Table of contents

1. WARNINGS AND LEGAL INFORMATION...............ERROR! BOOKMARK NOT DEFINED.

3.5 LEGAL INFORMATION AND RESPONSIBILITY ........................ ERROR! BOOKMARK NOT DEFINED.
3.6 ELECTROSTATIC DISCHARGE AWARENESS ........................ ERROR! BOOKMARK NOT DEFINED.
3.7 INSTALLATION/OPERATION INSTRUCTIONS
SAFETY ISSUES ............................................................... ERROR! BOOKMARK NOT DEFINED.
3.8 APPLICATION NOTES
DISCLAIMER .................................................................... ERROR! BOOKMARK NOT DEFINED.
3.9 DEFINITIONS ................................................................... ERROR! BOOKMARK NOT DEFINED.
2. APPLICATION – GAS ENGINE AND CHP CONTROL ..............ERROR! BOOKMARK NOT
DEFINED.
2.1 FUNCTIONALITIES ............................................................ ERROR! BOOKMARK NOT DEFINED.
2.2 SCOPE OF SUPPLY .......................................................... ERROR! BOOKMARK NOT DEFINED.
2.3 NEEDED INFORMATION FOR QUOTATIONS.......................... ERROR! BOOKMARK NOT DEFINED.
3. SOLUTION DESCRIPTION, ENGINE .......................ERROR! BOOKMARK NOT DEFINED.
3.1 DM 400 GAS – MAIN CONTROLLER ................................... ERROR! BOOKMARK NOT DEFINED.
3.2 AIR/FUEL MIXERS............................................................. ERROR! BOOKMARK NOT DEFINED.
3.3 THROTTLE VALVE AND ACTUATOR..................................... ERROR! BOOKMARK NOT DEFINED.
3.4 DIGITAL IGNITION CONTROL SYSTEM ................................. ERROR! BOOKMARK NOT DEFINED.
3.5 ANTI KNOCKING SYSTEM .................................................. ERROR! BOOKMARK NOT DEFINED.
4. SOLUTION DESCRIPTION, RETROFITS ................ERROR! BOOKMARK NOT DEFINED.
5. SOLUTION DESCRIPTION, CHP .............................ERROR! BOOKMARK NOT DEFINED.
5.1 AVAILABLE COMBINED CONTROLS ..................................... ERROR! BOOKMARK NOT DEFINED.
5.2 USER INTERFACE ............................................................ ERROR! BOOKMARK NOT DEFINED.
Selectable Insulation Monitor, SIM-Q MKII
• 3 functions: Normal, Fast and Test
• Easy adjustment and verification
• 2000 µF leakage capacitance
• Working voltage up to 690 V AC
and up to 1000 V DC
• IEC 61557-8
• Class approval

Document no.: 4189330024B

SIM-Q MKII Installation/operation instructions

Table of contents:
1 GENERAL INFORMATION ................................................................................................... 3
1.1 WARNINGS, LEGAL INFORMATION AND SAFETY .................................................................... 3
1.1.1 Warnings and notes .............................................................................................................. 3
1.1.2 Legal information and disclaimer ........................................................................................ 3
1.1.3 Safety issues .......................................................................................................................... 3
1.1.4 Electrostatic discharge awareness ....................................................................................... 3
1.1.5 Factory settings .................................................................................................................... 3
1.2 ABOUT THE INSTALLATION INSTRUCTIONS ........................................................................... 4
1.2.1 General purpose ................................................................................................................... 4
1.2.2 Intended users ....................................................................................................................... 4
1.2.3 Contents and overall structure ............................................................................................. 4
2 DESCRIPTION ....................................................................................................................... 5
2.1 GENERAL DESCRIPTION OF SIM-Q MKII ............................................................................. 5
3 INSTALLATION ..................................................................................................................... 6
3.1 CONNECTION .................................................................................................................... 6
3.1.1 Connection of AC auxiliary supply ....................................................................................... 7
3.1.2 Connection of DC auxiliary supply ...................................................................................... 8
3.2 DIMENSIONS ..................................................................................................................... 8
3.3 CHANGING THE DEFAULT SETTINGS .................................................................................... 9
3.4 CONFIGURATION OF THE MEASURING RANGE .................................................................... 10
3.5 ADJUSTMENT OF THE SET POINT ....................................................................................... 10
3.6 FUSE .............................................................................................................................. 11
3.7 WARNING - MEGGER TEST DURING COMMISSIONING ....................................................... 11
4 OPERATION ........................................................................................................................ 12
4.1 LED INDICATORS ............................................................................................................ 12
4.1.1 Normal mode ...................................................................................................................... 13
4.1.2 Fast mode ........................................................................................................................... 14
4.1.3 Test mode ............................................................................................................................ 15
4.2 TECHNICAL SPECIFICATIONS ............................................................................................ 15
5 DETERMINATION OF CAPACITY WITHIN AN APPLICATION ........................................ 16
5.1 LEAKAGE CAPACITANCE IN A CONNECTED NETWORK.......................................................... 16
5.2 LEAKAGE CAPACITANCE IN A DISCONNECTED NETWORK ..................................................... 17
5.3 LEAKAGE CAPACITANCE USING THE SIM-Q MKII FAULT FINDING FUNCTION ........................ 17

