Operation Manual 3A - HIE-1708-OM3A
Operation Manual 3A - HIE-1708-OM3A
Operation Manual 3A - HIE-1708-OM3A
SELFJECTOR
HERCULES -SERIES
Instruction Manual
Operation Manual 3A
(HBC-1, HBC-2)
HIE-1708-OM3A
This manual has been edited primarily to give instructions for processing mineral
oils such as fuel oils and lubricating oils.
This manual also contains the instructions for the optional equipment available for
the SELFJECTOR and HBC-1 and HBC-2 automatic control panels. The descriptions
for the optional equipment are clearly identified with the options’ specifications.
Confirm the specifications in the furnished documents and read only the portions
that apply to the options you have purchased.
NOTE: Never modify your MITSUBISHI SELFJECTOR and its accessories without
maker’s approval.
When you cannot solve the problems by yourselves, please contact the
following address.
NOTE: Use only genuine parts on MITSUBISHI SELFJECTOR and its accessories so
as not to make troubles.
The maker does not take the responsibility for the troubles caused by using
non-genuine parts.
This instruction manual is a guide for using a self discharge type oil purifier, the
"Mitsubishi SELFJECTOR Hercules Series" (hereinafter referred to as the
SELFJECTOR).
The SELFJECTOR is a centrifugal separator rotating at high speeds. Please read
through this manual and obtain a complete understanding of the contents of the manual
before using the SELFJECTOR.
Handle the SELFJECTOR safely and operate it in the right way to get the best service.
NOTE
The Part 3 manuals (Operation Manuals 3A & 3B) deal with the following types of the automatic control
systems. When you purchase the SELFJECTOR controlled by one of these control systems, the
associated operation manual of Part 3 will be supplied.
Automatic control systems: HBC-1, HBC-2, HSH-1
4.1. OUTSIDE VIEW OF CONTROL UNIT............. 4-1 12.1. "LEAK": OIL LEAKAGE ALARM .................12-2
5. TERMINAL UNIT ..........................................5-1 12.2. "NDIS": NO OPENING OF BOWL ALARM ...12-3
12.3. "HTMP/LTMP": OIL TEMPERATURE ALARM
5.1. OUTSIDE VIEW OF TERMINAL UNIT ............ 5-1 ....................................................................12-4
5.2. FUNCTIONS OF INPUT AND OUTPUT 12.4. "VIBR": ABNORMAL VIBRATION ...............12-5
INDICATION LEDS........................................ 5-3 12.5. "SV3 LEAK": SV3 LEAKAGE ALARM .........12-6
6. DISPLAY PART AND SETTING PART OF 13. SELECTING OPERATION MODE .............. 13-1
TIMER AND OPTION ...................................6-1
13.1. SERIES OPERATION ..................................13-1
6.1. DISPLAY PART AND SETTING PART OF TIMER
13.2. CLARIFIER OPERATION (“OP/OC”) ...........13-5
AND OPTION ................................................ 6-1
6.2. OPERATING SWITCH ................................... 6-1 14. MAINTENANCE ......................................... 14-1
6.3. LCD DISPLAY ............................................... 6-1 14.1. PILOT LAMP "AUTO. RUNNING" FAILS TO LIGHT14-1
7. LCD DISPLAY MODE ...................................7-1 14.2. REPLACEMENT OF AUXILIARY RELAY .................14-3
14.3. REPLACEMENT OF FUSE ..........................14-4
8. TIMER MODE ...............................................8-1
15. AUTOMATIC OPERATION FLOW SHEET . 15-1
8.1. TIMER MODE FORMAT ................................ 8-1
8.2. DISPLAY EXAMPLES OF TIMER MODE ....... 8-1 16. TIMING CHART ......................................... 16-1
8.3. SETTING VALUE OF TIMER ......................... 8-2
17. SCHEMATIC CONNECTION DIAGRAM .... 17-1
8.4. TIMER ELAPSED TIME INDICATION
PROCEDURES ............................................. 8-4
8.5. DISPLAY MODE OF TIMER SETTING VALUE 8-5
8.6. CHANGE MODE OF TIMER SETTING VALUE8-6
9. OPTIONAL MODE........................................9-1
Prior to use, carefully read through the "Precautions for Safety", and operate the SELFJECTOR in the
right way.
The precautions for safety in this instruction manual are intended for enabling the user to use the
SELFJECTOR safely and properly, and protecting the user from personal injury and damage. Carefully
read through the precautions until you have a complete understanding before performing any job or
procedure for operation or maintenance of the SELFJECTOR.
