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CLIENT: EL-NASR CO. FOR INTERMEDIATE CHEMICALS (NCIC) DOC.

Nº: NCIC - FCS - 1G000 - EPR - LST- 0002


EMISSION LIST PLANT: SECTOR 1 - SULPHURIC ACID REVISION: C01
Waste Gases LOCATION.: AIN-SOKHNA, SUEZ, EGYPT DATE: 10/05/2017

PROJECT: PHOSPHATIC FERTILIZER COMPLEX PAGE: 2 OF 9 .

WASTE GAS EMITTED COMPONENTS

MASS BALANCE
CONCENTRATION MASS FLOW PM10
STREAM / TAG SOURCE OF EMISSION MODE OF BASIS OF
FREQUENCY FLOW TEMPERATURE REMARKS
NUMBER / IP DESCRIPTION OPERATION DATA
COMPOSITION mg/Nm3 kg/h mg/Nm³
NUMBER

kg/h ºC NORMAL MAXIMUM NORMAL MAXIMUM AVERAGE MAXIMUM

Normal Continuous 176431 75.0 N2 1178716.0 - 165022.6


Overload (110%) Discontinuous 173128 C01 75.0 O2 80380.4 - 11253.4
Tail Gas to Stack SAP 1
10110-GPR 026 Turndown (40%) Discontinuous 70573 75.0 CO2 706.9 - 99.0
(10110-ST-01)
SO2 400.0 400.0 56.0 56.0 C01

SO3 0.0 40.0 0.0 0.0

C01
48
Normal Continuous 140.0 Air 99.8 % vol. (9) In case of fire, vent might contain SO2 and other combustion gases as well as steam for
(10)
fire extinguishing. Flow shown here refers to snuffing steam inlet flow
10110-V-01 Melting Tank Vent
H2S 0.2 % vol.
(10) Refers to outbreathing rate during normal operation
Fire case Discontinuous 8400 (9) 444.0 (9)

31
C01 Normal Continuous 140.0 Air 99.8 % vol.
(10) (9) In case of fire, vent might contain SO2 and other combustion gases as well as steam for
fire extinguishing. Flow shown here refers to snuffing steam inlet flow
10110-V-02 Clean Sulphur Tank H2S 0.2 % vol.
(10) Refers to outbreathing rate during normal operation
Fire case Discontinuous 4200 (9) 444.0 (9)
Contaminant load (1) Saturated Steam
Normal Continuous 341 C01 100.0 H2O (1)
negligible
Blow Down Tank Vent SAP 1 Overload (110%) Discontinuous 2454 100.0 (2) Maximum flow for maximum boiler Blow Down (10% of boiler steam production with
10110-VNT 010 C01
(10110-V-17) intermittent Blow Down) is 4630 kg/h
Turndown (40%) Discontinuous 130 C01
100.0 C01 (3) Maximum flow for maximum Turbine Blow Down is 641 kg/h
Contaminant load
Normal Continuous 244 C01 105.0 H2O (1)
negligible
Deareator Vent SAP 1
10110-VNT 001 Overload (110%) Discontinuous 335 C01 105.0 (1) Saturated Steam
(10110-V-10)
Turndown (40%) Discontinuous 78 105.0

Self Regulating Valve


(6) Data from Risk Assessment & Recommendations report from OUTOTEC.
Self Regulating valve in Natural Gas package 215
10110-PCV-0105 Rated Discontinuous 45.0 Natural gas (7)
SAP 1 (6)
(7) Natural Gas composition in Design Basis (NCIC-FCS-1G000-EPR-BOW-0001)
C01 (10110-0564-GN-8"-150B01)
Safety Valve discharge C01 C01 C01
Safety Valve in Deaerator 26021 Contaminant load C01
10110- PSV-0002 A Rated Discontinuous 175.0 H2O (3) Rated flow of safety valve.
C01 SAP 1 (3) negligible
(10110-V-10)
Safety Valve discharge
C01 C01 C01
Safety Valve in Deaerator 26021 Contaminant load C01
10110-PSV-0002 B Rated Discontinuous 175.0 H2O (3) Rated flow of safety valve.
SAP 1 (3) negligible
C01
(10110-V-10)
Safety Valve discharge
Steam to T-02 18022 Contaminant load
10110-PSV-0043 Rated Discontinuous 400.0 H2O (3) Rated flow of safety valve.
SAP 1 (3) negligible
C01
(10110-1470-SH-8"-600C01-H)

