100AFE
100AFE
REVISION #: REV.1
07/17/2023
DATE:
REV.1
REVISION #:
By signing the Submittal Approval and Notice to Proceed Form below, I approve the products and services as specified
in the PUMPS BY DESIGN INC. Design Submittal. I understand that any change(s) requested after signing and
returning this form will result in a change order and cause delays for the system delivery.
I hereby formally release,PUMPS BY DESIGN INC., to begin producing the products approved in this Design Submittal
and to deliver the products to the project site or designated delivery location.
Note: that PUMPS BY DESIGN INC. cannot confirm actual delivery dates until after the goods are released into
production.
Please initial in the approved boxes for each submittal section and sign below.
CUSTOMER SIGNATURE:
MODEL DESIGNATION
◆Motor model
50 CR 2 . 15S-1
Pole Voltage
Discharge Size 1-115V
2-2 inch
SPECIFICATIONS
Model:50CR
STANDARD OPTIONAL
Discharge Size 2 inch
Solid Size 1 1/4 inch (35mm)
Range of HP 1/5, 1/3, 1/2, 1 HP
Range of Performance Capacity Up to 115(Usgpm)
Total Head 2 to 48(ft)
Limitation
Type of Liquid Handled Sewage, Waste water
Minimum Water Temperature 32 oF(0℃)
Maximum Water Temperature 104 oF(40℃)
Material
Pump Housing Poly Amide Fiber Reinforced Resin
Impeller Poly Amide Fiber Reinforced Resin
Shaft 420J2 Stainless Steel
Motor Frame 304 Stainless Steel
Fastener 304 Stainless Steel
Bearing
Upper Side Single Deep Groove Ball Bearing (AC Bearing)
Lower Side Single Deep Groove Ball Bearing
50
45
40
35
30
Total Head (ft)
25
②
20
①
15
10
0
0 20 40 60 80 100 120 140
Capacity (Usgpm)
① 50CR2.15 ②50CR2.25 ③50CR2.4 ④50CR2.75
MODEL 122
Single Phase Duplex Control Panel
6
8 7
1
Parts Included
x3
or
x4
Control panel may
ordered with or
be
x3
or
without these items.
Technical support,
service questions:
x4
1-800-Rhombus
(1-800-746-6287)
SJE Rhomus offers a five-year limited warranty.
Monday - Friday For complete terms and conditions, please visit
www.sjerhombus.com.
7:00 AM to 6:00 PM CST
?
For information regarding operation,
For complete terms and conditions, please visit www.sjerhombus.com.
available options, or servicing
questions, please call SJE Rhombus Products returned must be cleaned, sanitized, or decontaminated as necessary
Technical Support. prior to shipment to ensure that employees will not be exposed to health
hazards in handling said material. All applicable laws and regulations shall apply.
STOP
LEAD
LEAD
STOP
3 CAUTION!
If the floats are not properly mounted and connected in the correct
order, the pumps will not function properly.
Lag/Alarm Alarm
Lag/Alarm Lag/Alarm Alarm Alarm
Lead Lead
Lead Lead
Lead Lead
Operating Operating
range Stop Stop range Stop Stop
Stop Stop
3.5”
(9cm)
2
Wiring the Control Panel Operation
SJE Rhombus Model 122 Single Phase Duplex control panel
1 Determine conduit entrance locations on control panel as shown. operates with float switches. When all floats are in the
Check local codes and schematic inside the panel for the number
open or OFF position, the panel is inactive. As the liquid
of power circuits required.
level rises and closes the STOP float, the panel remains
CAUTION! inactive until the LEAD float closes. At this point the LEAD
pump will turn ON (if the Hand-Off-Auto switch is in the
Be sure the pump power voltage and phase are the same as the
AUTO mode and the power is ON). The pump will remain
pump motor being installed.
ON until both the STOP and LEAD floats return to their OFF
positions. If the liquid level rises beyond both the STOP
2 Connect the following wires to the proper terminal positions: and LEAD floats to reach the LAG float, the lag pump will
• incoming power turn ON (if the Hand-Off-Auto switch is in the AUTO mode
• pump 1 and the power is ON). Both pumps will remain ON until the
• pump 2 STOP, LEAD, and LAG floats return to their OFF positions.
• float switches If the liquid level rises to reach the ALARM float, the alarm
See schematic inside control panel for details. will be activated.
Auxiliary Contact
Form C - Can be wired normally open or normally closed.
Motor Contactors
Motor contactors control pumps by switching electrical lines.
3
HAND HAND SF1
H 100K
H 50K 125K
f i
OO 1-2 ALT 2-1 25K 150K
100K
SF2SF1
OFF H 50K 125K
HHH H
PUMP PUMP 15K
TM
TM
NC
A
OA 1-2
1-2 ALT
ALT 2-1
5K
25K 150K k
OO 1 2 O 2-1 SEAL FAIL SF2
O
AUTO
TM
PUMP
PUMP1 AUTO
1
LEAD j 15K
LEAD/ /LAG NC
TM
® LAG 5K
TM
A
TM
OFF ON ON OFF
POWER L1 Nc 3
3
4 3 5 4 6 5
4 877 AUX
AUX
AUX
AUX
ON OFF L1
L12N
L1
L1
L1 N
N
N
N 333 44
766 898 910
9 10
10 CONTACTS
10 CONTACTS
CONTACTS
ONONOFF
ON
OFF
1OFF
ON
OFF2 1POWER NONO
C C
NC
NO CCNC
NC
1111 22222 NO NC
DUPLEX
DUPLEX
l
CONTROLLER
DUPLEX
DUPLEX a
CONTROLLER
CONTROLLER
1054970
DUPLEX
CONTROLLER
1054970 b TB1
TB1
TB1 TB2100K
1054970
CONTROLLER
1054970 TB1 SF1
h
1054970
COMPONENTS
a. ON/OFF Switch - Control/Alarm Power g. Simulate Float Buttons x4
b. 120V Incoming Power Terminals h. Float Terminals x8
c. Power LED - (Green) i. Lead/Lag Selecter Switch
d. Pump HOA Switches j. Dual Seal Fail Pot - (Optional)
e. Float LEDs - (Red) x4 k. Dual Seal Fail LEDs - (Red) - (Optional)
f. Pump LEDs l. Auxiliary Alarm Terminals
Pump Run - (Green)
Pump Fail - (Red)
PROGRAMMING INSTRUCTIONS
WITH POWER ON, HOAs OFF, FLOATS OFF OR DISCONNECTED, PRESS DESIRED FLOAT BUTTON RAPIDLY 4 TIMES AND HOLD
**PUMP LEDs WILL FLASH UPON SUCCESSFUL PROGRAMMING**
OPTIONS FLOAT BUTTON DEFAULT OPERATION
PUMP FAIL ALARM STOP ON ACTIVATES IF A PUMP CAUSES “LAG” 3 CYCLES IN A ROW
MANUAL ALARM RESET LEAD OFF LATCHES HIGH ALARM: CLEAR WITH EXTERNAL TEST SWITCH
SEAL FAIL HORN LAG OFF ACTIVATES HORN UPON SEAL FAIL
ALARM FLASHER ALARM OFF FLASHES BEACON UPON HIGH ALARM
ALARM CONDITIONS
ALARM BEACON CONTROLLER LED HORN
PUMP FAIL FLASHING RED PUMP LIGHT NO
SEAL FAIL FLASHING SF1, SF2 PROG
FLOAT FAIL FLASHING BAD FLOAT NOT LIT NO
HIGH ALARM SOLID ALARM FLOAT YES
tether
length 3.5 6 9 12 15 18 22
(inches) min max
pumping
range 8 11 15 21 28 31 36
(inches)
tether tether
length 3.5 6 9 12 15 18 22 length 3.5 6 9 12 15 18 22
(inches) min max (inches) min max
pumping pumping
range 8 11 15 21 28 31 36 range 8 11 15 21 28 31 36
(inches) (inches)
PREVENTATIVE MAINTENANCE
• Periodically inspect the product. Check that the cable has not become worn or that the housing has not been damaged so as to impair the protection of the
product. Replace the product immediately if any damage is found or suspected.
• Periodically check to see that the float is free to move and operate the switch.
• Use only SJE Rhombus® replacement parts.
NOTICE!
Products returned must be cleaned, sanitized, or decontaminated as necessary prior to shipment to ensure that employees
will not be exposed to health hazards in handling said material. All applicable laws and regulations shall apply.
ELECTRICAL SHOCK HAZARD EXPLOSION OR FIRE HAZARD
Disconnect power before installing or servicing this Do not use with flammable liquids.
product. A qualified service person must install and Install in accordance with ANSI/NFPA 70.
service this product according to applicable electrical Suitable for usage with intrinsically safe circuit
and plumbing codes. extensions as defined by UL 698A.
Failure to follow these precautions could result in serious injury or death. Replace product immediately if switch cable becomes damaged
or severed. Keep these instructions with warranty after installation. This product must be installed in accordance with National Electric Code,
ANSI/NFPA 70 so as to prevent moisture from entering or accumulating within boxes, conduit bodies, fittings, float housing, or cable.
For detailed specifications on this product, or for the complete line of SJE Rhombus®
panel, alarm, and switch products, visit our website at www.sjerhombus.com.
pumping
Ensure cable connections are performed in a dry junction box
range
or other watertight seal that seals both conductors and cable
jacket. Failure to do so could result in electrical shock hazard
and/or water traveling down cable and entering the switch.
Failure to guard against this may affect switch performance.
Due to weight of cable, pumping range above horizontal is WARNING: Tethering switches below minimum
NOT equal to pumping range below horizontal. Use values
published on front page as a guide. Pumping ranges are ! tether length can affect switch operation and will
reduce the fatigue life of the cable.
based on testing in non-turbulent conditions. Range may
vary due to water temperature and cord shape. Note: As
the tether length increases, so does the variance of the
pumping range.
PREVENTATIVE MAINTENANCE
• Periodically inspect the product. Check that the cable has not become worn or that the housing has not been damaged so as to impair the protection of the
product. Replace the product immediately if any damage is found or suspected.
• Periodically check to see that the float is free to move and operate the pump or alarm.
• Use only SJE-Rhombus® replacement parts.
ELECTRICAL WIRING AND SERVICING OF THIS PRODUCT MUST TO OBTAIN WARRANTY SERVICE: The consumer shall assume all
BE PERFORMED BY A LICENSED ELECTRICIAN. responsibility and expense for removal, reinstallation, and freight. Any
item to be repaired or replaced under this warranty must be returned to
THIS WARRANTY DOES NOT APPLY: (A) to damage due to lightning SJE-RHOMBUS®, or such place as designated by SJE-RHOMBUS®.
or conditions beyond the control of SJE-RHOMBUS®; (B) to defects or
malfunctions resulting from failure to properly install, operate or maintain ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS
the unit in accordance with printed instructions provided; (C) to failures ARE LIMITED TO THE DURATION OF THIS WRITTEN WARRANTY.
resulting from abuse, misuse, accident, or negligence; (D) to units which SJE-RHOMBUS® SHALL NOT, IN ANY MANNER, BE LIABLE FOR
are not installed in accordance with applicable local codes, ordinances, ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES AS A RESULT
or accepted trade practices, and (E) to units repaired and/or modified OF A BREACH OF THIS WRITTEN WARRANTY OR ANY IMPLIED
without prior authorization from SJE-RHOMBUS®. WARRANTY.
22650 County Highway 6 P.O. Box 1708 Detroit Lakes, Minnesota 56502 USA
1-888-DIAL-SJE (1-888-342-5753) Phone: 218-847-1317 Fax: 218-847-4617 E-mail: [email protected]
Electrical Warnings
1062716A 07/19
Advertencias eléctricas SJE MILLIAMPMASTER™ WPS
Avertissements électriques
ELECTRICAL SHOCK HAZARD
Control Float Switch
Disconnect power before installing or servicing this product. A qualified
service person must install and service this product according to applicable Installation Instructions
electrical and plumbing codes. Instrucciones de instalación / Instructions d’installation
EXPLOSION OR FIRE HAZARD
Do not use with flammable liquids. Install in accordance with ANSI/NFPA
70.
Suitable for usage with intrinsically safe circuit extensions as defined by
UL 698A.
Failure to follow these precautions could result in serious injury or death. Replace product Approved for use in tanks of
immediately if switch, cable weight, or cable becomes damaged or cracked. Keep these 250 US Gallons (950 L)
in volume or greater per float.
instructions with warranty after installation. This product must be installed in accordance
Agua potable - NSF/ANSI 61
with National Electric Code, ANSI/NFPA 70 so as to prevent moisture from entering or Aprobado para uso en tanques de
accumulating within boxes, conduit bodies, fittings, float housing, or cable. 950 l (250 galones US)
en volumen o más por flotador.
Eau potable - NSF/ANSI 61
PRECAUCION RIESGO DE CHOQUE ELÉCTRICO Approuvé pour utilisation dans les réservoirs de
950 l (250 gallons US)
Desconecte el cable de alimentación antes de instalar o de hacerle
en volume ou plus par flotteur.
mantenimiento a este producto. La instalación y el mantenimiento de este
producto deben ser efectuados por personal idóneo siguiendo las normas
aplicables en cuanto a instalaciones eléctricas y plomería. English Español Français
The SJE MilliAmpMaster™ El SJE MilliAmpMaster™ Le MilliAmpMaster™ WPS
PRECAUCION RIESGO DE INCENDIO O EXPLOSIÓN WPS is a control float WPS es un interruptor de SJE est un régulateur
No utilizar con líquidos inflamables. Instalar de acuerdo con ANSI/NFPA 70.
Adecuado para uso con extensiones de circuitos intrínsecamente seguros switch designed de flotador de control de niveau à flotteur conçue
según lo definido por UL 698A. for potable water diseñado para aplicaciones pour les applications en
applications. de agua potable. eau potable.
El incumplimiento de estas precauciones podría provocar lesiones graves o mortales. The internal switching El mecanismo de Le mécanisme interne de
Reemplazar el producto inmediatamente si el interruptor, el peso del cable o el cable se mechanism contains conmutación interno l’interrupteur utilise une
dañan o se agrietan. Conserve estas instrucciones con la garantía después de la instalación. gold cross-point contiene contactos de technologie de contact en
Este producto debe ser instalado de acuerdo con el Código Eléctrico Nacional, ANSI / NFPA
70 para evitar que la humedad entre o se acumule dentro de los gabinetes, conductos,
contacts, providing puntos de cruce de oro, que croix dorée assurant un
accesorios, carcaza del flotador o el cable. precision and reliable proporcionan precisión y contrôle précis et fiable
RISQUE DE CHOC ÉLECTRIQUE control up to 1 amp. control confiable de hasta jusqu’à 1 ampère.
AVERTISSEMENT
Débrancher l’alimentation avant d’installer ou d’entretenir ce produit. Seule Common alarm or 1 amperio. Destiné à des applications
une personne qualifiée est habilitée à installer et entretenir ce produit control applications Las aplicaciones más de contrôle ou d’alarme
selon les codes électriques et de plomberie en vigueur. include storage tanks, comunes de alarma y/o telles que les réservoirs
water treatment, control incluyen tanques de stockages, le traitement
AVERTISSEMENT RISQUE D’INCENDIE OU D’EXPLOSION programmable logic de almacenamiento, des eaux, les automates
Ne pas utiliser avec des liquides inflammables. Installer en accordance controllers (PLCs), tratamiento de agua, programmables, et les
avec ANSI/NFPA 70. Peut-être utilisé dans un circuit de sécurité or applications using controladores lógicos applications utilisant
intrinsèque tel que défini par UL 698A.
solar power. programables (PLC) o l’énergie solaire.
This narrow-angle aplicaciones que utilizan Ce régulateur de niveau
Ignorer ces précautions, et ne pas les suivre attentivement pourrait résulter en blessures control fl oat switch energía solar. à angle de commutation
graves, voire mortelles. Remplacer immédiatement le produit si le câble, ou le poids, ou le
flotteur est endommagé ou fissuré. Une fois le produit installé, conserver ces instructions activates/deactivates Este interruptor de étroit active/désactive
avec la garantie. Ce produit doit être installé conformément aux codes électriques des États- at approximately 1.5” flotador de control l’interrupteur à
Unis (NEC), ANSI NFPA 70 de sorte à empêcher l’humidité de s’infiltrer ou de s’accumuler (4 cm) above and below de ángulo estrecho approximativement 4 cm
dans les boitiers, conduits électriques, raccords, à l’intérieur du flotteur, ou du câble. horizontal with a 3.5” (9 se activa / desactiva (1.5 pouce) au-dessus ou en
cm) tether. aproximadamente a 1.5”(4 dessous de l’axe horizontal
Specifications It is not sensitive to cm) por encima y por avec un câble d’attache
Especificaciones rotation. debajo de la horizontal d’une longueur de 9 cm
Spécifications con una traba de 3.5” (9 (3.5 pouces).
cm). No es sensible a la Le flotteur n’est pas
SJE MilliAmpMaster™ WPS rotación. affecté par la rotation.
Control Float Switch SJE RHOMBUS® FIVE-YEAR LIMITED WARRANTY
Interruptor de flotador SJE MilliAmpMaster WPS ™
Five-Year Limited Warranty. For complete terms and
Régulateur de niveau à flotteur SJE MilliAmpMaster™ WPS conditions, please visit www.sjerhombus.com.
GARANTÍA LIMITADA DE CINCO AÑOS DE SJE RHOMBUS®
Electrical: Eléctricas: Électriques :
Cinco años de garantía limitada. Para consultar los términos y
125 VAC / 1 A 125 VAC / 1 A 125 V c.a. / 1 A condiciones, visite el portal www.sjerhombus.com.
30 VDC / 0.1 A 30 VDC / 0.1 A 30 V c.c./ 0.1A GARANTIE LIMITÉE DE CINQ ANS SJE RHOMBUS®
Garantie limitée de 5 ans. Pour en savoir plus au sujet des
Minimum Carga Charge termes et conditions, visitez www.sjerhombus.com.
Electrical eléctrica électrique
Load: mínima: minimale :
125 VAC / 125 VAC / 125 V c.a. /
0.160 mA 0.160 mA 0.160 mA
For technical support: +1-800-746-6287
30 VDC / 30 VDC / 30 V c.c. / [email protected]
0.160 mA 0.160 mA Technical Support Hours: Monday - Friday, 7 A.M. to 6 P.M. Central Time
0.160 mA Soporte técnico, Horario: lunes a viernes, 7 A.M. a 6 P.M. hora del Centro
5 VDC / 5 VDC / 5 V c.c./ Support technique, Horaires : du lundi au vendredi, de 7 h à 18 h Heure du Centre
PN 1062716A 07/19
1 mA 1 mA 1 mA © 2019 SJE, Inc. All rights reserved.
SJE RHOMBUS is a trademark of SJE, INC.
Items Needed / Elementos necesarios / Éléments nécessaires
Included with SJE MilliAmpMaster™ WPS Control Float Switch Not Included
Incluidos con el interruptor de flotador SJE MilliAmpMaster™ WPS No incluido
Inclus avec l’interrupteur à flotteur SJE MilliAmpMaster™ WPS Pas inclus
C Wire nut
Tuerca para cables / Serre-fils
Position the cable clamp at the desired Tighten the hose clamp.
activation level. Apretar la abrazadera de la manguera.
Coloque la abrazadera de cable en el nivel de activación Serrez le collier de serrage
deseado.
Positionnez le point d’encrage au niveau d’activation
souhaité.
Select wires to be used. Use wire nut to insulate unused wire and check installation. Allow system
to cycle to insure proper operation.
Compruebe la instalación. Permita que el sistema haga un ciclo completo para asegurar el funcionamiento correcto.
Vérifier l’installation. Laisser le système marcher en s’assurant qu’il fonctionne correctement.
WARNING: Insulate unused wire with wire nut. Unused wire may become electrically hot during use.
ADVERTENCIA: Aislar el cable no utilizado con una tuerca para cables. El cable no utilizado se calentará durante su uso.
AVERTISSEMENT : Isoler le fil non utilisé avec un serre-fils isolant. Le fil non utilisé sera sous tension pendant l’utilisation.
NEGRO (N.O.)
NEGRO (N.O.)
BLACK (N.O.)
BLACK (N.O.)
NOIR (N.O.)
NOIR (N.O.)
ROUGE (N.C.)
ROUGE (N.C.)
BLANCO (C)
ROJO (N.C.)
BLANCO (C)
ROJO (N.C.)
RED (N.C.)
BLANC (C)
WHITE (C)
RED (N.C.)
BLANC (C)
WHITE (C)
ELECTRICAL SHOCK HAZARD EXPLOSION OR FIRE HAZARD
Disconnect power before installing or servicing this Do not use this product with flammable liquids.
product. A qualified service person must install and Do not install in hazardous locations as defined by
service this product according to applicable electrical National Electrical Code, ANSI/NFPA 70.
and plumbing codes.
Failure to follow these precautions could result in serious injury or death. Replace product immediately if switch cable becomes damaged
or severed. Keep these instructions with warranty after installation. This product must be installed in accordance with National Electric Code,
ANSI/NFPA 70 so as to prevent moisture from entering or accumulating within boxes, conduit bodies, fittings, float housing, or cable.
For detailed specifications on this product, or for the complete line of SJE-Rhombus®
panel, alarm, and switch products, visit our web-site at www.sjerhombus.com.
specifications.
2. Place the cord into the clamp as
shown as shown in Figure D.
3. Locate clamp at desired activation
level and secure the clamp to the
discharge pipe as shown in
Figure D.
Note: Do not install cord under
hose clamp.
ĸ Cable
4. Tighten the hose clamp using
screwdriver. Over tightening may
result in damage to the plastic Figure B
clamp. Make sure the float cable
is not allowed to touch the excess
hose clamp band during operation. Figure F
5. Wire switch as shown in the Wiring
Diagrams.
6. Check installation. Allow system to
cycle to insure proper operation. Slide
float bracket into
mouting bracket
2!"#!$
P.O. Box 420 ♦ 420 N State Rd 25 ♦ Rochester, IN 46975
Toll Free (800) 354-4534 ♦ (574) 223-3681 ♦ Fax (574) 223-6106
E-mail: [email protected] ♦ Website: www.toppindustries.com
PURPOSE
The purpose of this is to provide a brief reference to the recommended methods and procedures for installing Topp
Industries’ underground sump and sewage basins to ensure that damage or premature failure of the basin does not occur.
Studies conducted by both environmental regulatory agencies and trade organizations demonstrate that the most
significant source of leaks and failures in underground storage systems is improper handling and installation. Proper
handling and installation requires practical experience combined with strict adherence to proven methods and procedures.
