SIEMENS Rwf40000a97
SIEMENS Rwf40000a97
SIEMENS Rwf40000a97
User Manual
The RWF40... controller and this User Manual are intended for use by OEMs which integrate the controller into
their products!
1. Introduction.......................................................................................... 6
2. Type of unit........................................................................................... 8
3. Installation............................................................................................ 9
8. Configuration...................................................................................... 38
F Please read this User Manual before switching on the controller. Keep the User Manual
in a safe place which can be accessed by all users at all times. Please help us improve
the information given in the User Manual. Your suggestions will be welcome.
G
All necessary settings and, where required, the settings to be made inside the unit, are
described in this User Manual (applicable to controller software version 126.01.01).
Should any problems arise during commissioning, do not make any unauthorized
manipulations on the unit. You could endanger your rights under the warranty terms!
Please contact us in such a case.
Please take note that we cannot assume liability for damage caused by ESD.
1.2 Description
Use The RWF40... is used primarily for the control of temperature or pressure in oil- or gas-
fired heating plants. It is a compact modulating controller without position feedback
acting on the burner. An external switch can be used to change it to a 2-position
controller for the control of 2-stage burners. The integrated thermostat function switches
the burner on and off. The thermostat (relay output 1) can be used as a thermal reset
limit thermostat conforming to DIN 3440. An adjustable response threshold is used to
switch to a higher burner output (high-fire operation).
The plug-in controller module measures 96 x 48 x 127.5 mm and is especially suited for
mounting in control panels. The controller features two 4-digit 7-segment displays for
the actual value (red) and the setpoint (green). A limit comparator is also provided; its
switching characteristic can be set on the configuration level.
A choice of 8 different limit comparator functions is available.
Options An RS-485 interface is provided for integrating the controller into a data network. Output
5 can be used as an analog output for modulating or 2-stage operation.
All connections are made via screw terminals at the rear of the unit.
1.3.1 Warning symbols The signs for Danger and Caution are used in this User Manual under the following
conditions:
Danger This symbol is used where there may be a danger to staff if the instructions are
disregarded or not strictly observed!
G
Caution This symbol is used where there may be damage to equipment or data if the
instructions are disregarded or not strictly observed!
F
Note This symbol is used to draw your special attention to a remark.
ð Reference This symbol refers to additional information in other Manuals, chapters or sections.
abc¹. Footnote Footnotes are comments, referring to specific parts of the text. They consist of 2
parts:
1) The markings in the text are arranged as continuous superscript numbers
2) The footnote text is placed at the bottom of the page and starts with a number
and a period
1.3.3 Presentation
Buttons Buttons are shown in a box. Either symbols or text are possible. If a button has multiple
PGM
assignments, the text shown is always the one that corresponds to the function
currently used.
Button The representation of buttons combined with a plus sign means that, first, the
EXIT
+= combi- EXIT
button must be kept depressed before pressing the other button.
nations
Location The type field is glued onto the housing. The type designation consists of operating
voltage and type reference of the unit.
¹· Packaging variants
G
The power supply must agree with the operating voltage given on the type field.
Factory setting The measured value range and the analog inputs are factory-set.
ð Chapter 8 «Configuration»
Accessories Adapter frame ARG40 for plants where the RWF32... predecessor model was used (for
conversion to RWF40...).
Dummy cover AVA10.200/109 for covering control panel cutouts for the RWF40...
- The installation site should be free from vibrations, dust and corrosive media
- The controller should be installed away from sources of electromagnetic fields, such
as variable speed drives or high-voltage ignition transformers
3.2 Dimensions
48
K6 91,5
96
PGM EXIT
RWF40
112
43,5
45 +0,6
92 +0,8
127,5
7865m01e/1200
15,5
If several controllers are mounted side-by-side or above one another in a control panel,
minimum spacing must be observed: 30.5 mm vertically and 10.5 mm horizontally.
٭Place the seal supplied with the unit onto the controller housing.
G
The unit must be installed with the seal so that no water or oil can penetrate
the housing!
٭Insert the controller from the front into the panel cutout.
7865z08/0200
٭ At the rear of the panel, push the fixing elements into the guide slots from the side
or top. The flat faces of the fixing elements must rest on the housing.