Safety Valve discharge C01


(3) Normal flow of safety valve. Rated flow to be defined later
Low pressure steam condensate to ST-Turbine 5000 110 Contaminant load
10110-PSV-0060 Normal Discontinuous H2O
SAP 1 (3) (4) negligible
C01 C01 (4) PSV to be defined by turbine T-02 vendor
(10110-1201-SCL-1" 1/2-150C01-H)

Safety Valve discharge C01 C01


Medium Pressure steam from 10110-E-15 19793 Contaminant load C01
10110-PSV-0064 Rated Discontinuous 175.0 H2O (3) Rated flow of safety valve.
C01 SAP 1 C01 (3) negligible
(10110-1200-SM-8"-300C01-H)
Safety Valve discharge
(6) Data from Risk Assessment & Recommendations report from OUTOTEC.
Safety Valve Natural Gas package 215
10110-PSV-0106 Rated Discontinuous 45.0 Natural gas (7)
SAP 1 (6)
(7) Natural Gas composition in Design Basis (NCIC-FCS-1G000-EPR-BOW-0001)
C01 (10110-0564-GN-8"-150B01)
Safety Valve discharge C01 C01
Pressure Relief at HEROS Steam Drum 16000 Contaminant load
10110-PSV-0113 Rated Discontinuous 175.0 H2O (3) Rated flow of safety valve.
SAP 1 (3) negligible
C01 C01 C01
(10110-V-05)
Safety Valve discharge
C01 C01 C01
Pressure Relief at HEROS Steam Drum 16000 Contaminant load
10110-PSV-0114 Rated Discontinuous 175.0 H2O (3) Rated flow of safety valve.
SAP 1 (3) negligible
C01 C01
(10110-V-05)
Safety Valve discharge
Pressure Relief at Steam Drum 75000 Contaminant load
10110-PSV-0206 Rated Discontinuous 292.1 H2O (3) Rated flow of safety valve.
SAP 1 (3) negligible
C01 (10110-V-14)
Safety Valve discharge
Safety Valve Main Steam Line Pressure Relief 25000 Contaminant load
10110-PSV-0207 Rated Discontinuous 485.0 H2O (3) Rated flow of safety valve.
SAP 1 (3) negligible
C01 (10110-1203-SHS-10"-1500E61-H)
(6) Data from Risk Assessment & Recommendations report from OUTOTEC.
ON-OFF valve discharge in Natural Gas package 215
10110-XV-0008 Rated Discontinuous 45.0 Natural gas (7)
SAP 1 (6)
C01 (7) Natural Gas composition in Design Basis (NCIC-FCS-1G000-EPR-BOW-0001)
CLIENT: EL-NASR CO. FOR INTERMEDIATE CHEMICALS (NCIC) DOC. Nº: NCIC - FCS - 1G000 - EPR - LST- 0002
EMISSION LIST PLANT: SECTOR 1 - SULPHURIC ACID REVISION: C01
Waste Gases LOCATION.: AIN-SOKHNA, SUEZ, EGYPT DATE: 10/05/2017

PROJECT: PHOSPHATIC FERTILIZER COMPLEX PAGE: 3 OF 9 .

