Guidebook On The Introduction of Nuclear Power: International Atomic Energy Agency, Vienna, 1982
Guidebook On The Introduction of Nuclear Power: International Atomic Energy Agency, Vienna, 1982
217
Guidebook
on the Introduction
of Nuclear Power
The Agency's Statute was approved on 23 October 1956 by the Conference on the Statute of the IAEA
held at United Nations Headquarters, New York; it entered into force on 29 July 1957. The Headquarters of
the Agency are situated in Vienna. Its principal objective is "to accelerate and enlarge the contribution of
atomic energy to peace, health and prosperity throughout the world".
© IAEA, 1982
Permission to reproduce or translate the information contained in this publication may be obtained by
writing to the International Atomic Energy Agency, Wagramerstrasse 5, P.O. Box 100, A-1400 Vienna, Austria.
GUIDEBOOK
ON THE INTRODUCTION
OF NUCLEAR POWER
Over the past three decades the number of both highly industrialized and
developing countries initiating nuclear power programmes has steadily increased.
At the end of 1981 there were 30 countries with nuclear power plants in opera-
tion or under construction, and nuclear power has reached a stage where it is a
viable, reliable, safe and competitive source for electricity production. Its use
will doubtless increase worldwide and the number of countries with nuclear
power programmes will also grow.
In response to the special needs of those countries that are planning or
intend to introduce nuclear power, the International Atomic Energy Agency
has prepared and published a guidebook named "Steps to Nuclear Power"
(1975). This guidebook has found wide acceptance and has been extensively
used. Since its publication new developments affecting many aspects of nuclear
power have taken place, and additional knowledge and experience in the
planning and implementation of nuclear power programmes and projects have
been accumulated. In view of these considerations, the Agency has decided to
develop the present "Guidebook on the Introduction of Nuclear Power", which
is intended to replace the earlier "Steps to Nuclear Power", and to provide
up-to-date information and guidance to decision makers, planners, managers
and professional staff on the work that has to be undertaken in the preparation
for and introduction of nuclear power in a country.
This "Guidebook on the Introduction of Nuclear Power" has been struc-
tured into three parts. The first part contains a survey of nuclear power, with
the objective of providing general background information to the reader on the
present status and future prospects of nuclear power and on the technical and
economic aspects of available power reactor types and nuclear fuel cycles.
In the second part of the Guidebook, the special aspects and considerations
relevant to the introduction of nuclear power in a country are discussed. The
subject is subdivided into three main headings: the technical aspects and national
requirements; the safety and environmental considerations; and the inter-
national aspects of nuclear power. Emphasis is placed on the tasks to be
performed within the country introducing nuclear power, on responsibilities
that cannot be delegated and on the need for adequate national infrastructures
and long-term commitments.
Finally, the third part of the Guidebook contains more detailed informa-
tion and guidance on the planning and preparatory stages of launching a first
nuclear power project, including in particular: nuclear power programme
planning, siting, feasibility studies, bidding and contracting. Design, construc-
tion and operation are covered in a brief overview for the sake of completeness.
The Guidebook contains information, advice and recommendations
applicable to any country, whether developed or developing, but it is intended
to be especially relevant for developing countries. It has been prepared within
the framework of a series of technical guidebooks of the Division of Nuclear
Power, some of which have already been published, such as "Manpower
Development for Nuclear Power" (IAEA Technical Reports Series No. 200),
"Economic Evaluation of Bids for Nuclear Power Plants" (IAEA Technical
Reports Series No. 175), and "Technical Evaluation of Bids for Nuclear Power
Plants: A Guidebook" (IAEA Technical Reports Series No. 204). Supple-
mentary guidebooks on subjects such as "Interaction of Grid Characteristics
with Design and Performance of Nuclear Power Plants", "Control and Instru-
mentation of Nuclear Power Plants", "Nuclear Power Project Management",
"Bid Specifications" are under preparation.
Appreciation is expressed for their valuable contributions to all those who
participated in the preparation of this Guidebook and also to the Member
States for their generous support in providing experts to assist the IAEA in this
work.
CONTENTS
PARTI. SURVEY OF NUCLEAR POWER
CHAPTER 1. PRESENT STATUS AND FUTURE PROSPECTS OF
NUCLEAR POWER
1.1. Introduction 3
1.2. The need for nuclear power 5
1.3. Nuclear power plants in operation and under construction .... 11
1.4. Programmes and forecasts of nuclear power 14
BIBLIOGRAPHY 337
LIST OF PARTICIPANTS 34*
SUBJECT INDEX 347
PARTI
1.1. INTRODUCTION
3
and these could only be introduced into the relatively large electrical inter-
connected systems that prevail mostly in highly industrialized countries.
Following the demonstration of the technical feasibility and the economic
competitiveness of nuclear power, which occurred during the mid 1960s, a
substantial worldwide expansion of nuclear power began. This took place mostly
in industrialized countries, but also in a number of developing countries. At this
stage economic considerations and the need for energy supplies were the prime
incentives. As a result, during the last decade the installed capacity of the nuclear
power plants increased by a factor of eight from 16 500 MW(e) in 1970 to
138 000 MW(e) in 1980. The number of countries with nuclear power plants in
operation also increased during this same period from 14 to 22, including
7 developing countries.1
The 1970s not only brought a worldwide increase in nuclear power, but also
some major changes which affected and continue to affect nuclear power develop-
ment.
The oil crisis of 1973/74, and later the continuing oil price increases
culminating in 1978/79 with the second oil-price shock, effectively removed oil-
fired electric power plants from their competitive position in the large-scale
electricity generating market. As a first reaction to the oil crisis, substantially
increased development plans for nuclear power were formulated in many countries
and a spectacular future of nuclear power seemed to be assured. This, however,
did not materialize, owing to the combined effect of several negative factors.
The cost of nuclear power plants and nuclear fuel increased; nuclear safety
requirements became more stringent; concern about the proliferation of nuclear
weapons increased and was associated with tight controls and safeguards conditions
for the export of nuclear power plants and the development of fuel cycle activities;
financial constraints became more and more important; the difficulties encountered
in introducing complex technologies into countries with inadequate infrastructure
were larger than expected; the development and availability of qualified manpower
were recognized as major constraints; overall growth rates of energy and of
electricity demands decreased; and finally, public opposition to nuclear power,
sometimes reasoned and more often purely emotional, grew to wholly unexpected
proportions in a number of countries. Under the combined effect of these factors,
most of the ambitious plans for nuclear expansion were reduced or delayed.
However, in spite of the negative factors, nuclear power does retain its place
as a viable energy source. No doubt, its use will increase worldwide and the number
1
There is no clear definition of what constitutes a 'developing country'. It is,
however, necessary to define which countries are classified as 'developing countries' so that
the statistical data presented in this Guidebook become clear. For this purpose, those
countries are considered as 'developing countries' that receive technical assistance under the
IAEA or the UNDP programme.
4
of countries with nuclear power programmes will also grow. There are many
countries, most of them developing countries, which are planning or intend to
implement nuclear power programmes. This Guidebook is addressed to these
countries.
An assessment of the need for nuclear power can only be made in the light
of the world energy situation as it has evolved to the present and as it is likely
to develop in the future. Analysis of the evolution trends of the world energy
consumption and future requirements leads to the following general conclusions:
(a) There has been a continuous growth of both energy consumption and
of electrical energy production. On a world average, energy consumption
increased at a rate of 5% and electricity production by 7.5% per annum between
1950 and 1980.
(b) Growth rates are related to the status of development of countries and
regions. Highly industrialized countries have lower growth rates than developing
countries.
It seems inevitable that the world energy demand will continue to grow
over the next decades, though a somewhat slower rate of growth is expected than
in the past. Available estimates show that the demand for energy will approxi-
mately double its present level by the year 2000.
Tables I and II show estimates of the total world energy consumption up to
the year 2000 and its breakdown by type of fuel for 1980.
Electrical energy represents one of the principal forms of energy that is used
to supply the large-scale requirements of industry. At present the share of
electrical energy of the total energy consumption is about 25% and is expected
to increase to about 40% by the year 2000. Tables III and IV show estimates
of the development of installed electrical capacities and of the total world electric
energy consumption up to the year 2000.
The above-mentioned estimates include the expected effects of energy con-
servation efforts and of the development of more efficient methods for energy
conversion and final use.
Nuclear power could replace substantial amounts of fossil fuels for the large-
scale production of electric energy. During 1980 the electricity produced by
nuclear power plants (660 TW - h) was about 8% of the total electricity generated
in the world (8330 TW-h). By the year 2000 the nuclear share is estimated to
increase to about 20 to 25%.
Unlike electricity production, some other forms of energy use have no viable
substitutes for fossil fuels that have been developed on a commercial scale.
5
TABLE I. ESTIMATES OF TOTAL WORLD ENERGY CONSUMPTION
Unit: 1 EJ = 1018 Joules = 23.9 X 106 TOE (Tons of Oil Equivalent).
Notes: 1. Electricity supplied by nuclear stations was converted into primary energy
equivalent by using an average efficiency factor of 0.33.
2. Total energy consumption means: primary energy consumption plus net secondary
energy import. It is the total energy requirement.
3. Country groups are defined in the IAEA periodic publication Reference Data Series
No.l "Energy, Electricity and Nuclear Power Estimates for the period of up to 2000".
4. The same notes apply to the other tables of this chapter.
Greater use of nuclear power for the production of electrical energy would save
greater amounts of fossil fuels for such uses as are of vital importance to our
modern civilization and style of life and where no viable substitutes are available.
Resources of fossil fuels are known to be limited. Estimates of the available
resources of such fuels have always caused concern about their adequacy to meet
the increasing energy requirements in the future. Furthermore, fossil fuels are
needed as vital raw materials in chemical industries for the production of many
industrial products such as ammonia for fertilizers, synthetics, plastics, pharma-
ceutical products and many other commodities for everyday needs. There is no
doubt that fossil fuels could be more effectively and economically used for such
applications, rather than by being burned as fuel for energy production.
So-called 'new alternative' sources of energy such as solar, wind, tidal,
geothermal and biomass are at the very early stages of industrial development
and their technologies have not yet reached the level for their efficient utilization
for energy production on a commercial scale, or have a limited potential for
6
large-scale electricity production. It is therefore unlikely that by the turn of
the century their contribution to the total energy supply would be more than
5 to 10%. For electricity production, their contribution is not expected to reach
any significant value.
For developing countries the expected rate of growth of demand for electrical
energy will undoubtedly be higher than the corresponding rates in industrial
countries. The reasons for this higher rate of growth are related to:
(a) The larger rate of increase of population in most developing countries
(b) The existence of substantial unsatisfied demand for energy and for
electricity, and the very low per capita energy consumption in the majority of
developing countries
(c) The pressing needs for electrical energy for economic development and
industrial progress, to raise the social standard of living which is far behind that
in industrialized countries.
The present distribution of the world population and the expected trends
of its growth are summarized in Table V. It can be seen that the world population
is expected to increase by nearly 40% by the turn of the century reaching a level
of over 6000 million. For developing countries the yearly average rates of growth
are about 2.5% at present, which is three times as large as that in industrialized
countries. Though the average rates of increase are expected to become smaller
in the future, the relation between the growth rates of developing and industrialized
countries are expected to remain practically constant. The population in developing
countries will accordingly represent about 77% of the total world population by
the year 2000.
The distribution of commercial energy consumption reflected in Table VI
shows the striking disparities of total and per capita energy consumption between
industrial and developing countries. The industrialized nations, which represent
some 27% of the world population, at present consume more than 75% of the
world energy. The average per capita consumption in industrial countries is more
than eight times higher than that of developing countries. There is of course a
similar wide gap in the social standard of living, which can only be reduced by
economic and industrial development.
This process of development will necessarily involve rapid growth of
commercial energy demand and will require large amounts of electrical energy
with corresponding investments. Electrical energy is probably the key element
for achieving progress in developing countries.
The major challenge facing developing countries in the realization of
industrial and economic development is the provision of an adequate and least
expensive supply of electrical energy. To achieve this, extensive planning work
must be undertaken to assess and evaluate the possibilities of exploitation of
all available energy resources to the largest possible extent.
7
UJ
OH CO ON ON NO t~- ^r
00
ON i>
ON TJ-
<
CO
O
» M N ON
o o o q O
d d
in
3 *o 00 o
z o o o o
o
H E •J NO o
Cu •o NO
£ >> -i —
ON
H
d NO
D K
CO
Z - t ^
C
o
lie
o
>; > o to NO
^j 00 NO •* q q
O oo' ~ t~
a£ 3*
£« •*
—« oi —<
UJ m
r^
zw
o
o
<
H 22 t- <N
O 5 q 00 ON CNl
t- H d r-' m
Q
~ ON
UJ
_J O
H
o
~?
*o
O
o ©
UJ V)
q c- «5 00
K X NO
Soil
ts o^ 00 ro NO
(N
H O N
u. CO
rs
O
Z II
£
o
Q I ^ N
"•3
O
Q
eo
Mid le Ea
ope)
^ o *—> o
00 00
< ON
•o
UJ O (n CO
•o
*-<
ropi
lann
rica
Ci 3
n Amei ica
t-i
*~
II
*
m£ 3 P. •o
o
^ E
J-^ UJ
0>
»—1
w >> c o
!""*
nom
trail
Wes tern
<
FUE
fic
BLE
*£j
Nor
+-»
•s B o .S 'G
tw £ < .3 <
< 'S
H O D —' oi m •* *rt NO- r~
TABLE III. ESTIMATES OF THE DEVELOPMENT OF INSTALLED
ELECTRICAL CAPACITY
T W - h = 1 0 9 k W - h = 3 . 6 X 1C " 3 E J
9
TABLE V. ESTIMATES OF WORLD POPULATION GROWTH
1980 2000
10
Over the past decade nuclear power achieved a prominent position among
alternative energy sources. The competitive position of nuclear plants compared
with fossil-fired plants attracted the attention of many countries to nuclear
power as a viable alternative option for electric energy production.
The arguments supporting the need of nuclear power may be summarized
in the following main points:
(a) It is an energy source that has already been developed to such an extent
that it can be used immediately for the large-scale production of electrical energy,
which is not the case for other 'new alternative energy sources'.
(b) It is the only available alternative to conventional fossil-fuelled electrical
plants, and hence can save and conserve fossil fuels, in particular oil, which is
vitally needed for uses where no viable substitutes are available.
(c) The existing extensive experience from the operation of more than 270
power reactors throughout the world provides a well-established technological
base for future development.
(d) The problems facing a country in the introduction of nuclear power are
not insurmountable and, in many cases, adequate solutions could be found to
resolve them.
The data contained in the IAEA publications are based on the information
provided by the Member States and are of a reasonably high degree of accuracy,
especially regarding power plants in operation and under construction. The
information is continuously updated. Table VII contains a listing of power
reactors in the world. All countries with nuclear power plants in operation or
under construction are Member States of the IAEA, except Taiwan.
11
^ vq ^ m \o N -^
" vj vo r-'
li
3=
1 00
NO ©
NO 00
o
o
co cs
00
ON
CO • ^
o
vi
NO O N
NO CO
CO*
W c -o in CN co
—i r- U"l NO ON cs t n < N co
o 0 0 CO ON Nf n f m
r- CN u-> NO ON ~H o ON U->
ON r~ | O ^ •"
00
.O
s
3 E •§
00 — CO ~ H ON
ON
3
C
T f 00 • * t o v > N o c - - ~ H C O « n o r -
ON O N O N O O N O — < O r< ^ ^ t {S
Tf O N O ^ ^ I O N O ^ I ^ O N - ^ - O N N O
- ^ CN* M 00 ^ —r NO " t~~
Q
Pi
O
o,
O
-O
C O ' ^ - O ^ t ^ - C N ^ O N T j - O )
C/3
DS
O
E-
<
ci
< 3J 3
u «
Oi £
ede ralRe
AME
E
<
o w
j
'oto ft.
a, a
H to
ocri u.
es CO
D - <
o
many
> z •o
53
o I sCO a<
Q
pa
Q n
o
W
o V
*-» <_> •a
'E
D w o « '£ o
c
•s "c CO £>
(I.
*«tl O
W
O
< o
12
oo oo to
pi v> M co to c4
I I I I I
r- m r-
t^ N q
I ! M m 6 I I I
oo o ^t vo o o O Os O V! CN t o 00 00
O « t - VO \D oo to r*> —i Os —« O O
* w \ o co \ o w oo oo ^o r~ <S —' -^" CO
— M — •*
<N VO "3- CN CN M — n
CN I
125
224
632
564
036
809
o o\
00 to
~^ "" 1 I •* I I
I I
< o
3 w D'5
a. w
-4 00
Q
Q s
o
rea Rep ublic of
ERICA
VI
3
S
Q u o
Z cd
I
ric
S < o
ines
a via
P Q <
2 c < <
TIN
cd
£ •a < .s o< e
Pakist
.& -C
E 00 I %
5. 003
Ind
Phi
o 00 3
OS £> >< So o '3 <
-I
h 5 3 » &
< « H < co o S < o
13
There are several different power reactor systems which are used at present
for electricity generation. The following three 'proven and commercially available
for export' systems account for about 86% of the total installed electric capacity:
PWR — Pressurized light-water-moderated and cooled reactors (57%)
BWR — Boiling light-water-cooled and moderated reactors (25%)
PHWR - Pressurized heavy-water-moderated and cooled reactors (4%)
A further 13% of nuclear electric capacity corresponds to the following other
fully developed power reactor systems:
LWGR — Light-water-cooled, graphite moderated reactors (6%)
GCR — Gas-cooled, graphite moderated reactors (5%)
AGR — Advanced gas-cooled, graphite moderated reactors (2%)
Finally, about 1% of the electricity generated by nuclear power plants
corresponds to systems that might be defined as advanced or partially developed
reactor systems, such as the FBR (fast breeder reactor), the HTGR (high-temperature
gas-cooled, graphite moderated reactor) and the HWLWR (heavy-water-moderated,
light-water-cooled reactor).
The main technical features of the various types of nuclear power reactor
systems and of operation experience of nuclear power plants will be presented
and discussed in more detail in Chapter 2.
Nuclear plants in operation at present include many plants with unit sizes
in the range of 150 to 300 MW(e) which were built during the early stage of
evolution of nuclear power. At present commercial plants are built with much
larger unit sizes, of the order of 600 to 1300 MW(e). The Soviet Union is
exporting plants of the PWR system known as the Novo-Voronezh type with a
unit size of 420 MW(e) (net); however, all exported stations of this type consist
of twin units with a total capacity of 840 MW(e). The status and prospects of
small and medium power reactors (SMPRs) will be discussed in Chapter 2,
section 2.6.
As listed in Table VII, as of January 1982 there were 239 nuclear power
units under construction in 26 countries with a total capacity of 223 000 MW(e).
Of these, 36 units with a total capacity of more than 23 000 MW(e) were being
built in 12 developing countries, all of the reactors corresponding to the three
types considered as proven and commercially available for export. Comparing
these figures with operating reactors in the developing countries (15 units in
8 countries with 5700 MW(e)), a substantial increase is found both in absolute
and relative terms.
14
capacity have therefore been under constant review in the light of relevant factors
prevailing at a particular time. Such factors affecting short-term plans as well as
medium and long-term forecasts of nuclear power programmes are:
— Energy conservation. This trend has persisted to some extent since the
oil crisis of 1973. It tends to preserve adequate reserve margins for many
utilities and fewer utilities find it necessary to add base load units, the prime
market for nuclear power plants.
— Economic recession. Recessions somewhat reduce energy consumption.
They also reduce the growth of industry by causing reluctance to make new
investments and thereby slowing the increasing demand for power.
— Uncertainties in the availability of fuel cycle supplies and services.
Prospective nuclear power plant operators give greater consideration to the
assurance of the supply of fuel and fuel cycle services, and investment decisions
are conditioned to this assurance.
— Uncertainties in the regulatory process. The continuing evolution of
regulatory criteria has an unsettling effect upon utilities. These uncertainties
result in a lengthening of the lead time required to implement decisions to increase
nuclear power generation capacity and in higher costs.
— Financial constraints. Policies resisting increases in electricity tariffs and
problems in obtaining preferential long-term loans place many utilities in a
difficult financial situation and tend to discourage decisions for large capital
investment projects.
— Public acceptance of nuclear power. Some sectors of public opinion
in various countries continue to question the need for and viability of nuclear
power.
— Internal politics. In some countries, nuclear power has become an
issue in party politics and election campaigns with some parties adopting an
anti-nuclear position.
— Fossil-fuel supplies and prices. New discoveries of important resources
have differing and unexpected effects on national programmes for nuclear
development. Price increases of fossil fuels would tend to promote nuclear
power development.
— Social factors of a worldwide nature. A cumulative effect upon total
energy growth is produced by trends in population growth, lifestyle and environ-
mental protection measures. In the long-term, these effects influence the growth
of nuclear power.
— Development of new energy technologies. These will naturally influence
the pattern of world energy supply, including nuclear power growth. The effects,
though relatively small before the year 2000, might become important in the
longer term.
— National energy policies and international co-operation. National policies,
such as those directed towards energy independence or emphasis on international
15
ON ON NO CO °1 ^ ^ ^ *""". ~"!
r- —• oo od
r- ro M co M <n © v o co NO \ O T J -
ON ON CN t / 1 o"
O o"
NO co ON tr> O
6564
232
5167
1132
304
ro O to ro
386
945
r- oo —• • ^ j -
U
<
a.
111 *-. O 00 *—
CO
< r-_ *o m — , _
U 0O 00 —« f * ; O ** ON VJ • * 00
a
••3- rO ON f- 0 0 ^ N0 \D
•*" oi cs
• » ' (N CNI
—'—*
z
H
<
"<3" ""3" TJ--^- ONON ONON I> ON ON 00 00
z CO CO —• ~
w
o
<
y
5 o
Ctr
tal
CS ON — r- o vo
H % ON 0O NO —
co v i CO CO CS CO
o o 0O ON U-J NO tT> VI (N CNI ^ - —1
u
w
w
<
u
zD
<
•J
<
H
O
H ~ 00
U, 2 o ^ ~ TT
CO — —
O (2 - o
"SJ" —
CO
w
s
H
CO
w
> z w CH
Q G a
W U
UJ
O
UJ
U
UJ
CO O o O
Z
<
16
0 0 —« sq r— Tf m -^ 00 s o wi
-^ Os SO ON cs r-" <N CO*
ro -3-
N OO COOO ^ " T j - O J O 00 s o NO TT
00 m
—• ro
m rr
u-> co
n
o
(N
CN
r o ON
00 s o
§
r- 00
Os —'
ro \0
— Ti-
— VO
O ,3. i> _
SO © >n (N (N rj-
£J *
TJ- ro so —« rsoo EN
os r^ o so CN —. 0 0
2170'
2761'
121-
o o IT) SO ro co <g- o ITi SO 00
r*- CS
r r s O
oo c - OO T f
r o T J - — CN
o1 0 -a-
vo
CN —
TJ- m
— TT
-« -*
CO
— o — o
Si
5f
31
£
<
jr
m
O. 0
uro
ort
acif
[
w c_
zD
O a
V
O
O
CD W
O w
0 O
— <N
17
co-operation in energy technology development, and the pooling of resources in
a world environment of diminishing energy supplies can have a considerable effect
on nuclear power programmes.
18
plans. The time horizon as well as the definition of what is understood by
'planned reactors' also differ from country to country; the latter might refer to
intentions or to fully committed projects. Periodically, information on national
programmes is gathered through international enquiries by the IAEA and other
organizations. Such information constitutes an important input to nuclear power
forecasting, but it must be treated with caution and applied after careful
evaluation and correlation.
More than 80% of the world's total nuclear capacity in operation or under
construction is concentrated in a few countries. The USA accounts for nearly
half of this and France, the USSR, Japan, the Federal Republic of Germany,
Canada and the United Kingdom for the rest. An additional 10% correspond to
Spain, Sweden, the Republic of Korea, Belgium and Taiwan, while the remaining
capacity is distributed among 18 countries (Table VII).
Regarding future plans of nuclear power development, most of the countries
with on-going projects have plans for expanding their nuclear capacity. Some of
them, such as France, USSR, Japan, Republic of Korea and Brazil, have large
programmes, others foresee more modest development, while in a few the nuclear
power programmes have been substantially slowed down. The USA is among
these last countries, and the impact of its slow-down has heavily affected the
worldwide forecasts.
On a worldwide basis according to the IAEA forecast (Tables VIII and IX)
an average annual growth rate of 9 to 11% is estimated for nuclear power over
the period 1980 to 2000. This growth rate is the double of what is estimated
for the average annual growth rate of total electrical consumption.
Regarding the number of countries with nuclear power, there are at present
30 countries with nuclear power plants in operation or under construction. In
addition, a similar number of countries (most of them developing countries)
envisage initiating their first nuclear power project before the year 2000. It seems
reasonable to estimate that before the end of the century there will be a total of
about 50 countries with on-going nuclear power programmes, more than half of
them developing countries.
19
Chapter 2
2.1. INTRODUCTION
Nuclear power reactors used in nuclear plants for the generation of electricity
are designed, built and operated to produce heat energy through the fission chain
reaction of 235 U and 239Pu. A nuclear reactor is a device in which a chain reaction
is maintained under control. The reactor core (mostly of a cylindrical shape)
contains the fuel with fissile material ( 235 U or 239 Pu). The fission heat energy
produced in the core is transferred from the core to a cooling medium. The fuel
and coolant are separated by suitable cladding material, to prevent radioactive
isotopes from reaching the coolant and to protect the fuel from being corroded
or eroded by the coolant.
Other main elements of the reactor core are the moderator and the neutron-
absorbing materials. The moderator has the function of slowing down the
neutrons emitted in the fission process to the thermal energy range at which they
are more effective in producing further fissions to maintain the chain reaction.
In the case of fast reactor types, no moderator is required. The function of the
neutron-absorbing materials, which are either in the form of movable rods inside
the core or chemical compounds dissolved in the coolant, is to regulate the fission
chain reaction and control the power level of the reactor. A reflector surrounds
the core to prevent neutrons from escaping from the core and hence reduce fissile
material requirements and improve the power distribution within the core.
The main elements of the reactor core are assembled according to the design
of the reactor system, inside a tank or a pressure vessel, with appropriate internal
structures to support the fuel elements, control rods, moderator and coolant
channels. Instrumentation and other operation control and measuring devices
are placed in appropriate positions inside the reactor vessel, while driving motors
for control rod movement and adjustments, coolant circulating pumps, piping
and valves are installed outside the reactor vessel.
For safety reasons, the whole reactor circuit and reactor vessel are
enclosed inside a leak-tight containment building, which provides a safety barrier
against radioactive products release to the environment. The containment
building may also provide protection to the nuclear reactor against outside hazards,
such as an airplane crash. The design of a nuclear reactor system has therefore
several important safety barriers against the release of radioactivity. These include
the fuel cladding within which the radioactive fission products are retained, the
reactor coolant system pressure boundary and the containment building.
20
In a nuclear power plant the reactor system provides the heat source that
replaces the furnace in a fossil-fuelled generating station. The remaining con-
ventional part of the plant consists of a steam-water circuit feeding steam to a
turbine driving an electrical generator. Heat from the reactor is thus transferred
by the coolant and used to generate steam. The steam-water circuit is adjusted
to the steam conditions achievable with a nuclear heat source.
Apart from the reactor circuit, the nuclear part of the plant includes systems
to handle and purify the reactor coolant, and installations for fuel management.
The control of the reactor and of the conventional circuit is carried out from a
control room. The plant also includes auxiliary buildings, facilities and equipment,
and the cooling water supply for the condenser.
21
22
Reactor type Symbol Neutron Fuel Coolant Moderator
energy
Fissile Form
concentration
Pressurized light-water PWR Thermal Slightly U02 Water Light water Light water
moderated and cooled enriched
Boiling light-water BWR Thermal Slightly U02 Water Light water Light water
cooled and moderated enriched
Pressurized heavy-water PHWR Thermal Natural U02 Water Heavy water Heavy water
moderated and cooled
Heavy-water moderated, HWLWR Thermal Natural U02 Water Light water Heavy water
boiling light-water cooled
Steam-generating SGHWR Thermal Slightly U02 Water Light water Heavy water
heavy water enriched
Light-water cooled, LWGR Thermal Slightly U-metal or Water Light water Graphite
graphite moderated enriched UOj
Gas-cooled, graphite GCR Thermal Natural U-metal Gas Carbon dioxide Graphite
moderated
Advanced gas-cooled, AGR Thermal Slightly U02 Gas Carbon dioxide Graphite
graphite moderated enriched
Reactor type Symbol Neutron Fuel Coolant Moderator
energy
Fissile Form
concentration
D
00
u
+
O
High-temperature gas- HTGR Thermal Helium Graphite
x .a
cooled, graphite moderated
«
Heavy-water moderated, HWGCR Thermal Natural U-metal or Carbon dioxide Heavy water
gas-cooled U02
Fast breeder FBR Fast Highly (U + Pu)02 Liquid Liquid sodium None
enriched (U + Pu)C metal
23
TABLE XI. TYPES OF POWER REACTORS IN OPERATION AND
UNDER COSTRUCTION (as of 1 January 1982)
3. Advanced and
partially developed
FBR 5 1 013 0.7 3 1 730 0.8
HTGR 2 343 0.2 1 296 0.1
HWLWR + SGHWR 3 492 0.3 1 35 0.0
HWGCR 1 70 0.1
The types of power reactor systems included in the second category are:
- GCR (Gas-Cooled, Graphite Moderated Reactors)
- AGR (Advanced Gas-Cooled, Graphite Moderated Reactors)
- LWGR (Light-Water Cooled, Graphite Moderated Reactors).
The GCR, also known as the Magnox system, has been fully developed to a
level of provenness and maturity in the UK and in France. Reactors of this type
have also been exported to Japan, Italy and Spain. Power plants using this system
are no longer being built, nor have they been available for export for more than a
decade. Recently, however, there have been indications of interest in offering this
system for export in the SMPR (small and medium power reactor) range - see
section 2.6.
The AGR has been fully developed in the UK as a successor to the GCR. A
series of units using this system have been and are being built, but it has never been
exported from the UK nor is it currently available for export. The LWGR is also a
fully developed system. It has been developed in the USSR, where a series of
units of this type are in operation, under construction and planned. However, it
has never been exported nor is it commercially available for export.
24
TABLE XII. NUCLEAR POWER PLANTS IN OPERATION OR
UNDER CONSTRUCTION IN DEVELOPING COUNTRIES (as of 1 January 1982)
Latin America
Argentina 1 335 PHWR 2 1 292 PHWR
Brazil 3 3 116 PWR
Cuba 1 408 PWR
Mexico 2 1 308 BWR
Eastern Europe
Bulgaria 3 1 224 PWR 2 1 408 PWR
Czechoslovakia 2 800 PWR 6 2 520 PWR
Hungary 2 816 PWR
Romania 1 660 PHWR
Yugoslavia 1 632 PWR
The main types of reactor systems which may be included in the third
category are:
- FBR (Fast Breeder Reactor)
- HTGR (High-Temperature Gas-Cooled, Graphite Moderated Reactor)
- HWLWR (Heavy-Water Moderated, Boiling Light-Water Cooled Reactor)
- SGHWR (Steam-Generating Heavy-Water Reactor)
- HWGCR (Heavy-Water Moderated, Gas-Cooled Reactor).
The design and technology of all these power reactor systems have been
successfully demonstrated for the generation of electricity. However, they are
not considered as competitive alternative nuclear power plant systems in the
current commercial market, nor are any of them being offered for export. The
FBR in particular and the HTGR to a lesser extent are objects of substantial
development efforts in several countries owing to their promising future potential.
25
STEAM
0
5 GENERATOR
1
Bt -FUEL
ii» -STEAM
REACTOR K>=^
PUMP
WATER
(a)
__ STEAM
TURBINE
yGENERATOR
:
m
-FUEL
CONDENSER
m =^0= -STEAM
PUMP
^ = C Q = ^ WATER
PUMP
(b)
STEAM
STEAM Cf>** *" '••'* *»<•; ' WJL.:
GENERATOR
TANK-
TURBINE
m Z^Trt
^
GENERATOR
3
FUEL-
CONDENSER
>r<sr -STEAM
PUMP V
a'y, PUMP
WATER ( C )
26
STEAM
STEAM a/-i \-^\\ i-r, w.'k
GENERATOR
FUEL MODERATOR
TURBINE
iL-'-'
yGENERATOR
(^
K>
PUMP
CONDENSER STEAM
PUMP
*€t=5
PUMP
WATER
(d)
STEAM
TU R Bl N E U x C V - . r GENERATOR
]
-VESSEL {-•
CONDENSER
-GRAPHITE STEAM
9* *0
FUEL/ I— PUMP PUMP
WATER (e)
FIG.l. Schematic diagrams of power reactor types: (a) typical pressurized water reactor
(PWRJ; (bj typical boiling water reactor (BWR); (cj typical heavy-water reactor (HWRJ;
fdj typical gas-cooled reactor (GCRj; (e) typical light-water graphite reactor (LGWR).
The HWLWR, SGHWR and HWGCR have been brought to the stage of industrial-
scale prototype operation, but further development efforts have either been
stopped or are maintained at a low level.
There are several additional power reactor systems that are either in very
early stages of development or have only reached the prototype stage. Develop-
ment efforts have been practically discontinued on most of these.
27
The number and electric output of the various power reactor systems in
operation and under construction belonging to the above three categories are
summarized in Table XL Table XII shows nuclear power plants in operation or
under construction in developing countries.
This reactor system was first conceived as a naval propulsion unit and has
been successfully operated for submarine applications in the USA since 1954
when the first nuclear submarine NAUTILUS was launched. The system was
subsequently developed for civilian power application and led to the construction
of the first prototype nuclear power plant of Shippingport with a net electrical
output of 60 MW(e).
The reactor core is contained in a pressure vessel in which light-water is used
as coolant and moderator, circulating through a closed primary circuit. The water
circulated through the primary circuit passes into a heat exchanger where steam
is produced in a secondary circuit and used to drive a steam turbine-generator
unit for the generation of electrical power.
A simplified schematic representation of the system is shown in Fig. 1. The
operating pressure in the primary circuit is about 160 bar to prevent boiling. This
requires a large and heavy reactor vessel weighing several hundred tons. Owing to
the high pressure inside the primary coolant boundary, a strong containment is
essential, since the potential release of energy in the event of a break in the
pressure boundary would be very great. The steam inlet temperature is of the
order of 280°C, and thus requires turbine designs of larger size and lower efficiency
than similar size turbines in modern conventional plants.
The reactor is fuelled with a slightly enriched uranium with an average
enrichment between 2 to 3% of 235U. The fuel rods are made of pellets of
uranium dioxide (U0 2 ), cladded in Zircaloy-4, which has replaced stainless steel
cladding used in earlier designs. The fuel element design has achieved a high
degree of reliability. Average discharge burnups of up to 33 MW- d/kg U have
been obtained in operating reactors. Periodically (approximately once a year)
the reactor has to be shut down for refuelling.
Reactivity control is provided by neutron-absorbing control rods and by a
soluble chemical neutron absorber (boric acid) dissolved to the appropriate
concentration in the reactor coolant. The control rods provide rapid reactivity
control for shutdown of the reactor or for reactivity changes due to variations in
the operating conditions of the reactor. The boric acid concentration is varied
28
to control long-term reactivity changes such as fuel depletion and fission product
build-up, cold to hot zero-power reactivity change, reactivity changes produced
by intermediate-term fission products and burnable poison depletion. The reactor
has a strong negative temperature coefficient, which is one of its built-in safety
features.
The PWR has been the most widely developed system among the proven
types of reactors commercially available today. As of January 1982 there were
122 PWRs in operation with a total capacity of about 87 000 MW(e) in 17 countries.
There were also 145 PWR units with a total installed capacity of about
141 000 MW(e) under construction in 18 countries.
The operating experience with PWRs is extensive and it is certainly the most
abundant of all available reactor systems. In operation, these plants are considered
to be as reliable as fossil-fuelled thermal stations. Performance to date has been
satisfactory for the large majority of plants and experience shows that plant load
factors of about 70% may be assumed for system planning and economic
calculations (see section 2.7).
Although refinements in design have been introduced by various companies,
no major technological changes in the main components or the materials used
have occurred. The major development efforts have been confined to the up-
grading of unit sizes. The initial unit capacity range of 200 to 300 MW(e) in
plants designed and operated in the sixties has evolved to the range of 1200 to
1300 MW(e) for plants of current design.
Regarding the export market, PWR plants have been exported and are
available for export from France, the Federal Republic of Germany, the USA and
USSR. The size range is 600 to 1300 MW(e), except in case of the USSR, which
exports the 420 MW(e) reactor (usually twin units).
29
Steam temperature, pressure and moisture conditions at the inlet to the
turbine are similar to those in the PWR system and also a special turbine
design is required. However, the thermal efficiency is somewhat higher than in
the PWR system, because steam passes directly to the turbine without energy
degradation in a heat exchanger. A significant difference arises from the fact
that steam is carried directly from the reactor to the turbine and hence carries
with it radioactivity. This radioactivity is primarily nitrogen-16, a very short-lived
isotope (half-life 7 seconds), so that the radioactivity of the steam system exists
only during power generation. Experience has demonstrated that shutdown
maintenance on BWR turbine, condenser and feed-water components can be
performed without excessive radiation exposures. Deposits of radioactive
material will, of course, be formed in the turbine, making overhaul and maintenance
more difficult. These difficulties will be increased if fuel element failures occur,
releasing fission products into the coolant.
The reactor is fuelled with slightly enriched uranium. The average enrichment
for the initial core is in the range of 1.6 to 2.2% 23SU. The reload fuel has slightly
higher enrichment, with an average in the range of 2.4 to 2.8% 23S U. The fuel
rods are made of uranium dioxide pellets (U0 2 ) in Zircaloy-2 tubes. Average
discharge burnups of over 30 MW- d/kg U have been achieved in operating plants.
The reactor has to be shut down for refuelling.
The control rods using boron carbide in stainless steel tubes are moved up
and down the reactor core from the bottom of the pressure vessel by either
hydraulically or mechanically activated drive mechanisms which allow axial
positioning for reactivity regulation and permit shutdown insertion. The control
rods also perform the function of power distribution in the core by manipulation
of selected patterns of rods. Supplementary control is provided by using a
burnable poison, pellets of gadolinium oxide mixed with U0 2 powder as a matrix
of material in several fuel rods in each fuel bundle. An important feature of the
BWR design is that, in addition to a negative temperature-coefficient, the reactor
has a negative void-coefficient, due to the internal boiling.
The BWR is the second most widely developed reactor system after the PWR.
As of June 1981 there were 62 BWR power reactors in operation in 12 countries
with a total capacity of 38 000 MW(e). There were also 50 units under con-
struction in 9 countries (8 of them have BWR plants in operation) with a total
capacity of about 52 000 MW(e).
The countries most heavily engaged in the BWR technology are the USA,
Japan and Sweden. About 73% of all BWR units in operation or under
construction are in these three countries (50% in the USA alone).
BWRs have been exported by the USA, Sweden and the Federal Republic
of Germany.
In general, performance of the BWR plants has been satisfactory and similar
load factors as for the PWR (about 70%) may be assumed for planning and
economic studies.
30
Technical and economic comparisons between the PWR and BWR systems
have shown that the differences between the two systems are marginal. Choice
of either system has been always based on the results of detailed examination and
evaluation of the relevant factors in each specific situation and according to the
prevailing conditions.
The use of natural uranium as a fuel requires moderators with low neutron
absorption characteristics. Graphite and heavy water (D 2 0) are such materials.
The development of PHWRs started approximately at the same time as development
of the PWR, BWR and GCR began, but proceeded at a slower rate. The first PHWR
prototype, NPD (22 MW(e)), was put into operation by Canada in 1962. With a
somewhat different design, the prototype MZFR (52 MW(e)) was completed by the
Federal Republic of Germany in 1966. Both designs were further developed by
these countries and constitute today the two available versions of the PHWR.
The Canadian version is also known as CANDU (CANada-Deuterium-Uranium),
while the German version is often called the Atucha type (the first commercial
power plant of this design was installed in Atucha, Argentina).
The principal difference between the two versions of PHWR is the reactor
design: pressure tubes in the CANDU and pressure vessel in the German version.
Both versions are fuelled with natural uranium in the form of uranium
oxide clad in zirconium alloy. Heavy water is used as moderator and, in a separate
circuit, as coolant. The coolant must, as in a PWR, be maintained at high pressure
to prevent boiling. The steam generators for both versions are similar to the
steam generators of the PWRs.
The fuel of the CANDU is loaded into horizontal Zircaloy pressure tubes,
which pass through a large tank - known as the calandria - filled with heavy
water as moderator. The use of pressure tubes in the reactor core allows the
coolant system to be pressurized without the need for massive steel pressure
vessels.
Like the PWRs, the Atucha-type PHWR uses a steel pressure vessel. The
moderator and the coolant circulate in separate systems. The moderator is
separated from the coolant by the moderator tank as well as by coolant channels
and is under the same pressure as the coolant, but it is kept at a lower temperature
level in order to improve the neutron balance.
For both versions, refuelling and fuel shuffling is performed while the power
plant is under full load, without affecting operation. The average discharge burnup
achieved is up to 7.5 MW • d/kg U.
A schematic representation of the CANDU type is shown in Fig. 1; the
representation of the PWR is basically valid for the Atucha type. The steam
conditions for PHWR are 250°C and 42 bar, which is somewhat lower than for
31
light-water reactors. Owing to the cost and tritium content of the heavy water,
the design criteria are for minimum leakage and recuperation of any losses that
might occur.
As of January 1982 15 PHWR reactors were in operation in five countries
with a total output of 6200 MW(e). In addition, there were 22 reactors under
construction with a total capacity of 132 000 MW(e) in 5 countries (3 of them
have PHWRs in operation). The performance of the PHWR plants has been very
satisfactory. Similar load factors as for LWRs may be assumed for planning
and economic studies (70%).
PHWRs have been exported and are available for export from Canada and
the Federal Republic of Germany. Canada is actively pursuing domestically
the CANDU line and has exported reactors of this type to India (which
subsequently has developed its own design as well as the capability of constructing
the CANDU) and to Pakistan, Argentina, the Republic of Korea and recently to
Romania. In the Federal Republic of Germany there has been no domestic
development of PHWRs after the MZFR, but two reactors have been exported
to Argentina, the first one in operation since 1974, the second one currently
under construction.
Three reactor systems (GCR, AGR and LWGR) have been included in
this group.
The GCR, known also as the Magnox system, has been developed in the
United Kingdom and in France. The choice of graphite as moderator allows the
use of natural uranium and a relatively simple fuel cycle.
In the United Kingdom,the first GCR power plant to go into operation was
Calder Hall (4 X 50 MW(e)) in 1956. In France G-2 at Marcoule (39 MW(e))
went into operation in 1959. These were followed in both countries by a series of
commercial GCR power plants, comprising a total of 26 units (4400 MW(e)) in
the United Kingdom and 6 units (2100 MW(e)) in France. In addition, the
United Kingdom exported two 150 MW(e) GCRs (Japan and Italy) and France a
480 MW(e) unit to Spain. The last units of this type were put into operation in
1972. In spite of the extensive use of this system during the early period of nuclear
power development, the GCR line was discontinued. Currently, however, the
United Kingdom intends to offer the GCR system in the SMPR range (see
section 2.6).
Figure 1 contains a schematic representation of the GCR. The reactor is
fuelled by natural uranium metal, the coolant is carbon dioxide gas (C0 2 ). Heat
is transferred through heat exchangers producing steam to drive a turbine-
generator for electricity production. The steel reactor pressure vessel of the
32
eariy models was changed into prestressed concrete pressure vessels in the later
ones. Fuelling is performed on load, and the discharge burnup achieved is of the
order of 3.5 to 4 MW • d/kg U. Owing to the physical properties of the material
combination used in the GCR (graphite-gas), the size of the reactor is relatively
large. Performance of the plants has been very satisfactory.
The AGR was developed in the United Kingdom as the successor to the GCR.
The use of slightly enriched uranium (in U0 2 form) permitted a higher power
density and better steam conditions and led to a smaller size reactor while retaining
the graphite moderator and C0 2 gas coolant. On-load refuelling has also been
retained as well as prestressed concrete pressure vessels. The prototype was put
into operation at Windscale in 1963 (32 MW(e)) and shut down in 1981. The
prototype was followed by 14 units (seven twin-unit stations, 2 X 600 MW(e)) in
operation or under construction, all of them in the United Kingdom, which is
the only country using this system. A shift towards PWRs is expected in the
United Kingdom; the AGR is not being offered for export at present.
The LWGR was developed by the USSR. Figure 1 contains a schematic
diagram. The first nuclear power plant (APS-1), which was put into operation at
Obninsk in 1954, had a reactor of this type producing 5 MW(e). It was followed by
units of 100, 200, 1000 and 1500 MW(e). There are 21 units with a total capacity
of about 9000 MW(e) in operation and 8 more with 9000 MW(e) under construction
- all of them in the USSR. The LWGR is on-load fuelled with slightly enriched
uranium (1.8%), graphite-moderated and light-water cooled (boiling). There are
plans to install further LWGR units in the USSR, but it is not being offered
for export.
33
At present the development of FBR technology is based on reactor
designs using liquid sodium as a coolant and plutonium as fuel (LMFBRs -
Liquid Metal Fast Breeder Reactors).
Since the early fifties extensive research and development programmes have
been undertaken in many countries, much progress has been achieved and the
basic technical problems have been adequately solved. Several prototype FBRs
have been built and operated. There are at present industrial-size prototypes
in operation and/or under construction in France, the Federal Republic of
Germany, Japan, the United Kingdom and the USSR. The largest unit in operation
is the BN-600 (600 MW(e)) in Beloyarsk, USSR. The largest unit under
construction is the Superphenix in France (1200 MW(e)), expected to be put into
operation in 1983.
The HTGR is another advanced reactor system under development. The
main interest in this system lies in the possibility of achieving very high
temperatures using helium gas as a coolant and hence high thermal efficiencies.
This system provides the possibility of being used for electricity generation and
for the production of process heat with temperatures of up to 1000°C, which
could be of special interest for the gasification or liquefication of coal. The
HTGR could be considered as a follow-up of the GCR and the AGR systems.
Prototypes have been designed and built in the Federal Republic of Germany
and in the USA. Interest in the system also led to a co-operative experimental
project of the European Community known as the Dragon reactor which was
built and operated in the United Kingdom. A 330 MW(e) prototype (Fort St.
Vrain) is in operation in the USA and a 300 MW(e) prototype is under
construction in the Federal Republic of Germany.
Several reactor concepts using heavy water as moderator but cooled by other
materials have been developed to the stage of industrial prototypes. The interest
in these types originated from the desire of reducing the heavy-water inventory and
the risk of heavy-water losses.
Prototypes using light-water cooling have been developed in the
United Kingdom (SGHWR, 92 MW(e)), Canada (Gentilly-1, 250 MW(e)), Japan
(Fugen, 150 MW(e)), and Italy, (Cirene, 35 MW(e), under construction). Proto-
types with gas cooling were built by Czechoslovakia (A-l Bohunice, 110 MW(e),
shut down), the Federal Republic of Germany (KKN Niederaichbach, 100 MW(e),
shut down) and France (EL-4, 70 MW(e), in operation).
The original expectations regarding the potential advantages of these
concepts have only partially been fulfilled, while experience in the PHWRs has
shown that heavy-water losses can be maintained within reasonable limits. Though
technical feasibility has been demonstrated, development work on the heavy-
water moderated and light-water or gas-cooled systems has been practically
discontinued.
34
2.6. STATUS AND PROSPECTS OF SMALL AND MEDIUM POWER
REACTORS (SMPRs)
35
36
u
Z
X
S
2
Q
i—t
tu
oi
ON
oo
m
O
eu
Country Manufacturer Type Capacity Design basis Remarks
(MW(e))
CN
France
1/-1
Alsthone-Atlantique PWR Submarine and Available for export
o
O
stationary prototype
Federal Republic Kraftwerk-Union BWR VAK-Kahl prototype Specially designed for export,
o o
o o
of Germany expected to be offered
India Department of Atomic PHWR 220 Similar currently Built for domestic power pro-
Energy operating plant gramme, not available for
export
D
Nuclear Power Company GCR 300 Oldbury-A Specially designed for export,
(NPC) expected to be offered
USSR Atomenergo-Export PWR 420 Novo-Voronezh and Available for export, several
several similar operating current export projects
plants
propulsion power plants. Furthermore, the manufacturers are conducting updated
reviews of their SMPR concepts with respect to the most recent national licensing
criteria. Cost-reducing features are given priority consideration.
Table XIII contains a list of the currently available SMPR designs. At
present exported projects only exist for one of these, namely the USSR Novo-
Voronezh PWR. The Indian PHWR is a well-proven concept, but not available
for export. Two submarine-based designs (France and United Kingdom PWR)
have been offered for export. Both the German Federal Republic (BWR) and
United Kingdom (GCR) designs are based on existing nuclear power plant
technology and components. They are reviews of earlier designs, updated and
modified by including new technical developments and special features to
enhance their attractiveness in the SMPR range. It firm requests for bids should
appear, both are expected to be available within a reasonably short period.
Practically all of these designs could be applied for dual-purpose plants
(electricity and heat). Development work is being carried out, but it is unlikely
that the potential manufacturers would invest significant additional resources
before a serious prospect for a project realization develops. Other designs may
appear on the market in answer to an effective demand.
For any project and especially for 'first-of-a-kind' projects the questions of
provenness and demonstrated licensability have to be given serious consideration
(see Chapter 10, section 10.3.2).
The principal factors favouring SMPRs are:
— Possibility of integration into relatively small or weak electrical grids
— Smaller overall investment requirements
— Ease of transport of equipment and components
— Possibility of design simplification
— Possibility of extensive shop fabrication leading to shorter construction time
and easier QA and QC
— Somewhat less national industrial infrastructure requirements as a consequence
of the possibility of extensive foreign shop fabrication
— Early introduction of nuclear power, which would permit the accumulation
of national experience in preparation for large follow-up projects.
The principal factors against the use of SMPRs are:
— Relatively high costs per kW and per kW • h (economies of scale)
— Similar governmental, organizational, regulatory, educational, training and
manpower requirements as for large nuclear plants, which imply proportionally
larger efforts
— Possible lack of provenness and demonstrated licensability, especially for first-
of-a-kind designs
— Relatively small potential world market for SMPRs, as compared with the
market for large nuclear power plants
— Short-term national market for power plants in the SMPR range owing to grid
growth and the disappearance of unit size limitations imposed by grid size.
37
No doubt each country with an interest in SMPRs has evaluated and will
evaluate the advantages and disadvantages of implementing such a project, taking
into account the above-mentioned factors together with others that may apply to
its particular situation. Except for those countries that have decided or will
decide on the acquisition of the Novo-Voronezh PWR system supplied by the
USSR, and India which continues building its 200 MW(e) PHWRs, all other
interested countries have remained in the 'potential customer' status until now.
A break-through seems to be needed. This might happen if a technically and
economically very attractive design appeared on the market. It could also happen
if several 'potential customers' joined together. A substantial firm demand for
SMPRs would constitute an incentive for major development efforts by the
'potential manufacturers' and would permit the distribution of the development
costs among several projects. A third possibility for a break-through would be
if a market for SMPRs developed in the industrialized countries.
It is recognized that each country, utility and nuclear power plant has unique
individual characteristics and that any particular experience obtained has only a
very limited applicability to other situations and projects. There are, however,
some common aspects and overall trends that do have a certain relevance and can
be used as a basis for planning purposes.
Annually the IAEA collects relevant data from its Member States on their
nuclear power plants. The data are evaluated, classified and computerized. The
following documents are published each year:
Power Reactors in Member States
Operating Experience with Nuclear Power Stations in Member States
Performance Analysis Report.
