Seal Oil

OIL SEALS & O-RINGS
OIL SEALS & O-RINGS
OIL SEALS & O-RINGS
CAT. NO. R2001E-2

Printed in Japan '13.07-1CDS (07.01) CAT. NO.R2001E-2
■ Koyo Oil Seals: Features
■ Koyo O-Rings: Features
■ Koyo Functional Products: Features
■ FEM (Finite Element Method) Analysis
1. Oil Seals
Engineering Section
Dimensional Tables
2. O-Rings
Engineering Section
Dimensional Tables
3. Application Examples
of Oil Seals and O-Rings
4. References
Engineering Data
5. Request Forms
for Oil Seal Design and Production
Preface
This catalog lists Koyo oil seals and O-rings, including all items of
the dimension series specified in ISO, JIS and JASO (Japanese
Automobile Standards Organization) standards. This catalog is also
based on knowledge gained from our supply record, experience,
expertise, technologies, and research developments that JTEKT
and KOYO SEALING TECHNO have acquired in cooperation with
customers since its foundation in 1964.
A specialty of this new catalog is the comprehensive information, it
offers regarding the selection and handling of oil seals and O-rings.
Energy-saving, efforts to protect global environment are in great
demand, and we make efforts to continue further research and
development in response to these.
We look forward to receiving your further loyal patronage of Koyo
products.
If you have any questions or requests in selecting oil seals,

please fill out the Request Forms for Oil Seal Design and
Production provided at the end of this catalog and send them
by fax to your nearest JTEKT operation.
★ The contents of this catalog are subject to change without prior notice. Every
possible effort has been made to ensure that the data listed in this catalog is correct.
However, we can not assume responsibility for any errors or omissions.
Reproduction of this catalog without written consent is strictly prohibited.

Contents
■ Koyo Oil Seals: Features ................................................................................................... 2
■ Koyo O-Rings: Features ..................................................................................................... 3
■ Koyo Functional Products: Features ......................................................................... 4
■ FEM (Finite Element Method) Analysis .................................................................... 6
1. Oil Seals
1.1 Nomenclature and functions of seal components ...................... 8
1.2 Seal numbering system ............................................................. 10
1.3 Seal types .................................................................................. 11
1.4 Selection of seal ......................................................................... 15
1.5 Shaft and housing design .......................................................... 18
1.6 Seal characteristics .................................................................... 22
1.7 Handling of seal ......................................................................... 27
1.8 Causes of seal failures and countermeasures ........................... 31
1.9 Seal dimensional tables (Contents) ........................................... 37
2. O-Rings
2.1 Classification of O-ring and backup ring .................................... 94
2.2 Numbering systems of O-ring and backup ring .......................... 95
2.3 Selection of O-ring ..................................................................... 96
2.4 O-ring technical principles ....................................................... 100
2.5 Fitting groove design for O-ring ................................................ 102
2.6 Handling of O-ring .................................................................... 104
2.7 Typical O-ring failures, causes and countermeasures ............. 105
2.8 O-ring dimensional tables (Contents) ........................................ 107
3. Application Examples of Oil Seals and O-Rings

3.1 Automobile ................................................................................. 144
3.2 Motorcycle .................................................................................. 147
3.3 Rolling mill roll necks ................................................................. 148
3.4 Rolling stock axles ..................................................................... 149
3.5 Geared motor ............................................................................. 150
3.6 Hydraulic motor .......................................................................... 150
4. References
4.1 Rubber-material varieties and properties ................................... 152
4.2 SI units and conversion factors .................................................. 154
4.3 Shaft tolerance ........................................................................... 158
4.4 Housing bore tolerance .............................................................. 160
4.5 ˚C -˚F temperature conversion table .......................................... 162
4.6 Steel hardness conversion table ................................................ 163
4.7 Viscosity conversion table .......................................................... 164
4.8 Shaft surface speed – Quick reference diagram – ..................... 165
5. Request Forms for Oil Seal Design and Production ........... 166
1
Features
■ Koyo Oil Seals: Features

1. Lightweight, compact, and energy-saving 3. Low heat generation and long service
life by highly self-lubricating rubber
Koyo oil seals offer high sealing performance, while
materials
being compact with reduced seal width. They help
reduction of machine weight, size, and resource con- Based on extensive research and experimentation,
sumption JTEKT has succeeded in developing seal rubber mate-
rials with high self-lubrication performance. These rub-
2. High sealing performance by optimum ber materials show limited chemical changes such as
lip design hardening, softening and/or aging.
These materials, having excellent durability, can offer
Koyo oil seals employ a linear-contact lip, which pro-
long service life with less heat generated even under
vides proper radial lip load. The lip design ensures
high-peripheral speed.
excellent sealing performance, low torque, proper flexi-
bility and high allowability for eccentricity.
4. High sealing performance and long
service life by hydrodynamic ribs
(Perfect Seal, Helix Seal, Super Helix
Seal)
The sealing lip has special spiral threads (hydrody-
namic ribs) in one or two directions, which drastically
improved sealing performance and service life.
■ Various oil seals
■ Large-size oil seals
2
■ Koyo O-Rings: Features
1. High sealing performance and reliability
High sealing performance against water, oil, air, vari-
ous gases and chemicals.
2. Available in a full lineup of designs and

sizes
3. Easy handling
■ Various O-rings
3
Features
■ Koyo Functional Products: Features

JTEKT produces various functional products based machine performance, reducing weight, size, noise
on advanced sealing technologies and sophisticated and vibration.
manufacturing expertise acquired through extensive Consult JTEKT if there is no product in this catalog
research and development. that exactly matches your requirements--JTEKT can
Koyo functional products are very helpful in improving custom-design products.
1. Functional products for automobiles

and industrial machinery
• Center bearing unit

• Bearings molded with vibration isolating rubber
• Spark-plug tube gasket
• Plastic gear shafts
• Dust covers
■ Various functional products
■ Bonded piston seals for automatic ■ Friction dampers

transmissions and CVT for manual transmissions and
engine balance shafts
4
2. Functional products for motorcycles
• Air cleaner joint

• Carburetor joint
• Muffler joints
• Plastic gear shafts
• Oil strainer
• Mesh gasket
• Ball-component clutch releases
• Vertical gaskets
• Chain tensioner
• Chain guide
■ Various functional products
5
Features
■ FEM (Finite Element Method) Analysis

JTEKT uses the non-linear finite element method to The findings so far have been very useful for basic
analyze non-linear materials such as rubber, for which research as well as for rubber-component design.
accurate analysis was difficult before. The company The FEM is our common design tool today, enabling
has been studying sealing-mechanism theories by this highly reliable analysis and evaluation, speeding up
method in order to develop new products. research and product development.
Pressure deflection, stress analysis
Stress
High
Tension
Low
Under no load Under load (stress distribution diagram)
Metal ring three-dimensional stress analysis
Stress
High
Tension
Low
Under no load Under load (stress distribution diagram)
Heat transfer analysis (temperature distribution)
Temperature
High
Temperature
Low
When the shaft is standstill After the shaft is rotated (heat temperature distribution chart)
Three-dimensional seal lip vibration analysis
Under no load At resonance
6
1 Oil Seals
1.1 Nomenclature and functions of seal components ...... 8

(1) Nomenclature of components .................................. 8
(2) Component functions ............................................... 8
1.2 Seal numbering system ............................................. 10
1.3 Seal types ................................................................. 11
(1) Common seal types and their features .................... 11
(2) Special seal types and their features ....................... 12
1.4 Selection of seal ........................................................ 15
(1) Selection of seal type ............................................... 15
(2) Selection of rubber material ..................................... 16
(3) Selection of metal case and spring materials .......... 18
1.5 Shaft and housing design .......................................... 18
(1) Shaft design ............................................................. 18
(2) Housing design ........................................................ 19
(3) Total eccentricity ...................................................... 21
(4) Allowable total eccentricity ....................................... 21
1.6 Seal characteristics ................................................... 22
(1) Sealing property ...................................................... 22
(2) Seal service life ........................................................ 23
(3) Lip temperature ........................................................ 23
(4) Allowable peripheral speed ...................................... 24
(5) Allowable internal pressure ...................................... 25
(6) Seal torque .............................................................. 25
1.7 Handling of seal ........................................................ 27
(1) Storage .................................................................... 27
(2) Handling ................................................................... 27
(3) Mounting .................................................................. 27
(4) Mounting of split MS-type seals ............................... 30
(5) Cautions after mounting ........................................... 30
1.8 Causes of seal failures and countermeasures .......... 31
(1) Causes of seal failures ............................................ 31
(2) Causes of seal failures and countermeasures ............ 32
1.9 Seal dimensional tables (Contents) .......................... 37
7
1.1 Nomenclature and functions of seal components
1.1 Nomenclature and functions of seal components

(1) Nomenclature of components
Oil seals work to prevent leakage of sealed objects Oil seals are designed in a variety of shapes according
such as lubricants from inside and also to prevent the to the applications and substances to be sealed.
entry of dust and contaminants from outside. Fig. 1.1.1 shows a typical shape of seal and its
component nomenclature.
8 Air side face 5 Metal case 6 O.D surface 7 Fluid side face 4 Spring
Housing
Air side Sealed side
Shaft
2 Minor lip 3 Sealing edge 1 Main lip

Fig. 1.1.1 Typically shaped oil seal and component nomenclature
(2) Component functions For such stresses, seal rubber material is made from
synthetic rubber, which is highly elastic and abrasion-
1 Main lip
resistant.
The main lip is the most critical component of seals.
Its sealing edge contacts around the shaft surface in
2 Minor lip
order to provide excellent sealing performance.
The minor lip prevents the entry of dust and
contaminants from outside. As a lubricant, grease can
During service, seals are placed under various
be retained in the space between main lip and minor lip.
stresses, such as machine vibration, shaft runout, and
changes in the temperature and pressure of substances
3 Sealing edge
to be sealed.
Section of the sealing edge is wedge-shaped to be
The main lip is designed so as to generate force (radial
pressed against the shaft surface and linearly contacts
lip load) and to keep the sealing edge consistently in
with the shaft to ensure sufficient sealing performance
contact with the shaft under such stresses.
and suitability for operation at high peripheral speed.
8
4 Spring
The spring supplements the tension at the sealing edge
Spring rate (slope of line)
to ensure tight contact between the shaft and the sealing
edge and enhanced sealing performance. The spring also
prevents the deterioration of main lip sealing performance
Spring load
caused by high heat or others.
Inflection point
Because this spring is a closely wound type coil, the Service range
initial tension can be obtained high level, and then Initial tension
changes in load characteristics can be gradual with
respect to spring elongation. Tension at the sealing edge
can thus be kept stable at an appropriate level.
Spring elongation
5 Metal case
The metal case provides rigidity on seal, helping it settle Fig. 1.1.2 Spring properties for seal
on the housing securely. It also ensures easy seal
handling and mounting.
6 O.D surface
Seals are fitted tightly into the housing bore generally.
O.D surface prevents the oil leakage through fitting area,
while excluding contaminants. This surface may be made
of either metal or rubber and selected depending on the
application.
7 Fluid side face

The front end face of the seal is called the nose. Seals
are usually mounted for the nose to face the substances
to be sealed. The nose is made of rubber and forms a
gasket seal when compressed on housing shoulder.
8 Air side face

The oil seal surface vertical to the center line of the shaft
on the side that does not come in contact with substances
to be sealed is generally called the back face. Either metal
or rubber peripheral surface is available, depending on the
application.
9
1.2 Seal numbering system
1.2 Seal numbering system
Table 1.2.1 Seal numbering system
Example
MH S A 45 70 8 J
Special shape code .... J: Additional code is added here as an identifier when two
or more seals have exactly the same type codes and
dimensional numbers.
Dimensional numbers Shaft number ................ 45: The seal suits the shaft diameter of u45 mm.
Housing bore number ... 70: The seal suits the housing bore diameter
of u70 mm.
Width number ................ 8: The seal width is 8 mm.
Lip type code ............. No code: without minor lip

A: with minor lip
Spring code ................ No code: without spring

S: with spring
Seal type code .......... MH: O.D wall is rubber material

HM: O.D wall is metal case
HM(S)H: O.D wall is metal with a reinforcing inner metal case.
(A spring is always provided for this type.)
Remark) For the type codes of special type seals, refer to Section 1.3.
■ Koyo oil seals: Features
Rubber O.D wall prevents

leakage efficiently under pressure
Nose gasket prevents leakage

Light metal case through the seal O.D
with sufficient rigidity
Lip design with
excellent followability
Linear contact type sealing edge with

high durability under high peripheral speed
Minor lip preventing

entry of contaminants
Rubber materials with

high self lubricating property
10
1.3 Seal types
(1) Common seal types and their features
Seals are classified by O.D wall material, lip type and Table 1.3.2 lists the seal type codes used at JTEKT,
whether with spring or without spring. Major oil seals along with the corresponding codes used in the ISO,
are specified in ISO 6194, JIS B 2402, and JASO F JIS, and JASO standards.
401. Table 1.3.1 shows common seal types.
Table 1.3.1 Oil seals of common types

1)
With spring Without spring
Metal O.D wall
Rubber Metal 3) 4) Rubber Metal
2) 3) ⎛ with a reinforcing ⎞ 2) 3)
O.D wall O.D wall ⎜ ⎟ O.D wall O.D wall
⎝ inner metal case ⎠
Without minor lip
Type code MHS HMS HMSH MH HM
5)
With minor lip
Type code MHSA HMSA HMSAH MHA HMA

1) With spring type secures stable sealing performance
2) Rubber O.D wall type provides stable sealing performance around the seal O.D surface
3) Metal O.D wall type ensures improved fitting retention between the seal O.D and the
Features of
housing bore
each type 4) Reinforcing inner metal case in the metal O.D wall type protects the main lip
5) With minor lip type is used for applications where there are contaminants, such as dust and
foreign matter, on the air side face of the oil seal.
Table 1.3.2 Koyo oil seal type codes corresponding to the codes used in Industrial standards
1) 2)
KOYO ISO • JIS Old JIS
MHS Type 1 S
HMS Type 2 SM
HMSH Type 3 SA
MH – G
HM – GM
MHSA Type 4 D
HMSA Type 5 DM
HMSAH Type 6 DA
MHA – –
HMA – –
Notes 1) ISO : International Organization Standardization
2) JIS : Japanese Industrial Standard
11
1.3 Seal types
(2) Special seal types and their features

JTEKT and Koyo sealing techno Co.,Ltd. provide special
seals to meet a wide variety of machines and applications:
Table 1.3.3 Oil seals of special types (1)

: For bi-directional rotation : For uni-directional rotation
Seal type Type code and shape Motion Features Applications
The hydrodynamic ribs provided in two Reduction gears input

directions on the lip ensure improved shafts
Perfect Seals pumping effect and higher sealing Differential gear sides
performance in both rotational
directions of the shaft.
MHSA...XBT
The hydrodynamic ribs provided in a Engine crankshafts

direction on the lip ensure improved Oil pumps
Helix Seals pumping effect and higher sealing Differential gear sides
performance even under high Reduction gears input
MHSA...XRT peripheral speed and eccentricity. shafts
MHSA...XLT
Optimized hydrodynamic ribs provided Engine crankshafts

in a direction ensure long-lasting high Oil pumps
Super Helix
pumping effect. Differential gear sides
Seals
Reduction gears input
MHSA...XRT shafts
MHSA...XLT
These seals can separate and seal two Engaged positions of

kinds of oil or fluid on one shaft transfer system
Double Lip
Seals
HMSD MHSD
■ Perfect Seal ■ Helix Seal ■ Super Helix Seal
12
: For bi-directional rotation –: For reciprocation
These seals are designed to reduce lip Hydraulic motors

Pressure- deformation caused by oil pressure. Motorcycle engine
resistant Seals Sealing performance does not being crankshafts
MHSA...P GMHSA...P deteriorated under high pressure Power steering input shafts
These seals are designed to
CVT shafts of
Reciprocating accommodate shaft strokes and to
motorcycles
Seals lessen lip deformation caused by shaft
MHSAF...R reciprocating motion
This type of seal has the lip on its Front hubs

External Lip
outside, sealing the contact with Rear hubs
Seals
housing
XMH XMHSA
Seals with Side A large side lip ensures prevention of Differential gear sides
Lip entry of dust/water Differential pinion gear
MHSA...S
Mud-resistant
Seals with These seals are designed to enhance Wheel hubs
Integrated prevention of entry of mud
Sleeve D
HR seals ensures sealing performance Engine crankshafts

HR Seals around seal O.D and retain fitting with Wheel hubs
housing
HRSA
The seals are spring-in mold type, Plug tubes

SIM Seals which protect the spring from dust / Wheel hubs
water and enhance durability
MHR MHRA
■ Seal with Side Lip ■ HR Seal ■ SIM Seal
13
1.3 Seal types

: For bi-directional rotation
Mounting is easy because of full rubber Long shafts, complex

construction. shaped shaft
Full Rubber
Split type seals are available which can
Seals
be mounted directly, not necessarily
MS mounting from the shaft end
Wide range sizes for medium and large Rolling mills

YS Type Seal shafts are available Various medium and
large size machines
YS YSA
MORGOIL MORGOIL seals are used exclusively MORGOIL bearings

Seals on MORGOIL bearings
MS...J MS...NJ
The double lips ensure improved water- Rolling mill roll necks
Water Seals
proof performance
XMHE
These seals prevent the ingress of Rolling mill roll necks

Scale Seals
scales in rolling oil
WR WR...BJ
With these rings, shafts can be sealed Rolling mill roll necks
at the end.
V-Rings
The V-rings can be mounted easily in
MV...A limited spaces
14
1.4 Selection of seal
(1) Selection of seal type
To select a seal type, seal O.D wall material, lip type, If you need oil seals used under special conditions not
and whether a spring should be provided or not should covered in the flowcharts, refer to Section 1.3
be decided based on operational conditions as shown in Paragraph (2), "Special seal types and their features."
flowcharts below.
Table 1.4.1 Flowcharts for oil seal selection
Rubber O.D wall Rubber or metal O.D wall Metal O.D wall
O.D wall material
Resin or light metal housing

has large thermal expansion Split housing (3.2~1.6) μmRa
and is easily damaged.
Roughness of
Housing Housing housing bore
material Small thermal design One solid type Ra, μm (1.6~0.4) μmRa
expansion and
hard material
Spring required Spring not required

Ne c e s s i ty o f s p r i n g
Fluid like oil, P<30 kPa S>

= 5 m/s Shaft runout => 0.1 mmTIR
water Housing bore
> 0.1 mmTIR
eccentricity =
Substance to Pressure Peripheral speed Total

be sealed P, kPa S, m/s eccentricity
Grease or Atmospheric S<5 m/s Shaft runout < 0.1 mmTIR
high viscosity oil pressure Housing bore eccentricity < 0.1 mmTIR
> 30 kPa
P=
Pressure-resistant seals
1) Pressure, shaft surface speed and eccentricity produce combined effects;
use the above selective values only for reference purposes
2) TIR is shown "Total Indicator Reading"
Minor lip required Single lip

Lip type
Dusty
Air side
conditions
No dust
★Seal selection example

• Housing: Made of steel, one solid design, housing bore surface roughness 1.8 μmRa
• Substance to be sealed: Grease
• Pressure: Atmospheric
• Shaft surface speed: 6 m/s
• Air side condition: Dusty
According to the above flowcharts, a seal with a rubber or metal O.D wall,
spring, and minor lip is the most suitable for these conditions.
The MHSA or HMSA seal is recommended in this case.
15
1.4 Selection of seal
(2) Selection of rubber material

: The rubber has excellent resistance to the substance to be sealed
Rubber materials should be selected according to Table 1.4.2 lists rubber materials along with their
: The rubber has good resistance to the substance except under extreme conditions
temperature conditions and substances to be sealed. operational temperature ranges and their stability to fluids.
4)
: The rubber is not resistant to the substance except under specific favorable conditions
Table 1.4.2 Rubber materials, operational temperature ranges and their stability to fluids : The rubber is not resistant to the substance
Operational temperature range 1) 2) Fuel oil Lubrication oil and hydraulic fluid Grease Chemicals and water
Gasoline (premium)
Lower limit Upper limit
Gasoline (regular)
Concentrate inorganic
Kerosene, light oil
Phosphoric ester
Concentrate alkaline
Rubber
transmission fluid
Normal
Water + glycol
Fluorine base
Silicone base
Dilute inorganic
Lithium base
material Grade Features operation range
Dilute alkaline
Machine oil
Ester base
acid solution
Turbine oil
Urea base
Mineral oil
acid solution
Cutting oil
3)
Engine oil
(ASTM code)
Automatic-
Brake oil
Gear oil
Alcohol
Ketone
solution
solution
Water
Ether
–50 0 50 100 150 200 ˚C
Well-balanced rubber in resistance to –30 100

Standard type
high-, low- temperature, and to abrasion
Low- High resistant to both high- and low- –40 100
temperature
resistant type temperatures and to abrasion
Nitrile rubber High- and low- Very strong and low strain. –40 110
temperature Superior in resistance to high- and low-
(NBR) resistant type temperature
Heat resistant Enhanced heat and abrasion resistance. –20 120

type Highly compatible with synthetic oil
For food Nitrile rubber passed tests specified in –30 100
processing
machines the Food Sanitation Law
Hydrogenated Compared with nitrile rubber, superior –30 140
nitrile rubber Standard type
(HNBR) in resistance to heat and to abrasion
–20 150
Standard type High resistant to oil and to abrasion
Acrylic rubber
(ACM) High- and low- Improved low-temperature resistance. –30 150
temperature Low strain and same level heat
resistant type resistance as standard type
Silicone Wide operational temperature range –50 170

rubber Standard type
(VMQ) and good abrasion resistance
Fluorocarbon Most superior in heat resistance and –20 180
rubber Standard type
(FKM) good abrasion resistance
* The information provided in the above chart is for reference only. For specific details, consult JTEKT.
Notes 1) Operational temperature means the lip (Sliding part) temperature. It should be determined based on ambient temperature, heat generated by
the machine, lip friction heat, heat generation by the agitation of the substance to be sealed and heat transfered from other components etc.
2) The highest normal-operation temperature may be lower than indicated in this table, depending on the kind and properties of the
substance to be sealed (Refer to Table 1.4.3.)
3) ASTM : American Socienty for Testing and Materials.
4) Properties above may be affected by the components of rust preventing oil and cleaning fluid. Consult JTEKT. Small talk 1
Table 1.4.3 Upper limits guideline of normal operation temperature of
A new salesman's resolution
rubber materials used with different oils (˚C) Remark)
Rubber material Gear oil Turbine oil Engine oil ATF The ( ) indicates oil with extreme pressure additives. When the new salesman asked the chief engineer lasting elasticity. High stress conditions do wonders
Nitrile rubber (100) 100 120 (120) Extreme pressure additives are compounds of how the elastic rubber is made, he got the reply: to things, even to humans."
phosphor, sulfur or chlorine base, added to prevent
Hydrogenated nitrile rubber 140 "After adding cross-linking chemicals to rubber Hearing this, the new salesman resolved to live like
wear or seizure on sliding or rotating surfaces.
Acrylic rubber 150 These compounds are activated by heat and polymers made from naphtha, high pressure is rubber, resilient and bouncing back into shape.
Silicone rubber Incompatible 150 170 (150) chemically react against rubber, which deteriorates applied under high temperature. This creates a long-
Fluorocarbon rubber 180 rubber properties.
16 17
1.5 Shaft and housing design
(3) Selection of metal case and spring materials 1.5 Shaft and housing design
The materials of metal case and spring can be (1) Shaft design
selected according to the substance to be sealed.
Oil seals can show good sealing performance when
mounted on properly designed shafts. To design shafts
properly, follow the specifications below.
Table 1.4.4 Compatibility of metal-case and spring
materials with substance to be sealed 1) Material
Shafts should be made from carbon steels for machine
Material Metal case Spring
structural use, low-alloy steel, or stainless steel.
Cold rolled Stainless High carbon Stainless
carbon steel sheet steel wire steel wire Brass, bronze, aluminum, zinc, magnesium alloy and
Substance steel sheet other soft materials are not suitable, except for special
to be sealed (JIS SPCC) (JIS SUS304) (JIS SWB) (JIS SUS304)
applications such as for low-speed or in a clean-
Oil – – environment.
2) Hardness
Grease – –
Shaft hardness should be at least 30 HRC. In a clean
environment, shaft hardness does not influence seal
Water
performance. However, in an environment where dust
or contaminated oil exists, harder shaft is desired.
Seawater
Hard shaft is advantageous regarding seal damage
prevention.
Water vapor
3) Dimensional accuracy
Chemicals The shaft diameter tolerance should be h8. Seals are
designed to suit shafts with the tolerance of h8.
Organic
When mounted on other tolerance shafts, seals may
solvent
be unable to provide sufficient sealing performance.
: Compatible : Incompatible – : Not applicable For use of other tolerance shafts, consult JTEKT.
Table 1.5.1 h8 Shaft tolerance

Small talk 2 Tolerance µm
Nominal shaft diameter d, mm
A service engineer's finding h8
Over Up to Upper Lower
One customer called, "Some seals show oil
3 6 0 –18
leakage and some are OK. Please come and see
6 10 0 –22
immediately." A JTEKT service engineer visited
the customer. 10 18 0 –27
He checked shaft diameter and any damage, 18 30 0 –33
also visually checked the seals , but no possible 30 50 0 –39
cause of oil leakage was found. 50 80 0 –46
He asked how the shaft surface was finished. It 80 120 0 –54
was paper lapped to get the desired level of 120 180 0 –63
surface roughness. He then checked the shaft
180 250 0 –72
surface and found that the leaking shaft had lead
250 315 0 –81
marks (spiral traces of lapping) running in the
leaking direction. When he rotated the shaft in the 315 400 0 –89
reversing direction, no leakage occurred. 400 500 0 –97
Showing a catalog, he advised the customer to 500 630 0 –110
finish shafts by plange cut grinding. Satisfied, he 630 800 0 –125
went back and felt it was a good day. 800 1 000 0 –140
18
4) Shaft end chamfer (2) Housing design
To protect seals from damage at mounting onto shafts,
1) Material
recommended chamfer on the shaft end is shown
Steel or cast iron is generally used as the material of
below.
housings. When aluminum or plastic housing is used,
the following consideration and study are required, as
Round the corners seal seating in housing bore may become loose fitting
30˚ or less under high temperature because the housing material
and seal material have different linear expansion
coefficients. This may cause problems such as
ud2 ud1 leakage through the seal O.D, or seal dislocation.
2) Dimensional accuracy
Nominal shaft Nominal shaft The housing bore tolerance should be H7 or H8 when
diameter d1–d2 diameter d1–d2 bore is 400 mm or less. For larger housing bores,
d1, mm mm d1, mm mm recommended tolerance is H7.
Over Up to Over Up to
– 10 1.5 min. 50 70 4.0 min.
10 20 2.0 min. 70 95 4.5 min.
20 30 2.5 min. 95 130 5.5 min.
30 40 3.0 min. 130 240 7.0 min. Table 1.5.2 Housing bore tolerance
40 50 3.5 min. 240 500 11.0 min. Nominal bore Tolerance µm
[Remark] When round chamfer is applied, take the above diameter
specified d1-d2 dimensional chamfer or more. D, mm H7 H8
Over Up to Upper Lower Upper Lower
Fig. 1.5.1 Shaft end chamfer 3 6 +12 0 +18 0
5) Surface roughness and finishing method 6 10 +15 0 +22 0
To ensure the sealing performance of seals, the shaft 10 18 +18 0 +27 0
surface to be in contact with the lip should be finished 18 30 +21 0 +33 0
to (0.63-0.2) µmRa and (2.5-0.8) µmRz in roughness. 30 50 +25 0 +39 0
50 80 +30 0 +46 0
Note that lead marks on the shaft surface may carry the 80 120 +35 0 +54 0
substance to be sealed in the axial direction during shaft 120 180 +40 0 +63 0
rotation, which interferes with the function of the seal. 180 250 +46 0 +72 0
Finish shaft surface such that the lead angle will be no 250 315 +52 0 +81 0
greater than 0.05˚. To achieve this, plange cut 315 400 +57 0 +89 0
grinding is most suitable. To avoid undulation on the 400 500 +63 0 – –
shaft surface, the ratio of shaft rotational speed vs 500 630 +70 0 – –
grinding-wheel rotational speed should not be an 630 800 +80 0 – –
integer. 800 1 000 +90 0 – –
1 000 1 250 +105 0 – –
1 250 1 600 +125 0 – –
■ Good finished ■ Undesirable

surface finished surface
The surface shows visible
lead marks
Fig. 1.5.2 Shaft surface with and without lead marks
19
1.5 Shaft and housing design
3) Chamfer 4) Housing shoulder diameter

Provide the chamfer at the housing bore inlet as In case the housing bore has a shoulder, satisfy the
shown below so that a seal can be mounted easily and following dimensional requirements.
avoided from damages.
Shouldered bore R: 0.5 mm or less

L B1 R: 0.5 mm or less
15˚~25˚
uD uF uD
uD Unit : mm
Nominal seal O.D, D
Straight bore F
Over Up to
– 50 D-4
L B2 L
50 150 D-6
15˚~25˚ 15˚~25˚ 150 400 D-8
[Remark] D indicates the outer diameter of a seal.
Fig. 1.5.4 Recommended housing shoulder

diameters
uD
5) Surface roughness
To ensure seal sitting and to prevent leakage through
seal O.D, finish bore surface to the roughness
Round the corners
specified below.
Unit : mm
Nominal seal width, b B1 B2

L Table 1.5.3 Housing bore surface roughness
min. min.
Over Up to Housing bore
– 10 1.0 Seal type
b + 0.5 b + 1.0 surface roughness
10 18 (1.6~0.4) µmRa
1.5 For metal O.D wall type seal
18 50 b + 0.8 b + 1.6 (6.3~1.6) µmRz
[Remark] b indicates the width of a seal. (3.2~1.6) µmRa
For rubber O.D wall type seal
Fig. 1.5.3 Recommended housing bore chamfers (12.5~6.3) µmRz
Seals with coated metal O.D wall are available in case

metal O.D wall type seals with extremely high sealing
performance are required.
Consult JTEKT for these oil seals.
20
(3) Total eccentricity
When the total eccentricity is excessive, the sealing Housing bore eccentricity is defined as being the
edge of the seal lip cannot accommodate shaft motions double of eccentricity between the housing-bore center
and leakage may occur. and shaft rotation center. It is generally expressed in
Total eccentricity is the sum of shaft runout and the TIR (Total Indicator Reading).
housing-bore eccentricity. It is normally expressed in
Shaft rotation center Eccentricity Measuring instrument
TIR (Total Indicator Reading). (example)
Shaft runout is defined as being twice the eccentricity
between the shaft center and center of shaft-center
rotation trajectory.
This is also normally expressed in TIR.
Measuring instrument
(example) Shaft O.D
Shaft center
Shaft O.D
Housing-bore center Housing bore
Center of shaft-center
rotation trajectory
Fig. 1.5.6 Housing bore eccentricity
(4) Allowable total eccentricity

Shaft eccentricity
The allowable total eccentricity is the maximum total
Shaft runout
eccentricity at which the sealing edge can accommodate
shaft rotation and retain adequate sealing performance.
The allowable total eccentricity of seals is dependent not
Fig. 1.5.5 Shaft runout
only on seal characteristics, such as seal type, seal size,
and rubber material, but also on other conditions,
including shaft diameter tolerance, temperature and
rotational speed.
It is therefore difficult to determine the allowable total
eccentricity of individual seals. The typical allowable
total eccentricity values of seals are shown in Fig. 1.5.7.
(mm TIR)
0.7
Seal type : MHSA and HMSA
Rubber material : NBR
0.6
Substance to be sealed : Engine oil (SAE 30)
Allowable total eccentricity
Oil temperature : 80 ˚C
0.5
Shaft diameter
u120
0.4
u80
0.3
u50
0.2
u20
0.1
-1
0 1 000 2 000 3 000 4 000 5 000 6 000 (min )
Rotational speed
Fig. 1.5.7 Allowable total eccentricity for oil seal
21
1.6 Seal characteristics

(1) Sealing property
Oil seals are used to prevent lubricants or other fluids The pumping effect is measured and expressed by
from leaking outside of the equipment or machine. pumped fluid volume per time unit. The greater the
As shown in Fig. 1.6.1, the main lip shape and the pumped volume, the higher the sealing performance will
contact with the rotating shaft surface produce a be.
pumping effect that returns the fluid, thus ensuring the The pumped volume depends on multiple factors, such
fluid is contained inside. as rotational speed and fluid viscosity.
Spring
Main lip
Air side Fluid side

Pressure distribution
Shaft Main lip
(rubber)
P
Shaft
Pumping effect
Fig. 1.6.1 Sealing property
As it can be observed in Fig. 1.6.2, which shows the Using the hydrodynamic ribs can further increase
relation between rotational speed and pumped volume, pumped volume.
the pumped volume increases with the rotational speed.
(ratio)
Super Helix Seal

Pumped volume
Helix Seal
✽ Plain seal:
✽ Plain seal Seal without hydrodynamic ribs
0 1 000 2 000 3 000 4 000 (min-1)
Rotational speed
Fig. 1.6.2 Rotational speed and pumped volume
22
(2) Seal service life
The seal service life is defined as the time it takes to The diagram below (Fig. 1.6.3) shows the curves of
reach insufficient seal performance, which can be the estimated seal service life, obtained using major life-
result of wear on the lip rubber, chemical deterioration determining conditions as parameters, such as rubber
due to the use of oil or grease, or hardening. material, lubricant, and lip temperature.
It is not so easy to determine actual seal service life, The service life shown in Fig. 1.6.3 is approximate,
because it is dependent on many factors, such as and the actual service life may be shorter depending on
condition of operational temperature, eccentricity, the operating conditions.
rotational speed, substance to be sealed, and
lubrication.
(h)
15 000
10 000
FK
M
VM
(E
ng
Q
AC
in e
(E
5 000
ng
M
o il
HN
in e
(E
SA
BR
4 000
ng
NB
o il
E3
in e
(E
R
NB
3 000 SA
0)
ng
(E
o il
E3
R(
i
ng
ne
SA
G ea
ine
0)
o il
2 000
oil
SA
Oil seal service life
3 0)
r o il
SA
E3
SAE
E3
0)
0)
9 0)
1 000
900
800
700
600
500
400
300
200
100
40 50 60 70 80 90 100 120 140 160 180 200 220 250 (˚C)
Lip temperature
Fig. 1.6.3 Oil seal service life estimation curves
(3) Lip temperature

To determine the seal service life based on the above difference and the construction surrounding the seal.
diagram, it is critical to estimate lip temperature Many factors influence lip temperature, so it is difficult
precisely. to determine this precisely.
As the shaft rotates, the seal lip is heated due to The following is the procedure for estimation of lip
friction. Lip temperature is dependent on the balance temperature.
between the energy supplied by frictional heat and the
radiated energy, which varies according to temperature
23
● Lip temperature estimation method (4) Allowable peripheral speed

q Calculate the peripheral speed at the sealing edge The sealing edge of the seal should provide constant
using the following equation sealing performance, maintaining contact with the shaft
while accommodating runout of the shaft (sum of shaft
πdn runout and mounting eccentricity).
v= When shaft rotation is extremely fast, the sealing edge
(60 ✕ 1 000)
eventually becomes unable to accommodate runout of
the shaft (sum of shaft runout and housing-bore
where, eccentricity), thus deteriorating sealing performance.
v: peripheral speed at the sealing edge, m/s The speed just before the sealing performance is
π: Ratio of circle circumference to diameter (3.14) deteriorated, is called the allowable peripheral speed for
d: Shaft diameter, mm seals.
-1 The allowable peripheral speed for seal is mostly
n: Rotational speed, min influenced by shaft runout. When total eccentricity is
small, the allowable peripheral speed is a constant
w Determine the supposed ambient temperature value, depending on the rubber material and seal type.
e Find the point at which the ambient temperature curve The diagrams below show the typical allowable
meets the calculated shaft surface speed in Fig. 1.6.4 peripheral speed for seals mounted on the shaft and
r Read the ordinate value of the point housing that are finished to a given level of accuracy.
t Obtain the estimated lip temperature by the sum of Figs.1.6.5 and 1.6.6 show the examples of allowable
peripheral speed actually measured with the oil seals
the ordinate value and ambient temperature
attached to the shaft finished with a certain accuracy
and housing.
Example
Seal type : MHS and HMS
Shaft diameter: u50 mm Substance to be sealed : Engine oil (SAE 30)
-1
Rotational speed: 4 000 min (m/s) Oil temperature : 80 ˚C
40
Allowable shaft surface speed
Ambient temperature: 80 ˚C FKM, VMQ

Peripheral speed at the sealing edge can be
30
obtained as follows;
ACM
v = π ✕ 50 ✕ 4 000 = 10.5 m/s

20 HNBR
60 ✕ 1 000 NBR
10
In Fig. 1.6.4, the cross of the curve for ambient

temperature 80 ˚C and peripheral speed 10.5 m/s 0 50 100 150 200 250 300
(mm)
Shaft diameter
indicates that the lip temperature rise will be 20 ˚C.
Therefore, lip temperature is estimated 100 ˚C (80 + Fig. 1.6.5 Relation between rubber materials and
20 = 100 ˚C). allowable peripheral speed for seal
Seal type : MHS and HMS Rubber material : NBR

Rubber material : NBR Substance to be sealed : Engine oil (SAE 30)
(m/s) Oil temperature : 80 ˚C
(:) Substance to be sealed : Engine oil (SAE 30)
20
Allowable shaft surface speed
60
Lip temperature rise
Ambient temperature 25˚C 15 MHS, MHSA

40 HMS, HMSA
50˚C MHSD
10 HMSD
80˚C
20
120˚C 5 MH
HM
0 10 20 30 0 50 100 150 200 250 300

Peripheral speed (m/s) Shaft diameter (mm)
Fig. 1.6.4 Estimated lip temperature rise curves Fig. 1.6.6 Relation between seal types and
allowable peripheral speed for seal
24
(5) Allowable internal pressure (6) Seal torque
Another factor that may deteriorate seal performance The seal torque is determined by lip radial load,
is internal pressure. The allowable internal pressure is coefficient of friction, and shaft diameter, and can be
also significantly dependent on runout of the shaft (sum calculated by the following equation:
of shaft runout and housing-bore eccentricity).
Fig.1.6.7 shows the example of allowable internal T = 2 ✕ 11 000 µdRL
pressure actually measured with the oil seals attached
to the shaft finished with the accuracy recommended in
this catalogue and housing. where,
T : Seal torque, N • m
µ : Coefficient of friction at sealing edge
Substance to be sealed : Engine oil (SAE 30) (including oil viscosity)
(kPa) Oil temperature : 80 ˚C d : Shaft diameter, mm
50
Allowable internal pressure
RL : Lip radial load, N

40
Lip radial load is determined by three factors: a
30 component of stress caused by circumferential lip
FKM elongation that occurs when the seal is mounted on a
20
shaft, a component stress caused by deflection at the lip
10 base, and a component of spring load (Fig. 1.6.8).
HNBR
NBR
ACM
0 5 10 15
Peripheral speed (m/s) Component of stress
due to seal deflection
Fig. 1.6.7 Allowable internal pressure for seal
Lip shape Component of spring load
before Component of stress
mounting due to lip elongation
Small talk 3
A precious experience for a new salesman Shaft
"The oil seal melts down and oil leaks!"