In this instruction manual, the precautions are headed by the following symbols. Since all of
them are important precautions associated with safety, be sure to strictly observe them.
! CAUTION: Indicates a hazardous situation which, if not heeded, may result in minor or
moderate injury or damage to the machine or facilities.
NOTE: Indicates the items which should be done or which will be of help if kept in mind for
operating the machine or performing work.
CAUTION
The automatic control panel is a part of the equipment designed for automatic operation of the
SELFJECTOR. Improper handling of the panel could cause malfunctions and jeopardize your
safety. Before operation, maintenance and inspection of the panel, thoroughly read through
this manual and pay special heed to your safety when using the panel.
• Do not attempt disassembly and reworking of the control panel without permission of
Mitsubishi Kakoki.
• Before proceeding with wiring, check to ensure that the input power supply to the system is
OFF.
There is danger of an electrical shock.
• Connect the equipment to the hull in an electrically effective way by use of the ground
terminal of the panel.
(Make sure that the equipment is grounded.)
• Check to ensure that the rated voltage and frequency of the panel appropriate to those of the
power supply.
The automatic control panel is designed for automatic operation of the Mitsubishi SELFJECTOR.
The front panel configuration and the functions of the control elements of the automatic panel are
described below.
② ⑥ ⑤ ⑦
⑫ ⑩
⑪
⑨
④
③
CONT. SOURCE
OFF ON
⑧
①
⑫ ⑩
⑪
CONT. SOURCE
OFF ON
③ ④ ⑨
①
② "CONT. SOURCE"
Lights when the power is supplied to the automatic control panel.
③ "AUTO. START"
The automatic running start switch.
④ "AUTO. STOP"
When this button is pressed during automatic running, the SELFJECTOR automatically
shuts down after completion of the process to discharge sludge.
⑤ “AUTO. RUNNING”
"AUTO. START" switch is pushed, automatic operation started. Lights during automatic
operation.
⑥ “FEEDING”
Lights during feeding oil to SELFJECTOR
⑦ "ALARM"
When any alarm occurs during operation, the pilot lamp comes on. The graphic panel
shows the type of alarm that has occurred.
⑧ "ALARM RESET"
The retained alarm is cleared by pressing this button for more than 3 seconds.
In the case of HBC-2, No.1 SELFJECTOR or No.2 SELFJECTOR status for monitoring
displayed on the graphic panel can be converted.
⑨ "DISCHG. TEST"
When this button is pressed during automatic running, sludge is compulsorily discharged.
⑩ “EMERGENCY STOP”
When this button is pressed, all the valves close and the SELFJECTOR shuts down
immediately.
⑪ “MM FUNC.”
This is a selector switch for ON/OFF control of FEED signals from the control panel to the
Multi Monitor. The switch is “ON” when the automatic control panel is turned on, and lights
“MM ON”. When the [MM ON] lamp is off, no FEED signal is output from the control panel
to the Multi Monitor even during oil feed. Each time this button is pressed, the green [MM
ON] lamp (LED) goes on and out alternately.
⑫ “GRAPHIC PANEL”
On this graphic panel, the operational status of the SELFJECTOR, bowl operating water
solenoid valves (SV1 - 3) and 3-way solenoid valve (SV4) and the type of alarm can be
identified.
SELFJECTOR monitor selection : GREEN
SV1 - 4 : GREEN
Alarm (LEAK, NO-DIS) : RED
The control unit is a controller with a built-in logic for automatic operation of the SELFJECTOR.
The control unit also contains the timer function.
The control unit consists of LCD and operating switch. LCD displays and sets the timers and
options {For details, refer to Fig. 4-1 Outside View of Control Unit (for HBC-1) and Fig. 4-2
Outside View of Control Unit (for HBC-2)} It also has connectors for connection of the unit to the
terminal unit, etc.
LCD(DISPLAY PART)
OPERATING SWITCH
Power terminal
Connector Terminal
(No.1 SELFJECTOR)
OPERATING SWITCH
The terminal unit inputs and outputs signals from/to external devices. Two units for the No. 1
machine and the No. 2 machine are installed respectively. The terminal unit is connected to the
control unit through a connector.
The terminal unit consists of input/output indication LEDs, auxiliary relays, fuse, and external line
terminal boards. (For details, refer to Fig.5-1. OUTSIDE VIEW OF TERMINAL UNIT)
Fuse
Connector for emergency
stop switch
Change over
switch
SWITCH
OVER External Line Terminal Board(TB1)
Output Indication LEDs Indicate the output status of signals. They come on when
“ON” signals are output to the lamps on the front panel of
the control unit, when “Open” signals are output to the
solenoid valves, and when command signals are output to
the detectors, respectively.