Nuclear power plant performance data collection and statistical analysis are
also performed by several other international and national organizations. When
evaluating the results of any statistical analysis, it has to be taken into account
that the plants in general differ in type, size, design and age. At present any
attempt to identify a homogeneous group of power plants by type of reactor and
possibly range of size and duration of commercial operation results in a reduction
of the number of cases to too few to justify a meaningful statistical trend. But
this situation is expected to change gradually, as more experience is accumulated.
At present some general trends can nevertheless be identified and these do
provide meaningful guidance.
Regarding the introduction of nuclear power in a country, experience has
shown that only five countries (Canada, France, United Kingdom, USA and
USSR) have developed domestically their first nuclear power project. All five
proceeded in this manner during the early days of nuclear power development.
38
The other 25 countries that have introduced nuclear power up to now
acquired their first nuclear power plant from abroad. Some of them later
developed their own nuclear power capability to the point where they no longer
depend on foreign supply (Federal Republic of Germany, India, Japan, Sweden),
while the others have increased their national participation to different degrees
according to their national aims and capabilities.
About half of the 25 countries that imported their first nuclear power plant
acquired that plant through an international competitive bidding process, while
the others chose the direct negotiation procedure with a pre-selected supplier.
Practically all of these first plants were acquired under turnkey arrangements.
For follow-up plants the method of acquisition was modified in most cases,
mainly depending on national participation goals and on the development of the
necessary national infrastructures.
Regarding construction of nuclear power plants, experience on schedules,
costs and most usual major problems is of special interest.
The construction time span for individual plants shows a wide variation
between 4 and 10 years. On average, however, plants were built between 6
to 7 years. For plants that went into commercial operation during the seventies
there is a clear trend of increasing construction times from initially 5 years to
7 years in the late seventies. Very few plants have ever been built on the schedule
contracted or planned for. Delays of a year or two due to unforeseen occurrences
seem to be the rule. For schedules of nuclear power projects see Chapter 5.
Similarly, very few plants were ever built at the cost (including contingency)
originally foreseen. Cost increases due to construction delays, additional safety
requirements, and design changes and modifications have occurred in the majority
of cases (costs are treated in more detail in Chapter 4). However, experience
also shows that nuclear power plants in operation are producing electricity not
only at competitive costs but with substantial margins of benefit when compared
with current fossil-fuel generation costs.
Some major problems during construction which have occurred with a
significant frequency and hence would require special attention are:
— Inadequate site evaluation studies
— Interface co-ordination problems
— Increased regulatory requirements
— Delays in regulatory procedures
— Opposition by anti-nuclear groups or organizations
— Technical difficulties caused by unproven equipment, components or design
features
— Lack of adequate quality assurance and quality control.
Experience in the operation and maintenance of nuclear power plants has
been in general satisfactory. For nuclear power plants, base load operation is
the rule. Safety and reliability are the principal parameters to be analysed.
39
V
00
rt
4> , ro co 00 oo •* 00
od vn
< o NO
00
NO
NO
NO
ND
NO
00
NO 00
<u
DO
-I
i-i-O ^r ^f NO ND 00
_J rt -J
NO ^
NO
Os
wo
ON
in
CO
VO _^
00
C/5
es
o
H
u >»
< o
r~ • * o en CO •sf
[13 CN NO ON m NO
r~
u o *& vt c~ C<1 O r^ M-
z z s
*f
O
co
o
V)
o\
NO
ON
00
<
es
O
ti- o
es x>
w S
e< 3
I o
w £> O
u
Num
react
o
z CO
ON
• *
t-
-3-
NO
CO
OO
ON
*—•
S o
2
w
a-
X
w
o
I
.3 ra
mmercial
rati on in
ra tx.
per ation
xcl
< <*H
1
k-<
OS <u o o a
w *o
a
ON
t-~
o "«
.£! o.
o o o
« !3
e- o ON
DO
c •a •a ^
O c
mer
VI (I.
a,
s
o.
<4-<
o
o 'G ON
o
ON
« o
ose starting comme
>. § a v>
the second half of
a\ o o o 0> oi
*«
operation in thi
excluding thos
those starting c
excluding prot
excluding prot
in the second h
actor groups
> c xs
o «
of 1979
itotypes
M o -J
pa --'
< 0>
< < % £
u < J
5 £ ra X)
40
100
95-
90-
85-
41
must be of primary concern, if nuclear power is to remain a viable alternative
source for energy production. Experience has also shown that the effects of any
nuclear accident are not limited to the nuclear plant where it might occur but
affect the whole nuclear industry worldwide. Hence, nuclear safety is of common
concern to all. Direct responsibility, however, lies with the operating organization
of the country concerned.
Reliability performance data are compiled and classified by many
organizations, including the IAEA, which has a computerized data bank. The two
principal performance factors as defined in IAEA reports are:
(1) The Load Factor (LF), which is the ratio between the energy that a power
plant has produced during the period considered, and the energy that it
could have produced at maximum capacity under continuous operation
during that period;
(2) The Operating Factor (OF), which is the ratio between the number of hours
the unit was on line and the total number of hours in the reference
period.
Individual power plants show rather large variations in their operating
records. As to average values, Table XIV contains the operating experience
summary for 1979. Figure 2 shows the average load and operating factors from
1970. Planned outages were mainly due to the performance of maintenance and
repair, refuelling (except for on-load refuelling reactors), modifications due to
new regulatory requirements, and testing of plant systems. Equipment failures
have been a major cause of the unplanned outages. Most of these failures occurred
in components, equipment or systems outside the nuclear steam supply system.
When comparing statistical performance of nuclear power plants with fossil-
fuelled power plants, very similar values are found. This tends to contradict
expectations for improvements with maturity.
Many important lessons have been learned from the experience in operating
and maintaining nuclear power plants. Most of these may seem obvious, never-
theless, emphasizing them might be useful.
(a) Safety considerations in operation and maintenance must override other
concerns
(b) Availability of highly qualified operations and maintenance management
and staff is essential
(c) Qualification, training and retraining requirements must be clearly defined
and complied with
(d) The power plants must be designed and constructed for good operability
and maintainability, in addition to safety
(e) Operation and maintenance procedures must be clearly stated and
rigorously complied with
( 0 Lines of authority, distribution of responsibilities, functions, duties and
tasks must be clearly defined and understood by all.
42
Experience with first nuclear power plants in a country and in particular with
first projects in developing countries has shown that there are problems and
difficulties which have to be solved. Experience, however, has also shown that
these problems and difficulties can be overcome in satisfactory ways. The
performance of first nuclear power plants has usually not been different from
follow-up plants, and in many cases first nuclear power plants have performed
extremely well indeed.
43
Chapter 3
The principal elements of the nuclear fuel cycle are diagrammatically shown
in Fig.3. The different fuel cycle options are discussed in section 3.2.
44
^^TURAI URANIUM n.
ip£L^-^-^-^
CONVERSION TO
METAL.OXIDE
OR CERAMIC
M> WASTE
WASTE <£
\ REPROCESSING
\ PLANT
45
proportion to the effort expended. The availability of competent geologists is
essential.
The technology and equipment for exploration, mining and milling of uranium
is not difficult to acquire. The mining techniques are similar to those applied in
conventional mining operations, except for the special features and precautions
associated with radioactivity.
Current technologies use ores having a recoverable uranium concentration
in the range of 0.02 to 0.2%, but recently rich deposits have been discovered
having ores with up to 3% U. Following the removal of uranium ore from the
mine, it is physically prepared and chemically processed or milled to produce a
commercial product, yellow cake, a concentrate of uranates containing about
80% of U 3 0 8 . Uranium milling is based primarily on hydrometallurgical operations
such as leaching, solvent extraction or ion-exchange, and precipitation. Separation
based on physical properties, such as specific gravity or magnetic susceptibility,
is impractical for almost all uranium ores.
The conversion (to UF6) and enrichment processes are only required if the
reactor is fuelled by enriched uranium. Prior to enrichment, the 'yellow cake'
concentrate is purified and converted to uranium hexafluoride, UF 6 , which is a
solid uranium compound at room temperature but vaporizes at a rather low
temperature of about 60°C. With this process a gaseous uranium compound is
obtained, which is necessary for all subsequent processes used for the enrichment
of uranium in the isotope 235U.
Uranium conversion to UF 6 has been a normal commercial enterprise for
many years. Conversion plants are basically chemical processing plants.
Through the enrichment process the concentration of 235U in natural uranium
(0.7%) is increased to the required degree of enrichment, which varies from
2 to 4% 235U for light-water power reactors, up to high enrichments of 20 to 90%
for fast breeders and some types of research and test reactors.
For separating the lighter 235U from the heavier 238U molecules of the UF 6
gas, it is necessary to perform a physical work, named 'separative work'. The
enrichment plant is composed of a series of 'separating elements' or 'stages', each
one having its 'separation factor'. The amount of 'separative work' to be performed
in a 'separating element' is a function of the 'separation factor' and the flow of
material passing through the 'separating element'. Because of this property,
the enrichment service price is based on the amount of separative work needed
for the enrichment operation, multiplied by the price of the 'separative work
unit' (commonly abbreviated SWU and expressed in mass units). It is necessary
to add to this price the price of the feed material used in the operation, the feed
amount being a function of the 235U content of the depleted uranium left after
the process (tails assay).
46
Because uranium enrichment provides a direct route to the production of
nuclear-weapons-grade fissile material, enrichment technology still remains a
highly classified area of nuclear technology. The market and political aspects
of enrichment are discussed in section 3.3.2.
There are five basic methods of current interest for the enrichment process,
namely gaseous diffusion, gas centrifuge, aerodynamic, chemical and laser techniques.
The gaseous diffusion process has been developed and used for almost all of
the uranium enrichment that has been performed for reactor fuel. The enrich-
ment process is effected by passing gaseous uranium hexafluoride (UF 6 ) through
a porous barrier. The lighter UF 6 molecules containing 235U pass through at a
faster rate than do the heavier UF 6 molecules containing 238U. The amount of
separation accomplished in a single stage is rather small, and hence a large number
of stages are required to achieve enrichments of practical interest. Starting with
natural UF 6 , enrichment to a level of 3% 23SU requires some 1200 stages.
The amount of feed material of natural uranium depends on the depleted
tails assay of uranium after the enrichment process; this assay usually varies
between 0.2 to 0.3% of 235U. For example, with a tails assay of 0.2% 23SU the
production of 1 kg of 3% enriched uranium requires 5.5 kg of natural uranium
feed and 4.3 SWU. With a tails assay of 0.3% the same operation would need
6.6 kg of natural uranium feed and 3.4 SWU.
Gaseous diffusion plants have been constructed and operated in the USA,
the United Kingdom, the USSR, France and China. While the process is known
to require large amounts of electrical energy and is subject to very large economies
of scale, it is technically possible to build diffusion plants of any desired output.
As an example, the plant in the United Kingdom has a capacity of only 400 tons
of separative work per year.
47
successfully operated, and plants are now being constructed on a commercial
scale. A consortium of the United Kingdom, the Federal Republic of Germany
and the Netherlands - known as URENCO - has two plants now in operation
and has started the construction of larger commercial facilities.
The use of laser technology for uranium enrichment is still at the laboratory
research stage. The process is based on using lasers to exploit the slight differences
in excitation energies of 235U and 238U atoms or molecules. In principle, the laser
process could achieve a large degree of separation in a single stage while consuming
48
relatively small amounts of energy. The most striking advantage of this process
is that it could virtually eliminate the waste of 235U remaining in the depleted
uranium tails after enrichment. Hence, it would provide means of recovering the
23S
U in the huge stockpiles of depleted uranium tails that are available from the
enrichment plants in operation. These depleted tails contain about 35% of the
235
U originally fed to the enrichment facilities and this could provide additional
substantial amounts of 235U.
It is too early to predict the future development of the laser technology for
the enrichment process, but if it proves successful, it will make a significant
contribution to the world's energy resources through the 'mining' of the large
tails stockpiles available from the enrichment plants using other technologies.
The process of fabrication of fuel elements starts with either the conversion
of enriched uranium hexafluoride into uranium dioxide powder (U0 2 ) or the
conversion of natural uranium into U0 2 , for all water-cooled power reactors.
The basic components of the fuel elements are small cylindrical pellets which are
composed of uranium dioxide powder that is compacted by cold pressing and
then sintered to attain the required density and structural stability.
The uranium dioxide pellets are inserted into a thin tube made of a suitable
cladding material, such as zirconium alloys, to form the fuel rods (see section 3.5.1).
The fuel rods are assembled in a fuel bundle structurally bound to constitute the
fuel assemblies for the reactor core. The number and arrangement of fuel rods
in the fuel assemblies are determined by the specifications of the reactor core
design.
Several important features are incorporated in the mechanical design and
fabrication of fuel elements for power plants to ensure their integrity, stability
and long-life performance. Extensive tests and inspections are carried out on
fuel pellets, tubes, rods and finished assemblies to ensure high standards of
reliability during operation. These tests and inspections include chemical analysis,
tensile testing, dimensional inspection, X-ray and ultrasonic tests, and helium
leak tests.
Unlike enrichment technology, fuel element fabrication plants are available
on a commercial basis from manufacturing companies. The decision to build
a fuel fabrication plant by any country would be influenced by the size and
number of nuclear plants contained in its nuclear power programme.
The fabrication of fuel elements is a well-established technology of the
nuclear industry. This is an essential step, more important than its contribution
to the fuel cycle cost would imply, since the fuel elements are critical from the
point of view of safety and performance of the reactor.
49
3.1.4. Fuel management at the power plant
Starting with the reception of fresh fuel at the power plant and ending
with the removal of the spent fuel from the plant fuel cooling ponds, a series
of activities are performed. These may be called the central technical activities
of the overall fuel cycle, because it is at this stage where the whole purpose of
the fuel cycle is fulfilled, i.e. where energy is produced from the nuclear fuel.
Fuel is inspected, stored, loaded into the reactor, burned, removed when
spent and temporarily stored awaiting transport away from the power plant.
In-core fuel management includes the long-term fuel cycle planning, development
of the refuelling schedule, operational monitoring and guidance, and the economic
optimization of the fuel cycle. To perform these functions, sophisticated computer
models and reactor analysis techniques are applied.
The back-end of the fuel cycle starts with the transport of highly radioactive
spent fuel away from the power plant site. This is a well-established activity.
Thousands of shipments have been made in specially designed containers with
few minor incidents which did not represent any danger to the public. Detailed
information and guidance on the subject are provided by the IAEA publication
"Regulations for the Safe Transport of Radioactive Materials" (1973 revised
edition, Safety Series No.6) as well as other relevant publications such as
"Advisory Material for the Application of the IAEA Transport Regulations"
Safety Series No.37) or "Notes on Certain Aspects of the Transport Regulations"
(Safety Series No.7).
The temporary storage of spent fuel at the power plant can cover a period
of a few months to several years. Afterwards, depending on the fuel cycle
strategy adopted for ultimate disposal of the spent fuel or reprocessing, the fuel
will be removed from the temporary cooling ponds to away-from-reactor storage
(interim or permanent) or to a reprocessing facility.
While the spent fuel is highly radioactive it is stored under water in specially
constructed ponds provided with a cooling system to remove the heat generated
by radioactive decay. Later, dry storage is possible. Spent fuel storage technology
has been well developed; however, large central away-from-reactor storage
facilities have not yet been built, except where such facilities are part of a re-
processing plant.
50
plant. The reprocessing operations involve a series of mechanical and chemical
steps to be carried out in specially designed facilities, comprising hot cells,
remotely operated equipment inside the hot cells and instrumentation for control
and protection against radiation hazards of the highly radioactive materials to
be handled. After treatment of the spent fuel, the remaining uranium and the
plutonium produced are separated from the fission products by solvent extraction.
Recovered uranium, which might still contain up to 1% 235U or more, can be
recycled. Recovered plutonium is converted into plutonium dioxide (Pu0 2 )
providing the fissile material for the degree of enrichment required, instead of
uranium-235. The fission products constituting the radioactive waste have to
be treated and disposed of.
Uranium enrichment and reprocessing of spent fuel are considered the most
sensitive elements of the fuel cycle from the 'non-proliferation' point of view.
Fuel reprocessing is the process in which a nuclear weapons usable material,
239
Pu, is recovered. Transfer of technology and international co-operation in
this field have been therefore very limited and subject to tight restrictions. Several
countries have laboratory, pilot-plant or full-scale reprocessing facilities in
operation or planned. Commercial reprocessing services, however, are of highly
restricted availability.
The last step of the back-end of the fuel cycle, management and disposal
of radioactive wastes, is discussed in section 3.4.
51
V
o
5
52
Hgfl available in industrial scale I j no practical experience,
1
' but no fundamental problems
n
IX] not possible or not meaningful (ITTTyHI <> practical experience:
u
*~"' partly unknown technology
V//A experience in semi-industrial
•-—' scale; no fundamental problems
As long as a cycle does not sustain itself, i.e. as long as less fissile material is bred
than is consumed, both cycles require an addition of the natural fissile material
235
U. A pure Th-U cycle exists only if highly enriched 235U and 233U are used as
fuel. The U-Pu and Th-U cycles can also be combined when employed in various
reactors to form a mixed cycle. These strategies are indicated in Fig.5, which is
a matrix diagram of the possible combinations of fuel cycles and types of reactors,
showing also their technical status and feasibility. For reasons of brevity and
clarity, the matrix has been limited to the most important types of reactors,
leaving aside the more complicated combined cycles.
It can be seen from the diagram that closed cycles can be operated with
almost all types of reactors and that once-through or open cycles preclude the
operation of high converting or breeding systems. The open U-Pu fuel cycle
with LWRs and HWRs, and closed U-Pu with recycle in LWRs are available on an
industrial basis.
A more detailed discussion on fuel cycles and related reactors can be found
in the INFCE Report (Working Group 8 in particular),
In this fuel cycle strategy there is no reprocessing of the spent fuel and
consequently no recycling of unused 235U nor of the 239Pu that has been produced.
In other words, spent fuel is stored and ultimately disposed of as waste. In fact,
it is doubtful whether this strategy can be called a 'cycle' at all.
53
The adoption of the once-through strategy involves arrangements for
extended storage facilities and for the ultimate disposal of spent fuel.
For the LWR systems the fuel cycle elements involved in this strategy are
mining of uranium ore, milling, conversion to uranium hexafluoride, enrichment,
conversion to U 0 2 , fabrication of fuel elements, reactor operation, and then
temporary storage of spent fuel at the reactor site. In principle, spent fuel is to
be removed from the temporary storage to special facilities for its ultimate storage
and disposal.
For the HWR systems, because there is no need for uranium enrichment,
the fuel cycle elements involved are fewer than in the case of the LWR system.
The operations involved are mining and milling of uranium ore, conversion to
uranium dioxide U 0 2 , fabrication of fuel elements, reactor operation, temporary
and ultimate storage and disposal of the spent fuel in special facilities.
This strategy involves the removal of spent fuel from the temporary storage
to a reprocessing plant, where the spent fuel is reprocessed to separate and
recover plutonium and uranium. The separated plutonium dioxide is used for
fuel enrichment in fissile isotopes by combining it with natural or depleted
uranium in mixed-oxide (MOX) fuel pellets, which are then fabricated into
mixed-oxide fuel elements. The recovered uranium, which is still slightly enriched
(LWR cycles), may then be re-enriched to the degree of enrichment needed. New
reactor core loadings would consist of a combination of mixed-oxide fuel
elements and enriched-uranium elements.
The uranium and plutonium recycle fuel cycle strategy is technically feasible
in both LWR systems and HWR systems and has been successfully used in some
LWR nuclear power plants using mixed-oxide fuel elements. However, at present
there is no unanimity concerning the economic benefits of reprocessing and
recycling for thermal reactors.
54
In the HTGRs enrichment of about 8 to 10% is required. The annual make-
up charge would be about 9 tons of uranium per 1000 MW(e). Because of the
high burnup of 100 MW • d/kg, most of the plutonium generated is burnt in the
reactor so that the plutonium discharged is only some 70 kg/GW(e) • a.
All types of reactors mentioned so far can be operated both in the once-
through or the closed cycles.
For the liquid metal fast breeder reactor, however, reprocessing and recycle
are not optional but essential elements and integral parts of the closed fuel cycle.
Present developments of fast breeder reactors are based on a plutonium cycle,
although a Th-233U cycle may also be feasible.
Initial loading of a fast breeder reactor would contain highly enriched
uranium or plutonium recovered from spent fuel of LWRs or HWRs. Subsequently,
the fuel used would be mainly provided by the plutonium produced in the
breeding process. In the steady state fuel cycle depleted uranium from enrichment
tails or natural uranium is converted into uranium dioxide and combined with
recovered plutonium dioxide and recovered uranium dioxide to fabricate mixed-
oxide fuel. Spent fuel is reprocessed after exposure in the reactor to separate
plutonium and uranium from the high radioactive fission products. Radioactive
wastes are processed into suitable forms for permanent disposal.
Fast breeder reactors use U-Pu fuel elements. The annual make-up core charge
is about 12 t of 238U with 14%, i.e. 1.7 t, of plutonium. At a breeding rate of 1.2,
an excess of about 160 kg of plutonium would be produced per year.
In principle, all types of reactors referred to above can be run also in the
Th-U cycle instead of the U-Pu cycle. This cycle involves using 232Th as a fertile
material for the production of fissile 233U, and reprocessing and recycle of the
separated 233U. The utilization of the 232Th-233U fuel cycle has long since been
considered attractive, owing to the excellent neutron characteristics of 233U and
the availability of vast thorium resources, but the technical problems to be over-
come in implementing such a fuel cycle are substantial.
The use of thorium has been considered for some of the existing designs of
thermal reactors. The most promising type for its application is the HTGR
system. The use of thorium is also technically feasible for light-water and heavy-
water reactor systems and for FBRs. In addition, some advanced reactor
concepts for the development of a thorium thermal breeder have also been con-
sidered. A thorough analysis of the potential of thorium utilization in these
various reactor systems can be found in the INFCE Working Group 8 Report.
The results generally reveal reduced uranium ore requirements in all cases.
Nevertheless, none of these concepts have been developed to practical applications.
55
3.3. THE MARKET FOR FUEL CYCLE MATERIALS AND SERVICES
The supply of the requirements of nuclear fuel and associated services for
different fuel cycles used with various reactor systems represents one of the key
elements for the present and future exploitation and development of nuclear
power. To provide the fuel needed to operate the nuclear power plants, the
following materials and services are essential:
(a) Uranium (section 3.3.1)
(b) Conversion and enrichment (in case of enriched U reactors) (section 3.3.2)
(c) Fuel fabrication (section 3.3.3).
For closed fuel cycle strategies and for fast breeder reactors in particular,
the essential requirement in addition to the above listed elements is:
(d) Reprocessing (section 3.3.4).
The demand of alternative fuel cycles and their impact on the available
resources and production capacities depends on the projections of future nuclear
power in the world and on the different possible combinations of reactor types
and fuel cycles.
This discussion on the market for fuel cycle materials and services is based
mainly on the results of INFCE, which represent the most recent reliable overall
source of information available. INFCE information and data refer to the
"World Outside Centrally Planned Economies Area" (WOCA).
Since all reactor systems need the only naturally existing fissile isotope,
235
U (contained in natural uranium), one has to look first at this fuel source.
The supply of uranium will come primarily from deposits of a type that
is either being exploited or that could be exploited under current technological
and economic conditions, at a cost (in 1978 US dollars) of up to US $130/kg U.
Since 1965 estimates of these 'conventional' resources have been made periodically
by a joint working party of OECD(NEA) and the IAEA. A report on uranium
resources, production and demand, commonly known as the 'Red Book' is
periodically (every two years) reviewed and published.
The NEA/IAEA divides its estimates into two separate categories,
Reasonably Assured Resources (RAR) and Estimated Additional Resources
(EAR) - reflecting different levels of confidence in the quantities reported, based
primarily on criteria of geological assurance of existence. These two categories
of resources are further separated into two levels of exploitability based on the
cost of exploitation (generally not including the cost of exploration nor allowance
of profit). The NEA/IAEA uranium cost categories are narrowly defined and
used only as a basis for the classification of resources. It should be noted that
these cost categories do not necessarily reflect the prices required to ensure the
56
continuing viability of the uranium industry or those at which uranium will be
available to the user. The most recent estimates of uranium resources in these
internationally established categories are given in Table XV.
To January 1979 almost 80% of the total RAR occurred in North America,
Africa and Australia, and almost 90% of the total EAR occurred in North
America and Africa. The situation has changed recently because of the dis-
covery of large and rich deposits in Australia and in Brazil. About 75% of the
391 000 tons of RAR in Europe is attributable to the Swedish alum shales, the
future exploitability of which is uncertain for a number of reasons, environmental
among others. Resources in addition to those summarized in Table XV are known
to exist in several areas of the world, but the deposits are of low grade, so that the
cost of exploiting them would be greater than US S 130/kg U. Prospects of new
discoveries, classified under 'Speculative Resources' category, are believed to be
favourable.
Certain low-grade sources of uranium are also providing some incremental
quantities of world uranium supply, as byproducts from phosphate ores used
for phosphoric acid production and from solutions generated in leaching of certain
copper ores. Additional uranium is also potentially available from several normally
very low-grade 'unconventional' types of resources, such as shales, above-average-
grade granites, coals and lignites, and seawater. In addition, ore-processing tails
and enrichment tails could also conceivably provide significant quantities of
uranium.
The demand for uranium will depend on the nuclear power growth rates and
also on the types of reactors in operation. The calculation of demand for uranium,
carried out in' the course of INFCE studies, focussed primarily on reactor types
and technologies that are at present available or are likely to be available in the
near future. These include the following types:
— Once-through LWR fuel cycles
— Once-through fuel cycles based primarily on HWRs
— Large-scale introduction of FBRs
— LWRs with recycle of self-generated plutonium
— HWRs with (a) recycle of self-generated plutonium or (b) uranium/
thorium fuel recycle.
Typical lifetime requirements for uranium for the main reactor types are
given in Table XVI. It should be noted that this table presents requirements for
only natural uranium for individual reactor types based on available characteristics.
From a nuclear power programme perspective, the choice of reactor types and
fuel cycles will be affected by the total system demand for uranium and other
fuel cycle services, as well as economics, technical feasibility and other factors.
For example, substantial and increasing reprocessing capacity would be needed
if significant proportions of nuclear power growth were to employ recycle or
57
O »
o
o §
o Si O o
o T
o I I
3s I o o
o
a o,
VI 3
o
o II o
•o
<
Z
<
\o cs co vo
•—> a!
tu
O c
CO
<
H •3
Z
PJ
3
z DO
H ~ o •3-
Z w
o O. 00
u
>-
CO
PJ
U
ei
D
O
CO
W a o
OS
S os
D
Z
<C
Pi
p
<
u
o
Q 04 £ o
PJ Q. 00
H
5 <fl
H
CO
PJ
•—s
>•»
X X .,c_, £ 'C
<
lia
BJ
iJ O
§
CQ
4) < <
c sz « t-i o. J2
CQ — o o +-* (J
< C c
0
t-t
o <*- 3«
l-l
3
.2
tn
o
3 o
o Z < < W < CO
58
TABLE XVI. LIFETIME URANIUM REQUIREMENTS FOR SOME NUCLEAR
REACTORS3 AND FUEL CYCLE OPTIONS CONSIDERED BY INFCE
Once-through LWR
Current technology 4260
15% improved 3720
30% improved 3080
3
lOOO-MW(e), operated for 30 years at 70% load factor; 0.2% enrichment plant tails assay.
HEU — highly enriched uranium.
c
Includes the natural uranium required to establish in-core fissile inventories for the first
reactor generation.
In-core and ex-core fissile plutonium inventories are required in addition to the uranium
requirements. Uranium requirements are a mix of 1 natural U HWR per 2 Th/Pu HWRs.
e
In-core and ex-core fissile plutonium inventories are required in addition to the uranium
requirements. Data for FBRs refer to depleted uranium. The uranium requirements depend
on breeding gain, with increased breeding gains calling for additional uranium requirements
(with associated increases in net plutonium production).
59
breeder reactor systems, substantial and increasing spent fuel storage and waste
disposal facilities would be needed if the once-through fuel cycle were extensively
deployed, etc. .
For the pre-2000 period reactor mixes obtained from the national programmes,
as responses to INFCE questionnaires, were used in determining the demand.
In certain cases, without changing the pre-2000 mix of reactor types, recycling
of plutonium or improvements to increase the efficiency of uranium usage were
introduced before 2000.
An IAEA computer model, verified with other models, was used to calculate
the nuclear fuel cycle requirements from the growth projections. The calculations
performed showed a possible range of uranium requirements bounded by a low-
demand strategy using advanced technology FBRs with one year out-of-pile time
deployed throughout WOCA, and a high-demand strategy using current-technology
once-through LWRs deployed throughout WOCA. This range is from 85 000 to
200 000 t/a U in the year 2000. A more plausible range of demand for uranium
within the limitations of the study was judged to be defined by mixed strategies,
based on the combined exploitation of LWRs, HWRs and FBRs, deployed through-
out WOCA. This range is from approximately 90 000 to 160 000 t/a U in the
year 2000.
The production capacity for uranium was about 39 000 t/a U in 1978.
In 1980 about 41 000 tons of uranium were produced in WOCA. The cumulative
uranium production in WOCA up to 1980 was more than 600 000 tons of uranium.
The production capability could be increased to some90000 t/a U by 1985.
Some further possibilities for additional capability exist beyond 1985, based
on current estimates of RAR and EAR in WOCA. A peak production level of
the order of 110 000 to 120 000 t/a U is potentially achievable in the 1990s under
optimum conditions. Production from the currently known resources would
decline thereafter, owing to depletion of some deposits and the mining of lower-
grade ore from others.
The INFCE conclusion on the match between uranium supply and demand
(INFCE Summary Volume, page 11), taking into account the uncertainties involved
in such comparisons, is that:
"... Additional sources of production are likely to be needed before the end
of the century, possibly in the early 1990s. While some of the additional
production required after the mid-1990s could be made available from high-
cost or unconventional resources such as shales, the bulk of the required new
production will have to be supported by new discoveries. Provided that the
necessary exploration and investment can be made, the uranium industry
should not experience undue difficulty in meeting requirements up to the
year 2000 ..."
The achievement of adequate levels of production will also depend upon
numerous other factors, the most important of which are the existence of a
60
favourable political and market climate, sufficient manpower and equipment,
and the resolution of various environmental and regulatory uncertainties, including
conflicts of land use, affecting uranium exploration and development.
In addition to uranium, thorium should also be considered. The overall
knowledge of the world's thorium resources is significantly less than that of the
world's uranium resources because little effort by the individual countries has
been put into ore prospection for their thorium resources. The WOCA Reasonably
Assured Resources of thorium, probably at costs less than US $75/kg Th, are
currently estimated at one million tons. Additional Resources are estimated at
2.7 million tons. Thorium is currently used only for minor industrial applications
and its production in WOCA is less than 1000 tons per year. Annual production
from known resources could readily be increased should demand and economics
warrant. Since the introduction of the advanced converters or fast breeders using
the thorium-uranium fuel cycle is not expected on a commercial basis before the
year 2000, significant thorium demands would not arise until after the turn of
the century. There do not appear to be any foreseeable supply problems in
meeting thorium requirements for those reactor strategies employing the thorium
cycle.
61
i-
o
CM
X
III s •s
CO
< as •os
z c „
•o S3 S>
VI
iti
X
o £ S. e>
C
o iS
per
U O
H Z <s <2 Z
rox.
D
ach
£
CO
I ^j
KJ
<*-o « g-
s, •f c §•
4> s S o J2o
.O •o» 2 u w
£ o a& *—
0 2 S
3 c
C S. 5S -i !s
a o"
Defined
approx
per yea
$1600
5 annu
facility
value.
I
8**2
CO
Z o
o
o z
Ul
5. • ^
3
o
G
OS
1 *«
£S3
Z
o
u
H
U
<
H 1-2 §
Z
o s is
u j2 o R 2
H .,P3_, oo
z
pa
K
If S
s §4>
2
r~
111
y
5
z
= 8 «
o
o
\o
V)
*
o
x; III
w
>
I
X
PJ
ca ss •2 i
< o
ll
62
H
as
o s- «
m
O
o. •H.§
X
UJ
m
m
<
Z
§11
3 © o j= •s
> ^L, *^3 V! c.
tabl
7-0
r- C
Mar
B. U. o <S ft) O
£ 00 C o i
1 •=,
tt. 4) t3
1
u
u- .o •5
a
- o s -S
O " * £>
O o o
<_> rs — s
z
cu + + a
as
3
II
lis
If £ -
w + +
CM
63
in France, UNRENCO O'ointly United Kingdom, Federal Republic of Germany,
Netherlands), PNC in Japan. It is projected that the total commercial available
capacities will be 43 MSWU/a in 1985 and 81 to 84 MSWU/a in 1995. Comparing
supply capacities with demand, the result is that present uranium enrichment
capacities in operation or under construction would cover projected enrichment
needs until around 1990, whereas adding currently planned capacities would cover
needs until after 1995. Beyond the year 2000 the additional separative work
capacity that would have to be installed to meet the demands of the reactor
strategies with the highest enrichment requirements would require a rapid
expansion. However, the effort required for such an expansion in enrichment
capacity should not be prohibitive, given the effort required for the corresponding
expansion of nuclear power capacity.
The enrichment requirements of those countries not possessing enrichment
plants are satisfied through enrichment services offered, under safeguards arrange-
ments, by producers. At present the most important enrichers are the USA
(Department of Energy, DOE) and the USSR. The USA (DOE) had a virtual
monopoly position up to 1972/73, when the USSR first started to offer enrich-
ment services through its national trading organization, Techsnabexport. In the
near future EURODIF, COREDIF and URENCO are expected to take up an
increasing share of the market.
The terms of the organizations offering enrichment services are presented
in Table XVII. The adjustable Fixed-Commitment (AFC) contract of DOE was
introduced in the spring of 1978. It replaces the Long-Term Fixed-Commitment
(LTFC) contract offered until 1974. It can be seen from Table XVII that most
contract conditions of the individual enrichers are to some extent similar.
In addition to the LTFC and AFC contracts there still exists the Requirements
Contract, which is the oldest contract type. The Requirements Contract was
abandoned in 1973; however, contracts concluded prior to this date are still
being honoured.
For the first core and first reloads of the power plants the fabrication of fuel
elements is usually carried out by the reactor manufacturers according to their
design specifications and the reactor design. The fuel elements are supplied with
warranties of materials, quality, reliability and performance in the reactor core.
For subsequent loadings there are many fuel element manufacturers with
free capacities, competing worldwide. It is also feasible to have a local fuel
element fabrication plant installed, and practically all countries with nuclear power
programmes have installed such plants or are planning to do so.
64
Worldwide fuel fabrication capacities have been in excess of demand, and
there appears to be no difficulty in meeting the projected requirements. Owing
to free competition, prices have been stable compared with those of either
U 3 0 8 or enrichment services.
65
sections. Two unique aspects of radioactivity are of benefit to the safe manage-
ment and disposal of radioactive waste:
(1) Radioactive wastes decrease in radioactivity with time due to the natural
decay process. This results in significant reductions in both their radiotoxicities
and heat generation rates with time.
(2) Radioactivity can be detected and measured at very low levels with
today's sensitive instruments. This feature is used in monitoring the safety of
waste management operations, so that abnormal conditions can be detected and
corrected before hazardous conditions arise.
The methods used for radioactive waste management involve three
fundamental approaches. Depending upon their quantities and characteristics,
the radioactive materials can be:
(a) Concentrated and contained for a time long enough to ensure that any
subsequent release will not result in radiation exposures to human
beings in excess of acceptable levels
(b) Deposited and left to decay in storage before release to the environment
(c) Diluted and dispersed immediately into the environment.
There are very few instances where effluents from nuclear facilities can be
released without some form of control or treatment. Most of the radioactive
wastes arising from the operation of nuclear fuel cycle facilities require processing
to remove and concentrate the radionuclides into reduced volumes that can be
more conveniently handled, thereby permitting the release or disposal of the
bulk of the decontaminated materials.
There are three basic elements of an integrated waste management system:
(1) Effluent control
(2) Conditioning of retained radioactive materials to facilitate their handling
(3) Storage and disposal.
fa) Gases
Gaseous wastes are generated in nearly all stages of the nuclear fuel cycle.
Adequate control of ventilation air in underground uranium mines is required
66
to prevent undue exposure of miners to radon and its daughter products. Open
pit mines and uranium mill tailings in open, well-ventilated areas do not present
a serious radiation hazard.
In uranium enrichment and refining operations non-radioactive chemicals
are often more of a problem than radioactive contaminants in off-gas streams.
Small quantities of gaseous wastes are produced during reactor operation.
The waste management techniques now in use for gaseous wastes are
primarily delay and decay, iodine sorption and filtration. Radioactive particulate
matter and aerosols in gaseous wastes are removed by high-efficiency filtration
techniques. Release of the effluent gases to the environment is ultimately through
high stacks fitted with monitoring equipment which registers activity levels and
flow rates, so that activity levels in discharged gases are known and recorded.
At reprocessing sites, especially, a programme of environmental monitoring is
carried out in the area surrounding the plant, often extending for some kilometres
around to ensure that activity levels remain acceptable.
Radiation doses to the population from these emissions are kept well within
the recommendations of the International Commission on Radiological Protection
(ICRP).
(b) Liquids
67
to the high-level wastes), ion exchange, chemical precipitation and filtration.
Waste ion-exchange resins, sludges and filters are retained as solid wastes. Thus,
the great bulk of the intermediate-level and low-level wastes is transformed into
liquid effluents that can be discharged to the environment.
One radionuclide worth special mention is tritium, formed during reactor
operation. The half-life of tritium - 12 years — is rather long, and it is dispersed
in the biosphere easily. Careful evaluation has shown that it presents no significant
hazard to the public in the amounts in which it is released to the sea or to river
systems from reprocessing plants. Nevertheless, measurements are always made
both in releases and subsequently, if possible, in the environment.
(c) Solids
Solid radioactive wastes arise from all operations in the nuclear fuel cycle
and may contain a wide variety of materials. Solid wastes fall into one of two
categories, combustible or non-combustible.
Combustible solid radioactive waste consists of a large variety of materials
such as paper, rags, absorbent cotton, plastic sheeting, protective clothing, gloves,
rubber shoes, wood, cardboard, organic ion-exchange resins, filter aids, combustible
high-efficiency filter media, etc. Since much of these waste materials is collected
as general trash, it is generally sorted prior to incineration.
The primary constituent of non-combustible solid waste is metal, including
fuel cladding, but other materials such as glass and concrete are significant. Non-
combustible waste includes some items that offer difficult handling problems
because of their large size, such as failed equipment, solvent extraction columns
of reprocessing plants, components from the reactor core, etc.
A special category of solid wastes arises in uranium milling. In the uranium
mill the ore is crushed and ground, then leached to extract the uranium. The
majority of the ore is not dissolved in the leaching stage and is a waste material
called tailings, which still contains most of the natural radioactive daughter
products originally in the ore. The tailings are usually pumped as a slurry into
a specially constructed retention system where they are confined. Control of
tailings is necessary to minimize the dust nuisance, to limit natural leaching from
the retention system which could lead to groundwater pollution, and to prevent
access to the tailings by the public. In the past adequate care has not always been
taken to control the tailings in the environment. Possible future approaches
include returning the tailings to fill worked out mines or covering the tailings with
soil and revegetating the whole area.
68
converting the waste to another form, placing into containers and additional
packaging.
For low and intermediate-level wastes the concentrates or solid residues
can be immobilized by incorporation into a matrix of concrete, bitumen, plastic
or metal. Residues from low or intermediate-level wastes are often packaged
in drums or containers for transportation, storage and disposal.
The principal waste from reprocessing is a high-level liquid containing
essentially all the fission products and the remaining transuranium elements. This
is the most radioactive waste in the entire nuclear fuel cycle and is of major
importance in waste management.
Several approaches have been developed for the immobilization of high-level
waste, the most developed to date being the vitrification process. This immobili-
zation process uses glass-forming constituents to incorporate the calcined waste
into : a glass melt, which cools to a vitrified waste form. There are numerous
approaches to producing essentially the same vitrified waste form; however,
the French AVM process, which started full-scale industrial operations at
Marcoule in 1978, is the only process developed beyond the demonstration stage.
Other forms for immobilization of high-level wastes (e.g. ceramics, metal matrices,
etc.) are under development for potential future use.
Safe handling of nuclear waste materials has been emphasized since the
beginning of the atomic stage, probably more so than for other types of toxic
wastes (e.g. asbestos, arsenic, lead, etc.). Nevertheless, nuclear waste disposal is
perceived by some of the public as presenting insurmountable problems, perhaps
because of a misinterpretation of this emphasis on safety, or because of the unique
aspects of radioactive wastes. Most people knowledgeable about nuclear waste
management consider that the technology for safe disposal of radioactive wastes
is already available and the situation is really one of deciding which of several
possible approaches should be selected and when to implement them.
Before further discussion of the subject, it is important to define the terms
'disposal' and 'storage' (frequently called 'interim storage'):
In the case of 'disposal', there is no intention to recover the waste, although
its recovery may be technically possible, or to provide for more than routine
surveillance of the site for some limited time.
In the case of 'storage', the waste is accessible for inspection, recovery,
repackaging, etc. and there is an intention to carry out such work.
Safe methods for the storage and disposal of low and intermediate-level wastes
are operational and well founded. Solid wastes, or those that have been converted
to solid forms, are often disposed of by shallow ground burial and may also be
69
placed in natural mines or rock cavities. When this method is used, site selection
is of considerable importance because the climatological, geologic and hydrologic
characteristics of the site are important in determining the likelihood that radio-
nuclides will not leach from the burial site in unacceptable quantities over the time
period the wastes remain toxic.
Sea disposal under controlled conditions is also used for both liquid and
solidified low-level wastes.
Methods for the management and storage of high-level and alpha-bearing
wastes are also operational and well proven. However, the methods for disposal
of these wastes have not yet been selected or demonstrated. Extensive research
and development are being performed in numerous countries to ensure that the
necessary technological basis for disposal will be available when the time for
decision arrives.
In the case of interim storage, a number of different designs for retrievable
surface storage facilities have been examined. All proposals for engineered storage
involve loading the immobilized waste into stainless steel canisters. Ten canisters,
each of 0.3 m diameter and 3 m long, would be required each year for the high-
level waste from a 1000 MW(e) reactor. These canisters would then be stored either
individually in shielded casks in regulated open areas, in air-cooled vaults, or in v
water-cooled ponds. The last approach is similar to that used worldwide to store
irradiated or spent fuel assemblies discharged from a reactor.
Retrievable surface storage facilities can only be used for an interim period
because no man-made structure can be expected to maintain its integrity for an
indefinite time. Thus, at some appropriate time the wastes must either be
relocated to new storage facilities or be disposed of in an ultimate way.
Many methods for disposal of high-level and alpha-bearing wastes have been
studied, but only their emplacement in deep (e.g. up to 1000 m) geological
formations — such as in salt mines, hard rock or clay — is considered to be feasible
to implement in the near future.
Many factors must be considered in the selection of a geologic site for
disposal. The site must be located in a region with a very low frequency of earth-
quake and volcanic activity. Hydrogeological conditions such as rock permeability
and the characteristics of groundwater in the region are important. The area
should have a low potential for future oil, natural gas or mineral exploitation.
However, the land requirements are not large; for example, it has been estimated
that less than 800 hectares of a salt deposit would be required to dispose of all
high-activity and alpha-bearing wastes generated by the nuclear industry in the
United States of America until the end of this century. Salt deposits were formed
millions of years ago and, since salt is soluble in water, their very existence is
proof that they have never been subjected to major water erosion. Other geologic
media are also available with very low groundwater content and flow rates.
A diagram of a deep geologic disposal repository for high-level and alpha-
bearing wastes is shown in Fig.6. The packaged wastes are received at a facility
70
WASTE RECEIVING AND
HANDLING FACILITY
UP TO ^T\
3000 METERS
SUB-SURFACE
SEALANT
WASTE HANDLING
FACILITY
HOLES IN FLOOR
OF TUNNEL
FIG.6. System requirements for high-level radioactive waste management in terrestrial locations.
at the earth's surface above the repository. The wastes are lowered into the mine
and transported to one of a matrix of tunnels or rooms. From there they are lowered
into pre-drilled holes. When a hole is filled with waste, it is backfilled with sealant.
When all the holes in a room are filled with waste, the room is backfilled with
some of the excavated rock and sealed from the rest of the repository. When the
repository is full, it is backfilled and sealed.
The design and construction of mined geologic repositories are based on
available mining technology resulting from extensive, worldwide experience in
mining for minerals and constructing caverns. However, engineering a repository
also requires consideration of other aspects unique to radioactive wastes. Thus,
detailed, systematic, site-specific investigations and evaluations are required.
Several features, including the natural and engineered barriers to radionuclide
migration, are used to engineer a repository. Safety assessments of such a repository,
engineered and operated with conservative practices, provide assurance that the
radionuclides in the emplaced waste will not reach the human environment in
unacceptable amounts.
There are two main reasons why a repository system for high-level waste
has not yet been demonstrated. The first is that the present and projected volumes
of commercial high-level wastes for tens of years are so small that the need does
not yet exist. The second reason partly stems from the first. From a technical stand-
point, the time is being used to perform research and development work in order to
determine the best designs of a system. As a consequence, a final system design
has not yet been completed. Some countries expect to initiate construction and
operation of a waste repository in the next decade or two.
71
3.5. SPECIAL REACTOR MATERIALS
3.5.1. Zircaloy
Zircaloy is used for fuel cladding and for structural components of the fuel
elements of all water-cooled reactors. In fuel elements most of the Zircaloy is
for fuel-cladding tubes, but sheets, bars and wires are also needed. For the core
of a 1000 MW(e) PWR about 20 tons of Zircaloy are needed. This includes about
200 km of tubes. For natural-uranium-fuelled PHWRs 6 to 8 times more Zircaloy
is required annually. In addition, the PHWRs of the CANDU design also require
Zircaloy for the pressure tubes.
Zircaloy contains about 98% zirconium, which has a difficult metallurgy.
Zirconium is obtained from zircon sands, which are a mixture of zirconium (Zr)
and hafnium (Hf) silicates. Zircon is first purified and then transformed into
zirconia (a Zr and Hf oxide). It is necessary to separate Zr from Hf, because Zr
is transparent to neutrons (hence it is used for nuclear fuel cladding) and Hf is
highly neutron absorbing.
Once hafnium-free, zirconium oxide is reduced and metal is obtained in the
form of a zirconium sponge, which is a commercial product, but cannot be used
as it is. It is necessary to manufacture sheets and semi-products, in particular
tube reduced extrusions (TREX). As a final step in the manufacturing process,
tubes are produced from reduced extrusions by rolling or drawing.
All these successive transformations require sophisticated techniques and
vacuum metallurgy. The whole process has been mastered only by a few countries
and production on an industrial scale is done only by a few companies.
Zircon is rather widespread in nature. At present Australian beaches provide
most of the world's zirconium needs. Most of the world's zirconium consumption
is for siderurgy (zirconium oxides or silicates); the nuclear industry represents only
a very small fraction of the demand.
Hafnium-free sponge is only produced by a few countries. The largest
producers are the USA (two companies with 3000 and 1500 t/a production rates
respectively) and France (one company with 1600 t/a). These are also the main
producers of sheets and tube reduced extrusions. The manufacturing of tubes is
more diversified; important factories exist, in addition to the USA (6700 km/a),
in Europe (France, Federal Republic of Germany and Sweden — total 3800 km/a)
and in Japan (900 km/a). The USSR is also an important producer.
Present and planned production rates seem adequate to supply the world-
wide requirements of the nuclear industry and there have been no major
.72
fluctuations in prices. Owing to the fact, however, that Zircaloy constitutes
an essential material for keeping the nuclear power plants operating with a
significant yearly rate of consumption, several countries with nuclear power
programmes have decided to develop their own domestic manufacturing capabilities.
Zircaloy is considered a sensitive material from the non-proliferation point of view.
73
requires a large flow of hydrogen as a feed steam. Synthesis gas (3H2 + N 2 )
produced for ammonia synthesis is currently the largest source of hydrogen.
Heavy-water production costs are roughly proportional to separative work,
and most of this work is required to raise the deuterium concentration to about
1% D 2 0 from the natural abundance. Heavy-water plants are capital intensive; how-
ever, the capital investment of a heavy-water plant is about 5% of the capital invest-
ment of all the heavy-water moderated nuclear power plants for which the heavy-
water inventories and make-up can be supplied by the heavy-water plant during
its lifetime.
A small (20 t/a) heavy-water production plant in Norway using the electrolysis
process has been in operation since 1934. In the early 1950s the USA developed
the GS process and became the most important heavy-water producer. It
effectively supplied the world market for about two decades. Since the early
seventies Canada became the world's largest heavy-water producer with a current
nominal capacity of about 2400 t/a using the GS process.
India has five heavy-water production plants with an overall nominal capacity
of about 300 t/a. The first plant was started up in 1962 using electrolysis/H2
distillation; three plants use the ammonia-hydrogen process and one the GS process.
Heavy water is also produced in the USSR. Argentina has a pilot plant and a
250 t/a plant under construction.
Large quantities of heavy water (as needed for the inventory of PHWRs)
are currently supplied by Canada together with the supply of the Canadian-designed
PHWRs. Smaller quantities have been exported by the USA and the USSR. Heavy
water is considered sensitive from the non-proliferation point of view.
74
Chapter 4
75
TABLE XVIII. MAIN COMPONENTS OF NUCLEAR POWER PLANT
ECONOMICS
lead times long. For coal-fired plants stringent environmental protection regulations
are expected to be applied in the future. These will increase their capital and
operational costs, placing nuclear power in a more competitive position.
The main components entering into the calculation of nuclear power genera-
tion costs are listed in Table XVIII. The basic elements are capital investment, •
nuclear fuel cycle, and operating and maintenance (O&M) costs. Additionally,
infrastructure development costs such as R&D and transfer of technology from
developed countries, domestic industrial and manpower development associated
with a nuclear power programme, should be factored in. But it should be
considered that there are also benefits in the development of such activities.
Plant performance is reflected in its load factor, power rating and economic life;
the economy of the country is reflected through domestic and foreign interest,
escalation and discount rates used in the analysis. All these factors will be
defined and briefly discussed in the following sections. Definitions are also given
in the Glossary of Terms in the Appendix at the end of this chapter.
The capital investment cost of a nuclear plant (or, in general, of any power
plant) is the sum of all expenditures incurred in the design, licensing, manufacturing
and erection, construction and commissioning of the plant.
Several accounting systems are used to distribute the capital investment cost
into its principal parts; the breakdown shown in Table XIX is the one employed
in the IAEA. It shows the cost structure and defines 'direct', 'indirect', 'base',
'fore' and 'total capital investment costs'. The 'fore cost' as defined here does not
76
TABLE XIX. STRUCTURE OF THE POWER PLANT CAPITAL
INVESTMENT COST
Direct cost
Structures and site facilities
Reactor/boiler equipment
Turbine plant equipment
Electric plant equipment
Miscellaneous plant equipment
Cooling system, etc.
Indirect cost
Construction management, equipment and services
Home office engineering and services
Field office engineering and services
+ Owner's costs
+ Spare parts
+ Contingency
= FORE COST
+ Interest during construction (IDC)
+ Escalation
+ Interest on escalation
= TOTAL CAPITAL INVESTMENT COST
The lower nuclear fuel cycle cost as compared with fossil-fuel costs is the
key factor in the competitive position of nuclear power plants.
Chapter 3 contains the main technical aspects of the various options available
for the nuclear fuel cycle. The complexity of nuclear fuel cycle economics stems
from the fact that it involves numerous expenditures made at different points in
time before the fuel is actually loaded into the reactor and energy production
begins, as well as other disbursements made a long time after the spent fuel has
been unloaded from the reactor for ultimate disposal or for reprocessing, production
of new fuel with recovered fissionable materials and disposal of radioactive wastes.