Receiving an urgent phone call from a customer,
a new salesman at JTEKT left the office Fig. 1.6.8 Factors of lip radial load
immediately, believing that something critical had
happened.
At the customer's site, the lip was abraded The coefficient of friction at the sealing edge varies
significantly and the rubber did look molten. The significantly depending on type of lubricants used and
customer suspected that the material was the peripheral speed. To find rotational torques of oil seals,
cause of the problem. various operating conditions must be taken into
Browsing the catalog confusedly, he questioned consideration. For details, consult JTEKT.
the customer, remembering the sales-training
lectures he had attended before. "How did you 1) Initial seal torque
lubricate the seal before its initial use?"
Seal torque may be very high just after the seal
Suspecting that insufficient initial lubrication might
mounting on a machine. However, it will become
be the cause, he instructed the customer to coat
grease around the lip and run the machine. stable low torque within one or two hours (Fig. 1.6.9).
Two hours passed, and the seal still showed no
leakage. An overhaul proved that the seal was in
good condition, with negligible lip abrasion.
"I now thoroughly understand the importance of
pre-lubrication," said the customer. It was a
precious experience for the salesman as well.
25
Fig. 1.6.11 shows how shaft diameter influences seal

(N・m)
0.2 torque. The larger shaft diameter, the higher the seal
torque correspondingly.
Substance to be sealed : Turbine oil 90
0.15 Shaft diameter : 40 mm
Rotational speed : 3 600 min-1
Seal torque

0.1 Rubber material : NBR
Substance to be sealed : Engine oil (SAE 30)
0.05 (N • m)
2
5 000 min-1
4 000 min-1
0 0.5 1 1.5 2 1.5
Seal torque
Operation hours (h) 3 000 min-1
Fig. 1.6.9 Seal torque change with passing time 2 000 min-1
1
Initial high torque occurs because the coefficient of 0.5

1 500 min-1
shaft-lip friction is unstable. As operation continues, 1 000 min-1
the shaft and lip become running in each other, it
stabilizes the friction coefficient and seal torque. 0 25 50 75 100 125 150
(mm)
Shaft diameter
2) Factors for seal torque Fig. 1.6.11 Relation between shaft diameter and
Fig. 1.6.10 shows how rotational speed and lubricant seal torque
influence seal torque. As this diagram shows,
generally seal torque increases in proportion to shaft
rotational speed increase. High viscosity lubricating oil
Small talk 4
also increases seal torque.
A discovery on a cold day
A second-year JTEKT sales rep received a harsh
Seal type : MHS and HMS complaint from a customer. "Oil seals cannot be
Oil temperature : 80 ˚C easily mounted today! When we press-fit them, the
Shaft diameter : 75 mm rubber tears."
He checked the seal at the customer's site, but
SAE 50 could not find the reason. Then he consulted his
(N・m)
0.6 manager by phone for advice.
"The seal is having a 'cold'," his manager
responded. "Like humans, seals do not enjoy a
SAE 30
cold environment. Tell them to warm up the room
and try again." Following this advice, a stove was
SAE 10 carried into the assembly shop and the seal was
0.4
Seal torque
tried to remount after being slightly heated. To the

surprise of the customer as well as the sales rep,
the seal could be mounted smoothly without any
problem.
0.2 The customer was very grateful to him. "Thank
you for dealing with the problem. We also can now
work in a warm environment." The sales rep
returned to the office, feeling very proud of himself.
Back in the office, he heard another good piece of
news from a material engineer: "Recent Koyo oil
0 2 000 4 000 6 000 (min−1) seals are made of improved material and can
Shaft rotational speed operate well in cold environments."
Fig. 1.6.10 Relation between rotational speed
and seal torque
26
1.7 Handling of seal (3) Mounting
Carelessness in seal handling may cause oil leakage. 1) Before mounting, confirm that there is no damage, no
Correct action should be taken for good inwards, dirt or foreign particles on the seals.
storage, transportation, handling and mounting.
2) Apply suitable, clean lubricant to the seal lip for initial
(1) Storage lubrication. For oil seals with a minor lip,
pack clean grease between main lip and minor lip
Follow the instructions below in the storing.
(Fig. 1.7.2).
• Keep air-conditioned: Room temperature Max. 30 ˚C
and humidity 40% to 70% on average. (See Fig.
1.7.1)
• Keep rule: Use older oil seals stored, first.
• Avoid: Direct/reflected of sunlight, ozone Main lip
Minor lip
• When storing oil seals in a worksite, keep them in
sealed containers to protect them from dusts, sands,
and other contaminations, as well as mechanical Pack grease here
damages caused by various equipment or subjects Fig. 1.7.2 Prelubrication for seals with minor lip
dropped.
• Avoid storing oil seals in a stack or hung as such 3) Recommended grease
storage condition can lead to deformation of seal • Small penetration (soft grease)
edges due to their own weight. • Small penetration change by temperature
• When an oil seal is stored for a long time, a white, • Wide serviceable temperature range
powdery substance (blooming) may appear on the • Lithium base type (avoid silicone base grease for
surface of the rubber, but this does not affect silicon rubber seal, urea base grease for fluoric
performance. rubber seal which may harden or deteriorate seal
rubber)
hang Maintain temperature at 30 ˚C
or below, humidity 70% or lower
Store oil seals in boxes or packets. Do not hang them. 4) When seal is mounted at cold area, warm seal up to
have seal flexibility and then mount it.
Koy o Koy o Koy o Koy o
Koy o Koy o Koy o Koy o Ko

Avoid direct Koy o Koy o Koy o Koy o
sunlight 5) To avoid damage on seal lip and shaft surface when
Koy o Koy o Koy o Koy o Ko
seal is mounted onto shaft. Shaft edge should be
chamfered or 0.2 mm smaller guide as illustrated
Fig. 1.7.1 bellow (Fig.1.7.3).
(2) Handling
• When carrying oil seals, avoid excessive impact in
order to prevent deformation and spring loss.
• Do not damage seals by knife or screw driver when
opening wrap.
• Do not place seals for long time on table without
ud - 0.2 mm ud
sheet cover, due to chance of dust or sand adhesion.
• Do not hang by wire, string, or nail, which deforms or
damages seal lip.
• Do not use cleaners, solvents, corrosive fluids, or
chemical liquid. Use kerosene when washing seals.
Fig. 1.7.3 Recommended shaft profile and

machine construction to avoid
damaging shaft surface
27
1.7 Handling of seal
6) When seal is pressed into housing bore, use

Housing Machined face being at right
pressing jig as shown in Fig. 1.7.4. When press-fitting angle to the housing bore
an oil seal into the housing bore in the opposite
Pressing jig
direction, use the pressing jig as shown in Figs.1.7.5
and 1.7.6. Shaft
Jig for shouldered housing bore
Seal O.D - (0.5-1) mm
Surface roughness:
0.63 μmRa Pressing jig
Housing (Edge of jig is
chamfered)
Centering jig
Jig for straight housing bore Fig. 1.7.6 Seal press-fitting jig for straight
Seal O.D + (5-10) mm or more housing bore in the opposite direction
Seal O.D - (0.5-1) mm In the case of O.D wall being rubber, press the seal
into housing by constant pressure 2-3 times at a
Pressing jig constant speed to prevent spring back.
Housing Fig. 1.7.7 shows typical seal pressing load required to
press-fit an oil seal into the housing. Refer to the
shown data when press-fitting oil seals.
Centering jig Based on these diagrams, decide a slightly higher
pressing load.
Fig. 1.7.4 Recommended seal press-fitting jigs

Seal press fit at a slant may cause the fit surface to
Measuring conditions
have tear or scuffing and leakage. To ensure good No lubricant
sealing performance, seals need to be mounted at Surface roughness of housing bore: 1.6 μmRa
right angles to shafts. For right angled mounting , O.D wall: Rubber (Rubber material: NBR)
press the seal down thoroughly to reach the housing
Required pressing load
(kN)
shoulder (Fig. 1.7.5).
O.D u150 mm,
10 width 15 mm
Housing Casted face
Pressing jig O.D u100 mm,
5 width 12 mm
Shaft O.D u50 mm,
width 8 mm
0 0.1 0.2 0.3 0.4 0.5 0.6 (mm)
Interference
O.D wall: Metal
Required pressing load
(kN)
O.D u150 mm,
width 15 mm
10 O.D u100 mm,
width 12 mm
5 O.D u50 mm,
width 8 mm
Fig. 1.7.5 Seal press-fitting jig for shouldered
housing bore in the opposite direction 0 0.05 0.1 0.15 0.2 (mm)
Interference
To mount seal into a straight housing bore, the jig should
be contacted with the machine-finished surface to mount Fig. 1.7.7 Relation between required seal
the seal at right angles to the housing bore (Fig. 1.7.6). pressing load and seal interference
28
7) In case of shaft has spline, keyway, or holes, use
Guide jig
seal protecting jig to prevent lip damage as illustrated
bellow (Fig. 1.7.8).
If difficult to use jig, remove sharp corners, round the Shaft
edges and coat enough grease.
Spline, keyway, etc. Housing
15˚
Shaft
Heavy housing
Protecting jig Shaft dia. + 0.5 mm Guide jig
Fig. 1.7.8 Seal protecting jig for spline, keyway,

holes on shaft
Fig. 1.7.10 Guide jig for mounting of heavy

All the corners of the jig should be chamfered. housing with seal onto shaft
Do not use a jig made from soft material such as
aluminum; such a jig is prone to damages and a If these methods cannot be applied (Fig. 1.7.10),
damaged jig may scratch the seal lip. Use a assemble shaft and housing first, then mount seal.
protecting jig made from steel or stainless steel.
9) When oil seal is removed, use a new oil seal instead
8) When heavy housing with seal is assembled with of the seal used.
shaft, or when long or heavy shaft is inserted into Contact position of new seal lip on the shaft should
seal, seal damage should be avoided. Use the be displaced to 0.5 mm (1~2 mm for large-size seals)
following guide jig to get centering (Figs. 1.7.9 and from the old seal lip contact position by applying
1.7.10). spacer as illustrated bellow (Fig. 1.7.11).
Guide jig Spacer

Housing
Long shaft
Old seal lip track
Fig. 1.7.9 Guide jig for inserting of long shaft

into seal bore
Fig. 1.7.11 Avoid old seal lip track
29
1.7 Handling of seal
(4) Mounting of split MS-type seals (5) Cautions after mounting

MS-type seal has one split in order to have easy 1) If the area near the oil seal is painted, make sure to
mounting on to long shaft or complicated shaped shaft keep the seal lip and the shaft area in contact with
(Fig. 1.7.12). the lip free from paint.
2) Avoid cleaning on the mounted seal area as much as

possible. If cleaning is inevitable, perform it quickly
and wipe off the detergent immediately when
completed.
Small talk 5
A murmur of a female staff member
One day, a female staff member over-heard a
conversation:
Fig. 1.7.12 MS-type seal with one split Third-year sales rep: "The rubber of oil seals is
petroleum-based (naphtha-base), isn't it?"
Engineering leader: "Nitrile rubber and acrylic
When fitting the oil seal of this type, do not bond the
rubber are synthetically produced based on
cut portion of it with adhesive agent. If bonding is
naphtha, but silicone rubber is made from silicon,
absolutely necessary, pay close attention to avoid any which can be found naturally. Fluorocarbon rubber
step around the seal lip. is produced synthetically from fluorine compounds
Mount a split MS-type seal on to the shaft as following extracted from fluorite, which is known for its
procedure: fluorescent light emission."
q Mount the spring first and connect spring by the hook "Oh, how knowledgeable our engineering leader
(Fig. 1.7.13). is!" murmured the female staff member, impressed.
w Mount the seal and position split area to upwards on
the shaft.
e Place the spring on the seal spring groove, position
spring joint area to 45˚ apart from seal split area.
r Fix the seal by seal fixing ring. If seal fixing ring is
split type, avoid position of ring split area from seal
split area.
Fig. 1.7.13 Spring hook connection
30
1.8 Causes of seal failures and countermeasures
(1) Causes of seal failures
To identify the causes of seal failure and take proper roughness, contaminants and lubrication. Causes of
measures, it is critical to observe the seal lip closely and major seal failure are listed below (Table 1.8.1).
evaluate the failure in all respects, such as shaft surface
Table 1.8.1 Causes of seal failures

Factor
1st 2nd 3rd 4th 5th
Leakage from seal From lip Damages on lip Burrs on shaft chamfer
Spline, keyway on shaft
Entry of foreign materials
Wrong handling
Lip turned backward Small shaft chamfer
Center off set at mount
Excessive inside pressure
Missing spring Small shaft chamfer
Center off set at mount
Caused by Stick slip✽
Lip hardened High oil temperature
Poor lubrication
Lip softened Improper rubber
Long time dip in cleaner, solvent
Heavy wear on shaft Entry of foreign materials
Chemical wear Depends on oil components
Poor lubrication
Caused by Stick slip✽
Heavy wear on lip Poor lubrication
Excessive internal pressure
Rough shaft surface finish
Entry of foreign materials
Uneven wear on lip Excessive eccentricity at mount
Inclined seal mounting
Rough face, Steaks on lip Entry of foreign materials
Poor lubrication
Tear at seal heel bottom Wrong handling
Reaction by impact pressure
Lip deformation
(small interference) High oil temperature
Lip face contact Excessive inside pressure
Minus pressure between lips
Big shaft runout
Larger shaft diameter Poor lubrication
Lip tear Caused by Stick slip✽ Improper rubber
Reaction by impact pressure
Blisters on lip Deterioration of lubrication (directly under lip)
Mirror finish on shaft surface
Higher peripheral speed
Higher radial lip load
No abnormality on seal Smaller shaft diameter Small interference
Improper shaft roughness
Damages on shaft Big shaft runout
Lead machining on shaft Big eccentricity
From fitting area Poor lip followability Small interference
Lip high rigidity
Poor low temperature
resistance
✽ Stick slip: Wrong direction of seal mounting
A friction related phenomena in Adhesion of foreign particles at mounting
which the sealing element tends to Peeling, Scuffing,
Damages,
adhere and rotate with the shaft Deformation,
surface momentarily until the elastic Inclined mounting on seal Smaller housing bore diameter Large interference
characteristics of the sealing Small housing bore chamfer
element overcome the adhesive Rough housing bore surface finish
force,causing the seal lip to lose Improper mounting tool
contact with the rotating shaft long Oil seal fall-out Larger housing bore
Smaller oil seal O.D
enough to allow leakage. Improper oil seal press-fit position
This cycle repeats itself No abnormality on seal Larger housing bore Small interference
continuously and is normally Smaller seal O.D Small interference
associated with non-lubricated and Rough housing bore surface finish
boundary-lubricated conditions. Damages or blowholes on housing bore
Wrong direction of seal mounting
31
(2) Causes of seal failures and countermeasures

Table 1.8.2 below lists the possible causes of seal
failures and countermeasures.
Table 1.8.2 Causes of seal failures and countermeasures (1)

Oil leakage from lip (1)
Symptom Phenomenon Causes Countermeasures
Damages on Visible damage on lip edge 1) Sharp edge or burrs on • Remove burrs and polish
sealing edge shaft chamfer • Use shaft protecting jig (See Fig.
2) Shaft spline or keyway 1.7.8 on page 29.)
3) Entry of foreign materials • Clean work shop
4) Poor handling • Improve handling manner
Damages (Consult JTEKT.)
Lip turned 1) Too small chamfer on shaft • Correct shaft chamfer (See Fig.
backward end 1.5.1 on page 19.)
2) Center offset between shaft • Improve center offset (Consult
and housing JTEKT.)
Spring fall-out 3) Excessive inside pressure • Apply high pressure proof seal or
Shaft
Shaft
happened breather (vent)
Missing 1) Inadequate shaft end • Improve shaft end chamfers (See

Spring has fallen out
spring chamfer Fig. 1.5.1 on page 19.)
2) Center offset between shaft • Improve center offset (Consult
and housing JTEKT.)
3) Caused by Stick slip • Improve lubrication including pre-
lubricating on seal
Lip hardened 1) Temperature exceeded seal • Change rubber material to high

service temperature range temperature proof rubber (See
2) Poor lubrication Table 1.4.2 on page 16.)
• Improve lubricating method and
3) Excessive inside pressure
lubricant supply volume
Hardened and happened • Apply high pressure proof seal or
discolored
breather (vent)
Lip softening 1) Mis-selection of rubber • Change rubber to material not
material swelling in lubricant (See Table 1.4.2
2) Long time dip in cleaning oil on page 16.)
or organic solvent • To clean the seal, apply the oil
Rubber that came used for lubrication as cleaning
into contact with
lubricant has become
oil. In an application where
swollen and wavy grease is used for lubrication, use
kerosene as cleaning oil
Heavy wear 1) Entry of foreign materials • Attach prevention device for entry
on shaft 2) Chemical wear due to high of foreign materials
Shaft • Take countermeasure to prevent
temperature or excessive high temperature and change
Wear breadth
pressure additive lubricants (Consult JTEKT.)
3) Poor lubrication • Improve lubrication on lip including
Wear depth
4) Caused by Stick slip pre-lubricating (Improve quantity of

Shaft
lubricant or lubricating method)
32
Heavy wear Rough face, Streaks 1) Poor lubrication • Take pre-lubrication on lip
on lip 2) Rough shaft surface finish • Improve lubrication
3) Entry of foreign materials • Improve shaft surface finish
(See page 19.)
• Attach prevention device for
foreign materials
Hardening, Cracks Excess heat generation due to • Improve lubrication
1) Poor lubrication • Examine cause of heat source
2) Running under conditions • Change rubber to heat proof
beyond specifications rubber (See Table 1.4.2 on
a) Excess peripheral speed page 16.)
b) Excessive inside pressure • Apply high pressure proof seal or
breather (vent)
Double-faced wear • Excessive inside pressure • Apply high pressure proof seal or
breather (vent)
Lip uneven Wear track width is uneven. 1) Center offset between shaft • Examine misalignment for shaft to
wear Max. wear positions of main and housing housing
lip and minor lip are same. 2) Inclination of shaft (Take countermeasure to reduce
offset)
Uneven wear
Wear track width is uneven. Inclined seal was mounted into • Correct housing bore diameter
Max. and Min. wear areas are housing (See Table 1.5.2 on page 19.)
located 180˚ apart. (Main and 1) Improper housing bore • Correct housing bore chamfer
minor lips show opposite pattern.) diameter (See Fig. 1.5.3 on page 20.)
2) Improper housing bore • Correct housing bore corner
chamfer radius
3) Improper housing bore (See Fig. 1.5.4 on page 20.)
corner radius • Improve mounting tool
4) Improper mounting tool (Consult JTEKT.)
Uneven wear
Rough face Rough face and streaks on sealing edge 1) Entry of foreign materials • Attach prevention device for entry
and streaks 2) Poor lubrication of foreign materials
on lip • Improve lubrication
33

Tear at seal 1) Improper handling • Improve handling manner
heel bottom 2) Excessive inside pressure (Consult JTEKT.)
3) Reaction by impact pressure • Apply high pressure proof seal or
breather (vent)
• Prevention of impact pressure by
Tear design change of machine structure
Lip Reduction of tightening interference • Oil temperature rose up • Change rubber to high
deformation due to rubber hardened during operation temperature proof rubber
(See Table 1.4.2 on page 16.)
• Examination of and countermeasure
against the cause of temperature
increase are required.
Lip face Whole lip face shows sliding contact pattern 1) Excessive inside pressure • Prevent excess pressure
contact happened (change of machine structure)
2) Minus pressure happened • Give clearance for minor lip
between lips • Improve shaft accuracy
3) Big shaft runout • Correct shaft diameter
4) Larger shaft diameter
Lip tear 1) Caused by Stick slip • Improve lubrication including pre-
a) No or poor lubrication lubricating on seal
b) Mirror surface finish on shaft • Correct shaft surface finish to
c) Excessive shaft surface (0.63-0.2) µmRa and (2.5-0.8) µmRz
speed • Review machine structure to
2) Impact pressure reduce impact pressure
Blister • Increased agglomeration of • Improve lip lubrication
high-temperature oil that • Correct shaft surface finish to
entered the sliding surface (0.63-0.2) µmRa and (2.5-0.8)
a) Deterioration of lubrication µmRz
Blister (directly under lip)
• Reduce radial lip load of oil seal
b) Mirror finish on shaft surface
c) Higher peripheral speed
d) Higher radial lip load
– No abnormality on seal but 1) Smaller shaft diameter • Improve and correct shaft accuracy
oil leakage is observed 2) Improper shaft roughness • Improve shaft surface finish (0.63-
0.2) µmRa and (2.5-0.8) µmRz
3) Damages on shaft • Remove sharp corners and burrs,
or replace shaft
4) Lead machining on shaft • Change the grinding method
(avoid axial feed)
5) Poor lip followability • Reduce center offset (Consult JTEKT.)
a) Big shaft runout • Improve and correct shaft accuracy
b) Big housing-bore eccentricity • Use low torque seal
c) Small interference • Change rubber material to low
d) Lip high rigidity temperature proof one
e) Poor low temperature resistance (See Table 1.4.2 on page 16)
6) Wrong direction of seal • Correct seal direction
mounting
7) Adhesion of foreign particles • Improve handling manner
at mounting
34
Oil leakage from seal fitting area (1)
Peeling, 1) Smaller housing bore • Correct housing bore diameter
scuffing on 2) In adequate housing bore (See Table 1.5.2 on page 19.)
O.D wall chamfer • Correct housing bore chamfer
3) Rough housing bore surface (See Fig. 1.5.3 on page 20.)
finish • Improve mounting tool and
4) Centering offset between handling manner (See Figs.
housing and seal mounting 1.7.3 to 1.7.5 on page 27 to 28.)
Damages on 1) Burrs on housing bore • Remove burrs, chips

O.D wall 2) Damages, or blowholes on • Repair housing bore to eliminate
housing bore damage, blowhole
Deformation 1) Smaller housing bore • Correct housing bore diameter

2) Small housing bore chamfer (See Table 1.5.2 on page 19.)
3) Improper seal mounting tool • Correct housing bore chamfer
Deformation
(See Fig. 1.5.3 on page 20.)
• Improve mounting tool
(Consult JTEKT.)
Seal inclined Uneven fitting marks on seal 1) Smaller housing bore • Correct housing bore diameter
mounting O.D face 2) Small housing bore chamfer (See Table 1.5.2 on page 19.)
3) Poor parallel accuracy • Correct housing bore chamfer
between mounting tool and (See Fig. 1.5.3 on page 20.)
housing • Improve mounting tool
(Consult JTEKT.)
Inclined fitting mark
Oil seal fall- 1) Larger housing bore • Use appropriate housing bore
out 2) Smaller oil seal O.D diameter
3) Improper oil seal press-fit (See Table 1.5.2 on page 19.)
Housing
position • Correct the oil seal press-fit
Fall-out 4) Deformation of housing position
(Consult JTEKT.)
Shaft • Improve the rigidity of housing
35

Oil leakage from seal fitting area (2)
– No abnormality on seal but 1) Larger housing bore • Correct housing bore diameter
oil leakage is observed 2) Smaller seal O.D (See Table 1.5.2 on page 19.)
3) Rough housing bore surface • Replace seal
finish • Improve housing bore surface finish
4) Damages or blowholes on (See Table 1.5.3 on page 20.)
housing bore (In urgent cases, apply liquid
5) Wrong direction of seal gasket to housing bore.)
mounting • Remove damages and blowholes
• Correct seal direction
36
1.9 Seal dimensional tables (Contents)
Type Page
Metal O.D
wall seals
Standard type seals
d1 7~540
HM HMA HMS HMSA
38
Rubber O.D
wall seals
d1 6~300
MH MHA MHS MHSA
YS type seals
56
d1 220~1 640
YS YSN YSA YSAN
Assembled seals
72
d1 68~440
HMSH HMSAH HMSH...J HMSH...J HMSH...J
Full rubber seals

78
d1 10~3 530
MS
Special seals
MORGOIL seals
Seal inner rings
84
d1 167~1 593
MS...J MS...NJ H...J H...JM H...PJ
Scale seals
Scale covers
86
d 195~1 595
WR WR...BJ WR...RJ, MH...J H...J
Water seals
90
d1 219.2~1 460
XMH XM, XMHE
V-rings
92
d 38~875
MV...A
37
Oil seals
Standard types HM HMA HMS HMSA
d1 6~(16)
MH MHA MHS MHSA
Remarks
1) For seals marked ●, JTEKT owns moulding dies for production. d1 (13)~(16)
2) Seal number is constructed by combination of type code and dimensional numbers (bore diameter, outside diameter and width). Metal O.D wall Rubber O.D wall
Example: HMSA55729(55✕72✕9 mm).
b
3) Rubber code N represents nitrile rubber, A: acrylic rubber, S: silicone rubber, and F: fluorocarbon rubber.
4) Consult JTEKT separately for information on inventory, delivery, and production lots.
ud1
d1 6~(13) uD
Metal O.D wall Rubber O.D wall
b Boundary dimensions, mm HM HMA HMS HMSA MH MHA MHS MHSA
d1 D b N A S F N A S F N A S F N A S F N A S F N A S F N A S F N A S F
ud1 13 25 7 ● ●
uD 28 5 ●
28 7 ● ● ● ●
Boundary dimensions, mm HM HMA HMS HMSA MH MHA MHS MHSA 30 8 ● ●
d1 D b N A S F N A S F N A S F N A S F N A S F N A S F N A S F N A S F 30 9 ●
6 14 4 ● 14 20 3 ●
7 20 7 ● ● ● 24 6 ● ● ● ● ● ● ● ●
8 14 4 ● 24 7 ● ●
18 4 ● 25 4 ●
18 7 ● ● ● 26 7 ●
18 9 ● 28 7 ● ● ● ●
22 5 ● ● 32 9 ● ●
22 7 ● ● ● ● ● 34 6 ●
9 22 7 ● ● ● ● 15 20 5 ●
10 17 6 ● 21 3 ● ● ●
18 5 ● 22 4 ● ●
20 4 ● ● ● 22 7 ●
20 5 ● 23 3 ●
20 7 ● ● ● ● ● 24 4.5 ●
21 8 ● ● 24 7 ● ●
22 5 ● 25 4 ● ● ●
22 8 ● ● 25 5 ●
25 5 ● 25 7 ● ● ● ● ● ● ●
25 7 ● ● ● ● 27 6 ●
25 8 ● 28 6 ●
28 8 ● ● 28 7 ● ● ● ●
30 7 ● ● 30 4 ●
11 22 7 ● ● ● ● 30 5 ● ● ● ● ●
25 7 ● ● ● 30 7 ● ● ● ● ● ● ● ● ●
12 16 3 ● 30 9 ● ●
18 5 ● 30 12 ●
20 4 ● 32 6 ●
22 4 ● ● 32 7 ● ●
22 7 ● ● ● ● 32 9 ● ● ●
25 5 ● ● 35 5 ●
25 7 ● ● ● ● ● ● 35 6 ● ●
28 5 ● 35 7 ● ● ●
28 7 ● ● ● 35 8 ●
30 9 ● 16 22 3.5 ●
32 5 ● 24 4 ● ● ●
32 7 ● 26 7 ● ● ● ● ● ●
13 20 5 ● ● 28 4 ● ●
25 4 ● 28 7 ● ● ● ●
38 39
Oil seals
d1 (16)~(20)
MH MHA MHS MHSA
Remarks
1) For seals marked ●, JTEKT owns moulding dies for production. d1 19~(20)
b
ud1
d1 (16)~18 uD
ud1 19 27 4 ●
uD 30 7 ●
30 8 ● ●
Boundary dimensions, mm HM HMA HMS HMSA MH MHA MHS MHSA 32 8 ●
16 30 5 ● 35 6 ●
30 6 ● ● 35 7 ● ●
30 7 ● ● ● ● ● 35 8 ● ● ●
30 8 ● 38 7 ● ●
32 8 ● 38 10 ●
35 7 ● 40 6 ●
35 9 ● 20 26 6 ●
17 23 3 ● 27 4 ●
24 5 ● 28 4 ●
28 5 ● 28 6 ●
28 6 ● ● 30 4 ●
28 7 ● ● ● 30 4.5 ●
30 5 ● ● ● ● ● 30 5 ● ● ●
30 6 ● ● ● ● ● ● ● ● ● 30 7 ● ● ● ● ● ● ●
30 7 ● ● 30 9 ● ● ●
30 8 ● ● ● ● ● ● 32 5 ● ● ● ● ●
32 6 ● 32 6 ● ● ● ●
32 7 ● ● 32 7 ●
32 8 ● ● ● 32 8 ● ● ● ● ●
35 5 ● 34 7 ● ● ●
35 6 ● 35 4.5 ●
35 7 ● ● ● ● ● 35 5 ● ● ● ●
35 8 ● ● ● ● ● 35 6 ● ●
38 10 ● 35 7 ● ● ● ● ● ● ●
40 8 ● ● 35 8 ● ● ● ● ● ● ● ● ● ●
18 24 4 ● 35 10 ● ●
28 4 ● 36 5 ● ●
30 5 ● 36 7 ● ● ●
30 7 ● ● ● 36 10 ●
30 8 ● ● ● 38 8 ●
32 8 ● 40 5 ● ● ●
35 6 ● 40 7 ● ● ● ● ●
35 7 ● ● 40 8 ● ●
35 8 ● ● ● ● 40 10 ● ●
35 9 ● 40 11 ● ● ● ● ●
36 10 ● ● 42 5 ●
38 7 ● ● 42 6 ● ● ●
38 10 ● 42 8 ● ●
40 41
Oil seals
d1 (20)~(28)
MH MHA MHS MHSA
Remarks
b
ud1
d1 (20)~(25) uD
ud1 25 35 8 ●
uD 38 5 ● ● ● ●
38 7 ● ● ● ● ● ● ●
Boundary dimensions, mm HM HMA HMS HMSA MH MHA MHS MHSA 38 8 ● ● ● ●
d1 D b N A S F N A S F N A S F N A S F N A S F N A S F N A S F N A S F 40 5 ● ● ●
20 45 12 ● ● 40 6 ● ●
47 5 ● 40 7 ● ●
47 6 ● ● ● 40 8 ● ● ● ● ● ● ● ● ● ● ● ●
47 7 ● 40 10 ● ● ●
52 8 ● 42 5 ●
21 40 7 ● 42 8 ● ●
22 28 4 ● ● 42 11 ●
29 4 ● 44 7 ● ●
30 4 ● ● ● 45 5 ● ●
32 7 ● ● 45 7 ● ● ● ● ●
34 5 ● 45 8 ● ● ● ● ● ●
35 5 ● ● ● 45 10 ● ● ● ●
35 7 ● ● ● ● ● ● ● 45 11 ● ● ● ● ●
35 8 ● ● ● ● 47 5 ● ● ●
36 10 ● 47 6 ● ● ● ● ●
38 8 ● ● ● 47 7 ● ●
40 11 ● ● 47 8 ● ●
42 5 ● ● 48 8 ● ●
42 7 ● ● 50 9 ● ●
42 10 ● ● ● 50 12 ● ● ● ●
42 11 ● ● ● ● 52 7 ●
23 35 6 ● 52 10 ●
24 35 6 ● 52 12 ● ●
35 7 ● 62 11 ● ●
35 8 ● ● 26 36 8 ● ● ●
38 5 ● ● 38 8 ● ● ● ● ●
38 8 ● ● ● ● 40 7 ●
38 10 ● 40 8 ●
40 6 ● 42 7 ●
40 8 ● ● ● ● 42 8 ● ● ● ● ● ● ●
45 7 ● 45 7 ●
45 10 ● 48 11 ● ●
25 32 4 ● 27 40 8 ● ●
32 8 ● 47 11 ● ● ●
33 4 ● 28 35 5 ●
35 5 ● ● ● 37 6 ●
35 6 ● 38 7 ● ● ●
35 7 ● ● 38 8 ●
42 43
Oil seals
d1 (28)~(35)
MH MHA MHS MHSA
Remarks
b
ud1
d1 (28)~(30) uD
ud1 30 50 11 ● ● ● ● ● ● ● ● ● ●
uD 50 12 ●
52 8 ●
d1 D b N A S F N A S F N A S F N A S F N A S F N A S F N A S F N A S F 52 12 ● ●
28 40 5 ● ● ● 55 5 ●
40 7 ● 55 12 ● ● ●
40 8 ● ● ● ● ● ● 56 5 ● ●
42 8 ● ● 62 7 ●
44 8 ● ● 62 8 ● ●
44 11 ● ● 62 10 ●
45 6 ● ● 32 43 7 ●
45 8 ● ● ● ● ● ● 43 10 ●
47 8 ● 44 9 ●
48 5 ● 45 5 ● ●
48 7 ● 45 7 ●
48 8 ● 45 8 ● ● ● ●
48 11 ● ● ● ● ● ● ● 46 8 ● ●
50 6 ● 47 8 ●
30 37 3.2 ● 48 8 ● ● ● ● ●
39 7 ● ● 52 5 ●
40 5 ● ● 52 8 ● ● ● ● ● ●
40 7 ● ● ● 52 11 ● ● ● ● ●
42 5 ● ● ● ● 54 10 ●
42 7 ● ● 33 50 7 ●
42 8 ● ● ● ● ● ● ● 52 7 ● ●
44 7 ● 34 42 5 ●
44 9 ● ● ● 44 8 ●
45 6 ● ● ● 46 8 ●
45 7 ● ● 48 8 ● ●
45 8 ● ● ● ● ● ● ● ● ● ● 50 7 ●
45 12 ● ● 54 11 ● ● ●
46 5 ● 35 45 5 ●
46 7 ● ● 47 5 ● ●
47 8 ● ● ● 47 7 ● ● ●
47 12 ● 48 5 ●
48 7 ● 48 7 ● ●
48 8 ● 48 8 ● ● ● ● ● ●
50 5 ● ● 50 6 ● ● ●
50 7 ● ● ● 50 7 ● ● ● ● ● ●
50 8 ● ● ● ● ● ● ● ● ● 50 8 ● ● ● ● ● ● ● ●
50 9 ● 50 11 ● ● ●
50 10 ● 52 5 ●
44 45
Oil seals
d1 (35)~(45)
MH MHA MHS MHSA
Remarks
b
ud1
d1 (35)~(40) uD
ud1 40 58 10 ●
uD 60 5 ●
60 8 ● ●
Boundary dimensions, mm HM HMA HMS HMSA MH MHA MHS MHSA 60 12 ● ● ● ● ●
35 52 7 ● ● ● 62 7 ● ●
52 8 ● 62 8 ● ● ● ● ●
52 9 ● ● 62 10 ●
52 10 ● ● ● 62 11 ● ● ● ● ● ● ●
52 11 ● ● 62 12 ● ● ● ● ● ● ● ●
52 12 ● ● ● ● 65 5 ●
55 5 ● ● ● 65 12 ●
55 7 ● ● 65 14 ● ● ●
55 8 ● ● ● ● ● ● 75 12 ●
55 9 ● 41 65 9 ●
55 11 ● ● ● ● ● ● ● ● ● 42 55 6 ● ●
55 12 ● 55 7 ● ● ●
60 12 ● ● ● ● 55 9 ● ● ●
62 10 ● ● 58 10 ●
36 50 7 ● ● ● ● ● 60 7 ●
50 10 ● 60 9 ● ● ● ● ●
38 45 8 ● 65 7 ●
50 5 ● 65 9 ● ●
50 8 ● ● ● ● 65 12 ● ● ● ● ● ● ●
52 6 ● ● 44 60 9 ●
52 9 ● 45 55 4 ●
55 6 ● ● 60 6 ● ● ●
55 8 ● ● ● ● ● ● 60 7 ● ●
55 9 ● ● ● 60 9 ● ● ● ● ● ● ●
58 5 ● 61 9 ● ● ●
58 7 ● ● 62 6 ●
58 8 ● ● ● 62 7 ● ● ● ●
58 11 ● ● ● ● ● ● ● ● 62 9 ● ● ● ● ● ● ● ● ● ●
40 50 6 ● 62 10 ●
52 5 ● ● ● ● 65 5 ● ● ●
52 7 ● ● 68 6 ●
52 8 ● ● ● ● ● ● 68 7 ● ●
55 7 ● ● 68 9 ● ● ● ●
55 8 ● ● ● ● ● ● ● 68 12 ● ● ● ● ● ● ● ●
55 9 ● ● ● ● 68 14 ●
58 6 ● 70 12 ● ● ●
58 7 ● ● 70 14 ● ● ● ● ●
58 8 ● ● ● ● ● ● 71 6.5 ●
46 47
Oil seals
d1 (45)~(63)
MH MHA MHS MHSA
Remarks
b
ud1
d1 (45)~(55) uD
d1 D b N A S Ｆ N A S F N A S F N A S F N A S F N A S F N A S F N A S F
ud1 55 70 9 ● ● ●
uD 72 7 ● ● ● ● ●
72 9 ● ● ● ● ● ● ● ●
45 72 7 ● 78 6 ●
72 12 ● ● ● 78 7 ● ●
47 62 11 ● 78 9 ● ● ● ● ● ● ●
70 12 ● 78 12 ● ● ● ● ● ● ● ● ● ● ● ● ●
48 62 6 ● ● 80 12 ● ● ● ● ●
62 9 ● ● 85 7 ● ●
65 7 ● 85 14 ● ● ● ● ● ● ● ●
65 9 ● ● ● ● ● ● 56 70 6 ● ●
70 7 ● ● 78 9 ●
70 9 ● ● ● ● 78 12 ● ● ●
70 12 ● ● ● ● ● ● ● 58 72 6 ● ●
72 12 ● 72 9 ● ●
50 64 10 ● ● 75 9 ● ● ●
65 6 ● ● ● ● 80 9 ● ●
65 7 ● 80 12 ● ● ● ● ● ●
65 9 ● ● ● ● ● 60 75 6 ● ● ●
68 7 ● ● 75 9 ● ● ● ● ● ●
68 9 ● ● ● ● ● ● ● ● ● 75 10 ● ● ●
70 10 ● ● ● ● ● 78 7 ● ● ●
70 12 ● ● ● ● 78 9 ● ● ● ● ● ● ● ●
72 5 ● 80 12 ● ● ●
72 6 ● 82 6 ●
72 7 ● ● 82 7 ● ● ● ●
72 9 ● ● ● ● 82 9 ● ● ● ● ●
72 10 ● 82 12 ● ● ● ● ● ● ● ● ● ● ● ●
72 12 ● ● ● ● ● ● ● ● ● ● ● ● ● 82 14 ●
72 14 ● 85 12 ● ● ●
75 12 ● ● 90 7 ●
80 7 ● 90 11 ●
80 14 ● ● ● ● ● ● 90 12 ● ●
51 63 6 ● 90 14 ● ● ● ● ● ●
52 65 6 ● 62 75 6 ●
70 9 ● ● ● ● 75 9 ●
75 9 ● ● 80 8 ●
75 12 ● ● ● ● ● ● ● 80 9 ● ● ●
53 78 12 ● ● 85 12 ● ● ● ● ● ●
55 70 6 ● ● ● ● 63 80 9 ● ●
70 7 ● 85 8 ●
48 49
Oil seals
d1 (63)~100
MH MHA MHS MHSA
Remarks
1) For seals marked ●, JTEKT owns moulding dies for production. d1 80~100
b
ud1
d1 (63)~77 uD
ud1 80 100 7 ● ●
uD 100 8 ● ● ● ●
100 10 ● ● ● ● ● ● ● ● ● ●
Boundary dimensions, mm HM HMA HMS HMSA MH MHA MHS MHSA 100 12 ● ● ●
63 85 12 ● ● ● ● 105 13 ● ● ● ● ● ● ● ● ● ● ● ● ● ●
65 80 6 ● 105 15 ●
82 8 ● 110 15 ●
82 10 ● ● ● ● ● 115 15 ● ● ● ● ● ●
85 10 ● ● ● ● 85 100 6 ●
85 12 ● 100 13 ● ●
88 6 ● ● 105 9 ●
88 8 ● ● 105 13 ● ● ● ● ● ●
88 12 ● ● ● ● ● ● ● ● ● ● ● ● 105 15 ● ●
90 8 ● 110 7 ●
90 10 ● 110 8 ●
90 12 ● ● 110 9 ● ●
90 13 ● ● ● ● ● ● ● 110 13 ● ● ● ● ● ● ● ● ● ● ● ● ●
95 14 ● ● ● 120 15 ● ● ●
95 16 ● 88 115 13 ● ●
68 90 12 ● ● ● ● ● 90 100 7 ● ●
95 13 ● ● ● ● 105 6 ● ● ●
70 82 12 ● 115 5 ●
85 6 ● ● 115 8 ●
88 8 ● ● 115 9 ● ●
88 12 ● ● ● ● ● ● 115 13 ● ● ● ● ● ● ● ● ● ●
90 10 ● 115 15 ●
90 12 ● ● ● ● 120 13 ● ●
92 7 ● ● ● 125 15 ● ● ● ●
92 8 ● ● 95 115 13 ● ●
92 12 ● ● ● ● ● ● ● ● ● ● 115 16 ●
95 8 ● ● 120 8 ●
95 13 ● ● ● ● ● ● ● ● ● 120 9 ● ●
100 14 ● ● ● ● ● 120 13 ● ● ● ● ● ● ● ● ● ● ● ● ● ●
71 95 13 ● ● 130 9 ● ●
72 100 12 ● ● ● 130 13 ●
73 95 14 ● ● 130 15 ● ● ● ● ● ● ●
75 90 6 ● 135 13 ●
100 7 ● ● 100 120 12 ●
100 8 ● ● ● 125 8 ●
100 13 ● ● ● ● ● ● ● ● ● ● 125 13 ● ● ● ● ● ● ● ● ● ●
105 15 ● ● ● ● ● 125 15 ●
77 93 10 ● 135 15 ● ● ● ● ●
50 51
Oil seals
d1 105~(220)
MH MHA MHS MHSA
Remarks
b
ud1
d1 105~(155) uD
ud1 155 185 15 ● ●
uD 200 20 ● ● ● ●
160 190 12 ● ●
Boundary dimensions, mm HM HMA HMS HMSA MH MHA MHS MHSA 190 14 ● ● ● ● ● ● ●
d1 D b N A S F N A S F N A S F N A S F N A S F N A S F N A S F N A S F 190 16 ● ● ● ● ● ● ● ● ● ● ●
105 130 13 ● ● ● ● 200 15 ●
135 9 ● ● 165 195 14 ● ● ●
135 14 ● ● ● ● ● ● ● ● ● ● ● 220 20 ●
140 15 ● ● 170 200 12 ●
110 140 8 ● 200 16 ● ● ● ● ● ● ●
140 9 ● ● 205 12 ●
140 14 ● ● ● ● ● ● ● ● 205 16 ● ●
145 15 ● ● ● ● ● ● 205 18 ●
112 145 14 ● 210 15 ● ●
115 145 9 ● ● 225 16 ●
145 14 ● ● ● ● ● ● ● ● ● 225 20 ● ●
150 16 ● 175 230 20 ●
120 135 7 ● 180 210 12 ●
150 9 ● ● 210 15 ●
150 14 ● ● ● ● ● ● ● ● ● ● ● ● 210 16 ● ● ● ● ● ● ● ●
155 16 ● ● ● ● ● ● ● 215 16 ● ● ● ●
125 155 14 ● ● ● ● ● ● ● ● ● ● 215 18 ●
155 16 ● ● 220 15 ●
160 16 ● ● 225 20 ●
130 150 11 ● 235 20 ●
160 9 ● ● 190 220 14 ● ●
160 14 ● ● ● ● ● ● ● ● ● ● 220 15 ● ●
160 16 ● ● ● ● 225 16 ● ● ● ● ●
170 16 ● ● ● 245 22 ● ●
135 165 12 ● 200 230 15 ●
165 14 ● ● ● ● ● ● ● ● ● ● 235 16 ●
175 16 ● 235 18 ●
140 160 14 ● ● 240 16 ●
170 12 ● ● 240 20 ● ● ● ● ● ● ●
170 14 ● ● ● ● ● ● ● ● ● 255 22 ●
185 16 ● ● ● ● ● ● 205 260 23 ●
145 175 12 ● ● 210 240 15 ● ●
175 14 ● ● ● ● ● ● ● 250 16 ● ● ● ●
190 16 ● ● 250 18 ●
150 180 12 ● ● 250 20 ● ● ● ● ●
180 14 ● ● ● ● ● ● ● ● ● ● ● 265 23 ● ●
180 16 ● ● 265 25 ●
155 180 15 ● ● 220 250 15 ● ● ● ●
52 53
Oil seals
d1 (220)~540
MH MHA MHS MHSA
Remarks
1) For seals marked ●, JTEKT owns moulding dies for production. d1 (320)~540
b
ud1
d1 (220)~(320) uD
ud1 320 360 25 ●
uD 380 25 ●
380 28 ● ●
Boundary dimensions, mm HM HMA HMS HMSA MH MHA MHS MHSA 340 380 20 ●
220 250 16 ● ● ● 400 28 ●
255 16 ● ● ● ● 360 420 25 ● ● ●
255 18 ● ● ● ● ● ● 370 415 20 ●
260 20 ● ● ● 380 440 25 ●
260 22 ● ● ● ● 395 430 18 ●
275 23 ● 420 480 25 ● ●
230 260 15 ● ● ● 540 600 25 ● ●
260 20 ● ● ● ●
270 15 ●
270 16 ● ●
270 20 ● ● ● ●
285 23 ●
240 270 15 ● ● ●
270 20 ●
275 16 ● ● ● ● ● ●
275 18 ●
280 19 ● ● ● ●
250 280 15 ● ● ●
285 18 ● ● ● ● ●
310 25 ● ● ●
260 300 20 ●
320 25 ● ● ● ●
270 330 25 ● ● ● ●
345 15 ●
280 310 16 ●
320 18 ● ●
320 22 ● ● ●
330 24 ●
340 28 ● ● ●
290 330 15 ●
330 18 ●
350 25 ● ● ● ● ●
300 340 22 ●
345 22 ●
360 25 ● ● ●
310 370 25 ●
370 28 ●
320 360 20 ● ●
54 55
Oil seals
YS type
d1 220~335
YS YSN YSA YSAN
Example of seal number with spacer