This guide is not intended to serve as a basin instructional manual. The installation of our sump and sewage basins is a
specialized skill, and it is assumed that the individuals who install our products and refer to this guide will have a basin
understanding of such procedures as excavating, backfilling, pipefitting and electrical work. No amount of written
instruction by a manufacturer or a regulatory agency will convert an inexperienced, under supervised laborer into a
skilled, experienced mechanic. The ability to recognize and correctly respond to abnormal conditions during a basin
installation requires field experience as well as mechanical aptitude.
In addition to proper system engineering and competent manufacturing, the use of basin installers who have both practical
experience and integrity to insist that the basin be installed properly constitutes the greatest protection from catastrophic
basin failure and liability exposure.
DISCLAIMER
Every reasonable effort has been put forth by Topp Industries, Inc. and its agents to ensure the accuracy and reliability of
the information contained in this reference guide. However, neither Topp Industries, Inc., its agents, or its consultants
make any representation, warranty, or guarantee in connection with the publication of these recommended methods and
procedures. Topp Industries, Inc. hereby disclaims any liability for loss or damage resulting from their use; for the
violation of any federal, state, county or municipal regulations with which these recommended methods and procedures
may conflict; or for the infringement of any patent resulting from the use of these recommended methods and procedures
These handling and installation instructions are not intended to preclude normal safety procedures, which should be
followed to prevent injury to personnel. SAFE INSTALLATION PROCEDURES SHALL BE ENTIRELY THE
RESPONSIBILITY OF THE INSTALLER.
MATERIAL HANDLING
GENERAL HANDLING. Although the exterior surfaces of our fiberglass reinforced plastic (FRP) sump and sewage
basins are designed to withstand normal handling, they can be damaged during transportation and installation. Basins
must not be dropped, dragged or handled with sharp objects and with the exception of the minimal movement involved in
a visual inspection, should not be rolled.
If the basin or its shell is damaged, installation should be suspended until a determination of the extent of damage can be
made by Topp Industries, Inc. or its agent. Any repairs must be first authorized in writing by Topp Industries, Inc. and
then be done in accordance with Topp Industries, Inc. instructions.
P.O. Box 420 ♦ 420 N State Rd 25 ♦ Rochester, IN 46975
Toll Free (800) 354-4534 ♦ (574) 223-3681 ♦ Fax (574) 223-6106
E-mail: [email protected] ♦ Website: www.toppindustries.com
WARNING! Under no circumstances is the use of chains or cables around the basin shell permitted.
STORAGE. Basins should be stored in a secure, controlled area where the potential for accidental damage or vandalism
will be minimized. The storage area should be free from sharp objects, rocks and any other foreign solutions or materials
that could cause damage to the basins. Chock the basins until they are needed for installation and if windy conditions are
possible, secure the basins with non-marring restraints of a size and number adequate for securing the basin.
PRE-INSTALLATION INSPECTION. Basins, valves, equipment and piping materials should be physically and
visually inspected prior to installation. Adherence to the project’s specifications should also be confirmed before
installation. If the basin or any of its internal components are damaged, installation should be suspended until a
determination of the extent of damage can be made by Topp Industries, Inc. or its agent. Any repairs must be first
authorized in writing by Topp Industries, Inc. and then be done in accordance with Topp Industries’ instructions.
EXCAVATING
EXCAVATING. The excavation should provide adequate space for the basin, piping and other buried equipment and for
the placement and compaction of backfill materials particularly around the basin walls. The size, shape and wall slope of
the excavation should be determined by soil conditions, depth of excavation, shoring requirements, and, if workers are
required to enter the excavation, safety considerations and federal, state, county and municipal regulations.
LOCATION OF EXCAVATION. Excavation for an underground basin should be made with due care to avoid
undermining foundations of existing structures and contact with underground utilities. In the absence of building codes or
regulations, maintain a minimum distance of five feet plus a slope of 45° from the bottom of the compacted sub-base to
the bottom of the adjacent structures, foundations, footings and property lines (as shown in the attached illustration).
Additional distances may be required to assure that any loading carried or created by the foundations and support cannot
be transferred to the basins.
MAXIMUM BURIAL DEPTH. If burial depth is greater than the basin height, contact Topp Industries, Inc. to
determine if additional wall reinforcement is required and secure written authorization.
HANDLING OF EXCAVATED MATERIALS. Excavated materials, which cannot be removed from the jobsite,
should be carefully stored as far from the edge of the basin excavation as possible. Unless approved for use as backfill,
excavation materials should be securely stored separate from approved backfill materials.
WORK AREA SAFETY. Safe installation procedures shall be the sole responsibility of the basin installer. Work safety
requirements are defined in U.S. Department of Labor 29 CFR part 1926, subpart P, Excavations.
P.O. Box 420 ♦ 420 N State Rd 25 ♦ Rochester, IN 46975
Toll Free (800) 354-4534 ♦ (574) 223-3681 ♦ Fax (574) 223-6106
E-mail: [email protected] ♦ Website: www.toppindustries.com
BACKFILLING
GENERAL. Careful selection, placement and compaction of approved backfill material are critical to a successful basin
installation. Among common problems associated with basin leaks and premature failures are:
• Use of an incorrect backfill material.
• Inadequate or improper placement or compaction.
• Rocks, clods or debris left in the excavation or basin.
• Voids under or around the perimeter of the basin.
• Failure to prevent the migration of backfill materials.
PLACEMENT OF BASIN. The bottom of the basin excavation should be covered with suitably graded, leveled and
compacted backfill material to a depth of at least 12 inches (compacted sub-base). If a concrete hold-down/anti-floatation
pad is required, this bedding can be reduced to a depth of at least 6 inches. The basin should then be carefully lowered
into the excavation and centered on the compacted backfill or concrete pad (see attached illustration).
WARNING! Placement of a basin on a concrete pad or compacted sub-base smaller than the total basin bottom area or on
intermediate supports (saddles) will cause uneven distribution of loads. This may contribute to structure failure and is
never permitted.
BACKFILL MATERIAL. Backfill material should be clean, well granulated, free flowing, non corrosive and inert. It
should be free of ice, snow, debris, rock, or organic material, all of which could damage the tank and interfere with the
compaction of the backfill material. The largest particles should not be larger than ¾ inch. Not more than 3 percent (by
weight) should pass through a #8 sieve, and the backfill material should conform to ASTM C-33, Paragraph 9.1
requirements. Approved backfill materials include:
• Pea Gravel, naturally rounded particles with a minimum diameter of 1/8 inch and a maximum diameter of ¾
inch.
• Crushed Rock, washed and free-flowing angular particles between 1/8 inch and ½ inch in size.
PLACEMENT AND COMPACTION OF BACKFILL. Compaction of backfill materials should be adequate to ensure
the support of the tank and to prevent movement or settlement. Backfill materials should be placed in 12 inch lifts and
compacted to a minimum soil modulus of 700 pounds per square foot (psf).
SUPPORTING PIPING, EQUIPMENT AND ACCESSORIES. Support for piping, equipment and other accessories
must be provided during backfilling. Using the basin to support piping, equipment, cribbing, bracing or blocking is never
permitted. During backfilling, temporary supporting materials must be carefully installed and removed to prevent damage
to the basin, piping or equipment.
WARNING! Using the basin to support any loading carried or created by piping, equipment, cribbing, bracing or
blocking is never permitted.
ANCHORAGE
GENERAL. When basin installations are located in areas subject to high water tables or flooding, provision should be
made to prevent the basins, either empty or filled, from floating.
P.O. Box 420 ♦ 420 N State Rd 25 ♦ Rochester, IN 46975
Toll Free (800) 354-4534 ♦ (574) 223-3681 ♦ Fax (574) 223-6106
E-mail: [email protected] ♦ Website: www.toppindustries.com
ANCHORAGE, continued
The buoyancy force to be offset is determined primarily by the volume of the basin. The principle offsetting factors
include:
• Backfill materials.
• Concrete hold-down pad.
• Friction between the tank, backfill materials and the surrounding soil.
METHODS OF ANCHORING. All methods of anchoring basins use the weight of the backfill materials to offset the
buoyancy forces. The use of supplemental mechanical anchoring methods (a concrete hold-down pad) increases the
amount of backfill ballast which is mechanically attached to the basin. The recommended method of attachment is to pour
concrete grout over the basin’s anti-floatation flange and concrete hold-down pad (see attached illustration).
ANCHORAGE REQUIREMENTS. Requirements for anchorage, thickness of concrete hold-down pads, as well as the
size of anchors and reinforcement must be calculated for each installation based on the environmental conditions of that
specific installation.
All thermoplastic check valves Shall be Utility Swing Check • Chemical & Corrosion Resistant PVC White or High
or Utility Spring Check type constructed form PVC Type I, Visibility PVC Clear Construction
ASTM D 1784 Cell Classification 12454. All valves shall • No Metal Parts on Swing Check - Stainless Steel
be maintenance free seal unit construction with EPDM Spring on Spring Check
seat and weighted disc. All Spring Check Valves shall have
• Maintenance Free Sealed Unit in a Compact Space
stainless steel spring assisted operation. All valves shall Saving Design
have external flow arrow direction designation. All valves
shall be certified by NSF International for use in potable • Engineered for Maximum Flow, Quick Response &
Positive Shutoff
water service. All valves shall be pressure rated to 150 psi
for water @ 73°F in full flow (open) position and to 75 psi • Long-Life, High Grade EPDM Seat with Weighted Disc
@ 73°F back pressure (closed), as manufactured by Spears® • Spring Assisted Spring Check Model Option for
Manufacturing Company. Positive Closing
• Sizes 1/2" – 8" Pressure Rated to 150 psi @ 73°F
Full-Flow (open) and 75 psi @ 73°F Back Pressure
(closed)
• Suitable for either Horizontal or Vertical Up-flow
Installations and Vacuum Service
• NSF® Certified for Potable Water Use
• Silicone-Free Assembly
A D
B B
C
A D
B B
C
Dimensions
Dimension Reference (inches, ± 1/16)
Nominal
B D
Size A C
Socket Threaded/SR Threaded Swing Spring
1/2 1-3/8 2-19/32 2-5/8 4-3/32 2-1/8 2-5/8
3/4 1-3/8 2-5/32 2-1/16 4-1/16 2-1/8 2-5/8
1 1-11/16 2-5/16 2-15/16 4-9/16 2-5/8 2-5/8
1-1/4 2-1/16 2-15/16 3-5/8 5-1/2 3-3/8 3-3/8
1-1/2 2-7/16 3 3-11/16 5-5/8 3-3/8 3-3/8
2 3 3-5/8 4-3/8 6-3/8 4-1/4 4-1/4
2-1/2 3-9/16 4-3/8 5-1/4 7-7/8 5-1/8 5-1/8
3 4-5/16 4-11/16 5-5/8 8-7/16 5-3/4 5-3/4
4 5-1/4 6 7-1/16 10-1/16 6-3/8 6-3/8
6 7-11/16 8-1/2 11-5/16 14-9/16 9-1/4 N/A
8 9-7/16 11-3/16 N/A 19-1/4 11-15/16 N/A
General Installation Information: Utility Swing check valves are designed for horizontal installations,
but may be installed in up-flow only vertical position. Check valves MUST be installed with the valves
FLOW arrow pointing in the direction of the flow. Do not install valve upside down. Flow velocity should
not exceed 5ft./sec. Minimum opening pressure less than 0.5 psi.
Valve 150 135 110 75 50 -0- -0- -0- -0- -0- -0- -0-
Pressure (1.03) (.93) (.76) (.52) (.34) (-0-) (-0-) (-0-) (-0-) (-0-) (-0-) (-0-)
1/2" - 8" PVC
Rating psi 150 140 130 120 -110- -100- -90- -80- -70- -60- -50- -0-
(MPa) (1.03) (.97) (.90) (.83) (.76) (.70) (.62) (.55) (.48) (.41) (.34) (-0-)
All thermoplastic ball valves shall be True Union type • Self Adjusting PTFE Floating Seat Design
constructed from PVC Type I, ASTM D 1784 Cell Classification • EPDM or FKM O-rings
12454 or CPVC Type IV, ASTM D 1784 Cell Classification • High Impact Polypropylene Handle
23447. All O-rings shall be EPDM or FKM. All valves shall • Spears® Safe-T-Shear® Stem Design
have Safe-T-Shear® stem and double stop Polypropylene
handle. All valve union nuts shall have Buttress threads. All seal • Sizes 1/2" - 2" Pressure Rated to 235 psi @ 73°F,
carriers shall be Safe-T-Blocked®. All valve components shall Sizes 2-1/2" - 6" and all flanged Pressure Rated to
150 psi @ 73°F
be replaceable. All EPDM valves shall be certified by NSF®
International for use in potable water service. All 1/2" - 2" • EPDM valves NSF® Certified for Potable Water use
valves shall be pressure rated at 235 psi and all 2-1/2" - 6" and • Suitable for Vacuum Service
all flanged valves shall be pressure rated at 150 psi for water • Assembled with Silicone-Free, Water Soluble
at 73°F, as manufactured by Spears® Manufacturing Company. Lubricants
• Manufactured to ASTM F 1970
24
TRUE UNION BALL VALVES
(REGULAR STYLE)
E
Replacement Parts
1 2 3
No. Component Qty. Material
4
1 Handle 1 PP
5 2 Stem 1 PVC/CPVC
FIBERGLASS
BASIN WALL
ALUMINUM
BOLT-ON
SLEEVE
PIPE
LINKSEALS
6 6.28 10 LS-410 10
8 8.40 12 LS-475 12
10 10.50 14 LS-475 14
12 12.50 16 LS-425 12
RM
FIBERGLASS
BASIN WALL
ALUMINUM
BOLT-ON
SLEEVE
PIPE
LINKSEALS
6 6.28 10 LS-410 10
8 8.40 12 LS-475 12
10 10.50 14 LS-475 14
12 12.50 16 LS-425 12
PSX: DIRECT DRIVE NITRILE
PIPE TO MANHOLE & TANK CONNECTOR
How It Works
Press-Seal believes all information is accurate as of its publication date. Information, specifications, and prices
are all subject to change without notice. Press-Seal is not responsible for any inadvertent errors. Copyright 2022.
21
Phone: 800-348-7325 PRESS-SEAL CORPORATION Email: sales @press-seal.com
Fax: (260) 436-1908 Protecting Our Planet’s Clean Water Supply Web: www.press-seal.com
ISO 9001: Registered • Version 02.09.22.8.50
PSX: DIRECT DRIVE NITRILE
SUBMITTAL SPECIFICATIONS
PIPE TO MANHOLE & TANK CONNECTORS
Pipe-to-Manhole and Structure Connector Specification for Sanitary and Storm Sewer Applications:
All pipe-to-manhole and structure connections shall meet and or exceed ASTM C 923, Standard
Specification for Resilient Connectors Between Reinforced Concrete Manholes, Structures, Pipes and
laterals.
All mechanical devices, including castings, bolt assemblies, adjusters shall use non-magnetic 300
series stainless steel with no welds or rivets in its assemblies.
The installation of the connector shall be accomplished at one time and shall require no additional
adjustments or installation at a later time to insure a watertight seal.
Take up clamps shall use non-magnetic 304 series stainless steel and be installed in the field using a
T-Handle Torque wrench set to 60 inch-pounds and installation shall follow manufacturer’s instructions.
The connector shall be PSX: Direct Drive Nitrile and PSX: Nylo Drive Nitrile as manufactured by Press-
Seal Corporation of Fort Wayne, IN or approved equal.
Product Performance
PSX: Direct Drive - Nitrile meets or exceeds all requirements of the following specifications and/or test
methods:
• ASTM C 923 - Standard Specification for Resilient Connectors Between Reinforced Concrete Manhole
Structures, Pipes, and Laterals
• ASTM C 1619 Class D (Material Spec)
• ASTM C 1244 - Standard Test Method for Concrete Sewer Manholes by the Negative Air Pressure
(Vacuum) Test
• ASTM C 1478 - Standard Specification for Storm Drain Resilient Connectors Between Reinforced
Concrete Storm Sewer Structures, Pipes and Laterals
• ASTM F 2510 - Standard Specification for Resilient Connectors Between Reinforced Concrete
Manhole Structures and Corrugated High Density Polyethylene Drainage Pipes
Press-Seal believes all information is accurate as of its publication date. Information, specifications, and prices
are all subject to change without notice. Press-Seal is not responsible for any inadvertent errors. Copyright 2022.
12Y PSX: DD NITRILE 305 - 310 5.70” TO 6.90” 145 - 175 mm 6.50 165 mm 1 600-128
12.00- 12.20 36 (900 mm) 20 (500 mm)
12 M PSX: DD NITRILE mm 8.00” TO 9.10” 203 - 231 mm 8.63 219 mm 1 600-152
356 - 361
14 M PSX: DD NITRILE 14.00 - 14.20 9.75” TO 11.10” 248 - 282 mm 10.35 263 mm 1 600-188 36 (900 mm) 22 (550 mm)
mm
Press-Seal believes all information is accurate as of its publication date. Information, specifications, and prices
are all subject to change without notice. Press-Seal is not responsible for any inadvertent errors. Copyright 2022.
23
Phone: 800-348-7325 PRESS-SEAL CORPORATION Email: sales @press-seal.com
Fax: (260) 436-1908 Protecting Our Planet’s Clean Water Supply Web: www.press-seal.com
ISO 9001: Registered • Version 02.09.22.8.50
PSX: DIRECT DRIVE
SELECTION GUIDE Pipe OD 1.90” - 6.90” (48mm - 175mm)
PIPE TO MANHOLE & TANK CONNECTORS
1.90” 8 QRS
1.5” PVC
48 mm “STEP S” PSX
2.38” 8 QRS
2” PVC
60 mm “STEP S” PSX
2.50” 8 QRS
2” CI/DI
64 mm “STEP S” PSX
2.75” 8 QRS
2.25” CI/DI
70 mm “STEP R” PSX
3.50” 8 QRS
3” PVC 8.00 - 8.20 203- 208 mm
89 mm “STEP R” PSX
3.96” 8 QRS
3” CI/DI
101 mm “STEP Q” PSX
4.30” 8 QRS
4” (100 mm) TRUSS
109 mm “STEP Q” PSX
Press-Seal believes all information is accurate as of its publication date. Information, specifications, and prices
are all subject to change without notice. Press-Seal is not responsible for any inadvertent errors. Copyright 2022.
Press-Seal believes all information is accurate as of its publication date. Information, specifications, and prices
are all subject to change without notice. Press-Seal is not responsible for any inadvertent errors. Copyright 2022.
11
Phone: 800-348-7325 PRESS-SEAL CORPORATION Email: sales @press-seal.com
Fax: (260) 436-1908 Protecting Our Planet’s Clean Water Supply Web: www.press-seal.com
ISO 9001: Registered • Version 02.09.22.8.50
PSX: DIRECT DRIVE
INSTALLATION INSTRUCTIONS
TIP: To remove an installed PSX: Direct Drive Connector, simply reverse wrench position and loosen
Connector.
Press-Seal believes all information is accurate as of its publication date. Information, specifications, and prices
are all subject to change without notice. Press-Seal is not responsible for any inadvertent errors. Copyright 2020.
19
Phone: 800-348-7325 PRESS-SEAL CORPORATION Email: sales @press-seal.com
Fax: (260) 436-1908 Protecting Our Planet’s Clean Water Supply Web: www.press-seal.com
ISO 9001: Registered • Version 09.17.20.929
Section(s):
XXXXXXXXXXXXX
XXXXXXXXXXXXX
XXX
XXXXXXXXXXXXXXXXX
XXXXXXX
B 909-673-9945
[email protected]
l PUMPS
Important Confidentiality Notice
This document is disclosed only to the recipient t o whom this document is add ressed and is pu rsuant
to a relationship of confidentiality under which the recipient has obligations to confi dentiality. This
document constit utes confidential information and contains proprietary information belonging to
Pumps by Design Inc. The confidential information is to be used by the recipient only for t he purpose
for wh ich t his document is supplied . The recipient must obt ain Pumps by Design Inc' s writt en consent
before the recipient or any other person acti ng on its behalf, communicate any information on t he
cont ent s or the subject matter of this document or part t hereof to any th ird party. The t hird party t o
whom the communication is made includes individual, fi rm or company or an employee or employees
of such a firm and company.
The recipient, by it s receipt of t his document, acknowledges t hat t his document is confidential
information and cont ains proprietary informatio n belonging t o Pumps by Design Inc and furt her
acknowledges it s obligat ion to comply wit h th e provisio ns of t his notice .
The content s of t his docume nt are provided in commercial confi de nce, solely for t he purpose
of evaluating whether t he contract shou ld be awarded to Pumps by Design Inc
The informa t ion contai ned in th is document rep rese nts t he views and op inio ns of Pumps by
Design Inc on the issues discussed, as of t he date of pub licat ion. Due t o t he dynam ic nat ure of
t he industry and t he technology t hat it depe nds upon, Pumps by Design Inc makes no
wa rra nt y as t o t he lo ng term accuracy of t he assessme nts made herein.
Submittal Package
Manufacturer:
Phone: 909-673-9945
Job: BY DESI
B
Al PUMP SO
Submittal Package
Manufacturer:
Phone: 909-673-9945
Job: BY DESI
B
Al PUMP SO
Motor Specifications
Motor design Air-filled
Applications Effluent water
Insulation Class Class B
Max Liquid Temp 0–40º C (32–104º F)
Frequency 60 Hz
RPM 3600
Materials of Construction
Motor Housing SUS 304
Impeller ASTM A48
Volute ASTM A48
Rotor SUS 403
Hardware 316 SS
O-Rings BUNA “N”
Upper Bearing Roller bearing
Lower Bearing Roller bearing
Mechanical Seal Silicon/Silicon (Lower)
Carbon/Ceramic (Upper)
C.W.L.
:::c
C)
L.W.L.
lL
Thread
NPT
Dirnensions-rrrn Weig-it:kg
Model d A B D E F G H WT1 (~Set DN DB DC DD (n)Qn WT2
F-05U 1¢ 50 237 199 154 99 111 371 425 16 EF2-96 50 96 121 12 2 1
F-05U 3¢ 50 237 199 154 99 111 371 425 15 EF2-96 50 96 121 12 2 1
F-21U 1¢ 50 237 199 154 99 111 371 425 17 EF2-96 50 96 121 12 2 1
F-21U 3¢ 50 237 199 154 99 111 371 425 16 EF2-96 50 96 121 12 2 1
Dimensions-inch Weig-it:b
Model d A B D E F G H WT1 (~Set DN DB DC DD (n)Qn WT2
F-05U 1¢ 2 9¾ 7~ 6¼ 31/a 4¾ 14% 16,,. 35 EF2-96 2 3¾ 4"• ½ 2 1
F-05U 3¢ 2 9¾ 7~ 6¼ 31/a 4¾ 14% 16,,. 33 EF2-96 2 3¾ 4"• ½ 2 1
F-21U 1¢ 2 9¾ 7~ 6¼ 31/a 4¾ 147'a 16,,. 37 EF2-96 2 3¾ 4,,. ½ 2 1
F-21U 3¢ 2 9¾ 7~ 6¼ 31/a 4¾ 14% 16,,. 35 EF2-96 2 3¾ 4,,. ½ 2 1
---------------- ~
----------------- ~
M10llE40L-
I '
I
I
I
I I
K "I
.. III·
I I
UJ
rn C.W.L.
iii, , ,
I I
-rl
-rl :r:
3:
L.W.L.
