Technical Data

Original Instructions

Kinetix 5700, 5500, 5300, and 5100 Servo Drives Specifications

Kinetix 5700, Kinetix 5500, Kinetix 5300, and Kinetix 5100

Topic Page
Summary of Changes 2
Servo Drive Compatibility 2
Kinetix 5700 Servo Drives 3
Kinetix 5500 Servo Drives 43
Kinetix 5300 Single-axis EtherNet/IP Servo Drives 63
Kinetix 5100 EtherNet/IP Indexing Servo Drives 82
Common Accessories 107
Motor Overload Protection 118
Additional Resources 117

This document provides catalog numbers and product specifications, including power, performance, environmental, certifications, dimension
drawings, and accessories for Allen-Bradley® servo drives.

Use this publication with the Kinetix® Motion Control Selection Guide, publication KNX-SG001, to help make decisions selecting the motion control
products that are best suited for your system requirements.
Kinetix 5700, 5500, 5300, and 5100 Servo Drives Specifications Technical Data

Summary of Changes
This publication contains the following new or updated information. This list includes substantive updates only and is not intended to reflect all
changes.

Topic Page
Added information for Series change for Kinetix 5700 Servo Drives. Throughout

Servo Drive Compatibility

Servo Motor Families
Servo Drive
Family Kinetix Kinetix Kinetix Kinetix Kinetix Kinetix Kinetix Kinetix Kinetix Kinetix Kinetix Kinetix Kinetix Kinetix
VPL VPC VPF VPH VPS MPL MPM MPF MPS TLP TL TLY RDB HPK
Kinetix 5700 X X X X X X X X X – – – X X
Kinetix 5500 X – X X X X X X X – – – – –
Kinetix 5300 – – – – – X X X X X X X – –
Kinetix 5100 – – – – – X X X X X X X – –

Integrated Linear Integrated Linear Stages Electric Cylinders Linear Motors

Servo Drive Family Thrusters
Kinetix LDAT Kinetix MPAS Kinetix MPMA Kinetix VPAR Kinetix MPAR Kinetix MPAI Kinetix LDC Kinetix LDL
Kinetix 5700 X X X X X X X –
Kinetix 5500 X (absolute encoder) X (ballscrew) X (ballscrew) X X X – –
Kinetix 5300 X X X – X X X X
Kinetix 5100 X (incremental) X X – X X X X

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 Kinetix 5700 Servo Drives

Kinetix 5700 Servo Drives

The Kinetix 5700 drive family helps expand the value of integrated motion on
EtherNet/IP™ to large, custom machine-builder applications. Drive modules connect and
operate by using ControlLogix® controllers, GuardLogix® controllers, CompactLogix™
controllers, or Compact GuardLogix controllers.

With the Logix Designer application as a single control engine, and one design environment
– Studio 5000® – machine builders now have more flexibility to scale, design, and control to
help meet their needs. Kinetix 5700 servo drives can help reduce commissioning time and
improve machine performance. They offer the simplicity, power, and space savings you
need to help get your machine up and running faster.

Kinetix 5700 servo drives are designed for machines with high axis-counts and high-power
requirements. Single and dual-axis inverters are available with integrated (drive-based and
controller-based) safety functions and hardwired (drive-based) safety functions.

The iTRAK® power supply integrates the iTRAK system with the Kinetix 5700 drive family.

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Kinetix 5700 Servo Drives

Kinetix 5700 Drive Module Features and Indicators

DC-bus Power Supply Features and Indicators

4
SH
4
13
5
DC+
MOD–
NET–
6
5700
7

8
3
DC+

L3 L2 L1
16
2 1
9
10 14
1
1

4
I/O
DC–

11
15
24V–
24V+

24V Shared-bus Input 17

Wiring Connector

DC-bus Power Supply, Top View DC-bus Power Supply, Bottom View
(2198-P031 module is shown) (2198-P031 module is shown)

12

DC-bus Power Supply, Front View

(2198-P031 module is shown)

Item Description Item Description Item Description

1 Digital inputs (IOD) connector 7 LCD display 13 Shunt resistor (RC) connector
2 Ethernet (PORT1) RJ45 connector 8 Navigation pushbuttons 14 DC bus (DC) connector
3 Ethernet (PORT2) RJ45 connector 9 Link speed status indicators 15 24V control input power (CP) connector
4 Zero-stack mounting tab/cutout 10 Link/Activity status indicators 16 AC Input power (IPD) connector
5 Module status indicator 11 Contactor enable (EN) connector 17 Cooling fan
6 Network status indicator 12 Ground terminal

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 Kinetix 5700 Servo Drives

Regenerative Bus Supply Features and Indicators

15
6 6
7
MOD
NET
8 2198-RPxxx DC–
5700 Regenerative Bus Supply
9 Top View 16
(2198-RP088 is shown) DC+

10
5 2 DC+

4 1 11
12
1
I/O
6 17
3
OK+
OK–
EN– 13
EN+

5 10 DC–

18
24V–
24V+

15
2198-RPxxx
Regenerative Bus Supply
Front View
(2198-RP088 is shown)
1

14
2198-RP088 and 2198-RP200
2 Regenerative Bus Supply
19 Bottom View
(2198-RP088 is shown)

L3
L2
19
L1

20

2198-RP263
and 2198-RP312
Regenerative Bus
Supply
(bottom view)
20

Regenerative Bus Supply Features and Indicators

Item Description Item Description Item Description
1 Ground jumper in operation 8 Network status indicator 15 Lifting points
2 Ground jumper in storage 9 LCD display 16 Active shunt (RC) connector
3 Digital inputs (IOD) connector 10 Navigation push buttons 17 DC bus (DC) connector
24V control input power (CP)
4 Ethernet (PORT1) RJ45 connector 11 Link speed status indicators 18 connector
5 Ethernet (PORT2) RJ45 connector 12 Link/Activity status indicators 19 AC Input power (IPD) connector (1)
6 Zero-stack mounting tab/cutout 13 Contactor enable (CED) connector 20 Cooling fans
Ground lug (partially obscured by input
7 Module status indicator 14 plug)
(1) Connector plug orientation applies to 2198-RP088 and 2198-RP200 modules (2198-RP200 connector size is larger). See adjacent figure for 2198-RP263 and 2198-RP312 connector plug size
and orientation.

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Kinetix 5700 Servo Drives

Dual-axis Inverter Features and Indicators

11 11

12
MOD–
NET–
13
5700
14
21

MBRK-A
–+
15

W-A V-A U-A

DC+

10 22
2

9 1
16
17 19

W-B V-B U-B MBRK-B

I/O-A I/O-B
23
1 6 1 6

1 6 1 6

7 8
2 7 2 7

24
3 8 3 8
DC–

–+
4 9 4 9
5 10 5 10

20
24V–
5 10 5 10
UFB-A UFB-B 24V+

25
5 6
1 9

SB+/NC
1 9
S1A
Shared-bus 24V Input
2 10
3 11 SCA
18 4
5
12
13
S2A
SB- Wiring Connector
6 14 NC
7 15
NC
8 16
NC
25
D+ D+ 8 16
D- D-
3 4
MF-A MF-B

Dual Axis Inverter, Top View Dual Axis Inverter, Bottom View
(2198-D006-ERS4 module is shown) (2198-D006-ERS4 module is shown)

Dual Axis Inverter, Front View

(2198-D006-ERS4 module is shown)

Item Description Item Description Item Description

1 Motor cable clamp 10 Ethernet (PORT2) RJ45 connector 19 DC bus (DC) connector
2 Ground terminal 11 Zero-stack mounting tab/cutout 20 24V control input power (CP) connector
3 Motor feedback (MF) connector - A 12 Module status indicator 21 Motor brake (BC) connector - A
4 Motor feedback (MF) connector - B 13 Network status indicator 22 Motor power (MP) connector - A
5 Universal feedback (UFB) connector - A 14 LCD display 23 Motor power (MP) connector - B
6 Universal feedback (UFB) connector - B 15 Navigation pushbuttons 24 Motor brake (BC) connector - B
7 Digital inputs (IOD) connector - A 16 Link speed status indicators 25 Cooling fan
8 Digital inputs (IOD) connector - B 17 Link/Activity status indicators
9 Ethernet (PORT1) RJ45 connector 18 Safe Torque Off (STO) connector

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 Kinetix 5700 Servo Drives

Single-axis Inverter Features and Indicators (catalog numbers 2198-S086-ERSx, 2198-S130-ERSx, and 2198-S160-ERSx)

9 9

10
MOD–
NET–
11
5700
12 19

13
DC+

8 2

14
7 1
17
15
I/O
1 6

1 6 20
6
2 7
8
3
DC–
4 9
5 10

5
UFB
10
24V–
24V+ 18

1 9
5
Shared-bus 24V Input
1 9 SB+/NC
2 10 S1A

20
SCA
16 Wiring Connector
3 11
4 12 S2A
5 13 SB-
6 14 NC
7 15
NC
8 16
NC

8 16
4 D+
D-

21
MF

Single-axis Inverter, Top View Single-axis Inverter, Bottom View

(2198-S086-ERS4 module is shown) (2198-S086-ERS4 module is shown)

– Single-axis Inverter, Front View

3 MBRK
+ (2198-S086-ERS4 module is shown)

Item Description Item Description

2
1 Motor cable clamp 12 LCD display
Motor feedback cable tie-wrap
2 bracket 13 Navigation pushbuttons
3 Motor brake (BC) connector 14 Link speed status indicators
4 Motor feedback (MF) connector 15 Link/Activity status indicators
5 Universal feedback (UFB) connector 16 Safe Torque Off (STO) connector
6 Digital inputs (IOD) connector 17 DC bus (DC) connector
7 Ethernet (PORT1) RJ45 connector 18 24V control input power (CP) connector
8 Ethernet (PORT2) RJ45 connector 19 Motor power (MP) connector
9 Zero-stack mounting tab/cutout 20 Cooling fans
10 Module status indicator 21 Ground terminal
11 Network status indicator

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Kinetix 5700 Servo Drives

Single-axis Inverter Features and Indicators (catalog numbers 2198-S263-ERSx and 2198-S312-ERSx)

9 17 9 DC+

MOD–
10
NET–
11 21
5700
12
DC–

13 22 24V–
24V+

8 2

14 1 9

7 1 1 9 SB+/NC

15
2 10 S1A

18
SCA

17
3 11
4 12 S2A
I/O 5 13 SB-
1 6 6 14 NC
7 15
NC
8 16
1 6 NC

6
2 7
3 8 8 16
4 9
5 10

5 10

Single-axis Inverter, Top View

UFB

5 (2198-S263-ERSx and 2198-S312-ERSx modules)

19
4
W V U

16

3
–
MBRK
+

23

2
W V U

2
21mm (4 AWG-250 kcmil)
15-20 Nm (132-177 lbin)

20

Single-axis Inverter, Front View Single-axis Inverter, Bottom View

(2198-S263-ERSx and 2198-S312-ERSx modules) (2198-S263-ERSx and 2198-S312-ERSx modules)

1
Item Description Item Description
1 Motor cable clamp 13 Navigation pushbuttons
2 Tie-wrap bracket for feedback cable 14 Link speed status indicators
3 Motor brake (BC) connector 15 Link/Activity status indicators
4 Motor feedback (MF) connector 16 Ground jumper in operation
5 Universal feedback (UFB) connector 17 Safe torque-off (STO) connector
6 Digital inputs (IOD) connector 18 Lifting points
7 Ethernet (PORT1) RJ45 connector 19 Motor power (MP) connector
8 Ethernet (PORT2) RJ45 connector 20 Ground terminal
9 Zero-stack mounting tab/cutout 21 DC bus (DC) connector
10 Module status indicator 22 24V control input power (CP) connector
Cooling fans (replacement kits
11 Network status indicator 23 available)
12 LCD display

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 Kinetix 5700 Servo Drives

iTRAK Power Supply Features and Indicators

6 6

MOD– 7
NET– 8
5700
9 16

10 17
5 2

4 1 11
12 18
DC+
I/O
1 6

19
1 6

3
2 7
–
13
3 8

iPS RDY
14
4 9
5 10
+
5 10

DC-

15
IN 24V -
IN 24V +

18
20
21

iTRAK Power Supply

iTRAK Power Supply (bottom view)
(top view)

iTRAK Power Supply

(front view)

2 2
iTRAK Power Supply
(left side view)
1

Item Description Item Description Item Description

1 Power bus cable clamp 8 Network status indicator 15 24V control input power (CP) connector
Ground lug (partially obscured by
2 9 LCD display 16 24V control output power (ICP) connector -A
output plugs)
3 Digital inputs (IOD) connector 10 Navigation push buttons 17 DC bus output (IDC) connector - A
4 Ethernet (PORT1) RJ45 connector 11 Link speed status indicators 18 24V control output power (ICP) connector - B
5 Ethernet (PORT2) RJ45 connector 12 Link/Activity status indicators 19 DC bus output (IDC) connector - B
6 Zero-stack mounting tab/cutout 13 iTRAK PS ready (IR) connector 20 Cooling fan
7 Module status indicator 14 DC bus input (DC) connector 21 Power supply internal fuse

See Additional Resources on page 117 for the publications that support the iTRAK system.

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Kinetix 5700 Servo Drives

Technical Specifications - Kinetix 5700 Drive Modules

DC-bus Power Supply Specifications
Attribute 2198-P031 2198-P070 2198-P141 2198-P208
AC input voltage 195…528V rms, three-phase (240/480V nom)
AC input frequency 47…63 Hz
Main AC input current (1)
195…528V (rms) three-phase 11.2A 27.0 A 49.6 A 73.1 A
Max inrush (0-pk) 33.0 A 33.0 A 33.0 A 33.0 A
Peak AC input current
195…528V (rms) three-phase 33.4 A 74.3 A 148.7 A 219.2 A
Line loss ride through 20 ms
Control power DC input voltage 24V DC ±10%
Control power DC input current (1) (2) 0.8 ADC 1.9 ADC
Nominal bus output voltage 276…747V DC
Continuous output current to bus
Three-phase 10.5 ADC 25.5 ADC 46.9 ADC 69.2 ADC
Peak output current to bus
Three-phase 31.6 ADC 70.3 ADC 140.8 ADC 207.6 ADC
Peak output current duration (3) 1.0 s 1.0 s 1.0 s 0.1 s
Continuous output power to bus
Nom (240V rms, three-phase at 1/2 power) 3.5 kW 8.5 kW 15.5kW 23.0 kW
Nom (480V rms, three-phase) 7.0 kW 17.0 kW 31.0 kW 46.0 kW
Peak output power to bus
Nom (240V rms, three-phase at 1/2 power) 10.5 kW 23.0 kW 46.5 kW 69.0 kW
Nom (480V rms, three-phase) 21.0 kW 46.0 kW 93.0 kW 138.0 kW
Bus overvoltage
240V, nom AC input 460V DC
480V, nom AC input 832V DC
Internal shunt resistance 37.5 Ω 13.5 Ω
Internal shunt power 75 W 200 W
Shunt on
240V, nom AC input 400V plus 30V x bus regulator capacity/utilization (4)
480V, nom AC input 775V plus 30V x bus regulator capacity/utilization (4)
Shunt off
240V, nom AC input 390V plus 30V x bus regulator capacity/utilization (4)
480V, nom AC input 765V plus 30V x bus regulator capacity/utilization (4)
Efficiency 99%
Internal Capacitance 585 µF 780 µF 1640 µF 2050 µF
Capacitive energy absorption 129 J 172 J 362 J 453 J
Short-circuit current rating 200,000 A (rms) symmetrical
(1) All modules are limited to 1 power cycle per minute.
(2) For current values when motors include a holding brake and additional information, refer to Control Power Current Specifications on page 13.
(3) Peak output current duration with 10% duty cycle.
(4) The shunt on and shunt off voltages increase during periods of shunting activity to promote sharing of shunt power in multi-axis configurations. Shunt utilization is equivalent to the
BusRegulatorCapacity tag in the Logix Designer application.

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 Kinetix 5700 Servo Drives

Regenerative Bus Supply Specifications

Attribute 2198-RP088 2198-RP200 2198-RP263 2198-RP312
AC input voltage (1) 324…506V rms, three-phase (480V nom)
AC input frequency 47…63 Hz
Main AC input current (2)
324…506V (rms) three-phase 30.0 A 85.0 A 150.0 A 192.0 A
Max inrush (0-pk) 76.0 A 176.0 A 362.0 A 362.0 A
Peak AC input current
324…506V (rms) three-phase 75.0 A 170.0 A 225.0 A 288.9 A
Line loss ride through 20 ms
Control power DC input voltage 24V DC ±10%
Control power DC input current (2) (3) 4.3 ADC 5.4 ADC 9.1 ADC
Nominal bus output voltage 458…747V DC
Continuous output current to bus 35.3 ADC 100.0 ADC 176.4 ADC 207.0 ADC
Peak output current to bus 88.0 ADC 200.0 ADC 263.0 ADC 312.0 ADC
(4) 1.0 s/3.0 s
Peak output current duration
Continuous output power to bus
Nom (480V rms, three-phase) 24.0 kW 67.0 kW 119.0 kW 140.0 kW
Peak output power to bus
Nom (480V rms, three-phase) 60.0 kW 135.8 kW 179.7 kW 211.4 kW
Bus overvoltage - 480V, nom AC input 832V DC
Internal shunt resistance (5) – –
Efficiency 98%
Internal Capacitance 940 µF 2460 µF 4510 µF 5740 µF
Capacitive energy absorption 207 J 542 J 994 J 1265 J
Short-circuit current rating 200,000 A (rms) symmetrical
(1) Applies when DC-bus voltage regulation is enabled. If DC-bus voltage regulation is not enabled, the input voltage range is 324….528V AC. For more information on these two modes of operation, see
the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002.
(2) All modules are limited to 1 power cycle per minute.
(3) For current values when motors include a holding brake and additional information, refer to Control Power Current Specifications on page 13.
(4) 1.0 second peak output current duration with 10% duty cycle. 3.0 second peak output current duration with 5% duty cycle.
(5) The 2198-RPxxx regenerative bus supply has no internal shunt resistor.

Single-axis Inverter Power Specifications

2198-S086-ERS3 2198-S130-ERS3 2198-S160-ERS3 2198-S263-ERS3 2198-S312-ERS3
Attribute 2198-S086-ERS4 2198-S130-ERS4 2198-S160-ERS4 2198-S263-ERS4 2198-S312-ERS4
Bandwidth (1)
Velocity loop, max 400 Hz
Current loop 1000 Hz
PWM frequency 4 kHz
Continuous output current (rms) 43.0 A 65.0 A 85.0 A 150.0 A 192.0 A
Continuous output current (0-pk) 60.8 A 91.9 A 120.2 A 212.1 A 271.5 A
263.0 A@ 1 and 3 s 312.0 A@ 1 and 3 s
Peak output current (rms) 86.0 A (2) 130.0 A (2) 160.0 A (2) duration duration
183.0 A@ 60 s duration 234.0 A@ 60 s duration
371.9 A@ 1 and 3 s 441.2 A@ 1 and 3 s
Peak output current (0-pk) 121.6 A (2) 183.8 A (2) 226.2 A (2) duration duration
258.8 A@ 60 s duration 330.9 A@ 60 s duration
Continuous power out (nom)
Nom (240V rms, three-phase at 1/2 power) 14.9 kW 22.5 kW 30.1 kW 45.0 kW 56.0 kW
Nom (480V rms, three-phase) 29.7 kW 44.9 kW 60.1 kW 90.0 kW 112.0 kW
DC input current @ 276…747V DC 45.7 ADC 69.0 ADC 92.3 ADC 164.0 ADC 207.0 ADC (3)
Internal Capacitance 560 µF 840 µF 1120 µF 2050 µF 2050 µF
(1) Bandwidth values vary based on tuning parameters and mechanical components.
(2) Peak current duration (TPKmax) equals 1.0 second.
(3) UL tested to 175.0 ADC.

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Kinetix 5700 Servo Drives

Dual-axis Inverter Power Specifications

2198-D006-ERS3 2198-D012-ERS3 2198-D020-ERS3 2198-D032-ERS3 2198-D057-ERS3
Attribute Per Axis (1) 2198-D006-ERS4 2198-D012-ERS4 2198-D020-ERS4 2198-D032-ERS4 2198-D057-ERS4
Bandwidth (2)
Velocity loop, max 400 Hz
Current loop 1000 Hz
PWM frequency 4 kHz
Continuous output current (rms) X 2.5 A 5.0 A 8.0 A 13.0 A 23.0 A
Continuous output current (0-pk) X 3.5 A 7.0 A 11.3 A 18.3 A 32.5 A
(3) X 6.3 A 12.5 A 20.0 A 32.5 A 57.5 A
Peak output current (rms)
Peak output current (0-pk) (3) X 8.8 A 17.6 A 28.2 A 45.9 A 81.3 A
Continuous power out (nom)
Nom (240V rms, three-phase at 1/2 power) X 0.9 kW 1.7 kW 2.8 kW 4.5 kW 8.0 kW
Nom (480V rms, three-phase) 1.7 kW 3.4 kW 5.5 kW 8.9 kW 15.9 kW
DC input current @ 276…747V DC X 2.7 ADC 5.3 ADC 8.5 ADC 13.7 ADC 24.5 ADC
Internal Capacitance 165 µF 330 µF 390 µF 705 µF
(1) These attributes apply to both of the axes in each dual-axis inverter.
(2) Bandwidth values vary based on tuning parameters and mechanical components.
(3) Peak current duration (TPKmax) equals 1.0 second.

iTRAK Power Supply Specifications

Attribute 2198T-W25K-ER
Input voltage 458…747V DC
Continuous output current (per output) 12.5 A
Peak output current 25 A
Continuous power output 4.1 kW
DC-bus output (low voltage) 165V DC
DC-bus output (high voltage) 330V DC
DC input current (1)
@ 458V DC in 10 A
@ 747V DC in 6.2 A
Internal capacitance 390 µF
(1) Because the iTRAK power supply is a DC-DC converter with a constant output rating, input current varies linearly with input voltage.

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Control Power Current Specifications

Kinetix 5700 servo drives, the accessory modules, and iTRAK power supply have different 24V DC power consumption. Factors to consider when
calculating the combined current demand from your 24V DC power supply include the following:
• Catalog number for each drive in the system
• Whether servo motors include the holding brake option
• Whether the system includes capacitor modules or DC-bus conditioner modules
• Whether the system includes 2198T-W25K-ER iTRAK power supplies and the number of iTRAK motor modules supported
Control Power Current Specifications
24V Current Per Module
Drive Module Drive Module
(non-brake motor) (1) 24V Inrush Current (2)
Cat. No. A
ADC
2198-P031
0.8
2198-P070
DC-bus Power Supplies 4.0
2198-P141
1.9
2198-P208
2198-RP088 4.3
2198-RP200 5.4
Regenerative Bus Supplies 4.0
2198-RP263
9.1
2198-RP312
2198-D006-ERSx
2198-D012-ERSx 1.4 (3)
Dual-axis Inverters 2198-D020-ERSx 4.0
2198-D032-ERSx 1.7 (3)
2198-D057-ERSx 2.3 (3)
2198-S086-ERSx
2198-S130-ERSx
Single-axis Inverters 2198-S160-ERSx 4.6 4.0
2198-S263-ERSx
2198-S312-ERSx
iTRAK Power Supply (4) 2198T-W25K-ER 1.3 2.2
Capacitor Module 2198-CAPMOD-2240 0.1 7.0
Extension Module 2198-CAPMOD-DCBUS-IO – –
DC-bus Conditioner Module 2198-DCBUSCOND-RP312 0.1 7.0
(1) For motor-brake current values, see the Kinetix Rotary Motion Specifications Technical Data, publication KNX-TD001.
(2) Inrush current duration is less than 30 ms.
(3) Values are base current per module.
(4) These values represent only the iTRAK power supply. They do not include the iTRAK motor modules that are connected to the iTRAK power supply
and also draw current from this 24V control power input. For more information regarding 24V control power requirements, see iTRAK System with
TriMax Bearings User Manual, publication 2198T-UM002, or iTRAK 5730 System User Manual, publication 2198T-UM003.

When the Kinetix 5700 inverter catalog number ends in -ERSx, for example 2198-D057-ERSx, the variable (x) indicates that the
inverter (using this example) can be 2198-D057-ERS3 or 2198-D057-ERS4.

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Kinetix 5700 Servo Drives

Peak Current Specifications

Load Duty-cycle Profile Example

D = T PK x 100%
T

The 2198-S263-ERSx and 2198-S312-ERSx single-axis inverters have overload ratings for 1, 3, and 60 second durations to simplify migration from
Kinetix 7000 high-power servo drives.

Overload Ratings for 2198-S263-ERSx and 2198-S312-ERSx Servo Drives

1 Second Overload Rating, max 3 Second Overload Rating, max 60 Second Overload Rating, max
Drive
Cat. No. Current for Current for Current for Current for Current for Current for Current for Current for
1s Off Period 3s Off Period 60 s Off Period 3s Off Period
2198-S263-ERSx 263 A rms 30 A for ≤9 s 263 A rms 30 A for ≤57 s 183 A rms 98 A for ≤540 s 183 A rms 98 A for ≤540 s
2198-S312-ERSx 312 A rms 30 A for ≤9 s 312 A rms 30 A for ≤57 s 234 A rms 98 A for ≤540 s 234 A rms 98 A for ≤540 s

Peak Duty Cycle Definition of Terms

Term Definition (1)
Continuous Current Rating (ICont) The maximum value of current that can be output continuously.
Peak Current Rating (IPKmax) The maximum value of peak current that the drive can output. This rating is valid only for overload times less than TPKmax.
The ratio of time at peak to the Application Period is defined as:
Duty Cycle (D)
D = T PK x 100%
T
Time at Peak (TPK) The time at peak current (IPK) for a given loading profile. Must be less than or equal to TPKmax.
The level of peak current for a given loading profile. IPK must be less than or equal to the Peak Current Rating (TPKMAX) of the
Peak Current (IPK)
drive.
The level of current between the pulses of peak current for a given loading profile. IBase must be less than or equal to the
Base Current (IBase)
continuous current rating (ICont) of the drive.
The loading profile is composed of IPK, IBase, TPK, and D (or T) values and completely specify the operation of the drive in an
Loading Profile
overload situation. These values are collectively defined as the Loading Profile of the drive.
Application Period (T) The sum of the times at IPK (TPK) and IBase.
(1) All current values are specified as RMS.

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Peak Single-axis Inverter Overload (TPK < 1.0 s)

50%
Legend (1)
45%

40% I pk = 162.5%
Applies to 2198-S312-ERSx
35% single-axis inverters.

30% I pk = 175%
Maximum Duty Cycle (D max)

Applies to 2198-S263-ERSx
25% single-axis inverters.

20% I pk = 188%
15% Applies to 2198-S160-ERSx
single-axis inverters.
10%
I pk = 200%
5% Applies to 2198-S086-ERSx and
2198-S130-ERSx single-axis inverters.
0%
0% 20% 40% 60% 80% 100%
% Base Current (I Base /ICont)

(1) Base current (IBase) and peak current (IPK) are a percentage of the continuous drive current rating (ICont).

Peak Dual-axis Inverter and iTRAK Power Supply Overload (TPK < 1.0 s)

50%

45%

40%

35% Legend (1)

30% I pk = 150%
Maximum Duty Cycle (D max)

25%
I pk = 200%
20%

15% I pk = 250%

10% Applies to all 2198-Dxxx-ERSx

dual-axis inverters and
2198T-W25K-ER iTRAK power supply.
5%

0%
0% 20% 40% 60% 80% 100%
% Base Current (I Base /ICont)

(1) Base current (IBase) and peak current (IPK) are a percentage of the continuous drive current rating (ICont).

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Kinetix 5700 Servo Drives

Circuit Breaker/Fuse Specifications

The Kinetix 5700 drives use internal solid-state motor short-circuit protection and, when protected by suitable branch circuit protection, are rated
for use on a circuit capable of delivering up to 200,000 A (fuses) and 65,000 A (circuit breakers).

DC-bus Power Supply UL/CSA Circuit-protection Specifications

Motor Protection CB, (2) (3)
DC-bus Power Supply Input Voltage Bussmann Fuses (1) Miniature CB (2) Self Protected CMC
Molded Case CB
Cat. No. (three-phase) nom Cat. No. Cat. No. Cat. No.
Cat. No.
2198-P031 LPJ-15SP (15 A) 1489-M3D250 140M-D8E-C25 140G-G6C3-C25
140MT-D9E-C25
2198-P070 195…528V AC LPJ-40SP (40 A) N/A 140M-F8E-C45 140G-G6C3-C50
2198-P141 LPJ-70SP (70 A) N/A N/A 140G-G6C3-C90
2198-P208 LPJ-100SP (100 A) N/A N/A 140G-G6C3-D12
(1) For applications requiring CSA certification, fuses (Bussmann catalog number 170M1760) must be added to the DC link between the two drive clusters when circuit breakers are used for branch circuit
protection. The DC bus fuses are not required when AC line fuses are used for branch circuit protection.
(2) These Bulletin 140M/MT Motor Protection Circuit Breakers, when used as self-protected (Type E) devices, and Bulletin 1489 circuit breakers can be used on only WYE power systems (480Y/277V).
(3) The AIC ratings of the Bulletin 140M/MT devices can vary. See publication 140-TD005 or 140M-TD002.

Regenerative Bus Supply UL/CSA Circuit-protection Specifications

Cat. No. Input Voltage (1) Bussmann Fuses (2) Mersen Fuses Miniature CB Molded Case CB
(three-phase) nom Cat. No. Cat. No. Cat. No. Cat. No.
2198-RP088 LPJ-45SP (45 A) AJT45 (45 A) – 140G-G6C3-C60
2198-RP200 LPJ-125SP (125 A) AJT125 (125 A) – 140G-J6F3-D15
324…506V AC rms
2198-RP263 LPJ-200SP (200 A) AJT200 (200 A) – 140G-K6F3-D30
2198-RP312 LPJ-250SP (250 A) AJT250 (250 A) – 140G-K6F3-D40
(1) Applies when DC-bus voltage regulation is enabled. If DC-bus voltage regulation is not enabled, then the input voltage range is 324….528V AC. For more information on these two modes of operation,
see the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002.
(2) For applications requiring CSA certification, fuses (Bussmann catalog number 170M1760) must be added to the DC link between the two drive clusters when circuit breakers are used for branch
circuit protection. The DC bus fuses are not required when AC line fuses are used for branch circuit protection.