Remarks
(Various width spacers are available as like 10 mm.)
1) For seals marked ●, JTEKT owns molding dies for production. 4) Seals with spacer are available. Seal number
2) Seal number is constructed by combination of type code and dimensional with spacer is refered on right side page. Example 1 YS 320 360 18 D5 Example 2 YS 320 360 18 2D5
Spacer width: 5 mm Spacer width: 5 mm
numbers (bore diameter, outside diameter and width). 5) Rubber code N represents nitrile rubber,
Example: YS32036018 (320✕360✕18 mm). F: fluorocarbon rubber, and
3) Seal number marked ● ❇ have suffix -1. K: hydrogenated nitrile rubber.
d1 220~(310) d1 (310)~335
Seal type Seal type
b b
uD uD
ud1 ud1
Boundary dimensions, mm YS YSN YSA YSAN Boundary dimensions, mm YS YSN YSA YSAN
d1 D b N F K N F K N F N F d1 D b N F K N F K N F N F
220 255 16 ● 310 350 19 ●
230 264 16 ● 350 20 ● ●
240 275 16 ● 360 20 ●
250 285 16 ● 360 25 ● ●
255 315 25 ● 370 25 ● ● ● ●❇
265 305 18 ● ● 370 28 ●
270 330 25 ● 315 355 20 ●
280 320 18 ● ● 360 20 ●
330 20 ●❇ 365 20 ●
340 25 ● ● 375 25 ●
290 330 18 ● 375 28 ●
340 20 ● 320 360 18 ● ●
350 25 ● 360 20 ●
350 28 ● 360 25 ● ● ●
300 340 18 ● ● ● ● 370 20 ●
340 20 ● 370 25 ●
340 25 ● 380 25 ● ● ●
345 20 ● 380 28 ● ●
345 22 ● 320.68 371.48 25.4 ●
350 20 ●❇ 325 365 20 ●
350 25 ● 375 25 ●
350 29 ● 330 370 18 ●
360 25 ● ● 370 20 ●
360 28 ● 370 25 ●
304 342.1 17.5 ●❇ 380 25 ●
304.8 342.9 17.5 ●❇ 390 25 ● ●
355.6 20.6 ● 390 28 ●
355.6 25.4 ● 330.2 368.3 17.5 ●❇
305 355 23 ● 335 375 20 ●
355 25 ● 385 25 ●
310 350 18 ● 395 28 ●
56 57
Oil seals
YS type
d1 336.6~(400)
YS YSN YSA YSAN

Remarks
d1 336.6~365 d1 370~(400)
Seal type Seal type
b b
uD uD
ud1 ud1
336.6 374.65 17.5 ●❇ 370 410 18 ● ●
340 380 18 ● ● 410 20 ●
380 20 ● ● ● 410 25 ●
380 25 ● 415 20 ● ●
384 20 ● 420 20 ●
390 20 ● 420 25 ● ●
390 25 ● 430 25 ●
400 25 ● ● ● ● 430 28 ●
400 28 ● 374.65 419.1 22.2 ●
342.9 381 17.5 ● 375 420 18 ●
393.7 20.6 ● 420 20 ●
393.7 25.4 ● 435 28 ●
350 390 16 ● 380 420 18 ●
390 18 ● 420 20 ●
390 20 ● 420 25 ●
400 17 ● 430 25 ●
400 25 ● ● 440 25 ●
410 25 ● 440 28 ●
410 28 ● ● 381 419.1 17.5 ●
355 405 25 ● ● 431.8 20.6 ●❇
415 28 ● 431.8 25.4 ●
355.6 406.4 20.6 ●❇ 385 425 18 ●
406.4 25.4 ● 387.4 425.15 17.5 ●❇
360 400 17 ● ● 390 430 18 ●
400 18 ● ● 430 20 ●
400 20 ● 440 20 ●
400 25 ● 440 25 ● ●
410 25 ● ● 450 25 ● ●
420 25 ● ● 450 28 ●
420 28 ● ● 393.7 431.8 19 ●
365 405 18 ● 400 440 18 ●
58 59
Oil seals
YS type
d1 (400)~460
YS YSN YSA YSAN

Remarks
d1 (400)~(425) d1 (425)~460
Seal type Seal type
b b
uD uD
ud1 ud1
400 440 20 ● 425 485 28 ●
444 20 ● 430 470 20 ● ●
450 20 ● 480 20 ●
450 25 ● ● 480 25 ● ●
460 25 ● ● 490 25 ● ●
460 28 ● 490 28 ●
400.05 438.15 15 ● 431.8 469.9 19 ●
438.15 17.5 ● ● 432 476 20 ●
405 455 25 ● 438.2 476.25 19 ●
406.4 444.5 19 ● 440 480 20 ● ●
450.85 22.2 ● ●❇ 490 17 ●
457.2 20.6 ● ● 490 20 ●
457.2 23 ● ● 490 22 ●❇
457.2 23.8 ●❇ 490 25 ●
410 450 20 ● 500 25 ●
460 25 ● ● 500 28 ●
470 25 ● ● 444.5 495.3 25.4 ●
470 28 ● 450 490 19 ●
480 25 ● 490 20 ●
415 475 23 ● 500 20 ●
419.1 457.2 19.1 ● 500 25 ● ●
420 460 18 ● 510 25 ● ● ●
460 19 ● 510 28 ●
460 20 ● ● 452.6 501.65 19.1 ●❇
460 25 ● 454 504.82 19 ●
470 20 ● 457.2 508 19.1 ●
470 22 ●❇ 460 500 20 ● ●
470 25 ● ● ● 510 20 ●
480 25 ● ● 510 25 ●
480 28 ● 520 25 ● ● ● ●
425 465 20 ● 520 28 ●
60 61
Oil seals
YS type
d1 463.6~550
YS YSN YSA YSAN

Remarks
d1 463.6~510 d1 514~550
Seal type Seal type
b b
uD uD
ud1 ud1
463.6 501.65 19.1 ● 514 565 25 ●
465 510 20 ● 514.4 565.15 22.2 ●
515 25 ● 520 560 20 ● ● ●
467 510 20 ● 570 20 ●
469.9 520.7 23 ● 580 20 ●
520.7 23.4 ● 580 25 ● ●
470 510 20 ● 580 28 ●
520 18 ●❇ 520.7 558.8 19.1 ●❇
520 20 ● ● ● 571.5 22.2 ●
520 25 ● 530 570 20 ●
530 25 ● ● 580 20 ●
530 28 ● 580 22 ●
480 520 20 ● ● 590 28 ●
530 20 ● 600 25 ●
530 22 ● 539.8 590.55 22 ●❇
530 25 ● 540 580 20 ●
540 25 ● ● ● 580 25 ●
540 28 ● 590 20 ●
482.6 520.7 19 ● ● 590 25 ●
490 530 20 ● 600 25 ● ●
540 25 ● ● 600 28 ●
550 25 ● 610 25 ●
495.3 546.1 23.8 ● 546.1 596.9 20.6 ●
500 540 20 ● 596.9 22.2 ●
550 20 ● 550 590 20 ●
550 25 ● 600 20 ●
560 25 ● ● 600 25 ● ●
560 28 ● 610 23 ●
510 550 20 ● 610 25 ●
560 25 ● ● ● 610 28 ●
570 28 ● 620 25 ● ●
62 63
Oil seals
YS type
d1 558~647.7
YS YSN YSA YSAN

Remarks
d1 558~(600) d1 (600)~647.7
Seal type Seal type
b b
uD uD
ud1 ud1
558 618 25 ● 600 640 20 ●
558.8 596.9 19.1 ●❇ 650 25 ●
609.6 22.2 ● 660 25 ●
622.3 22.2 ● 660 28 ●
560 600 20 ● 609.6 660.4 22.2 ●
610 20 ● ● 610 660 25 ●
610 22 ● 670 23 ●
610 23 ● 670 25 ●
620 25 ● 670 28 ●
620 28 ● 670 30 ●
620 30 ● 620 660 20 ●
630 25 ● ● 670 20 ●
570 610 20 ● 670 25 ●
620 22 ● 680 25 ●
630 25 ● 680 28 ●
579.2 630 25.4 ● 690 25 ●
580 620 20 ● ● 622.3 673.1 22.2 ●
630 20 ● 630 670 20 ●
630 25 ● 670 25 ●
640 25 ● 680 25 ●
640 28 ● 690 25 ●
640 30 ● 690 30 ●
650 25 ● 700 30 ●
584.2 622.3 19 ● ● 635 673.1 19.1 ●
635 25.4 ● 685 25 ●
587 637 20 ● 695 25 ●
590 630 20 ● 640 680 20 ●
640 20 ● 690 25 ●
640 25 ● 700 25 ●
650 28 ● 700 28 ●
600 640 19 ● 647.7 698.5 22.2 ●
64 65
Oil seals
YS type
d1 650~(810)
YS YSN YSA YSAN

Remarks
d1 650~723.9 d1 730~(810)
Seal type Seal type
b b
uD uD
ud1 ud1
650 700 25 ● 730 780 25 ●
710 25 ● ● 790 25 ●
710 28 ● 730.3 781.05 22.2 ●
710 30 ● 735 795 25 ●
720 25 ● 736.6 774.7 19 ● ●
660 710 25 ● 787.4 22.2 ●❇
720 25 ● 812.8 41.3 ●
660.4 711.2 22.2 ● 740 790 25 ●
670 710 20 ● 800 25 ●
720 20 ● 750 800 25 ●
720 25 ● 810 25 ●
673.1 711.2 19 ● 810 28 ●
680 720 20 ● 760 810 25 ●
730 25 ● 813 22 ● ●
685 745 25 ● 820 25 ●
685.8 736.6 20.2 ● 830 30 ●
736.6 22.2 ●❇ 762 825.5 22.4 ●
690 730 20 ● 774.7 825.5 22.2 ●
750 25 ● 850.9 25.4 ●
698.5 749.3 22.2 ● 780 830 25 ● ●
700 750 20 ● 790 835 20 ●
750 25 ● 840 25 ●
760 25 ● 850 25 ●❇
710 750 20 ● 793.5 844.55 19 ●
760 25 ● ● 800 850 22 ●
770 25 ● ● ● 850 25 ● ●
711.2 762 22.2 ● 860 25 ●
720 770 25 ● 870 25 ●
780 28 ● 810 860 25 ●
780 30 ● 870 25 ●
723.9 774.7 22.2 ●❇ 870 28 ●
66 67
Oil seals
YS type
d1 (810)~(1 000)
YS YSN YSA YSAN

Remarks
d1 (810)~(889) d1 (889)~(1 000)

Seal type Seal type
b b
uD uD
ud1 ud1
810 874 22 ● 889 965.2 25.4 ●
820 870 25 ● 890 940 25 ●
880 25 ● 950 25 ●
880 28 ● 900 950 25 ● ● ●
884 25 ● 960 25 ●
825.5 876.3 22.2 ● 914.4 977.9 25.4 ●
830 880 25 ● 920 970 20 ●
900 25 ● 970 25 ●
838.2 879.5 19 ● 927.1 977.9 22.2 ●
889 22.2 ● 940 990 25 ●
840 890 22 ● 1 000 23 ●
890 25 ● ● 1 000 25 ●
910 25 ● 950 1 000 23 ●
849 900 25 ● 1 000 25 ●
850 900 25 ● ● 1 000 30 ●
910 25 ● 1 010 25 ●
850.9 914.4 22.2 ● 952.5 990.6 22.2 ●
860 910 25 ● 1 002.9 22.2 ●
920 23 ● 1 003.3 22.2 ●
920 25 ● 960 1 020 25 ●
864 928 22 ● 970 1 020 25 ●
870 920 25 ● ● ● 1 030 25 ●❇
876.3 927.1 22.2 ● 971.5 1 035.05 19.05 ●
880 930 25 ● 971.6 1 035.05 25 ●
930 30 ● 977.9 1 041.4 25 ●❇
940 25 ● 990 1 040 25 ●❇
940 28 ● 990.6 1 041.4 22.2 ●
882.7 933.45 22.2 ● 1 000 1 050 22 ●
889 939.8 20.6 ● 1 050 23 ● ●
952.5 22.2 ● 1 050 25 ●
952.5 25.4 ● 1 050 30 ●
68 69
Oil seals
YS type
d1 (1 000)~1 640
YS YSN YSA YSAN

Remarks
d1 (1 000)~1 500 d1 1 640

Seal type Seal type
b b
uD uD
ud1 ud1
1 000 1 060 25 ● 1 640 1 690 25 ●❇
1 100 20 ●
1 010 1 060 25 ●
1 016 1 066.8 22.2 ●
1 020 1 070 25 ●
1 030 1 070 25 ●
1 050 1 110 25 ●
1 070 1 120 25 ●
1 130 25 ●
1 079.5 1 143 22.2 ●
1 080 1 130 25 ●❇
1 090 1 140 25 ●
1 150 25 ●
1 092.2 1 155.7 25.4 ●
1 104.9 1 155.7 22.2 ●
1 105 1 155 15 ●
1 110 1 160 25 ●
1 117.6 1 181.1 22.2 ●
1 130 1 180 25 ●
1 136 1 186 25 ●
1 140 1 200 25 ●
1 200 1 264 25 ●
1 210 1 270 25 ●
1 320 1 380 30 ● ●
1 340 1 390 25 ●
1 360 1 410 25 ●
1 400 1 460 25 ●
1 460 1 510 25 ●
1 480 1 530.8 22.2 ●
1 498.6 1 549.4 22.2 ● ●
1 500 1 550 25 ●
70 71
Oil seals
Assembled seals
d1 115~440
HMSH
Seals with reinforcing inner metal ring
d1 (225)~290 d1 298~440
b
Boundary dimensions, mm Boundary dimensions, mm
Seal No. Seal No.
Remark) All seals use nitrile rubber d1 D b d1 D b
225 280 23 HMSH 225 280 23 298 337 20 HMSH 298 337 20
230 255 15 HMSH 230 255 15 300 330 15 HMSH 300 330 15
255 16 HMSH 230 255 16 332 16 HMSH 300 332 16
260 15 HMSH 230 260 15 335 18 HMSH 300 335 18
uD ud1 260 20 HMSH 230 260 20 340 16 HMSH 300 340 16
HMSH 260 22 HMSH 230 260 22 340 18 HMSH 300 340 18
268 19 HMSH 230 268 19 340 20 HMSH 300 340 20
280 20 HMSH 230 280 20 340 22 HMSH 300 340 22
d1 115~190 d1 195~(225)
280 23 HMSH 230 280 23 345 22 HMSH 300 345 22
285 23 HMSH 230 285 23 360 20 HMSH 300 360 20
Seal No. Seal No.
d1 D b d1 D b 285 25 HMSH 230 285 25 360 25 HMSH 300 360 25
235 290 23 HMSH 235 290 23 372 16 HMSH 300 372 16
115 145 14 HMSH 115 145 14 195 230 16 HMSH 195 230 16
236 270 16 HMSH 236 270 16 310 340 15 HMSH 310 340 15
125 155 14 HMSH 125 155 14 250 20 HMSH 195 250 20
240 270 15 HMSH 240 270 15 340 22 HMSH 310 340 22
130 150 10 HMSH 130 150 10 250 22 HMSH 195 250 22
270 16 HMSH 240 270 16 350 18 HMSH 310 350 18
160 14 HMSH 130 160 14 198 255 22 HMSH 198 255 22
275 18 HMSH 240 275 18 320 360 18 HMSH 320 360 18
170 16 HMSH 130 170 16 200 230 15 HMSH 200 230 15
280 19 HMSH 240 280 19 380 25 HMSH 320 380 25
135 165 14 HMSH 135 165 14 230 16 HMSH 200 230 16
300 25 HMSH 240 300 25 330 360 18 HMSH 330 360 18
140 170 14 HMSH 140 170 14 230 18 HMSH 200 230 18
245 275 13 HMSH 245 275 13 370 18 HMSH 330 370 18
150 180 14 HMSH 150 180 14 235 16 HMSH 200 235 16
305 25 HMSH 245 305 25 380 18 HMSH 330 380 18
155 190 14 HMSH 155 190 14 235 18 HMSH 200 235 18
305 28 HMSH 245 305 28 390 25 HMSH 330 390 25
160 190 14 HMSH 160 190 14 240 14 HMSH 200 240 14
250 280 15 HMSH 250 280 15 390 28 HMSH 330 390 28
190 16 HMSH 160 190 16 240 20 HMSH 200 240 20
280 18 HMSH 250 280 18 340 372 16 HMSH 340 372 16
210 20 HMSH 160 210 20 250 15 HMSH 200 250 15
285 16 HMSH 250 285 16 380 16 HMSH 340 380 16
165 195 14 HMSH 165 195 14 205 230 16 HMSH 205 230 16
290 16 HMSH 250 290 16 380 18 HMSH 340 380 18
200 15 HMSH 165 200 15 235 15 HMSH 205 235 15
310 25 HMSH 250 310 25 350 390 18 HMSH 350 390 18
220 20 HMSH 165 220 20 235 16 HMSH 205 235 16
254 286 15 HMSH 254 286 15 355 390 15 HMSH 355 390 15
170 200 16 HMSH 170 200 16 260 23 HMSH 205 260 23
260 280 16 HMSH 260 280 16 370 410 15 HMSH 370 410 15
205 16 HMSH 170 205 16 210 240 12 HMSH 210 240 12
290 16 HMSH 260 290 16 410 18 HMSH 370 410 18
225 20 HMSH 170 225 20 240 15 HMSH 210 240 15
300 18 HMSH 260 300 18 375 420 18 HMSH 375 420 18
175 220 15 HMSH 175 220 15 250 16 HMSH 210 250 16
300 20 HMSH 260 300 20 380 440 25 HMSH 380 440 25
230 20 HMSH 175 230 20 250 18 HMSH 210 250 18
300 22 HMSH 260 300 22 440 490 16.5 HMSH 440 490 16.5
180 210 14 HMSH 180 210 14 265 23 HMSH 210 265 23
320 25 HMSH 260 320 25
210 15 HMSH 180 210 15 212 245 16 HMSH 212 245 16
265 290 16 HMSH 265 290 16
210 16 HMSH 180 210 16 215 240 12 HMSH 215 240 12
305 18 HMSH 265 305 18
215 16 HMSH 180 215 16 245 14 HMSH 215 245 14
325 25 HMSH 265 325 25
215 18 HMSH 180 215 18 245 15 HMSH 215 245 15
270 300 15 HMSH 270 300 15
220 15 HMSH 180 220 15 250 16 HMSH 215 250 16
310 18 HMSH 270 310 18
220 18 HMSH 180 220 18 270 23 HMSH 215 270 23
313 20 HMSH 270 313 20
225 16 HMSH 180 225 16 220 240 20 HMSH 220 240 20
330 25 HMSH 270 330 25
225 18 HMSH 180 225 18 245 14 HMSH 220 245 14
330 28 HMSH 270 330 28
235 20 HMSH 180 235 20 250 15 HMSH 220 250 15
275 310 16 HMSH 275 310 16
190 220 12 HMSH 190 220 12 250 16 HMSH 220 250 16
280 305 12 HMSH 280 305 12
220 14 HMSH 190 220 14 255 16 HMSH 220 255 16
310 16 HMSH 280 310 16
220 15 HMSH 190 220 15 260 12 HMSH 220 260 12
310 18 HMSH 280 310 18
225 14 HMSH 190 225 14 260 15 HMSH 220 260 15
320 18 HMSH 280 320 18
225 16 HMSH 190 225 16 260 16 HMSH 220 260 16
320 20 HMSH 280 320 20
225 18 HMSH 190 225 18 275 23 HMSH 220 275 23
290 320 25 HMSH 290 320 25
245 20 HMSH 190 245 20 224 260 18 HMSH 224 260 18
330 18 HMSH 290 330 18
245 22 HMSH 190 245 22 225 255 13 HMSH 225 255 13
350 25 HMSH 290 350 25
245 25 HMSH 190 245 25 255 18 HMSH 225 255 18
72 73
Oil seals
Assembled seals
d1 68~340
HMSAH
Remark) All seals use nitrile rubber
uD ud1
HMSAH
d1 68~340
Boundary dimensions, mm
Seal No.
d1 D b
68 88 10 HMSAH 68 88 10
90 10 HMSAH 68 90 10
70 90 10 HMSAH 70 90 10
90 118 12 HMSAH 90 118 12
135 15 HMSAH 90 135 15
140 170 14 HMSAH 140 170 14
150 180 16 HMSAH 150 180 16
160 190 16 HMSAH 160 190 16
164 194 16 HMSAH 164 194 16
180 210 15 HMSAH 180 210 15
215 18 HMSAH 180 215 18
190 225 18 HMSAH 190 225 18
195 245 22 HMSAH 195 245 22
200 235 18 HMSAH 200 235 18
205 260 23 HMSAH 205 260 23
210 260 25 HMSAH 210 260 25
265 23 HMSAH 210 265 23
220 255 18 HMSAH 220 255 18
240 270 16 HMSAH 240 270 16
275 18 HMSAH 240 275 18
300 28 HMSAH 240 300 28
250 285 15 HMSAH 250 285 15
310 28 HMSAH 250 310 28
260 290 16 HMSAH 260 290 16
290 18 HMSAH 260 290 18
300 22 HMSAH 260 300 22
270 330 25 HMSAH 270 330 25
330 28 HMSAH 270 330 28
280 320 18 HMSAH 280 320 18
320 22 HMSAH 280 320 22
340 28 HMSAH 280 340 28
290 350 22 HMSAH 290 350 22
300 340 22 HMSAH 300 340 22
310 340 20 HMSAH 310 340 20
340 22 HMSAH 310 340 22
340 400 25 HMSAH 340 400 25
74 75
Oil seals
Assembled seals
d1 117~405
HMSH...J
b1 b1 b1
b b b
uD ud1 uD ud1 ud2 uD ud1 ud2
Design 1 Design 2 Design 3

Remarks 1) All seals use nitrile rubber.
d1 117~254 2) Consult JTEKT for drain-provided seals. d1 260~405
Seal No. Design Seal No. Design
d1 d2 D b b1 d1 d2 D b b1
117 — 140 10 14 HMSH 117 140 10 – 14 J 1 260 263 290 14 20 HMSH 260 290 14 – 20 J 3
129 — 150 10 15 HMSH 129 150 10 – 15 J 1 270 — 300 16 25 HMSH 270 300 16 – 25 J 1
130 132 150 10 14 HMSH 130 150 10 – 14 J 3 280 — 316 18 25 HMSH 280 316 18 – 25 J 1
134 — 160 11 17 HMSH 134 160 11 – 17 J 1 — 320 20 27 HMSH 280 320 20 – 27 J 1
137 139 160 11 14 HMSH 137 160 11 – 14 J 3 384 320 20 28 HMSH 280 320 20 – 28 J 3
145 — 165 10 15 HMSH 145 165 10 – 15 J 1 290 — 330 18 28 HMSH 290 330 18 – 28 J 1
155 158 180 13 17 HMSH 155 180 13 – 17 J 3 300 300 340 20 29 HMSH 300 340 20 – 29 J 3
159 — 183 12 18 HMSH 159 183 12 – 18 J 1 310 — 350 18 28 HMSH 310 350 18 – 28 J 1
166 — 190 12 18 HMSH 166 190 12 – 18 J 1 313 350 20 28 HMSH 310 350 20 – 28 J 3
170 — 200 16 25 HMSH 170 200 16 – 25 J 1 320 — 360 18 25 HMSH 320 360 18 – 25 J 1
174 177 200 14 19 HMSH 174 200 14 – 19 J 3 330 — 380 18 25 HMSH 330 380 18 – 25 J 1
175 — 200 10 15.5 HMSH 175 200 10 – 15.5 J 1 340 — 380 18 24 HMSH 340 380 18 – 24 J 1
180 — 220 16 25 HMSH 180 220 16 – 25 J 1 — 380 16 21.5 HMSH 340 380 16 – 21.5 J 1
190 — 220 12 18 HMSH 190 220 12 – 18 J 1 343 380 18 26 HMSH 340 380 18 – 26 J 3
193 220 14 20 HMSH 190 220 14 – 20 J 3 350 — 390 18 25 HMSH 350 390 18 – 25 J 1
200 203 230 14 20 HMSH 200 230 14 – 20 J 3 370 — 410 18 25 HMSH 370 410 18 – 25 J 1
— 235 16 23 HMSH 200 235 16 – 23 J 1 375 378 420 20 28 HMSH 375 420 20 – 28 J 3
205 — 235 13 19 HMSH 205 235 13 – 19 J 1 405 — 435 14.5 19.2 HMSH 405 435 14.5 – 19.2 J 1
— 235 15 22 HMSH 205 235 15 – 22 J 1
210 — 240 12 21 HMSH 210 240 12 – 21 J 1
215 — 240 12 18 HMSH 215 240 12 – 18 J 1
— 245 13 19 HMSH 215 245 13 – 19 J 1
218 245 14 22 HMSH 215 245 14 – 22 J 3
220 — 245 13 21 HMSH 220 245 13 – 21 J 1
— 260 16 23 HMSH 220 260 16 – 23 J 1
225 — 255 13 21 HMSH 225 255 13 – 21 J 1
228 260 14 20 HMSH 225 260 14 – 20 J 3
230 — 260 15 23 HMSH 230 260 15 – 23 J 1
240 240 270 16 22 HMSH 240 270 16 – 22 J 2
— 270 16 23 HMSH 240 270 16−23 J 1
243 275 16 24 HMSH 240 275 16 – 24 J 3
245 — 275 13 21 HMSH 245 275 13 – 21 J 1
250 — 280 16 23 HMSH 250 280 16 – 23 J 1
— 280 16 25 HMSH 250 280 16 – 25 J 1
254 — 285 11.5 18.4 HMSH 254 285 11.5 – 18.4 J 1
76 77
Oil seals
Full rubber seals
d1 10~260
MS
■ Mounting example Remarks

1) All seals use nitrile rubber.
Mounting width = b
2) Mounting width deviation should be as
specified in the table below:
b
Mounting width deviation (Unit : mm)
Mounting width = b Deviation
–– Up to 6 – 0.1 ~ – 0.2
uD Over 6 up to 10 – 0.1 ~ – 0.3
Over 10 up to 18 – 0.1 ~ – 0.4
ud1 Over 18 up to 30 – 0.1 ~ – 0.5
MS
d1 10~(75) d1 (75)~120 d1 125~180 d1 185~260
Boundary dimensions, mm Boundary dimensions, mm Boundary dimensions, mm Boundary dimensions, mm
Seal No. Seal No. Seal No. Seal No.
d1 D b d1 D b d1 D b d1 D b
10 26 6 MS 10 26 6 75 100 16 MS 75 100 16 125 155 14 MS 125 155 14 185 221 20 MS 185 221 20
20 44 12 MS 20 44 12 105 16 MS 75 105 16 158 18 MS 125 158 18 188 230 20 MS 188 230 20
25 49 12 MS 25 49 12 80 105 13 MS 80 105 13 160 18 MS 125 160 18 190 220 12 MS 190 220 12
30 45 8 MS 30 45 8 110 16 MS 80 110 16 130 160 14 MS 130 160 14 226 20 MS 190 226 20
54 12 MS 30 54 12 85 110 13 MS 85 110 13 163 18 MS 130 163 18 230 20 MS 190 230 20
35 59 12 MS 35 59 12 115 16 MS 85 115 16 165 18 MS 130 165 18 195 230 19 MS 195 230 19
60 12 MS 35 60 12 90 115 13 MS 90 115 13 135 168 18 MS 135 168 18 231 20 MS 195 231 20
40 62 12 MS 40 62 12 120 16 MS 90 120 16 170 18 MS 135 170 18 200 230 16 MS 200 230 16
65 12 MS 40 65 12 95 120 10 MS 95 120 10 175 18 MS 135 175 18 239 22 MS 200 239 22
67 14 MS 40 67 14 120 13 MS 95 120 13 140 170 14 MS 140 170 14 240 20 MS 200 240 20
42 66 12 MS 42 66 12 125 16 MS 95 125 16 173 18 MS 140 173 18 205 250 20 MS 205 250 20
45 72 14 MS 45 72 14 100 120 13 MS 100 120 13 175 18 MS 140 175 18 208 248 16 MS 208 248 16
50 72 12 MS 50 72 12 130 16 MS 100 130 16 177 16 MS 140 177 16 250 20 MS 208 250 20
75 13 MS 50 75 13 130 18 MS 100 130 18 145 175 14 MS 145 175 14 210 249 22 MS 210 249 22
77 14 MS 50 77 14 133 18 MS 100 133 18 178 18 MS 145 178 18 215 254 22 MS 215 254 22
80 14 MS 50 80 14 135 15 MS 100 135 15 180 18 MS 145 180 18 220 260 20 MS 220 260 20
55 78 12 MS 55 78 12 104 149 12 MS 104 149 12 150 180 14 MS 150 180 14 260 22 MS 220 260 22
82 14 MS 55 82 14 105 140 13 MS 105 140 13 185 18 MS 150 185 18 224 260 16 MS 224 260 16
85 14 MS 55 85 14 140 15 MS 105 140 15 186 20 MS 150 186 20 225 260 18 MS 225 260 18
60 80 10 MS 60 80 10 140 18 MS 105 140 18 186 26 MS 150 186 26 265 20 MS 225 265 20
82 12 MS 60 82 12 108 134 16 MS 108 134 16 190 16 MS 150 190 16 230 260 20 MS 230 260 20
82 13 MS 60 82 13 110 135 8 MS 110 135 8 155 191 20 MS 155 191 20 261 10 MS 230 261 10
84 13 MS 60 84 13 140 12 MS 110 140 12 200 20 MS 155 200 20 269 22 MS 230 269 22
87 14 MS 60 87 14 140 14 MS 110 140 14 160 195 18 MS 160 195 18 270 20 MS 230 270 20
90 14 MS 60 90 14 143 18 MS 110 143 18 196 20 MS 160 196 20 285 23 MS 230 285 23
65 90 13 MS 65 90 13 145 18 MS 110 145 18 165 201 20 MS 165 201 20 231 270 20 MS 231 270 20
90 14 MS 65 90 14 115 145 18 MS 115 145 18 168 205 20 MS 168 205 20 235 275 20 MS 235 275 20
92 14 MS 65 92 14 148 18 MS 115 148 18 170 203 13 MS 170 203 13 275 22 MS 235 275 22
95 14 MS 65 95 14 150 18 MS 115 150 18 205 16 MS 170 205 16 238 275 20 MS 238 275 20
95 15 MS 65 95 15 120 150 14 MS 120 150 14 206 20 MS 170 206 20 240 275 16 MS 240 275 16
95 16 MS 65 95 16 150 15 MS 120 150 15 210 20 MS 170 210 20 250 290 20 MS 250 290 20
70 86 9 MS 70 86 9 150 18 MS 120 150 18 175 211 20 MS 175 211 20 295 24 MS 250 295 24
92 12 MS 70 92 12 153 18 MS 120 153 18 180 215 16 MS 180 215 16 255 300 24 MS 255 300 24
100 16 MS 70 100 16 155 16 MS 120 155 16 216 20 MS 180 216 20 260 305 22 MS 260 305 22
75 100 13 MS 75 100 13 155 18 MS 120 155 18 220 20 MS 180 220 20 315 24 MS 260 315 24
78 79
Oil seals
Full rubber seals
d1 265~1 030
MS