NN
:r: 3:
M16llE120L-4 DN DB DC DD {n)QT
50 96 121 12 2
01
Dimensions-inch
(F Ebowset DN DB DC DD (n)QT
EF2-96 2 3}'. 4¾ ½ 2
Dimensioos-nrn Weig1t:Kg
GRS
Model d A B C D E F G I J J! K L M 01 p Pl W! W2 H! H2 H3 H4 WT! Set WT2
F-05U 1¢ 50 417 334 45 154 190 155 60 45 70 110 :¾" 40 201 110 5 55 390 130 444 19 165 13 16 T2-50 9
F-05U 3¢ 50 417 334 45 154 190 155 60 45 70 110 :¾" 40 201 110 5 55 390 130 444 19 165 13 15 T2-50 9
F-21U 1¢ 50 417 334 45 154 190 155 60 45 70 110 :¾" 40 201 110 5 55 390 130 444 19 165 13 17 T2-50 9
F-21U 3¢ 50 417 334 45 154 190 155 60 45 70 110 :¾" 40 201 110 5 55 390 130 444 19 165 13 16 T2-50 9
Dimensioos-inch Weig1t:Lbs
GRS
Model d A B C D E F G I J J! K L M 01 P P1 W! W2 H! H2 H3 H4 WT! Set WT2
F-05U 7½ 6¼ 6½ 72 35
F-05U
1¢
3¢
2
2
16¼ 11.3¼
16¼ tl3¼
1¾ 6Xs
1¾ 6Xs
1¼ 6Xs
7½
7½
6¼
6¼
2¾ 1¾ 2¾
2¾ 1¾ 2¾
4:)£.
4¼
¾
¾
11/18 7'Xa
1% 7'Xa
1% 7'Xa
4½a
4½a
¾a 2½. 15¾ 57a 17½
}-18 2¾a 15¾ 57a 17½
¾a 2¾a 15¾ 57a 17½
"·"·
6½ 72 33
6½ 72 37
T2-50 19
T2-50 19
F-21U
F-21U
1¢
3¢
2
2
16¼ 11.3¼
16¼ 11.3¼ 1¼ 6Xs 7½ 6¼
2¾ 1¼ 2¾
2¾ 1¼ 2¾
4~.
4:)£.
¾
¾ 11/18 7'Xa
4½a
4½a ¾a 2½. 15¾ 57a 17½ "·"·
6½ 72 35
T2-50 19
T2-50 19
No. Part name Material QTY Remark No. Part name Material QTY Remark
01 Cable 1 25 Oil seal NBR 1
03 Upper cover FC200 1 26 Casing FC200 1
06 Bracket FC200 1 27 Impeller FC200 1
07 Stator 1 41 Handle ABS 1
09 Shaft end SUS410 1 46 Impeller key SUS304 1
14R Capacitor 1 47 Packing
16 Motor frame SUS304 1
17 Lubricant
19 Bearing bracket FC200 1
20A Bearing 1
208 Bearing 1
21 M. seal £A/CE& 1
~iC '/ SiC
23 M. seal bracket FC200 1
HCP Pumps , 4 ~ F SERIES
SECTIONAL VIEWS No: 02F0U208030-00
MODEL: F-05U & F-21 U 30
No. Part name Material QTY Remark No. Part name Material QTY Remark
01 Cable 1 25 Oil seal NBR 1
03 Upper cover FC200 1 26 Casing FC200 1
06 Bracket FC200 1 27 Impeller FC200 1
07 Stator 1 41 Handle ABS 1
09 Shaft end SUS410 1 46 Impeller key SUS304 1
10 Auto-cut 1 47 Packing
16 Motor frame SUS304 1
17 Lubricant
19 Bearing bracket FC200 1
20A Bearing 1
208 Bearing 1
~A I CE &
21 M.seal SiC '/ SiC 1
23 M. seal bracket FC200
FILE NO. PC-FT-E6-F05UL1
PUMP PERFORMANCE CURVES
F-05UL VER. NO. AI0710
MODEL
STANDARD SPECIFICATION REFERENCE SPECIFICATION
FREQUENCY 60 Hz
DISCHARGE 2 inch / 50 mm
OUTPUT 0.5 HP / 0.4 kW HP kW
HEAD 13 ft
CAPACITY 52 GPM
PHASE/VOLTAGE 1 Ø 110 V 115 V 208 V 220 V 230 V Ø V
RATED CURRENT 6.6 A 6.4 A 3.4 A 3.3 A 3.2 A A
POLE / rpm 2 P / 3400 rpm
START METHOD CAPACITOR
INSULATION CLASS B
REMARK
25 100
90
HEAD
20 80
70
15 60
EFF.
HEAD
50
ft 10 40 %
30
EFF.
5 20
10
0 0
0 10 20 30 40 50 60 70 80
CAPACITY GPM
0.6
OUTPUT
0.4
0.2
kW
0
0 10 20 30 40 50 60 70 80
CAPACITY GPM
Motor Specifications
Air-fi lled
Motor design
Effluent water
Applications
Class B
Insulation Class
0-40° C (32- 104° F)
Max Liquid Temp
60 Hz
Frequency
3600
RPM
Materials of Construction
Motor Housing SUS 304
Impeller ASTM A48
Volute ASTM A48
Rotor SUS 403
Hardware 316 ss
0-Rings BUNA " N"
Upper Bearing Roller bearing
Lower Bearing Roller bearing
Mechanical Seal Silicon/Silicon (Lower)
Carbon/Ceramic (Upper)
--~
-- ~
M10llE40L 2 4,
I I I
I I
K "I
7rr
UJ
rn C.W.L.
iii
j ii
1 1 I
I I
.....
..-, I
31::
NN
I 31::
Dimensions-mo
M16llE120L 4 P Pl Etx,,wset DN DB DC DD n)OT
EF2-96 50 96 121 12 2
01
Dimensions-n::h
o:-& set DN D8 DC DD )OT
EF2-96 I 2 13"• 14¾ I ½ I 2
Dimensicns-nm Weig-it Kg
GRS
Model d A 8 C D E F G I J Jl K L M 01 P Pl Wl W2 Hl H2 H3 H4 WT1 Set WT2
F-05U 1115 50 417 334 45 154 190 155 60 45 70 110 w
40 201 110 5 55 390 130 444 19 165 13 16 T2-50 9
w
F-05U
F-21U
F-21U
3115
1115
3115
50
50
50
417
417
417
334
334
334
45
45
45
154 190 155
154 190 155
154 190 155
60
60
60
45
45
45
70
70
70
110
110
110
~
~--
40 201 110 5 55
40 201 110 5 55
40 201 110 5 55
390 130 444
390 130 444
390 130 444
19
19
19
165
165
165
13
13
13
15
17
16
T2-50 9
T2-50 9
T2-50 9
Dimersicns-n::h Weigit:Lbs
GRS
Model d A 8 C D E F G I J Jl L K M 01 P Pl Wl W2 Hl H2 H3 H4 WT1 Set WT2
F-05U 1115 2 16¼ ~3¼ 1¾ 6¼ 7½ 6¼ 2¾ 1¾ 2¾ 4¼ ~ 1¼ 7"1t 4'1. ½a 2'!. 15¾ 5¼ 17½ 7• 6½ ½ 35 T2-50 19
F-05U 3115 2 16¼ 13¼ 1¾ 6¼ 7½ 6¼ 2¾ 1¾ 2¾ 4¾ ~ 1¼ 7"1t 4'1. ~ 2'!. 15¾ 5¼ 17½ 7• 6½ ½ 33 T2-50 19
F-21U 1115 2 16¼ 113¼ 1¾ 6¼ 7½ 6¼ 2¾ 1¾ 2¾ 4¼ ~ 1¼ 7"1t 4'1. ½• 2'!. 15¾ 5¼ 17½ 7• 6½ ¼ 37 T2-50 19
F-21U 3115 2 16¼ 113¼ 1¾ 6¼ 7½ 6¼ 2¾ 1¾ 2¾ 4'- ~ 1¼ 7"1t 4'1. ½• 2'!. 15¾ 5¼ 17½ 7• 6½ ¼ 35 T2-50 19
No. Part name Material QTY Remark No. Part name Material QTY Remark
01 Cable 1 25 Oil sea l NBR 1
03 Upper cover FC200 1 26 Casing FC200 1
06 Bracket FC200 1 27 Impeller FC200 1
07 Stator 1 41 Handle ABS 1
09 Shaft end SUS410 1 46 Impeller key SUS304 1
10 Auto-cut 1 47 Packing
16 Motor frame SUS304 1
17 Lubricant
19 Bearing bracket FC200 1
2OA Bearing 1
2OB Bearing 1
21 M.seal CA~<l:~ 1
~ Sl:
Submittal Package
Manufacturer:
Phone: 909-673-9945
Job: BY DESI
B
Al PUMP SO
Submittal Package
Job:
SERIES
Features Applications
Indoor/outdoor NEMA 4X panel enclosure: Heavy Sewage pump chambers
duty polycarbonate with stainless steel lockable latches Grinder pumps
Duplex provides Two-pump alternation and high demand Sump pump basins
two-pump operation Lift stations
Pump control visible indicators: Pump #1 and #2 hand-off-auto
(H.OA) switch, green Pump Run lights, red Pump Fault lights with
reset button, and Power On light
Alarm visible indicators High red beacon alarm light, alarm test and
silence buttons
Alarm horn sounds at 85 decibels at 10 feet
Remote monitoring by dry contacts High Liquid, Pump Run(s), and
Pump Fault(s)
Upgraded pump protection: Motor protective switches included
for both pumps (branch circuit protection, adjustable overload and
disconnect) and thermal cutout with indicators
UL listed for the United States and Canada
See Water Inc 122220 Opportunrly Way Surte 101 I Rrversrde CA 92518 !u.'r ftt.\ ftt.\
© 2021 See Water Inc All nghts reserved ~ "' \!!ioas •l.'!Y 18
REV.()322
WS Series®Duplex Control Panels
Custom Options
Option(s) Description Option(s) Description
24 Pump Exerciser LAD/LAW Lightning Secondary Surge Arrestor (LAD Delta/ LAW Wye)
28 Power On Dry Contact (Normally Open) LL Low Level Alarm
3R Painted Steel Enclosure MD Main Disconnect; Up to 125 FLA
AF Alarm Flasher MD2 Main Disconnect; 125 to 200 FLA
AH Anti-Condensation Heater PM Phase Monitoring
C Additional Cord Length Per Foot Per Component" PX Pump Portal® Wireless Remote Communication
CCD Cycle Counter w/LCD Display and Reset SFD Seal Failure Circuit w/ Indicator Lights
co Convenience Outlet (User to supply 120 VAC) S3 No Floats Option
ETD Elapsed Time Meter w/ LCD Display and Reset SS4 Upgraded Enclosure (304 Stainless Steel)
GR Generator Receptacle, Includes Transfer Switch SS6 Upgraded Enclosure (316 Stainless Steel)
ISO Intrinsically Safe
*Additional cord length greater than 20': Specify after C. Example. WD1P-4-1021-C50. Indicates 50' cord lengths for all floats.
Single Phase Duplex Control Panel
SEE WATER, INC. Installation and Operation manual
WDlP-4-1022
WDlP-4-1025 (28 .0- 36.0 FLA) Note for Intrinsically Safe Panels: cable grips or
conduit connections from hazardous locations must
be installed directly below the respective field wiring
WDlP-4-1026 (37.0-50.0 FLA) terminals to ensure intrinsically safe rating. Equipment
from hazardous locations must be ra n in separate con-
WDlP-4-1027 (48.0-65.0 FLA) duit from other equipment .
Note: The control panel should not be mounted in a location that may be
&WARNING
subject to submersion.
~-
Electrical Shock Hazard!
• Disconnect power and lock out unit
prior to servicing.
• Replace a nd secu re acce ss pa nel
before operating.
• Failure t o follow proper safety
procedures could result In death or
www.seewaterinc.com serious Inj ury.
951.487.8073 • 888.733.9283 • [email protected]
22220 Opportunity Way, Suite 101 • Riverside, CA 92518
SEEBI!► www.seewaterinc.com
Submersible Pump #1 Submersible Pump #2
951.487.8073 • 888.733.9283 • [email protected]
22220 Opportunity Way, Suite 101 • Riverside, CA92518
Notes:
Troubleshooting: Warranty:
Caution: Before checking electrical connections within the control or See Water, Inc. warrants t hat products of its manufact ure are
attempting to replace any components, tum off all branch circuits supplying free from defects in material and workmanship for a period of 5
power to the main control panel. years from the date of purchase. This date shall be determ ined
by t he date on the invoice and the serial number on the product.
Alarm Circuit:
Replacement of the product is at th e discretion of See Water,
• To test t he alarm light and buzzer, press the test button on the front Inc. This warranty is valid when the product is inst alled in
panel. If either the light or buzzer do not indicat e, replace th e light compliance with the manufacturer's installation instructions.
bulb or buzzer with t he same type. The manufacturer's obligation under this warranty shall be
limit ed to th e repair or rep lacement of any parts found by
Control Board and Fuse: the manufacturer to be defective, provided that the product
is returned to See Water, Inc.'s fact ory, postage prepaid with
• If the power on light is not illuminat ing on th e front panel, check the proof of original purchase included.
voltage at TSl-1 and TSl- 2 with a voltage meter. The voltage should
read 120VAC. If voltage is present, check the fuse in the fuse box . If The manufacturer of this warranty shall not be liable under this
the fuse is blown, replace f use with same type. The dry contacts are warranty if th e product has not been properly inst alled; any
rated for 120 VAC or 24 VDC, 1 amp max . alterations/additions/changes to the product will result in a void
warranty. Failure to properly inst all and test this product can
Floats: result in personal injury or equipment malfunction.
• The control board has individual float st atus indicat ors th at will See Water, Inc. shall not be liable for any loss, damage or
illuminate when the floats are in the closed posit ion. Check floats for expenses from inst allation or use of its products.
ent anglement , ful l range of motion . Replace damaged floats.
S-•ll!!!"II!!!"--►
-~1 WAI.~
www.seewaterinc.com
951.487.8073 • 888.733.9283 • [email protected]
22220 Opportunity Way, Suite 101 • Riverside, CA92518
,,,......___
'tj-
N
0
..---
L1 L2/h' GND
y y y
..--- ', ', ~
N 00
TB I TB I
25 ~ - _ _ _ _ _ _ - > :.:~ONT.I.CT
0
..---
....__,,, 01 26 101~-------
I I
=l~N:..T
~or--------
- >
I 02 27 > ~Zi~N:..T
'tj--
1
OJ _____
~
1/_Ll,_. 1 ~
M~
1 ______ 1
112/ 11
1
°ie2 - - - - ""o MOTi 28 !o--------- ~,c~-i~i. >
o_
..---
B UILDER NOl E:
RCMOVL L2 L[ G or
B US BAR GV2G25◄
~
~
I
.I l .• .~. .
I
v y.>/LL
4/12
~II
I
'1 4/ 12
I
0~ - - - - -
TB2
J I
1
PUMP I
29 ~ol---- ---- >=l~N~~[,
I I
I
0 05
PR OR TO W1Rl f'ro
MP 1 -MP2
I
5/-IL3' " " . . . . . _ ~ fwrr'
---
I GNO
~- - - -- -
I
..J JO l@t -------< ~f~'!c°i2,voc, 1AMPMAX
5 06 l1
~ M2 1
- - - - - ...,
w 07 . _ . . . __ _ _ _-4----4-_ _ _1_ "Ll4 1 ~
., , I
..L
l'--l
I
I
z-7 1-1 ----~□-
TBl Q M012
PUMP2
l2
2 08
~ I~ 111 47 12
2
Diel - - - - J :
<{
I
z 09 , .......~ twrr'
'--------+-----.1-,.....
I I GNO
~- - - -- -
I
..J l◄
LL
10 l5
11 l6
12 l7
13 l8
" l9
..--- 15 ,o
N
LO
16
"
0 17
18
w
f-
<{
19
"
0 20
>
w 21 ◄6
0:::
22 '7
23 ◄8
◄9
,,,......___
'tj-
N
0
..---
50 75
..--- ., TG1
76
N FIELD WIRING CONNEC TION S
0 52 77
..---
....__,,, 5l 78
'tj-
I .. TG2
79 TB 1
I qJ ~I TB2
I cp~I TB3
I cp~I
I 55 80
I
I
I
I
I
I
I
I
o_ z'
..--- 56
DISPLAY CA8l E CBL1
f om CBLIP I - A. 81
...=-
~·I
~:
120/208/240VAC
yJ M
yJ M
w 59 ••
2 TS1 OJ 0 [] GJ @] @] 0 @] 0 [9
<{ 60 85
.,,
z 61 86
~·
I
:i:,
._,
"'•,
a I
LL z,
~ ~ ~ ~
62 87 120/240VAC STOP LEAD LAG HGH LIQUID
1 - P HASE, 60Hz ~~J Ft~ T
(N.O.)
Ft~ T
(N.O.)
Ft~ T
(N.O.)
6l 88
6◄ 89
TS2 OJ 0 [] GJ @] @]
65
66
90
91
~·~·~·~·~·
i:2 i:2 i:2 i:2 i:2 a•
2:~ 2:~ 2:~ 2:~ 2:~
~,
i, o,
I
w 70 95
f-
<{ 71 96
0
>
w
72 97
7l 98
0:::
7' 99
See Water, Inc I 22220 Opportunity Way, Surte 101 I Rrversrde, CA92518 m.'\ /tt.\ m.'\ ~ ( L:
0 2022 see Water. Inc. An rNJhlSreserved \!.Ii..,. ~as c '!Yus ~ ~
REV.0122
Float Pro TM Control Switch
4 inch
(10 cm)
minimum tether length
4.5 inches
- - 3 inches ------!
J
See Water, Inc I 22220 Opportunity Way, Sune 101 I R1vers1de, CA92518 {II,) /tt.\ /tt.\ ~ ( L:
0 2022 See Water. Inc. An rNJ/11S reseived ~ - ~ " c ~us ~ ~
4. Wet Well and Cover
Submittal Package
Manufacturer:
Phone: 909-673-9945
Job: BY DESI
B
Al PUMP SO
2!"#$
0122456789 845
887858
%&''()*+%,(-./()01
,,23!44
5(.%&67'',&8-*9&*-5.:;<=>?@AA<BC?DDD/6EFG.HI
J4KL1M
NOPPPL N
QROPPPLQR
SOPPPLS
TOPPPLT
RQOPPPLRQ
RNOPPPLRN
TSOPPPLTS
UQOPPPLUQ
VTOPPPLVT
QSOPPPL QS
WXKY
PPPZ85Y 9[55[8
Z 88J59"99"55
Z9
Z\9
MZ\]9[86^59
Z85L"^
_WZW[9Y79̀"69
_aZa ^`Y79̀"69
_2Z"62"`"`5
2Z\2"`"`5
WZW[9Y79̀\
aZa ^`Y79̀\
_Z"6 88
JZ\9 ]9[788
YJZY7\9
aZ 88a9[L"^
aZ9 a9[
aJZJ757a9[
_Z"69
2!"#!
LmD
P.O. Box 420 ♦ 420 N State Rd 25 ♦ Rochester, IN 46975
Toll Free (800) 354-4534 ♦ (574) 223-3681 ♦ Fax (574) 223-6106
E-mail: [email protected] ♦ Website: www.toppindusti·ies.com
PURPOSE
The purpose of this is to provide a brief reference to the recommended methods and procedures for installing Topp
Industries' underground sump and sewage basins to ensure that damage or premature failure of the basin does not occur.
Studies conducted by both environmental regulato1y agencies and trade organizations demonstrate that the most
significant source of leaks and failures in underground storage systems is improper handling and installation. Proper
handling and installation requires practical expe1ience combined with strict adherence to proven methods and procedures.
This guide is not intended to se1ve as a basin instrnctional manual. The installation of our sump and sewage basins is a
specialized skill, and it is assumed that the individuals who install our products and refer to this guide will have a basin
understanding of such procedures as excavating, backfilling, pipefitting and electrical work. No amount of written
instrnction by a manufacturer or a regulato1y agency will conve1t an inexperienced, under supe1vised laborer into a
skilled, expe1ienced mechanic. The ability to recognize and conectly respond to abno1mal conditions during a basin
installation requires field expedence as well as mechanical aptitude.
In addition to proper system enginee1ing and competent manufacturing, the use of basin installers who have both practical
experience and integrity to insist that the basin be installed properly constitutes the greatest protection from catastrophic
basin failure and liability exposure.
DISCLAIMER
Eve1y reasonable effo1t has been put fo1th by Topp Industries, Inc. and its agents to ensure the accuracy and reliability of
the info1mation contained in this reference guide. However, neither Topp Industries, Inc., its agents, or its consultants
make any representation, wan anty, or guarantee in connection with the publication of these recommended methods and
procedures. Topp Industries, Inc. hereby disclaims any liability for loss or damage resulting from their use; for the
violation of any federal, state, county or municipal regulations with which these recommended methods and procedures
may conflict; or for the infringement of any patent resulting from the use of these recommended methods and procedures
These handling and installation instrnctions are not intended to preclude n01mal safety procedures, which should be
followed to prevent injmy to personnel. SAFE INSTALLATION PROCEDURES SHALL BE ENTIRELY THE
RESPONSIBILITY OF THE INSTALLER.
MATERIAL HANDLING
GENERAL HANDLING. Although the exte1ior smfaces of our fiberglass reinforced plastic (FRP) sump and sewage
basins are designed to withstand n01mal handling, they can be damaged during transpo1t ation and installation. Basins
must not be dropped, dragged or handled with sharp objects and with the exception of the minimal movement involved in
a visual inspection, should not be rolled.
If the basin or its shell is damaged, installation should be suspended until a dete1mination of the extent of damage can be
made by Topp Industries, Inc. or its agent. Any repairs must be first autho1ized in w1iting by Topp Indust:Iies, Inc. and
then be done in accordance with Topp Industries, Inc. instrnctions.
1.am
P.O . Box 420 ♦ 420 N State Rd 25 ♦ Rochester, IN 46975
Toll Free (800) 354-4534 ♦ (574) 223-3681 ♦ Fax (574) 223-6106
E-mail: [email protected] ♦ Website: www.toppindusti·ies.com
WARNING! Under no circumstances is the use of chains or cables around the basin shell pennitted.
