RA566 Ultrasonic With Filtration Manual 230728

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Content

Dear Customer ................................................................................................................................................................................3


Safety Instruction ........................................................................................................................................................................... 3
Product Introduction .......................................................................................................................................................................4
1. Overview ............................................................................................................................................................................ 4
2. Features .............................................................................................................................................................................. 4
Structure Drawing .......................................................................................................................................................................... 5
Technical Specification .................................................................................................................................................................. 6
Installation ...................................................................................................................................................................................... 6
1. Unpacking .......................................................................................................................................................................... 6
2. Placing ................................................................................................................................................................................ 6
3. Power Supply ..................................................................................................................................................................... 6
Function Description ...................................................................................................................................................................... 7
1. Appearance ......................................................................................................................................................................... 7
2. Control Panel ......................................................................................................................................................................9
3. LCD Display ...................................................................................................................................................................... 9
Control Panel Operations ............................................................................................................................................................. 10
1. Emergency Stop Button ................................................................................................................................................... 10
2. on/off ................................................................................................................................................................................ 10
3. heating .............................................................................................................................................................................. 10
4. f1 (Circulation On/Off) .................................................................................................................................................... 10
5. f2 (Lifting Up) ..................................................................................................................................................................11
6. f3 (Ultrasonic Start/Stop, Lifting Down) .........................................................................................................................11
7. run .....................................................................................................................................................................................11
8. time +/- ............................................................................................................................................................................. 12
9. temp +/- ............................................................................................................................................................................ 12
10. mode +/- ......................................................................................................................................................................... 13
11. power +/- ........................................................................................................................................................................ 13
Menu .............................................................................................................................................................................................13
Parameters Save ........................................................................................................................................................................... 14
1. Save Automatically .......................................................................................................................................................... 14
2. Save Manually ..................................................................................................................................................................14
Load Parameters ...........................................................................................................................................................................15
Run Time ...................................................................................................................................................................................... 15
Operations .................................................................................................................................................................................... 15
Troubleshooting ............................................................................................................................................................................16
Maintenance ................................................................................................................................................................................. 16
Warranty ....................................................................................................................................................................................... 17
Service Hotline ............................................................................................................................................................................. 17
Electrical Diagram ........................................................................................................................................................................18

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Dear Customer

Thank you for purchasing Clangsonic Ultrasonic Cleaner.

This manual contains information that is proprietary to Yuhuan Clangsonic Ultrasonic Co.,Ltd ( Below we name it as
Clangsonic). Using for other than its intended purpose is prohibited. It may not be reproduced without the prior written
consent of Clangsonic, in whom all rights of design and invention are reserved.

Before starting up the device, please read through the following instructions carefully, both for your own and the device
safety.

Keep this manual where it can be readily accessed by all users.

The electromagnetic compatibility corresponds to the standards and regulations.

All necessary settings were either made in the factory or are described here. If any doubts or questions, please contact us
freely.

Safety Instruction

1. Avoid Electric Shock


● Do not plug in the power supply during water intake or drainage
● Be sure to keep the control panel as well as the surrounding clean and dry, remove the water overflow from ultrasonic
tank timely. