ENCLOSED CONDUCTOR SYSTEMS

LSV and LSVG

 ALUMINIUM ENCLOSED CONDUCTOR SYSTEMS

INDEX
Page Page
Powerail versions (Photos) 2 Transfer Guides, oblique cut 15
Technical Data 2 Heating System 16
Basic Description 3 Anti-condensation Sections 17
Powerail Cat.-Nos. and Weights 4 Telescope Sections 18
Engineering Data and Configurations 5 Expansion Joint Sections 19
Standard Sections & Curves 6 Collectors 20
Joint Material 7 Double Collectors 21
Brackets 8 Tow Arms 22
Hangers 9 Flexible Tow Arm Configurations 23
End Caps 10 Sectionalizing 24
End Feeds 10 Spare Parts 24
Line Feeds 11 Application Photos 25, 27
Transfer and switch Arrangements 12 Examples for ordering 26, 27
Transfer Funnels 13 Basic Dimensions 28
Transfer Guides, straight cut 14 Questionnaire 29, 30

Type LSV Type LSV with Plastic shielding “FP”

Type LSVG Type LSVG with sealing strip “D”

Technical Data Temperature Resistance:

Max. continuous current: 300 A (with 80% duty cycle) Powerail – 40 °C up to + 100 °C (120 °C)(1)
Nominal voltage: 690 V Sealing strip “D” up to + 80 °C
Collector rating: 40 A up to 80 A Plastic shielding “FP” up to + 55 °C
min. Bending Radius: LSV 750 mm/ LSVG 1500 mm Collector – 40 °C/+ 70 °C (120 °C)(1)
16 25 35 50 70 mm2 copper Resistance: 16 25 35 50 70 mm2 copper
Impedance:
1.17 0.72 0.53 0.38 0.28 Ohm/1000 m 1.16 0.71 0.51 0.36 0.26 Ohm/1000 m

Consider the voltage drop calculation to maintain the limits established by the motor manufacturers:
Formulas: Effective length:
l =L power feed located at the end of the system
AC: Δ U = 앀3 x I x l x Z Δ U1 · 100 l = L/2 power feed located at the mid-point of the system
ΔU2 = l = L/4 power feed located at both ends of the system
DC: Δ U1 = 2l x I x R V
l = L/6 power feed located at L/6 from each end
of the system
Δ U1 = Voltage drop [V] V = System Voltage
Δ U2 = Voltage drop in % l = Power feed length [m] Z= Impedance in Ohm/1000 m
I = Ampere load [A] L = System length [m] R= Resistance in Ohm/1000 m
The total ampere load is determined from the nominal rated current of all motors working simultaneously on the same feed
section of your electrification system.
The number of feed points should be increased in case the drop is exceeding the limitations – or it may be necessary to provide
booster cables.

2 (1) Consult factory for higher temperature applications.

 POWERAIL LSV AND LSVG
General Expansion Joint Sections
The Vahle Aluminium enclosed powerails LSV and LSVG are com- These expansion joints can compensate for expansion and
pact and safe prefabricated Electrification Systems. contraction difference between aluminium housing and copper
These systems are ideal for indoor and outdoor use, for all types conductors. They do not interrupt electric current flow.
of installations requiring a moving or movable source of electrical
power: cranes, monorails, hoists, electric power tools, machine Telescope & Anti-condensation sections
tools, storage and retrieval systems and many other mobile machi- The telescope devices serve for length-compensation in high tem-
nery applications. LSV and LSVG are especially well suited for hig-
perature fluctuations, for runs exceeding 200 m. For combined
her ambient temperatures.
indoor/outdoor applications use the anti-condensation section.
The principal advantages of these systems are maximum electrical A separate feeding on both sides of these units is required.
and personnel safety, compactness, dependability and minimal
maintenance expense. They fully meet all safety requirements; VDE
0470 part 1; Protection IP 23, with sealing strip IP 24 per EN 60529
Contact Sections, Turntables, Switches
applies. Powerails for working areas and transfer applications see page 12.
In special cases the plastic shielding FP provides additional safety.
For the collectors applies protection against contact only if the brus- Sectionalizing
hes are complete in the conductor rail. Conductor dead sections are electrical interrupts of the conductor.
Conductor rails in the hand area in which the collectors leave the Under normal operating conditions a cross over with collectors to
powerail under normal service conditions, must have a protection switch the voltage off or on is only allowed with low power ratings
agaist contact on site e.g. through barriers or disconnection. This is (control current).
only necessary at voltages above 25 V AC or 60 V DC. Different Available as air gap version (5 mm), where the collector carbon brid-
cross section combinations, as shown on page 4 are possible. Plea- ges the gap, e.g. for mains.
se consider VDE 0100 part 430 in case of usig a N-pole. Also available as insulating piece version (30 mm). In this case the
insulating piece is longer than the carbon and each powerail
The aluminium enclosed LSV 4-pole and the PVC enclosed KSL 4-pole section can be separated electrically, e.g. for control.
(see cat. 4a) can be combined by means of a transfer piece.
Collectors
The collectors are made of impact resistant pvc.
Housing The power will be transfered through spring supported brushes. The
The system consists of two prefabricated, standardized aluminium connection takes place through connecting cables or connection
profiles which are bolted together. The polarizing long and short lip boxes. The mechanical connection to the consumer are provided by
profiles prevent accidental reversal and avoid phase reversing of towing arms.
collectors (see pages 5 & 6). The lateral arrangement of insulators
and copper conductors allows 4-7 conductors in the LSV and 6-11 With following system requirements double collectors have to
conductors in the LSVG housing. be used:
The 5, 7, 9 and 11-pole systems use an uninsulated ground conduc-
tor (see page 5). - Transfers with switches and turntables
- low voltages, frequency controlled drives
Curved track sections to contour to almost any job requirement can - Transmission of data- and/or emergency stop signals
be furnished to order. - high electrical loads
We do recommend the anodized version for installations in coastal
areas, river valleys or other humid and aggressive environments. The length of the connecting cable should not exeed 3 m, if the
Heating systems for icing conditions are available. fuse is not laid out for this rating. See DIN VDE 0100, part 430 and
DIN EN 60204-32.
All LSV and LSVG housings can be equipped with a Neoprene se-
(Note: A.m. appears often in systems with more than one collector.)
aling strip or a Plastic shielding as shown on page 6 of this catalog.
The provided connecting cables are sufficient for the quoted nomi-
Standard duct sections are 1, 2, 3 or 4 m long; other sections to nal current. For the different layout systems have the reduction
coincide with your runway requirements are available. factor according to DIN VDE 0298-4 be considered.
End caps close the open powerail ends.
Safery notice
Please ensure that the arrangement of the collectors
Couplings (conductor rail) and collector arms made by the customer is according to
The 60, 100 and 140 Amp. systems use side fish plates for joining the safety distance of min. 0.5 m to prevent the danger of crushing.
adjacent sections;

The 200 and 300 Amp. systems exclusively use bolted joints
(see mounting information).

Feed Sets
End feeds or line feeds are available.
End feed boxes 4-11-pole are designed for max. 60 Amperes; line
feed boxes rate from 60 to 300 Amperes. Space-saving line feeds
with 2 m connection cables are available.
The factory assembled 1 m feed-in tracks integrate in your system
length. Note:
In case of use in galvanising plants, pickle shops, aggressive
Brackets & Hangers environments, Installations in firedamp areas or underneath
a drainage area and if low voltage is required we recommend
We do recommend to use our standard supporting brackets, page to send us your enquiry with full details (see questionnaire on
8 for monorail and hoist applications. page 29/30).
Standard support spacing is 2 m. Up to 3 m support spacing is pos- For the preperation of quotes and orders we require drawings if
sible when using joint covers for connecting the duct sections. Use the conductor has curves, dead sections, turntables or switches.
one fix point hanger; all others are sliding hangers (see installation
instructions).

3
 TYPES, ENGINEERING DATA AND CATALOG NUMBERS

LSV HS w PE No. of Poles

Ampacity
at 80 % ED
No. of conductors x copper section mm2
Type
(2)
SS w/o PE L1, L2, L3 L1, L2, L3 N Control-Line
A

LSV 4/ 60 HS 4 60 3 x 16 1 x 16 – –
LSV 4/ 60 SS Control line 4 60 – – – 4 x 16
LSV 4/100 HS 4 100 3 x 25 1 x 16 – –
LSV 4/140 HS 4 140 3 x 35 1 x 16 – –
LSV 4/200 HS(1) 4 200 3 x 50 1 x 25 – –
LSV 4/300 HS(1) 4 300 3 x 70 1 x 50 – –

LSV 5/ 60 HS 5 60 3 x 16 1 x 16 1 x 16 –
LSV 5/100 HS 5 100 3 x 25 1 x 16 1 x 25 –
LSV 5/140 HS 5 140 3 x 35 1 x 16 1 x 35 –
LSV 5/200 HS(1) 5 200 3 x 50 1 x 16 1 x 50 –
LSV 5/300 HS(1) 5 300 3 x 70 1 x 16 1 x 70 –

LSV 6/ 60 HS 6 60 3 x 16 1 x 16 – 2 x 16
LSV 6/ 60 SS Control line 6 60 – – – 6 x 16
LSV 6/100 HS 6 100 3 x 25 1 x 16 – 2 x 16
LSV 6/140 HS 6 140 3 x 35 1 x 16 – 2 x 16
LSV 6/200 HS(1) 6 200 3 x 50 1 x 25 – 2 x 16

LSV 7/ 60 HS 7 60 3 x 16 1 x 16 1 x 16 2 x 16
LSV 7/100 HS 7 100 3 x 25 1 x 16 1 x 25 2 x 16
LSV 7/140 HS 7 140 3 x 35 1 x 16 1 x 35 2 x 16
LSV 7/200 HS(1) 7 200 3 x 50 1 x 16 1 x 50 2 x 16

LSVG
LSVG 6/ 60 HS 6 60 3 x 16 1 x 16 – 2 x 16
LSVG 6/ 60 SS Control line 6 60 – – – 6 x 16
LSVG 6/100 HS 6 100 3 x 25 1 x 16 – 2 x 16
LSVG 6/140 HS 6 140 3 x 35 1 x 16 – 2 x 16
LSVG 6/200 HS(1) 6 200 3 x 50 1 x 25 – 2 x 16
LSVG 6/300 HS(1) 6 300 3 x 70 1 x 50 – 2 x 20

LSVG 7/ 60 HS 7 60 3 x 16 1 x 16 1 x 16 2 x 16
LSVG 7/100 HS 7 100 3 x 25 1 x 16 1 x 25 2 x 16
LSVG 7/140 HS 7 140 3 x 35 1 x 16 1 x 35 2 x 16
LSVG 7/200 HS(1) 7 200 3 x 50 1 x 16 1 x 50 2 x 16
LSVG 7/300 HS(1) 7 300 3 x 70 1 x 16 1 x 70 2 x 20

LSVG 8/ 60 HS 8 60 3 x 16 1 x 16 – 4 x 16
LSVG 8/ 60 SS Control line 8 60 – – – 8 x 16
LSVG 8/100 HS 8 100 3 x 25 1 x 16 – 4 x 16
LSVG 8/140 HS 8 140 3 x 35 1 x 16 – 4 x 16
LSVG 8/200 HS(1) 8 200 3 x 50 1 x 25 – 4 x 16

LSVG 9/ 60 HS 9 60 3 x 16 1 x 16 1 x 16 4 x 16
LSVG 9/100 HS 9 100 3 x 25 1 x 16 1 x 25 4 x 16
LSVG 9/140 HS 9 140 3 x 35 1 x 16 1 x 35 4 x 16
LSVG 9/200 HS(1) 9 200 3 x 50 1 x 16 1 x 50 4 x 16