DEIF A/S Page 2 of 17

SIM-Q MKII Installation/operation instructions

1 General information
1.1 Warnings, legal information and safety

1.1.1 Warnings and notes

Throughout this document, a number of warnings and notes with helpful user information will be
presented. To ensure that these are noticed, they will be highlighted as follows in order to
separate them from the general text.

Warnings

Warnings indicate a potentially dangerous situation, which could result in death,

personal injury or damaged equipment, if certain guidelines are not followed.

Notes

Notes provide general information, which will be helpful for the reader to bear in mind.

1.1.2 Legal information and disclaimer

DEIF takes no responsibility for installation or operation of the product. If there is any doubt about
how to install or operate the product, please contact DEIF.

The unit is not to be opened by unauthorised personnel. If opened anyway, the warranty
will be lost.

Disclaimer
DEIF A/S reserves the right to change any of the contents of this document without prior notice.

The English version of this document always contains the most recent and up-to-date information
about the product. DEIF does not take responsibility for the accuracy of translations, and
translations might not be updated at the same time as the English document. If there is a
discrepancy, the English version prevails.

1.1.3 Safety issues

Installing and operating the unit may imply work with dangerous currents and voltages. Therefore,
the installation should only be carried out by authorised personnel who understand the risks
involved in working with live electrical equipment.

Be aware of the hazardous live currents and voltages. Do not touch any AC
measurement inputs as this could lead to injury or death.

1.1.4 Electrostatic discharge awareness

Sufficient care must be taken to protect the terminal against static discharges during the
installation. Once the unit is installed and connected, these precautions are no longer necessary.

1.1.5 Factory settings

The product is delivered from factory with certain factory settings. These are based on average
values and are not necessarily the correct settings for the product. Precautions must be taken to
check the settings before running the product.

DEIF A/S Page 3 of 17

SIM-Q MKII Installation/operation instructions

1.2 About the installation instructions

1.2.1 General purpose

The general purpose of this document is to give the user important information to be used in the
installation of the unit.

Make sure to read this document before starting to work with the unit. Failure to do this
could result in human injury or damage to the equipment.

1.2.2 Intended users

These Installation Instructions are mainly intended for the operator and the person responsible
for the design and installation. In most cases, this would be a panel builder designer. Naturally,
other users might also find useful information in the document.

1.2.3 Contents and overall structure

This document is divided into chapters, and to make the structure simple and easy to use, each
chapter will begin from the top of a new page.

DEIF A/S Page 4 of 17

SIM-Q MKII Installation/operation instructions

2 Description
2.1 General description of SIM-Q MKII
The SIM-Q MKII is intended for insulation monitoring on a single-phase AC/DC or a 3-phase AC
IT power system with or without neutral. The special characteristic of an IT power system is the
fact that no live conductor is connected directly to earth. The SIM-Q MKII is connected to the
power system by connecting the terminal marked P to one of the phases (or the neutral). The FE
input is then connected to the safety cable. To be able to monitor any kind of insulation failure, all
accessible conductive building structures must be connected to the cable marked FE (functional
earth).

DEIF A/S Page 5 of 17

SIM-Q MKII Installation/operation instructions

3 Installation
3.1 Connection
If a test function is wanted, an arrangement based on a resistor and a push-button can be
mounted as illustrated in the drawings below. The value of the resistor can be any value from 0
Ω to the max. allowed insulation value. The SIM-Q MKII can be supplied from the IT system under
supervision, but it can also be supplied from another source, for example a 24 V DC source; see
the label for supply information.