Mounting width = b
b
–– Up to 6 – 0.1 ~ – 0.2
uD Over 6 up to 10 – 0.1 ~ – 0.3
Over 10 up to 18 – 0.1 ~ – 0.4
ud1 Over 18 up to 30 – 0.1 ~ – 0.5
MS
d1 265~360 d1 370~510 d1 515~(650) d1 (650)~1 030
Seal No. Seal No. Seal No. Seal No.
d1 D b d1 D b d1 D b d1 D b
265 310 22 MS 265 310 22 370 420 24 MS 370 420 24 515 565 25 MS 515 565 25 650 720 30 MS 650 720 30
270 320 24 MS 270 320 24 420 25 MS 370 420 25 520 570 24 MS 520 570 24 660 740 45 MS 660 740 45
275 320 24 MS 275 320 24 430 25 MS 370 430 25 570 25 MS 520 570 25 670 720 25 MS 670 720 25
280 315 20 MS 280 315 20 380 420 20 MS 380 420 20 570 30 MS 520 570 30 675 725 30 MS 675 725 30
325 22 MS 280 325 22 428 20 MS 380 428 20 580 25 MS 520 580 25 680 730 30 MS 680 730 30
325 24 MS 280 325 24 430 25 MS 380 430 25 525 575 22 MS 525 575 22 740 30 MS 680 740 30
340 25 MS 280 340 25 440 25 MS 380 440 25 575 25 MS 525 575 25 690 750 30 MS 690 750 30
290 335 24 MS 290 335 24 384 428 20 MS 384 428 20 540 590 25 MS 540 590 25 695 765 30 MS 695 765 30
350 25 MS 290 350 25 390 435 25 MS 390 435 25 590 30 MS 540 590 30 700 770 30 MS 700 770 30
300 340 20 MS 300 340 20 450 25 MS 390 450 25 550 600 25 MS 550 600 25 710 760 25 MS 710 760 25
344 20 MS 300 344 20 400 450 25 MS 400 450 25 600 30 MS 550 600 30 770 30 MS 710 770 30
345 22 MS 300 345 22 410 460 25 MS 410 460 25 610 25 MS 550 610 25 730 800 30 MS 730 800 30
350 25 MS 300 350 25 470 25 MS 410 470 25 560 610 20 MS 560 610 20 750 800 30 MS 750 800 30
310 350 20 MS 310 350 20 420 470 25 MS 420 470 25 610 30 MS 560 610 30 820 30 MS 750 820 30
355 24 MS 310 355 24 470 30 MS 420 470 30 620 25 MS 560 620 25 760 820 25 MS 760 820 25
360 25 MS 310 360 25 480 25 MS 420 480 25 620 30 MS 560 620 30 770 817 25 MS 770 817 25
315 360 20 MS 315 360 20 430 480 25 MS 430 480 25 570 620 25 MS 570 620 25 830 30 MS 770 830 30
360 25 MS 315 360 25 432 476 20 MS 432 476 20 630 30 MS 570 630 30 780 840 30 MS 780 840 30
320 370 20 MS 320 370 20 440 490 25 MS 440 490 25 580 630 25 MS 580 630 25 790 850 30 MS 790 850 30
370 25 MS 320 370 25 450 500 25 MS 450 500 25 630 30 MS 580 630 30 800 860 30 MS 800 860 30
380 25 MS 320 380 25 457 508 21 MS 457 508 21 585 635 22 MS 585 635 22 870 30 MS 800 870 30
380 27 MS 320 380 27 460 510 25 MS 460 510 25 600 647 25 MS 600 647 25 810 857 25 MS 810 857 25
325 375 25 MS 325 375 25 515 28 MS 460 515 28 650 30 MS 600 650 30 820 890 30 MS 820 890 30
330 380 24 MS 330 380 24 520 25 MS 460 520 25 660 25 MS 600 660 25 826 876 30 MS 826 876 30
380 25 MS 330 380 25 465 515 25 MS 465 515 25 670 30 MS 600 670 30 830 900 30 MS 830 900 30
340 384 20 MS 340 384 20 475 525 25 MS 475 525 25 610 660 25 MS 610 660 25 870 940 30 MS 870 940 30
390 25 MS 340 390 25 480 530 30 MS 480 530 30 660 30 MS 610 660 30 900 950 25 MS 900 950 25
400 25 MS 340 400 25 540 25 MS 480 540 25 670 30 MS 610 670 30 960 30 MS 900 960 30
350 390 25 MS 350 390 25 490 540 25 MS 490 540 25 630 680 25 MS 630 680 25 920 990 30 MS 920 990 30
400 20 MS 350 400 20 495 545 25 MS 495 545 25 680 30 MS 630 680 30 930 1 000 30 MS 930 1000 30
400 21 MS 350 400 21 500 550 20 MS 500 550 20 700 30 MS 630 700 30 950 1 010 30 MS 950 1010 30
400 25 MS 350 400 25 550 25 MS 500 550 25 635 705 30 MS 635 705 30 960 1 020 25 MS 960 1020 25
355 405 25 MS 355 405 25 560 25 MS 500 560 25 650 700 30 MS 650 700 30 1 000 1 050 30 MS 1000 1050 30
360 404 20 MS 360 404 20 560 30 MS 500 560 30 705 19 MS 650 705 19 1 005 1 052 25 MS 1005 1052 25
405 25 MS 360 405 25 510 560 25 MS 510 560 25 710 30 MS 650 710 30 1 030 1 080 30 MS 1030 1080 30
80 81
Oil seals
Full rubber seals
d1 1 040~3 530
MS

Mounting width = b
b
–– Up to 6 – 0.1 ~ – 0.2
uD Over 6 up to 10 – 0.1 ~ – 0.3
Over 10 up to 18 – 0.1 ~ – 0.4
ud1 Over 18 up to 30 – 0.1 ~ – 0.5
MS
d1 1 040~2 420 d1 2 538~3 530
Seal No. Seal No.
d1 D b d1 D b
1 040 1 087 25 MS 1040 1087 25 2 538 2 594 25 MS 2538 2594 25

1 110 30 MS 1040 1110 30 2 915 2 970 25 MS 2915 2970 25
1 045 1 095 25 MS 1045 1095 25 3 530 3 585 25 MS 3530 3585 25
1 090 1 137 25 MS 1090 1137 25
1 100 1 150 30 MS 1100 1150 30
1 157 25 MS 1100 1157 25
1 170 30 MS 1100 1170 30
1 110 1 157 25 MS 1110 1157 25
1 170 1 217 25 MS 1170 1217 25
1 200 1 250 24 MS 1200 1250 24
1 250 30 MS 1200 1250 30
1 270 30 MS 1200 1270 30
1 210 1 267 25 MS 1210 1267 25
1 220 1 267 25 MS 1220 1267 25
1 230 1 290 30 MS 1230 1290 30
1 310 1 357 25 MS 1310 1357 25
1 390 1 450 30 MS 1390 1450 30
1 400 1 456 25 MS 1400 1456 25
1 460 30 MS 1400 1460 30
1 450 1 497 25 MS 1450 1497 25
1 470 1 517 25 MS 1470 1517 25
1 500 1 550 25 MS 1500 1550 25
1 526 1 582 25 MS 1526 1582 25
1 530 1 590 30 MS 1530 1590 30
1 550 1 606 25 MS 1550 1606 25
1 580 1 640 30 MS 1580 1640 30
1 650 1 700 30 MS 1650 1700 30
1 734 1 790 25 MS 1734 1790 25
1 760 1 820 30 MS 1760 1820 30
1 880 1 940 30 MS 1880 1940 30
1 940 1 996 25 MS 1940 1996 25
2 000 2 060 30 MS 2000 2060 30
2 150 2 206 25 MS 2150 2206 25
2 380 2 436 25 MS 2380 2436 25
2 420 2 476 25 MS 2420 2476 25
82 83
Oil seals
MORGOIL seals
d1 167~1 593
MS..J MS..NJ H..J H..JM H..PJ
■ MORGOIL seals ■ Seal inner rings ■ Mounting example

b1
b b
uD ud1 uD ud1 uD1 ud2

MS..J MS..NJ Design 1 Design 2 Design 3 Design 4
Remark) All seals use nitrile rubber.
d1 167~936 Note 1) Special type code B represents "with a steel band" and W represents "with a wire." d1 962~1 593
MORGOIL seals Seal inner rings MORGOIL seals Seal inner rings
1) 1)
Seal No. Seal inner ring No. Design Seal No. Seal inner ring No. Design
d1 D b d2 D1 b1 d1 D b d2 D1 b1
167 219 41 MS 10 J 194 238 16 H 10 J 1 962 1 109 92 MS 54 NJBW 1 038 1 225 44.5 H 54 NJP 3
236 295 49 MS 14 J 270 327 17.5 H 14 J 1 972 1 124 95 MS 54 J 1 038 1 238 44.5 H 54 J 2
275 346 51 MS 16 J 308 372 21.5 H 16 J 1 MS 54 JB H 54 JM 2
323 402 54 MS 18 J 349 421 18 H 18 J 1 H 54 PJ 3
369 459 60 MS 21 J 406 490 19 H 21 J 1 1 052 1 252 72 H 54 SNJP 3
MS 21 JBW 1 029 1 181 95 MS 56 SJ 1 098 1 289 38 H 56 J 1
423 531 72 MS 24 J 475 567 27 H 24 J 1 MS 56 SJB H 56 JM 2
677 798 84 MS 38 J 737 883 32 H 38 J 1 H 56 PJ 3
MS 38 JB MS 56 NJ 1 098 1 287 44 H 56 NJP 3
MS 38 NJBW MS 56 NJBW 1 098 1 287 44 H 56 NJM 2
713 834 84 MS 40 J 772 940 36.5 H 40 J 1 H 56 NJP 3
754 907 95 MS 42 J 822 988 38 H 42 J 1 1 099 1 245 92 MS 60 NJBW 1 175 1 340 45 H 60 NJP 3
H 42 JM 2 1 253 1 438 108 MS 68 J
786 939 95 MS 44 J 854 1 029 38 H 44 J 1 1 542 1 712 108 MS 80 J 1 630 1 885 55 H 80 JMP 4
MS 44 JB H 44 JM 2 1 593 1 782 108 MS 82 J 1 680 1 955 82 H 82 JMP 4
MS 44 NJBW H 44 PJ 3
825 977 95 MS 46 J 892 1 061 38 H 46 J 1
H 46 JM 2
MS 46 NJBW 892 1 061 45 H 46 NJM 2
866 1 018 95 MS 48 J 933 1 124 44.5 H 48 J 1
MS 48 JB H 48 JM 2
MS 48 JW
MS 48 NJBW
901 1 054 95 MS 50 J 968 1 162 44.5 H 50 J 1
MS 50 JB 968 1 162 44.5 H 50 J 1
H 50 JM 2
H 50 PJ 3
MS 50 NJ 968 1 150 43 HM 50 NJP 3
MS 50 NJB, NJBW
936 1 089 95 MS 52 J 1 003 1 200 48 H 52 JM 2
84 85
Oil seals
Scale seals
d 195~1 595
WR
b1
b
Remarks
ud0 1) All seals use nitrile rubber.
2) Consult JTEKT for drain-provided seals.
uD uD0 ud ud1
WR
d 195~490 d 550~1 595

Boundary dimensions, mm Fixing holes Boundary dimensions, mm Fixing holes
Scale seal No. D0 d0 Hole Q'ty Scale seal No. D0 d0 Hole Q'ty
d D b b1 d1 d D b b1 d1
mm mm (equally spaced) mm mm (equally spaced)
195 250 26 5 222 WR 195 250 26 234 9.5 6 550 610 22 6 578 WR 550 610 22 590 9.5 8
200 250 26 5 229 WR 200 250 26 234 9.5 6 566 622 25 4.7 594 WR 566 622 25 603 12 6
210 265 19 4 231 WR 210 265 19 245 9.5 8 580 650 51 8 632 WR 580 650 51 626 12 12
240 300 26 5 269 WR 240 300 26 280 9.5 6 655 32 10 628 WR 580 655 32 632 Special 8
255 315 23 5 280 WR 255 315 23 295 9.5 8 645 719 30 4.5 684 WR 645 N1 690 12 12
275 335 30 5 311 WR 275 335 30 315 9.5 8 730 830 57 7 770 WR 730 N1 790 13 12
280 340 25 5 304 WR 280 340 25 320 9.5 6 734 830 21.1 4 770 WR 734 830 21.1 800 12 8
290 348 23 5 320 WR 290 348 23 330 9.5 8 740 840 55 9 786 WR 740 840 55 800 12 12
349 35 5 325 WR 290 N1 330 9.5 8 760 835 33 6 802 WR 760 N2 810 11 8
310 455 42.5 11 354 WR 310 455 42.5 400 17.5 Special 840 915 35 8 876 WR 840 915 35 890 12 8
318 380 30 8 350 WR 318 380 30 355 9.5 6 870 980 40 8 912 WR 870 980 40 940 14 12
320 373 20 3.7 351 WR 320 373 20 355 9.5 6 890 1 000 50 8 948 WR 890 1000 50 950 18 12
325 385 30 8 358 WR 325 385 30 J 360 9.5 6 992 1 064 26 6 1 020 WR 992 1064 26 1 040 12 Special
330 400 35 5 370 WR 330 400 35 380 9.5 Special 1 000 1 108 38 8 1 040 WR 1000 1108 38 1 065 14 12
335 390 22 4.5 364 WR 335 N1 370 9.5 6 1 025 1 080 45 9 1 053 WR 1025 1080 45 1 060 9 12
340 410 26 5 369 WR 340 410 26 390 9.5 6 1 105 1 180 40 6 1 145 WR 1105 1180 40 1 156 14 16
435 30 5 400 WR 340 435 30 J 415 9 8 1 200 1 270 38 8 1 242 WR 1200 1270 38 1 242 12 16
350 414 35 5 386 WR 350 414 35 395 10 8 1 202 1 300 50 7 1 246 WR 1202 1300 50 1 260 14 16
450 25 5 396 WR 350 450 25 426 11 6 1 595 1 750 48 7.6 1 663 WR 1595 1750 48 J 1 700 14 20
365 425 27.5 5 400 WR 365 425 27.5 405 9.5 12
380 455 35 8 421 WR 380 455 35 430 12 Special
383 450 24 5 409 WR 383 450 24 430 9.5 12
405 485 32 8 442 WR 405 485 32 460 9.5 8
420 480 26 5.5 444 WR 420 N1 462 10 8
424 482 22.5 5 453 WR 424 482 22.5 J 465 9.5 12
430 490 26 8 456 WR 430 490 26 472 10 12
435 489 25.4 7 460 WR 435 489 25.4 470 10 8
490 22.5 5 459 WR 435 490 22.5 470 9.5 8
440 510 26 8 468 WR 440 510 26 490 9 12
514 35 5 464 WR 440 514 35 490 12 8
530 50 7 495 WR 440 530 50 500 14 8
448 510 28.4 6 485 WR 448 510 28.4 490 12 Special
458 540 26 6 485 WR 458 N2 458 11.5 12
480 550 28 6 507 WR 480 550 28 525 9.5 6
490 560 26 6 523 WR 490 N1 535 9.5 8
86 87
Oil seals
Scale seals
d 280~1 340
WR...BJ
Remarks
b
2) Consult JTEKT for drain-provided seals.
b1
uD ud ud1
WR...BJ
d 280~1 340
Boundary dimensions, mm
Scale seal No.

d d1 b b1 D
280 292 27 22.5 288 WR 280 288 27 BJ
326 342.5 38 23 336 WR 326 336 38 BJ
337 352 38 28 347 WR 337 347 38 BJ
390 400 35 25 400 WR 390 400 35 BJ
395 405 38 25 405 WR 395 405 38 BJ
420 452 35 25 435 WR 420 435 35 BJ
445 461 35 25 461 WR 445 461 35 BJ
478 35 25 470 WR 445 470 35 BJ
500 516 56.5 35 516 WR 500 516 56.5 BJ – 1
533 546 31.5 22 543 WR 533 543 31.5 BJ – 1
593 631 48 24 610 WR 593 610 48 BJ
595.3 611.3 29 22 611 WR 595.3 611.3 29 BJ
600 616 45 28 616 WR 600 616 45 BJ
625 671 35 22 641 WR 625 641 35 BJ
720 766 35 22 736 WR 720 736 35 BJ
750 792 45 25 766 WR 750 766 45 BJ
760 776 56.5 35 776 WR 760 776 56.5 BJ
800 854 56.5 35 816 WR 800 816 56.5 BJ
824 840 45 25 840 WR 824 840 45 BJ
900 942 45 25 916 WR 900 916 45 BJ
995 1 044 50 32 1 011 WR 995 1011 50 BJ
1 130 1 146 45 25 1 146 WR 1130 1146 45 BJ
1 193.8 1 231 40 20.5 1 209.8 WR 1193.8 1209.8 40 BJ
1 340 1 389 50 32 1 356 WR 1340 1356 50 BJ
88
Oil seals
Scale seals
d1 210~1 203
WR...RJ MH...J H...J
■ Scale seal ■ Scale cover
b c
b1 c1 Remarks
ud0 ud0 2) Consult JTEKT for drain-provided seals.
uD uD0 uD1 uD0

WR...RJ ud1 ud2
MH...J H...J
d1 210~1 203
Boundary dimensions, mm Scale cover Fixing holes
Scale seal No. Boundary dimensions, mm Hole Q'ty

d1 D b b1 Scale cover No. D0 d0
d2 D1 c c1 mm mm (equally spaced)
210 300 16 4 MH 210 300 4J 218 300 18 2 H 210 300 18 J 275 10 Special
235 340 25 5 WR 235 340 25 RJ — — — — — 300 11.5 5
300 380 26 6 MH 300 380 6 J — — — — — 350 10 6
395 475 35 6 MH 395 475 6 J 409 475 33 5 H 395 475 33 J 455 10 Special
425 490 16.8 5 MH 425 490 5 J — — — — — 470 9.5 8
510 580 25 5 WR 510 580 25 RJ 524 580 30 3.2 H 510 580 30 J 562 9.5 8
550 624 35 8 MH 550 624 8 J 556 624 40 5 H 550 624 40 J 605 10 Special
580 654 34 8 WR 580 654 34 RJ 589 654 40 5 H 580 654 40 J 635 10 12
584 685 25 5 WR 584 685 25 RJ — — — — — 635 9 8
623 705 32 8 MH 623 705 8 J 635 705 30 5 H 623 705 30 J 685 12 Special
690 770 35 8 MH 690 770 8 J 700 770 40 5 H 690 770 40 J 745 10 Special
695 770 55 5 H 690 770 55 J 745 10 Special
696 780 32 8 MH 696 780 8 J 705 780 30 5 H 696 780 30 J 750 14 8
780 37 8 WR 696 780 32 RJ — — — — — 750 10 Special
760 845 35 8 MH 760 845 8 J — — — — — 820 10 12
805 885 35 8 MH 805 885 8 J 815 885 37 5 H 805 885 37 J 860 10 12
815 880 35 10 MH 815 880 8 J 828 880 27 5 H 815 880 27 J 865 9 12
820 925 35 8 MH 820 925 8 J 834 925 35 5 H 820 925 35 J 890 14 Special
850 925 30 8 MH 850 925 8 J 857 925 30 5 H 850 925 30 J 900 10 Special
920 995 35 8 WR 920 995 35 RJ — — — — — 970 10 12
970 1 070 35 8 WR 970 1070 35 RJ — — — — — 1 040 12 12
990 1 090 40 8 WR 990 1090 40 RJ — — — — — 1 060 14 12
1 010 1 110 35 6 WR 1010 1110 35 RJ — — — — — 1 080 14 12
1 030 1 120 40 8 WR 1030 1120 40 RJ — — — — — 1 090 15 12
1 117 1 230 41.5 10 WR 1117 1230 40 RJ 1 137 1 230 45 5 H 1117 1230 45 J 1 200 14 18
1 120 1 220 35 10 MH 1120 1220 10 J 1 132 1 220 33 5 H 1120 1220 33 J 1 190 14 12
1 193 1 290 35 10 MH 1193 1290 10 J 1 206 1 290 33 5 H 1193 1290 33 J 1 260 13 12
1 203 1 300 35 10 MH 1203 1300 10 J 1 215 1 300 33 5 H 1203 1300 33 J 1 270 13 Special
89
Oil seals
Water seals
d1 219.2~1 460
XMH XM XMHE
Remarks
1) For seals marked ●, JTEKT owns moulding
dies for production.
2) Seal number is constructed by combination of
type code and dimensional numbers (bore
b b diameter, outside diameter and width).
uD ud1 uD ud1
Example: XMHE77081029 (770✕810✕29 mm)
XMH XM 3) All seals use nitrile rubber.

XMHE
d1 219.2~800 d1 834~1 460

Boundary dimensions, mm Seal type Boundary dimensions, mm Seal type
d1 D b XMH XM XMHE d1 D b XMH XM XMHE
219.2 240 6 ● 834 884 25 ●

230 260 15 ● 850 900 30 ●
245 275 12 ● 880 930 25 ●
265 295 15 ● 905 955 25 ●
274 304 13 ● 940 990 25 ●
296 324 15 ● 980 1 030 25 ●
345 375 15 ● 1 030 1 090 30 ●
350 380 20 ● 1 040 1 090 25 ●
360 390 20 ● 1 080 1 130 25 ●
400 20 ● 1 090 1 150 25 ●
365 405 12 ● 1 110 1 160 25 ●
405 18 ● 1 200 1 250 30 ●
400 440 20 ● 1 460 1 510 25 ●
420 470 20 ●
440 480 20 ●
465 505 25 ●
485 525 25 ●
490 530 20 ●
520 560 20 ●
560 600 25 ●
580 624 25 ●
610 660 25 ●
620 660 25 ●
680 720 25 ●
720 770 25 ●
740 780 30 ●
810 45 ●
750 800 25 ●
760 820 38 ●
800 840 20 ●
90 91
Oil seals
V-rings
d 38~875
MV...A
b1
ud1 ud2 b2 ud ud3
MV...A
Remark) All seals use nitrile rubber.
d 38~875
Shaft diameter Boundary dimensions, mm Mounted dimensions, mm
V-ring No.
d, mm A b d2 d3
(from~to)
d1 b1 (max.) (min.)
b2
MV 40 A 38 ~ 43 36
5 9 5.5 d+3 d + 15 7.0 ± 1.0
MV 60 A 58 ~ 63 54
MV 90 A 88 ~ 93 81
6 11 6.8 d + 18 9.0 ± 1.2
MV 100 A 98 ~ 105 90
MV 120 A 115 ~ 125 108

d+4
MV 130 A 125 ~ 135 117
7 12.8 7.9 d + 21 10.5 ± 1.5
MV 140 A 135 ~ 145 126
MV 150 A 145 ~ 155 135
MV 170 A 165 ~ 175 153

8 14.5 9 d+5 d + 24 12.0 ± 1.8
MV 199 A 195 ~ 210 180
MV 250 A 235 ~ 265 225
MV 275 A 265 ~ 290 247
MV 325 A 310 ~ 335 292
MV 350 A 335 ~ 365 315
MV 375 A 365 ~ 390 337
MV 400 A 390 ~ 430 360
MV 450 A 430 ~ 480 405

15 25 14.3 d + 10 d + 45 20.0 ± 4.0
MV 500 A 480 ~ 530 450
MV 550 A 530 ~ 580 495
MV 600 A 580 ~ 630 540
MV 650 A 630 ~ 665 600
MV 750 A 745 ~ 785 705
MV 800 A 785 ~ 830 745
MV 850 A 830 ~ 875 785
92
2 O-Rings
2.1 Classification of O-ring and backup ring ................... 94

(1) O-ring classification and application guide ............ 94
(2) Backup ring types and material ............................. 94
2.2 Numbering systems of O-ring and backup ring ...... 95
(1) O-ring designation numbers .................................. 95
(2) Backup ring designation numbers ......................... 95
2.3 Selection of O-ring .................................................. 96
(1) O-ring materials ..................................................... 96
(2) Selection of O-ring material ................................... 98
(3) Selection of cross section diameter ....................... 99
2.4 O-ring technical principles .................................... 100
(1) Sealing mechanism ............................................. 100
(2) Backup ring .......................................................... 100
(3) O-rings for dynamic sealing ................................. 100
(4) O-rings for static sealing of cylindrical surface ....... 100
(5) O-rings for static sealing of flat surface ................ 101
(6) O-rings for vacuum flanges .................................. 101
(7) Installation in triangular groove ............................ 101
2.5 Fitting groove design for O-ring ............................ 102
(1) Compression amount and compression rate ........ 102
(2) Extrusion into gap from fitting groove .................. 103
(3) Fitting groove surface roughness ......................... 103
(4) Chamfer of installation location ............................ 103
(5) Material and surface finishing of
fitting groove parts ............................................... 104
2.6 Handling of O-ring ................................................ 104
(1) Storage ................................................................ 104
(2) Handling ............................................................... 104
2.7 Typical O-ring failures, causes and
countermeasures .................................................. 105
2.8 O-ring dimensional tables (Contents) ..................... 107
93
2.1 Classification of O-ring and backup ring
2.1 Classification of O-ring and backup ring

(1) O-ring classification and application guide
O-rings are used in a various machines as a compact sealing Other classification is according to their properties,
component. O-rings can generally be classified into dynamic such as oil resistance. O-rings are specified in the
applications ("packing") and static applications ("gaskets"). industrial standards listed in Table 2.1.1.
Table 2.1.1 O-ring classification and application guide
Application General industrial machines Automobiles Aircraft

Old ISO AS 568
Standard JIS B 2401 JASO F 404
3601 AS 28775A
Remarks Old JIS identifi- Material
Classification JIS code Remarks Remarks Remarks
(hardness measured by type A durometer) cation code class
NBR-70-1 Mineral oil resistance (A70) Class 1-A Class 1-A General mineral oil resistance
NBR-90 Mineral oil resistance (A90) Class 1-B Class 2 Gasoline resistance
NBR-70-2 Gasoline resistance (A70) Class 2 Class 3 Animal oil, vegetable oil,
EPDM-70 Animal oil, vegetable oil, and brake fluid resistance (A70) Class 3 and brake fluid resis-
For mineral-based
EPDM-90 Animal oil, vegetable oil, and brake fluid resistance (A90) – For mineral- tance
fluids
VMQ-70 High-temperature application resistance (A70) Class 4-C based fluids Class 4-C High-temperature appli-
Material Class: JIS NBR-70-1
FKM-70 High-temperature application resistance (A70) Class 4-D Class: cation resistance
NBR-90
FKM-90 High-temperature application resistance (A90) – JIS NBR-70-1 Class 4-D High-temperature appli-
FKM-70
HNBR-70 Mineral oil and high-temperature application resistance (A70) – cation resistance
HNBR-90 Mineral oil and high-temperature application resistance (A90) – Class 4-E High-temperature appli-
ACM-70 High-temperature application and mineral oil resistance (A70) – cation resistance
＊
SBR-70 Animal oil and vegetable oil resistance (A70) Class 3 Class 5 Coolant resistance
P: For dynamic use and static sealing
V: For vacuum flanges For general
For dynamic use and static For static seal-
Application G: For static sealing industrial
sealing ing
S: For slim static sealing use
(not standardized in the JIS)
＊: Not standardized in the JIS
(2) Backup ring types and material

Backup rings are used with O-rings to prevent O-ring
protrusion from the groove. O-ring Backup rings
Backup rings are used for dynamic sealing and for sta-
tic sealing of cylindrical surface.
Table 2.1.2 shows backup ring types and material. Fig. 2.1.1 O-ring installation with backup rings
Table 2.1.2 Backup ring types and material

Applicable standard JIS B 2407
Type T1: Spiral ring T2: Bias-cut ring T3: Endless ring
Shape
Material Tetrafluoroethylene resin

Applications For dynamic sealing / static sealing of cylindrical surface
94
2.2 Numbering systems of O-ring and backup ring
(1) O-ring designation numbers
O-ring designation number consists of material code, application code, and dimensional code.
Table 2.2.1 O-ring numbering system
Example
P 26 ....................................................................... JIS product 1)
1B G 80 ........................................................................ JIS product 1)
2 JASO 1013 .................................................................. JASO product 2)
AS 325 ..................................................................... AS product 3)
B 0212G .............................................................. ISO product 4)
Notes 1) JIS: Japanese Industrial Standards
Dimensional code 2) JASO: Japanese Automobile Standard
Application code Organization
Material code 3) AS: Aeronautical Standard
4) ISO: International Organization for Standardization
1) Material codes 2) Application codes

Code Standard (JIS B 2401) Standard（JASO F 404） Code Standard Remarks
None NBR-70-1 Class1-A For dynamic use and stat-
P
1B NBR-90 – ic sealing
JIS B 2401-1
2 NBR-70-2 Class2 G For static sealing
＊
3 SBR-70 Class3 V For vacuum flanges
4C VMQ-70 Class4-C S Slim series For static sealing
4D FKM-70 Class4-D For dynamic use and stat-
JASO JASO F 404
4E ACM-70 Class4-E ic sealing
4F FKM-90 – AS 568 For static sealing
AS
5 – Class5 For dynamic use and stat-
AS 28775A
5A EPDM-70 – ic sealing
5B EPDM-90 – A
6A HNBR-70 – B
6B HNBR-90 – C Old ISO 3601 For general industrial use
＊: Not standardized in the JIS D
E
(2) Backup ring designation numbers

Backup ring designation number consists of type code and the O-ring number for which the backup ring is applied.
Table 2.2.2 Backup ring numbering system

■ Type codes
Example Code Backup ring shape
T1 P5 T1 Spiral
T2 Bias-cut
T3 Endless
Remark) Backup ring types and shapes are listed in Table 2.1.2.
O-ring number
Type code
95
2.3 Selection of O-ring

(1) O-ring materials
Materials conforming to JIS B 2401 or JASO F 404 Consult JTEKT for special materials to suit a wide
standards are mainly used. Major rubber materials and variety of applications.
their physical properties are listed in Table 2.3.1.
Table 2.3.1 O-ring rubber materials and their physical properties

Applicable standards Class
3)
JIS B 2401 NBR-70-1 NBR-90 NBR-70-2 HNBR-70 HNBR-90 SBR-70 VMQ-70 FKM-70 FKM-90 ACM-70 EPDM-70 – EPDM-90
JASO F 404 Class 1-A – Class 2 – – Class 3 Class 4-C Class 4-D – Class 4-E – Class 5 –
Hydrogenated Hydrogenated Styrene-buta- Silicone Fluorocarbon Fluorocarbon Ethylene- Ethylene- Ethylene-
Rubber materials, Applications Nitrile rubber Nitrile rubber Nitrile rubber Acrylic rubber
nitrile nitrile diene rubber rubber rubber rubber propylene rubber propylene rubber propylene rubber
(NBR) (NBR) (NBR) (ACM)
rubber (HNBR) rubber (HNBR) (SBR) (VMQ) (FKM) (FKM) (EPDM) (EPDM) (EPDM)
Gasoline Mineral oil and high-temperature Animal oil and veg- Animal oil, vegetable oil, Coolant Animal oil, vegetable oil,
Test items Mineral oil resistance High-temperature application resistance
resistance application resistance etable oil resistance and brake fluid resistance resistance and brake fluid resistance
1)
Normal proper- Hardness by durometer type A A70 ± 5 A90 ± 5 A70 ± 5 A70 ± 5 A90 ± 5 A70 ± 5 A70 ± 5 A70 ± 5 A90 ± 5 A70 ± 5 A70 ± 5 A70 ± 5 A90 ± 5
ties Tensile strength (MPa), min. 10.0 14.0 10.0 16.0 16.0 9.8 3.5 10.0 10.0 6.0 10.0 9.8 10.0
Elongation (%), min. 250 100 200 180 100 150 60 170 80 100 150 150 80
Tensile stress (MPa), min.
2.5 – 2.5 2.5 – 2.7 – 2.0 – – – 2.7 –
(at 100 % elongation)
Aging tests Temperature and duration 120 ˚C, 72h 100 ˚C, 72h 150 ˚C, 72h 100 ˚C, 70h 230 ˚C, 72h 230 ˚C, 72h 150 ˚C, 72h 100 ˚C，72h 120 ˚C, 70h 100 ˚C, 72h
Change in hardness, max. + 10 + 10 + 10 + 15 + 15 + 10 + 10 +5 +5 + 10 + 10 + 10 + 10
Change in tensile strength (%), max. – 15 – 25 – 15 – 30 – 30 – 15 – 10 – 10 – 10 – 30 – 15 – 20 – 15
Change in elongation (%), max. – 45 – 55 – 40 – 40 – 40 – 45 – 25 – 25 – 25 – 40 – 45 – 40 – 45
Compression Temperature and duration 120 ˚C, 72h 100 ˚C, 72h 150 ˚C, 72h 100 ˚C, 70h 175 ˚C, 72h 200 ˚C, 72h 200 ˚C, 72h 150 ˚C, 72h 100 ˚C, 72h 120 ˚C, 70h 100 ˚C, 72h
set test Compression set (%), max. 40 40 25 40 40 25 30 40 40 60 25 40 30
Immersion test Temperature, duration, and 120 ˚C, 72h 23 ˚C, 72h 150 ˚C, 72h 100 ˚C, 70h 175 ˚C, 72h 175 ˚C, 72h 150 ˚C, 72h 100 ˚C, 72h 100 ˚C, 70h 100 ˚C, 72h
2) 2) 2) 2) 2) 2) 2) 2) 2)
testing oil IRM901 fuel oil No.1 IRM901 brake fluid IRM901 IRM901 IRM901 brake fluid coolant brake fluid
Change in hardness –5~+8 –5~+8 –8~0 −5 ~ + 10 −5 ~ + 10 – 15 ~ 0 – 10 ~ + 5 – 10 ~ + 5 – 10 ~ + 5 – 7 ~ + 10 – 15 ~ 0 –5~+5 – 15 ~ 0
Change in tensile strength (%), max. – 15 – 20 – 15 – 20 – 20 – 40 – 20 – 20 – 20 – 30 – 40 – 40 – 40
Change in elongation (%), max. – 40 – 40 – 25 – 40 – 40 – 40 – 20 – 20 – 20 – 40 – 40 – 40 – 40
Change in volume (%) –8~+5 –8~+5 –3~+5 −10 ~ + 5 −10 ~ + 5 0 ~ + 12 0 ~ + 10 –5~+5 –5~+5 −5 ~ + 5 0 ~ + 12 –5~+5 0 ~ + 12
Temperature, duration, and 120 ˚C, 72h 23 ˚C, 72h 150 ˚C, 72h 175 ˚C，72h 175 ˚C，72h 150 ˚C，72h
2) 2) 2) 2) 2) 2)
testing oil IRM903 fuel oil No.2 IRM903 IRM903 IRM903 IRM903
Change in hardness – 15 ~ 0 −10 ~ + 5 – 20 ~ 0 – 15 ~ + 5 – 15 ~ + 5 −10 ~ + 5 −10 ~ + 5 – 20 ~ 0
– – – – –
Change in tensile strength (%), max. – 25 – 35 – 45 – 30 – 35 – 20 – 20 – 40
Change in elongation (%), max. – 35 – 35 – 45 – 40 – 40 – 20 – 20 – 40
Change in volume (%) 0 ~ + 20 0 ~ + 20 0 ~ + 30 0 ~ + 30 0 ~ + 25 –5~+5 –5~+5 0 ~ + 30
Low-temperature Brittleness limit temperature
– 13 – – 10 – – – 40 – 50 – 15 – –1 – – 40 –
brittleness test (˚C), max.
Low-temperature
TR10 value (˚C), max. – 15 – 15 – 10 – 15 – 15 – – 30 – 10 – 10 – 10 – 30 – – 25
elastic recovery test
Corrosion test Temperature and duration 70 ± 1 ˚C，24h
The rubber shall not corrode the metal with which it is in contact nor shall the rubber become sticky.
Appearance
However, changes in metal surface color shall not be judged as corrosion.
Notes 1) Instantaneous values have been used.
2) For details, see the appendix of JIS B 2401-1.
3) Not standardized in the JIS.
96 97
(2) Selection of O-ring material (3) Selection of cross section diameter