DC-bus Power Supply IEC (non-UL/CSA) Circuit-protection Specifications

DC-bus Power Supply Input Voltage DIN gG Fuses Miniature CB Motor Protection CB Molded Case CB
Cat. No. (three-phase) nom Amps, max Cat. No. Cat. No. (1) Cat. No.
140M-D8E-C25
2198-P031 16 1489-M3D250 N/A 140G-G6C3-C25
140MT-D9E-C25
2198-P070 195…528V AC 40 N/A 1492-SPM3D400 140M-F8E-C45 140G-G6C3-C50
2198-P141 75 N/A 1492-SPM3D630 140MG-H8E-C60 140G-G6C3-C90
2198-P208 110 N/A N/A 140MG-H8E-D10 140G-G6C3-D12
(1) The AIC ratings of the Bulletin 140M/MT devices can vary. See publication 140-TD005 or 140M-TD002.

Regenerative Bus Supply IEC (non-UL/CSA) Circuit-protection Specifications

Regenerative Bus Supply Input Voltage (1) DIN gG Fuses Miniature CB Motor Protection CB Molded Case CB
Cat. No. (three-phase) nom Amps, max Cat. No. Cat. No. Cat. No.
2198-RP088 50 1489-M3C600 1492-SPM3C630 140MG-H8E-C60 140G-G6C3-C60
2198-RP200 125 – – 140MG-J8E-D15 140G-J6F3-D15
324…506V AC rms
2198-RP263 200 – – – 140G-K6F3-D30
2198-RP312 250 – – – 140G-K6F3-D40
(1) Applies when DC-bus voltage regulation is enabled. If DC-bus voltage regulation is not enabled, then the input voltage range is 324….528V AC. For more information on these two modes of operation,
see the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002.

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 Kinetix 5700 Servo Drives

Contactor Specifications

The DC-bus power supply contactor enable relay (CED connector) is rated at 24V DC and 1.0 A, max.

DC-bus Power Supply Contactor Specifications

DC-bus Power Supply Contactor (1) (2) Intermediate Relay (3)
Cat. No. Cat. No. Cat. No.
2198-P031 100-C16EJ10
N/A
2198-P070 100-C37EJ10
2198-P141 100-C72DJ10
2198-P208 100-C97DJ10 700-HB32Z24 (relay)
2198-P208 (2 in parallel) 100-E190KJ11 700-HN153 (socket)
2198-P208 (3 in parallel) 100-E305KJ11
(1) Auxiliary contact configuration (10) is for 1 = N.O. or 0 = N.C. Other configurations are available.
(2) For contactors that are not Bulletin 100-E type, the integrated diode is required with the contactor coil.
(3) These DC-bus power supplies require an additional intermediate relay used with the contactor.

The regenerative power supply contactor enable relay (CED connector) is rated at 24V DC.

Regenerative Bus Supply Contactor Specifications

Regenerative Bus Supply (1) Contactor (2) (3) Intermediate Relay

Cat. No. Cat. No. Cat. No.
2198-RP088 100-C43EJ10
2198-RP200 100-E116KJ11
N/A
2198-RP263 100-E205KJ11
2198-RP312 100-E265KJ11
(1) These regenerative bus supplies can require an additional intermediate relay to be used with the contactor. Verify the peak current rating of the main contactor coil.
(2) Auxiliary contact configuration (10) is for 1 N.O. 0 N.C. Other configurations are available.
(3) For contactors that are not Bulletin 100-E type, the integrated diode is required with the contactor coil.

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Kinetix 5700 Servo Drives

Power Dissipation Specifications

Use this table to size an enclosure and calculate required ventilation for your Kinetix 5700 drive system.
Usage as % of Rated Power Output (watts)
DC-bus Power Supply Cat. No.
20% 40% 60% 80% 100%
2198-P031 97 101 105 109 113
2198-P070 108 119 130 140 151
2198-P141 249 267 286 304 323
2198-P208 265 294 323 352 380
Regenerative Bus Supply Cat. No.
2198-RP088 253 399 544 690 835
2198-RP200 532 832 1132 1432 1732
2198-RP263 850 1261 1672 2083 2494
2198-RP312 1037 1576 2115 2654 3193
Dual-axis Inverter Cat. No. (1)
2198-D006-ERSx 17 29 41 53 65
2198-D012-ERSx 34 58 82 106 130
2198-D020-ERSx 52 84 116 148 180
2198-D032-ERSx 100 155 210 265 320
2198-D057-ERSx 252 354 456 558 660
Single-axis Inverter Cat. No.
2198-S086-ERSx 190 255 325 400 475
2198-S130-ERSx 225 340 460 590 725
2198-S160-ERSx 270 420 570 760 950
2198-S263-ERSx 556 759 989 1245 1529
2198-S312-ERSx 610 883 1200 1561 1965
iTRAK Power Supply Cat. No.
2198T-W25K-ER 206 272 338 404 470
Capacitor Module Cat. No.
2198-CAPMOD-2240 28 34 42 51 62
2198-CAPMOD-DCBUS-IO 1.1 1.4 1.6 2.1 2.5
DC-bus Conditioner Module Cat. No.
2198-DCBUSCOND-RP312 1.4 2.1 3.2 4.7 6.7
(1) Values for the dual-axis inverters are based on both axes (each axis dissipates half the rated power output). For example, the 2198-D006-ERSx dual-axis inverter (axis A) with usage of 20%
(17/2=8.5 W) and (axis B) with usage of 60% (41/2= 20.5 W) dissipates a total of 29 W.

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Weight Specifications
DC-bus Power Supply Weight, approx Regenerative Bus Supply Weight, approx iTRAK Power Supply Weight, approx
Cat. No. kg (lb) Cat. No. kg (lb) Cat. No. kg (lb)
2198-P031 4.33 (9.55) 2198-RP088 13.61 (30.0) 2198T-W25K-ER 7.60 (16.8)
2198-P070 4.42 (9.74) 2198-RP200 38.56 (85.0)
2198-P141 6.91 (15.2) 2198-RP263
61.23 (135)
2198-P208 7.04 (15.5) 2198-RP312

Dual-axis Inverter Weight, approx Single-axis Inverter Weight, approx

Cat. No. kg (lb) Cat. No. kg (lb)
2198-D006-ERSx 2198-S086-ERSx 5.21 (11.5)
2198-D012-ERSx 2198-S130-ERSx 5.44 (12.0)
4.16 (9.17)
2198-D020-ERSx 2198-S160-ERSx 6.80 (15.0)
2198-D032-ERSx 2198-S263-ERSx
15.88 (35.0)
2198-D057-ERSx 6.76 (14.9) 2198-S312-ERSx

Maximum Cable Lengths

Combined motor power cable length for all axes on the same DC bus depends on the Kinetix 5700 system power supply and EMC line filter in use.
• For applications that include the 2198-Pxxx DC-bus power supply and 2198-DBxx-F EMC line filter, the maximum length is up to 400 m
(1312 ft)
- When used with 2198-DBRxx-F EMC line filter, the maximum length is up to 1200 m (3937 ft)
• For applications that include the 2198-RPxxx regenerative bus supply and 2198-DBRxx-F EMC line filter, the maximum length is up to 1200 m
(3937 ft)
- 2198-DBxx-F EMC line filters are not compatible with 2198-RPxxx regenerative bus supplies

Drive-to-motor feedback cables up to 90 m (295 ft) can be used, depending on the feedback type and overall system design. See the Kinetix Rotary
and Linear Motion Cable Specifications Technical Data, publication KNX-TD004, for cable specifications.

Drive-to-Motor Feedback Cable Length

Feedback Type Cable Length, max (1)

m (ft)
Single-turn or multi-turn absolute up to 90 (295)
Incremental (2) up to 30 (98.4)
EnDat up to 90 (295)
(1) Cable length is not affected by use of the 2198-H2DCK converter kit on the Kinetix 5700 drive.
(2) For motors with incremental feedback, the maximum motor cable length is 30 m (98.4 ft).

IMPORTANT For more information on maximum motor cable lengths, see the Kinetix 5700 Servo Drives User Manual, publication
2198-UM002.

For iTRAK systems, cables from iTRAK power supply to motor modules up to 30 m (98.4 ft) can be used. See the iTRAK System Technical Data,
publication 2198T-TD001, for cable specifications.

IMPORTANT System performance was tested at these cable lengths. These limitations also apply when meeting CE
requirements.

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Kinetix 5700 Servo Drives

Dimensions - Kinetix 5700 Servo Drives

These drawings provide mounting dimensions for Kinetix 5700 power supplies, servo drives, and iTRAK power supply. Also included are drawings
showing the impact of compatible motor feedback connector kits on the mounting dimensions. Refer to page 24 for dimensions when using these
kits.

DC-bus Power Supply Dimensions

12.0
A D
(0.47)
Dimensions are in mm (in.)

MOD
NET

2198-P031
DC-bus Power Supply is shown.

1 C
4
I/O

DC-bus Power Supply A B C D

Cat. No. mm (in.) mm (in.) mm (in.) mm (in.)
2198-P031
55 (2.17) 300 (11.81) 358 (14.09)
2198-P070
252 (9.92)
2198-P141
85 (3.35) 375 (14.76) 433 (17.04)
2198-P208

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 Kinetix 5700 Servo Drives

Regenerative Bus Supply Dimensions

15.5
A (0.61) D
E

MOD
NET

Ø16
(0.63) Dimensions are in mm (in.)

2
2198-RP088
Regenerative Bus Supply is shown.
1

1
I/O
6
C
OK+
OK–
EN–
EN+

B
5 10

Regenerative Bus Supply A B C D E (1)

Cat. No. mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
2198-RP088 165 (6.50) 300 (11.8) 358 (14.1) 198 (7.80)
2198-RP200 275 (10.83) 225 (8.86), max
252 (9.92)
2198-RP263 420 (16.54) 478 (18.82)
440 (17.32) 233 (9.17), max
2198-RP312
(1) Maximum distance between lift points.

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Kinetix 5700 Servo Drives

Dual-axis Inverter Dimensions

A E D
Dimensions are in mm (in.)

MOD–
NET–

2198-D006-ERS4
Inverter is shown.
I/O-A I/O-B
1 6 1 6

5 10 5 10
UFB-A UFB-B

D+ D+
D- D-

MF-A MF-B

93
(3.66)

Dual-axis Inverter A B C D E
Cat. No. mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
2198-D006-ERSx
2198-D012-ERSx
55 (2.17) 300 (11.81) 358 (14.09)
2198-D020-ERSx 252 (9.92) 15.5 (0.61) (1)
2198-D032-ERSx
2198-D057-ERSx 85 (3.35) 375 (14.76) 433 (17.0)
(1) Applies to 2198-Dxxx-ERS4 and 2198-Dxxx-ERS3 (series B or later) inverters. 2198-Dxxx-ERS3 (series A) inverter value is 12.0 (0.47).

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Single-axis Inverter Dimensions

A E D
Dimensions are in mm (in.)

MOD–
NET–

I/O
1 6

5 10
UFB

2198-S086-ERS4
Inverter is shown.
D+
D-
B
MF

–
MBRK
+

Single-axis Inverter A B C D E F
Cat. No. mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
2198-S086-ERSx
85.0 (3.35) 375 (14.8) 433 (17.0)
2198-S130-ERSx 15.5 (0.61) (1) 185 (7.28)
2198-S160-ERSx 100 (3.94) 420 (16.54) 478 (18.82) 252 (9.92)
2198-S263-ERSx
220 (8.66) 420 (16.54) 478 (18.82) 15.5 (0.61) 132 (5.19)
2198-S312-ERSx
(1) Applies to 2198-Sxxx-ERS4 and 2198-Sxxx-ERS3 (series B or later) inverters. 2198-Sxxx-ERS3 (series A) inverter value is 12.0 (0.47).

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Kinetix 5700 Servo Drives

The 2198-KITCON-DSL feedback connector kit and 2198-H2DCK feedback converter kit do not affect the mounting dimensions of the drive. No portion
of those kits extend out from the front of the drive or below the drive.

IMPORTANT The 2198-K57CK-D15M universal feedback kit and 2090-CFBM7DD (drive-end connector) feedback cable extend out
from the UFB connector as shown and covers a portion of the other two kits (when they are used), which requires you
to install feedback kits in the MF connector first.

These examples show the 2198-K57CK-D15M universal feedback kit and 2090-CFBM7DD feedback cable that is mounted above (covering) the 2198-
KITCON-DSL connector kit in the MF connector. You can replace the 2198-KITCON-DSL feedback kit with the 2198-H2DCK converter kit, if needed,
without affecting these mounting dimensions.

Dual-axis Inverter With 2198-K57CK-D15M Universal Feedback Kit

I/O-A I/O-B
1 6 1 6
2198-Dxxx-ERSx
Dual-axis Inverter Dimensions are in mm (in.)
(front view)
5 10 5 10
UFB-A UFB-B

2198-Dxxx-ERSx
Dual-axis Inverter
(side view)

2198-K57CK-D15M
Universal Feedback Kit 2198-KITCON-DSL Feedback Kit or
D+
D-
D+
D- in UFB Connector 2198-H2DCK Converter Kit in MF Connector
(2198-KITCON-DSL kit is shown)
MF-A MF-B

34
(1.34)

286
(11.26)

2090-CFBM7DD-CEAxxx
Feedback Cable
(drive-end connector)

Cable must be secured at the drive to

keep the cable bend within the
recommended 300 mm (11.81 in.)
minimum cabinet depth.

48
(1.89)

300
(11.81)

Refer to Universal Feedback Connector Kit on page 36 for motor/actuator compatibility and product dimensions.

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 Kinetix 5700 Servo Drives

Single-axis Inverter With 2198-K57CK-D15M Universal Feedback Kit

2198-Sxxx-ERSx
I/O
1 6

Dimensions are in mm (in.) Single-axis Inverter

(front view) 5 10

2198-Sxxx-ERSx
UFB

Single-axis Inverter
(side view)
2198-K57CK-D15M
2198-KITCON-DSL Feedback Kit or Universal Feedback Kit
2198-H2DCK Converter Kit in MF Connector in UFB Connector D+
D-

(2198-KITCON-DSL kit is shown) MF

34
(1.34) –
MBRK
+

286
(11.26)

2198-Sxxx-ERSx 2090-CFBM7DD-CEAxxx
Single-axis Inverter Feedback Cable
(side view) (drive-end connector)

Cable must be secured at the drive to

keep the cable bend within the
recommended 300 mm (11.81 in.)
minimum cabinet depth.
48
(1.89)

300
(11.81)

Refer to Hiperface-to-DSL Feedback Converter Kit on page 37 for motor/actuator compatibility and page 61 product dimensions.

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Kinetix 5700 Servo Drives

iTRAK Power Supply Dimensions

100 12.0 253

(3.94) (0.47) (9.96)
Dimensions are in mm (in.)

MOD
NET

2198T-W25K-ER
1

1
I/O
6
iTRAK Power Supply is shown.

iPS RDY

5 10

375
(14.8)
433
(17.0)

93
(3.66)

Environmental Specifications - Kinetix 5700 Servo Drives

Attribute Operational Range Storage Range (nonoperating)
Ambient temperature 0…50 °C (32…122 °F) -40…+70 °C (-40…+158 °F)
Relative humidity 5…95% noncondensing 5…95% noncondensing
Protection class (IEC 60529) IP20
Degree of pollution (IEC 61800-5-1) 2
• 1500 m (4921 ft) derate 3% per 300 m (984 ft) above 1500 m
Altitude • 2000 m (6562 ft) max, with corner-grounded input power 3000 m (9843 ft) during transport
• 3000 m (9843 ft) max, with non corner-grounded input power
Vibration 5…55 Hz @ 0.35 mm (0.014 in.) double amplitude, continuous displacement; 55…500 Hz @ 2.0 g peak constant acceleration
Shock 15 g, 11 ms half-sine pulse (3 pulses in each direction of 3 mutually perpendicular directions)

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Certifications - Kinetix 5700 Servo Drives

Kinetix 5700 Servo Drives

Agency Certification (1) Standards

UL Listed to U.S. and Canadian safety standards (UL 61800-5-1, File E59272).
cULus (2) Solid-state motor overload protection provides dynamic fold-back of motor current when 110% of the motor rating is reached with a peak current
limit based on the peak rating of the motor as investigated by UL to comply with UL 61800-5-1, (UL File E59272).
European Union 2004/108/EC EMC Directive compliant with IEC 61800-3:2004 + A1:2012: Adjustable Speed Electrical Power Drive Systems - Part 3;
CE EMC Product Standard including specific test methods.
European Union 2006/95/EC Low Voltage Directive compliant with IEC 61800-5-1:2007 - Adjustable speed electrical power drive systems.
TÜV Certified for Functional Safety: up to SIL CL3, according to IEC 61800-5-2, IEC 61508, and IEC 62061; up to Performance Level PLe and Category
Functional Safety 3, according to ISO 13849-1; when used as described in the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002 or the Kinetix 5700 Safe
Monitor Functions Safety Reference Manual, publication 2198-RM001.
Australian Radiocommunications Act, compliant with:
• Radiocommunications Act: 1992 (including Amendments up to 2017)
RCM
• Radiocommunications (Electromagnetic Compatibility) Standard: 2017
• Radiocommunications Labeling ((Compliance Labelling - Incidental Emissions) Notice: 2017
Korean Registration of Broadcasting and Communications Equipment, compliant with:
KC • Article 58-2 of Radio Waves Act, Clause 3
• Registration number: KCC-REM-RAA-2198
• EtherNet/IP conformance tested
ODVA
• CIP Security™ conformance tested
OSHA Maximum audible noise from the servo drive system complies with OSHA standard 3074, Hearing Conservation (<85 dBA).
Ecodesign IE2 efficiency class per Ecodesign regulation EU 2019/1781(3)
(1) See rok.auto/certifications for declarations of conformity, certificates, and other certification details.
(2) UL has not evaluated the Safe Torque Off options in these products.
(3) Products with multiple outputs, such as the 2198-Dxxx-ERSx, are out of scope of the regulation.

Kinetix 5700 iTRAK Power Supply

Agency Certification (1) Standards

cULus UL Listed to U.S. and Canadian safety standards (UL 61800-5-1, File E59272 and CSA C22.2 No 274-13).
European Union 2004/108/EC EMC Directive compliant with IEC 61800-3:2004 + A1:2012: Adjustable Speed Electrical Power Drive
Systems - Part 3; EMC Product Standard including specific test methods.
CE
European Union 2006/95/EC Low Voltage Directive compliant with IEC 61800-5-1:2007 - Adjustable speed electrical power drive
systems.
Australian Radiocommunications Act, compliant with:
• Radiocommunications Act: 1992
RCM
• Radiocommunications (Electromagnetic Compatibility) Standard: 2008
• Radiocommunications Labeling (Electromagnetic Compatibility) Notice: 2008
Korean Registration of Broadcasting and Communications Equipment, compliant with:
KC • Article 58-2 of Radio Waves Act, Clause 3
• Registration number: KCC-REM-RAA-2198
OSHA Maximum audible noise from the servo drive system complies with OSHA standard 3074, Hearing Conservation (<85 dBA).
(1) See rok.auto/certifications for declarations of conformity, certificates, and other certification details.

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Kinetix 5700 Servo Drives

Accessories - Kinetix 5700 Servo Drives

Kinetix 5700 drive accessories include the accessory modules, passive shunt modules, the encoder output module, line reactors, AC line filters,
feedback connector kits, the system mounting toolkit, and shared-bus connector kits.

Accessory Modules

The 2198-CAPMOD-2240 capacitor module, 2198-CAPMOD-DCBUS-IO extension module, and

2198-DCBUSCOND-RP312 DC-bus conditioner module are referred to as Kinetix 5700 accessory modules.
Accessory Module (1) Description
Cat. No.
• For energy storage and to extend the DC-bus voltage to another inverter cluster
2198-CAPMOD-2240
capacitor modules are used: • As connection points for an external active shunt module
• In systems with external DC-bus current of up to 104 A, however, can parallel with itself or with another accessory module for up to 208 A.
2198-CAPMOD-DCBUS-IO • With another accessory module when the external DC-bus current is >104 A, up to a maximum of 208 A
extension modules are
used: • To extend the DC-bus voltage to another inverter cluster
2198-DCBUSCOND-RP312 DC- • To decrease the voltage stress on isolation components in inverter systems with long cable lengths and other use cases
bus conditioner modules are • To extend the DC-bus voltage to another inverter cluster
used: • In systems with external DC-bus current of up to 104 A, however, can parallel with itself or with another accessory module for up to 208 A.
(1) Accessory modules can be used in any Kinetix 5700 drive system configurations with DC-bus power supplies, regenerative bus supplies, and 8720MC-RPS power supplies.

Capacitor Module and DC-bus Conditioner Module Features and Indicators

11
MOD 4 12 2198-CAPMOD-2240 Capacitor Module and 5
3
DC BUS

5700 2198-DCBUSCOND-RP312 DC-bus Conditioner Module

(side view, lug cover removed)

10

6
MODULE
STATUS 2
9

2198-CAPMOD-2240 Capacitor Module and

2198-DCBUSCOND-RP312 DC-bus Conditioner Module 7
(front view)

24V–
24V+ 8 24V–
24V+

2198-CAPMOD-2240 Capacitor Module and

2198-DCBUSCOND-RP312 DC-bus Conditioner Module
(top views)
1

Item Description Item Description Item Description

DC– M8 stud (external DC-bus), shown
1 Ground stud 5 Stud/lug cover with wires (1) 9
with flexible bus-bar (2)
DC+ M8 stud (external DC-bus), shown
2 Module status (MS) connector 6 Stud cover without wires 10 with wire lug
3 DC-bus status indicator 7 DC-bus (DC) connector 11 M8 hex nut
4 Module status indicator 8 24V control input power (CP) connector 12 Lug spacer
(1) This example shows the lug cover oriented for wires exiting to the left (capacitor module is on the far left of the drive configuration). Rotate lug cover 180° when wires exit to the right (capacitor
module is on the far right of the drive configuration).
(2) Flexible bus-bars are included with only the 2198-CAPMOD-DCBUS-IO extension module. So, if you have two capacitor modules, two DC-bus conditioner modules, or a capacitor module and DC-bus
conditioner module mounted side by side, you must order the 2198-KITCON-CAPMOD2240 or 2198-KITCON-DCBUSCOND connector set separately.

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 Kinetix 5700 Servo Drives

Extension Module Features and Indicators

7
8
5700

2
2198-CAPMOD-DCBUS-IO
Extension Module
(side view, lug cover removed)
6

1
3
2198-CAPMOD-DCBUS-IO
Extension Module 5
(front view)

2198-CAPMOD-DCBUS-IO
Extension Module
(top views)

Item Description Item Description

1 Ground lug 5 DC– M8 stud (external DC-bus)
DC+ M8 stud (external DC-bus), shown
2 Stud/lug cover with wires (1) 6
with flexible bus-bar (2)
3 Stud cover without wires 7 M8 hex nut
4 DC-bus (DC) connector 8 Lug spacer
(1) This example shows the lug cover oriented for wires exiting to the left (extension module is on the far left of drive
configuration). Rotate lug cover 180° when wires exit to the right (extension module is on the far right of drive configuration).
(2) Flexible bus-bars are included with only the 2198-CAPMOD-DCBUS-IO extension module.

Module Specifications
Voltage Range Capacitance Energy Storage Continuous Current Weight, approx
Module Cat. No. V DC µF J A, avg kg (lb)
2198-CAPMOD-2240 2240 734 104 3.3 (7.2)
2198-CAPMOD-DCBUS-IO 276…747 – – 104 1.2 (2.7)
2198-DCBUSCOND-RP312 – – 104 2.0 (4.4)

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Kinetix 5700 Servo Drives

Capacitor Module, Extension Module, and DC-bus Conditioner Module Dimensions

Dimensions are in mm (in.)

24V+
24V–
29.5 55
(1.16) (2.16)
31.9 40.6
(1.25) (1.59)

45.2
MOD
DC BUS

56.3 (1.78)
(2.22)

MODULE
STATUS
A 2198-CAPMOD-2240
module is shown.

D
27.5 27.5 10.0
(1.08) (1.08) (0.39)

Module Cat. No. A B (1) C D

2198-CAPMOD-2240
300 (11.81) 345 (13.58) 358 (14.09) 253 (10.0)
2198-DCBUSCOND-RP312
2198-CAPMOD-DCBUS-IO 131 (5.16) 176 (6.93) 189 (7.44) 248 (9.76)
(1) The recommended mounting hardware is M5 (#10-32) steel bolts. Apply 4.0 N•m (35.4 lb•in) maximum torque to each fastener.

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 Kinetix 5700 Servo Drives

Passive Shunt Modules and Resistors

The Kinetix 5700 passive shunts are external modules that provide additional shunt capacity for applications where the DC-bus power supply’s
internal shunt capacity is exceeded. Catalog numbers 2198-R014, 2198-R031, and 2198-R127 are composed of resistor coils that are housed inside an
enclosure. Catalog number 2198-R004 is a shunt resistor without an enclosure.

2198-R014, 2198-R031, 2198-R004

and 2198-R127 Shunt Resistor
Shunt Modules

Shunt Module Specifications

Shunt Module Resistance Continuous Power Weight, approx
Cat. No. Ohms W kg (lb)
2198-R004 33 400 1.8 (4.0)
2198-R014 9.4 1400 9.1 (20)
2198-R031 33 3100 16.8 (37)
2198-R127 (1) 13 12,700 22.2 (49)
(1) This product presents a lift hazard. To avoid personal injury, use care when lifting the product.

Refer to Passive Shunt Modules and Resistors Dimensions on page 107 for product dimensions and additional specifications.

Encoder Output Module

The Allen-Bradley encoder output module (catalog number 2198-ABQE) is a DIN-rail mounted EtherNet/IP network-based standalone module
capable of outputting encoder pulses to a customer-supplied peripheral device (cameras, for example, used in line-scan vision systems). The
encoder output module supports real and virtual axes for systems using the integrated motion on EtherNet/IP network.

These items are required for installation and are ordered separately:
• 2198-K57CK-D15M connector kit, for terminating output cable conductors (1 for each output connector)
• 2198-KITCON-ABQE spare connector and end-anchor set that includes the following:
- 24V wiring plug for control power input (replacement)
- Label for recording the IP address and attaching to the encoder output module (replacement)
- DIN-rail end-anchors for holding the module in position (2 per module)

See Encoder Output Module on page 109 for product dimensions and additional specifications.

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Kinetix 5700 Servo Drives

Bulletin 1321 Line Reactors

Bulletin 1321 line reactors help keep equipment running longer by absorbing many of the power line disturbances that can shut down your power
supply. For 2198-RPxxx regenerative bus supplies, line reactors can significantly reduce the amount of circulating currents between the integrated
LC filter and other devices on the common AC input-power source. For multiple 2198-P208 DC-bus power supplies with common input power, each
supply must have its own line reactor.

Bulletin 1321 Line Reactors

Catalog Numbers Catalog Numbers

1321-3R12-B and 1321-3R35-B 1321-3R55-B and 1321-3R80-B

For line reactor use-cases with Kinetix 5700 power supplies, see the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002.

Bulletin 1321 Line Reactor Selection

Kinetix 5700 Power Supply Number of Power Supplies Bulletin 1321 Line Reactor Status
Power Supply Cat. No. in a Bus Group Cat. No.
2198-P031 1 1321-3R12-B Recommended
2198-P070 1 1321-3R35-B Recommended
2198-P141 1 1321-3R55-B Recommended
DC-bus Power Supply
1 Recommended
2198-P208 2 1321-3R80-B Required
3 Required
2198-RP088 1 1321-3R35-A Recommended
2198-RP200 1 1321-3R100-A Recommended
Regenerative Bus Supply
2198-RP263 1 1321-3R160-B Recommended
2198-RP312 1 1321-3R200-A Recommended

For line reactor specifications, terminations, and dimensions, see the 1321 Power Conditioning Products Technical Data,
publication 1321-TD001.

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 Kinetix 5700 Servo Drives

AC Line Filters

An AC line filter is required to meet CE requirements. Install the AC line filter as close to the 2198-Pxxx DC-bus power supply or 2198-RPxxx
regenerative bus supply as possible.

See AC Line Filter Dimensions and Specifications on page 110 for product dimensions and additional specifications.

DC-bus Link Connector Kits

DC-bus link connector kits are used to extend DC-bus power from module-to-module.

IMPORTANT Use of the DC-bus link connector kits is required and the zero-stack tab and cutout must be engaged between
adjacent drives.

The DC-bus link connector kits are required and comprised of these two components:
• DC-bus links that are inserted between drive modules to extend the DC-bus from module-to-module. DC-bus links are included with inverter
modules and the iTRAK power supply as indicated in the table below.
• DC-bus end-caps are inserted into the first and last drive modules to cover the exposed DC-bus connector on both ends of the bus and are
included with the DC-bus power supplies and regenerative bus supplies.
DC-bus Link Connector Example

DC-bus Link, 85 mm End Caps (2)

Align the DC-bus link
DC-bus Link, 100 mm DC-bus Link, 55 mm lower pivots with the
(seated) latches and push downward
until they latch.
Zero-stack Tab
and Cutout Engaged Upper Pivot

Lower Pivot
Kinetix 5700 Drive System
Latch

DC-bus power supply is mounted

leftmost followed by drive with
largest amp rating.
DC-bus Link Latched (1)
Single Axis Inverter, 100 mm Dual Axis Inverter, 55 mm
Single Axis Inverter, 85 mm
DC-bus Power Supply

(1) DC-bus links latch on both sides when inserted into the DC-bus connectors. To remove the DC-bus link, depress both sets of upper pivots to unlatch the lower pivots, hold the DC-bus link firmly, and
pull upward.