STORAGE. Basins should be stored in a secure, controlled area where the potential for accidental damage or vandalism
will be minimized. The storage area should be free from sharp objects, rocks and any other foreign solutions or materials
that could cause damage to the basins. Chock the basins until they are needed for installation and if windy conditions are
possible, secure the basins with non-maning restraints of a size and number adequate for seeming the basin.
PRE-INSTALLATION INSPECTION. Basins, valves, equipment and piping materials should be physically and
visually inspected prior to instaUation. Adherence to the project's specifications should also be confiimed before
instaUation. If the basin or any of its internal components are damaged, installation should be suspended until a
determination of the extent of damage can be made by Topp Industries, Inc. or its agent. Any repairs must be first
authorized in writing by Topp Industries, Inc. and then be done in accordance with Topp Industries' instmctions.
EXCAVATING
EXCAVATING. The excavation should provide adequate space for the basin, piping and other bmied equipment and for
the placement and compaction of backfill materials part icularly around the basin walls. The size, shape and wall slope of
the excavation should be determined by soil conditions, depth of excavation, shoring requirements, and, if workers are
required to enter the excavation, safety considerations and federal, state, county and municipal regulations.
LOCATION OF EXCAVATION. Excavation for an underground basin should be made with due care to avoid
undermining foundations of existing stmctures and contact with underground utilities. In the absence of building codes or
regulations, maintain a minimum distance of five feet plus a slope of 45° from the bottom of the compacted sub-base to
the bottom of the adjacent stmctures, foundations, footings and property lines (as shown in the attached illustration).
Additional distances may be required to assure that any loading can ied or created by the foundations and support cannot
be transfened to the basins.
MAXIMUM BURIAL DEPTH. If burial depth is greater than the basin height, contact Topp Industries, Inc. to
determine if additional wall reinforcement is required and secure written authorization.
HANDLING OF EXCAVATED MATERIALS. Excavated materials, which cannot be removed from the jobsite,
should be carefully stored as far from the edge of the basin excavation as possible. Unless approved for use as backfill,
excavation materials should be securely stored separate from approved backfill materials.
WORK AREA SAFETY. Safe installation procedures shall be the sole responsibility of the basin installer. Work safety
requirements are defined in U.S. Depart ment of Labor 29 CFR pa.it 1926, subpa1t P, Excavations.
P.O. Box 420 ♦ 420 N State Rd 25 ♦ Rochester, IN 46975
Toll Free (800) 354-4534 ♦ (574) 223-3681 ♦ Fax (574) 223-6106
E-mail: [email protected] ♦ Website: www.toppindustries.com
BACKFILLING
GENERAL. Careful selection, placement and compaction of approved backfill material are critical to a successful basin
installation. Among common problems associated with basin leaks and premature failures are:
• Use of an inconect backfill mate1ial
• Inadequate or improper placement or compaction.
• Rocks, clods or deb1is left in the excavation or basin.
• Voids under or around the perimeter of the basin.
• Failure to prevent the migration of backfill materials.
PLACEMENT OF BASIN. The bottom of the basin excavation should be covered with suitably graded, leveled and
compacted backfill material to a depth of at least 12 inches (compacted sub-base). If a concrete hold-down/anti-floatation
pad is required, this bedding can be reduced to a depth of at least 6 inches. The basin should then be carefully lowered
into the excavation and centered on the compacted backfill or concrete pad (see attached illustration).
WARNING! Placement of a basin on a concrete pad or compacted sub-base smaller than the total basin bottom area or on
intermediate supports (saddles) will cause m1even distiibution ofloads. This may contribute to stmcture failure and is
never permitted.
BACKFILL MATERIAL. Backfill mate1ial should be clean, well granulated, free flowing, non conosive and ine1t. It
should be free of ice, snow, debris, rock, or organic material, all of which could damage the tank and inte1fere with the
compaction of the backfill material. The largest pa1ticles should not be larger than¾ inch. Not more than 3 percent (by
weight) should pass through a #8 sieve, and the backfill material should confo1m to ASTM C-33 , Paragraph 9.1
requirements. Approved backfill materials include:
• Pea Gravel, naturally rounded pa1ticles with a minimum diameter of 1/8 inch and a maximum diameter of¾
inch.
• Cmshed Rock, washed and free-flowing angular pruticles between 1/8 inch and ½ inch in size.
PLACEMENT AND COMPACTION OF BACKFILL. Compaction of backfill mate1ials should be adequate to ensure
the support of the tank and to prevent movement or settlement. Backfill materials should be placed in 12 inch lifts and
compacted to a minimum soil modulus of700 pounds per squru·e foot (pst).
SUPPORTING PIPING, EQUIPMENT AND ACCESSORIES. Suppo1t for piping, equipment and other accessories
must be provided dming backfilling. Using the basin to suppo1t piping, equipment, cribbing, bracing or blocking is never
pe1mitted. During backfilling, temporruy suppo1ting materials must be cru·efully installed and removed to prevent damage
to the basin, piping or equipment.
WARNING! Using the basin to support any loading cruried or created by piping, equipment, cribbing, bracing or
blocking is never pe1mitted.
ANCHORAGE
GENERAL. When basin installations are located in areas subject to high water tables or flooding, provision should be
made to prevent the basins, either empty or filled, from floating.
P.O. Box 420 ♦ 420 N State Rd 25 ♦ Rochester, IN 46975
Toll Free (800) 354-4534 ♦ (574) 223-3681 ♦ Fax (574) 223-6106
E-mail: [email protected] ♦ Website: www.toppindusti1es.com
ANCHORAGE, continued
The buoyancy force to be offset is detemrined primarily by the volume of the basin. The principle offsetting factors
include:
• Backfill mate1ials.
• Concrete hold-down pad.
• Friction between the tank, backfill mate1ials and the smrnunding soil.
METHODS OF ANCHORING. All methods of anchoring basins use the weight of the backfill materials to offset the
buoyancy forces. The use of supplemental mechanical anchoring methods (a concrete hold-down pad) increases the
amount of backfill ballast which is mechanically attached to the basin. The recommended method of attachment is to pour
concrete grout over the basin's anti-floatation flange and concrete hold-down pad (see attached illustration).
ANCHORAGE REQUIREMENTS. Requirements for anchorage, thickness of concrete hold-down pads, as well as the
size of anchors and reinforcement must be calculated for each installation based on the environmental conditions of that
specific installation.
CAUTION:
,iipPE AND i;IIZE OP EJ(OAVATION
A,11 PER O$HA AND ENdlNEE;R'i;I
IIPEdlFld ATION. IN THE AB$ENd E
OP TH~E. doNSIDER OONDITTON
OF $OIL, DllPTH OP EXdAVATION
AND f/Af'llTY dON$1DERATIONl'I,
~trm.EANTI-PLOATATION
FIBERd!ASS BAIIIN
All REQUIRED PER
ENQINEER'jl
i;IPEdlFldATION
NOTE:
The Intent or l helle lnlllallaUon ln1lrucUon" and lllu,.tratlon•
I• lo enllure that damaee or premature failu re lo the ba11ln
will not occur. These ln•lallaUon lnalrucUon• and lllu,itraUon,i
are NOT Intended lo preclude normal •.rely procedure • which
•hould be followe d to prevent Injury to p el'lllonnel. j:/AFE
INSTALLATION PROCEDURES S HALL BE ENTIRELY THE
PEA GRAVEL d RU$HBD ROdK RESPONj:IIBILITY OF THE INj:ITALLER.
BAdKflY. 14,\TERJAL REOUJREMENTfl
~ USTRIES
OPP
INC◊RP◊RA TED
EMCD
WHEATON RETAIL
A0716
Composite Manholes
Tank Sump
Tank Sump
Wedding Cake
Tank Gauging
Equipment
4 3/4" ID Tags
573180 Yellow,ULSD
573181 Red, Ultra
573182 White, Regular A0081-004CL S69427
Cam-Lock Wrench Euro Lift Handle
u C} +
EMCD
WHEATON RETAIL
A0716
Composite Manholes
y~
N o Seal
A07 I 6-020LID
* A 07 16-039
A07 I 6-039LID
* A 07 16-042
A07 I 6-042LID
A0716-044
20" Lid Only Lay-in
39" Lay-in
39" Lid Only Lay-in
42" Lay-in
42" Lid Only Lay-in
44" Lay-in
20.0"
39.S"
39.S"
43.8"
43.8"
44.3"
40.4"
44.6"
45.1 "
37.8"
42.0"
42.S"
38.3"
42.S"
43.1 "
10.0"
10.0"
10.0"
A07 I 6-044LID 44" Lid Only Lay-in 44.3"
Cam-Lock A0716-018C 18" Cam Lock 17.0" 17.7" IS.I " 17.0" 12.0"
A07 I 6-0 I 8CW 18" Cam Lock White Lid 17.0" 17.7" IS.I " 17.0" 12.0"
A07 I 6-0 I 8CL 18" Lid Only Cam Lock 17.0"
A07 I 6-0 I 8CWL 18" Lid Only White Cam Lock 17.0"
A0716-039C 39" Cam Lock 39.S" 40.4" 36.8" 38.3" 10.0"
A07 I 6-039CL 39" Lid Only Cam Lock 39.S"
A0716-042C 42" Cam Lock 43.8" 44.6" 41.0" 42.S" 10.0"
A07 I 6-042CL 42" Lid Only Cam Lock 43.8"
Ribbed Seal, Water-resistant
* A 07 16-044C 44" Cam Lock 44.3" 45.1 " 41.S" 43.1 " 10.0"
A07 I 6-044CL 44" Lid Only Cam Lock 44.3"
Cam-Lock-D A07 I 6-024CD 24" Cam Lock w/ D-Seal 24.0" 29.S" 22.0" 25.4" 12.0"
A07 I 6-039CD 39" Cam Lock w/ D-Seal 39.S" 40.4" 36.8" 38.3" 10.0"
A07 I 6-042CD 42" Cam Lock w/ D-Seal 43.8" 44.6" 41.0" 42.S" 10.0"
A07 I 6-044CD 44" Cam Lock w/ D-Seal 44.3" 45.1 " 41.S" 43.1 " 10.0"
Submittal Package
Manufacturer:
Phone: 909-673-9945
Job: BY DESI
B
Al PUMP SO
24
(_
_
_ _ _ _ri_R_u_E ....
u(REGULAR
__
N,iiiiii
o iiiii
Nlliili
s __ Ai,,i,i
LLiiiii,'...
STYLE)
-"~_L_
v E_s_ _ _ ___,]
~
IlulI
,_ _ _ _ _ _ E - -- --1
Replacement Parts
No. Component Qty. Material
1 Handle 1 PP
2 Stem 1 PVC/CPVC
3 Stem O-ring 1 EPDM/FKM
l
A
4
5
6
7
8
Stem Bearing•
Union Nut
Seat""
Ball
Body
1
2
2
1
1
PP
PVC/CPVC
PTFE
PVC/CPVC
PVC/CPVC
j 9
10
CarrierO-ring
Seal Carrier
1
1
EPDM/FKM
PVC/CPVC
11 End Connector 2 PVC/CPVC
12 End Connector O-ring 2 EPDM/FKM
i - - - - - - - - ---+- C - - - - - - - + -1 11
Sizes 1-1/4• and larger.
_. Seat 0-ring (not shown) on sizes 2- 112" and larger.
, - - - - - - -G - - - ---,
All the1moplastic check valves Shall be Utility Swing Check • Chemical & Corrosion Resistant PVC White or High
or Utility Spring Check type constmcted fonn PVC Type I, Visibility PVC Clear Construction
ASTM D 1784 Cell Classification 12454. All valves shall • No Metal Parts on Swing Check - Stainless Steel
be maintenance free seal unit constmction with EPDM Spring on Spring Check
seat and weighted disc. All Spring Check Valves shall have
• Maintenance Free Sealed Unit in a Compact Space
stainless steel spring assisted operation. All valves shall Saving Design
have external flow an-ow direction designation. All valves
• Engineered for Maximum Flow, Quick Response &
shall be certified by NSF Intemational for use in potable
Positive Shutoff
water service. All valves shall be pressure rated to 150 psi
for water @ 73°F in full flow (open) position and to 75 psi • Long-Life, High Grade EPDM Seat with Weighted Disc
@ 73°F back pressure (closed), as manufactured by Spears® • Spring Assisted Spring Check Model Option for
Manufacturing Company. Positive Closing
• Sizes 1/2" - 8" Pressure Rated to 150 psi@ 73°F
Full-Flow (open) and 75 psi @ 73°F Back Pressure
(closed)
• Suitable for either Horizontal or Vertical Up-flow
Installations and Vacuum Service
• NSF@ Certified for Potable Water Use
• Silicone-Free Assembly
- - 8--
FLOW
..
- - - - - C _ _ _ __ ,
Dimensions
Dimension Reference (inches, ± 1/16)
Nominal
B D
Size A C
Socket Threaded/SR Threaded Swing Spring
1/2 1-3/8 2-19/32 2-5/8 4-3/32 2-1/8 2-5/8
3/4 1-3/8 2-5/32 2-1/16 4-1/16 2-1/8 2-5/8
1 1-11/16 2-5/16 2-15/16 4-9/16 2-5/8 2-5/8
1-1/4 2-1/16 2-15/16 :½/8 5-1/2 3-3/8 3-3/8
1-1/2 2-7/16 3 3-11/16 5-5/8 3-3/8 3-3/8
2 3 3-5/8 4-3/8 6-3/8 4-1/4 4-1/4
2-1/2 3-9/16 4-3/8 5-1 /4 7-7/8 5-1 /8 5-1/8
3 4-5/16 4-11/16 5-5/8 8-7/16 5-3/4 5-3/4
4 5-1 /4 6 7-1/16 10-1/16 6-3/8 6-3/8
6 7-11/16 8-1/2 11-5/16 14-9/16 9-1/4 N/A
8 9-7/16 11-3/16 N/A 19-1/4 11-15/16 N/A
General Installation Information: Utility Swing check valves are designed for horizontal installations,
but may be installed in up-flow only vertical position. Check valves MUST be installed with the valves
FLOW arrow pointing in the direction of the fl ow. Do not install valve upside down. Flow velocity should
not exceed 5ft./sec. Minimum opening pressure less than 0.5 psi.
Submittal Package
Manufacturer:
Phone: 909-673-9945
Job: BY DESI
B
Al PUMP SO
How It Works
Press-Seal believes all information is accurate as of its publication date. Information, specifications, and prices
are all subject to change without notice. Press-Seal is not responsible for any inadvertent errors. Copyright 2022.
21
Phone: 800-348-7325 PRESS-SEAL CORPORATION Email: sales @press-seal.com
Fax: (260) 436-1908 Protecting Our Planet’s Clean Water Supply Web: www.press-seal.com
ISO 9001: Registered • Version 02.09.22.8.50
PSX: DIRECT DRIVE NITRILE
SUBMITTAL SPECIFICATIONS
PIPE TO MANHOLE & TANK CONNECTORS
Pipe-to-Manhole and Structure Connector Specification for Sanitary and Storm Sewer Applications:
All pipe-to-manhole and structure connections shall meet and or exceed ASTM C 923, Standard
Specification for Resilient Connectors Between Reinforced Concrete Manholes, Structures, Pipes and
laterals.
All mechanical devices, including castings, bolt assemblies, adjusters shall use non-magnetic 300
series stainless steel with no welds or rivets in its assemblies.
The installation of the connector shall be accomplished at one time and shall require no additional
adjustments or installation at a later time to insure a watertight seal.
Take up clamps shall use non-magnetic 304 series stainless steel and be installed in the field using a
T-Handle Torque wrench set to 60 inch-pounds and installation shall follow manufacturer’s instructions.
The connector shall be PSX: Direct Drive Nitrile and PSX: Nylo Drive Nitrile as manufactured by Press-
Seal Corporation of Fort Wayne, IN or approved equal.
Product Performance
PSX: Direct Drive - Nitrile meets or exceeds all requirements of the following specifications and/or test
methods:
• ASTM C 923 - Standard Specification for Resilient Connectors Between Reinforced Concrete Manhole
Structures, Pipes, and Laterals
• ASTM C 1619 Class D (Material Spec)
• ASTM C 1244 - Standard Test Method for Concrete Sewer Manholes by the Negative Air Pressure
(Vacuum) Test
• ASTM C 1478 - Standard Specification for Storm Drain Resilient Connectors Between Reinforced
Concrete Storm Sewer Structures, Pipes and Laterals
• ASTM F 2510 - Standard Specification for Resilient Connectors Between Reinforced Concrete
Manhole Structures and Corrugated High Density Polyethylene Drainage Pipes
Press-Seal believes all information is accurate as of its publication date. Information, specifications, and prices
are all subject to change without notice. Press-Seal is not responsible for any inadvertent errors. Copyright 2022.
12Y PSX: DD NITRILE 305 - 310 5.70” TO 6.90” 145 - 175 mm 6.50 165 mm 1 600-128
12.00- 12.20 36 (900 mm) 20 (500 mm)
12 M PSX: DD NITRILE mm 8.00” TO 9.10” 203 - 231 mm 8.63 219 mm 1 600-152
356 - 361
14 M PSX: DD NITRILE 14.00 - 14.20 9.75” TO 11.10” 248 - 282 mm 10.35 263 mm 1 600-188 36 (900 mm) 22 (550 mm)
mm
Press-Seal believes all information is accurate as of its publication date. Information, specifications, and prices
are all subject to change without notice. Press-Seal is not responsible for any inadvertent errors. Copyright 2022.
23
Phone: 800-348-7325 PRESS-SEAL CORPORATION Email: sales @press-seal.com
Fax: (260) 436-1908 Protecting Our Planet’s Clean Water Supply Web: www.press-seal.com
ISO 9001: Registered • Version 02.09.22.8.50
PSX: DIRECT DRIVE
INSTALLATION INSTRUCTIONS
TIP: To remove an installed PSX: Direct Drive Connector, simply reverse wrench position and loosen
Connector.
Press-Seal believes all information is accurate as of its publication date. Information, specifications, and prices
are all subject to change without notice. Press-Seal is not responsible for any inadvertent errors. Copyright 2020.
19
Phone: 800-348-7325 PRESS-SEAL CORPORATION Email: sales @press-seal.com
Fax: (260) 436-1908 Protecting Our Planet’s Clean Water Supply Web: www.press-seal.com
ISO 9001: Registered • Version 09.17.20.929
PIPE SEAL GRO MMET
THE PIPE SEAL GROMMET IS DESIGNED TO SEAL PIPING PENETRATI ONS TH ROUGH
FLAT AND CURVED SURFACES. THE USER SIMPLY CUTS THE REQU IRED
ENTRY HOLE, LU BRICATES THE PIPE AND SEAL, AND FORCES THE PIPE
TH ROUGH THE SEAL. THE OUTSIDE DIAMETER OF THE PIPE SEAL GROMMET
EXPANDS SEALING THE PIPE TO THE BASIN WALL.
I
I
G038 3/8 .675 1
G050 1/2 .840 1 1/4
----+----
I G075 3/4 1.050 1 1/4
G100 1 1.315 1 3/4
1
I G125 1 1/4 1.660 3
G150 1 1/2 1.900 3
I
I G200 2 2.375 3
G300 3 3.500 4
G400 4 4.500 5
G600 6 6.625 7
ALL DIMENSIONS IN INCHES
SECTION A- A
CUT
SECTION 8 - 8
3/8" DIA.
PRE- DRILLED
CORD HOLE
!PART NO. ECG!
Scale-: None
GEiOMIIETS Revisions
ToPP
Dra'llll By: leM
i , , - - , - - - - - - - - - - - 1_.pp•'d By, .
Dale: 07 08 03
1"
1
48" 11
2 16 "
1
12"
1"
5
16 "
1 8"
24"
7
8"
1"
1
42"
11
2 16 " 1
12"
1"
5
16 "
3
94"
2"
7
8"
MR
ID
ID
ID
ID
ID
ID
ID
St e p #1 St ep #2 Step #3
Locate the cent er en tr y Remove t he template Insert t he en t r y
point in th e basin wall and drill t he o pening boot t hro ugh th e open ing
and drill th e stud holes hole for the Flexible and th en install the
in the side wall us ing Entry Boot using t he compression rlllg
the guide t emplat e a nd appropriate s ize h ole and fastener s .
a 5/16" drill bit . saw. (see tab le above)
~ -
~
I ~
- I f ~
D ~
- I ~ ~
I ~
- D - ~
St ep #4 Step #5
Tighten each o! the fastener s Inser t pipe or conduit
firmly with a socket wrench through t h e Flexible Ent ry
fitted with a 7 / 16" sock et. Boot. Ins tall and t igh ten
On r ound wall a pplications. band cl amp to 30 in. lbs.
tighten each n ut in st ages
so t he boot flange and
compr ession ring can even ly
conform to the r ounded surface.
Submittal # 1
Full submittal
F
F
placeholder_sample_membrane_roofing_submittals.pdf
F
Sample License - Sample Project.pdf
F
Sample Permit - Sample Project.pdf
F
Testing Schedule - Sample Project.xlsx
F
Key Personnel List - Sample Project.pdf
F
Submittal.com Sample Spec Book for Sample Project (1).pdf
F
10mm-Head-Drive-Pins-ICC-ES-Evaluation-874559.pdf
F
TDS_WATERSTOP-RX_AM_EN_201608_V3.pdf
F
data_sheet-concrete expansion joint 6917-05.pdf
F
LM Cure Concentrate SDS US English.pdf
mk58ft_a.pdf
F GAFGLAS_80_Ultima_Base_Sheet_Data_sheet.pdf
#:
Specified:
Item submitted:
placeholder_sample_membrane_roofing_submittals.pdf
Sample License - Sample Project.pdf
Sample Permit - Sample Project.pdf
Key Personnel List - Sample Project.pdf
Submittal.com Sample Spec Book for Sample Project (1).pdf
TDS_WATERSTOP-RX_AM_EN_201608_V3.pdf
data_sheet-concrete expansion joint 6917-05.pdf
LM Cure Concentrate SDS US English.pdf
mk58ft_a.pdf
[email protected]
Section: 07 50 13 Roofing Shop Drawings, Products, O&M, Warranty
Sub-section: 1.04.B.