٭ Place the fixing elements against the rear of the panel and tighten them with a
screwdriver.
The front can be cleaned with normal washing and rinsing agents or detergents.
G
The front is not resistant to corrosive acids, caustic solutions and abrasive
cleaners. Do not clean with high-pressure cleaners!
The controller module can be removed from the housing for service.
7865z09/0200
٭ Press the ribbed surfaces together (at top and bottom) and pull out the controller
module.
Safety regulations - The choice of cable, installation and electrical connections of the controller must
conform to VDE 0100 «Regulations for the installation of power circuits with nominal
voltages below AC 1000 V», or the relevant local regulations
- The electrical connections must be made by qualified staff
- If contact with live parts is possible while working on the unit, the controller must be
disconnected from the power supply (all-polar disconnection)
Fusing - An internal current-limiting resistor cuts the supply voltage in the event of short-circuit.
The external fusing should not be rated above 1 A (slow). The output relays must be
fused for a maximum of 2 A to prevent contact welding in the event of a short-circuit in
the load circuit
Interference suppression - The electromagnetic compatibility and interference suppression levels conform to the
standards and regulations listed under «Technical data»
- Input, output and supply cables should be routed separately, not parallel to one
another
- Arrange sensor and interface cables as twisted and shielded cables, and do not run
them close to power cables or components. Ground the shielding to the controller at
one end to the «TE» terminal
- Earth the «TE» terminal of the controller to protective earth. This cable must have a
cross-sectional area that is at least as large as that of the supply cables. Earthing
cables must be wired in a star configuration to a common earthing point connected to
the protective earth of the supply. Earthing cables may not be looped from one
controller to another
Incorrect use - The unit is not suitable for installation in areas with an explosion hazard
- Incorrect settings on the controller (setpoint, data of parameter and configuration
levels) can affect the proper functioning of the following process or lead to damage.
Safety devices independent of the controller, such as overpressure relief valves or
temperature limiters / monitors should therefore always be provided, and only be
capable of adjustment by qualified staff. Please observe the relevant safety
regulations. Since self-setting cannot be expected to handle all possible control loops,
the stability of the resulting actual value should be checked
- The analog inputs of the controller may not exceed a maximum voltage of AC 30 V or
DC 50 V against «TE»
RWF40...
or linearized
standard signals
Limit comparator
Input 3: Output 4:
Outside temperature - Relay (N.O. contact)
for Landis & Staefa Pt1000,
LG-Ni1000
Power supply measuring transducer
2 binary inputs DC 24 V, 30 mA
For potential-free (short-circuit proof)
contacts
G- CA
G+ TE
GND
D1 L1
D2 N
I1 Y2
M1 Q
U1 Y1
G1+ Q13
XB6 Q14
M6
XU6
B9 Q63
M9 Q64
7865z07/1199
S
Y2 N.O. contact Y2
7865a16/1099
X1-
X1- -
7865a17/1099
I1
I1 7865a04/1099
Current input I1 I1 +
DC 0...20 mA, 4...20 mA
M1 M1 -
7865a06/1099
Voltage input U1 U1 +
DC 0...1 V, 0...10 V
M1
M1 -
7865a07/1099
Technical earth TE
TE
7865a18/1099
G- G- -
7865a14/1099
The diagram shows the maximum potential differences that may exist between the
function modules in the controller.
3 analog inputs
Limit comparator
Input 1:
Actual value Output 4:
for Pt100, Ni100, - Relay (N.O. contact)
Landis & Staefa Pt1000,
LG-Ni1000
thermocouples or
standard signals
Input 2:
External setpoint,
setpoint shift Release of burner L1, N:
for resistance 0...1 k W ,
or standard signals Output 1:
- Relay (N.O. contact)
Input 3:
Outside temperature
for Landis & Staefa Pt1000,
LG-Ni1000
Floating output L1, N:
Output 2:
2 binary inputs - Relay (actuating device opens)
for potential-free contacts
Output 3:
D1: Operating mode - Relay (actuating device closes)
changeover
D2: Setpoint shift /
changeover
Analog output
(optional)
Output 5:
Analog output,
DC 0...10 V,
DC 0...20 mA, 4...20 mA
Max. insulation voltages:
DC 50 V
Serial interface
RS-485 (optional)
AC 400 V
MOD bus protocol
AC 4000 V
Technical earth TE
7865f07e/1202
Low-fire operation means that only small amounts of heat are drawn from the boiler. A 2-
position controller maintains the setpoint, switching the burner on and off like a thermostat.