DC-bus Link Connector Kit Catalog Numbers

Replacement Kit Description Module Type Module Cat. No. Illustration
Cat. No.
2198-D006-ERSx, 2198-D012-ERSx
2198-D020-ERSx, 2198-D032-ERSx
DC-bus link,
2198-BARCON-55DC200 Dual axis inverter 2198-CAPMOD-2240
55 mm, 208 A 2198-CAPMOD-DCBUS-IO
2198-DCBUSCOND-RP312
Dual axis inverter 2198-D057-ERSx
DC-bus link,
2198-BARCON-85DC200 2198-S086-ERSx
85 mm, 208 A Single axis inverter 2198-S130-ERSx

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Kinetix 5700 Servo Drives

DC-bus Link Connector Kit Catalog Numbers (Continued)

Replacement Kit Description Module Type Module Cat. No. Illustration
Cat. No.
Single axis inverter 2198-S160-ERSx
DC-bus link,
2198-BARCON-100DC200
100 mm, 208 A iTRAK power supply 2198T-W25K-ER

DC-bus link, 2198-S263-ERSx

2198-BARCON-220DC200 Single-axis inverter
220 mm, 208 A 2198-S312-ERSx
DC-bus link,
2198-BARCON-165DC200 Regenerative Bus Supply 2198-RP088
165 mm, 208 A
DC-bus link,
2198-BARCON-275DC200 Regenerative Bus Supply 2198-RP200
275 mm, 208 A

DC-bus link, 2198-RP263

2198-BARCON-440DC200 Regenerative Bus Supply
440 mm, 208 A 2198-RP312
2198-P031, 2198-P070
DC-bus power supply
DC-bus end caps, 2198-P141, 2198-P208
2198-KITCON-ENDCAP200 208 A 2198-RP088, 2198-RP200
Regenerative Bus Supply 2198-RP263, 2198-RP312

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 Kinetix 5700 Servo Drives

System Mounting Toolkit

The 2198-K5700-MOUNTKIT system mounting toolkit is used to locate the drill-holes for your Kinetix 5700 drive system. Properly spaced drill-holes
are essential for engaging the zero-stack tab and cutout from module-to-module so that the DC-bus connectors are spaced properly and accept
the DC-bus links. The Kinetix 5700 system mounting toolkit includes the drill-hole guide and mounting bar. Two M4 thread-forming fasteners are
also included.

The mounting bar is mounted horizontally on the system panel. The drill-hole guide inserts behind the mounting bar and slides left and right. Holes
and slots in the drill-hole guide let you establish the location of each Kinetix 5700 drive module.

Kinetix 5700 System Mounting Toolkit

Upper Module-width Holes

55
2198-K5700-MOUNTKIT 85 85
100 100
Drill-hole Guide

100 100
85 85
55 55
Left-side Alignment Slots Right-side Alignment Slots

55
EXT MODULE

Extension Module Lower Hole

Module-width holes are

55, 85, and 100 mm

55

Lower Module-width Holes

85 85

100 100

Mounting Bar

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Kinetix 5700 Servo Drives

Universal Feedback Connector Kit

The 2198-K57CK-D15M universal feedback kit passes feedback signals straight through from the encoder to the universal feedback (UFB) connector
on the drive. The following encoder feedback types are accepted:
• Hiperface high-resolution absolute (multi-turn and single-turn)
• Heidenhain EnDat high-resolution absolute (digital)
- EnDat sine/cosine encoders support only Kinetix RDB motors
- EnDat digital encoders support only third-party motors
• Digital AqB (TTL) and Digital AqB (TTL) with UVW (incremental)
• Sine/Cosine and Sine/Cosine with UVW (incremental)
• Feedback-only, master feedback, or load feedback (absolute single-turn/multi-turn Hiperface)
• Feedback-only, master feedback, or load feedback (incremental)
• Feedback-only, master feedback, or load feedback (generic sine/cosine)

Use the universal feedback connector kit in the following types of installations:
• New installations with Kinetix 5700 servo drives and the compatible motors and actuators
• Existing motor/actuator installations when upgrading with Kinetix 5700 servo drives
Compatible Allen-Bradley Motors and Actuators
Rotary Motors Linear Actuators Kinetix 2090 Feedback Cables (1)
Kinetix VPC continuous-duty motors
(VPC-Bxxxxx-S, VPC-Bxxxxx-M, and VPC-Bxxxxx-Y) Kinetix LDAT integrated linear thrusters (2)
Kinetix MPL low-inertia motors
Kinetix MPM medium-inertia motors Kinetix MPAS integrated linear stages (3) 2090-CFBM7DF-CEAAxx (standard, non-flex)
2090-CFBM7DF-CEAFxx (continuous-flex)
Kinetix MPF food-grade motors Kinetix MPMA multi-axis linear stages (3) 2090-XXNFMF-Sxx (standard, non-flex)
Kinetix MPS stainless-steel motors Kinetix MPAR electric cylinders 2090-CFBM7DF-CDAFxx (continuous-flex)
Kinetix HPK asynchronous servo motors Kinetix MPAI heavy-duty electric cylinders
Kinetix RDB motors
Kinetix LDC iron-core linear motors
Kinetix MMA asynchronous main motors
(1) These are typical feedback cables. Refer to the Kinetix 5700 Servo Drives Design Guide, publication KNX-RM010, for the cables required for specific drive and motor/actuator combinations.
(2) Kinetix LDAT linear thrusters with absolute high-resolution encoders and incremental encoders are compatible.
(3) Kinetix MPAS and MPMA (ballscrew) linear stages are compatible.

Universal Feedback Connector Kit Dimensions

14.0
(0.55)

Dimensions are in mm (in.). 38.5

(1.52)

74
(2.91)

20.75
(0.82)

34.0 (1.34)

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 Kinetix 5700 Servo Drives

Hiperface-to-DSL Feedback Converter Kit

The 2198-H2DCK Hiperface-to-DSL feedback kit (series B or later) converts 15-pin Hiperface encoder feedback signals to 2-pin DSL feedback signals
on the motor feedback (MF) connector. The following feedback types are accepted:
• Hiperface high-resolution absolute multi-turn and single-turn encoders
• Feedback-only, master feedback, or load feedback (absolute single-turn/multi-turn Hiperface)

Use the converter kit for Hiperface auxiliary-encoder feedback in applications that require dual-loop or load feedback when the 15-pin universal
feedback (UFB) connector is already in use for a different compatible feedback type.

Compatible Allen-Bradley Motors and Actuators

Rotary Motors Linear Actuators Kinetix 2090 Feedback Cables (1)
Kinetix VPC continuous-duty motors
(VPC-Bxxxxx-S, VPC-Bxxxxx-M, and VPC-Bxxxxx-Y) Kinetix LDAT integrated linear thrusters (2)
Kinetix MPL low-inertia motors
2090-CFBM7DF-CEAAxx (standard, non-flex)
Kinetix MPM medium-inertia motors Kinetix MPAS integrated linear stages (ballscrew) (3) 2090-CFBM7DF-CEAFxx (continuous-flex)
Kinetix MPF food-grade motors Kinetix MPMA multi-axis linear stages (ballscrew) (3) 2090-XXNFMF-Sxx (standard, non-flex)
2090-CFBM7DF-CDAFxx (continuous-flex)
Kinetix MPS stainless-steel motors Kinetix MPAR electric cylinders
Kinetix HPK asynchronous servo motors
Kinetix MPAI heavy-duty electric cylinders
Kinetix MMA asynchronous servo motors
(1) These are typical feedback cables. Refer to the Kinetix 5700 Servo Drives Design Guide, publication KNX-RM010, for the cables required for specific drive and motor/actuator combination.
(2) Kinetix LDAT linear thrusters with absolute high-resolution encoders are compatible. Linear stages with incremental encoders are not compatible.
(3) Kinetix MPAS and MPMA (ballscrew) linear stages are compatible. Direct-drive linear stages are not compatible.

The 2198-H2DCK feedback converter kit can be used to convert Hiperface feedback signals from the motor encoder to DSL feedback signals that are
accepted by the motor feedback (MF) connector. Compatible Allen-Bradley rotary motors and linear actuators must have high-resolution absolute
encoders. Cable length restrictions also exist, refer to Maximum Cable Lengths on page 19 for more information.

For product dimensions, refer to Hiperface-to-DSL Feedback Converter Kit on page 115.

External Auxiliary Encoders

These Allen-Bradley external encoders are suitable for use with your Kinetix 5700 servo drive application.

Integrated Motion on EtherNet/IP Encoders

Bulletin 842E-CM Integrated Motion on EtherNet/IP absolute encoders are designed for motion control applications that require feedback-only axes.
These encoders support the standard motion instruction set in the Studio 5000 Logix Designer® application. By providing auxiliary feedback
directly through an EtherNet/IP network, these encoders eliminate the need for point-to-point wiring.

Bulletin 842E-CM Integrated Motion on EtherNet/IP Absolute Encoders

Cat. No. Description Features
842E-CM-Sxxxx 18-bit single-turn resolution • Support for the standard motion instruction set in the Studio 5000 Logix Designer application
• EtherNet/IP interface compliant with IEEE 1588
• Support for linear, ring, and star Ethernet topologies
842E-CM-Mxxxx 30-bit multi-turn resolution • IP67 environmental rating
• Available with solid and hollow shaft

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Kinetix 5700 Servo Drives

The Bulletin 843ES CIP Safety™ absolute network encoder is designed for safety applications that require speed, direction, or position monitoring
safety functions.

Bulletin 843ES Absolute Network Encoders

Cat. No. Description Description
• 18-bit (standard) single-turn resolution • Rated up to and including SIL 3 according to IEC 61800-5-2, IEC 620261, and IEC 61508-1
843ES-SIPxBAx
• 15-bit (safety) single-turn resolution • Rated up to and including PLe, Cat. 3, according to ISO 13849-1
• Clamping, synchro, and square flange options for solid shaft
• Blind-hollow shaft available with stator coupling
• Feather-key solid shaft to prevent relative rotation
843ES-MIPxBAx 12-bit multi-turn resolution • Dual Ethernet ports with embedded EtherNet/IP switch for linear networks and Device Level Ring
topologies
• IP67 washdown rating

Refer to http://ab.rockwellautomation.com/motion-control/absolute-encoder for more information.

Bulletin 842HR Sine/Cosine Encoders

Bulletin 842HR sine/cosine encoders combine the advantages of incremental and absolute encoder technologies in a single, standalone unit
targeted for high-performance digital servo drive systems. The Bulletin 842HR is a 15-bit encoder featuring a hybrid digital/analog interface,
transmitting sine/cosine signals via analog channels for incremental feedback and delivering absolute position information through the digital RS-
485 channel.

Bulletin 842HR, Size 25, Sine/Cosine Encoders

Cat. No. Description Features
842HR-MJDZ115FWYD • Square flange • Absolute feedback for position control
• 3/8 in. solid-shaft • RS-485 interface
842HR-SJDZ115FWYD • 17-pin connector • Hiperface interface compatible
• 5…12V operating voltage • IP66 (IEC 529)

Refer to http://ab.rockwellautomation.com/motion-control/absolute-encoder for more information.

Bulletin 844D Incremental Encoders

Bulletin 844D through-shaft incremental encoders are used to electronically monitor the position or speed of a rotating shaft. Shaft position is
converted to digital pulses in an A quad B format. A Zero Index Channel is also included with all models.

Bulletin 844D Hollow-shaft (HS35 Style) Encoders

Cat. No. Resolution Description
844D-B5CC1FW 1024 PPR • 5/8 in. through-shaft
844D-B5CC1CS 2048 PPR • 3/8 in. bolt on 2.5…4.0 in. diameter radius
• MS connector, 10-pin
844D-B5CC1DR 5000 PPR • 5V DC input /5V DC DLD output (3487)

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 Kinetix 5700 Servo Drives

Bulletin 847H Incremental Encoders

The Bulletin 847H optical incremental encoders electronically digitize shaft motion of a rotating element by converting mechanical motion to an
electronic digital format. Incremental square waves are accumulated in a counter as position feedback. The encoder provides code disk resolutions
up to 5000 pulses per revolution at a signal frequency response of 210 kHz. The Bulletin 847H encoder is housed in a size 25, NEMA Type 4 and 13,
IP66 (IEC 529), enclosure making it suitable for many of today’s industrial environments.

Bulletin 847H, Size 25, High Performance, Encoders

Cat. No. Resolution Description
847H-SJDN14FWY2 1024 PPR • Square flange
847H-SJDN14CSY2 2048 PPR • 3/8 in. with flat shaft
• 5V DC input /5V DC DLD RS-422 output
847H-SJDN14DRY2 5000 PPR • Radial connector (side)

Bulletin 847T Incremental Encoders

Bulletin 847T optical incremental encoders are used to electronically monitor the position of a rotating shaft. Shaft motion is converted to digital
pulses that are accumulated and evaluated by various electronic controllers. The Bulletin 847T encoder provides code disk resolutions of up to
3000 pulses per revolution, and a frequency response of up to 100 kHz. The Bulletin 847T encoder is a heavy duty, NEMA Type 4, and IP66 (IEC 529)
rated optical incremental shaft encoder that is housed in a 2-in. diameter enclosure.

Bulletin 847T, Size 20, Heavy Duty Encoders

Cat. No. Resolution Description
847T-DN13EFW 1024 PPR • Square flange
• 3/8 in. with flat shaft
• 5V DC input /5V DC DLD output
847T-DN13ECS 2048 PPR • Channel A, B, and Z signals
• 10-pin connector

Refer to http://ab.rockwellautomation.com/motion-control/incremental-optical-encoder for more information on Bulletin 844 and 847 incremental
external encoders.

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Kinetix 5700 Servo Drives

Replacement Parts and Connector Kits - Kinetix 5700 Servo Drives

Replacement parts and kits available for Kinetix 5700 servo drives include the DSL feedback connector kit, power-sharing bus-bars, power
connector sets, and fan kits.

DSL Feedback Connector Kit

The 2198-KITCON-DSL feedback connector kit is required for making feedback connections from Kinetix VP motors and actuators, and is included
with each 2090-CSxM1DE cable. Motor power, brake, and the 2-wire feedback connections are made by using a single 2090-CSxM1DE cable. Refer to
the Kinetix Rotary and Linear Motion Cable Specifications Technical Data, publication KNX-TD004, for cable specifications.

2090-CSxM1DE Single Motor Cables

2198-KITCON-DSL Feedback
Connector Kit

Motor power, brake, and the 2-wire feedback connections can also be made by using a single 2090-CSxM1DG cable, however, the 2198-KITCON-DSL
feedback connector kit is not included and must be ordered separately. Refer to the Kinetix Rotary and Linear Motion Cable Specifications,
publication KNX-TD004, for cable specifications.

2090-CSxM1DG Single Motor Cables

Order the 2198-KITCON-DSL feedback
connector kit separately.

Power Sharing Bus-bars and Connector Sets

Replacement Power Sharing Bus-bars
Replacement Kit Cat. No. Description Module Type Module Cat. No. Illustration
DC-bus power supplies 2198-P031, 2198-P070
2198-D006-ERSx 2198-D020-ERSx
Bus-bar connectors, Dual-axis inverters
2198-BARCON-55DCAC100 2198-D012-ERSx 2198-D032-ERSx
55 mm, quantity 8
Capacitor module 2198-CAPMOD-2240
DC-bus conditioner module 2198-DCBUSCOND-RP312
DC-bus power supplies 2198-P141, 2198-P208
Bus-bar connectors, Dual-axis inverters 2198-D057-ERSx
2198-BARCON-85DCAC100 85 mm, quantity 8
Single-axis inverters 2198-S086-ERSx, 2198-S130-ERSx
Single-axis inverters 2198-S160-ERSx
Bus-bar connectors,
2198-BARCON-100DC100 100 mm, quantity 8 iTRAK power supply 2198T-W25K-ER

Replacement Connector Sets

Replacement Kit Cat. No. Description Module Type Module Cat. No. Illustration
• One AC input power (IPD) connector 2198-P031
2198-KITCON-P070 2198-P070
• One 24V input power (CP) connector
DC-bus power
• One contactor enable (CED) connector supplies
• One passive shunt (RC) connector 2198-P141
2198-KITCON-P208 2198-P208
• One I/O (IOD) connector

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 Kinetix 5700 Servo Drives

Replacement Connector Sets (Continued)

Replacement Kit Cat. No. Description Module Type Module Cat. No. Illustration
2198-KITCON-RP088 • One AC input power (IPD) connector 2198-RP088
• One 24V input power (CP) connector
• One contactor enable (CED) connector
2198-KITCON-RP200 • One active shunt (RC) connector 2198-RP200
• One I/O (IOD) connector Regenerative bus
supplies
• One 24V input power (CP) connector
• One contactor enable (CED) connector 2198-RP263
2198-KITCON-RP312 2198-RP312
• One active shunt (RC) connector
• One I/O (IOD) connector
• One 24V input power (CP) connector 2198-D006-ERSx
• Two motor power (MP) connectors 2198-D012-ERSx
2198-KITCON-D032-L
• Two motor brake (BC) connectors 2198-D020-ERSx
• Two I/O (IOD) connectors 2198-D032-ERSx
• One Safe Torque Off (STO) connector Dual-axis
• One ground screw inverters
2198-KITCON-D057-L IOD and STO connector plugs are 2198-D057-ERSx
compatible with 2198-Dxxx-ERS4 drives
and 2198-Dxxx-ERS3 (series B or later)
drives.
• One 24V input power (CP) connector 2198-D006-ERS3
• Two motor power (MP) connectors 2198-D012-ERS3
2198-KITCON-D032 • Two motor brake (BC) connectors 2198-D020-ERS3
• Two I/O (IOD) connectors Dual-axis 2198-D032-ERS3
inverters (series A drives)
• One Safe Torque Off (STO) connector
IOD and STO connector plugs are 2198-D057-ERS3
2198-KITCON-D057 compatible with 2198-Dxxx-ERS3 (series A drives)
(series A) drives.
Dual-axis
2198-5700-CLAMPSPACER Two clamp spacers 2198-Dxxx-ERSx
inverters

Dual-axis
2198-K5700-DACLAMPKIT One cable clamp 2198-Dxxx-ERSx
inverters

• One 24V input power (CP) connector

• One motor power (MP) connector
and clamp bracket
• Two motor cable clamps
• One motor brake (BC) connector
2198-S086-ERSx
2198-KITCON-S160-L • One I/O (IOD) connector Single-axis 2198-S130-ERSx
• One Safe Torque Off (STO) connector inverters 2198-S160-ERSx
• One ground jumper
IOD and STO connector plugs are
compatible with 2198-Sxxx-ERS4 drives
and 2198-Sxxx-ERS3 (series B or later)
drives.
• One 24V input power (CP) connector
• One motor power (MP) connector
and clamp bracket
• Two motor cable clamps 2198-S086-ERS3
• One motor brake (BC) connector Single-axis 2198-S130-ERS3
2198-KITCON-S160
• One I/O (IOD) connector inverters 2198-S160-ERS3
• One Safe Torque Off (STO) connector (series A drives)
IOD and STO connector plugs are
compatible with 2198-Sxxx-ERS3
(series A) drives.
• One 24V input power (CP) connector
• One motor cable clamp
• One motor brake (BC) connector
• One I/O (IOD) connector
• One Safe Torque Off (STO) connector Single-axis 2198-S263-ERSx
2198-KITCON-S312-L
• One ground jumper inverters 2198-S312-ERSx
IOD and STO connector plugs are
compatible with 2198-Sxxx-ERS4 drives
and 2198-Sxxx-ERS3 (series B or later)
drives.

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Kinetix 5700 Servo Drives

Replacement Connector Sets (Continued)

Replacement Kit Cat. No. Description Module Type Module Cat. No. Illustration

• One 24V input power (CP) connector

• Two DC-bus output (IDC) connectors
iTRAK power
2198T-W25K-KITCON • Two control output (ICP) connectors supply 2198T-W25K-ER
• One I/O (IOD) connector
• One iTRAK PS ready (IR) connector

Capacitor module 2198-CAPMOD-2240

2198-KITCON-CAPMOD2240 • One stud/lug cover with wires
• One stud cover without wires Extension module 2198-CAPMOD-DCBUS-IO
• One bottom plate
• One 24V input power (CP) connector
• One module status (MS) connector DC-bus
2198-KITCON-DCBUSCOND • Two flexible bus-bars conditioner 2198-DCBUSCOND-RP312
• Two lug spacers module
• Two M8 hex nuts

Fan Kits
Replacement Fan Kits
Replacement Kit Cat. No. Description Module Type Module Cat. No. Illustration
Regenerative bus
2198-SK1-FAN060 Replacement fan and carrier assembly 2198-RP088
supply
2198-RP200
Regenerative bus 2198-RP263
supplies 2198-RP312
2198-SK1-FAN092 Replacement fan and carrier assembly
2198-S263-ERSx
Single-axis inverters 2198-S312-ERSx

42 Rockwell Automation Publication KNX-TD003I-EN-P - September 2022

 Kinetix 5500 Servo Drives

Kinetix 5500 Servo Drives

The Kinetix 5500 servo drives and Kinetix VP servo motors provide a cost-effective motion
solution that delivers high performance and scalability with motor windings matched to
drive ratings for optimized system sizing.

Enhancing the current midrange architecture portfolio, this motion system is designed to
connect and operate with the ControlLogix, GuardLogix, and CompactLogix controllers by
using the Studio 5000 Logix Designer application and supporting integrated motion and
safety on the EtherNet/IP network. With the benefits of this motion system, you can now run
motion applications on a single control platform by using a single network, simplifying the
design, operation, and maintenance of equipment.

Kinetix 5500 Drive Features and Indicators

7 7

Kinetix 5500 Drive, Front View 8

2
17
9
1
(2198-H003-ERSx drive is shown)
Kinetix 5500 Drive, Top View
10 (2198-H003-ERS drive is shown)

11
Shared-bus AC Input
6 L3
18
L2 Wiring Connector
5 12 L1
13
4
U
19
+
V
14 –
W
Shared-bus 24V Input
3 20
2 2
1 1
Wiring Connector
2
1 15
Protective
21 Knock-out
2 Kinetix 5500 Drive, Top View
(2198-Hxxx-ERS2 drive is shown)
1
16

Item Description Item Description Item Description

1 Motor cable shield clamp 8 Module status indicator 15 Motor brake (BC) connector

2 Converter kit mounting hole (1) 9 Network status indicator 16 Ground terminal
(under cover)
3 Motor feedback (MF) connector 10 LCD display 17 Shunt resistor (RC) connector
4 Digital inputs (IOD) connector 11 Navigation pushbuttons 18 AC mains input power (IPD) connector
5 Ethernet (PORT1) RJ45 connector 12 Link speed status indicators 19 DC bus (DC) connector (under cover) (2)
6 Ethernet (PORT2) RJ45 connector 13 Link/Activity status indicators 20 24V control input power (CP) connector
Safe Torque Off (STO) connector (3)
7 Zero-stack mounting tab/cutout 14 Motor power (MP) connector 21 (does not apply to 2198-Hxxx-ERS2
drives)
(1) Protective knock-out covers the 2198-H2DCK Hiperface-to-DSL feedback converter kit mounting hole. Remove knock-out for use with the converter kit.
(2) DC-bus connector ships with protective knock-out cover that can be removed for use in shared-bus configurations.
(3) Protective knock-out cover is removed on 2198-Hxxx-ERS (hardwired STO) drives.

Rockwell Automation Publication KNX-TD003I-EN-P - September 2022 43

Kinetix 5500 Servo Drives

Technical Specifications - Kinetix 5500 Servo Drives

Kinetix 5500 Input Power Specifications
2198-H003-ERS 2198-H008-ERS 2198-H015-ERS 2198-H025-ERS 2198-H040-ERS 2198-H070-ERS
Attribute 2198-H003-ERS2 2198-H008-ERS2 2198-H015-ERS2 2198-H025-ERS2 2198-H040-ERS2 2198-H070-ERS2
195…264V rms, single-phase (240V nom) 195…264V rms, three-phase (240V nom)
AC input voltage 195…264V rms, three-phase (240V nom) 324…528V rms, three-phase (480V nom)
324…528V rms, three-phase (480V nom)
AC input frequency 47…63 Hz
Main AC input current (1)
324…528V rms, three-phase 1.0 A 2.60 A 5.20 A 8.30 A 13.4 A 23.7 A
195…264V rms, single-phase 0.7 A 1.70 A 3.40 A N/A N/A N/A
Max inrush (0-pk) 15.0 A 30.0 A 60.0 A
Peak AC input current
324…528V rms, three-phase 3.0 A 7.8 A 15.6 A 24.9 A 40.2 A 71.1 A
195…264V rms, single-phase 2.1 A 5.1 A 10.2 A N/A N/A N/A
Line loss ride through 20 ms
Control power DC input voltage 24V DC ±10%
Control power DC input current (1) (2)
(non-brake motors) 0.4 ADC 0.8 ADC 1.3 ADC
Nominal bus output voltage 276…747V DC
Continuous output current to bus
195…264V rms, single-phase 0.67 ADC 1.60 ADC 3.27 ADC N/A N/A N/A
324…528V rms, three-phase 1.0 ADC 2.40 ADC 4.90 ADC 7.80 ADC 12.7 ADC 22.50 ADC
Peak output current to bus (3)
195…264V rms, single-phase 2.0 ADC 4.8 ADC 9.8 ADC N/A N/A N/A
324…528V rms, three-phase 3.0 ADC 7.2 ADC 14.7 ADC 23.4 ADC 38.1 ADC 67.5 ADC
Continuous output power to bus
Nom (230V rms, single-phase) 0.2 kW 0.5 kW 1.0 kW N/A N/A N/A
Nom (230V rms, three-phase) 0.3 kW 0.8 kW 1.6 kW 2.5 kW 4.0 kW 7.2 kW
Nom (480V rms, three-phase) 0.6 kW 1.6 kW 3.2 kW 5.2 kW 8.4 kW 14.9 kW
Peak output power to bus
Nom (230V rms, single-phase) 0.6 kW 1.6 kW 3.2 kW N/A N/A N/A
Nom (230V rms, three-phase) 1.0 kW 2.4 kW 4.9 kW 7.8 kW 12.7 kW 22.4 kW
Nom (480V rms, three-phase) 1.9 kW 4.9 kW 9.7 kW 15.6 kW 25.3 kW 44.8 kW
DC input voltage (common bus follower) 276…747V DC
DC input current (common bus follower) 1.0 ADC 2.4 ADC 4.9 ADC 7.8 ADC 12.7 ADC 22.5 ADC
240V, nom AC input 440V DC
Bus overvoltage
480V, nom AC input 810V DC
240V, nom AC input 138V DC
Bus undervoltage
480V, nom AC input 275V DC
Efficiency 97%
Capacitive energy absorption 11.54 J 19.58 J 39.15 J 58.73 J 104.87 J
Short-circuit current rating 200,000 A (rms) symmetrical
(1) All drives are limited to 1 power cycle per minute.
(2) For current values when motors include a holding brake and additional information, refer to Control Power Current Specifications on page 45.
(3) Peak output current duration equals 1.0 second.

44 Rockwell Automation Publication KNX-TD003I-EN-P - September 2022

 Kinetix 5500 Servo Drives

Kinetix 5500 Output Power Specifications

2198-H003-ERS 2198-H008-ERS 2198-H015-ERS 2198-H025-ERS 2198-H040-ERS 2198-H070-ERS
Attribute 2198-H003-ERS2 2198-H008-ERS2 2198-H015-ERS2 2198-H025-ERS2 2198-H040-ERS2 2198-H070-ERS2
Bandwidth (1)
Velocity loop, max 300 Hz
Current loop 1000 Hz
PWM frequency 8 kHz 4 kHz
Continuous output current (rms) 1.0 A 2.5 A 5.0 A 8.0 A 13.0 A 23.0 A
Continuous output current (0-pk) 1.4 A 3.5 A 7.1 A 11.3 A 18.4 A 32.5 A
Peak output current (rms) (2) 2.5 A 6.25 A 12.5 A 20.0 A 32.5 A 57.5 A
(2) 3.5 A 8.8 A 17.7 A 28.3 A 45.9A 81.3A
Peak output current (0-pk)
Continuous power out (nom)
195…264V rms, single-phase 0.2 kW 0.5 kW 1.0 kW N/A N/A N/A
195…264V rms, three-phase 0.3 kW 0.8 kW 1.5 KW 2.4 kW 4.0 kW 7.0 kW
324…528V rms, three-phase 0.6 kW 1.6 kW 3.2 kW 5.1 kW 8.3 kW 14.6 kW
Internal shunt resistance 100  60  40 
Internal shunt power 30 W 50 W 75 W
Shunt on 775V plus 30V x bus regulator capacity/utilization (3)
Shunt off 765V plus 30V x bus regulator capacity/utilization (3)
(1) Bandwidth values vary based on tuning parameters and mechanical components.
(2) Peak current duration (TPKmax) equals 1.0 second.
(3) The shunt on and shunt off voltages increase during periods of shunting activity to promote sharing of shunt power in multi-axis configurations. Shunt utilization is equivalent to the
BusRegulatorCapacity tag in the Logix Designer application.

Control Power Current Specifications

Kinetix 5500 servo drives and the 2198 capacitor module have different 24V DC power consumption. Factors to consider when calculating the
combined current demand from your 24V DC power supply include the following:
• Catalog number for each drive in the system
• Whether servo motors include the holding brake option
• Whether the system includes 2198 capacitor modules (1 to 4 modules are possible)
Control Power Current Specifications
24V Current 24V Current
Drive Cat. No. (non-brake motor) (2 A brake motor) 24V Inrush Current (1)
ADC ADC A
2198-H003-ERSx
0.4 2.4 2.0
2198-H008-ERSx
2198-H015-ERSx
2198-H025-ERSx 0.8 2.8
3.0
2198-H040-ERSx
2198-H070-ERSx 1.3 3.3
2198-CAPMOD-1300 0.3 N/A 2.0
(1) Inrush current duration is less than 30 ms.