Item submitted: Shop Drawings
Contents
SECTION 01 31 00 ............................................................................................................. 2
SECTION 01 45 00 ............................................................................................................. 6
QUALITY CONTROL............................................................................................................ 6
PART 1 - GENERAL
A. The Lead Prime Contractor shall coordinate all work on the project with and by the other
1. The Lead Prime Contractor shall coordinate construction operations that are dependent
upon each other for proper installation, connection, and operation to ensure efficient and
orderly installation of each and all parts of the work. Where installation of one part of the
work is dependent on installation of other work or components, either before or after its own
installation, the Lead Prime Contractor shall schedule construction activities in the
2. Where availability of space is limited, the Lead Prime Contractor shall coordinate the
installation of different work and components to assure maximum accessibility for required
construction or installation, and for any required maintenance, service, and repair. The
Lead Prime Contractor shall ensure adequate provisions are made to accommodate items
B. Each Separate Prime Contractor shall be responsible for installing or connecting certain items
that will be furnished by other Separate Prime contractors and bear a direct relationship to the
installing contractor’s work. Such items of work include, but are not limited to, through-wall
louvers and grills, flashings for floor drains, flashing for vent pipes, access panels, connections
C. The Lead Prime Contractor shall coordinate scheduling and timing of required administrative
procedures with other construction activities to avoid conflicts and ensure orderly progress of
the work. Such administrative activities include, but are not limited to, the preparation of
schedules, the installation and removal of temporary facilities, and Project close-out activities.
D. When necessary, the Lead Prime Contractor shall schedule and chair meetings, and prepare
memoranda for distribution to each party involved, required for coordination of the work by
SECTION 013100
Submittal.com Sample Project 2
1.02 PROJECT COORDINATION
A. Within 7 days after notice to proceed, each Separate Prime Contractor shall submit to the
Owner and to all other Separate Prime Contractors the Contractor's principal staff
assignments. The list should include the superintendent and all other management and
supervisory personnel in attendance at the site, and at least one primary responsible point of
contact at the Contractor’s home office. The information on the list shall include each
individual’s duties and responsibilities, their address, and their telephone number(s).
B. All Separate Prime Contractors shall coordinate construction activities to ensure that operations
are carried out with consideration given to conservation of energy, water, and materials.
Salvage of all materials and equipment involved in the performance of, but not actually
C. Each Separate Prime Contractor shall supervise its own construction activities to ensure that no
D. Each Separate Prime Contractor shall, during handling and installation, clean and protect
construction in progress and adjoining materials in place. Protective coverings shall be applied
E. Each Separate Prime Contractor shall clean and maintain completed construction as frequently
as necessary through the remainder of the construction period. Operable components shall be
A. Coordination Drawings serve to coordinate the Work in an area where two or more Separate
Prime Contractors have Work, or in an area that has limited space for the installation of
various components and systems. Coordination Drawings show the relationship and
fabrication or installation to fit in the space provided or function as intended, or that show
B. Coordination Drawings are a special type of Shop Drawing, and shall be prepared, formatted,
SECTION 013100
Submittal.com Sample Project 3
and processed in accordance with the requirements for Shop Drawings in Specification Section 013300,
Submittal Procedures.
C. Refer to Technical Specification sections for specific Coordination Drawing requirements for
mechanical and electrical installations. Other Technical Specifications sections may also
A. Each Separate Prime Contractor shall submit a Daily Report for each day of the Contract
duration. A Daily Report shall be submitted for each non-work day, and it shall indicate that
B. Daily Reports are a submittal that shall be provided on a daily basis, not later than the close
of business of the Monday following the work week for the Daily Reports.
C. Submittal Procedures (Paragraph 1.03) and Review and Disposition of Submittals (Paragraph
1.04) are not required for Daily Reports. Daily Reports shall be submitted directly to the
Owner, with copies submitted to the Professional. The Owner will review Daily
Reports upon receipt, and will notify the Contractor only if there any problems.
D. The Daily Report shall contain, at least, the following information concerning activities at the
Project:
E. The Contractor may use his own forms or format for the Daily Report, but it must contain the
F. Daily Reports shall include information for all subcontractors working for the Prime
Contractor. The Prime Contractor has the option of requiring his subcontractors to submit
Daily Reports on their own activities, and those may be attached to the Prime Contractor's
Daily Report.
PART 2 – PRODUCTS
(Not Used)
SECTION 013100
Submittal.com Sample Project 4
PART 3 – EXECUTION
(Not Used)
END OF SECTION 01 31 00
SECTION 013100
Submittal.com Sample Project 5
SECTION 01 45 00
QUALITY CONTROL
PART 1 - GENERAL
A. Quality Control Services include inspections, tests, and related actions, including reports,
performed by the Contractor, independent agencies, and governing authorities during and
after the execution of the Work to evaluate that the Work complies with the Contractual
B. Inspection and Testing Services may be required to verify compliance with requirements
specified or indicated, and are considered to be part of Quality Control Services. Such
Inspection and Testing Services do not relieve the Contractor of responsibility for compliance
C. Specific Quality Control requirements for individual construction activities are specified in the
respective Technical Specification sections for those construction activities. Those Quality
fabrication, installation, and construction. Requirements for Quality Control Services may
D. Quality Control Services specified are not intended to limit the Contractor's quality control
procedures to facilitate compliance with Contract requirements, and do not relieve the
E. Requirements for the Contractor to provide Quality Control Services also being conducted by
the Owner, its Professional, or authorities having jurisdiction are not limited by provisions
of this Section.
1.02 RESPONSIBILITIES
A. Contractor.
1. Separate Prime Contractors shall provide those Quality Control Services specified in the
SECTION 014500
Submittal.com Sample Project 6
Work, except where they are specifically indicated to be the responsibility of another
another entity.
3. Specified Quality Control Services may include specific requirements for Inspection and
Testing Services, and if indicated to be the responsibility of the Contractor, the Contractor
B. Re-testing.
inspections, tests, or similar services prove unsatisfactory and do not indicate compliance
with the Contract Document, regardless of whether the original inspection or test was the
Contractor's responsibility.
1.03 PROCEDURES
A. Any testing laboratory, consultant, or other qualified individual or firm engaged for Quality
Independent Laboratories, and shall specialize in the types of inspections and tests to be
performed.
C. If the Contractor is required to engage an Inspection and Testing Service, and the Owner
has also employed an Inspection and Testing Service for the same or related services, the
Contractor shall not employ the same Service engaged by the Owner.
D. Where Quality Control Services are indicated as the responsibility of the Owner or its
Professional, the Owner will furnish to the Contractor the names, addresses, and
firms to be engaged, and a description of the types of inspections and tests they will perform.
SECTION 014500
Submittal.com Sample Project 7
E. The Contractor shall cooperate with the Owner and governing authorities, and any other
entities engaged by either of them, performing required inspections, tests, and similar
services, and the Contractor shall provide reasonable auxiliary services as requested.
2. Furnishing incidental labor and facilities necessary to facilitate inspections and tests.
3. Providing preliminary design mix or other design data related to the inspections or tests.
5. Providing facilities for storage and curing of test samples, and delivering samples to
testing laboratories.
6. Securing and protecting inspection, sampling, and test equipment at the Project site.
F. Contractors and all entities performing inspections, tests, and similar services shall
delay. Contractors, the Owner, and each entity shall coordinate activities to avoid the
The General Construction Contractor is responsible for coordinating and scheduling times for
inspections, tests, taking samples, and similar activities whenever those activities affect more
1.04 SUBMITTALS
A. The Contractor shall submit Qualifications Data for any Inspection and Testing Service that
the Contractor plans to engage to perform inspections, testing, and similar services.
Qualifications Data shall include proof of qualifications, in the form of a recent report on the
B. The Contractor shall submit a Schedule of Tests and Inspections, in tabular form, which
SECTION 014500
Submittal.com Sample Project 8
3. Identification of applicable standards
C. The Contractor shall submit, for the Owner's records, copies of permits, licenses,
certifications, inspection reports, releases, jurisdictional settlements, notices, receipts for fee
A. The Contractor shall submit to the Owner required reports of inspections, tests, and
similar services. Reports from Inspection and Testing Services shall consist of a certified
written report of each inspection, test, or similar service, and such reports shall be submitted
B. The Contractor shall submit three (3) copies of any inspection or test report to the Owner.
If the inspection or test was required by a governing authority, the Contractor shall submit
additional copies of that inspection or test report directly to that governing authority.
1. Date of report
SECTION 014500
Submittal.com Sample Project 9
9. Test results and an interpretation of test results
11. Comments or professional opinion as to whether inspected or tested Work complies with
Contract requirements
PART 2 – PRODUCTS
(Not Used)
PART 3 – EXECUTION
(Not Used)
END OF SECTION 01 45 00
SECTION 014500
Submittal.com Sample Project 10
SECTION 033000
CAST-IN-PLACE CONCRETE
PART 1 - GENERAL
1.1 RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
1.2 SUMMARY
A. Section includes cast-in-place concrete, including formwork, reinforcement, concrete materials,
mixture design, placement procedures, and finishes.
B. Related Requirements:
1. Section 072617 "Vapor Retarders"
2. Section 030150 "Concrete Patching"
3. Section 033300 "Architectural Concrete" for general building applications of speciallyfinished
formed concrete.
4. Section 033500 “ Concrete Finishing”
5. Section 035300 "Concrete Topping" for emery- and iron-aggregate concrete floor
toppings.
1.3 DEFINITIONS
A. Cementitious Materials: Portland cement alone or in combination with one or more of the
following: blended hydraulic cement, fly ash, slag cement, other pozzolans, and silica fume;
materials subject to compliance with requirements.
B. W/C Ratio: The ratio by weight of water to cementitious materials.
SECTION 033000
Submittal.com Sample Project 11
b. Independent testing agency responsible for concrete design mixtures.
c. Ready-mix concrete manufacturer.
d. Concrete Subcontractor.
e. Special concrete finish Subcontractor.
2. Review special inspection and testing and inspecting agency procedures for field quality
control, concrete finishes and finishing, cold- and hot-weather concreting procedures,
curing procedures, construction contraction and isolation joints, and joint-filler strips,
semi-rigid joint fillers, forms and form removal limitations, shoring and reshoring
procedures, vapor-retarder installation, anchor rod and anchorage device installation
tolerances, steel reinforcement installation, concrete repair procedures, and concrete
protection.
SECTION 033000
Submittal.com Sample Project 12
3. Form materials and form-release agents.
4. Steel reinforcement and accessories.
5. Fiber reinforcement.
6. Waterstops.
7. Curing compounds.
8. Floor and slab treatments.
9. Bonding agents.
10. Adhesives.
D. Material Test Reports: For the following, from a qualified testing agency:
1. Aggregates: Include service record data indicating absence of deleterious expansion of
concrete due to alkali aggregate reactivity.
E. Formwork Shop Drawings: Prepared by or under the supervision of a qualified professional
engineer, detailing fabrication, assembly, and support of formwork.
1. Shoring and Reshoring: Indicate proposed schedule and sequence of stripping formwork,
shoring removal, and reshoring installation and removal.
F. Floor surface flatness and levelness measurements indicating compliance with specified
tolerances.
G. Field quality-control reports.
H. Minutes of preinstallation conference.
SECTION 033000
Submittal.com Sample Project 13
Technician, Grade 1, according to ACI CP-1 or an equivalent certification program.
2. Personnel performing laboratory tests shall be ACI-certified Concrete Strength Testing
Technician and Concrete Laboratory Testing Technician, Grade I. Testing agency
laboratory supervisor shall be an ACI-certified Concrete Laboratory Testing Technician,
Grade II.
D. Welding Qualifications: Qualify procedures and personnel according to AWS D1.4/D 1.4M.
E. Mockups: Cast concrete formed-surface panels to demonstrate typical joints, surface finish,
texture, tolerances, floor treatments, and standard of workmanship.
1. Build panel approximately 200 sq. ft. (18.6 sq. m) for slab-on-grade and 100 sq. ft. (9.3
sq. m) for formed surface in the location indicated or, if not indicated, as directed by
Architect.
2. Subject to compliance with requirements, approved mockups may become part of the
completed Work if undisturbed at time of Substantial Completion.
F. Steel Procurement Act: All steel products being provided for permanent inclusion in the project
are to be made in the United States in accordance with the Steel Procurement Act, and
certificates of compliance from each supplier for all steel products delivered to the project shall
be submitted as required by the Act.
SECTION 033000
Submittal.com Sample Project 14
1. When average high and low temperature is expected to fall below 40 deg F (4.4 deg C)
for three successive days, maintain delivered concrete mixture temperature within the
temperature range required by ACI 301 (ACI 301M).
2. Do not use frozen materials or materials containing ice or snow. Do not place concrete on
frozen subgrade or on subgrade containing frozen materials.
3. Do not use calcium chloride, salt, or other materials containing antifreeze agents or
chemical accelerators unless otherwise specified and approved in mixture designs.
B. Hot-Weather Placement: Comply with ACI 301 (ACI 301M) and as follows:
1. Maintain concrete temperature below 90 deg F (32 deg C) at time of placement. Chilled
mixing water or chopped ice may be used to control temperature, provided water
equivalent of ice is calculated to total amount of mixing water. Using liquid nitrogen to
cool concrete is Contractor's option.
2. Fog-spray forms, steel reinforcement, and subgrade just before placing concrete. Keep
subgrade uniformly moist without standing water, soft spots, or dry areas.
PART 2 - PRODUCTS
2.1 CONCRETE, GENERAL
A. ACI Publications: Comply with the following unless modified by requirements in the Contract
Documents:
1. ACI 301 (ACI 301M).
2. ACI 117 (ACI 117M).
2.2 FORM-FACING MATERIALS
A. Smooth-Formed Finished Concrete: Form-facing panels that provide continuous, true, and
smooth concrete surfaces. Furnish in largest practicable sizes to minimize number of joints.
1. Plywood, metal, or other approved panel materials.
2. Exterior-grade plywood panels, suitable for concrete forms, complying with DOC PS 1,
and as follows:
a. Medium-density overlay, Class 1 or better; mill-release agent treated and edge
sealed.
b. Structural 1, B-B or better; mill oiled and edge sealed.
B. Rough-Formed Finished Concrete: Plywood, lumber, metal, or another approved material.
Provide lumber dressed on at least two edges and one side for tight fit.
SECTION 033000
Submittal.com Sample Project 15
C. Forms for Cylindrical Columns, Pedestals, and Supports: Metal, glass-fiber-reinforced plastic,
paper, or fiber tubes that produce surfaces with gradual or abrupt irregularities not exceeding
specified formwork surface class. Provide units with sufficient wall thickness to resist plastic
concrete loads without detrimental deformation.
D. Pan-Type Forms: Glass-fiber-reinforced plastic or formed steel, stiffened to resist plastic
concrete loads without detrimental deformation.
E. Void Forms: Biodegradable paper surface, treated for moisture resistance, structurally sufficient
to support weight of plastic concrete and other superimposed loads.
F. Chamfer Strips: Wood, metal, PVC, or rubber strips, 3/4 by 3/4 inch (19 by 19 mm), minimum.
G. Rustication Strips: Wood, metal, PVC, or rubber strips, kerfed for ease of form removal.
H. Form-Release Agent: Commercially formulated form-release agent that does not bond with,
stain, or adversely affect concrete surfaces and does not impair subsequent treatments of
concrete surfaces.
1. Formulate form-release agent with rust inhibitor for steel form-facing materials.
I. Form Ties: Factory-fabricated, removable or snap-off glass-fiber-reinforced plastic or metal form
ties designed to resist lateral pressure of fresh concrete on forms and to prevent spalling of
concrete on removal.
1. Furnish units that leave no corrodible metal closer than 1 inch (25 mm) to the plane of
2. Furnish ties that, when removed, leave holes no larger than 1 inch (25 mm) in diameter in
concrete surface.
3. Furnish ties with integral water-barrier plates to walls indicated to receive dampproofing
or waterproofing.
SECTION 033000
Submittal.com Sample Project 16
A. Joint Dowel Bars: ASTM A 615/A 615M, Grade 60 (Grade 420), plain-steel bars, cut true to
length with ends square and free of burrs.
B. Zinc Repair Material: ASTM A 780/A 780M.
C. Bar Supports: Bolsters, chairs, spacers, and other devices for spacing, supporting, and
fastening reinforcing bars and welded-wire reinforcement in place. Manufacture bar supports
from steel wire, plastic, or precast concrete according to CRSI's "Manual of Standard Practice,"
of greater compressive strength than concrete and as follows:
1. For concrete surfaces exposed to view, where legs of wire bar supports contact forms,
use CRSI Class 1 plastic-protected steel wire or CRSI Class 2 stainless-steel bar
supports.
2. For epoxy-coated reinforcement, use epoxy-coated or other dielectric-polymer-coated
wire bar supports.
3. For zinc-coated reinforcement, use galvanized wire or dielectric-polymer-coated wire bar
supports.
SECTION 033000
Submittal.com Sample Project 17
E. Air-Entraining Admixture: ASTM C 260/C 260M.
F. Chemical Admixtures: Certified by manufacturer to be compatible with other admixtures and
that do not contribute water-soluble chloride ions exceeding those permitted in hardened
concrete. Do not use calcium chloride or admixtures containing calcium chloride.
1. Water-Reducing Admixture: ASTM C 494/C 494M, Type A.
2. Retarding Admixture: ASTM C 494/C 494M, Type B.
3. Water-Reducing and Retarding Admixture: ASTM C 494/C 494M, Type D.
4. High-Range, Water-Reducing Admixture: ASTM C 494/C 494M, Type F.
5. High-Range, Water-Reducing and Retarding Admixture: ASTM C 494/C 494M, Type G.
6. Plasticizing and Retarding Admixture: ASTM C 1017/C 1017M, Type II.
G. Set-Accelerating Corrosion-Inhibiting Admixture: Commercially formulated, anodic inhibitor or
mixed cathodic and anodic inhibitor; capable of forming a protective barrier and minimizing
chloride reactions with steel reinforcement in concrete and complying with
ASTM C 494/C 494M, Type C.
H. Non-Set-Accelerating Corrosion-Inhibiting Admixture: Commercially formulated, non-setaccelerating,
anodic inhibitor or mixed cathodic and anodic inhibitor; capable of forming a
protective barrier and minimizing chloride reactions with steel reinforcement in concrete.
I. Water: ASTM C 94/C 94M and potable.
2.6 WATERSTOPS
A. Self-Expanding Butyl Strip Waterstops: Manufactured rectangular or trapezoidal strip, butyl
rubber with sodium bentonite or other hydrophilic polymers, for adhesive bonding to concrete,
3/4 by 1 inch (19 by 25 mm).
SECTION 033000
Submittal.com Sample Project 18
B. Water: Potable.
C. Liquid Membrane -Forming Curing Compound: ASTM C 1315, Type 1, Class A, non-yellowing.
D. Dissipating Resin, Membrane-Forming Curing Compound: ASTM C 309, Type 1-D, Class B,
nondissipating, certified by curing compound manufacturer to not interfere with bonding of floor
covering.
E. Absorptive Cover: AASHTO M 182, Class 2, burlap cloth made from jute or kenaf, weighing
approximately 9 oz./sq. yd. (305 g/sq. m) when dry.
SECTION 033000
Submittal.com Sample Project 19
portland cement in concrete as follows:
1. Fly Ash: 25 percent.
2. Combined Fly Ash and Pozzolan: 25 percent.
C. Admixtures: Use admixtures according to manufacturer's written instructions.
1. Use water-reducing, high-range water-reducing, or plasticizing admixture in concrete, as
required, for placement and workability.
2. Use water-reducing and -retarding admixture when required by high temperatures, low
humidity, or other adverse placement conditions.
3. Use water-reducing admixture in pumped concrete, concrete for heavy-use industrial
slabs and parking structure slabs, concrete required to be watertight, and concrete with a
w/c ratio below 0.50.
4. Use corrosion-inhibiting admixture in concrete mixtures where indicated.
D. Color Pigment: Add color pigment to concrete mixture according to manufacturer's written
instructions and to result in hardened concrete color consistent with approved mockup.
SECTION 033000
Submittal.com Sample Project 20
C. Slabs-on-Grade: Normal-weight concrete.
1. Minimum Compressive Strength: 4000 psi (27.6 MPa) at 28 days.
2. Maximum W/C Ratio: 0.45.
3. Minimum Cementitious Materials Content: 470 lb/cu. yd. (279 kg/cu. m).
4. Slump Limit: 4 inches (100 mm), plus or minus 1 inch (25 mm).
5. Air Content: Do not allow air content of trowel-finished floors to exceed 3 percent.
D. Suspended Slabs on Metal Deck: Lightweight concrete. Areas indicated on drawings
1. Minimum Compressive Strength: 4000 psi (27.6 MPa) at 28 days.
2. Calculated Equilibrium Unit Weight: 110 lb/cu. ft. (1762 kg/cu. m), plus or minus 3 lb/cu.
ft. (48.1 kg/cu. m) as determined by ASTM C 567/C 567M.
3. Slump Limit: 4 inches (100 mm), plus or minus 1 inch (25 mm).
4. Air Content: Do not allow air content of trowel-finished floors to exceed 3 percent.
PART 3 – EXECUTION
SECTION 033000
Submittal.com Sample Project 21
1. Class A, 1/8 inch (3.2 mm) for smooth-formed finished surfaces.
D. Construct forms tight enough to prevent loss of concrete mortar.
E. Construct forms for easy removal without hammering or prying against concrete surfaces.
Provide crush or wrecking plates where stripping may damage cast-concrete surfaces. Provide
top forms for inclined surfaces steeper than 1.5 horizontal to 1 vertical.
1. Install keyways, reglets, recesses, and the like, for easy removal.
2. Do not use rust-stained steel form-facing material.
F. Set edge forms, bulkheads, and intermediate screed strips for slabs to achieve required
elevations and slopes in finished concrete surfaces. Provide and secure units to support screed
strips; use strike-off templates or compacting-type screeds.
G. Provide temporary openings for cleanouts and inspection ports where interior area of formwork
is inaccessible. Close openings with panels tightly fitted to forms and securely braced to prevent
loss of concrete mortar. Locate temporary openings in forms at inconspicuous locations.
H. Chamfer exterior corners and edges of permanently exposed concrete.
I. Form openings, chases, offsets, sinkages, keyways, reglets, blocking, screeds, and bulkheads
required in the Work. Determine sizes and locations from trades providing such items.
J. Clean forms and adjacent surfaces to receive concrete. Remove chips, wood, sawdust, dirt, and
other debris just before placing concrete.
K. Retighten forms and bracing before placing concrete, as required, to prevent mortar leaks and
maintain proper alignment.
L. Coat contact surfaces of forms with form-release agent, according to manufacturer's written
instructions, before placing reinforcement.
SECTION 033000
Submittal.com Sample Project 22
3. Install dovetail anchor slots in concrete structures as indicated.
…
…
3.7 JOINTS
A. General: Construct joints true to line with faces perpendicular to surface plane of concrete.
B. Construction Joints: Install so strength and appearance of concrete are not impaired, at
locations indicated or as approved by Architect.