Thermostat function This mode of control is known as the thermostat function. An adjustable switching
differential ensures that the burner’s witching frequency can be selected, aimed at
reducing wear.
7865w03/1099
Operating mode - In high-fire operation – depending on the application – the burner can be fired in
changeover modulating or 2-stage operation, then burning larger amounts of fuel than in low-fire
operation. The binary input «D1» can be used to switch between modulating and 2-
stage operation
- When contact is open: Modulating burner operation
- When contact is closed: 2-stage burner operation
In diagram area (1), the thermostat function is active. The modulating mode of burner
operation is shown in area (2). In high-fire operation, a modulating controller acts on an
actuator via relay 2 (open) and relay 3 (close).
B
HYS3
7865w07/1099
db
W
HYS1
q q
A A
In area (3), the actual value exceeds the upper switch-off threshold «HYS3» and the
controller switches the burner off (B). The controller only starts low-fire operation when
the level falls below the switch-on threshold «HYS1» again. If «Q» is exceeded, the
controller switches to high-fire operation (A).
ð Section 5.6 «Response threshold Q»
B 7865w05/1099
HYS3
W
HYS1
q q
A A
100%
X1
0%
(1) (2)
The positioning signal is delivered as a standard signal via the analog output.
F The modulating controller must be available and configured in the unit (optional).
ð Section 8.2 «C112 limit comparator, controller type, setpoint «SP1», locking»
B 7865w06/1099
HYS3
HYS2
W
HYS1
q A q A
I
II
(1) (2)
In area (3), the actual value exceeds the upper switch-off threshold «HYS3» and the
controller shuts down the burner (B). The controller only starts low-fire operation when
the level falls below the switch-on level «HYS1» again. If «Q» is exceeded, the
controller switches to high-fire operation (A).
ð Section 5.6 «Response threshold Q»
In this case, a standard binary signal switches the second stage into circuit with analog
output «X1» on reaching the switch-on threshold «HYS1» and switches it out of circuit
at the lower switch-off threshold «HYS2».
B 7865w04/1099
HYS3
HYS2
W
HYS1
q A q A
100%
X1
0%
(1) (2)
ð Section 8.2 «C112 limit comparator, controller type, setpoint «SP1», locking»
In the event of a sensor failure, the controller cannot monitor the actual value of the
boiler temperature (analog input 1). Safety shutdown will automatically be triggered to
guard against overheating.
This also applies to the acquisition of the external setpoint at analog input 2.
Weather-dependent
setpoint shift: No Yes
C111: XXX2
Section 5.4.4 "Exter-
C111: XXX1 C111: XXX0
nal setpoint, binary
setpoint shift" Setpoint changeover No function
D2 open
Setpoint SP2
SP2 via buttons
D2 closed
SPH / oLHi 1)
Setpoints SP1 and SP2 are
entered on the user level.
Section 6.2 "User level" SPL / oLLo 1)
Connection of binary input D2
Section 4.2 "Assignment of terminals"
7865f05e/1202
Active setpoint
Weather-dependent
setpoint shift: No Yes
C111: XXX2
Section 5.4.4 "Exter-
C111: XXX0 C111: XXX1 nal setpoint, binary
No function Setpoint changeover setpoint shift"
D2 closed D2 open
Active setpoint
Weather-dependent
setpoint shift: No Yes
D2 closed
dSP
+
0,0
D2 open
SPH / oLHi 1)
7865f04e/1202
Values dSP and SP1 are entered
on the user level
Section 6.2 "User level" SPL / oLLo 1)
Connection of binary input D2
Section 4.2 "Assignment of terminals" Active setpoint
D2 closed
dSP
+
0
D2 open
SPH / oLHi 1)
Values dSP and SP1 are entered on
the user level
Section 6.2 "User level"
SPL / oLLo 1)
Connection of binary input D2
Section 4.2 "Assignment of terminals"
7865f02e/1202 Active setpoint
The RWF40... can be configured such that if an outside sensor with an LG-Ni1000
sensing element (e.g. QAC22) is used, a weather-dependent setpoint shift will be
implemented. The minimum and maximum setpoint values can be set by the lower
setpoint limit «SPL» and the upper setpoint limit «SPH». In addition, with the
RWF40.0X2B97, the lower working range limit «oLLo» and the upper working range
limit «oLHi» protect the plant by ensuring that the minimum plant temperature will be
observed. Parameter «P» can be used to apply a parallel displacement to the heating
curve.