The front-end processes of the nuclear fuel cycle include the costs incurred
in the exploration, mining and milling of uranium, conversion into UF 6 and
enrichment in the 235U isotope (in case of reactors fuelled with enriched uranium)
and, finally, fabrication of fuel elements. Of course, all costs for transport
between processes and dispatch to the reactor site are included as well.
The back-end processes of the nuclear fuel cycle include the expenditures
incurred in storage and transport of irradiated fuel, and reprocessing for extraction
of plutonium and uranium, and the separation, concentration and final disposal
of radioactive wastes in the case of a closed fuel cycle. The economic effect of
recycling the recovered plutonium and uranium (closed cycle) is to add a credit
to the nuclear fuel cycle costs. Interest on the expenditures incurred during
the front-end as well as the back-end of the fuel cycle constitute the 'indirect cost'
of the nuclear fuel cycle. Direct plus indirect costs determine the total nuclear
78
TABLE XX. STRUCTURE OF THE NUCLEAR FUEL CYCLE COST
fuel cycle cost component of the energy produced by the fuel burnt in the reactor
(see Table XX). Since many fuel batches of different composition may be used
during the life of the reactor, it is customary to calculate the levelized cost of the
energy produced by the nuclear plant throughout its lifetime.
Table XXI lists the components of the O&M costs as used by the IAEA in
order to compare cost experiences from different sources and different types of
plants. Some of the O&M costs are fixed costs (e.g. wages and salaries, insurance
and other fees), while others have fixed and variable components. The variable
costs depend on the number of operating hours (e.g. consumables and maintenance
materials, repair costs, maintenance services performed by off-site plant staff).
79
TABLE XXI. STRUCTURE OF THE POWER PLANT OPERATION AND
MAINTENANCE COST
There are many tasks and activities involving certain expenses, which are
needed for the implementation of a nuclear power project and a nuclear power
programme but which are usually not included in the power generation costs.
Such activities are:
— Planning studies
— Scientific research and development in support of a nuclear power
programme
— Manpower development at all levels, except regarding the training of the
operations staff, which is included in the owner's cost
— Development of national infrastructures (governmental, regulatory,
industrial, education)
— National participation promotion
— Technology transfer
— Regulatory and licensing costs.
80
plant or to a long-term nuclear power programme. It must also be considered
that they can produce benefits by promoting the country's overall development.
The usually accepted procedure is to assume that infrastructure development
costs and the benefits resulting from them compensate each other.
81
adopted, there might be an annual charge for infrastructure development costs.
On a pro-rata basis a levelized energy cost (levelized cost of kW-h) can be also
calculated assuming that the electric energy generated by the plant produces
revenues (priced at the levelized unit cost of the kW-h) whose present-worth value
equals the present-worth value of all expenditures incurred in the implementation
and operation of the plant. The latter approach is the one normally followed by
the IAEA.
The continued inflation observed in most countries in the last decade has
contributed to hiding the actual increases in capital costs of nuclear plants, as
well as for fossil-fired plants, stemming from more stringent safety and environ-
mental protection requirements and longer lead and construction times.
82
ICool & Oil n o r m a l i z e d to 2 x 5 0 0 MWfe) 1
Nucleor normalized to 2x1000 MW(e)
a)
COAL with FGD*
-to- S00-
COAL
o
o
CO
Year of C o m m e r c i a l O p e r a t i o n
FIG. 7. Average total capital investment costs (mixed years dollars per kWfeJJ. * FGD = flue
gas distribution.
83
COAL with FGD*
COAL
o
a.
FIG.8. Fore costs in constant (1980) US dollars. * FGD = flue gas distribution.
590 US$/kW(e) for commitments made in the years 1966 and 1977 respectively,
i.e. 64% increase. The increase for coal-fired plants equipped with FGD (Flue gas
desulphurization) was from 530 to 690 US$/kW(e) for plants committed in 1968
and 1977 respectively, or a 30% increase.
The licensing and construction period of nuclear plants in the USA has steadily
increased up to about 13 years. As a consequence, most nuclear units committed
after 1971 are not yet in commercial operation and their total capital investment
costs — containing considerable amounts for escalation and interest during
construction — are still to be known.
Estimated fore costs for LWR power plants in France for commitment in
1981 are about 4000 and 3900 FF/kW(e) for 4 X 900 and 4 X 1300 MW(e) PWRs,
respectively, in constant 1981 FF. A high degree of standardization has been
84
.--*&
applied in France to about 30 PWRs of 900 MW(e) each, most of which are under
construction, and to the 1300 MW(e) PWRs that are planned. The design and
construction period is kept to about six years by standardization and a straight-
forward licensing procedure. As a consequence, interest during construction and
escalation are estimated to be lower than in other countries where more time
may be needed to put a large nuclear plant in commercial operation. Estimated
fore costs for PHWRs in Canada are reported to be 1500 to 1900 US$/kW(e) for
plants composed of four units in the range of 600 to 800 MW(e) per unit (the
cost of heavy water is excluded).
The historical evolution of both uranium and crude oil prices is shown
in Fig. 9, expressed in current US$ and also in constant 1980 USS. Most of the
85
increase in the natural uranium price at current dollars occurred during the period
1974-1977 reaching values in the range 88 to 97 US$/kg of U 3 0 8 (40-44 USS/lb).
If the U 3 O g price is expressed in constant 1980 USS, the increase occurred in the
period 1974-1976 when the U 3 0 8 price reached a peak value close to
130 US$/kg (60 US$/lb), i.e. almost 5 times the U 3 0 8 price existing at the
beginning of 1973 (also expressed in constant 1980 USS). Starting from 1977,
the U 3 0 8 price in constant 1980 USS began a steady decrease towards values in
the range of 62-66 US$/kg (28-30 USS/lb) in the year 1980. The recent U 3 O s
price decrease is apparently due to (natural) uranium production exceeding demand,
combined with high levels of stocks maintained by the consumers.
Comparing the uranium and oil price curves of Fig. 9, it is interesting to
observe that the 1973—74 major oil price increase was immediately followed by a
major uranium price increase. After these increases the price of both uranium
and oil remained almost constant (in constant currency values) for several years.
In 1979 a second major oil price increase occurred but this was not accompanied
or followed by a uranium price increase in 1980—81.
Regarding enrichment of uranium, as shown in Fig. 10, the USA price of a
separative work unit (SWU) in current dollars has steadily increased in the last
ten years from 32.5 to 102 S/SWU, i.e. an increase of more than 210%. However,
when the price of separative work is expressed in constant 1980 USS, the actual
increase in the last ten years has been only about 27%.
Another important contributor to the nuclear fuel cycle cost is the price of
fabrication of the fuel elements. Its average value (for LWRs) has increased from
about 80 USS/kg U in 1970 to about 150 US$/kg U in 1980, i.e. an increase of
about 90% in current dollars, but a decrease of 24% in constant dollars. The
reason for this trend in the cost of this service has to be found in technological
development and mass production of fuel.
86
60
3
50
30<
Legend
A Current prices US dollars
20-
X Constant 1980 US dollars
1969 1970 1971 1972 1973 1974 1975 1976 1977 1978 1979 1980 1981
Year
FIG. 10. Enrichment service price (USA contracts).
87
TABLE XXII. REFERENCE FUEL COST DATA
Inconstant 1980 USS.
Nuclear
Natural uranium $/kg U 3 0 8 48 - 120 88
Conversion to UFg, LWR- S/kgU 4- 6 5
Enrichment, LWR SSWU 1 2 0 - 200 160
Fabrication, LWR $/kgU 1 5 0 - 200 175
Fabrication, HWR S/kgU 8 0 - 100 85
Shipping S/kgU 10- 20 15
Back-end cost (net) S/kgU 3 0 0 - 500 400
Fossil
Hard coal, mine mouth S/t 30- 40
Hard coal, away from mine $/t 50- 90
Crude oil' $/bbl 30- 50
Note: It is assumed that all values remain unchanged indefinitely, in constant value currency.
infrastructure should not be charged to the nuclear programme, since the whole
country will benefit of an industry operating in compliance with advanced modem
standards.
Plant capacity
(MW(e))
Nuclear plants
LWR - 22.0 15.0 12.0
HWR - 29.0
estimating future capital investment and fuel costs are very large. Moreover, the
technical and economic conditions prevailing in a specific country and for a
specific site can lead to costs that depart substantially from reference data used
in general analysis. This is particularly true for the economic parameters such as
discount and escalation rates used to derive total capital investment costs and
for locally applicable fuel costs.
In a general analysis of the economics of nuclear power generation, a range
of values for the main economic parameters is usually adopted and a set of
reference data, to provide some general guidance regarding the order of magnitude
of the costs involved. It must be emphasized that general analyses have only very
limited applicability and validity.
Tables XXII, XXIII and XXIV contain the reference data used by the IAEA
in its current general economic analysis. The tables correspond to fuel, O&M and
capital cost data and parameters respectively.
The range of values for the estimated fore costs is shown in Fig. 11 (excluding
interest during construction and escalation). Economy of scale is particularly
important for nuclear power plant capital investment costs. A 600 MW(e) nuclear
plant has about 75% higher unit capital cost than a 1200 MW(e) one, whereas for
fossil-fuelled plants the specific cost increase is only about 30%. The same
peculiarity can be noticed for O&M costs. Fuel costs on the other hand are
practically independent of plant size. Total capital investment costs for nuclear
plants of sizes lower than 600 MW(e) [SMPRs] are very uncertain and therefore
no reference range is given here. For information on the availability of SMPRs
see Chapter 2, section 2.6.
89
TABLE XXIV. RANGE OF FORE COST OF ELECTRIC POWER PLANTS
Plant capacity
(MW(e))
100 200 300 600 900 1200
Cost
(constant 1980 USS/kW(e))
Nuclear plants
Low - - - 1700 1200 1000
High - - - 2000 1500 1200
Coal-fired plants
Low - 1400 1200 950 850 750
High - 1800 1500 1200 1050 950
Oil-fired plants
Low 1400 1100 950 750 650 -
High 1700 1350 1250 900 800 -
2500
z>
1 0 0
00 °"
90
J2 60
FIG.12. Estimated cost of electricity generated by nuclear, coal and oil-fired plants starting
operation in 1990.
Since total capital investment costs of nuclear plants are higher than those
of fossil-fuelled plants, the key element for the economic competitiveness of
nuclear power is the low nuclear fuel cycle cost.
The costs of kW-h generated by nuclear, coal and oil-fired plants are indicated
in Fig. 12. The values are the results of the calculations performed using the data
contained in Tables XXII, XXIII and XXIV. The costs of kW-h are expressed as
a function of plant size and for indicating the ranges two variables were used:
91
These are the two principal factors affecting the competitivity of nuclear
power with fossil-fired plants, and they are also the two factors most difficult to
determine not only in a general analysis, but also for a particular study.
As shown in Fig. 12, the cost of electricity produced by a nuclear plant is,
in general, substantially lower than the cost of electricity produced by oil-fired
plants in the size range of 600 to 1200 MW(e), even at fuel oil prices as low as
30 S/bbl. The competition of nuclear plants with coal-fired plants in the same
size range is close, depending fundamentally on the coal price and the nuclear
plant investment cost assumed.
Sensitivity studies can be performed for any of the parameters affecting the
cost of kW-h, introducing variations within the ranges as defined, or even beyond
these ranges within reasonable limits.
In addition to the two main parameters (investment cost of nuclear plants
and fossil-fuel costs), those which may strongly affect the competitive position of
nuclear power are: the annual discount rate, and the plant load factor. The cost
of electricity produced by a nuclear power plant is only slightly affected by even
large changes in the components of the nuclear fuel cycle cost. The cost of
electricity of coal-fired plants is mainly affected by the quality of coal to be burned
and by the environmental protection requirements, in addition to the price
(including transport) of coal.
Looking at the past evolution of nuclear power costs, it can be observed
that ever since commercial nuclear power plants started to penetrate the electricity
generation market they have maintained an economic competitive position with
available alternative energy sources. Individual projects have shown some
deviations with respect to strict competitive conditions, but such deviations were
always marginal and accountable for by specific situations or unexpected factors.
In effect, nuclear power could never have penetrated the energy market to the
extent it has done without, in general, achieving economic competitiveness.
When in 1973-74 the price of oil was suddenly raised far above its earlier
level, the economic competitive status of nuclear power could have been considerably
improved. This, however, did not happen. Nuclear power costs followed the trend
of oil costs with a very short delay, rising to attain a very similar competitive
level to what they were holding before the oil price increase. Incidentally, coal
followed a similar trend.
With its second substantial price increase in 1979 and further increases in view,
oil attained a price level that has placed it substantially above the competitive
range for electricity production. This left nuclear power and coal as the main
competitors of the bulk commercial electricity generation market.
Economic competition between available alternative energy sources is a
powerful force which acts on each of these sources. Consequently, the cost trends
of nuclear power cannot be considered in isolation. It seems reasonable to
assume that the future evolution of nuclear power costs will follow the overall
92
pattern of the evolution of the whole energy market, where each available
alternative source tends to maintain its competitive position. This seems to hold
especially for a regulated market, such as the energy market.
APPENDIX TO CHAPTER 4
GLOSSARY OF TERMS
Base cost (capital investment) equals direct plus indirect cost (for definition see Table XIX).
Capacity of a power plant is the electric power for which a generating unit or station is rated
under the specific conditions defined by the manufacturer - MW(e).
Commercial operation date is the date when a unit/plant is declared to be available for regular
production of electricity.
Constant money represents monetary units of a constant purchasing value. The particular
purchasing value chosen is that of the 'reference date'.
Current money or mixed-years money is the arithmetic sum of monetary units spent in
different years. The sum is mixed because it is a sum of money of different purchasing
values. The monetary units are 'current' because they were spent according to their
then current value.
Discount rate (d), is often called the 'time value of money'. A perfect financial market is
assumed, in which it is possible to borrow or invest money at any time at an interest
rate equal to d.
Fixed charge rate associated with a certain investment is the annual expense related to the
investment expressed as a percentage of initial investment. Generally, the fixed charges
consist of:
(a) Interest on capital
(b) Rate of recovery of capital
(c) Taxes (where appropriate)
(d) Insurance (where appropriate).
93
Gross capacity corresponds to the electric output at the terminals of the generator sets in the
station; it includes therefore the power taken by the station auxiliaries and losses in
transformers that are considered integral parts of the station.
Inflation is the change over time of the average prices of goods and services in the general economy.
Installed capacity of electrical system is the total capacity of plants available in the electrical
system to supply the system load.
Interest during construction (IDC) is the accumulated money disbursed by a utility to pay off
interest on the capital invested in the plant during construction time.
Interest rate as used in engineering computations is the annual cost of the money required for
the work.
Levelized energy cost is calculated by assuming that the present worth value of all revenues
produced by the electricity generated (priced at the levelized cost of the k\V-h) equals
the present worth value of all expenditures incurred in the implementation and operation
of the plant.
Lifetime (or book life) is the average service life expected from an equipment or plant before
it is retired.
Net capacity corresponds to the electric output measured at the station outlet terminals,
i.e. after deducting the power taken by station auxiliaries and the losses in the transformers
that are considered integral parts of the station.
Present value or present worth (PV), 'present valuing' is a mathematical process by which
different monetary amounts can be moved, either forward or backward, from one or
more points in time to a single point in time, taking account of the 'time value of money'
during interim periods. Thus, 100 is the present value of (1 + d) X 100 available one
year later or of 100/1 + d available one year earlier. In general, if it is desired to move
MU monetary units by N years, the present value is given by
PV = (1 + d) N X MU
where N is negative (discounting) when moving backward in time and positive (compounding)
when moving forward in time; d is the discount rate or present valuing rate.
Real escalation,'differential escalation' or 'cost drift' is the annual rate of price increase that is
independent of and over and above inflation. This can result from resource depletion,
increased demand, technology evolution, safety and environmental requirements, and
the like.
94
PART II
98
TABLE XXV (cont.)
99
TABLE XXV (cont.)
Any nuclear power project - be it the first one for a country or a subsequent
unit within the nuclear power programme - requires a series of activities to be
performed by an adequate staff, following a certain schedule. There are no firm
rules to establish how, by whom and where these activities should be performed,
and which apply to any country, organization or situation. The ultimate goal,
namely the satisfactory completion of the project in an optimum manner, will
determine the possible choices and the right procedures, which will depend upon
the country's prevailing conditions and capabilities.
Past experience in those countries where nuclear power has been success-
fully introduced show different approaches and different degrees of success.
However, they all indicate that the steps to a viable nuclear project consist of
project-oriented and programme-supporting activities, which are basically those
listed in Table XXV. The activities in the list are performed by different groups
and organizations in the owner country as well as in supplier countries, but
regardless of the assigned responsibility, they are all essential. Proper judgement
in assigning responsibilities and selecting the partners in the nuclear programme
is the key to the viable introduction of nuclear power in a country. It must be
stressed that the very same activities, carried out at the same level of quality, are
applicable to both developed and developing countries. Naturally the degree of
outside dependency will vary vastly depending on the country's ability to achieve
self-sufficiency for as large a number of these activities as possible.
100
It is apparent that for a country at the outset of its nuclear power programme
some of the listed activities may pose unprecedented requirements. The capa-
bility of meeting those requirements is one of the conditions that may limit the
viability of a nuclear power programme in a country. A prerequisite condition
is certainly the ability to provide adequate planning and competent management
throughout all the stages of project development, since the formulation of policies
and all the consequences that may derive from a deficient supervision remain the
ultimate responsibility of those national organizations the Government has vested
with the relevant competence and authority.
In this respect, a closer look at Table XXV will reveal that some activities
cannot be delegated and, in performing them, the country has to take a lead
responsibility even in the cases where extensive reliance is placed on suppliers
(see also section 5.8.2). Naturally, and especially for the first nuclear project
in the country, extensive assistance and advisory services can be sought from
outside sources which, however, cannot be expected to make decisions on behalf
of or substituting for the national authorities, nor can they be made liable for
the consequences that may derive from or depend on those decisions.
Other nuclear power project activities may be and generally are contracted
outside the country for the first project in the programme, when the associated
necessary capabilities are not readily available within the country. Some of
these activities, however, represent areas where the owner's self-sufficiency should
be gradually expanded if national participation in the nuclear programme is to
be enhanced. Some others should be profitably developed for long-term
assurance of supply. Finally, there are some activities that require highly
developed technological capabilities which for some countries may not be within
the scope of national participation for a long time to come.
Regarding responsibilities for the performance of the different activities,
the owner may choose to delegate many of them to suppliers, consultants, or
architect-engineers. However, he will always have to retain the overall full
responsibility for the project in every phase of its planning, implementation
and ultimate operation.
Part III of this Guidebook contains more detailed information on the
implementation of the activities to be performed, in particular during the planning
and acquisition stages of the project.
One of the main aspects associated with nuclear power development pro-
grammes and the implementation of nuclear power projects is the fact that long
lead times are involved. This characteristic feature of nuclear power creates
difficulties for a country contemplating the introduction of nuclear power, since
101
uoiiejwto
|IIOJ»LUUJOO '
Eknpeoi |
tan-j
ue»s |
uoaonjjsuoo
»otJluoo I
(ICn)u«W!l
)0 t»ur\
1
uotsioaQ i 1
pa)UduoB
•loalojd
ue;s
^
£
<
Z
S 31 I) t-
<
o
111lli:i
=J - » ? • ; <
>. >
ill
£ H
3 O
.g
SI
i 2
u. to
2 sss
CN n N n ff in (O
n T ID to
102
planning and performance of a series of activities involving substantial efforts
has to be started long in advance of the time when the energy needs are to be met.
In addition, if the nuclear power programme calls for a series of nuclear power
plants over a certain period of time, as would be the normal case, it will be
necessary to proceed with the implementation of more than one plant
simultaneously.
Long lead times as well as several simultaneous projects impose a heavy
burden on the available resources of capital, manpower and infrastructure
capabilities, especially in the conditions prevailing in most developing countries.
To minimize the impact of this problem, efforts should be directed towards
identifying the areas where shortening of the overall schedule associated with
nuclear power programme development could be effected, or at least, where
delays could be avoided.
The schedule for performing each of the activities listed in Table XXV
depends on many factors, and is affected largely by the degree of planning and
the adequacy and sufficiency of the staffing of the project management
organization. It also depends on the approach adopted for dealing with the various
tasks. There is no precise of definite rule that would define the time period required
for each phase and it may vary over a wide range from case to case depending on the
prevailing situation and conditions. Approximate estimates, however, may be
obtained from previous experience, which would serve as guidelines and might
give an indication of the ways and means that could lead to the shortening or
at least not unduly prolonging the overall time schedule of a given project in
a particular situation.
A typical schedule for a nuclear power project in shown in Fig. 13 as an
example. It spans a period of 13 years, encompassing the major project-related
activities. However, the periods shown for different activities as well as the
starting points are approximate and should be considered only indicative.
Supporting activities of the nuclear power programme are not included in this
schedule, they begin even before the pre-project activities of the first nuclear
plant are started and then continue throughout the programme.
Major factors affecting the project schedule are:
The time needed for making decisions
Availability of qualified manpower
Licensing requirements and procedures
International institutional arrangements
Financing arrangements
Siting studies and the procedures for site selection and authorization
Timely completion of engineering
Project management efficiency
Quality assurance programme implementation
Unforeseen manufacturing or construction problems
Late alterations of design.
103
The schedule is the major control-tool of project management and is essential
for the overall co-ordination of the tasks among the partners involved. There are
certain milestones of the master schedule, some of which are indicated in Fig. 13-
The milestones are major events in project development and connecting points
of activities. Some of the typical milestones are:
Decision to start nuclear power planning
Establishment of national legislative framework
Establishment of nuclear.regulatory organization
Decision to start the feasibility study
Feasibility study completion
Site selected
Decision to initiate the acquisition process
Bids requested
Bids received
Letter of intent issued
Main contract(s) signed
International institutional and financing arrangements
completed
Construction permit granted
Site preparation started
First structural concrete cast
Containment erection completed
Installation of components started
Reactor heavy components installed
Turbine and generator installed
Fuel loaded
First criticality of reactor reached
Hot functional testing started
Operating licence granted
Commercial operation started.
The pre-project and project implementation activities, including the periods
required for their performance and their schedule are discussed in more detail
in Part III (Chapters 8 to 12) of this Guidebook. The overall time required to
complete the process of planning and acquisition of the power plant up to the
start of construction is estimated as about seven years, according to the schedule
presented in Fig. 13 as an example. This schedule includes reasonable time for
decision making.
A period of seven years from the start of nuclear power planning to the
initiation of construction of the power plant may seem excessively long; however,
there are ways to shorten this period. Experience shows that in some cases, even
for a first nuclear power project, an overall shorter period of 3 to 4 years has been
104
TABLE XXVI. PERIODS REQUIRED FOR NUCLEAR POWER PROJECT
ACTIVITIES
Note: Some activities overlap (see Fig. 13). The periods given are orders of magnitude and
will depend on particular situations and prevailing conditions.
achieved. Nevertheless, experience also shows that there are cases where ten
or more years were required. There are also some countries that have started
planning activities for their first nuclear power project in the 1960s and have
still not reached the construction stage. It is therefore very difficult to generalize
regarding the overall time required for these preparatory activities. A period of
5 to 8 years seems to be a reasonable target for planning purposes, but this should
be analysed in detail for each particular case considering the prevailing conditions.
A summary of the estimated periods required for the performance of each of
the major activities leading to project completion is presented in Table XXVI.
It should be noted that some activities overlap. Siting studies in particular
would start during the nuclear power planning stage and continue throughout
the following preparatory stages.
Regarding the possibilities for shortening the time required, these should be
evaluated with great care. Obviously, every effort should be made not to prolong
the process unduly, but short cuts or a lowering of quality requirements could
105
result in the long run as very expensive indeed, both in money and in overall time.
As to nuclear safety related aspects in particular, legitimate safety concerns
should prevail over the interest in achieving shorter schedules.
106
Electricity generation is the primary objective of a nuclear power programme.
However, the implementation of a nuclear power project must include national
participation. This participation cannot be limited to the operation and main-
tenance of the plant. There are other activities that are essential for national
participation, and advantage should also be taken of the many technological
and social spin-off effects which benefit the national industrial development at
large, and which in the long run prevent excessive dependence on foreign sources of
supply. Thus, additional national participation policy and objectives become an
integral part of the scope of a nuclear power programme. These objectives may include:
— Development of human resources by increasing the capabilities of national
staff in traditional skills and in developing new talents
— Independence in supply by exploiting national resources if available, and
promoting engineering and industrial capabilities, which in turn produce
new jobs and develop national welfare
— Enhancement of the quality of national products, which may even create
opportunities for exporting.
The attainment of such objectives can only be pursued if corresponding
national policies and strategies are formulated. The policies and strategies should
be developed to support the efforts in those directions which appear most
rewarding and beneficial for the country. Here again, it is the role of the
Government to establish directives and to promote development with subsidies
and other incentives. The investments that may prove necessary for the promo-
tional efforts must be evaluated on a cost/benefit basis.
It is apparent that policies and strategies will vary from country to country,
as they depend largely on the particular prevailing conditions. Their formulation
is an early concern of the planners. From the outset of the programme the
country's current capabilities and their potential development must be clearly
identified. This requires a thorough survey of the national infrastructure to
assess those sectors of the nuclear programme where outside dependency can
be reduced and self-sufficiency eventually attained.
The first objectives to attain in the early introduction of this new technology
are those activities and services that are labour intensive and not too specific to
nuclear power, and the production of those materials and components that are
not too demanding in quality. These may still pose a strain on the country's
resources. These infrastructures, once available, will be used for other purposes
within the country's development programme. Development of capabilities with
limited and unique applicability should be avoided at the beginning of the nuclear
programme. Conversely, whatever can be readily converted and profitably
transferred to other sectors should be encouraged.
Labour practices and efficiency have a large influence on the formulation
of policies for national participation. New job opportunities meet the public's
favour and hinder the development of opposition to nuclear power.
107
As the programme progresses more skill intensive services will have to be
staffed domestically. Development of new talents for complex new techniques
should be the target of the long-term policy. Higher quality engineering
capabilities, better management and organization, the creation of a new generation
of skilled technicians and craftsmen together with the introduction of a new
yardstick for quality are targets to attain. This will benefit to country beyond
the scope of the nuclear programme, as the acquired capabilities have a general
applicability to all industrial sectors.
The production of electrical and mechanical equipment and components
could start with those items that are needed in large numbers and that have
applications in other industries. To promote national industry participation, a
general climate of confidence is necessary. The nuclear programme must be
firm and established for the long term. New job opportunities should not be
precarious, and an industry must be given time to produce results and to recover
its investments.
Should delays occur in the nuclear power programme, these should in
principle not result in downward revisions of installed capacity. Anything that
could undermine the confidence of the investors and the trust of the public
should be avoided. The establishment of the programme's objectives must
therefore be realistic and commensurate with the country's capabilities.
It is the government's role to co-ordinate national planning and policy
development. The co-ordination of national efforts is an essential factor in
ensuring a smooth introduction of nuclear energy in a country. Normally,
different ministries and/or national authorities have separate responsibilities for
different equally important national programmes. Though autonomy and inde-
pendence are necessary for an effective administration, yet communications and
exchange of data are essential for consistent planning and adequate implementa-
tion. No activities can be developed in isolation without the support of the
necessary infrastructures, which include the achievements of other programmes
that must progress in parallel.
108
plant. Extensive planning and intensive studies for the initiation, establishment
and development of a long-range programme are required. Nuclear projects need
to comply both with strict regulatory and safety standards and with special
quality assurance and control requirements. There are both promotional and
regulatory activities, and special organizational structures are needed to carry
these out.
109
Initially, during the planning and feasibility stages, only a small organiza-
tion with relatively few but highly qualified professionals working as a project
group will be required. This organization or project group will have the main
tasks of defining the nuclear power programme in policy, scope, size, schedule,
budget, manpower requirements, and the assessment of available domestic
resources and capabilities for participation in its implementation. It could be
initially a part or a department of a Government Ministry or organization, with
a special board composed of selected high-level members, which will have the
authority for making decisions on matters referred to it by the project group.
The tasks to be performed by this national organization cover a wide
range of subjects and require extensive data and information as input to the
studies to be carried out. It is therefore important that adequate lines of
communication and authority be provided to that organization, to enable it
to have access to the necessary data and information from other authorities
or departments in the country, in many areas such as economic and industrial
planning, energy research and development, electricity generation and distri-
bution, and general statistical data and information systems.
For this stage no specialized knowledge in subjects like nuclear physics or
reactor theory is required; however, the organization will need general background
experience and knowledge in nuclear power and nuclear engineering. Assistance
of advisors or consultants may be obtained to cover areas of technical specialities
or experience, as needed.
The organization for carrying out the initial phase of a nuclear power project
(pre-project activities) should be task oriented with no rigid formal structure, so
as to provide flexibility and effective utilization of the available experience and
resources, and to perform the work in the most efficient manner.
110
adopted for project implementation. This will be discussed in greater detail in
Chapter 11. Depending on the approach adopted, the lead responsibilities and task
to be performed will be distributed between the owner, national and foreign suppliers
of goods and services, and the regulatory authority. Each of the partners will
have to set up its own organizational structure.
The difficult adaptation of the owner's organization from the rather simple
structure used during the initial stage of programme development and pre-
project activities to the more sophisticated structure of the implementation
phase requires restructuring and expansion to cover the important areas closely
related to the specific project under consideration. The owner's organization
retains overall responsibility for the project and the functions of supervision and
control of all activities as well as the review and approval of the work to be
performed, even if the lead responsibility for design, engineering, project and
construction management, construction, erection and testing is delegated to a
supplier or suppliers. It will have also to define the extent of national partici-
pation in the supply of materials and labour and the provision of various
services and supplies required during the site preparation and construction phases.
Finally, full responsibility for operation and maintenance of the power plant
will always remain with the owner.
The owner will have to ensure close co-operation and co-ordination between
the partners involved. In particular, channels of communications, areas of
responsibility and lines of authority should be well defined and clearly specified
in order to ensure the completion of the various tasks on schedule, and to achieve
optimum performance at reasonable costs.
There are several different types of organizational structures that can be
adopted for the project implementation management. A matrix-type organiza-
tion seems to be the most advisable because of the great complexity of a nuclear
power project, where both specialized functions and skills and overall co-
ordination have to be combined. Basically, this type of organization is a func-
tional management which is overlaid by a vertical management so that staff
involved that are skilled in the various disciplines and tasks work directly for
a project manager, but remain connected through the basic discipline manager
with the sources of technical skills that have to be provided for the project.
An important element in this type of organization is that the project manager
has full responsibility of the project. He has the authority to tell the project
team what to do and when to do it, while the duty of directing how the work
is to be performed is left to the discipline managers. The project manager has
an operational and day-to-day control over each of the members of the task
force, every one of them being administratively and logistically supported by the
discipline manager and technically directed by him.
Under a turnkey-type arrangement, both the owner and the main contractor
will have their own organizations for project management. Both are structured
along similar lines. Examples are presented in Figs 14 and 1 5.
Ill
CI J o
o z< o5 z
z 1-
LU OC
3 O UJ
z3
a o
zz ^s o
u. U <
1 o
I u. z< r"TH
z
o CO _l -i III
TOR
Ul
•¥ TI I I
ING
K- Z •i
z •£
"*UJ
ERSO «
ANA
z-3 -1 o
u.
Ul
o cc
<
cc cu a. 0 .
o 0. S
_r 5;
3
2
a.
z z
o
g
i- >
tr
o <
z zt
<
zf 15
5:
112
Is. «
113
The functions and principal tasks of the owner's project management
organization throughout the project implementation phase include the following
main areas:
Preparation of the feasibility and siting study
- Preparation of the bidding specifications
— Detailed investigations of the site and preparation of all necessary input
data for safety evaluation and licensing, and for the design of the plant
by the supplier(s)
- Definition of the codes and standards that will be adopted for the plant
design and construction
— Technical and economic evaluation of bids
- Contract negotiations with the selected supplier(s)
- Finalization of the contract(s) including precise definition of the scope
of supply, prices, terms of payment, guarantees and warranties and all
other legal and contractual conditions
Arrangements for financing and for the supply of fuel cycle materials and
services, and the conclusion of necessary agreements or contracts to provide
assurance of continued long-term supplies
— Planning of the manpower requirements of the construction supervision,
commissioning, operation and maintenance of the plant, and arranging
for adequate training programmes.
Provision of all items not included in the supplier's scopes such as site
facilities, roads, temporary buildings, electricity and water supplies,
housing, medical facilities, etc.
— Supervision, control and inspection of the supplier's work and ensuring
adherence to quality assurance and quality control procedures in the
design and construction.
All the above functions and tasks will equally apply for turnkey or non-
turnkey contractual approaches. The essential difference would only be in the
extent of the scope that is under the direct responsibility of the owner. In the
case of the non-turnkey approach, the size of the owner's organization, as well as
the manpower requirements and in particular the requirements for engineering
capability, will be much larger and the co-ordination of the work and control
of the schedule will be more difficult. Previous experience in management and
engineering of similar large projects is essential. The organizational structure,
however, will be fundamentally the same.
114
public health and safety with respect to nuclear power plants and other nuclear
facilities.
The IAEA has published and has under preparation a series of publications
within the framework of the NUSS (Nuclear Safety Standards) programme.
Particularly relevant is the Code of Practice on "Governmental Organization
for the Regulation of Nuclear Power Plants" (Safety Series 50-C-G), published
in 1978.
The fundamental objectives of the regulatory authority are:
(a) Establishment of regulatory standards, codes and criteria, which will
govern the design, construction, and operation of nuclear power plants
(b) Review and evaluation of the safety analysis and environmental reports
submitted by the owner; issue of licences
(c) Conduct of a programme of inspections to ensure compliance with
established rules and regulations.
The regulatory body may be organized into units which perform the
activities corresponding to each of the above-listed objectives. An example
is presented in Fig. 16.
The organization of the regulatory body will necessarily depend upon
the governmental structure, the legal system and the administrative practices
of the country. In setting up the organizational structure for the regulatory
authority, due account should be taken of these particular aspects. Whatever
structure is adopted, the regulatory authority should be:
(a) Vested by enabling legislation with a broad statutory authority and
functional autonomy, to carry out its functions independently of
applicants, manufacturers, suppliers and other interested parties in both
the public and private sectors
(b) Staffed by highly qualified personnel.
The subject of nuclear safety including regulatory and licensing aspects is
treated in more detail in Chapter 6 and also in the following section 5.6.
115
z
o o
z
<
z
< o g g
<
<
g* 2 UJ
LL.
LL
<
h-
co
h-
cc
o LU 5
Q_
Q
1-
2
_J
<> z
SOR
O —1
z
g
z>
z CO E o
r
UJ o
K u
Q s
3
o
3 z
z
o i-
2 I
^ ONE TSDES I z
NVIRO
o2
<SSTR
ESIGN
*; Z I- J 2
z
UJ
O
z
<
n
S
Q
V)
IJI
Z
<<
S UJ
I <t
o <
o g
s c u. u
O n : -i
O
5
C3
z
I-
z
o
o
o
z <
o
< 3
Q O
O z
(J <
116
utilities will, of course, have to apply to the erection of nuclear power plants as
well. However, the most stringent safety measures required for nuclear installa-
tions because of the special nature of nuclear energy, and the effective financial
protection to be ensured for victims of a nuclear incident add new dimensions
to traditional patterns of regulatory schemes devised for industrial activities of
a conventional type. Consequently, special legislation dealing with nuclear
facilities and related matters is of primary importance and should basically be
aimed at:
(a) Providing legislative authority for regulating and ensuring the safe develop-
ment and use of nuclear energy in the national interests;
(b) Vesting a specialized body with such a functional status and powers that
would enable it to discharge its regulatory responsibilities independently
of public and private corporations, manufacturers and suppliers;
(c) Setting forth the principles and conditions under which the regulatory
authority may authorize the carrying out of nuclear activities without
undue risk to the workers and the health and safety of the public, with
adequate physical protection of nuclear materials and facilities, with
proper regard to protecting the environment, and in accordance with
relevant treaty obligations entered into by the State; and
(d) Establishing the principles and rules consistent with international conven-
tions on third party liability for nuclear damage in order to ensure adequate
adequate indemnification in the event of a nuclear incident.
Enabling legislation should, to the extent feasible, look forward into the
future and accordingly provide a comprehensive framework encompassing
foreseeable developments of nuclear energy applications within the national
context. It should also, where appropriate, take into account approaches by
other countries to the issues involved and relevant recommendations established
by qualified international organizations.
The major components of nuclear legislation can be identified as dealing
with the following topical areas respectively:
- Radiological protection, nuclear safety and connected matters such as
environmental protection, transport of radioactive materials, radioactive
waste management (section 5.6.1)
- Licensing authority and licensing requirements for activities involving
nuclear facilities (section 5.6.2)
- Liability to third parties for nuclear damage and financial security covering
such liability (section 5.6.3)
- Physical protection of nuclear materials and facilities (section 5.11)
- State system of accounting for and control of nuclear materials (section 5.12).
On account of the rather long time normally required under any legal
system for the elaboration and enactment of legislation, especially when the
117
law-making process is confronted with the need of securing the fullest co-
operation of all those concerned across the governmental structure and, also,
with the search for an optimum balance of proposed undertakings in the national
interest and of adequate assurances to the public as regards its concerns of a
legitimate nature, the framing of legislation to govern nuclear installations is to
be given timely attention during the early planning stages of a nuclear power
programme. In the preparation of legislation and implementing regulations,
emphasis should be placed on ensuring continued and effective co-ordination
and co-operation between various governmental departments and institutions
concerned and qualified public and private organizations. A great deal of
concerted effort would thus be necessary from the outset with a view to securing
as much as possible the assistance of all the relevant expertise available in the
country. This would help to achieve a broad consensus on the goals to strive for
and on the principles, conditions and requirements to govern the licensing and
regulatory control of nuclear activities in the national interest.
Such a co-ordinated and co-operative approach would facilitate proper under-
standing by all those concerned, of the issues at stake and of the philosophy for and
the need of regulating them. This could subsequently turn out to be of great
help at the stage of enforcing the applicable laws, regulations and licensing
decisions.
The enabling legislation on nuclear activities would usually provide for the
promulgation of regulations setting out basic safety standards from which safety
criteria, detailed technical requirements and implementation procedures could
be worked out, upon which regulatory actions are to be based and to which
applicants for and holders of permits should conform. Regulations, rules,
guides and procedures for implementing the basic principles and conditions
laid down in the enabling law should be prepared by the regulatory authority
in correlation with the planning of the first nuclear power project. Regulations,
which should be formulated so as to express at least the irreducible minimum
considered necessary by the regulatory body for achieving and maintaining
safety, should cover all main aspects to be dealt with at the major licensing
stages, i.e. siting, construction, commissioning, operation and decommissioning.
Guides should provide acceptable technical and administrative approaches to
meeting safety requirements specified in the regulations. These approaches are
advisory insofar as alternative approaches are acceptable if it is demonstrated
that the same or higher levels of safety are achieved. Guides, which may be
revised more easily than regulations, should encompass the latest technological
advances that development and experience have shown to be effective and
reliable solutions to safety requirements.
118
Moreover, on account of its specialized functions, the regulatory authority
would be expected to play an incentive role or to be assigned a lead responsibility
in the framing of other regulations bearing on the peaceful uses of nuclear energy
such as those concerning radiation and environmental protection, the transport
of radioactive materials, the physical protection of nuclear materials and facilities,
the State's system of acconting for and control of nuclear materials, since it is
evident that the requirements stemming either from national legislation or from
relevant treaty obligations contracted by the State in these areas are not expected
to be applied in isolation from each other.
The regulatory authority should thus be regarded as instrumental in planning
a regulatory programme, in initiating proposals for the elaboration of regulations,
in co-ordinating the participation and collaboration of various governmental
bodies in the regulation-making process, in seeking the expertise and contributions
of qualified institutions and organizations, and in striving for timely adoption
of regulations as they are needed. The magnitude of the system of regulations
and guides to be established would, however, depend upon the size of the nuclear
power programme and, of course, the resources of the regulatory body.
Some countries have adopted the practice of using the standards applicable
in another country, generally the country from where they acquire their first
nuclear power plant, as a regulatory basis for safety reviews and assessments for
licensing purposes. However, such an interim solution consisting in regulatory
determinations based on varying foreign standards and criteria is not, in the
long run, a consistent and effective way of coping with the safety and safety-
related issues involved in nuclear power. Countries embarking on a nuclear power
programme thus particularly face the need for a homogeneous and comprehen-
sive body of basic principles and minimum requirements in nuclear power plant
safety and safety-related matters that could provide an internationally acceptable
basis for regulatory developments and determinations within the context of
national nuclear control requirements.
As discussed in Chapter 6, the IAEA, in response to such need, has carried
out since 1975 a programme for establishing codes of practice and guides on the
safety of nuclear power plants (the NUSS Programme), which is aimed at making
available to Member States recommendations deemed essential to provide a
basis for regulatory developments and to serve as a standard frame of reference
for safety analysis, review and assessment. International standards and criteria
supplemented by procedures recommended to implement them as set out in the
IAEA Codes of Practice and Safety Guides can be of considerable assistance, in
particular to developing countries, in providing a formalized and harmonized
approach to the regulation of nuclear power plants.
In order to avoid conflicts of interest and to foster public confidence in its
assessments and determinations, the regulatory authority should not be responsible
for or functionally involved in the promotion and development of nuclear energy.
119
Therefore, it is necessary to provide for a delineation of responsibilities that should
differentiate between regulatory and control functions, and promotional and
development functions. Promotional activities in the field of nuclear energy may
thus fall in the province of a ministry or be the responsibility of an autonomous
governmental body. Whatever the system may be in this regard, the nuclear
regulatory authority should statutorily be separated from them in order to preserve
the credibility of its decisions throughout the licensing process (see also
section 5.8).
Depending upon the governmental structure, legal traditions and adminis-
trative practices of the State, the regulatory authority may be established as a
separate collective executive or within a greater governmental unit but it should
be vested with a broad statutory or functional autonomy for the exercise of its
duties and powers. In any case, it should be in a position to act as a focal point
of responsibility for governmental authorization, control and supervision of
nuclear activities within the purview of enabling legislation. It should accord-
ingly be entrusted with sufficient discretion to carry out its functions indepen-
dently of any pressures coming from within or outside the government. It
should be empowered to establish or propose the adoption of regulations, rules
and procedures for the licensing and control of nuclear materials and facilities,
and to seek the advice, expertise and co-operation of any qualified public and
private organization in the discharge of its responsibilities. To this end, it should
be authorized to set up such advisory bodies as it deems necessary or expedient
in regard to any regulatory matters or specific aspects of the licensing process.
120
The issue of a licence should not preclude subsequent changes in the licence
that may be imposed by the regulatory authority or approved by it at the
licensee's request, either in view of health, safety, security, safeguards or environ-
mental considerations or as a result of experience or technological developments.
A licence may be suspended or revoked when the conditions of the licence are
not met to the satisfaction of the regulatory authority, or when the applicable
regulations or licensing decisions have been repeatedly violated, i.e. in the event
of failure by the applicant or licensee to take within a reasonable time the
corrective measures prescribed by the regulatory authority.
Licensing decisions should be open to review, at the applicant's request, by
higher governmental or other qualified institutions, as appropriate. However,
the implementation of any regulatory decision motivated by the need for pro-
tecting workers, the public or the environment from radiological risks should not
be delayed pending the outcome of a related appeal or request for review.
Among the licensing requirements, the qualifications of the operating
personnel of a nuclear installation are of particular importance. The methods
of evaluating their competence and reliability vary from country to country. It
is to be emphasized that not only the operating personnel should be competent
and reliable, but also those persons who evaluate their qualifications for licensing
purposes.
The safety analysis report is the most important document for the licensing
of nuclear installations. Its purpose is to demonstrate to the regulatory author-
ity how the design of a nuclear power plant and related operational procedures
will contribute to the prevention of accidents and to their mitigation, and to
show that every necessary precaution to such effect has been taken in the light
of existing scientific knowledge and technology. This report has to be reviewed
and assessed by the regulatory authority with the assistance of its advisory bodies.
This assessment usually leads to numerous licence conditions which define the
regulatory authority's view of what 'necessary precaution' means. Within this
category fall the problems of radiation protection and the environmental impact
of a nuclear installation. With respect to the latter, in many countries additional
licences are required in such areas as waste management, pollution control, envi-
ronmental protection, etc. A mechanism or procedures should therefore be
provided for consultations between the nuclear regulatory authority and the
other competent authorities so that the latter do not issue divergent or even
contradictory requirements.
The regulatory authority not only has to consider safety and safety-related
matters but also the question of physical security (see section 5.11).
Experience has shown that in order to facilitate public understanding and
acceptance of nuclear activities, there is a need for supplying the public with
timely and sufficient, easy to understand information on the safety philosophy,
regulatory requirements and licensing procedures. Some documentation, however,
121
may not be made available to the public in view of its confidential nature (e.g.
for commercial or security reasons). It may be useful to provide by law that
evaluations of plans, safety and environmental impact assessments and reviews
in regard to a proposed activity should be discussed with the municipal and local
authorities concerned, and made known to the public in an appropriate manner
as work is progressing. Anyway, in keeping the public adequately informed of
the outcome of technical studies and safety assessments at major stages, the
licensing proceedings and implementation process may be expected to be carried
out smoothly, with proper understanding by all those legitimately concerned.
Some countries give the public, in addition to appropriate information, the
possibility to express itself on the application for a proposed activity. To this
end, public hearings (or public enquiries) are organized. These hearings, which
may be compulsory or have been adopted under some legal systems, have proved
to be difficult to handle and often procrastinating in the licensing process.
Therefore formalized procedures, including time limits for interventions and the
rights and obligations of intervenors, should be established to prevent public
hearings from becoming an open-ended forum for opponents without any
useful feedback for the regulators or meaningful information for the public. The
personality and reputation of the official in charge of conducting such hearings
may be decisive factors in this connection.
It is of paramount importance to secure compliance by the applicant or
licensee with all applicable regulations and rules and with the requirements and
conditions set out in the licence. The enabling law should accordingly provide
for the right of inspection by the regulatory authority and its enforcement powers
throughout all stages of the licensing process as well as during the lifetime of an
authorized activity. Continuing enforcement through inspection is a sine qua non
for the effective discharge of governmental responsibilities in the public interest.
Sanctions are normally also set forth in the enabling law in order to prevent
serious or repeated violations of its provisions, of regulations established thereunder
and of the conditions specified in a licence. In addition to the suspension or
revocation of a licence, the penalties incurred may consist of fines and other
measures in accordance with the applicable penal law. It should, however, be
stressed that the most important elements of a nuclear regulatory scheme are
licensing and inspection; they are effective means of ensuring continued compliance
with the applicable regulations and prescribed conditions and measures.
122
a nuclear incident and in view of the potential magnitude of damage and injuries
that might arise therefrom, appropriate indemnification of victims has to be secured
by law, which should not, however, expose the nuclear industry to unbearable
financial burdens. A balance of these considerations has therefore led to a solution
of compromise between acceptable risks associated with and the benefit expected
from the peaceful uses of nuclear energy. This approach is reflected in the formula-
tion of a special regime of liability for nuclear damage.
The basic principles were developed at the international level over two
decades ago, and are based on the concept of risk instead of that of fault. These
principles have been embodied in the existing international conventions (the Paris
Convention of 1960, the Brussels Supplementary Convention of 1963, the Vienna
Convention of 1963) which have provided a basis for the adoption of corresponding
legislation by many countries in different parts of the world.
The formulation of a nuclear liability regime was motivated by two major
considerations:
(1) The need for ensuring financial protection against the risks of personal
injury and damage to property in taking into account the potential
magnitude of a nuclear incident, the length of time involved in some cases
for detecting radiation damage and, especially, the difficulty of furnishing
proof of its origin;
(2) The desirability of relieving the nuclear industry (manufacturers, suppliers
and sub-contractors) from unlimited risks that would hinder the develop-
ment of the peaceful uses of atomic energy.
Liability for nuclear damage, both at the international and national levels,
is governed by the following basic principles:
123
have to sue different persons as he may have to do under the law of torts
in general. This system of absolute and exclusive liability would also help to
simplify the contractual arrangements between the operator and his suppliers
since the latter would not need to be concerned with insurance or other financial
security to cover liability for nuclear damage in connection with their services
and supplies. Thus, another advantage of this principle of 'legal channelling' is
to avoid a so-called 'pyramid' of insurance premiums.
Radiation injuries may produce delayed effects but, on the other hand, the
liability fund or reserve under any insurance or other financial security scheme cannot
be maintained for unduly long periods. As a compromise, therefore, the conven-
tions on nuclear liability provide for the limitation of the operator's liability to
a period of 10 years from the date of a nuclear incident, subject to possible deroga-
tion by national legislation but provided that the operator's insurance or other
financial security is also maintained during any period extending beyond the ten-
year period.
The existing conventions uniformly provide for one court competent for
dealing with all claims arising out of a nuclear incident. The determination of
the competent court also entails determination of the national law applicable to
all claims for compensation.
124
legislation on nuclear liability consistent with relevant international conventions
has resulted in protracted discussions on the liability clauses to be detailed in
supply contracts. These difficulties indeed point to the need for early considera-
tion of the elaboration and enactment of nuclear liability provisions in conjunc-
tion with other technical and regulatory steps required during the planning for
the introduction of nuclear power.
125
important link in the safety chain, from the design through the manufacture,
installation, inspection and testing, to the operation and maintenance of equip-
ment, components and systems. Skilled and proficient manpower plays an
essential role in preventing nuclear accidents and in handling them correctly
if they do occur. Skill and proficiency can only be achieved through appro-
priate education, training and experience. In nuclear power there can be no
compromise on safety; high safety and quality standards must be established
and strictly maintained. This can only be achieved with competent staff.
In practically every phase and activity of a nuclear power programme
advanced technology is involved, which requires qualified manpower capable
of understanding, adopting and adapting or developing, and finally applying it.
In a country without a nuclear industry, technology is usually acquired from a
more advanced country able and willing to transfer it. However, for technology
transfer to be successful, the recipient country must be capable of absorbing the
technology; the key to this is the availability of qualified manpower.
The nuclear fuel cycle constitutes one of the most distinguishing special
features of nuclear power. Nuclear power plants and nuclear fuel must be con-
sidered together. An assured fuel supply is essential for the operation of the plant,
and spent fuel must be adequately disposed of. The fuel cycle includes a series
of 'front-end' and 'back-end' activities, of which some are essential for national
participation, requiring specially trained national manpower for their performance.
Radioactive waste disposal is an activity resulting from the use of nuclear fuel
and this again requires special techniques as well as people capable of their
application.
Nuclear power requires relatively large capital investments, long lead times,
and a solid supporting infrastructure. Consequently, there is a need for planning
and for long-term commitments on a national level, involving the government,
the utilities, national industry and scientific, technological, educational and
training institutions. Owing to the large overall effort involved in a country's
nuclear power programme, policy changes, interruptions, delays or mistakes have
proportionately large effects on the programme and may even affect the country's
overall economic and industrial development. The role of manpower in planning,
directing, co-ordinating and effectively implementing the national effort for the
nuclear power programme cannot be overemphasized.
Finally, nuclear power has the special feature of involving an extremely wide
range of technical disciplines and skills in practically all conventional areas as
well as in specialized nuclear fields. In addition, previous professional experience
is usually required to qualify people for most managerial and technical tasks and
functions involving major responsibilities. This places a considerable demand on
the national manpower resources and on the national manpower development
infrastructure. In fact, a nuclear power programme could hardly exist as the
sole case of advanced technology in a country with inadequate infrastructures.
126
To provide the highly qualified and experienced people at the proper time,
the essential conditions to be met are:
(a) An early and full awareness of the need of manpower
(b) The careful and detailed planning of a manpower development programme
(c) The effective implementation of this programme
(d) The application of an appropriate personnel management policy.