LSVG 10/ 60 HS 10 60 3 x 16 1 x 16 – 6 x 16
LSVG 10/ 60 SS Control line 10 60 – – – 10 x 16
LSVG 10/100 HS 10 100 3 x 25 1 x 16 – 6 x 16
LSVG 10/140 HS 10 140 3 x 35 1 x 16 – 6 x 16
LSVG 10/200 HS(1) 10 200 3 x 50 1 x 25 – 6 x 16

LSVG 11/ 60 HS 11 60 3 x 16 1 x 16 1 x 16 6 x 16
LSVG 11/100 HS 11 100 3 x 25 1 x 16 1 x 25 6 x 16
LSVG 11/140 HS 11 140 3 x 35 1 x 16 1 x 35 6 x 16
LSVG 11/200 HS(1) 11 200 3 x 50 1 x 16 1 x 50 6 x 16

(2) The ground conductor = PE is always connected to the

(1)
4 With bolted joints only other types can be delivered
powerail housing and marked accordingly. The ground bar is
with bolted joints without surcharge (on request).
uninsulated in the case of 5-, 7-, 9- and 11-pole systems.
Mounting configurations see pages 8, 11, 23, 28.
 Nominal
Voltage Leakage Path Weight
LSV
Order- No. Configurations

V mm kg/m

690 45 3,000 190 00 •

690 45 3,000 190 10 •
690 45 3,400 190 04 •
690 45 3,700 190 08 •
690 45 4,300 190 61 •
690 35 5,000 190 60 •

690 45 3,150 190 01 •

690 45 3,550 190 03 •
690 45 3,850 190 05 •
690 45 4,450 190 62 • LSV 4-pole, 60-300 A LSV 5-pole, 60-300 A
690 35 5,150 190 63 •

690 45 3,300 190 02 •

690 45 3,300 190 11 •
690 45 3,700 190 06 •
690 45 4,000 190 64 •
690 45 4,480 195 52 •

690 45 3,450 190 07 •

690 45 3,850 190 09 •
690 45 4,250 190 65 •
690 45 4,730 195 60 •
LSV 6-pole, 60-200 A LSV 7-pole, 60-200 A

LSVG
690 45 5,150 180 00 •
690 45 5,150 180 22 •

LSVG 7-pole, 60-300 A

LSVG 6-pole, 60-300 A

690 45 5,450 180 01 •

690 45 5,750 180 02 •
690 45 6,300 180 03 •
690 35 7,250 180 04 •

690 45 5,300 180 05 •

690 45 5,700 180 06 •
690 45 6,100 180 07 •
690 45 6,700 180 08 •
690 35 7,400 180 09 •

690 45 5,450 180 10 •

LSVG 8-pole, 60-300 A

LSVG 9-pole, 60-300 A

690 45 5,450 180 23 •

690 45 5,750 180 11 •
690 45 6,050 180 12 •
690 45 6,530 184 58 •

690 45 5,600 180 13 •

690 45 6,000 180 14 •
690 45 6,400 180 15 •
690 45 6,940 184 59 •

690 45 5,750 180 16 •

690 45 5,750 180 24 •
LSVG 10-pole, 60-300 A

LSVG 11-pole, 60-300 A

690 45 6,050 180 17 •

690 45 6,350 180 18 •
690 45 6,830 184 60 •

690 45 5,900 180 19 •

690 45 6,300 180 20 •
690 45 6,700 180 21 •
690 45 7,240 184 61 •

• Add last number (1, 2, 3, 4 m length suffix)

in accordance to bars required.
Numbers in parenthesis are used for 5
control circuit applications.
 STANDARD SECTION MAX. 4 M CURVED SECTION

LSV ”A"
plug-in joint housing 60 - 140 A ”B" Custom built
left short lip profile in front right

(2)bolted joint housing 60 - 300 A

short lip
short lip
Extra finish of LSV; surcharge Order- No.
Index E Index I
Type
anodized housing copper conductors with stainless steel cap min. horizontal
Order- No. Order- No.
Order- No.
60 A 200 A radius: 750 mm
LSV 4-pole 190 660 194 754 194 755 Consult factory
LSV 5-pole 190 670 194 756 194 757 for vertical bends
LSV 6-pole 190 660 194 758 – Support spacing
LSV 7-pole 190 670 194 760 – 750 up to max. 2000 mm,
depending on the radius
Supplements for LSV: max. L = 3200 mm,
Order- No.
max. <) = 120°
Illustration see page 2 Type Weight kg/m
Neoprene sealing strip D 0,225 254 751
surcharge Order- No.
Fastener for sealing strip (pair) 258 432
Coupling for sealing strip for length exceeding 50 m 258 300 horizontal curve
L max. 1.8 m 194 420
Mounting trolley for sealing strip 258 345
Plastic shielding(1) incl 0,260 196 574 horizontal curve
locking pin for plastic shielding FP L from 1.8 m to max. 3.2 m 195 285

Long lip side of powerail should always be

mounted towards the track (see page 28).
Notify exceptions for replacements and/or
Neoprene Plastic extensions and determine correct curves.
sealing strip shielding

Custom built
LSVG ”A"
plug-in joint housing 60 - 140 A
”B"

left short lip profile in front right

(2)bolted joint housing 60 - 300 A

short lip
short lip
Extra finish of LSVG; surcharge Order- No.
Index E Index I
Type copper conductors with stainless steel cap
anodized housing
Order- No. Order- No. min. horizontal
Order- No. 60 A 200 A radius: 1500 mm
LSVG 6-pole 180 250 183 871 183 872
Consult factory
LSVG 7-pole 180 260 183 873 183 874 for vertical bends
LSVG 8-pole 180 250 183 875 –
LSVG 9-pole 180 260 183 877 – Support spacing
LSVG 10-pole 180 250 183 879 – 750 up to max. 2000 mm,
LSVG 11-pole 180 260 183 881 – depending on the radius
max. L = 3200 mm,
Supplements for LSV: max. <) = 120°
Illustration see page 2 Type Weight kg/m Order- No.
surcharge Order- No.
Neoprene sealing strip D 0,225 254 751
Fastener for sealing strip (pair) 258 432 horizontal curve
L max. 1.8 m 183 810
Coupling for sealing strip for length exceeding 50 m 258 300
Mounting trolley for sealing strip 184 033 horizontal curve
Plastic shielding(1) incl. FP 0,260 196 574 L from 1.8 m to max. 3.2 m 184 170
locking pin for plastic shielding
Long lip side of powerail should always
be mounted towards the track (see
page 28).
Notify exceptions for replacements
and/or extensions and determine
Neoprene Plastic
sealing strip shielding correct curves.

6 (1)

(2)
Plastic shielding FP not for curves.
All other types are to be delivered with bolted joints w/o surcharge.
 JOINT MATERIAL(2)
Plug-in joints 60-140 A Bolted joints 60-300 A LSV
ground cable(1) ground cable(1)

4 or 6 sets Hardware 60 - 200 A

200
4 or 6 plug-in joints

2 pegs

1 set joint fish plate 2 pegs 1 set joint cover 4 sets Hardware 300 A
11
0

Type Weight Order- No. Order- No.

kg anodized
VBLS 4/5 for 4- and 5-pole 0,450 195 248 –
Type Weight kg Order- No.
VBLS/E 4/5 60-200 Amp. 0,450 – 195 255
VBL 4/5 for 4- and 5-pole 0,110 195 244 VBLS 6/7 for 6- and 7-pole 0,505 195 250 –
VBLS/E 6/7 60-200 Amp. 0,505 – 195 259
VBLSG 4/5 for 4- and 5-pole 0,605 195 252 –
VBL 6/7 for 6- and 7-pole 0,140 195 246
VBLSG/E 4/5 300 Amp. 0,605 – 195 256

Plug-in joints 60-140 A Bolted joints 60-300 A LSVG

ground cable(1)
ground cable (1)

6,8 or 10 sets Hardware 60 - 200 A

230
6,8 or 10 plug-in joints

2 pegs

2 pegs 1 set joint cover 6 sets Hardware 300 A

1 set joint fish plate
114

Type Weight Order- No. Order- No.

kg anodized
VLGS 6/7 for 6- and 7-pole 0,665 184 113 –
Type Weight kg Order- No.
VLGS/E 6/7 60-200 Amp. 0,665 – 184 121
VLG 6/7 for 6- and 7-pole 0,135 184 107 VLGS 8/9 for 8- and 9-pole 0,720 184 115 –
VLGS/E 8/9 60-200 Amp. 0,720 – 184 125
VLG 8/9 for 8- and 9-pole 0,165 184 109 VLGS 10/11 for 10- and 11-pole 0,770 184 117 –
VLGS/E 10/11 60-200 Amp. 0,770 – 184 127
VLGSG 6/7 for 6- and 7-pole 0,890 184 119 –
VLG 10/11 for 10- and 11-pole 0,195 184 111
VLGSG/E 6/7 300 Amp. 0,890 – 184 122

(1)

(2)
Yellow/green ground cable factory pre-assembled. 7
No joints required for uninsulated top conductors 5, 7, 9 and 11.
Equel for power line and control line.
 BRACKETS
These brackets are easily bolted to any type of standard -beam.

View without -beam

LSV 4/300

LSVG 6/300

View without -beam

LSV 4/300
LSVG 6/300

EHKL small claw version

Order- No. Order- No.

X L B max. Weight with small
Type for std.
mm mm mm kg brackets claw

EHK 250 250 350 170 1,070 251 600 251 720
EHK 300 300 400 170 1,150 251 610 251 730
LSVG

EHK 400 400 500 170 1,300 251 620 251 740
Attention: EHK 500 500 600 170 1,450 251 630 251 750
LSV

Make sure that hoist wheels have enough clearance.

Use small claw if necessary! EHK 600 600 700 170 1,600 251 640 251 760
EHK 700 700 800 170 1,750 251 650 251 770
-rail of EHKL is identical to type S 1, Order- No.
EHK 750 750 850 170 1,820 251 660 251 780
Select next larger size bracket when your -beam dimension
B is more than 170 mm and up to 300 mm. EHK 800 800 900 170 1,900 251 670 251 790

8 (1) max. width 84 mm resp. 88 mm for plug-in joints w/o joint plates.
Dim. in parenthesis refer to bolted joints with joint plates (see illustration).
 FIXPOINT HANGER(1) SLIDING HANGER(1)

LSV
(2) (2)

locating clamp
M8
65

M8

65
Weight Order- No. Weight Order- No.
Type Type
kg kg
FAL 0,150 190 120 GAL 0,080 190 130

All steel parts made of stainless steel. All steel parts made of stainless steel.

LSVG

(2) (2)

locating clamp
M 12 M 12
70
70

clamp clamp

Weight Order- No. Weight Order- No.

Type Type
kg kg
SAFG 0,410 180 310 SAS 0,175 200 160

Steel parts galvanized, clamp made of stainless steel. Steel parts galvanized, clamp made of stainless steel.

