-13 26 7-48 57 580070810 7-13
580069860 8-20 29 580069935 8-13 9 580070357 7-13 31 7-17
580069861 8-20 27 580069936 8-13 4 7-23 31 580070814 3-15 6
8-20 28 580069944 8-13 6 7-48 58 580070927 11-51 25
580069863 8-19 26 580069947 8-17 23 580070454 2-11 580070936 2-51 8
580069864 8-19 26 580069948 8-17 22 2-13 22 580070937 2-63 23
580069865 8-19 26 580069949 8-11 4 580070455 2-13 25 580070938 5-33 2
580069866 8-19 26 8-17 21 580070456 2-13 23 580070999 8-9 3
580069867 8-19 26 580069950 8-17 18 580070458 2-14 55 580071013 11-5 12
580069868 8-19 26 580069951 8-17 16 580070459 6-69 6 580071048 6-50 9
580069869 8-19 26 580069952 8-17 14 6-71 7 580071052 12-50 34
580069870 8-19 26 580069953 8-17 15 580070461 7-13 26 580071057 12-8 29
580069871 8-20 26 580069954 8-17 13 7-23 26 12-42 26
580069872 8-20 26 580069955 8-17 12 580070464 7-27 1 580071066 6-57 4
580069873 8-20 26 580069958 8-17 2 7-39 1 6-63 4
580069874 8-20 26 580069959 8-17 3 7-51 1 580071068 13-33 13
580069875 8-20 26 580069961 8-17 5 580070465 7-13 6 13-35 8
580069876 8-20 26 580069962 8-17 6 580070467 7-35 7 13-37 15
580069878 8-19 24 580069965 8-17 24 580070481 2-14 55 580071070 5-39 16
580069882 8-19 21 580069966 8-17 20 580070496 12-33 7 580071073 1-13 35
580069883 8-19 20 580069967 8-17 19 12-57 7 1-16 35
580069884 8-19 19 580069985 8-19 8 580070556 11-7 2 580071074 1-13 41
580069885 8-19 8 580069986 4-11 6 580070557 11-7 3 1-16 41
580069888 8-19 9 4-15 6 580070562 11-7 8 580071096 5-39 15
580069889 8-19 17 580069988 4-11 6 580070615 11-9 3 580071113 10-3 33