Auxiliary Relays Cause the lamps on the front panel of the control unit to
illuminate, the solenoid valves to open, or output signals to
the individual detectors to be issued. The auxiliary relays
are of the socket type. When any of the auxiliary relays
fails, it can be replaced independently.
Connector for vibration switch In case of using reset output signal of vibration switches
(option) etc.
Change-over switch Used for switchover of starter stop output and alarm cancel
(SSW301,SSW302) signal output contacts Break and Make.
*1 Do not change the settings done at the time of shipment
from the factory.
Left side of switch: Break Contact
Right side of switch: Make Contact
*1 For switchover of contacts Break and Make, the internal wiring in the control panel and
emergency switch contacts must also be changed. Therefore, you cannot change over
contacts break and make after shipment from the factory.
Table 5-2
Name Symbol Function
Input I01 Stays ON during operation of the motor of the SELFJECTOR.
Indication I02 Comes on when the Oil Leakage alarm (LM) signal input from the
LEDs Multi-Monitor.
I03 Comes on when the No Discharge (DD) signal input from the Multi-Monitor.
(Detection Function : Option)
I04 Comes on when the processing oil at the inlet of the purifier has a high
temperature. (Detection Function : Option)
I05 Comes on when the flow switch (FLS) detects the water flow of SV3 outlet.
(Detection Function : Option)
I06 Comes on when the clarifier operation mode is selected by terminal board
jumpering.
I07 (Option)
I08 Comes on when the vibration switch (VS) is activated. (Option)
I09 Comes on when LM interlock signal is input from the console. *2
I10 Comes on when the series operation mode is selected by terminal board
* jumpering.
Output Q01 Comes on when the bowl opening water solenoid valve (SV1) is energized.
Indication Q02 Comes on when the bowl closing water solenoid valve (SV2) is energized.
LEDs
Q03 Comes on when the sealing/replacement water solenoid valve (SV3) is
energized.
Q04 Comes on when the solenoid valve for the feed valve (SV4) is energized.
Q05 (Option)
Q06 Comes on when the vibration switch reset coil is energized.
(Detector: Option)
Q07 Stays ON while the feeding process is in progress. (For interlocking
Multi-Monitor)
Q08 Stays ON while the discharge process is in progress. (For interlocking
Multi-Monitor)
(Detector: Option)
Q09 Comes on when stop signal is output to the starter.
Q10 Comes on when an alarm cancel signal is output to the starter. *1
Q11 Comes on when the block signal of processing oil high temperature alarm
is output to the console. *2
Q12 Comes on when the block signal of processing oil high temperature alarm
is output to the console. *2
Q13 Comes on when the block signal of processing oil low temperature alarm is
output to the console. *2
Q14 (Option)
NOTE
*1....The starter refers to the separately installed starter for the SELFJECTOR motor.
*2....The console refers to the control console used for remote control.
LCD DISPLAY
Operating Switch
Fig 6-1
Table 6-1
Type LCD display Description
Type (Example . HBC-1C) and a version
HBC-1
HBC-1C :3.09 number (Example . 3.09) are displayed for
2 seconds after power on.
Type (Example . HBC-2C) and a version
HBC-2
HBC-2C :3.09 number (Example . 3.09) are displayed for
2 seconds after power on.
Set the power switch of the control panel "ON", and check that the pilot lamp "CONT. SOURCE" and
the value indicator LEDs of the control unit are ON. Shifts to LCD display mode in 2 seconds.
There are timer mode and option mode in display mode. When the [Mode] switch is pushed by each
display mode, it will change to timer mode and option mode.
TIMER MODE
[Set]1s
Timer current value [Set] Timer setting value Timer setting value
display mode display mode change mode
[Cancel]
[Mode] [Mode]
POWER ON
OPTION MODE
[Set]1s
Option setting value Option setting value
display mode [Cancel]
change mode
Fig 7-1
There are 3 timer modes, DISPLAY MODE OF TIMER CURRENT VALUE, DISPLAY MODE OF
TIMER SETTING VALUE, and CHANGE MODE OF TIMER SETTING VALUE.
Table 8-1
Table 8-2
LCD DISPLAY DESCRIPTION
The current value of the No.1 SELFJECTOR’s
T115:16m30s timer 15 is 16[m]30 [s].
The times to be set for the timers vary with the following factors.
o Model number of SELFJECTOR
o Type of feed oil
o Operating water pressure and sealing water pressure
It is therefore necessary to set the timers so as to match the field conditions. When a trial run and
adjustments are performed by Mitsubishi Kakoki service person, the timers are set to the proper
values suitable for the field conditions before handover. If some change in the properties
confirmed, thereafter, refer to the following explanations and change the set times properly.