O-rings have contact with substances to be sealed. Table 2.3.2 below lists the substances with which each When sealing fluid with O-ring, design the O-ring so
: Resistant to the substance
Therefore, material should be chemically stable to rubber material can remain stable. Consult JTEKT for that the depth of groove for fitting it is smaller than the
: Resistant to the substance except under
such substances. further details. thickness of the O-ring to compress (squeeze) it (pro-
extreme conditions
: Not resistant to the substance except under vide compression amount). Determine this compres-
specific favorable conditions sion carefully, because O-rings may become perma-
Table 2.3.2 O-ring rubber materials and their stability to fluids : Not resistant to the substance nently deformed if squeezed excessively, thus deterio-
Applicable standard Class rating sealing performance.
JIS B 2401 NBR-70-1 NBR-90 NBR-70-2
HNBR-70 HNBR-90 SBR-70❇ VMQ-70 FKM-70 FKM-90 ACM-70 EPDM-70 – EPDM-90
JASO F 404 Class 1-A – Class 2 – – Class 3 Class 4-C Class 4-D – Class 4-E – Class 5 – Generally, the compression rate of an O-ring should be
Nitrile rubber Nitrile rubber Nitrile rubber Hydrogenated Hydrogenated Styrene-buta- Silicone rubber Fluorocarbon Fluorocarbon Acrylic rub- Ethylene-propylene rub- Ethylene-
between 8 % and 30 % in ring cross section diameter
Rubber materials nitrile rubber nitrile rubber diene rubber rubber rubber propylene
(NBR) (NBR) (NBR) (HNBR) (HNBR) （SBR） (VMQ) (FKM) (FKM) ber (ACM) ber (EPDM) rubber (EPDM) (the lower limit of 8 % for sufficient sealing performance
Operating temperature range (˚C)
– 30 ~ 100 – 25 ~ 100 – 25 ~ 80 – 30 ~ 140 – 25 ~ 140 – 50 ~ 80 – 50 ~ 200 – 15 ~ 200 – 10 ~ 200 – 15 ~ 130 – 45 ~ 130 – 40 ~ 130 and the upper limit of 30 % for limited
(Guidance)
Ozone resistance △ △ ○ △ ◎ ◎ ◎ ◎ ◎ compression set.).
Weatherability
Flame resistance × × × × ○ ◎ ◎ × × Fig. 2.3.1 shows the relation between O-ring cross
Radiation resistance △ △ △ ○ △ △ △ × ○ section diameter and compression set.
Coal gas ○ ◎ ○ △ △ ◎ ◎ ○ △
Liquefied petroleum gas ○ ◎ ○ × × ◎ ◎ △ × (%)
Gear oil ◎ ○ ◎ × × ◎ ◎ ◎ × 60
Resistance to lubrication oils
Engine oil
Compression set
◎ ○ ◎ × △ ◎ ◎ ◎ × Compression: 25 %
Machine oil ◎ ◎ ◎ × ○ ◎ ◎ ◎ × (tested in air at 100 : for 70 hours)
40
Spindle oil ○ ◎ ◎ × △ ◎ ◎ ○ ×
Lithium grease ◎ ◎ ◎ × ◎ ◎ ◎ ◎ ×
Silicone grease ◎ ◎ ◎ ○ × ◎ ◎ ◎ ◎ 20
Cup grease ◎ ◎ ◎ × △ ◎ ◎ ○ ×
Refrigeration oil (mineral oil) ○ ◎ ○ × △ ◎ ◎ ○ ×
Turbine oil ◎ ◎ ◎ × ○ ◎ ◎ ◎ ×
Resistance to hydraulic fluids
0 2 4 6 8 10 12 (mm)
Torque-converter oil △ ◎ △ × △ ◎ ◎ ◎ ×
Brake fluid △ △ △ ◎ ○ △ △ × ◎ O-ring cross section diameter
Silicone oil ◎ ◎ ◎ ○ × ◎ ◎ ◎ ◎ Fig. 2.3.1 Relation between O-ring cross section
Phosphoric ester × × × × ○ △ △ × ◎ diameter and compression set
Water + glycol ○ ○ ○ ○ △ ○ ○ × ◎
Oil + water emulsion ◎ ◎ ◎ △ △ ○ ○ × △
Larger cross section diameter offers more stable seal-
Gasoline △ ○ ○ × × ◎ ◎ △ ×
Resistance to fuel oils and water
Light oil and kerosene ○ ◎ ◎ × △ ◎ ◎ △ × ing performance. As shown in Fig. 2.3.1, when the O-
Heavy oil △ ○ △ × × ◎ ◎ × × ring compression rate is constant (25 % in the figure),
Cold water and warm water ○ ○ ○ ○ ○ ○ ○ × ◎ the larger cross section diameter shows the smaller the
Steam and hot water ○ ○ ○ ○ △ △ △ × ◎ compression set. Larger cross section diameter is
Water including antifreeze fluid ○ ○ ○ △ △ ○ ○ × ◎
Water-based cutting oil ○ ○ ○ △ △ ○ ○ × △
advantageous in that it can accommodate errors in
Trichloroethylene × × × × × △ △ × × installation dimensions as well.
Alcohol ○ ○ ○ ◎ ○ ○ ○ × ◎
Chemical resistance
Benzene × × × × × △ △ × ×
In dynamic-sealing applications, larger cross section
Ethylene glycol ◎ ◎ ◎ ◎ ◎ ◎ ◎ △ ◎
diameter is less likely to twist during service or during
Acetone × × × △ △ × × × ○
Hydrochloric acid 20 % △ △ △ ○ △ ◎ ◎ △ ◎ installation. The largest cross section diameter possible
Sulfuric-acid 30 % ○ ○ ○ ○ ○ ◎ ◎ △ ◎ should be selected providing it can fit in the available
Nitric-acid 10 % × × × × × ◎ ◎ × ○ space.
Caustic soda 30 % ○ ○ ○ ◎ △ × × × ◎
• The most com- • Harder and higher • High resis- • Superior to the • Superior to the • Highest • High resistance • Highest • Harder and higher • Superior to • Superior in ozone resis- • Harder and higher
mon material pressureresistance to fuel NBR-70-1 in HNBR-70 in resistance to high and low resistance to pressureresis- hydrogenated tance, heat resistance and pressureresistance
• High resistance tance than NBR- oils, such terms of ozone terms of hard- to animal oil temperature oils, chemi- tance than FKM- nitrile rubber in electrical insulation resis- than EPDM-70
to oil, abrasion 70-1 (Class 1-A as gasoline, resistance, oil ness and resis- and veg- • Excellent self- cals, and 70 (Class 4-D terms of heat tance (Class 5 rubber)
and heat rubber) light oil and resistance, and tance to pres- etable oil, restoration heat rubber) resistance and • Hardness: A70 • Same properties
Features • Hardness: A70 • Same properties kerosene heat resistance sure such as after compres- • Useful over a • Same properties oil resistance as EPDM-70
as NBR-70-1 • Hardness: A70 • Same properties brake fluid sion, under a wide temper- as FKM-70 (Class • Especially (Class 5 rubber) in
(Class 1-A rubber) as the HNBR-70 wide tempera- ature range 4-D rubber) in resistant to other respects
in other respects in other respects ture range • Hardness: other respects high-tempera- • Hardness: A90
• Hardness: A90 • Hardness: A90 A70 • Hardness: A90 ture oil
＊Not standardized in the JIS.
98 99
2.4 O-ring technical principles
2.4 O-ring technical principles Backup rings of endless design (T3) are the most
advantageous in the prevention of extrusion into the
(1) Sealing mechanism gap. However, those of spiral design (T1) and bias-cut
design (T2) can be more easily installed.
Fig. 2.4.1 shows how O-ring can be deformed under
Backup rings of spiral design are most commonly
pressure. used.
Use backup rings of spiral design with a pressure
O-ring Backup ring between 10 MPa and 20 MPa. If the operating tempera-
Low ture exceeds 100˚C, use backup rings of spiral design
pressure with a pressure of less than 10 MPa.
Backup rings of bias-cut design excel at protecting O-
rings at pressures ranging from 15 MPa to 20 MPa and
above.
Medium Backup rings of endless design are suited to use with
pressure pressures exceeding 25 MPa and temperatures
exceeding 135˚C.
All Koyo backup rings are made from tetrafluoroethylene
Extrusion into gap (PTFE) resin, which is chemically stable to all media under
High a wide range of temperatures and is resistant to corrosion.
pressure
(3) O-rings for dynamic sealing (Reciprocal
movement)
Fig. 2.4.1 O-ring deformation under pressure
When fitting groove is provided on the piston, use two
O-ring installed in a groove with compression (com- O-rings to ensure improved service life and sealing
pression rate) of 8 % to 30 % provides a self-seal by its performance (Fig. 2.4.2). Pack grease between the two
elasticity when the pressure is low. O-rings in a non-lubrication application. Recommended
grease is lithium soap base with NLGI No. 2.
When operation pressure is higher, the O-ring is pressed
against one side of the groove, providing better sealing. When fitting groove is provided on the cylinder, use a
However, under extremely high pressure, the O-ring par- dust seal as well and pack grease between the O-ring
tially is pressed out from groove into the gap and may be and dust seal.
damaged, and deteriorated sealing performance. Groove on piston
For such high-pressure applications, one or two backup Pack grease for non-lubrication applications
rings should be applied to prevent extrusion into gap.
(2) Backup ring Min.

2d2
Backup rings are used for dynamic sealing and for sta-
tic sealing of cylindrical surface. Groove on cylinder
Two backup rings should be installed on both sides of O- Pack grease
Min.
ring when high pressure is put on the O-ring in two direc- 2d2
tions. One backup ring is installed on low pressure side of
O-ring when high pressure is applied in one direction.
Even when extrusion into gap does not occur under Dust seal
low pressure, backup rings are recommended because
d2: O-ring cross section diameter
they can extend O-ring service life by preventing O-ring
tearing or damage, which are the most common causes Fig. 2.4.2 Typical installation of O-ring
of O-ring failures. for dynamic sealing
One each backup ring is installed on both sides of O-ring For the installation of O-rings on cast cylinders or for
low-friction dynamic-sealing applications, consult JTEKT.
normally (total is two backup rings). However, if space
does not allow this, one backup ring should be installed on (4) O-rings for static sealing of cylindrical
the lower-pressure side. surface
The O-ring extrusion varies depending on applied pres-
When O-ring is used under low pressure with the com-
sure, O-ring hardness and gap amount on the cylindrical
pression rate close to the minimal of 8 %, the fitting
surface. Refer to Fig. 2.5.2, "O-ring extrusion limit values," groove accuracy affects sealing performance so much,
when using backup rings. so that the groove accuracy should be controlled at the
same level as the fitting groove of dynamic sealing.
100
If the O-ring is exposed to pressure in one direction,
the groove side face on the high-pressure side can be
eliminated for easy machining (Fig. 2.4.4 (c)).
In this case, dimension B should be greater than the
minimum of the groove width b (Fig. 2.4.4(a)) used in
flat surface static-sealing application.
In the case of internal-pressure applications and O-ring
size is small (30 mm or less), groove outside diameter
ud7 should be 0.2 to 0.3 mm larger to ensure correct O-
Clogging ring installation.
Fig. 2.4.3 O-ring slack and clogging In the case of thin O-ring (cross section diameter 3 mm
or less) of large size (150 mm or more), it may be
Even when an O-ring is selected in accordance with installed on the groove incorrectly and partially protrud-
the dimensional table values and groove dimensions, ing from the groove, which results in cutting off of O-
the O-ring may become slack due to dimensional ring. Such a situation must be avoided. Use thicker O-
deviation and installation method, which may be caused ring to prevent such a protrusion (Fig. 2.4.5).
by the reason why the O-ring is unduly caught between This portion may This portion may
the groove and housing (Fig. 2.4.3). be cut off be cut off
Especially large size O-rings must be installed with
care to avoid ring slack.
To prevent ring slack for the ring size of 150 mm or
more, a slightly smaller size O-ring may be used rather
than one that exactly fits the groove dimensions after
determining the O-ring compression amount carefully. ud7 ud8
Consult JTEKT for this method.
d7: Groove O.D d8: Groove I.D
(5) O-rings for static sealing of flat surface
For internal pressure For external pressure
Determine the O-ring compression amount to be slightly
larger than in other applications.
Fig. 2.4.5 O-ring protrusion
If the O-ring is exposed to internal pressure, the O-ring out-
side diameter should be determined, according to groove (6) O-rings for vacuum flanges
diameter ud7. When the O-ring is exposed to external pres-
sure, O-ring bore diameter should be determined according In vacuum applications, O-rings are used to seal in
to groove diameter ud8 (see Fig. 2.4.4 (a) and (b)). gases. Therefore, fitting groove surfaces should be
carefully machined and finished.
To select a suitable rubber material to meet vacuum
(a) For internal pressure ud7 grade, consult JTEKT.
b
d7: Groove O.D (7) Installation in triangular groove
b: Groove width
When O-ring is installed on the interior angle on a
shaft or flange, the A dimension of the triangular groove
should be 1.3 to 1.4 times of the O-ring cross section
ud8 b diameter (Fig. 2.4.6).
(b) For external pressure
d8: Groove I.D

45˚
b: Groove width
B A =(1.3~1.4) ✕ d2
(c) For internal pressure
d2: O-ring cross section
diameter
B: Seat width
Fig. 2.4.6 Triangular-groove dimensions
Fig. 2.4.4 Fitting groove for static sealing of
flat surface
101
2.5 Fitting groove design for O-ring
2.5 Fitting groove design for O-ring C 0.1∼0.2 Radial gap

°
(1) Compression amount and compression rate 90 +5
°+5° 0°0
0 9 K h
Table 2.5.1 lists the JIS-standard of O-ring r1 r1
Compression amount and compression rate. b (unit : mm)
See dimension table for each groove dimensions cor-
responding to O-ring number. 1) Groove depth K
Determine dimension h to obtain O-ring compression
Compression amounts of standards other than JIS are rate between 8 % and 30%.
shown in respective dimensional tables. Determine the radial gap by the consideration that
Fig.2.5.1 shows the details of relation between the the double radial gap (gap in diameter) should be
shape of groove and the compression amount and com- less than the value shown in Fig. 2.5.2.
pression rate. Compression amount = d2 – h
Compression rate = d2 – h x 100 (%)
d2
d2 : O-ring cross section diameter
2) Groove width b
Determine groove width by the consideration that O-ring
should not occupy more than 90 % of the groove space.
2
Occupancy percentage = π x (d2 / 2) x 100 (%)

bxh
Fig. 2.5.1 Relation between shape of groove and
compression amount (rate)
Table 2.5.1 O-ring compression amount and compression rate

Compression amount and compression rate
For dynamic sealing /static For static sealing of
O-ring O-ring dimensions, mm
sealing of cylindrical surface flat surface
number mm % mm %
Cross section
Bore diameter d1 Max. Min. Max. Min. Max. Min. Max. Min.
diameter d2
P3 ~ P10 1.9 ±0.08 2.8 ~ 9.8 0.48 0.27 24.2 14.8 0.63 0.37 31.8 20.3
P10A ~ P18 9.8 ~ 17.8

2.4 ±0.09 0.49 0.25 19.7 10.8 0.74 0.46 29.7 19.9
Tolerances of O-ring bore diameter d1 are given in the
P20 ~ P22 19.8 ~ 21.8
P22A ~ P40 21.7 ~ 39.7

3.5 ±0.1 0.60 0.32 16.7 9.4 0.95 0.65 26.4 19.1
P41 ~ P50 40.7 ~ 49.7
dimensional table of the O-rings.
P48A ~ P70 47.6 ~ 69.6
P71 ~ P125 5.7 ±0.13 70.6 ~ 124.6 0.83 0.47 14.2 8.4 1.28 0.92 22.0 16.5
P130 ~ P150 129.6 ~ 149.6
P150A~ P180 149.5 ~ 179.5
P185 ~ P300 8.4 ±0.15 184.5 ~ 299.5 1.05 0.65 12.3 7.9 1.70 1.30 19.9 15.8
P315 ~ P400 314.5 ~ 399.5
G25 ~ G40 24.4 ~ 39.4
G45 ~ G70 44.4 ~ 69.4

3.1 ±0.1 0.70 0.40 21.85 13.3 0.85 0.55 26.6 18.3
G75 ~ G125 74.4 ~ 124.4
G130 ~ G145 129.4 ~ 144.4
G150 ~ G180 149.3 ~ 179.3

5.7 ±0.13 0.83 0.47 14.2 8.4 1.28 0.92 22.0 16.5
G185 ~ G300 184.3 ~ 299.3
102
(2) Extrusion into gap from fitting groove (4) Chamfer of installation location
The O-ring and backup ring extrusion into the gap from Provide chamfers on all edges of the cylinder and pis-
the fitting groove on cylindrical surfaces is mainly relat- ton rod to prevent O-ring damage during installation, as
ed to the gap amount of the cylindrical surface.
shown in Table 2.5.3.
Pressure of fluid to be sealed or O-ring hardness also
influence.
Fig. 2.5.2 shows the relation between these factors.
(MPa) Table 2.5.3 Chamfer of O-ring installed area
70.0
56.0 O-ring in a free
42.0 Extrusion occurs condition
35.0
28.0 X
21.0
15˚ to 20˚
Backup ring made of
14.0
tetrafluoroethylene resin Remove burrs
10.5
Z
Fluid pressure
7.0 unit : mm
5.6
O-ring O-ring cross section 1)
4.2 Z
A70 A80 A90 Rubber diameter X (min.)
2.8 hardness Over Up to At 15˚ At 20˚
2.1 –– 2.4 0.9 3.4 2.5
Extrusion does not occur 2.4 3.5 1.1 4.1 3
1.4
3.5 5.7 1.3 4.9 3.6
5.7 8.4 1.5 5.6 4.1
0.7 Note 1) Dimension Z is shown when dimension X is minimum.
0.000
0.051
0.102
0.152
0.203
0.254
0.305
0.356
0.407
0.457
0.508
0.559
0.610
0.660
0.711
0.762
0.813
0.864
0.914
0.965
1.016
(mm)
Maximum diametrical gap When O-ring is used on piston seal, do not provide a
<O-ring test conditions>
pressure hole on the area on which the O-ring slides.
1. Without backup ring
2. Expansion of cylinder inner diameter due to internal pres- If the pressure hole must be installed in the area the
sure of cylinder is not included. O-ring is slid, chamfer the pressure hole (Fig.2.5.3). For
3. These results were obtained after 100 thousand cycles at 2.5 Hz
the chamfering amount, see the Table 2.5.3.
between zero pressure to the pressure specified in the diagram.
Fig. 2.5.2 O-ring and backup ring extrusion limit values
When the pressure hole is not chamfered:
Expansion of cylinder inner diameter due to internal pressure
of cylinder is not taken into consideration for the gap in the dia-
gram above. If any expansion of the cylinder inner diameter Installation
may occur, the gap should be 75% of the values shown in the direction
diagram, taking expansion of the gap into consideration.
Also, if an O-ring exceeds the values of the gaps in the The protruding
figure above, use a backup ring. part is cut off
(3) Fitting groove surface roughness Pressure hole
Fitting groove surface should be finished as specified When the pressure hole is chamfered:
in Table 2.5.2 below for the O-ring to have sufficient
sealing performance and long service life, and to mini-
mize frictional resistance. Installation
Table 2.5.2 O-ring fitting groove surface roughness direction
Surface roughness
Location Purpose Type of pressure
µm Ra µm Rz Chamfered
Flat surface 3.2 12.5
Static Constant
Cylindrical surface
sealing
Groove side Pulsating
1.6 6.3
and bottom Pressure hole
Dynamic With backup rings
sealing
Without backup ring 0.8 3.2 Fig. 2.5.3 Chamfer of pressure-hole edges
Static Constant 1.6 6.3
O-ring sealed sealing Pulsating 0.8 3.2
contact
surface Dynamic
– 0.4 1.6
sealing
Chamfer area 3.2 12.5
103
2.6 Handling of O-ring
(5) Material and surface finishing of fitting 2.6 Handling of O-ring

groove parts
(1) Storage
Cylinder material for dynamic-sealing application
The following practices are advisable to keep O-ring
should be steel. The most suitable piston rod material
quality for a long time.
is hardened steel.
• Do not store where exposed to direct sunlight.
Soft materials such as aluminum, brass, bronze, Monel
• Store enclosed indoors where temperature is less
metal and soft stainless steel are not suitable as a slid-
than 30 ˚C and humidity is less than 65 %.
ing surface material because of inferior in abrasion
• Keep O-rings away from heat or ozone sources.
resistance.
• O-rings should be sealed completely in packages
when stored.
For static-sealing applications, materials should have
• Do not hang or suspend O-rings on hooks, wires, or
sufficient strength to normal operation pressure and
strings.
should also be resistant to pulsating pressure.
(2) Handling
Surface finishing methods to minimize friction are hon-
ing, varnishing (roller varnishing), and polishing after For good performance of O-ring, pay attention to the
hard nickel plating. points shown below.
Hard-nickel plating is preferable for the application • Avoid reuse of used O-rings.
which requires heat resistance, abrasion resistance and • When installing an O-ring, apply sealing medium
low-friction. (lubricant) to the O-ring and contact surface.
• Install an O-ring in the groove without twisting it.
Table 2.5.4 shows materials for fitting groove parts and • Do not clean O-ring equipped machine with cleaning
their compatibility oil or gasoline and protect O-ring from cleaning oil.
Otherwise, it may be swollen, causing poor sealing
Table 2.5.4 Groove materials and compatibility
performance.
O-ring • If an O-ring passes along the threaded surface or
Contamination
sharp edges on it during installation, provide any

resistance
resistance
resistance
protection
Corrosion
Abrasion
Dynamic
Metal
sealing
sealing
mechanism to prevent the O-ring from being dam-

Static
Metal
aged.
Cadmium When fitting an O-ring, insert the cap onto the thread-
Chrome ed surface as shown in Fig.2.6.1.
Copper
Gold
Iron
Lead
Nickel
Rhodium O-ring protection cap
Silver
Tin
Zinc Fig. 2.6.1 O-ring installation jig
: Excellent : Acceptable : Compatible
Remarks
: Good : No good : Not compatible
104
2.7 Typical O-ring failures, causes and countermeasures
When leakage is observed, investigate the causes and To identify the causes, it is critical to observe the O-
implement proper countermeasures. ring closely and evaluate the failure in all respects, such
as cylinder, piston, and medium to be sealed.
Table 2.7.1 O-ring failures, causes and countermeasures

D : Dynamic sealing S : Static sealing
Appearance
Major causes Countermeasures
Phenomenon Condition
1) Excessive speed • Replace with V-packing
D Twisted and
2) Eccentric movements • Improve accuracy of equipment
deformed
Twist 3) Poor surface finish on • Improve sliding surface finish
sliding face • Install with care(Coat grease.)
4) Twisted installation
D Partially chipped • Chipped by the bore edge, • Round all sharp edges
threads, or sharp corner at • Use an installation jig
Chipping installation
1) Exposure to repeated dras- • Study alternative rubber mate-

Deformed into the
D and S groove's shape tic temperature changes rials
2) Improper adjustment of • Study groove dimensions
Permanent temperature, compres-
set sion, and fluid
1) Poor sliding surface finish • Improve sliding surface finish
D Worn all round the
2) Poor lubrication • Supply sufficient lubrication
circumference
Abrasion 3) Entry of dust or other • Clean thoroughly and use
around the foreign materials filter etc
circumference
Sliding surface is • There are damages on • Remove damages on sliding
D and S partially worn sliding surface surface and improve surface
Partial finish
abrasion
S Hardened and • Operating temperature is • Study alternative rubber mate-
cracked when bent higher than the rubber's rials
Hardening heat resistance limit
1) Improper rubber material • Study alternative rubber mate-

S Softened and
2) Cleaned with fuel oil or rials
swollen
Swelling other incompatible • Clean with kerosene
cleanser
S Scratch marks are • Scratched by a thread or • Use an installation jig

observed sharp edge at installation
Scratch
The outside or inside 1) Inappropriate determina- • Restudy pressure, gap and

S of the ring is cut off tion of pressure, gap and hardness
Protrusion partially or around hardness • Apply backup rings
the entire circumfer- 2) Due to swelling • Study alternative rubber mate-
ence rials
S The squeezed 1) Poor chamfer • Improve chamfer
portion is cut off or 2) Groove depth is not • Restudy groove depth
Tearing chipped sufficient
S • Left in the air in a • Do not stretch the ring

Cracks are observed
stretched condition • Coat grease or oil to the O-
on all over the ring
Crack by ring to avoid contact with air
ozone • Study alternative rubber mate-
rials
Remark) Dotted line shows original O-ring shape or size.
105
106
2.8 O-ring dimensional tables (Contents)
Code O-ring dimensions (Unit mm) Application Page
149.5
8.4
JIS General
Cross section dia.
47.6
5.7 industrial
machines
d2
21.7 108
P
3.5
2.4 9.8
1.9 Dynamic/static
Bore dia.
d1 sealing
2.8 21.8 49.7 149.6 399.5
Cross section dia. Cross section dia.
5.7 General
JIS industrial
3.1
machines
d2
116
G 24.4 144.4 149.3 299.3

Bore dia. d1 Static sealing
2.0 General industrial
S
1.5 21.9
machines
d2
118
Bore dia. d1 Static sealing
2.5 21.5 149.5
Old ISO
Cross section dia.
7.00 General
109
industrial
A, B
5.30
40.0
machines
d2
3.55
18.0
120
C, D 2.65
1.80 14.0
Bore dia.
E 1.80 17.0 38.7 200 400 670
d1
Cross section dia.
3.5
22.1 Automobiles
9.8
JASO
2.4
d2
1.9 124
Dynamic/static
2.8 35.2 70.6 149.6
Bore dia. d1 sealing
6.98
5.33 113.66
10.46
3.53
3.00 4.34
2.95 Aircraft
Cross section dia.
2.62
1.24 21.92 34.42 37.46 59.36
2.46
2.21
AS 2.08 Static sealing 130

d2
1.98
1.83
1.78
and
1.78
1.63 Dynamic/static
1.52
1.42
1.27 sealing
Bore dia.
1.02
d1
0.74 1.42 4.70 7.64 10.52 13.46 17.93 133.07 247.32 456.06 658.88
1.07 6.07 8.92 11.89 16.36 19.18
For dynamic /
BACKUP –––––––––––
static sealing of
138
cylindrical
RING surface
General
Cross section dia.
JIS 10
industrial
6 machines 142
d2
V 14.5 173.0 222.5 425.5 475.0

Bore dia. For Vacuum
1 044.0
d1
flanges
107
P 3~35
JIS B 2401 P (for Dynamic and Static Sealing)
Material : JIS NBR-70-1, NBR-90, NBR-70-2, EPDM-70, EPDM-90, VMQ-70, FKM-70, FKM-90,
HNBR-70, HNBR-90, ACM-70 and SBR-70 (Not standardized in the JIS)
■ Fitting groove design (unit : mm)
■ O-ring shape and dimensions (unit : mm) ■ Fitting groove dimensions For static sealing on cylindrical surface
C 0.1~0.3 C 0.1~0.3
d2 ud4 ud6
d2 Static sealing on flat surface ud3 ud5 90 + 5˚
+ 0 90 +5
˚ 5˚ ˚ ˚ ˚
0 90 K
ud8 ud7 K 0
b r1 r1 r1
b
d1 Eccentricity E
0.10 max.
h h b b b
A single component Matching two components
A
■ Backup rings
A 0.15 max. (For dynamic sealing and static sealing on cylindrical surface)
For dynamic sealing
Cross section A-A For external For internal
pressure pressure
ud4 ud3 ud5 ud6
b1 b2
b b One backup ring Two backup rings
P 3~35 unit : mm
O-ring dimensions Groove dimensions for static sealing on flat surface Groove dimensions for dynamic sealing and static sealing on cylindrical surface
2) 2)
d8 d7 Reference fitting codes 3) b +0.25 b1 +0.25 b2 +0.25
Bore dia. Cross section dia. O-ring No. + 0.25 r1 O-ring No. 0 0 0
E
4)
r1
1) ⎛ for external ⎞ ⎛ for internal ⎞ b h ± 0.05 d3, d5 corresponding to d4, d6 Fitting Without With one With two
d1 d2 ⎜ ⎟ ⎜ ⎟ 0 max. backup backup backup max. max.
⎝ pressure ⎠ ⎝ pressure ⎠ d3 and d5 tolerances code
ring ring rings
2.8 ± 0.14 P 3 3 6.2 P 3 3 6 H10
3.8 ± 0.14 P 4 4 7.2 P 4 4 7
e9
4.8 ± 0.15 P 5 5 8.2 P 5 5 8
5.8 ± 0.15 P 6 6 9.2 P 6 6 0 9 + 0.05
1.9 ± 0.08 2.5 1.4 0.4 2.5 3.9 5.4 0.05 0.4
6.8 ± 0.16 P 7 7 10.2 P 7 7 – 0.05 10 0
7.8 ± 0.16 P 8 8 11.2 P 8 8 11
8.8 ± 0.17 P 9 9 12.2 P 9 9 12
9.8 ± 0.17 P 10 10 13.2 P 10 10 13
9.8 ± 0.17 P 10A 10 14 P 10A 10 14
10.8 ± 0.18 P 11 11 15 P 11 11 15
11.0 ± 0.18 P 11.2 11.2 15.2 P 11.2 11.2 e8 15.2
11.8 ± 0.19 P 12 12 16 P 12 12 16
12.3 ± 0.19 P 12.5 12.5 16.5 P 12.5 12.5 16.5
13.8 ± 0.19 P 14 14 18 P 14 14 0 18 + 0.06
2.4 ± 0.09 3.2 1.8 0.4 3.2 4.4 6.0 0.05 0.4
14.8 ± 0.20 P 15 15 19 P 15 15 – 0.06 19 0
15.8 ± 0.20 P 16 16 20 P 16 16 20
17.8 ± 0.21 P 18 18 22 P 18 18 22
19.8 ± 0.22 P 20 20 24 P 20 20 h9 f8 24
H9
20.8 ± 0.23 P 21 21 25 P 21 21 e7 25
21.8 ± 0.24 P 22 22 26 P 22 22 26
21.7 ± 0.24 P 22A 22 28 P 22A 22 28
22.1 ± 0.24 P 22.4 22.4 28.4 P 22.4 22.4 28.4
23.7 ± 0.24 P 24 24 30 P 24 24 30
24.7 ± 0.25 P 25 25 31 P 25 25 31
25.2 ± 0.25 P 25.5 25.5 31.5 P 25.5 25.5 31.5
e8
25.7 ± 0.26 P 26 26 32 P 26 26 32
27.7 ± 0.28 P 28 28 34 P 28 28 34
0 + 0.08
28.7 ± 0.29 3.5 ± 0.10 P 29 29 35 4.7 2.7 0.8 P 29 29 35 4.7 6.0 7.8 0.08 0.8
– 0.08 0
29.2 ± 0.29 P 29.5 29.5 35.5 P 29.5 29.5 35.5
29.7 ± 0.29 P 30 30 36 P 30 30 36
30.7 ± 0.30 P 31 31 37 P 31 31 37
31.2 ± 0.31 P 31.5 31.5 37.5 P 31.5 31.5 37.5
31.7 ± 0.31 P 32 32 38 P 32 32 e7 38
33.7 ± 0.33 P 34 34 40 P 34 34 40
34.7 ± 0.34 P 35 35 41 P 35 35 41
Notes 1) The tolerance of bore diameter d1 shows the specified values in JIS B 2401 for NBR-70-1, NBR-90, NBR-70-2, EPDM-70, EPDM-90 and SBR-70 3) The fitting code is corresponding to the d4 and d6 tolerances.
(Not standardized in the JIS) products. 4) Eccentricity E means the difference between the maximum value and minimum value of dimension K.
For VMQ-70 and ACM-70 products, the tolerance is 1.5 times these values, and for FKM-70, FKM-90, HNBR-70 and HNBR-90 products, 1.2 times. The eccentricity can also be defined as double the coaxiality measurement.
2) For a static sealing application on a flat surface, design the groove according to dimension d8 for use under external
pressure, or according to dimension d7 for use under internal pressure. An O-ring for use under external pressure can thus
have its bore surface in close contact with the inner wall of the groove during use. Likewise an O-ring for use under internal
pressure can thus have its circumferential surface in close contact with the outer wall of the groove.
108 109
P 35.5~105
C 0.1~0.3 C 0.1~0.3
d2 ud4 ud6
+ 0 90 +5
˚ 5˚ ˚ ˚ ˚
0 90 K
ud8 ud7 K 0
b r1 r1 r1
b
d1 Eccentricity E
0.10 max.
h h b b b
A
■ Backup rings
For dynamic sealing
pressure pressure
ud4 ud3 ud5 ud6
b1 b2
P 35.5~105 unit : mm
2) 2)
E
4)
r1
ring ring rings
35.2 ± 0.34 P 35.5 35.5 41.5 P 35.5 35.5 41.5
35.7 ± 0.34 P 36 36 42 P 36 36 42
37.7 ± 0.37 P 38 38 44 P 38 38 44
38.7 ± 0.37 P 39 39 45 P 39 39 45
39.7 ± 0.37 P 40 40 46 P 40 40 46
40.7 ± 0.38 P 41 41 47 P 41 41 47
0 + 0.08
41.7 ± 0.39 3.5 ± 0.1 P 42 42 48 4.7 2.7 0.8 P 42 42 e7 48 4.7 6.0 7.8 0.08 0.8
– 0.08 0
43.7 ± 0.41 P 44 44 50 P 44 44 50
44.7 ± 0.41 P 45 45 51 P 45 45 51
45.7 ± 0.42 P 46 46 52 P 46 46 52
47.7 ± 0.44 P 48 48 54 P 48 48 54
48.7 ± 0.45 P 49 49 55 P 49 49 55
49.7 ± 0.45 P 50 50 56 P 50 50 56
47.6 ± 0.44 P 48A 48 58 P 48A 48 58
e8
49.6 ± 0.45 P 50A 50 60 P 50A 50 60
51.6 ± 0.47 P 52 52 62 P 52 52 62
52.6 ± 0.48 P 53 53 63 P 53 53 63
54.6 ± 0.49 P 55 55 65 P 55 55 h9 f8 65 H9
55.6 ± 0.50 P 56 56 66 P 56 56 66
57.6 ± 0.52 P 58 58 68 P 58 58 68
59.6 ± 0.53 P 60 60 70 P 60 60 70
61.6 ± 0.55 P 62 62 72 P 62 62 72
e7
62.6 ± 0.56 P 63 63 73 P 63 63 73
64.6 ± 0.57 P 65 65 75 P 65 65 0 75 + 0.10
5.7 ± 0.13 7.5 4.6 0.8 7.5 9.0 11.5 0.10 0.8
66.6 ± 0.59 P 67 67 77 P 67 67 – 0.10 77 0
69.6 ± 0.61 P 70 70 80 P 70 70 80
70.6 ± 0.62 P 71 71 81 P 71 71 81
74.6 ± 0.65 P 75 75 85 P 75 75 85
79.6 ± 0.69 P 80 80 90 P 80 80 90
84.6 ± 0.73 P 85 85 95 P 85 85 95
89.6 ± 0.77 P 90 90 100 P 90 90 100
94.6 ± 0.81 P 95 95 105 P 95 95 105
e6
99.6 ± 0.84 P 100 100 110 P 100 100 110
101.6 ± 0.85 P 102 102 112 P 102 102 112
104.6 ± 0.87 P 105 105 115 P 105 105 115
110 111
P 110~260
C 0.1~0.3 C 0.1~0.3
d2 ud4 ud6
+ 0 90 +5
˚ 5˚ ˚ ˚ ˚
0 90 K
ud8 ud7 K 0
b r1 r1 r1
b
d1 Eccentricity E
0.10 max.
h h b b b
A
■ Backup rings
For dynamic sealing
pressure pressure
ud4 ud3 ud5 ud6
b1 b2
P 110~260 unit : mm
2) 2)
E
4)
r1
ring ring rings
109.6 ± 0.91 P 110 110 120 P 110 110 120
111.6 ± 0.92 P 112 112 122 P 112 112 122
f8 e6
114.6 ± 0.94 P 115 115 125 P 115 115 125
119.6 ± 0.98 P 120 120 130 P 120 120 130
124.6 ± 1.01 P 125 125 135 P 125 125 135
129.6 ± 1.05 5.7 ± 0.13 P 130 130 140 7.5 4.6 0.8 P 130 130 140 7.5 9.0 11.5 0.10 0.8
131.6 ± 1.06 P 132 132 142 P 132 132 142
134.6 ± 1.09 P 135 135 145 P 135 135 145 H9
139.6 ± 1.12 P 140 140 150 P 140 140 150
h9
144.6 ± 1.16 P 145 145 155 P 145 145 155
149.6 ± 1.19 P 150 150 160 P 150 150 160
149.5 ± 1.19 P 150A 150 165 P 150A 150 165
154.5 ± 1.23 P 155 155 170 P 155 155 170
159.5 ± 1.26 P 160 160 175 P 160 160 175
164.5 ± 1.30 P 165 165 180 P 165 165 180
169.5 ± 1.33 P 170 170 185 P 170 170 185
174.5 ± 1.37 P 175 175 190 P 175 175 190
0 + 0.10
179.5 ± 1.40 P 180 180 195 P 180 180 195
– 0.10 0
184.5 ± 1.44 P 185 185 200 P 185 185 f7 200
189.5 ± 1.48 P 190 190 205 P 190 190 205
194.5 ± 1.51 P 195 195 210 P 195 195 210
199.5 ± 1.55 P 200 200 215 P 200 200 215
204.5 ± 1.58 P 205 205 220 P 205 205 220
8.4 ± 0.15 11.0 6.9 1.2 11.0 13.0 17.0 0.12 1.2
208.5 ± 1.61 P 209 209 224 P 209 209 224
209.5 ± 1.62 P 210 210 225 P 210 210 225
H8
214.5 ± 1.65 P 215 215 230 P 215 215 230
219.5 ± 1.68 P 220 220 235 P 220 220 h8 235
224.5 ± 1.71 P 225 225 240 P 225 225 240
229.5 ± 1.75 P 230 230 245 P 230 230 245
234.5 ± 1.78 P 235 235 250 P 235 235 250
239.5 ± 1.81 P 240 240 255 P 240 240 255
244.5 ± 1.84 P 245 245 260 P 245 245 260
249.5 ± 1.88 P 250 250 265 P 250 250 265
254.5 ± 1.91 P 255 255 270 P 255 255 270
f6
259.5 ± 1.94 P 260 260 275 P 260 260 275
112 113
P 265~400
C 0.1~0.3 C 0.1~0.3
d2 ud4 ud6
+ 0 90 +5
˚ 5˚ ˚ ˚ ˚
0 90 K
ud8 ud7 K 0
b r1 r1 r1
b
d1 Eccentricity E
0.10 max.
h h b b b
A
■ Backup rings
For dynamic sealing
pressure pressure
ud4 ud3 ud5 ud6
b1 b2
P 265~400 unit : mm
2) 2)
E
4)
r1
ring ring rings
264.5 ± 1.97 P 265 265 280 P 265 265 280
269.5 ± 2.01 P 270 270 285 P 270 270 285
274.5 ± 2.04 P 275 275 290 P 275 275 290
279.5 ± 2.07 P 280 280 295 P 280 280 295
284.5 ± 2.10 P 285 285 300 P 285 285 300
289.5 ± 2.14 P 290 290 305 P 290 290 305
294.5 ± 2.17 P 295 295 310 P 295 295 310
299.5 ± 2.20 P 300 300 315 P 300 300 315
0 + 0.10
314.5 ± 2.30 8.4 ± 0.15 P 315 315 330 11.0 6.9 1.2 P 315 315 h8 f6 330 H8 11.0 13.0 17.0 0.12 1.2
– 0.10 0
319.5 ± 2.33 P 320 320 335 P 320 320 335
334.5 ± 2.42 P 335 335 350 P 335 335 350
339.5 ± 2.45 P 340 340 355 P 340 340 355
354.5 ± 2.54 P 355 355 370 P 355 355 370
359.5 ± 2.57 P 360 360 375 P 360 360 375
374.5 ± 2.67 P 375 375 390 P 375 375 390
384.5 ± 2.73 P 385 385 400 P 385 385 400
399.5 ± 2.82 P 400 400 415 P 400 400 415
Notes 1) The tolerance of bore diameter d1 shows the specified values in JIS B 2401 for NBR-70-1, NBR-90, NBR-70-2, EPDM-70, 3) The fitting code is corresponding to the d4 and d6 tolerances.
EPDM-90 and SBR-70 (Not standardized in the JIS) products. 4) Eccentricity E means the difference between the maximum value and minimum value of dimension K.
For VMQ-70 and ACM-70 products, the tolerance is 1.5 times these values, and for FKM-70, FKM-90, HNBR-70 and HNBR- The eccentricity can also be defined as double the coaxiality measurement.
90 products, 1.2 times.
114 115
G 25~300
JIS B 2401 G (for Static Sealing)
HMBR-70, HMBR-90, ACM-70 and SBR-70 (Not standardized in the JIS)
■ O-ring shape and dimensions (unit : mm) ■ Fitting groove dimensions
C 0.1~0.3 C 0.1~0.3
d2
d2 Static sealing on flat surface For static sealing on cylindrical surface 90 +
˚
+5 0 90 +5
˚ 5˚ ˚ ˚ ˚
0 90 K 0 K
ud8 ud7 ud4 ud6 r1 r1 r1
b
b ud3 ud5
d1
0.10 max.
Eccentricity E b b
h h
A b
■ Backup rings
A 0.15 max. (For static sealing on cylindrical surface)
Cross section A-A
For external For internal
pressure pressure
b1 b2
One backup ring Two backup rings
G 25~300 unit : mm
O-ring dimensions Groove dimensions for static sealing on flat surface Groove dimensions for static sealing on cylindrical surface
b +0.25 b1 +0.25 b2 +0.25
2) 2)
d8 d7 Reference fitting codes 3)
0 0 0 4)
Bore dia. Cross section dia. O-ring No. ⎛ for external ⎞ ⎛ for internal ⎞ + 0.25 r1 O-ring No. Fitting E r1
1)
⎜ ⎟ ⎜ ⎟
b h ± 0.05 d3, d5 corresponding to d4, d6 Without With one With two
d1 d2 0 max. backup backup backup max. max.
⎝ pressure ⎠ ⎝ pressure ⎠ d3 and d5 tolerances code ring ring rings
24.4 ± 0.25 G 25 25 30 G 25 25 30
e9
29.4 ± 0.29 G 30 30 35 G 30 30 35
34.4 ± 0.33 G 35 35 40 G 35 35 40 H10
39.4 ± 0.37 G 40 40 45 G 40 40 45
e8
44.4 ± 0.41 G 45 45 50 G 45 45 50
49.4 ± 0.45 G 50 50 55 G 50 50 55
54.4 ± 0.49 G 55 55 60 G 55 55 60
59.4 ± 0.53 G 60 60 65 G 60 60 65
64.4 ± 0.57 G 65 65 70 G 65 65 70
e7
69.4 ± 0.61 G 70 70 75 G 70 70 75
f8
74.4 ± 0.65 G 75 75 80 G 75 75 80
79.4 ± 0.69 G 80 80 85 G 80 80 85
84.4 ± 0.73 3.1 ± 0.10 G 85 85 90 4.1 2.4 0.7 G 85 85 90 4.1 5.6 7.3 0.08 0.7
89.4 ± 0.77 G 90 90 95 G 90 90 95
94.4 ± 0.81 G 95 95 100 G 95 95 100
99.4 ± 0.85 G 100 100 105 G 100 100 105
h9 e6
104.4 ± 0.87 G 105 105 110 G 105 105 110
109.4 ± 0.91 G 110 110 115 G 110 110 115 H9
114.4 ± 0.94 G 115 115 120 G 115 115 120
119.4 ± 0.98 G 120 120 125 G 120 120 125
124.4 ± 1.01 G 125 125 130 G 125 125 130
129.4 ± 1.05 G 130 130 135 G 130 130 135
134.4 ± 1.08 G 135 135 140 G 135 135 0 140 + 0.10
139.4 ± 1.12 G 140 140 145 G 140 140 – 0.10 145 0
144.4 ± 1.16 G 145 145 150 G 145 145 150
149.3 ± 1.19 G 150 150 160 G 150 150 160
154.3 ± 1.23 G 155 155 165 G 155 155 165
159.3 ± 1.26 G 160 160 170 G 160 160 170
164.3 ± 1.30 G 165 165 175 G 165 165 175
169.3 ± 1.33 G 170 170 180 G 170 170 180
174.3 ± 1.37 G 175 175 185 G 175 175 f7 185
179.3 ± 1.40 G 180 180 190 G 180 180 190
184.3 ± 1.44 G 185 185 195 G 185 185 195
189.3 ± 1.47 G 190 190 200 G 190 190 200
194.3 ± 1.51 G 195 195 205 G 195 195 205
199.3 ± 1.55 5.7 ± 0.13 G 200 200 210 7.5 4.6 0.8 G 200 200 210 7.5 9.0 11.5 0.10 0.8
209.3 ± 1.61 G 210 210 220 G 210 210 220
219.3 ± 1.68 G 220 220 230 G 220 220 230
H8
229.3 ± 1.73 G 230 230 240 G 230 230 240
h8
239.3 ± 1.81 G 240 240 250 G 240 240 250
249.3 ± 1.88 G 250 250 260 G 250 250 260
259.3 ± 1.94 G 260 260 270 G 260 260 270
269.3 ± 2.01 G 270 270 280 G 270 270 280
279.3 ± 2.07 G 280 280 290 G 280 280 f6 290
289.3 ± 2.14 G 290 290 300 G 290 290 300
299.3 ± 2.20 G 300 300 310 G 300 300 310
116 117
S 3~150
Slim Series (for Static Sealing)
Material : JIS NBR-70-1 and FKM-70