16-26
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
10-7 33 580071549 8-19 22 11-25 2 580072517 11-51 16
580071165 2-17 10 580071550 8-19 23 580072341 11-39 5 580072519 11-5 24
6-75 580071551 8-19 25 580072342 11-39 13 580072559 4-3 14
580071166 2-17 10 580071552 8-19 2 580072343 11-39 6 4-7 14
6-73 1 580071553 8-19 3 580072344 11-39 4 580072560 4-3 14
580071168 8-9 7 580071555 8-14 35 580072345 11-39 11 4-7 14
580071200 2-21 2 580071556 8-13 27 580072346 11-39 10 580072561 4-11 10
580071203 2-25 1 580071557 8-13 24 580072347 11-39 2 4-11 10
580071204 2-13 11 580071560 8-13 20 11-39 9 580072563 4-11 10
580071205 2-25 42 580071561 8-13 16 580072348 11-39 12 4-15 10
580071213 2-7 3 580071562 8-13 15 580072350 11-41 3 580072564 4-11 10
2-9 3 580071563 8-13 14 580072354 14-15 1 4-15 10
580071252 2-7 11 580071564 8-13 13 580072358 5-7 9 580072590 5-7 13
2-9 11 580071566 8-13 10 580072359 5-7 5 580072615 2-14 60
580071283 2-33 12 580071567 8-13 11 580072360 5-7 14 580072621 10-19
580071297 2-33 12 580071568 8-13 25 580072363 11-31 2 580072622 10-19
580071308 2-33 23 580071569 8-14 36 11-33 2 580072635 6-50 6
580071317 10-19 10 580071570 8-14 36 11-35 1 580072643 9-15 5
580071318 10-19 10 580071571 8-13 5 580072364 11-31 3 580072644 9-15 5
580071319 10-21 10 580071572 8-13 8 11-33 3 580072656 10-21
580071320 10-21 10 580071573 8-13 2 11-37 1 580072657 10-21
580071321 10-19 4 580071574 8-13 19 580072365 11-31 4 580072662 7-7 5
580071322 10-21 4 580071575 8-17 11 11-33 4 7-9 5
580071325 10-19 11 580071576 8-17 1 11-41 1 7-11 3
580071326 10-21 11 580071577 8-17 4 580072367 11-31 6 580072683 8-25 8
580071327 10-19 6 580071578 8-17 9 11-33 7 580072685 1-25 5
580071328 10-19 6 580071579 8-17 8 11-39 8 580072744 1-5 18
580071329 10-21 6 580071588 8-17 17 580072368 11-31 7 1-5 18
580071330 10-21 6 580071589 8-17 7 11-33 8 580072757 11-33 5
580071337 10-19 18 580071590 8-17 10 11-39 1 11-43 1
10-21 18 580071604 8-19 8 580072373 11-35 13 580072761 8-5 1
580071338 10-19 18 580071674 8-19 8 580072374 11-35 4 580072762 8-6 61
10-21 18 580071678 6-19 28 580072375 11-35 16 580072763 8-5 1
580071340 10-19 3 580072018 2-13 6 580072389 11-5 4 580072764 8-6 61
10-21 3 580072019 2-13 5 580072430 2-13 32 580072767 5-7 2
580071341 10-19 2 580072021 12-21 11 580072432 2-13 4 580072768 5-7 3
10-21 2 12-49 23 580072433 6-83 5 580072801 6-47 10
580071342 11-7 4 580072022 12-21 11 580072459 5-29 30 580072812 5-27 35
580071405 4-3 14 12-49 23 580072463 6-25 29 5-29 27
4-7 14 580072047 2-14 58 580072475 6-9 5 580072819 1-13 24
580071413 2-53 8 2-17 19 6-11 16 1-16 24
580071505 1-57 19 6-9 3 580072477 5-19 6 580073145 5-31 25
1-59 18 6-11 15 580072478 5-19 6 580073146 5-31 24
580071506 10-19 12 580072090 2-17 4 580072480 5-19 8 580073148 11-51 10
580071521 7-13 37 580072091 2-19 6 580072481 5-19 10 580073244 10-19 12
7-23 37 580072127 6-9 6 580072482 5-19 11 580073246 10-21 12
7-35 39 6-11 17 580072483 5-19 12 580073277 13-8 10
7-47 39 580072235 11-21 16 580072484 5-19 13 13-8 6
580071546 8-19 24 580072236 11-19 5 580072485 5-19 14 580073288 13-8 10
580071547 8-19 22 11-25 1 580072487 5-19 17 13-8 6
580071548 8-19 22 580072237 11-19 6 580072516 11-51 6 580073293 13-8 10