The following functions can be selected by means of the switch that is available at the front of the
SIM-Q MKII: Monitoring, fault finding and test.

3-phase, AC 1-phase, AC

1-phase, DC

Recommended fuse size: max 2 A.

With the switch in monitoring mode, the SIM-Q MKII will run a fast measuring mode the first 15
seconds after a power-up. This mode can be used to perform a switchboard test. When a known
resistor is connected for testing, the auxiliary supply is disconnected and reconnected at the same
time (not shown in the illustration). The response time for measuring the known resistor will be
approximately 6 seconds. The two red LEDs will be illuminated, but the relay contact will not be
activated. After 15 seconds, the SIM-Q MKII automatically changes to normal monitoring mode.

As an alternative, the test can be carried out in fault finding mode. The response time will be 1
second, and if the set point is exceeded the relay output will be activated. If the switch is moved
to the “Test” position, an internal function test of the SIM-Q MKII is carried out. The reading on
the scale during the test is 0 Ω, and the relay output is activated.

DEIF A/S Page 6 of 17

SIM-Q MKII Installation/operation instructions

3.1.1 Connection of AC auxiliary supply

Type: 100/110/127 V AC Type: 220/230/240 V AC Type: 400/450/480 V AC

X1, X2: 100 V AC ±20 % X1, X2: 220 V AC ±20 % X1, X2: 400 V AC ±20 %
X1, X3: 110 V AC ±20 % X1, X3: 230 V AC ±20 % X1, X3: 450 V AC ±20 %
X1, X4: 127 V AC ±20 % X1, X4: 240 V AC ±20 % X1, X4: 480 V AC ±20 %

Label for AC version

DEIF A/S Page 7 of 17

SIM-Q MKII Installation/operation instructions

3.1.2 Connection of DC auxiliary supply

Type: 24 V DC
X1: - 0 V DC Zero
X2: + 24 V DC -15 %/+25 %

Label for DC version

3.2 Dimensions

DEIF A/S Page 8 of 17

SIM-Q MKII Installation/operation instructions

3.3 Changing the default settings

The SIM-Q MKII can be reconfigured by means of four jumpers. (The original configuration is
marked on the label). The jumpers are placed on the PCB behind the rear cover, under the set
point potentiometer. See the drawing below for clarification.

Example:
• Standard is selected (all jumpers are active).
• Max. 500 μF leakage capacitor is selected.
• 1 MΩ is selected as measuring range.
• ND is selected as relay function.

Note: On SIM-Q MKII

with LF option, S1
must always be in the
2000 μF position!

DIP#1 = STANDARD/CUSTOM
DIP#2 = 500 μF/2000 μF
DIP#3 = 0 to 1 MΩ/0 to 10 MΩ
DIP#4 = ND/NE

DIP#1 can be set to OFF (STANDARD), and the SIM-Q MKII will load its settings from a hard-
coded memory area. If it is set to ON (CUSTOM), the SIM-Q MKII will load its settings from a
configurable memory area that is used for custom settings and is set up by DEIF upon ordering.

DIP#2 can be set to either OFF (500 μF) or ON (2000 μF). The chosen setting will determine the
maximum leakage capacitance. Note that this will also change the measuring time. See the
chapter “Calculation of capacity within an application” for determination of the needed max.
capacity setting.

DIP#3 can be configured to OFF (measuring range 0 to 1 MΩ) with 22 kΩ on the scale centre, or
it can be set to ON (measuring range 0 to 10 MΩ) with 220 kΩ on the scale centre. Notice that a
change in measuring range also involves a change of scale.

DIP#4 settings will determine the SIM-Q MKII relay output. If it is set to OFF (ND), the output is
configured as a normally de-energised contact. If it is set to ON (NE), the output is configured as
a normally energised contact.

Use electrostatic discharge protection!

Sufficient care must be taken to protect the PCB against static discharges during the
configuration. Once the unit is installed and connected, these precautions are no longer
necessary.

DEIF A/S Page 9 of 17

SIM-Q MKII Installation/operation instructions

3.4 Configuration of the measuring range

The SIM-Q MKII can be configured for measuring range 1 MΩ to 0 MΩ (1000 to 0 kΩ) with 22 kΩ
on the scale centre, or for 10 MΩ to 0 MΩ with 220 kΩ on the scale centre. The figure above
shows the position of the switch for selection of either 1 MΩ or 10 MΩ measuring range. Notice
that a change of measuring range also involves a change of scale. Change of scale can be done
by following the instructions below.