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Kinetix 5500 Servo Drives

Peak Current Specifications

Load Duty-cycle Profile Example

D = T PK x 100%
T

Peak Duty Cycle Definition of Terms

Term Definition (1)
Continuous Current Rating (ICont) The maximum value of current that can be output continuously.
Peak Current Rating (IPKmax) The maximum value of peak current that the drive can output. This rating is valid only for overload times less than TPKmax.
The ratio of time at peak to the Application Period is defined as:
Duty Cycle (D)
D = T PK x 100%
T
Time at Peak (TPK) The time at peak current (IPK) for a given loading profile. Must be less than or equal to TPKmax.
The level of peak current for a given loading profile. IPK must be less than or equal to the Peak Current Rating (TPKMAX) of the
Peak Current (IPK)
drive.
The level of current between the pulses of peak current for a given loading profile. IBase must be less than or equal to the
Base Current (IBase)
continuous current rating (ICont) of the drive.
The loading profile is composed of IPK, IBase, TPK, and D (or T) values and completely specify the operation of the drive in an
Loading Profile
overload situation. These values are collectively defined as the Loading Profile of the drive.
Application Period (T) The sum of the times at IPK (TPK) and IBase.
(1) All current values are specified as RMS.

46 Rockwell Automation Publication KNX-TD003I-EN-P - September 2022

 Kinetix 5500 Servo Drives

Peak Inverter Overload (TPK < 1.0 s)

50%

45%

40%

35%
Legend (1)
30% I pk = 150%
Maximum Duty Cycle (D max)

25%
I pk = 200%
20%

15% I pk = 250%

10% Applies to all Kinetix 5500 servo drives.

5%

0%
0% 20% 40% 60% 80% 100%
% Base Current (I Base /ICont)

(1) Base current (IBase) and peak current (IPK) are a percentage of the continuous drive current rating (ICont).

Circuit Breaker/Fuse Specifications

The Kinetix 5500 drives use internal solid-state motor short-circuit protection and, when protected by suitable branch circuit protection, are rated
for use on a circuit capable of delivering up to 200,000 A (fuses) and 65,000 A (circuit breakers).

Standalone Drive Systems

Kinetix 5500 Drives UL Applications IEC (non-UL) Applications
Bussmann Fuses Molded Case CB DIN gG Fuses Molded Case CB
Drive Cat. No. Drive Voltage, nom Phase Cat. No. Cat. No. Amps (max) Cat. No.
140U-D6D2-B10 140U-D6D2-B10
240V Single-phase KTK-R-2 2
140UT-D7D2-B10 140UT-D7D2-B10
2198-H003-ERSx
140U-D6D3-B20 140U-D6D3-B20
240/480V Three-phase KTK-R-3 4
140UT-D7D3-B20 140UT-D7D3-B20
140U-D6D2-B20 140U-D6D2-B20
240V Single-phase KTK-R-5 6
140UT-D7D2-B20 140UT-D7D2-B20
2198-H008-ERSx
140U-D6D3-B60 140U-D6D3-B60
240/480V Three-phase KTK-R-7 6
140UT-D7D3-B60 140UT-D7D3-B60
140U-D6D2-B80 140U-D6D2-B80
240V Single-phase KTK-R-10 10
140UT-D7D3-B80 140UT-D7D3-B80
2198-H015-ERSx
140U-D6D3-C12 140U-D6D3-C12
240/480V Three-phase KTK-R-15 16
140UT-D7D3-C12 140UT-D7D3-C12
140U-D6D3-C20 140U-D6D3-C20
2198-H025-ERSx 240/480V Three-phase KTK-R-20 20
140UT-D7D3-C20 140UT-D7D3-C20
140U-D6D3-C25 140U-D6D3-C25
2198-H040-ERSx 240/480V Three-phase KTK-R-25 25
140UT-D7D3-C25 140UT-D7D3-C25
2198-H070-ERSx 240/480V Three-phase LPJ-35SP 140G-G6C3-C40 35 140G-G6C3-C40

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Kinetix 5500 Servo Drives

Shared DC (common-bus) Drive Systems

Drive Voltage, UL Applications IEC (non-UL) Applications

Kinetix 5500 Drives (three-phase) Bussmann Fuses Molded Case CB DIN gG Fuses Molded Case CB
Cat. No. nom Cat. No. Cat. No. Amps (max) Cat. No.
140U-D6D3-C15 140U-D6D3-C15
2198-H003-ERSx 240/480V KTK-R-10 10
140UT-D7D2-C15 140UT-D7D2-C15
140U-D6D3-C15 140U-D6D3-C15
2198-H008-ERSx 240/480V KTK-R-10 10
140UT-D7D3-C15 140UT-D7D3-C15
140U-D6D3-C15 140U-D6D3-C15
2198-H015-ERSx 240/480V KTK-R-15 16
140UT-D7D3-C15 140UT-D7D3-C15
140U-D6D3-C20 140U-D6D3-C20
2198-H025-ERSx 240/480V KTK-R-20 20
140UT-D7D3-C20 140UT-D7D3-C20
140U-D6D3-C25 140U-D6D3-C25
2198-H040-ERSx 240/480V KTK-R-25 25
140UT-D7D3-C25 140UT-D7D3-C25
2198-H070-ERSx 240/480V LPJ-35SP 140G-G6C3-C40 35 140G-G6C3-C40

Shared AC Drive Systems

Input Power UL Circuit-protection Specifications

Drive Voltage, Bussmann Fuses Molded Case CB

Kinetix 5500 Drives Cat. No. Cat. No.
(three-phase)
Cat. No. nom 2 Axes 3 Axes 4 Axes 5 Axes 2 Axes 3 Axes 4 Axes 5 Axes
140U-D6D3-C15
2198-H003-ERSx 240/480V KTK-R-15 140UT-D7D3-C15
140U-D6D3-C15
2198-H008-ERSx 240/480V KTK-R-15 140UT-D7D3-C15
140U-D6D3-C15 140U-D6D3-C20
2198-H015-ERSx 240/480V KTK-R-20 KTK-R-25 N/A N/A
140UT-D7D3-C15 140UT-D7D3-C20
140U-D6D3-C25 140U-D6D3-C30
2198-H025-ERSx 240/480V KTK-R-30 N/A N/A
140UT-D7D3-C25 140UT-D7D3-C30
2198-H040-ERSx 240/480V LPJ-35SP LPJ-45SP N/A 140G-G6C3-C40 140G-G6C3-C50 N/A
2198-H070-ERSx 240/480V LPJ-60SP N/A 140G-G6C3-C60 N/A

Input Power IEC (non-UL) Circuit-protection Specifications

Drive Voltage, DIN gG Fuses Molded Case CB

Kinetix 5500 Drives Amps (max) Cat. No.
(three-phase)
Cat. No. nom 2 Axes 3 Axes 4 Axes 5 Axes 2 Axes 3 Axes 4 Axes 5 Axes
140U-D6D3-C15
2198-H003-ERSx 240/480V 16 140UT-D7D3-C15
140U-D6D3-C15
2198-H008-ERSx 240/480V 16 140UT-D7D3-C15
140U-D6D3-C15 140U-D6D3-C20
2198-H015-ERSx 240/480V 20 25 N/A N/A
140UT-D7D3-C15 140UT-D7D3-C20
140U-D6D3-C25 140U-D6D3-C30
2198-H025-ERSx 240/480V 32 N/A N/A
140UT-D7D3-C25 140UT-D7D3-C30
2198-H040-ERSx 240/480V 35 50 140G-G6C3-C40 140G-G6C3-C50 N/A
2198-H070-ERSx 240/480V 63 N/A 140G-G6C3-C60 N/A

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 Kinetix 5500 Servo Drives

Shared AC/DC and Hybrid Systems

Input Power UL Circuit-protection Specifications
Drive Bussmann Fuse Molded Case CB
Kinetix 5500 Voltage, Cat. No. Cat. No.
Drives Cat. (three-
No. phase) 2 Axes 3 Axes 4 Axes 5 Axes 6 Axes 7 Axes 8 Axes 2 Axes 3 Axes 4 Axes 5 Axes 6 Axes 7 Axes 8 Axes
nom
2198-H003- 240/480V 140U-D6D3-C15
KTK-R-10 KTK-R-15
ERSx 140UT-D7D3-C15
2198-H008- 240/480V 140U-D6D3-C15 140U-D6D3-C20
KTK-R-15 KTK-R-20
ERSx 140UT-D7D3-C15 140UT-D7D3-C20
2198-H015- 140U-D6D3-C15 140U-D6D3-C20
240/480V KTK-R-20 N/A N/A
ERSx 140UT-D7D3-C15 140UT-D7D3-C20
2198-H025- 140U-D6D3-C20 140U-D6D3-C30
240/480V KTK-R-30 N/A N/A
ERSx 140UT-D7D3-C20 140UT-D7D3-C30
2198-H040- 240/480V 140U-D6D3-C30
KTK-R-30 LPJ-45SP LPJ-50SP N/A 140G-G6C3-C50 N/A
ERSx 140UT-D7D3-C30
2198-H070- 240/480V LPJ-50SP N/A 140G-G6C3-C50 N/A
ERSx

Input Power IEC (non-UL) Circuit-protection Specifications

Kinetix 5500 Drive Voltage, DIN gG Fuses Molded Case CB

Drives Cat. (three-phase) Amps (max) Cat. No.
No. nom 2 Axes 3 Axes 4 Axes 5 Axes 6 Axes 7 Axes 8 Axes 2 Axes 3 Axes 4 Axes 5 Axes 6 Axes 7 Axes 8 Axes
2198-H003- 240/480V 140U-D6D3-C15
10 16
ERSx 140UT-D7D3-C15
2198-H008- 240/480V 140U-D6D3-C15 140U-D6D3-C20
16 20
ERSx 140UT-D7D3-C15 140UT-D7D3-C20
2198-H015- 140U-D6D3-C15 140U-D6D3-C20 N/A
240/480V 20 N/A
ERSx 140UT-D7D3-C15 140UT-D7D3-C20
2198-H025- 240/480V 140U-D6D3-C20 140U-D6D3-C30 N/A
32 N/A
ERSx 140UT-D7D3-C20 140UT-D7D3-C30
2198-H040- 240/480V 140U-D6D3-C30
32 50 N/A 140G-G6C3-C50 N/A
ERSx 140UT-D7D3-C30
2198-H070- 240/480V 50 N/A 140G-G6C3-C50 N/A
ERSx

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Kinetix 5500 Servo Drives

Power Dissipation Specifications

Use this table to size an enclosure and calculate required ventilation for your Kinetix 5500 drive system.

Kinetix 5500 Drive Usage as % of Rated Power Output (watts)

Cat. No. 20% 40% 60% 80% 100%
2198-H003-ERSx 12 25 37 50 62
2198-H008-ERSx
2198-H015-ERSx
2198-H025-ERSx 40 80 120 160 200
2198-H040-ERSx
2198-H070-ERSx 64 128 192 256 320

Weight Specifications
Kinetix 5500 Drive Weight, approx
Cat. No. kg (lb)
2198-H003-ERSx
1.4 (3.0)
2198-H008-ERSx
2198-H015-ERSx
2198-H025-ERSx 2.3 (5.0)
2198-H040-ERSx
2198-H070-ERSx 4.1 (9.0)

Maximum Cable Lengths

The Kinetix 5500 drive maximum cable length depends on several factors, including the drive/motor combination and motor/cable combination
(see Drive/Motor/Cable Considerations table below). The maximum cable length also depends on the AC input-power source used in the application,
as shown on page 51. Use the shorter cable length specified between the two tables for your application.

Drive/Motor/Cable Considerations
Kinetix VP Servo Motors/Actuators m (ft) Other Compatible Rotary Motors and Linear Actuators (1)
Kinetix 5500 Servo Drive Standard (non-flex) Cables Continuous-flex Cables (2)
Cat. No. 2090-CSxM1DF-xxAAxx Kinetix 2090 Motor/Actuator Cables (3)
Cat. No. Cat. No. 2090-CSxM1DF-xxAFxx
Cat. No. 2090-CSxM1DG-xxxAxx Cat. No. 2090-CxxM7DF
Cat. No. 2090-CSxM1DG-xxxFxx
Cat. No. 2090-CSxM1E1-xxVAxx Cat. No. 2090-CSxM1E1-xxxFxx m (ft)
2198-H003-ERSx 50 (164) 30 (98.4)
2198-H008-ERSx
2198-H015-ERSx 20 (65.6)
2198-H025-ERSx 50 (164)
2198-H040-ERSx
2198-H070-ERSx 50 (164)
(1) Requires use of the 2198-H2DCK Hiperface-to-DSL feedback converter kit (series B or later).
(2) When using any continuous-flex cable (whether extension or flying-lead) in your application, the maximum cable length including any standard (non-flex) cable back to the drive, is 30 m (98.4 ft).
(3) The 20 m (65.6 ft) limitation is attributed to the 2090-CPxM7DF power/brake cable. In 2198-H2DCK converter kit applications, you can replace the 2090-CPxM7DF power/brake cable with a
2090-CSxM1DF or 2090-CSxM1DG single motor cable (and reuse the 2090-CFBM7DF feedback cable) to increase the maximum cable length to 50 m (164 ft). This applies to only 18 and 14 AWG single
cables. 2090-CSBM1Dx-10xxxx (10 AWG/M40 connector) single cables are not compatible with 2090-CPBM7DF-10Axxx (10 AWG/M40 connector) power/brake cables.

Refer to the Kinetix Rotary and Linear Motion Cable Specifications Technical Data, publication KNX-TD004, for cable specifications.

50 Rockwell Automation Publication KNX-TD003I-EN-P - September 2022

 Kinetix 5500 Servo Drives

Maximum cable length for the following input power configurations are dependent on these configuration variables:
• AC input power type
- WYE grounded
- WYE impedance grounded
- WYE/Delta corner grounded or ungrounded
• AC input voltage
- 240V AC
- 400V AC
- 480V AC
AC Input Power Considerations (400V-class motors and actuators)
Cable Length, max
Compatible Motor and Actuator m (ft)
AC Input Power Source Type Cat. No.
400V AC Input 480V AC Input
LDAT-Sxxxxxx-xDx 10 (32.8)
• VPx-B063xx, VPx-B075xx
• VPx-B100xx…VPx-B165xx
• VPAR-B1xxxx, VPAR-B2xxxx
• WYE Grounded • MPAR-B3xxxx 50 (164)
• WYE Impedance Grounded (1) • VPAR-B3xxxx
• WYE Ungrounded (2) • MPx-B3xxx…MPx-B6xxx
• Delta Ungrounded (2) • MPM-B115xx…MPM-B215xx
• MPL-B15xx, MPL-B2xx
• MPAR-B1xxxx, MPAR-B2xxxx
50 (164) 20 (65.6)
• MPAS-Bxxxx1, MPAS-Bxxxx2
• MPAI-Bxxxxx
• VPx-B063xx, VPx-B075xx
• MPL-B15xx, MPL-B2xx
• MPAR-B1xxxx, MPAR-B2xxxx
50 (164) 15 (49.2)
• VPAR-B1xxxx, VPAR-B2xxxx
• MPAS-Bxxxx1, MPAS-Bxxxx2
Delta Corner Grounded • MPAI-Bxxxxx
• VPx-B100xx…VPx-B165xx
• MPAR-B3xxxx
• VPAR-B3xxxx 50 (164)
• MPx-B3xxx…MPx-B6xxx
• MPM-B115xx…MPM-B215xx
(1) Impedance grounded systems running in ground fault conditions, for prolonged periods of time, cause additional stress to the motor insulation and can cause premature motor failure.
(2) Unbalanced, floating, ungrounded systems can cause additional stress to the motor.

AC Input Power Considerations (200V-class motors and actuators)

Cable Length, max
Compatible Motor and Actuator m (ft)
AC Input Power Source Type Cat. No.
240V AC Input
• VPx-A063xx, VPx-A075xx
• VPx-A100xx…VPx-A165xx
• MPL-A15xx, MPL-A2xx
• MPx-A3xxx…MPx-A5xxx
Delta Corner Grounded • MPM-A115xx…MPM-A215xx 50 (164)
• MPAR-A1xxxx, MPAR-A2xxxx, MPAR-A3xxxx
• VPAR-A1xxxx, VPAR-A2xxxx, VPAR-A3xxxx
• MPAS-Axxxx1, MPAS-Axxxx2
• MPAI-Axxxxx

Combined power cable lengths for all axes on the same DC bus must not exceed 250 m (820 ft).

IMPORTANT System performance was tested at these cable lengths. These limitations also apply when meeting CE
requirements.

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Kinetix 5500 Servo Drives

Dimensions - Kinetix 5500 Servo Drives

These drawings provide mounting dimensions for Kinetix 5500 servo drives. Also included are drawings showing the impact of compatible motor
feedback connector kits on the mounting dimensions. Kinetix 5500 servo drives include the 2198-KITCON-DSL feedback connector kit for use with
Kinetix VP motors. The 2198-H2DCK feedback converter kit, for Hiperface-to-DSL conversion, is used with Kinetix LDAT linear thrusters and Kinetix
MP rotary motors and linear actuators. Refer to page 53 for dimensions when using the converter kit.

Kinetix 5500 Drives with 2198-KITCON-DSL Connector Kit

Dimensions are in mm (in.)

2198-H003-ERSx
servo drive is shown.

2198-KITCON-DSL
Connector Kit Mounted
on Kinetix 5500 Drive

3.0
(0.12) C
A
D

Kinetix 5500 Drive A B C D E

Frame Size
Cat. No. mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
2198-H003-ERSx
Frame 1 50 (1.97) 175 (6.89) 215 (8.46)
2198-H008-ERSx
2198-H015-ERSx
200 (7.87) 226 (8.90)
2198-H025-ERSx Frame 2 55 (2.16) 225 (8.86) 265 (10.43)
2198-H040-ERSx
2198-H070-ERSx Frame 3 85.2 (3.35) 250 (9.84) 294 (11.57)

52 Rockwell Automation Publication KNX-TD003I-EN-P - September 2022

 Kinetix 5500 Servo Drives

Kinetix 5500 Drives with 2198-H2DCK Converter Kit

Frame 1 Servo Drive

2198-H2DCK
Feedback Converter Kit
Mounted on Frame 1 Drive

45.0
(1.77)

56.0
(2.20)
256
(10.08)

Dimensions are in mm (in.)

2198-H2DCK 2198-H2DCK
Feedback Converter Kit Feedback Converter Kit
Mounted on Frame 2 Drive Mounted on Frame 3 Drive

56.0 56.0
(2.20) (2.20)
256
(10.08)

256
(10.08)

Refer to Hiperface-to-DSL Feedback Converter Kit on page 61 for motor/actuator compatibility and product dimensions.

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Kinetix 5500 Servo Drives

Environmental Specifications - Kinetix 5500 Servo Drives

Attribute Operational Range Storage Range (nonoperating)
Ambient temperature 0…50 °C (32…122 °F)
(with 2198-KITCON-DSL connector kit)
Ambient temperature -40…+70 °C (-40…+158 °F)
(with 2198-H2DCK converter kit and the existing
2090-CPBM7DF motor power/brake cable and 0…40 °C (32…104 °F)
2090-CFBM7DF motor feedback cable) (1)
Relative humidity 5…95% noncondensing 5…95% noncondensing
Protection class (IEC 60529) IP20
Degree of pollution (IEC 61800-5-1) 2
• 1000 m (3281 ft) derate 15% per 1000 m above 1000 m
Altitude • 2000 m (6562 ft) max, with corner-grounded input power 3000 m (9843 ft) during transport
• 3000 m (9843 ft) max, with non corner-grounded input power
5…55 Hz @ 0.35 mm (0.014 in.) double amplitude, continuous displacement; 55…500 Hz @ 2.0 g peak constant
Vibration acceleration
Shock 15 g, 11 ms half-sine pulse (3 pulses in each direction of 3 mutually perpendicular directions)
(1) When the 2198-H2DCK converter kit is used with the existing motor feedback cable (catalog number 2090-CFBM7DF) and single motor cable (catalog number 2090-CSBM1DF) for power and brake
connections, derating the operational ambient temperature is not required.

Certifications - Kinetix 5500 Servo Drives

Agency Certification (1) Standards
UL Listed to U.S. and Canadian safety standards (UL 508C File E59272).
cULus (2) Solid-state motor overload protection provides dynamic fold-back of motor current when 110% of the motor rating is reached with a peak
current limit based on the peak rating of the motor as investigated by UL to comply with UL 508C (UL File E59272).
European Union 2004/108/EC EMC Directive compliant with IEC 61800-3:2004 + A1:2012: Adjustable Speed Electrical Power Drive Systems -
CE Part 3; EMC Product Standard including specific test methods.
European Union 2006/95/EC Low Voltage Directive compliant with IEC 61800-5-1:2007 - Adjustable speed electrical power drive systems.
TÜV certified for functional safety when used as described in the Kinetix 5500 Servo Drives User Manual, publication 2198-UM001.
• 2198-Hxxx-ERS (hardwired safety) drive ratings: up to Performance Level (PL) d, Category 3 according to ISO 13849; up to SIL CL2 according
Functional Safety to IEC 61508, IEC 61800-5-2, and IEC 62061.
• 2198-Hxxx-ERS2 (integrated safety) drive ratings: up to Performance Level (PL) e, Category 3 according to ISO 13849; up to SIL CL3
according to IEC 61508, IEC 61800-5-2, and IEC 62061.
Australian Radiocommunications Act, compliant with:
• Radiocommunications Act: 1992 (including Amendments up to 2017)
RCM • Radiocommunications (Electromagnetic Compatibility) Standard: 2017
• Radiocommunications Labeling ((Compliance Labelling - Incidental Emissions) Notice: 2017
• AS/NZS CISPR 11: 2002 (Group 1, Class A)
Korean Registration of Broadcasting and Communications Equipment, compliant with:
KC • Article 58-2 of Radio Waves Act, Clause 3
• Registration number: KCC-REM-RAA-2198
ODVA EtherNet/IP conformance tested.
OSHA Maximum audible noise from the servo drive system complies with OSHA standard 3074, Hearing Conservation (<85 dBA).
Ecodesign IE2 efficiency class per Ecodesign regulation EU 2019/1781
(1) See rok.auto/certifications for declarations of conformity, certificates, and other certification details.
(2) UL has not evaluated the Safe Torque Off or the Safe Speed Monitor options in these products.

54 Rockwell Automation Publication KNX-TD003I-EN-P - September 2022

 Kinetix 5500 Servo Drives

Accessories - Kinetix 5500 Servo Drives

Kinetix 5500 drive accessories include the 2198 capacitor module, shunt resistors, the encoder output module, AC line filters, and the shared-bus
connection system. Kinetix 5500 servo drives are also compatible with 2097 external shunt resistors.

Capacitor Module

The Kinetix 5500 capacitor module provides 1360 µF capacitance for applications where the Kinetix 5500 internal shunt module capacity is
exceeded. The capacitor module can be used alone or in combination with a 2097 external shunt module for applications with excessive
regenerative energy.

The 2198-CAPMOD-1300 capacitor module is an option for Kinetix 2198 servo drive configurations with 200V or 400V-class operation. This section
contains features, specifications, and product dimensions.

IMPORTANT Use the 2198-CAPMOD-1300 capacitor module in Kinetix 5500 drive configurations where DC-bus power is shared
through the shared-bus connection system. You cannot use the capacitor module in configurations where only AC
input power is shared.

Capacitor Module Features and Indicators

Kinetix 5500 Capacitor Module

2 (top view)

Item Description
1 Module status (MS) connector
2 Module status indicator
3 3 DC bus (DC) connector (under cover) (1) (2)
4 4 24V control input power (CP) connector (2)
2

1
2
1
1

(1) DC bus connector ships with protective knock-out cover that can
be removed for use in shared-bus configurations.
(2) The shared-bus kit for the capacitor module, catalog number
2198-KITCON-CAP1300, is included. Replacement kits are also
available, refer to Power-sharing Bus-bars and Connector Sets
Kinetix 5500 Capacitor Module on page 62.
(front view)

Capacitor Module Support

Three-phase Operation
Single Phase
Standalone

Operation

Kinetix 5500 Drive Cat. No. Standalone Shared DC Shared AC/DC Shared AC/DC Hybrid
Frame Size

Number of capacitor modules connected, max

2198-H003-ERSx (1) 0
1
2198-H008-ERSx (1) 0 2
1
(1)
2198-H015-ERSx
2198-H025-ERSx 2 4
3
2198-H040-ERSx N/A
2198-H070-ERSx 3 4
(1) Catalog number 2198-H003-ERS and any drive in standalone single-phase operation is not compatible with the Kinetix 5500 capacitor module.

Rockwell Automation Publication KNX-TD003I-EN-P - September 2022 55

Kinetix 5500 Servo Drives

Capacitor Module Dimensions

Dimensions are in mm (in.)

265
(10.43)
225 2198-CAPMOD-1300
(8.86) Capacitor Module

3.0
200
55 (0.12)
(7.87)
(2.16) 210
(8.27)

Capacitor Module Specifications

Continuous
Capacitor Module Voltage Range Capacitance Energy Storage Weight
Current
Cat. No. V DC µF J kg (lb)
A, 0-pk
446 (460V AC input)
2198-CAPMOD-1300 275…747 1360 26.0 2.3 (5.0)
132 (230V AC input)

56 Rockwell Automation Publication KNX-TD003I-EN-P - September 2022

 Kinetix 5500 Servo Drives

Shunt Resistor

The 2097 passive shunts are compatible with Kinetix 5500 servo drives. The shunt resistor wires directly to the drive.

Refer to Passive Shunt Modules and Resistors Dimensions on page 107 for product dimensions and additional specifications.

Encoder Output Module

The Allen-Bradley encoder output module (catalog number 2198-ABQE) is a DIN-rail mounted EtherNet/IP network-based standalone module
capable of outputting encoder pulses to a customer-supplied peripheral device (cameras, for example, used in line-scan vision systems). The
encoder output module supports real and virtual axes for systems using the integrated motion on EtherNet/IP network. For more information, refer
to Encoder Output Module on page 109.

AC Line Filters

The Kinetix 5500 drives were tested by using these recommended line filters and are required to meet CE requirements. These 2198 AC line filters
apply to Kinetix 5500 drives used in single-phase and three-phase operation.

See AC Line Filter Dimensions and Specifications on page 110 for product dimensions and additional specifications.

Single Drive AC Line Filter Selection

Kinetix Drive Module AC Line Filter
Cat. No. Cat. No.
2198-H003-ERSx
2198-H008-ERSx 2198-DB08-F
2198-H015-ERSx
2198-H025-ERSx • 2198-DBR20-F or
2198-H040-ERSx • 2198-DB20-F
• 2198-DBR40-F or
2198-H070-ERSx
• 2198-DB42-F

Multi-axis AC Line Filter Selection for Shared AC and Shared AC/DC and Hybrid Systems
Drive Voltage, AC Line Filter Cat. No.
Kinetix 5500 Drives Cat. No. (three-phase)
nom 2 Axes 3 Axes 4 Axes 5 Axes 6 Axes 7 Axes 8 Axes
2198-H003-ERSx 240/480V 2198-DBR20-F
2198-H008-ERSx 240/480V 2198-DBR20-F
2198-H015-ERSx 240/480V 2198-DBR20-F –
2198-H025-ERSx 240/480V 2198-DBR40-F –
2198-H040-ERSx 240/480V 2198-DBR40-F 2198-DBR90-F –
2198-H070-ERSx 240/480V 2198-DBR90-F –

2198-DBRxx-F AC Line Filter Specifications

AC Line Filter Voltage Rating, Current Rating Power Loss Leakage Current Weight, approx Operating
Cat. No. max A @ 50 °C (122 °F) W mA kg (lb) Temperature
2198-DBR20-F 528V AC 20 4.2 1.0 (2.20)
30.0 0…50 °C
2198-DBR40-F three-phase 54 15.0 3.3 (7.28) (32…122 °F)
2198-DBR90-F 50/60 Hz 90 16.8 34.0 4.1 (9.04)

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Kinetix 5500 Servo Drives

2198-DBxx-F AC Line Filter Specifications

AC Line Filter Voltage Rating, Current Rating Power Loss Leakage Current Weight, approx Operating
Cat. No. max A @ 50 °C (122 °F) W mA kg (lb) Temperature
2198-DB08-F (1) 528V AC 7.5 3.6 2.5 0.77 (1.70)
0…50 °C
2198-DB20-F three-phase 20 5.1 5.2 1.63 (3.59) (32…122 °F)
50/60 Hz
2198-DB42-F 42 14.7 4.0 2.70 (5.95)
(1) Applies to installations with single-phase or three-phase input power.

Shared-bus Connection System

The shared-bus connection system is used to extend the mains AC input, 24V control input, and the DC-bus power from drive-to-drive in shared-
bus multi-axis configurations.

IMPORTANT When the shared-bus connection system is used, the zero-stack tab and cutout must be engaged between adjacent
drives.

The shared-bus connection system is composed of three components:

• Input wiring connectors that plug into the leftmost drive and receive input wiring for mains AC and 24V DC.
• AC bus, DC bus, and 24V DC T-connectors that plug into the drives downstream from the first where AC, DC, and/or 24V control power is
shared. DC bus T-connectors also plug into the first drive where DC-bus power is shared.
• Bus bars that connect between drives to extend the mains AC bus, DC bus, and 24V DC control power from drive-to-drive.
Shared-bus Connection System Example

Bus-bar Connectors
Input Wiring (AC bus-bars shown)
(AC input wiring is shown)

Input Wiring Connector T-connectors

(mains AC input shown) (AC T-connectors shown)

Zero-stack Tab
and Cutout Engaged

2198-Hxxx-ERSx Drive System, top view

(2198-Hxxx-ERS drive is shown)

Frame 2
Frame 2 Drive
Frame 2 Drive
Drive

For each shared-bus servo drive system, you’ll need one connector kit catalog number for each drive. Use these tables to determine which
connector kits you’ll need for your system.

58 Rockwell Automation Publication KNX-TD003I-EN-P - September 2022

 Kinetix 5500 Servo Drives

Input Power Connector Kit Catalog Numbers

Frame Size Kit Cat. No. Description Contents Illustration
Kinetix 5500 Frame 1 and 2 • AC input connector for frame 1 and 2 drives
1 and 2 2198-H040-ADP-IN connectors for the first drive in a • DC bus T-connector AC Input Connector
multi-axis system. • Control power input connector
DC Bus T-connector
• AC input connector for frame 3 drive
Kinetix 5500 Frame 3 connectors for
3 2198-H070-ADP-IN • DC bus T-connector
the first drive in a multi-axis system.
• Control power input connector Control Power
Input Connector

Use these connector kits when the first drive is frame 1, 2, or 3 and the follower drive is frame 1 or 2.