A comprehensive manpower development programme must be an integral
part of the nuclear power programme and consistent with national participation
policies. It should, if possible, be organized, co-ordinated and controlled by one
specially created group. It is emphasized that:
— The implementation of a nuclear power programme is not feasible without
sufficient national manpower
Only properly qualified manpower can be considered for meeting the man-
power requirements for a nuclear power programme
— Manpower development is a long-term activity and must be programme
oriented rather than project oriented. As many as 10 to 15 years may be
required to establish the independent, national manpower development
capability necessary to produce highly qualified manpower for a nuclear
power programme
— Although manpower development will require what seems to be a large
investment, its cost is very small when compared with the investment
associated with the overall nuclear power programme.
The overall manpower requirements of a nuclear power project (national
and foreign in the case of imported plants) are illustrated in Fig.l 7. During
the pre-project and early implementation phases, relatively few (50 to 100)
but highly qualified professionals are needed. The requirements start to increase
strongly when the commitments are made (letter of intent, contract) to install
the plant. Manufacturing and construction are the activities that have by far the
largest manpower requirements, of the order of 5000 people. Most of these
(about 85%) will be technicians and craftsmen. In nuclear power the requirements
for unskilled labour are very low (of the order of 10%), although in some coun-
tries their proportion might be considerably higher, mainly owing to local labour
practices and employment policies. Professionals during the design and construc-
tion phase are needed primarily for project management and engineering (250
to 350). Finally, for operation and maintenance, a staff of about 170 to 270
highly trained people are required. In general, it can be estimated that the man-
power requirements of a nuclear power project are of the order of 6000 pro-
fessionals, technicians and craftsmen during its peak period and are relatively
small but not less important during the initial phases and during commercial
operation of the plant. In addition, manpower is required to perform the
127
:« E
c ;2
128
supporting activities: nuclear power programme planning and co-ordination,
regulatory and licensing, fuel cycle activities, research and development, educa-
tion and training.
The national nuclear manpower requirements will be defined by the activities
to be performed within the country by local manpower and will fundamentally
depend on:
- The scope and schedule of the nuclear power programme
- The scope and schedule of national participation in this programme
- The constraints and limitations on the scope and schedule imposed by
national industrial, educational and technological infrastructures and
manpower resources
National conditions and characteristics affecting the labour market such
as productivity, efficiency, competition from other large industrial under-
takings, employment policies, labour costs, customs, rules and legislation.
The above factors are interrelated and thus should be considered together.
It is recognized that the nuclear power programme as well as the formulation
of the policies and goals for national participation should already have included
the effects of all requirements and relevant constraints including those of man-
power. For the determination of national manpower requirements, however,
which is the first stage of manpower development planning, in-depth analysis
and review of the manpower and the education and training resources are necessary.
While the number of people required to perform certain functions or tasks
depends on national labour practices and conditions, the necessary qualifications
depend only on the nature of the function or task and not on any conditions
prevailing in the country.
The power rating of the plant has practically no effect on the manpower
requirements of supporting activities and most project-related activities such
as pre-project activities, project management and engineering, quality assurance
and control, commissioning, operation and maintenance. It has only a relatively
small effect on the manpower requirements for manufacturing and construction.
In developing countries there is usually a shortage of qualified manpower
and consequently a high demand for qualified professionals, technicians and
craftsmen. Such a situation would normally lead to higher attrition rates and
major difficulties in providing replacements. Therefore, in assessing manpower
requirements, care should be taken to include, in addition to those people who
actually will be needed to perform the tasks and functions, an adequate number
of reserve and replacement personnel. A policy of a reasonable degree of over-
staffing, especially in critical areas, in thus advisable.
It should also be emphasized that many high technology projects, and espe-
cially nuclear power projects, have been delayed and have encountered other
serious problems for lack of qualified technicians. In some countries the status
129
and compensation of technicians do not provide sufficient incentives for
recruiting and retaining those most able to fill these positions. In some cases
capable technicians have attempted to become engineers in order to overcome
the economic and social problems associated with the technician's status. In
this way many capable and necessary technicians can become not so capable
engineers. Thus, measures must be taken to ensure the availability of sufficient
numbers of the qualified technicians necessary for a safe and efficient nuclear
power programme.
To start the development of a nuclear power programme it is necessary
to establish a relatively small project group which will have the overall respon-
sibility for carrying out the various studies involved in the pre-project activities.
An important aspect in the formation and organization of this project group
is that it should not exclusively consist of nuclear specialists but rather of senior
and experienced planners and engineers who have been engaged in large projects
such as conventional power plants or industrial installations, and with the
general planning of power and distribution systems in the country concerned,
supplemented by a few nuclear experts who are familiar with nuclear reactor
engineering and nuclear power systems.
The size of this group need not be very large (25 to 40 professionals), but
the important point is that they should be carefully selected with the highest
available quality, competence and experience. It must be recognized that this
group represents the main core of the organization of the whole nuclear pro-
gramme and will have great responsibility in taking major decisions and presenting
recommendations involving important and far-reaching commitments and large
investments. It will be necessary to provide the staff of this project group with
additional training in nuclear power, both through special courses and on-the-job
training assignments, probably abroad.
A country embarking on a nuclear power programme must make a critical
and realistic assessment of its organizational, educational and industrial capa-
bilities and determine the requirements for developing the quality and quantity
of manpower needed for a successful nuclear power programme. The difference
- or gap - between requirements and capabilities determined by such an analysis
will indicate what the resultant manpower development programme should be
as well as the role of government, education, and industry to achieve the man-
power development goals. It is also necessary to determine, in the course of such
an evaluation, which training requirements can be met nationally and which can
best be met abroad and what their schedule should be.
No amount of outside guidance can substitute for an organized, disciplined
and comprehensive effort by a national team responsible for evaluating manpower
requirements and defining, planning and implementing a manpower development
programme. The programme for each country has its own unique characteristics
that must be understood and taken into account. This is only possible when the
130
programme is primarily developed by national planners. General guidance, or
outside expertise can and should be used wherever needed, but it must never
supplant the country's own effort to define its manpower requirements from a
thorough understanding of the nature of each activity and task in its own nuclear
power programme and the qualitative and quantitative manpower requirements
to perform these tasks. The planning process itself is an indispensable factor for
an effective national manpower development programme.
- Government
- Electrical system and utility organization
- Industry (engineering, manufacturing, construction and erection)
- Manpower, education and training
- Science and technology.
5.8.1.1. Government
131
Provision of financial assistance
Establishment of national policy for quality assurance.
In order to carry out its responsibilities and functions, which are promotional
and regulatory, an adequate governmental infrastructure is required consisting of
three essential components, which have been discussed in the preceding sections:
Organizational structures
Legal framework
Qualified manpower.
132
The first nuclear power plant in a country will probably constitute the
largest generating unit added to the system. In addition, due to its special features,
it will impose unprecedented requirements on the electric utility, which will have
to adjust its organization, capabilities and characteristics to respond to this
challenge. This might be a difficult task.
It must be clearly understood that a nuclear power plant is not just another
power plant. The organization in charge of the project must be able and willing
to undertake the necessary adjustments, changes and developments. Electric
utilities with only conventional experience may find it very difficult to undertake
a first nuclear project, and it might even happen that they, are not interested or
qualified to do so. There are examples of countries where the implementation
of the first nuclear power plant has not been handled by an electric utility but
by a nuclear energy commission or by a new organization especially established
for this purpose. Such solutions, however, also imply similar or possibly even
larger efforts to be undertaken.
5.8.1.3. Industry
133
Many supply items are of unique design
Cost should be at reasonably competitive levels
Unfamiliar industrial standards might have to be applied
Many special materials new to the industry are used
Equipment and components of unusually large sizes and weights have to be
handled and transported.
The overall result is that the existing conventional industry is usually unable
to supply the materials, equipment, components and services without first
improving its capability. This means upgrading of quality assurance and quality
control, acquisition of new technology, installation of additional equipment and
changes in methods and procedures.
Government
National education system, including schools and technical training
institutions as well as universities and higher educational institutions
Special training centres and institutes
Research and development institutes
Utilities and industry.
It should be pointed out that for nuclear power the need for scientists and
research-oriented personnel, particularly in the nuclear field, is often overestimated,
134
while the need for highly qualified and experienced practically oriented engineers,
technicians and craftsmen is very much underestimated.
The role of education with reference to a nuclear power programme is to
provide a thorough grounding in the principles onto which nuclear power
technology may be grafted. Academic quality in the professional disciplines is
normally assumed to be defined by an academic degree from an educational
institution whose curricula have been accredited by an appropriate body. Providing
qualified manpower for nuclear power will place new demands on the educational
system. The curriculum must be carefully examined and formulated so that there
is a coupling of scientific and technical knowledge with the needs of technology,
including a functional balance between theoretical knowledge and practical
training and experience. Otherwise, it cannot be assumed that an academic degree
is a reliable measure of quality with respect to the ability of an individual to
accomplish a specific task. This is a fundamental problem which should be carefully
examined in each country's educational system, if realistic progress is to be made
in effective long-term manpower development for nuclear power.
Adequate national capabilities will have to be developed, particularly at the
technicians' and craftsmen's levels, who constitute an essential component in the
viability of a nuclear power programme. To develop the skills needed domestically,
the establishment of a national training centre may become necessary.
135
areas needed for nuclear power plants, such as reactor engineering, reactor
operation, radiation protection, nuclear safety and waste disposal.
It is in general the government's role to take the lead in establishing a scientific
and technological infrastructure for nuclear power. Depending on the objectives of
the national policies and the particular conditions prevailing in the country, this
could be done by:
Every country has the overall responsibility for the planning and imple-
mentation of its national nuclear power programme. Without national participation,
it cannot carry out this responsibility.
The introduction of nuclear power in most countries will be initially and may
remain for some time based largely on the importation from advanced supplier
countries. However, national participation is an essential element in the develop-
ment of a nuclear power programme. The extent of such participation will
signficantly depend on the existing infrastructure capabilities and on the availa-
bility of local resources for the supply of necessary materials, services, equipment
and qualified manpower. While interest in the maximum use of domestic resources
in any industrial activity is a common characteristic of all countries, the degree of
136
national involvement in nuclear power development will be a process in which
the local participation is gradually increased as the nuclear programme develops,
if there is a national policy favouring the evolution of the national capabilities
for such participation in the various areas of nuclear technology.
There are certain activities within the scope of a nuclear power programme,
for which full responsibility has to be borne by national organizations and which
should be primarily executed by national manpower whatever the contracting
arrangements. These are considered 'essential' activities for national participation.
Expert help from abroad could be obtained and used up to a point, but only for
technical assistance and not as a complete replacement of the national effort.
Which activities would fall into this 'essential' category is a question to be
answered by each particular country; there are, however, some general indications
based on experience which should be considered when planning the national effort.
In general, most of the activities to be performed during the pre-project and
pre-construction phases (see Table XXV) would be essential activities for national
participation. A country expecting to have a successful nuclear power programme
must be able and willing to study, plan and prepare its first project and make all
the necessary decisions itself. Should it lack resources to perform at least most
of these activities, serious consideration should be given as to whether or not the
country is prepared and ought to embark on a nuclear power programme at all.
The management, engineering, manufacturing, construction and commissioning
of the project includes the performance of a series of activities and the supply of
certain goods and services, which are essential for national participation, because
importing them would not be feasible. These would usually include:
Once the plant is finished, its operation and maintenance and the supporting
activities (see Table XXIV) are fully a national responsibility and hence classified
as 'essential' for national participation.
137
No doubt a country should assign first priority to the performance and
supply of the 'essential' (for national participation) activities, goods and services.
However, its national effort does not have to be limited to these. National
participation could be expanded into many other areas of activities and supplies
such as:
138
eventually become multiple-package management of the project. This evolution
is a challenging task for the country, and requires a firm long-term policy for the
nuclear programme, careful planning and realistic and critical assessment.
From the very start of the nuclear power programme the importance of
national participation must be fully appreciated. One of the essential factors
defining the programme's viability will be the extent to which industrial capabilities
are available and/or can be made available in the country. This is the factor to
account for and the ground on which the decision of whether embarking on a
nuclear programme should be formulated. Right at the start of the decision-making
process the responsible authorities must take stock of the situation with a thorough
survey of national industries and realistic assessment of their present and potential
capabilities.
The survey should first of all identify those national industries whose
production meets or might meet the quality standards of nuclear technology.
Then the investments associated with the necessary development must be evaluated
on a cost/benefit basis.
The problem of setting the goals for national participation is a difficult task
for the country's policy makers. Careful planning must be established with due
consideration to what is realistically achievable, allowing for flexibility, for
reconversion of objectives if schedules are not met, and for reassessment of the
targets of the programme.
Particularly at the start of promotional efforts domestic production is
heavily affected by competition from the international market. A newly developed
production capability naturally cannot provide the same assurances for meeting
standards and schedules as a reputable and well-experienced supplier would do.
The risk of the disruption of the project schedule and consequent economic loss
will have to be assessed on a cost/benefit basis. Too ambitious a target for self-
reliance and/or underestimation of the necessary lead times to achieve reliability
of domestic production may jeopardize the economy of the project. On the
other hand, inadequate promotional effort and preference for inclusive package
supply from experienced vendors may delay the future competitiveness of national
participation.
A difficult task in the promotion of local capabilities is to assess the share
of domestic participation in the project that is feasible at the outset and to set up
realistic future objectives for increasing involvement. It must be borne in mind
that 100% national participation in a nuclear programme may not be the ultimate
target, even in the scope of a long-term development programme; a target of
60 to 80% might be more realistic in most countries.
Industrial promotion should essentially be oriented towards up-grading the
already existing national industries. Promotion of those industrial capabilities
that require acquisition of unprecedented technological processes and/or con-
struction of unique manufacturing installations may prove to be impractical and
139
even beyond the scope of national participation objectives. The accelerated
development of carefully selected manufacturing capabilities should be sustained
without undue strain on other industrial sectors, if nuclear energy is to be integrated
without unbalancing the country's national economy.
A national participation study is never really finished. It has to be reviewed
and updated constantly, taking into account the development of local industry as
well as the evolution of nuclear technology. It should not be limited in scope to
one nuclear plant, but should consider instead the whole nuclear power programme.
In fact, a national participation programme must be fundamentally long-term
oriented. A prerequisite for its establishment is the existence of a long-term
nuclear power programme.
International suppliers of nuclear plants and equipment can and usually do
provide technical information if requested to do so. There is also a great amount
of published information available which can be collected and analysed. The
assistance of an experienced nuclear consultant can be very useful, but it is
essential to establish a local group of well-qualified staff in charge of planning and
implementing national participation. This should not be an ad hoc team formed
with the sole purpose of writing a report but a well-organized group with a long-
range view.
The survey of national industrial capacity will be a local effort and should
be conducted by the local group. The collaboration of local official or private
industrial and commercial organizations should be obtained, and consultants who
are well experienced in the country can be used if needed, to assist in special fields.
The survey must be based on a realistic assessment of the effective existing
capacity.
To assess the present and potential capabilities of the national industries,
which constitute the main objective of the survey, the methodology should be
well defined. This could consist of:
140
(f) Definition of the present and potential manufacturing capability of
each firm inspected.
141
What should be done by a country and where is the practical limit of
convenience of national participation are questions that can only be answered
by each country itself after careful cost-benefit analysis. In such an analysis costs
and benefits should be interpreted in their broadest sense (national development
objectives, social, political implications, etc.) and not only as economic values.
The practical limits of convenience will also change in a given country as industrial
development is achieved and progress is obtained in a nuclear power programme.
The manufacture of equipment and components of nuclear power plants
poses a serious problem to the industry of any country, whether highly industrialized
or developing. The strict requirements regarding quality, reliability and manufacture
on schedule are difficult to meet and are, as past experience shows, not always met.
As the knowledge and experience gained by countries and their industries increase
results tend to improve, but even after considerable experience has been accumu-
lated problems may and often do turn up. Deficiencies in quality and reliability
reduce the power plant's availability and result in a higher unit cost of electricity
generation. These risks should always be balanced with the benefits expected.
Should deficiencies affect the safety aspects of the plant, the problems may
become even more serious. Interest in national participation should never be
allowed to supersede safety requirements.
National engineering capabilities would have a powerful promotion role in
implementing the national participation goals of the manufacturing industry in
particular. Transfer of technology requires a counterpart able to assimilate,
adopt and adapt it to the national capabilities and requirements.
The above definitions are used in the IAEA Code of Practice on Quality
Assurance for Safety in Nuclear Power Plants (NUSS 50-C-QA) published in 1978,
142
as well as the Safety Guides on QA, which should be consulted for additional
information on the subject.
It is essential that a country embarking on the implementation of its first
nuclear power plant give serious consideration to the various activities that will
be required for the effective assurance of the required quality of equipment,
materials and services, through all the phases of the nuclear power project. It is
important to have full recognition of the scope of QA activities incorporated
into a consistent programme and to prepare the necessary number of qualified
engineers and inspection personnel for the correct establishment, execution and
supervision of an effective QA programme.
Nowadays QA is considered essentially as a management system. It has been
developed and implemented in order to facilitate the introduction, achievement
and improvement of sophisticated technologies like nuclear engineering, advanced
electronics or space research, where safety and reliability are the main concerns.
Using a somewhat unconventional approach, the result of QA can be expressed
as the 'confidence' that a certain requested quality level will be reached, objectively
verified and correctly documented.
Contemporary regulations for nuclear power plant construction and operation
are based on a set of safety requirements contained in safety criteria, standards,
procedures, drawings, specifications and associated engineering requirements.
It is necessary to obtain the confidence that the plant is designed, constructed,
installed, tested and operated satisfactorily. This will be possible if all participants
in the nuclear power projects are obliged to plan, perform, control and document
their work in a systematic and consistent manner. The management system
entailing the function of ensuring that all activities affecting safety and quality of
the plant are performed in a planned, systematic and controlled manner is the
QA system.
The functions of the QA system are:
In this way, QA for nuclear power plants consists of two kinds of activities
to be performed:
143
(2) QC activities which provide a means to control and measure the charac-
teristics of an item, process or facility to established requirements. These include
such actions as inspections, testing, surveillance or monitoring of items, processes
and services.
QA is always the responsibility of the organization that has the final technical,
administrative and financial responsibility for the plant. This organization is usually
the plant owner, who shall discharge his responsibilities regarding QA both directly
(establishing his system of QA and developing an overall QA programme for the
whole plant), and indirectly through contractual arrangements with all designers
and constructors of the plant. He may delegate the tasks of establishing and
implementing all or parts of the QA programme to other organizations, but he
always retains the responsibility for the effectiveness of the overall programme.
The QA requirements are specified in a number of national regulations for
safety of nuclear power plants. The IAEA has prepared and published an inter-
nationally agreed set of requirements contained in the Code of Practice on Quality
Assurance for Safety in Nuclear Power Plants. This Code contains principles for
establishment and functioning of the QA system in nuclear power plant projects.
According to the Code, the required system shall be established with the following
constituent elements:
144
a documentary basis for evaluation of effectiveness of QA system and adequacy
of QA programme.
Design process and design documents are subject to control and verification
to ensure that applicable regulatory requirements, codes and standards are correctly
translated into specifications, drawings, procedures and instructions.
145
(f) Identification and control of materials, parts and components
Conditions adverse to quality that are identified shall be analysed and corrected.
Appropriate measures shall be taken to prevent recurrence.
146
also be placed in the departments performing basic functions such as construction,
procurement, manufacturing, operations, etc. In this case, QA engineering,
programme co-ordination and auditing are assigned to a separate organizational
entity that is independent of other departments but does not include QC personnel.
Both organizational arrangements meet QA requirements if the degree of inde-
pendence of the persons and organizational units performing QA activities is such
that this cannot affect their ability to carry out these activities effectively.
The structure and functions of a QA department or more generally a QA
unit will depend on the role and functions of the respective organization in a
nuclear power project, as well as on the form of construction management selected
for the project. Normally, the required QA/QC activities are performed by all
participants in the project, either through organizational units or through specific
functional entities.
The overall qualified personnel requirements for carrying out the QA/QC
activities during design and construction of a nuclear power plant are about 30 to
50 professionals and 50 to 70 technicians. These are distributed among the
owner, the project engineering organization and the suppliers and contractors,
according to the contractual approach adopted. With a turnkey approach, about
half of these professionals and 20% of the technicians would correspond to the
owner's organization to develop and manage the overall QA programme and
perform surveillance, review, evaluation, auditing and documentation management.
With a non-turnkey approach, the manpower requirements of the owner would be
larger according to the increase in the functions and tasks to be performed under
his direct responsibility.
147
Another factor that makes nuclear power different from fossil-fuelled power
plants is the level of sophisticated management, technical and engineering skills
that are needed. From the point of view of a financing institution, concern may
arise regarding the competence of the owner to undertake such a complex operation,
in particular for a first nuclear power plant. Because of all these differences,
special financing approaches are required for nuclear power plants to overcome
the difficulties and constraints that may be encountered.
The total capital investment for nuclear power plants is higher than for
equivalent fossil-fuelled plants (see Chapter 4). In addition, the expansion and
upgrading of the transmission and distribution systems may also prove necessary
and require additional funds. Because of these higher initial financing requirements,
the availability of the necessary funds might constitute difficulties in relation to
the gross national capital formation, balance of payments and the priorities
assigned to various development projects in the country.
According to studies carried out by the International Bank for Reconstruction
and Development (IBRD), power expansion investment requirements have remained
at about 7 to 8% of the gross fixed capital formation. It is estimated, however,
that a shift to higher capital cost plants (nuclear, hydro, lignite) will force a country
to raise this proportion to 30—12%. This in time would correspond to a range of
about 2 to 4% of the gross domestic product. While these figures do not represent
an insuperable burden when considered as long-term averages, they tend to conceal
the critical difficulties that will be encountered by many countries over the
transitional period characterizing the introduction of several capital-intensive
technologies in the power-producing sector.
The acuteness of the problem of financing the introduction of nuclear power
plants will, of course, be a function of the balance of payments situation of the
countries concerned which, in most cases, is critically dependent on the import
or export of oil.
Another difficulty associated with the size of investments required is that
normally no financial institution will provide 100% of the financing by itself.
As a result, financing may have to be obtained from several sources, which requires
long and tedious negotiations and efforts to conclude the loan agreements. In
addition, financing institutions are generally reluctant to make commitments
before the main commercial contracts have been signed. Should construction start
before financing arrangements are definitely concluded, there is a risk of delaying
the schedule of the project or even of interrupting its implementation due to lack
of funds.
It seems, therefore, that a system of international financing would offer some
prospect of stability in the conditions and terms of loans designed to assist the
developing countries. In particular, this would help to bridge a difficult financing
gap in their energy development planning, and would prove of great assistance
towards meeting their potential needs for nuclear power.
148
5.10.2. Sources of financing
With rare exceptions, the financing of the foreign currency component for
all exported nuclear power plants, when required, has up to now been through
bilateral arrangements. These arrangements have sometimes involved financing
by countries other than that of the main supplier.
When requested, the terms of financing have, as a matter of fact, been an
essential ingredient of the bids submitted by the various vendors. They were in
most cases equivalent to substantial rebates, the extent and value of which were
a decisive factor in the final selection of the supplier, even though the concessionary
elements did not lend themselves easily to quantitative comparisons. As a result,
financing was usually related to projects and prevailing market conditions, and
there was no guarantee that similar terms would be offered again in the future.
Consequently, decisions had to be made on a case by case basis, making the
advanced planning of a homogeneous nuclear programme difficult.
Financing of all the nuclear power plants that have been built or are under
construction has been secured and financial arrangements established through a
variety of sources and according to different modalities. Nuclear power represents
a vast volume of investments which could be estimated at some 500 thousand
million dollars, assuming the overall unit average capital investment cost for plants
in operation to be S 1000/kW(e) and $ 1500/kW(e) for those under construction
at present. The plants in the industrial supplier countries have been largely either
self-financed by the utilities' own resources or through local financing agencies.
There are 110 units with a total capacity of about 68 000 MW(e) which have been
exported by seven supplier countries. Table XXVII shows the number of units
and their capacity exported from each of the supplier countries to the various
developing and industrially advanced recipient countries; 45 of these units were
exported to 14 developing countries.
To finance the nuclear power investments, the sources of funds which have
been used may be divided into the following main categories:
149
D O OS iO
P I CO O —
« « :> yD ^ -q- oo I I I I I
2 o
a
o I I I I I 1 I I : I I
I I : ; I i l I I I i I I
I I I [ i I i
[ I I i I i i I I I : i I
I I ! I I I ! £ I ! I I !
u
2
II
<
OS
I I I I IN I I I
00
H
OS
O
Cu <
X D
UJ <
00 z
CO
CO < Z o I IN — I — I
z
OS d
, I S3:
f- '•£
2
<
II O -3-
— fN
IS
OS o
•„
w
5: O 1 CO
O =3 ON O O (N , CM CO
a* fO O r*> SO I a- SO
oi o
< c
II -t — T
W o
-J o _ <N <i r^ i —<
O « 1-1 Z o
D
Z B.
o
,; c
> 1
X
X oo
w C\
J ''
o <U
v v N oo ;
I!
< 5
H >—>
150
I I I I I
I I I I I
I IN I I I I I I ! I I
r*j M o II S
i i i i •* i i
II <N
I I <S - I I
I I I I I
i s;
iiflllii -> re
o a ?
aj oo &o
^;
-J
<
O
n o
151
(2) Foreign sources of financing
152
International Bank Offered "LIBOR" has varied between a low of 6% and a high
of 14% during the 1970s.
The second and the most important foreign source of financing consists of
export credit agencies such as the Export-Import Bank in the USA, the Export
Credit Corporation in Canada or the Kreditanstalt fiir Wiederaufbau in the Federal
Republic of Germany. Export credits represent one of the principal borrowing
instruments in particular for developing countries, through which the large majority
of plants that have been built or are under construction in these countries have
been financed. The main advantages provided by export credits are:
- Funds are available in substantial quantities even during international tight
money situations, and particularly under the present low economic growth.
Today, nuclear equipment manufacturers in most supplier countries, faced
by lagging nuclear development programmes in their own countries and fierce
international competition in those countries that continue their construction
programmes, are eager to export.
- Financing usually covers up to 85% (sometimes up to 100%) of the cost of
services and equipment from the exporting country.
- Maturities are generally longer than in the conventional financial markets. For
nuclear plants export credit maturities are usually 12 to 15 years from the date
of completion of the project, thus providing about 20 years overall maturity
and can be even longer in specific cases.
- There is an extended grace period on repayments, which usually covers the
entire construction period.
- A subsidized interest rate is offered, which is lower than commercial rates.
In spite of some variations from one country to another, most export credits
schemes share the following other characteristics:
The third source for foreign financing comprises the international development
organizations. Although most international development organizations are active
in the energy field, the only ones currently involved in nuclear power financing
are the European Investment Bank (EIB) and the European Atomic Community
(EURATOM), both specialized agencies of the European Economic Community
(EEC).
153
Other international development institutions, such as the World Bank (IBRD)
have not been active in this field. The only nuclear plant ever financed through
the World Bank was the Latina plant in Italy in 1958. Since then the IBRD has
not become involved in nuclear power financing. However, the IBRD seems ready
at present to consider limited participation in the financing of nuclear power in
developing countries, should the corresponding projects be the 'least cost' alternatives
for supplying the growing demands for electric power, and should said participation
attract other foreign sources of finance.
Summarizing, currently the most viable foreign financial sources for nuclear
power projects seem to be the export credit agencies. Financing of nuclear projects
have up to now been largely from such agencies through bilateral agreements
between the supplier and the receiver countries.
In the past, suppliers have sometimes been prepared to assist with financing
of nuclear power projects on exceptionally favourable terms. However, this type
of financing is not expected to be available any longer, owing to the existing
financial world situation characterized by high inflation and rapid escalation of
costs. Such exceptionally favourable terms are difficult to obtain, unless some
special loans with concessions or aid are secured through bilateral governmental
arrangements.
154
(d) Information system which enables the State to be informed of every
change at nuclear sites or regarding transport of nuclear material that
may affect implementation of physical protection measures.
It is important that the State sets up the appropriate and effective organizations
for implementation of the physical protection measures prescribed by the regulations,
as incorporated in the nuclear legislation. It is also necessary to ensure the strict
adherence to the physical protection measures by posessors of nuclear material
and operators of nuclear facilities. To implement physical protection, the require-
ments include:
155
(a) A national objective, to account for and control of nuclear material in
the State, and to contribute to the detection of possible losses, or unauthorized
use, or removal of nuclear material.
(b) An international objective, to provide the essential basis for the application
of IAEA safeguards pursuant to the provisions of an Agreement between the State
and the IAEA.
These two objectives are different in nature, and the organization and functions
of a SSAC with only one of these objectives may differ in many respects from those
of a system with only the other. Nevertheless, there are many elements of each
system that would contribute to the attainment of both objectives.
It is for each State to decide whether or not it wishes to establish one combined
system or two independent systems to pursue these different objectives. When a
State decides to establish a combined system, it will be necessary to distinguish
clearly those requirements that are necessary for the application of IAEA safeguards
from those that are necessary only for internal purposes. Such a distinction is
necessary in order to identify clearly those elements that are needed in the appli-
cation of IAEA safeguards, and those that are not needed for that purpose.
States may use containment and surveillance measures (largely independent
of nuclear material accounting) to provide assurance that there has been no
unauthorized use or removal of nuclear material from a facility. Such measures
may include, for example, secure facility perimeters, seals, surveillance cameras
and portal monitors. These measures are normally not the same containment and
surveillance measures as instituted for IAEA safeguards, although they may serve
the dual purpose of the national and international objectives. It is recommended
that States take these possibilities into consideration, particularly during the design
and construction phases of new facilities.
The Agency has recently published a document, IAEA/SG/INF/2, providing
guidelines for the organization and functions of a SSAC designed to meet the
commitments and obligations of States arising from safeguards agreements concluded
with the IAEA. These guidelines are designed to assist States in establishing,
maintaining and reviewing their system. The document also contains the elements
of the system performance required at the State and facility levels.
156
aimed at both the general public and the population around the site of the nuclear
power project should be carefully planned and implemented and start as early as
possible.
The problem of informing the public is extremely complex. In spite of the
fact that the safety record of the development of nuclear power and its introduction
on a commercial basis compares favourably with that of any other large-scale
technology, there is a growing opposition in many countries towards its use. In
many cases the nuclear controversy has led to delays in plant construction, scaling
down of nuclear power programmes, or, in one extreme case, even to a law
forbidding the use of nuclear power for energy production.
This controversy has been the subject of extensive study, mainly in industri-
alized countries. In spite of the fact that the situation is different from country
to country, the following seems to apply in general:
- It is important to recognize that the controversy about nuclear power has also
to be viewed in the context of general discussions about political, social or
philosophical issues in a country. Controversy is not a particular attribute of
nuclear power and applies to other large-scale technological developments
as well.
— Rational criteria have to be established against which to judge the acceptability
of a nuclear power programme. Such criteria are part of an evaluation process
and thus necessarily subjective. Therefore, it is the responsibility of those
involved in public information to draw a strict borderline between the objective
information (i.e. the technical data), the formal procedure (i.e. the evaluation
methodology applied) and the subjective conclusions drawn from the analysis.
For example, it might well be possible to agree with an audience on the low
probability of a core melt; however, for some it might not be acceptable.
- Information about nuclear power cannot limit itself to nuclear power only,
rather the role of this energy source has to be explained within the context of
objectives for the social, political and economic development of a country
including its interconnections with global issues and international developments.
— Nuclear power can be considered as the preferred target for the attacks of
practically all protest movements: environmentalists, pacifists, radical elements,
separatists and home rule groups, advocates of zero-growth, etc. It unites in
particular all those who are pessimistic about the future and whose bitterness
against the modern world is expressed as a nostalgia for an idealized past or a
Utopian dream of a more 'natural', 'alternative' way of life.
— Nuclear power has to be viewed with regard to the role it is able to play in the
total energy supply of a country (including the influence of worldwide develop-
ments) and also relating to the economic and environmental aspects of other
energy systems.
- Studies analysing public attitudes as a measure of favourableness or unfavour-
ableness towards nuclear power show that all these considerations are reflected
157
in the structure of attitudes and thus contribute to acceptance or rejection of
nuclear power, in particular psychological aspects, socio-political implications,
environmental aspects and economic and technical benefits.
- General comparison of the risks of nuclear power with other risks already
accepted by society. Such comparisons put the nuclear risks into a broader
perspective and permit a discussion of influencing factors for acceptance of
risks by individuals and society.
- Comparisons of risks of energy systems considering the total fuel cycle from
obtaining the fuel (mining of coal or uranium, etc.) through normal operation
to waste disposal. Such information should be as complete as possible and
where reliable data are not available, it seems more appropriate to describe
risks in qualitative terms than to omit information altogether. However,
emphasis should also be given to describe the uncertainties. In addition, the
data on risks should be as disaggregated as possible since, for example, aggregation
of various health effects like early fatalities and fatal diseases or of low frequency/
high consequence and high frequency/low consequence events, imply value
judgements. The purpose of such information, of course, is not to discredit
other energy systems, but to put the risks of nuclear power into perspective with
risks of those technologies that serve the same purpose, i.e. the production of
electricity.
- Since it cannot be the objective of safety policy to reduce all risks to the same
absolute level, information should be provided on the cost-effectiveness of
risk reduction. Since the resources that society can spend on safety are limited,
it seems to be reasonable to spend them in those areas where the largest risk
reduction can be achieved per unit of safety expenditures. Such information
also demonstrates that risks cannot be reduced to zero, and that a compromise
has to be found on what is 'As Low As Reasonably Achievable' (ALARA
principle).
158
Opposition towards large-scale new technologies, like nuclear power, has
many parallels in history, e.g. the introduction of railways, automobiles, the use
of coal or of central city sewage systems. Such discussions seem to be usually a
necessary part of integrating a technological system into the society that the
technology is intended to serve.
It will be beneficial to both the social and technological development if, at
the very early stage of starting a nuclear programme, complete and objective
information is provided to the public on the benefits and the risks of this technology.
This also enhances credibility, which is very difficult to regain once it has been lost.
159
Chapter 6
6.1. INTRODUCTION
The measures used to attain the goals of nuclear safety will also help to
achieve another important objective, which is to reduce the likelihood of a
serious accident resulting in severe damage to the nuclear facility and in large
economic loss.
These safety goals apply to nuclear power plants and all related fuel
cycle facilities and activities. Because of the particular concern with the safety
of nuclear power plants, this subject is treated in some detail in sections 6.3
to 6.6. However, the safety principles and regulatory measures discussed in
these sections apply generally also to related fuel cycle facilities and activities.
160
The environmental effects of all facilities and activities related to nuclear
power are discussed in section 6.7.
The dominant public health and safety concern in the operation of nuclear
facilities is the potential for the accidental release of large quantities of
radioactive materials to the environment and their short and long-term effects
on the biosphere, especially on human health.
We live immersed in radiation; the sun, the soil, the trees, the human body,
the stars are all sources of radiation. Radiation is nothing new. What is new
is the knowledge and the technology developed by nuclear industry regarding the
effects of radiation and the proper ways to handle it.
2
The units of radiation used in this chapter are those now in common use. The main
ones are the rad, the unit of absorbed dose (1 rad = 100 erg/g= 0.01 J/kg), and the rem,
the unit of equivalent dose for different types of radiation (1 rem = 1 rad multiplied by
a correction factor to equivilize biologic effects). However, the reader should be aware that
new international units may soon come into general use - in particular, the gray
(1 Gy = 100 rads = 1 J/kg) and the sievert (1 Sv = 100 rems). One rad of gamma or beta-
radiation has one rem biological effectiveness, while one rad of alpha-radiation has a dose
equivalence of approximately 20 rem and one rad of neutrons has a dose equivalence of
approximately 10 rem.
161
effectiveness between different types of radiation a special unit called the 'rem'
(radiation dose equivalent man) is used for expressing radiation exposure doses.
Biological effects are classified broadly as somatic effects, that is to say
effects occurring within the exposed individual, and hereditary or genetic
effects, that is to say those effects occurring in the descendants by altering the
genes of the parents.
In the extreme case, exposure of the whole body to very high levels of
radiation of a few hundred rads over a short period (e.g. 3000-4000 times the
annual background dose at once) will cause radiation sickness and can be fatal.
At lower doses radiation exposure results in some likelihood of developing cancer
and genetic effects and this likelihood decreases as the dose decreases. Radiation
at low doses, referred to as 'low-level radiation', may result in some damage to
living tissues. However, the body does have mechanisms to repair this type
of damage thus providing a certain level of protection against such radiation
effects. What is not known is whether there is some lower limit to radiation
exposure below which man will not suffer any injury and above which he will.
All persons are exposed to radiation as part of their natural environment
(see section 6.3.2).
To reach these objectives the ICRP has laid out recommendations that
are guided by three general principles:
(a) No practice shall be adopted unless its introduction produces a net
positive benefit.
(b) All exposures to radiation shall be kept as low as reasonably achievable,
economic and social factors being taken into account.
(c) Those who are exposed to radiation in the course of their occupation
(e.g. power reactor operations staff) shall not receive a dose greater
than 5 rems per year. For a member of the public this dose shall not
exceed 0.5 rem per year nor a lifetime average of 0.1 rem per year.
The radiation exposure limits set by the ICRP are intended to be maximum
values above natural background exposure which must not be exceeded. In
accepting the ICRP's recommendations it is common practice for countries to
keep radiation exposure well below the limit given in the recommendations.
162
Practices in the nuclear industry, for example, result in doses, even to the local
population, that are a small fraction of the ICRP limits.
In estimating the risk from exposure to low levels of radiation, the ICRP
also makes the prudent assumption that there may be health effects, varying
directly with the dose received, right down to zero dose. For purposes of
radiation protection considerations involving individuals the total risk of
inducing a carcinogenic and genetic effect is assumed to be about 1.7 X 10 - 4
per rem, although this assumption is not established from medical observations.
It is not yet possible to estimate precisely the risk of cancer induction or genetic
effects by low-dose radiation, because the degree of risk is so low that it
cannot be observed directly, since other causes for inducing cancer are by far
predominant in this low-level radiation range. There is great uncertainty as to
the dose-response function most appropriate for extrapolating in the low-
dose region.
163
00
o in 171 -s-
oo in O N r- en CO CO 00 oo
00 r^ O O co O CN CM en CO r-~
NO
<4-i —; **? en r-_ I
CO d od d d d d in d o CO O r<i -J, r4 « ^f f*i 1
ITi O 00
~= tj- — O
—< m CN
— > i
OL,
r-
s 3
w
o
OS
o
u >,
<
Ui un o
£ —. C-;
OS NO CO U1 o O o o o <*r r»* co • * o o o O in o 11
r*l oo rs r- c^ m t- m NO NO in m CO ro
c S '—' —' —• ~« —" |
s
o
o
o
<
2
"o r~
(S CN
ON en tn •tf- NO t^ o
-3- o —- m -a-
x> _ x ts
m -3- V~l en en en ci CO • * •
-j'
ir ^-
*
00
w CO
t-« co
00 in O t— in
NO rN) 00 ts 1
Q -^ O — c^ — T c~
_. o
t^ CN
o
in
d d d CO oi
in
o d <W ON
in
in
NO
d in CN d 1
l*i.
ON O m m
O
U m
z
o
5
<
as
&
o > >
1-.
>< o oo o> NO
c cr r- OJ m O t-; ON
o C 2
d d d •
ts
*
r* CO
•* \o
d *fr ci o
ON
—
ci O
CN
o o
in in
o
in
O
NO
o
Tf
Z
w
>
z _
_; °
"•'
>
X
o
CO
X
<
ymbol
oo o to
S «n ON S 1
pa 00 O in
m NO 00 oo 00 CO CO ON
00 ON ON
o ON ON ON ON ON
ON
<C 6 ON ON
6
c/3
a X Q£ 00
> N 2 S f- !
164
— C-I o O-
o X X l/ )
v/1 OS • *
r^i 00 (N
l> ^- «
o i/i CN c-i
© © p ^
© © o ro d d
<N ,
00 C\ O
r, ro ^
—<
't
—
• *
^c ^r
^-
— C-J IN (N M (N rsl OJ <N
-— 00
w-v —i
cs' © O Os O
o
c S
g c g
r» t— Os Os CJ
CN {N Ol cs C") o-)
3
Si
165
fission products consist of short-lived and long-lived radionuclides which, under
normal operating conditions, remain largely confined within the fuel elements.
Generally, under normal operating conditions only a very small fraction of the
fission products are allowed to be released and their environmental impact is
not significant.
Another source of radioactivity is the corrosion and erosion products and
impurities in the coolant which become activated by neutron absorption.
The quantities of radioactive materials so formed are small compared with
fission products and consist of radioisotopes of elements such as iron, chromium,
cobalt and manganese. In addition, neutron absorption by boron, commonly
used for the control of the fission process, and by deuterium in water-cooled
reactors leads to the formation of tritium, a long-lived radioisotope of hydrogen.
Radioisotopes of nitrogen, carbon and argon are also formed. Other coolant
activation products are of less significance.
Table XXVIII lists the amounts of the more important radionuclides in a
1000 MW(e) nuclear power reactor. This table includes only fission products
with half-lives greater than one hour. Short-lived beta and/or gamma-emitter
fission products (half-life of the order of seconds or minutes) are dominant in a
reactor core immediately after shutdown, but they decay rapidly and do not
contribute significantly to the activity being released during normal operations.
However, they do have to be taken into account when considering the radiation
exposure of operating personnel or in accident conditions.
During the normal operation of nuclear power plants the possible sources
of human exposure to radiation are:
(a) Exposure of the public to radioactivity released in gaseous and
liquid effluents
(b) Exposure of plant personnel during operation and maintenance.
Most of the fission products remain in the fuel elements, but a small
fraction can escape into the coolant through defective fuel cladding. Most of
the corrosion products and radioisotopes released from fuel into the coolant
or moderator are removed by gaseous and liquid waste processing systems.
Nonetheless, a small part of the radioactive materials may eventually be released
into the environment. Experience has shown that the additional doses to the
public living in the vicinity of nuclear power plants are not more than about 1%
of the doses from natural background exposure. The contribution to the overall
population dose is very small, much less than one per cent of the dose from
natural background. On the average an individual in the population will
receive a dose of about 0.1 rem per year from natural background sources.
166
Any detriment to human health that may arise from nuclear power
generation is mainly due to occupational exposure of power plant personnel to
gamma rays from fission and activation products. Occupational radiation
exposures are controlled by proper plant design, operating procedures, monitoring
programmes, trained personnel and strong management control. Experience has
shown that with a programme for maintaining exposures as low as reasonably
achievable, average radiation doses to the operations staff who are occupationally
exposed can be maintained in the range of 0.5-1 rem per year, which is
10 to 20% of the annual dose limit of 5 rem per year recommended by ICRP for
occupational exposure. Particular attention must be given to controlling the
doses to maintenance, waste-handling and health physics personnel.
(a) Loss of coolant. The occurrence of a loss of coolant event will allow
the fuel to overheat unless emergency cooling water is supplied to the core.
167
o
X X X X X X
t— CM
>,
0
o s>
o
n
•si"
T"1 o
CO o X X X X
< o \o 00 00
$ c o —< •3- CO
o o o o • — i
X ~
X- —
X ~— X
X
^> </-> r~ r--
— • * CM CN
o
X X X X
X X X X
.s ^ oo —•
X
~ = a
o — —
J5 CO
CN
C
o | H
CI
c >,
o o
o
o.
>
Z £ 2
-o BO 0 >
ora
2 oo & O
o *-!
-j
-j Vi
168
This identifies a class of accidents called loss of coolant accidents (LOCAs),
in which a rupture in the reactor coolant system (RCS) leads to a loss of the
normal coolant. This rupture allows the high-pressure, high-temperature reactor
coolant to flash to steam and blow down into the containment building.
(b) Transients. Overheating of fuel can result from transient events that
cause the reactor power to increase beyond the heat removal capacity of the
reactor cooling system or that cause the heat removal capacity of the reactor
cooling system to drop below the core heat generation rate. Transient events
can be assumed to include all those situations (except LOCA, which is treated
separately) that could lead to fuel heat imbalances. In safety analysis the
principal areas of interest are increases in reactor core power (heat generation),
decrease in coolant flow (and heat removal) and reactor coolant system
pressure increases.
169
of defence related to the way the plant is operated and to its time response
under accident conditions. The borderlines between these echelons are not
very precise and may be slightly different in the various designs, but basically
the following objectives hold for the three echelons:
(1) To ensure that the plant operates within a defined set of conditions
(2) To provide a set of safety systems designed to intercept malfunctions
that may result in accident conditions
(3) To provide systems to mitigate accidents that result in significant
release of radiation from its design location.
The first echelon of defence is to ensure that the plant systems are
maintained within operational limits. This bounds all normal and anticipated
operating modes of the reactor and can be characterized as the stable,
expected operation of the plant.
With regard to the design this means a high quality standard of system and
component design and has to include material selection and fabrication of
components, the plant construction, the plant maintenance and testing procedure,
the plant operation, the utilization of operating experience and the establishment
of adequate safety margins to permit reliable operation. In functional terms
this echelon has to ensure high reliability of all plant systems and components
including instrumentation and control so that deviation from normal operation
is unlikely.
The second echelon of defence is to intercept abnormal conditions that
could lead to accidents in the event normal operating conditions are violated
through human error or equipment failure. This level shall be established to
meet the following three safety requirements:
(1) To establish and maintain subcriticality
(2) To remove residual heat from the reactor coolant system after
shutdown
(3) To maintain reactor coolant system integrity and an adequate
inventory of reactor coolant.
This echelon of defence constitutes the design basis for the reactor
protection system and related other safety systems.
Typical systems that establish this line of defence are automatic shutdown
systems, high pressure and low pressure injection systems which supply reactor
coolant to the main circuit, emergency feedwater systems within indirect
cycle reactors, residual heat removal systems including their secondary heat
transport circuits, emergency power supplies and others.
The third echelon of defence is to mitigate accidents that result in significant
release of radioactivity from its design location. This includes provisions to
mitigate accidents involving radioactive material outside the reactor coolant
170
IPARRI
Removal of
radioactivity
from containment
atmosphere
Rapid shutdown
of reactor to limit
core heat production
(Neutron absorbers
into core)
Core cooling to
prevent release
of radioactivity
from fuel
[PAHR|
Removal of heat
from containment
to prevent
overpressurization
FIG.18. Power water reactor loss of coolant accident (LOCA): engineered safety feature (ESFj
functions.
system but inside the reactor building such as a fuel-handling accident. The
objective is to contain and control the release of radioactive materials when
significant amounts have escaped from the primary system.
Typical water-cooled and moderated reactors include a containment
system, which includes systems to provide for automatic isolation of specified
building penetrations, control of pressure and temperature, control of
combustible gases and removal of airborne radioactivity.
The primary functions of some of the engineered safety features discussed
above are illustrated in Fig. 18. The primary functions they perform are
as follows:
(a) Reactor trip (RT): to stop the fission process and terminate core
power generation
(b) Emergency core cooling (ECC): to cool the core, thereby keeping the
release of radioactivity from the fuel into the containment at low levels
(c) Post accident radioactivity removal (PARR): to remove radioactivity
released from the core to the containment atmosphere
(d) Post accident heat removal (PAHR): to remove decay heat from within
the containment, thereby preventing overpressurization of the containment
(e) Containment integrity (CI): to prevent radioactivity within the
containment from being dispersed into the environment.
171
6.3.5. Safety analysis
Whilst the safety analysis is an iterative process, the starting point of the
analysis is the identification of those systems that are involved on the various
safety levels to limit and mitigate the consequences of a given postulated
initiating event. Having at least roughly identified this, the analysis has to
indicate the sequence of plant configurations that will follow the postulated
initiating event. This can be done in a deterministic manner or by probabilistic
analysis. In both cases some systematic written procedures should be followed.
In the deterministic method, a useful tool is the 'event tree' method which
logically and systematically identifies possible sequences arising from an
initiating event irrespective of their likelihood, taking into account the existing
design features and it leads to the various possible final configurations of the
plant as a consequence of the initiating event. The next step of the analysis
is to evaluate the sequences of events that are considered the most likely
from analysis of the reliability of equipment or engineering judgement based
172
on experience and agreed assumptions. Thus a limited number of final plant
configurations will emerge for each initiating event.
In the probabilistic approach, values have to be attributed to each branch
of the event tree. There are practical difficulties arising in this approach,
primarily because of the large number of branches that may emerge. There may
then be a need to eliminate those sequences with a probability lower than a
certain very low value. To do this, it is necessary to know the probabilities
associated with the branch points, possibly by the use of 'fault tree analysis',
or again, as in the deterministic treatment, to use conservative engineering
judgement. At the conclusion of the event tree analysis several more likely or
more serious sequences of events leading to several possible final plant configurations
will have been identified for each postulated initiating event.
In the design of some nuclear plants the operators have certain actions
to perform to ensure correct plant response to fault situations. It is necessary
therefore in the safety analysis to allow for operator action. Simplistically,
it may be considered that the operator is one further link in the control chain.
On this basis, operator action in response to a particular signal could be
assumed to be simply correct, or not taken at all. However, the possibility
must be considered that the operator may also attempt an action at the wrong
time, or take a completely wrong course of action. Incorrect actions are most
likely at times of high stress such as during a complex chain of events following
an initiating event. To allow in the safety analysis for either correct action
173
at the right time or no action at all is relatively straightforward, in the event
tree approach both possibilities would lead to particular and well-defined plant
configurations. The problem arises in trying to allow for all the possible
maloperations that could conceivably take place in a complex fault sequence.
In designs where operator action is relied upon, certain assumptions must
be made in the analysis. The most effective protection against maloperation in
such designs is to ensure that appropriate considerations have been given at
the design stage to ensuring that the operator is presented with clear and
unambiguous information, that necessary administrative controls are simple
and that operator selection and training is effective. Provided that assurance
on these points is available, certain assumptions may be made in the analysis.
In cases where the plant configuration is very complex and the operator has
to act under pressure of time, the conservative assumption is to assume wrong
operator action. In cases where there is sufficient time to consider the intended
action, the alternative fault sequences resulting from both correct and incorrect
operator actions must be analysed.
174
6.4.1. Early project stage
The process of siting studies for a nuclear power plant (see Chapter 9)
involves:
(a) The site survey phase. During this phase suitable land areas are
systemativally investigated for identifying the most suitable location. Each
location is investigated to demonstrate that no phenomenon exists that could
lead to the rejection of the site (i.e. faulting, liquefaction, flooding, etc.). A
preliminary study of the design basis is also performed;
(b) Site evaluation. During this phase, measurements and investigations
are performed on the site (i.e. drilling and other soil mechanics measurements,
meteorological measurement, etc.) and a final evaluation of the design basis is
made in relation to the specific plant design requirements.
The main considerations for nuclear safety are in the areas of:
The preferred site will be chosen and the design basis, taking into account
the above-listed considerations, will be factored into bid specifications and
plant preliminary design.
During bid evaluation, a preliminary safety review must be made. Among
the important aspects which must be reviewed are:
(a) The engineering and safety codes and criteria to be used for the
plant and how changes of these during design and construction will
be handled
(b) How design input data from site conditions, e.g. seismic data, flood data,
meteorology, etc., have been applied and the influence on costs
of variations of these input data
175
(c) The capability and reliability of engineered safety features
(d) The results of the accident analysis.
This review of safety aspects will require considerable effort by highly
qualified specialists.
The reactor design stage includes the conceptual, basic and the final detailed
design. It is during the design stage that the power levels and capacity of the
plant are set and limits are established for its performance. Limits are set for
the parameters that are amenable to measurement. The findings on the site
characteristics discussed in Chapter 9 form an important part of the design
basis. All decisions relating to the safety of the design are carried out during
this period. The ultimate safety of the reactor itself, the adequacy of its
containment, engineered safety systems and other structures must be decided
during the design stage. There may be no retreat from poorly made initial
decisions. It is therefore essential that considerations of safety are given a
vital role at this stage of a reactor project.