16-27
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
13-8 6 580073806 6-27 1 580073915 5-37 19 580074323 2-57 2
580073294 13-8 6 580073807 5-33 11 580073916 5-37 6 580074324 2-49 2
580073297 13-8 10 580073808 2-59 12 580073921 5-37 11 5-33 28
580073339 6-25 16 580073812 5-33 22 580073922 5-37 10 580074325 2-63 36
6-83 580073813 5-33 21 580073929 2-65 20 580074326 2-63 16
580073345 7-23 39 580073814 5-33 25 580073930 2-65 18 580074327 2-39 1
7-35 41 580073815 6-27 4 580073931 2-65 18 580074329 2-51 21
7-47 41 580073816 6-27 2 580073932 6-28 1 580074330 2-63 12
580073351 11-9 1 580073817 6-27 6 580073935 2-63 4 580074331 2-61 7
580073352 2-17 5 580073819 6-27 3 580073936 2-69 9 580074332 2-61 6
580073353 2-17 6 580073820 6-27 9 580073938 2-61 5 580074333 2-63 19
580073364 6-25 15 580073821 6-27 10 580073939 2-69 13 580074334 2-63 17
580073381 2-13 7 580073822 2-49 5 580073940 2-69 9 580074335 2-63 17
580073407 1-25 15 580073823 2-61 4 580073942 2-13 24 580074336 2-63 17
580073519 6-23 11 580073826 5-35 5 580073963 3-9 16 580074337 2-63 15
580073520 6-23 3 580073827 5-35 9 580073964 3-9 16 580074338 2-65 16
580073522 1-25 19 580073828 5-35 10 580074022 1-9 3 580074339 2-65 9
580073538 2-13 27 580073830 5-33 1 580074023 5-31 16 580074341 2-51 15
580073539 2-13 29 580073831 5-33 3 580074030 6-20 40 580074345 2-67 10
580073550 1-25 12 580073832 5-33 7 580074049 1-25 4 580074347 2-65 1
580073556 6-29 1 5-33 18 580074063 5-41 17 580074349 2-59 16
580073557 6-47 19 580073833 2-59 1 580074064 5-41 7 580074351 2-65
6-103 580073834 2-59 3 580074065 5-41 14 580074354 2-55 14
580073573 6-35 1 580073838 5-35 1 580074066 5-41 13 580074357 5-35 7
580073574 6-35 6 580073840 5-35 11 580074067 5-41 10 580074358 2-53 9
6-35 13 580073842 2-49 1 580074068 5-41 18 580074360 2-59 4
580073577 7-7 14 580073846 2-63 28 580074097 2-71 4 580074361 2-53 6
7-9 12 580073847 2-51 18 580074098 2-71 10 580074362 2-53 5
580073617 6-77 7 580073848 2-51 17 580074099 2-71 10 580074363 2-65 22
580073650 1-51 22 580073849 2-51 13 580074100 2-71 10 580074364 2-59 10
580073670 10-27 27 580073851 2-51 12 580074101 2-71 10 580074365 2-61 10
580073671 10-27 29 580073854 2-51 4 580074110 6-5 3 580074366 2-36 9
580073741 1-5 35 580073855 2-51 4 580074133 9-9 34 580074367 2-55 15
580073755 6-5 5 2-51 7 580074143 7-7 13 580074368 2-41 6
580073772 2-45 9 580073857 2-49 7 580074149 12-50 33 580074369 5-37 4
580073773 2-67 2 580073858 2-53 3 580074174 5-23 25 580074370 2-41 2
580073774 2-67 2 580073859 2-53 7 5-27 38 580074371 2-71 2
580073775 2-67 8 580073860 2-53 1 580074187 9-13 5 580074372 2-55 4
580073781 10-27 28 580073861 2-53 4 580074208 2-34 8 580074373 2-71 1
580073788 2-67 1 580073865 2-71 6 580074209 2-34 3 580074374 2-71 10
580073791 2-55 2 580073869 2-47 1 580074221 7-47 7 580074375 2-55 10
580073793 2-55 1 580073870 2-47 3 580074222 7-23 6 580074378 2-69 7
580073796 2-55 13 580073872 2-63 37 580074224 2-51 3 580074379 2-39 3
580073797 2-55 8 580073881 10-23 9 580074225 2-51 2 580074380 2-63 18
580073799 2-55 7 580073882 10-23 13 580074253 12-21 4 580074383 2-49 3
580073800 2-55 3 580073899 2-71 7 12-49 6 580074384 2-63 5
580073801 2-56 1 580073903 9-16 3 580074261 6-5 10 580074385 2-63 30
580073802 2-56 2 580073904 9-16 4 6-30 580074386 2-63 3
580073803 2-56 3 580073910 2-63 14 580074316 2-41 8 580074387 2-63 3
580073804 2-42 1 580073911 2-63 24 580074318 2-41 13 580074388 2-39 2
2-63 32 580073914 5-37 20 580074319 2-41 10 580074389 2-57 1