(1)
(2)
Illustrations show hangers mounted to powerail.
Flat washers only to be used in slotted holes.
9
 END CAP(1) END FEED(2)
c/w 1 m powerail

LSV L = LH version, R = RH version

(see page 6)

115
1000
115 70
Plastic cap with plug-in joints
Cable glands (cable Ø see table page 28):
Weight Order- No. 4 & 5-pole 1 x M 32
Type
kg 6 & 7-pole 1 x M 32
and 1 x M 255
EKL 0,080 190 220

Weight
Type (3) Order- No. Type (3) A Order- No.
kg

Power line HS with PE Power line HS with PE

KEL 4/60 L 192 150 KEL 4/60 R 60 3.35 190 140
KEL 5/60 L 192 160 KEL 5/60 R 60 3.55 190 150
Aluminium cap with bolted joints KEL 6/60 L 192 170 KEL 6/60 R 60 3.75 190 160
KEL 7/60 L 192 180 KEL 7/60 R 60 3.95 190 170
Weight Order- No.
Type
kg
Control line SS without PE Control line SS without PE
EKLS 0,300 195 149 KEL 4/60 L 190 240 KEL 4/60 R 60 3.35 190 250
EKLS/E 0,300 195 303 KEL 6/60 L 190 260 KEL 6/60 R 60 3.75 190 390

L = LH version (1), R = RH version

(see page 6)
LSVG
190

1000
Plastic cap with plug-in joints 150
100
Type Weight Order- No.
kg
Cable glands (cable Ø see table page 28):
EKLG 0,120 180 320 all types 1 x M 32
and 1 x M 25

Weight
Type (3) Order- No. Type (3) A Order- No.
kg
Power line HS with PE Power line HS with PE
KELG 6/60 L 180 330 KELG 6/60 R 60 6.05 180 340
KELG 7/60 L 180 350 KELG 7/60 R 60 6.25 180 360
KELG 8/60 L 180 370 KELG 8/60 R 60 6.40 180 380
KELG 9/60 L 180 430 KELG 9/60 R 60 6.60 180 440
KELG 10/60 L 180 450 KELG 10/60 R 60 6.80 180 460
Aluminium cap with bolted joints KELG 11/60 L 180 470 KELG 11/60 R 60 7.00 180 480
Weight
Control line SS without PE Control line SS without PE
Type Order- No.
kg KELG 6/60 L 180 390 KELG 6/60 R 60 6.05 180 400
EKLGS 0,450 184 100 KELG 8/60 L 180 410 KELG 8/60 R 60 6.40 180 420
EKLGS/E 0,450 184 177 KELG 10/60 L 180 490 KELG 10/60 R 60 6.80 180 500

10 (1)

(2)
Illustration shows end cap with standard section.
Above sections come ready assembled on 1m section and are part of the system length (see examples for ordering pages 26 and 27).
(3) Suffix types e.g. KEL 4/60 L w/ PE 씮 KEL 4/60 L HS Order- No. 192 150.
 LINE FEED(1) LINE FEED(1)
c/w 2 m feed-in cable and 1 m powerail c/w terminal box and 1 m powerail

170 300

170 300 LSV

20

90
1000 1000
cable size: 60 A 11.5 Ø 10 mm2
Cable glands (cable-Ø see table page 28)
100 A 13.5 Ø 25 mm2
4 + 5-pole 1 x M 32 power line 60 A
140 A 14.5 Ø 35 mm2
4 + 5-pole 1 x M 50 power line 100 und 140 A
200 A 18.0 Ø 50 mm2
4 + 5-pole 1 x M 50 power line 200 A
4 + 5-pole 1 x M 63 power line 300 A
6 + 7-pole 1 x M 32 and 1 x M 25 power line 60 A
6 + 7-pole 1 x M 50 and 1 x M 25 power line 100 und 140 A
6 + 7-pole 1 x M 50 and 1 x M 25 power line 200 A
4 + 6-pole 1 x M 32 control line 60 A

Weight Order- No. Weight Order- No. Weight Order-No. Weight Order-No.
Type(2) A Type(2) A Type(2) A Type(2) A
kg kg kg kg
Power line HS with PE Power line HS with PE Power line HS with PE Power line HS with PE
LAL 4/ 60 60 5,65 195 060 LAL 6/ 60 60 6,65 195 067 NKL 4/ 60 60 4,40 195 074 NKL 6/ 60 60 4,80 195 085
LAL 4/100 100 6,55 195 061 LAL 6/100 100 7,80 195 068 NKL 4/100 100 4,80 195 075 NKL 6/100 100 5,20 195 086
LAL 4/140 140 7,40 195 062 LAL 6/140 140 8,45 195 069 NKL 4/140 140 5,10 195 076 NKL 6/140 140 5,50 195 087
LAL 4/200 200 8,00 195 637 LAL 6/200 200 8,95 195 639 NKL 4/200 200 5,80 195 077 NKL 6/200 200 6,00 195 567
LAL 4/300 300 8,75 196 460 NKL 4/300 300 6,50 195 078
NKL 7/ 60 60 5,00 195 089
LAL 5/ 60 60 6,10 195 064 LAL 7/ 60 60 7,15 195 071 NKL 5/ 60 60 4,60 195 080 NKL 7/100 100 5,40 195 090
LAL 5/100 100 7,00 195 065 LAL 7/100 100 9,00 195 072 NKL 5/100 100 5,00 195 081 NKL 7/140 140 5,70 195 091
LAL 5/140 140 8,25 195 066 LAL 7/140 140 9,25 195 073 NKL 5/140 140 5,30 195 082 NKL 7/200 200 6,30 195 568
LAL 5/200 200 8,85 195 638 LAL 7/200 200 9,80 195 640 NKL 5/200 200 6,00 195 083
LAL 5/300 300 9,75 196 682 NKL 5/300 300 6,70 195 084
Control line SS without PE Control line SS without PE
LAL 4/ 60 60 5,65 195 063 NKL 4/ 60 60 4,40 195 079
LAL 6/ 60 60 6,65 195 070 NKL 6/ 60 60 4,80 195 088

192 400
192 400
LSVG
35

75

1000
1000

cable size: 60 A 11.5 Ø 10 mm2 Cable glands (cable-Ø see table page 28)
100 A 13.5 Ø 25 mm2 6-11-pole 1 x M 32 and 1 x M 25 power line 60 A
140 A 14.5 Ø 35 mm2 6-11-pole 1 x M 50 and 1 x M 25 power line 100 und 140 A
200 A 18.0 Ø 50 mm2 6+ 7-pole 1 x M 50 and 1 x M 25 power line 200 A
6+ 7-pole 1 x M 63 and 1 x M 25 power line 300 A
6, 8 and 10-pole 2 x M 25 control line 60 A
Weight Weight Weight Weight
Type(2) A Order-No. Type(2) A Order-No. Type(2) A Order-No. Type(2) A Order-No.
kg kg kg kg
Power line HS with PE Power line HS with PE Power line HS with PE Power line HS with PE
LALG 6/ 60 60 8,60 183 949 LALG 9/ 60 60 10,15 183 960 NKLG 6/ 60 60 6,75 184 983 NKLG 9/ 60 60 7,35 185 049
LALG 6/100 100 9,40 183 950 LALG 9/100 100 11,05 183 961 NKLG 6/100 100 7,05 184 985 NKLG 9/100 100 7,65 185 051
LALG 6/140 140 10,30 183 951 LALG 9/140 140 12,15 183 962 NKLG 6/140 140 7,35 185 029 NKLG 9/140 140 7,95 185 053
LALG 6/200 200 10,80 184 661 LALG 9/200 200 12,70 184 664 NKLG 6/200 200 7,90 185 031 NKLG 9/200 200 8,50 185 055
LALG 6/300 300 11,95 185 713 NKLG 6/300 300 8,85 185 079
NKLG 10/ 60 60 7,55 185 057
LALG 7/ 60 60 9,10 183 953 LALG 10/ 60 60 10,65 183 963 NKLG 7/ 60 60 6,95 185 033 NKLG 10/100 100 7,85 185 059
LALG 7/100 100 10,10 183 954 LALG 10/100 100 11,45 183 964 NKLG 7/100 100 7,25 185 035 NKLG 10/140 140 8,15 185 061
LALG 7/140 140 11,10 183 955 LALG 10/140 140 12,30 183 965 NKLG 7/140 140 7,55 185 037 NKLG 10/200 200 8,65 185 063
LALG 7/200 200 11,65 184 662 LALG 10/200 200 12,80 184 665 NKLG 7/200 200 8,10 185 039
LALG 7/300 300 12,85 185 714 NKLG 7/300 300 9,05 185 081 NKLG 11/ 60 60 7,75 185 065
NKLG 11/100 100 8,05 185 067
LALG 8/ 60 60 9,60 183 956 LALG 11/ 60 60 11,15 183 967 NKLG 8/ 60 60 7,15 185 041 NKLG 11/140 140 8,35 185 069
LALG 8/100 100 10,45 183 957 LALG 11/100 100 12,10 183 968 NKLG 8/100 100 7,45 185 043 NKLG 11/200 200 8,90 185 071
LALG 8/140 140 11,30 183 958 LALG 11/140 140 13,15 183 969 NKLG 8/140 140 7,75 185 045 Control line SS without PE
LALG 8/200 200 11,80 184 663 LALG 11/200 200 13,70 184 666 NKLG 8/200 200 8,25 185 047
NKLG 6/ 60 60 6,75 185 073
Control line SS without PE NKLG 8/ 60 60 7,15 185 075
LALG 6/60 60 8,60 183 952 NKLG 10/ 60 60 7,55 185 077
LALG 8/60 60 9,60 183 959
LALG 10/60 60 10,65 183 966

(1) Above sections come ready assembled on 1 m powerail section and are a part of the system length (see examples for ordering on pages 26 and 27). 11
(2) Suffix types e.g. LAL 4/60 w/ PE 씮 LAL 4/60 HS Order- No. 195 060.
 TRANSFER AND SWITCH ARRANGEMENTS
Contact section(1) w/o cond. Contact area w/o cond.
(1) (1)

Line feed Powerail Track

Transfer funnel

w/o cond. Contact area w/o cond.

(1) (1)

Turntable

Transfer guide oblique cut Turntable frame

Track
b
a

max. 20 mm
Line feed Powerail

Sliding switch

Transfer guide
a

Line feed
Transfer guide
a

max. 20 mm gap

Track Transfer guide oblique cut

R

Powerail
Switch frame

Please submit drawings of transfer applications. Specify dimenions a, b, c, R and angle 움 (움 max. 50°)

12 (1) Transfer funnels must not be activated before collectors are fully engaged.
Flexible support type tow arms (see page 22) for collectors are essential with contact sections.
 TRANSFER FUNNEL(2)
c/w 0.5 m powerail and joint material

Towing arms KFM or KFML (see page 22) required. Lateral tolerance upto max. 15 mm, vertical tolerance upto max. 10 mm.
Max. entry speed collector unit: 60 m/min. LSV
Connect the conductor to mains only if all carbons of the collector have full contact to the conductor rail.
Arrangement see page 12.
500 500
„B“ „A“

125
125

0 ~ 29
~ 29 d w/o 0
125 con cond
125
w/o
short lip short lip

Illustration shows L. H. version Illustration shows R. H. version

short lip in front short lip in front
(see page 6) (see page 6)

Weight Order- No. Weight Order- Weight Order- No. Weight

Type(2) Type(2) Type(2) Type(2) Order- No.
kg kg No. kg kg
Power line HS with PE Power line HS with PE Power line HS with PE Power line HS with PE
ETL 4/ 60 L 1,450 192 890 ETL 6/ 60 L 1,500 192 990 ETL 4/ 60 R 1,450 193 070 ETL 6/ 60 R 1,500 193 170
ETL 4/100 L 1,500 192 900 ETL 6/100 L 1,600 193 000 ETL 4/100 R 1,500 193 080 ETL 6/100 R 1,600 193 180
ETL 4/140 L 1,600 192 910 ETL 6/140 L 1,650 193 010 ETL 4/140 R 1,600 193 090 ETL 6/140 R 1,650 193 190
ETL 4/200 L 1,700 192 920 ETL 6/200 L 1,750 195 610 ETL 4/200 R 1,700 193 100 ETL 6/200 R 1,750 195 611
ETL 4/300 L 1,800 192 930 ETL 7/ 60 L 1,550 193 020 ETL 4/300 R 1,800 193 110 ETL 7/ 60 R 1,550 193 200
ETL 7/100 L 1,600 193 030 ETL 7/100 R 1,600 193 210
ETL 5/ 60 L 1,500 192 940 ETL 7/140 L 1,700 193 040 ETL 5/ 60 R 1,500 193 120 ETL 7/140 R 1,700 193 220
ETL 5/100 L 1,550 192 950 ETL 7/200 L 1,820 195 612 ETL 5/100 R 1,550 193 130 ETL 7/200 R 1,820 195 613
ETL 5/140 L 1,650 192 960 ETL 5/140 R 1,650 193 140
ETL 5/200 L 1,750 192 970 Control line SS without PE ETL 5/200 R 1,750 193 150 Control line SS without PE
ETL 5/300 L 1,900 192 980 ETL 4/ 60 L 1,450 193 050 ETL 5/300 R 1,900 193 160 ETL 4/ 60 R 1,450 193 230
ETL 6/ 60 L 1,500 193 060 ETL 6/ 60 R 1,500 193 240

Towing arms KFM or KFML (see page 22) required. Lateral tolerance upto max. 15 mm, vertical tolerance upto max. 10 mm.
Max. entry speed collector unit: 60 m/min.
Connect the conductor to mains only if all carbons of the collector have full contact to the conductor rail. LSVG
Arrangement see page 12.