Figure 2

• Disconnect signal/supply to the terminals before you exchange the scale.

• Push the scale cover towards the rear edge.
• Remove the scale by means of a screwdriver or the like.
• Insert the new scale and press gently till it snaps into place.
• Push the scale cover back again; after this the unit is ready for mounting.

3.5 Adjustment of the set point

The warning set point is adjusted on the rear of the
housing by means of a screwdriver, see the figure
to the right. Also in test mode, the actual set point
is shown on the meter, and it can be reconfigured
on the rear of the housing. When you power up the
product, the first 10 seconds (default) are used to
show the actual set point that is configured on the
meter.

Two ranges available:

13 kΩ to 200 kΩ or 40 kΩ to 1.5 MΩ.
See example on the label to the right.

Typical setting:
Insulation resistance corresponding to position of the red marking pointer or lower limit of the
section marked with red on the instrument scale. Typically, the insulation alarm limit is 1 kΩ per
volt. For example, 400 V system voltage could have an alarm limit of 0.4 MΩ.

If needed, the precise set point can be pre-set in the product from DEIF before delivery (fixed set
point). See data sheet, section "Order specifications".

If you want precise alarm settings, a known resistor corresponding to the red section on the
instrument scale must be connected between P and PE. Then adjust the potentiometer until alarm
is transmitted. For fast response, set the switch on the front in the fault-finding position.

DEIF A/S Page 10 of 17

SIM-Q MKII Installation/operation instructions

3.6 Fuse
Recommended fuse for auxiliary supply X2, X3, X4 is max. 2 A.

3.7 WARNING - Megger test during commissioning

If the installation is to be tested by means of a high-voltage "MEGGER", the SIM-Q MKII must be
disconnected at terminal "p" before testing is carried out. Ignoring this may result in damage to
the SIM-Q MKII if the test voltage is higher than 1000 V DC/ 828 V AC (690 V AC + 20%). Besides,
the insulation test will be affected by the built-in DC voltage generator impedance (approximately
250 kΩ).

DEIF A/S Page 11 of 17

SIM-Q MKII Installation/operation instructions

4 Operation
4.1 LED indicators
The SIM-Q MKII is equipped with three LED indicators: two green LEDs and one yellow LED
placed as the lowest one. The LED colours are as described in the table below:

Power
OFF MCU not yet initialised, or no power.
Top LED
ON Power on product and MCU has initialised.

Flashing Power-up sequence.

Status
OFF No valid measurement.
Middle LED
ON Valid measurement.
Fast mode: Measurement is not steady.
Flashing Normal mode: Last measurement failed.
Warning Measured insulation resistance is higher than set
Bottom LED
OFF point.
Measured insulation resistance is lower than set
Long flash point but relay is not active. (ON delay). (Fast
(75 %, 500 mHz)
mode during power-up).
Short flash Measured insulation resistance is higher than set
(25 %, 500 mHz) point but relay is still active. (OFF delay).
Measured insulation resistance is lower than set
ON point and relay is activated.

The next paragraphs explain more about LEDs in combination with the meter and switch
positions.

DEIF A/S Page 12 of 17

SIM-Q MKII Installation/operation instructions

4.1.1 Normal mode

Start-up Normal mode Power LED is flashing

Fast measurement Status LED is flashing (1 Hz 50 % duty cycle)
(Fast mode measurement) Warning LED is set according to insulation
resistance and set point

Meter shows the measured resistance in fast mode

Relay is deactivated independently of the measured
insulation resistance
“Power-up fast mode” is programmable in the range
0 to 30 s. Default = 0 s
Start-up Normal mode Power LED is flashing
Show set point Status LED is flashing (0.5 Hz 50 % duty cycle)
Warning LED is off

Meter shows the set point

Relay is deactivated
“Power-up set point” is programmable in the range 0
to 30 s. Default = 15 s

Start-up Normal mode Power LED is on

Initial measurement Status LED is flashing
Warning LED is off

Meter starts at unlimited insulation resistance

Relay is deactivated

Change from other mode Power LED is on

to Normal mode Status LED is flashing
Warning LED is off

Meter starts at unlimited insulation resistance

Relay is deactivated

Valid measurement Power LED is on

Insulation resistance is Status LED is on => valid measurement
higher than set point Warning LED is off => no insulation error