G Each RWF40... must have its own separate outside sensor (no parallel
connection)!
F This function has been optimized for space heating combined with domestic hot
water heating.
Slope «H» of the heating curve can be used to adjust the setpoint in response to the
outside temperature, as shown in the diagram. The common origin of the heating curves
is set at (20 °C / 20 °C). The effective range of the weather-dependent setpoint is
restricted by the setpoint limits «SPH» and «SPL».
H larger
Setpoint (°C)
oLHi 1)
HYS3
SPH
H smaller
HYS1
SPL
oLlo 1)
+20
«HYS1» is the switch-on point for the burner, and «HYS3» is the switch-off point. As
already described, they act with the set shift relative to the weather-dependent setpoint.
ð Section 5.2.1 «Modulating burner, floating output»
The response threshold «Q» defines for how long and how low the actual value is
allowed to drop before the system switches to high-fire operation.
An internal mathematical calculation using an integration function determines the sum of
all the areas Qeff = Q1 + Q2 + Q3, as shown in the diagram. This only takes place when
the control deviation (x-w) falls below the value of the switching threshold «HYS1». If
the actual value increases, integration is stopped.
If «Qeff» exceeds the preset response threshold «Q» (can be adjusted on the parameter
level), this causes the second stage of the burner to switch on or - in the case of a
floating controller / modulating controller – the actuating device to open.
If the actual boiler temperature reaches the required setpoint, Qeff is reset to 0 .
Temperature (°C)
x
w
HYS1
Q Q
1
2
Q3
t
7865d19e/1199 Q =0
eff
Monitoring of the actual value ensures that the switching frequency is kept low in the
transitional range from low- to high-fire operation, aimed at reducing wear.
When a heating system is switched off for a longer period of time, the actual value will
drop of course.
To achieve a faster control response, the controller immediately starts in high-fire
operation as soon as the control deviation (x-w) drops below a certain limit value. This
limit is calculated as follows:
In that case, response threshold «Q» is inactive, independent of the operating mode
and the controlled variable (temperature or pressure).
At an actual value below 44 °C, the heating up procedure immediately starts in high-fire
operation, instead of in the thermostat mode.
°C
HYS3
W db
HYS1
2 x (HYS1 - HYS3)
X
t
7865d20/1099
Assignment of levels All levels can be accessed from the basic display via the PGM button, as shown in the
diagram.
The upper actual value display (red) shows the actual value and the parameter values
for the various levels.
The setpoint and parameters are shown in the lower section of the display (green).
BASIC DISPLAY
1.
Min. 2 s
USER
LEVEL
or time-out (approx. 30 s)
1.
Min. 2 s
PARAMETER LEVEL
1.
Min. 2 s
CONFIGURATION
LEVEL
7865f08e/1299
1)
After using «PGM» to step through all the parameters of a level, automatic return
occurs after the last parameter has been confirmed.
The diagram shows the RWF40... after switching power on. This condition is called the
basic display. The actual value and the currently active setpoint are shown here. Manual
operation, self-setting, the user, parameter and configuration levels can be activated
from here.
Release of burner
Actuating device CLOSES / 1st stage
2-stage operation
Actual value
display (red) 503
Setpoint display
(green) 639 Manual operation
Limit comparator
7865p02e/1202
Initialization All displays light up. The setpoint display flashes for about 10 seconds after switching
power on.
Manual operation The upper display shows the actual value. The LED for manual operation is on.