500
500
„ „A“

160
160

~ 290
0
12 5 ~ 29 d w/o c
ond 125
con short lip short lip
w /o

Illustration shows L. H. version Illustration shows R. H. version

short lip in front short lip in front
(see page 6) (see page 6)
Weight Order- No. Weight Order- No. Weight Order- No. Weight Order- No.
Type(2) Type(2) Type(2) Type(2)
kg kg kg kg
Power line HS witht PE Power line HS with PE Power line HS with PE Power line HS with PE
ETLG 6/ 60 L 2,500 181 970 ETLG 9/ 60 L 2,600 182 230 ETLG 6/ 60 R 2,500 181 980 ETLG 9/ 60 R 2,600 182 240
ETLG 6/100 L 2,550 181 990 ETLG 9/100 L 2,700 182 250 ETLG 6/100 R 2,550 182 000 ETLG 9/100 R 2,700 182 260
ETLG 6/140 L 2,650 182 010 ETLG 9/140 L 2,750 182 270 ETLG 6/140 R 2,650 182 020 ETLG 9/140 R 2,750 182 280
ETLG 6/200 L 2,750 182 030 ETLG 9/200 L 2,870 184 621 ETLG 6/200 R 2,750 182 040 ETLG 9/200 R 2,870 184 625
ETLG 6/300 L 2,950 182 050 ETLG 10/ 60 L 2,650 182 290 ETLG 6/300 R 2,950 182 060 ETLG 10/ 60 R 2,650 182 300
ETLG 10/100 L 2,700 182 310 ETLG 10/100 R 2,700 182 320
ETLG 7/ 60 L 2,550 182 070 ETLG 10/140 L 2,750 182 330 ETLG 7/ 60 R 2,550 182 080 ETLG 10/140 R 2,750 182 340
ETLG 7/100 L 2,600 182 090 ETLG 10/200 L 2,850 184 622 ETLG 7/100 R 2,600 182 100 ETLG 10/200 R 2,850 184 626
ETLG 7/140 L 2,700 182 110 ETLG 7/140 R 2,700 182 120
ETLG 11/ 60 L 2,650 182 350 ETLG 11/ 60 R 2,650 182 360
ETLG 7/200 L 2,800 182 130 ETLG 7/200 R 2,800 182 140
ETLG 11/100 L 2,750 182 370 ETLG 11/100 R 2,750 182 380
ETLG 7/300 L 2,950 182 150 ETLG 7/300 R 2,950 182 160
ETLG 11/140 L 2,800 182 390 ETLG 11/140 R 2,800 182 400
ETLG 11/200 L 2,920 184 623 ETLG 11/200 R 2,920 184 627
ETLG 8/ 60 L 2,600 182 170 ETLG 8/ 60 R 2,600 182 180
ETLG 8/100 L 2,650 182 190 Control line SS without PE ETLG 8/100 R 2,650 182 200 Control line SS without PE
ETLG 8/140 L 2,700 182 210 ETLG 6/ 60 L 2,500 182 410 ETLG 8/140 R 2,700 182 220 ETLG 6/ 60 R 2,500 182 420
ETLG 8/200 L 2,800 184 620 ETLG 8/ 60 L 2,600 182 430 ETLG 8/200 R 2,800 184 624 ETLG 8/ 60 R 2,600 182 440
ETLG 10/ 60 L 2,650 182 450 ETLG 10/ 60 R 2,650 182 460

(1)
(2)
All transfer funnels are 0.5 m long and are a part of the system length.
Suffix types e.g. ETL 4/60 w/ PE 씮 ETL 4/60 HS Order- No. 192 890.
13
 TRANSFER GUIDE, STRAIGHT CUT(1)
c/w 0.5 m powerail

for turntables, switches and spurlines,

LSV staggered arrangement of the transfer guides to each other: horizontal max. 5 mm, vertical max. 3 mm
Max. travel speed collector unit: 80m/min.
applications see page 12

500 500

„B“ „A“

84 ~ 140 ~ 140
w /o co 84
nd nd
w /o co
short lip short lip
Illustration shows L. H. version Illustration shows R. H. version
short lip in front short lip in front
(see page 6) (see page 6)
Weight Weight Weight Weight
Type(2) Order- No. Type(2) Order- No. Type(2) Order- No. Type(2) Order- No.
kg kg kg kg
Power line HS with PE Power line HS with PE Power line HS with PE Power line HS with PE
AÜL 4/ 60 L 1,400 192 190 AÜL 6/ 60 L 1,500 192 390 AÜL 4/ 60 R 1,400 192 200 AÜL 6/ 60 R 1,500 192 400
AÜL 4/100 L 1,550 192 210 AÜL 6/100 L 1,650 192 410 AÜL 4/100 R 1,550 192 220 AÜL 6/100 R 1,650 192 420
AÜL 4/140 L 1,650 192 230 AÜL 6/140 L 1,750 192 430 AÜL 4/140 R 1,650 192 240 AÜL 6/140 R 1,750 192 440
AÜL 4/200 L 1,800 192 250 AÜL 6/200 L 1,900 195 614 AÜL 4/200 R 1,800 192 260 AÜL 6/200 R 1,900 195 615
AÜL 4/300 L 2,050 192 270 AÜL 7/ 60 L 1,550 192 450
AÜL 4/300 R 2,050 192 280
AÜL 7/ 60 R 1,550 192 460
AÜL 7/100 L 1,700 192 470 AÜL 7/100 R 1,700 192 480
AÜL 5/ 60 L 1,450 192 290 AÜL 7/140 L 1,850 192 490
AÜL 5/ 60 R 1,450 192 300
AÜL 7/140 R 1,850 192 500
AÜL 5/100 L 1,600 192 310 AÜL 7/200 L 2,020 195 616
AÜL 5/100 R 1,600 192 320
AÜL 7/200 R 2,020 195 617
AÜL 5/140 L 1,750 192 330 AÜL 5/140 R 1,750 192 340
AÜL 5/200 L 1,950 192 350 Control line SS without PE AÜL 5/200 R 1,950 192 360 Control line SS without PE
AÜL 5/300 L 2,150 192 370 AÜL 4/ 60 L 1,400 192 510 AÜL 5/300 R 2,150 192 380 AÜL 4/ 60 R 1,400 192 520
AÜL 6/ 60 L 1,500 192 530 AÜL 6/ 60 R 1,500 192 540

for turntables, switches and spurlines,

LSVG staggered arrangement of the transfer guides to each other: horizontal max. 5 mm, vertical max. 3 mm
Max. travel speed collector unit: 80m/min.
applications see page 12

500 500

„B“ „A“

88 ~ 140 d ~ 140
on w/o
cond 88
w/o c
short lip short lip
Illustration shows L. H. version Illustration shows R. H. version
short lip in front short lip in front
(see page 6) (see page 6)
Weight Weight Weight Weight
Type(2) Order- No. Type(2) Order- No. Type(2) Order- No. Type(2) Order- No.
kg kg kg kg
Power line HS with PE Power line HS with PE Power line HS with PE Power line HS with PE
AÜLG 6/ 60 L 2,500 180 970 AÜLG 9/ 60 L 2,700 181 230 AÜLG 6/ 60 R 2,500 180 980 AÜLG 9/ 60 R 2,700 181 240
AÜLG 6/100 L 2,600 180 990 AÜLG 9/100 L 2,800 181 250 AÜLG 6/100 R 2,600 181 000 AÜLG 9/100 R 2,800 181 260
AÜLG 6/140 L 2,700 181 010 AÜLG 9/140 L 2,950 181 270 AÜLG 6/140 R 2,700 181 020 AÜLG 9/140 R 2,950 181 280
AÜLG 6/200 L 2,900 181 030 AÜLG 9/200 L 3,120 184 629 AÜLG 6/200 R 2,900 181 040 AÜLG 9/200 R 3,120 184 633
AÜLG 6/300 L 3,250 181 050 AÜLG 10/ 60 L 2,750 181 290 AÜLG 6/300 R 3,250 181 060 AÜLG 10/ 60 R 2,750 181 300
AÜLG 10/100 L 2,850 181 310 AÜLG 10/100 R 2,850 181 320
AÜLG 7/ 60 L 2,550 181 070 AÜLG 10/140 L 2,950 181 330 AÜLG 7/ 60 R 2,550 181 080 AÜLG 10/140 R 2,950 181 340
AÜLG 7/100 L 2,700 181 090 AÜLG 10/200 L 3,100 184 630 AÜLG 7/100 R 2,700 181 100 AÜLG 10/200 R 3,100 184 634
AÜLG 7/140 L 2,850 181 110 AÜLG 11/ 60 L 2,800 181 350 AÜLG 7/140 R 2,850 181 120
AÜLG 11/ 60 R 2,800 181 360
AÜLG 7/200 L 3,050 181 130 AÜLG 11/100 L 2,900 181 370 AÜLG 7/200 R 3,050 181 140
AÜLG 11/100 R 2,900 181 380
AÜLG 7/300 L 3,300 181 150 AÜLG 11/140 L 3,050 181 390 AÜLG 7/300 R 3,300 181 160
AÜLG 11/140 R 3,050 181 400
AÜLG 11/200 L 3,220 184 631 AÜLG 11/200 R 3,220 184 635
AÜLG 8/ 60 L 2,600 181 170 AÜLG 8/ 60 R 2,600 181 180
AÜLG 8/100 L 2,700 181 190 Control line SS without PE AÜLG 8/100 R 2,700 181 200 Control line SS without PE
AÜLG 8/140 L 2,850 181 210 AÜLG 6/ 60 L 2,500 181 410 AÜLG 8/140 R 2,850 181 220 AÜLG 6/ 60 R 2,500 181 420
AÜLG 8/200 L 3,000 184 628 AÜLG 8/ 60 L 2,600 181 430 AÜLG 8/200 R 3,000 184 632 AÜLG 8/ 60 R 2,600 181 440
AÜLG 10/ 60 L 2,750 181 450 AÜLG 10/ 60 R 2,750 181 460

14 (1) All transfer guides are 0.5 m long and are a part of the system length (see examples for ordering pages 26 and 27).
Double collector or 2 single collectors required (see page 21).
(2) Suffix types e.g. AÜL 4/60 L w/ PE 씮 AÜL 4/60 L HS Order- No. 192 190.
 TRANSFER GUIDE, OBLIQUE CUT(1)
c/w 0.5 m powerail

for turntables, switches and spurlines,

staggered arrangement of the transfer guides to each other: horizontal max. 5 mm, vertical max. 3 mm
LSV
Max. travel speed collector unit: 80m/min.
applications see page 12
500 500

„B“ „A“

~ 190 ~ 190
84 w /o co 84
ond
w/o c (2)
nd
(2) short lip short lip

Illustration shows L. H. version Illustration shows R. H. version

short lip in front short lip in front
(see page 6) (see page 6)