It is also reasonable to expect that the most rewarding safety reviews and
evaluations can be carried out during this period. Normally, subsequent reviews
of the design, perhaps after some operating period, are only for correcting or
updating the information originally available or for considering the acceptability
of changes.
Thus, the important basic design decisions and the important safety reviews
should be made as early as possible in a reactor project. However, it should be
recognized that unless standardized designs are available, much of the detailed
design information will not be available until well into the construction period.
Detailed guidance on design for safety of nuclear power plants is provided
in the IAEA Code of Practice No. 50-C-D and related safety guides.
176
should assure themselves that an adequate inspection programme is being
carried out and that the quality of workmanship in the installation is high.
The operating organization has the full responsibility for the safe operation
of the nuclear power plant.
Before fuel loading is commenced for the first load all safety requirements
must be met and all preparations for emergencies demonstrated. The pre-
operational testing programme shall be completed and satisfactory results
obtained to show that the plant systems meet design intent and assumptions.
Testing continues after fuel loading in steps of increasing power until
full power output is obtained on the basis of a programme that ensures that
no safety related system is operated that has not been tested thoroughly.
Operation of the plant is to be in accordance with constraints to limit
operation only to plant conditions shown to be safe. These constraints are
embodied in the operational limits and conditions (OLCS) set down in writing.
The operation must be in accordance with detailed operating instructions that
are consistent with the OLCS.
Maintenance must be in accordance with a written programme prepared
before loading the reactor with fuel for the first time. Outages of plant
components and equipment for maintenance and restoration must be authorized
by the shift supervisors in charge of the plant. Modifications are undertaken
only in accordance with a procedure that ensures that appropriate reviews
are carried out.
A radiological programme must be developed for the protection of site
personnel and for the monitoring of the radiological effects of station operation
on the environment and its effects on man. This includes the management and
control of radioactive waste.
An overall emergency plan should be prepared to provide for effective
co-ordination of the arrangements made by the operating organization for
on-site activities together with all the other emergency capabilities that may
be required in the event of an accident leading to, or likely to lead to a significant
release of radioactivity beyond the site boundary. The emergency plan to be
drawn up by the operating organization should form the basis for the overall
emergency plan. In the development of the plan there should be close liaison
with all bodies with duties to perform such as governmental and local authorities.
All of the above activities require properly trained and competent personnel
and good management on site and in the operating organization concerned
with nuclear power plant operation. Safety depends very strongly upon the
quality of the personnel involved.
177
As a useful tool of good management and to obtain assurance that safety
requirements are being met, a comprehensive quality assurance programme
covering all safety-related activities must be developed and implemented.
Detailed guidance on safety in nuclear power plant operation including
commissioning and decommissioning is provided in the IAEA Code of
Practice No. 50-C-O and associated safety guides.
The principal purpose for the preparation and submission by the applicant
of a safety analysis report is to inform the appropriate authorities of the detailed
nature of the nuclear power plant and plans for its use. Its submission is usually
required by law and it represents the principal communication between the
applicant and the regulatory authority. The information provided must be
concise, but sufficient to permit an independent review of whether the facility
can be built and operated with due consideration given to the health and safety
of the general public and operating personnel. To accomplish this it must
contain a systematic presentation and analysis of the nuclear safety aspects
of the site and plant design, construction and operation. The prime objectives
of the documents are to present:
179
concentrate oniy on features that differ between the plant being constructed
and the reference plant usually specified in the contract or other similar
plants and the reasons for the differences. This approach has several advantages.
First, becoming familiar with the complex systems can serve as an essential
means of training for both utility and regulatory staff. Secondly, when the
comparison is done not only to the reference plant, but also to a more recent
plant, it can serve as a means of following new developments.
When use is made of information obtained from a reference plant, several
cautions should be observed:
(a) The use of a reference plant cannot be a substitute for the regulatory
body acquiring the basic understanding of the design basis and
features of the proposed plant;
(b) Specific site conditions and their impact on the design must still
be assessed;
(c) Care must be exercised to account for changes in requirements,
structures and auxiliary equipment that may have occurred.
In assessing the safety of plants closely similar to plants already approved
abroad, it will be desirable, and possibly necessary, to place some reliance on
related licensing documents and findings of foreign regulatory bodies. This will
be especially true for countries with limited nuclear experience which are
purchasing established nuclear hardware and technology abroad.
The regulatory body should be prepared to undertake or commission such
independent calculations and analyses as are judged necessary to verify the
applicant's information and to provide a firm basis for making the required
findings in respect to safety. These independent efforts may include checks of
replication of actual calculations and design procedures and analysis done
by the applicant.
Finally, it should be noted that determinations by a regulatory body
regarding the licensing of a nuclear power plant involve a careful weighing of
factors, some of which are highly qualitative or conflicting. Thus, reference to
regulations, documents and independent calculations cannot and should not
supplant the need for employing professional judgement in making decisions.
This fact points up the importance of the regulatory body having an experienced
and well-trained technical staff.
The regulatory body should prepare safety assessment reports that describe
and explain the results of the body's review and assessment process, the basis
for its findings and its conclusions or recommendations. These safety assessment
reports may be issued at any stage of the licensing process, but most importantly
at the construction approval stage and the continuous-operation approval stage.
Detailed guidance on the conduct of regulatory review and assessment
during the licensing process for nuclear power plants is provided in the IAEA
Safety Guide No. 50-SG-G2.
180
6.5.3. Safety codes, regulations, guides and standards
Safety codes, regulations, guides and standards play key roles in ensuring
the safety of nuclear power plants. They:
— Serve as the foundation of safety and environmental protection
— Define performance requirements that establish acceptable levels of risk
— Codify good practice proven by experience
— Provide the foundation for equipment standardization
— Provide the basis for inspection and enforcement
— Encourage public acceptability.
181
This non-standard nuclear power plant export must be examined in relation
to the non-uniform safety requirements that currently exist. Since many of
the smaller and certainly the less industrialized countries do not have a base of
engineering standards, they must essentially adopt the standards and requirements
of the exporting country. This is complicated, however, by four important
issues: the significant differences in exporting countries; the differences in
content and application of specific standards; the non-applicability of some
domestic standards to the export situation; and, finally, the continuous
development and evolution of safety standards and requirements. For the
importing country the above factors lead to difficulty in determining if design
and construction are indeed similar to that of the reference plant, in ascertaining
what the safety requirements are and whether they are being met and may
contribute to a lack of understanding of the reasons for many safety requirements,
in turn leading to obvious difficulties in making important 'updating' or
'back-fitting' decisions.
Because of this diversity between the safety requirements in various
countries, the IAEA programme of Nuclear Safety Standards (NUSS) is
especially important. The main objective of this programme is the development
of a set of international safety codes and guides acceptable by all supplier and
recipient countries.
The programme is divided into the following five areas;
Governmental organization
Siting
Design
Operation
Quality assurance.
All the IAEA safety codes and guides are listed in the references and
bibliography at the end of this Guidebook. The IAEA codes of practice and
safety guides for nuclear power plants are undoubtedly an important step
towards unification and harmonization of nuclear safety requirements and
should facilitate the task of the selection of requirements by any country
introducing nuclear power.
182
quality, that the nuclear power plant personnel are competent to operate the
reactor safely and that the nuclear power plants operate within limits and
conditions specified in the licence.
Regulatory inspection, both announced and unannounced, by the regulatory
body is an activity which continues throughout all stages of the project. It may
be convenient for the regulatory body to use the services of consultants, but
this should not limit the responsibility of the regulatory body.
Continuing co-operation of the applicant/licensee with the regulatory
body is essential to ensure that regulatory inspection functions are carried out
effectively and efficiently.
The principal objectives of the regulatory inspection are to ensure that:
(a) Persons responsible for the siting, construction, commissioning,
operation and decommissioning of a nuclear power plant possess the
necessary competence for the efficient discharge of their functions;
(b) The quality and performance required by the regulatory body are
achieved and maintained in components, structures and systems
throughout all stages of the licensing process;
(c) All specifications, codes and practices accepted by the regulatory
body for siting, construction, commisssioning, operation and
decommissioning of the plant are complied with;
(d) Deficiencies are corrected by the licensee without undue delay;
(e) Experience is fed back to the regulatory body.
It is essential that the regulatory body be given adequate powers to enforce
compliance with its regulations and licences.
Detailed guidance on matters of inspection and enforcement will be found
in IAEA Safety Series No. 50-SG-G4 "Inspection and Enforcement by the
Regulatory Body for Nuclear Power Plants: A Safety Guide".
The intent of the design safety features, safety assessment, safety implementa-
tion and regulatory measures previously discussed are to accomplish the
objectives of the 'defence-in-depth' safety philosophy. Under the regime, the
plant conditions that are required to be considered and accounted for in the
safety design and analysis include anticipated operating occurrences, events
with the potential for small to moderate releases of radioactivity, and the
design basis accidents and events that are postulated to establish performance
requirements for the ultimate safety systems for the plant.
The anticipated operating occurrences are transients that would lead to
little or no release of radioactivity and include such things as turbine trip, loss
183
of electrical power from off-site sources, partial loss of feedwater or reactor
coolant flow, or improper control rod withdrawal.
The events that might release small to moderate amounts of radioactivity
include such things as partial failures of the radwaste system, malfunctions
leading to leakage of gaseous fission products and steam generator tube failures.
The enveloping design basis accidents and events include refuelling accidents,
loss of coolant accidents, steam line break accidents, rod drop or ejection
accidents and all the natural phenomena such as large earthquakes, storms
and floods.
The calculated consequences of all of these events, even from the unlikely
and extreme areas, are required to be within the safety guidelines. All of these
events and accidents are within the design basis envelope of the plant and thus
are provided for in the design of the plant and its engineered safety features.
However, the envelope of design basis accidents has not included all
events that are conceivable and physically possible for a nuclear plant. At the
very low probability end of the spectrum of all possible events there is a
residuum of conceivable accident sequences that could, if they occurred, lead
to serious radiological consequences outside the plant boundary in considerable
excess of the radiation protection guidelines. Such accidents may involve
sequences of failures, each one of which is in itself relatively unlikely. One
obvious source of accidents beyond the design basis is to assume that a given
accident occurs and that all of the safety systems provided to mitigate the
consequences of an accident fail to function.
In such a situation, it has to be considered that the heat sink would be
partially or completely lost which could then lead to a partial or complete core
melt. To estimate the risk of such hypothetical accidents, it is important to
obtain information about both the consequences of such accidents and the
probability of their occurrence. For this purpose two important reactor safety
studies have been completed. The first was completed in the United States in
1975 and published by the US Nuclear Regulatory Commission. It is known as
the Rassmussen Report or WASH-1400. The second was published in August 1979
by the Federal Republic of Germany and is known as the "German Risk Study for
Nuclear Power Plants".
Whereas earlier studies concentrated on an upper estimate of potential
consequences (US WASH-740, 1957), the Rassmussen Report (WASH-1400, 1975)
presented for the first time a comprehensive probabilistic risk assessment of
core melt-down accidents.
Since such accidents are predicted to be very rare, it is not possible to base
probabilistic estimates on the usual statistical analysis applied to other natural
or man-made hazards. Rather, in order to derive a probability estimate of a
reactor core melt, the WASH-1400 Study (and subsequent studies like the German
Risk Study) applied fault tree and event tree analysis where probabilities of
184
total failure sequences are synthesized from information on the reliability of
system components (e.g. pumps, automatic control systems, pipes, valves,
vessels). Such information is either available from experience with identical
equipment in other areas or can be extrapolated from similar equipment.
Some basic insights from the reactor safety studies are:
— The use of risk assessment techniques provides valuable insights into
potential 'weak links' in the defence-in-depth concept;
— Large loss-of-coolant accidents are not the largest contributions to the
overall risk, small LOCAS and transients being much more significant;
— Human error is a major contributor to the overall risk;
— While the societal risk associated with nuclear power reactors appears
to be lower or equivalent to other risks to which mankind is exposed,
the occurrence of accidents involving fuel damage has a higher likelihood
of occurrence than was previously estimated; however, such an accident
need not necessarily have catastrophic health and safety consequences.
185
10 100 1000 10000 100000 1000000
Fatalities (X)
186
to strict controls both by batch processing of effluents or by continuous
monitoring before discharge to the environment to ensure that the established
permissible levels are not exceeded.
The possible environmental effects are non-radiological and radiological effects.
Nuclear power plants, like fossil-fuelled power plants, require large amounts
of cooling water for the condensers. All steam-powered electrical generating
plants have a common characteristic in their need to release unused heat to the
environment. Heat from the combustion of fossil fuel or from the fission of
nuclear fuel is used to produce steam, which drives a turbine connected to a
generator. The 'spent' steam from the turbine is condensed by passing through
condensers cooled by large amounts of water. The heat transferred to the
cooling water normally raises its temperature by 5°C to a maximum of 15°C
under full load conditions.
The reactors on the market at present operate at a lower thermal efficiency
than most modern fossil-fuelled plants of the same generating capacity. For
this reason and also because about 10% of the heat from fossil-fuelled plants is
discharged directly into the atmosphere through the stack, nuclear plants reject
about 50% more heat to the cooling water than do fossil-fuelled plants. This
difference may be reduced in the future with the advanced reactors now
being developed.
Various constraints including economic and biological costs, aesthetics and
requirement on water quality and cooling water sources govern the choice of
the method of disposal of condenser cooling water. One of the most important
factors is the source of cooling water available for a particular steam-electric
plant. The body of water to be used may range from fresh water lakes and rivers
to estuaries and coastal marine waters. In many countries or in parts of them
there may be little choice but to use estuaries and coastal waters, because there
are no adequate lakes or rivers for cooling purposes.
Basically, there are three methods of disposal of heated discharges:
By a closed-cycle cooling system
By a variable-cycle cooling system
By once-through operation.
In a closed-cycle system the condenser cooling water will flow from a
condenser to an atmospheric heat exchanger (either a cooling tower or an
artificial lake or pond) where it will lose heat before being returned to the
condenser for re-use.
187
A variable-cycling cooling system rejects some of the heat from the
condenser cooling water in a cooling tower or flow-through cooling pond
before discharge into a natural water body. Some of these systems are capable
of operating at any point between the two extremes of closed-cycle and
once-through operation.
When the supply of water is not a problem, plants may use the once-through
system, in which the cooling water is taken from nearby rivers, lakes, estuaries
or coastal waters and returned usually to the same source.
Engineers and biologists are making considerable efforts to take into
account the needs of both the aquatic biological community and the power
plant in developing suitable designs for power plant cooling systems. Physical
studies concerning water temperatures enable predictions of temperature
patterns resulting from heated discharges to be made. Information on temperature
and behaviour of heated discharges from the site is needed:
(a) To avoid recirculation of heated discharge waters which would decrease
plant efficiency
(b) To comply with regulations on water temperature standards
(c) To provide sufficient basic data to enable biologists and ecologists
to assess thermal effects.
Perhaps no other single environmental factor affects aquatic life as profoundly
as temperature. Unfavourable temperatures may affect reproduction, growth,
survival or larval forms, juveniles and adults and all the life processes necessary
to maintain a healthy state. Regulatory agencies at various levels of government
are developing or have established water temperature standards which are used
to govern heated discharges from steam/electric plants. If discharges of heated
water are controlled, then the primary concern is in 'monitoring' effects to
make sure that no serious trends requiring corrective action are taking place on
account of subtle temperature effects on populations, communities and
ecosystems.
If cooling towers are used, the environmental effects of humidity increases,
fog formation and blowdown from the towers must be evaluated and controlled.
188
adjust the alkalinity of recirculating cooling water and demineralizers may be
regenerated periodically with sulphuric acid and sodium hydroxide, the
regenerants then being neutralized before discharge. The maximum concentrations
of some of these chemicals in the discharge canal could conceivably exceed
levels that are toxic to aquatic life. Temperature as the 'master factor' affecting
rates of all metabolic functions can influence the speed with which toxic
substances exert their effects and, in some instances, it can influence the
threshold concentrations for toxicity.
The technical assessment of the potential impacts of chemical and sanitary
wastes from nuclear plants is included in the environmental evaluation made
in the early stages of planning.
For nuclear power plants land requirements may vary from plant to plant.
Typical values for site requirements are estimated to range from 40 to 60 hectares
per unit. A long-range land-use problem may arise from the need to control
population patterns near large nuclear power plants. In environmental impact
assessments allowance should be made for long-range population trends taking
into account that the availability of large amounts of power and of waste heat
may attract additional industries and their employees to the neighbourhood
of the nuclear plant site.
For fuel cycle facilities the largest environmental impact in terms of
land-use is uranium mining and milling. For opencast uranium mines about
one third of the total land is disturbed temporarily by the actual mining
operation while the remaining two thirds remain idle. In the milling stage,
most of the land area is used for a pond for disposal of mill tailings. For a
1000 MW(e) LWR once-through fuel cycle about 16 ha of land would be
temporarily disturbed and 1.5 ha permanently committed per year. For processing
facilities (conversion, enrichment, fuel fabrication or reprocessing) waste is
handled at or adjacent to the facilities. The land-use for waste conditioning would
be rather insignificant compared with the land-use of the related process activity.
189
There has been some objection to the appearance of tall hyperbolic cooling towers.
To the observer who does not cherish their stark graceful lines they may appear
objectionably obtrusive. Attempts to camouflage by painting or surrounding
with a shroud rarely have been successful. Where their appearance is considered
unacceptable, alternative means of providing comparable cooling capacity
may have to be explored. The aesthetic impact of high-voltage transmission
lines has also been criticized. The plant location and power line routing should
not therefore impinge on areas valued for their historic or touristic significance.
Other major social impacts associated with waste management and in
mining and milling operations are that they provide employment opportunities
often in remote areas. Large opencast mines may have some social benefit
after decommissioning, as large areas of water for recreation, or the support
of fauna and flora in an arid climate.
190
6. 7.2.3. Uranium conversion, enrichment and fuel element fabrication
Radiological effects from these fuel cycle operations may arise from the
release of uranium isotopes and other radionuclides to the environment.
191
6. 7.2.5. Reprocessing
In the spent fuel elements essentially all the radioactive fission gases are
trapped physically or chemically in the zirconium cladding, in the fuel matrix
itself and in the fission gas plenum at the end of each fuel pin. These gases
are released in the early stages of reprocessing, usually during chopping of the
fuel elements or dissolution of the fuel. The gaseous wastes contain krypton-85,
iodine-129, some tritium and carbon-14. Techniques for removing each of
these elements from the off-gas stream have been developed. Only radioiodine
is currently removed; the other gaseous wastes are diluted and dispersed in the
environment, in accordance with accepted practice.
192
TABLE XXX. GLOBAL DOSE COMMITMENTS FROM VARIOUS
RADIATION SOURCES
(Source: IAEA Bulletin, Vol.22, No.2)
The global dose commitment for each radiation source is expressed as the duration of
exposure of the world population to natural radiation that would cause the same dose
commitment. The occupational contribution is included.
193
132.000
45.000
19.200 •
15.000
ACCID. INJURY 1
ACCID. DEATH |
3 10,000
1 FATALITY- 6000 MDL
CO
>-
<
Q
H
<
2
LM
COAL OIL GAS LWR STEC COAL OIL GAS LWR STEC
OCCUPATIONAL PUBLIC
FIG.20. Occupational and public man-days lost per GW-a(e) for each energy system.
STEC — solar thermal electric conversion system; LWR - light-water reactor.
The detriments resulting from the nuclear power industry form a small
fraction of the detriment of the world population from exposure to natural
radiation and other sources of radiation, as shown in Table XXX.
A comparison of the detriments with other known energy technologies
shows that nuclear energy is less detrimental to the society during normal
operations. Figure 20 illustrates this point.
194
BIBLIOGRAPHY TO CHAPTER 6
BIRKHOFER, A., "The German Risk Study for Nuclear Power Plants", IAEA Bulletin 22
5/6(1980).
AHMED, J.U., DAW, H.T., "Environmental impacts of the production and use of nuclear
energy: A summary of the United Nations Environment Programme Study", IAEA
Bulletin 22 2 ( 1 9 8 0 ) .
BLACK, S.C., N1EHAUS, F., Comparisons of Risks and Benefits Among Different Energy
Systems: Joint IAEA/IIASA Risk Assessment Project, IAEA, Vienna (1980).
HENDRIE, Jf.M., Nuclear Safety and the Regulation of Nuclear Technology, NOS-I2-80
United States Nuclear Regulatory Commission, Office of Public Affairs, Washington, D.C.
(1980).
ROSEN, M., Comparisons in the Structure and Review of Safety Analysis Reports, IAEA,
Vienna (1975).
ROSEN, M., "Nuclear power in developing countries: The transfer of regulatory capability",
IAEA Bulletin 21 2/3 (1979).
195
Chapter 7
7.1. INTRODUCTION
The first part of this chapter (Section 7.2) will examine in its broadest aspects
international co-operation in the development of nuclear power. The second part
(sections 7.3 to 7.6) will focus more specifically on the question of safeguards to
ensure that nuclear energy is used only for peaceful purposes and on other associated
topics.
In the early stages of the first nuclear research and development the peaceful
and military uses of nuclear energy were generally closely intertwined. This con-
nection was gradually reduced as these two uses became separated and as new
countries began nuclear power programmes through nuclear supply and technology
transfer from industrially advanced countries.
The linkage between peaceful and military uses is also reflected in the Statute
of the IAEA, in particular in Article II. This Article provides that the first objective
of the IAEA is to "seek to accelerate and enlarge the contribution of atomic energy
to peace, health and prosperity through the world", while under its second
objective " . . . it shall ensure, so far as it is able, that assistance provided by it or
at its request or under its supervision or control is not used in such a way as to
further any military purpose."
With the passage of time, peaceful and military applications have increasingly
diverged. Nevertheless, the questions of peaceful international trade in nuclear
energy and of adequate safeguards continue to be linked. No international agree-
ment for the supply of nuclear fuel, plant and technology would be conducted
today without safeguards to ensure their peaceful use.
196
countries, not least because of the potential risks involved in nuclear operations
and because of possible diversion to military purposes, both of which can have
worldwide implications. Given the magnitude and the difficulty of the task, it
is a remarkable achievement that since the first nuclear power plant came into
operation in the early 1950s twenty-two countries, seven of them 'developing',
have already been able to build and operate nuclear power plants, producing in
1980 8% of the world's electricity.
After the outbreak of the Second World War all nuclear technology was placed
under the strictest security controls and until 1954 there was virtually no co-
operation between States in the peaceful uses of nuclear energy.
From 1946 to 1951 there was discussion in the United Nations of far-reaching
US proposals to set up an international atomic development authority to which
should be entrusted all phases of the development and use of atomic energy,
starting with raw materials and including managerial control or ownership of all
potentially dangerous atomic energy activities. By 1952 these discussions had
reached an impasse. In December 1953 President Eisenhower in his "Atoms for
Peace" speech to the UN General Assembly launched the idea of setting up an
international body with more modest aims, and after three years of negotiations
this proposal bore fruit in the International Atomic Energy Agency in 1956 and
1957. (The Statute of the IAEA was approved on 23 October 1956 by a conference
at United Nations Headquarters, and entered into force on 29 July 1957.)
International co-operation has taken many forms; for some purposes bilateral
or regional channels remain the preferred and most effective course, for others
international co-operation, chiefly through the IAEA, is essential. After twenty-
four years of operation the IAEA is able to provide most of the services that its
members require from it (and it is they that decide what services the organization
should offer) in a reasonably effective manner, based on substantial experience
in serving as a bridge for technical co-operation between nations.
Pending the establishment of the IAEA, the USA, the USSR, the United
Kingdom, France and Canada, the countries that still had a near-monopoly of
nuclear technology, began co-operation with each other and with third countries.
During the late fifties and early sixties they concluded a large number of bilateral
agreements under which they arranged to supply research reactors and nuclear
fuel (and subsequently power reactors). In most cases the bilateral agreements
required the purchasing or receiving country to accept the safeguards of the
supplier to ensure that the items supplied were not put to military use. The
bilateral agreements with the USA specified that these safeguards might later be
turned over to the IAEA. It was chiefly as a result of these bilateral agreements
that research reactors are in operation today in 44 countries outside the five states
already mentioned.
197
The bilateral channel remained the preferred route for the supply of nuclear
hardware (plant and fuel). Of the 110 nuclear power plants under construction
or in operation today that have been imported from abroad (in the sense that at
least the nuclear steam supply system has been supplied by other countries) only
three have been 'supplied' through international channels and the international
aspects of these three transactions have been limited to legal, safety and safeguards
matters. All commercial arrangements had been made directly between seller and
purchaser.
This preference for the bilateral channel is not surprising. Most transactions
for nuclear plants involve the grant of very large credits by the financial institutions
of the supplying country and all require intimate technical and managerial co-
operation between the purchaser and the seller. It is generally simpler to make
these complex arrangements directly rather than through a third party.
Nevertheless, the international organization concerned (so far always the
IAEA) can play a crucial, if small role in helping the importing country to launch
a nuclear power project or programme. The forms of co-operation given by the
IAEA include advice and guidance on the legal and administrative framework for
the nuclear programme, on programme and project planning activities, assisting
the purchaser to prepare specifications and to evaluate competitive bids from
suppliers, site selection for a power plant, evaluation of the safety of the project
and help in providing trained managerial, operating, safety and auxiliary personnel.
In situations where the purchaser, in deciding on a very large investment, has to
choose between several potential suppliers, in other words, has to take a decision
that may well dictate the future shape of the purchaser's national energy programme,
impartial advice and assistance from an international body may be of great value.
The help the IAEA can provide is examined in greater detail in section 7.2.3.
In recent years bilateral arrangements between seller and purchaser have
sometimes extended beyond the supply of a single nuclear plant and have embraced
entire nuclear power programmes, including the provision of fuel cycle technology.
The supply of nuclear fuel has also been largely arranged on a bilateral basis.
The arrangements are often extremely complex, involving purchase of uranium in
one country, enrichment in a second, fabrication in a third and possibly reprocessing
in a fourth. Clearly, direct commercial negotiations between the countries and
organizations concerned will be preferred in such cases.
These tendencies are likely to be reinforced by the emergence in recent years
of a buyer's market, with nuclear fuel, enrichment services and plant manufacturing
capacity in oversupply.
The emphasis changes when other aspects of co-operation are considered,
such as information exchange, nuclear safety, technical assistance and training.
Here, over the years, bilateral arrangements have played a diminishing role except
in regard to the provision of detailed specifications and training when an individual
plant is being supplied.
198
7.2.2. Regional co-operation
The late 1950s saw the establishment of three regional bodies for promoting
the peaceful uses of nuclear energy as well as one international body, the IAEA.
The regional bodies were:
(a) The (European) Nuclear Energy Agency (NEA) of the Organization for
Economic Co-operation and Development (OECD)
(b) The European Atomic Energy Community (EURATOM)
(c) The Inter-American Nuclear Energy Commission (IANEC), as part of
the Organization of American States (OAS).
Since the work of these organizations, with the exception of IANEC, has
currently little to do with the introduction of nuclear power, and since IANEC's
own activities are very limited, this survey deals only very briefly with the three
bodies concerned.
7.2.2.1. NEA
The NEA today includes almost all market economy countries, in other
words, the USA and Canada, Western Europe, Japan, Australia and New Zealand.
Its members thus account for some 85% of the world's installed nuclear capacity
and some 80% of its fuel production capacity and reserves.
Co-operation between NEA and the IAEA has been very close since their
inception and, despite some overlapping aims, it has been possible to avoid signifi-
cant duplication of work. Today NEA concentrates its activities almost entirely
on technical questions of nuclear safety and waste management and on fuel cycle
studies. Under informal arrangements between the two organizations, NEA
recognizes that it is the responsbility of IAEA to develop and promulgate inter-
national safety standards, codes, guidelines, etc. NEA (as well as EURATOM and
interested UN agencies like WHO and ILO) takes part in preparing these standards,
etc. NEA focuses its work on detailed technical problems and projects in nuclear
safety and waste management in which it seeks to pool the resources of interested
members for reaching well-defined technical objectives.
NEA and IAEA co-operate closely in preparing periodic surveys of the world's
resources, production and demand for uranium and in studies of nuclear fuel cycle
requirements. The two bodies also co-sponsor two or three international symposia
each year, usually on subjects related to nuclear safety or waste management.
Other fields of co-operation include the exchange of information on nuclear data
and computer programmes.
The NEA activity of most direct interest to the developing countries is in
the framework of IUREP (International Uranium Resources Evaluation Project).
199
Under this, NEA has helped to finance, on request and through the medium of
the IAEA, exploratory studies of uranium resources of a number of developing
countries.
7.2.2.2. EURATOM
7.2.2.3. I AN EC
200
Services of experts
Supply of limited quantities of equipment directly related to technical
co-operation
Education and training (fellowships, training courses, scientific visits,
visiting fellowships, on the job training, etc.).
201
of Geneva was taken further by the IAEA's Salzburg Conference of May 1977,
which was exclusively devoted to "Nuclear Power and its Fuel Cycle". Another
conference of the same type, to be held in Vienna in September 1982, will review
nearly thirty years of experience in the generation of electricity by nuclear steam
supply systems. From the start the IAEA has also convened specialized inter-
national symposia, advisory group meetings, technical committee meetings, etc.
on many topics related to nuclear power.
In recent years the IAEA's main means of exchanging information has been
the International Nuclear Information System (INIS), established in 1969.
Briefly, INIS works as follows:
— Each participant (country or international body) sets up a centre to survey
and collect all nuclear science literature published in that country (or by the
body).
— The centre then prepares a detailed bibliographic description and compiles
abstracts for each item of this literature. The centre sends this material, usually
on computer magnetic type, to Vienna where it is merged with the existing file
or 'data base' as it is called. This file now exceeds well over one-half million
items.
— Approximately each fortnight the Agency publishes a journal, "INIS Atom-
index", giving bibliographic descriptions and full abstracts covering all new
additions to the data base. Atomindex is also available on computer magnetic
tape.
— Since it is not enough merely to announce new literature, INIS also provides
(on microfiche) the full text of that literature which might be most difficult
to obtain through ordinary channels.
By the end of 1970 more than 45 countries and international bodies were
taking part in INIS. About 4000 items of new literature were announced during
its first operating year; in 1980 this had risen to 76 000.
INIS' scope is very broad. It covers all main and peripheral topics of nuclear
science and technology. This wide coverage has, to some extent, protected INIS
from the restrictive tendencies that have begun to affect the flow of information
to the IAEA's international meetings. INIS also has no competitors; no other
world-wide nuclear information system exists.
Over the years the intellectual content and direction of the information
exchanged at IAEA meetings and through INIS has tended to change. In the early
days the chief purpose was to disclose and discuss the latest scientific and technical
advances. The information exchanged today in regard to nuclear power reactors
is chiefly a review of operating experience, costs and reliability of plants or
components, and, of course, nuclear safety.
As a result of non-proliferation concerns, there has been a tendency to close
again, at least partly, the gates that were opened in 1955 and to impose restrictions
202
on the exchange of technological information about so-called sensitive technologies.
Commercial sensitivities also sometimes tend to inhibit free and full communication
of experience, but these two restrictions are only minimally involved in the IAEA's
work of exchanging information.
Nuclear power technology and its use as a source for energy production,
unlike other fields of industrial and technological development, is strongly linked
to major considerations of national and international policies. Nuclear energy has
a unique characteristic, which is that its peaceful uses are unavoidably accompanied
by the production or use of large quantities of material, plutonium or in some
cases highly enriched uranium, which could be used for the manufacture of nuclear
explosive devices and nuclear weapons. In addition, there is also great concern
that such fissionable material would be diverted and put to illegal use by terrorists
or subnational groups.
These dangers caused growing concerns about the spread of nuclear technology
that could lead to the proliferation of nuclear weapons production capabilities to
non-nuclear weapon states through the acquisition of nuclear power plants and
associated fuel facilities. These concerns have existed since the very beginning
of nuclear energy and have led to the development of international mechanisms
designed to control and supervise the supply of nuclear facilities and materials.
An intricate network of international treaties, agreements, instruments and
practices were developed to provide the framework for the supply of nuclear
material, equipment and technology, at the same time ensuring the non-
proliferation of weapons.
The concerns about possible weapons proliferation have always had to be
balanced carefully against the expanding need for nuclear reactors, first for
research but later as an essential component of energy supply in a steadily
increasing number of countries. As a result, the system of agreements and treaties
set up to ensure non-proliferation has in itself shown a steady evolution towards
a more generally acceptable and applicable non-proliferation regime.
In 1953 the USA took the initiative in President Eisenhower's "Atoms for
Peace" plan to promote the peaceful uses of nuclear energy all over the world,
at the same time linking this promotion to bilateral co-operation agreements which
provided for bilateral safeguards against any military use of material or equipment
supplied. This policy was also applied by the USSR and other supplier countries
in their bilateral co-operation agreements.
During the 1960s most bilateral safeguards on supplied material and equipment
were gradually shifted to the international safeguards of the IAEA through a series
of trilateral agreements. This, however, generally did not affect any of the additional
203
non-proliferation requirements that some supplier states had incorporated into the
bilateral agreements, such as a right of prior consent before any fuel material can
be moved to, e.g., reprocessing.
The possibility of a further spread of nuclear explosive capability was still
seen as a major threat against world peace, and in the latter half of the 1960s
negotiations were carried out under UN auspices to formulate a general treaty for
non-proliferation of nuclear weapons. This Treaty on the Non-Proliferation of
Nuclear Weapons (NPT) was opened for signature on 1 July 1968 and entered into
force on 5 March 1970. It has been one of the basic institutional arrangements
for dealing with proliferation risks from diversion of peaceful nuclear activities
to military purposes.
The successful negotiation of this important treaty gave the IAEA a new
and more important role in applying safeguards than ever before. Article III of
the Treaty provides for the application by the IAEA of safeguards on all source
or special fissionable material in all peaceful nuclear activities within the territory
of States Party to the Treaty, or under its jurisdiction or carried out under its
control anywhere. A comprehensive review of the IAEA safeguards system was
carried out in 1970 for the purpose of adapting it for the application to States
Party to the NPT in accordance with the principles set forth in the Treaty. A new
safeguards document was elaborated by the Safeguards Committee and subsequently
adopted in 1971 by the Board of Governors of the IAEA. This document contains
a model agreement which the States concerned are required to negotiate with the
IAEA (INFCIRC/153).
One of the important elements embodied in the NPT are the provisions of
Articles IV and V of the Treaty. According to these two articles, the Parties to
the Treaty shall co-operate in contributing alone or together with other States or
International Organizations to the further development of applications of nuclear
energy for peaceful purposes, especially in the territories of non-nuclear weapon
States Party to the Treaty with due consideration for the needs of developing
areas of the world. Furthermore, Article V provides that States Party to the
Treaty undertake to take appropriate measures to ensure that, under appropriate
international observation and procedures, potential benefits from any peaceful
applications of nuclear explosions will be made available to non-nuclear States
Party to the Treaty on a non-discriminatory basis, and that the charge to such
parties for the explosive devices used will be as low as possible and exclude any
charge for research and development. These articles thus seemed to provide for
comprehensive assistance by supplier States in all peaceful applications of nuclear
energy, but in reality they have done but little to ease the additional non-proliferation
constraints laid down in bilateral supplies.
However, it is important to bear in mind that the primary purpose and
motivation for the NPT were to control the spread of nuclear weapons and nuclear
weapons capabilities. Sates Party to the NPT, therefore, agree inter alia in Article I
204
that nuclear weapons States undertake not to transfer nuclear weapons or explosive
devices, nor in any way to assist, encourage or induce any non-nuclear weapon
States to manufacture or otherwise acquire a nuclear weapons capability. In
Article II it is agreed that each non-nuclear weapon State Party to the Treaty
undertakes not to acquire such capability directly or indirectly, nor to manufacture
nuclear weapons or other nuclear explosive devices.
By the end of 1980 the NPT had been ratified by 113 States including three
nuclear weapons States (United Kingdom, USSR and the USA) and the IAEA had
concluded NPT-type safeguards agreements with 78 non-nuclear weapon States,
while other such agreements were being negotiated. In addition, there was an
extensive coverage of safeguards by the IAEA through the application of the IAEA
safeguards system in 10 other non-nuclear weapon States not party to the NPT,
pursuant to their co-operation agreements with other countries. In these cases
IAEA safeguards would, however, normally be limited to materials and equipment
supplied under the bilateral agreement.
The interpretations by States Party to the NPT of Articles I and II on the
one hand and Articles IV and V on the other have been the basis of many non-
proliferation and nuclear supply policies and actions. Differences of interpretation
also led to disagreements between States. INFCE (see section 7.4) succeeded in
reducing significantly the differences of interpretation and in improving international
co-operation, while reducing possible areas of confrontation.
Another important instrument which contributes to non-proliferation
objectives is the Tlatelolco Treaty for the Prohibition of Nuclear Weapons in
Latin America. Opened for signature in February 1967, 22 States were in 1980
full Parties to the Treaty, 25 had signed and 24 had ratified it. This Treaty also
establishes a control system and requires the conclusion by each State of a safeguards
agreement with the IAEA. While proposals for other nuclear weapons free zones
of a similar nature have been made, none have so far materialized.
205
Initially, the IAEA safeguards system was confined to small and relatively
non-sensitive facilities. In 1961 the first safeguards system adopted by the IAEA
called for reports, records and inspections on reactors of increasing size up to a
limit of only 100 MW thermal. Subsequently, however, IAEA safeguards were
further developed to include all reactors without limitation on size, and extended
not only to material and equipment originally supplied under safeguards but to
all fissionable material produced from this material or through the use of the
supplied facilities. Safeguards may now also be triggered by the transfer of certain
sensitive technologies and apply to "facilities for reprocessing, enrichment or
heavy-water production, utilizing technology directly transferred by the supplier
or derived from transferred facilities, or major critical components thereof".
IAEA safeguards would also apply to any such facilities constructed in the
recipient country during an agreed period after the initial transfer.
Acceptance of IAEA safeguards became a condition required by most
supplier countries for their bilateral assistance to supply nuclear material, equip-
ment and facilities. For any non-nuclear weapon State the supply of a nuclear
power plant and other facilities from any supplier country requires the conclusion
of a co-operation agreement that includes the acceptance of the application of
IAEA safeguards.
The review of the IAEA safeguards system carried out in 1970 resulted in a
comprehensive system, which can be used for full-scope safeguards application in
all types of facilities in a country. It was approved by the Board of Governors in
1971 and is published in the form of a model agreement under the reference
number INFCIRC/153. This safeguards document contains several new concepts.
It focusses the safeguards activities on material rather than facilities. It introduces
the concept of material balance areas for the determination of material flow and
inventory, and it defines in detail purposes and scope and limits access, frequency
and intensity of inspections. It states that "the objective of safeguards is the
timely detection of diversion of significant quantities of nuclear material from
peaceful nuclear activities to the manufacture of nuclear weapons or of other
nuclear explosive devices or for purposes unknown, and deterrence of such
diversion by the risk of early detection". Safeguards agreements concluded
between the IAEA and non-nuclear weapon States Party to the NPT use the
safeguards system as described in INFCIRC/153. Non-NPT Parties conclude
safeguards agreements in accordance with INFCIRC/66/Rev.2. As the safeguards
system of INFCIRC/153 will be likely to be used in most new agreements, the
following description will mainly refer to this system only.
The basic concepts of the IAEA safeguards approach can be described in
one word: 'verification'. To verify means 'to establish the truth of. In the case
of safeguards, verification is to establish the truth of statements regarding the
amounts and location of nuclear material contained in records to be kept by
facility operators and reports to be submitted to the IAEA by the States concerned.
206
The verification process can be described as consisting of three distinct
functional stages:
(3) The evaluation of the information provided by the State and collected
in inspections for the purpose of determining the completeness, accuracy
and validity of the information provided by the State.
The results of verifications are sent by the IAEA to the State concerned in
the form of statements; if unresolvable anomalies are found, a report is made to
the IAEA Board of Governors.
The most important safeguards measures on which the verification process
rests are material accountancy complemented by containment and surveillance.
207
and the Agency and their designation is included in Subsidiary Arrangements,
which regulate in detail the implementation of the agreement. Measurements are
made at strategic points, called Key Measurement Points (KMP), which are
locations where essential information of flow or inventory can be gathered and
verified and at which nuclear material appears in such a form as to lend itself to
such measurement.
Accountancy, in the IAEA system, consists of the initial determination of
physical inventory for a facility or MBA, the perpetuation of a book inventory
based on the original determination and subsequent measured inventory changes,
verification and updating of the book inventory and periodic physical inventory
measurements and verification, and the submission of reports to the IAEA by the
States. Based on these reports, the IAEA maintains a set of accounts parallel to
that of the State, and these are subject to verification and comparison with the
records kept at the facility. For facilities with nuclear material in unsealed bulk
form, because of the measurement uncertainties, there is usually some difference
between the book inventory and the physical inventory. There may also be dis-
crepancies for other reasons, e.g. failure to measure parts of the inventory or an
unmeasured loss of material or diversion. The difference between book inventory
and physical inventory is the Material Unaccounted For, abbreviated to MUF.
If the size of the MUF is found to be beyond a value attributable to known
uncertainties, the possibility of diversion must be investigated.
208
IAEA containment and surveillance techniques are carefully designed and
implemented to avoid imposing any additional physical restriction on the move-
ment of or access to material, but they have to provide to the IAEA information
as to whether such movement or access occurred while inspectors were not present,
in order to preserve the integrity of prior measurements of nuclear material by the
IAEA and to provide the IAEA with knowledge of material flows at important
points in a facility.
The safeguards system given by INFCIRC/153 contains another important
new concept, namely that a State would establish its own national system of
accounting for and control of all nuclear material and that the IAEA shall make
full use of this system in its verification activities (see also section 5.12). Training
courses are provided routinely by the IAEA to assist its Member States' personnel
in designing and implementing a system of accounting for and control of nuclear
material.
The entry into force of the NPT was followed by a period of relative consensus,
based on an understanding that peaceful nuclear development could take place with
the risk of proliferation kept at an acceptable level under a system of international
safeguards. During this period in the early and mid 1970s an increasing number of
countries (including several developing countries) started nuclear power programmes,
in some cases including extensive fuel cycle operations.
The NPT as well as the safeguards system of the IAEA were, nevertheless,
seen by some critics as not being sufficiently comprehensive and effective. There
is no doubt that the Indian nuclear explosion in 1974 contributed to this opinion,
although it was carried out by the use of nuclear facilities and material that had
never been placed under IAEA safeguards. The growing concerns over further
proliferation led to more restrictive approaches in the non-proliferation regime.
The transfer of sensitive information and the supply of nuclear material and
equipment became subject to additional requirements which were manifested,
e.g., in the guidelines published by the Nuclear Suppliers (London) Group in 1977,
and in the US non-proliferation policy in 1977 and nuclear non-proliferation act
of 1978. A major concern was that the presence of weapons-usable material in
substantial quantities in a country, although applied to peaceful uses and under
safeguards, could in itself increase the risk of proliferation owing to the short
time that would be needed for its conversion.
These concerns and the actions taken led to the International Nuclear Fuel
Cycle Evaluation (INFCE), which was proposed by the USA in October 1977,
and in which more than 60 industrially advanced and developing supplier and
209
recipient States participated. INFCE provided a unique opportunity to discuss
the issues involved in the reconciliation of the two complementary objectives of
maintaining and enhancing the supply of nuclear energy and nuclear technology,
and of minimizing the risks of proliferation.
The studies carried out by eight working groups, and the active discussions
that took place throughout the two year period of the study within its Technical
Co-ordination Committee (TCC) and Plenary Conferences, have improved under-
standing between supplier and recipient countries, and have provided the basis
for further discussions based on mutual confidence, understanding and international
consensus.
INFCE was a very complex study, which cannot be summarized in brief
terms. For a full understanding reference must be made to the INFCE Summary
Volume and the eight Working Group Reports, published by the IAEA in 1980.
In connection with the bilateral supply agreements between industrialized
and developing countries, it was found in INFCE that experience would indicate
that developing countries need arrangements of broad scope, which will not only
cover the supply of equipment and materials but also give long-term assurances
for the development of the necessary trained manpower and of the domestic
participating industry, and for research co-operation and financing.
At the start of INFCE it was hoped that some technical measures could be
identified that could reduce the risk of proliferation. It was found, however, that
institutional safeguards measures are more important than technical measures.
One of the most important results of INFCE was the recognizing of the
general principle that assurance of supply and assurance of non-proliferation are
complementary. The institutional measures that have been proposed to improve
such assurances have thus acquired special importance. No doubt, continuing
consultations on both bilateral and multilateral bases would be of value. In this
connection, the IAEA Board of Governors has set up a Committee on Assurances
of Supply (CAS) which had its first meeting in the autumn of 1980 and follow-up
meetings in 1981.
The concept of multinational nuclear fuel cycle centres has been proposed
and widely discussed as a possible institutional arrangement. Based on a preliminary
study carried out by the IAEA in 1975 to assess the economic benefits that might
result from the establishment of regional nuclear fuel cycle centres, an expanded
and detailed study project was undertaken during the period 1975—1977, and the
results of this study were published by the IAEA in 1977 (STI/PUB/445). The
study covered a wide range of activities involved in the back-end of the fuel cycle,
including transport, storage, reprocessing, fabrication of fuel for recycling, and
radioactive waste management.
In principle, any group of Member States could co-operate in the establish-
ment of such a centre as an international undertaking, without necessarily belonging
to the same geographical region. The concept would also allow the centre not to
be limited to the back-end of the fuel cycle, but include some front-end activities.
210
The results of the studies carried out so far and the discussions of the subject
indicate that there are significant technical and economic incentives for the
establishment of multinational fuel cycle centres. Such centres would entail
economies of cost for the participating States, improved assurances of the supply
of services, and at the same time provide a promising way to reduce the possibilities
of diversion and proliferation. It has, however, also to be recognized that such an
international undertaking would require solutions to many legal, technology
transfer, and operational problems.
There are also efforts directed towards seeking an international agreement
on a regime for the storage of plutonium. Development of such arrangements,
where plutonium could be only used or returned back to customer States under
predetermined, uniform conditions and under international safeguards, would,
no doubt, be a significant step towards reducing proliferation risks and still make
plutonium available for meeting research and energy production needs.
Some specific arrangements to improve assurances of fuel supply against
interruptions have also been discussed during INFCE. They include back-up
arrangements, based essentially on stockpiling of fuel, a uranium emergency safety
network or sharing system, and an international nuclear fuel bank.
It is clear that there are still a number of complex issues to be resolved, which
include the extent to which non-proliferation aspects should be taken into account
in such fuel assurance schemes, the access conditions that a recipient member should
comply with, the prices to be charged for services and materials, etc. The arrange-
ments are still at a very early stage, and only future discussions will show if any of
these institutional measures can be effectively implemented.
In the face of growing concern about the threat by terrorism and criminals,
the physical protection of nuclear material and facilities has been attracting much
international attention over the past several years. Since 1971 Member States
have encouraged the IAEA to take an increasing role in the development of
protection measures and guidelines. Accordingly, the IAEA issued in 1972 a set
of recommendations concerning organizational and technical measures to be
applied for the physical protection of nuclear material in use or storage within
a State, or during national or international transport. These recommendations
were updated in 1975 and 1977 and are contained in the publication "Physical
Protection of Nuclear Material" (INFCIRC/225/Rev.l).
The recommendations include categorization of nuclear material in order to
ensure an appropriate relationship between the material concerned and the
protection measures to be taken. The categorization is based on the potential
hazard of the material for misuse or for diversion to nuclear weapons. The extent
211
of such hazards depends on the quantity, type, physical and chemical form, and
the radiation level of the material. The recommendations in INFCIRC/225/Rev.l
have been favourably received and widely recognized by Member States as helpful
in the design or improvement of their national systems of physical protection.
Many States have used the recommendations for guidance in the preparation of
their national regulations in the field.
Although physical protection of nuclear material and facilities is primarily
a matter within the domestic jurisdiction of States, there are certain issues that
require agreement among States to ensure application of adequate physical
protection measures to nuclear material, particularly during international transport.
This has found particular expression in the adoption in October 1979 of the final
text of the Convention on the Physical Protection of Nuclear Material, which sets
out levels of physical protection to be applied for various categories of nuclear
material in international transport, and to establish the forms of internationally
agreed measures and commitments of States in the field of physical protection.
The Convention on the Physical Protection of Nuclear Material (INFCIRC/
275/Rev.l) was opened for signature on 3 March 1980 at the Headquarters of
the IAEA in Vienna and at the Headquarters of the United Nations in New York.
The convention will enter into force when 21 States have ratified it. As of
1 November 1981 32 States and the European Atomic Energy Community
(EURATOM) had signed the convention and three States had ratified it.
The Convention focusses primarily on the protection of nuclear material
during international transport, although several of its articles deal with the
protection of nuclear material in domestic use, storage and transport. (For the
purpose of the Convention, "international nuclear transport" means "the carriage
of a consignment of nuclear material by any means of transportation intended to
go beyond the territory of the State where the shipment originates beginning
with the departure from a facility of the shipper in that State and ending with the
arrival at a facility of the receiver within the State of ultimate destination.")
Under the Convention each party must take steps to ensure that, during
international transport, nuclear material is protected at the agreed level as long as
the material is within its territory or on board a ship or aircraft under its juris-
diction. Each party also agrees not to export or import nuclear material or allow
its transit through its territory unless it has received assurances that the nuclear
material will be protected at the agreed levels during international transport. A
party also must apply the agreed level of protection to material which, during
transit from one part of its territory to another, will pass through international
waters or airspace. The party responsible for receiving the assurances described
above must provide advance notice of the transfer to the States through whose
territory the nuclear material will pass.
The parties to the Convention agree, in the event of theft, robbery or any
threat thereof, to co-operate and provide assistance to any requesting State in
212
the protection and recovery of such material. To this extent States not party to
the Convention can invoke the benefit of its co-operating provisions. For this
purpose, the parties agree to inform each other, directly or through the IAEA,
of their respective authorities responsible for the physical protection of nuclear
material and for any response or recovery operations related to its unauthorized
removal, use, or alteration.
The convention also requires parties to consult and co-operate directly,
or through international organizations, in order to improve the design or
maintenance of physical protection systems for international transport.
Another important component of the convention is found in Article 7,
where each party is obliged to make certain acts offences under its national law
and to make such offences punishable by penalities that take into account their
grave nature. These include robbery, embezzlement and extortion in relation
to nuclear material, and acts without lawful authority involving nuclear material
that cause or are likely to cause death or serious injury to any person or substantial
damage to property.
International training courses on physical protection have been organized by the
IAEA since 1978 in co-operation with the Government of the United States of
America. These courses are designed to establish an awareness of the need for the
physical protection of nuclear facilities against the threat of radiological sabotage
and theft of nuclear material, to familiarize participants who are involved in the
establishment of a State system of procedures and practices in the field of physical
protection, and to assist Member States in developing and implementing their
systems with specific reference to organizational aspects, technical instrumentation
and methodology.
2!3
PART III
217
In a NPPS, the long-term (20 to 30 years) energy needs and the extent of
meeting those needs by the available resources would be examined. A comparison
of the available energy options and the merits of various expansion plans for the
development of the electricity supply system would be carried out. This comparison
will provide the basic elements upon which the role that nuclear power could
play in the long-term energy programme would be assessed. This evaluation
would include, in addition to the economic competitiveness of nuclear power
with alternative energy options, a number of other factors and considerations,
such as:
219
On request, the IAEA can also perform a NPPS for a country as part of the
advisory services it provides for its Member States. This would normally involve
a joint national and IAEA team.
The production and intensive use of energy is one of the fundamental aspects
of modern civilization. The supply of energy is essential for any economic and
industrial activity as well as for maintaining and improving the level and style of
life of humanity. Energy is also a factor of progress and is closely related to the
stage of development achieved in a country.