Depending on the operating mode and the type of controller, the setpoint or the level of
the manual actuator position is shown on the setpoint display (green).
ð Section 6.2.2 «Manual operation of a modulating burner»
Self-setting function The actual value is shown on the actual value display (red) and the text «tunE» flashes
on the setpoint display (green).
ð Section 9.1 «Self-setting function in high-fire operation»
Time-out
F If there is no action by the operator, the controller will automatically return to
the basic display after about 30 seconds.
This level is started from the basic display. Setpoints «SP1» and «SP2 / dSP» can be
altered, and the analog inputs «E2» (external setpoint / setpoint shift) and «E3» (outside
temperature) can be displayed.
F After 2 seconds, the set value will automatically be adopted. The value can only
change within the permitted value range
Basic display
60.3
65.0
PGM
User level
65.0
(Display depends on
code 111) EXIT
SP 1
PGM
70.0 10.0
Depending on the
configuration of EXIT
binary input 2:
or
SP 2 dSP
- dSP
-Sp2
PGM
10.0
Measurement of the
outside temperature EXIT
via analog input 3
tA
PGM
50.0
Measurement of the
external setpoint or
a setpoint shift
via analog input 2
SP.E
PGM
7865f06e/1199
EXIT
٭Press for 5 seconds
The LED above the hand symbol will light up.
Floating controller ٭Change the position of the actuating device with = and >
Relay 2 opens the actuating device as long as = is kept depressed.
Relay 3 closes the actuating device as long as > is kept depressed.
The LEDs for the actuating device indicate if «OPEN» or «CLOSE» is activated.
Modulating controller ٭Change the position of the actuating device with = and >
The analog output delivers the position of the actuating device that was entered.
EXIT
٭Return to automatic operation by pressing for 5 seconds
F When manual operation is activated, the position of the actuating device will
be set to 0 until another entry with the buttons is made.
Thermostat mode Manual operation can only be activated if the thermostat function has set relay 1 active.
If the thermostat function sets relay 1 inactive during manual operation, manual
operation is terminated.
EXIT
٭Press for 5 seconds
٭Press = briefly
- Relay 2 is active, relay 3 is inactive
- Analog output (optional) delivers DC 10 V
The actuating device opens.
٭Or press > briefly
- Relay 2 is inactive, relay 3 is active
- Analog output (optional) delivers DC 0 V
The actuating device closes.
EXIT
٭Return to automatic operation by pressing for 5 seconds
PGM
7865z10/1199
٭Press PGM
+=
Available units:
°C, °F and % (for standard signals)
PGM +
7865z11/1199
The parameters involved in adapting the controller to the controlled system are set here
after the system has been started up.
PGM
Within the level, you can proceed to the next parameter by pressing .
6.3.1 Entering parameters Entry and alteration of the parameters is made through continuous alteration of the
value. The longer you keep the button pressed, the faster the rate of change.
٭Increase value by pressing =
٭Decrease value by pressing >
PGM
٭Accept entry by pressing
or
EXIT
٭Cancel entry by pressing
F After 2 seconds, the set value will automatically be accepted. The value can
only change within the permissible value range.
The settings made here are those required for commissioning a specific installation and,
therefore, need hardly ever be altered later on (acquisition of measured value or type of
controller).
PGM
Within the level, you can advance to the next parameter by pressing .
The parameter is shown on the lower setpoint display (green) and the parameter value
on the upper / actual value display (red).
10
AL
7865p06/0200
7865d10e/0300
Measured value
w
100%
X
W
-100%
7865d11/1099
1)
Setting of the decimal place has an impact on this parameter.
The parameter is shown on the lower / setpoint display (green) and the parameter value
on the upper / actual value display (red).
10
AL
7865p06/0200
1)
Setting of the decimal place has an impact on this parameter.