Weight Weight Weight Weight

Type(2) Order- No. Type(2) Order- No. Type(2) Order- No. Type(2) Order- No.
kg kg kg kg
Power line HS with PE Power line HS with PE Power line HS with PE Power line HS with PE
AÜLS 4/ 60 L 1,400 192 550 AÜLS 6/ 60 L 1,500 192 750 AÜLS 4/ 60 R 1,400 192 560 AÜLS 6/ 60 R 1,500 192 760
AÜLS 4/100 L 1,550 192 570 AÜLS 6/100 L 1,650 192 770 AÜLS 4/100 R 1,550 192 580 AÜLS 6/100 R 1,650 192 780
AÜLS 4/140 L 1,650 192 590 AÜLS 6/140 L 1,750 193 420 AÜLS 4/140 R 1,650 192 600 AÜLS 6/140 R 1,750 193 430
AÜLS 4/200 L 1,800 192 610 AÜLS 6/200 L 1,900 195 618 AÜLS 4/200 R 1,800 192 620 AÜLS 6/200 R 1,900 195 619
AÜLS 4/300 L 2,050 192 630 AÜLS 7/ 60 L 1,550 192 790 AÜLS 4/300 R 2,050 192 640 AÜLS 7/ 60 R 1,550 192 800
AÜLS 7/100 L 1,700 192 810 AÜLS 7/100 R 1,700 192 820
AÜLS 5/ 60 L 1,450 192 650 AÜLS 7/140 L 1,850 192 830 AÜLS 5/ 60 R 1,450 192 660 AÜLS 7/140 R 1,850 192 840
AÜLS 5/100 L 1,600 192 670 AÜLS 7/200 L 2,020 195 620 AÜLS 5/100 R 1,600 192 680 AÜLS 7/200 R 2,020 195 621
AÜLS 5/140 L 1,750 192 690 AÜLS 5/140 R 1,750 192 700
AÜLS 5/200 L 1,950 192 710 Control line SS without PE AÜLS 5/200 R 1,950 192 720 Control line SS without PE
AÜLS 5/300 L 2,150 192 730 AÜLS 4/ 60 L 1,400 192 850 AÜLS 5/300 R 2,150 192 740 AÜLS 4/ 60 R 1,400 192 860
AÜLS 6/ 60 L 1,500 192 870 AÜLS 6/ 60 R 1,500 192 880

for turntables, switches and spurlines,

staggered arrangement of the transfer guides to each other: horizontal max. 5 mm, vertical max. 3 mm LSVG
Max. travel speed collector unit: 80m/min.
applications see page 12

500 500

„B“ „A“

~ 190 ~ 190
88 88
ond w /o co
w/o c nd
(2) (2)
short lip short lip

Illustration shows L. H. version Illustration shows R. H. version

short lip in front short lip in front
(see page 6) (see page 6)
Weight Weight Weight Weight
Type(2) Order- No. Type(2) Order- No. Type(2) Order- No. Type(2) Order- No.
kg kg kg kg
Power line HS with PE Power line HS with PE Power line HS with PE Power line HS with PE
AÜLSG 6/ 60 L 2,500 181 470 AÜLSG 9/ 60 L 2,700 181 730 AÜLSG 6/ 60 R 2,500 181 480 AÜLSG 9/ 60 R 2,700 181 740
AÜLSG 6/100 L 2,600 181 490 AÜLSG 9/100 L 2,800 181 750 AÜLSG 6/100 R 2,600 181 500 AÜLSG 9/100 R 2,800 181 760
AÜLSG 6/140 L 2,700 181 510 AÜLSG 9/140 L 2,950 181 770 AÜLSG 6/140 R 2,700 181 520 AÜLSG 9/140 R 2,950 181 780
AÜLSG 6/200 L 2,900 181 530 AÜLSG 9/200 L 3,120 184 637 AÜLSG 6/200 R 2,900 181 540 AÜLSG 9/200 R 3,120 184 641
AÜLSG 6/300 L 3,250 181 550 AÜLSG 10/ 60 L 2,750 181 790 AÜLSG 6/300 R 3,250 181 560 AÜLSG 10/ 60 R 2,750 181 800
AÜLSG 10/100 L 2,850 181 810 AÜLSG 10/100 R 2,850 181 820
AÜLSG 7/ 60 L 2,550 181 570 AÜLSG 10/140 L 2,950 181 830 AÜLSG 7/ 60 R 2,550 181 580 AÜLSG 10/140 R 2,950 181 840
AÜLSG 7/100 L 2,700 181 590 AÜLSG 10/200 L 3,100 184 638 AÜLSG 7/100 R 2,700 181 600 AÜLSG 10/200 R 3,100 184 642
AÜLSG 7/140 L 2,850 181 610 AÜLSG 7/140 R 2,850 181 620 AÜLSG 11/ 60 R 2,800 181 860
AÜLSG 11/ 60 L 2,800 181 850 AÜLSG 7/200 R 3,050 181 640
AÜLSG 7/200 L 3,050 181 630 AÜLSG 11/100 R 2,900 181 880
AÜLSG 11/100 L 2,900 181 870 AÜLSG 7/300 R 3,300 181 660
AÜLSG 7/300 L 3,300 181 650 AÜLSG 11/140 R 3,050 181 900
AÜLSG 11/140 L 3,050 181 890
AÜLSG 11/200 L 3,220 184 639 AÜLSG 11/200 R 3,220 184 643
AÜLSG 8/ 60 L 2,600 181 670 AÜLSG 8/ 60 R 2,600 181 680
AÜLSG 8/100 L 2,700 181 690 Control line SS without PE AÜLSG 8/100 R 2,700 181 700 Control line SS without PE
AÜLSG 8/140 L 2,850 181 710 AÜLSG 6/ 60 L 2,500 181 910 AÜLSG 8/140 R 2,850 181 720 AÜLSG 6/ 60 R 2,500 181 920
AÜLSG 8/200 L 3,000 184 636 AÜLSG 8/ 60 L 2,600 181 930 AÜLSG 8/200 R 3,000 184 640 AÜLSG 8/ 60 R 2,600 181 940
AÜLSG 10/ 60 L 2,750 181 950 AÜLSG 10/ 60 R 2,750 181 960

(1) All transfer guides are 0.5 m long and are a part of the system length (see examples for ordering pages 26 and 27).
2 single collectors required (see page 21). 15
(2) Suffix types e.g. AÜLS 4/60 L w/ PE 씮 AÜLS 4/60 L HS Order- No. 192 550.
(3) Detailed drawings of switch, turntable etc. are required to manufacture oblique cut transfer guides and cut back conductors accordingly.
 HEATING SYSTEM
Arrangement of heating cables
Type LSV Type LSVG Heating systems are recommended for out-
door powerail installations with icing condi-
(1) tions and for extremely humid environments.
The heating is accomplished by heating
(1)
conductors being arranged inside the powe-
(1)
rail housing as shown in the adjacent dra-
wings.

The heating cables are pulled througth the

factory assembled copper tubes and con-
nected to the terminal boxes during the in-
stallation process at site.

Selection of the heating cable With shorter heating lengths please feed over a transformer with
400 V
appropriate low secondary voltage or 2 copper protective pipes
55 shall be provided and the heating lengths have to be connected in
50 series.
N (W/m)

45

40 U2
H H
0,8
H
0,6 H
0,4 H0 H0 Heating capacity [Watt/m]: N’ =
H3

H
H

35 1,
00 0 8 ,38 ,32 R · L2
1,4
2,0

1
,00

4
0

30

25

20 U = supply voltage [Volt]

10 20 30 40 50 60 70 80 90 100 110 120 130 R = resistance of heating cable [Ohm/m]
L = length of heating section [m]
L (m) Order- No.
Type Resistor (2)
230 V
55
heating cable: H 0,15 0,15 Ohm/m 196 382
50
heating cable: H 0,20 0,20 Ohm/m 196 383
45
heating cable: H 0,32 0,32 Ohm/m 196 384
N (W/m)

H
H0
H1

H0

0,1
H 2,0
H 1,4

H
H 3,0

H0

40
heating cable: H 0,38 0,38 Ohm/m 196 385
H

0,

5
0,3
,81
,00

,60

20
0,3
,48
0
4

8
0

35 heating cable: H 0,48 0,48 Ohm/m 196 386

30 heating cable: H 0,60 0,60 Ohm/m 196 387
25 heating cable: H 0,81 0,81 Ohm/m 196 389
20 heating cable: H 1,00 1,00 Ohm/m 196 390
10 20 30 40 50 60 70 80 90 100 110 120 130 heating cable: H 1,44 1,44 Ohm/m 196 391
heating cable: H 2,00 2,00 Ohm/m 196 392
L (m)
heating cable: H 3,00 3,00 Ohm/m 196 393

Composition of heating cable: Conductor: material resistor CrNi.

stranded Type Order- No.
Insulation: PTFE-(Teflon) Copper Pipe 8 x 1 mm
tinned copper braid - for 40 - 200 A 195 289
Sheath: PTFE-insulation
OD: 3.7 mm - 4.3 mm Øm - for 300 A 195 557
Connecting box for heating
Determine a heating cable of 30-45 watt/m capacity.
- for LSV 195 119
For longer runs, not covered by the adjacent diagrams, divide the - for LSVG 184 027
length of the system into two or more heating sections. Connecting material for heating system 195 291
(1 set per connecting box)

Layout of one heating section with feeder boxes at both endsn

Example for ordering heating system
for 60 m trolleyduct
1) 61 m heating cable type H 1.0
(60 m + 1 m safety length)
Supply voltage 400 V, 1 heating section
Heating capacity per above diagram
approx. 40 W/m
with 60 m x 40 W/m approx. 2400 W
= 2.40 kW
2) 60 m copper protection tube
8 x 1 mm factory assembled
3) 2 terminal boxes for heating system
4) 2 sets of connecting material

All switches, fuses, cable etc.

Switchgears and temperature control units available on request. by others!

16 (1)

(2)
Factory assembled on powerail.
Deflection ± 2,5 %
 ANTI-CONDENSATION SECTIONS(1)
c/w 1 m powerail

LSV
1000

Order- No. Order- No.

Type(2)
Power line HS with PE Control line SS without PE

BTL 4/ 60 195 154 195 159

BTL 4/100 195 155 –
BTL 4/140 195 156 –
BTL 4/200 195 157 –
BTL 4/300 195 158 –

BTL 5/ 60 195 160 –

BTL 5/100 195 161 –
Application of Anti-condensation section BTL 5/140 195 162 –
This section consists of 1 m powerail with openings covered by BTL 5/200 195 163 –
a protection hood. BTL 5/300 195 164 –
The anti-condensation section will be used where powerails are
BTL 6/ 60 195 165 195 168
passing from indoor to outdoor, preventing the icing of the outsi-
BTL 6/100 195 166 –
de mounted powerail as the warm air can escape and does not BTL 6/140 195 167 –
condensate in the powerail. BTL 6/200 195 622 –

BTL 7/ 60 195 169 –

BTL 7/100 195 170 –
BTL 7/140 195 171 –
BTL 7/200 195 623 –

max. 80 m max. 80 m

LSVG

Feeding Type(2)
Order- No.
Power line HS with PE
Order- No.
Control line SS without PE
No extra feeds required as the powerail is not interrupted.
BTLG 6/ 60 184 049 184 073
BTLG 6/100 184 050 –
Collectors BTLG 6/140 184 051 –
No extra collectors required. BTLG 6/200 184 052 –
BTLG 6/300 184 053 –
Installation
The anti-condensation section will be placed directly at the trans- BTLG 7/ 60 184 054 –
fer point from indoor to outdoor service.. BTLG 7/100 184 055 –
BTLG 7/140 184 056 –
BTLG 7/200 184 057 –
BTLG 7/300 184 058 –

BTLG 8/ 60 184 059 184 062

BTLG 8/100 184 060 –
BTLG 8/140 184 061 –
BTLG 8/200 184 644 –

1000 BTLG 9/ 60 184 063 –

BTLG 9/100 184 064 –
BTLG 9/140 184 065 –
BTLG 9/200 184 645 –

BTLG 10/ 60 184 066 184 069

BTLG 10/100 184 067 –
BTLG 10/140 184 068 –
BTLG 10/200 184 646 –

BTLG 11/ 60 184 070 –

BTLG 11/100 184 071 –
BTLG 11/140 184 072 –
BTLG 11/200 184 647 –

(1) Above sections come ready assembled on 1 m powerail and are a part of the system length (see example for ordering page 27). 17
(2) Suffix types e.g. BTL 4/60 w/ PE 씮 BTL 4/60 L HS Order- No. 195 154.
 TELESCOPE SECTIONS(1)
c/w 1 m powerail

X The 1 m telescope sections of the Aluminium enclosed

conductor rails LSV and LSVG cover the expansion of the hou-
sing in temperature fluctuation.
They consist of two transfer guides, which are aligned through two
profiles. The connecting profile pieces serve as running and guiding
track for the curret collector. The telescope section separats the
track electrically. For spare parts please aovise type of rail and pos-
+ 200 sible special versions.
1000 – 0
Foto shows telescope section for LSV.