T103 sec 6 9 11 13 16 21 30 34
Sealing water
L
- /time 0.7 1.0 1.2 2.6 3.1 5.5 8.0 9.0
Intermittent
water supply T114 min 15
Operating water
supply for T116 sec 5
closing bowl
Discharge
interval T115 min Refer to *
Fuel oil 0
Washing
T104 sec
Water 10 12 18 20 26 32 51 56
Lub. oil
L
-
/time 1.1 1.4 2.1 4.1 5.3 8.4 13.4 14.7
Number
of times Fuel oil 0
of
C123 time
washingLub. oil 6
* This timer numbers are for No.1 SELFJECTOR.(Timer numbers of No.2 SELFJECTOR are
numbers which added 100.)
* Refer to Table 8-6. About details, refer to operation & maintenance manual Section 6.6 sludge
discharge interval.
NOTE
1) The times for sealing water and replacement water timers shown in the table assume that the
supply flow rate is 7L/min for the SJ15H/25H/35H, 12L/min for the SJ60H/85H, and 16L/min
for the SJ110H/160H/220H. Be sure to measure the actual flow rate and set the times to
proper values.
2) SELFJECTOR for fuel oil does not have a washing process.
Table 8-6 shows the general discharge intervals for processing fuel oils and lubricating oils. The table is
intended for general guidance.
Table 8-6
OP1:DISCH=Off
Fig 8-1
DISPLAY TIMER CURRENT VALUE DISPLAY TIMER SETTING TIMER SETTING VALUE CHANGE MODE
[Set] [Set]1s
T100: 0s T100=15s T100=■5s
[Cancel]
SELECT TIMER No. BY[↑] [↓]
[Mode]
DISPLAY OPTION SETTING
[Mode]
OP1:DISCH=Off
Fig 8-2
To change the No.2 SELFJECTOR timer No.208 setting value from 5 minutes 00 second to 31
minutes 57 seconds for example, proceed as described below.
Table 8-12
LCD display Description
Push [Set] and hold (1 second) at timer setting value
T208= 5m00s display, and then shift to timer setting change mode
[Cancel]
The value of the figure is selected “3”by [↑] [↓]. Decide the value of
figure by push [Set], and then the cursor move to following figure.
T208=3■m00s
Similarly, select the value of figure “1” by [↑] [↓].Decide the value
of figure by push [Set], and then the cursor move to following figure.
T208=31m■0s
Similarly, select the value of figure “5” by [↑] [↓].Decide the value
of figure by push [Set], and then the cursor move to following figure.
T208=31m5■s
Similarly, select the value of figure “7” by [↑] [↓]. Push [Set]
T208=31m57s Cursor disappears after deciding the last figure, and then shift to set
value display mode.
Fig 8-3
To use an optional detector, the optional function is to be enabled by “LCD” and “Operating Switch”
on the control unit. There are 2 mode in optional mode, option set value display mode and option set
value change mode. Refer to Table 9-1 for the kind and function of the options of LCD. In addition,
the option items are set up before shipments from the factory.
According to the specification of the demand, the option item of LCD was set up before shipment
from factory, and also it have been set up including allotment of an input output signal, the existence
of the relays, etc.
Therefore, only by setting the LCD optional function, the optional function does not become effective.
Since the optional functions are set to meet your requirements and specifications before shipment
from the factory, there is usually no need for changing the settings. Before operation, however,
confirm the settings.
Table 9-1
Terminal Board Function
LCD [for No. 2
Name SELFJECTOR is ON OFF
display
shown in () ] (Available) (Unavailable)
Discharge To enable Discharge To disable Discharge
DISCH - Detection Function. Detection Function.
Detector
To enable oil high To disable oil high
Oil high
H_TEMP - temperature alarm temperature alarm
temperature alarm
(block) (block)
To enable oil low To disable oil low
Oil low
L_TEMP - temperature alarm temperature alarm
temperature alarm
(block) (block)
1OP1-1OP2 To perform clarifier To perform purifier
OP/OC
OP/OC (2OP1-2OP2) operation operation
*1
*1
To enable vibration To disable vibration
Vibration switch VIBRA - switch switch
Series operation 1SO1-1SO2 To enable series To disable series
SERIES operation operation
*2 *2
To enable the function To disable the function
which temporarily described at left
LM signal interlock LM_I/L - invalidates the leakage
detection Function by
an external signal
Control of To enable the control of To disable the control of
operating water WTK - operating water tank. operating water tank.
tank
To enable the control of To disable the control of
valve for prevent valve for prevent getting
Valve for prevent
getting mixed mixed water(Solenoid
getting mixed SVX -
water(Solenoid valve to valve to the reverse
water
the reverse action of action of SV3)
SV3)
To enable FLS function To disable FLS function
SV3 closing
FLS - for operation water leak for operation water leak
confirmation detection. detection.