0000
C111
7865p03/0200
Analog input 1
Analog input 2
No function 0
External setpoint, 1 kW resistance potentiometer 1
External setpoint, DC 0…20 mA 2
External setpoint, DC 4…20 mA 3
External setpoint, DC 0…10 V 4
External setpoint, DC 0…1 V 5
Analog setpoint shift, 1 kW resistance potentiometer 6
Analog setpoint shift, DC 0…20 mA 7
Analog setpoint shift, DC 4…20 mA 8
Analog setpoint shift, DC 0…10 V 9
Analog setpoint shift, DC 0…1 V A
Position feedback resistance potentiometer 1 kW ¹) b
Position feedback 0...20 mA ¹) C
Position feedback 4...20 mA ¹) d
Position feedback 0...10 V ¹) E
Position feedback 0...1 V ¹) F
0000
C111
7865p03/0200
Analog input 3
No function 0
Outside sensor Landis & Staefa Pt1000, 2-wire, IEC 751 1
Outside sensor Ni1000, 2-wire, DIN 43760 2
Outside sensor LG-Ni1000, 2-wire 3
No function 0
Setpoint changeover 1
Setpoint shift (binary) 2
Factory setting 9 0 3 0
0000
C112
7865p04/0200
Limit comparator
Controller type
Floating controller 0
Modulating controller DC 0…20 Ma 1
Modulating controller DC 4…20 mA 2
Modulating controller DC 0...10 V 3
Setpoint «SP1»
Locking
No locking 0
Locking of configuration level 1
Locking of parameter level 2
Locking of buttons 3
G Locking of the buttons can be entered only once and adapted with PGM . Then, all
button operations will be locked and can only be enabled again by the
manufacturer!
Factory setting 0 0 1 0
Function Ik1 Window function: Relay «K6» is active when the measured value lies within a window
about the setpoint (w).
Example: w = 80 °C, AL = 5, HYSt = 2
Measured value rising: Relay «K6» switches on at 76 °C and off at 86 °C.
Measured value falling: Relay «K6» switches on at 84 °C and off at 74 °C.
Output 4
AL
HYSt
7865d10e/0300
Measured value
w
Output 4
AL
HYSt
Measured value
7865d09e/0300
w
Output 4
AL
HYSt
Measured value
7865d04e/0300
w
Output 4
AL
HYSt
Measured value
7865d03e/0300
w
Output 4
AL
HYSt
Measured value
7865d05e/0300
w
Output 4
AL
HYSt
Measured value
7865d06e/0300
w
Function Ik7 The switching point is independent of the controller setpoint; only the limit value «AL»
determines the switching point.
Function: Relay is active when measured value > limit value.
Example: AL = 50, HYSt = 2
Measured value rising: Relay «K6» switches on at 51 °C.
Measured value falling: Relay «K6» switches off at 49 °C.
Output 4
HYSt
Measured value
AL
7865d07e/0300
Output 4
HYSt
0000
actual value!
C113
7865p05/0200
Unit address
Address 0 0 0
Address 1 0 1
... ...
Address 99 9 9
Factory setting 0 1 1 0
0 mA 20 mA
0 °C 20 °C 100 °C
0 mA 20 mA
0 °C 80 °C 100 °C
The actual value correction can be used for correction of the measured value upwards
or downwards by a specific amount. It is also used for line compensation when
resistance thermometers are connected in a 2-wire circuit.
8.3.11 «dF3» digital filter of 1st order for analog input 3 (only with RWF40.0X2B97)
The lower working range limit limits the control range in the downward direction. This
limitation is independent of the setpoint adjustment and hysteresis 1. If switch-on
threshold «SP + Hyst1 < oLLo» falls below the lower working range limit, the switch-on
threshold will be replaced by the lower working range limit. The setpoint does not
change.
ð Switch-on threshold = 55
Current setpoint = 59
If the setpoint lies below the lower working range limit, the setpoint and switch-on
threshold will be replaced by the lower working range limit.
ð Switch-on threshold = 55
Current setpoint = 55
As soon as supervision of the working range starts, «oL» and the current setpoint will
flash alternately.
The upper working range limit limits the control range in the upward direction. This
limitation is independent of the adjustment of the setpoint and hysteresis 3. If switch-off
threshold «SP + Hyst3 > oLHi» exceeds the upper working range limit, the switch-off
threshold will be replaced by the upper working range limit. The setpoint does not
change.
ð Switch-off threshold = 93
Current setpoint = 90
If the setpoint lies above the upper working range limit, the setpoint and switch-off
threshold will be replaced by the upper working range limit.