WASTE GAS EMITTED COMPONENTS

MASS BALANCE
CONCENTRATION MASS FLOW PM10
STREAM / TAG SOURCE OF EMISSION MODE OF BASIS OF
FREQUENCY FLOW TEMPERATURE REMARKS
NUMBER / IP DESCRIPTION OPERATION DATA
COMPOSITION mg/Nm3 kg/h mg/Nm³
NUMBER

kg/h ºC NORMAL MAXIMUM NORMAL MAXIMUM AVERAGE MAXIMUM


C01

Normal Continuous 176431 75.0 N2 1178716.0 - 165022.6


Tail Gas to Stack SAP 1
10110-GPR 026 Overload (110%) Discontinuous 173128 C01 75.0 O2 80380.4 - 11253.4
(10110-ST-01)
Tail Gas to Stack SAP 2
10120-GPR 026 Turndown (40%) Discontinuous 70573 75.0 CO2 706.9 - 99.0
(10120-ST-01)
SO2 400.0 400.0 56.0 56.0 C01

SO3 0.0 40.0 0.0 0.0

48
Normal Continuous 140.0 Air 99.8 % vol.
(10) (9) In case of fire, vent might contain SO2 and other combustion gases as well as steam for
fire extinguishing. Flow shown here refers to snuffing steam inlet flow
10120-V-01 Melting Tank Vent
C01 H2S 0.2 % vol.
(10) Refers to outbreathing rate during normal operation
Fire case Discontinuous 8400 (9) 444.0 (9)

31
Normal Continuous 140.0 Air 99.8 % vol. (9) In case of fire, vent might contain SO2 and other combustion gases as well as steam for
(10)
fire extinguishing. Flow shown here refers to snuffing steam inlet flow
C01
10120-V-02 Clean Sulphur Tank
H2S 0.2 % vol.
(10) Refers to outbreathing rate during normal operation
Fire case Discontinuous 4200 (9) 444.0 (9)
Contaminant load (1) Saturated Steam
Normal Continuous 341 C01 100.0 H2O (1)
negligible
Blow Down Tank Vent SAP 2 Overload (110%) Discontinuous 2454 100.0 (2) Maximum flow for maximum boiler Blow Down (10% of boiler steam production with
10120-VNT 010 C01
(10120-V-17) intermittent Blow Down) is 4630 kg/h
C01
Turndown (40%) Discontinuous 130 C01
100.0 (3) Maximum flow for maximum Turbine Blow Down is 641 kg/h
Contaminant load
Normal Continuous 244 C01 105.0 H2O (1)
negligible
Deareator Vent SAP 2
10120-VNT 001 Overload (110%) Discontinuous 335 C01 105.0 (1) Saturated Steam
(10120-V-10)
Turndown (40%) Discontinuous 78 105.0

Self Regulating Valve


(6) Data from Risk Assessment & Recommendations report from OUTOTEC.
Self Regulating valve in Natural Gas package 215
10120-PCV-0105 Rated Discontinuous 45.0 Natural gas (7)
SAP 2 (6)
C01
(7) Natural Gas composition in Design Basis (NCIC-FCS-1G000-EPR-BOW-0001)
(10120-0564-GN-8"-150B01)

Safety Valve discharge


C01 C01 C01
Safety Valve in Deaerator 26021 Contaminant load
10120- PSV-0002 A Rated Discontinuous 175.0 H2O C01 (3) Rated flow of safety valve.
C01 SAP 2 (3) negligible
(10120-V-10)
Safety Valve discharge
C01 C01 C01
Safety Valve in Deaerator 26021 Contaminant load C01
10120-PSV-0002 B Rated Discontinuous 175.0 H2O (3) Rated flow of safety valve.
C01 SAP 2 (3) negligible
(10120-V-10)
Safety Valve discharge
Steam to T-02 18022 Contaminant load
10120-PSV-0043 Rated Discontinuous 400.0 H2O (3) Rated flow of safety valve.
SAP 2 (3) negligible
C01 (10120-1470-SH-8"-600C01-H)

Safety Valve discharge C01


(3) Normal flow of safety valve. Rated flow to be defined later
Low pressure steam condensate to ST-Turbine 5000 110 Contaminant load
10120-PSV-0060 Normal Discontinuous H2O
SAP 2 (3) (4) negligible
C01 C01
(4) PSV to be defined by turbine T-02 vendor
(10120-1201-SCL-1" 1/2-150C01-H)