Meter shows the measured insulation resistance

Relay is deactivated

Valid measurement Power LED is on

Insulation resistance is Status LED is on => valid measurement
lower than set point Warning LED is on => insulation error

Meter shows the measured insulation resistance

Relay is activated

Measurement failed Power LED is on

Resistance drop / Status LED is flashing with varying duty cycle to
Resistance jump indicate failure
Fail to converge, max. Warning is set according to last valid measurement
measurement time (on or off)
DC error (fluctuating DC)
Meter shows last valid measurement
Relay is set according to last valid measurement

DEIF A/S Page 13 of 17

SIM-Q MKII Installation/operation instructions

4.1.2 Fast mode

Power up in Fast mode Power LED is flashing

Show set point Status LED is flashing (0.5 Hz 50 % duty
cycle)
Warning LED is off

Meter shows the set point

Relay is deactivated
“Power-up set point” is programmable in
the range 0 to 30 s. Default = 15 s
Change from other state to Fast Power LED is on
mode Status LED is flashing
Warning LED is off => no insulation
error

Meter shows unlimited insulation

resistance
Relay is deactivated

Steady input measurement Power LED is on

Measured insulation resistance is Status LED is on => valid data
lower than set point Warning LED is on => insulation error

Meter shows the measured insulation

resistance
Relay is activated

Steady input measurement Power LED is on

Measured insulation resistance is Status LED is on => valid data
higher than set point Warning LED is off => no insulation
error

Meter shows the measured insulation

resistance
Relay is deactivated

Unsteady Input Measurement Power LED is on

Measured insulation resistance is Status LED is flashing => resistance is
higher than set point not steady. The more constant the light,
Insulation resistance is changed more the closer to a valid result
than 1 %/min Warning LED is off => no insulation
error

Meter shows the measured insulation

resistance
Relay is deactivated
Unsteady Input Measurement Power LED is on
Measured insulation resistance is lower Status LED is flashing => resistance is
than set point not steady. The more constant the light,
Insulation resistance is changed more the closer to a valid result
than 1 %/min Warning LED is on => insulation error

Meter shows the measured insulation

resistance
Relay is activated

DEIF A/S Page 14 of 17

SIM-Q MKII Installation/operation instructions

4.1.3 Test mode

Test mode Power LED is on

Status LED is on
Warning LED is on

Meter shows insulation resistance set

point
Relay is activated

4.2 Technical specifications

See the data sheet, document no. 4921230028
.

DEIF A/S Page 15 of 17

SIM-Q MKII Installation/operation instructions

5 Determination of capacity within an application

5.1 Leakage capacitance in a connected network
Measuring of the leakage capacitance in a connected network using a voltmeter and an ammeter
(FE).

Single phase:
CE = A/(V × 2 × phi × f). Phi is 3.14 and f is the frequency in Hz.

3 phases:
CE = A/(V × √3 × 2 × phi × f).

Example for a 3-phase system:

The current is measured to 30 A and the voltage is measured to 400 V:
CE = 30 A/400 V × √3 × 2 × 3.14 × 50 Hz = 137 μF per phase, total CE is 3 × 137 μF = 411 μF.

For a 4-wire network, the CE total = CE × 4.

DEIF A/S Page 16 of 17

SIM-Q MKII Installation/operation instructions

5.2 Leakage capacitance in a disconnected network

Measuring of the leakage capacitance in a disconnected network using a mA meter, a voltmeter
and an AC source with a known frequency.

CE total = mA/(V × 2 × phi × f). Phi = 3.14 and f is the frequency in Hz.

In the example below, the mA is measured to 100 mA and the voltage from the AC source is
measured to 50 V AC:
CE total = 0.1 A/50 V × 2 × 3.14 × 50) = 6.3 μF.

5.3 Leakage capacitance using the SIM-Q MKII fault finding function
The fault-finding function of the SIM-Q MKII can be used to estimate the size of the leakage
capacitor. Notice that this method can only be used when no insulation error is present.

Set the switch in fault finding position.

Discharge the leakage capacitor by short-circuiting P and FE by means of a low impedance load,
for example a bulb suitable for the AC voltage level on the system.
Open the short circuit between P and FE. Then measure the time (t) that elapses until the
instrument indicates approximately 0.5 (0.05) MΩ on the scale.
By using the formula C = t/0.3, the approximate leakage capacitor in μF can be calculated.
Example: t = 10 seconds, C = 33 μF.

DEIF A/S Page 17 of 17