16-28
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580074390 2-63 6 8-19 580075231 2-45 18 580075791 6-77 10
580074391 2-47 4 580074709 10-27 23 580075232 2-51 22 580075792 6-77 10
580074392 2-53 2 580074710 10-27 16 580075234 2-55 11 580075798 14-15 4
580074393 2-55 5 580074748 1-5 49 580075236 2-55 12 580075851 10-4 45
580074394 2-55 6 580074749 1-5 50 580075237 2-61 1 10-8 56
2-65 26 580074750 1-6 51 580075238 2-61 2 10-27 30
580074395 2-65 2 580074751 6-9 15 580075239 2-61 3 580076189 6-19 23
580074397 2-71 3 6-11 23 580075240 2-63 7 6-23 8
580074411 2-51 11 580074759 7-23 40 580075242 2-63 22 580076190 6-25 4
580074412 2-63 13 10-27 1 580075243 2-63 25 580076324 10-21 10
580074434 5-37 3 580074768 10-3 31 580075245 2-63 18 580076325 10-21 10
580074438 3-3 13 10-7 31 580075246 2-63 18 580076326 10-19 12
580074439 3-3 19 10-27 6 580075247 2-63 21 580076327 10-19 10
580074454 2-67 5 580074788 6-9 7 580075248 2-65 3 580076328 10-19 10
580074455 2-67 4 6-11 19 580075249 2-65 6 580076329 10-21 12
580074461 3-7 16 580074802 2-45 17 2-65 13 580076334 10-21 1
580074462 3-3 19 580074803 2-45 12 580075250 2-65 10 580076335 10-21 1
580074463 3-7 16 580074804 2-45 7 580075251 2-65 21 580076336 10-19 1
580074515 10-7 27 580074838 5-35 8 580075252 2-69 1 580076337 10-19 1
10-15 26 580074840 5-35 13 580075253 2-69 2 580076340 8-13 9
580074525 8-9 9 580074862 10-27 19 580075254 2-69 3 580076341 8-17 4
580074543 7-43 3 580074877 6-15 15 580075259 12-41 8 580076342 8-17 10
7-45 3 580074879 1-23 6 580075260 12-41 8 580076420 3-9 15
7-55 3 580074880 5-39 11 580075331 10-27 24 3-13 16
7-57 3 580074881 5-39 8 580075334 10-27 21 580076421 3-9 15
580074544 7-45 21 580074995 8-11 3 580075394 9-9 30 3-13 16
7-57 20 580074996 8-11 5 580075401 5-37 8 580076423 2-59 17
580074545 7-43 20 580074998 8-11 6 580075402 5-37 16 580076424 6-19 9
7-55 19 8-14 37 580075403 5-37 9 6-77
580074546 7-41 3 580074999 8-11 7 580075408 5-37 12 580076426 3-9 5
7-53 3 580075000 8-11 8 580075413 5-37 1 3-13 7
580074561 6-57 8-14 37 580075414 5-37 24 580076523 10-23 8
580074662 8-9 1 580075003 8-19 7 580075448 6-19 5 580076524 10-23 8
8-11 580075004 6-5 3 580075465 6-19 27 580076673 6-5 8
8-13 580075007 2-13 7 580075473 8-6 56 6-63
8-17 580075009 3-3 30 10-21 580076731 6-11 12
8-19 3-7 24 580075474 8-6 56 580076742 11-47 12
580074663 8-9 1 580075010 3-3 26 10-21 580076769 10-4 46
8-11 3-7 25 580075475 8-6 56 10-8 52
8-13 580075019 2-33 8 10-19 10-11 37
8-17 580075099 10-3 28 580075476 8-6 56 10-15 43
8-19 580075100 10-11 28 10-19 580076790 10-3 21
580074664 8-9 1 580075101 10-3 28 580075506 4-7 26 10-7 17
8-11 580075147 4-15 10 4-15 18 10-11 20
8-13 580075197 5-33 4 580075511 5-37 14 10-15 17
8-17 5-33 16 5-37 21 580076797 2-34 5
8-19 580075208 10-19 1 580075512 5-37 14 580076822 2-13
580074665 8-9 1 580075209 10-19 1 5-37 21 2-17
8-11 580075210 10-21 1 580075788 6-19 17 2-19
8-13 580075211 10-21 1 580075789 6-25 12 2-21
8-17 580075216 9-3 5 580075790 6-23 12 2-23