*1 The optional functions is to be enabled either setting by the LCD or by bridging the terminals
on the control panel terminal board with a jumper wire.
*2 The optional function OP/OC and series operation are put before shipment from our factory
like other options. However, set for whether enabling or disabling the function after judgment
according to a operating situation.
Table 9-2
Contents of display optional function(LCD)
OPm:bbbbbb=yyy
*1 The optional functions are also enabled by bridge the terminal board with a jumper wire.
*2 L_TEMP and FLS, it is unable to be set up as option simultaneously.
Table 9-3
LCD display contents Description
In option mode, set up option is displayed scrolling in the LCD lower row.
Table 9-4
Switch Action
[Mode] Shift to next display mode (Timer current value display).
[Set] Shift to optional setting value change mode by push and hold 1 seconds.
Back to display mode of optional setting value during changing the optional
[Cancel]
setting value.
Shift to next option. After all the No.1 SELFJECTOR’s items are displayed,
[↑]
all the No.2 SELFJECTOR’s items are displayed continuously.
Display in reverse order with [↑]
[↓]
Table 9-5
LCD display contents Description
Press [Mode] at timer display mode, and then shift to
T100= 0s
display mode of option setting value.
[Cancel]
Fig 9-1
Decide by [Set].
OP1:H_TEMP=■n
To enable the option H_TEMP of No.1 SELFJECTOR for operation example, proceed as described
below.
DISPLAY OPTION SETTING VALUE OPTION SETTING VALUE CHANGE MODE
[Set]1s
OP1:H_TEMP=Off OP1:H_TEMP=■ff
[Cancel]
Select “On” or “Off” by [↑] [↓].
OP1:H_TEMP=■n
OP1:H_TEMP=On
Select ”On” , and then decide by [Set].
OP1:H_TEMP
Set the option H_TEMP of No.1
SELFJECTOR, and then
displays scrolling in lower row Fig 9-2
! CAUTION
o Refer to Section 8.3 and check that each of the timers has been set to the proper value for
the actual conditions (type of feed oil, model number of SELFJECTOR, working water
pressure, etc.).
o Pay special heed to the discharge interval timer "T115" and "T215", as it affects the
quantity of sludge to be accumulated in the bowl of the SELFJECTOR. Make sure that the
timer is set to the proper value for the type of feed oil. (To change the set time, refer to
Section 8.)
o When you perform setting change of an option function, please stop the operation of
SELFJECTOR FOR SAFETY
10.2. PURIFIER
Refer to the separate "Operation & Maintenance Manual" about operation of the SELFJECTOR
and valves.
Refer to the attached section15.1 Automatic Operation Flow Sheet (HBC-1, HBC-2) as well.
! CAUTION
o Make sure that the selection of the gravity disc is correct.
o Make sure position of the switches in the Multi-Monitor (MM) is right.
o Make sure the set pressure value of the operating water reducing valve is right.
o About details of the above, refer to Section 6.4, 6.5, and 8 so on in "Operation &
Maintenance Manual ".
Step 3. After checking the ammeter to confirm that the SELFJECTOR has reached the rated
speed, press the pushbutton "AUTO. START" on the automatic control panel.
Solenoid valve SV2 will be operated, the bowl closing water will be supplied, and the
main cylinder of the bowl will be closed.
Step 4. The sludge discharge process timer and discharge interval timer in the automatic control
panel will operate in the following sequence for continuous purifier operation.
(Refer to the attached “15. AUTOMATIC OPERATION FLOW ” and “16. TIMING CHART” as
well.)
Timer 114 will expire -> Timer 116 will operate (SV2 will open to supply
bowl closing water) -> Timer 116 will expires (SV2 will be closed) -> Timer
114 will operate.
o A "FEED" signal will be output to the Multi Monitor.
o Timer 107 will operate. After the timer has expired, the "Oil high
temperature alarm block" signal output will be stopped.
(In case of equipped OPTION "H_TEMP")
o Timer 108 will operate. After the timer has expired, the "Oil low
temperature alarm block" signal output will be stopped.