Frame 1 or 2 Follower Drive Connector Kit Catalog Numbers

Kit Cat. No. Description Contents Illustration
Bus-bar Connectors (4x)
T-connector and bus-bars for the AC bus on • AC bus T-connector
2198-H040-A-T AC Bus T-connector
Frame 1 or 2 follower drives • Bus-bar connectors, 55 mm, quantity 4

T-connector and bus-bars for the DC bus on • DC bus T-connector Bus-bar Connectors (2x)
2198-H040-D-T Frame 1 or 2 follower drives • Bus-bar connectors, 55 mm, quantity 2
T-connector
T-connector and bus-bars for control power • Control power T-connector
2198-H040-P-T on Frame 1 or 2 follower drives • Bus-bar connectors, 55 mm, quantity 2

• AC bus T-connector
T-connectors and bus-bars for the AC and Bus-bar Connectors (4x)
2198-H040-AD-T • DC bus T-connector
DC bus on Frame 1 or 2 follower drives AC Bus T-connector
• Bus-bar connectors, 55 mm, quantity 6
Bus-bar Connectors (2x)
T-connectors and bus-bars for the AC bus • AC bus T-connector T-connector
2198-H040-AP-T and control power on Frame 1 or 2 follower • Control power T-connector
drives • Bus-bar connectors, 55 mm, quantity 6

Bus-bar Connectors (2x)

DC Bus T-connector
T-connectors and bus-bars for the DC bus • DC bus T-connector Bus-bar Connectors (2x)
2198-H040-DP-T and control power on Frame 1 or 2 follower • Control power T-connector
drives • Bus-bar connectors, 55 mm, quantity 4 Control Power
T-connector

Bus-bar Connectors (4x)

AC Bus T-connector
• AC bus T-connector Bus-bar Connectors (2x)
T-connectors and bus-bars for the AC bus, • DC bus T-connector DC Bus T-connector
2198-H040-ADP-T DC bus, and control power on Frame 1 or 2
follower drives • Control power T-connector Bus-bar Connectors (2x)
• Bus-bar connectors, 55 mm, quantity 8 Control Power
T-connector

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Kinetix 5500 Servo Drives

Use these connector kits when the first drive is frame 3 and the follower drive is also frame 3.

Frame 3 Follower Drive Connector Kit Catalog Numbers

Kit Cat. No. Description Contents Illustration
Bus-bar Connectors (4x)
T-connector and bus-bars for the AC bus on • AC bus T-connector
2198-H070-A-T AC Bus T-connector
Frame 3 follower drives • Bus-bar connectors, 85 mm, quantity 4

T-connector and bus-bars for the DC bus on • DC bus T-connector Bus-bar Connectors (2x)
2198-H070-D-T Frame 3 follower drives • Bus-bar connectors, 85 mm, quantity 2
T-connector
T-connector and bus-bars for control power • Control power T-connector
2198-H070-P-T on Frame 3 follower drives • Bus-bar connectors, 85 mm, quantity 2

• AC bus T-connector
T-connectors and bus-bars for the AC and Bus-bar Connectors (4x)
2198-H070-AD-T • DC bus T-connector
DC bus on Frame 3 follower drives AC Bus T-connector
• Bus-bar connectors, 85 mm, quantity 6
Bus-bar Connectors (2x)
T-connectors and bus-bars for the AC bus • AC bus T-connector
2198-H070-AP-T and control power on Frame 3 follower • Control power T-connector T-connector
drives • Bus-bar connectors, 85 mm, quantity 6

Bus-bar Connectors (2x)

DC Bus T-connector
T-connectors and bus-bars for the DC bus • DC bus T-connector Bus-bar Connectors (2x)
2198-H070-DP-T and control power on Frame 3 follower • Control power T-connector
drives • Bus-bar connectors, 85 mm, quantity 4 Control Power
T-connector

Bus-bar Connectors (4x)

AC Bus T-connector
• AC bus T-connector Bus-bar Connectors (2x)
T-connectors and bus-bars for the AC bus, • DC bus T-connector DC Bus T-connector
2198-H070-ADP-T DC bus, and control power on Frame 3
follower drives • Control power T-connector Bus-bar Connectors (2x)
• Bus-bar connectors, 85 mm, quantity 8
Control Power
T-connector

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 Kinetix 5500 Servo Drives

Hiperface-to-DSL Feedback Converter Kit

The 2198-H2DCK Hiperface-to-DSL feedback kit (series B or later) converts 15-pin Hiperface encoder feedback signals to 2-pin DSL feedback
signals. The following feedback types are accepted:
• Hiperface high-resolution absolute multi-turn and single-turn encoders
• Feedback-only axes (absolute single-turn/multi-turn Hiperface)

Use the converter kit for new installations with Kinetix 5500 servo drives and existing compatible motor/actuator installations when upgrading with
Kinetix 5500 servo drives.

Compatible Allen-Bradley Motors and Actuators

Rotary Motors Linear Actuators Kinetix 2090 Feedback Cables (1)
Kinetix MPL low-inertia motors Kinetix LDAT integrated linear thrusters (2)
Kinetix MPL medium-inertia motors Kinetix MPAS integrated linear stages (3) 2090-CFBM7DF-CEAAxx (standard, non-flex)
2090-CFBM7DF-CEAFxx (continuous-flex)
Kinetix MPF food-grade motors Kinetix MPMA multi-axis linear stages (3) 2090-XXNFMF-Sxx (standard, non-flex)
Kinetix MPAR electric cylinders 2090-CFBM7DF-CDAFxx (continuous-flex)
Kinetix MPS stainless-steel motors
Kinetix MPAI heavy-duty electric cylinders
(1) These are typical feedback cables. Refer to the Kinetix 5500 Servo Drives Design Guide, publication KNX-RM009, for the cables required for specific drive and motor/actuator combination.
(2) Kinetix LDAT linear thrusters with absolute high-resolution encoders are compatible. Linear stages with incremental encoders are not compatible.
(3) Kinetix MPAS and MPMA (ballscrew) linear stages are compatible. Direct-drive linear stages are not compatible.

IMPORTANT The 2198-H2DCK feedback converter kit is required for converting Hiperface feedback signals from the motor encoder
to DSL feedback signals that are accepted by the Kinetix 5500 drive.
Compatible Allen-Bradley rotary motors and linear actuators must have high-resolution absolute encoders. Cable
length restrictions also exist, refer to Maximum Cable Lengths on page 50 for more information.

For product dimensions, refer to Hiperface-to-DSL Feedback Converter Kit on page 115.

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Kinetix 5500 Servo Drives

Replacement Parts and Connector Kits - Kinetix 5500 Servo Drives

Replacement parts and kits available for Kinetix 5500 servo drives include the DSL feedback connector kit, power-sharing bus-bars, safety and
digital input connectors, and power connector sets.

DSL Feedback Connector Kit

The 2198-KITCON-DSL feedback connector kit is required for making feedback connections from Kinetix VP motors and actuators, and is included
with each Kinetix 5500 servo drive. Motor power, brake, and the 2-wire feedback connections are made by using a single Kinetix 2090-CSxM1DF/DG
cable. Refer to the Kinetix Rotary and Linear Motion Cable Specifications Technical Data, publication KNX-TD004, for motor cable information.

DSL Feedback Connector Kit Features

Mounting Screws (2)
Clamp Screws (2)
Cover

Exposed Shield
Connector
Plug
2198-KITCON-DSL
2090-CSxM1DF/DG Feedback Connector Kit
Feedback Cable Grounding Plate

Power-sharing Bus-bars and Connector Sets

Replacement Kit Cat. No. Description Contents Illustration
Replacement bus-bars for shared-bus
connection system:
2198-BARCON-85DCAC100 Bus-bar connectors, 85 mm, quantity 8
• First drive is Frame 3
• Adjacent drive is Frame 3
Replacement bus-bars for shared-bus
connection system:
2198-BARCON-55DCAC100 Bus-bar connectors, 55 mm, quantity 8
• First drive is Frame 1, 2, or 3
• Adjacent drive is Frame 1 or 2
Replacement IOD and STO connectors with
2198-KITCON-IOSP • One (4-pin) digital inputs (IOD) connector
spring clamp
• One (5-pin) Safe Torque Off (STO) connector
Replacement IOD and STO connectors with (two 5-pin connectors joined together)
2198-KITCON-IOSC screw clamp
Replacement IDP, RC, CP, MP, and BC • One AC input power (IPD) connector
2198-KITCON-PWR70 connectors for Frame 3 servo drives • One shunt (RC) connector
• One control power (CP) connector
Replacement IDP, RC, CP, MP, and BC • One motor power (MP) connector
2198-KITCON-PWR40 connectors for Frame 1 or 2 servo drives • One motor brake (BC) connector

Bus-bar Connectors (2x)

DC Bus T-connector
T-connectors and bus-bars for the DC bus • DC bus T-connector Bus-bar Connectors (2x)
2198-KITCON-CAP1300 and control power input on the 2198 capacitor • Control power T-connector
module • Bus-bar connectors, 55 mm, quantity 4 Control Power
T-connector

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 Kinetix 5300 Single-axis EtherNet/IP Servo Drives

Kinetix 5300 Single-axis EtherNet/IP Servo Drives

The Kinetix 5300 servo drives support integrated motion on the EtherNet/IP network. By
using the Studio 5000 Logix Designer application and Logix 5000™ controllers, this cost-
effective motion solution delivers high performance and scalability with Kinetix TLP servo
motors that are matched to drive ratings for optimized system sizing. In addition, Kinetix
5300 drives also accept high-resolution and incremental feedback types that are required
for many of the other Allen-Bradley rotary and linear products. The drive comes with
standard inputs and hardwired Safe Torque Off with dual-port EtherNet/IP for various
network topologies.

Kinetix 5300 Drive Features and Indicators

7 7 Kinetix 5300, Top View
(2198-C1004-ERS drive is shown)
KINETIX
5300
8 SH
15
6
DC+

MOD NET
NEXT
Kinetix 5300, Bottom View
5
2 SELECT 9 (frame 2 and 3 drives only)
BACK

DANGER
Elec t r ic sh o c k
Cooling Fan
4
1 r isk . Power
off and wait

10
5 min u tes.

1 11
L3
L3

16
3 Kinetix 5300 Drive, Front View
L2

L2
(2198-C1004-ERS drive is shown) L1
L1

10 U U

12
V V

W W

2
17 Shared-bus 24V Input
SB+
24+ 24-

2
13
SB-
2 1
Wiring Connector
S1
1 SC

MBRK SB+ S2

MFB SB-
S1
SC 18
S2

1
14

Item Description Item Description Item Description

1 Motor cable shield clamp 7 Zero-stack mounting tab/cutout 13 Motor brake connector
2 Motor feedback (MFB) connector 8 Four-character status display 14 Ground terminal
Digital inputs and auxiliary feedback
3 9 Navigation pushbuttons 15 Shunt resistor connector
connector
4 Ethernet (PORT1) RJ45 connector 10 Link speed status indicators 16 AC mains input power connector
5 Ethernet (PORT2) RJ45 connector 11 Link/Activity status indicators 17 24V control input power connector
6 Module and Network status indicators 12 Motor power connector 18 Safe torque-off (STO) connector

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Technical Specifications - Kinetix 5300 Servo Drives

Kinetix 5300 (110 and 230V, single-phase and three-phase) Power Specifications
Attribute 2198-C1004-ERS 2198-C1007-ERS 2198-C1015-ERS 2198-C1020-ERS
85…132V rms, single-phase (110V nom)
AC input voltage 170…253V rms, single-phase (230V nom)
170…253V rms, three-phase (230V nom)
AC input frequency 47…63 Hz
Main AC input current (rms) (1) 2.17 A 3.56 A 6.58 A 9.45 A
Max inrush current (0-pk)
Nom 110V input (single-phase) 6.0 A 6.0 A 6.0 A 6.0 A
Nom 230V input (single-phase) 11.5 A 11.5 A 11.5 A 11.5 A
Nom 230V input (three-phase) 7.4 A 7.4 A 7.4 A 7.4 A
Peak AC input current (rms) 6.99 A 10.48 A 19.75 A 27.46 A
21.6…26.4V DC
Control power input voltage (2) 24V DC nom
Control power input current (1) (3) 0.4 A DC 0.4 A DC 0.9 A DC 0.9 A DC
(non-brake motors)
Continuous output current (rms)
Nom 110V input (single-phase)
Nom 230V input (single-phase) 2.8 A 4.6 A 8.5 A 12.2 A
Nom 230V input (three-phase)
Continuous output current (0-pk)
Nom 110V input (single-phase)
Nom 230V input (single-phase) 4.0 A 6.5 A 12.0 A 17.3 A
Nom 230V input (three-phase)
Peak output current (rms) (4)
Nom 110V input (single-phase) 6.6 A 9.7 A 12.2 A 25.0 A
Nom 230V input (single-phase) 9.5 A 15.5 A 20.5 A 40.6 A
Nom 230V input (three-phase) 9.5 A 15.5 A 29.2 A 40.6 A
Peak output current (0-pk)
Nom 110V input (single-phase) 9.3 A 13.7 A 17.3 A 35.4 A
Nom 230V input (single-phase) 13.4 A 21.9 A 29.0 A 57.4 A
Nom 230V input (three-phase) 13.4 A 21.9 A 41.3 A 57.4 A
Line loss ride through 20 ms
Continuous output power
@ 110V nom single-phase 0.22 kW 0.36 kW 0.67 kW 0.97 kW
@ 230V nom single-phase 0.46 kW 0.76 kW 1.41 kW 2.02 kW
@ 230V nom three-phase 0.72 kW 1.18 kW 2.18 kW 3.13 kW
Internal shunt on 387.5V
Internal shunt off 377.5V
Internal shunt resistor 100 Ω 100 Ω 60 Ω 60 Ω
Internal shunt power 30 W 30 W 50 W 50 W
72V @110V AC input
Bus undervoltage limit 144V @230V AC input
Bus overvoltage limit 405V
Bus capacitance 330 µF 560 µF 660 µF 1120 µF
Capacitive energy absorption
@ 110V nom AC input 21.31 J 36.17 J 42.63 J 72.34 J
@ 230V nom AC input 5.94 J 10.08 J 11.88 J 20.16 J
Efficiency
@ 110V nom single-phase AC input 91%
@ 230V nom single-phase AC input 95%
@ 230V nom three-phase AC input 97%
Short-circuit current rating 200,000 A (rms) symmetrical
(1) Drives are limited to one power cycle per minute.
(2) The cooling fan runs as part of the control power startup routine, when the inverter is enabled, and if the inverter temperature exceeds preset threshold.
(3) For current values when motors include a holding brake, refer to Control Power Current Specifications on page 68.
(4) Peak RMS current allowed for up to 1.0 seconds.

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Kinetix 5300 (230V, three-phase) Input Power Specifications

Attribute 2198-C2030-ERS 2198-C2055-ERS 2198-C2075-ERS
AC input voltage 170…253V rms, three-phase (230V nom)
AC input frequency 47…63 Hz
Main AC input current (rms) (1) 15.18 A 31.13 A 36.93 A
Max inrush current (0-pk) 7.4 A 14.8 A 14.8 A
Peak AC input current (rms) 41.26 A 73.06 A 86.25 A
21.6…26.4V DC
Control power input voltage (2) 24V DC nom
Control power input current (1) (3) 0.9 A DC 1.7 A DC 1.7 A DC
(non-brake motors)
Continuous output current (rms) 19.6 A 40.2 A 47.7 A
Continuous output current (0-pk) 27.7 A 56.9 A 67.5 A
Peak output current (rms) (4) 61.0 A 108.0 A 127.5 A
Peak output current (0-pk) 86.3 A 152.7 A 180.3 A
Line loss ride through 20 ms
Continuous output power 5.02 kW 10.30 kW 12.22 kW
Internal shunt on 387.5V
Internal shunt off 377.5V
Internal shunt resistor 60 Ω 40 Ω
Internal shunt power 50 W 75 W
Bus undervoltage limit 144V
Bus overvoltage limit 405V
Bus capacitance 1680 µF 2460 µF 3280 µF
Capacitive energy absorption 30.25 J 44.29 J 59.05 J
Efficiency 97%
Short-circuit current rating 200,000 A (rms) symmetrical
(1) Drives are limited to one power cycle per minute.
(2) The cooling fan runs as part of the control power startup routine, when the inverter is enabled, and if the inverter temperature exceeds preset threshold.
(3) For current values when motors include a holding brake, refer to Control Power Current Specifications on page 68.
(4) Peak RMS current allowed for up to 1.0 seconds.

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Kinetix 5300 (480V, three-phase) Input Power Specifications

Attribute 2198-C4004-ERS 2198-C4007-ERS 2198-C4015-ERS 2198-C4020-ERS
AC input voltage 342…528V rms, three-phase (480V nom)
AC input frequency 47…63 Hz
Main AC input current (rms) (1) 1.24 A 2.25 A 4.03 A 5.65 A
Max inrush current (0-pk) 15.5 A 15.5 A 15.5 A 15.5 A
Peak AC input current (rms) 3.59 A 6.29 A 12.18 A 16.10 A
21.6…26.4V DC
Control power input voltage (2) 24V DC nom
Control power input current (1) (3) 0.4 A DC 0.4 A DC 0.9 A DC 0.9 A DC
(non-brake motors)
Continuous output current (rms) 1.6 A 2.9 A 5.2 A 7.3 A
Continuous output current (0-pk) 2.3 A 4.1 A 7.4 A 10.3 A
Peak output current (rms) (4) 5.3 A 9.3 A 18.0 A 23.8 A
Peak output current (0-pk) 7.5 A 13.2 A 25.5 A 33.7 A
Line loss ride through 20 ms
Continuous output power 0.86 kW 1.55 kW 2.78 kW 3.90 kW
Internal shunt on 775V
Internal shunt off 765V
Internal shunt resistor 100 Ω 100 Ω 60 Ω 60 Ω
Internal shunt power 30 W 30 W 50 W 50 W
Bus undervoltage limit 275V
Bus overvoltage limit 810V
Bus capacitance 165 µF 165 µF 280 µF 330 µF
Capacitive energy absorption 8.13 J 13.79 J 16.26 J
Efficiency 97%
Short-circuit current rating 200,000 A (rms) symmetrical
(1) Drives are limited to one power cycle per minute.
(2) The cooling fan runs as part of the control power startup routine, when the inverter is enabled, and if the inverter temperature exceeds preset threshold.
(3) For current values when motors include a holding brake, refer to Control Power Current Specifications on page 68.
(4) Peak RMS current allowed for up to 1.0 seconds.

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Kinetix 5300 (480V, three-phase) Input Power Specifications (continued)

Attribute 2198-C4030-ERS 2198-C4055-ERS 2198-C4075-ERS
AC input voltage 342…528V rms, three-phase (480V nom)
AC input frequency 47…63 Hz
Main AC input current (rms) (1) 9.06 A 17.50 A 21.29 A
Max inrush current (0-pk) 30.9 A 30.9 A 46.4 A
Peak AC input current (rms) 23.07 A 39.57 A 49.72 A
21.6…26.4V DC
Control power input voltage (2) 24V DC nom
Control power input current (1) (3) 0.9 A DC 1.7 A DC 1.7 A DC
(non-brake motors)
Continuous output current (rms) 11.7 A 22.6 A 27.5 A
Continuous output current (0-pk) 16.5 A 32.0 A 38.9 A
Peak output current (rms) (4) 34.1 A 58.5 A 73.5 A
Peak output current (0-pk) 48.3 A 82.7 A 103.9 A
Line loss ride through 20 ms
Continuous output power 6.25 kW 12.08 kW 14.70 kW
Internal shunt on 775V
Internal shunt off 765V
Internal shunt resistor 60 Ω 40 Ω
Internal shunt power 50 W 75 W
Bus undervoltage limit 275V
Bus overvoltage limit 810V
Bus capacitance 560 µF 820 µF 1230 µF
Capacitive energy absorption 27.59 J 40.40 J 60.60 J
Efficiency 97%
Short-circuit current rating 200,000 A (rms) symmetrical
(1) Drives are limited to one power cycle per minute.
(2) The cooling fan runs as part of the control power startup routine, when the inverter is enabled, and if the inverter temperature exceeds preset threshold.
(3) For current values when motors include a holding brake, refer to Control Power Current Specifications on page 68.
(4) Peak RMS current allowed for up to 1.0 seconds.

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Control Power Current Specifications

Kinetix 5300 servo drives have different 24V DC power consumption. Factors to consider when calculating the combined current demand from your
24V DC power supply include the following:
• Catalog number for each drive in the system
• Whether servo motors include the holding brake option

Control Power Current Specifications

24V Current per Module 24V Current
Kinetix 5300 Drive (non-brake motor) (2 A brake motor) (1) 24V Inrush Current (2)
Cat. No. ADC A
ADC
2198-C1004-ERS
2198-C1007-ERS
0.4 2.4 1.8
2198-C4004-ERS
2198-C4007-ERS
2198-C1015-ERS
2198-C1020-ERS
2198-C2030-ERS
0.9 2.9 2.4
2198-C4015-ERS
2198-C4020-ERS
2198-C4030-ERS
2198-C2055-ERS
2198-C2075-ERS
1.7 3.7 3.0
2198-C4055-ERS
2198-C4075-ERS
(1) See Kinetix Rotary Motion Specifications Technical Data, publication KNX-TD001, for brake current specifications of Kinetix MP, TLP, and TL/TLY rotary motors.
(2) Inrush current duration is less than 30 ms.

Peak Current Specifications

Load Duty-cycle Profile Example

D = T PK x 100%
T

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Peak Duty Cycle Definition of Terms

Term Definition (1)
Continuous Current Rating (ICont) The maximum value of current that can be output continuously.
Peak Current Rating (IPKmax) The maximum value of peak current that the drive can output. This rating is valid only for overload times less than TPKmax.
The ratio of time at peak to the Application Period is defined as:
Duty Cycle (D)
D = T PK x 100%
T
Time at Peak (TPK) The time at peak current (IPK) for a given loading profile. Must be less than or equal to TPKmax.
Peak Current (IPK) The level of peak current for a given loading profile. IPK must be less than or equal to the Peak Current Rating (TPKMAX) of the drive.
The level of current between the pulses of peak current for a given loading profile. IBase must be less than or equal to the
Base Current (IBase)
continuous current rating (ICont) of the drive.
The loading profile is composed of IPK, IBase, TPK, and D (or T) values and completely specify the operation of the drive in an overload
Loading Profile
situation. These values are collectively defined as the Loading Profile of the drive.
Application Period (T) The sum of the times at IPK (TPK) and IBase.
(1) All current values are specified as RMS.

For more information on system sizing and selection, see the Motion Analyzer software website
https://motionanalyzer.rockwellautomation.com/.

Peak Inverter Overload (TPK < 1.0 s)

50%

45%

40% Legend (1)

35% I pk = 150%

30% I pk = 200%
Maximum Duty Cycle (D max)

25%
I pk = 250%
20%

15% I pk = 300%

10%
I pk = 350%
5%
Applies to all Kinetix 5300 servo drives.
0%
0% 20% 40% 60% 80% 100%
% Base Current (I Base /ICont)
(1) Base current (IBase) and peak current (IPK) are a percentage of the continuous drive current rating (ICont).

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Circuit Breaker/Fuse Specifications

The Kinetix 5300 drives use internal solid-state motor short-circuit protection and, when protected by suitable branch circuit protection, are rated
for use on a circuit capable of delivering up to 200,000 A (fuses, UL applications), 10,000 A (miniature circuit breakers), and 65,000 A (molded-case
circuit breakers).

Kinetix 5300 UL/CSA Circuit Protection Specifications

Bussmann Fuses Molded Case CB
Drive Cat. No. AC Input Voltage, nom Phase Cat. No. Cat. No.
140U-D6D3-B40
2198-C1004-ERS KTK-R-6 140UT-D7D3-B40
140U-D6D3-B80
2198-C1007-ERS KTK-R-10 140UT-D7D3-B80
140U-D6D3-C12
2198-C1015-ERS KTK-R-15 140UT-D7D3-C12
200…240V AC 140U-D6D3-C20
2198-C1020-ERS KTK-R-25 140UT-D7D3-C20
140U-D6D3-C30
2198-C2030-ERS KTK-R-30 140UT-D7D3-C30
2198-C2055-ERS LPJ-50SP 140G-G6C3-C50
2198-C2075-ERS LPJ-60SP 140G-G6C3-C60
Three phase 140U-D6D3-B20
2198-C4004-ERS KTK-R-3 140UT-D7D3-B20
140U-D6D3-B40
2198-C4007-ERS KTK-R-6 140UT-D7D3-B40
140U-D6D3-B80
2198-C4015-ERS KTK-R-12 140UT-D7D3-B80
140U-D6D3-C12
2198-C4020-ERS 380…480V AC KTK-R-15 140UT-D7D3-C12
140U-D6D3-C15
2198-C4030-ERS KTK-R-25 140UT-D7D3-C15
140U-D6D3-C30
2198-C4055-ERS LPJ-30SP 140UT-D7D3-C30
140U-D6D3-C30
2198-C4075-ERS LPJ-35SP 140UT-D7D3-C30
140U-D6D2-B40
2198-C1004-ERS KTK-R-6 140UT-D7D3-B80
140U-D6D2-B80
2198-C1007-ERS KTK-R-10 140UT-D7D3-B80
100…120V AC
140U-D6D2-C12
2198-C1015-ERS KTK-R-15 140UT-D7D3-C12
140U-D6D2-C20
2198-C1020-ERS KTK-R-25 140UT-D7D3-C20
Single phase
140U-D6D2-B40
2198-C1004-ERS KTK-R-6 140UT-D7D3-B40
140U-D6D2-B80
2198-C1007-ERS KTK-R-10 140UT-D7D3-B80
200…240V AC
140U-D6D2-C12
2198-C1015-ERS KTK-R-15 140UT-D7D3-C12
140U-D6D2-C20
2198-C1020-ERS KTK-R-25 140UT-D7D3-C20

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Kinetix 5300 IEC (non-UL/CSA) Circuit Protection Specifications

DIN gG Fuses Miniature CB Molded Case CB
Drive Cat. No. AC Input Voltage, nom Phase Amps, max Cat. No. Cat. No.
140U-D6D3-B40
2198-C1004-ERS 6 1489-M3C060 140UT-D7D3-B40
140U-D6D3-B80
2198-C1007-ERS 10 1489-M3C100 140UT-D7D3-B80
140U-D6D3-C12
2198-C1015-ERS 16 1489-M3C160 140UT-D7D3-C12
200…240V AC 140U-D6D3-C20
2198-C1020-ERS 25 1489-M3C250 140UT-D7D3-C20
140U-D6D3-C30
2198-C2030-ERS 32 1489-M3C400 140UT-D7D3-C30
2198-C2055-ERS 40 – 140G-G6C3-C50
2198-C2075-ERS 50 – 140G-G6C3-C60

2198-C4004-ERS Three phase 140U-D6D3-B20

2 1489-M3C030 140UT-D7D3-B20
140U-D6D3-B40
2198-C4007-ERS 6 1489-M3C060 140UT-D7D3-B40
140U-D6D3-B80
2198-C4015-ERS 12 1489-M3C100 140UT-D7D3-B80
140U-D6D3-C12
2198-C4020-ERS 380…480V AC 16 1489-M3C130 140UT-D7D3-C12
140U-D6D3-C15
2198-C4030-ERS 25 1489-M3C200 140UT-D7D3-C15
140U-D6D3-C30
2198-C4055-ERS 32 1489-M3C350 140UT-D7D3-C30
140U-D6D3-C30
2198-C4075-ERS 32 1489-M3C400 140UT-D7D3-C30

2198-C1004-ERS 140U-D6D2-B40
6 1489-M2C060 140UT-D7D2-B40
140U-D6D2-B80
2198-C1007-ERS 10 1489-M2C100 140UT-D7D2-B80
100…120V AC
140U-D6D2-C12
2198-C1015-ERS 16 1489-M2C160 140UT-D7D2-C12
140U-D6D2-C20
2198-C1020-ERS 25 1489-M2C250 140UT-D7D2-C20
Single phase
140U-D6D2-B40
2198-C1004-ERS 6 1489-M2C060 140UT-D7D2-B40
140U-D6D2-B80
2198-C1007-ERS 10 1489-M2C100 140UT-D7D2-B80
200…240V AC
140U-D6D2-C12
2198-C1015-ERS 16 1489-M2C160 140UT-D7D2-C12
140U-D6D2-C20
2198-C1020-ERS 25 1489-M2C250 140UT-D7D2-C20

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Power Dissipation Specifications

Use this table to size an enclosure and calculate required ventilation for your Kinetix 5300 drive system.
Usage as a % of Rated Power Output (1)
Kinetix 5300 Drive AC Input, (watts)
Cat. No. nom
20% 40% 60% 80% 100%
2198-C1004-ERS 12 16 20 25 29
2198-C1007-ERS 14 19 24 30 37
2198-C1015-ERS 26 36 47 59 71
200…240V
2198-C1020-ERS three-phase 35 52 71 91 112
2198-C2030-ERS 53 87 124 164 206
2198-C2055-ERS 87 139 193 250 308
2198-C2075-ERS 97 159 225 293 364
2198-C4004-ERS 16 21 26 31 36
2198-C4007-ERS 20 30 39 48 58
2198-C4015-ERS 33 48 62 78 93
380…480V
2198-C4020-ERS three-phase 39 58 79 101 124
2198-C4030-ERS 57 89 123 157 193
2198-C4055-ERS 112 171 231 293 356
2198-C4075-ERS 134 204 273 344 417
2198-C1004-ERS 12 16 20 25 30
2198-C1007-ERS 200…240V 14 19 24 30 37
2198-C1015-ERS single-phase 25 36 47 59 72
2198-C1020-ERS 35 52 72 92 115
2198-C1004-ERS 11 14 18 22 26
2198-C1007-ERS 100…120V 12 17 21 27 32
2198-C1015-ERS single-phase 23 32 42 53 64
2198-C1020-ERS 30 44 59 77 96
(1) Internal shunt power is not included in the calculations and must be added based on utilization.