Safety Valve discharge C01 C01 C01


Medium Pressure steam from 10120-E-15 19793 Contaminant load C01
10120-PSV-0064 Rated Discontinuous 175.0 H2O (3) Rated flow of safety valve.
C01 SAP 2 (3) negligible
(10120-1200-SM-8"-300C01-H)
Safety Valve discharge
(6) Data from Risk Assessment & Recommendations report from OUTOTEC.
Safety Valve Natural Gas package 215
10120-PSV-0106 Rated Discontinuous 45.0 Natural gas (7)
SAP 2 (6)
(7) Natural Gas composition in Design Basis (NCIC-FCS-1G000-EPR-BOW-0001)
C01 (10120-0564-GN-8"-150B01)
Safety Valve discharge
C01 C01 C01
Pressure Relief at HEROS Steam Drum 16000 Contaminant load
10120-PSV-0113 Rated Discontinuous 175.0 H2O (3) Rated flow of safety valve.
C01
SAP 2 (3) negligible
C01
(10120-V-05)
Safety Valve discharge
C01 C01 C01
Pressure Relief at HEROS Steam Drum 16000 Contaminant load
10120-PSV-0114 Rated Discontinuous 175.0 H2O (3) Rated flow of safety valve.
SAP 2 (3) negligible C01
C01 (10120-V-05)
Safety Valve discharge
Pressure Relief at Steam Drum 75000 Contaminant load
10120-PSV-0206 Rated Discontinuous 292.1 H2O (3) Rated flow of safety valve.
SAP 2 (3) negligible
C01 (10120-V-14)
Safety Valve discharge
Safety Valve Main Steam Line Pressure Relief 25000 Contaminant load
10120-PSV-0207 Rated Discontinuous 485.0 H2O (3) Rated flow of safety valve.
SAP 2 (3) negligible
C01 (10120-1203-SHS-10"-1500E61-H)
(6) Data from Risk Assessment & Recommendations report from OUTOTEC.
ON-OFF valve discharge in Natural Gas package 215
10120-XV-0008 Rated Discontinuous 45.0 Natural gas (7)
SAP 2 (6)
C01 (7) Natural Gas composition in Design Basis (NCIC-FCS-1G000-EPR-BOW-0001)
CLIENT: EL-NASR CO. FOR INTERMEDIATE CHEMICALS (NCIC) DOC. Nº: NCIC - FCS - 1G000 - EPR - LST- 0002
EMISSION LIST PLANT: SECTOR 1 - SULPHURIC ACID REVISION: C01
Waste Gases LOCATION.: AIN-SOKHNA, SUEZ, EGYPT DATE: 10/05/2017

PROJECT: PHOSPHATIC FERTILIZER COMPLEX PAGE: 4 OF 9 .

WASTE GAS EMITTED COMPONENTS

MASS BALANCE
CONCENTRATION MASS FLOW PM10
STREAM / TAG SOURCE OF EMISSION MODE OF BASIS OF
FREQUENCY FLOW TEMPERATURE REMARKS
NUMBER / IP DESCRIPTION OPERATION DATA
COMPOSITION mg/Nm3 kg/h mg/Nm³
NUMBER

kg/h ºC NORMAL MAXIMUM NORMAL MAXIMUM AVERAGE MAXIMUM


C01

Contaminant load
10800-V-01 C01
Hatch
Tail Gascover discharge
to Stack SAP 1 Rated Discontinuous (8) 45.0 Air (8) Data to be defined by tank vendor
10110-GPR 026 negligible
(10110-ST-01)

Contaminant load
10800-V-02 C01 Hatch cover discharge Rated Discontinuous (8) 45.0 Air (8) Data to be defined by tank vendor
negligible

Drift losses Cooling Tower SAP 1 Contaminant load


Rated Continuous 796 35.0 H2O (5) Air with water droplets
(11410-U-01) negligible (5)

Drift losses Cooling Tower SAP 2 Contaminant load


Rated Continuous 796 35.0 H2O (5) Air with water droplets
(11420-U-01) negligible (5)

C01
Contaminant load
Sulphuric Acid Tanks Vent Rated Continuous - Air (5) All process tanks with vent have negligible contaminant load: Air
negligible (5)
CLIENT: EL-NASR CO. FOR INTERMEDIATE CHEMICALS (NCIC) DOC. Nº: NCIC - FCS - 1G000 - EPR - LST- 0002
EMISSION LIST PLANT: SECTOR 1 - SULPHURIC ACID REVISION: C01
Waste Liquids LOCATION.: AIN-SOKHNA, SUEZ, EGYPT DATE: 10/05/2017

PROJECT: PHOSPHATIC FERTILIZER COMPLEX PAGE: 5 OF 9 .