(In case of equipped OPTION "L_TEMP")
Timer 100...When the timer expires, (When timer C123 is not counting)
o Timer 100 will start operation again.
o The "DISCHARGE PROCESS" signal output to the Multi-Monitor will be
stopped. (Optional Specification "DISCH")
o The reset coil signal will be output to the vibration switch for 1 second.
(Optional Specification "VIBRA")
Timer 100...When the timer expires,
o Solenoid valve SV2 will be deactivated to stop supplying bowl-closing water.
o Solenoid valve SV3 will be activated to supply sealing water into the bowl.
o At the same time, sealing water supply time setting timer 103 will start
operation.
Timer 103...When the timer expires,
o Solenoid valve SV3 will be deactivated to stop supplying sealing water.
o At the same time, timer 100 will start operation.
Timer 100... When the timer expires (when timer C123 is counting),
o Timer 100 will restart operation.
o The "DISCHARGE PROCESS" signal output to the Multi-Monitor will be
stopped. (Optional Specification "DISCH")
Timer 100... When the timer expires,
o Solenoid valve SV2 will be deactivated to stop supplying bowl-closing water.
o Solenoid valve SV3 will open to supply cleaning water into the bowl.
o At the same time, timer 104 will start operation.
Timer 104... When the timer expires,
o Solenoid valve SV3 will be deactivated to stop supplying bowl-cleaning
water.
o Solenoid valve SV1 will operate to supply bowl opening water, and the bowl
will be opened to discharge cleaning water.
o At the same time, timer 101 will start operation.
Timer 101... When the timer expires,
o Solenoid valve SV1 will be deactivated to stop supplying bowl-opening
water..
o Solenoid valve SV2 will operate to supply bowl closing water, and the bowl
will be closed.
o At the same time, timer 100 will start operation.
Step 2. After confirming that the SELFJECTOR(s) has reached the rated speed, press the
"AUTO START" of the associated machine on the automatic control panel. Then
both the No. 1 and 2 machines will automatically repeat the discharge and feed
operations according to Step 4 in Section 11.1.
During feeding operation, a sludge discharge test can be performed at any time irrespective of the
elapsed feed time. When pushbutton "DISCHG. TEST" on the automatic control panel is pressed,
the SELFJECTOR will start the sludge discharge process in the same way as upon expiry of the
discharge interval timer (timer 115/215).
After discharge process is completed, the SELFJECTOR will resume the automatic operation.
! CAUTION
When the SELFJECTOR is shut down because of an emergency, No opening of Bowl,
abnormal vibration or overload, it will be stopped without discharging the sludge
accumulated in the bowl. If the SELFJECTOR is restarted under that condition, the bowl
might lose balance and cause a hazardous situation. For this reason, be sure to
disassemble the bowl and remove the sludge in accordance with "Operation & Maintenance
Manual" before restarting operation.
! CAUTION
The automatic control panel is electrically interlocked with the starter. Therefore, the
automatic control panel is not operable unless the SELFJECTOR is started by the starter.
When the SELFJECTOR is operated without using the automatic control panel, operate the
individual solenoid valves manually.
In cases of emergency, press pushbutton "EMERGENCY STOP" on the automatic control panel.
In any of the processes, the power supply to the SELFJECTOR will be cut off, and all the solenoid
valves will be closed to stop operation.
! CAUTION
Remove the cause of an alarm before pressing pushbutton "ALARM RESET".
The alarms can be checked by LCD on the control unit. Please refer to the following table for details
If the feed oil or processing oil flows out toward the heavy liquid outlet side or sludge chute side
during feeding operation, and the light liquid side pressure falls, the leakage detector function
(LM) will be operated to light the ALARM lamp on the automatic control panel, "LEAK" on graphic
panel, and "OIL_LEAKAGE" display scrolling on the LCD in the panel. Close feed valve CV1,
the SELFJECTOR will then stop operation after discharging the sludge.
If an alarm works, remove the cause of the alarm in accordance with the following table.
Thereafter, press pushbutton "ALARM RESET" for more than 3 seconds on the automatic control
panel and perform the procedures to restart operation.
Table 12-2
This alarm works when no discharge is detected by the discharge detector function (DD) despite
the fact that a DISCHARGE SLUDGE signal was sent to the bowl opening solenoid valve (SV1).
As soon as this alarm occurs, the SELFJECTOR will be stopped immediately and light the
ALARM lamp on the automatic control panel, "NO-DIS" on graphic panel, and
"NO_DISCHARGE" display scrolling on the LCD in the panel. After removal of the cause of the
alarm, press pushbutton "ALARM RESET" for more than 3 seconds on the control panel and
perform the procedures to restart operation.