Weight Specifications
Kinetix 5300 Drive Weight, approx
Frame Size
Cat. No. kg (lb)
2198-C1004-ERS 1.30 (2.87)
1
2198-C1007-ERS 1.34 (2.95)
2198-C1015-ERS 1.85 (4.08)
2198-C1020-ERS 2 1.91 (4.21)
2198-C2030-ERS 2.02 (4.45)
2198-C2055-ERS 3.54 (7.80)
3
2198-C2075-ERS 3.60 (7.94)
2198-C4004-ERS 1.34 (2.95)
1
2198-C4007-ERS 1.34 (2.95)
2198-C4015-ERS 1.89 (4.17)
2198-C4020-ERS 2 1.93 (4.25)
2198-C4030-ERS 2.05 (4.52)
2198-C4055-ERS 3.60 (7.94)
3
2198-C4075-ERS 3.81 (8.40)

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Maximum Cable Lengths

The Kinetix 5300 drive maximum cable length depends on feedback type and input voltage used in the application. These tables assume the use of
recommended cables as shown in the Kinetix Rotary and Linear Motion Cable Specifications Technical Data, publication KNX-TD004.
Cable Length, max
Compatible Motor and Actuator m (ft)
Cat. No. Feedback Type (1)
≤ 400V AC Input 480V AC Input
TLP-A/Bxxx-xxx-D Nikon (24-bit) absolute high-resolution, multi-turn and single-turn 50 (164)
MPL-A/B15xxx-V/Ex7xAA 50 (164) 20 (65.6)
MPL-A/B2xxx-V/Ex7xAA
MPL-A/B3xxx-S/Mx7xAA
MPL-A/B4xxx-S/Mx7xAA
MPL-A/B45xxx-S/Mx7xAA
MPL-A/B5xxx-S/Mx7xAA
MPL-B6xxx-S/Mx7xAA Hiperface, absolute high-resolution, multi-turn and single-turn
MPL-B8xxx-S/Mx7xAA 50 (164)
MPL-B9xxx-S/Mx7xAA
MPM-A/Bxxxx-S/M
MPF-A/Bxxxx-S/M
MPS-A/Bxxxx-S/M
MPAR-A/B3xxxx-M
MPAS-A/Bxxxx1-V05SxA (ballscrew)
MPAS-A/Bxxxx2-V20SxA (ballscrew) Absolute high-resolution, multi-turn 50 (164) 20 (65.6)
MPAR-A/B1xxxx-V and MPAR-A/B2xxxx-V (series B)
MPAI-A/BxxxxxM3
MPL-A/B15xxx-Hx7xAA 30 (98.4) 20 (65.6)
MPL-A/B2xxx-Hx7xAA
MPL-A/B3xxx-Hx7xAA Incremental encoder
MPL-A/B4xxx-Hx7xAA
MPL-A/B45xxx-Hx7xAA
MPAS-A/Bxxxx-ALMx2C (direct drive) Incremental, magnetic linear 30 (98.4)
TLY-Axxxx-B
Tamagawa (17-bit) absolute high-resolution, multi-turn
TL-Axxxx-B
TLY-Axxxx-H Incremental encoder
LDAT-Sxxxxxx-xDx Hiperface, absolute, magnetic scale
LDAT-Sxxxxxx-xBx Incremental, magnetic scale 10 (33.1)
LDC-Cxxxxxx-xH, LDL-xxxxxxx-xH Sin/Cos or TTL encoder
(1) For motors with incremental feedback, the maximum motor cable length is 30 m (98 ft).

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Dimensions - Kinetix 5300 Servo Drives

These drawings provide mounting dimensions for Kinetix 5300 servo drives. The 2198-K53CK-D15M feedback connector kit is available for Kinetix
5300 servo drives when flying-lead cable is used with compatible motors and actuators. Mounting dimensions that include the feedback connector
kit or drive-end cable connector are also shown.

Kinetix 5300 Drives with 2198-K53CK-D15M Connector Kit

Dimensions are in mm (in.)

1
E
B
1

Frame 1 servo drive.

10
U

2198-K53CK-D15M
Connector Kit Mounted
on Frame 1 Drive
MBRK

3.0 C
65.0
(0.12) (2.56)
A
D

200V-class Drives 400V-class Drives A B C D E

Frame Size
Cat. No. Cat. No. mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
2198-C1004-ERS 2198-C4004-ERS
Frame 1 50.0 (1.97) 175 (6.89) 215 (8.46)
2198-C1007-ERS 2198-C4007-ERS
2198-C1015-ERS 2198-C4015-ERS
2198-C1020-ERS 2198-C4020-ERS Frame 2 55.0 (2.16) 225 (8.86) 204 (8.03) 265 (10.43) 265 (10.43)
2198-C2030-ERS 2198-C4030-ERS
2198-C2055-ERS 2198-C4055-ERS
Frame 3 85.2 (3.35) 250 (9.84) 294 (11.57)
2198-C2075-ERS 2198-C4075-ERS

Refer to Kinetix 5300 Drives with Connector Kit Accessories (Frames 2 and 3) on page 75 for product dimensions when the connector kit or drive-
end cable connector is used with frame 2 and 3 servo drives.

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Kinetix 5300 Drives with Connector Kit Accessories (Frames 2 and 3)

Dimensions are in mm (in.)

2198-K53CK-D15M
Feedback Connector Kit
Mounted on Kinetix 5300 Frame 2 Drive

2198-K53CK-D15M
Feedback Connector Kit
Mounted on Kinetix 5300 Frame 3 Drive
65.0
(2.56)

265
(10.43)
65.0
(2.56)

265
(10.43)
2090-CTFB-MxDD
Feedback Cable

Frame 3 clamping plate for

large diameter cables. 100
(3.94)

300
(11.81)
80 Clearance required for drive-end cable
(3.15) connectors apply to all frame sizes.

2090-CFBM7DD-CEAxxx
Feedback Cable (drive-end connector)

48
(1.89)

248
(9.76)

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Kinetix 5300 Single-axis EtherNet/IP Servo Drives

Environmental Specifications - Kinetix 5300 Servo Drives

Attribute Operational Range Storage Range (nonoperating)
Ambient temperature 0…50 °C (32…122 °F) -35…+70 °C (-31…+158 °F)
Relative humidity 5…85% noncondensing 5…95% noncondensing
Protection class (IEC 60529) IP20
Degree of pollution (IEC 61800-5-1) 2
Altitude 1000 m (3281 ft) 1000 m (3281 ft)
5…55 Hz @ 0.35 mm (0.014 in.) double amplitude, continuous displacement; 55…500 Hz @ 2.0 g peak constant
Vibration acceleration (ten sweeps in each of three mutually perpendicular directions)
Shock 15 g, 11 ms half-sine pulse (3 pulses in each direction of 3 mutually perpendicular directions)

Certifications - Kinetix 5300 Servo Drives

Agency Certification (1) Standards
UL Listed to U.S. and Canadian safety standards (UL61800-5-1 File E59272).
cULus (2) Solid-state motor overload protection provides dynamic fold-back of motor current when 110% of the motor rating is reached with a peak
current limit based on the peak rating of the motor as investigated by UL to comply with (UL61800-5-1 File E59272).
European Union 2004/108/EC EMC Directive compliant with IEC 61800-3:2004 + A1:2012: Adjustable Speed Electrical Power Drive Systems -
CE Part 3; EMC Product Standard including specific test methods.
European Union 2006/95/EC Low Voltage Directive compliant with IEC 61800-5-1:2007 - Adjustable speed electrical power drive systems.
TÜV certified for functional safety when used as described in the Kinetix 5300 Servo Drives User Manual, publication 2198-UM005.
Functional Safety 2198-Cxxxx-ERS (hardwired safety) drive ratings: up to Performance Level (PL) d, Category 3 according to ISO 13849; up to SIL CL2 according
to IEC 61508, IEC 61800-5-2, and IEC 62061.
Australian Radiocommunications Act, compliant with:
• Radiocommunications Act: 1992 (including Amendments up to 2017)
RCM • Radiocommunications (Electromagnetic Compatibility) Standard: 2017
• Radiocommunications Labeling ((Compliance Labelling - Incidental Emissions) Notice: 2017
• AS/NZS CISPR 11: 2002 (Group 1, Class A)
Korean Registration of Broadcasting and Communications Equipment, compliant with:
KC • Article 58-2 of Radio Waves Act, Clause 3
• Registration number: KCC-REM-RAA-2198
• EtherNet/IP conformance tested
ODVA
• CIP Security conformance tested
OSHA Maximum audible noise from the servo drive system complies with OSHA standard 3074, Hearing Conservation (<85 dBA).
Ecodesign IE2 efficiency class per Ecodesign regulation EU 2019/1781
(1) See rok.auto/certifications for declarations of conformity, certificates, and other certification details.
(2) UL has not evaluated the Safe Torque Off option in these products.

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 Kinetix 5300 Single-axis EtherNet/IP Servo Drives

Accessories - Kinetix 5300 Servo Drives

Kinetix 5300 drive accessories include the 2198 and 2097 external shunt resistors, AC line filters, the 24V shared-bus connection system, and
feedback connector kit.

Shunt Resistor

The 2097-Rx and 2198-Rxxx external passive shunts are available to provide additional shunt capacity for applications where the internal shunt
capacity is exceeded.
• Catalog numbers 2198-R014 and 2198-R031 are composed of resistor coils that are housed inside an enclosure.
• Catalog numbers 2198-R004, 2097-R6, and 2198-R7 are shunt resistors without an enclosure.

2198-R004,
2198-R014 and 2198-R031 2097-R6, 2097-R7
Shunt Modules Shunt Resistors

Passive-shunt and Drive Compatibility

Internal Shunt 2198 External Shunt Module (1) 2097 External Shunt Module (1)
Drive Cat. No. Specifications Cat. No. Cat. No.
Ω W 2198-R004 2198-R014 2198-R031 2097-R6 2097-R7
2198-C1004-ERS – – – X X
100 30
2198-C1007-ERS – – – X X
2198-C1015-ERS X – X X X
2198-C1020-ERS 60 50 X – X X X
2198-C2030-ERS X – X X X
2198-C2055-ERS X X X X X
40 75
2198-C2075-ERS X X X X X
2198-C4004-ERS – – – X X
100 30
2198-C4007-ERS – – – X X
2198-C4015-ERS X – X X X
2198-C4020-ERS 60 50 X – X X X
2198-C4030-ERS X – X X X
2198-C4055-ERS X X X X X
40 75
2198-C4075-ERS X X X X X
(1) Shunt resistor selection is based on the needs of your actual hardware configuration.

Shunt Module Specifications

Shunt Module Resistance Continuous Power Weight, approx
Cat. No. Ohms W kg (lb)
2097-R6 75 150 0.3 (0.7)
2097-R7 150 80 0.2 (0.4)
2198-R004 33 400 1.8 (4.0)
2198-R014 9.4 1400 9.1 (20)
2198-R031 33 3100 (1) 16.8 (37)
(1) The 2198-R031 shunt is limited to 2000 W when used with 2198-C1015-ERS, 2198-C1020-ERS, 2198-C2030-ERS, 2198-C4015-ERS, 2198-C4020-ERS, 2198-C4030-ERS (frame 2) drives.

Refer to Passive Shunt Modules and Resistors Dimensions on page 107 for product dimensions and additional specifications.

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Kinetix 5300 Single-axis EtherNet/IP Servo Drives

AC Line Filters

The Kinetix 5300 drives were tested by using these recommended line filters and are required to meet CE requirements. These Kinetix 2198 AC line
filters apply to Kinetix 5300 drives used in single-phase and three-phase operation.

See AC Line Filter Dimensions and Specifications on page 110 for product dimensions and additional specifications.

AC Line Filter Selection

Drive Cat. No. Frame Size AC Line Filter Cat. No.
2198-C1004-ERS
1 2198-DB08-F
2198-C1007-ERS
2198-C1015-ERS
2198-DBR20-F
2198-C1020-ERS 2
2198-C2030-ERS
2198-C2055-ERS 2198-DBR40-F
3
2198-C2075-ERS
2198-C4004-ERS
1
2198-C4007-ERS
2198-DB08-F
2198-C4015-ERS
2198-C4020-ERS 2
2198-C4030-ERS 2198-DBR20-F
2198-C4055-ERS
3 2198-DBR40-F
2198-C4075-ERS

2198-DBxxx-F AC Line Filter Specifications

AC Line Filter Voltage Rating, Current Rating Power Loss Leakage Current Weight, approx Operating
Cat. No. max A @ 50 °C (122 °F) W mA kg (lb) Temperature
2198-DB08-F (1) 528V AC 7.5 3.6 2.5 0.77 (1.70)
0…50 °C
2198-DBR20-F three-phase 20 4.2 1.0 (2.20)
30.0 (32…122 °F)
50/60 Hz
2198-DBR40-F 54 15.0 3.3 (7.28)
(1) Applies to installations with single-phase or three-phase input power.

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 Kinetix 5300 Single-axis EtherNet/IP Servo Drives

24V Shared-bus Connection System

Kinetix 5300 drives can use the zero-stack feature with the 24V DC shared-bus connection system to extend control power to multiple drives.

IMPORTANT When the 24V shared-bus connection system is used, the zero-stack tab and cutout must be engaged between
adjacent drives.

The shared-bus connection system is composed of three components:

• Input wiring connectors that plug into the leftmost drive and receive input wiring for 24V DC.
• 24V DC T-connectors that plug into the drives downstream from where 24V control power is input.
• Bus bars that connect between drives to extend the 24V DC control power from drive-to-drive.
Shared-bus Connection System Example
Bus-bar Connectors
From 24V DC Supply (55 mm bus-bars shown)

Control Power Wiring Connector Control Power T-connectors

Zero-stack Tab
and Cutout Engaged

2198-Cxxxx-ERS Drive System, top view

(frame 1 drives are shown)

24V Shared-bus Connector Kit Catalog Numbers

Kit Cat. No. Frame Size Description Illustration

Control Power
2198-TCON-24VDCIN36 1, 2, or 3 Control power (24V) input wiring connector Input Connector

Bus-bar Connectors (2x)

• Control power T-connector T-connector
2198-H040-P-T 1 or 2
• Bus-bar connectors, quantity 2

Bus-bar Connectors (2x)

• Control power T-connector
2198-H070-P-T 3 T-connector
• Bus-bar connectors, quantity 2

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Kinetix 5300 Single-axis EtherNet/IP Servo Drives

Kinetix 5300 Feedback Connector Kit

The 2198-K53CK-D15M connector kit passes feedback signals straight through from the encoder to the (MFB) feedback connector on the drive. The
following encoder feedback types are accepted:
• Hiperface high-resolution absolute (multi-turn and single-turn)
• Nikon (24-bit) high-resolution serial encoder
• Tamagawa (17-bit) high-resolution serial encoder
• Digital AqB (TTL) with UVW (incremental)
• Generic sin/cos with UVW (incremental)

Use the feedback connector kit in the following types of installations:

• New installations with Kinetix 5300 servo drives and the compatible motors and actuators with flying lead cables
• Existing motor/actuator installations when upgrading with Kinetix 5300 servo drives

Compatible Allen-Bradley Motors and Actuators

Kinetix 2090 Feedback Cables (1)

Rotary Motors
High-resolution Encoder Incremental Encoder
2090-CTFB-MADD-CFAxx (standard) or
TLP-A046-xxx, TLP-A/B070-xxx, TLP-A/B090-xxx, TLP-A100-xxx –
2090-CTFB-MADD-CFFxx (continuous-flex)
2090-CTFB-MFDD-CFAxx (standard) or
TLP-A/B115-xxx, TLP-A/B145-xxx, TLP-A/B200-xxx, TLP-A/B235-xxx –
2090-CTFB-MFDD-CFFxx (continuous-flex)
MPL-A/B15xxx-V/E, MPL-A/B2xxx-V/E, MPL-A/B3xxx-S/M,
MPL-A/B4xxx-S/M, MPL-A/B45xxx-S/M, MPL-A/B5xxx-S/M, –
MPL-B6xxx-S/M, MPL-B8xxx-S/M, MPL-B9xxx-S/M
MPM-A/Bxxxx-S/M, MPF-A/Bxxxx-S/M, MPS-A/Bxxxx-S/M –
MPAR-A/B1xxxx-V and MPAR-A/B2xxxx-V (series B) 2090-CFBM7DF-CEAAxx (standard) or
MPAR-A/B3xxxx-M 2090-CFBM7DF-CEAFxx (continuous-flex) –
MPAI-A/BxxxxxM3
MPAS-A/Bxxxx1-V05SxA (ballscrew) –
MPAS-A/Bxxxx2-V20SxA (ballscrew)
LDAT-Sxxxxxx-xDx –
MPL-A/B15xxx-H, MPL-A/B2xxx-H, MPL-A/B3xxx-H –
MPL-A/B4xxx-H, MPL-A/B45xxx-H
MPAS-A/Bxxxx-ALMx2C (direct drive) – 2090-XXNFMF-Sxx (standard) or
LDAT-Sxxxxxx-xBx – 2090-CFBM7DF-CDAFxx (continuous-flex)
LDC-Cxxxxxx-xH –
LDL-xxxxxxx-xH
TLY-Axxxx-B 2090-CFBM6DF-CBAAxx (standard) or 2090-CFBM6DF-CBAAxx (standard) or
TLY-Axxxx-H 2090-CFBM6DD-CCAAxx (standard) 2090-CFBM6DD-CCAAxx (standard)
TL-Axxxx-B 2090-DANFCT-Sxx (standard) –
(1) These are typical feedback cables. Refer to the Kinetix 5300 Servo Drives Design Guide, publication KNX-RM012, for the cables required for specific drive and motor/actuator combinations.

Kinetix 5300 Feedback Connector Kit Dimensions

Dimensions are in mm (in.).

74
(2.91)

21.65
(0.85)
66.51
(2.62)

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 Kinetix 5300 Single-axis EtherNet/IP Servo Drives

Replacement Parts - Kinetix 5300 Servo Drives

Connector sets are included with each drive and these replacement sets are also available.

Replacement Connector Sets

Replacement Kit Description Contents Illustration
Cat. No.

• One shunt connector (1)

• One AC input power connector
• One control power connector
Replacement connector set for Frame 1 • One motor power connector
2198-CONKIT-PWR20 and Frame 2 servo drives, except • One motor brake connector
2198-C2030-ERS (Frame 2) drive. • One digital inputs and auxiliary
feedback connector
• One safe torque-off connector
• One clamp spacer

• One shunt connector (1)

• One AC input power connector
• One control power connector
Replacement connector set for • One motor power connector
2198-CONKIT-PWR30 2198-C2030-ERS (Frame 2) servo • One motor brake connector
drives. • One digital inputs and auxiliary
feedback connector
• One safe torque-off connector
• One clamp spacer

• One shunt connector (1)

• One AC input power connector
• One control power connector
Replacement connector set for • One motor power connector
2198-C2055-ERS, 2198-C2075-ERS, • One motor brake connector
2198-CONKIT-PWR75 2198-C4055-ERS, 2198-C4075-ERS • One digital inputs and auxiliary
(Frame 3) servo drives. feedback connector
• One safe torque-off connector
• One clamp spacer
• One clamping plate

(1) This shunt connector plug is intended for use with an (optional) external shunt. Each 2198-Cxxxx-ERS drive also includes a shunt connector plug installed and wired to the internal shunt.

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Kinetix 5100 EtherNet/IP Indexing Servo Drives

Kinetix 5100 EtherNet/IP Indexing Servo Drives

Our Kinetix 5100 servo drives provide a scalable, cost-effective servo control choice in a
single product line. With a wide power range (up to 15 kW) to choose from, Kinetix 5100
drives support applications controlled by stand-alone, Micro800™, MicroLogix™, and Logix
5000 controllers for a range of performance requirements. With Integrated Architecture™
capabilities in mind, the Kinetix 5100 drives can be readily integrated with specially built
Add-On Instructions in Logix Designer applications. The drive comes with standard inputs
and outputs, different modes of control, plus Safe Torque Off and dual-port EtherNet/IP for
various network topologies. Designed for versatility, with the Kinetix 5100 drives you can
select the power you need to fit the unique needs of the application.

Kinetix 5100 Drive Features and Indicators

Features and Indicators (catalog numbers 2198-E1004-ERS, 2198-E1007-ERS, and 2198-E1015-ERS)

1
2
5100

3 4
MOD

13

MFB
NET
CHARGE

2 5

W
14
6 V
L1 L2 L3 L1C L2C P1 P2 DC-

U
1
DC+ISH ESH

12 15

7 11
I/0

10
STO

8
AUX

9
Kinetix 5100 Drive, Front View Kinetix 5100 Drive, Top View Kinetix 5100 Drive, Bottom View
(2198-E1004-ERS drive is shown) (2198-E1004-ERS drive is shown) (2198-E1004-ERS drive is shown)

Features and Indicators Description

Item Description Item Description
1 Status display 9 Motor cable ground plate
2 Navigation push buttons 10 Safe torque-off (STO) connector
3 Module, Network, and Charge status indicators 11 Mains input power connector
• Control power input (L1C and L2C) connections
4 Mini USB connector 12
• Reserved (P1, P2, and negative DC bus) not-used connections
5 Ethernet (PORT2) RJ45 connector 13 Motor feedback (MFB) connector
6 Ethernet (PORT1) RJ45 connector 14 Motor power output terminals
7 I/O signal connector 15 Shunt resistor terminals
8 Auxiliary feedback (AUX) connector

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 Kinetix 5100 EtherNet/IP Indexing Servo Drives

Features and Indicators (catalog numbers 2198-E1020-ERS, 2198-E2030-ERS, 2198-E4004-ERS, 2198-E4007-ERS, 2198-E4015-ERS)

2
5100
3
4
MOD

13

MFB
CHARGE
NET

12
L1C
L2C 2 5
L1
11 L2
L3 1 6
P1
16 P2
DC–

DC+

15 ISH
17
ESH I/O 7
U
14 V
W

8
AUX

10

STO
9

Kinetix 5100 Drive, Front View

(2198-E1020-ERS drive is shown)
Kinetix 5100 Drive, Top View Kinetix 5100 Drive, Bottom View
(2198-E1020-ERS drive is shown) (2198-E1020-ERS drive is shown)

For feature descriptions see table on page 84.

Features and Indicators (catalog numbers 2198-E4020-ERS, 2198-E4030-ERS)

1
2
3 CHARGE

4
MOD

NET

24V+

12
2 5
24V–

L1
1 6

11 L2 17
L3
I/O 7
P1

16 P2

DC–
8
DC+
AUX
15
ESH
10
STO

U
13
14 V

W MFB
18 Kinetix 5100 Drive, Bottom View
Kinetix 5100 Drive, Top View
(2198-E4020-ERS drive is shown) (2198-E4020-ERS drive is shown)

Kinetix 5100 Drive, Front View

(2198-E4020-ERS drive is shown) For feature descriptions see table on page 84.

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Kinetix 5100 EtherNet/IP Indexing Servo Drives

Features and Indicators

(catalog numbers 2198-E2055-ERS, 2198-E2075-ERS, 2198-E2150-ERS, 2198-E4055-ERS, 2198-E4075-ERS, and 2198-E4150-ERS)

1
5100
2
3 CHARGE
MOD

NET 4
L1C 5
12
6
L2C

L1

11 L2 17
L3

P1 I/O 7
16 P2

DC–

DC+ 8
15 AUX
17
ESH
10

STO
U
13
14 V
MFB

W
18 Kinetix 5100 Drive, Top View Kinetix 5100 Drive, Bottom View
(2198-E2055-ERS drive is shown) (2198-E2055-ERS drive is shown)

9
Kinetix 5100 Drive, Front View
(2198-E2055-ERS drive is shown)

Features and Indicators Description

Item Description Item Description
1 Status display 10 Safe torque-off (STO) connector
2 Navigation push buttons 11 Mains input power terminals
3 Module, Network, and Charge status indicators 12 Control power input terminals (1)
4 Mini USB connector 13 Motor feedback (MFB) connector
5 Ethernet (PORT2) RJ45 connector 14 Motor power output terminals
6 Ethernet (PORT1) RJ45 connector 15 Shunt resistor terminals
7 I/O signal connector 16 Reserved (P1, P2, and negative DC bus) not-used connections
8 Auxiliary feedback (AUX) connector 17 Cooling fans
9 Motor cable ground plate 18 Protective cover
(1) Control power terminals are labeled L1C/L2C for 2198-1xxx-ERS and 2198-2xxx-ERS (200V-class) drives and 24V+/24V- for 2198-4xxx-ERS (400V-class) drives.

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 Kinetix 5100 EtherNet/IP Indexing Servo Drives

Technical Specifications - Kinetix 5100 Servo Drives

Kinetix 5100 Power Specifications (single-phase and three-phase)
Attribute 2198-E1004-ERS 2198-E1007-ERS 2198-E1015-ERS 2198-E1020-ERS
95…132V rms, single-phase (120V nom)
AC input voltage 170…253V rms, single-phase (200…230V nom)
170…253V rms, three-phase (230V nom)
AC input frequency 47…63 Hz
Mains AC input current (1)
Nom (rms) 120V input (single-phase) 4.08 A 7.88 A 12.22 A 18.40 A
Max inrush (0-pk) 120V input 0.84 A 0.76 A 0.76 A 2.56 A
Nom (rms) 230V input (single-phase) 4.79 A 8.85 A 14.41 A 21.36 A
Max inrush (0-pk) 230V input 1.40 A 1.32 A 1.36 A 4.40 A
Nom (rms) 230V input (three-phase) 2.84 A 5.20 A 7.87 A 11.57 A
Max inrush (0-pk) 230V input 1.44 A 1.40 A 1.44 A 4.64 A
95…132V rms, 120V AC nom, single-phase, with 120V AC input power
Control power input voltage 170…253V rms, 200…230V AC nom, single-phase, with 200…230V AC input power
Control power input current (2)
Nom (rms) 120V input 0.34 A 0.38 A 0.38 A 0.63 A
Max inrush (0-pk) 15.80 A 18.20 A 19.20 A 19.20 A
Nom (rms) 230V input 0.20 A 0.22 A 0.22 A 0.35 A
Max inrush (0-pk) 37.0 A 37.40 A 39.80 A 32.40 A
Continuous output current (rms) 2.6 A 5.1 A 7.9 A 13.4 A
Continuous output current (0-pk) 3.7 A 7.2 A 11.2 A 18.9 A
Peak output current (rms) (3) 6.5 A 15.41 A 23.7 A 40.58 A
Peak output current (0-pk) 9.2 A 21.8 A 33.5 A 57.4 A
Line loss ride through 20 ms
Continuous output power
@ 120V nom 0.20 kW 0.375 kW 0.75 kW 1.0 kW
@ 230V nom 0.40 kW 0.75 kW 1.50 kW 2.0 kW
Internal shunt on 370V @120V AC input
Internal shunt off 370V @230V AC input
Internal shunt resistor 100 Ω 100 Ω 100 Ω 20 Ω
Internal shunt power 5W 14 W 14 W 20 W
70V @120V AC input
Bus undervoltage 150V @230V AC input
410V @120V AC input
Bus overvoltage 410V @230V AC input
Bus capacitance 540 µF 1680 µF 1680 µF 2160 µF
Capacitive energy absorption 9.6 J 29.9 J 38.4 J
Short-circuit current rating 5,000 A (rms) symmetrical
(1) Kinetix 5100 drive modules are limited to 1 AC mains power cycling per minute.
(2) Kinetix 5100 drive modules are limited to 1 control power cycling every 20 seconds.
(3) Peak RMS current allowed for up to 1.8 seconds.

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Kinetix 5100 EtherNet/IP Indexing Servo Drives

Kinetix 5100 Power Specifications (230V nom three-phase)

Attribute 2198-E2030-ERS 2198-E2055-ERS 2198-E2075-ERS 2198-E2150-ERS
AC input voltage 170…253V rms, three-phase (230V nom)
AC input frequency 47…63 Hz
Mains AC input current (1)
Nom (rms) 230V input (three-phase) 14.65 A 27.32 A 37.90 A 70.45 A
Max inrush (0-pk) 230V input 4.42 A 9.55 A 28.68 A 32.0 A
Control power input voltage 170…253V rms, 200…230V AC nom, single-phase, with 200…230V AC input power
Control power input current (2)
Nom (rms) 230V input 0.35 A 0.46 A 0.48 A 0.92 A
Max inrush (0-pk) 36.40 A 32.80 A 40.0 A 37.0 A
Continuous output current (rms) 17.9 A 41.3 A 49.0 A 78.0 A
Continuous output current (0-pk) 25.3 A 58.4 A 69.3 A 110.3 A
Peak output current (rms) (3) 55.95 A 91.4 A 127.5 A 162.0 A
Peak output current (0-pk) 79.1 A 129.2 A 180.3 A 229.1 A
Line loss ride through 20 ms
Continuous output power 3.0 kW 5.5 kW 7.5 kW 15.0 kW
Internal shunt on
370V
Internal shunt off
Internal shunt resistor 20 Ω – – –
Internal shunt power 20 W – – –
Bus undervoltage 150V
Bus overvoltage 410V
Bus capacitance 2160 µF 4100 µF 6000 µF 13,500 µF
Capacitive energy absorption 38.4 J 72.9 J 106.7 J 240.1 J
Short-circuit current rating 5,000 A (rms) symmetrical
(1) Kinetix 5100 drive modules are limited to 1 AC mains power cycling per minute.
(2) Kinetix 5100 drive modules are limited to 1 control power cycling every 20 seconds.
(3) Peak RMS current allowed for up to 1.8 seconds.