Whether nuclear power is considered or not, an energy market analysis
should be performed and kept under constant review in any country. Relatively
simple to very sophisticated methodologies have been developed and are available
worldwide for such an analysis. They all involve an analysis of past trends and
present situations of the energy market, a survey of energy resources and fore-
casts of energy demand and supply.
The results of an energy market analysis lead to the elaboration and defini-
tion of energy supply and to the development of policies and strategies for the
energy sector in the country concerned.
220
8.2.2. Survey of energy resources
221
fraction of the overall energy resources of a country. The evaluator will have
to exercise technical judgement to extrapolate from known data and make
estimates on the basis of past experience and incomplete information. The
results should be interpreted as indications of orders of magnitude, and should
be classified according to the degree of confidence.
If a country has uranium resources, the costs and technical feasibility of
their development would form a significant part of the survey.
The energy resources survey should not be carried out in isolation from the
other activities associated with the nuclear power planning phase. Indeed,
systematic feed-in and feedback of information in relation to the evaluation of
power market/system review, potential alternatives for power generation plant,
economic review, etc. are major factors in the planning work.
The forecast of energy demand constitutes the frame of reference for any
analysis regarding the composition of the energy supply development. The
method used for forecasting, the period to be covered and the purpose of the
study are related. The results obtained are obviously dependent on the data
used and criteria applied, in addition to the method adopted. Such forecasts
are usually classified according to the period they cover. Thus, they could be
grouped into the following types:
222
done for 'secondary energy'. The demand for primary energy is then derived
from the results, taking into account losses that occur during conversion and
transmission of energy.
In the case of developing countries, it is generally advised to pay great atten-
tion to the growth rates of the urban and the industrial sectors.
The validity of the forecasts lies in general not so much in whatever methodo-
logy is adopted, but in the profound knowledge of energy systems and uses, and
of the macro-economic development of the country concerned.
In order to provide assistance to its Member States, the IAEA has developed
a special method known as the Model for Analysis of Energy Demand (MAED).
This model is used for the estimation of future final and useful energy demands.
A computerized Energy and Economic Data Bank (EEDB) containing the main
energy data and economic indicators of IAEA Member States has also been
developed for use in this work.
The analysis of future energy demand is carried out with the MAED simula-
tion model, with the main purpose to provide a flexible framework for exploring
the influence of social, economic, technological and policy changes on the long-
term evolution of energy demand. The objectives of MAED are as follows:
- To identify the major factors determining energy demand
- To provide a tool for evaluating the influence on energy demand of changes
in the evolution of these factors
- To determine, by means of scenario analysis, the energy demand growth
resulting from the development of various sectors of society
- To make use, in the scenario writing process, of the work of sociologists,
economists and policy analysts on the future evolution of society.
The MAED approach involves the following steps:
(1) A systematic analysis of the social, economic and technological system
in order to identify the major factors determining the long-term energy
demand evolution
(2) Disaggregation of the total energy demand into a multiplicity of end-use
categories. The selection of the categories to be considered depends upon
the objectives pursued by the modeller and on data availability
(3) Organization of all determinants into a multi-level structure, from the
macro to the micro level, showing the 'macro-determinants' affect each
end-use category.
Energy supply planning should be based on the final and primary energy
demand forecasts of the country and should take into account the major con-
straints that could limit the development of energy supply. These include:
223
- Availability of national energy resources
- Availability and assurance of supply of energy resources from the inter-
national market
- Availability of conversion techniques (when needed) from primary to
final forms
- Current and estimated future costs of energy (primary and final)
- Investment and financial requirements (national and foreign currency) for
energy supply
- Conservation of resources.
There are many sophisticated methodologies in use for the optimization of
the energy supply. Possibly more important than the choice of the methodology
is the definition and evaluation of the applicable constraints and their effects.
During the past three decades the relative use of different energy sources
has followed trends contrary to what seems to be a rational policy for the use
and conservation of natural resources. The exception to these trends has been
the use of nuclear power. Past trends are mainly results of a predominant
influence of short-term economic interests. Recent events, however, assign a
new and different meaning to the consideration of immediate economic benefits
as a factor in the development of future energy policies. The far-reaching con-
sequences of possible restrictions of energy supply have created an 'energy con-
science' which will pressure governments and planners towards establishing
conditions assigning priority to the assurance of an adequate energy supply.
The use of available domestic resources, especially when renewable, self-sufficiency
in energy supply and diversification of energy sources, all tend to increase the
assurance of energy supply of a country.
In the establishment of national energy supply policies and strategies, factors
and conditions that will in general promote the use of nuclear power are:
- Large and fast growing demand for electricity
- Well-developed interconnected electrical systems
Predominant use of oil for energy supply
Strong dependence on imported oil
- Few or distantly located (from load centres) hydro-power resources
Poor or distantly located coal resources
Adequate national industrial, technological and manpower infrastructures.
224
8.3.1. Demand structure and forecast
225
power planning study is not expected to provide a new, independent demand
forecast, but rather to make a critical review of the current forecasts.
Methods used for demand forecasting vary considerably. Depending on the
particular characteristics of a given country or area served by a utility and con-
ditions prevailing at a given time, any one or more of the following might well
prove suitable:
(a) Extrapolation of past trends
(b) Correlation between macro-economic indicators such as GNP and energy
demand
(c) Correlation to known industrial expansion programmes
(d) Aggregation methods, i.e. analysing individual sectors of the economy
(e) Comparison analysis which examines trends in countries or areas having
similar characteristics
(f) Establishment of targets for demand to be supplied at a future date.
The power system consists of electrical generating capacity and the trans-
mission system. A survey of the existing system is a pre-requisite to the planning
of any expansion. The purpose of this survey is to establish the basic characteristics
and parameters of the existing supply system (power plants and transmission)
together with any committed expansions (under construction, ordered or decided).
The identification of weaknesses, problem areas or constraints is especially relevant,
because these will affect the planning of future expansion, which will have to be
optimized both for supplying future demand growth and for correcting defi-
ciencies that may exist.
The survey should also include an analysis of past experience of the system
expansion in particular regarding implementation schedules, costs, availability
and load factors, identifying any deviations between what was originally planned
and what was achieved in reality and for what reasons. This will provide a useful
input for determining realistic assumptions for the future expansion alternatives.
The possibility of interconnecting independent electric systems should receive
particular attention.
226
8.4.1. International supply market
Even if the approach of importing the first nuclear power plant on a turn-
key basis is adopted, there are certain minimum national infrastructure require-
ments to be fulfilled. In fact, a nuclear power programme could hardly exist as a
lone case of advanced technology in a country with inadequate infrastructures.
The organizational, manpower, regulatory, governmental, industrial, educa-
tional and training infrastructure requirements of nuclear power programmes
have been discussed in Chapter 5 of this Guidebook. These infrastructures will
have to be gradually built up as the nuclear power programme evolves, but at
the start of the programme some basic infrastructures are already required so
that the studies and activities of the first project can proceed smoothly.
There should be a survey to establish a clear understanding of the scope,
schedule and costs involved in the development efforts, as well as of the feasi-
bility of achieving the required results taking into account the country's pre-
vailing possibilities and constraints.
It might happen that a lack of adequate national infrastructure and the
effort and time that would be required for its development will constitute the
principal constraints to the implementation of a nuclear power programme.
Such constraints could effectively determine the schedule for the introduction
of the first nuclear power plant.
227
8.4.3. Siting considerations
228
production cost benefit versus investment constraints, is much more difficult
and cannot be generalized.
For the long-term assurance of energy supply and the conservation of
natural resources for uses where no substitution is currently possible the benefits
of nuclear power are obvious. However, assurance of supply (from foreign sources)
of nuclear power plants, technology, fuel or essential materials and services have
raised some concern for importing countries.
The introduction of nuclear power, subject to the scope of national participa-
tion, can have large spin-off benefits affecting the technological and industrial
development of the entire country by raising the level of industrial qualifications,
standards and capabilities and through the development of highly qualified man-
power. A disadvantage with the introduction of a new technology is the risk of
unexpected difficulties and costs, which would require substantial national efforts.
The electricity market analysis might show that available national energy
resources (e.g. hydropower, coal) could well cover the needs of the country for
the next two or more decades. However, if after that massive introduction of
nuclear power plants would be required, it might be wise to start introducing
nuclear power plants at an earlier date in order to acquire the necessary experience
and to develop the necessary infrastructure.
Nuclear power has been recognized as the safest and cleanest among energy
sources, but there are also risks and dissenting opinions. Opposition to nuclear
power might develop and reach unexpected proportions.
229
There is a wide choice of alternative generating units, which include hydro
plants, pumped storage plants, various types of fossil-fired units, gas turbines
and various types of nuclear plants;
Because of the very large investments involved, the choice of optimum size
of units becomes important;
The position of a plant in the loading order influences its load factor, and
comparisons of alternatives using the same load factor may not be valid;
— It is necessary from an economic standpoint to minimize total system costs
taking into consideration plants that might be added over a long term;
— The level of system reliability and the estimated costs of energy not supplied
have to be included in the analysis since these factors influence the magnitude
of the most suitable capacity reserve margin.
Currently, the basic tools being used in performing system expansion planning
are packages of computer programmes for the comparative economic analysis of
the various alternative system expansion options. It would be impractical and
time-consuming to try to perform the planning study without computers. The
computer programmes and mathematical models designed to simulate the opera-
tion of the power plants in the electric system evaluate the operating costs of
each plant, calculate the present-worth value of these operating costs and the
capital costs associated with all plant additions during a specified study period,
and determine the total present-worth value of these costs, discounted to a given
year. Several plausible patterns of power expansion for the specified study
period could be selected based on past trends and future constraints and the
corresponding values of total present-worth costs computed to find the minimum
cost configuration. The cost of the unsupplied energy due to insufficient gene-
rating capacity and/or energy is included in the economic optimization.
The methodology provides an overall electric system expansion optimization,
determining optimum sizes and timing for generating plant additions, taking
into account load characteristics and system reliability and economic parameters.
An example of computer programmes, which has been used in several nuclear
power planning studies, is the Wien Automatic System Planning Package (WASP).
Originally it was developed by the Tennessee Valley Authority and the Oak
Ridge National Laboratory of the USA to meet the needs of the IAEA's "Market
Survey for Nuclear Power in Developing Countries", which was carried out in
1972 to 1973. Subsequently, the WASP programme was further developed by
the Agency in 1976 (WASP-I1 version) and in 1980 (WASP-III) to include many
improvements and extend its capabilities for carrying out nuclear power planning
studies in Member States. It may be made available to Member States under
special arrangements. In fact, it has already been released to some 40 countries
and to five international organizations. The IAEA has also trained in its use
some 120 people from 25 countries and recently (1980) published a "WASP
230
Users' Manual". More information is provided on the WASP in the Appendix
at the end of this Chapter.
(a) Technical and economic data of the existing electric system (generation
and transmission)
(b) Technical and economic data of the committed expansion of the systems
(c) Technical and economic characteristics of the alternative expansion options
(d) Demand forecast
(e) System operations practices and reliability criteria
(f) Economic ground rules and constraints.
The findings of the power system survey and the identification of potential
sites for new power generating facilities provide the basis for the establishment
and analysis of the power system network configurations. These studies evaluate
load flows, transmission line requirements, voltage levels, system stability, etc.
The analysis of load flows based on system data will identify expansion
required in the transmission system. Load flows will also have to be determined
at times of power plant outage. The results of the load flow studies may also have
a feedback effect on the selection of the preferred area for siting.
In addition to carrying out the steady state studies, the transient stability
of the system should also be analysed. The system must be examined for all
possible sources of electrical disturbance to ensure that synchronization can be
231
maintained with large plants connected to it. The system must be stable in the
event of the largest plant tripping when operating at full power. In this regard,
the technical characteristics of other plants in the system become critical. The
plants must be able to accept sudden increased load without allowing an unaccep-
table fall in frequency.
In order to perform a meaningful comparison of alternative expansion pro-
grammes for an electricity system, each one must conform to the following
interrelated conditions:
(a) The capacity additions in each year of the programme must satisfy a reason-
able 'loss-of-load probability' (LOLP) and expected amount of unserved
energy for the adopted demand forecast with due regard to maintenance
schedules, forced outage rates, seasonal load variations and hydrological
conditions;
(b) The transmission network must be capable of meeting the power flow
requirements at any time with due regard to load distribution, power
station siting, circuit and switchgear ratings and transient stability limits;
(c) The system must be capable of withstanding the sudden loss of the largest
generating unit (and also its prolonged scheduled maintenance) without
undue disturbance.
These conditions will determine the system reserve margins, transmission
grid characteristics and requirements, and the acceptable limits of unit sizes.
Values of LOLP and the expected amount of unserved energy are important
parameters in the planning study and specific values or a range of acceptable
values need to be established since any specific system expansion plan is
optimum only for a specific value of the LOLP and energy not served. The
larger the system reliability requirements (smaller values for LOLP) the larger
the reserve margins needed and the system investment costs.
Values that are regarded as acceptable for planning studies carried out in
developing countries range from 0.002 to 0.01 for LOLP and US $ 1-5/kW-h
for unit cost of energy not served. Although these values may be substantially
higher than the acceptable values for the industrialized countries, they are
considered to represent the prevailing reliability requirements for electricity
systems in most developing countries. It should be emphasized that the selec-
tion of these values is difficult and therefore sensitivity studies should be done.
In the comparison and assessment of alternative system expansion plans,
it is only necessary to take account of major differences in transmission require-
ments between one plan and another. To identify special transmission require-
ments, it is generally necessary to analyse the long-term development of the
transmission system in each case. The normal transmission limitations encount-
tered are thermal ratings, excessive short-circuit levels and transient stability
limits and these may require special measures such as the introduction of a
higher grid voltage.
232
The permissible disturbance to the system that can be tolerated due to the
sudden loss of the largest generating unit has to be assessed within the frame-
work of a given load shedding policy. The permissible disturbance is measured
in terms of frequency and voltage deviations and grid integrity.
The complete analysis of the frequency transient and grid integrity following
a sudden power change is a complex study which requires detailed information
on speed governor characteristics, machine inertias, variation of load with
frequency, protection relay schemes, etc. Analysis of the maintenance sched-
ules of power plants requires also detailed information about maintenance needs
and time, manpower availability, detailed load forecasts, etc. However, for the
purpose of a planning study, simplified approximate methods provide sufficient
accuracy. Such methods have been developed and are available.
The economy of scale plays a major role in reducing the specific cost of
installed generation and this is particularly so for nuclear power generation (see
Chapter 4). On the other hand, increased unit size has associated penalties in
system requirements such as generation reserve capacity and upgrading of the
transmission network. Thus, there exists an economic optimum size for each
system for overall minimum power cost delivered to the consumer. To achieve
a reasonable standard of supply reliability, the system should be capable of
meeting the normal and first contingency power flow requirements without
exceeding circuit thermal ratings, loss of system stability and without having
recourse to load shedding. In addition, the short-circuit levels should be chosen
with sufficient margins to cover system development in the foreseeable future taking
into account average transmission distances, load density and the relative expected
proportion of local and remote power generation.
The effects of increased generating unit size on non-availability and forced
outages rates can be allowed for in the corresponding generation planning models.
In this manner, the economic optimum unit size can be determined within the
technical constraint of the permissible disturbance effects. In general, for
relatively small or weak grids the technical constraints have a dominant influence.
The system frequency drop following the sudden loss of a large generation
unit has been found of prime interest in the assessment of the technical limit.
Figure 21 illustrates the relationship between the largest admissible unit size
and the interconnected system peak load, with or without load shedding after
the sudden loss of the largest unit. These are approximate values which should
be confirmed for each system.
There are some rule-of-thumb criteria indicating the maximum unit size
as a fraction (10 to 15%) of grid size or peak load. Such criteria are usually
based on a degree of reliability of meeting demand which, as experience has
shown, often is not met even in very large grids and which may not be required
in some situations, especially in developing countries. In some cases distribution
grids have also been structured so that non-essential loads, e.g. irrigation pumping
233
T i l l "1—I I I I
3 4 5 6 7 89103 3 4 5 6 7 8 9 104 4 5
loads, can be shed if and when a generating unit drops out. It seems worthwhile
to keep this possibility in mind when grids are planned.
The application of rule-of-thumb criteria is in general not recommendable
for system expansion studies used for nuclear power planning. It must be
recognized, however, that maximum admissible unit size is related to grid size.
Hence an increase of the grid through interconnection with neighbouring
networks is worthy of consideration. Besides providing potential economic
advantage, exchange of power can offer improvements in system reliability and
for relatively small networks such factors could become of importance. For
systems with important hydroelectric components advantages can be taken from
different hydrological characteristics.
For nuclear power plants commercial availability is an additional factor to
be considered and this may prove to be a major constraint (see Chapter 2).
Experience has indicated another problem of some importance, i.e. the
detrimental effect that the disturbances on a weak grid may have on the nuclear
power plants through frequent power cyclings and stoppages forced on the plant
by the grid. This emphasizes the need for careful advanced planning of the grid
before any nuclear plant is introduced, whatever its size.
234
8.5.4. Economic optimization
235
inputs. This, in particular, is a critical assumption in the case of countries imposing
a heavy fiscal burden on some types of fuel and in particular on fuel-oil as a
matter of national energy policy. Since the countries concerned are the best
judges of their tax policies, which may involve items of social benefit disregarded
by the study, and since the electric utilities certainly view taxes on fuel and
equipment as elements of costs, alternative computations treating taxes as elements
of costs can be carried out for cases that are expected to show critical differences
in results.
The aggregation of domestic and foreign currency costs may be carried out
using the official rates of exchange prevailing at the time the study is undertaken.
It is recognized that for many countries the official exchange rates are some-
what arbitrary and do not take full account of the supply of and the demand for
foreign capital. Evidence for this is the existence of foreign exchange rationing
and control, and parallel markets. As this approach may substantially under-
estimate or overestimate the true value of the ratio of foreign to domestic costs,
alternative assumptions regarding foreign currency expenditures might have to
be developed and applied.
The aggregation and comparison of time flows of costs is done at their
present-worth values calculated at a discount rate that is assumed to remain
constant in time. In theory at least, the discount rate represents a rate of return
at which money can be obtained in unlimited amounts in the national economy
or, alternatively, a rate equal to the marginal rate of return of investment in the
national economy.
In the present state of economic theory there is no completely satisfactory
way of computing this rate on the basis of general economic data and objectives,
so its estimation always contains an element of arbitrariness. To compensate for
this arbitrariness, ranges can be defined and sensibility analysis applied.
Those countries that have capital constraints should use a relatively higher
range of rates to reflect not only their capital scarcity but also the larger profita-
bility of their new investment projects which compete for limited financial
resources. Finally, the use of monetary units of constant value throughout the
study is highly recommended, to avoid the disturbing influence of different and
varying rates of inflation, which otherwise would have to be estimated and then
compensated for.
APPENDIX TO CHAPTER 8
The steps involved in an electric system expansion study using the WASP methodology
are shown schematically in Figs 22 and 23. Briefly, these steps are:
(1) Correlate historical data that might be used to forecast the future demand for
electricity (population, gross national product, energy consumption, electricity consumption etc.)
236
'' ....
to to Z o
£
UJ
>
VARS
MERS
CONG
to a. O
X Z
z (0
> O
LE3
UJ U. UJ
O 3 r> Z> 3
o s
O o a Q
o o o o O
5 s 5
sL--J
> , .. . i
. .
4.
..,.
" ,.
PARAMETERS
ENER TING COSTS
^3
NTCAPI AL COSTS
RATIN SYSTEM
T Y C R ITERIA
T Y S T DIES
RACT ES
rf .- D
o u
COSTS
o
z
X UJ G-
o
>-5> -=*
•
3 2
a
ABI
1° 1-
K < UJ o
_i O 2
< cr
-> tr < z
to
a < -3
5 cc
POWE
FUEL
O O £
POWER
a.
a. O
> .
i i . . •
i L
— _i - i 4 h . 1
to
< 9 Z
o cc o
O ui cc ec
^
RULES FOR
CEVALUAT
YDR OELEC
MI7ATIDN
2 5 D LU
ELOP
CRIT
TAL
RAT
CO
UJ
FUEL
2 >
^ LU 52
X to
°5 oo
= fii lis
Sfe
o > Z> occ D =;
t o
O Q C
3 UJ a. O UJ <
u. u. a.
-
r
237
238
o
i-
-
o
3
o
O
eo
5
'ITAL ASH FL
^
r-»
ri
<
<
<
FIN NCI NALYSIS
"~1
1
3
z
_j
h-
UJ
u,
<r
C/5
CHEi IQUIREME
-.
»
.
Z
t-
O
o_ j
.
oa .
RATION EX
o<
ESTG ANALY SIS 01 ION OF WER
Z _J
03 (/}
UJ uj
2 s
<3
CHEO FOUND BY PLANT!5
i
'
,
I-
z
en
<
en
cr
ANALYS ISOF MISSION STEM TRAN ON SYSTEM
>-
. 1
1
3*
3
h-
1
S O
1
z
UJ
CHECK POWE MOPER
J
1
1
1- UJ
en
1 - r-J
en <
a: _i
2u7
en ( 3
< 3;
(CHECK FOR TUNIT
S
a:
o
3
cc
UJ
UJ
,
CHECK MANP EQUIRE NTS
_i
'1 53
•6
(2) Select a forecast of peak demand to be used as the basis for the study and define
the shape of the load duration curves
(3) Define the characteristics of the plants in existence or committed for the electric
power system being considered
(4) Define the characteristics of generating plants that might be considered as expansion
alternatives
(5) Evaluate the role of indigenous energy sources such as coal, gas and hydroelectricity
(6) Define the economic data and parameters to be used
(7) Determine the approximate size of the largest generating unit that the system can
accept from the standpoint of frequency stability, power system integrity and maintenance
requirements
(8) Determine the optimum (minimum cost) expansion programme
(9) Determine the sensitivity of the results to variations in the economic data
(10) Estimate the financing requirements for a selected power expansion programme
(11) Check for transmission system and operational constraints
(12) Check for financial constraints
(13) Check for other constraints, e.g. lead times, infrastructure capabilities, manpower
availability, etc.
The input data required for WASP are listed in Table XXXI. They are grouped according to
the following categories:
(a) Technical and economic data of the existing electric system [generation and
transmission). These data are obtained as a result of the power system survey (see
section 8.3.2) and should be highly reliable, because there are no estimates involved.
(b) Technical and economic data of the committed expansion of the systems, i.e.
generation and transmission, under construction, ordered or decided. These data are also
obtained in the Power System Survey, but there are some estimates involved, in particular
regarding schedules and investment costs. Estimates should be as realistic as possible; they
might differ from supply commitments or conditions.
(c) Technical and economic characteristics of the alternative expansion options.
The input data requirements are similar to those of the existing system and committed
expansions, but all of them are necessarily estimates. Reliable technical information on
fossil-fuelled thermal plants and transmission systems is normally available on the market.
Estimates of construction schedules and investment costs should also be reasonably reliable,
if adjusted to local conditions. The most difficult problem is the assessment of probable
fossil-fuel prices over the lifetime of the plants. This requires long-term forecasting based
on a set of assumptions, criteria and guesswork involving national resources (if available)
and world market trends.
The consideration of national hydro-electric resources as expansion options requires
extensive studies to be performed. Reliable investment cost estimates are especially difficult
to obtain. Experience shows that these costs as well as project schedules tend to be under-
estimated.
The characteristic of the nuclear power options would in principle be defined by the
prevailing and expected future availability of plants and fuel on the commercial supply market.
For a country planning to introduce nuclear power it is a difficult task to assess confidently
this option. Access to foreign experience and reliable advice would be needed. The IAEA
is a possible source of information and provides assistance on request.
(d) Demand forecast. This has been treated in section 8.3.1. The system expansion will
be planned to supply the demand forecast. Should the forecast underestimate the real develop-
ment of the demand, the limited supply capacity will reduce the reliability of supply and might
239
TABLE XXXI. INFORMATION REQUIREMENTS FOR AN ELECTRIC POWER SYSTEM
EXPANSION STUDY USING THE WASP PROGRAMME
Identification
Status (in operation, construction, etc.)
Location
Date of commissioning (past or earliest possible)
Type of fuel
Fuel heat content (kcal/kg)
Number of units in the plant
Gross and net capacity (MW(e))
Minimum operating level (MW(e))
Admissible overload (% of full load)
Forced Outage Rate (FOR)
Maintenance requirements (d/a)
Heat rate at full load and minimum load (kcal/kW-h)
Total capital investment cost including financing charges
Construction time
Procedure of fuel (national ox imported)
Fuel cost (at plant site), current and forecast
Fixed operation and maintenance cost ($/kW-a)
Variable operation and maintenance cost ($/kW-h)
Economic lifetime (decommissioning)
Identification
Status (in operation, under construction, ordered, decided, to be considered as an
expansion option, specifying stage of study)
Site
Date of commissioning (past or earliest possible)
Construction time
Plant lifetime (years)
Plant type (run-of-river, seasonal storage, daily or weekly regulation, multipurpose,
pump-storage)
Volume of the upper reservoir (GW-h)
a
Hydrology data should be obtained for as many years as possible, or preferably, for pre-
determined precipitation conditions (average, dry, wet years) including the corresponding
probability of occurrence.
240
TABLE XXXI (cont.)
Number of generating units in each station and capacity (MW(e)) of each. Net average
head (m) of the power station and maximum flow for each turbine (m 3 /s)
Historical or estimated gross energy generation (GW-h) - monthly, quarterly or annual
Historical water inflow conditions (m 3 /s) - monthly or quarterly
Historical or estimated variation of net average head (m) and capacity (MW(e)) of the
station - monthly or quarterly
Operation and maintenance costs, fixed component (S/kW-a) and variable component
(S/kW-h)
Total capital investment cost including financing charges
For each existing, under construction, ordered, decided or planned transmission line:
Identification
Status (existing, under construction, etc.)
Routing
Number of lines
Voltage (kV)
Length (km)
Transmission capacity (MVA)
Date of commissioning
Total capital investment cost including financing charges
4. Electricity demand
Background information:
Historical development of annual peak load demand and of installed capacity (MW(e))
Monthly, quarterly or seasonal variation of the peak load
Load duration data (daily, monthly, quarterly, seasonal, annual)
Estimate of suppressed or unsatisfied demand (GW-h and MW(e))
Number of days of energy not served and total time of energy not served (hours)
(i) Number of isolated systems in the country and plans for interconnection
(ii) Interaction of systems with neighbour countries. Size of neighbour electric systems
Demand forecast:
Period of forecast
Basis and methodology of forecasting
Annual electricity demand (consumption and generation) forecast (GW-h)
Annual peak demand forecast (MW(e))
Forecast of peak load and of load duration variation
Participation of the industrial, residential, rural, commercial, governmental and other
sectors in the electricity demand
Reserve margins over system peak load or reserve in function of largest machine in
operation
Acceptable limit for the loss-of-load probability (LOLP)
Operating practices and future considerations for loading the generating units (merit
order)
Frequency stability considerations, specifying maximum allowable frequency deviations
(Hz) and load shedding practices including frequency deviation values (Hz) at which
the load should be shed and the block of load shed (MW(e))
242
even be the cause of suppressed demand or rationing of supply. Should the forecast overestimate
the real demand growth, there will be temporary idle capacity and premature investment.
The aim of the forecaster is to be as realistic as possible, avoiding both underestimates
and overestimates. However, for a country with an unsatisfactory electricity supply capacity
and suppressed or hidden demand, a generous approach to demand forecasting seems to be
more desirable than an overly conservative one. Constraints on the availability of capital,
on the other hand, tend to promote a conservative approach for demand forecasting.
(e) System operations practices and reliability criteria. If prevailing practices regarding
reserve margins, system stability, load shedding, maintenance outages, loading order, etc. are
satisfactory, then they can be maintained as the basis for the definition of reliability criteria
of the system expansion. If they are not considered satisfactory, then appropriate modifica-
tions should be planned and a system reliability target defined, which fundamentally consists
of determining the acceptable limit for the loss-of-load probability (LOLP).
No doubt, reliability of the supply of electricity is of prime importance, but it should
also be realized that the achievement of high reliability is expensive. Consequently, the
reliability targets should be reasonable, taking into account the country's real needs and
constraints. Section 8.5.3 contains more information on this subject.
(f) Economic ground rules and constraints. To be able to proceed with an economic
optimization of the system expansion, certain economic ground rules will have to be defined.
These should conform to the country's overall economic and financial situation and develop-
ment prospects, and to the national energy and electricity supply market. The principal
parameters are the interest and discount rates to be used, the value assigned to foreign
currency expenditures and the cost to be charged to unsupplied electricity.
Practically any type of technical or economic restriction or constraint can be introduced
into the system expansion study. Such constraints are usually the results of national policy
and strategy decisions, or the consequences of national infrastructure capabilities and develop-
ment potential. They are difficult to define and might affect the results in opposing ways.
To analyse their effect on the results, they can also be treated as inputs for sensibility studies.
243
Chapter 9
9.1. INTRODUCTION
(a) The distance from the plant to the centre of consumption of electric
power should be small
(b) A feasible cooling system should permit the efficient discharge of heat
from the plant.
A good site should also minimize the plant's impact on the environment.
A large power plant will certainly affect the environment through the heat rejected
and may affect it through radioactive releases. However, with the careful selection
of an appropriate site location and a good plant design, this impact could be
reduced to an appropriate level. It is important that the large amount of rejected
heat has no significant adverse effects on the species present in the aquatic environ-
ment into which the heat is discharged, or if cooling towers are used, their
possible effects on the microclimate should remain within tolerable limits. It is
also necessary to minimize the potential radioactive releases.
A site is considered acceptable from the safety point of view if:
244
(1) Site survey: The purpose of the site survey is to identify one or more
sites that are likely to be suitable (preferred sites). This involves general studies
and investigations of a large region to eliminate unacceptable areas. This is then
followed by systematic analysis and comparison of the remaining areas, defining
potential sites and finally selecting the preferred sites.
(2) Site evaluation: The purpose of this stage, which might also be called
site qualification, is to demonstrate that the preferred sites are acceptable from
all aspects, and in particular from the safety point of view. The site-related design
inputs are evaluated before the start of the construction.
After the start of construction and prior to start of plant operation, additional
studies and site investigations are performed, to complete and refine the assessment
of site characteristics, as needed for plant operation, and in particular for developing
emergency plans for the case of potential accidents.
The process of siting large industrial plants has now reached a high degree of
sophistication, and a multi-disciplinary methodology has been developed for
performing site studies. The subject of this chapter is to introduce the main
concepts of the various siting techniques, particularly for application to the siting
of a nuclear power plant.
245
9.2.1. Engineering characteristics and requirements
246
seabed, or protruding land mass) are economically advantageous and hence should
be sought.
There are a number of other engineering requirements. Adequate communi-
cation links should be available at the site. Transporation routes are necessary
for conveying the large and heavy equipment of the nuclear power plant to the site.
In this context, the existing and planned roads, waterways and railroads have to be
studied with respect to adequacy for the sizes and weights of the plant equipment
to be transported from the manufacturing plants or from the port of entry into
the country.
The extent of work necessary for site preparation and, later on, for construc-
tion is a relevant factor in a site survey, where these aspects are usually evaluated
through the analysis of topographic maps. Site cleaning or levelling, foundation
works, and water intake and outlet structures are the main aspects to be analysed
in a preliminary way. During the site evaluation phase these as well as other
relevant aspects such as site infrastructure, local labour market etc. require an
in-depth study. Most of these aspects and factors are similar for all thermal power
plants, nuclear or fossil-fired.
Since foundations and cooling-water structures can be very expensive, sites
with unfavourable characteristics related to these two aspects in particular should
in principle be avoided.
The effects of the site on the plant include all environmental phenomena and
man-induced events that may affect the safety and reliability of the plant, such as
earthquakes, flooding, extreme meteorological events, air crashes and explosions.
As a result of the study of these characteristics, a site may be eliminated
because of a significant probability of occurrence of extreme events against which,
with the present-day technology, it is not possible to protect the plant. Examples
of such extreme events are displacement of the ground due to a capable fault,
collapse of the ground due to major cavities, etc.
Design bases are determined (design input data and parameters) for other
extreme events against which it is possible to protect the plant. These define,
in engineering terms, the effects against which measures must be taken when
designing the plant (see also section 9.2.4).
247
The main phenomenon to be considered is surface faulting. Surface faulting
is a displacement of the ground that occurs during very severe earthquakes, along
the faults generating the earthquakes (capable faults). Such displacements may
reach values of several metres.
It is very difficult to design the plant against these phenomena, so that the
practical solution is to select a site that is not affected by them. To be able to do
this, it is necessary to study carefully the geology of the whole region, in particular
the neotectonics (the geological change that occurred during the Quaternary period).
From this study the regional faults that may generate important displacements
are identified. Usually, the areas around these faults are considered as not suitable
for a nuclear power plant site. When the site is selected, studies have to be performed
to ensure that capable faults of lesser dimensions do not affect the site.
Studies are to be carried out to indicate the absence of significant capable
faults at or near the potential sites. If capable faults are present and if it is decided
to continue the study of the site, it becomes necessary to describe the direction,
extent and history of their movements, and to estimate the age of the most recent
movements with the hope that it can be demonstrated that these are old enough
to be acceptable.
All linear topographical features shown on aerial photographs or by remote
sensing devices are investigated in sufficient detail to explain their cause or to
establish lack of geological cause. In some situations this may require detailed
geological and geophysical studies at points remote from the site area. Very
sophisticated and expensive techniques exist for assessing the age of the last move-
ment of a fault. Some examples are: structural superposition (a geological
structure of known age lying over the fault is not disturbed); stratigraphic super-
position (strata of known age laying over the fault are not disturbed); and isotopic
geochronological methods (based on dating undisturbed material on the fault with
radioisotope techniques). The use of one or more of these methods may be
applicable to a particular site. It is desirable to use diverse techniques as a cross-
check to improve reliability.
Another phenomenon to be considered is subsidence, regarding which
investigations have to be performed to determine its potential at the site area.
The existence in the site vicinity of a thick groundwater aquifer used over years,
of extraction of hydrocarbon deposits, and of mining activities may indicate a
potential for subsidence. If an important subsidence is expected during the
lifetime of the plant, the site is usually considered unsuitable.
The possibility of collapse in the site area may also pose a serious risk to the
stability of foundations and the integrity of structures. Such a risk of collapse
may be posed if the following are present in the site vicinity:
248
If the investigations cannot exclude this risk of collapse of the site, it should
be considered unsuitable.
9.2.2.2. Seismology
For the definition of the design basis earthquake (ground motion), two
methods are being discussed currently: the 'deterministic' and the 'probabilistic'
methods. Both methods use models for the seismicity of the region based on a
study of the seismotectonic structures and province. For each province the
seismotectonic structures are identified and for each structure the related maximum
potential earthquake evaluated. This will be the extrapolation of all the past
earthquakes that can be associated with the given seismotectonic structures.
However, other historical earthquakes that could not be associated with known
structures may exist. Therefore, a maximum potential earthquake in the province
not associated with seismotectonic structures must be identified and taken into
account. This is sometimes called the 'floating earthquake'.
For evaluating the design basis event in the deterministic method, the ground
motion limit for the site is identified and the hypothesis is made that the maximum
potential earthquake associated with seismotectonic structures occurs along these
structures at the point nearest to the site. The probable maximum vibratory
ground motion on the site is then evaluated by a proper attenuation of the maximum
earthquake motion propagating from the seismotectonic structure to the site. With
floating earthquakes the maximum ground shaking occurs when the earthquake
249
epicentre is located in the immediate vicinity of the site; the related vibratory
ground motion represents another input.
In the probabilistic method the same seismotectonic model is used, but
appropriate stochastic source terms are considered for each element of the
seismotectonic structures in an area of the tectonic provinces. These source terms
represent the frequency with which earthquakes of given magnitudes may be
generated on each element of the seismotectonic structures in an area of the
provinces. For each of these earthquakes the ground motion at the site is calculated.
All these contributions may be integrated for the site to obtain a graph giving the
value of the ground motion parameter (e.g. ground acceleration or velocity) as a
function of its probability of not being exceeded. In these integrations the
uncertainty in the evaluation of the maximum magnitude, of the focal depth, and
of the attenuation law is taken into account.
9.2.2.3. Volcanism
Burning clouds
Ash falls
Lava flows
Ground shaking.
It is possible to protect the plant against some of the phenomena, such as ash
fall and ground shaking. The only protection against burning clouds and lava flows
is distance. Consequently, the site has to be located at a sufficient distance from
the active volcanoes, to ensure that the plant is safe from these last effects.
For protecting the site against phenomena such as ash fall and ground shaking
design bases are evaluated. The evaluation of these design bases may be performed
by studying the characteristics of the volcano near the site and extrapolating the
effects of historical eruptions from existing volcanoes similar in characteristics to
the one under examination. In these evaluations it is frequently difficult to assess
if a particular volcano has to be considered completely inactive or potentially
active. This can be done by evaluating the age of the lava beds of past eruptions.
9.2.2.4. Flooding
The nuclear power plant has to be protected from the static and dynamic
effects of flooding, therefore an appropriate design basis flood has to be evaluated
for the site. In principle, the site should not be in areas where the flood hazard
is severe.
250
A nuclear power plant on a river site has to be protected against floods due
to precipitation and floods due to failure of water-controlling structures (dam
collapse). At the start of the site survey usually maps showing historical floods
in the region are used to identify the areas which were particularly affected by
floods in the past. At later stages, on the basis of flood levels evaluated with
simplified and empirical methods, the sites less affected by floods may be
identified. A design basis flood has to be determined at the stage of site evaluation.
The probability used in some countries for defining the design basis flood is
lower than 10"4/a. Statistical methods to determine floods with such a low
probability of occurrence present a great degree of uncertainty. Therefore, the
method used mostly is deterministic and is based on the evaluation of the maximum
probable precipitation of the basin, and on the unit hydrograph technique for
evaluating the mass flow and the level of the river that are produced by the maximum
probable precipitation.
The maximum probable precipitation of the basin approximates the maximum
that is physically possible for the region. It is evaluated from the historical data of
precipitation over the drainage basin and in the meteorological homogeneous region
that includes it. The assessment starts by selecting a model for the storm, then the
values for humidity. Extension and location of the storm are extrapolated in such
a way as to generate the probable maximum precipitation.
The most widely used method for evaluating the runoff is the unit hydrograph.
This represents the mass flow of the river resulting from a unit rainfall excess
(precipitation less losses) distributed over the basin. It is normally derived from
a proper extrapolation of records of the flood on the river. Having obtained the
design basis mass flow from the maximum probable precipitation, the maximum
level of the water is evaluated with the usual methods of hydrology, taking into
account the status of the basin before the maximum probable precipitation fall
and a proper combination of waves generated by the wind and other phenomena
affecting this level, such as tides in estuaries. The nuclear power plant on a coastal
site has to be protected against surges, tsunamis, and wind-generated waves.
At the site survey stage the area along the coast most adversely affected by
surges, tsunamis or extreme wind-produced waves is identified, and the most
suitable coastal sites selected on the basis of historical information. This may be
relatively easy for surges and wind-generated waves, which are relatively frequent
phenomena, but more difficult for tsunamis, which are a more rare phenomenon.
If a coastal site is selected for qualification, an evaluation of the design basis surge,
tsunami and wind wave has to be performed.
Usually a deterministic method is adopted. It consists in the evaluation of
a probable maximum storm for the surge, a probable maximum earthquake for
the tsunami and an extreme wind for the waves. With a complex hydrodynamic
model using as input the storm, the seabed movement or the extreme wind, the
effect of these phenomena on the shore may be evaluated.
251
9.2.2.5. Potential effects of man-induced events
(a) Installations that handle, process, and store hazardous materials such
as explosive, flammable, corrosive, toxic or radioactive materials
(b) Pipelines for hazardous products
(c) Mines and quarries that use and store explosives
(d) Airports and their take-off and landing strips, and holding patterns;
in some cases also air traffic routes
(e) Sea or inland waterways or ports
(f) Military installations that handle, store and use hazardous materials
and may be associated with hazardous activities.
The study of the factors related to the potential impact of the plant on the
site results in the determination of the consequences of potential accidents and
normal releases. It deals mainly with the effects on the population in the site
area or region.
252
9.2.3.1. Population distribution
(a) The number of people within circles centred on the plant and of
increasing radii
(b) The number of people within segments of sectors centred on the plant,
having an angle of 20° to 30° and limited by increasing radii
(c) The population in these areas that cannot be easily evacuated, such as:
hospitals, schools, etc.
(d) Transient populations such as vacationers, etc. that in particular periods
can be in the plant's vicinity.
A number of methods have been adopted and used for evaluating and
comparing sites. All these methods compare the weighted values of the population
per sector and radii of different sites with respect to each other or with certain
standard curves. The weights allow more relevance to be given to people who are
near the plant and who would receive a higher dose in a shorter time. It would
be difficult to put an emergency plan into action if a large number of people have
to be evacuated in a short time.
In most countries the exclusion area around the plant is 0.5 to 1 km or more.
Within this exclusion area the public's access is controlled and permanent residence
is not allowed. Outside this exclusion area and within several kilometres from the
plant the population could be affected by accidents occurring at the plant. The
probability that accidental releases affect this area is very low, but as an additional
safety measure an emergency plan is prepared. Therefore, the number of people
within this area should be such as to allow the preparation of a workable emergency
plan.
At the site survey stage this factor should be taken into account by establishing
a preference for areas of low population density, and for sites at a considerable
distance from main towns.
253
9.2.3.2. Radioactive release
The radioactivity released from the plant in normal and accidental conditions
should be evaluated (guidelines exist for this). On the basis of population distri-
bution, the radiation doses may be calculated and their acceptability assessed.
For this reason it is necessary to take into account the site characteristics regarding
dispersion of radioactivity in the atmosphere and in surface and groundwater.
It can then be established whether the engineering safety features of the plant are
adequate for the population distribution around the plant.
The studies during the site survey stage are directed towards avoiding locations
where the dispersion conditions are unfavourable. During the site evaluation phase
the studies become more refined. They evaluate more precisely the dispersion
characteristics of the site under various conditions in order to be able to assess in
the preliminary safety report the impact of radioactive releases and to have
information available for the preparation of the emergency plan.
The region around the site should not present adverse atmospheric dispersion
characteristics. Sites located in closed populated valleys or on shores facing densely
populated islands are in principle to be avoided.
To perform the assessment during site evaluation, an appropriate model for
the diffusion of airborne material at the site has to be developed and the necessary
basic data collected. For defining the dispersion characteristics to be included in
the safety report, usually, a meteorological tower is built, which should be some-
what higher than possible release points. At various heights of this tower wind
speed and direction and temperature gradients are measured. At least one year's
data are necessary for evaluating the site atmospheric diffusion characteristics.
To evaluate the possible impact of the plant regarding release in the hydro-
sphere, the water uses near the plant have to be analysed and the characteristics
of the site for dispersion of radioactive material in water have to be assessed.
Information has to be collected on the uses of both surface and of ground-
water. Particular attention has to be given to open reservoirs or water ducts,
to wells, and to industrial uses of water. Sites in the immediate proximity of
large reservoirs of water ducts for which no alternative sources of water exist are
not suitable for nuclear power plants. Research and investigation are required to
evaluate a suitable model for dispersion in surface and groundwater.
The extreme events that have relevance for the design of nuclear power plants
are the natural extreme events and the man-induced extreme events that could
damage the plant if it is not properly protected. Natural extreme events are
disastrous natural phenomena, such as tornadoes, earthquakes, surges, floods, etc.
254
Extreme man-induced events are disastrous events produced by activities of man,
such as air crashes, chemical explosions, drifting explosive clouds etc.
A nuclear power plant has to be protected against any disastrous events that
have a high enough probability of occurring. A practical solution of the problem
is to evaluate for each type of event two levels of severity, the expected events
and the limit events.
The expected events are those that are expected to occur at least once during
the lifetime of the plant; they are also called 'operating events' because usually
the plant is designed to withstand them and continue in operation. Such events
are, for instance, the operating earthquake, or the operating wind.
The limit events, also called 'probable maximum events', represent either
the physical limits of the phenomena, or events of very low probability. The plant
must be able to withstand these events without large radioactive releases. The
value of the probability is selected (according to the IAEA code on siting) on the
basis of the equivalence of the risk for accidents of internal and of external origin.
This means that the risk to the environment from accidents originated in the plant
by external events should not be higher than the risk derived from accidents in
the plant of internal origin.
The design of the plant against expected events differs from the design against
limit events. For expected events the structures, systems and components must
remain operational, and normally allowed stresses should not be exceeded. For
the limit event the structures, systems and components should perform only the
intended safety function, and limit stresses for extreme conditions should not be
exceeded.
Expected events are usually evaluated by processing the data using statistical
analysis techniques. These consist of collecting the data, selecting an appropriate
probability distribution law, and deriving a curve giving the values of the severity
of the event as a function of the related probability. Adopting an acceptable
probability, the design basis expected event is then defined. This procedure is
feasible for expected events because only a relatively small extrapolation of the
historical data is required.
The following procedure is usually followed for defining a probable maximum
event:
(a) A model for the event is selected which is a function of one or more
variables (e.g. earthquake of a certain magnitude, along a given fault
location, generates a given ground shaking at the site)
(b) A probable maximum event is identified:
(i) Either on the basis of the physical limit of the variables appearing
in the model, with the deterministic approach (e.g. probable
maximum earthquake on the fault at the nearest place to the site
generates the probable maximum ground motion at the site);
255
(ii) Or with the probabilistic approach, on the basis of only such values
that correspond to a probability of occurrence above a defined very
low limit (e.g. ground motion that has a probability of occurrence
less than 10~4/a is excluded).
256
place demands upon local infrastructure resources (housing, schools, community).
It is desirable that possible adverse social impacts of the plant are minimized and
social benefits are enhanced.
The construction and operation of a power plant also generate traffic causing
noise, and visual effects which may disturb some local residents. It can also disturb
or limit the access to important archaeological remains if there are any, and it may
modify the landscape in a way that local communities might not like. Usually,
acceptable solutions may be found in all these cases.
257
The main safety requirements that have to be satisfied during a site survey
are that all safety characteristics should have been considered at least once, and that
the suitability of the site from the point of view of each safety-related factor is
confirmed in the last phase.
Two approaches may be followed in performing a site survey: a 'parallel
approach' or a 'series approach'. In the parallel approach, all the necessary
information is collected for all areas and sites. In the series approach, all the
necessary information is only collected for areas and sites not rejected previously.
The advantage of the parallel approach is that it is not necessary to await the
result of the rejection process before proceeding with the collection of additional
information; the advantage of the series approach is that the amount of work
involved is smaller. In general, the parallel approach is adopted in site surveys,
and this will be described in the following paragraphs.
258
Phase 2 — Screening of potential sites and selection of candidate sites
The potential sites are screened using site characteristics not considered in
the regional analysis, and more refined criteria than those that were adopted for
the previous phase. It will not be economically or technically feasible nor is it
necessary to make an in-depth study of all site characteristics of all potential sites.
Some potential sites may be readily rejected on the basis of site characteristics
for which sufficient information can be readily determined. It should be under-
stood that at this phase one deals with sites, while in the preceding phase areas
were dealt with. Therefore, certain characteristics such as foundation conditions
or cooling-water structures can be taken into account at this stage for excluding
less suitable sites. Visits to potential sites and elementary site examination may
provide useful information for this purpose.
Further screening of potential sites may be accomplished using simplified
techniques of suitability scaling and comparison methodologies. This screening
phase results in a more manageable number (less than 10) of 'candidate sites'.
The direct responsibility for the site survey usually lies with the organization
responsible for the nuclear power project (electrical utility). A review by the
regulatory body of the results of the site survey is normally required.
The responsible organization may choose to perform the site survey with its
own staff (assisted or not by outside experts or consultants), or it may assign the
whole effort to a contractor. Frequently, in the case of a first nuclear power plant,
259
the site survey contract is assigned to foreign companies. A substantial amount of
work, however, is usually performed by local organizations or companies as
subcontractors to the main contractor, mainly because they might find it easier
to perform this work.
For performing a site survey, the experts have to cover the principal disciplines
involved in the work. They have to be selected taking into account the need to
collect and process information which is often only available in the local language,
while other information might be available in the international literature.
For disciplines related to the more important site characteristics full-time
experts are usually selected. For other disciplines part-time experts may be
sufficient. It is important to appoint a person with knowledge and experience
in site surveys to be in charge.
An example of a site survey group could include the following experts:
Manager
Nuclear safety engineer, experienced in siting
Engineer, experienced in electric generation system expansion planning
Geologist, competent in late Quaternary tectonics and in seismotectonics
Soil mechanics engineer
Civil engineer, experienced in power plant construction
Hydrogeologist
Oceanologist
Meteorologist
Seismologist (for high seismicity areas).
Staff members of the regulatory body should closely follow the development
of the site survey work. Another important responsibility of the regulatory staff
is the development or the selection of a set of standards for siting. It is difficult
to develop a site survey if these standards have not been established. This may
represent a difficult task for the regulatory body of countries embarking on a first
nuclear power project. The adoption of the code of practice and guides of the
IAEA's NUSS programme may help to resolve this problem.
The site survey has to be performed and organized in such a way that all the
relevant information is collected and properly analysed to determine in particular
its quality and completeness. The organization has to be capable of efficient
collection of all local information, which may be available only in the local language
and from sources that are best known by local experts. Data have to be compiled
in a format that allows their retrieval, comparison and use to the fullest possible
extent. The organization of the data analysis has to allow for the prompt identifi-
cation of information gaps and for the assessment of the need and methods for
filling in such significant gaps.
In order to manage the data properly, standard format and maps of standard
scale have to be used. All decisions on map scales and nomenclature, references,
260
co-ordinates, and cartographic formats have to be carefully documented and
established. The scale of the maps has to be such that all the needed details
can be seen.
A site survey programme is usually developed at the beginning of the survey,
including:
As a result of the site survey, the preferred sites are identified and ranked.
All the data and information collected or developed have to be included in the
final report, because they represent the starting point for the following stage of
site evaluation.
Based on the ranking of the candidate sites, the most preferred site could
be selected (at least tentatively) at this stage. This procedure would require a
relatively high degree of confidence in that the site evaluation studies will not
result in a rejection of the chosen site, nor in a change in the order of preference.
Should there be reasonable doubts, the definitive site selection could be kept open
at this stage, and the site evaluation studies initiated for more than one (possibly
two or three) sites. This approach would obviously require more effort, but it
would substantially reduce the risk of delaying the project, if the selected site
should prove to be unsuitable or much less suitable than originally believed.
Favouring this approach is also the fact that sites will be required for follow-up
nuclear power plants within the scope of the nuclear programme. Consequently,
the effort involved in evaluating a second or third site would only be premature,
but certainly not useless.
Evaluation of a site from the nuclear safety point of view consists funda-
mentally of:
(a) Proving that the site presents no characteristics that would constitute
an impediment to a safe design
261
(b) Evaluating the design basis for protecting the plant against extreme
limit external events and the expected events that the plant should
withstand while continuing in operation
(c) Assessing the characteristics of the site related to the potential impact
of the plant on the environment in normal and in accident conditions.
All the characteristics of the site are assessed during the site evaluation,
whether safety-related or not. The objective of the site evaluation is different
from the objective of a site survey, because now the site is identified and the
studies and investigation are deeper and more extensive.
262
9.4.1.2. Selection of standards for siting
The applicable standards have to be available before site evaluation can start.
The applicant needs to know which standards for siting the regulatory authority
of the country will apply, because the design basis depends on the standards to be
used. There exist different national and international standards concerning siting.
Among the national standards, the most complete are those used by the USA.
These USA standards are divided into:
263
All the Safety Codes and Guides of the IAEA are prepared for possible
application in any country and thus represent the most convenient set to be
adopted by a regulatory body in a country that has not as yet developed its own
standards.