1. Place joints perpendicular to main reinforcement. Continue reinforcement across
construction joints unless otherwise indicated. Do not continue reinforcement through
sides of strip placements of floors and slabs.
2. Form keyed joints as indicated. Embed keys at least 1-1/2 inches (38 mm) into concrete.
3. Locate joints for beams, slabs, joists, and girders in the middle third of spans. Offset
joints in girders a minimum distance of twice the beam width from a beam-girder
intersection.
C. Isolation Joints in Slabs-on-Grade: After removing formwork, install joint-filler strips at slab
junctions with vertical surfaces, such as column pedestals, foundation walls, grade beams, and
other locations, as indicated.
1. Extend joint-filler strips full width and depth of joint, terminating flush with finished
concrete surface unless otherwise indicated.
2. Terminate full-width joint-filler strips not less than 1/2 inch (13 mm) or more than 1 inch
(25 mm) below finished concrete surface where joint sealants, specified in
Section 079200 "Joint Sealants," are indicated.
3. Install joint-filler strips in lengths as long as practicable. Where more than one length is
required, lace or clip sections together.
SECTION 033000
Submittal.com Sample Project 23
….
3.13 CONCRETE PROTECTING AND CURING
A. General: Protect freshly placed concrete from premature drying and excessive cold or hot
temperatures. Comply with ACI 306.1 for cold-weather protection and ACI 301 (ACI 301M) for
hot-weather protection during curing.
B. Evaporation Retarder: Apply evaporation retarder to unformed concrete surfaces if hot, dry, or
windy conditions cause moisture loss approaching 0.2 lb/sq. ft. x h (1 kg/sq. m x h) before and
during finishing operations. Apply according to manufacturer's written instructions after placing,
screeding, and bull floating or darbying concrete, but before float finishing.
C. Formed Surfaces: Cure formed concrete surfaces, including underside of beams, supported
slabs, and other similar surfaces. If forms remain during curing period, moist cure after
loosening forms. If removing forms before end of curing period, continue curing for remainder of
curing period.
END OF SECTION
SECTION 033000
Submittal.com Sample Project 24
SECTION 051200
PART 1 - GENERAL
1.1 RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
1.2 SUMMARY
A. Section Includes:
1. Structural steel.
2. Field-installed shear connectors.
3. Grout.
B. Related Requirements:
1. Section 053100 "Steel Decking" for field installation of shear connectors through deck.
2. Section 055000 "Metal Fabrications" for steel lintels and shelf angles not attached to
structural-steel frame, miscellaneous steel fabrications, and other steel items not defined
as structural steel.
1.3 DEFINITIONS
A. Structural Steel: Elements of the structural frame indicated on Drawings and as described in
AISC 303, "Code of Standard Practice for Steel Buildings and Bridges."
1.4 COORDINATION
A. Coordinate installation of anchorage items to be embedded in or attached to other construction
without delaying the Work. Provide setting diagrams, sheet metal templates, instructions, and
directions for installation.
SECTION 051200
Submittal.com Sample Project 25
1.6 ACTION SUBMITTALS
A. Product Data: For each type of product.
B. Shop Drawings: Show fabrication of structural-steel components.
1. Include details of cuts, connections, splices, camber, holes, and other pertinent data.
2. Include embedment Drawings.
3. Indicate welds by standard AWS symbols, distinguishing between shop and field welds,
and show size, length, and type of each weld. Show backing bars that are to be removed
and supplemental fillet welds where backing bars are to remain.
4. Indicate type, size, and length of bolts, distinguishing between shop and field bolts.
Identify pretensioned and slip-critical, high-strength bolted connections.
C. Delegated-Design Submittal: For structural-steel connections indicated to comply with design
loads, include analysis data signed and sealed by the qualified professional engineer
responsible for their preparation.
SECTION 051200
Submittal.com Sample Project 26
Program and is designated an AISC-Certified Plant, Category STD.
B. Installer Qualifications: A qualified installer who participates in the AISC Quality Certification
Program and is designated an AISC-Certified Erector, Category ACSE or has a minimum 10
years documented experience on projects of similar size and complexity.
C. Welding Qualifications: Qualify procedures and personnel according to AWS D1.1/D1.1M,
"Structural Welding Code - Steel."
1. Welders and welding operators performing work on bottom-flange, demand-critical welds
shall pass the supplemental welder qualification testing, as required by
AWS D1.8/D1.8M. FCAW-S and FCAW-G shall be considered separate processes for
welding personnel qualification.
D. Comply with applicable provisions of the following specifications and documents:
1. AISC 303.
2. AISC 341 and AISC 341s1.
3. AISC 360.
4. RCSC's "Specification for Structural Joints Using ASTM A 325 or A 490 Bolts."
E. Steel Procurement Act: All steel products being provided for permanent inclusion in the project
are to be made in the United States in accordance with the Steel Procurement Act, and
certificates of compliance from each supplier for all steel products delivered to the project shall
be submitted as required by the Act.
SECTION 051200
Submittal.com Sample Project 27
ASTM F 1852 fasteners and for retesting fasteners after lubrication.
PART 2 – PRODUCTS
SECTION 051200
Submittal.com Sample Project 28
ASTM A 563, Grade DH, (ASTM A 563M, Class 10S) heavy-hex carbon-steel nuts; and
ASTM F 436 (ASTM F 436M), Type 1, hardened carbon-steel washers with plain finish.
1. Direct-Tension Indicators: ASTM F 959, Type 490 (ASTM F 959M, Type 10.9),
compressible-washer type with plain finish.
C. Tension-Control, High-Strength Bolt-Nut-Washer Assemblies: ASTM F 1852, Type 1, heavy-hex
or round head assemblies consisting of steel structural bolts with splined ends, heavy-hex
carbon-steel nuts, and hardened carbon-steel washers.
1. Finish: Plain.
D. Shear Connectors: ASTM A 108, Grades 1015 through 1020, headed-stud type, cold-finished
carbon steel; AWS D1.1/D1.1M, Type B.
E. Unheaded Anchor Rods: ASTM F 1554, Grade 36 or ASTM F 1554, Grade 55, weldable as
indicated.
2.4 PRIMER
A. Primer: Fabricator's standard lead- and chromate-free, nonasphaltic, rust-inhibiting primer
complying with MPI#79 and compatible with topcoat.
B. Galvanizing Repair Paint: MPI#18, MPI#19, or SSPC-Paint 20.
2.5 GROUT
A. Nonmetallic, Shrinkage-Resistant Grout: ASTM C 1107/C 1107M, factory-packaged,
nonmetallic aggregate grout, noncorrosive and nonstaining, mixed with water to consistency
suitable for application and a 30-minute working time.
2.7 SHOP CONNECTIONS
A. High-Strength Bolts: Shop install high-strength bolts according to RCSC's "Specification for
Structural Joints Using ASTM A 325 or A 490 Bolts" for type of bolt and type of joint specified.
1. Joint Type: Snug tightened.
B. Weld Connections: Comply with AWS D1.1/D1.1M for tolerances, appearances, welding
procedure specifications, weld quality, and methods used in correcting welding work.
1. Assemble and weld built-up sections by methods that maintain true alignment of axes
without exceeding tolerances in AISC 303 for mill material.
2.8 SHOP PRIMING
A. Shop prime steel surfaces except the following:
1. Surfaces embedded in concrete or mortar. Extend priming of partially embedded
members to a depth of 2 inches (50 mm).
SECTION 051200
Submittal.com Sample Project 29
2. Surfaces to be field welded.
3. Surfaces of high-strength bolted, slip-critical connections.
4. Surfaces to receive sprayed fire-resistive materials (applied fireproofing).
5. Galvanized surfaces.
6. Surfaces enclosed in interior construction.
B. Surface Preparation: Clean surfaces to be painted. Remove loose rust and mill scale and
spatter, slag, or flux deposits. Prepare surfaces according to the following specifications and
standards:
1. SSPC-SP 2, "Hand Tool Cleaning."
2. SSPC-SP 3, "Power Tool Cleaning."
PART 3 - EXECUTION
3.1 EXAMINATION
A. Verify, with certified steel erector present, elevations of concrete- and masonry-bearing surfaces
and locations of anchor rods, bearing plates, and other embedments for compliance with
requirements.
1. Prepare a certified survey of existing conditions. Include bearing surfaces, anchor rods,
bearing plates, and other embedments showing dimensions, locations, angles, and
elevations.
B. Proceed with installation only after unsatisfactory conditions have been corrected.
3.2 PREPARATION
A. Provide temporary shores, guys, braces, and other supports during erection to keep structural
steel secure, plumb, and in alignment against temporary construction loads and loads equal in
intensity to design loads. Remove temporary supports when permanent structural steel,
connections, and bracing are in place unless otherwise indicated.
1. Do not remove temporary shoring supporting composite deck construction until cast-inplace
concrete has attained its design compressive strength.
3.3 ERECTION
A. Set structural steel accurately in locations and to elevations indicated and according to
AISC 303 and AISC 360.
B. Baseplates Bearing Plates and Leveling Plates: Clean concrete- and masonry-bearing surfaces
SECTION 051200
Submittal.com Sample Project 30
of bond-reducing materials, and roughen surfaces prior to setting plates. Clean bottom surface
of plates.
1. Set plates for structural members on wedges, shims, or setting nuts as required.
2. Weld plate washers to top of baseplate.
3. Snug-tighten anchor rods after supported members have been positioned and plumbed.
Do not remove wedges or shims but, if protruding, cut off flush with edge of plate before
packing with grout.
4. Promptly pack grout solidly between bearing surfaces and plates so no voids remain.
Neatly finish exposed surfaces; protect grout and allow to cure. Comply with
manufacturer's written installation instructions for shrinkage-resistant grouts.
C. Maintain erection tolerances of structural steel within AISC 303, "Code of Standard Practice for
Steel Buildings and Bridges."
END OF SECTION
SECTION 051200
Submittal.com Sample Project 31
SECTION 075013
PART 1 – GENERAL
1.1 SUMMARY
A. Section Includes: Single-ply membrane roofing system and supplementary items necessary for
installation.
1.2 UNIT PRICES
A. Concrete Moisture Barrier Unit Price: Include unit price to provide Concrete Moisture Barrier
Treatment at concrete roof deck.
1. If Concrete Moisture Barrier Treatment is provided, delete Vapor Retarder sheet from
roofing assembly.
1.3 DEFINITIONS
A. Roofing Terminology: Refer to ASTM D 1079 and glossary of NRCA's "The NRCA Roofing and
Waterproofing Manual" for definition of terms related to roofing work in this Section.
B. Roof Edge Regions: The following definitions from ANSI/SPRI ES-1 shall be applicable to this
project:
1. Roof Corner Region: Based on the following:
a. For buildings with mean roof height greater than 60 ft , the corner region is a
distance from the building corner that is 10 percent of the minimum building width
but not less than 3 ft .
2. Roof Perimeter: The section of the roof edge between corner regions as defined above.
The edge condition includes the roof edge device (edge flashing or coping) and the
nailers or other substrate to edge device is attached.
C. EPDM: Ethylene-propylene-diene-monomer.
SECTION 075013
Submittal.com Sample Project 32
B. Shop Drawings: Show details of fabrication and installation, including plans, elevations,
sections, details of components and attachments to other work. Distinguish between shop and
field-assembled work.
1. Show base flashings and membrane terminations.
2. Show flat and sloped tapered insulation, including slopes.
3. Show crickets and saddles, including slopes.
4. Show roof plan showing orientation of membrane roofing and fastener spacing.
5. Show insulation fastening patterns for corner, perimeter, and field-of-roof locations.
6. Show cold-applied adhesive pattern for insulation installation; typical pattern of a 100
square foot area.
C. Samples for Verification Purposes: For the following products:
1. Roofing membrane, 12 in by 12 in square, of color specified, including side and end lap
seam.
2. Flashing sheets.
3. Vapor retarder, 12 in by 12 in square.
4. Roof insulation.
5. Walkway pads.
6. Termination bars.
7. Fasteners of each type, length, and finish.
SECTION 075013
Submittal.com Sample Project 33
F. Qualification Data:
1. For firms and persons specified in "Quality Assurance" to demonstrate their capabilities
and experience. Include list of completed projects.
G. Warranty: Sample of warranty.
1. Provide manufacturer's written warranty covering materials and installation (labor) stating
obligations, remedies, limitations and exclusions.
1.6 CLOSEOUT SUBMITTALS
A. Maintenance Data: To include in maintenance manuals.
1.7 QUALITY ASSURANCE
A. Installer Qualifications:
1. Experience: Installer's personnel with not less than 5 years of experience in the
successful performance of Work similar to scope of this Project.
2. Supervision: Installer shall maintain a competent supervisor at Project while the Work is
in progress, and who has not less than 5 years of experience installing products and
systems similar to scope of this Project.
B. Insurance Certification: Assist Owner in preparing and submitting roof installation acceptance
certification as necessary in connection with fire and extended-coverage insurance on roofing
and associated work.
C. Quality Standards:
1. Unless otherwise recommended by roofing manufacturer, provide roofing system in
accordance with recommendations of the NRCA "Roofing and Waterproofing Manual" for
roofing type indicated.
D. Fire-Test-Response Characteristics: Provide roofing system materials with the
fire-test-response characteristics indicated as determined by testing identical products per test
method below by UL, FMG, or another testing and inspecting agency acceptable to authorities
having jurisdiction. Materials shall be identified with appropriate markings of applicable testing
and inspecting agency.
1. Exterior Fire-Test Exposure: ASTM E 108, Class A, for application and roof slopes
indicated.
SECTION 075013
Submittal.com Sample Project 34
with requirements of applicable Division 01 Sections.
1. Participants:
a. Architect.
b. Construction Manager
c. General Contractor, including superintendent.
d. Installer, including project manager and supervisor (superintendent).
e. If requested, Manufacturer's qualified technical representative.
f. Installers of other construction interfaced with Work.
2. Minimum Agenda: Installer shall demonstrate understanding of the Work required by
describing detailed procedures for preparing, installing, and cleaning the Work.
Demonstration shall include, but not be limited to, following topics:
…
1.9 DELIVERY, STORAGE, AND HANDLING
A. Deliver roofing materials to Project site in original containers with seals unbroken and labeled
with manufacturer's name, product brand name and type, date of manufacture, approval or
listing agency markings, and directions for storing and mixing with other components.
B. Store liquid materials in their original undamaged containers in a clean, dry, protected location
and within the temperature range required by roofing system manufacturer. Protect stored
liquid material from direct sunlight.
1. Discard and legally dispose of liquid material that cannot be applied within its stated shelf
life.
C. Protect roof insulation materials from physical damage and from deterioration by sunlight,
moisture, soiling, and other sources. Store in a dry location. Comply with insulation
manufacturer's written instructions for handling, storing, and protecting during installation.
D. Handle and store roofing materials and place equipment in a manner to avoid permanent
deflection of deck.
1.10 PROJECT CONDITIONS
A. Weather Limitations: Proceed with installation only when existing and forecasted weather
conditions permit roofing system to be installed according to manufacturer's written instructions
and warranty requirements.
1.11 COORDINATION
A. Coordinate installation of products and systems with interfacing and adjoining construction to
SECTION 075013
Submittal.com Sample Project 35
provide a successful installation without failure.
1.12 WARRANTY
A. Manufacturer's Warranty: Furnish manufacturer's written "Total Roofing System" warranty
signed by an authorized representative using manufacturer's standard form, without monetary
limitation (NDL), agreeing to repair or replace components of roofing system which exhibit
defects in materials or workmanship within specified warranty period. "Defects" is defined to
include, but not limited to, deterioration or failure to perform as required.
1. Warranty includes roofing, flashings, adhesives, sealants, insulation, fastener systems,
cover board, substrate board, and other components of roofing system.
2. Warranty includes roof edge flashings integral with roofing system as specified in Division
07 Section "Flashing and Sheet Metal".
3. Warranty Period: Manufacturer shall warrant the products to be free from material and
labor Defects for a period of 30 years from date of Substantial Completion
B. Installer's Warranty: Furnish installer's written warranty signed by an authorized representative
using installer's standard form agreeing to repair or replace components of roofing system
which exhibit defects in materials or workmanship within specified warranty period. "Defects" is
defined to include, but not limited to, deterioration or failure to perform as required.
1. Warranty includes roofing, flashings, counterflashings, adhesives, sealants, insulation,
fastener systems, cover boards, substrate board, roofing accessories, and other
components of roofing system.
2. Warranty includes roof edge flashings integral with roofing system as specified in Division
07 Section "Flashing and Sheet Metal".
3. Warranty Period: Installer shall warrant the installation to be free from workmanship
Defects for a period of 2 years from date of Substantial Completion
PART 2 - PRODUCTS
SECTION 075013
Submittal.com Sample Project 36
B. Basis of Design (Product Standard): Contract Documents are based on products and systems
specified to establish a standard of quality. Other available manufacturers offering products
having equivalent characteristics may be considered, provided deviations are minor and comply
with requirements of Contract Documents as judged by the Architect.
2.2 MATERIALS, GENERAL
A. Single Source Responsibility: Furnish each type of product from single manufacturer. Provide
secondary materials only as recommended by manufacturer of primary materials.
2.3 PERFORMANCE REQUIREMENTS
A. General Performance: Installed roofing system and base flashings shall withstand specified
uplift pressures, thermally induced movement, and exposure to weather without failure due to
defective manufacture, fabrication, installation, or other defects in construction. Roofing system
and base flashings shall remain watertight.
B. Design Loads: Installed roofing system and base flashings shall withstand design loads
including, but not limited to, requirements established by authorities having jurisdiction,
applicable local building codes, and as indicated. Contractor shall obtain required design data
and identify requirements accommodated on submittal drawings.
C. Material Compatibility: Provide roofing system materials that are compatible with one another
under conditions of service and application required, as demonstrated by roofing system
manufacturer based on testing and field experience.
D. Edge Systems Design: Provide edge systems that have been successfully tested by a qualified
testing and inspecting agency to resist uplift pressure calculated according to SPRI's "Wind
Design Standard for Edge Systems Used with Low Slope Roofing Systems" ES-1.
E. Roofing System Design: Provide roofing systems that have been successfully tested by a
qualified testing and inspecting agency to resist uplift pressure and external fire exposure.
F. Energy Performance: Provide roofing system with initial solar reflectance not less than 0.70
and emissivity not less than 0.75 when tested according to CRRC-1.
2.4 SINGLE-PLY MEMBRANE ROOFING SYSTEM MATERIALS
A. EPDM Membrane Roofing System; Fully Adhered: ASTM D 4637, Type I, non-reinforced,
fire-retardant, uniform, flexible EPDM sheet.
1. Thickness: 90 mils , nominal.
2. Exposed Face Color: Black.
3. Manufacturers and Products:
SECTION 075013
Submittal.com Sample Project 37
a. Carlisle SynTec Inc.; Sure-Seal EPDM.
b. Firestone Building Products Co.; RubberGard EPDM.
c. Johns Manville, Inc.; JM EPDM.
2.5 SINGLE-PLY MEMBRANE ROOFING SYSTEM AUXILIARY MATERIALS
A. General: Auxiliary materials recommended by roofing system manufacturer for intended use
and compatible with roofing membrane. Liquid-type auxiliary materials shall meet VOC limits of
authorities having jurisdiction.
B. Sheet Flashing: Manufacturer's standard sheet flashing membrane, of recommended thickness
and compatible with roofing membrane, of same color as roofing membrane, and appropriate
for Project roofing application.
C. Coated Metal Flashing: Manufacturer's standard coated galvanized sheet metal (G90) flashing,
minimum 24 gage, of same color as roofing membrane.
D. Pipe / Stack Flashing: Pre-molded flexible membrane pipe collar with aluminum ring bonded to
base as recommended by roofing system manufacturer.
E. Bonding Adhesive: Manufacturer's standard bonding adhesive.
F. Water Cutoff Mastic: Manufacturer's standard butyl mastic sealant.
G. Termination Bars: ASTM A 666, Type 304 formed stainless steel or extruded alloy 6063
aluminum bars; 2 types, one flat and one flat with upper flange shaped to receive sealant,
locations as indicated; 1 in by 1/8 in thick; predrilled at 8 in centers; with corrosive resistant
fasteners. No plastic bars allowed.
H. Miscellaneous Accessories: Provide pourable sealers, preformed inside and outside corner
sheet flashings, in-seam sealants, termination reglets, cover strips, and other accessories.
I. Seaming Material: Manufacturer's standard splicing adhesive and splice cleaner or primer and
splice tape with release film.
J. Lap Sealant: Manufacturer's standard single-component sealant, color to match roofing
membrane.
2.6 CONCRETE MOISTURE BARRIER TREATMENT
A. Concrete Moisture Barrier Treatment: Two-component, high-performance, non-flammable,
rapid drying, water based, low odor, low VOC, penetrating epoxy; formulated to reduce
moisture vapor transmission and surface alkalinity from concrete substrates, including aged or
freshly placed ("green") concrete, prior to installation of roofing materials.
1. Basis of Design (Product Standard): Aquafin, "Vaportight Coat SG3".
SECTION 075013
Submittal.com Sample Project 38
2.7 VAPOR RETARDER
A. Vapor Retarder: 40 mil composite self-adhesive vapor barrier composed of SBS modified
bitumen and laminated film.
2.8 ROOF INSULATION AND ACCESSORIES
A. General: Provide preformed roof insulation boards that comply with requirements of referenced
standards, selected from manufacturer's standard sizes and of thicknesses. Provide
accessories recommended by insulation manufacturer for intended use and compatible with
roofing membrane.
1. Provide insulation thickness required to maintain minimum aged R-value as indicated on
the Drawings.
2. Insulation board thickness of individual insulation layers to be 2 in maximum.
3. Insulation board size to be 4 ft by 4 ft maximum.
4. Provide factory, tapered insulation boards where indicated for sloping to drain. Fabricate
with 1/4 in per 12 in (1:48) taper, unless otherwise indicated.
5. Provide preformed saddles, crickets, tapered edge strips, and other insulation shapes
where indicated for sloping to drain. Fabricate to slopes indicated.
B. Polyisocyanurate Board Insulation: Rigid, cellular polyisocyanurate thermal insulation with core
formed by using HCFCs as blowing agents to comply with ASTM C 1289, Type II, Class 1,
Grade 2, (20 psi compressive strength, product shall have glass-fiber mat on both major
surfaces.
C. Cold Fluid-Applied Insulation Adhesive: Insulation manufacturer's recommended adhesive
formulated to attach roof insulation to substrate or to another insulation layer as follows:
1. Bead-applied, low-rise, two-component urethane adhesive.
a. Basis of Design (Product Standard): OMG Inc.; Olybond 500.
D. Fasteners: Factory-coated steel fasteners and metal or plastic plates meeting
corrosion-resistance provisions in FMG 4470, designed for fastening roof insulation to
substrate, and acceptable to roofing system manufacturer.