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 Kinetix 5100 EtherNet/IP Indexing Servo Drives

Kinetix 5100 Power Specifications (480V nom three-phase)

Attribute 2198-E4004-ERS 2198-E4007-ERS 2198-E4015-ERS 2198-E4020-ERS
AC input voltage 342…528V rms, three-phase (480V nom)
AC input frequency 47…63 Hz
Mains AC input current (1)
Nom (rms) 380V input (three-phase) 1.49 A 2.31 A 5.009 A 6.29 A
Max inrush (0-pk) 380V input 5.66 A 5.66 A 5.66 A 9.43 A
Nom (rms) 480V input (three-phase) 1.34 A 2.08 A 4.38 A 4.94 A
Max inrush (0-pk) 480V input 7.15 A 7.15 A 7.15 A 11.91 A
21.6…26.4V DC
Control power input voltage 24V DC nom
Control power input current @ 24V DC (2) 1.27 ADC 1.40 ADC
Control power in-rush current @ 24V DC 4.14 ADC 4.97 ADC
Continuous output current (rms) 1.60 A 3.19 A 6.05 A 7.42 A
Continuous output current (0-pk) 2.26 A 4.51 A 8.56A 10.49 A
Peak output current (rms) (3) 5.40 A 8.0 A 15.11 A 20.78 A
Peak output current (0-pk) 7.63 A 11.31 A 21.36 A 29.38 A
Line loss ride through 20 ms
Continuous output power 0.40 kW 0.75 kW 1.50 kW 2.0 kW
Internal shunt on
760V
Internal shunt off
Internal shunt resistor 80 Ω –
Internal shunt power 10 W –
Bus undervoltage 282V
Bus overvoltage 820V
Bus capacitance 165 µF 235 µF 470 µF
Capacitive energy absorption 11.2 J 16.0 J 32.0 J
Short-circuit current rating 5,000 A (rms) symmetrical
(1) Kinetix 5100 drive modules are limited to 1 AC mains power cycling per minute.
(2) Kinetix 5100 drive modules are limited to 1 control power cycling every 20 seconds.
(3) Peak RMS current allowed for up to 1.8 seconds.

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Kinetix 5100 Power Specifications (480V nom three-phase, continued)

Attribute 2198-E4030-ERS 2198-E4055-ERS 2198-E4075-ERS 2198-E4150-ERS
AC input voltage 342…528V rms, three-phase (380/480V nom)
AC input frequency 47…63 Hz
Mains AC input current (1)
Nom (rms) 380V input (three-phase) 9.96 A 16.825 A 23.664 A 36.855 A
Max inrush (0-pk) 380V input 9.43 A 9.43 A 9.43 A 28.28 A
Nom (rms) 480V input (three-phase) 7.91 A 13.35 A 18.78 A 29.25 A
Max inrush (0-pk) 480V input 11.91 A 11.91 A 11.91 A 35.73 A
21.6…26.4V DC,
Control power input voltage 24V DC nom
Control power input current @ 24V DC (2) 1.77 ADC 2.03 ADC 4.43 ADC
Control power in-rush current @ 24V DC 4.97 ADC 3.24 ADC 3.40 ADC
Continuous output current (rms) 13.95 A 24.8 A 31.0 A 41.26 A
Continuous output current (0-pk) 19.73 A 35.07 A 43.84 A 58.35 A
Peak output current (rms) (3) 26.08 A 37.65 A 53.32 A 70.14 A
Peak output current (0-pk) 36.88 A 53.24 A 75.39 A 99.18 A
Line loss ride through 20 ms
Continuous output power 3.0 kW 5.5 kW 7.5 kW 15.0 kW
Internal shunt on
760V
Internal shunt off
Internal shunt resistor – – – –
Internal shunt power – – – –
Bus undervoltage 282V
Bus overvoltage 820V
Bus capacitance 560 µF 1120 µF 1640 µF 2500 µF
Capacitive energy absorption 38.2 J 76.3 J 111.7 J 170.3 J
Short-circuit current rating 5,000 A (rms) symmetrical
(1) Kinetix 5100 drive modules are limited to 1 AC mains power cycling per minute.
(2) Kinetix 5100 drive modules are limited to 1 control power cycling every 20 seconds.
(3) Peak RMS current allowed for up to 1.8 seconds.

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Circuit Breaker/Fuse Specifications

Kinetix 5100 servo drives use internal solid-state motor short-circuit protection and, when protected by suitable branch circuit protection, are rated
for use on a circuit capable of delivering up to 5,000 A when protected by fuses or circuit breakers. These fuses and Allen-Bradley circuit breakers
are recommended for use with 2198-Exxxx-ERS drives.

Control Power Circuit-protection Specifications

Kinetix 5100 Drive Cat. No. Fuse (Bussmann) Cat. No Circuit Breaker Cat. No.
2198-E1004-ERS
2198-E1007-ERS 1489-M2D010
2198-E1015-ERS KTK-R-2 (2A)
2198-E1020-ERS 1489-M2D020
2198-E2030-ERS 1489-M2D010
2198-E2055-ERS
KTK-R-3 (3A) 1489-M2D016
2198-E2075-ERS
2198-E2150-ERS KTK-R-5 (5A) 1489-M2D030

Input Power UL/CSA Circuit-protection Specifications

Kinetix 5100 Drive Fuses (Bussmann) Miniature Circuit Breaker Molded Case Circuit Breaker
Drive Voltage
Cat. No. Cat. No. Cat. No. Cat. No.
120V/230V AC, single-phase KTK-R-15 (15A) 1489-M2D100 –
2198-E1004-ERS
230V AC, three-phase KTK-R-10 (10A) 1489-M3D100 –
120/230V AC, single-phase KTK-R-20 (20A) 1489-M2D200 –
2198-E1007-ERS
230V AC, three-phase KTK-R-15 (15A) 1489-M3D130 –
120/230V AC, single-phase KTK-R-30 (30A) 1489-M2D300 –
2198-E1015-ERS
230V AC, three-phase KTK-R-25 (25A) 1489-M3D200 –
120/230V AC, single-phase LPJ-40SP (40A) 1489-M2D400 –
2198-E1020-ERS
230V AC, three-phase LPJ-35SP (35A) 1489-M3D300 –
2198-E2030-ERS LPJ-50SP (50A) 1489-M3D350 –
2198-E2055-ERS LPJ-70SP (70A) 1489-M3D600 –
230V AC, three-phase
2198-E2075-ERS LPJ-80SP (80A) – 140G-G2C3-C70
2198-E2150-ERS LPJ-125SP (125A) – 140G-G2C3-D12
2198-E4004-ERS KTK-R-10 (10A) 1489-M3D100 –
2198-E4007-ERS KTK-R-15 (15A) 1489-M3D100 –
2198-E4015-ERS KTK-R-20 (20A) 1489-M3D150 –
2198-E4020-ERS KTK-R-25 (25A) 1489-M3D200 –
380…480V AC, three-phase
2198-E4030-ERS KTK-R-30 (30A) 1489-M3D300 –
2198-E4055-ERS LPJ-35SP (35A) 1489-M3D350 –
2198-E4075-ERS LPJ-45SP (45A) – 140G-G6C3-C45
2198-E4150-ERS LPJ-90SP (90A) – 140G-G6C3-C60

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Input Power IEC (non-UL/CSA) Circuit-protection Specifications

Kinetix 5100 Drive DIN gG Fuses Miniature Circuit Breaker Molded Case Circuit Breaker
Drive Voltage
Cat. No. Amps, Max Cat. No. Cat. No.
120/230V AC, single-phase 15 1489-M2D100 –
2198-E1004-ERS
230V AC, three-phase 10 1489-M3D100 –
120/230V AC, single-phase 20 1489-M2D200 –
2198-E1007-ERS
230V AC, three-phase 15 1489-M3D130 –
120/230V AC, single-phase 30 1489-M2D300 –
2198-E1015-ERS
230V AC, three-phase 25 1489-M3D200 –
120/230V AC, single-phase 40 1489-M2D400 –
2198-E1020-ERS
230V AC, three-phase 35 1489-M3D300 –
2198-E2030-ERS 50 1489-M3D350 –
2198-E2055-ERS 70 1489-M3D600 –
230V AC, three-phase
2198-E2075-ERS 80 – 140G-G2C3-C70
2198-E2150-ERS 125 – 140G-G2C3-D12
2198-E4004-ERS 10 1489-M3D100 –
2198-E4007-ERS 15 1489-M3D100 –
2198-E4015-ERS 20 1489-M3D150 –
2198-E4020-ERS 25 1489-M3D200 –
380…480V AC, three-phase
2198-E4030-ERS 30 1489-M3D300 –
2198-E4055-ERS 35 1489-M3D350 –
2198-E4075-ERS 45 – 140G-G6C3-C45
2198-E4150-ERS 90 – 140G-G6C3-C60

Power Dissipation Specifications

Use this table to size an enclosure and calculate required ventilation for your Kinetix 5100 drive system.
Kinetix 5100 (200V) Drives Loss, max Kinetix 5100 (400V) Drives Loss (380V), max Loss (480V), max
Cat. No. W Cat. No. W W
2198-E1004-ERS 38.06 2198-E4004-ERS 51 56
2198-E1007-ERS 66.33 2198-E4007-ERS 71 86
2198-E1015-ERS 87.23 2198-E4015-ERS 99 117
2198-E1020-ERS 139.83 2198-E4020-ERS 109 123
2198-E2030-ERS 179.53 2198-E4030-ERS 214 220
2198-E2055-ERS 328.52 2198-E4055-ERS 342 363
2198-E2075-ERS 372.33 2198-E4075-ERS 467 494
2198-E2150-ERS 648.55 2198-E4150-ERS 501 541

Weight Specifications
Kinetix 5100 (200V-class) Drive Weight, approx Kinetix 5100 (400V-class) Drive Weight, approx
Cat. No. kg (lb) Cat. No. kg (lb)
2198-E1004-ERS 0.92 (2.0) 2198-E4004-ERS
2198-E1007-ERS 1.30 (2.87) 2198-E4007-ERS 2.70 (5.95)
2198-E1015-ERS 1.30 (2.87) 2198-E4015-ERS
2198-E1020-ERS 2.70 (5.95) 2198-E4020-ERS
4.50 (9.92)
2198-E2030-ERS 2.70 (5.95) 2198-E4030-ERS
2198-E2055-ERS 5.0 (11.02) 2198-E4055-ERS 5.0 (11.02)
2198-E2075-ERS 8.0 (17.62) 2198-E4075-ERS 10.0 (22.0)
2198-E2150-ERS 15.0 (33.07) 2198-E4150-ERS 15.0 (33.07)

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Maximum Cable Lengths

Kinetix 5100 drive maximum cable length depends on the feedback type and input voltage that is used in the application. These tables assume the
use of recommended cables as shown in the Kinetix Rotary and Linear Motion Cable Specifications Technical Data, publication KNX-TD004.

Maximum Cable Lengths (200V-Class) Motors

Compatible Motor and Actuator Cable Length, max
Cat. No. Feedback Type (1) m (ft)
TLP-Axxx-xxx-D Nikon (24-bit) absolute high-resolution, multi-turn and single-turn
MPL-A15xxx-V/Ex7xAA
MPL-A2xxx-V/Ex7xAA
MPL-A3xxx-S/Mx7xAA
MPL-A4xxx-S/Mx7xAA
MPL-A45xxx-S/Mx7xAA 50 (164)
MPL-A5xxx-S/Mx7xAA Hiperface, absolute high-resolution, multi-turn and single-turn
MPM-Axxxx-S/M
MPF-Axxxx-S/M
MPS-Axxxx-S/M
MPAR-A3xxxx-M
MPAS-A/Bxxxx1-V05SxA (ballscrew)
MPAS-A/Bxxxx2-V20SxA (ballscrew) Absolute high-resolution, multi-turn 50 (164)
MPAR-A/B1xxxx-V and MPAR-A/B2xxxx-V (series B)
MPAI-A/BxxxxxM3
MPL-A15xxx-Hx7xAA
MPL-A2xxx-Hx7xAA
MPL-A3xxx-Hx7xAA Incremental
MPL-A4xxx-Hx7xAA
MPL-A45xxx-Hx7xAA
30 (98.4)
MPAS-A/Bxxxx-ALMx2C (direct drive) Incremental, magnetic linear
TLY-Axxxx-B
Tamagawa (17-bit) absolute high-resolution, multi-turn
TL-Axxxx-B
TLY-Axxxx-H Incremental
LDAT-Sxxxxxx-xBx Incremental, magnetic scale
10 (33.1)
LDC-Cxxxxxx-xH, LDL-xxxxxxx-xH Sin/Cos or TTL encoder
(1) For motors with incremental feedback, the maximum motor cable length is 30 m (98 ft).

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Maximum Cable Lengths (400V-Class) Motors

Cable Length, max
Compatible Motor and Actuator m (ft)
Feedback Type
Cat. No.
≤ 400V AC Input 480V AC Input
TLP-B200-xxx-D 15 (49.2)
TLP-B070-xxx-D, TLP-B090-xxx-D, TLP-B115-xxx-D, Nikon (24-bit) absolute high-resolution, multi-turn and single-turn 50 (164)
50 (164)
TLP-B145-xxx-D, TLP-B235-xxx-D
MPL-B15xxx-V/Ex7xAA 50 (164) 20 (65.6)
MPL-B2xxx-V/Ex7xAA
MPL-B3xxx-S/Mx7xAA
MPL-B4xxx-S/Mx7xAA
MPL-B45xxx-S/Mx7xAA
MPL-B5xxx-S/Mx7xAA
MPL-B6xxx-S/Mx7xAA Hiperface, absolute high-resolution, multi-turn and single-turn
MPL-B8xxx-S/Mx7xAA 50 (164)
MPL-B9xxx-S/Mx7xAA
MPM-Bxxxx-S/M
MPF-Bxxxx-S/M
MPS-Bxxxx-S/M
MPAR-B3xxxx-M
MPAS-A/Bxxxx1-V05SxA (ballscrew)
MPAS-A/Bxxxx2-V20SxA (ballscrew) Absolute high-resolution, multi-turn 50 (164) 20 (65.6)
MPAR-A/B1xxxx-V and MPAR-A/B2xxxx-V (series B)
MPAI-A/BxxxxxM3
MPL-B15xxx-Hx7xAA 30 (98.4) 20 (65.6)
MPL-B2xxx-Hx7xAA
MPL-B3xxx-Hx7xAA Incremental
MPL-B4xxx-Hx7xAA
MPL-B45xxx-Hx7xAA 30 (98.4)
MPAS-A/Bxxxx-ALMx2C (direct drive) Incremental, magnetic linear
LDAT-Sxxxxxx-xBx Incremental, magnetic scale
10 (33.1)
LDC-Cxxxxxx-xH, LDL-xxxxxxx-xH Sin/Cos or TTL encoder

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Dimensions - Kinetix 5100 Servo Drives

These drawings provide mounting dimensions for Kinetix 5100 servo drives. Mounting dimensions that include the feedback connector kit or drive-
end cable connector are also shown.

Catalog Numbers 2198-E1004-ERS, 2198-E1007-ERS, and 2198-E1015-ERS

A 20.0 23.0 B 16.0

(0.79) (0.89) (0.65)

Dimensions are in mm (in.).

5100 2198-E1004-ERS
servo drive is shown.
MOD

NET
CHARGE

1
C

I/O Terminal
I/0
Expansion Block

AUX

2198-K51CK-D15M 45.0
Feedback Connector Kit (1.76) Flying-lead
Feedback Cable D

Additional clearance below the cable connector/

connector kit is necessary to provide the
recommended cable bend radius.

57.0
(2.30) 2090-CTFB-MxDD
Feedback Cable

Kinetix 5100 Drive Dimensions

A B C D
Cat. No. mm (in.) mm (in.) mm (in.) mm (in.)
2198-E1004-ERS 35.0 (1.37) 178 (7.0) 170 (6.68) 52.0 (2.05)
2198-E1007-ERS
50.0 (2.0) 188 (7.41) 180 (7.10) 47.0 (1.84)
2198-E1015-ERS

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Catalog Numbers 2198-E1020-ERS, 2198-E2030-ERS, 2198-E4004-ERS, 2198-E4007-ERS, and 2198-E4015-ERS

20.0 23.0
A (0.79) (0.89) B
13.0
(0.50)

5100

Dimensions are in mm (in.).

MOD
CHARGE
NET

L1C
L2C
2
L1
L2
2198-E1020-ERS
C L3
P1
1
servo drive is shown.
P2
DC–
I/O Terminal
DC+ Expansion Block
ISH
I/0
ESH
U
V
W

AUX

2198-K51CK-D15M
Feedback Connector Kit 25.0
(0.97)
D
Flying-lead
Feedback Cable

Additional clearance below the cable connector/connector kit is

necessary to provide the recommended cable bend radius.

2090-CTFB-MxDD
Feedback Cable
37.0
(1.50)

Kinetix 5100 Drive Dimensions

A B C D
Cat. No. mm (in.) mm (in.) mm (in.) mm (in.)
2198-E1020-ERS
2198-E2030-ERS
2198-E4004-ERS 95.0 (3.74) 208 (8.20) 180 (7.09) 11.0 (0.43)
2198-E4007-ERS
2198-E4015-ERS

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Catalog Numbers
2198-E4020-ERS, 2198-E4030-ERS, 2198-E2055-ERS, 2198-E4055-ERS, 2198-E2075-ERS, 2198-E4075-ERS, 2198-E2150-ERS, and 2198-E4150-ERS

A 44.0 D
(1.75)

13.0
5100 (0.50)
MOD
CHARGE NET

L1C
2 Dimensions are in mm (in.).
L2C
1
L1 I/O Terminal
L2
Expansion Block
L3 2198-E2055-ERS
P1
I/0 servo drive is shown.
P2
E
DC–

DC+

AUX

ESH

U Flying-lead
Feedback Cable
V

B W
2198-K51CK-D15M
Feedback Connector Kit

20.0
(0.79)
C
95.0
(3.70)

2090-CTFB-MxDD
Feedback Cable

100
(3.94)

Kinetix 5100 Drive Dimensions

A B C D E
Cat. No. mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
2198-E4020-ERS
110 (4.33) 14.0 (0.55) 38.0 (1.50) 204 (8.02) 260 (10.24)
2198-E4030-ERS
2198-E2055-ERS
120 (4.72) 37.0 (1.47) 59.0 (2.32) 209 (8.24) 273 (10.75)
2198-E4055-ERS
2198-E2075-ERS
141 (5.55) 225 (8.87) 312 (12.28)
2198-E4075-ERS
16.0 (0.65) 35.0 (1.36)
2198-E2150-ERS
186 (7.32) 281 (11.08) 390 (15.35)
2198-E4150-ERS

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Environmental Specifications - Kinetix 5100 Servo Drives

Attribute Operational Range Storage Range (nonoperating)
Temperature, ambient 0…50 C (32…122 F) -40…+70 C (-40…158F)
Relative humidity 5…85% noncondensing 5…95% noncondensing
Altitude 1000 m (3281 ft) 1000 m (3281 ft)
5…55 Hz @ 0.35mm (0.014in) double amplitude, continuous displacement;
Vibration 55…500 Hz @ 2.0G peak constant acceleration (10 sweeps in each of 3 mutually perpendicular directions)
Shock 15 g, 11 ms half-sine pulse (3 pulses in each direction of 3 mutually perpendicular directions)

Certifications - Kinetix 5100 Servo Drives

Agency Certification (1) Standards
(when product is marked)
UL Listed to U.S. and Canadian safety standards (UL 61800-5-1 and CSA 22.2 No. 274, File E59272).
cULus (2) Solid-state motor overload protection is provided when 110% of the motor rating is reached with a peak current limit based on the peak
rating of the motor as investigated by UL to comply with UL 61800-5-1 (UL File E59272).
European Union 2004/108/EC EMC Directive compliant with IEC 61800-3:2004 + A1:2012: Adjustable Speed Electrical Power Drive Systems -
CE Part 3; EMC Product Standard including specific test methods.
European Union 2006/95/EC Low Voltage Directive compliant with IEC 61800-5-1:2007 - Adjustable speed electrical power drive systems.
TÜV certified for functional safety: up to Performance Level (PL) d, Category 3 according to ISO 13849; up to SIL CL2 according to IEC 61508,
Functional Safety IEC 61800-5-2, and IEC 62061 when used as described in the Kinetix 5100 Single-axis EtherNet/IP Servo Drives User Manual, publication
2198-UM004.
Australian Radiocommunications Act, compliant with:
• Radiocommunications Act: 1992 (including Amendments up to 2017)
RCM • Radiocommunications (Electromagnetic Compatibility) Standard: 2017
• Radiocommunications Labeling ((Compliance Labelling - Incidental Emissions) Notice: 2017
• AS/NZS CISPR 11: 2002 (Group 1, Class A)
Korean Registration of Broadcasting and Communications Equipment, compliant with:
KC • Article 58-2 of Radio Waves Act, Clause 3
• Registration number: KCC-REM-RAA-2198
ODVA EtherNet/IP conformance tested.
Ecodesign IE2 efficiency class per Ecodesign regulation EU 2019/1781
(1) See rok.auto/certifications for declarations of conformity, certificates, and other certification details.
(2) UL has not evaluated the Safe Torque Off option in these products.

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Accessories - Kinetix 5100 Servo Drives

Kinetix 5100 drive accessories include the I/O terminal block, ground plates, passive shunt modules and resistors, AC line filters, a motor-feedback
connector kit, and the feedback battery-box kit.

I/O Terminal Expansion Block

Kinetix 5100
Drive
The 2198-TBIO terminal expansion block is a drive-mounted breakout board
for making flying-lead cable connections to the 50-pin I/O connector. Kinetix 5100
MOD

I/O Terminal Block Specifications CHARGE NET

2
1
Attribute Value
Wire size 1.5…0.05 mm2 (16…30 AWG) 1

Change in depth of drive (1) 18 mm (0.70 in.) 10

11
(1) 32 12
Change in width of drive 20 mm (0.79 in.) 13
(1) Add this value to the dimensions of your Kinetix 5100 drive. I/O I/O Terminal
Expansion Block
50-pin I/O
Connector

31
AUX 50

Ground Plates

Ground plates are designed to provide a chassis ground connection for the motor-power cable shield and three-phase ground terminations. Each
drive includes a ground plate and replacement ground plates are also available.

Ground Plate Catalog Numbers

Ground Plate Kinetix 5100 (200V-class) Drives Kinetix 5100 (400V-class) Drives
Cat. No. Cat. No. Cat. No.
2198-E1004-ERS
2198-GPFRM1 2198-E1007-ERS –
2198-E1015-ERS
2198-E4004-ERS
2198-E1020-ERS
2198-GPFRM3 2198-E4007-ERS
2198-E2030-ERS 2198-E4015-ERS
2198-E4020-ERS
2198-GPFRM4 – 2198-E4030-ERS
2198-GPFRM5 2198-E2055-ERS 2198-E4055-ERS
2198-GPFRM6 2198-E2075-ERS 2198-E4075-ERS
2198-GPFRM7 2198-E2150-ERS 2198-E4150-ERS

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Ground Plate Dimensions

2198-GPFRM1 2198-GPFRM3
Ground Plate Ground Plate
46.0
(1.81) 9.7 (0.38)
21.8 24.6 (0.97) Dimensions are in mm (in.)
(0.86)

46.0
Screws 61.7 (1.81)
M4 2x (2.43)

Screws
M4 2x

2198-GPFRM5
2198-GPFRM4 Dimensions are in mm (in.) Ground Plate
Ground Plate
80.0 20.8
(3.15) 25.3 (1.0) 104 (4.09)
(0.82)

Screws 70.0
90.0
M4 2x (276)
Screws (3.54)
M4 2x

Dimensions are in mm (in.)

2198-GPFRM7
Ground Plate
2198-GPFRM6
Ground Plate 115 15.5 (0.61)
(4.53)
92.0
13.3 (0.52)
(3.62)

Screws 87.0
M4 2x 78.0
(3.07) (3.43)
Screws
M5 2x

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Passive Shunt Modules and Resistors

The 2097-Rx and 2198-Rxxx external passive shunts are available to provide additional shunt capacity for applications where the internal shunt
capacity is exceeded.
• Catalog number 2198-R031 is composed of resistor coils that are housed inside an enclosure.
• Catalog numbers 2198-R004, 2097-R6, and 2198-R7 are shunt resistors without an enclosure.

2198-R004,
2198-R031 2097-R6, 2097-R7
Shunt Modules Shunt Resistors

Passive-shunt and Drive Compatibility

Shunt Power 2198 External Shunt Module 2097 External Shunt
Internal Shunt External Shunt (1)
Resistor Capacity of Reisitance, min Module (1)
Drive Cat. No. Resistor Cat. No. Cat. No.
Ω W Ω 2198-R031 2198-R004 2097-R6 2097-R7
2198-E1004-ERS 5 – – X X
60
2198-E1007-ERS 100 – – X X
14
2198-E1015-ERS 30 X X X X
2198-E1020-ERS X X X X
20 20 15
2198-E2030-ERS X X X X
2198-E2055-ERS – – X X X X
10
2198-E2075-ERS – – X X X X
2198-E2150-ERS – – 5 X X X X
2198-E4004-ERS 80 – – – X
2198-E4007-ERS 80 10 60 – – X X
2198-E4015-ERS – – X X
40
2198-E4020-ERS – – – – X X
2198-E4030-ERS – – 30 X X X X
2198-E4055-ERS – – 20 X X X X
2198-E4075-ERS – – 15 X X X X
2198-E4150-ERS – – 12 X X X X
(1) Shunt resistor selection is based on the needs of your actual hardware configuration.

Shunt Module Specifications

Shunt Module Resistance Continuous Power Weight, approx
Cat. No. Ohms W kg (lb)
2097-R6 75 150 0.3 (0.7)
2097-R7 150 80 0.2 (0.4)
2198-R004 33 400 1.8 (4.0)
2198-R031 33 3100 16.8 (37)

Refer to Passive Shunt Modules and Resistors Dimensions on page 107 for product dimensions and additional specifications.

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Kinetix 5100 AC Line Filters

An AC line filter is required to meet CE requirements. Install the AC line filter as close to the drive as possible.

AC Line Filter Selection

Kinetix 5100 Drive Input Voltage (nom) AC Line Filter Cat. No. AC Line Filter Cat. No.
Cat. No. Single-phase Operation Three-phase Operation
2198-E1004-ERS 2198-DB111-F
120V single-phase 2198-DB310-F 2198-DB310-F
2198-E1007-ERS
200…230V single-phase
2198-E1015-ERS 230V three-phase 2198-DB127-F
2198-DB324-F
2198-E1020-ERS 2198-DB324-F
2198-E2030-ERS —
2198-E2055-ERS — 2198-DB335-F
230V three-phase
2198-E2075-ERS — 2198-DB356-F
2198-E2150-ERS — 2198-DBR90-F
2198-E4004-ERS —
2198-E4007-ERS —
2198-E4015-ERS — 2198-DB418-F
2198-E4020-ERS —
480V three-phase
2198-E4030-ERS —
2198-E4055-ERS —
2198-DB433-F
2198-E4075-ERS —
2198-E4150-ERS — 2198-DBR40-F

IMPORTANT Select 2198-DB310-F and 2198-DB324-F line filters for replacements in existing installations and new systems of
2198-E10XX-ERS drives.
AC Line Filter Dimensions (catalog numbers 2198-DB111-F and 2198-DB310-F)
30.0
(1.18)
20.0 5.5
(0.79) (0.22)
55.0
23.0 (2.17)
(0.91)

5.5
(0.22)
223.0
(8.78)
Dimensions are in mm (in.).
6.5
(0.26) 5.5
(0.22)

72.0 54.0 54.0

(2.83) (2.13) (2.13)

5.5 223.0
(0.22) (8.78)
234.0
(9.21)
270
(10.63)
(Minimum)

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AC Line Filter Dimensions (catalog numbers 2198-DB127-F, 2198-DB324-F, and 2198-DB418-F)

29.1
(1.15)
28.0 86.0
(1.15) (3.39)

5.5
(0.22)
263.0
(10.35)
270 Dimensions are in mm (in.).
(10.6)

109.0
(4.29) 76.0
76.0 (2.99)
(2.99)

5.5
5.5 263.0 (0.22)
(0.22) (10.35)
275.0
(10.82)

AC Line Filter Dimensions (catalog number 2198-DB335-F and 2198-DB433-F)

33.0
(1.30)
80.0
28.0 (3.15)
(1.10)

5.5
(0.22) 298.0
(11.73)
Dimensions are in mm (in.).
310.0
(12.20)
298.0
(11.73)
247.0
(9.72)

90.0 90.0 116.0 130.0

(3.54) (3.54) (4.57) (5.12)

5.5
(0.22) 5.5
(0.22)
340
(13.4)
(minimum)

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AC Line Filter Dimensions (catalog number 2198-DB356-F)

33.0 33.0
(1.30) (1.30)
28.0 28.0 80.0
(1.10) (1.10) (1.97)

5.5 5.5
(0.22) 375.0
(14.76) (0.22) Dimensions are in mm (in.).
390.0
(15.35)
375.0
(14.76)

110.0 155.0
(4.33) (6.10)

5.5
(0.22)

AC Line Filter Dimensions (catalog number 2198-DBR40-F)

7.0
(0.28) 258
R3.25 (10.16)
(0.13)

60
(2.36)

5.9 M6 x 4
Dimensions are in mm (in.). (0.23)
261
(10.28)
M6

162
(6.38)

1.2
(0.05)

73 272
(2.87) (10.71)

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AC Line Filter Dimensions (catalog number 2198-DBR90-F)

7.0
(0.28) 298
Ø 7.0 (11.73)
(0.28)

79
(3.11)

6.3 M6 x 4
Dimensions are in mm (in.). (0.25)
296
(11.65)
M8

190
(7.48)

1.2
(0.05)

94 312
(3.70) (12.28)

AC Line Filter Specifications

Current Rating Power Loss Leakage Current Weight, approx Operating Temperature
Cat. No. Voltage Rating(1) A @ 50 °C (122 °F) W mA, typical kg (lb) (Surrounding Air, max.)
2198-DB111-F 120V single-phase, 50/60 Hz 11 4.9 52.9 1.05 (2.314)
2198-DB127-F 200…230V single-phase, 50/60 HZ 27 15.5 54.9 1.80 (3.968)
2198-DB310-F 120V single-phase, 50/60 Hz 10 4.7 37.4 1.10 (2.425)
2198-DB324-F 200…230V single-phase, 50/60 HZ 24 9.7 90 1.95 (3.968)
2198-DB310-F 200...240V AC, three-phase, 10 14.0 3.9 1.10 (2.425)
50 °C (122 °F)
2198-DB324-F 50/60 Hz 24 29.0 9.3 1.95 (3.968)
2198-DB335-F 240V AC, 34.8 30.0 5.8 2.90 (6.393)
2198-DB356-F three-phase, 48...63 Hz 56 57.0 2.8 4.00 (8.818)
2198-DB418-F 480V AC 18.4 16.0 4.21 1.20 (2.65)
2198-DB433-F three-phase, 48…63 Hz 33 35.0 3.58 1.90 (4.19)
(1) SCCR Rating of 5kA when used with UL branch circuit protection as listed in Kinetix 5100 EtherNet/IP Indexing Servo Drives, publication 2198-UM004.