LSV LSVG
Type Order- No. Type Order- No. Type Order- No. Type Order- No. Type Order- No.

Power line HS with PE Power line HS with PE Power line HS with PE Power line HS with PE Power line HS with PE
TSL 4/ 60 193 840 TSL 6/ 60 193 940 TSLG 6/ 60 183 310 TSLG 8/ 60 183 410 TSLG 11/ 60 183 500
TSL 4/100 195 096 TSL 6/100 195 104 TSLG 6/100 184 001 TSLG 8/100 184 009 TSLG 11/100 184 015
TSL 4/140 195 097 TSL 6/140 195 105 TSLG 6/140 184 002 TSLG 8/140 184 010 TSLG 11/140 184 016
TSL 4/200 195 098 TSL 6/200 195 624 TSLG 6/200 184 003 TSLG 8/200 184 648 TSLG 11/200 184 651
TSL 4/300 195 099 TSLG 6/300 184 004 TSLG 9/ 60 183 440 Control line SS without PE
TSL 7/ 60 193 970
TSL 7/100 195 106 TSLG 9/100 184 011
TSL 5/ 60 193 890 TSLG 7/ 60 183 360 TSLG 9/140 184 012 TSLG 6/ 60 183 530
TSL 7/140 195 107
TSL 5/100 195 100 TSL 7/200 195 625 TSLG 7/100 184 005 TSLG 9/200 184 649 TSLG 8/ 60 183 540
TSL 5/140 195 101 TSLG 7/140 184 006 TSLG 10/ 60 183 470 TSLG 10/ 60 183 550
TSL 5/200 195 102 Control line SS without PE TSLG 7/200 184 007 TSLG 10/100 184 013
TSL 5/300 195 103 TSL 4/ 60 194 000 TSLG 7/300 184 008 TSLG 10/140 184 014
TSL 6/ 60 194 010 TSLG 10/200 184 650

Application of Telescope section Fig.1

1. With following max. system lengths:
- Systems with low temperature differences
(e.g. indoor) = 200 m (2) (2)
- Systems with high temperature differences
(e.g. outdoor) = 160 m
The measurement between the fixpoints with the centered max. 160/200 m max.80/100 m

assembled telescope sections should not be bigger as 160/200 m.

(see Fig. 1)
2. For passing the powerail from indoor to outdoor, thus preven-
ting the icing of the outside mounted powerail, as the warm air Fig.2
can escape and does not condensate in the powerail
(see Fig. 2). – Alternative solution: Anti-condensation section
(see page 17). We recommend a heating system for the
outdoor section for extreme winter conditions (see page 16).
3. If the powerail length between two curves is more than 20 m (2) (2)
and the temperature fluctuates considerably (see Fig. 3).
max.160/200 m max.80/100 m

Feeding
The powerail is electrically separated into two parts by the tele-
scope section. Each of these parts has to have a separate power
feed. Fig.3
In case of transfers to outdoor the main feed can be inside.
In this case will be connecting boxes on the left and right hand
side of the telescope section installed. This boxes are connected
by flexible cables. (see fig. 2).
(2) (2)

max.160/200 m
Collectors
One double collector, installed at least 500 mm apart, must be
used to ensure continuous electrical contact while passing
through the telescope section; use two double collectors arranged
in the same manner when higher ampacity is required.

18 (1)

(2)
Above sections come ready assembled on 1 m powerail and are a part of the system length.
DSL/DSLG with bolted joints only see page 19.
Suffix types e.g. TSL 4/60 w/ PE 씮 TSL 4/60 HS Order- No. 193 840.
 EXPANSION JOINT SECTIONS(1)
c/w 1 m powerail

0 - 60

Drawings show expansion joint section for LSV

LSV LSVG
Type Order- No. Type Order- No. Type Order- No. Type Order- No. Type Order- No.

Power line HS with PE Power line HS with PE Power line HS with PE Power line HS with PE Power line HS with PE
DSL 4/ 60 194 020 DSL 6/ 60 194 120 DSLG 6/ 60 183 560 DSLG 8/ 60 183 660 DSLG 11/ 60 183 750
DSL 4/100 195 108 DSL 6/100 195 112 DSLG 6/100 184 017 DSLG 8/100 184 021 DSLG 11/100 184 024
DSL 4/140 195 056 DSL 6/140 195 058 DSLG 6/140 183 943 DSLG 8/140 183 945 DSLG 11/140 183 948
DSL 4/200 195 109 DSL 6/200 195 626 DSLG 6/200 184 018 DSLG 8/200 184 652 DSLG 11/200 184 655
DSL 4/300 194 060 DSLG 6/300 183 600 DSLG 9/ 60 183 690
DSL 7/ 60 194 150 Control line SS without PE
DSL 7/100 195 113 DSLG 9/100 184 022
DSL 5/ 60 194 070 DSLG 7/ 60 183 610 DSLG 9/140 183 946 DSLG 6/ 60 183 780
DSL 7/140 195 059
DSL 5/100 195 110 DSLG 7/100 184 019 DSLG 9/200 184 653 DSLG 8/ 60 183 790
DSL 7/200 195 627
DSL 5/140 195 057 DSLG 7/140 183 944 DSLG 10/ 60 183 800
Control line SS without PE DSLG 10/ 60 183 720
DSL 5/200 195 111 DSLG 7/200 184 020
DSLG 10/100 184 023
DSL 5/300 194 110 DSL 4/ 60 194 180 DSLG 7/300 183 650
DSLG 10/140 183 947
DSL 6/ 60 194 190 DSLG 10/200 184 654

The expansion joints of the VAHLE aluminium enclosed conductor Fig. 1

systems LSV and LSVG serve to compernsate for the different ex- max. 80 m max. 80 m
pansion and contraction of the aluminium housing and the copper
L max. 10 m
conductors in varying temperatures.

Epansion joints are only required for LSV and LSVG-systems

using bolted joints. end cap line feed expansion- fixpoint hanger line feed
with flexible joint concentric
Systems using plug-in type connections (Standard 60-140 A) are cable
transfer guide
sliding inside the hollow conductors and automatically take care of
this. The copper conductors are being ancholed in each standard Fig. 2
powerail section.
max. 160 m

Expansion joints will be installed between two fixpoints of the 욼 L L 욼

copper conductors with a distance >10 m. The max. length
“ L ” mm has to be considered accordingly.
(2)
end cap line feed expansion- line feed
Design fixpoints are feedings, dead sections, transfer guides, with flexible joint fixpoint hanger with flexible
concentric cable
transfer funnels and telescope sections (see fig. 1). cable

Additional fixpoints for copper conductors will be installed if the

lengths between design fixpoints exceed the max. length “L”. Then
are two or more expansion joints necessary. (see fig. 2 and Δ Excessive length
example on page 27). Max. length „L“:
The expansion of the aluminium housing will not be affected through 80 m at temperature up to 60 °C
the fixpoints of the copper conductors. 60 m at temperature up to 80 °C
40 m at temperature up to 100 °C
The fixpoint hangers of the aluminium housing will be installed in the
middle of the system or close to the feed point. Transfer All valves apply from – 40 °C
guide and transfer funnel. Please sent us the filled in Questionnaire from pages 29 and 30
and you will receive a layout drawing.
The remaining conductor sections have to be arranged in sliding
hangers. For spare please advise rail type and possible special version.

In special cases the connecting cables at the line feeds have to be

arranged flexible. Or the types LAL and or LALG (see page 11) ha- Anchor points for copper conductors(2)
ve to be used not to interfere the expansion of the
housing. LSV LSVG
No. of No. of
Type Order- No. Typ Order- No.
In the expansion section are the copper conductors cond. cond.
electrically bridged. FPL/Cu 4&5 194 530 FPLG/Cu 6 & 7 183 830
FPL/Cu 6&7 194 540 FPLG/Cu 8 & 9 183 840
FPLG/Cu 10 & 11 183 850

(1) Above sections come ready assembled on 1 m powerail and are a part of the system length (see example for ordering page 27). 19
Suffix types e.g. DSL 4/60 w/ PE 씮 DSL 4/60 L HS Order- No. 194 020.
 COLLECTORS

LSV 166

max. speed
Type(2) A(1) Order- No. Type(2) A(1) Order- No. Weight m/min.
Poles General
kg nor- trans-
for Power HS with PE for Control ST without PE mal fer
126

SWK 4/25-1 25 250 230 SWK 4/25-1 25 250 240 4 0,760 80 60 for straight runs and
curves R > 2.5 m for
SWK 4/40-1 40 257 394 – – – 4 0,860 80 60 LSV 4/60 and LSV 4/100

SWK LSV SWN 4/40-1 40 194 691 SWN 4/25-1 25 194 692 4 0,850 180 80
for straight runs
SWN 5/40-1 40 194 693 5 0,950 180 80 and curves R > 1.5 m
SWN 6/40-1 40 194 694 SWN 6/25-1 25 194 695 6 1,200 180 80 with ball bearing wheels
198
SWN 7/40-1 40 194 696 7 1,300 180 80
LSV with Kurven

SWN 4/40 K-1 40 195 197 SWN 4/25 K-1 25 195 194 4 0,830 180 80
for curves
SWN 5/40 K-1 40 195 196 5 0,930 180 80 R 0.75 – 1.5 m
135

ball bearing wheels

SWN 6/40 K-1 40 196 171 SWN 6/25 K-1 25 195 195 6 1,180 180 80
SWN 7/40 K-1 40 195 987 7 1,280 180 80
SWNT 4/40-1 40 194 772 SWNT 4/25-1 25 194 773 4 0,850 100 60
LSV+D or FP

SWN
SWNT 5/40-1 40 194 774 5 0,950 100 60 for straight runs
198 and curves R > 1.0 m
SWNT 6/40-1 40 194 775 SWNT 6/25-1 25 194 776 6 1,200 100 60 with ball bearing wheels

SWNT 7/40-1 40 194 777 7 1,300 100 60

Trolley connecting cable 1 m long (longer cable available); copper cross section 2.5 mm2 per core for 25 A
145

and 4 mm2 per core for 40 A.

Cleaning trolleys and trolleys for higher speed on request.