WASTE LIQUID EMITTED COMPONENTS

MASS BALANCE
CONCENTRATION MASS FLOW
STREAM / TAG SOURCE OF EMISSION MODE OF BASIS OF
FREQUENCY FLOW TEMPERATURE REMARKS
NUMBER / IP DESCRIPTION OPERATION DATA
pH NAME / FORMULA ppm kg/h
NUMBER

kg/h ºC NORMAL MAXIMUM NORMAL MAXIMUM

Normal Discontinuous 34000 Amb 3-7 TDS 200-600 ±5 % (3) (1) Effluent to WWTP of Sector 5
Acidic Water (flushing/cleaning drain) TSS 30-120 60
IP-10110-PD-0001 (2) Water before neutralization in pit
SAP 1 CaCO3
(1) 1-2 -
(2) (total alkalinity) (3) % of the value of the salts dissolved in the aqueous medium in
which the discharge takes place
BOD5 15-25 60

Normal Continuous 2702 TDS 1118 ±5 % (3)


C01
(1) Effluent to WWTP of Sector 5
Overload (110%) Discontinuous 4131 60 7.5-11 TSS <51 60
2+ (3) % of the value of the salts dissolved in the aqueous medium in
Turndown (40%) Discontinuous 1639 Fe <0.01 1.5
Boiler Blow Down Water which the discharge takes place
IP-10110-PD-0002 SAP 1 Cl
-
<95.4
(1) (7) (6) Maximum flow for maximum boiler Blow Down (10% of boiler
(6) Silica as SiO2 <82.4 - steam production with intermittent Blow Down) is 16200 kg/h (only
for design)
CaCO3
<36.4 -
(total alkalinity) (7) Includes cooling water blow down for cooling down the effluents
CaCO3
<254.4 -
(total hardness)

10110-SP-B050 C01
10110-SP-B051
10110-SP-B052
10110-SP-B053
10110-SP-B054
10110-SP-B055 (8) Volume shown here refers to a single condensate drum capacity
10110-SP-B056 given by OUTOTEC (see doc number OU110110911 )
Combustion Gases Condensate 11.3 L
10110-SP-B057 Normal Discontinuous 87 0-7 (9)
(9) (8)
10110-SP-B058 (9) Condensate combustion gases are only expected when a failure
10110-SP-B059 in SAP plant occurs
10110-SP-B060
10110-SP-B061
10110-SP-B062
10110-SP-B063
10110-SP-B176

44500-50000
C01 Normal Discontinuous 40-60 0-3 H2SO4 96-98.5 %
(12) (10) Acid drainages are recycled to the process with the Drain
Acid from draingages of Acid Tank, Towers
Pump 10110-P-15, in Acid Pump Tank (10110-V-04)
10110-P-15 and Process lines H2O 1.5-4 %
(10)
(12) Flow based on Drain Pump Capacity
Solids < 5 mm

C01 (11) All demineralized water, boiler feed water and steam
Condensate water drainages SAP 1
condensate drainages are considered clean water drains, so that
(11)
they will be evacuated together with rain water to the water channel
CLIENT: EL-NASR CO. FOR INTERMEDIATE CHEMICALS (NCIC) DOC. Nº: NCIC - FCS - 1G000 - EPR - LST- 0002
EMISSION LIST PLANT: SECTOR 1 - SULPHURIC ACID REVISION: C01
Waste Liquids LOCATION.: AIN-SOKHNA, SUEZ, EGYPT DATE: 10/05/2017

PROJECT: PHOSPHATIC FERTILIZER COMPLEX PAGE: 6 OF 9 .