16-29
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
2-25 580077072 1-29 5 580077132 1-41 8 580077419 13-23 28
2-29 580077073 1-33 5 580077133 1-41 7 580077420 13-23 29
2-33 580077074 1-33 6 580077134 1-41 3 580077421 13-29 27
580076823 2-13 580077075 1-33 4 580077135 1-41 17 580077422 13-29 28
2-17 580077076 1-33 7 580077136 1-41 13 580077454 2-39 5
2-19 580077077 1-31 6 580077137 1-41 4 580077455 2-39 11
2-21 580077078 1-31 8 580077138 1-41 2 580077456 2-39 12
2-23 580077079 1-33 3 580077139 1-41 14 580077457 2-39 13
2-25 1-43 580077141 1-35 5 580077458 2-39 14
2-29 580077080 1-33 2 580077142 1-35 3 580077459 2-39 8
2-33 580077081 1-29 7 580077143 1-35 1 580077460 2-39 7
580076897 10-3 24 580077082 1-29 13 580077144 1-37 12 580077462 2-39 16
10-7 29 580077083 1-29 12 580077145 1-37 11 580077463 2-39 9
10-11 17 580077084 1-29 8 580077146 1-39 8 580077464 2-39 18
10-15 38 580077085 1-29 3 580077148 1-43 1 580077465 2-39 10
580076912 13-33 3 580077086 1-29 2 580077266 13-33 11 580077466 2-39 15
13-35 3 580077087 1-31 2 13-37 3 580077526 8-13 24
13-37 3 580077088 1-33 8 580077279 13-33 5 580077530 6-9 1
13-37 8 6-45 12 580077280 13-33 4 6-11 38
580076920 7-28 1 580077089 1-35 6 580077281 13-33 7 6-15 1
7-47 580077090 1-35 2 580077282 13-33 6 580077531 6-11 14
7-51 580077092 1-29 9 580077283 13-33 5 6-15 7
580076921 7-28 1 580077093 1-29 14 580077284 13-33 4 580077556 6-5 8
7-47 580077094 1-29 15 580077285 13-33 7 580077558 6-5 6
7-51 580077095 1-29 11 580077286 13-33 6 580077590 6-5 6
580076922 7-23 580077096 1-29 10 580077287 13-33 7 580077605 6-19 31
7-27 580077097 1-29 1 580077288 13-33 6 6-23 1
7-28 1 580077099 1-37 3 580077289 13-33 7 6-25 8
580076923 7-23 1-39 3 580077290 13-33 6 580077607 3-9 19
7-27 580077100 1-37 2 580077291 13-33 5 3-13 19
7-28 1 1-39 4 580077292 13-33 4 580077608 3-9 14
580076931 7-51 11 580077101 1-37 4 580077293 13-33 7 3-13 18
7-53 580077102 1-37 9 580077294 13-33 6 580077610 3-9 18
580076932 7-47 20 580077103 1-37 5 580077298 10-3 21 3-13 20
7-55 580077104 1-37 10 10-7 17 580077614 3-9 6
580076933 7-47 19 1-41 12 10-11 20 3-13 8
7-57 1-45 6 10-15 17 580077615 10-4 49
580076934 7-23 14 580077105 1-37 8 580077299 10-3 21 10-8 55
7-31 1-41 10 10-7 17 10-11 16
580076935 7-23 13 580077106 1-37 6 10-11 20 10-15 37
7-33 580077107 1-45 1 10-15 17 580077616 10-4 44
580077041 8-17 20 580077120 1-39 7 580077305 6-11 12 10-8 50
580077057 1-27 2 580077121 1-39 5 580077316 10-4 52 10-11 35
1-37 1 580077122 1-39 2 10-8 58 10-15 41
580077058 1-27 3 580077123 1-39 6 10-11 40 580077643 1-45 5
1-39 1 580077126 1-41 1 10-16 46 580077648 13-37 7
1-41 580077127 1-41 6 580077359 6-55 7 580077649 13-37 6
580077059 1-27 4 580077128 1-41 15 580077415 13-19 22 580077650 13-37 4
1-45 1 580077129 1-41 16 580077416 13-19 21 580077651 13-37 5
580077069 1-29 6 580077130 1-41 9 580077417 13-15 21 580077652 13-35 6
580077071 1-31 7 580077131 1-41 11 580077418 13-15 22 13-37 7