SWNT

263
LSVG max. speed
Type(2) A(1) Order- No. Type(2) A(1) Order- No. Weight m/min.
Poles General
kg nor- trans-
Hauptstrom HS mit PE Steuerstrom ST ohne PE mal fer

SWNG 6/40 40 183 883 SWNG 6/25 25 183 884 6 2,100 200 100
SWNG 7/40 40 183 885 7 2,150 200 100 for straight
runs and
LSVG

SWNG 8/40 40 183 886 SWNG 8/25 25 183 887 8 2,200 200 100 curves with
~ 390

ball bearing
SWNG 9/40 40 183 888 9 2,250 200 100 wheels and
guide rollers
SWNG 10/40 40 183 889 SWNG 10/25 25 183 890 10 2,300 200 100
SWNG 11/40 40 183 891 11 2,350 200 100
SWNG 6/40 FM 40 183 901 SWNG 6/25 FM 25 183 902 6 2,100 200 80
SWNG 7/40 FM 40 183 903 7 2,150 200 80
like above
LSVG

SWNG 8/40 FM 40 183 904 SWNG 8/25 FM 25 183 905 8 2,200 200 80 however,
for transfer
SWNG 9/40 FM 40 183 906 9 2,250 200 80 applications
SWNG 6-pole
SWNG 10/40 FM 40 183 907 SWNG 10/25 FM 25 183 908 10 2,300 200 80
263 SWNG 11/40 FM 40 183 909 11 2,350 200 80
SWNGT 6/40 40 183 892 SWNGT 6/25 25 183 893 6 2,100 100 60
LSVG mit D+FP

SWNGT 7/40 40 183 894 7 2,150 100 60 for straight

runs and
SWNGT 8/40 40 183 895 SWNGT 8/25 25 183 896 8 2,200 100 60 curves with
ball bearing
SWNGT 9/40 40 183 897 9 2,250 100 60 wheels and
SWNGT 10/40 40 183 898 SWNGT 10/25 25 183 899 10 2,300 100 60 guide rollers

SWNGT 11/40 40 183 900 11 2,350 100 60

~ 390

Collectors come with terminal box and each with 1 x M 32 and 1 x M 25.
Collectors and terminal boxes are wired.
Cross section: collector 25 A – 2,5 mm2
collector 40 A – 4 mm2

Cleaning trolleys on request.

SWNG 11-pole

20 (1)

(2)
All ampere data for 60 % intermittent duty.
For full Type designation add Power or Control, suffix e.g. SWK 4/25-1 w/ PE HS for Order- No. 250 230
SWNG 6/25 w/o PE ST for Order- No. 183 884.
 DOUBLE COLLECTORS
F = flexible strap connection for curves
S = rigid bar connection for straight runs LSV
Type{2} A(1) Order- No. Type{2} A(1) Order- No. Weight
Poles
for Power HS with PE for Control ST without PE kg
608
LSV
DSWK 4/50 F-1 50 250 320 DSWK 4/50 F-1 50 250 330 4 1,900
DSWK 4/80 F-1 80 252 580 – – – 4 2,100
DSWK 4/50 S-1 50 258 383 DSWK 4/50 S-1 50 258 384 4 1,900
DSWK 4/80 S-1 80 252 590 – – – 4 2,100

190 for DSWNT

DSWN 4/80 F-1 80 194 703 DSWN 4/50 F-1 50 194 704 4 2,150

180
DSWN 5/80 F-1 80 194 705 – – – 5 2,350
DSWN 6/80 F-1 80 194 706 DSWN 6/50 F-1 50 194 707 6 3,000
DSWN 7/80 F-1 80 194 708 – – – 7 3,250 strap
flexible
DSWN 4/80 S-1 80 194 808 DSWN 4/50 S-1 50 194 809 4 2,150 410

DSWN 5/80 S-1 80 194 810 – – – 5 2,350

DSWN 5-pole F
DSWN 6/80 S-1 80 194 811 DSWN 6/50 S-1 50 194 812 6 3,000
DSWN 7/80 S-1 80 194 813 – – – 7 3,250
LSV + D or FP 508
DSWNT 4/80 F-1 80 194 778 DSWNT 4/50 F-1 50 194 779 4 2,150
DSWNT 5/80 F-1 80 194 780 – – – 5 2,350
DSWNT 6/80 F-1 80 194 781 DSWNT 6/50 F-1 50 194 782 6 3,000
DSWNT 7/80 F-1 80 194 783 – – – 7 3,250

147 for DSWNT

DSWNT 4/80 S-1 80 194 814 DSWNT 4/50 S-1 50 194 815 4 2,150

137
DSWNT 5/80 S-1 80 194 816 – – – 5 2,350
DSWNT 6/80 S-1 80 194 817 DSWNT 6/50 S-1 50 194 818 6 3,000 rigid b
ar

DSWNT 7/80 S-1 80 194 819 – – – 7 3,250 3 0

1
p. 18)
fo r TSL s.
m
Double collector for 50 A with cross section 2 x 2,5 mm2. (500 m
DSWN 5-pole S
Double collector for 80 A with cross section 2 x 4 mm2.
Connecting cable 1 m long, longer cable available.
Don’t use double collectors, but 2 singles for curves with less than 1.5 m radius and for
transfer guides more than 45 degr. oblique cut.

LSVG
863
600
Type{2} A(1) Order- No. Type{2} A(1) Order- No. Weight
Poles
for Power HS with PE for Control ST without PE kg

DSWNG 6/80 80 183 910 DSWNG 6/50 50 183 911 6 4,150

DSWNG 7/80 80 183 912 7 4,250
LSVG

DSWNG 8/80 80 183 913 DSWNG 8/50 50 183 914 8 4,350

DSWNG 9/80 80 183 915 9 4,450
DSWNG 10/80 80 183 916 DSWNG 10/50 50 183 917 10 4,550
~ 430

DSWNG 11/80 80 183 918 11 4,650

DSWNGT 6/80 80 183 919 DSWNGT 6/50 50 183 920 6 4,150

LSVG with D + FP

DSWNGT 7/80 80 183 921 7 4,250

DSWNGT 8/80 80 183 922 DSWNGT 8/50 50 183 923 8 4,350
DSWNGT 9/80 80 183 924 9 4,450
DSWNGT 10/80 80 183 925 DSWNGT 10/50 50 183 926 10 4,550
DSWNGT 11/80 80 183 927 11 4,650
DSWNG 11-pole

Double collectors come with terminal boxes.

Power line: je 1 x M 50 and 1 x M 25
Control line: je 1 x M 32 and 1 x M 25
Collectors and ternminal boxes are wired.
Cross section: double collector 50 A – 2 x 2,5 mm2
double collector 80 A – 2 x 4 mm2

(1)

(2)
All ampere data for 60 % intermittent duty. 21
For full Type designation add Power or Control, suffix e.g. DSWK 4/50 F-1 HS for Order- No. 250 320
DSWNG 6/50 ST for Order- No. 183 911.
 TOW ARMS
for single and double collector flexible support type with single collector
LSV for tranfer funnel ETL; see pages 13 & 23

100
60
slotted hole 9 x 20 5
33
90

45
25
slotted hole 9 x 18

5
26
138

43

If you are going to use the flexible towing arm in system with
curves please contact us.

Weight Weight
Type Order- No. Type Order- No.
kg kg

KWS 0,480 250 380 KFMN 1,160 250 390

KWS/K(1) 0,480 252 340 for SWK
KFML 1,170 252 970
for SWN
and SWNT

LSVG
for single and double collector flexible support type with single collector
for tranfer funnel ETLG; see pages 13 & 23

57
37
15

0
38
Ø9

30

90
80
23

slotted hole 9 x 18
12
Ø
20

0
44
165

Weight Weight
Type Order- No. Type Order- No.
kg kg

GKM 0,620 260 350 GFM 1,300 260 360

GKM/K(1) 0,620 261 560 for SWNG/FM

22 (1) stainless steel

 FLEXIBLE TOW ARM CONFIGURATIONS

SWN 5/40 collector and KFML tow arm LSV

max. horizontal offset 15 mm

max. vertical offset 10 mm
with
collector
SWK SWN SWNT

Dim. a/mm 85 95 105

SWNG 11/40 FM collector and GFM tow arm

LSVG

max. horizontal offset 15 mm

max. vertical offset 10 mm

(1) adjust during installation 23

 SPARE PARTS SECTIONALIZING

LSV for powerail Order-No. Conductor dead section(2)

joint fish plate (stainless), pair 191 830
factory assembled
joint cover, pair 191 840 (300 Amp. systems with air
joint cover anodized, pair 190 470 gap only)
peg to fix housing 190 510
copper conductor 16 mm2, 5th and 7th pole (top) 195 190
copper conductor rail 16 mm2 (lateral) 191 880
copper conductor rail 25 mm2 (lateral) 191 900
copper conductor rail 35 mm2 (lateral) 191 910
copper conductor rail 50 mm2 (lateral) 191 920
copper conductor rail 50 mm2 (lateral for ground 300 A only) 201 170
copper conductor rail 70 mm2 (lateral for Phase 300 A only) 191 930
2-pole insulator for 60-200 A systems 195 699 Illustration shows STA 3
2-pole insulator for 300 A systems 195 700
3-pole insulator for 60-200 A systems 195 701
plug-in connector for 60-140 A systems 191 800
bolted joint connector for 60-200 A systems (for 200 A only) 191 810
bolted joint connector for 300 A systems 201 120
locking pin for plastic shielding 280 500
coupling for sealing strip 258 300
fastener for sealing strip 258 432
mounting trolley for sealing strip 258 345

for Collectors Type SWK(1) SWN SWNT

Order- No. Order- No. Order- No. with with insul.
carbon brush phase, incl. brush holder (lateral) 250 470 254 890 254 890 Type air gap Type section
5 mm 30 mm
carbon brush ground 5th and 7th pole (top), incl. brush holder – 254 891 254 891 Order- No. Order- No.
carbon brush ground, incl. brush holder (lateral) 250 480 254 892 254 892
STA 1 193 440 STI 1 193 500
carbon pressure spring 250 490 258 757 258 757 STA 2 193 450 STI 2 193 510
carbon pressure spring, reinforced 258 759 258 760 258 760 STA 3 193 460 STI 3 193 520
collector neck (pair) – 254 893 254 898 STA 4 193 470 STI 4 193 530
glider plate for sealing strip – – 258 370 STA 5 193 480 STI 5 193 540
wheel (bottom) 251 690 254 895 254 895 STA 6 193 490 STI 6 193 550
guide roller (top) 251 700 254 903 254 903
connecting strap for double collectors 258 379 258 379 258 379
connecting bar for double collectors 258 430 258 431 258 431
attachment clamp KWZ 250 310 – –
attachment clamp KWZ/K, stainless 252 639 – –
attachment clamp KWZL – 254 897 254 897

LSVG for powerail

joint fish plate (stainless), pair
Order- No.
183 060
Conductor dead section(2)
factory assembled
joint cover, pair 183 080 (300 Amp. systems with air
joint cover anodized, pair 183 090 gap only)
peg to fix housing 190 510
copper conductor rail 16 mm2 (lateral) 191 880
copper conductor 16 mm2, 7th, 9th and 11th pole (top) 195 190
copper conductor rail 25 mm2 (lateral) 191 900
copper conductor rail 35 mm2 (lateral) 191 910
copper conductor rail 50 mm2 (lateral) 191 920
copper conductor rail 50 mm2 (lateral for PE 300 A only) 201 170
copper conductor rail 70 mm2 (lateral) 191 930 Illustration shows STAG 5
5-pole insulator for 60-200 A systems 184 812
2-pole insulator for 300 A systems 195 700
plug-in connector for 60-140 A systems 191 800
with with insul.
bolted joint connector for 60-200 A systems 191 810 Type air gap Type section
bolted joint connector for 300 A systems 201 210 5 mm 30 mm
Order- No. Order- No.
locking pin for plastic shielding 280 500
coupling for sealing strip 258 300 STAG 1 182 860 STIG 1 182 960
fastener for sealing strip 258 432 STAG 2 182 870 STIG 2 182 970
mounting trolley for sealing strip 184 033 STAG 3 182 880 STIG 3 182 980
STAG 4 182 890 STIG 4 182 990
for Collectors Typ SWNG SWNGT STAG 5 182 900 STIG 5 183 000
Order- No. Order- No. STAG 6 182 910 STIG 6 183 010
carbon brush phase, incl. brush holder (lateral) 254 890 254 890 STAG 7 182 920 STIG 7 183 020
carbon brush ground 7th, 9th and 11th pole (top) 254 891 254 891 STAG 8 182 930 STIG 8 183 030
STAG 9 182 940 STIG 9 183 040
carbon brush ground, incl. brush holder (lateral) 254 892 254 892
STAG 10 182 950 STIG 10 183 050
carbon pressure spring 258 757 258 757
carbon pressure spring, reinforced 258 760 258 760
collector neck (pair) 183 280 183 865
wheel (bottom) 183 290 183 290
guide roller (top) 183 300 183 300

24 (1) SWK carbon brush without brush holder. (2) Please indicate
which conductors are to be interrupted.
 POWERAIL IN ACTION

Aluminium enclosed conductor system for crane electrifications.