WASTE LIQUID EMITTED COMPONENTS

MASS BALANCE
CONCENTRATION MASS FLOW
STREAM / TAG SOURCE OF EMISSION MODE OF BASIS OF
FREQUENCY FLOW TEMPERATURE REMARKS
NUMBER / IP DESCRIPTION OPERATION DATA
pH NAME / FORMULA ppm kg/h
NUMBER

kg/h ºC NORMAL MAXIMUM NORMAL MAXIMUM

Normal Discontinuous 34000 Amb 3-7 TDS 200-600 ±5 % (3) (1) Effluent to WWTP of Sector 5
Acidic Water (flushing/cleaning drain) TSS 30-120 60
IP-10120-PD-0001
IP-10110-PD-0001 (2) Water before neutralization in pit
SAP 2 1 CaCO3
(1) 1-2 -
(2) (total alkalinity) (3) % of the value of the salts dissolved in the aqueous medium in
BOD5 15-25 60 which the discharge takes place

Normal Continuous 2702 C01


TDS 1118 ±5 % (3)
(1) Effluent to WWTP of Sector 5
Overload (110%) Discontinuous 4131 60 7.5-11 TSS <51 60
Turndown (40%) Discontinuous 1639 Fe
2+
<0.01 1.5 (3) % of the value of the salts dissolved in the aqueous medium in
which the discharge takes place
Boiler Blow Down Water -
<95.4
IP-10120-PD-0002 Cl
SAP 2
(1) (6) Maximum flow for maximum boiler Blow Down (10% of boiler
(7) (6) Silica as SiO2 <82.4 -
steam production with intermittent Blow Down) is 16200 kg/h (only
CaCO3 for design)
<36.4 -
(total alkalinity)
CaCO3 (7) Includes cooling water blow down for cooling down the effluents
<254.4 -
(total hardness)

10120-SP-B050 C01
10120-SP-B051
10120-SP-B052
10120-SP-B053
10120-SP-B054
10120-SP-B055 (8) Volume shown here refers to a single condensate drum capacity
10120-SP-B056 given by OUTOTEC (see doc number OU110110911 )
Combustion Gases Condensate 11.3 L
10120-SP-B057 Normal Discontinuous 87 0-7 (9)
(9) (8)
10120-SP-B058 (9) Condensate combustion gases are only expected when a failure
10120-SP-B059 in SAP plant occurs
10120-SP-B060
10120-SP-B061
10120-SP-B062
10120-SP-B063
10120-SP-B176

44500-50000
C01 Normal Discontinuous 40-60 0-3 H2SO4 96-98.5 %
(12) (10) Acid drainages are recycled to the process with the Drain
Acid from draingages of Acid Tank, Towers
Pump 10120-P-15, in Acid Pump Tank (10120-V-04)
10120-P-15 and Process lines H2O 1.5-4 %
(10)
(12) Flow based on Drain Pump Capacity
Solids < 5 mm

C01 (11) All demineralized water, boiler feed water and steam
Condensate water drainages SAP 2
condensate drainages are considered clean water drains, so that
(11)
they will be evacuated together with rain water to the water channel

Normal Continuous 2000 Amb 9-9.5 Na


+
<0.005 - (3) % of the value of the salts dissolved in the aqueous medium in
which the discharge takes place
2+
Fe <0.005 1.5
Condensate to effluent (4)
(4) Water effluent to channel
SAP 1 / SAP 2
Silica as SiO2 <0.005 -
(5) Contaminated condensate might include 1-2% of sulphur.
Cu <0.001 1 Sulphur will settle and accumulate in condensate pit
CLIENT: EL-NASR CO. FOR INTERMEDIATE CHEMICALS (NCIC) DOC. Nº: NCIC - FCS - 1G000 - EPR - LST- 0002
EMISSION LIST PLANT: SECTOR 1 - SULPHURIC ACID REVISION: C01
Waste Liquids LOCATION.: AIN-SOKHNA, SUEZ, EGYPT DATE: 10/05/2017

PROJECT: PHOSPHATIC FERTILIZER COMPLEX PAGE: 7 OF 9 .