16-30
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580077653 13-35 7 3-9 1 580079076 11-19 1 580080021 5-43 2
13-37 6 3-13 1 580079077 11-19 1 580080022 5-43 1
580077654 13-35 4 580078098 3-3 31 580079180 2-13 18 580080120 5-7 11
13-37 4 3-7 1 4-3 9 580080124 2-59 8
580077655 13-35 5 3-9 1 4-7 9 580080127 1-55 10
13-37 5 3-13 1 580079500 5-3 14 1-57 7
580077656 13-37 4 580078114 6-19 25 580079527 7-17 20 1-59 8
580077657 13-37 5 580078115 6-19 37 7-27 20 580080129 7-7 15
580077658 13-35 4 580078120 6-19 25 7-39 22 7-9 13
580077659 13-35 5 6-19 37 7-51 22 580080130 7-11 6
13-37 5 580078160 7-48 52 580079536 2-25 12 580080134 7-7 14
580077660 13-35 6 7-48 52 580079538 2-33 12 7-9 12
13-37 7 7-59 4 580079539 2-23 2 580080137 7-11 7
580077661 13-35 7 7-61 7 580079540 2-23 1 580080176 10-4 39
13-37 6 580078334 6-15 10 2-33 24 10-8 39
580077662 13-35 4 580078361 1-55 16 580079611 9-16 1 10-24
13-37 4 580078403 6-80 11 580079615 6-45 6 580080368 5-43 1
580077663 13-35 5 580078489 6-11 10 6-47 6 580080377 5-25 29
13-37 5 6-79 14-5 5-29 40
580077664 13-35 6 580078538 7-31 19 580079688 2-59 1 580080449 5-21 4
580077665 13-35 7 7-33 20 580079689 2-59 3 580080919 14-6 2
580077666 13-35 4 580078582 7-31 3 580079690 6-28 1 580080920 14-6 2
580077667 13-35 5 580078584 7-33 3 580079743 11-51 11 580080971 10-23
580077672 13-35 4 580078589 7-55 2 580079845 3-11 4 580080972 10-23
580077673 13-35 5 580078642 14-17 1 580079846 3-11 3 580080977 5-25 7
580077713 3-3 6 580078665 6-19 25 580079847 3-11 2 5-29 5
3-9 10 6-19 32 580079848 3-11 1 580081029 8-3 3
3-13 13 580078666 6-19 37 580079849 3-11 1 8-5
580077741 5-25 8 580078667 6-19 37 580079850 3-15 1 580081088 11-13 1
5-29 6 580078699 6-25 6 580079851 3-15 5 580081089 11-11 1
580077753 7-11 7 580078867 5-27 580079852 3-15 2 11-17 1
580077775 6-37 580078868 5-23 580079853 3-15 3 580081090 11-15 1
580077777 6-37 580078869 5-23 25 580079854 3-15 4 580081499 10-23 1
580077778 6-37 5-27 38 580079855 3-15 3 580081500 10-23 1
580077779 6-37 580078892 7-53 24 580079856 3-15 4 580081506 5-25 10
580077780 6-37 1 7-55 24 580079857 3-15 3 5-29 10
580077781 6-37 1 7-57 25 580079858 3-15 3 580081524 5-25 31
580077782 6-37 1 580078899 11-47 4 580079916 2-9 15 580081627 2-14 55
580077783 6-37 1 11-49 580079937 9-13 1 580081812 6-41 4
580077796 2-39 4 580078915 7-31 21 580079948 8-5 7 6-43 4
580077797 2-39 17 7-33 21 580079953 2-25 37 580081830 6-50 10
580077822 1-41 5 580078920 14-5 1 580079956 2-25 37 580082057 2-7 6
580077853 1-29 4 580078974 7-53 25 580079972 6-69 8 580082399 11-49 15
580077901 5-3 9 7-55 25 6-71 4 580082531 6-45 4
5-5 9 7-57 25 580079973 6-69 8 6-45 4
5-7 7 580079072 11-11 25 6-71 4 6-45 5
580077964 2-17 12 11-13 16 580079983 6-47 10 6-47 4
580077965 2-17 12 11-19 580080011 10-3 21 6-47 4
580078070 14-10 2 580079075 11-15 26 10-7 17 6-47 5
580078097 3-3 31 11-17 17 10-11 20 580082532 6-45 4
3-7 1 11-19 10-15 17 6-47 4