9.4.1.3. Approaches of the responsible organization (utility) for the site evaluation
(a) Performing the work directly, with some assistance, if needed, from
specialized consultants who have experience in site evaluation;
(b) Performing part of the work directly (with the assistance of consultants)
and part of the work with one or more specialized companies;
(c) Assigning all the work to a specialized company, retaining only a
supervisory role.
The feasibility of the first option, i.e. the evaluation of a site performed
directly by the utility, depends mainly on the availability of qualified expert
staff. This approach is rarely adopted for a first nuclear power project, but it
might be adopted for the second or third plant in the country if the utility has
used every earlier opportunity for training its staff. Site evaluation may cost
around one or two million dollars, while its impact on the plant may be twenty
to fifty times this amount. It is thus prudent not to try to save expense in this
very critical area.
In the case of this first approach, the site evaluation work is directed by a
team composed of the utility's staff. If and when assistance is needed, it is essential
to select competent consultants who have already had adequate experience in siting
nuclear power plants in similar regions. Selecting such competent consultants is
not easy because most of them are employees of specialized companies. The team
of the utility needs to have sufficient competence to direct the work, especially
in the more sensitive areas of:
It will be most difficult to decide on the right amounts of money and effort
to be spent on the investigations corresponding to each critical area, and on
selecting the design basis while maintaining an appropriate balance between the
necessary conservatism dictated by prudence and excessive conservatism dictated
by lack of experience or fear.
264
When the evaluation of the site is performed partly by the utility and partly
with specialized companies, among the parts of the work that are usually carried
out directly by the utility are those that do not require very sophisticated methods,
such as population distribution or man-induced events.
Among the parts of the work that are frequently assigned to specialized
companies are those related to seismology and tectonics, and dispersion in
groundwater. It is essential that the company has proven experience in siting
nuclear power plants. This experience is particularly needed in the characteristics
that are very important for the safety of the site. For example, if a country is
seismic, the company should have experience in siting nuclear power plants in
highly seismic areas. If the specialized company is foreign, it should have
experience in working abroad, and preferably in the client's country.
The third approach, assigning all site evaluation work to a specialized
company is frequently adopted for the first nuclear power plant. It does not
necessarily mean that all the site evaluation work is done by a foreign specialized
company. It should be established in the contract that a substantial amount of
work will be performed by local subcontractors. With this approach particular
attention has to be paid to selecting the specialized company. It should have
extensive experience:
On siting of nuclear power plants (evaluation of one or two sites would not
be sufficient);
In regions with similar critical characteristics as the region of the site to be
evaluated;
In working with subcontractors, particularly in setting up the necessary
organization and in co-ordinating the work.
Bid specifications have to be prepared by the utility for selecting the company
and assigning the work. The following points should be included:
265
Information requested from the bidders should in particular include:
Collection of information
Performance of studies and investigations
Development of mathematical models for evaluating basic design inputs and
effects on the environment
Supply of certain services such as drilling, trenching, analysis of samples,
and construction of a tower for meteorological measurements.
A team of utility staff under the direction of a project manager must follow
closely the work carried out by the specialized company and report regularly
to Headquarters
The following concept may help in taking the necessary, and sometimes
difficult, decisions. The investigations to establish certain design bases (e.g. design
basis ground motions) usually involve a small fraction of the extra cost of designing
the plant to withstand it. Moreover, designing the plant for these design bases costs
substantially less than backfitting the plant for increased design basis levels after
266
the start of construction. Therefore, it pays to do a more complete job in siting
and to expand all needed investigations, rather than to run the risk of uprating the
design of the plant later and incur the higher costs of backfitting.
It is also essential that an effective QA programme be organized for the site
evaluation process, starting from the collection of information and including all
activities to be performed. A manual for Quality Assurance should be prepared
and strictly implemented under surveillance of the electrical utility.
The fields of specific competence are in general similar to those that are
required for the site survey stage. The knowledge and experience of the experts
who have to carry out site evaluation will have to be extensive, because their
work will consist of developing sophisticated physical models to evaluate design
bases and dispersions among other aspects.
A team consisting of 15-20 experts is required to carry out the work,
possibly half of them full-time, the others part-time. Moreover, a certain amount
of field work has to be performed on the site such as drilling, seismic prospecting,
meteorologic measurements and collecting of soil samples for analysis. For many
of the measurement programmes, a full year's data are necessary.
267
TABLE XXXII. PRINCIPAL NUCLEAR SAFETY-RELATED RESULTS OF
THE SITE EVALUATION
Demonstration through investigations that there is no risk from events against which the
plant cannot be protected:
No surface faulting affects the site
No important cavities exist underneath the site
No liquefaction risks exist
An emergency plan is feasible at the site.
Modes for dispersion in air and water for normal and potential accidental radioactive release.
Determination of the distribution of the population around the site, including the identification
of the location of population groups difficult to evacuate.
The total manpower effort for the site evaluation is approximately 20 man-
years, and the duration is usually of the order of one and a half to two years. For
difficult sites with particular problems these values might be multiplied by a factor
of two or even three.
The main nuclear safety-related results to be obtained from site evaluation
studies are presented in Table XXXII. However, these are only partial results of
the study. What has to be achieved is a complete understanding of the characteristics
of the site to ensure that events against which engineering solutions do not exist can
be excluded for the site and that reasonable imputs for other events that can occur
are prepared for the designer of the plant. In addition, of course, all those aspects
and characteristics of the site (safety-related or not) that may affect the design,
construction and ultimate operation of the nuclear power plant will have to be
investigated, and presented in the site evaluation report.
The most convenient way to accomplish the technology transfer (apart from
participation in training courses in which the theory of the different methodologies
268
is studied) is the direct participation of local experts in siting work. This can be
done by attaching them to a team that is performing siting work in another country
or by working with foreign consultants, advisors or companies in the home country,
attaching a large number of competent local experts to the foreign team. Another
way is to make extensive use of local subcontractors to perform the more con-
ventional parts of the work, on the basis of specifications prepared by foreign
experts.
If foreign consultants or specialized companies are employed for the siting
work, the transfer of technology should be considered at the stage when the bid
specifications are prepared. Arrangements should be made in the contract so that:
- All the software (technical reports, digital computer codes, etc.) should be
made available to the local organization
- Qualified local personnel should be attached to the foreign teams working
locally and in their own headquarters abroad
- As much work as possible should be performed by local subcontractors
according to the detailed specification to be prepared for them. However,
the selection of the work to be performed by local subcontractors has to be
evaluated carefully, taking into account the specific experience available
in the country.
The site report produced by the organization responsible for siting is usually
submitted to the regulatory authority for review. The regulatory authority may
issue a formal or an informal site approval.
It should, however, be pointed out that the task of the regulatory body for
the first nuclear power plant of a country could be very difficult unless, at a very
early stage, appropriate measures are taken. It must be understood that what is
required from the regulatory staff is to review critically work which might have
been performed by reputed international experts with many years of experience
in the field of siting.
To enable the staff of the regulatory body to perform this review, some
years before the utility starts to perform the work of site evaluation the regulatory
staff should participate in training courses on siting and one or two leaders of the
regulatory siting group should be attached to another country's regulatory body
to acquire direct experience in the siting work. However, this is not always feasible;
in particular, it is very difficult to get attached for on-the-job training to another
country's regulatory body. Under these conditions, the only possibility that
remains is that the regulatory body employ consultants to assist in performing
the review work. However, even if the consultants carry out the review of the
269
site reports, the decision on the selection of an accepted site will always remain
ultimately the responsibility of the regulatory body. It is therefore essential that
the responsible staff of the regulatory body understand clearly the various
implications and technical aspects underlying site selection decision-making.
As pointed out in section 9.4.1, the IAEA is developing a set of codes and
standards for the siting of nuclear power plants. Training courses are also organized
by the IAEA regularly on general aspects of siting. On-the-job training as a follow-up
of these courses can also be arranged for participants. Other courses on specialized
topics on siting are now being organized, in particular for implementing the safety
guides of the NUSS programme, e.g. courses on earthquakes and associated topics.
Site-related safety missions to developing countries are also carried out by
the IAEA on request. Experts in the more important fields needed for the site
to be studied visit the country, review the work being done or that has been
completed, and provide advice on the review of the studies and on further investi-
gations that may be required as well as on the actions to be taken by the regulatory
body. If the mission is requested at the appropriate time and the material to be
reviewed is available, the benefits to be obtained from missions may be substantial.
The mission and its experts should not be considered a substitute for the review by
the regulatory body (conducted by its own staff and consultants). Nevertheless,
the mission could be helpful in clarifying some pending issues between the
organization responsible for performing the siting work and the regulatory body.
The degree of success of such missions depends largely on the prior preparation
of the data, information and reports. The mission should be requested for before
the work is completed and at an appropriate stage, so that the advice from the
mission can be easily included while the work is progressing.
270
Chapter 10 j
— Evaluate in detail the integration of the nuclear power plant to the electric
power system
271
— Determine the size and main features of the nuclear power plant
— Determine the preferred site and identify any specific problems associated
with the selected site (might be a separate study or part of the feasibility
study; see Chapter 9)
— Determine which type (or types) of reactor should be the basis of bids
— Carry out detailed cost and economic evaluations and compare with alternative
options
— Determine the organizational and manpower requirements to implement the
project and to operate the plant
— Determine the overall project schedule
— Determine financial viability of the project and the possible sources for
financing
— Determine the contractual approach to be adopted for the acquisition of the
plant
— Analyse the international market for nuclear power plants, fuel cycle and
essential materials and services
— Define the country's infrastructure requirements and survey the national
participation possibilities
— Define the nuclear safety criteria to be applied.
The feasibility study should provide detailed analysis and information on all
these aspects, with specific recommendations to enable the authorities concerned
to make appropriate decisions for the implementation of the project. It should
also outline the further steps to be taken and identify the areas in which more
detailed investigations are still needed.
The scope of the feasibility study will depend on the factors associated with
a given situation and project characteristics. The depth of evaluation will also be
influenced by the degree of effort that was applied in the nuclear power planning
phase and in this regard, parts of the feasibility study will involve an updating
and closer investigation of the work performed in the previous planning study.
Typically, the framework of the feasibility study would consist of studies
pertaining to the areas listed in Table XXXIII.
It is emphasized that the reliability of the results and of the recommendations
will largely depend on the input data and information used in the study and
analysis, therefore utmost care should be taken to ensure a high degree of accuracy
and reliability of these data and information. It should be noted in particular
that information on the reference designs and cost estimates to be used for the
study, which may be obtained from the suppliers or provided by consultants,
should be reviewed and thoroughly checked and adjusted to the prevailing local
conditions.
To perform such an interdisciplinary study, 10 to 15 professionals would
be required, assisted by part-time experts (advisors, consultants) in specific
272
TABLE XXXIII. CONTENTS OF THE FEASIBILITY STUDY REPORT (Example)
1. INTRODUCTION
1.1. Objectives
1.2. Scope
1.3. Background information
1.4. National energy market analysis
4. SITE CONSIDERATIONS
4.1. Site survey
4.2. Site evaluation
7. GENERATION COSTS
7.1. Annual charges
7.2. Total generating costs
7.3. Cost estimates and comparison of alternative sources
8. FINANCIAL REVIEW
8.1. Financial review of utility/owner
8.2. Financial requirements of nuclear project
8.3. Financial projections for utility/owner
8.4. Survey of financing sources
273
TABLE XXXIII (cont.)
9. PROJECT DEVELOPMENT
9.1. Project organization
9.2. Project development schedule
9.3. Contractual approach
9.4. Safety criteria
9.5. Legal framework
subjects. It is essential that the best available resources and experienced people
be made available for performing the studies. The local staff should be carefully
selected at the highest possible technical level of the various organizations con-
cerned with the areas related to the study.
Some of the personnel involved in the nuclear power planning study would
logically expand their work into this activity and would form a team with other
professionals who could have gained their experience in non-nuclear projects.
The performance of a feasibility study usually requires a year to a year and a half,
not including site survey and evaluation, which would be an on-going activity
during the time the feasibility study is being performed.
A sample of contents of a feasibility study report is given in Table XXXIII.
Feasibility studies have been prepared in various developing countries. In some
countries such feasibility studies were prepared by foreign consultant firms, in
others consultants were only used in an advisory capacity by local teams and
there are a few cases where the feasibility study was a wholly national effort.
274
While the performance of a feasibility study should always be undertaken
by the local authorities, it is often delegated to some well-known and experienced
foreign firm of consultants. The main reason for this delegation is that the
feasibility study will be of importance in the negotiations for financing of the
project and it is assumed to carry more weight if performed by reputable and
experienced foreign consultants. Should this approach be adopted, it is essential
to define with great care the scope of the study and the terms of reference under
which it is to be performed before the study is started.
If requested, IAEA assistance could be available for guidance and help in
feasibility studies.
This analysis will take into account the preliminary work undertaken in the
previous nuclear power planning study and the consideration of the location of
the nuclear power plant.
The analysis of the electric system should be performed following fundamentally
the same methodology as has been outlined in Chapter 8, but with a change in
approach and emphasis.
The feasibility study is expected to provide a critical review of the current
long-term electric system expansion programme, which might be the one proposed
during the nuclear planning study or a later updated version. It is assumed that
such a system expansion programme is available for review, if not, than its prepa-
ration would fall within the scope of the feasibility study.
The emphasis of the electric system analysis in the feasibility study should
be directed to the period when the nuclear power plant is expected to be integrated
into the system, within the framework of the long-term analysis. For this specific
period the system analysis should be more detailed and in depth than the level
required for the planning study. Both the effect of the introduction of the nuclear
power plant on the interconnected system, and the effect of the system on the
technical and economic characteristics of the nuclear power plant are to be analysed.
These two aspects not only complement each other but they are also interrelated.
The introduction of the nuclear plant will affect the electric system and might
require grid modifications and adjustments. On the other hand, the electric system
will affect the size and mode of operation of the nuclear power plant to be installed.
The electric system analysis will provide necessary information for the
definition of the admissible unit size, which will also depend on the commercial
availability of nuclear power plants, in addition to the constraints derived from
the operational characteristics of the plants and from grid characteristics and
system reliability criteria.
275
To achieve the economic benefits of increased unit size, the following principal
measures or a combination of them can be contemplated and analysed:
Each of these measures involves technical difficulties and costs which should
be included into the overall cost/benefit evaluation. They would tend to be
compensated by the potential economic benefits expected from the larger unit
size and improved operational characteristics of the electric system. Whatever
measures are adopted, there is still a definite limit to the maximum unit size an
electric system can accept.
In highly industrialized countries electric systems are large, with adequate
reserves and able to maintain stability, integrity and quality of power supply.
The designs of modern commercial nuclear power plants have been developed
and standardized for these conditions, where their integration into the system
does not pose special problems. However, in smaller systems where shortage of
generating capacity provokes mismatch of power supply and demand and
inadequacy of grid interconnection may render the system vulnerable, the
commercial standardized designs may not be applicable without modifications
that would enable the safe and reliable operation of the plant.
Aspects of the electric system which require special consideration are:
276
- Start-up capability
- Load change and load following capability
- Effects of power cycling on components and fuel elements
- Ability to withstand externally induced disturbances.
Within limits, both the electric system and the nuclear power plant can be
modified and mutually adjusted, if necessary. The recommendations as to what
modifications or adjustments should be undertaken are one of the results expected
from the feasibility study.
The IAEA has prepared a Guidebook on the "Interaction of Grid Characteristics
with Design and Performances of Nuclear Power Plants".
277
Each reactor type and available design presents a number of distinctive
features, with advantages and disadvantages for the specific case under study. Within
the scope of the feasibility study these should be analysed and evaluated in order
to compare them and define the criteria upon which the final decisions are to be
taken in the subsequent stage of implementation of the project.
The choice of reactor type for the first nuclear power plant should also be
seen as a possible long-term commitment to that type for a series of additional
units to be built within the scope of the nuclear power programme, and also to
the type of fuel cycle and associated supply requirements. The decision on the
first nuclear power plant could be taken on economic and financial grounds.
However, because of the international supply and potential international long-
term commitments for both the reactor plants and the fuel services, political
considerations would probably have a strong influence on the decision. Further-
more, it is necessary to bear in mind the development potential of the reactor
systems and the possibility of early obsolescence when the choice is to be made.
Early obsolescence would not appear to be a real risk for the currently commercially
available power reactor systems. This, however, could well be the case for special
designs, particularly if their economic advantages are marginal or largely influenced
by exceptionally favourable financial terms.
Among other factors that should be taken into account in the choice of
reactor type are the possibilities for local participation in the project, financing
prospects, and transfer of technology possibilities; a long-term perspective will
help in considering these. If the project is regarded as the first of a series of
essentially the same type of nuclear plants (but possibly from different suppliers),
the prospects of increasing local participation with each successive project seem
to be better than for a series including different types of reactors. Technology
transfer can also be established on a systematic basis. In this regard, the nuclear
power programme will be a potentially powerful tool for industrial development
and domestic training of qualified technical staff. On the other hand, advantageous
prospects for financing the first plant could be very attractive. This, however,
should not carry too much influence on decisions regarding the long-term
programme.
The analysis of the nuclear power plant supply market includes also the
evaluation of the potential supplier countries as well as the supplier industry.
The international trade in nuclear power is conducted under the control
and supervision of the governments involved and is under a strong political
influence. Up to the present only the following seven countries have exported
nuclear power reactors: Canada, the Federal Republic of Germany, France,
Sweden, the United Kingdom, the USA and the USSR. Some other countries
already well-advanced in developing their local capabilities in nuclear power
might decide to enter the export market of power reactors in the future. Depending
on the political and commercial relations between the importing country and the
278
potential exporters, the effective availability of suppliers might be limited to some
of the potential suppliers or even to only one of them. This would imply also
a possible limitation on the choice of the available reactor types. The following
reactor types have been exported by the various supplier countries that have
exported reactors in the past:
Commercial interest
Reliability
Experience
Technical capability and resources
Financial resources.
279
— Technical, industrial and financial resources of the supplier, his organization
and efficiency;
- Operating experience of plants, systems or equipment previously provided
by the supplier.
280
Usually, however, the selected reference plant shows significant differences, due
to the evolution of technology, to site-related features or to new safety criteria,
rules and guides that have been developed. Therefore, the application of the
'demonstrated licensability' criterion using the reference plant concept only
provides guidance.
An exported nuclear plant cannot be licensed in the supplier's country.
However, what might be achieved is to comply with the condition that the
exported plant should be 'licensable' in the supplier's country if it were built
there, by designing and building it according to the applicable current safety
criteria, regulations, rules and guides. This stresses the requirements for capability
to perform a regulatory review in the buyer country and extensive documentation
to be provided by the supplier, often going beyond the documentation that he
may have to provide to the regulatory body in his own country.
Both provenness and demonstrated licensability are thus criteria of limited
applicability in the present situation of rapid technological development and even
more rapidly developing safety regulations and criteria in the supplier countries.
Even though they cannot be fully complied with, they should be applied as far as
practicable.
The supply of a nuclear power plant and the supply of its fuel must be
considered simultaneously. In fact the fuel supply possibly requires an even
more careful consideration than the supply of the power plant, because fuel must
be provided during the whole lifetime of the plant, which is a much longer period
than what it takes to build the plant. A failure in supplying the plant with fuel
would not only mean being left with an unproductive investment, but would also
affect negatively the electricity supply of the country, which might have serious
consequences on its economic and industrial activities.
One of the important factors that influence the choice of reactor type is the
adoption of the fuel cycle and related services and activities. Fuel cycle policy
decisions not only affect the first nuclear power plant,.but also — and possibly
even more — the nuclear power programme of the country. Though the decision
on a first plant does not necessarily mean that all successive plants will have to be
of the same type and use the same fuel cycle, there are obvious advantages regarding
the build-up of national capabilities if a certain line is followed through.
Assuming that a country starting its nuclear power programme will limit its
selection to proven and commercially available reactor types, it has the basic choice
between adopting a natural uranium or an enriched uranium fuel cycle.
The main advantage of a natural uranium fuel cycle lies in the fact that it
offers the possibility of self-sufficiency and independence for fuel supply. The
existence of uranium ore deposits in a country could provide the necessary supply
281
of uranium for its national nuclear power programme, without being dependent
on foreign uranium suppliers, nor on the market fluctuations of supply, prices
and political conditions related to nuclear export policies of supplier countries.
Of course, the development of national uranium resources would require facilities
and technical know-how for the recovery and milling operations. Industrial
facilities would also be needed for conversion to uranium dioxide and the fabri-
cation of fuel elements for reactors. Such facilities involve relatively accessible
technology and could be obtained on a commercial basis from various suppliers
(Chapter 3).
Should a country have insufficient or no national uranium resources, it
could obtain natural uranium on the world market from several suppliers in various
countries.
It should be noted, however, that a nuclear power programme based on the
use of natural uranium and PHWRs does require heavy water, for which there is
a limited market. Heavy-water production plants are relatively expensive and
the production technology is complex (see also section 3.5.2).
Regarding uranium enrichment services and heavy-water supply, these can
only be obtained from a few suppliers and under conditions that might restrict
their free availability. Long-term contracts including safeguards considerations
must be negotiated. Proven enrichment technologies are not available commercially
because of non-proliferation concerns. There is a possibility to participate as a
shareholder in multinational enrichment companies, which may offer certain
advantages in ensuring supplies. This may be of particular interest to those
countries that have uranium resources and/or a sound financial status.
Considering the economic aspects, it is in general shown that natural uranium
reactor systems require larger capital investment and have lower fuel cycle costs
than enriched uranium reactors. However, the differences in power generation
costs are very difficult to estimate and can in practice only be assessed on the basis
of firm offers from the various supplies, and the economic parameters used in
the calculations.
After use in the reactor, both initially enriched and natural uranium fuels
contain plutonium. To recover the fissionable materials, reprocessing in chemical
plants is required. Initially enriched fuel could be recycled as the uranium is still
slightly enriched after being burnt in the reactor, while spent natural uranium is
written off at no value and may be stored indefinitely. It may well be economical
to plan to store also enriched spent fuel, at least until commercial reprocessing
becomes more readily available.
It is difficult to draw definite conclusions or make generalizations about the
choice between the natural and the enriched uranium fuel cycles. Ultimately,
this is a national policy decision depending on a variety of conditions related to
the specific situation of the individual country concerned. The decision may be
based in certain cases on purely economic considerations of the competitiveness
282
between the two systems. It also can be influenced by special financing arrange-
ments, or favourable conditions of supplies of fuel and fuel cycle services, or by
the availability of indigenous uranium resources. The feasibility study must provide
the technical basis and the outline of the items and factors that should be considered
for the national policy decision.
A few countries have selected the natural uranium option for their nuclear
power programmes, the majority has chosen the enriched uranium system. Some
pursue both, and of course many have not made their selection yet.
Whatever fuel cycle (natural or enriched) is chosen, assurance of supply is to
be considered for each essential stage of the cylce. As has been mentioned earlier,
natural uranium can be acquired on the world market from several suppliers using
long-term contracts. Sudden and substantial general price increases are possible,
as well as restrictions on export. To avoid these, the development of domestic
uranium production capabilities is indicated, wherever local resources are available
or can be located, even at somewhat higher costs than the prevailing world market
price. For countries without adequate uranium resources, long-term contracts,
diversification of suppliers and stockpiling are measures that can be taken.
For most countries enrichment of uranium (if needed) will remain an item
to be imported for many years to come. Long-term contracts based on govern-
mental agreements with available suppliers seem to offer at present the best
assurance of supply. Stockpiling and diversification of sources of supply might
also be beneficial.
It must be understood that the assurance of external supply of nuclear fuel,
together with fuel cycle materials and services, is closely related to the non-
proliferation assurances. An intricate network of international treaties, agreements,
instruments and practices provide the framework for the supply of nuclear materials,
equipment and technology and for non-proliferation. A number of measures at
both the commercial and governmental levels that could improve assurance of
supply in the interests of national needs and consistent with non-proliferation have
been examined by Working Group Three of the International Nuclear Fuel Cycle
Evaluation (INFCE) (see also section 7.5).
The various proposals considered during the INFCE discussions include several
arrangements through which the assurances of supply for nuclear fuel and fuel cycle
services may be improved. These new international arrangements cover the
following main areas:
283
For the long term, the contribution of multinational fuel cycle arrangements
to supply assurance was discussed, such as multinational facilities or regional nuclear
fuel cycle centres.
There are more sources of supply for fuel element fabrication than for power
reactors, though most of them only supply fuel for certain types of reactors. First
charges and options for a few years refuelling are usually included in the scope of
supply of the power plants. To ensure the long-term supply of this essential service,
the development of domestic capability seems to be a feasible solution, accessible
to any country with a reasonably sized nuclear power programme.
Assurances regarding spent fuel management and disposal of radioactive
waste are also to be considered by the buyer.
In principle, the available options for handling of spent fuel, whether natural
or enriched uranium, include the following:
(a) Extended spent fuel storage at the reactor site or in suitable selected
sites away from the reactor site, with no reprocessing of the spent fuel;
(b) Establishment of a national fuel cycle centre for reprocessing, fabrication
of fuel and recycling of separated plutonium and uranium;
(c) The use of outside services for reprocessing with possible arrangements
of storage of separated plutonium and its subsequent use for recycling
or in fast breeder reactors.
Part of the feasibility study will be the definition of the designs of reference
plants. The degree of detail will vary from case to case but as a minimum it must
be carried out in such depth as to provide a realistic basis for detailed cost and
economic evaluations. It should also provide the basis for preparing bid specifications
284
in the next phase of the project, by identifying important site-dependent design
features and criteria. The main requirements are:
Within the scope of this work full consideration should be given to the project
management approach and to the potential influence of local participation. Further,
all factors related to detailed site investigations need to be established.
The technical descriptions of proven and commercially available nuclear power
plants are widely available and are normally provided by suppliers on request in
adequate detail and depth for the purpose of a feasibility study. These descriptions
usually correspond to a typical plant which would be the basis of an offer in
response to an enquiry, subject to adjustments and modifications according to the
specific site in question and special requirements of the buyer as contained in the
bid specifications.
Within the scope of the feasibility study, it is sufficient to study the available
technical descriptions complemented by the analysis of the characteristics and the
performance of similar plants, identifying problem areas and differences in design
between operating plants and the current technical descriptions, in particular
regarding any new unproven features.
Special attention should be dedicated to the study of those features, systems,
components and equipment that might be supplied by national industry, in order
to be able to complete a survey of the potential national participation in the
construction of the plant (see sections 10.6 and 5.8).
The analysis of the operational characteristics and constraints of the reference
plants, such as start-up, load following capability, excess reactivity, xenon override,
refuelling schedule, fuel burnup, core strech-out, efficiency, planned maintenance
requirements, etc., will provide input information for the study of the integration
of the plant into the electric system and will also lead to the adoption of the
expected load factors that will be used in the economic evaluation.
One of the principal technical aspects of the project is its schedule, which
should be analysed in detail (see also section 5.3). Both the shortest possible
schedule and the reasonably expected schedules should be defined. The shortest
possible schedule defines the ideal minimum time required before the project
can be completed and indicates possible shortcuts that could be taken to accelerate
project implementation, if conditions should permit it. The reasonably expected
schedule is the one to be used for project planning. It depends on local conditions
and the approach to project implementation.
285
By the time the feasibility study is finished and a corresponding report
prepared, the siting study must have reached the stage where the site is selected
and sufficiently evaluated so that its final approval can be considered as highly
probable.
The feasibility report is presented to the relevant authorities for evaluation
and for deciding whether to proceed with the project.
In principle, the feasibility study should contain all detailed information
needed for this decision. In practice, however, the evaluation of the feasibility
report usually produces requests for additional information or studies to be under-
taken. This process of evaluation, additional studies and decision-making should
normally take a few months and certainly not longer than a year. The more people
and organizations that are involved in the evaluation process and the less they were
involved in the feasibility study itself, the longer it will take to reach a decision.
If the evaluation process is excessively protracted, the feasibility study could
become obsolete and consequently would have to be revised and updated.
Once the decision to implement the project is adopted, the acquisition phase
starts (see Chapter 11). This stage will require about 30 to 50 months to complete.
The most important decisions regarding the project are taken at this stage and both
financing arrangements and international agreements also require time and effort.
The regulatory procedures including site review and approval and plant construction
authorization will proceed in parallel with plant acquisition, but may constitute
the critical path in the overall project schedule.
The above-mentioned periods should be treated as no more than general
indications. The feasibility study should define the project schedule for the
specific conditions of the country, taking into account all relevant factors and
aspects.
The feasibility study includes the complete economic evaluation of the project
with the intention of determining the plant costs and of determining whether the
nuclear unit is economically competitive with alternative generating capacity
expansions.
Cost estimates should be in as much detail and as precise as possible. They
should be determined on the basis of the reference plant designs that have been
adopted, and for the site that has been selected.
Economic information should be obtained from all available sources, mainly
suppliers of plants, component and equipment manufacturers and construction
and engineering firms, both foreign and domestic. There is also much published
286
information available on nuclear power economics, but this is difficult to apply
directly to the feasibility study of a specific project, because most of this infor-
mation might be outdated, too general or relevant only to a different specific
project. More details on the economics of nuclear power are presented in
Chapter 4.
Prospective suppliers identified through the evaluation of the nuclear power
supply market (section 10.3) can be approached with requests for non-binding
indicative offers. Suppliers might provide such offers, if they feel that there is a
serious intention to implement the project, if they believe that they have a reason-
able chance to become selected for the supply, and if they have assurance that
the information they provide will receive highly confidential treatment.
The methodology to be used in the feasibility study to demonstrate the
economic competitivity of the nuclear power project with alternative options for
the electric system expansion is fundamentally the same as the one described for
the nuclear power planning study (Chapter 8). The input data for the nuclear
project and for its alternative options are especially important and would require
a higher degree of accuracy than that needed for planning purposes.
The comparative analysis is performed within a specific set of economic
ground rules, assumptions and cost estimates. The assessment of the project
should include a sensitivity analysis assigning reasonable ranges of variations to
the most relevant parameters and data.
Another part of the feasibility study is the financial analysis of the investment
requirements and a survey of potential sources of financing of the nuclear power
project (see also section 5.10). This, of course, is an essential element upon which
the viability of the project ultimately depends.
The feasibility study should therefore explore the possible ways and means
for securing the financing of the project through national and foreign financing
sources, including commercial financial institutions, and development or aid
institutions. Detailed financial analysis of the nuclear project will be required and
should include:
287
working capital during the initial years of the plant's operation. Financial require-
ments should be broken down between foreign exchange and local currency
requirements, and the prospects for both domestic and foreign financing possibilities
should be reviewed.
Since all costs are directly affected by the length of the construction period
and by escalation, the financing plan is worked out to include expected cost
escalation during the construction period. Additionally, a supplementary financial
plan should be developed in which the impact of a delay in the project imple-
mentation is specified. Financial requirements should also include a contingency
reserve that allows for possible errors in cost estimates, changes in technical and
safety requirements, and delays in construction. Similarly, the cost of additional
investments such as transmission lines, grid reinforcement, etc. should also be
taken into account.
A demonstration of the financial soundness of the project should be made
through various financial tests. The most significant indicators are:
288
The feasibility study should include a review of the existing organizational
structure for electric power generation and distribution in the country and the
history of its development. This organizational structure will vary from country
to country and the government's involvement may range from some control of
private utilities to the establishment of a single national generating authority
within a Ministry of Electricity or a Ministry of Energy. The electric utility or
authority might be in charge of the nuclear power project, but this responsibility
could also be assigned to a National Atomic Energy Commission or to an entity
especially created for this purpose.
Based on the current structure of whatever entity is in charge of the nuclear
power project, the feasibility study must analyse and recommend workable internal
organizational arrangements for the tasks to be carried out in the subsequent
stages of the implementation of the project and ultimately for the operation and
maintenance of the nuclear power plant.
Detailed organizational charts for the nuclear power project should be
prepared. These diagrams should show the organizations for project management
and all other activities during plant acquisition, construction and operation.
Proposals for recruitment plans of staff and for the training that will be required
should be included.
The preferred organizational structures and number of personnel involved
will depend upon many factors akin to the particular country, utility and the
project. The staffing requirements should be established for each activity and
function/task with definitions of the numbers of personnel involved, their disciplines
and professional or trade qualifications.
In fact, the feasibility study should contain the outlines of a manpower develop-
ment programme. The IAEA Guidebook on "Manpower Development for Nuclear
Power" contains detailed information on this subject, which is also discussed
briefly in section 5.7 of this present Guidebook.
The infrastructure requirements and capabilities for national participation
in nuclear power programmes have also been discussed earlier in section 5.8 of
this Guidebook. In the feasibility study phase a survey should be undertaken of
the local industrial manufacturing, engineering and construction capabilities to
assess their possible contribution to the implementation of the nuclear power
project. This survey will provide input data and information for the evaluation
of what contracting approach should be adopted (section 11.4).
The potential for national participation will vary from country to country.
It might prove to be better than expected even for countries with relatively modest
industrial infrastructures, or it may constitute a major constraint to the feasibility
of implementing the nuclear power project.
Experience shows that all too often the question of national participation
is only evaluated in a superficial way, or not at all, during the feasibility study.
If it is left to the acquisition stage and to be evaluated by the suppliers, the results
289
will probably lead to an absolute minimum rate of national participation, in spite
of any 'good-will' or 'best-effort' statements or contractual clauses that might be
agreed upon for maximum national participation.
Based on the technical aspects of the nuclear power project, the evaluation
of national infrastructure should include a systematic survey of the major national
engineering, construction and manufacturing firms with emphasis on:
Technical capability
Experience
Reliability
Quality
Costs
Delivery schedules.
The survey must be detailed, analysing the industry for the potential supply
of each item (similar items might be grouped together), classified according to
the following categories and in order of priority:
The feasibility study should also contain a strategy outline and recommen-
dations regarding the implementation of the national participation goals. In
particular, these recommendations should refer to the contractual approach to
be adopted and to the development of a consistent set of governmental actions
and incentives promoting national participation and transfer of technology.
290
Chapter 11
291
An international bidding procedure in itself is no guarantee that the buyer's
best interests will be served by receiving the optimal offer he can hope to get.
The preparation of a serious offer involves considerable effort and expense for
the supplier, which he might decide not to expend if, in his judgement, his
chances are remote or if he feels unable to meet the requirements included
in the specifications, which might otherwise be subject to negotiation. Some
suppliers might even adopt the policy of not participating in any international
competitive bidding at all. However, without such a procedure, the buyer
cannot make any real comparison between what is offered by the available
suppliers and he would lose any benefits he might obtain from competition.
In a direct negotiation approach the above-mentioned listing of tasks
would still be valid up to a point, but with a substantially reduced scope. The
selection of supplier(s) would in practice constitute the start of the acquisition
procedure; the establishment of a project organization and staffing and the
completion of data and information requirements would still be needed; the
other tasks would be included into what might be called 'direct contract negotiation'.
Within the international competitive bidding approach, each task listed
has a definite purpose and scope which will be discussed in the following sections
of this Chapter. There are also important milestones:
292
more might be needed. The formal receipt of bids marks the end of this
stage and the start of the next one.
Bid evaluation would usually require some six months to a year and
would end with the selection of the supplier or suppliers and their formal
notification (letter of intent). This again is a major milestone in the project
and will probably involve national authorities, which might need several months
to reach a decision.
Contract negotiations overlap somewhat with bid evaluation. An additional
six months to a year would normally be needed before the contract(s) can be
signed. After this formal act and depending on the contract terms, ratifications,
international as well as financing agreements and arrangements, and possibly
downpayments will be needed to establish the contract(s) as effectively valid.
These requirements might need several additional months to be completed.
The overall schedule for the acquisition phase of the project would thus
be about 30 to 50 months, assuming no major delays in decision-making. It
must be recognized that practically all major technical, economic, financial,
policy and political decisions regarding the project are made during the
acquisition phase. It is desirable that the execution of each task should be
accomplished in the shortest possible time to ensure the start of the subsequent
stage of project implementation in time to meet the schedule for plant operation.
Priority, however, should always be given to the quality of the performance of
each task. Even small mistakes committed at this stage or minor omissions
can become very expensive indeed later on.
293
important tasks to be undertaken by the authority charged with the responsibility
for the nuclear project. For the initial tasks, the size of this local organization
is usually not very large, probably of the order of 10 to 20 professionals under
the direction and co-ordination of a project manager. The team will have to be
expanded to about 30 professionals during contract negotiations. It is
emphasized that it is not the number of people that is important, but their
quality and experience.
If local talent is not available, it would be necessary to employ a competent
foreign consulting engineering firm to assist the buyer in the acquisition of
the plant. Nevertheless, the buyer can never delegate his prime responsibilities
to a consultant, and should he be unable to put up a basic organization and
staff for the acquisition, it might be questionable whether he is effectively
ready to proceed with the acquisition of a nuclear power plant at all.
The role of a consultant is always advisory. It is important to note that
a consultant without a strong counterpart of qualified local staff will probably
not produce effective results and can be wasteful and costly.
Careful consideration should be given to the selection of the consultant
and to the terms of the agreement for his services. There is a wide range of
choice from a large number of firms. The procedure to adopt in making this
selection in a timely and effective manner is to request bids from a limited
and pre-selected list of well-known firms. The pre-selection of the firms should
be based on a number of main considerations which may include the following:
Other aspects can also be considered such as the advantages and disadvantages
of having a consultant from the same country as the prospective supplier of the
plant or from another country.
Taking into account the economic commitments involved in the acquisition
of a nuclear power project, the selection of the consultant should not necessarily
be based on the least-cost offer. The cost of the consultancy is a factor to be
considered in evaluating the various consultants' bids, but should not be the
primary consideration. Quality, reputation and guarantees of obtaining the best
possible advice should constitute the main decision factors.
294
It is obvious that there would be advantage in retaining the same consultant
for every phase of project implementation, but it is also necessary to ensure
that the best possible advice is obtained at each stage.
Data and information regarding the site and the national and local
(site-related) infrastructures is especially relevant to the preparation of bid
specifications (section 11.5) and must be available in sufficient detail and depth
to permit the bidders to prepare their offers. Siting is discussed in Chapter 9.
Regarding information on the local infrastructure, this will be needed
for project planning purposes and will affect project cost and schedule.
Especially relevant are:
Availability of construction materials
The local labour market
Construction industry and equipment in the area
Local construction and labour rules, regulations, customs
Housing
Hospital and first-aid facilities
Recreational facilities
Schools
Security
Access
Electricity supply
Water supply
Docking and transport facilities
Lifting facilities.
Nuclear power plants are often located at remote sites, relatively distant
from industrial and population centres. This would normally imply relatively
weak site infrastructures. The information and data on what is effectively
available should be complemented by information regarding plans, schedule
and costs of the work to be performed to remedy deficiencies or to provide
the necessary facilities or services that are unavailable. This might lead to an
early initiation of site development work, even before plant acquisition
is completed.
Nuclear power plants have been built in many different ways. At one
extreme, a single contractor has been given complete responsibility to design,
build and commission a complete nuclear plant, handing it over to the owner
already operating. At the other extreme, the owner has bought only the basic
hardware of the Nuclear Steam Supply System (NSSS) from a reactor supplier,
designing the rest of the power plant and buying all the other equipment himself.
Basically, there are three main types of contract approaches that have
been applied for nuclear power plants so far, namely:
(a) Turnkey. A single contractor or a consortium of contractors takes
the overall responsibility for the whole work (section 11.4.1);
(b) Split package. The overall responsibility is divided between a relatively
small number of contractors, each in charge of a large section of the work.
The involvement of architect-engineering is needed (section 11.4.2);
(c) Multiple package. The owner, by himself or with the help of his
architect-engineer (AE), assumes the overall responsibility for engineering the
plant, issuing a large number of contracts to various contractors for carrying
out part of the work (section 11.4.3).
One of the key decisions, which has to be made by the owner prior to
the preparation of the specifications and bidding documents, is the choice of
the contractual approach for the acquisition of the nuclear power plant.
This decision also involves how the project management and particularly the
construction management is to be organized and how the responsibilities, not
only for the project work, but also to some extent for the final quality and
reliability of the plant, are to be shared.
Because of the importance of this decision and its consequences for project
implementation, it should receive the greatest attention and be based on careful
analysis and evaluation of all salient factors, taking into account the prevailing
conditions and available resources in the country in which the project will
be implemented.
The main objective of most generating authorities or utilities entering
the nuclear field is to build a nuclear power plant to the required schedule
which will reliably produce electricity at as low a price as is consistent with
adequate safety and acceptable environmental effects. In addition, other
objectives could be to make optimal use of domestic resources and to gain
experience from the project so that future stations can, if necessary, be better
adapted to the needs of the country and depend less on foreign expertise
and hardware. These last objectives determine the amount of technology transfer
that should be obtained in building and operating nuclear power plants.
The main factors and considerations for the evaluation and selection
of the type of contractual approach are the following:
296
— Experience in project management of similar projects, particularly of
fossil-fuelled power plants;
— Potential contractors and their capability, reliability and experience
with different contractual approaches;
— Economic and competitiveness considerations;
— Foreign financing possibilities;
— Assurance of supply.
The main contractor has to cover by his guarantee both his own delivery
and services, and the deliveries and services of all his subcontractors, foreign
and local. Additional requirements could consist of the preferential use of
local material, equipment and labour.
Turnkey contracts vary to some extent. Reactor suppliers have in the
past often accepted the turnkey contract responsibility and in some cases
hired an architect-engineering firm for design and construction supervision of
the balance of plant. In some countries the reactor vendors still prefer to
undertake the complete turnkey contract responsibility but in other countries
this is not the case. Financing institutions have in some cases indicated a
297
preference for split-package contracting with an architect-engineering or
engineering-construction firm serving in an overall project management capacity.
With the placing of an order for a nuclear power plant on a turnkey basis,
all technical and commercial conditions for the determination of the scope
of supply and performance will be agreed with the main contractor. All the
provisions can be contained in a single, complete contract document, from
the development of the site to carrying-out of power test operation and plant
acceptance. The essential advantage of this system lies in the homogeneity
of responsibility, because a single main contractor is held responsible by the
buyer for all risks. In particular, the following advantages are to be obtained
with the turnkey approach:
298
In summary, the turnkey approach seems especially advisable when there is
little or no project management and heavy-construction experience in the
country and when a large amount of training over a long period of time is
required to attain the necessary skills. However, it is also used in some countries
where qualifications and staff exist.
Finally, some remarks about the interpretation (or misinterpretation) of
the concepts 'turnkey' and 'responsibility'.
'Turnkey' might be used implying that all the owner has to do is to sign
a contract, wait for the power plant to be completed, receive the 'key' to it,
pay for it and then operate it. Nothing could be further from reality. There
is always an owner's scope of supply and there are essential tasks and activities
that the owner has to perform himself and which he cannot possibly delegate
to others. In addition there are the country's responsibilities regarding
nuclear safety.
The concept of 'responsibility' might also be interpreted in different
ways and should be used with caution. The ultimate 'responsibility' for the
success of the nuclear power project always remains with the owner and in
particular he retains the direct responsibility for nuclear safety and plant
reliability. The owner can and does delegate partial or lead 'responsibilities'
to his contractors for the execution of tasks and the provision of supplies,
which may consist of a complete nuclear power plant in operating condition,
under the turnkey approach. But it must be clearly understood that the
'responsibilities' thus delegated to the contractors or to the main contractor
are limited. Contractors are fundamentally 'responsible' for complying with
their contractual obligations within the limits of their scope of supply and of
the contractual terms and conditions. In particular, their 'responsibilities' are
restricted by the penalty clauses for non-compliance with their obligations.
It is the owner's 'responsibility' to control and supervise that the contractors
fulfil their 'responsibilities'. He might delegate this task to a consultant, but
then he will retain the 'responsibility' for the control and supervision of his
consultant's work.
299
contractors, who manage, engineer, construct and/or manufacture large
functionally complete portions of the work, e.g. entire systems, buildings, etc.
Each portion is called a package.
The usual split-package approaches according to the number of
packages are:
(a) Two-package approach. By dividing the plant into two packages, the
nuclear island and the conventional island, a certain competition and technical
choice can be achieved. The owner (with or without an AE) retains part of
the balance of plant (BOP) and the responsibility for harmonizing the interfaces
among the two islands, which require overall project management capability.
A problem may arise from having two civil constructors working simultaneously
close to one another. This can be avoided if each contractor of an island is
asked to select his civil subcontractor by a sequential bidding technique. The
bidding for the civil works can then be arranged so as to choose a single civil
subcontractor for both parts of the station.
(b) Three-package approach. This approach separates the civil works from
both the nuclear and turbine islands and makes them as a third package a
separate contract placed directly by the owner. Both competition and
interfacing needs are increased, while the potential problem of having two
constructors on site are avoided.
(c) Five-package approach. The initial bidding is for separate nuclear
and conventional packages, Nuclear Steam Supply System (NSSS) and Turbine
Generator (TG), each with reduced scopes of supply compared with the
corresponding islands. When the two contractors have been chosen, the owner
(or his AE) issues appropriate bid invitations for civil works and mechanical
and electrical BOP lots to complete the power station. In practice, the electrical
and mechanical lots may be let as a number of separate contracts over an
extended period of time. Overall project management and interfacing would
be handled by the owner, who is also directly responsible for much of the
electrical and mechanical equipment. Should the owner decide to contract
these services with an AE, this might be considered as an additional package.
Regarding the bidding procedure, the owner has several choices which
affect overall project management and interfacing. These are:
Linked bids
Harmonized bids
Independent bids
Sequential bids.
300
keeping separate contracts is to invite linked bids for the nuclear island and
the turbine island. Under this scheme pairs of reactor and turbine vendors
are asked to submit bids for their respective scopes of supply together with a
guarantee that the interface problems have been considered before the bids
were submitted and that the pairs of bids are compatible.
Harmonized bids correspond to a procedure where the reactor and
turbine vendors submit independent bids in response to an enquiry that
specifies the interface. When the favoured bidders have been identified, they
are asked to 'harmonize' their interfaces and then to quote any cost variation
involved in this. This of course involves a delay in the bidding process.
Owner-engineered independent bids represent the most normal type of
split-package approach and the one where the buyer takes direct responsibility
for many aspects of the design of the station. The buyer takes it upon himself
to negotiate any necessary amendments to the interface directly with each bidder.
It time permits, a sequential bidding procedure can be utilized for the
split-package approaches. In this case bids will first be invited and assessed
for the nuclear island (with or without civil works) or NSSS. The bid
specification for the conventional island or TG lot can then be issued with
much better-defined interfaces.
The owner (either within his own organization or through his architect-
engineer) assumes the direct responsibility for the design and construction
management of the project with a large number of contracts (of the order
of a hundred).
The multiple-package approach has now been adopted as a normal way
of contracting in many countries. Bids are invited for NSSS and TG packages,
the suppliers are selected, contracts are placed and the owner (or his AE) then
designs the balance of plant around this equipment. He will produce a very
large part of the safety report and supervise construction, usually erecting the
plant himself. This approach clearly offers the maximum opportunity to the
buyer to select the plant that suits him best and to influence the design as he
would wish. It also gives him, if he is well qualified and experienced, a good
chance of having a minimum-cost plant. On the other hand, it gives him
(or his AE) the maximum amount of work and responsibility for the proper
technical design, the cost, the schedule and the plant performance.
In principle, the same bidding procedures can be applied as for the split-
package approach. The interface problems between the two main suppliers are,
however, limited to the main steam and feedwater conditions, so that there is
no particular need to have linked or harmonized bids.
301
11.4.4. Use of architect-engineers
The tasks of the AE differ in nature and scope for split-package and for
multiple-package approaches. For example, in designing the plant the AE
in case of a multiple-package approach is concerned with layout and detailed
system design, whereas in the case of a split-package approach he is only
concerned with the review of the design proposed by the contractors and the
interfaces between the large packages.
The selection of an AE for a nuclear power project must mainly be taken
on the basis of his competence in the field and on the key personnel that he
can make available for the project.
As an alternative to the use of an AE, the owner might consider one of the
contractors (usually the NSSS supplier) to take the additional tasks of architect-
engineering, i.e. overall project management, design, engineering, etc. Such
arrangements have been applied in a few cases.
302
In the USA the large industrial concerns mainly manufacture components
and do basic engineering, whereas project engineering (layout and detailed
system design) is carried out by specialized architect-engineering companies.
The multiple-package approach is mainly based on US practice in
constructing large industrial facilities, including nuclear power plants. The
approach is also applied in countries that are strongly influenced by US industry,
or in countries such as France or the UK where there is a large electric utility
with its own engineering capability and staff for the implementation of its
electric power plants.
The responsibilities of the owner are greater by far in the case of a
multiple-package approach than in the case of a split-package approach. This,
in particular, is the case as regards organization, management and costs.
Moreover, the division of tasks, functions and responsibilities for a collaboration
(if any) with an AE is more difficult.
The involvement of the owner depends on the work to be carried out by
the AE, but is in general greater for a multiple-package approach than for a
split-package approach. This allows, on the other hand, more influence on
the design, more flexibility in the event of changes, a larger learning effect and
better chances for local participation.
The main problem areas for the multiple-package approach are the overall
project management and the division of responsibilities between the owner,
his AE and any other engineering companies involved and possible construction
problems due to the lack of appropriate co-ordination. In the split-package
approach the problem is mainly the management of the few large contracts
and the interfaces between them. This split-package approach has been applied
to a large extent in the construction of conventional power plants and offers
in general a fair amount of freedom in selecting suppliers and equipment for
the different parts of the plant.
In some developing countries non-turnkey contracting could be considered
with the adequate assistance and services of a competent AE. The main
contractor alternative to the AE approach should be carefully evaluated and is
in general only possible if the chosen contractor has full in-house capability
and capacity for managing and engineering a nuclear power project.
In principle, the multiple-package approach offers the possibility of more
competitive bidding than the split-package approach, and this should lead to
a minimum overall cost. However, in practice, due to a higher probability
of cost overrun, the final cost of the plant may be higher.
Each supplier can only be expected to offer guarantees and warranties
for his own scope of supply (including his subcontractors). The more individual
suppliers are involved, the less overall guarantees on the power plant can the
owner expect. Similarly, as the number of suppliers increases, so do the problems
of co-ordination, communications and the risk of misunderstandings and
inefficiency, which may lead to delays and cost overrun.
303
11.5. BID SPECIFICATIONS AND INVITATION OF BIDS
304
TABLE XXXIV. SUMMARY CONTENT OF BID SPECIFICATIONS
(Example)
1. Invitation letter
2. Administrative instructions
3. General information
(a) Project description
(b) Site information and data
(c) Electric system
(d) National infrastructure
4. Technical requirements and criteria
(a) Design
(b) Construction
(c) Operation
(d) Safety and licensing
(e) Quality assurance
(f) Training
(g) Schedule
(h) Documentation
(i) Codes and Standards
5. Scope of supply
6. Technology transfer
7. Terms and conditions (draft contract)
A. General
1. Technical description
2. Safety analysis report of bidder's standard design
3. Scope of supply
4. Commercial conditions
5. Quality Assurance programme
6. Deviations and exceptions
7. Relevant experience
2. Commercial conditions
(a) Prices and currency
(b) Escalation formula, indices
(c) Payment schedule
(d) Financing
3. Scope of supply
(a) Foreign
(b) Local
4. Guarantees and warranties
5. Deviations and exceptions
qualified professionals available within the country who are experienced in the
acquisition of large industrial plants, and others who have received specialized
training and education in subjects relevant to nuclear power.
It is highly recommendable that the buyer organizes a team from his
available staff, augmented by others recruited for the specific purpose of
preparing the bid specifications. Depending on the contractual approach,
about 15 to 25 qualified professionals would be needed. It is generally advisable
to have also the assistance of a well-qualified consultant to supply any missing
experience and knowledge in the owner's team.
The preparation of the bid specifications constitutes the first stage of the
plant acquisition process. The bid specifications must be clear, precise,
unambiguous, consistent and comprehensive. What is needed is a technical,
commercial, legal contractual document. It is advisable to have the specifications
reviewed by people used to preparing and handling contracts, even if they have
no nuclear experience. Nuclear engineers might have a profound technical
and scientific knowledge in their specialty, but they do not necessarily
command the techniques involved in the preparation of bid specifications
and later on of the contracts.