WASTE LIQUID EMITTED COMPONENTS

MASS BALANCE
CONCENTRATION MASS FLOW
STREAM / TAG SOURCE OF EMISSION MODE OF BASIS OF
FREQUENCY FLOW TEMPERATURE REMARKS
NUMBER / IP DESCRIPTION OPERATION DATA
pH NAME / FORMULA ppm kg/h
NUMBER

kg/h ºC NORMAL MAXIMUM NORMAL MAXIMUM

(1) Effluent to WWTP of Sector 5


Normal Discontinuous 10000-18170 Amb 3-7 TDS 200-600 ±5 % (3)
Acidic Water (flushing/cleaning drain)
IP-10110-PD-0001 (2)
(1)Water before
Effluent neutralization
to WWTP of Sectorin 5pit
SAP 1
(1)
IP-10800-PD-0013 TSS 30-120 60
Acidic effluent(2)
from acid bund (3) %
% of
of the
the value
value of
of the
the salts
salts dissolved
dissolved in
in the
the aqueous
aqueous medium
medium in
in
(1) CaCO3 (3)
1-2 - which
which the
the discharge
discharge takes
takes place
place
(total alkalinity)
BOD5 15-25 60

Normal Continuous 52484 TDS <1400 ±5 % (3)


28 7.5-9
HEROS Off Discontinuous 53573 TSS <80 60 (1) Effluent to WWTP of Sector 5
Cooling Water
IP-11410-PD-0001
Blow Down Cl
-
<150 -
(1) (3) % of the value of the salts dissolved in the aqueous medium in
SAP 1
Silica as SiO2 <125 - which the discharge takes place

CaCO3
<400 -
(total hardness)

Normal Continuous 52484 TDS <1400 ±5 % (3)


28 7.5-9
HEROS Off Discontinuous 53573 TSS <80 60 (1) Effluent to WWTP of Sector 5
Cooling Water
IP-11410-PD-0001
Blow Down Cl
-
<150 -
(1) (3) % of the value of the salts dissolved in the aqueous medium in
SAP 1
Silica as SiO2 <125 - which the discharge takes place

CaCO3
<400 -
(total hardness)
EL-NASR CO. FOR INTERMEDIATE CHEMICALS
CLIENT:
(NCIC) DOC. Nº: NCIC - FCS - 1G000 - EPR - LST- 0002
EMISSION LIST PLANT: SECTOR 1 - SULPHURIC ACID REVISION: C01
Waste Solids & Residuals LOCATION.: AIN-SOKHNA, SUEZ, EGYPT DATE: 10/05/2017
PROJECT: PHOSPHATIC FERTILIZER COMPLEX PAGE: 8 OF 9 .

EMITTED COMPONENTS

MASS BALANCE
FLOW CONCENTRATION MASS FLOW
STREAM / TAG SOURCE OF EMISSION BASIS OF
MODE OF OPERATION FREQUENCY REMARKS
NUMBER / IP DESCRIPTION DATA
(kg/per cycle) NAME / FORMULA %wt kg/h
NUMBER

NORMAL MAXIMUM NORMAL MAXIMUM

Filter Working time: 15 h/per cycle


Normal Discontinuous 9255.00 S 59.81 368.76

Overload (110%) Discontinuous 10180.00 Ash < 6.8 < 42.1 Filter Working time: 16.5 h/per cycle

Hydrocarbons ( as C ) 6.80 42.08

Acids 12.80 84.15


Sulphur Filter Cake SAP 1
10110-F-01 Se <0.007 < 0.04

Te <0.007 < 0.04

Lime 18.28 112.80

Diatomite earth
0.90 5.60
(Filter aid)

Normal Discontinuous 230609 (1) S 99.41

Ash 0.10 1.00

C01 Hydrocarbons ( as C ) 0.10 1.00

Acids 0.10 5.00


Sulphur Drain from Melting Tank
(1) Drain is considered from Tank Low Low Level (2350 mm)
10110-V-01 Se 0.00

Te 0.00

Lime 0.27

Diatomite earth
0.01
(Filter aid)