16-31
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580082533 6-45 4 580084587 1-9 3 640088904 7-13 35 900005292 2-25 13
6-47 4 580084626 10-23 1 7-23 35 900005294 2-26 44
580082534 6-45 4 580084760 8-9 1 7-39 3 900005297 2-29 11
6-47 4 8-11 7-51 3 900006201 2-29 10
580082537 7-48 52 8-13 640088905 7-13 25 900006204 2-29 1
7-61 7 8-17 7-23 25 900006205 2-29 2
580082818 1-13 23 8-19 7-35 32 900006206 2-29 3
1-16 23 580084762 8-9 1 7-47 32 900006207 2-29 4
580082844 2-9 13 8-11 810528500 7-14 47 900006208 2-29 6
2-59 18 8-13 7-14 55 900006209 2-29 7
580082845 2-59 17 8-17 7-24 47 900006211 2-25 26
580083010 11-5 16 8-19 7-36 47 900006213 2-25 39
580083020 1-17 58 580084763 8-9 1 7-48 47 900006219 2-21 24
580083052 6-47 19 8-11 10-3 23 900006220 2-21 25
6-105 8-13 10-8 51 900006231 2-25 41
580083104 1-25 21 8-17 10-11 36 900006233 2-25 18
580083135 5-3 17 8-19 10-15 42 900006234 2-25 19
5-5 17 580084764 8-9 1 810646400 7-17 12 900006236 2-25 23
580083136 5-3 5 8-11 7-27 12 900006239 2-25 22
5-5 5 8-13 7-39 17 900006240 2-25 20
580083137 5-3 18 8-17 7-51 17 900006247 2-33 3
5-5 18 8-19 900001230 4-3 26 900006248 2-33 5
580083152 6-23 9 580084965 11-19 12 4-7 22 6-16 4
580083156 1-25 5 11-23 23 4-11 22 900006250 2-33 6
580083309 3-3 17 580084967 5-35 14 4-15 19 900006251 2-21 26
580083445 11-11 17 580085140 11-19 5 900001231 4-3 27 900006256 2-33 11
11-13 10 11-27 1 4-7 23 900006257 2-33 14
11-15 15 580085141 11-19 4 4-11 23 900006259 2-33 17
11-17 11 11-23 1 4-15 20 900006264 2-30
580083646 2-63 2 580085142 11-19 11 900003207 6-19 22 900006272 2-33 16
580083668 3-13 27 11-23 23 6-25 31 900006280 2-30
580083685 3-13 25 580085146 11-21 8 900003231 2-17 18 900006282 2-25 27
580083827 3-13 24 11-23 5 900003260 4-3 28 900011212 6-11 2
580084189 7-61 580085184 11-23 21 4-7 24 6-25 32
580084190 7-61 580085192 1-41 18 4-11 24 900011247 2-13 46
580084194 6-41 1 580085196 11-19 6 4-15 21 2-33 28
580084195 6-43 1 11-27 2 900005237 2-21 4 900011248 2-33 7
580084198 6-41 1 580085537 10-24 2 900005247 2-7 10 5-3 6
580084199 6-43 1 580085539 10-24 2 2-9 10 5-5 6
580084200 6-41 1 580085989 5-25 28 900005254 2-21 10 900011253 2-14 49
580084201 6-43 1 5-29 39 900005255 2-21 15 900011268 2-13 16
580084203 6-41 1 580086809 13-17 12 2-25 25 900014294 3-13 26
580084204 6-43 1 13-21 12 900005256 2-21 14 900015229 2-13 44
580084216 3-13 17 13-25 10 900005257 2-21 16 2-25 11
580084220 3-13 17 13-27 12 900005278 2-21 20 900015237 14-19 4
580084334 5-25 1 580087067 3-13 30 900005280 2-21 9 900015240 2-25 17
580084351 5-29 1 580087068 3-13 31 2-21 19 900017264 6-29 3
580084377 5-25 580087069 3-13 29 900005282 2-25 2 901466103 8-9 9
580084379 5-29 580087070 3-13 29 900005286 2-25 6 902254806 8-23 5
580084462 2-63 38 580087190 2-69 14 900005287 2-25 7 904330100 7-13 39
580084488 5-5 14 640046913 2-11 8 900005288 2-25 8 906196100 8-6 36

16-32
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
909267300 5-15 25 919891402 5-13 24 932728908 1-14 63 6-11 37
5-25 33 922365300 1-13 17 1-17 63 6-19 20
5-29 41 1-16 17 5-8 3 6-25 10
5-31 14 922627300 10-3 13 932731908 1-19 3 940800912 8-6 45
909367300 8-6 44 10-7 15 934404300 10-3 21 950409907 7-35 34
909368300 8-6 51 10-11 13 10-7 17 7-47 34
909882405 9-9 47 10-15 15 10-11 20 950409918 8-25 4
909904403 1-14 56 924234401 8-5 31 10-15 17 950513905 8-5 33
1-17 56 927937300 5-41 19 937100903 6-37 6 952405902 6-89 13
909932413 8-6 50 931011914 1-9 7 937100904 6-9 21 6-93 8
909932414 8-6 52 931014904 9-9 17 6-12 41 952408901 6-89 13
909964401 8-5 8 931017916 8-6 60 937300930 14-17 3 6-93 8
911851100 5-13 23 931017917 7-3 8 937701906 5-41 20 954512901 12-21 14
5-31 3 7-28 8 940004903 4-3 18 12-49 17
912207300 5-13 22 931017919 2-5 3 4-7 18 13-8 14
5-31 2 931018922 2-34 1 4-11 18 13-8 27
912514300 5-15 26 932201916 7-17 22 4-15 16 13-11 18
5-25 36 7-27 22 6-37 4 954513908 1-9 4
5-29 45 7-39 25 940102912 8-3 2 954514907 7-13 42
916522400 3-3 35 7-51 25 8-9 14 7-23 42
3-7 3 932202908 1-5 12 940600906 5-39 18 7-36 44
3-9 2 932727901 6-37 8 5-43 12 7-48 44
3-13 3 932727908 5-25 9 10-23 5 955400912 1-9 6
919890404 5-31 1 5-29 7 940600908 6-9 19

