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    Citcandc

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    renimo
    This document provides instructions for diagnosing issues with the electronically controlled brake system on a 2004 Toyota Prius. It describes connecting terminals TC and CG on the DLC3 to cause the ECU to display diagnostic trouble codes by flashing the ABS warning light. It then lists the following inspection procedures: 1. Inspect the voltage and resistance at the DLC3 terminals. 2. Inspect the CAN communication system. 3. Inspect the harness and connector between the skid control ECU and ECM. 4. Inspect the harness and connector between the DLC3 and body ground. 5. Repeat inspecting the CAN communication system if no issues are found in the previous

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    © All Rights Reserved
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    Citcandc

    Uploaded by

    renimo
    14 views4 pages
    This document provides instructions for diagnosing issues with the electronically controlled brake system on a 2004 Toyota Prius. It describes connecting terminals TC and CG on the DLC3 to cause the ECU to display diagnostic trouble codes by flashing the ABS warning light. It then lists the following inspection procedures: 1. Inspect the voltage and resistance at the DLC3 terminals. 2. Inspect the CAN communication system. 3. Inspect the harness and connector between the skid control ECU and ECM. 4. Inspect the harness and connector between the DLC3 and body ground. 5. Repeat inspecting the CAN communication system if no issues are found in the previous

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    This document provides instructions for diagnosing issues with the electronically controlled brake system on a 2004 Toyota Prius. It describes connecting terminals TC and CG on the DLC3 to cause the ECU to display diagnostic trouble codes by flashing the ABS warning light. It then lists the following inspection procedures: 1. Inspect the voltage and resistance at the DLC3 terminals. 2. Inspect the CAN communication system. 3. Inspect the harness and connector between the skid control ECU and ECM. 4. Inspect the harness and connector between the DLC3 and body ground. 5. Repeat inspecting the CAN communication system if no issues are found in the previous

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    14 views4 pages

    Citcandc

    Uploaded by

    renimo
    This document provides instructions for diagnosing issues with the electronically controlled brake system on a 2004 Toyota Prius. It describes connecting terminals TC and CG on the DLC3 to cause the ECU to display diagnostic trouble codes by flashing the ABS warning light. It then lists the following inspection procedures: 1. Inspect the voltage and resistance at the DLC3 terminals. 2. Inspect the CAN communication system. 3. Inspect the harness and connector between the skid control ECU and ECM. 4. Inspect the harness and connector between the DLC3 and body ground. 5. Repeat inspecting the CAN communication system if no issues are found in the previous

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    of 4

    05–1132

    DIAGNOSTICS – ELECTRONICALLY CONTOROLLED BRAKE SYSTEM 05J07–01

    TC AND CG TERMINAL CIRCUIT

    CIRCUIT DESCRIPTION
    Connecting terminals TC and CG of the DLC3 causes the ECU to display the DTC by flashing the ABS warn-
    ing light.
    WIRING DIAGRAM

    J18
    Gateway ECU Skid Control ECU
    J/C
    30
    W
    CA1L G1
    A
    31
    B
    CA1H G1
    B

    J 15
    ECM
    J/C
    30 12 18
    W W W W
    CANL E6 IA1 S8 CAN–L
    A A A A
    31 11 19
    B B B B
    CANH E6 IA1 S8 CAN–H
    B B B B

    Center Connector No.2 D1


    DLC3
    14 11 7
    TC E6 P P
    5F 5M TC
    13
    2 3
    W–B W–B
    5L 5M CG
    4
    A
    J24
    J/C
    A
    W–B

    IH

    F47483

    2004 Prius – Preliminary Release (RM1075U)

    Author: Date: 1296


    05–1133
    DIAGNOSTICS – ELECTRONICALLY CONTOROLLED BRAKE SYSTEM

    INSPECTION PROCEDURE
    1 INSPECT DLC3 TERMINAL VOLTAGE(TC TERMINAL)

    (a) Turn the ignition switch to the ON position.


    D1 TC
    (b) Measure the voltage according to the value(s) in the table
    DLC3 below.
    Standard:
    Tester Connection Specified Condition
    D1–13 (TC) – D1–4 (CG) 10 to 14 V
    (c) Measure the resistance according to the value(s) in the
    table below.
    CG
    C52361 Standard:
    Tester Connection Specified Condition
    D1–4 (CG) – Body ground) Below 1 Ω

    NG Go to step 3

    OK

    2 INSPECT CAN COMMUNICATION SYSTEM (SEE PAGE 05–2605)

    (a) Is the DTC output for CAN communication system?


    Result:
    DTC is not output A
    DTC is output B

    B REPAIR CIRCUIT INDICATED BY OUTPUT


    CODE (SEE PAGE 05–2619)

    REPLACE SKID CONTROL ECU ASSY (SEE PAGE 32–68)

    NOTICE:
    When replacing the skid control ECU assy, perform initialization of linear solenoid valve and calibra-
    tion (see page 05–958).

    2004 Prius – Preliminary Release (RM1075U)

    Author: Date: 1297


    05–1134
    DIAGNOSTICS – ELECTRONICALLY CONTOROLLED BRAKE SYSTEM

    3 INSPECT HARNESS AND CONNECTOR (SKID CONTROL ECU – ECM)

    (a) Disconnect the slid control ECU connector.


    D1 TC (b) Measure the resistance according to the value(s) in the
    DLC3 table below.
    Standard:
    Tester Connection Specified Condition
    D1–13 (TC) – E6–14 (TC) Below 1 Ω
    (c) Measure the resistance according to the value(s) in the
    table below.
    Standard:
    Tester Connection Specified Condition
    ECM
    D1–13 (TC) – Body ground 10 kΩ or higher

    E6

    TC

    C52361
    I37490 F47735

    B REPAIR OR REPLACE HARNESS OR


    CONNECTOR

    OK

    4 INSPECT HARNESS AND CONNECTOR (DLC3 – BODY GROUND)

    (a) Measure the resistance according to the value(s) in the


    D1 table below.
    DLC3 Standard:
    Tester Connection Specified Condition
    D1–4 (CG) – Body ground) Below 1 Ω

    CG
    C52361 B REPAIR OR REPLACE HARNESS OR
    CONNECTOR

    OK

    2004 Prius – Preliminary Release (RM1075U)

    Author: Date: 1298


    05–1135
    DIAGNOSTICS – ELECTRONICALLY CONTOROLLED BRAKE SYSTEM

    5 INSPECT CAN COMMUNICATION SYSTEM (SEE PAGE 05–2605)

    (a) Is the DTC output for CAN communication system?


    Result:
    DTC is not output A
    DTC is output B

    B REPAIR CIRCUIT INDICATED BY OUTPUT


    CODE (SEE PAGE 05–2619)

    REPLACE SKID CONTROL ECU (SEE PAGE 32–68)

    NOTICE:
    When replacing the skid control ECU assy, perform initialization of linear solenoid valve and calibra-
    tion (see page 05–958).

    2004 Prius – Preliminary Release (RM1075U)

    Author: Date: 1299

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