Normal Discontinuous 161047 (2) S 99.98

Ash 0.01 0.05

Hydrocarbons ( as C ) 0.00
C01
Acids 0.01
Sulphur Drain from Clean Sulphur Tank
(2) Drain is considered from Tank Low Low Level (1000 mm)
10110-V-02 Se 0.00

Te 0.00

Lime 0.00

Diatomite earth
0.00
(Filter aid)

Normal Discontinuous 42.6 (3) S 99.98

Ash 0.01 0.05

Hydrocarbons ( as C ) 0.00
C01
Acids 0.01
Drainage of Liquid Sulphur to Burner (3) Sulphur Drain to grade, downstream valve SP-B-068 (close to
10110-0283-CS--3"-150B23-SJ Se 0.00 Sulphur Burner 10110-H-02)

Te 0.00

Lime 0.00

Diatomite earth
0.00
(Filter aid)
Spent Catalyst SAP 1
Normal Discontinuous Discontinuous VO5 + Ce 222000.00 Returned to manufacturer to recovery
10110-R-01
EL-NASR CO. FOR INTERMEDIATE CHEMICALS
CLIENT:
(NCIC) DOC. Nº: NCIC - FCS - 1G000 - EPR - LST- 0002
EMISSION LIST PLANT: SECTOR 1 - SULPHURIC ACID REVISION: C01
Waste Solids & Residuals LOCATION.: AIN-SOKHNA, SUEZ, EGYPT DATE: 10/05/2017
PROJECT: PHOSPHATIC FERTILIZER COMPLEX PAGE: 9 OF 9 .

EMITTED COMPONENTS

MASS BALANCE
FLOW CONCENTRATION MASS FLOW
STREAM / TAG SOURCE OF EMISSION BASIS OF
MODE OF OPERATION FREQUENCY REMARKS
NUMBER / IP DESCRIPTION DATA
(kg/per cycle) NAME / FORMULA %wt kg/h
NUMBER

NORMAL MAXIMUM NORMAL MAXIMUM

Filter Working time: 15 h/per cycle


Filter Working time: 15 h/per cycle
Normal Discontinuous 9255.00 S 59.81 368.76

Overload (110%) Discontinuous 10180.00 Ash < 6.8 < 42.1 Filter Working time: 16.5 h/per cycle

Hydrocarbons ( as C ) 6.80 42.08


Sulphur Filter Cake SAP 1
10110-F-01 Acids 12.80 84.15
Sulphur Filter Cake SAP 1
10120-F-01 Se <0.007 < 0.04

Te <0.007 < 0.04

Lime 18.28 112.80

Diatomite earth
0.90 5.60
(Filter aid)

Normal Discontinuous 230609 (1) S 99.41

Ash 0.10 1.00

Hydrocarbons ( as C ) 0.10 1.00

Acids 0.10 5.00


C01
Sulphur Drain from Melting Tank
(1) Drain is considered from Tank Low Low Level (2350 mm)
10120-V-01 Se 0.00

Te 0.00

Lime 0.27

Diatomite earth
0.01
(Filter aid)

Normal Discontinuous 161047 (2) S 99.98

Ash 0.01 0.05

Hydrocarbons ( as C ) 0.00

Acids 0.01
C01 Sulphur Drain from Clean Sulphur Tank
(2) Drain is considered from Tank Low Low Level (1000 mm)
10120-V-02 Se 0.00

Te 0.00

Lime 0.00

Diatomite earth
0.00
(Filter aid)

Normal Discontinuous 42.6 (3) S 99.98

Ash 0.01 0.05

Hydrocarbons ( as C ) 0.00
C01
Acids 0.01
Drainage of Liquid Sulphur to Burner (3) Sulphur Drain to grade, downstream valve SP-B-068 (close to
10120-0283-CS--3"-150B23-SJ Se 0.00 Sulphur Burner 10120-H-02)

Te 0.00

Lime 0.00

Diatomite earth
0.00
(Filter aid)
Spent Catalyst SAP 2
Normal Discontinuous Discontinuous VO5 + Ce 222000.00 Returned to manufacturer to recovery
10120-R-01

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