d2 Static sealing on flat surface
d2 2) 2)
ud8 b ud7
b
d1
0.10 max.
h h
A 0.15 max.
Cross section A-A. For external For internal

pressure pressure
S 3~40 unit : mm
O-ring dimensions Groove dimensions
Bore dia. Cross section dia. O-ring No. 2) 0 + 0.05 2) + 0.25 0
1) d3, d5, d8 d4, d6 d7 b h
d1 d2 – 0.05 0 0 – 0.1
2.5 S 3 3 5 5.3
3.5 S 4 4 6 6.3
4.5 S 5 5 7 7.3
5.5 S 6 6 8 8.3
6.5 S 7 7 9 9.3
7.5 S 8 8 10 10.3
8.5 S 9 9 11 11.3
9.5 S 10 10 12 12.3
10.7 1.5 ± 0.1 S 11.2 11.2 13.2 13.5 2.5 1.0
11.5 S 12 12 14 14.3
12.0 S 12.5 12.5 14.5 14.8
13.5 S 14 14 16 16.3
14.5 S 15 15 17 17.3
15.5 S 16 16 18 18.3
17.5 S 18 18 20 20.3
19.5 S 20 20 22 22.3
21.5 ± 0.15 S 22 22 24 24.3
21.9 S 22.4 22.4 25.4 25.9
23.5 S 24 24 27 27.5
24.5 S 25 25 28 28.5
25.5 S 26 26 29 29.5
27.5 S 28 28 31 31.5
28.5 S 29 29 32 32.5
29.5 S 30 30 33 33.5
31.0 S 31.5 31.5 34.5 35
2.0 ± 0.1 2.7 1.5
31.5 S 32 32 35 35.5
33.5 S 34 34 37 37.5
34.5 S 35 35 38 38.5
35.0 S 35.5 35.5 38.5 39
35.5 S 36 36 39 39.5
37.5 S 38 38 41 41.5
38.5 S 39 39 42 42.5
39.5 S 40 40 43 43.5
Notes 1) The tolerance of bore diameter d1 shows the specified values in JIS B 2401 for NBR-70-1, products.
For FKM-70 products, the tolerance is 2 times these values.
118
C 0.1~0.2 C 0.1~0.2
For static sealing on cylindrical surface ˚
90 + +5 0 90 +5
˚ 5˚ ˚ ˚ ˚
ud4 ud6 R 0.5
0 90 0
R 0.5
ud3 ud5
b b
b
S 42~150 unit : mm
Bore dia. Cross section dia. O-ring No. 2)0 + 0.05 2) + 0.25 0
1) d3, d5, d8 d4, d6 d7 b h
d1 d2 – 0.05 0 0 – 0.1
41.5 S 42 42 45 45.5
43.5 S 44 44 47 47.5
44.5 S 45 45 48 48.5
45.5 S 46 46 49 49.5
47.5 S 48 48 51 51
49.5 S 50 50 53 53
52.5 S 53 53 56 56
54.5 S 55 55 58 58
55.5 2.0 ± 0.1 S 56 56 59 59 2.7 1.5
59.5 S 60 60 63 63
62.5 S 63 63 66 66
64.5 S 65 65 68 68
66.5 S 67 67 70 70
69.5 S 70 70 73 73
70.5 S 71 71 74 74
74.5 S 75 75 78 78
79.5 ± 0.25 S 80 80 83 83
84.5 S 85 85 88 88
89.5 S 90 90 93 93
94.5 S 95 95 98 98
99.5 S 100 100 103 103
104.5 S 105 105 108 108
109.5 S 110 110 113 113
111.5 S 112 112 115 115
114.5 S 115 115 118 118
119.5 S 120 120 123 123
124.5 S 125 125 128 128
129.5 S 130 130 133 133
131.5 S 132 132 135 135
134.5 S 135 135 138 138
139.5 S 140 140 143 143
144.5 S 145 145 148 148
149.5 S 150 150 153 153
119
A,B,C,D
Old ISO d1 1.8~75
Old ISO 3601 (for General Industrial Applications)
Material : JIS NBR-70-1
■ O-ring shape and dimensions (unit : mm)

d2
d2
d1
A f
A f
Cross section A-A
d1 1.8~20 unit : mm
Cross section dia. d2 1.80 ± 0.08 2.65 ± 0.09 3.55 ± 0.10 5.30 ± 0.13 7.00 ± 0.15
Dike width and height f Up to 0.1 Up to 0.12 Up to 0.14 Up to 0.16 Up to 0.18
Bore dia. d1 Tolerance O-ring No.
1.80 A0018G
2.00 A0020G
± 0.13
2.24 A0022G
2.50 A0025G
2.80 A0028G
3.15 A0031G
3.55 A0035G
± 0.14
3.75 A0037G
4.00 A0040G
4.50 A0045G
4.87 A0048G
5.00 A0050G
5.15 A0051G
5.30 ± 0.15 A0053G
5.60 A0056G
6.00 A0060G
6.30 A0063G
6.70 A0067G
6.90 A0069G
7.10 A0071G
± 0.16
7.50 A0075G
8.00 A0080G
8.50 A0085G
8.75 A0087G
9.00 A0090G
± 0.17
9.50 A0095G
10.0 A0100G
10.6 A0106G
± 0.18
11.2 A0112G
11.8 A0118G
12.5 A0125G
± 0.19
13.2 A0132G
14.0 A0140G B0140G
15.0 A0150G B0150G
± 0.20
16.0 A0160G B0160G
17.0 A0170G B0170G
± 0.21
18.0 B0180G C0180G
19.0 B0190G C0190G
± 0.22
20.0 B0200G C0200G
＊ Old ISO: Applies to the ISO series of the old JIS standard
120
■ Fitting groove dimensions (unit : mm) 1) Groove depth K
Determine dimension h to obtain O-ring compression rate
C 0.1~0.2 Radial gap
between 8 % and 30 %.
˚
90 +
˚ 5˚
+5 0
˚ Compression rate =
d2 – h ✕ 100 (%) = 8 % ~ 30 %
0 90
K h d2
r1 r1 Determine the radial gap by the consideration that the double
b radial gap (gap in diameter) should be less than the value
shown in Fig. 2.5.2.
Therefore: K = h – gap in radial
Cross section dia. Corner radius
d2 r1 d2: O-ring cross section diameter
1.80
0.3 ± 0.1 2) Groove width b
2.65
3.55
0.6 ± 0.2 should not occupy more than 90 % of the groove space.
5.30 2
π ✕ (d2/2)
7.00 1.0 ± 0.2 Occupancy percentage = ✕100 (%) < 90 %
b✕h
d1 21.2~75 unit : mm
21.2 ± 0.23 B0212G C0212G
22.4 B0224G C0224G
± 0.24
23.6 Ｂ0236G C0236G
25.0 ± 0.25 B0250G C0250G
25.8 B0258G C0258G
± 0.26
26.5 B0265G C0265G
28.0 ± 0.28 B0280G C0280G
30.0 ± 0.29 B0300G C0300G
31.5 ± 0.31 B0315G C0315G
32.5 ± 0.32 B0325G C0325G
33.5 ± 0.32 B0335G C0335G
34.5 ± 0.33 B0345G C0345G
35.5 ± 0.34 B0355G C0355G
36.5 ± 0.35 B0365G C0365G
37.5 ± 0.36 B0375G C0375G
38.7 ± 0.37 B0387G C0387G
40.0 ± 0.38 C0400G D0400G
41.2 ± 0.39 C0412G D0412G
42.5 ± 0.40 C0425G D0425G
43.7 ± 0.41 C0437G D0437G
45.0 ± 0.42 C0450G D0450G
46.2 ± 0.43 C0462G D0462G
47.5 ± 0.44 C0475G D0475G
48.7 ± 0.45 C0487G D0487G
50.0 ± 0.46 C0500G D0500G
51.5 ± 0.47 C0515G D0515G
53.0 ± 0.48 C0530G D0530G
54.5 ± 0.50 C0545G D0545G
56.0 ± 0.51 C0560G D0560G
58.0 ± 0.52 C0580G D0580G
60.0 ± 0.54 C0600G D0600G
61.5 ± 0.55 C0615G D0615G
63.0 ± 0.56 C0630G D0630G
65.0 ± 0.58 C0650G D0650G
67.0 ± 0.59 C0670G D0670G
69.0 ± 0.61 C0690G D0690G
71.0 ± 0.63 C0710G D0710G
73.0 ± 0.64 C0730G D0730G
75.0 ± 0.66 C0750G D0750G
121
C,D,E
Old ISO d1 77.5~670
Old ISO 3601 (for General Industrial Applications)
Material : JIS NBR-70-1
■ O-ring shape and dimensions (unit : mm)

d2
d2
d1
A f
A f
Cross section A-A
d1 77.5~230 unit : mm
77.5 ± 0.67 C0775G D0775G
80.0 ± 0.69 C0800G D0800G
82.5 ± 0.71 C0825G D0825G
85.0 ± 0.73 C0850G D0850G
87.5 ± 0.75 C0875G D0875G
90.0 ± 0.77 C0900G D0900G
92.5 ± 0.79 C0925G D0925G
95.0 ± 0.81 C0950G D0950G
97.5 ± 0.83 C0975G D0975G
100 ± 0.84 C1000G D1000G
103 ± 0.87 C1030G D1030G
106 ± 0.89 C1060G D1060G
109 ± 0.91 C1090G D1090G E1090G
112 ± 0.93 C1120G D1120G E1120G
115 ± 0.95 C1150G D1150G E1150G
118 ± 0.97 C1180G D1180G E1180G
122 ± 1.00 C1220G D1220G E1220G
125 ± 1.03 C1250G D1250G E1250G
128 ± 1.05 C1280G D1280G E1280G
132 ± 1.08 C1320G D1320G E1320G
136 ± 1.10 C1360G D1360G E1360G
140 ± 1.13 C1400G D1400G E1400G
145 ± 1.17 C1450G D1450G E1450G
150 ± 1.20 C1500G D1500G E1500G
155 ± 1.24 C1550G D1550G E1550G
160 ± 1.27 C1600G D1600G E1600G
165 ± 1.31 C1650G D1650G E1650G
170 ± 1.34 C1700G D1700G E1700G
175 ± 1.38 C1750G D1750G E1750G
180 ± 1.41 C1800G D1800G E1800G
185 ± 1.44 C1850G D1850G E1850G
190 ± 1.48 C1900G D1900G E1900G
195 ± 1.51 C1950G D1950G E1950G
200 ± 1.55 C2000G D2000G E2000G
206 ± 1.59 D2060G E2060G
212 ± 1.63 D2120G E2120G
218 ± 1.67 D2180G E2180G
224 ± 1.71 D2240G E2240G
230 ± 1.75 D2300G E2300G
＊ Old ISO: Applies to the ISO series of the old JIS standard
122
■ Fitting groove dimensions (unit : mm) 1) Groove depth K
Determine dimension h to obtain O-ring compression rate
C 0.1~0.2 Radial gap
between 8 % and 30 %.
˚
90 +
˚ 5˚
+5 0
˚ Compression rate =
d2 – h ✕ 100 (%) = 8 % ~ 30 %
0 90
K h d2
r1 r1 Determine the radial gap by the consideration that the double
b radial gap (gap in diameter) should be less than the value
shown in Fig. 2.5.2.
Cross section dia. Corner radius
d2 r1 d2: O-ring cross section diameter
1.80
0.3 ± 0.1 2) Groove width b
2.65
3.55
0.6 ± 0.2 should not occupy more than 90 % of the groove space.
5.30 2
π ✕ (d2/2)
7.00 1.0 ± 0.2 Occupancy percentage = ✕100 (%) < 90 %
b✕h
d1 236~670 unit : mm
236 ± 1.79 D2360G E2360G
243 ± 1.83 D2430G E2430G
250 ± 1.88 D2500G E2500G
258 ± 1.93 D2580G E2580G
265 ± 1.98 D2650G E2650G
272 ± 2.02 D2720G E2720G
280 ± 2.08 D2800G E2800G
290 ± 2.14 D2900G E2900G
300 ± 2.21 D3000G E3000G
307 ± 2.25 D3070G E3070G
315 ± 2.30 D3150G E3150G
325 ± 2.37 D3250G E3250G
335 ± 2.43 D3350G E3350G
345 ± 2.49 D3450G E3450G
355 ± 2.56 D3550G E3550G
365 ± 2.62 D3650G E3650G
375 ± 2.68 D3750G E3750G
387 ± 2.76 D3870G E3870G
400 ± 2.84 D4000G E4000G
412 ± 2.91 E4120G
425 ± 2.99 E4250G
437 ± 3.07 E4370G
450 ± 3.15 E4500G
462 ± 3.22 E4620G
475 ± 3.30 E4750G
487 ± 3.37 E4870G
500 ± 3.45 E5000G
515 ± 3.54 E5150G
530 ± 3.63 E5300G
545 ± 3.72 E5450G
560 ± 3.81 E5600G
580 ± 3.93 E5800G
600 ± 4.05 E6000G
615 ± 4.13 E6150G
630 ± 4.22 E6300G
650 ± 4.34 E6500G
670 ± 4.46 E6700G
123
JASO d2 1.9
JASO F 404 (for Dynamic and Static Sealing)
Material : JASO classes 1-A, 2, 3, 4-C, 4-D, 4-E and 5

C 0.1~0.2 C 0.1~0.2
d2 ud4 ud6
d2 Static sealing on flat surface ud3 ud5 90 +
˚ 5˚
5˚
+ 0 90 +5
˚ ˚ ˚
0 90 K
K 0
ud8 b ud7 r1 r1 r1
d1 b
0.10 max.
b Eccentricity E b b
h h
A
■ Backup rings
For dynamic sealing
Cross section A-A
pressure pressure
ud4 ud3 ud5 ud6
b1 b2
d2 1.9 unit : mm
1) 1)
d8 d7 Tolerances Tolerances b +0.25
0 b1 +0.25
0 b2 +0.25
0
Bore dia. Cross section dia. O-ring No. + 0.25 r1 O-ring No. E
2)
r1
⎛ for external ⎞ ⎛ for internal⎞ b h ± 0.05 d3 d5 of d4 d6 of Without With one With two
⎝ pressure ⎠ ⎝ pressure ⎠ d3 and d5 d4 and d6 ring ring rings
2.8 JASO 1003 3 6.3 JASO 1003 3.1 3 6 5.9
3.8 JASO 1004 4 7.3 JASO 1004 4.1 4 7 6.9
4.8 JASO 1005 5 8.3 JASO 1005 5.1 5 8 7.9
5.8 JASO 1006 6 9.3 JASO 1006 6.1 6 0 9 8.9 + 0.05
6.8 Classes 1-A and 2 JASO 1007 7 10.3 JASO 1007 7.1 7 – 0.05 10 9.9 0
7.8 ± 0.12 JASO 1008 8 11.3 JASO 1008 8.1 8 11 10.9
8.8 JASO 1009 9 12.3 JASO 1009 9.1 9 12 11.9
9.8 Classes 3 and 4-D JASO 1010 10 13.3 JASO 1010 10.1 10 13 12.9
11.0 ± 0.24 JASO 1011 11.2 14.4 JASO 1011 11.3 11.2 14.2 14.1
12.3 JASO 1012 12.5 15.7 JASO 1012 12.6 12.5 15.5 15.4
13.0 Classes 4-C, 4-E and 5 JASO 1013 13.2 16.4 JASO 1013 13.3 13.2 16.2 16.1
13.8 ± 0.36 JASO 1014 14 17.2 JASO 1014 14.1 14 17 16.9
14.8 JASO 1015 15 18.2 JASO 1015 15.1 15 18 17.9
0 + 0.06
15.8 JASO 1016 16 19.2 JASO 1016 16.1 16 19 18.9
1.9 ± 0.07 2.5 1.4 0.4 – 0.06 0 2.5 3.9 5.4 0.05 0.4
16.8 JASO 1017 17 20.2 JASO 1017 17.1 17 20 19.2
17.8 JASO 1018 18 21.2 JASO 1018 18.1 18 21 20.9
18.8 JASO 1019 19 22.2 JASO 1019 19.1 19 22 21.9
19.8 JASO 1020 20 23.2 JASO 1020 20.1 20 23 22.9
21.0 Classes 1-A and 2 JASO 1021 21.2 24.4 JASO 1021 21.3 21.2 24.2 24.1
22.1 ± 0.15 JASO 1022 22.4 25.5 JASO 1022 22.5 22.4 25.4 25.3
23.3 JASO 1023 23.6 26.7 JASO 1023 23.7 23.6 26.6 26.5
24.7 Classes 3 and 4-D JASO 1025 25 28.1 JASO 1025 25.1 25 28 27.9
26.2 ± 0.3 JASO 1026 26.5 29.6 JASO 1026 26.6 26.5 29.5 29.4
0 + 0.08
27.7 JASO 1028 28 31.1 JASO 1028 28.1 28 31 30.9
Classes 4-C, 4-E and 5 – 0.08 0
29.7 JASO 1030 30 33.1 JASO 1030 30.1 30 33 32.9
31.2 ± 0.45 JASO 1031 31.5 34.6 JASO 1031 31.6 31.5 34.5 34.4
33.2 JASO 1033 33.5 36.6 JASO 1033 33.6 33.5 36.5 36.4
35.2 JASO 1035 35.5 38.6 JASO 1035 35.6 35.5 38.5 38.4
Notes 1) For a static sealing application on a flat surface, design the groove according to dimension d8 for use under external
2) Eccentricity E means the difference between the maximum value and minimum value of dimension K.
The eccentricity can also be defined as double the coaxiality measurement.
124 125
JASO d2 2.4

C 0.1~0.2 C 0.1~0.2
d2 ud4 ud6
˚ 5˚
5˚
+ 0 90 +5
˚ ˚ ˚
0 90 K
K 0
ud8 b ud7 r1 r1 r1
d1 b
0.10 max.
h h
A
■ Backup rings
For dynamic sealing
Cross section A-A
pressure pressure
ud4 ud3 ud5 ud6
b1 b2
d2 2.4 unit : mm
1) 1)
0 b1 +0.25
0 b2 +0.25
0
2)
r1
9.8 JASO 2010 10 14.1 JASO 2010 10.2 10 14 13.8
11.0 Classes 1-A and 2 JASO 2011 11.2 15.3 JASO 2011 11.4 11.2 15.2 15
12.3 ± 0.12 JASO 2012 12.5 16.6 JASO 2012 12.7 12.5 16.5 16.3
13.0 JASO 2013 13.2 17.3 JASO 2013 13.4 13.2 17.2 17
Classes 3 and 4-D
13.8 JASO 2014 14 18.1 JASO 2014 14.2 14 18 17.8
± 0.24
14.8 JASO 2015 15 19.1 JASO 2015 15.2 15 0 19 18.8 + 0.06
15.8 Classes 4-C, 4-E and 5 JASO 2016 16 20.1 JASO 2016 16.2 16 – 0.06 20 19.8 0
16.8 ± 0.36 JASO 2017 17 21.1 JASO 2017 17.2 17 21 20.8
17.8 JASO 2018 18 22.1 JASO 2018 18.2 18 22 21.8
18.8 JASO 2019 19 23.1 JASO 2019 19.2 19 23 22.8
19.8 JASO 2020 20 24.1 JASO 2020 20.2 20 24 23.8
20.8 JASO 2021 21 25.1 JASO 2021 21.2 21 25 24.8
22.1 Classes 1-A and 2 JASO 2022 22.4 26.4 JASO 2022 22.6 22.4 26.4 26.2
23.3 ± 0.15 JASO 2023 23.6 27.6 JASO 2023 23.8 23.6 27.6 27.4
24.7 JASO 2025 25 29 JASO 2025 25.2 25 29 28.8
26.2 Classes 3 and 4-D JASO 2026 26.5 30.5 JASO 2026 26.7 26.5 30.5 30.3
27.7 ± 0.30 JASO 2028 28 32 JASO 2028 28.2 28 32 31.8
29.7 JASO 2030 30 34 JASO 2030 30.2 30 34 33.8
31.2 Classes 4-C, 4-E and 5 JASO 2031 31.5 35.5 JASO 2031 31.7 31.5 35.5 35.3
± 0.45 2.4 ± 0.07 3.2 1.8 0.4 0 + 0.08 3.2 4.4 6.0 0.05 0.4
33.2 JASO 2033 33.5 37.5 JASO 2033 33.7 33.5 37.5 37.3
– 0.08 0
35.2 JASO 2035 35.5 39.5 JASO 2035 35.7 35.5 39.5 39.3
37.2 JASO 2037 37.5 41.5 JASO 2037 37.7 37.5 41.5 41.3
39.7 JASO 2040 40 44 JASO 2040 40.2 40 44 43.8
42.2 JASO 2042 42.5 46.5 JASO 2042 42.7 42.5 46.5 46.3
44.7 Classes 1-A and 2 JASO 2045 45 49 JASO 2045 45.2 45 49 48.8
47.2 ± 0.25 JASO 2047 47.5 51.5 JASO 2047 47.7 47.5 51.5 51.3
49.7 JASO 2050 50 54 JASO 2050 50.2 50 54 53.8
Classes 3 and 4-D
52.6 JASO 2053 53 57 JASO 2053 53.2 53 57 56.8
± 0.50
55.6 JASO 2056 56 60 JASO 2056 56.2 56 60 59.8
59.6 Classes 4-C, 4-E and 5 JASO 2060 60 64 JASO 2060 60.2 60 64 63.8
62.6 ± 0.75 JASO 2063 63 67 JASO 2063 63.2 63 67 66.8
66.6 JASO 2067 67 71 JASO 2067 67.2 67 71 70.8
70.6 71 75 71.2 71 0 75 74.8 + 0.10
Classes 1-A and 2 JASO 2071 JASO 2071
– 0.10 0
± 0.40
Classes 3 and 4-D
± 0.80
Classes 4-C, 4-E and 5
± 1.20
The eccentricity can also be defined as double the coaxiality measurement.
126 127
JASO d2 3.5

C 0.1~0.2 C 0.1~0.2
d2 ud4 ud6
˚ 5˚
5˚
+ 0 90 +5
˚ ˚ ˚
0 90 K
K 0
ud8 b ud7 r1 r1 r1
d1 b
0.10 max.
h h
A
■ Backup rings
For dynamic sealing
Cross section A-A
pressure pressure
ud4 ud3 ud5 ud6
b1 b2
d2 3.5 unit : mm
1) 1)
0 b1 +0.25
0 b2 +0.25
0
2)
r1
22.1 JASO 3022 22.4 28.4 JASO 3022 22.7 22.4 28.4 28.1
23.7 JASO 3024 24 30 JASO 3024 24.3 24 30 29.7
25.7 ± 0.15 JASO 3026 26 32 JASO 3026 26.3 26 32 31.7
27.7 JASO 3028 28 34 JASO 3028 28.3 28 34 33.7
29.7 Classes 3 and 4-D JASO 3030 30 36 JASO 3030 30.3 30 36 35.7
31.2 ± 0.30 JASO 3031 31.5 37.5 JASO 3031 31.8 31.5 37.5 37.2
33.7 JASO 3034 34 40 JASO 3034 34.3 34 40 39.7
Classes 4-C, 4-E and 5 0 + 0.08
35.2 JASO 3035 35.5 41.5 JASO 3035 35.8 35.5 41.5 41.2
± 0.45 – 0.08 0
37.7 JASO 3038 38 44 JASO 3038 38.3 38 44 43.7
38.7 JASO 3039 39 45 JASO 3039 39.3 39 45 44.7
39.7 JASO 3040 40 46 JASO 3040 40.3 40 46 45.7
41.7 JASO 3042 42 48 JASO 3042 42.3 42 48 47.7
44.7 ± 0.25 JASO 3045 45 51 JASO 3045 45.3 45 51 50.7
47.7 JASO 3048 48 54 JASO 3048 48.3 48 54 53.7
52.6 ± 0.50 JASO 3053 53 59 JASO 3053 53.3 53 59 58.7
55.6 JASO 3056 56 62 JASO 3056 56.3 56 62 61.7
59.6 Classes 4-C, 4-E and 5 3.5 ± 0.10 JASO 3060 60 66 4.7 2.7 0.7 JASO 3060 60.3 60 66 65.7 4.7 6.0 7.8 0.08 0.7
62.6 ± 0.75 JASO 3063 63 69 JASO 3063 63.3 63 69 68.7
66.6 JASO 3067 67 73 JASO 3067 67.3 67 73 72.7
70.6 JASO 3071 71 77 JASO 3071 71.3 71 77 76.7
74.6 JASO 3075 75 81 JASO 3075 75.3 75 81 80.7
84.6 ± 0.40 JASO 3085 85 91 JASO 3085 85.3 85 91 90.7
89.6 JASO 3090 90 96 JASO 3090 90.3 90 96 95.7
Classes 3 and 4-D
94.6 JASO 3095 95 101 JASO 3095 95.3 95 0 101 100.7 + 0.10
± 0.80
99.6 JASO 3100 100 106 JASO 3100 100.3 100 – 0.10 106 105.7 0
105.6 Classes 4-C, 4-E and 5 JASO 3106 106 112 JASO 3106 106.3 106 112 111.7
111.6 ± 1.20 JASO 3112 112 118 JASO 3112 112.3 112 118 117.7
117.6 JASO 3118 118 124 JASO 3118 118.3 118 124 123.7
124.6 JASO 3125 125 131 JASO 3125 125.3 125 131 130.7
139.6 ± 0.60 JASO 3140 140 146 JASO 3140 140.3 140 146 145.7
± 1.20
Classes 4-C, 4-E and 5
± 1.80
128 The eccentricity can also be defined as double the coaxiality measurement. 129
for Aircraft Hydraulic Applications
AS 568
AS d2 1.02~(2.62)
(Dynamic Sealing and Static Sealing)
Material : JIS NBR-70-1, NBR-90 and FKM-70

■ Fitting groove dimensions (unit : mm)
■ O-ring shape and dimensions (unit : mm) C 0.1~0.2 Radial gap
Cross section dia. Corner
d2 90 +5 + 5˚0 radius
˚0 ˚
90
˚ d2
d2 K h r1
r1 r1 Over Up to max
− 3.00 0.4
b 3.00 6.98 0.8
d1
0.07 max.
1) Groove depth K
Determine dimension h to obtain O-ring compression rate between 8
A % and 30 %.
Compression rate =
d2 – h ✕ 100 (%) = 8 % ~ 30 %
d2
A 0.12 max. Determine the radial gap by the consideration that the double radial gap
Cross section A-A (gap in diameter) should be less than the value shown in Fig. 2.5.2.
2) Groove width b
Determine groove width by the consideration that O-ring should not
occupy more than 90 % of the groove space.
2
π ✕ (d2/2)
Occupancy percentage = ✕100 (%) < 90 %
b✕h
d2 1.02~(1.78) unit : mm
O-ring dimensions Reference No.
O-ring No.
Cross section dia. d2 Bore dia. d1
1)
AS 28775A
1.02 ± 0.07 0.74 AS 001
± 0.10
1.27 ± 0.07 1.07 AS 002
1.42 ± 0.07 4.70 ± 0.12 AS 901
1.52 ± 0.07 1.42 ± 0.10 AS 003
1.63 ± 0.07 6.07 AS 902
± 0.12
7.64 AS 903
1.78 ± 0.07 1.78 AS 004
2.57 AS 005
2.90 AS 006
3.68 AS 007
4.47 AS 008
5.28 AS 009
6.07 AS 010
7.65 ± 0.12 AS 011
9.25 AS 012
10.82 AS 013
12.42 AS 014
14.00 AS 015
15.60 AS 016
17.17 AS 017
18.77 AS 018
20.35 AS 019
21.95 AS 020
23.52 AS 021
25.12 AS 022
26.70 AS 023
± 0.15
28.30 AS 024
29.87 AS 025
31.47 AS 026
33.05 AS 027
34.65 AS 028
37.82 AS 029
41.00 AS 030
44.17 AS 031
47.35 AS 032
50.52 ± 0.25 AS 033
53.70 AS 034
56.87 AS 035
60.05 AS 036
63.22 AS 037
Note 1) The tolerance of bore diameter d1 shows the specified values in JIS B 2401 for NBR-70-1 and NBR-90 products.
For FKM-70 products, consult JTEKT.
130
d2 (1.78)~(2.62) unit : mm
O-ring No.
Cross section dia. d2 1)
Bore dia. d1 AS 28775A
1.78 ± 0.07 66.40 ± 0.25 AS 038
69.57 AS 039
72.75 AS 040
75.92 AS 041
82.27 AS 042
88.62 AS 043
± 0.38
94.97 AS 044
101.32 AS 045
107.67 AS 046
114.02 AS 047
120.37 AS 048
126.72 AS 049
± 0.58
133.07 AS 050
1.83 ± 0.07 8.92 AS 904
10.52 AS 905
1.98 ± 0.07 11.89 AS 906
2.08 ± 0.07 13.46 ± 0.12 AS 907
2.21 ± 0.07 16.36 AS 908
2.46 ± 0.07 17.93 AS 909
19.18 AS 910
2.62 ± 0.07 1.24 AS 102
2.06 AS 103
2.84 AS 104
3.63 AS 105
4.42 AS 106
5.23 AS 107
6.02 AS 108
7.59 ± 0.12 AS 109
9.19 AS 110
10.77 AS 111
12.37 AS 112
13.94 AS 113
15.54 AS 114
17.12 AS 115
18.72 AS 116
20.29 AS 117
21.89 AS 118
23.47 AS 119
25.07 AS 120
26.64 AS 121
28.24 AS 122
± 0.15
29.82 AS 123
31.42 AS 124
32.99 AS 125
34.59 AS 126
36.17 AS 127
37.77 AS 128
39.34 AS 129
40.94 AS 130
42.52 AS 131
44.12 AS 132
45.69 AS 133
± 0.25
47.29 AS 134
48.90 AS 135
50.47 AS 136
52.07 AS 137
53.64 AS 138
131
AS 568
AS d2 (2.62)~(3.53)

Cross section dia. Corner
d2 90 +5 + 5˚0
˚0 ˚ ˚ radius
90 h d2
K r1
d2 r1 r1 Over Up to max
− 3.00 0.4
b
d1 3.00 6.98 0.8
0.07 max.
1) Groove depth K
A % and 30 %.
Compression rate =
d2 – h ✕ 100 (%) = 8 % ~ 30 %
d2
2) Groove width b
2
π ✕ (d2/2)
b✕h
d2 (2.62) unit : mm
O-ring No.
1)
AS 28775A
2.62 ± 0.07 55.24 AS 139
56.82 AS 140
58.42 AS 141
59.99 AS 142
± 0.25
61.60 AS 143
63.17 AS 144
64.77 AS 145
66.34 AS 146
67.94 AS 147
69.52 AS 148
71.12 AS 149
72.69 AS 150
75.87 AS 151
82.22 AS 152
88.57 ± 0.38 AS 153
94.92 AS 154
101.27 AS 155
107.62 AS 156
113.97 AS 157
120.32 AS 158
126.67 AS 159
133.02 AS 160
139.37 AS 161
145.72 AS 162
152.07 AS 163
± 0.58
158.42 AS 164
164.77 AS 165
171.12 AS 166
177.47 AS 167
183.82 AS 168
190.17 AS 169
196.52 AS 170
202.87 AS 171
209.22 AS 172
215.57 ± 0.76 AS 173
221.92 AS 174
228.27 AS 175
234.62 AS 176
240.97 AS 177
247.32 AS 178
132
d2 2.95~(3.53) unit : mm
O-ring No.
2.95 ± 0.10 21.92 ± 0.12 AS 911
23.47 AS 912
25.04 AS 913
26.59 ± 0.15 AS 914
29.74 AS 916
34.42 AS 918
3.00 ± 0.10 37.46 AS 920
43.69 AS 924
± 0.25
53.09 AS 928
59.36 AS 932
3.53 ± 0.10 4.34 AS 201
5.94 AS 202
7.52 AS 203
9.12 AS 204
10.69 ± 0.12 AS 205
12.29 AS 206
13.87 AS 207
15.47 AS 208
17.04 AS 209
18.64 AS 210
20.22 AS 211
21.82 AS 212
23.39 AS 213
24.99 AS 214
26.57 AS 215
28.17 ± 0.15 AS 216
29.74 AS 217
31.34 AS 218
32.92 AS 219
34.52 AS 220
36.09 AS 221
37.69 AS 222
40.87 AS 223 223
44.04 AS 224 224
47.22 AS 225 225
50.39 AS 226 226
53.57 ± 0.25 AS 227 227
56.74 AS 228 228
59.92 AS 229 229
63.09 AS 230 230
66.27 AS 231 231
69.44 AS 232 232
72.62 AS 233 233
75.79 AS 234 234
78.97 AS 235 235
82.14 AS 236 236
85.32 AS 237 237
88.49 AS 238 238
91.67 AS 239 239
± 0.38
94.84 AS 240 240
98.02 AS 241 241
101.19 AS 242 242
104.37 AS 243 243
107.54 AS 244 244
110.72 AS 245 245
113.89 AS 246 246
117.07 AS 247 247
133
AS 568
AS d2 (3.53)~(5.33)