E. Treated Wood Nailers: As specified in Division 06 Section "Miscellaneous Rough Carpentry".
2.9 ROOF COVER BOARDS
A. Horizontal Roof Cover Boards: Glass-Mat Faced Exterior Gypsum Sheathing Board.
1. Material Quality Standard: ASTM C 1177 / C 1177M.
2. Description: Glass-mat faced exterior gypsum sheathing board specifically manufactured
SECTION 075013
Submittal.com Sample Project 39
for use beneath roofing systems. Non-combustible moisture-resistant gypsum core with
glass-mat facings. Provide in maximum lengths and widths available that will minimize
short-edge-to-short-edge butt joints and to correspond to support system indicated.
3. Manufacturers and Products:
a. Georgia-Pacific Gypsum LLC; DensDeck Prime.
b. Temple-Inland, Inc.; GreenGlass Primed Roof Board.
4. Thickness: Minimum 1/4 in ; or as required to meet performance requirements.
B. Horizontal Roof Cover Boards: Exterior Gypsum Sheathing Board.
1. Material Quality Standard: ASTM C 1278 / C 1278M.
2. Description: Exterior gypsum sheathing board specifically manufactured for use beneath
roofing systems. Non-combustible, cellulosic-fiber-reinforced, moisture-resistant gypsum
core. Provide in maximum lengths and widths available that will minimize
short-edge-to-short-edge butt joints and to correspond to support system indicated.
3. Manufacturers and Products:
a. USG; SECUROCK Gypsum-Fiber Roof Board.
4. Thickness: Minimum 1/4 in ; or as required to meet performance requirements.
C. Vertical Cover Boards (Back of Parapet): As specified in Division 06 Section "Exterior Gypsum
Sheathing".
2.10 FLEXIBLE WALKWAYS
A. Flexible Walkways: Factory-formed, nonporous, heavy-duty, solid-rubber, slip-resisting,
surface-textured walkway pads or rolls, approximately 3/16 in thick, as recommended by
roofing system manufacturer.
2.11 FLASHING AND SHEET METAL
A. Flashing and Sheet Metal: Refer to Division 07 Section "Flashing and Sheet Metal".
PART 3 - EXECUTION
3.1 EXAMINATION
A. Acceptance of Surfaces and Conditions: Examine substrates to receive products and systems
and associated work for compliance with requirements and other conditions affecting
performance. Proceed only when unsatisfactory conditions, including concrete moisture
content, have been corrected in a manner complying with roofing manufacturer
SECTION 075013
Submittal.com Sample Project 40
recommendations and Contract Documents. Starting work within a particular area will be
construed as acceptance of surface conditions.
1. Verify that roof openings and penetrations are in place and set and braced and that roof
drains are securely clamped in place.
2. Verify that wood blocking, curbs, and nailers are securely anchored to roof deck at
penetrations and terminations and that nailers match thickness of insulation.
3. Metal Decking Substrates:
a. Verify that surface plane flatness and fastening of steel roof deck complies with
requirements in Division 05 Section "Steel Roof Decking".
4. At cast-in-place concrete or composite metal deck substrates:
a. Verify that minimum concrete drying period recommended by roofing system
manufacturer has passed.
b. Concrete Moisture Testing: Perform one or both of the following tests as
recommended by roofing manufacturer. Proceed with installation only after
concrete substrates pass testing.
1) Relative Humidity Test: As recommended by NRCA, perform moisture test
using in situ probes in accordance with ASTM F 2170. Concrete to be
drilled and probes inserted for minimum of 48 hours. Proceed with
installation only after concrete substrates have a maximum 75 percent
relative humidity level measurement or at a level as recommended by
roofing manufacturer. Perform 3 moisture tests for first 1000 sf of concrete
substrate scheduled to receive roofing and 1 test for each additional 1000 sf
or fraction thereof.
2) Manufacturer’sConcrete Moisture Test: Roofing manufacturer’sstandard
moisture test with measurements or results acceptable to roofing
manufacturer.
3.2 INSTALLATION, GENERAL
A. Installation Quality Standards: In addition to standards listed elsewhere, perform Work
according to following, unless otherwise specified:
1. Respective manufacturer's written installation instructions.
2. Accepted submittals.
3. Contract Documents.
SECTION 075013
Submittal.com Sample Project 41
B. Control of Corrosion: Prevent galvanic action and other forms of corrosion by isolating metals
and other materials from direct contact with incompatible materials.
3.3 PREPARATION
A. General: Comply with manufacturer's instructions, recommendations, and specifications for
cleaning and surface preparation. Surfaces shall have no defects, contaminants, or errors
which would result in poor or potentially defective installation or would cause latent defects in
Work.
B. Clean substrate of dust, debris, moisture, and other substances detrimental to roofing
installation according to roofing system manufacturer's written instructions. Remove sharp
projections.
…
END OF SECTION
SECTION 075013
Submittal.com Sample Project 42
SECTION 231123
PART 1 - GENERAL
SECTION 231123
Submittal.com Sample Project 43
(3.45 kPa) but not more than 2 psig (13.8 kPa).
C. Natural-Gas System Pressures within Buildings: Two pressure ranges. Primary pressure is
more than 0.5 psig (3.45 kPa) but not more than 2 psig (13.8 kPa), and is reduced to secondary
pressure of 0.5 psig (3.45 kPa) or less.
1.5 ACTION SUBMITTALS
A. Product Data: For each type of the following:
1. Piping specialties.
2. Corrugated, stainless-steel tubing with associated components.
3. Valves. Include pressure rating, capacity, settings, and electrical connection data of
selected models.
4. Pressure regulators. Indicate pressure ratings and capacities.
5. Service meters. Indicate pressure ratings and capacities. Include bypass fittings and
meter bars.
6. Dielectric fittings.
B. Shop Drawings: For facility natural-gas piping layout. Include plans, piping layout and
elevations, sections, and details for fabrication of pipe anchors, hangers, supports for multiple
pipes, alignment guides, expansion joints and loops, and attachments of the same to building
structure. Detail location of anchors, alignment guides, and expansion joints and loops.
1. Shop Drawing Scale: 1/4 inch per foot (1:50).
2. Detail mounting, supports, and valve arrangements for pressure regulator assembly.
C. Delegated-Design Submittal: For natural-gas piping and equipment indicated to comply with
performance requirements and design criteria, including analysis data signed and sealed by the
qualified professional engineer responsible for their preparation.
1. Detail fabrication and assembly of seismic restraints.
2. Design Calculations: Calculate requirements for selecting seismic restraints.
1.6 INFORMATIONAL SUBMITTALS
A. Coordination Drawings: Plans and details, drawn to scale, on which natural-gas piping is shown
and coordinated with other installations, using input from installers of the items involved.
B. Site Survey: Plans, drawn to scale, on which natural-gas piping is shown and coordinated with
other services and utilities.
C. Qualification Data: For qualified professional engineer.
D. Welding certificates.
SECTION 231123
Submittal.com Sample Project 44
E. Field quality-control reports.
1.7 CLOSEOUT SUBMITTALS
A. Operation and Maintenance Data: For pressure regulators to include in emergency, operation,
and maintenance manuals.
1.8 QUALITY ASSURANCE
A. Steel Support Welding Qualifications: Qualify procedures and personnel according to
AWS D1.1/D1.1M, "Structural Welding Code - Steel."
B. Pipe Welding Qualifications: Qualify procedures and operators according to ASME Boiler and
Pressure Vessel Code.
C. Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70,
by a qualified testing agency, and marked for intended location and application.
1.9 DELIVERY, STORAGE, AND HANDLING
A. Handling Flammable Liquids: Remove and dispose of liquids from existing natural-gas piping
according to requirements of authorities having jurisdiction.
B. Deliver pipes and tubes with factory-applied end caps. Maintain end caps through shipping,
storage, and handling to prevent pipe end damage and to prevent entrance of dirt, debris, and
moisture.
C. Store and handle pipes and tubes having factory-applied protective coatings to avoid damaging
coating, and protect from direct sunlight.
D. Protect stored PE pipes and valves from direct sunlight.
1.10 PROJECT CONDITIONS
A. Perform site survey, research public utility records, and verify existing utility locations. Contact
utility-locating service for area where Project is located.
B. Interruption of Existing Natural-Gas Service: Do not interrupt natural-gas service to facilities
occupied by Owner or others unless permitted under the following conditions and then only after
arranging to provide purging and startup of natural-gas supply according to requirements
indicated:
1. Notify Architect and Construction Manager no fewer than two days in advance of
proposed interruption of natural-gas service.
2. Do not proceed with interruption of natural-gas service without Architect's and
Construction Manager's written permission.
1.11 COORDINATION
SECTION 231123
Submittal.com Sample Project 45
A. Coordinate sizes and locations of concrete bases with actual equipment provided.
B. Coordinate requirements for access panels and doors for valves installed concealed behind
finished surfaces. Comply with requirements in Section 083113 "Access Doors and Frames."
PART 2 - PRODUCTS
SECTION 231123
Submittal.com Sample Project 46
d. Steel bolts, washers, and nuts.
e. Coupling shall be capable of joining PE pipe to PE pipe, steel pipe to PE pipe, or
steel pipe to steel pipe.
SECTION 231123
Submittal.com Sample Project 47
3. Strainer Screen: 40-mesh startup strainer, and perforated stainless-steel basket with 50
percent free area.
4. CWP Rating: 125 psig (862 kPa).
E. T-Pattern Strainers:
1. Body: Ductile or malleable iron with removable access coupling and end cap for strainer
maintenance.
2. End Connections: Grooved ends.
3. Strainer Screen: 40-mesh startup strainer, and perforated stainless-steel basket with 57
percent free area.
4. CWP Rating: 750 psig (5170 kPa).
F. Weatherproof Vent Cap: Cast- or malleable-iron increaser fitting with corrosion-resistant wire
screen, with free area at least equal to cross-sectional area of connecting pipe and threadedend
connection.
2.3 JOINING MATERIALS
A. Joint Compound and Tape: Suitable for natural gas.
B. Welding Filler Metals: Comply with AWS D10.12/D10.12M for welding materials appropriate for
wall thickness and chemical analysis of steel pipe being welded.
C. Brazing Filler Metals: Alloy with melting point greater than 1000 deg F (540 deg C) complying
with AWS A5.8/A5.8M. Brazing alloys containing more than 0.05 percent phosphorus are
prohibited.
2.4 MANUAL GAS SHUTOFF VALVES
A. See "Underground Manual Gas Shutoff Valve Schedule" and "Aboveground Manual Gas
Shutoff Valve Schedule" Articles for where each valve type is applied in various services.
B. General Requirements for Metallic Valves, NPS 2 (DN 50) and Smaller: Comply with
ASME B16.33.
1. CWP Rating: 125 psig (862 kPa).
2. Threaded Ends: Comply with ASME B1.20.1.
3. Dryseal Threads on Flare Ends: Comply with ASME B1.20.3.
4. Tamperproof Feature: Locking feature for valves indicated in "Underground Manual Gas
Shutoff Valve Schedule" and "Aboveground Manual Gas Shutoff Valve Schedule"
Articles.
5. Listing: Listed and labeled by an NRTL acceptable to authorities having jurisdiction for
SECTION 231123
Submittal.com Sample Project 48
valves 1 inch (25 mm) and smaller.
6. Service Mark: Valves 1-1/4 inches (32 mm) to NPS 2 (DN 50) shall have initials "WOG"
permanently marked on valve body.
C. General Requirements for Metallic Valves, NPS 2-1/2 (DN 65) and Larger: Comply with
ASME B16.38.
1. CWP Rating: 125 psig (862 kPa).
2. Flanged Ends: Comply with ASME B16.5 for steel flanges.
3. Tamperproof Feature: Locking feature for valves indicated in "Underground Manual Gas
Shutoff Valve Schedule" and "Aboveground Manual Gas Shutoff Valve Schedule"
Articles.
4. Service Mark: Initials "WOG" shall be permanently marked on valve body.
D. One-Piece, Bronze Ball Valve with Bronze Trim: MSS SP-110.
1. Manufacturers: Subject to compliance with requirements, provide products by one of the
following:
a. BrassCraft Manufacturing Company; a Masco company.
b. Conbraco Industries, Inc.; Apollo Div.
c. Lyall, R. W. & Company, Inc.
d. McDonald, A. Y. Mfg. Co.
2. Body: Bronze, complying with ASTM B 584.
3. Ball: Chrome-plated brass.
4. Stem: Bronze; blowout proof.
5. Seats: Reinforced TFE; blowout proof.
6. Packing: Separate packnut with adjustable-stem packing threaded ends.
7. Ends: Threaded, flared, or socket as indicated in "Underground Manual Gas Shutoff
Valve Schedule" and "Aboveground Manual Gas Shutoff Valve Schedule" Articles.
8. CWP Rating: 600 psig (4140 kPa).
9. Listing: Valves NPS 1 (DN 25) and smaller shall be listed and labeled by an NRTL
acceptable to authorities having jurisdiction.
10. Service: Suitable for natural-gas service with "WOG" indicated on valve body.
…
H. Cast-Iron, Lubricated Plug Valves: MSS SP-78.
1. Manufacturers: Subject to compliance with requirements, provide products by one of the
SECTION 231123
Submittal.com Sample Project 49
following:
a. Flowserve.
b. Homestead Valve; a division of Olson Technologies, Inc.
c. McDonald, A. Y. Mfg. Co.
d. Milliken Valve Company.
e. Mueller Co.; Gas Products Div.
2. Body: Cast iron, complying with ASTM A 126, Class B.
3. Plug: Bronze or nickel-plated cast iron.
4. Seat: Coated with thermoplastic.
5. Stem Seal: Compatible with natural gas.
6. Ends: Threaded or flanged as indicated in "Underground Manual Gas Shutoff Valve
Schedule" and "Aboveground Manual Gas Shutoff Valve Schedule" Articles.
7. Operator: Square head or lug type with tamperproof feature where indicated.
8. Pressure Class: 125 psig (862 kPa).
9. Listing: Valves NPS 1 (DN 25) and smaller shall be listed and labeled by an NRTL
acceptable to authorities having jurisdiction.
10. Service: Suitable for natural-gas service with "WOG" indicated on valve body.
SECTION 231123
Submittal.com Sample Project 50
e. Richards Industries; Jordan Valve Div.
2. Body and Diaphragm Case: Cast iron or die-cast aluminum.
3. Springs: Zinc-plated steel; interchangeable.
4. Diaphragm Plate: Zinc-plated steel.
5. Seat Disc: Nitrile rubber resistant to gas impurities, abrasion, and deformation at the
valve port.
6. Orifice: Aluminum; interchangeable.
7. Seal Plug: Ultraviolet-stabilized, mineral-filled nylon.
8. Single-port, self-contained regulator with orifice no larger than required at maximum
pressure inlet, and no pressure sensing piping external to the regulator.
9. Pressure regulator shall maintain discharge pressure setting downstream, and not
exceed 150 percent of design discharge pressure at shutoff.
10. Overpressure Protection Device: Factory mounted on pressure regulator.
11. Atmospheric Vent: Factory- or field-installed, stainless-steel screen in opening if not
connected to vent piping.
12. Maximum Inlet Pressure: 100 psig (690 kPa).
C. Line Pressure Regulators: Comply with ANSI Z21.80.
1. Manufacturers: Subject to compliance with requirements, provide products by one of the
following:
a. Actaris.
b. American Meter Company.
c. Eclipse Combustion, Inc.
d. Fisher Control Valves and Regulators; Division of Emerson Process Management.
e. Invensys.
f. Maxitrol Company.
2. Body and Diaphragm Case: Cast iron or die-cast aluminum.
3. Springs: Zinc-plated steel; interchangeable.
4. Diaphragm Plate: Zinc-plated steel.
5. Seat Disc: Nitrile rubber resistant to gas impurities, abrasion, and deformation at the
valve port.
6. Orifice: Aluminum; interchangeable.
7. Seal Plug: Ultraviolet-stabilized, mineral-filled nylon.
SECTION 231123
Submittal.com Sample Project 51
8. Single-port, self-contained regulator with orifice no larger than required at maximum
pressure inlet, and no pressure sensing piping external to the regulator.
…
D. Appliance Pressure Regulators: Comply with ANSI Z21.18.
1. Basis-of-Design Product: Subject to compliance with requirements, provide product
indicated on Drawings or comparable product by one of the following:
a. Canadian Meter Company Inc.
b. Eaton Corporation; Controls Div.
c. Harper Wyman Co.
d. Maxitrol Company.
e. SCP, Inc.
2. Body and Diaphragm Case: Die-cast aluminum.
3. Springs: Zinc-plated steel; interchangeable.
4. Diaphragm Plate: Zinc-plated steel.
5. Seat Disc: Nitrile rubber.
6. Seal Plug: Ultraviolet-stabilized, mineral-filled nylon.
7. Factory-Applied Finish: Minimum three-layer polyester and polyurethane paint finish.
8. Regulator may include vent limiting device, instead of vent connection, if approved by
authorities having jurisdiction.
9. Maximum Inlet Pressure: 2 psig (13.8 kPa).
SECTION 231123
Submittal.com Sample Project 52
f. McDonald, A. Y. Mfg. Co.
g. Watts Regulator Co.; a division of Watts Water Technologies, Inc.
h. Wilkins; a Zurn company.
2. Description:
a. Standard: ASSE 1079.
b. Pressure Rating: 125 psig (860 kPa) minimum at 180 deg F (82 deg C).
c. End Connections: Solder-joint copper alloy and threaded ferrous.
C. Dielectric Flanges:
1. Manufacturers: Subject to compliance with requirements, provide products by one of the
following:
a. Capitol Manufacturing Company.
b. Central Plastics Company.
c. Matco-Norca, Inc.
d. Watts Regulator Co.; a division of Watts Water Technologies, Inc.
e. Wilkins; a Zurn company.
2. Description:
a. Standard: ASSE 1079.
b. Factory-fabricated, bolted, companion-flange assembly.
c. Pressure Rating: 125 psig (860 kPa) minimum at 180 deg F (82 deg C).
d. End Connections: Solder-joint copper alloy and threaded ferrous; threaded solderjoint
copper alloy and threaded ferrous.
D. Dielectric-Flange Insulating Kits:
1. Manufacturers: Subject to compliance with requirements, provide products by one of the
following:
a. Advance Products & Systems, Inc.
b. Calpico, Inc.
c. Central Plastics Company.
d. Pipeline Seal and Insulator, Inc.
2. Description:
a. Nonconducting materials for field assembly of companion flanges.
b. Pressure Rating: 150 psig (1035 kPa).
c. Gasket: Neoprene or phenolic.
SECTION 231123
Submittal.com Sample Project 53
d. Bolt Sleeves: Phenolic or polyethylene.
e. Washers: Phenolic with steel backing washers.
2.7 LABELING AND IDENTIFYING
A. Detectable Warning Tape: Acid- and alkali-resistant, PE film warning tape manufactured for
marking and identifying underground utilities, a minimum of 6 inches (150 mm) wide and 4 mils
(0.1 mm) thick, continuously inscribed with a description of utility, with metallic core encased in
a protective jacket for corrosion protection, detectable by metal detector when tape is buried up
to 30 inches (750 mm) deep; colored yellow.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine roughing-in for natural-gas piping system to verify actual locations of piping
connections before equipment installation.
B. Proceed with installation only after unsatisfactory conditions have been corrected.
3.2 PREPARATION
A. Close equipment shutoff valves before turning off natural gas to premises or piping section.
B. Inspect natural-gas piping according to NFPA 54 and the International Fuel Gas Code to
determine that natural-gas utilization devices are turned off in piping section affected.
C. Comply with NFPA 54 and the International Fuel Gas Code requirements for prevention of
accidental ignition.
3.3 OUTDOOR PIPING INSTALLATION
A. Comply with NFPA 54 and the International Fuel Gas Code for installation and purging of
natural-gas piping.
B. Install underground, natural-gas piping buried at least 36 inches (900 mm) below finished grade.
Comply with requirements in Section 312000 "Earth Moving" for excavating, trenching, and
backfilling.
1. If natural-gas piping is installed less than 36 inches (900 mm) below finished grade,
install it in containment conduit.
C. Steel Piping with Protective Coating:
1. Apply joint cover kits to pipe after joining to cover, seal, and protect joints.
2. Repair damage to PE coating on pipe as recommended in writing by protective coating
SECTION 231123
Submittal.com Sample Project 54
manufacturer.
3. Replace pipe having damaged PE coating with new pipe.
D. Install fittings for changes in direction and branch connections.
E. Install pressure gage downstream from each service regulator. Pressure gages are specified in
Section 230519 "Meters and Gages for HVAC Piping."
3.4 INDOOR PIPING INSTALLATION
3.5 VALVE INSTALLATION
A. Install manual gas shutoff valve for each gas appliance ahead of corrugated stainless-steel
tubing, aluminum, or copper connector.
B. Install underground valves with valve boxes.
C. Install regulators and overpressure protection devices with maintenance access space
adequate for servicing and testing.
D. Install earthquake valves aboveground outside buildings according to listing.
E. Install anode for metallic valves in underground PE piping.
3.6 PIPING JOINT CONSTRUCTION
A. Ream ends of pipes and tubes and remove burrs.
D. Welded Joints:
…
END OF SECTION
SECTION 231123
Submittal.com Sample Project 55
SECTION 260519
PART 1 - GENERAL
PART 2 - PRODUCTS
SECTION 260519
Submittal.com Sample Project 56
A. Manufacturers: Subject to compliance with requirements, provide products by one of the
following:
1. AFC Cable Systems, Inc.
2. Gardner Bender.
3. Hubbell Power Systems, Inc.
B. Description: Factory-fabricated connectors and splices of size, ampacity rating, material, type,
and class for application and service indicated.
2.3 SYSTEM DESCRIPTION
A. Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70,
by a qualified testing agency, and marked for intended location and application.
B. Comply with NFPA 70.
PART 3 - EXECUTION
SECTION 260519
Submittal.com Sample Project 57
F. Branch Circuits Concealed in Concrete, below Slabs-on-Grade, and Underground:
Type THHN-2-THWN-2, single conductors in raceway and Type XHHW-2, single conductors in
raceway.
3.3 INSTALLATION OF CONDUCTORS AND CABLES
A. Conceal cables in finished walls, ceilings, and floors unless otherwise indicated.
B. Complete raceway installation between conductor and cable termination points according to
Section 260533 "Raceways and Boxes for Electrical Systems" prior to pulling conductors and
cables.
C. Use manufacturer-approved pulling compound or lubricant where necessary; compound used
must not deteriorate conductor or insulation. Do not exceed manufacturer's recommended
maximum pulling tensions and sidewall pressure values.
D. Use pulling means, including fish tape, cable, rope, and basket-weave wire/cable grips that will
not damage cables or raceway.