ð Switch-off threshold = 93
Current setpoint = 93
8.3.14 «dtt» bus watchdog timer for remote operation (only with RWF40.0X2B97)
The self-setting function «tunE» is a proper software function unit that is integrated into
the controller. In the «modulating» mode, «tunE» tests the response of the controlled
system to steps of the positioning signal according to a special procedure. A complex
control algorithm uses the response of the controlled system (actual value) to calculate
and store the control parameters for a PID or PI controller (set dt = 0!). The «tunE»
procedure can be repeated any number of times.
Self-setting Start
W Controlled
Controller
system
Y
X
7865f09e/1199
2 procedures The «tunE» function uses 2 different methods that are automatically selected
depending on the dynamic state of the actual value and the deviation from the setpoint
at the start. «tunE» can be started from within any dynamic actual value sequence.
If there is a large difference between actual value and setpoint when «tunE» is
activated, a switching line is established about which the controlled variable performs
forced oscillations during the self-setting procedure. The switching line is set at such a
level that the actual value should not exceed the setpoint.
x
Start
w Switching
level
7865d12e/1199 t
With a small deviation between setpoint and actual value (after the controlled system
has stabilized, for instance), a forced oscillation is performed about the setpoint.
x
Start
7865d13/1099 t
The controlled system data recorded for the forced oscillations are used to calculate the
controller parameters «rt, dt, Pb.1» and a filter time constant for actual value filtering
that is optimized for this controlled system.
The optimum adjustment of the controller to the controlled system can be checked by
recording a startup sequence with the control loop closed. The following diagrams
indicate possible incorrect adjustments, and their correction.
Example The response to a setpoint change is shown here for a 3rd order controlled system for a
PID controller. The method used for adjusting the controller parameters can, however,
also be applied to other controlled systems.
A favorable value for «dt» is «rt» / 4.
w w
t t
7865d17/1099 7865d15/1099
w w
t t
7865d16/1099 7865d14/1099
Optimum adjustment
x
t
7865d18/1099
1999
Setpoint display shows initiates lockout.
the setpoint. ð Section 5.3 «Safety shutdown»
The limit comparator responds to analog
1999
temperature (C111) and Outside temperature is not measured!
the measured value is The weather-dependent setpoint is
called up, the actual inactive!
tA
value display (red)
٭Check electrical connections for
shows «1999» flashing.
open-circuit of sensors
7865p10/0200
1999
the measured value is External setpoint is not measured.
called up, the process Controller initiates lockout
value display (red)
ð Section 5.3 «Safety shutdown»
SP.E
shows «1999» flashing.
٭Check electrical connections for
open-circuit of sensors
7865p09/0200
53.2
Setpoint display (green) Setpoint shift is not measured. Controller
shows «1999» flashing. initiates lockout
ð Section 5.3 «Safety shutdown»
7865p07/0200
For resistance thermometers, thermocouples or standard signals with 2nd order digital
filter (configurable).
For resistance thermometers in a 2-wire circuit, with fixed filter time constants
(21 h 18 min for weather-dependent setpoint enable)
11.1.4 Binary input «D1» Potential-free contact for changeover of operating mode:
- Modulating burner, when contact is open, LED on the front is not lit
- 2-stage burner, when contact is closed, LED on the front is lit
11.1.5 Binary input «D2» Potential-free contact for the following functions, depending on the configuration:
- No function
- Setpoint shift
- Setpoint changeover
11.2 Outputs
4 relay outputs, 1 analog output (optional) and a transducer supply are provided as
standard.
2 relay outputs (N.O. contacts) with a common pole, for actuating device open / close
Contact rating: AC 24…240 V, 2 A at cos j > 0.6
Contact life: > 2 x·105 switching cycles at rated load
Internal contact protection: RC combination (C = 2.5 nF, R = 100 W)
DC 24 V, 30 mA (short-circuit proof)
- = is not detected
X = is detected, and «–1999» appears on the display
ð Chapter 10 «What to do if...»
1)
Setting of the decimal places has an impact on these parameters
1.
Setting of the decimal place has an impact on these parameters
2.
Only with RWF40.0X2B97