Corner
d2 90 +5 + 5˚0 Cross section dia.
˚0 ˚ ˚ radius
90 h d2
d2 K r1
b − 3.00 0.4
d1 3.00 6.98 0.8
0.07 max.
1) Groove depth K
A % and 30 %.
Compression rate =
d2 – h ✕ 100 (%) = 8 % ~ 30 %
d2
2) Groove width b
2
π ✕ (d2/2)
b✕h
d2 (3.53)~(5.33) unit : mm
O-ring No.
1)
AS 28775A
3.53 ± 0.10 120.24 AS 248 248
123.42 ± 0.38 AS 249 249
126.59 AS 250 250
129.77 AS 251 251
132.94 AS 252 252
136.12 AS 253 253
139.29 AS 254 254
142.47 AS 255 255
145.64 AS 256 256
± 0.58
148.82 AS 257 257
151.99 AS 258 258
158.34 AS 259 259
164.69 AS 260 260
171.04 AS 261 261
177.39 AS 262 262
183.74 AS 263 263
190.09 AS 264 264
196.44 AS 265 265
202.79 AS 266 266
209.14 AS 267 267
215.49 AS 268 268
221.84 AS 269 269
228.19 AS 270 270
234.54 AS 271 271
240.89 ± 0.76 AS 272 272
247.24 AS 273 273
253.59 AS 274 274
266.29 AS 275
278.99 AS 276
291.69 AS 277
304.39 AS 278
329.79 AS 279
355.19 AS 280
380.59 AS 281
405.26 AS 282
430.66 ± 1.14 AS 283
456.06 AS 284
5.33 ± 0.12 10.46 AS 309
12.06 ± 0.12 AS 310
13.64 AS 311
134
d2 (5.33) unit : mm
O-ring No.
5.33 ± 0.12 15.24 AS 312
± 0.12
16.81 AS 313
18.42 AS 314
19.99 AS 315
21.59 AS 316
23.16 AS 317
24.76 AS 318
26.34 ± 0.15 AS 319
27.94 AS 320
29.51 AS 321
31.12 AS 322
32.69 AS 323
34.29 AS 324
37.46 AS 325
40.64 AS 326
43.82 AS 327
46.99 AS 328
50.16 AS 329
± 0.25
53.34 AS 330
56.52 AS 331
59.69 AS 332
62.86 AS 333
66.04 AS 334
69.22 AS 335
72.39 AS 336
75.56 AS 337
78.74 AS 338
81.92 AS 339
85.09 AS 340
88.26 AS 341
91.44 AS 342
94.62 AS 343
97.79 ± 0.38 AS 344
100.96 AS 345
104.14 AS 346
107.32 AS 347
110.49 AS 348
113.66 AS 349
116.84 AS 350
120.02 AS 351
123.19 AS 352
126.36 AS 353
129.54 AS 354
132.72 AS 355
135.89 AS 356
139.07 AS 357
142.24 AS 358
145.42 AS 359
± 0.58
148.59 AS 360
151.77 AS 361
158.12 AS 362
164.47 AS 363
170.82 AS 364
177.17 AS 365
183.52 AS 366
189.87 ± 0.76 AS 367
196.22 AS 368
135
AS 568
AS d2 (5.33)~6.98

+ 5˚0 Cross section dia. Corner

d2 90 +5
˚0 ˚ ˚ radius
90 h d2
d2 K r1
− 3.00 0.4
b
d1 3.00 6.98 0.8
0.07 max.
1) Groove depth K
A % and 30 %.
Compression rate =
d2 – h ✕ 100 (%) = 8 % ~ 30 %
d2
2) Groove width b
2
π ✕ (d2/2)
b✕h
d2 (5.33)~(6.98) unit : mm
O-ring No.
1)
AS 28775A
5.33 ± 0.12 202.57 AS 369
208.92 AS 370
215.26 AS 371
221.62 AS 372
227.96 AS 373
234.32 AS 374
240.67 AS 375
247.02 AS 376
± 0.76
253.37 AS 377
266.07 AS 378
278.77 AS 379
291.47 AS 380
304.17 AS 381
329.57 AS 382
354.97 AS 383
380.37 AS 384
405.26 AS 385
430.66 AS 386
456.06 AS 387
481.46 ± 1.14 AS 388
506.86 AS 389
532.26 AS 390
557.66 AS 391
582.68 AS 392
608.08 AS 393
± 1.52
633.48 AS 394
658.88 AS 395
6.98 ± 0.15 113.66 AS 425
116.84 AS 426
120.02 ± 0.38 AS 427
123.19 AS 428
126.36 AS 429
129.54 AS 430
132.72 AS 431
135.89 AS 432
139.06 AS 433
± 0.58
142.24 AS 434
145.42 AS 435
148.59 AS 436
151.76 AS 437
136
d2 (6.98) unit : mm
O-ring No.
6.98 ± 0.15 158.12 AS 438
164.46 AS 439
± 0.58
170.82 AS 440
177.16 AS 441
183.52 AS 442
189.86 AS 443
196.22 AS 444
202.56 AS 445
215.26 AS 446
227.96 AS 447
240.66 AS 448
253.36 AS 449
266.06 AS 450
278.76 ± 0.76 AS 451
291.46 AS 452
304.16 AS 453
316.86 AS 454
329.56 AS 455
342.26 AS 456
354.96 AS 457
367.66 AS 458
380.36 AS 459
393.06 AS 460
405.26 AS 461
417.96 AS 462
430.66 AS 463
443.36 AS 464
456.06 AS 465
468.76 ± 1.14 AS 466
481.46 AS 467
494.16 AS 468
506.86 AS 469
532.46 AS 470
557.66 AS 471
582.68 AS 472
608.08 AS 473
± 1.52
633.48 AS 474
658.88 AS 475
137
Backup Rings JIS B 2407 P, G
P 3~165
■ Backup ring shape and dimensions
Spiral (T1) Bias-cut (T2) Endless (T3)

1)
0
22˚ -3˚
W W
W
d d
Z D D
d
Cut
1)
30˚±5˚
Section A T Enlarged view
T T
of section A
Remark) All rings material is tetrafluoroethylene resin.
P 3~34 unit : mm
2)
Spiral ring Bias-cut and Endless ring
Applied
Backup Dimensions Backup ring No. Dimensions
O-ring No.
ring No. d W
3)
T Z
4)
Bias-cut Endless d D T
P 3 T1 P 3 3 T2 P 3 T3 P 3 3 6
P 4 T1 P 4 4 T2 P 4 T3 P 4 4 7
P 5 T1 P 5 5 T2 P 5 T3 P 5 5 8
P 6 T1 P 6 6 + 0.03 T2 P 6 T3 P 6 6 9
1.5 – 0.06 0.7 ± 0.05 1.2 ± 0.4
P 7 T1 P 7 7 T2 P 7 T3 P 7 7 10
P 8 T1 P 8 8 T2 P 8 T3 P 8 8 11
P 9 T1 P 9 9 T2 P 9 T3 P 9 9 12
P 10 T1 P 10 10 T2 P 10 T3 P 10 10 13
P 10A T1 P 10A 10 T2 P 10A T3 P 10A 10 14
P 11 T1 P 11 11 T2 P 11 T3 P 11 11 + 0.15 15 0
1.25 ± 0.1
P 11.2 T1 P 11.2 11.2 T2 P 11.2 T3 P 11.2 11.2 0 15.2 – 0.15
P 12 T1 P 12 12 T2 P 12 T3 P 12 12 16
P 12.5 T1 P 12.5 12.5 T2 P 12.5 T3 P 12.5 12.5 16.5
P 14 T1 P 14 14 + 0.03 T2 P 14 T3 P 14 14 18
2.0 – 0.06 0.7 ± 0.05 1.4 ± 0.8
P 15 T1 P 15 15 T2 P 15 T3 P 15 15 19
P 16 T1 P 16 16 T2 P 16 T3 P 16 16 20
P 18 T1 P 18 18 T2 P 18 T3 P 18 18 22
P 20 T1 P 20 20 T2 P 20 T3 P 20 20 24
P 21 T1 P 21 21 T2 P 21 T3 P 21 21 25
P 22 T1 P 22 22 T2 P 22 T3 P 22 22 26
P 22A T1 P 22A 22 T2 P 22A T3 P 22A 22 28
P 22.4 T1 P 22.4 22.4 T2 P 22.4 T3 P 22.4 22.4 28.4
P 24 T1 P 24 24 T2 P 24 T3 P 24 24 30
P 25 T1 P 25 25 T2 P 25 T3 P 25 25 31
P 25.5 T1 P 25.5 25.5 T2 P 25.5 T3 P 25.5 25.5 31.5
P 26 T1 P 26 26 T2 P 26 T3 P 26 26 32
P 28 T1 P 28 28 + 0.03 T2 P 28 T3 P 28 28 + 0.20 34 0
3.0 – 0.06 0.7 ± 0.05 2.5 ± 1.5 1.25 ± 0.1
P 29 T1 P 29 29 T2 P 29 T3 P 29 29 0 35 – 0.20
P 29.5 T1 P 29.5 29.5 T2 P 29.5 T3 P 29.5 29.5 35.5
P 30 T1 P 30 30 T2 P 30 T3 P 30 30 36
P 31 T1 P 31 31 T2 P 31 T3 P 31 31 37
P 31.5 T1 P 31.5 31.5 T2 P 31.5 T3 P 31.5 31.5 37.5
P 32 T1 P 32 32 T2 P 32 T3 P 32 32 38
P 34 T1 P 34 34 T2 P 34 T3 P 34 34 40
Notes 1) The cut angle for P3 to P10 is 35˚~ 40˚.
2) The dimensions shown in the "Bias-cut and Endless ring" column are the dimensions of endless rings.
Bias-cut rings are produced by cutting endless rings.
3) In the case of bias-cut and endless ring, the deviation of ring thickness W (within one piece) shall be 0.05 mm max.
4) The clearance Z is shown when the backup ring is installed on a shaft toleranced to 0 mm / – 0.05 mm.
138
P 35~165 unit : mm
2)
Applied
O-ring No.
ring No. d W
3)
T Z
4)
P 35 T1 P 35 35 T2 P 35 T3 P 35 35 41
P 35.5 T1 P 35.5 35.5 T2 P 35.5 T3 P 35.5 35.5 41.5
P 36 T1 P 36 36 T2 P 36 T3 P 36 36 42
P 38 T1 P 38 38 T2 P 38 T3 P 38 38 44
P 39 T1 P 39 39 T2 P 39 T3 P 39 39 45
P 40 T1 P 40 40 T2 P 40 T3 P 40 40 46
P 41 T1 P 41 41 + 0.03 T2 P 41 T3 P 41 41 + 0.20 47 0
3.0 – 0.06 0.7 ± 0.05 2.5 ± 1.5 1.25 ± 0.1
P 42 T1 P 42 42 T2 P 42 T3 P 42 42 0 48 – 0.20
P 44 T1 P 44 44 T2 P 44 T3 P 44 44 50
P 45 T1 P 45 45 T2 P 45 T3 P 45 45 51
P 46 T1 P 46 46 T2 P 46 T3 P 46 46 52
P 48 T1 P 48 48 T2 P 48 T3 P 48 48 54
P 49 T1 P 49 49 T2 P 49 T3 P 49 49 55
P 50 T1 P 50 50 T2 P 50 T3 P 50 50 56
P 48A T1 P 48A 48 T2 P 48A T3 P 48A 48 58
P 50A T1 P 50A 50 T2 P 50A T3 P 50A 50 60
P 52 T1 P 52 52 T2 P 52 T3 P 52 52 62
P 53 T1 P 53 53 T2 P 53 T3 P 53 53 63
P 55 T1 P 55 55 T2 P 55 T3 P 55 55 65
P 56 T1 P 56 56 T2 P 56 T3 P 56 56 66
P 58 T1 P 58 58 T2 P 58 T3 P 58 58 68
P 60 T1 P 60 60 T2 P 60 T3 P 60 60 70
P 62 T1 P 62 62 T2 P 62 T3 P 62 62 72
P 63 T1 P 63 63 T2 P 63 T3 P 63 63 73
P 65 T1 P 65 65 T2 P 65 T3 P 65 65 75
P 67 T1 P 67 67 T2 P 67 T3 P 67 67 77
P 70 T1 P 70 70 T2 P 70 T3 P 70 70 80
P 71 T1 P 71 71 T2 P 71 T3 P 71 71 81
P 75 T1 P 75 75 T2 P 75 T3 P 75 75 85
P 80 T1 P 80 80 T2 P 80 T3 P 80 80 90
+ 0.03 + 0.25 0
P 85 T1 P 85 85 5.0 – 0.06 0.9 ± 0.06 4.5 ± 1.5 T2 P 85 T3 P 85 85 95 1.9 ± 0.13
0 – 0.25
P 90 T1 P 90 90 T2 P 90 T3 P 90 90 100
P 95 T1 P 95 95 T2 P 95 T3 P 95 95 105
P 100 T1 P 100 100 T2 P 100 T3 P 100 100 110
P 102 T1 P 102 102 T2 P 102 T3 P 102 102 112
P 105 T1 P 105 105 T2 P 105 T3 P 105 105 115
P 110 T1 P 110 110 T2 P 110 T3 P 110 110 120
P 112 T1 P 112 112 T2 P 112 T3 P 112 112 122
P 115 T1 P 115 115 T2 P 115 T3 P 115 115 125
P 120 T1 P 120 120 T2 P 120 T3 P 120 120 130
P 125 T1 P 125 125 T2 P 125 T3 P 125 125 135
P 130 T1 P 130 130 T2 P 130 T3 P 130 130 140
P 132 T1 P 132 132 T2 P 132 T3 P 132 132 142
P 135 T1 P 135 135 T2 P 135 T3 P 135 135 145
P 140 T1 P 140 140 T2 P 140 T3 P 140 140 150
P 145 T1 P 145 145 T2 P 145 T3 P 145 145 155
P 150 T1 P 150 150 T2 P 150 T3 P 150 150 160
P 150A T1 P 150A 150 T2 P 150A T3 P 150A 150 165
P 155 T1 P 155 155 + 0.03 T2 P 155 T3 P 155 155 + 0.30 170 0
7.5 – 0.06 1.4 ± 0.08 6.0 ± 2.0 2.75 ± 0.15
P 160 T1 P 160 160 T2 P 160 T3 P 160 160 0 175 – 0.30
P 165 T1 P 165 165 T2 P 165 T3 P 165 165 180
139
Backup Rings JIS B 2401 P, G
P 170~G 300
■ Backup ring shape and dimensions
Spiral (T1) Bias-cut (T2) Endless (T3)

1)
0
22˚ -3˚
W W
W
d d
Z D D
d
Cut
1)
30˚±5˚
Section A T Enlarged view
T T
of section A
Remark) All rings material is tetrafluoroethylene resin.
P 170~360 unit : mm
2)
Applied
O-ring No.
ring No. d W
3)
T Z
4)
P 170 T1 P170 170 T2 P 170 T3 P 170 170 185
P 175 T1 P175 175 T2 P 175 T3 P 175 175 190
P 180 T1 P180 180 T2 P 180 T3 P 180 180 195
P 185 T1 P185 185 T2 P 185 T3 P 185 185 200
P 190 T1 P190 190 T2 P 190 T3 P 190 190 205
P 195 T1 P195 195 T2 P 195 T3 P 195 195 210
P 200 T1 P200 200 T2 P 200 T3 P 200 200 215
P 205 T1 P205 205 T2 P 205 T3 P 205 205 220
P 209 T1 P209 209 T2 P 209 T3 P 209 209 224
P 210 T1 P210 210 T2 P 210 T3 P 210 210 225
P 215 T1 P215 215 T2 P 215 T3 P 215 215 230
P 220 T1 P220 220 T2 P 220 T3 P 220 220 235
P 225 T1 P225 225 T2 P 225 T3 P 225 225 240
P 230 T1 P230 230 T2 P 230 T3 P 230 230 245
P 235 T1 P235 235 T2 P 235 T3 P 235 235 250
P 240 T1 P240 240 T2 P 240 T3 P 240 240 255
P 245 T1 P245 245 + 0.03 T2 P 245 T3 P 245 245 + 0.30 260 0
7.5 – 0.06 1.4 ± 0.08 6.0 ± 2.0 2.75 ± 0.15
P 250 T1 P250 250 T2 P 250 T3 P 250 250 0 265 – 0.30
P 255 T1 P255 255 T2 P 255 T3 P 255 255 270
P 260 T1 P260 260 T2 P 260 T3 P 260 260 275
P 265 T1 P265 265 T2 P 265 T3 P 265 265 280
P 270 T1 P270 270 T2 P 270 T3 P 270 270 285
P 275 T1 P275 275 T2 P 275 T3 P 275 275 290
P 280 T1 P280 280 T2 P 280 T3 P 280 280 295
P 285 T1 P285 285 T2 P 285 T3 P 285 285 300
P 290 T1 P290 290 T2 P 290 T3 P 290 290 305
P 295 T1 P295 295 T2 P 295 T3 P 295 295 310
P 300 T1 P300 300 T2 P 300 T3 P 300 300 315
P 315 T1 P315 315 T2 P 315 T3 P 315 315 330
P 320 T1 P320 320 T2 P 320 T3 P 320 320 335
P 335 T1 P335 335 T2 P 335 T3 P 335 335 350
P 340 T1 P340 340 T2 P 340 T3 P 340 340 355
P 355 T1 P355 355 T2 P 355 T3 P 355 355 370
P 360 T1 P360 360 T2 P 360 T3 P 360 360 375
Notes 1) The cut angle for P3 to P10 is 35˚~ 40˚.
2) The dimensions shown in the "Bias-cut and Endless ring" column are the dimensions of endless rings.
Bias-cut rings are produced by cutting endless rings.
3) In the case of bias-cut and endless ring, the deviation of ring thickness W (within one piece) shall be 0.05 mm max.
4) The clearance Z is shown when the backup ring is installed on a shaft toleranced to 0 mm / – 0.05 mm.
140
P 375~400
G 25~300 unit : mm
2)
Applied
O-ring No.
ring No. d W
3)
T Z
4)
P 375 T1 P 375 375 T2 P 375 T3 P 375 375 390
+ 0.03 + 0.30 0
P 385 T1 P 385 385 7.5 – 0.06 1.4 ± 0.08 6.0 ± 2.0 T2 P 385 T3 P 385 385 400 2.75 ± 0.15
0 – 0.30
P 400 T1 P 400 400 T2 P 400 T3 P 400 400 415
G 25 T1 G 25 25 T2 G 25 T3 G 25 25 30
G 30 T1 G 30 30 T2 G 30 T3 G 30 30 35
G 35 T1 G 35 35 T2 G 35 T3 G 35 35 + 0.20 40 0
1.25 ± 0.1
G 40 T1 G 40 40 T2 G 40 T3 G 40 40 0 45 – 0.20
G 45 T1 G 45 45 T2 G 45 T3 G 45 45 50
G 50 T1 G 50 50 T2 G 50 T3 G 50 50 55
G 55 T1 G 55 55 T2 G 55 T3 G 55 55 60
G 60 T1 G 60 60 T2 G 60 T3 G 60 60 65
G 65 T1 G 65 65 T2 G 65 T3 G 65 65 70
G 70 T1 G 70 70 T2 G 70 T3 G 70 70 75
G 75 T1 G 75 75 T2 G 75 T3 G 75 75 80
G 80 T1 G 80 80 T2 G 80 T3 G 80 80 85
+ 0.03
G 85 T1 G 85 85 2.5 – 0.06 0.7 ± 0.05 4.5 ± 1.5 T2 G 85 T3 G 85 85 90
G 90 T1 G 90 90 T2 G 90 T3 G 90 90 95
G 95 T1 G 95 95 T2 G 95 T3 G 95 95 100
+ 0.25 0
G 100 T1 G 100 100 T2 G 100 T3 G 100 100 105 1.25 ± 0.1
0 – 0.25
G 105 T1 G 105 105 T2 G 105 T3 G 105 105 110
G 110 T1 G 110 110 T2 G 110 T3 G 110 110 115
G 115 T1 G 115 115 T2 G 115 T3 G 115 115 120
G 120 T1 G 120 120 T2 G 120 T3 G 120 120 125
G 125 T1 G 125 125 T2 G 125 T3 G 125 125 130
G 130 T1 G 130 130 T2 G 130 T3 G 130 130 135
G 135 T1 G 135 135 T2 G 135 T3 G 135 135 140
G 140 T1 G 140 140 T2 G 140 T3 G 140 140 145
G 145 T1 G 145 145 T2 G 145 T3 G 145 145 150
G 150 T1 G 150 150 T2 G 150 T3 G 150 150 160
G 155 T1 G 155 155 T2 G 155 T3 G 155 155 165
G 160 T1 G 160 160 T2 G 160 T3 G 160 160 170
G 165 T1 G 165 165 T2 G 165 T3 G 165 165 175
G 170 T1 G 170 170 T2 G 170 T3 G 170 170 180
G 175 T1 G 175 175 T2 G 175 T3 G 175 175 185
G 180 T1 G 180 180 T2 G 180 T3 G 180 180 190
G 185 T1 G 185 185 T2 G 185 T3 G 185 185 195
G 190 T1 G 190 190 T2 G 190 T3 G 190 190 200
G 195 T1 G 195 195 T2 G 195 T3 G 195 195 205
+ 0.03 + 0.30 0
G 200 T1 G 200 200 5.0 – 0.06 0.9 ± 0.06 6.0 ± 2.0 T2 G 200 T3 G 200 200 210 1.9 ± 0.13
0 – 0.30
G 210 T1 G 210 210 T2 G 210 T3 G 210 210 220
G 220 T1 G 220 220 T2 G 220 T3 G 220 220 230
G 230 T1 G 230 230 T2 G 230 T3 G 230 230 240
G 240 T1 G 240 240 T2 G 240 T3 G 240 240 250
G 250 T1 G 250 250 T2 G 250 T3 G 250 250 260
G 260 T1 G 260 260 T2 G 260 T3 G 260 260 270
G 270 T1 G 270 270 T2 G 270 T3 G 270 270 280
G 280 T1 G 280 280 T2 G 280 T3 G 280 280 290
G 290 T1 G 290 290 T2 G 290 T3 G 290 290 300
G 300 T1 G 300 300 T2 G 300 T3 G 300 300 310
141
V 15~1 055
JIS B 2401 V (for Vacuum Flanges)

d2
d2
h
d1
0.10 max.
A
A 0.15 max.
Cross section A-A b uG1

uG2
V 15~1 055 unit : mm

Bore dia. Cross section dia. O-ring No. + 0.1 0
1) G1 G2 b h
d1 d2 0 – 0.2
14.5 ± 0.20 V 15 15 25
23.5 ± 0.24 V 24 24 34
33.5 ± 0.33 V 34 34 44
39.5 ± 0.37 V 40 40 50
54.5 ± 0.49 V 55 55 65
69.0 ± 0.61 4 ± 0.10 V 70 70 80 5.0 3.0
84.0 ± 0.72 V 85 85 + 1.0 95
99.0 ± 0.83 V 100 100 0 110
119.0 ± 0.97 V 120 120 130
148.5 ± 1.18 V 150 150 160
173.0 ± 1.36 V 175 175 185
222.5 ± 1.70 V 225 225 241
272.0 ± 2.02 V 275 275 291
321.5 ± 2.34 6 ± 0.15 V 325 325 341 8.0 4.5
376.0 ± 2.68 V 380 380 396
425.5 ± 2.99 V 430 430 446
475.0 ± 3.30 V 480 480 + 1.5 504
524.5 ± 3.60 V 530 530 0 554
579.0 ± 3.92 V 585 585 609
633.5 ± 4.24 V 640 640 664
683.0 ± 4.54 V 690 690 714
10 ± 0.30 12.0 7.0
732.5 ± 4.83 V 740 740 764
782.0 ± 5.12 V 790 790 + 2.0 814
836.5 ± 5.44 V 845 845 0 869
940.5 ± 6.06 V 950 950 974
1 044.0 ± 6.67 V1 055 1 055 1 079
Note 1) The tolerance of bore diameter d1 shows the specified values in JIS B 2401 for NBR-70-1, NBR-90, NBR-70-2, EPDM-70,
EPDM-90 and SBR-70 (Not standardized in the JIS) products.
For VMQ-70 and ACM-70 products, the tolerance is 1.5 times these values, and for FKM-70, FKM-90, HNBR-70 and HNBR-
90 products, 1.2 times.
142
Application
3 Examples of Oil
Seals and O-Rings
3.1 Automobile .............................................................. 144
■ Automatic transaxle
■ Manual transaxle
■ Engine
■ Electric power steering
■ Driving wheel
■ Driven wheel
3.2 Motorcycle .............................................................. 147

■ Engine
3.3 Rolling mill roll necks .............................................. 148

■ Rolling bearing
■ Oil-film bearing
3.4 Rolling stock axles .................................................. 149

■ Double row tapered roller bearing
■ Double row cylindrical roller bearing
3.5 Geared motor ......................................................... 150
3.6 Hydraulic motor ...................................................... 150
143
3.1 Automobile
■ Automatic transaxle
Bonded
piston seal Bonded
BPS piston seal
BPS
Bonded
piston seal
BPS Helix seal
MHSA...XRT
Helix seal
Helix seal with side-lip
with side-lip MHSA...SXRT
MHSA...SXLT
■ Manual transaxle
Helix seal
Friction damper
FC MHSA...XRT
Helix seal
with side-lip
Helix seal
with side-lip
MHSA...SXRT
MHSA...SXLT
144
■ Engine
Plug tube gasket
MHR
Valve stem
seal
VSHS
Helix seal
Helix seal
MHSA...XLT
MHSA...XRT
■ Electric power steering
Dust seal
MHA...J
145
■ Driving wheel
Mud-resistant seal Ball joint boot Double lip seal

with integrated sleeve
XHM...J
D
HRSD...FJ
■ Driven wheel
HR seal with side-lip
HR...S
146
3.2 Motorcycle
■ Engine
Valve stem seal
VSS
Clutch
Rubber covered seal

with minor lip
MHSA
Crankshaft
Rubber covered seal

with minor lip
Drive shaft
Pressure-resistant seal
MHSA
GMHSA...P
147
3.3 Rolling mill roll necks

■ Rolling bearing
Scale seal
WR..RJ
Scale cover
H..J
Water seal
XMHE
O-ring
YS type oil seal

YS
■ Oil-film bearing
MORGOIL seal Water seal Scale seal

MS...NJ XMHE WR
Seal inner ring
H..JM
148
3.4 Rolling stock axles
■ Double row tapered roller bearing
Metal ring integral seal with reinforcement ring Metal ring integral seal with reinforcement ring
GHMAH...S GHMAH...S
■ Double row cylindrical roller bearing
Metal ring integral Metal ring integral

seal with minor lip seal with minor lip
GHMS2A... GHMS2A...
149
3.5 Geared motor
Rubber covered seal Rubber covered seal Sludge lip integral

with minor lip with minor lip rubber covered seal
MHSA MHSA GMHS...J
3.6 Hydraulic motor
Rubber covered seal Pressure-resistant

without spring seal
O-ring
MH MHSA...P
150
4 References
4.1 Rubber-material varieties and properties ............... 152
4.2 SI units and conversion factors ............................... 154
4.3 Shaft tolerance ....................................................... 158
4.4 Housing bore tolerance .......................................... 160
4.5 :-< temperature conversion table .......................... 162
4.6 Steel hardness conversion table ............................. 163
4.7 Viscosity conversion table ...................................... 164
4.8 Shaft surface speed –Quick reference diagram– .... 165
Request Forms for
5 Oil Seal Design

and Production
........................... 166
151
4.1 Rubber-material varieties and properties
4.1 Rubber-material varieties and properties : Resistant to the substance.

: Resistant to the substance except under extreme conditions.
This table compares the properties of all available for oil seals and O-rings. : Not resistant to the substance except under specific favorable conditions.
rubber materials, including those that are not suitable : Not resistant to the substance.
Kind of rubber Hydrogenated Fluorocarbon Chloroprene Ethylene-propy- Styrene-buta- Urethane Natural rubber and Butadiene
Butyl rubber Chlorosulfonated
Nitrile rubber Acrylic rubber Silicone rubber
nitrile rubber rubber rubber lene rubber diene rubber rubber isoprene rubber rubber
polyethylene rubber
(ASTM code) (NBR) (HNBR) (ACM and ANM) (VMQ) (FKM) (CR) (EPM and EPDM) (SBR) (U) (IIR)
(NR and IR) (CSM)(BR)
Acrylonitrile- Hydrogenated Hexafluoropropy- Isobutylene-
Acrylic-ester Organopoly- Polychloroprene Ethylene-propy- Styrene-butadi- Polyurethane Polyisoprene Polybutadiene Chlorosulfonated
Chemical structure butadiene acrylonitrile-buta- lene-vinylidene- isoprene
copolymer siloxane lene copolymer ene copolymer polyethylene
copolymer diene copolymer fluoride copolymer copolymer
Specific gravity 0.96 ~ 1.02 0.98 ~ 1.00 1.09 ~ 1.10 0.95 ~ 0.98 1.80 ~ 1.82 1.15 ~ 1.25 0.86 ~ 0.87 0.92 ~ 0.97 1.00 ~ 1.30 0.92 0.91 ~ 0.94 0.91 ~ 0.93 1.11 ~ 1.18
Raw-rubber
Mooney viscosity 30 ~ 130 65 ~ 85 45 ~ 60 Liquid 35 ~ 160 45 ~ 120 40 ~ 100 30 ~ 70 25 ~ 60 45 ~ 150 35 ~ 55 45 ~ 80 30 ~ 115
properties
ML1+4 (100 ˚C) (or liquid)
1)
Applicable JIS hardness range 20 ~ 100 40 ~ 100 40 ~ 90 30 ~ 90 50 ~ 90 10 ~ 90 30 ~ 90 30 ~ 100 60 ~ 100 10 ~ 100 30 ~ 100 20 ~ 90 50 ~ 90
Tensile strength (MPa) 5 ~ 25 5 ~ 30 7 ~ 12 3 ~ 12 7 ~ 20 5 ~ 25 5 ~ 20 2 ~ 30 20 ~ 45 3 ~ 35 2 ~ 20 5 ~ 20 7 ~ 20
Elongation (%) 800 ~ 100 800 ~ 100 600 ~ 100 500 ~ 50 500 ~ 100 1 000 ~ 100 800 ~ 100 800 ~ 100 800 ~ 300 1 000 ~ 100 800 ~ 100 800 ~ 100 500 ~ 100
Compounded-rubber physical and
Impact resilience
Tear strength ~
Abrasion resistance ~ ~
Flex crack resistance ~
Servisable temperature range (˚C) – 50 ~ 120 –60 ~ 120 –60 ~ 150 –60 ~ 70 –60 ~ 80 –75 ~ 90 –100 ~ 100 –60 ~ 150 –60 ~ 150
resistance properties
– 40 ~ 160 – 30 ~ 180 – 80 ~ 250 – 30 ~ 250

Aging resistance
Resistance to weather
Ozone resistance
Flame resistance ~ ~ ~ ~ ~
Electrical insulation (Ω • cm) 2 11 8 10 11 16 10 14 10 12 12 16 10 15 9 12 10 15 14 15 16 18 12 14
10 ~ 10 – 10 ~ 10 10 ~ 10 10 ~ 10 10 ~ 10 10 ~ 10 10 ~ 10 10 ~ 10 10 ~ 10 10 ~ 10 10 ~ 10 10 ~ 10
(volume resistivity)
Gas permeability
-16 4 0.03 ~ 0.35 – 1 40 0.1 0.3 1.5 1.2 0.2 1.8 1.3 ~ 5 0.09 ~ 0.1 0.3
(10 m /N • s)
Radiation resistance ~ ~ ~ ~ ~ ~ ~ ~
Gasoline and light oil ~
Benzene and toluene ~ ~ ~ ~ ~ ~
Compound-rubber chemical
Alcohol ~ ~
Ether ~ ~ ~ ~ ~ ~
Ketone (MEK) ~ ~ ~ ~ ~ ~ ~
Ethyl acetate ~ ~ ~ ~ ~ ~
Water ~ ~ ~ ~ ~ ~
Organic acid ~ ~ ~ ~
resistance
Concentrate inorganic acid solution ~ ~ ~ ~

Dilute inorganic acid solution
Concentrate inorganic alkaline solution
Dilute inorganic alkaline solution
The most com- Excellent heat Compared with Siloxane-based, Most excellent Well-balanced in Excellent Compared Superior mechan- Excellent Excellent in Low gas per- Superior
mon oil-resis- resistance and nitrile rubber, supe- excellent heat in resistance resistance to weatherproof with natural ical strength and resilience and resilience and meability and aging resis-
tant rubber mechanical rior in aging resis- resistance and against various weather, oil and and water- rubber, supe- oil resistance, superior abra- mechanical inferior in tance and
material. strength, in addition tance. Suitable for low-temperature severe condi- heat. proof. rior in resis- however relatively sion resis- strength. resilience. chemical
Typical properties and Good resis- to having properties sealing hydraulic resistance. tions. Commonly used It is used for tance to abra- low heat resistance. Oil But inferior in Commonly resistance.
tance to abra- of nitrile rubber. fluids. Commonly Suitable for Optimal for to isolate vibra- clad automo- sion and tance and water- resistance is resistance to used for Used for
major applications sion. An optimal material used in automotive extreme-tem- use in proximi- tion and to coat biles and aging. proofness. relatively low. oil and to tubes and hoses and
Widely used for oil seals for applications such perature envi- ty to engines. wires. wires. Used as the Used in applica- Used for tires pressure. vibration iso- cladding.
for oil seals high-temperature or as transmission, ronments and Some cases material of tions where heat and shoes. Used for pro- lators.
and O-rings. hydraulic applica- crankshaft, and food processing used for oil seals tires and resistance is not duce tires and
tions. valve stem. applications. and O-rings. belts. essential. sport goods.
Note 1) Hardness measured by durometer. References : Japanese Standards Association. Shinban Gomu Zairyo Sentaku no Pointo ("Rubber Material Selection Guidelines, Rev.").
Society of Rubber Industry, Japan. Gomu Kogyo Binran ("Rubber Industry Handbook"), 4th ed.
152 153
4.2 SI units and conversion factors

SI units and conversion factors (1)
1)
Mass SI units Other Units Conversion into SI units Conversion from SI units
Angle rad ˚ [degree(s)] ❈ 1˚ = π / 180 rad 1 rad = 57.295 78˚
[radian(s)] ' [minute(s)] ❈ 1' = π / 10 800 rad
" [second(s)] ❈ 1" = π / 648 000 rad
–10 10
Length m Å [Angstrom unit] 1Å = 10 m = 0.1 nm = 100 pm 1 m = 10 Å
[meter(s)] µ [micron(s)] 1µ = 1µm
in [inch(es)] 1 in = 25.4 mm 1 m = 39.37 in
ft [foot(feet)] 1 ft = 12 in = 0.304 8 m 1 m = 3.280 8 ft
yd [yard(s)] 1 yd = 3 ft = 0.914 4 m 1 m = 1.093 6 yd
mile [mile(s)] 1 mile = 5 280 ft = 1 609.344 m 1 km = 0.621 4 mile
2 2
Area m a [are(s)] 1 a = 100 m
4 2
ha [hectare(s)] 1 ha = 10 m
2 2 2
acre [acre(s)] 1 acre = 4 840 yd = 4 046.86 m 1 km = 247.1 acre
Volume m
3
r, L [liter(s)] ❈ 1r = 1 dm = 10 m
3 –3 3 3
1 m = 10 r
3
3 –6 3 3 6
cc [cubic centimeters] 1 cc = 1 cm = 10 m 1 m = 10 cc
3 3 3
gal (US) [gallon(s)] 1 gal (US) = 231 in = 3.785 41 dm 1 m = 264.17 gal
3 3
floz (US) [fluid ounce(s)] 1 floz (US) = 29.573 5 cm 1 m = 33 814 floz
3 3
barrel (US) [barrels(US)] 1 barrel (US) = 158.987 dm 1 m = 6.289 8 barrel
Time s min [minute(s)] ❈

[second(s)] h [hour(s)] ❈
d [day(s)] ❈
Angular rad/s
velocity
Velocity m/s kn [knot(s)] 1 kn = 1 852 m/h 1 km/h = 0.539 96 kn

m/h ❈
2 2 2
Acceleration m/s G 1 G = 9.806 65 m/s 1 m/s = 0.101 97 G
–1
Frequency Hz c/s [cycle(s)/second] 1 c/s = 1 s = 1 Hz
[hertz]
Rotational s
–1
rpm [revolutions per minute] 1 rpm = 1/60 s–1 –1
1 s = 60 rpm
❈
–1
frequency min
r/min
Mass kg t [ton(s)] ❈ 1 t = 10 kg
3
[kilogram(s)] lb [pound(s)] 1 lb = 0.453 592 37 kg 1 kg = 2.204 6 lb

gr [grain(s)] 1 gr = 64.798 91 mg 1 g = 15.432 4 gr
oz [ounce(s)] 1 oz = 1/16 lb = 28.349 5 g 1 kg = 35.274 0 oz
ton (UK) [ton(s) (UK)] 1 ton (UK) = 1 016.05 kg 1 t = 0.984 2 ton (UK)
ton (US) [ton(s) (US)] 1 ton (US) = 907.185 kg 1 t = 1.102 3 ton (US)
car [carat(s)] 1 car = 200 mg 1 g = 5 car
Note 1) ❈ : Unit can be used as an SI unit.
No asterisk : Unit cannot be used.
154
1)
3
Density kg/m
Linear kg/m
density
Momentum kg • m/s
Moment of
momentum, ⎫
⎬ kg
2
• m /s
Angular
momentum ⎭
2
Moment of kg • m
inertia
–5 5
Force N dyn [dyne(s)] 1 dyn = 10 N 1 N = 10 dyn
[newton(s)] kgf [kilogram-force] 1 kgf = 9.806 65 N 1 N = 0.101 97 kgf
–3
gf [gram-force] 1 gf = 9.806 65 ✕ 10 N
3
tf [ton-force] 1 tf = 9.806 65 ✕ 10 N
lbf [pound-force] 1 lbf = 4.448 22 N 1 N = 0.224 809 lbf
–5
Moment of N•m gf • cm 1 gf • cm = 9.806 65 ✕ 10 N • m
–2
force [newton kgf • cm 1 kgf • cm = 9.806 65 ✕ 10 N • m
meter(s)] kgf • m 1 kgf • m = 9.806 65 N • m 1 N • m = 0.101 97 kgf • m
3
tf • m 1 tf • m = 9.806 65 ✕ 10 N • m
lbf • ft 1 lbf • ft = 1.355 82 N • m 1 N • m = 0.737 56 lbf • ft
1 gf/ cm = 9.806 65 ✕ 10 Pa
2 2
Pressure, Pa gf/ cm
6
1 kgf/mm = 9.806 65 ✕ 10 Pa
2 2 2
[pascal(s)] kgf/mm 1 MPa = 0.101 97 kgf/mm
2 2 2
kgf/m 1 kgf/m = 9.806 65 Pa 1 Pa = 0.101 97 kgf/m
–3
1 Pa = 0.145 ✕ 10 lbf/in
2 2 2 2
Normal stress or N/m lbf/in 1 lbf/in = 6 894.76 Pa
2 5 –2
{1 Pa = 1 N/m } bar [bar(s)] 1 bar = 10 Pa 1 Pa = 10 mbar
4
1 at = 1kgf/cm = 9.806 65 ✕ 10 Pa
2
at [engineering air pressure]
3
mH2O, mAq [meter water column] 1 mH2O = 9.806 65 ✕ 10 Pa
atm [atmosphere] 1 atm = 101 325 Pa
mHg [meter mercury
1 mHg = 101 325 Pa
column] 0.76
–3
Torr [torr] 1 Torr = 1mmHg = 133.322 Pa 1 Pa = 7.500 6 ✕ 10 Torr
–2
Viscosity Pa • s P [poise] 10 P = 1 cP = 1 mPa • s
2 2
[pascal second] kgf • s/m2 1 kgf • s/m = 9.806 65 Pa • s 1 Pa • s = 0.101 97 kgf • s/m
2 –2 2
Kinematic m /s St [stokes] 10 St = 1 cSt = 1 mm /s
viscosity
Surface tension N/m
155

1)
Work, J eV [electron volt(s)] ❈ 1 eV = (1.602 189 2±0.000 004 6)✕10
–19
J
–7 7
[ joule(s)] erg [erg(s)] 1 erg = 10 J 1 J = 10 erg
{1 J = 1 N • m} kgf • m 1 kgf • m = 9.806 65 J 1 J = 0.101 97 kgf • m
energy lbf • ft 1 lbf • ft = 1.355 82 J 1 J = 0.737 56 lbf • ft
–7
Power W erg/s [ergs per second] 1 erg/s = 10 W
[watt(s)] kgf • m/s 1 kgf • m/s = 9.806 65 W 1 W = 0.101 97 kgf • m/s
PS [French horse-power] 1 PS = 75 kgf • m/s = 735.5 W 1 W = 0.001 36 PS
HP [horse-power (British)] 1 HP = 550 lbf • ft/s = 745.7 W 1 W = 0.001 34 HP
lbf • ft/s 1 lbf • ft/s = 1.355 82 W
Thermo-dynamic K
temperature [kelvin(s)]
Celsius ˚C ˚F [degree(s) Fahrenheit]

t˚F = 5 (t – 32)˚C t˚C = ( 9 t+32)˚F
temperature [celsius(s)] 9 5
{t˚C = (t+273.15) K}
–1 –1
Linear expansion K ˚C [per degree]
coefficient
–7 7
Heat J erg [erg(s)] 1 erg = 10 J 1 J = 10 erg
[joule(s)] kgf • m
{1 J = 1 N • m} calIT [I. T. calories] 1 calIT = 4.186 8 J 1 J = 0.238 85 calIT
6
1 McalIT = 1.163 kW • h 1 kW • h = 0.86 ✕ 10 calIT
Thermal W/ (m • K) W/ (m • ˚C) 1 W/ (m • ˚C) = 1 W/ (m • K)

conductivity cal/ (s • m • ˚C) 1 cal/ (s • m • ˚C) = 4.186 05 W/ (m • K)
2 2 2 2
Coeffcient of W/ (m • K) W/ (m • ˚C) 1 W/ (m • ˚C) = 1 W/ (m • K)
2 2 2
heat transfer cal/ (s • m • ˚C) 1 cal/ (s • m • ˚C) = 4.186 05 W/ (m • K)
Heat capacity J/K J/˚C 1 J/˚C = 1 J/K
Massic heat J/ (kg • K) J/ (kg • ˚C)

capacity
Note 1) ❈ : Unit can be used as an SI unit.