Table 12-3
2. The bowl opening water was not 2. Repair or replace the valve
supplied because of failure of bowl with a non-defective one.
opening solenoid valve SV1.
This alarm occurs when the temperature of feeding oil becomes so high or low during feeding
operation that temperature switch is operated, and then light the "ALARM" lamp. Furthermore,
"HIGH_TEMP" display scrolling at LCD in high temperature alarm, "LOW_TEMP" display scrolling
at LCD in low temperature alarm.
To clear the alarm, remove the cause of the alarm. Thereafter, press push button "ALARM
RESET" for more than 3 seconds on the control panel.
Table 12-4
Oil High 1. The temperature of the feeding oil was 1. Adjust the set time of the
Temperature not stable because of the set time of timer.
Alarm timer 107(207) or 108(208) of the
(HIGH_TEMP) automatic control panel was too short.
This alarm works when the vibration switch is operated by occurrence of an abnormal vibration in
the SELFJECTOR.
When this alarm occurs, "ALARM" lump will light. Furthermore, " VIBRATION " display scrolling at
LCD,and the SELFJECTOR will be stopped immediately.
Disassemble and check the SELFJECTOR and remove the cause of the alarm. Thereafter,
press pushbutton "ALARM RESET" for more than 3 seconds on the control panel and perform the
procedures to restart operation.
Table 12-5
Abnormal 1. Abnormal vibration of the bowl 1. Refer to the separate "Operation &
vibration occurred because of a fault in the Maintenance Manual".
(VIBRATION) SELFJECTOR proper.
2. The vibration switch was operated 2. Adjust the set time of timer
because of vibration at the time of a 110(210).
start, because the set time of timer
110(210) was too short.
3. The reset coil of the vibration switch 3. Replace the auxiliary alarm with a
was not operated because of loose non-defective one.
contact of the auxiliary relay.
This alarm works when flow switch FLS detects of water flow a certain period by SV3 leakage
during automatic operation. (The alarm does not work when SV3 is operated, even if FLS detects
the water flow.)
When this alarm occurs " SV3 LEAK " display scrolling at LCD, and the SV4 will be closed, and
CV1 will be changed to return direction immediately. Simultaneously the opening water is
supplied from SV1, and the sludge discharging is done.
The automatic operating sequence stops, but the motor stop signal does not emit from the
automatic control panel and motor running is maintained.
Shut the inlet valve (piping of the ship side) of the operation water, and stop the supply of the
operating water.
Press the pushbutton "STOP" of motor running of the starter panel to stop the electric motor of
SELFJECTOR.
Remove the cause of the alarm. Thereafter, press pushbutton "ALARM RESET" for more than 3
seconds on the control panel and perform the procedures to restart operation.
Table 12-6
SV3 leakage 1. The main valve of SV3 was stuck at 1. Remove the solid and the scale
detection open position. which stuck between the main
(SV3 LEAK) valve and the valve body.
Clean the strainer of the pressure
reducing valve and flush the clear
water line to remove a small
substance in the water piping.
3. The flow switch FLS was stuck at 3. Clean up the inside of FLS and
flow detecting position. confirm the flow detecting
movement.
(1) The optional function, No.1 SELFJECTOR series operation (“SERIES”), is to be enabled
(“ON”) by LCD on control unit.
(2) Bridge the external line terminals of No.1 SELFJECTOR, 1SO1 and 1SO2 with a jumper
wire.
The series operation function is turned OFF at the factory before shipment.
13.1.1. Operation
When the series operation function is enabled, the SELFJECTOR will perform the following
operations in addition to the normal operations.
(1) When the SELFJECTOR No.1 (No.2) starts the discharge process, the feed valve of No.2
(No.1) is closed for a time to stop the feed signal output to the multi monitor to disable the
leakage detector function.
(2) During the clarifier operation, when the “AUTO.STOP” button is pushed, both SELFJECTOR
No.1 and No.2 are stopped. In case that the SELFJECTOR is stopped on an alarm signal or
through the “EMERGENCY STOP” button, it is same as the above-mention.
[Mode]
① Press [Mode], shift to
optional mode.
OP1:DISCH=Off
[Cancel]
OP1:SERIES=■n
Fig.13-1
13.1.2.2. Procedures to enable series operation by bridge the external line terminal.
Bridge the external line terminals of No.1 SELFJECTOR, 1SO1 and 1SO2 with a jumper
wire.
! CAUTION
Because the gear pump of the latter purifier is not used, remove the safety joint.
And don’t use the oil heater in the latter SELFJECTOR.