Aluminium enclosed conductor system LSVG on crane bridge.

25
 EXAMPLES FOR ORDERING
with Plug-in joints

Runway electrification · 40 m
Qty Type Order- No. Type Order- No.

9 Powerails, 4 m long LSV 4/60-4 HS 190 004 LSVG 10/60-4 HS 180 164
1 Powerail, 3 m long LSV 4/60-3 HS 190 003 LSVG 10/60-3 HS 180 163
1 Line feed, 1 m long NKL 4/60 HS 195 074 NKLG 10/60 HS 185 057
10 Joint materials VBL 4/5 195 244 VLG 10/11 184 111
19 Sliding hangers GAL 190 130 SAS 200 160
1 Fixpoint hanger FAL 190 120 SAFG 180 310
2 End caps EKL 190 220 EKLG 180 320
1 Double collector DSWN 4/80 S-1 HS 194 808 DSWNG 10/80 HS 183 916
1 Tow arm KWS 250 380 GKM 260 350

Crane trolley electrification · 12 m

2 Powerails, 4 m long LSV 7/60-4 HS 190 074 LSVG 11/60-4 HS 180 194
1 Powerail, 3 m long (cut in 2.5 m) LSV 7/60-3 HS 190 073 LSVG 11/60-3 HS 180 193
1 End feed, 1 m long KEL 7/60 R HS 190 170 KELG 11/60 R HS 180 480
4 Joint materials VBL 6/7 195 246 VLG 10/11 184 111
5 Sliding hangers GAL 190 130 SAS 200 160
Runway electrification

1 Fixpoint hanger FAL 190 120 SAFG 180 310

1 Transfer guide, 0.5 m long AÜL 7/60 L HS 192 450 AÜLG 11/60 L HS 181 350
1 Double collector DSWN 7/80 S-1 HS 194 813 DSWNG 11/80 HS 183 918
1 Tow arm KWS 250 380 GKM 260 350

Spur rail electrification · 30 m

7 Powerails, 4 m long LSV 7/60-4 HS 190 074 LSVG 11/60-4 HS 180 194
1 Powerail, 1 m long (cut in 0.5 m) LSV 7/60-1 HS 190 071 LSVG 11/60-1 HS 180 191
9 Joint materials VBL 6/7 195 246 VLG 10/11 184 111
14 Sliding hangers GAL 190 130 SAS 200 160
1 Fixpoint hanger FAL 190 120 SAFG 180 310
1 Line feed, 1 m long NKL 7/60 HS 195 089 NKLG 11/60 HS 183 992
1 Transfer guide, 0.5 m long AÜL 7/60 R HS 192 460 AÜLG 11/60 R HS 181 360
1 End cap EKL 190 220 EKLG 180 320

Spur rail

Crane trolley X = Fixpoint hanger; all other support points are sliding hangers.
Sealing strip “D” and plastic shielding “FP” have to be ordered separately with the corresponding col-
lectors (see pages 6 and 20). Heating system may be provided. (see page 16).

26 Consider supplements (p. 6 & 16) if required.

 EXAMPLES FOR ORDERING
with Bolted joints 200 A

Straight track electrification · 277 m · with Line feed and Bolted joints
Anticipated max. temperature 60° C, L = max. 80 m;
277m total length of the system consisting of:

Qty Type Order- No. Type Order- No.

68 Powerails, 4 m long LSV 4/200-4 HS 190 614 LSVG 6/200-4 HS 180 034
1 Line feed, 1 m long NKL 4/200 HS 195 077 NKLG 6/200 HS 185 031
2 Expansion joint sections, 1 m long DSL 4/200 HS 195 109 DSLG 6/200 HS 184 018
1 Telescope section TSL 4/200 HS 195 098 TSLG 6/200 HS 184 003
72 Joint materials VBLS 4/5 195 248 VLGS 6/7 184 113
1 Fixpoint hanger FAL 190 120 SAFG 180 310
139 Sliding hangers GAL 190 130 SAS 200 160
2 End caps EKLS 195 149 EKLGS 184 100
2 Double collectors DSWN 4/80 S-1 HS 194 808 DSWNG 6/80 HS 183 910
2 Tow arms KWS 250 380 GKM 260 350

end cap fixpoint hanger expansion telescope section line feed

joint section

All other support points are sliding hangers, sealing strip „D“ and plastic shielding „FP“ have to be ordered
separately with the corresponding collectors (see pages 6 and 20).
Heating system may be provided. (see page 16).

Aluminium enclosed conductor system on crane bridge.

27
 BASIC DIMENSIONS

LSV
small
fixing claw

saddle for tow arm

long lip for collector and double collector

with
collector
SWK SWN SWNT
+ 5 + 5 + 5
84(1)
Dim a mm 187 –15 187 –15 197 –15
(110)
Dimensions also refer to corresponding
Sketch shows LSV 5/300 double collectors.
w/collector SWN

LSVG with
collector
SWNG DSWNG SWNGT DSWNGT
+5 +5 +5 +5
Dim a mm 225 –10 255 –10 243 –10 268 –10
+5
Dim b mm 455 +–105 495 –10 460 +5
–10 500 +5
–10

88(1)
(114)
long lip

tow arm

Sketch shows LSVG 6/300

w/collector SWNG

Cable glands for Feeds (see pages 10 and 11)

LSV cable gland for cable-Ø ampacity
mm A
LSVG M 25 9 - 19 60
M 32 17 - 27 60
M 50 23 - 33 100 + 140
M 50 29 - 39 200
M 63 35 - 64 300

28 (1) For max. width see also pages 10 & 11 feed set configurations.
Max. width 84 or 88 mm at plug-in joints w/o bonded blanks.
Dimensions in parenthesis at bolted joints are with bonded blanks (see illustration).
 QUESTIONNAIRE
Company: Date:

Tel: Fax:

E-Mail: Internet: (URL)

1. Number of powerail installations:

2. Type of equipment to be powered:

3. Operating voltage:_________Volts, Phases:________, Frequency:______Hz

Three phase voltage: AC voltage: DC voltage:

4. Track length:

5. Number of conductors: (Neutral: control: ground: )

6. Mounted position of powerail:

Powerail pendant, collector cable facing to the bottom

Powerail pendant, collector cable lateral payout (1)
Support distance m (max. 2 m)
Other:

7. Number of consumers per system:

8. Indoor: Outdoor:

9. Other operating conditions (humidity, dust, chemical influence etc.)

10. Ambient temperature: °C min. °C max.

11. Position and number of feeding points(1):

12. How will the conductor system be arranged?(1)

13. Brackets required: yes no c/c distance beam / powerail

Flange width of beam
14. Position and number of isolating sections (e.g. for maintenance):

15. Travel speed: in curves: at transfers:

16. Power consumption of the individual consumer loads:

(Please consult table on reverse side)
17. Max. Voltage drop from the powerail feed point to the consumer considering starting current:
3% or % referring to nominal voltage

Remarks:
(1) For curved tracks, powerail with isolating sections etc., we require sketches to enable us to prepare a quotation. pto!

Please copy and fill in the questionnaire. 29

 QUESTIONNAIRE LSV–LSVG
To the nearest local VAHLE agency: Date:

Crane 1 Crane 2
Motor data Power Nominal current Starting current Type of Power Nominal current Starting current
Type of
kW A cos ␸N % ED A cos ␸A Motos(1) KW A cos ␸N % ED A cos ␸A Motos
(1)

Hoist motors
Auxiliary hoist
Long travel
Cross travel

Crane 3 Crane 4
Motor data Power Nominal current Starting current Type of Power Nominal current Starting current
Type of
kW A cos ␸N % ED A cos ␸A Motos (1) KW A cos ␸N % ED A cos ␸A Motos
(1)

Hoist motors
Auxiliary hoist
Long travel
Cross travel

Mark with * those motors which can run simultaneously.

Mark with Δ those motors which can start up simultaneously.
(1)Use: K for squirrel cage motor
S for slipring motor
F for frequency controlled motor

Further remarks:

Signature:

30 We reserve all rights to make alterations in the interests of further development.

 NOTES

In accordance with our company’s policy of continued improvement, we reserve the right to amend specifications and details at any time. 31
 Catalog No. 4d/E 2010

Products and Service Catalog No.

1 Open conductor systems
Open conductor systems 1a

2 Insulated conductor systems

U 10 2a
FABA 100 2b
U 15 - U 25 - U 35 2c
U 20 - U 30 - U 40 2d

3 Compact conductor systems

VKS 10 3a
VKS - VKL 3b

4 Enclosed conductor systems

KBSL - KSL 4a
KBH 4b
MKLD - MKLF - MKLS 4c
LSV - LSVG 4d

5 Contactless power supply

Contactless power supply (CPS®) 5a

6 Data transmission
VAHLE Powercom® 6a
Slotted Microwave Guide (SMG) 6b

7 Positioning systems
VAHLE APOS® 7a

8 Festoon systems and cables

Festoon systems for - tracks 8a
Festoon systems for flat cables on - tracks 8b
Festoon systems for round flat cables on - tracks 8c
Festoon systems for - tracks 8d
Cables 8e

9 Reels
Spring operated cable reels 9a 0310 • Printed in Germany • 1100120 /00-E• DS • 600 • 03/10

Motor powered cable reels 9b

10 Others
Battery charging systems 10a
Heavy enclosed conductor systems 10b
Tender 10c
Contact wire 10d

Assemblies/Commissioning
Spare parts/Maintenance service
MANAGEMENTSYSTEM

certified by DQS according to Din EN

ISO 9001:2008 OHSAS 18001:2007
(Reg. Nr. 003140 QM 08/BSOH)

PAUL VAHLE GMBH & CO. KG • Westicker Str. 52 • D 59174 KAMEN/GERMANY • TEL. (+49) 23 07/70 40
Internet: www.vahle.de • E-Mail: [email protected] • FAX (+49) 23 07/70 44 44
 Catalog No. 4d/E 2010

Products and Service Catalog No.

1 Open conductor systems
Open conductor systems 1a

2 Insulated conductor systems

U 10 2a
FABA 100 2b
U 15 - U 25 - U 35 2c
U 20 - U 30 - U 40 2d

3 Compact conductor systems

VKS 10 3a
VKS - VKL 3b

4 Enclosed conductor systems

KBSL - KSL 4a
KBH 4b
MKLD - MKLF - MKLS 4c
LSV - LSVG 4d

5 Contactless power supply

Contactless power supply (CPS®) 5a

6 Data transmission
VAHLE Powercom® 6a
Slotted Microwave Guide (SMG) 6b

7 Positioning systems
VAHLE APOS® 7a

8 Festoon systems and cables

Festoon systems for - tracks 8a
Festoon systems for flat cables on - tracks 8b
Festoon systems for round flat cables on - tracks 8c
Festoon systems for - tracks 8d
Cables 8e

0310 • Printed in Germany • 1100120 /00-E• DS • 400 • 03/10

9 Reels
Spring operated cable reels 9a
Motor powered cable reels 9b

10 Others
Battery charging systems 10a
Heavy enclosed conductor systems 10b
Tender 10c
Contact wire 10d
MANAGEMENTSYSTEM
Assemblies/Commissioning
Spare parts/Maintenance service
certified by DQS according to Din EN
ISO 9001:2008 OHSAS 18001:2007
(Reg. Nr. 003140 QM 08/BSOH)

POWERAIL LTD
WORKING FOR THE FUTURE WITH
Powerail Ltd. High Road, Finchley, London, N12 8PT,
Phone 020 8446 0350/1246 • Fax 020 8446 7054
E-mail: [email protected]