No asterisk : Unit cannot be used.
156
1)
Electric current A
[ampere(s)]
Electric charge, C A•h ❈ 1 A • h = 3.6 kC

[coulomb(s)]
quantity of {1 C = 1 A • s}
electricity
Tension, V
[volt(s)]
electric potential {1 V = 1 W/A}
Capacitance F
[farad(s)]
{1 F = 1 C/V}
–3
Magnetic field A/m Oe [oersted(s)] 10
3
1 A/m = 4π ✕ 10 Oe
1 Oe = A/m
strength 4π
–4 4
Magnetic flux T Gs [gauss(es)] 1 Gs = 10 T 1 T = 10 Gs
density [tesla(s)] γ [ gamma(s)] –9
1 γ = 10 T
9
1 T = 10 γ
⎧ = 1 Wb/m ⎫
1 T = 1 N/(A • m)
⎨ ⎬
2
⎩ = 1 V s/m ⎭
2
•
–8 8
Magnetic flux Wb Mx [maxwell(s)] 1 Mx =10 Wb 1 Wb = 10 Mx
[weber(s)]
{1 Wb = 1 V • s}
Self inductance H
[henry (– ries)]
{1 H = 1 Wb/A}
Resistance Ω
(to direct current) [ohm(s)]
{1 Ω = 1 V/A}
Conductance S
(to direct current) [siemens]
{1 S = 1 A/V}
Active power W
⎧ 1 W = 1 J/s ⎫
⎨ =1A•V ⎬
⎩ ⎭
157
4.3 Shaft tolerance
4.3 Shaft tolerance

unit µm
Nominal shaft Nominal shaft
diameter Deviation classes of shaft diameter diameter
mm mm
over up to d6 e6 e7 e8 e9 f6 f7 f8 g5 g6 h5 h6 h7 h8 h9 h10 js5 js6 js7 j5 j6 k5 k6 k7 m5 m6 m7 n5 n6 p6 r6 r7 over up to
– 20 – 14 – 14 – 14 – 14 – 6 – 6 – 6 – 2 – 2 0 0 0 0 0 0 + 4 + 4 + 6 + 10 + 6 + 8 + 12 + 8 + 10 + 10 + 16 + 20
– 3 ± 2 ± 3 ± 5 ± 2 – 3
– 26 – 20 – 24 – 28 – 39 – 12 – 16 – 20 – 6 – 8 – 4 – 6 – 10 – 14 – 25 – 40 – 2 0 0 0 + 2 + 2 + 2 + 4 + 4 + 6 + 10 + 10
– 30 – 20 – 20 – 20 – 20 – 10 – 10 – 10 – 4 – 4 0 0 0 0 0 0 + 3 + 6 + 6 + 9 + 13 + 9 + 12 + 16 + 13 + 16 + 20 + 23 + 27
3 6 ± 2.5 ± 4 ± 6 3 6
– 38 – 28 – 32 – 38 – 50 – 18 – 22 – 28 – 9 – 12 – 5 – 8 – 12 – 18 – 30 – 48 – 2 – 2 + 1 + 1 + 1 + 4 + 4 + 4 + 8 + 8 + 12 + 15 + 15
– 40 – 25 – 25 – 25 – 25 – 13 – 13 – 13 – 5 – 5 0 0 0 0 0 0 + 4 + 7 + 7 + 10 + 16 + 12 + 15 + 21 + 16 + 19 + 24 + 28 + 34
6 10 ± 3 ± 4.5 ± 7.5 6 10
– 49 – 34 – 40 – 47 – 61 – 22 – 28 – 35 – 11 – 14 – 6 – 9 – 15 – 22 – 36 – 58 – 2 – 2 + 1 + 1 + 1 + 6 + 6 + 6 + 10 + 10 + 15 + 19 + 19
– 50 – 32 – 32 – 32 – 32 – 16 – 16 – 16 – 6 – 6 0 0 0 0 0 0 + 5 + 8 + 9 + 12 + 19 + 15 + 18 + 25 + 20 + 23 + 29 + 34 + 41
10 18 ± 4 ± 5.5 ± 9 10 18
– 61 – 43 – 50 – 59 – 75 – 27 – 34 – 43 – 14 – 17 – 8 – 11 – 18 – 27 – 43 – 70 – 3 – 3 + 1 + 1 + 1 + 7 + 7 + 7 + 12 + 12 + 18 + 23 + 23
– 65 – 40 – 40 – 40 – 40 – 20 – 20 – 20 – 7 – 7 0 0 0 0 0 0 + 5 + 9 + 11 + 15 + 23 + 17 + 21 + 29 + 24 + 28 + 35 + 41 + 49
18 30 ± 4.5 ± 6.5 ±10.5 18 30
– 78 – 53 – 61 – 73 – 92 – 33 – 41 – 53 – 16 – 20 – 9 – 13 – 21 – 33 – 52 – 84 – 4 – 4 + 2 + 2 + 2 + 8 + 8 + 8 + 15 + 15 + 22 + 28 + 28
– 80 – 50 – 50 – 50 – 50 – 25 – 25 – 25 – 9 – 9 0 0 0 0 0 0 + 6 + 11 + 13 + 18 + 27 + 20 + 25 + 34 + 28 + 33 + 42 + 50 + 59
30 50 ± 5.5 ± 8 ±12.5 30 50
– 96 – 66 – 75 – 89 – 112 – 41 – 50 – 64 – 20 – 25 – 11 – 16 – 25 – 39 – 62 –100 – 5 – 5 + 2 + 2 + 2 + 9 + 9 + 9 + 17 + 17 + 26 + 34 + 34
+ 60 + 71
50 65
–100 – 60 – 60 – 60 – 60 – 30 – 30 – 30 – 10 – 10 0 0 0 0 0 0 + 6 + 12 + 15 + 21 + 32 + 24 + 30 + 41 + 33 + 39 + 51 + 41 + 41
50 80 ± 6.5 ± 9.5 ±15
–119 – 79 – 90 –106 –134 – 49 – 60 – 76 – 23 – 29 – 13 – 19 – 30 – 46 – 74 –120 – 7 – 7 + 2 + 2 + 2 + 11 + 11 + 11 + 20 + 20 + 32 + 62 + 73
65 80
+ 43 + 43
+ 73 + 86
80 100
–120 – 72 – 72 – 72 – 72 – 36 – 36 – 36 – 12 – 12 0 0 0 0 0 0 + 6 + 13 + 18 + 25 + 38 + 28 + 35 + 48 + 38 + 45 + 59 + 51 + 51
80 120 ± 7.5 ±11 ±17.5
–142 – 94 –107 –126 –159 – 58 – 71 – 90 – 27 – 34 – 15 – 22 – 35 – 54 – 87 –140 – 9 – 9 + 3 + 3 + 3 + 13 + 13 + 13 + 23 + 23 + 37 + 76 + 89
100 120
+ 54 + 54
+ 88 +103
120 140
+ 63 + 63
–145 – 85 – 85 – 85 – 85 – 43 – 43 – 43 – 14 – 14 0 0 0 0 0 0 + 7 + 14 + 21 + 28 + 43 + 33 + 40 + 55 + 45 + 52 + 68 + 90 +105
120 180 ± 9 ±12.5 ±20 140 160
–170 –110 –125 –148 –185 – 68 – 83 –106 – 32 – 39 – 18 – 25 – 40 – 63 –100 –160 – 11 – 11 + 3 + 3 + 3 + 15 + 15 + 15 + 27 + 27 + 43 + 65 + 65
+ 93 +108
160 180
+ 68 + 68
+106 +123
180 200
+ 77 + 77
–170 –100 –100 –100 –100 – 50 – 50 – 50 – 15 – 15 0 0 0 0 0 0 + 7 + 16 + 24 + 33 + 50 + 37 + 46 + 63 + 51 + 60 + 79 +109 +126
180 250 ±10 ±14.5 ±23 200 225
–199 –129 –146 –172 –215 – 79 – 96 –122 – 35 – 44 – 20 – 29 – 46 – 72 –115 –185 – 13 – 13 + 4 + 4 + 4 + 17 + 17 + 17 + 31 + 31 + 50 + 80 + 80
+113 +130
225 250
+ 84 + 84
+126 +146
250 280
–190 –110 –110 –110 –110 – 56 – 56 – 56 – 17 – 17 0 0 0 0 0 0 + 7 + 27 + 36 + 56 + 43 + 52 + 72 + 57 + 66 + 88 + 94 + 94
250 315 ±11.5 ±16 ±26 ± 16
–222 –142 –162 –191 –240 – 88 –108 –137 – 40 – 49 – 23 – 32 – 52 – 81 –130 –210 – 16 + 4 + 4 + 4 + 20 + 20 + 20 + 34 + 34 + 56 +130 +150
280 315
+ 98 + 98
+144 +165
315 355
–210 –125 –125 –125 –125 – 62 – 62 – 62 – 18 – 18 0 0 0 0 0 0 + 7 + 29 + 40 + 61 + 46 + 57 + 78 + 62 + 73 + 98 +108 +108
315 400 ±12.5 ±18 ±28.5 ± 18
–246 –161 –182 –214 –265 – 98 –119 –151 – 43 – 54 – 25 – 36 – 57 – 89 –140 –230 – 18 + 4 + 4 + 4 + 21 + 21 + 21 + 37 + 37 + 62 +150 +171
355 400
+114 +114
+166 +189
400 450
–230 –135 –135 –135 –135 – 68 – 68 – 68 – 20 – 20 0 0 0 0 0 0 + 7 + 32 + 45 + 68 + 50 + 63 + 86 + 67 + 80 +108 +126 +126
400 500 ±13.5 ±20 ±31.5 ± 20
–270 –175 –198 –232 –290 –108 –131 –165 – 47 – 60 – 27 – 40 – 63 – 97 –155 –250 – 20 + 5 + 5 + 5 + 23 + 23 + 23 + 40 + 40 + 68 +172 +195
450 500
+132 +132
+194 +220
500 560
–260 –145 –145 –145 –145 – 76 – 76 – 76 – 22 – 22 0 0 0 0 0 0 + 32 + 44 + 70 + 58 + 70 + 96 + 76 + 88 +122 +150 +150
500 630 ±16 ±22 ±35 – –
–304 –189 –215 –255 –320 –120 –146 –186 – 54 – 66 – 32 – 44 – 70 –110 –175 –280 0 0 0 + 26 + 26 + 26 + 44 + 44 + 78 +199 +225
560 630
+155 +155
+225 +255
630 710
–290 –160 –160 –160 –160 – 80 – 80 – 80 – 24 – 24 0 0 0 0 0 0 + 36 + 50 + 80 + 66 + 80 +110 + 86 +100 +138 +175 +175
630 800 ±18 ±25 ±40 – –
–340 –210 –240 –285 –360 –130 –160 –205 – 60 – 74 – 36 – 50 – 80 –125 –200 –320 0 0 0 + 30 + 30 + 30 + 50 + 50 + 88 +235 +265
710 800
+185 +185
+266 +300
800 900
–320 –170 –170 –170 –170 – 86 – 86 – 86 – 26 – 26 0 0 0 0 0 0 + 40 + 56 + 90 + 74 + 90 +124 + 96 +112 +156 +210 +210
800 1 000 ±20 ±28 ±45 – –
–376 –226 –260 –310 –400 –142 –176 –226 – 66 – 82 – 40 – 56 – 90 –140 –230 –360 0 0 0 + 34 + 34 + 34 + 56 + 56 +100 +276 +310
900 1 000
+220 +220
158 159
4.4 Housing bore tolerance
4.4 Housing bore tolerance

unit µm
Nominal bore Nominal bore
diameter Deviation classes of housing bore diameter diameter
mm mm
over up to E6 F6 F7 G6 G7 H6 H7 H8 H9 H10 JS5 JS6 JS7 J6 J7 K5 K6 K7 M5 M6 M7 N5 N6 N7 P6 P7 R7 over up to
+ 28 + 18 + 22 + 12 + 16 + 8 + 12 + 18 + 30 + 48 + 5 0 + 2 + 3 – 3 – 1 0 – 7 – 5 – 4 – 9 – 8 – 11
3 6 ± 2.5 ± 4 ± 6 ± 6 3 6
+ 20 + 10 + 10 + 4 + 4 0 0 0 0 0 – 3 – 5 – 6 – 9 – 8 – 9 – 12 – 12 – 13 – 16 – 17 – 20 – 23
+ 34 + 22 + 28 + 14 + 20 + 9 + 15 + 22 + 36 + 58 + 5 + 8 + 1 + 2 + 5 – 4 – 3 0 – 8 – 7 – 4 – 12 – 9 – 13
6 10 ± 3 ± 4.5 ± 7.5 6 10
+ 25 + 13 + 13 + 5 + 5 0 0 0 0 0 – 4 – 7 – 5 – 7 – 10 – 10 – 12 – 15 – 14 – 16 – 19 – 21 – 24 – 28
+ 43 + 27 + 34 + 17 + 24 + 11 + 18 + 27 + 43 + 70 + 6 + 10 + 2 + 2 + 6 – 4 – 4 0 – 9 – 9 – 5 – 15 – 11 – 16
10 18 ± 4 ± 5.5 ± 9 10 18
+ 32 + 16 + 16 + 6 + 6 0 0 0 0 0 – 5 – 8 – 6 – 9 – 12 – 12 – 15 – 18 – 17 – 20 – 23 – 26 – 29 – 34
+ 53 + 33 + 41 + 20 + 28 + 13 + 21 + 33 + 52 + 84 + 8 + 12 + 1 + 2 + 6 – 5 – 4 0 – 12 – 11 – 7 – 18 – 14 – 20
18 30 ± 4.5 ± 6.5 ±10.5 18 30
+ 40 + 20 + 20 + 7 + 7 0 0 0 0 0 – 5 – 9 – 8 – 11 – 15 – 14 – 17 – 21 – 21 – 24 – 28 – 31 – 35 – 41
+ 66 + 41 + 50 + 25 + 34 + 16 + 25 + 39 + 62 +100 + 10 + 14 + 2 + 3 + 7 – 5 – 4 0 – 13 – 12 – 8 – 21 – 17 – 25
30 50 ± 5.5 ± 8 ±12.5 30 50
+ 50 + 25 + 25 + 9 + 9 0 0 0 0 0 – 6 – 11 – 9 – 13 – 18 – 16 – 20 – 25 – 24 – 28 – 33 – 37 – 42 – 50
– 30
50 65
+ 79 + 49 + 60 + 29 + 40 + 19 + 30 + 46 + 74 +120 + 13 + 18 + 3 + 4 + 9 – 6 – 5 0 – 15 – 14 – 9 – 26 – 21 – 60
50 80 ± 6.5 ± 9.5 ±15
+ 60 + 30 + 30 + 10 + 10 0 0 0 0 0 – 6 – 12 – 10 – 15 – 21 – 19 – 24 – 30 – 28 – 33 – 39 – 45 – 51 – 32
65 80
– 62
– 38
80 100
+ 94 + 58 + 71 + 34 + 47 + 22 + 35 + 54 + 87 +140 + 16 + 22 + 2 + 4 + 10 – 8 – 6 0 – 18 – 16 – 10 – 30 – 24 – 73
80 120 ± 7.5 ±11 ±17.5
+ 72 + 36 + 36 + 12 + 12 0 0 0 0 0 – 6 – 13 – 13 – 18 – 25 – 23 – 28 – 35 – 33 – 38 – 45 – 52 – 59 – 41
100 120
– 76
– 48
120 140
– 88
+110 + 68 + 83 + 39 + 54 + 25 + 40 + 63 +100 +160 + 18 + 26 + 3 + 4 + 12 – 9 – 8 0 – 21 – 20 – 12 – 36 – 28 – 50
120 180 ± 9 ±12.5 ±20 140 160
+ 85 + 43 + 43 + 14 + 14 0 0 0 0 0 – 7 – 14 – 15 – 21 – 28 – 27 – 33 – 40 – 39 – 45 – 52 – 61 – 68 – 90
– 53
160 180
– 93
– 60
180 200
–106
+129 + 79 + 96 + 44 + 61 + 29 + 46 + 72 +115 +185 + 22 + 30 + 2 + 5 + 13 – 11 – 8 0 – 25 – 22 – 14 – 41 – 33 – 63
180 250 ±10 ±14.5 ±23 200 225
+100 + 50 + 50 + 15 + 15 0 0 0 0 0 – 7 – 16 – 18 – 24 – 33 – 31 – 37 – 46 – 45 – 51 – 60 – 70 – 79 –109
– 67
225 250
–113
– 74
250 280
+142 + 88 +108 + 49 + 69 + 32 + 52 + 81 +130 +210 + 25 + 36 + 3 + 5 + 16 – 13 – 9 0 – 27 – 25 – 14 – 47 – 36 –126
250 315 ±11.5 ±16 ±26
+110 + 56 + 56 + 17 + 17 0 0 0 0 0 – 7 – 16 – 20 – 27 – 36 – 36 – 41 – 52 – 50 – 57 – 66 – 79 – 88 – 78
280 315
–130
– 87
315 355
+161 + 98 +119 + 54 + 75 + 36 + 57 + 89 +140 +230 + 29 + 39 + 3 + 7 + 17 – 14 – 10 0 – 30 – 26 – 16 – 51 – 41 –144
315 400 ±12.5 ±18 ±28.5
+125 + 62 + 62 + 18 + 18 0 0 0 0 0 – 7 – 18 – 22 – 29 – 40 – 39 – 46 – 57 – 55 – 62 – 73 – 87 – 98 – 93
355 400
–150
–103
400 450
+175 +108 +131 + 60 + 83 + 40 + 63 + 97 +155 +250 + 33 + 43 + 2 + 8 + 18 – 16 – 10 0 – 33 – 27 – 17 – 55 – 45 –166
400 500 ±13.5 ±20 ±31.5
+135 + 68 + 68 + 20 + 20 0 0 0 0 0 – 7 – 20 – 25 – 32 – 45 – 43 – 50 – 63 – 60 – 67 – 80 – 95 –108 –109
450 500
–172
–150
500 560
+189 +120 +146 + 66 + 92 + 44 + 70 +110 +175 +280 0 0 0 – 26 – 26 – 26 – 44 – 44 – 44 – 78 – 78 –220
500 630 ±16 ±22 ±35 – –
+145 + 76 + 76 + 22 + 22 0 0 0 0 0 – 32 – 44 – 70 – 58 – 70 – 96 – 76 – 88 –114 –122 –148 –155
560 630
–225
–175
630 710
+210 +130 +160 + 74 +104 + 50 + 80 +125 +200 +320 0 0 0 – 30 – 30 – 30 – 50 – 50 – 50 – 88 – 88 –255
630 800 ±18 ±25 ±40 – –
+160 + 80 + 80 + 24 + 24 0 0 0 0 0 – 36 – 50 – 80 – 66 – 80 –110 – 86 –100 –130 –138 –168 –185
710 800
–265
–210
800 900
+226 +142 +176 + 82 +116 + 56 + 90 +140 +230 +360 0 0 0 – 34 – 34 – 34 – 56 – 56 – 56 –100 –100 –300
800 1 000 ±20 ±28 ±45 – –
+170 + 86 + 86 + 26 + 26 0 0 0 0 0 – 40 – 56 – 90 – 74 – 90 –124 – 96 –112 –146 –156 –190 –220
900 1 000
–310
–250
1 000 1 120
+261 +164 +203 + 94 +133 + 66 +105 +165 +260 +420 0 0 0 – 40 – 40 – 40 – 66 – 66 – 66 –120 –120 –355
1 000 1 250 ±23.5 ±33 ±52.5 – –
+195 + 98 + 98 + 28 + 28 0 0 0 0 0 – 47 – 66 –105 – 87 –106 –145 –113 –132 –171 –186 –225 –260
1 120 1 250
–365
160 161
4.5 ˚C -˚F temperature conversion table
4.5 ˚C -˚F temperature conversion table
˚C ˚F ˚C ˚F ˚C ˚F ˚C ˚F
– 73 – 100 – 148 – 1.6 29 84.2 17.7 64 147.2 37.1 99 210.2
– 62 – 80 – 112 – 1.1 30 86.0 18.2 65 149.0 37.7 100 212
– 51 – 60 – 76 – 0.6 31 87.8 18.8 66 150.8 40.6 105 221
– 40 – 40 – 40 0 32 89.6 19.3 67 152.6 43 110 230

– 29 – 20 – 4 0.5 33 91.4 19.9 68 154.4 49 120 248
– 23.3 – 10 14 1.1 34 93.2 20.4 69 156.2 54 130 266
– 17.7 0 32 1.6 35 95.0 21.0 70 158.0 60 140 284

– 17.2 1 33.8 2.2 36 96.8 21.5 71 159.8 65 150 302
– 16.6 2 35.6 2.7 37 98.6 22.2 72 161.6 71 160 320
– 16.1 3 37.4 3.3 38 100.4 22.7 73 163.4 76 170 338

– 15.5 4 39.2 3.8 39 102.2 23.3 74 165.2 83 180 356
– 15.0 5 41.0 4.4 40 104.0 23.8 75 167.0 88 190 374
– 14.4 6 42.8 4.9 41 105.8 24.4 76 168.8 93 200 392

– 13.9 7 44.6 5.4 42 107.6 25.0 77 170.6 121 250 482
– 13.3 8 46.4 6.0 43 109.4 25.5 78 172.4 149 300 572
– 12.7 9 48.2 6.6 44 111.2 26.2 79 174.2 177 350 662

– 12.2 10 50.0 7.1 45 113.0 26.8 80 176.0 204 400 752
– 11.6 11 51.8 7.7 46 114.8 27.3 81 177.8 232 450 842
– 11.1 12 53.6 8.2 47 116.6 27.7 82 179.6 260 500 932

– 10.5 13 55.4 8.8 48 118.4 28.2 83 181.4 288 550 1 022
– 10.0 14 57.2 9.3 49 120.2 28.8 84 183.2 315 600 1 112
– 9.4 15 59.0 9.9 50 122.0 29.3 85 185.0 343 650 1 202

– 8.8 16 61.8 10.4 51 123.8 29.9 86 186.8 371 700 1 292
– 8.3 17 63.6 11.1 52 125.6 30.4 87 188.6 399 750 1 382
– 7.7 18 65.4 11.5 53 127.4 31.0 88 190.4 426 800 1 472

– 7.2 19 67.2 12.1 54 129.2 31.5 89 192.2 454 850 1 562
– 6.6 20 68.0 12.6 55 131.0 32.1 90 194.0 482 900 1 652
– 6.1 21 69.8 13.2 56 132.8 32.6 91 195.8 510 950 1 742

– 5.5 22 71.6 13.7 57 134.6 33.3 92 197.6 538 1 000 1 832
– 5.0 23 73.4 14.3 58 136.4 33.8 93 199.4 593 1 100 2 012
– 4.4 24 75.2 14.8 59 138.2 34.4 94 201.2 648 1 200 2 192

– 3.9 25 77.0 15.6 60 140.0 34.9 95 203.0 704 1 300 2 372
– 3.3 26 78.8 16.1 61 141.8 35.5 96 204.8 760 1 400 2 552
– 2.8 27 80.6 16.6 62 143.6 36.1 97 206.6 815 1 500 2 732

– 2.2 28 82.4 17.1 63 145.4 36.6 98 208.4 871 1 600 2 937
5
Example C= 9 (F–32)
The center columns of numbers is the temperature in either degrees Centigrade (˚C) or 9
F= 5 C+32
Fahrenheit (˚F) whichever is desired to convert into the other.
If degrees Fahrenheit is given, read degrees Centigrade to the left.It degrees Centigrade is given,
read degrees Fahrenheit to the right.
162
4.6 Steel hardness conversion table
Rockwell Brinell Rockwell
C-scale Vicker's Tungsten A-scale B-scale Shore

Standard ball
1471.0 N {150 kgf} carbide ball 588.4 N {60 kgf} 980.7 N {100 kgf}
68 940 85.6 97
67 900 85.0 95
66 865 84.5 92
65 832 739 83.9 91

64 800 722 83.4 88
63 772 705 82.8 87
62 746 688 82.3 85
61 720 670 81.8 83
60 697 654 81.2 81

59 674 634 80.7 80
58 653 615 80.1 78
57 633 595 79.6 76
56 613 577 79.0 75
55 595 – 560 78.5 74

54 577 – 543 78.0 72
53 560 – 525 77.4 71
52 544 500 512 76.8 69
51 528 487 496 76.3 68
50 513 475 481 75.9 67

49 498 464 469 75.2 66
48 484 451 455 74.7 64
47 471 442 443 74.1 63
46 458 432 432 73.6 62
45 446 421 73.1 60

44 434 409 72.5 58
43 423 400 72.0 57
42 412 390 71.5 56
41 402 381 70.9 55
40 392 371 70.4 – 54

39 382 362 69.9 – 52
38 372 353 69.4 – 51
37 363 344 68.9 – 50
36 354 336 68.4 (109.0) 49
35 345 327 67.9 (108.5) 48

34 336 319 67.4 (108.0) 47
33 327 311 66.8 (107.5) 46
32 318 301 66.3 (107.0) 44
31 310 294 65.8 (106.0) 43
30 302 286 65.3 (105.5) 42

29 294 279 64.7 (104.5) 41
28 286 271 64.3 (104.0) 41
27 279 264 63.8 (103.0) 40
26 272 258 63.3 (102.5) 38
25 266 253 62.8 (101.5) 38

24 260 247 62.4 (101.0) 37
23 254 243 62.0 100.0 36
22 248 237 61.5 99.0 35
21 243 231 61.0 98.5 35
20 238 226 60.5 97.8 34

(18) 230 219 – 96.7 33
(16) 222 212 – 95.5 32
(14) 213 203 – 93.9 31
(12) 204 194 – 92.3 29
(10) 196 187 90.7 28

( 8) 188 179 89.5 27
( 6) 180 171 87.1 26
( 4) 173 165 85.5 25
( 2) 166 158 83.5 24
( 0) 160 152 81.7 24
163
4.7 Viscosity conversion table
4.7 Viscosity conversion table
Saybolt Redwood Saybolt Redwood

Kinematic Engler Kinematic Engler
viscosity SUS (second) R (second) viscosity SUS (second) R (second)
2 E (degree) 2 E (degree)
mm /s 100 ˚F 210 ˚F 50 ˚C 100 ˚C mm /s 100 ˚F 210 ˚F 50 ˚C 100 ˚C
2 32.6 32.8 30.8 31.2 1.14 35 163 164 144 147 4.70
3 36.0 36.3 33.3 33.7 1.22 36 168 170 148 151 4.83
4 39.1 39.4 35.9 36.5 1.31 37 172 173 153 155 4.96
5 42.3 42.6 38.5 39.1 1.40 38 177 178 156 159 5.08
6 45.5 45.8 41.1 41.7 1.48 39 181 183 160 164 5.21
7 48.7 49.0 43.7 44.3 1.56 40 186 187 164 168 5.34
8 52.0 52.4 46.3 47.0 1.65 41 190 192 168 172 5.47
9 55.4 55.8 49.1 50.0 1.75 42 195 196 172 176 5.59
10 58.8 59.2 52.1 52.9 1.84 43 199 201 176 180 5.72
11 62.3 62.7 55.1 56.0 1.93 44 204 205 180 185 5.85
12 65.9 66.4 58.2 59.1 2.02 45 208 210 184 189 5.98
13 69.6 70.1 61.4 62.3 2.12 46 213 215 188 193 6.11
14 73.4 73.9 64.7 65.6 2.22 47 218 219 193 197 6.24
15 77.2 77.7 68.0 69.1 2.32 48 222 224 197 202 6.37
16 81.1 81.7 71.5 72.6 2.43 49 227 228 201 206 6.50
17 85.1 85.7 75.0 76.1 2.54 50 231 233 205 210 6.63
18 89.2 89.8 78.6 79.7 2.64 55 254 256 225 231 7.24
19 93.3 94.0 82.1 83.6 2.76 60 277 279 245 252 7.90
20 97.5 98.2 85.8 87.4 2.87 65 300 302 266 273 8.55
21 102 102 89.5 91.3 2.98 70 323 326 286 294 9.21
22 106 107 93.3 95.1 3.10 75 346 349 306 315 9.89
23 110 111 97.1 98.9 3.22 80 371 373 326 336 10.5
24 115 115 101 103 3.34 85 394 397 347 357 11.2
25 119 120 105 107 3.46 90 417 420 367 378 11.8
26 123 124 109 111 3.58 95 440 443 387 399 12.5
27 128 129 112 115 3.70 100 464 467 408 420 13.2
28 132 133 116 119 3.82 120 556 560 490 504 15.8
29 137 138 120 123 3.95 140 649 653 571 588 18.4
30 141 142 124 127 4.07 160 742 747 653 672 21.1
31 145 146 128 131 4.20 180 834 840 734 757 23.7
32 150 150 132 135 4.32 200 927 933 816 841 26.3
33 154 155 136 139 4.45 250 1 159 1 167 1 020 1 051 32.9
34 159 160 140 143 4.57 300 1 391 1 400 1 224 1 241 39.5
2
Remark) 1 mm /s=1 cSt (centi stokes)
164
4.8 Shaft surface speed – Quick reference diagram –
10 000
250
9 000
8 000
200
7 000
50 6 000
150
40 5 500
5 000
30
4 500
4 000
100 19 20
95 18
17
90 16 3 500
15
85 14
80 13
12 3 000
75 11
70 10
65 9 2 500
8
60 7
55 6
2 000
50 5
45 4
40 3 1 500
35
2
30
25 1 000
900
1
0.9 800
20 0.8
0.7 700
0.6
0.5 600
15
0.4 550
500
0.3
450
400
10 0.2
350
300
0.1
250
200
Shaft surface speed, m/s

150
100
Shaft diameter, mm Rotational speed, min-1
165
5. Request Forms for Oil Seal Design and Production
5. Request Forms for Oil Seal Design and Production

Fill in the Request Forms for Oil Seal Design and nearest JTEKT office when you need oil seal selection
Production (1) and (2) and send them by fax to your or when you have any requests or questions.
Request Form for Oil Seal Design and Production (1)
Your name TEL
Company / Dept. FAX

Address
Applied position Machine name

Outside diameter Bore diameter and
and tolerance tolerance
Chamfer L1 θ1 Width and tolerance
Housing
Motion type Rotary / Reciprocating / Oscillatory Chamfer L2 θ2

Direction of motion Horizontal / Vertical Material and
surface roughness
Other ( ) Housing bore mm TIR
eccentricity
Motion frequency Continuous Substance to be Inside
Sealed medium
Shaft
Intermittent sealed Outside

Other (rapid acceleration / deceleration) Level
–1
Rotational speed Normal: Max.: min Temperature Normal ˚C Max. ˚C
Sliding frequency Hz mm Pressure Internal Normal kPa Max. kPa
Oscillation frequency Hz ˚ External Normal kPa Max. kPa
Shaft runout mm TIR Bearing Number
Bearing
Material and hardness Lubricant oil name

Surface finishing Lubrication method Oil bath / Circulation
method / Splash / Drip
Surface roughness / Other ( )
Mounting specification
B1 • Housing shoulder diameter F :

L2
• Housing bore depth B1:
θ2 X Y
• Housing bore radius R:
R • Seal mounting direction into housing: X/Y
L1
θ1 • Seal mounting direction onto shaft: A/B
uF A B • Shaft rotational direction: Right/Left/Bi-direction
Right: Clockwise when viewed from oil seal
back face
Left: Counterclockwise when viewed from
oil seal back face
✰ Please specify as many items as possible to enable correct product design and selection.
166
Request Form for Oil Seal Design and Production (2)
Your
Shaft diameter Changeable Yes/No Tou____ mm (max. min.) Oil seal type requested type Yes ( ) / No
Housing bore Your
diameter Changeable Yes/No Tou____ mm (max. min.) Rubber material requested type Yes ( ) / No
Width Changeable Yes/No To ____ mm (max. min.) Other

Requested
oil seal life
Mounting location details (Attach drawing of the oil seal location, if possible).
Requests/Questions
✰ Please specify as many items as possible to enable correct product design and selection.
167
MEMO
MEMO
<Manufacture>
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TEL : 63-2-856-5046/5047
FAX : 63-2-856-5045 2013.7
OIL SEALS & O-RINGS
OIL SEALS & O-RINGS
OIL SEALS & O-RINGS
CAT. NO. R2001E-2

Printed in Japan '13.07-1CDS (07.01) CAT. NO.R2001E-2

Seal Oil

Uploaded by

Seal Oil

Uploaded by

OIL SEALS & O-RINGS

OIL SEALS & O-RINGS

OIL SEALS & O-RINGS

CAT. NO. R2001E-2

If you have any questions or requests in selecting oil seals,

Reproduction of this catalog without written consent is strictly prohibited.

3. Application Examples of Oil Seals and O-Rings

■ Koyo Oil Seals: Features

■ Various oil seals

■ Large-size oil seals

2. Available in a full lineup of designs and

■ Koyo Functional Products: Features

1. Functional products for automobiles

• Center bearing unit

■ Various functional products

■ Bonded piston seals for automatic ■ Friction dampers

• Air cleaner joint

■ Various functional products

■ FEM (Finite Element Method) Analysis

Pressure deflection, stress analysis

Metal ring three-dimensional stress analysis

Under no load Under load (stress distribution diagram)

Heat transfer analysis (temperature distribution)

Three-dimensional seal lip vibration analysis

Under no load At resonance

1.1 Nomenclature and functions of seal components ...... 8

1.1 Nomenclature and functions of seal components

Air side Sealed side

2 Minor lip 3 Sealing edge 1 Main lip

7 Fluid side face

8 Air side face

1.2 Seal numbering system

Table 1.2.1 Seal numbering system

Lip type code ............. No code: without minor lip

Spring code ................ No code: without spring

Seal type code .......... MH: O.D wall is rubber material

■ Koyo oil seals: Features

Rubber O.D wall prevents

Nose gasket prevents leakage

Linear contact type sealing edge with

Minor lip preventing

Rubber materials with

Table 1.3.1 Oil seals of common types

Without minor lip

Type code MHS HMS HMSH MH HM

Type code MHSA HMSA HMSAH MHA HMA

(2) Special seal types and their features

Table 1.3.3 Oil seals of special types (1)

Seal type Type code and shape Motion Features Applications

The hydrodynamic ribs provided in two Reduction gears input

The hydrodynamic ribs provided in a Engine crankshafts

Optimized hydrodynamic ribs provided Engine crankshafts

These seals can separate and seal two Engaged positions of

■ Perfect Seal ■ Helix Seal ■ Super Helix Seal

Seal type Type code and shape Motion Features Applications

These seals are designed to reduce lip Hydraulic motors

This type of seal has the lip on its Front hubs

HR seals ensures sealing performance Engine crankshafts

The seals are spring-in mold type, Plug tubes

■ Seal with Side Lip ■ HR Seal ■ SIM Seal

Table 1.3.3 Oil seals of special types (3)

Seal type Type code and shape Motion Features Applications

Mounting is easy because of full rubber Long shafts, complex

Wide range sizes for medium and large Rolling mills

MORGOIL MORGOIL seals are used exclusively MORGOIL bearings

These seals prevent the ingress of Rolling mill roll necks

Table 1.4.1 Flowcharts for oil seal selection

Resin or light metal housing

Spring required Spring not required

Fluid like oil, P<30 kPa S>

Substance to Pressure Peripheral speed Total

Minor lip required Single lip

★Seal selection example

(2) Selection of rubber material

Well-balanced rubber in resistance to –30 100

Heat resistant Enhanced heat and abrasion resistance. –20 120