Settling tank
セセセセセセセセセ
油加熱器
Oil Heater
Settling tank
セセセセセセセセセ
Fig. 13-2
13.2.1. Operation
When the clarifier operation function is enabled, the SELFJECTOR will perform the following
operation.
(1) No replacement water and no sealing water will be supplied in the discharge process.
(The timer count for replacement water (timer 102 or 202) and that for sealing water (timer
103 or 203) are made, but the SV3 is not energized.)
[Mode]
① Press [Mode], shift to
optional mode.
OP1:DISCH=Off
[Cancel]
OP1:OP/OC=■n
13.2.2.2. Procedures to enable series operation by bridge the external line terminal.
Bridge the external line terminals, 1OP1 and 1OP2 (2OP1 and 2OP2)* with a jumper wire.
* In case of No. 2 SELFJECTOR.
NOTE
o For detailed information on clarifier operation, refer to "Operation & Maintenance Manual
Part 4-3".
When the cause is (2), (3) or (4), all of the solenoid valves will be closed, and the automatic
operation function will be stopped.
Investigate the cause and deal with correctively in accordance with the procedure shown on the
following page.
Note
Set the power switch of the (1) When the portion marked * applies,
control panel to "ON". contact Mitsubishi Kakoki or your
nearest Mitsubishi Kakoki agent.
(2) Confirm the interlock signal by the
external signal may be included in
automatic operation condition,.
ON
LED "I01" of the terminal unit
Lights *
Not output Check the external Defective control unit is
wiring between the suspected.
Check the starter
starter and automatic
control panel.
! CAUTION
When you replace the relay, be sure to set the power switch of the control panel to "OFF"
beforehand. Otherwise there is danger of electrical shock.
NOTE
o Make sure that the relay is inserted all the way until it is blocked.
o Set the relay with the white marking on the top.
②
Relay ②
①
①
Relay Socket
Fig 14-1 Relay(X301~X306)
Relay
②
③
Relay Socket
Fig 14-2(X307~X314)
! CAUTION
When you replace the fuse, be sure to cut off the power supply to the automatic control
panel. Otherwise there is danger of electrical shock.
Fuse link
① ③
②
④
Fuse
Fuse Holder
Fig 14-3
to control console
監視盤へ Automatic Electric source
Starter
control panel 電 源
自動制御盤 始 動 器
1
C
3
E
B
A
G
F D
Fig 15-1
INTERVAL T00
DISCHARGE T01
REPLACEMENT WATER T02
AUTOMATIC CONTROL PANEL
( )
SV1
SOLENOID VALVES
SV2
SEALING/REPLACEMENT WATER SV3
CONTROL OF FEED VALVE SV4
Operation Manual 3A
SELFJECTOR Instruction Manual 16-1
INTERVAL T00
DISCHARGE T01
REPLACEMENT WATER T02
AUTOMATIC CONTROL PANEL SEALING WATER T03
( )
( )
SV1
SOLENOID VALVES
SV2
SV3
SV4
SIGNAL FOR MOTOR STOP ( )
(
SIGNAL FOR ALARM CANCEL )
TIME-UP COUNT
COUNT-UP
Operation Manual 3A
SELFJECTOR Instruction Manual 16-2
17. SCHEMATIC CONNECTION DIAGRAM
□ The attached drawing contains discharge detector (option). The detectors and circuits is different depending on the specification for the SELFJECTOR you have purchased. Refer to the completion drawing as well.
注意
始動
油清浄機が定格速度
に達したとき、 押ボタ
ン「AUTO. START」を
押すこと。
「ALARM RESET」
アラームをリセットす
る場合は、本押ボタン
を3秒以上押すこと。
2台用のグラフィックの
表示を切り替える場
合は、本押ボタンを2
秒以内で押すこと。
Operation Manual 3A
SELFJECTOR Instruction Manual 17-1
Operation Manual 3A
SELFJECTOR Instruction Manual 17-2
Operation Manual 3A
SELFJECTOR Instruction Manual 17-3
Operation Manual 3A
SELFJECTOR Instruction Manual 17-4
Operation Manual 3A
SELFJECTOR Instruction Manual 17-5
Operation Manual 3A
SELFJECTOR Instruction Manual 17-6
Operation Manual 3A
SELFJECTOR Instruction Manual 17-7
MITSUBISHI SELFJECTOR・HERCULES-SERIES
Instruction Manual 3A
HBC-1 HBC-2
Date of issue
First revision OCT. 2013
Second revision May. 2014
Third revision Nov. 2016
4th revision Aug. 2017
http://www.kakoki.co.jp