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Kinetix 5100 EtherNet/IP Indexing Servo Drives

Kinetix 5100 Feedback Connector Kit

The 2198-K51CK-D15M feedback connector kit passes feedback signals from the encoder to the motor feedback (MFB) connector on the drive. The
following encoder feedback types are accepted:
• Hiperface high-resolution absolute (multi-turn and single-turn)
• Nikon (24-bit) high-resolution serial encoder
• Tamagawa (17-bit) high-resolution serial encoder
• Digital AqB (TTL) and Digital AqB (TTL) with UVW incremental encoders

The 2198-K51CK-D15M feedback kit requires assembly with 2090-CFBM7DF or other customer-supplied cable. See Kinetix 5100 Feedback Connector
Kit Installation Instructions, publication 2198-IN019, for more information.

Use the motor feedback connector kit in the following types of installations:
• New installations with Kinetix 5100 servo drives and compatible motors when flying-lead cable is used. For example, when building your own
cables.
- The 2198-K51CK-D15M feedback kit is not required when 2090-CTFB-MxDD feedback cable with premolded D-sub connector is used.
• Existing motor installations with flying-lead cable when upgrading with Kinetix 5100 servo drives.
• Any flying-lead feedback cable where battery backup is required for maintaining position data in the event of a power loss.
- 3.6V 1/2 AA, ER14252 or equivalent battery
- See Feedback Battery Box Kit on page 105, for more battery specifications.
Compatible Allen-Bradley Motors and Actuators

Kinetix 2090 Feedback Cables (1)

Motors
High-resolution Encoder Incremental Encoder
2090-CTFB-MADD-CFAxx (standard) or
TLP-A046-xxx, TLP-A/B070-xxx, TLP-A/B090-xxx, TLP-A100-xxx –
2090-CTFB-MADD-CFFxx (continuous-flex)
2090-CTFB-MFDD-CFAxx (standard) or
TLP-A/B115-xxx, TLP-A/B145-xxx, TLP-A/B200-xxx, TLP-A/B235-xxx –
2090-CTFB-MFDD-CFFxx (continuous-flex)
MPL-A/B15xxx-V/E, MPL-A/B2xxx-V/E, MPL-A/B3xxx-S/M,
MPL-A/B4xxx-S/M, MPL-A/B45xxx-S/M, MPL-A/B5xxx-S/M, –
MPL-B6xxx-S/M, MPL-B8xxx-S/M, MPL-B9xxx-S/M
MPM-A/Bxxxx-S/M, MPF-A/Bxxxx-S/M, MPS-A/Bxxxx-S/M –
MPAR-A/B1xxxx-V and MPAR-A/B2xxxx-V (series B) 2090-CFBM7DF-CEAAxx (standard) or
MPAR-A/B3xxxx-M 2090-CFBM7DF-CEAFxx (continuous-flex) –
MPAI-A/BxxxxxM3
MPAS-A/Bxxxx1-V05SxA (ballscrew)
–
MPAS-A/Bxxxx2-V20SxA (ballscrew)
LDAT-Sxxxxxx-xDx –
MPL-A/B15xxx-H, MPL-A/B2xxx-H, MPL-A/B3xxx-H –
MPL-A/B4xxx-H, MPL-A/B45xxx-H
MPAS-A/Bxxxx-ALMx2C – 2090-XXNFMF-Sxx (standard) or
LDAT-Sxxxxxx-xBx – 2090-CFBM7DF-CDAFxx (continuous-flex)
LDC-Cxxxxxx-xH –
LDL-xxxxxxx-xH
TLY-Axxxx-B 2090-CFBM6DF-CBAAxx (standard) or 2090-CFBM6DF-CBAAxx (standard) or
TLY-Axxxx-H 2090-CFBM6DD-CCAAxx (standard) 2090-CFBM6DD-CCAAxx (standard)
TL-Axxxx-B 2090-DANFCT-Sxx (standard) –
(1) These are typical feedback cables. Refer to the Kinetix 5100 Servo Drives Design Guide, publication KNX-RM011, for the cables required for specific drive and motor/actuator combinations.

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Motor Feedback Connector Kit Dimensions

27.0 42.0
(1.06) (1.67)

Dimensions are in mm (in.).

84.0
(3.31)

Kinetix 5100 Auxiliary Feedback Connector Kit

The 2198-AUXKIT auxiliary feedback kit passes encoder signals to the auxiliary feedback (AUX) connector. Digital AqB (TTL) without UVW encoder
feedback is accepted.
• Master feedback
• Load feedback

The 2198-AUXKIT auxiliary feedback kit requires assembly with customer-supplied cable. See Kinetix 5100 Auxiliary Feedback Connector Kit
Installation Instructions, publication 2198-IN018, for more information.

Feedback Battery Box Kit

The 2198-KTBT feedback battery-box kit (with user-supplied battery) is used with Kinetix TLP motors when multi-turn positioning is required. The
2090-CTFB-MxDD cables include this battery box and the 2198-KTBT battery box kit is available as a replacement. The battery box (with user-
supplied battery) retains the multi-turn position over a power cycle.

See Feedback Battery Box Kit on page 117 for product specifications and dimensions.

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Kinetix 5100 EtherNet/IP Indexing Servo Drives

Kinetix 5100 USB Interface Cable and Filter

Use the 2198-USBC mini-USB interface cable and 2198-USBF filter to provide the USB connection between your PC (KNX5100C drive configuration
software) and drive. The USB filter provides a high-voltage isolation barrier between your PC and the drive.

USB Filter Dimensions

85 (3.35) 65 (2.56)
15 (0.59)

20 (0.79) Dimensions are in mm (in.).

Replacement Parts and Connector Kits - Kinetix 5100 Servo Drives

Replacement parts available for Kinetix 5100 servo drives include two drive connector-set kits.
Replacement Kit Cat. No. Description Drive Cat. No. Illustration
• One mains input power connector
• One control input power connector
• One motor power connector 2198-E1004-ERS (1)
2198-CONKIT-PKG 2198-E1007-ERS
• One shunt connector
2198-E1015-ERS
• One safe torque-off (STO) connector
• One wire insertion tool
2198-E4004-ERS
2198-E4007-ERS
2198-E1020-ERS 2198-E4015-ERS
2198-E2030-ERS 2198-E4020-ERS
2198-CONKIT-STO One safe torque-off (STO) connector 2198-E2055-ERS 2198-E4030-ERS
2198-E2075-ERS 2198-E4055-ERS
2198-E2150-ERS 2198-E4075-ERS
2198-E4150-ERS
(1) If all that is needed for these catalog numbers is the STO connector, order 2198-CONKIT-STO.

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 Common Accessories

Common Accessories
These accessories are shared across the Kinetix 5700, 5500, 5300, and 5100 drive platforms.

Passive Shunt Modules and Resistors Dimensions

Shunt Module Dimensions (catalog numbers 2198-R014, 2198-R031, and 2198-R127)
Left Side View Front View

F Removable C
Cover

5/16 in. Hex Screws

E
5/16 in.
Hex Screws

G D

Ø (5) Conduit Knockout Top View (cover removed)

12.7 (0.5)

Dimensions are in mm (in.)

Ø (4)
11.1 (7/16) Mounting Holes

Shunt Module A B C D E F G
Cat. No.
2198-R014 445 (17.5) 191 (7.5) 492 (19.38) 483 (19.0) 254 (10.0) 251 (9.88)
178 (7.0)
2198-R031 635 (25.0) 343 (13.5) 683 (26.88) 673 (26.5) 406 (16.0) 403 (15.88)
2198-R127 673 (26.5) 267 (10.5) 721 (28.38) 711 (28.0) 305 (12.0) 330 (13.0) 327 (12.88)

Shunt Resistor Dimensions (catalog number 2198-R004)

305 (12.0) Dimensions are in mm (in.)

292 (11.5)

38.1 (1.5) Top View

Ø (2) 457 mm (18 in.) 450 °C (842 °F)

5.6 (7/32) Mounting Holes High-temperature Wire Leads

76.2 Side View

(3.0)

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Common Accessories

2097 Shunt Resistor Dimensions

Flying Leads
500 2.5 mm2 Dimensions are in mm (in.)
(19.68) (14 AWG)

12.0
(0.47 10.0
(0.39
4.3
(0.17) Shunt Resistor L1 L2 L3
Cat. No.
2097-R2 210 (8.3) 197 (7.7) 170 (6.7)
2097-R3 210 (8.3) 197 (7.7) 170 (6.7)
2097-R4 150 (5.9) 137 (5.4) 110 (4.3)
L2
L1 L3 2097-R6 210 (8.3) 197 (7.7) 170 (6.7)
2097-R7 150 (5.9) 137 (5.4) 110 (4.3)

10.0
(0.39 12.0 41.0
(0.47 (1.6)

2097 Shunt Resistor Power Specifications

Continuous
Shunt Module Resistance Power Peak Power Peak Current D_Application, max (1) Weight
Cat. No. Ohms kW A % kg (lb)
W
2097-R6 75 150 7.9 10.3 1.90 0.3 (0.7)
2097-R7 150 80 4.0 5.1 2.02 0.2 (0.4)
(1) D_Application is the application duty cycle in percent. For the intermittent regeneration applications, use D_Application = t/T, where t is the duration when regeneration
is needed and T is the time interval between two regenerations. Both t and T must use the same time units, for example, seconds.

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Encoder Output Module

Module Features and Indicators

24V+
2198-ABQE
9 Encoder Output Module,
24V–
Top View
2198-ABQE Encoder Output Module,
Side View

Item Description
2198-ABQE
Encoder Output Module, Front
1 IP address switches
8 MOD
View 2 Mounting latch
7 NET

3 15-pin output connector - A

4 15-pin output connector - B
6 2
5 Ethernet (PORT1) RJ45 connector
10 6 Ethernet (PORT2) RJ45 connector
5 1
11
78
7 Network status indicator
4 56
901

23

78
1 8 Module status indicator
4 56
901

23 OUTPUT-A OUTPUT-B

24V control input power (CP)

78
4 56
901

9
23

connector
3 4
10 Link speed status indicators
11 Link/Activity status indicators
2

Encoder Output Module Dimensions

Dimensions are in mm (in.)
50
(1.97) 120
5.0 (4.72)
(0.20)
2198-ABQE
MOD
Encoder Output Module,
NET
Front View

2198-ABQE
150 Encoder Output Module,
(5.91) Side View 158
(6.22)

OUTPUT-A OUTPUT-B

2198-K57CK-D15M
Connector Kits 62
(2.44)

34
(1.34) 154
(6.06)

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Common Accessories

Included in the dimensions are 2198-K57CK-D15M connector kits attached to the output connectors. End anchors, used to secure the module on the
DIN rail, add 8 mm (0.31 in.) on either side of the module.

Encoder Output Module General Specifications

Attribute Value
Control input power (24V) ratings 21.6…26.4V DC (24 V DC, nom)
(SELV and LIM or Class 2 power supply) 0.3 A, 7.2 W, max @ 24V DC
Control (input power) inrush current, max 3A
Control input power connector wire size 16…24 AWG
Output supply power rating for single-ended outputs only 12…30V DC
(SELV and LIM or Class 2 power supply) 0.14 A, max
Output connector wire size 16…28 AWG
Output signal type Differential (RS422) or single-ended
Weight 0.50 kg (1.1 lb)

AC Line Filter Dimensions and Specifications

AC Line Filter Selection

DC-bus Power Supply AC Line Filter (1) Regenerative Bus Supply AC Line Filter
Cat. No. Cat. No. Cat. No. Cat. No.
• 2198-DBR20-F or
2198-P031 2198-RP088 2198-DBR40-F
• 2198-DB20-F
• 2198-DBR40-F or
2198-P070 2198-RP200 2198-DBR90-F
• 2198-DB42-F
2198-P141 • 2198-DBR90-F or 2198-RP263 2198-DBR200-F
2198-P208 • 2198-DB80-F 2198-RP312
2198-P208 (2 in parallel) • 2198-DBR200-F or
2198-P208 (3 in parallel) • 2198-DB290-F
(1) The use of 2198-DBRxx-F line filters provide a maximum total motor-power cable length of up to 1200 m (3937 ft). Maximum total motor-power cable length with 2198-DBxx-F line filters is 400 m
(1312 ft). See the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002 for more information on maximum cable lengths and how the use of 2198-DBRxx-F line filters affect ground screw/
jumper settings.

AC Line Filter Dimensions (catalog number 2198-DBR20-F)

6.0 217
(0.24) (8.54)
R3.0
(0.12) M5 x 4

42
Dimensions are in mm (in.). (1.65)
5.6
(0.22)
230
(9.06)

M5
116
(4.57)
1.2
(0.05)
55 229
(2.16) (9.02)

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 Common Accessories

AC Line Filter Dimensions (catalog number 2198-DBR40-F)

7.0
(0.28) 258
R3.25 (10.16)
(0.13)

60
(2.36)

5.9 M6 x 4
Dimensions are in mm (in.). (0.23)
261
(10.28)
M6

162
(6.38)

1.2
(0.05)

73 272
(2.87) (10.71)

AC Line Filter Dimensions (catalog number 2198-DBR90-F)

7.0
(0.28) 298
Ø 7.0 (11.73)
(0.28)

79
(3.11)

6.3 M6 x 4
Dimensions are in mm (in.). (0.25)
296
(11.65)
M8

190
(7.48)

1.2
(0.05)

94 312
(3.70) (12.28)

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Common Accessories

AC Line Filter Dimensions (catalog number 2198-DBR200-F)

7.0
(0.28) 298
R3.5 (11.73)
(0.14)

56
(2.20)
Dimensions are in mm (in.).
56
(2.20)
5.8 M6 x 6
(0.23)
336
(13.23)
M10

224
(8.82)

1.2
(0.05)

126 312
(4.96) (12.28)

2198-DBRxx-F AC Line Filter Specifications

AC Line Filter Voltage Rating, max Current Rating Power Loss Leakage Current Weight, approx Operating
Cat. No. A @ 50 °C (122 °F) W mA kg (lb) Temperature
2198-DBR20-F 20 4.2 1.0 (2.20)
528V AC 30.0
2198-DBR40-F 54 15.0 3.3 (7.28) 0…50 °C
three-phase
2198-DBR90-F 90 16.8 34.0 4.1 (9.04) (32…122 °F)
50/60 Hz
2198-DBR200-F 200 34.5 46.0 7.2 (15.87)

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AC Line Filter Dimensions (catalog number 2198-DB08-F)

6.0 167
(6.57)
Ø 6.0 (0.24)
(0.24) R3.0
32
(0.12)
(1.26)
6.3 M5 x 4
(0.25) Dimensions are in mm (in.).
173
(6.81)

79
(3.11) M5
1.2
(0.05)
45 179
(1.77) (7.05)

AC Line Filter Dimensions (catalog number 2198-DB20-F)

6.0 217
(0.24) (8.54)
R3.0
(0.12)
42 42
(1.65) (1.65)
5.6 M5 x 4
(0.22) Dimensions are in mm (in.).
230
(9.06)
M5

116
(4.57)

1.2
(0.05)
55 229
(2.16) (9.02)

AC Line Filter Dimensions (catalog number 2198-DB42-F)

7.0 258
(0.28) (10.16)
M6 x 4
R3.25
(0.13)
60 60
(2.36) (2.36)

5.9 Ø 6.5
(0.23) Dimensions are in mm (in.). (0.26)

M6 261
(14.21)

162
(6.38)

1.2
(0.05)
73 272
(2.87) (10.71)

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Common Accessories

AC Line Filter Dimensions (catalog number 2198-DB80-F)

7.0 298
(0.28) (11.73)
Ø 7.0
(0.28)
79 79
(3.11) (3.11)
Dimensions are in mm (in.).
6.3 M6 x 4
(0.25)
298
(11.73)
M8

190
(7.48)

1.2
(0.05)

94 312
(3.70) (12.28)

AC Line Filter Dimensions (catalog number 2198-DB290-F)

M4 threaded inserts for 7.0 90

optional terminal covers. (0.28) (3.54)

M10 x 4

Dimensions are in mm (in.).

170
(6.69)

8.0 R5.25
(0.31) M8
(0.21)
146 30 208
(5.75) (1.18) 18
(8.19) (0.71)
46 (1.81)
77 19 (0.75)
(3.03) Ø 10.5 39
3 (0.12) (0.41) (1.54)
186 268
(7.32) (10.56)

2198-DBxx-F AC Line Filter Specifications

AC Line Filter Voltage Rating, Current Rating Power Loss Leakage Current Weight, approx Operating
Cat. No. max A @ 50 °C (122 °F) W mA kg (lb) Temperature
2198-DB20-F 20 5.1 5.2 1.63 (3.59)
2198-DB42-F 528V AC 42 14.7 4.0 2.70 (5.95) 0…50 °C
three-phase
2198-DB80-F 80 18.3 13.0 3.95 (8.71) (32…122 °F)
50/60 Hz
2198-DB290-F 290 32.7 19.4 4.20 (9.26)

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Hiperface-to-DSL Feedback Converter Kit

Converter Kit Dimensions

6.0 Dimensions are in mm (in.).

(0.24)

28.5
(1.12)

92.0
(3.62)
79.0
(3.11)
91.0
(3.58)

38.4
6.15 (1.51)
18.8
(0.74) (0.24)

62.0
(2.44)

24V Shared-bus Connector Kits

24V shared-bus connector kits are used to extend 24V control power from module-to-module. The 24V control power connection system is optional
and mounted onto modules working from left to right. 24V shared-bus systems always start with a 24V DC input wiring connector followed by T-
connectors and bus-bars. A 24V DC connection system is comprised of these three components:
• The 24V input wiring connector that plugs into the DC-bus power supply or regenerative bus supply and receives input wiring for 24V DC
(catalog numbers 2198-TCON-24VDCIN36 or 2198T-W25K-P-IN)
• 24V DC T-connector that plugs into a module downstream and to the right of the 24V input wire connector or previous T-connector.
• Bus bars that connect between a 24V input wiring connector and one or more T-connectors to extend the 24V control power from module to
module.

IMPORTANT The maximum current rating for the 24V input power connection system is 40 A. If needed, you can insert another
2198-TCON-24VDCIN36 or 2198T-W25K-P-IN control power input wiring connector at any point in the drive cluster.

Rockwell Automation Publication KNX-TD003I-EN-P - September 2022 115

Common Accessories

Control Power Connector Example

Bus-bar
Connectors
24V Input Wiring 55 mm
85 mm
Bus-bar Bus-bar
100 mm
Bus-bar 24V
T-connectors
Zero-stack Tab
and Cutout Engaged
24V Input Wiring
Connector

Kinetix 5700 Drive System

DC-bus power supply is mounted

leftmost followed by drive with
largest amp rating.

IMPORTANT The input wiring connector can be inserted into any drive module (mid-stream in the drive system) to begin a new 24V
control bus when the maximum current value is reached. However, the input connector must always extend the 24V DC-bus
from left to right.

24V Shared-bus Connector Kit Catalog Numbers

Kit Cat. No. Description Module Type Module Cat. No. Illustration
2198-RP088, 2198-RP200
Regenerative bus supplies 2198-Pxxx
DC-bus power supplies 2198-Dxxx-ERSx
Dual-axis inverters 2198-S086-ERSx
2198-TCON-24VDCIN36 Single-axis inverters 2198-S130-ERSx
Capacitor module 2198-S160-ERSx Control Power
Control power input wiring connector DC-bus conditioner module 2198-CAPMOD-2240 Input Connector
2198-DCBUSCOND-RP312
iTRAK power supply 2198T-W25K-ER
Regenerative bus supplies 2198-RP263, 2198-RP312
2198T-W25K-P-IN
2198-S263-ERSx
Single axis inverter 2198-S312-ERSx
2198T-W25K-P-T iTRAK power supply 2198T-W25K-ER
Bus-bar Connectors (2x)
Control power T-connector
T-connector
2198-S160-P-T Bus-bar connectors, 100 mm, quantity 2 Single axis inverter 2198-S160-ERSx

Bus-bar Connector
Control power T-connector 2198-S263-ERSx T-connector
2198-S312-P-T Single axis inverter
Bus-bar connector, 220 mm, quantity 1 2198-S312-ERSx

2198-P141
DC-bus power supplies Bus-bar Connectors (2x)
2198-P208
Control power T-connector
2198-H070-P-T Dual axis inverter 2198-D057-ERSx T-connector
Bus-bar connectors, 85 mm, quantity 2
2198-S086-ERSx
Single axis inverters 2198-S130-ERSx
2198-P031
DC-bus power supplies 2198-P070
Bus-bar Connectors (2x)
2198-D006-ERSx
Control power T-connector 2198-D012-ERSx
2198-H040-P-T Dual axis inverters T-connector
Bus-bar connectors, 55 mm, quantity 2 2198-D020-ERSx
2198-D032-ERSx
Capacitor module 2198-CAPMOD-2240
DC-bus conditioner module 2198-DCBUSCOND-RP312

116 Rockwell Automation Publication KNX-TD003I-EN-P - September 2022

 Common Accessories

Feedback Battery Box Kit

The 2198-KTBT feedback battery-box kit (with user-supplied battery) is used with Kinetix TLP motors when multi-turn positioning is required. 2090-
CTFB-MxDD cables include this battery box and the 2198-KTBT battery box kit is available as a replacement. The battery box (with user-supplied
battery) retains the multi-turn position over a power cycle.

The absolute encoders used with Kinetix TLP motors can also operate as a single-turn absolute feedback device, however in this case, no battery
box (with user-supplied battery) is required to retain the single-turn position over a power cycle.

The customer-supplied 3.6V lithium battery, when installed in the battery box kit, provides multi-turn -
encoder operation to Kinetix TLP servo motors.
+
Battery Specifications
Attribute Value
International size reference 1/2 AA, ER14252 or equivalent
Capacity, nom @ 0.5 mA, to 2V 1.2 Ah
Rated voltage 3.6V
Continuous current, max 50 mA

Battery Box Kit Dimensions

26.0 49.0
(1.02) (1.93)

43.0
(1.69)

Dimensions are in mm (in.).

Rockwell Automation Publication KNX-TD003I-EN-P - September 2022 117

Motor Overload Protection

Motor Overload Protection

Allen-Bradley servo drives use solid-state motor overload protection that operates in accordance with UL requirements. Motor overload protection
is provided by algorithms (thermal memory) that predict actual motor temperature based on operating conditions as long as control power is
continuously applied.

In addition to thermal memory protection, these drives provide an input for an external temperature sensor/thermistor device, embedded in the
motor, to support the UL requirement for motor overload protection.

Servo drives using DSL (digital servo link) encoder technology require the encoder to perform motor temperature monitoring and transmit the data
over the single motor cable. Kinetix VP (VPL, VPF, VPH, VPS, and VPC-Bxxxxx-Q) motors use DSL technology that performs this function. No additional
wiring is required.

Some motors supported by Kinetix 5500 and Kinetix 5700 drives (firmware revision 3.001 or earlier) do not contain temperature sensors/
thermistors; therefore, motor overload protection against excessive consecutive motor overloads with power cycling is not supported. For
Kinetix 5500 and Kinetix 5700 drives with firmware revision 4.001 and later, thermal retention is supported regardless of the motor or encoder type
in use.

Some motors supported by Kinetix 5100 and Kinetix 5300 drives (Kinetix TLP motors, for example), do not contain temperature sensors/
thermistors; therefore, motor overload protection against excessive consecutive motor overloads with power cycling is not supported.

These servo drives meet the following UL requirements for solid-state overload protection.
Motor Overload Protection Trip Point Value
Ultimately 100% overload
Within 8 minutes 200% overload
Within 20 seconds 600% overload

ATTENTION: To avoid damage to your motor due to overheating caused by excessive, successive motor overload trips,
follow the wiring diagram provided in the user manual for your motor and drive combination.

Refer to your servo drive user manual for the interconnect diagram that illustrates the wiring between your motor and drive.

118 Rockwell Automation Publication KNX-TD003I-EN-P - September 2022

 Kinetix Servo Drive Specifications Technical Data

Additional Resources
These documents contain additional information concerning related products from Rockwell Automation.
Resource Description
Product specifications for Kinetix VPL, VPC, VPF, VPH, and VPS; Kinetix MPL, MPM, MPF,
Kinetix Rotary Motion Specifications Technical Data, publication KNX-TD001 and MPS; Kinetix TLY and TL; Kinetix MMA; and Kinetix HPK rotary motors.
Product specifications for Kinetix MPAS and MPMA linear stages, Kinetix MPAR and MPAI
Kinetix Linear Motion Specifications Technical Data, publication KNX-TD002 electric cylinders, and Kinetix LDC and LDL linear motors.
Kinetix Rotary and Linear Motion Cable Specifications Technical Data, Product specifications for Kinetix 2090 motor and interface cables.
publication KNX-TD004
Provides product specifications for Kinetix Integrated Motion over the EtherNet/IP network
Kinetix 3, 300, 350, 2000, 6000, 6200, 6500, 7000 Servo Drives Specifications, (Kinetix 6500 and Kinetix 350), Integrated Motion over Sercos interface (Kinetix 6200, Kinetix
publication KNX-TD005 6000, Kinetix 2000, and Kinetix 7000), and component (Kinetix 3) servo drive families.
Kinetix Servo Drive Performance Specifications per Ecodesign Regulation (EU) Provides energy efficiency performance data for Rockwell Automation Kinetix Servo drives.
2019/1781 technical data, publication KNX-TD006 This data supports IE2 compliance of Kinetix Servo drives per EU 2019/1781.
Product specifications for the iTRAK system components, motor modules, movers, and
iTRAK System Technical Data, publication 2198T-TD001 cables.
iTRAK System User Manual, publication 2198T-UM001 Information on how to install, configure, startup, and troubleshoot the iTRAK system.
Provides information on how to access and install the Add On Profile (AOP) and Add-On
Encoder Output Module User Manual, publication 2198-UM003 Instructions for your drive system that includes an encoder output module. Also includes
troubleshooting information for your encoder output module.
Motor Protection Circuit Breaker and Motor Circuit Protector Specifications, publication Provides specifications for Bulletin 140M Motor Protection Circuit Breaker and Motor Circuit
140M-TD002 Protector.
Motor Protection Circuit Breaker and Motor Circuit Protector Specifications, publication Provides specifications for Bulletin 140MP, 140MT, and 140M Motor Protection Circuit Breaker
140-TD005 and Motor Circuit Protector.
1321 Power Conditioning Products Technical Data, publication 1321-TD001 Information on typical use cases, specifications, terminations, and dimensions.
Kinetix 5700 Drive Systems Design Guide, publication KNX-RM010
Kinetix 5500 Drive Systems Design Guide, publication KNX-RM009
Kinetix 5300 Drive Systems Design Guide, publication KNX-RM012
Kinetix 5100 Drive Systems Design Guide, publication KNX-RM011 System design guide to determine and select the required (drive specific) drive
module, power accessory, connector kit, motor cable, and interface cable catalog
Kinetix 6000 and Kinetix 6200/6500 Drive Systems Design Guide, numbers for your drive and motor/actuator motion control system. Included are
publication KNX-RM003 system performance specifications and torque/speed curves (rotary motion) and
Kinetix 300/350 Drive Systems Design Guide, publication KNX-RM004 force/velocity curves (linear motion) for your motion application.
Kinetix 3 Drive Systems Design Guide, publication KNX-RM005
Kinetix 2000 Drive Systems Design Guide, publication KNX-RM006
Kinetix 7000 Drive Systems Design Guide, publication GMC-RM007
Overview of Kinetix servo drives, motors, actuators, and motion accessories designed
Kinetix Motion Control Selection Guide, publication KNX-SG001 to help make initial decisions for the motion control products best suited for your
system requirements.
System Design for Control of Electrical Noise Reference Manual, Information, examples, and techniques designed to minimize system failures caused
publication GMC-RM001 by electrical noise.
Best practice examples to help reduce the number of potential noise or
Servo Drive Installation Best Practices Application Technique, electromagnetic interference (EMI) sources in your system and to make sure that the
publication MOTION-AT004 noise sensitive components are not affected by the remaining noise.
Information to determine which ControlLogix controller fits your application and the
ControlLogix Selection Guide, publication 1756-SG001 product specifications to help design a ControlLogix system and select the appropriate
components.
Information to determine which CompactLogix controller fits your application and the
CompactLogix Selection Guide, publication 1769-SG001 product specifications to help design a CompactLogix system and select the
appropriate components.
Information to determine which Bulletin 1585 Ethernet cable fits your application and
Industrial Ethernet Media Brochure, publication 1585-BR001 the product specifications to help select the appropriate components.
Product Certifications website, rok.auto/certifications Provides declarations of conformity, certificates, and other certification details.
Motion Analyzer System Sizing and Selection Tool Comprehensive motion application sizing tool used for analysis, optimization,
https://motionanalyzer.rockwellautomation.com/ selection, and validation of your Kinetix Motion Control system.
Rockwell Automation Product Selection and Configuration website Online product selection and system configuration tools, including AutoCAD (DXF)
rok.auto/pcdc drawings.

You can view or download publications at rok.auto/literature.

Rockwell Automation Publication KNX-TD003I-EN-P - September 2022 117

Rockwell Automation Support
Use these resources to access support information.
Find help with how-to videos, FAQs, chat, user forums, Knowledgebase, and product
Technical Support Center rok.auto/support
notification updates.
Local Technical Support Phone Numbers Locate the telephone number for your country. rok.auto/phonesupport
Quickly access and download technical specifications, installation instructions, and user
Technical Documentation Center rok.auto/techdocs
manuals.
Literature Library Find installation instructions, manuals, brochures, and technical data publications. rok.auto/literature
Product Compatibility and Download Center Download firmware, associated files (such as AOP, EDS, and DTM), and access product rok.auto/pcdc
(PCDC) release notes.

Documentation Feedback
Your comments help us serve your documentation needs better. If you have any suggestions on how to improve our content, complete the
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Publication KNX-TD003I-EN-P - September 2022

KNX-TD003H-EN-P - October 2021 Copyright © 2022 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.