As a complement to the bid specifications, to assist the bidders in the
preparation of their bids, they should be given access by the buyer to the site
and to any additional studies and surveys that have been performed with regard
to the nuclear power project. Direct contact of the bidders with local industries
and relevant organizations should be promoted.
Further detailed information on the subject of bid specifications is being
developed by the IAEA in a guidebook in preparation and expected to be
published in 1982/83.
306
11.5.2. Information provided by the owner
307
the same document as prepared for the authorities for obtaining the site
review and approval should be used. The requirements for siting studies have
been considered in Chapter 9.
The provision of complete site information is especially important for
the turnkey and split-package approaches for the power plant. It is less relevant
to bidders under a multiple-package approach. The bidders should be offered
free access to inspect the site and encouraged to perform their own studies
or analysis that they might consider necessary. Ultimately, such an approach can
only work out to the advantage of the owner.
The information on the electric system includes a description of the
generating units and transmission lines into which the nuclear unit will be
integrated, and the operating conditions. This includes information on capacity,
voltage, frequency, generator operating and load diagrams as well as electrical
supply from the grid to the plant during construction and operation (normal
and abnormal conditions). In addition, the behaviour of the unit in case
of system faults must be defined. Of importance are the requirements for base
load or load-following operations.
The information on the national infrastructure should be as complete as
possible and may deal with the following subjects:
The relevant results of the previous surveys and studies (nuclear power
planning, feasibility study) should be included in this section of bid specification
as basic information for the bidders.
In addition, if there is a policy for promoting national participation, the
bid specifications should contain clear indications to that purpose. It is
advisable to include lists of what equipment, components and services the owner
expects to be supplied by national sources. Furthermore, the proposed
procedures to implement the national participation goals should be clearly outlined.
It should be recognized that suppliers will only bid according to their
available standard designs, with the modifications needed to fulfil the buyer's
general requirements and local conditions.
Taking into account this limitation, the technical requirements and criteria
included in the bid invitation should be, whenever possible, functional specifications
308
that specify the general and particular requirements imposed on the equipment
with regard to basic function, performance, redundancy, automation, etc.
Functional specifications should provide the utility with maximum protection
on performance of equipment and systems, but should also allow the bidders
the freedom to offer their standard type of equipment and systems if they
consider that these conform to the owner's requirements. Equipment specifica-
tions are only suitable if a particular type of component is required for the
completion of a certain system or group of systems. The application of this
latter type of specification should be limited to multiple-package approaches.
The main purpose of the technical requirements and criteria is to provide
the bidders with information on what the buyer wishes to acquire. The technical
requirements and criteria should be clearly stated, possibly along the lines
contained in Table XXXIV.
As an example, design requirements and criteria in the bid specifications
constitute the basis for the layout of the plant, ensuring an optimum use of
the space available and taking into account access to the plant and possible
future extensions. The layout should ensure safe and economical operation of
the plant, access to the controlled areas, adequate capacities of areas for the
storing of wastes and consumables, and the temporary storage of equipment
during maintenance. The layout criteria should also contain a section on the
zoning criteria that will be applied in the plant. The seismic design criteria
to be adopted and applied to the plant should be specified, as well as the basic
design rules that have to be applied for a proper seismic design. Operation
requirements and criteria should include details on base load or load-following
capabilities, minimum continuous load, capabilities of the plant to operate isolated
from the grid, start-up and loading of the unit, step and ramp load changes,
operational cycles, stretch-out capabilities, etc.
The requirements of the buyer of a nuclear power plant regarding
documentation to be provided by the supplier are more extensive than would
be the case for a fossil-fired plant, owing to the nuclear safety implications as
well as to the complexity of such a unit. The documents usually requested
from the supplier as part of his scope of supply are the following:
309
(e) Safety analysis reports and additional information as might be
required by the authorities for licensing the plant.
The owner must have the right to review the documents received from
the supplier in order to check that the station is being built according to the
requirements laid down and in compliance with the codes and standards of the
licensing authorities.
The scope of supply requested by the buyer has to be clearly specified.
In addition, the owner's scope of supply has also to be specified. Should the
buyer have any specific requirements regarding technology transfer, he
should state them in as much detail as possible.
The buyer should always include in the bid specifications a draft contract
with the terms and conditions he wishes to agree to with the successful bidder.
The draft contract should be clear and precise and should contain reasonable
terms and conditions designed to protect the owner, but also equitable and
acceptable to the bidders. The bidders must provide comments and justifications
regarding their deviations from and exceptions to the buyer's terms and
conditions. The draft contract, together with the comments of the successful
bidder, will form the basis for the contract negotiations. Part of the bid
evaluation procedure will consist in analysing the bidders' comments about
deviations and exceptions.
The draft contract should deal with the administrative, organizational,
commercial, legal and technical matters that are of overall importance to the
project and that need to be settled in the final contract document.
The draft contract should define the responsibilities of the supplier
regarding his supplies and services to be provided from abroad as well as through
local sources. The supplies and services comprise studies and technical
documents, design, manufacture, inspection of manufacture, tests, transport,
insurance and storage, erection and testing of material and equipment, pre-
operational testing, commissioning, demonstration run, compliance with the
guarantees and warranties, and assistance and services during operation and
maintenance.
Usually, the draft contract includes the following items:
310
Licensability and licensing conditions
Inspection and control
Delivery times
Technical guarantees and warranties
Acceptance and final take-over
Price, price revisions, terms of payment
Changes and modifications
Force majeure
Contract modifications or cancellation
Applicable language, laws and arbitration.
The draft contract should in particular deal with the various aspects of
risk of loss and damage, liabilities and transfer of title. With a turnkey approach
the supplier should carry the risk of any loss or damage until the date of
take-over, except the nuclear risk, which is always borne by the owner. In the
event of injury suffered by persons, or loss or damage sustained by or occasioned
to third parties, their properties or possessions, the liability of the supplier and
the owner should be determined by the law of the country where the injury,
loss or damage occurred. The transfer of title and property in all or any
materials, goods, equipment or systems intended for inclusion in the nuclear
power plant should pass to the owner upon the same being delivered to or
received at the site or on take-over of the plant.
Guarantees and warranties should cover design, material, workmanship,
delivery and performance, following the usual practice.
All matters, such as prices, price revisions, terms of payment, force
majeure, cancellation of the contract, applicable law and arbitration courts, can
be dealt with in a conventional way as for any other contracts. It is emphasized
that the draft contract must be prepared with extreme care by specialists
in this field, including good industrial lawyers with international experience.
It is further advisable to provide a set of definitions that are used consistently
throughout all documents.
This part of the bid specifications contains the buyer's requests for
information to be provided by the bidders in a manner that facilitates the
buyer's bid evaluation (see Table XXXIV).
In principle, the bidders are requested to provide a complete technical
description of their precisely defined scope of supply. They are also requested
to present information on their compliance with nuclear safety requirements,
and the quality assurance programme to be applied. In addition to the
technical aspects, the bidders are requested to provide all information on the
311
commercial aspects of their bids as well as all deviations and exceptions
(including justification) they may have regarding the buyer's terms and
conditions as contained in the bid specifications (draft contract).
As international competitive bidding entails receiving bids with different
approaches and contexts, the buyer should request a summary of selected
information along the lines presented in Table XXXIV. This summary
information should be presented in standard formats provided by the buyer
in the bid specifications.
Finally, the bidders should be requested to provide extensive information
on their relevant experience and capability to provide the goods and services
they offer.
Nuclear fuel, fuel cycle services and reactor core components such as
control devices, fuel channels and in-core instrumentation should be acquired
at the same time as the nuclear power plant is acquired. In principle, it would
be desirable to have these specifications as part of the bid specifications for
the nuclear power plant, but in most cases the reactor or power plant suppliers
only supply the fuel fabrication service and core components, either directly
or through subcontracting. Thus, the owner would have to acquire from
different sources:
(a) Uranium
(b) Conversion to UF6 and enrichment services (for enriched-uranium
reactors)
(c) Reactor core (including fuel element fabrication)
(d) Spent fuel management (transport, storage, reprocessing, waste disposal).
Uranium is acquired either within the country (if available) or in the world
market in the form of yellowcake, which is a commercial product. If a
competitive bidding procedure is adopted, the bid specifications would include
an invitation letter, instructions to the bidders, draft contract and technical
requirements. The technical requirements are relatively simple and consist
of the chemical and physical composition and concentration of the material
with particular attention to the admissible content of impurities.
The acquisition of conversion (to UF 6 ) and of uranium enrichment
services is either done through a competitive bidding procedure, or through a
direct negotiation approach where formal bid specifications are not required.
The provision of natural uranium and of conversion and enrichment
services (if needed) would thus become part of the owner's scope of supply
in the bid specifications for the acquisition of the reactor core (including
312
components and fuel element fabrication). The reactor core specifications
can either be a part of the bid specifications for the nuclear power plant (or
NSSS) or can be dealt with separately. It is in general recommended to
include the first reactor core (with options for subsequent reloads and/or core
components) as a part of the bid specification for the power plant (or NSSS).
The core specifications should, however, be of such a structure and so complete
that they can easily be separated, because reloads and replacements of core
components will be acquired at later dates.
The reactor core specifications would have a similar structure to the plant
or package specifications of Table XXXIV; however, there would be differences
in the content owing to the scope of supply. It is important to request the
integral supply of all consumable elements of the reactor core, such as control
devices and in-core instrumentation, in addition to the fuel elements, because
both they and their replacements must be compatible with each other and
with the reactor itself. It would also be desirable to include in the scope of
supply of the reactor core the fuel and the fuel cycle services (front and
back-end), at least those that might be available from the plant or NSSS
suppliers. In particular, in-core fuel management services and codes (optimization
and reloading schedules) should always be included in the requested scope
of supply.
Even if the reactor core is acquired separately from the power plant or
NSSS, it is essential to combine both specifications and later on both contracts.
The nuclear fuel elements and core components must be designed and
manufactured to be fully compatible with the reactor performance, physical
characteristics and all other interrelated features. The technical requirements
imposed on the nuclear power plant must also apply to the nuclear fuel,
wherever appropriate. The need for combined guarantees and warranties is
possibly one of the principal factors supporting the recommendation to include
the first reactor core in the scope of supply of the nuclear power plant (or NSSS).
Once the bid invitation has been issued, the suppliers will start preparing
their bids. This task will require six to eight months for a turnkey project and
somewhat less (four to five months) for each of the principal packages in
non-turnkey approaches. If harmonized or sequential bidding procedures are
adopted (section 4.4.2), the bid preparation phase will overlap with bid
evaluation and will last considerably longer. The cost of preparing a bid for
a nuclear power plant is of the order of several hundred thousand dollars.
Though the main activity, i.e. the preparation of the bids, will be performed
by the bidders during this phase, there are also some tasks for the buyer,
consisting of:
313
(a) Proceeding with additional studies that might be required for
site evaluation
(b) Maintaining contact with the bidders and providing them with
additional or clarifying information as required
(c) Preparing for bid evaluation.
The evaluation of the bids received from suppliers in response to the bid
invitation is a major task leading to the selection of the supplier(s) and the
final decision to construct the nuclear power plant.
The buyer has a direct responsibility to perform the bid evaluation within
his organization and with his own staff. As expertise is needed in many different
fields and disciplines, assistance from an experienced and impartial consultant
might be required for specific tasks, especially for a first nuclear power project.
314
The period required for bid evaluation is usually six months to a year.
About 30 experienced professionals will be needed, most of them engineers in
various disciplines, but also lawyers and economists. A core of top-level
management staff will have the task of directing and co-ordinating the
evaluation effort.
The overall bid evaluation can be subdivided according to different aspects:
Technical
Safety
Economic
Financial
Contractual conditions
Organizational and management
National participation and technology transfer.
315
In general, the scope of the technical bid evaluation includes:
316
The evaluation of the contractual conditions fundamentally consists of
identifying any exceptions or deviations contained in the bids with respect
to the owner's bid specifications and of evaluating their effect and importance.
Most of the differences between the requests specified by the buyer and
offers of the bidders can be resolved during contract negotiation reaching
compromises and agreements, but some might be of such fundamental nature
that they could eliminate the prospective supplier from the bidding procedure,
unless he is willing to modify his position. It is desirable to identify such
fundamental exceptions or deviations at an early stage of the bid evaluation
procedure. Negotiations should be immediately started to resolve the differences,
because if the positions of the buyer and bidder are not reconcilable and mutual
agreement does not appear likely, further evaluation of the particular supplier's
bid would be useless.
The evaluation of organizational aspects could be considered separately
or included in the scope of the technical evaluation. Its main purpose is to
establish a measure of confidence based on technical judgement on whether
the project can be implemented within the schedule and cost commitments
of the bid. Project management is possibly the most relevant aspect to be
analysed in detail, together with the proposed organizational structure to
handle subcontracting and interfacing.
The detail and depth of the evaluation of national participation and
technology transfer depends strongly on the national policy in this matter.
Should there be ambitious national participation goals and a serious commitment
to implement them, then this aspect could become one of the decisive evaluation
factors. In this case, 'good will' clauses or expressions of 'best effort' on the
part of the bidder are certainly not sufficient. The evaluation must include
detailed quantitative and qualitative assessments of the commitments contained
in the bid.
Finally, the evaluation of the policy and political aspects of the bids can
probably not be performed by the bid evaluation team. However, the team
does have the task of providing the national decision makers with all relevant
information on the issues involved, pointing out advantages, disadvantages and
potential problem areas, such as international commitments and agreements,
export licensing, and assurance of supply.
The overall bid evaluation is normally performed by several specialist
teams working in parallel on the different aspects, directed and co-ordinated
by a manager. The evaluation (project) manager reports directly to the decision-
maker level of his organization. Setting up an ad hoc bid evaluation committee
to assist and advise both the decision makers and the manager is advisable,
in view of the magnitude of the project as well as the interdisciplinary character
of the work.
It is emphasized that bid evaluation not only requires a high level of
technical competence, but also and especially absolute integrity and impartiality
317
of all the persons involved. Bid evaluation is one of the most delicate phases
of the plant acquisition process; it leads to decisions involving large amounts
of money and diverse commercial interests. Hence pressures and attempts to
influence the evaluators are not uncommon. Bids also might require confidential
treatment, especially regarding the economic and financial contents which
usually are presented in separate documents. The procedures adopted for the
organization, staffing and carrying out of the bid evaluation process should
take into account the above-mentioned factors.
Regarding the evaluation approach in a competitive bidding, the two-stage
approach is in general recommended. This means a first preliminary and a
second detailed evaluation phase. The preliminary evaluation, which can be
performed in a month or two, has the objective of selecting the preferred bids
(possibly two or three, if a larger number of bids has been received), which will
then be evaluated in detail during the second phase. This approach helps to
reduce the work load while maintaining the competition during the contract
negotiation period. During the whole evaluation phase there will be constant
communication with the bidders, preferably written but also oral, with the
objective of completing the information contained in the bids and clearing-up
doubts. To this effect, both the bidders and the buyer must have duly authorized
representatives with adequate authority and technical qualifications to expedite
a fast and efficient information flow.
Except for the direct negotiation approach where the supplier(s) have been
pre-selected without competitive bidding, the selection of the successful
bidder(s) who will be awarded the contracts to become the supplier(s) of the
plant is based on the results of the evaluation of the bids received, as well as
the results of the contractual negotiations that have been held before this
final decision is taken (see also section 11.10).
As a result of the evaluation, the bids can be and usually are ranked in
order of merit according to each specific aspect. The ideal case would be if a
bid could be classified in a top position in every aspect, i.e. technically the
best, the least expensive, with lowest k W h costs, best financing terms, etc.
This, of course, would be too much to hope for. In practice, the selection will
have to be based on a compromise solution where some minimum conditions
must be met by any potential winner. Such minimum conditions are:
- The scope of supply must be such that together with the owner's
clearly defined contributions there is assurance that the project can be
completed successfully
— The bid must be technically sound and acceptable
318
— The commercial risk must be acceptable (see also 'provenness',
section 10.3.2)
- The nuclear power plant must comply with the applicable safety criteria
and must be licensable in the buyer's country
- The bid must have satisfactory economic conditions and assured
financial viability
— The owner's fundamental contractual terms and conditions must be
met and basic agreements reached on all important contractual matters
— The organizational aspects must give reasonable assurance of efficient
project implementation
- The political viability of the bid in particular, and of the nuclear power
plant including its fuel in general, must be assured.
319
if assured financing is available. This might constitute a major constraint to
countries poor in capital and financial resources or where many different
investment requirements compete for the available resources.
Because of the relatively large investment requirements of a nuclear powef
plant, its financing should be viewed within the framework of the electricity
and energy sector, and even within the whole economic activity of the country
if it represents a sizeable portion.
Whenever financing is a major constraint, it is customary to request financed
offers in the bid specifications. It would not be reasonable to expect the reactor
or nuclear power plant vendors to directly finance their supplies, though they
might offer some partial financing, but probably not on preferential terms.
The vendors, however, do have access to their national export financing
institutes, whose objective is to facilitate exports and where preferential terms
might be obtained. There is, thus, a common interest between the vendor and
his national financing institute to promote the sale.
The two parties in a financing arrangement are the financing institute and
the buyer of the power plant. The vendor is not a party, though the funds of
the loan are ultimately channelled to him. Thus, the financing arrangements
have to be negotiated directly between the buyer and the financing institute.
The vendor can only provide assistance, but this could be of fundamental
importance for obtaining loans on the best possible terms.
Financial institutes are usually reluctant to commit themselves before
a supply contract is finalized between the buyer and the vendor. However, if
the acceptability of the bids is subject to being accompanied by a financing
offer, they might issue a conditional letter of intent.
Preliminary discussions can and should be held with the financing institutes
during and even before the bidding process, but in practice, financing contract
negotiations are only started after the supplier is selected and at least a letter
of intent for the supply is issued. Financing institutes may even insist on there
being a signed supply contract available before the start of financing contract
negotiations. The buyer, on the other hand, would normally be reluctant to
commit himself to a supplier before having a clear understanding of at least
all principal terms and conditions of the financing contract. This conflicting
situation is usually resolved by a compromise solution which makes the letter
of intent and contract for the supply conditional to the finalization of satisfactory
(to the buyer) financial arrangements.
Financial institutes do have standard contract forms, but for the large
amounts involved in a nuclear power plant and if preferential loans are involved,
special contracts are usually drawn up containing terms and conditions, some
of which might not be acceptable to the buyer and consequently have to be
negotiated. Lawyers and economists of the utility/owner and probably also
of the Ministry of Economy would perform the contract negotiations.
Technical knowledge regarding the nuclear power project is practically not required.
320
Financing arrangements culminating in the signing of the financing
contracts might require several months and sometimes even a year or more.
If the supply contract is conditional to the financing arrangements being
completed, there is an evident urgency involved, because the supply contract
does not become effectively valid and major work on the project cannot start
until financing arrangements have been completed.
All the tasks performed during the acquisition phase lead up to the
finalization of the contracts.
The primary task to be performed in contract negotiations is to set out
precisely and clearly the contractual terms and conditions, and to define the
responsibilities of the supplier as regards to the scope of supply, services,
warranties, guarantees and compliance in general with the codes, standards
and regulations adopted for the plant. The major difficulty encountered is
that most suppliers today limit their scope and responsibility, leaving extensive
areas of undetermined extent in the owner's scope. This situation can lead to
considerable increases in the cost of the project as well as difficulties in the
management and execution of the work and maintaining a firm schedule.
The bid specifications and in particular the draft contract (section 11.5.3)
contained in the bid specifications, together with the bid prepared in response
to the invitation constitute the basic documents for the elaboration of a
contract. For a nuclear power project there will always be several contracts.
Even under a turnkey approach, in addition to the main contract for the
supply of the plant, there will be contracts for the owner's scope of supply
and probably for fuel and fuel cycle services and for financing. For a split-
package approach a contract will be needed for each package and for a
multiple-package approach there might be as many as a hundred contracts
involved. Each contract needs careful preparation because these documents
will precisely define the activities to be performed and the goods and services
to be supplied as well as the terms and conditions under which this will be done.
The bid specification and the bid have to be combined in each case into
one single document, the contract, which should be clear, precise, complete,
fair, equitable and to the ultimate benefit of both parties. If any of these
conditions are not fulfilled, the relations between buyer and supplier may
deteriorate and the partnership, which is the desired aim of the relationship,
may not be achieved. Good contracts, though not a guarantee, do constitute an
essential condition of success of the project.
Contracts are not imposed unilaterally; they constitute agreements
between the parties, which are arrived at through negotiations.
321
The most important contractual negotiations should be carried out during
the bid evaluation phase, because improvements on the bids and mutual
agreements are much easier to be obtained before the buyer has definitely
selected his supplier. The selection of the supplier is fundamentally equivalent
to the acceptance of the supplier's bid, with the amendments and modifications
that might have been agreed upon and included at that date. Afterwards, it
would not be reasonable to expect the supplier to alter substantially his position
as expressed in his accepted bid, nor would it be reasonable for the buyer to
request major additional improvements.
In a competitive bidding contracting can be divided into the following stages:
(a) Contract negotiation: all major terms and conditions are clearly stated
and agreed;
(b) Contract finalization: on the basis of the previous agreements reached,
the final contract documents are prepared;
(c) Signing of the contract by duly authorized representatives of the parties;
(d) Compliance with all conditions to have the contract effectively validated.
All main contract negotiations, as has been stated above, should preferably
be carried out before selecting the supplier, in parallel and as part of the bid
evaluation. Contract finalization usually requires about six months for a turnkey
contract or three to four months for a package. Though there is always
pressure to reduce the time as much as possible, absolute priority should be
given to quality. In principle, nothing should be left open and the temptation
to leave details 'to be mutually agreed on later' should be thoroughly resisted.
This would only create potential trouble-spots.
The signing of the contract represents the commitment of the parties, but
there are usually some conditions included in the contract itself that have to be
complied with before the contract effectively becomes valid. Such conditions
might be:
Financing agreements
Down payments
Governmental ratification or approval
Bilateral international agreements
Safeguards agreement
Export licence
Regulatory and licensing requirements.
Compliance with such conditions, if required and not yet fulfilled, might
need several months. In an extreme case they might delay the project
indefinitely and, if no mutually satisfactory solutions can be found, this would
ultimately lead to cancellation of the contract.
322
Contract negotiation and finalization should be performed by relatively
small highly qualified teams (8 to 10 professionals) with the necessary authority
to make decisions on behalf of their respective organizations, except possibly
on the most crucial items where they might have to refer to a higher level.
The supplier's and the buyer's technical staff involved in the bid preparation
and the bid evaluation respectively will have to assist the contracting teams on
request. Some of this staff might be members of the contracting team.
Some potential problem areas in contracting are commented on in the
following paragraphs.
Minutes should be taken of all meetings. A language problem may be
involved if the languages of the supplier and buyer country differ. Discussions
might be held in any common language, but there must be one accepted
official language for all written documents and communications. In principle,
this should be the language of the buyer. Translations will have to be prepared
and extensively used, but for all contractual matters only the adopted official
language should be valid.
The two basic documents for the contract are the bid specifications and
the bid. Both, however, will have been amended and modified during the
course of the bid preparation, bid evaluation and contract negotiation, through
written communication from both the buyer and the supplier. Basically,
there are two possibilities for incorporating the changes. Either one can leave
the original documents unchanged and list all agreed amendments and
modifications in a separate document which is attached, or one can modify
the original text with the changes agreed upon. In general, it is recommended
to follow the latter procedure.
Because of the extent of the technical information, it is in most cases not
possible to finalize the technical contract specifications before placing a letter
of intent. This can be acceptable if the basis for completing the technical
specifications is clear and agreements have been reached during the technical
contract negotiations on those parts that need completion. It is, however,
important to lay down the agreements reached during such technical contract
negotiations in corresponding minutes which would form the basis for
completing the technical specifications later on. The technical contract
specifications must, however, be agreed upon before the contract is signed.
323
Chapter 12
OVERVIEW OF DESIGN,
CONSTRUCTION AND OPERATION
12.1. INTRODUCTION
The ultimate purpose of all the studies and activities performed during the
pre-construction stages of a nuclear power project is to permit the successful
implementation of the design, construction and operation of the plant. While
practically all major decisions regarding the project are taken during the pre-
construction stages, most of the money and effort involved in the project will
be expended after the start of construction.
The present Guidebook is intended to provide specific guidance for the pre-
construction phases of the first nuclear power project of a country and, thus,
the activities after the start of construction have been excluded from its scope.
Nevertheless, for the sake of completeness, a brief overview of design, construction
and operation will be presented in this chapter.
For further information, consultation of the IAEA Guidebook on "Manpower
Development for Nuclear Power" (Technical Reports Series No.200), which contains
outlines of all the principal activities involved and their manpower requirements,
is recommended.
For a first nuclear power plant in a country it is assumed that the technology,
know-how and a substantial portion of the equipment, goods and services will be
imported from abroad. Assuming the contrary, i.e. local development of the
design and engineering, the domestic manufacture of most of the equipment, and
the complete construction and erection of the plant, would be unreasonable.
Independent local development would require a very great effort, beyond the
possibilities of even many highly industrialized countries and would involve costs
certainly placing the nuclear plant outside the competitive range.
It is furthermore assumed that the country introducing its first nuclear power
plant has a nuclear power programme involving a sequence of nuclear units on a
reasonable time scale, as well as a policy of not only using its national capability
and infrastructure wherever possible, but also of increasing it on successive units.
National participation in the design, construction and erection of even the
first nuclear power plant is not only convenient to the country, but is also
necessary. There are some essential activities, for which full responsibility has
to be borne by national organizations and which should be primarily executed
by national manpower, whatever the contracting arrangements. There are also
materials, goods and services that have to be supplied locally, because importing
324
them would not be feasible. This means that the country must have an important
active participation through its utility/owner, regulatory body, national industry
and other relevant organizations.
The utility /owner of the plant has to take full responsibility for operation
and maintenance, even for a first unit and without any previous experience.
He will be able to obtain advice and assistance, and he certainly will require and
obtain foreign services for training his operations personnel, but he must develop
his own capability to fulfil his responsibilities successfully.
Though the construction and the operation of a nuclear power plant refer
to clearly defined stages in the development of the project, preparations for these
activities do start earlier during the planning and acquisition phases of the project.
The organizations involved in the country intending to introduce nuclear power
need to have a clear understanding at an early date of what effort will be required
from them in the design, construction, manufacture, erection, testing,
commissioning, licensing, operation and maintenance of a nuclear power plant.
In general, it can be stated that the best way a country can prepare itself
consists in directly performing all the pre-construction tasks and activities, or
at least of being heavily involved in them and accepting full responsibility.
325
management is the quality of the manager and his staff. The project manage-
ment organization should be set-up when the decision is made to proceed with
the acquisition of the plant, based on the positive results of the project
feasibility study.
The first tasks of the utility/owner's project management consist in the
performance of the acquisition activities discussed in Chapter 11. After contract
finalization, the main tasks will be:
326
QA activities are already performed during the pre-contract phase as part of
bid specifications and bid evaluation. The principal volume of QA/QC work,
however, will be performed during the construction and commissioning phase
of the project, but it also continues during the entire operating life of the plant.
The relevant publications of the IAEA's NUSS (Nuclear Safety Standards)
programme should be consulted for guidance in this field.
The design and engineering services include preliminary and conceptual designs
and their review, the preparation of licensing documentation, basic and detailed
designs, equipment and component specifications, construction, manufacturing,
erection and commissioning support, and as-built documentation. The overall
effort of designing and engineering a nuclear power plant (not first of a kind) is
about three million man-hours, involving 300 to 400 qualified professionals and
technicians.
Most importing countries have not participated in a major way in this
activity for their first nuclear power project. Part of the tasks, however, fall under
the direct responsibility of the utility/owner, while limited contributions by
national industry are usually feasible.
During the acquisition phase of the project, preliminary designs (outlines)
have to be developed. These are relatively simple for a turnkey approach, but
become progressively more complex for split-package and multiple-package
approaches. Preparation of the preliminary designs is the utility/owner's
responsibility; it may be delegated to experienced architect-engineering firms.
Conceptual, basic and detailed designs and engineering are usually tasks of
the main contractor (turnkey) or of suppliers and architect-engineers (non-turnkey).
The utility/owner is responsible for design review, surveillance and control, which
require adequate and qualified staff. During engineering review the utility/owner
will not only verify that the supply is within the established scope and contractual
terms and conditions, but also in strict conformity with the criteria, rules,
standards and regulations applicable for licensing compliance. The utility/owner
bears the ultimate responsibility for all actions that are relevant to ensuring plant
safety.
Areas for national participation in design and engineering can be found in
most countries in the civil and steel construction sectors. Further areas could
be the power supply and electric system interconnection, cooling water systems,
demineralizer plant, air circulation system, conventional auxiliary systems and
facilities in general. In engineering, most of the national participation possibilities
are in the detailed design phase.
327
National participation in design and engineering can either be carried out
by the utility/owner directly, or by national engineering firms under subcontract
to the owner or the foreign supplier. In this last case, national participation in
design and engineering could be an integral part of the supplier's scope of supply,
subject to whatever contractual conditions have been agreed between the owner
and supplier.
The design and engineering activities in a utility are normally carried out by
a separate organizational unit because of the high degree of specialization needed.
However, in order to keep all project activities for a nuclear power plant under
close control, the engineering staff can be incorporated into the project manage-
ment group.
Civil works represent the largest item in the construction of a nuclear power
plant and national participation is essential. Management, engineering and special
materials could be imported if not available within the country, but the provision
of the usual construction materials and the actual performance of the works
should be a domestic effort.
By the time a country is able to add a nuclear power plant of commercially
available size to its electricity system, it will have a substantial electric load, which
in turn implies some industrial infrastructure. It will also have experience in
building conventional electric power plants. This means that there should already
exist an industrial capacity for construction, even if it might not have the re-
quired quality standards or necessary know-how in the special techniques used
in building nuclear power plants. Improvements, however, to develop the
construction industry to the required level can be introduced without undue
effort and in a relatively short time, as experience has shown in a number of
developing countries that have introduced nuclear power in the past.
The erection of plant buildings and structures is preceded by site preparation
and the provision of the necessary site infrastructure. This involves provision of
access to the site for heavy loads; site clearing and levelling; flood protection
(if needed); construction of temporary warehouses, office buildings, housing,
workshops, fencing; installation of communication systems; fire protection;
provision of electric power, fresh water and auxiliary services such as first aid,
hospital, security, canteen, parking, etc. All this is usually within the scope of
supply of the owner, even with a turnkey approach. To avoid delays in the start
of the construction of the nuclear power plant, it is in the best interest of the
owner to finish site preparation and provide the site infrastructure in the shortest
possible time. He might start with this work even before the contracts are finalized.
For difficult sites (the ideal site is only a theoretical concept) an early start is
especially desirable.
328
Site preparations do not demand special 'nuclear' knowledge or know-how,
except information on the site infrastructure requirements for a nuclear power
plant. What is mostly needed is early planning, an efficient organization, project
management and administrative support and a qualified workforce consisting of
about 10 to 20 professionals and perhaps 100 to 150 craftsmen and labourers.
Among the construction materials, cement, structural and standard steel
might need special attention, the rest should not be difficult to supply from
national sources, preferably close to the site. The work force during construction
will probably amount to about 1000 to 1200 skilled workers during the peak
period, which occurs in the second and third year after construction starts. Up
to twice as many might be needed because of local conditions and the qualifications
of construction workers.
Erection of plant buildings and structures will be a new experience for a
country building its first nuclear power plant, so certain preparatory actions
should be taken to avoid unpleasant surprises later on, which might result in
delays and/or higher costs.
Attention is drawn to potential problem areas in:
Su-l-ft'ci't.*t -,
Availability of construction materials in'quantity and quality;
Availability of major construction equipment (hoists, cranes, heavy trans-
port vehicles) of adequate capacity;
Qualification of the construction firms regarding size, capability and reliability
to undertake the job;
Qualification of the supervisory personnel of the construction firms (manage-
ment, professionals and foremen);
Availability of qualified manpower in the technician and craftsmen categories,
such as welders, pipefitters and electricians.
329
A relatively lower degree of development of the industrial infrastructure
of a country would constitute the main constraint on national participation in
this item. This does not mean that all equipment and components must be
imported by definition; on the contrary, when the introduction of nuclear power
becomes feasible in a country, there is already some industrial infrastructure and
this can and should be used as much as possible to provide all it can reasonably
supply within the constraints posed by the high quality requirements, safety,
competitive costs and delivery schedules. Depending on the country, 10 to 15%
of the equipment and components for a first nuclear project could be expected
to come from local sources. Subject to national policy and the efforts invested
in implementing such policy, this can be gradually increased for successive
projects.
Assuming that the country introducing nuclear power adopts a policy
promoting national participation, the inclusion of a statement to this effect in
the contract of the nuclear power plant, as mentioned in Chapter 11, certainly
is not enough to achieve the desired goals. Preparatory action is also needed.
The first preparatory action which should be performed within the scope
of the feasibility study is a preliminary survey and evaluation of the national
manufacturing industry. The results of an updating of this survey and evaluation
should be included in the bid specifications, with a clear indication to the
prospective bidders that they should include in their offers a detailed list of
which specific items will be provided by national industry. The contract will have
to contain such a list, which defines the scope of supply from national sources.
So called 'good-will' or 'best-effort' statements are not adequate and should be
avoided.
In addition to ensuring the maximum use of the existing industrial infra-
structure of the country, further activities should be undertaken to promote
industrial development and an increased national participation, if this is consistent
with national policy. Such promotional activities should start at the feasibility
study stage of the project and would continue throughout project implementation.
They would involve:
Development of a consistent set of governmental measures and incentives
Overall manpower development
Promotion of technology transfer
Standardization within the nuclear power programme.
330
buildings and structures. A peak workforce of the order of 1000 to 1500 people
(mostly technicians and craftsmen) would be required. The peaking usually
occurs during the fourth year after the start of construction. In addition to
management and QA/QC, mostly mechanical, electrical and instrumentation
crafts are required.
This activity makes important demands on the national industry. Success in
performing the installation of the plant equipment, components and systems
mainly depends on efficient management and co-ordination, which might by
provided from outside, and on a well-qualified workforce, which should be
available within the country. Importing hundreds of technicians and craftsmen
for the job would certainly involve very high costs and would also lead to a
continuing substantial dependence on foreign sources during the subsequent
operation and maintenance of the plant. The desirability of the introduction of
nuclear power in a country may be questionable if the country does not possess
a national manpower infrastructure able to perform at least a substantial portion
of these activities.
Of course, there is never any difficulty in having an adequate number of
people; the problem consists in having an adequate number of qualified
personnel. High quality requirements constitute one of the specific features of
nuclear power and in matters of quality there can be no compromise if safe and
reliable operation is to be assured.
Here again, preparations prior to construction have to be made. Survey
and evaluation during the feasibility study phase are to be followed by a manpower
development programme, if problem areas are identified. A need for upgrading
the existing training systems and programmes is to be expected as is some
specialized training.
A thorough knowledge of the level, potential and constraints of the national
labour market in this field is a prerequisite.
Fossil-fired power plants have been usually acquired without any special
provisions or measures regarding fuel supply. This attitude, which was normal
and perfectly acceptable in the past, is still followed in most cases even though
the world market for fossil fuels has changed and a long-term assurance of fuel
supply is becoming more and more necessary not only on a national but also on
a utility level.
Regarding nuclear fuel (see Chapter 3), whatever fuel cycle is selected there
are a series of steps and processes involved both before and after burning the
fuel in the reactor, each of them requiring a period of time as well as a certain
lead time and different sources of supply. The world market in uranium and in
331
fuel cycle services is not what might be called a 'free market' defined by an
unrestricted interplay of demand and supply. There are conditions and constraints
beyond the commercial aspects, which must be taken into account.
Before the acquisition of a nuclear power plant, the supply of fuel and of
fuel cycle services must be reasonably assured. This will involve in addition to
the utility/owner, the government of the country.
One way of assuring supply consists of developing national sources of supply
for the whole fuel cycle or for parts of it. To do so, the country must have
uranium mineral resources and a nuclear fuel cycle programme involving relatively
large investments, lead times and technology. This might be either beyond the
possibilities of the country or not considered as a convenient policy, and in these
cases, reasonable assurance from foreign sources is needed.
Should the country decide to embark on a national nuclear fuel cycle
programme, each major part of such a programme is to be handled as a project
involving all the corresponding activities. If the choice is for foreign supply,
procurement will be the fundamental activity to be undertaken.
The analysis of the nuclear fuel cycle will be part of the feasibility study of
the nuclear power project. As a result, a policy decision will have to be made
and a strategy developed. Any international commitments and agreements that
might be needed will have to precede the commercial contracts.
There will be continuing fuel cycle activities throughout the construction
and the whole operating life of the nuclear power plant. How many and which
activities a particular country wishes to embark on are matters of national policy,
but some of these activities must be carried out domestically. These minimum
essential activities are:
Procurement of uranium
Procurement of conversion and enrichment services (when needed)
Procurement of fuel element fabrication
Quality assurance
Fuel management at the power plant
Disposal of spent fuel
Waste management.
12.9. COMMISSIONING
332
The performance of the tests themselves is preceded by a major effort in
preparing them, and it is essential that all commissioning activities be documented
and evaluated.
Commissioning is carried out by a well-qualified staff of 40 to 50 professionals
and some 120 to 180 technicians and craftsmen of the utility/owner and the
supplier(s). In addition, staff of the equipment and component manufacturers'
are involved as well as the plant operations and maintenance personnel, for whom
active participation in this activity is considered the last essential part of their
training.
Detailed preparations for commissioning (mostly written procedures and
instruction, their approval and training of staff) are normally performed during
the erection of equipment, components and systems. Before the start of
construction only general provisions have to be made involving the distribution
and assignment of responsibilities and the setting-up of the organizational frame-
work to carry out the tasks later on.
Nuclear fuel is an area that requires special preparation. Nuclear fuel will
arrive on site and will be loaded into the reactor during the commissioning phase.
It is to be noted that the utility/owner is always fully responsible for any nuclear
liability, and therefore provisions must be made to fulfil this responsibility.
The legal provisions should be established before the acquisition of the plant
and its fuel, and special security measures have to be adopted prior to the arrival
of fuel. There are international conventions, and adherence to these must be
considered at an early date by the national authorities.
333
authorizations and conducts a programme of inspections to ensure that every-
thing conforms to the established rules and regulations.
All partners, the utility/owner, the supplier(s) and the regulatory body, have
the common goal of ensuring safety. The word 'partner' is used intentionally,
because mutual co-operation, assistance and the sharing of a common objective
are essential aspects of the relationship between them. Any antagonism or unco-
operative spirit that might exist or develop would certainly have negative effects
that must be avoided.
It is the utility/owner's task to apply for licences or authorizations. The
supplier(s) have to provide the utility/owner with all necessary data and information
in order to complete the licence/authorization applications, to be reviewed and
evaluated by the regulatory body.
These activities of the licensing/authorization process start together with the
project activities and follow the project throughout its lifetime. Practices vary
somewhat among different countries, but there are usually licences or formal
authorizations (permits) to be issued for site, construction and operation of the
plant as well as for the plant personnel directly responsible for operating the
plant.
It is emphasized that the whole purpose of the licensing/authorization
procedure can only be achieved if carried out by adequately qualified personnel.
Furthermore, it must be done within the country where the plant is built. It is
possible to obtain expert assistance and advice from abroad, but the responsibility
cannot be delegated.
The operation and maintenance of a nuclear power plant is always the full
responsibility of the utility/owner. It cannot share this responsibility with
anyone else, though it can and normally does obtain some assistance from the
plant designer and constructor, especially in the early stages of plant operation
and it will most likely resort to contractors and subcontractors as well as
manufacturers of equipment and components for plant maintenance purposes,
in particular during major overhauls and revisions as well as for repairs and
modifications.
During the feasibility study phase of the project only general outlines of
plant operations and maintenance have to be analysed. Specific preparations
for operation and maintenance will start with the bid specifications, where an
input is required from experienced plant operations staff. During bid evaluation
and contract negotiation, the involvement of experienced operations staff is
especially important. This is the stage where all major characteristics and
technical aspects of the plant will be defined, which include its operability and
334
maintainability features. It is best to provide for those features at this stage,
otherwise to include them later during design and construction of the plant will
involve additions or modifications which are always very expensive to the owner
and usually difficult for the supplier.
Safe and reliable operation of a nuclear power plant will be ensured by
having a plant that has been well designed and built, and by having a well-trained,
competent and dedicated operations and maintenance staff. Both conditions
have to be fulfilled.
Assurance regarding the design and construction of the plant starts with the
preparation of bid specifications and proceeds throughout the evaluation of bids,
selection of the supplier(s) and all stages of project implementation, plant erection,
manufacturing of equipment and components, their installation, testing and final
plant commissioning.
To ensure the availability of a well-trained, competent and dedicated
operations and maintenance staff, timely recruitment and careful selection of
personnel is the first condition to be fulfilled; intensive training of this personnel
under constant control and supervision is the next task. Furthermore, a clearly
defined organizational structure as well as comprehensive operations and
maintenance procedures and documents are needed. All this, within the frame-
work of a personnel management policy ensuring the retention of trained
personnel as well as good and efficient working conditions.
It is the utility/owner's project management that has the leading role in
directing and co-ordinating all these tasks during project implementation, until
plant operation is started. From this stage on, full responsibility for operation
and maintenance will be in the hands of the plant superintendent and his staff.
There should be a smooth transition of responsibility, which can only be provided
for by early involvement of the plant superintendent, his top level staff in the
project, and by effective co-operation between project management and the
operations and maintenance organization.
For a country introducing its first nuclear power plant, a generous approach
towards the number of people to be trained and the length and depth of their
training is recommended. Not every trainee will qualify for the post he is
intended for, and losses due to attrition during as well as after training are to be
expected. Replacements constitute a difficult problem for a country on its first
nuclear project. If the losses occur at a late stage within the project, there might
not be enough time to train replacements properly.
Salaries and training expenses may constitute a sizeable portion of the
owner's scope of supply and costs, but the temptation to make economies in this
item should be resisted.
The number and qualifications of the operations personnel needed are
practically independent of the size of the unit and type of reactor. Usually there
will be about 40 to 60 professionals as well as 150 to 200 technicians and crafts-
men. Personnel for routine maintenance of the plant are included in these numbers,
335
but for major overhauls and revisions, repairs or modifications, the off-site support
of several hundred to a thousand people would be required.
The training and retraining of operations personnel is a constant activity
during the lifetime of a nuclear power plant. The utility/owner should make
provisions for the performance of this activity both to fulfil the needs of the first
plant and those of the follow-up units of its nuclear power programme. Experience
has shown that the first nuclear power plant in a country constitutes possibly its
most valuable training ground.
336
BIBLIOGRAPHY
(A listing of IAEA publications relevant to the subject of the Guidebook is provided.
Some of these are referred to in the text. Publications other than IAEA publications used as
reference material are specifically mentioned in the text. Further information on the IAEA
publications, including a brief description of contents, can be obtained from the IAEA
publications catalogue.)
IAEA PUBLICATIONS
PROCEEDINGS SERIES
337
STI/PUB/523 Manpower requirements and development for nuclear power programmes
STI/PUB/527 Occupational radiation exposure in nuclear facilities
STI/PUB/528 Underground disposal of radioactive wastes
STI/PUB/561 Management of gaseous wastes from nuclear facilities
STI/PUB/562 Management of alpha-contaminated wastes
SAFETY SERIES
STI/PUB/222 Safe operation of nuclear power plants (Safety Series No. 31)
STI/PUB/272 Guidelines for the layout and contents of safety reports for stationary
nuclear power plants (Safety Series No. 34)
STI/PUB/283 Disposal of radioactive wastes into rivers, lakes and estuaries (Safety
Series No.36)
STI/PUB/257 Radiation protection procedures (Safety Series No. 38)
STI/PUB/385 Objectives and design of environmental monitoring programmes for
radioactive contaminants (Safety Series No. 39)
STI/PUB/457 Management of wastes from the mining and milling of uranium and
thorium ores (Safety Series No. 44)
STI/PUB/477 Principles for establishing limits for the release of radioactive materials
into the environment (Safety Series No. 45)
STI/PUB/484 Radiobiological surveillance of airborne contaminants in the working
environment (Safety Series No. 49)
STI/PUB/540 Development of regulatory procedures for the disposal of radioactive
waste in deep, continental formations (Safety Series No. 51)
STI/PUB/541 Factors relevant to the decommissioning of land-based nuclear reactors
(Safety Series No. 52)
STI/PUB/578 Shallow ground disposal of radioactive waste: A guidebook (Safey
Series No. 53)
STI/PUB/579 Underground disposal of radioactive waste: Basic guidance (Safety
Series No. 54)
338
TECHNICAL REPORTS SERIES
LEGAL SERIES
OTHER PUBLICATIONS
1. Governmental Organization
Code of Practice
50-C-G Governmental Organization for the Regulation of Nuclear Power
Plants (1978)
3
Dates given for those which have been published. The others will be published by the
IAEA in due course.
340
Safety Guides
2. Siting
Code of Practice
Safety Guide
50-SG-S10A Design Basis Flood for Nuclear Power Plants on River Sites
50-SG-S10B Design Basis Flood for Nuclear Power Plants on Coastal Sites
341
50-SG-S11B Design Basis Tropical Cyclone for Nuclear Power Plants
50-SG-S12 Radiological Protection Aspects of Nuclear Power Plant Siting
3. Design
Code of Practice
Safety Guides
50-SG-D1 Safety Functions and Component Classification for BWR, PWR and
PTR(1979)
50-SG-D2 Fire Protection in Nuclear Power Plants (1979)
50-SG-D3 Protection Systems and Related Features in Nuclear Power Plants (1980)
50-SG-D4 Protection against Internally Generated Missiles and their Secondary
Effects in Nuclear Power Plants (1980)
50-SG-D5 Man-induced Events in Relation to Nuclear Power Plant Design
50-SG-D6 Ultimate Heat Sink and Directly Associated Heat Transport Systems
for Nuclear Power Plants (1981)
50-SG-D7 Emergency Power Systems at Nuclear Power Plants
50-SG-D8 Instrumentation and Control of Nuclear Power Plants
50-SG-D9 Design Aspects of Radiological Protection of Nuclear Power Plants
50-SG-D10 Fuel Handling and Storage Systems in Nuclear Power Plants
S0-SG-D11 General Design Safety Principles for Nuclear Power Plants
50-SG-D12 Design of the Reactor Containment System in Nuclear Power Plants
50-SG-D13 Reactor Cooling Systems in Nuclear Power Plants
50-SG-D14 Design for Reactor Core Safety in Nuclear Power Plants
4. Operation
Code of Practice
Safety Guides
50-SG-O1 Staffing of Nuclear Power Plants and the Recruitment, Training and
Authorization of Operating Personnel (1979)
342
50-SG-O2 In-Service Inspection for Nuclear Power Plants (1980)
50-SG-O3 Operational Limits and Conditions for Nuclear Power Plants (1979)
50-SG-O4 Commissioning Procedures for Nuclear Power Plants (1980)
50-SG-OS Radiological Protection during Operation of Nuclear Power Plants
50-SG-O6 Preparedness of the Operating Organization (Licensee) for Emergencies
at Nuclear Power Plants (1982)
50-SG-O7 Maintenance of Nuclear Power Plants
50-SG-O8 Surveillance of Items Important to Safety in Nuclear Power Plants
50-SG-O9 Management of Nuclear Power Plants for Safe Operation
50-SG-O10 Core Management, Fuel Handling and Associated Services for Nuclear
Power Plants
SO-SG-011 Operational Management of Radioactive Effluents and Wastes Arising
in Nuclear Power Plants
Appendix to 50-SG-O6 (and to 50-SG-G6)
50-SG-App.l Emergency Exercises to Demonstrate Preparedness for Emergencies
at Nuclear Power Plants
5. Quality Assurance
Code of Practice
Safety Guides
IAEA
(Participated at meetings, drafted and/or reviewed parts of the Guidebook)
4
(C) and (A) after name denotes participation in the Consultants' and Advisory Group
Meeting, respectively.
5
Chaired both meetings and also served as consultant to the IAEA from May 1980 to
February 1981 and in September 1981. Was in charge of the Guidebook including the pre-
paration of its first draft until February 1981.
6
Secretariat Abbreviations: AD - Department of Administration; ADLG — Legal
Division; SG — Department of Safeguards; TONF — Division of Nuclear Fuel Cycle;
TONP - Division of Nuclear Power; TONS — Division of Nuclear Safety.
345
Calori, F. TONP REACTOR ENG.
Charpentier, J.P. TONP ECONOMIC ST.
Covarrubias, A. TONP ECONOMIC ST.
Csik, BJ. 7 TONP REACTOR ENG.
Fareeduddin, S. TONF DIR. OFF.
Fischer, D.A.V. AD DDG. OFF.
Fischer, J. TONS NUCLEAR SAF.
Ha-Vinh, P. ADLG LEGAL
Held, C. TONP Consultant
Iansiti, E. TONS NUCLEAR SAF.
Irish, E.R. TONF WASTE MANAG.
Laue, H.J. TONP DIR. OFF.
Mautner Markhof, F. TONP REACTOR ENG.
Molina, P. TONP ECONOMIC ST.
Niehaus, F. TONS JOINT PROJ.
Qureshi, A. TONP REACTOR ENG.
Raisic, N. TONP REACTOR ENG.
Rosen, M. TONS DIR. OFF.
Schmidt, R. TONP REACTOR ENG.
Skjoeldebrand, R. TONP REACTOR ENG.
Souza, J. TONP ECONOMIC ST.
Stipanicic, P. TONF NUC. MAT. & FUEL
Wright, H. TONS NUCLEAR SAF.
7
Responsible Officer for both meetings and in charge of the preparation of the Guide-
book since February 1981.
346
SUBJECT INDEX
347
Fuel cycle: 4 4 , 5 1 , 7 8 , 8 5 , 114, 126,209,219, 281,312,331
Fuel element fabrication: 49, 64, 86, 191, 284, 313
Fuel specifications: 309
Infrastructures: 76, 80, 106, 131, 217, 227, 272, 288, 295, 308
Inspection: 182
International co-operation: 196, 270
International supply: 227, 272, 277, 281
National participation: 101, 107, 136, 138, 278, 284, 289, 308, 317
Non-proliferation: 59, 203, 209
Nuclear power planning: 106, 127, 217, 271
Operation and maintenance: 39,79, 111, 121, 127, 166, 177, 191,334
Organization for nuclear power: 108, 182, 259, 267, 271, 288, 293
Quality assurance and quality control: 39, 141, 142, 182, 326
348
Reliability: 42, 142,231
Reprocessing: 50, 65, 192
Safeguards: 155,196,205,308
Safety analysis: 119,121,172,178
Safety standards: 119, 160, 163, 181, 310
Schedule: 39, 101, 218, 267, 272, 285, 291, 292, 309
Site evaluation: 39, 175, 245, 261
Site survey: 175,245,257
Siting: 114, 180, 182, 219, 228, 244, 272, 307
Small and medium power reactors: 32, 35, 89, 92
Spent fuel: 50
Split package: 296, 299
Zircaloy: 31,72
HOW TO ORDER IAEA PUBLICATIONS
An exclusive sales agent for IAEA publications, to whom all orders
and inquiries should be addressed, has been appointed
in the following country:
Orders from countries where sales agents have not yet been appointed and
requests for information should be addressed directly to:
Division of Publications
International Atomic Energy Agency
Wagramerstrasse 5, P.O. Box 100, A-1400 Vienna, Austria
INTERNATIONAL SUBJECT GROUP: V
ATOMIC ENERGY AGENCY Reactors and Nuclear Power/All
VIENNA, 1982 PRICE: Austrian Schillings 600,-