E. Install exposed cables parallel and perpendicular to surfaces of exposed structural members,
and follow surface contours where possible.
F. Support cables according to Section 260529 "Hangers and Supports for Electrical Systems."
3.4 CONNECTIONS
A. Tighten electrical connectors and terminals according to manufacturer's published torquetightening
values. If manufacturer's torque values are not indicated, use those specified in
UL 486A-486B.
B. Make splices, terminations, and taps that are compatible with conductor material and that
possess equivalent or better mechanical strength and insulation ratings than unspliced
conductors.
C. Wiring at Outlets: Install conductor at each outlet, with at least 6 inches (150 mm) of slack.
3.5 IDENTIFICATION
A. Identify and color-code conductors and cables according to Section 260553 "Identification for
Electrical Systems."
B. Identify each spare conductor at each end with identity number and location of other end of
conductor, and identify as spare conductor.
3.6 SLEEVE AND SLEEVE-SEAL INSTALLATION FOR ELECTRICAL PENETRATIONS
A. Install sleeves and sleeve seals at penetrations of exterior floor and wall assemblies. Comply
with requirements in Section 260544 "Sleeves and Sleeve Seals for Electrical Raceways and
SECTION 260519
Submittal.com Sample Project 58
Cabling."
3.7 FIRESTOPPING
A. Apply firestopping to electrical penetrations of fire-rated floor and wall assemblies to restore
original fire-resistance rating of assembly according to Section 078413 "Penetration
Firestopping."
3.8 FIELD QUALITY CONTROL
A. Perform the following tests and inspections :
1. After installing conductors and cables and before electrical circuitry has been energized,
test service entrance and feeder conductors for compliance with requirements.
2. Perform each visual and mechanical inspection and electrical test stated in NETA
Acceptance Testing Specification. Certify compliance with test parameters.
3. Infrared Scanning: After Substantial Completion, but not more than 60 days after Final
Acceptance, perform an infrared scan of each splice in conductors No. 3 AWG and
larger. Remove box and equipment covers so splices are accessible to portable scanner.
Correct deficiencies determined during the scan.
B. Test and Inspection Reports: Prepare a written report to record the following:
1. Procedures used.
2. Results that comply with requirements.
3. Results that do not comply with requirements and corrective action taken to achieve
compliance with requirements.
C. Cables will be considered defective if they do not pass tests and inspections.
END OF SECTION
SECTION 260519
Submittal.com Sample Project 59
TECHNICAL DATA
WATERSTOP-RX®
EXPANDING CONCRETE JOINT WATERSTOP
DESCRIPTION joints, new to existing concrete construction, skinning over and curing. CETSEAL may be
WATERSTOP-RX is a hydrophilic strip wa- irregular surfaces, and around through-wall applied to damp surfaces, but not in stand-
terstop designed to stop water infiltration penetrations, such as plumbing and utility ing water.
through cast-in-place concrete construction pipes. Additionally WATERSTOP-RX can seal Tightly butt coil ends together to form a con-
joints by expanding upon contact with water around concrete pilings and steel H-piles tinuous waterstop - do not overlap coil ends.
to form a positive seal against the concrete. passing through the slab. WATERSTOP-RX Place in maximum practical lengths to mini-
The key to WATERSTOP-RX’s effectiveness is works in both continuous hydrostatic and in- mize coil end joints. Where required, cut coils
its superior expansion to seal and fill voids termittent hydrostatic conditions. with a sharp knife or utility blade to fit coil
and cracks in the concrete. WATERSTOP-RX ends together. Make horizontal to vertical
is an active bentonite/butyl-rubber based WATERSTOP-RX products are designed for transitions by abutting product coil sections
waterstop that is designed to replace pas- reinforced structural concrete with a mini- together, no special accessory pieces are re-
sive PVC/Rubber dumbbell waterstops, mum of 20N/mm2 (3,000 psi) compressive quired.
thereby eliminating the requirement of spe- strength. RX-101 and RX-101T are designed
cial pieces, split-forming and seam welding. for concrete 200 mm (8”) thick or greater At structural and pipe penetrations, cut into
WATERSTOP-RX has been successfully tested with two rows of reinforcing steel. RX-102 strips to fit around the penetration. Apply to
by independent testing firms to over 60 me- is designed for vertical concrete 150 mm adhesive and abut coil ends together.
ters (200 feet) of hydrostatic water pressure, (6”) thick or greater; and horizontal concrete
under both continuous immersion and wet/ no less than 100 mm (4”) thick. RX-102 On irregular surfaces such as stone or rough
dry cycling. should be used in concrete with one row of concrete, make sure WATERSTOP-RX remains
steel reinforcement, concrete curbs, planter in direct contact with the substrate along the
WATERSTOP-RX is available in three sizes walls, fountains, and lightweight structural entire installation. There should not be any
and shapes (see Product Table). WA- concrete. air gap between the WATERSTOP-RX and the
TERSTOP-RX 101 is produced in a rect- WATERSTOP-RX is a reliable, cost-effective substrate.
angular shape measuring 25 x 20 mm means to stop water infiltration through con-
(1” x 3/4”). WATERSTOP-RX 101T is produced crete cold joints. It can also be used around Footing/Wall Joint
in a trapezoidal shape measuring 31 x 12 pipe and structural penetrations
mm (1-1/4” x 1/2”) with a reinforcing plastic
scrim embedded in the top surface for high WATERSTOP-RX
tensile strength. The patented trapezoidal
INSTALLATION
Surface preparation: Surfaces should be
shape distributes the expansive force over a
clean and dry. Remove all dirt, rocks, rust or
greater area and allows the concrete to flow
other construction debris. Do not install WA-
more readily over the product during place-
TERSTOP-RX in standing water or on an iced
ment. WATERSTOP-RX 102 is produced in a
substrate.
half-circle (Crescent) shape measuring 19 x 9
mm (3/4” x 3/8”).
Adhesive: Apply a continuous bead of CET-
SEAL along the substrate where WATERSTOP-
Though WATERSTOP-RX possesses good
RX will be installed. Assure proper 75 mm (3”)
resistance to many chemicals, the waterstop
concrete coverage will be maintained. Keep
is not intended to be used as the primary
the nozzle tip pressed against the concrete
joint sealant for chemical containment ves-
at a 45o angle during application.
sels. Consult manufacturer for guidance re-
garding chemical compatibility for secondary
Installation: After applying a continuous bead
chemical containment applications. Addition- Place WATERSTOP-RX
of CETSEAL, remove release paper, then firm-
ally, WATERSTOP-RX is not an expansion joint inside of outer most
ly press the entire length of WATERSTOP-RX
sealant; contact CETCO for expansion joint reinforcing dowels
onto the adhesive. For vertical and overhead 75 mm
applications. (3”)
applications, firmly press a minimum of 15
Minimum 75 mm (3”)
seconds to assure adhesion. For best results
to exterior surface of
APPLICATIONS apply WATERSTOP-RX within 15 minutes of
wall
Applications include both vertical and hori- adhesive installation. WATERSTOP-RX must
zontal non-moving concrete construction be placed into adhesive prior to CETSEAL General Application Detail
WATERSTOP-RX®
EXPANDING CONCRETE JOINT WATERSTOP
Installation with REVO-FIX: REVO-FIX is a alone. Do not use any other adhesive or con- In conditions where severe ground water
steel mesh used to mechanically secure struction sealant, except CETSEAL, to secure chemical contamination exists, or is expected,
WATERSTOP-RX 101 into position using the WATERSTOP-RX. consult manufacturer for product chemical
accompanying supplied fasteners. Remove compatibility information.
release paper and place the WATERSTOP-RX WATERSTOP-RX is not designed, nor intended
on the concrete substrate. Then place REVO- to function as an expansion joint sealant. For
FIX strips over the WATERSTOP-RX, lapping precast concrete applications, contact manu-
PACKAGING
RX-101: 30 m (100 ft./box)
the strip ends by 25 mm (1”) maximum. Nail facturer for product suitability and for any spe-
RX-101T: 36 m (120 ft./box)
through LAP with fastener supplied, and install cial installation requirements.
RX-102: 60 m (200 ft./box)
one fastener 300 mm (12”) on center along
CETSEAL and REVO-FIX are packaged sepa-
the REVO-FIX. WATERSTOP-RX products are designed for
rately.
structural concrete with a minimum of 20N/
End-to-end or end-to-side REVO-FIX junctions mm2 3,000 psi compressive strength. WA-
are created by simple butt joints pressed firm- TERSTOP-RX 101 and RX-101T require a ACCESSORY PRODUCTS
ly together. Start at junctions; do not stretch minimum of 3” (75 mm) of concrete coverage. CETSEAL is a multi-purpose, single compo-
WATERSTOP-RX to fit. Do not overlap water- WATERSTOP-RX 102 requires a minimum con- nent polyether moisture cure adhesive used
stop. crete coverage of 2” (50 mm). WATERSTOP-RX to secure WATERSTOP-RX into position. Apply
should only be used in applications where the a continuous bead of CETSEAL to substrate
product is completely encapsulated within the then install WATERSTOP-RX before CETSEAL
LIMITATIONS concrete. skins over and cures. Adhesive yield will vary
WATERSTOP-RX is not a self-adhering product.
with use, substrate and application.
CETSEAL or REVO-FIX is required to secure
WATERSTOP-RX should not be prehydrated by
WATERSTOP-RX to concrete, metal, or PVC
being subjected to submersion or remain in
(Pipe) surfaces. Mechanical fasteners should
extended contact with water prior to encap-
be used with REVO-FIX to secure WATERSTOP-
sulation in concrete. If the product exhibits
RX 101; and fasteners can be used in con-
considerable swell prior to encapsulation in
junction with CETSEAL. Mechanical fasteners
the concrete, it must be replaced with new
should not be used to secure WATERSTOP-RX
material.
FORM: TDS_Bentogrout_AM_201308_V1
WATERSTOP-RX®
EXPANDING CONCRETE JOINT WATERSTOP
STEP 5 WATERSTOP-RX
Concrete
POUR
CONCRETE
WATERSTOP-RX®
EXPANDING CONCRETE JOINT WATERSTOP
Install WATERSTOP-RX at
footing/wall joint
WATERSTOP-RX WATERSTOP-RX
(min 75 mm (3”) coverage) Non-shrink grout (min 75 mm (3”) coverage)
Concrete
Pipe Pipe sleeve Pipe
Concrete
Cast-in-Place Penetration Sleeved Penetration Detail
FORM: TDS_WATERSTOP-RX_AM_EN_201608_V3
DIVISION 3
Common Work Results
PPRRRO
OD
O DU
D UC
UC TN
CT
T O.. 66991177--0055
NO
O
PRODUCT DESCRIPTION
QUIKRETE Concrete Expansion Joints are preformed, rigid cane fiber boards containing
durable asphalt, for insertion into concrete expansion and isolation joints.
PRODUCT USE
QUIKRETE Concrete Expansion Joint can be used in all standard
concrete construction, such as highways, runways, parking garages,
driveways, sidewalks, and floor slabs. Concrete Expansion Joint can
also be used as a buffer between dissimilar materials such as columns,
INSTALLATION
manhole covers, and adjacent constructions.
Unless otherwise specified, Expansion Joint Strips should be placed
perpendicular to the finished surface of the concrete. Strips should
FEATURES
be placed so that the edges are flush with the finished concrete
• Will not become brittle in cold weather; not damaged by freezing or
surface unless surface capping is specified. They can be cut,
thawing.
trimmed, and drilled easily with standard tools.
• Textured surface provides an excellent interface with concrete
• Resists working loose during concrete expansion or contraction
Expansion joints should be placed at approximate intervals of 31’ to
• Easy to cut and handle on the jobsite
50’ (9.4 to 15.2 m) when using ½ filler. Additional control joints will be
required. For sidewalks, the joints should divide the walk into
SIZES
approximately square sections. For driveways and patios, maximum
• QUIKRETE Concrete Expansion Joint – 5 ‘ long x 4” wide x ½” thick
joint spacing is ten feet.
TECHNICAL DATA
APPLICABLE STANDARDS
WARRANTY
ASTM International
The QUIKRETE® Companies warrant this product to be of
• ASTM D1752 Standard Specification for Preformed Expansion Joint
merchantable quality when used or applied in accordance with the
Filler for Concrete Paving and Structural Construction (Nonextruding and
instructions herein. The product is not warranted as suitable for any
Resilient Bituminous Types) (*With the compressive requirement
purpose or use other than the general purpose for which it is
of Section 5.2 modified to 10 psi minimum and 25 psi
intended. Liability under this warranty is limited to the replacement of
maximum due to the material type)
its product (as purchased) found to be defective, or at the shipping
companies’ option, to refund the purchase price. In the event of a
claim under this warranty, notice must be given to The QUIKRETE®
Companies in writing. This limited warranty is issued and accepted in
lieu of all other express warranties and expressly excludes liability for
consequential damages.
The QUIKRETE® Companies
One Securities Centre
3490 Piedmont Rd., NE, Suite 1300 Atlanta, GA 30305
(404) 634-9100 • Fax: (404) 842-1425
* Refer to www.quikrete.com for the most current technical data, MSDS, and guide specifications
SAFETY DATA SHEET
1. Identification
Product identifier L&M Cure Concentrate
Other means of identification None.
Recommended use Concrete curing compound.
Recommended restrictions None known.
Manufacturer/Importer/Supplier/Distributor information
Company Name LATICRETE International
Address 1 Laticrete Park, N
Bethany, CT 06524
Telephone (203)-393-0010
Contact person Steve Fine
Website www.laticrete.com
Emergency phone number Call CHEMTREC day or night
USA/Canada - 1.800.424.9300
Mexico - 1.800.681.9531
Outside USA/Canada
1.703.527.3887
2. Hazard(s) identification
Physical hazards Not classified.
Label elements
3. Composition/information on ingredients
Mixtures
Chemical name CAS number %
Sodium silicate 1344-09-8 23 - 28
Composition comments All concentrations are in percent by weight unless ingredient is a gas. Gas concentrations are in
percent by volume.
5. Fire-fighting measures
Suitable extinguishing media Water spray, foam, dry powder or carbon dioxide.
Unsuitable extinguishing Do not use water jet as an extinguisher, as this will spread the fire.
media
Specific hazards arising from By heating and fire, irritating vapors/gases may be formed.
the chemical
Special protective equipment Self-contained breathing apparatus and full protective clothing must be worn in case of fire.
and precautions for firefighters Selection of respiratory protection for firefighting: follow the general fire precautions indicated in
the workplace.
Fire fighting Move containers from fire area if you can do so without risk. Use water spray to cool unopened
equipment/instructions containers.
General fire hazards No unusual fire or explosion hazards noted.
Small Spills: Wipe up with absorbent material (e.g. cloth, fleece). Clean surface thoroughly to
remove residual contamination.
Never return spills in original containers for re-use. For waste disposal, see Section 13 of the SDS.
Environmental precautions Avoid release to the environment. Do not discharge into drains, water courses or onto the ground.
Environmental manager must be informed of all major releases.
List of abbreviations
MK58A installation
Specifications
Sizes: 1/4" through 2" (DN8 through DN50) Spring Ranges PSI (BAR)
End Connections Inlet & Flow Thru Size (DN) PSI BAR
• Threaded — FNPT, BSPT, BSPP 1/4" to 1/2" 1-10; 5-25; 20-50; 0,1-0,7; 0,3-1,7; 1,4-3,5;
(DN8 to DN15) 40-200; 175-275 2,8-13,8; 12,1-19,0
• ANSI Flanges — 150#, 300# (1/2" – 2") 3/4" & 1" 1-7; 5-22; 15-105; 0,1-0,5; 0,3-1,5; 1,0-7,2;
• DIN Flanges — PN10/16, PN25/40 (1/2" – 2") (DN20 & DN25) 95-145; 135-215 6,6-10,0; 9,3-14,8
• See accessories for bottom/bypass connections 1-1/4" to 2" 1-20; 15-70; 60-105; 0,1-1,4; 1,0-4,8; 4,1-7,2;
(DN32 to DN50) 95-150 6,6-10,3
other than FNPT
Body Materials Maximum Inlet Pressure: 300 psi (20,7 bar)
• Ductile Iron
• Bronze
• Carbon Steel
Cv (Kv) Values
• Stainless Steel
Flow-Thru Cv (Kv)
Hard Seat Plug Valve Size In. (DN) FL
58FT Only
• 17-4 plug with EPDM (Option 'H') -20°F to 500°F
1/4" (DN8) 0.80 3.1 (2,7)
(-29°C to 260°C)
• 17-4 plug with Viton (Option 'F') -20°F to 400°F 3/8" (DN10) 0.80 5.8 (5,0)
• Viton / 316 (Option 'V') -20°F to 350°F (-29°C to 1-1/2" (DN40) 0.85 85 (73,1)
177°C) 2" (DN50) 0.85 105 (90,3)
• EPDM / 316 (Option 'J') -20°F to 350°F (-29°C to
177°C) Valve Size In (DN) Diaphragm Cv (Kv)
1/4", 3/8", 1/2" 0.21, 0.42, 0.84, 1.6, 2.6
Stem: 17-4 Ph Stainless Steel (DN8, DN10, DN15)
All
(0,18; 0,36; 0,72; 1,4; 2,2)
Shutoff
• Hard Seat: ANSI Class IV
• Soft Seat: ANSI Class VI for bubble-tight shutoff
-2-
Mark 58FT/58A Cage Trim Back Pressure Regulator
Dimensions
1/2" 150# (10/16) 9.50 (241) 7.62 (194) 2.6 (65) 5.0 (127) 1/2" (15) 15 (7)
C (15) 300# (25/40) 9.75 (248) 7.62 (194) 2.6 (65) 5.0 (127) 1/2" (15) 18 (8)
3/4" 150# (10/16) 9.50 (241) 8.75 (222) 2.6 (66) 6.87 (174) 1" (25) 27 (12)
C1 (20) 300# (25/40) 9.75 (248) 8.75 (222) 2.6 (66) 6.87 (174) 1" (25) 30 (14)
1" 150# (10/16) 9.50 (241) 8.75 (222) 2.6 (66) 6.87 (174) 1" (25) 27 (12)
(25) 300# (25/40) 9.75 (248) 8.75 (222) 2.6 (66) 6.87 (174) 1" (25) 30 (14)
1-1/4" 150# (10/16) 13.00 (330) 16.8 (426) 4.0 (102) 9.4 (238) 2" (50) 75 (33)
(32) 300# (25/40) 13.25 (337) 16.8 (426) 4.0 (102) 9.4 (238)
'E' FNPT 2" (50) 81 (37)
A 1-1/2" 150# (10/16) 13.00 (330) 16.8 (426) 4.0 (102) 9.4 (238) 2" (50) 78 (35)
A1 (40) 300# (25/40) 13.25 (337) 16.8 (426) 4.0 (102) 9.4 (238) 2" (50) 87 (40)
2" 150# (10/16) 13.00 (330) 16.8 (426) 4.0 (102) 9.4 (238) 2" (50) 84 (38)
Standard bottom/bypass is FNPT per chart. (50) 300# (25/40) 13.25 (337) 16.8 (426) 4.0 (102) 9.4 (238) 2" (50) 90 (41)
See accessories for optional connections. 1 Not to ANSI
* Other configurations available, consult factory
Ordering Schematic
11 & 12 Accessories
5&6 Range 00 None
1/4", 3/8", 1/2" (DN8, DN10, DN15) S6 316SS Bolting
C2 1 - 10 (0,07 - 0,7) SC Oil-Free Clean
C8 5 - 25 (0,3 - 1,7) XC Oxygen Clean
54 20 - 50 (1,4 - 3,5) BP BSPP Bottom/Bypass
CJ 40 - 200 (2,8 - 13,8) BT BSPT Bottom/Bypass
CW 175 - 275 (12,1 - 19,0) F1 125# FE Bottom/Bypass
ZZ Non-Standard F5 150# FE Bottom/Bypass
3/4", 1" (DN20, DN25) F2 250# FE Bottom/Bypass
C1 1 - 7 (0,07 - 0,5) F3 300# FE Bottom/Bypass
C7 5 - 22 (0,3 - 1,5) F7 PN10 DIN FE Bottom/Bypass
CD 15 - 105 (1,0 - 7,2) F6 PN16 DIN FE Bottom/Bypass
CR 95 - 145 (6,6 - 10,0) F8 PN25 DIN FE Bottom/Bypass
CU 135 - 215 (9,3 - 14,8) F4 PN40 DIN FE Bottom/Bypass
ZZ Non-Standard ZZ Non-Standard
1-1/4", 1-1/2", 2" (DN32, DN40, DN50)
Note: Optional bottom/bypass port for BSPP and BSPT
C3 1 - 20 (0,07 - 1,4)
1/2" for 025-050
CC 15 - 70 (1,0 - 4,8)
1" for 075-100
CN 60 - 105 (4,1 - 7,2)
2" for 125-200
CS 95 - 150 (6,6 - 10,3)
Matches valve line size if flanged
ZZ Non-Standard
Contact factory for other options
#:
Specified:
Item submitted:
[email protected]
This is a sample license.
Section:
#:
Specified:
Item submitted:
GAFGLAS_80_Ultima_Base_Sheet_Data_sheet.pdf
[email protected]
GAFGLAS® #80 Ultima™ Base Sheet
Updated: 8/16
GAFGLAS
®
Description Advantages
GAFGLAS® #80 Ultima™ Base Sheet • Helps prevent splitting and
is a high-performance, asphalt-coated, leakage — Closed-pore design
glass-reinforced roofing base sheet. means asphalt doesn’t bleed
Special Loctite™ closed-pore design through, so system remains
prevents bleed-through while provid- independent of deck movement
ing Iong-lasting leak protection in a when mechanically attached.
variety of demanding applications. • Saves labor—Rolls out flatter
Uses and installs easier than
competitive base sheets.
Heavyweight construction is ideal
for all premium roofing systems: • Reliable performance —
Resists long-term curling and
• For ultimate leak protection... shrinkage that can cause
in applications when the premature roof failure (as can
potential cost of damage happen with organic products).
from a leak is severe.
• Inorganic Micro Weave™ Core—
•A
s an effective flame retarder... Prevents decay and provides
when used in torch-applied superior tensile strength with
modified bitumen systems. dimensional stability.
• In place of organic felts... • Highest fire rating—For use in
under tile roofs or in BUR UL Class A rated assemblies.
systems.
• System guarantees are available
•G
reat for nailable systems... for up to 20 years.*
where bleed-through can
cause premature failure
from deck movement Applicable Standards
(especially plywood decks). Meets ASTM D4601, Type II
FM Approved
• For difficult roofing situations...
ICC ESR-1274
where the performance of a
lighter-weight base sheet is Miami-Dade County Product Control Approved