16-33
NOTES

16-34
SECTION 17

17 USER SUPPORT INFORMATION


USER SUPPORT INFORMATION

SECTION 17
USER SUPPORT INFORMATION

DESCRIPTION PAGE

OPERATOR TRAINING...................................................................................................................................... 17-2


SERVICE PARTS ORDERING INSTRUCTIONS ............................................................................................... 17-2
SERVICE TRAINING COURSE ......................................................................................................................... 17-2
SERVICE TRAINING MATERIALS..................................................................................................................... 17-2
TECHNICAL SERVICE PUBLICATIONS............................................................................................................ 17-2

17-1
USER SUPPORT INFORMATION

Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on
that investment through the performance of these trucks and the drivers who operate and the mechanics who
service them safely and efficiency. The following information and programs are intended to help you to achieve
your investments objectives:

SERVICE PARTS ORDERING INSTRUCTIONS for maintenance. If the operators manual is missing
from any Yale Industrial Truck, it should be replaced.
HOW TO ORDER SERVICE PARTS Replacement copies are available for a nominal fee
from your Yale Dealer.
In order to prevent delay, too much communication
and to have your orders filled correctly, quickly, and OPERATOR TRAINING
at the least possible cost, the following is the correct
procedure to use to order replacement parts. The Yale "Basic Operator Training" program helps
industrial truck users increase their materials handling
WHEN ORDERING PARTS production and safety through correct lift truck
operation, training, and motivation. The Yale program
Contact your authorized Yale Industrial Truck Dealer is based upon real life experience–not theoretical
giving them the following information: concepts. We developed a "complete" program
that is totally self-contained–incorporating the most
1. Your Purchase order number.
modern instructional techniques including elements
2. Complete addresses for sending the invoice and
of self-study, audio-visual support (both video and
parts.
slides), and classroom study.
3. Tell us how you want your parts sent. If we do not
get this information, we will send the parts using SERVICE TRAINING COURSE
the lowest priced method.
4. Correct part number(s) and description(s). Use Operators and Yale dealer service technicians can
your parts manual as a reference. improve their technical ability for maintaining and
5. Model and serial number of the truck. repairing Yale Industrial Trucks, which decreases
repair time and cost, by taking Yale Service Training
TECHNICAL SERVICE PUBLICATIONS courses. Different types of mechanical, electric, and
electronic subjects are available. Courses can be held
Technical literature, with detailed information, is at customer or Dealer locations in addition to regularly
available at a nominal fee to assist users to effectively scheduled courses which are held at Yale Corporate
maintain Yale Industrial Trucks in a safe, useful Headquarters in Greenville, NC.
condition. Part Manuals with complete replacement
parts identification, Service Maintenance Manuals SERVICE TRAINING MATERIALS
which provide service and overhaul procedures and
additional copies of the Operating Manual can be Your own service training can be supported through a
obtained from your Yale Industrial Truck Dealer. complete line of Yale Service Training materials. An
Index is available from your Yale Dealer which lists
SERVICE MAINTENANCE MANUAL- textbooks, audio-visual programs and films. These
PART NO. 524278306 materials will provide your training staff with everything
necessary for training your group.
OPERATING MANUAL-
PART NO. 524262271 For additional information or assistance in obtaining
these user support publications and programs, contact:
To provide instructions for safely operating and
servicing Yale Industrial Trucks, each truck is Yale Materials Handling Corporation
equipped with an operators manual. It describes 1400 Sullivan Drive
various operating techniques and safety warnings Caller No. 12011
to the operator. It contains a guide to safe Greenville, NC 27834-2011
maintenance practices and recommended schedules

17-2
Yale Materials Handling Corporation
1400 Sullivan Drive
Caller No. 12011
Greenville, NC 27834-2011 524271539

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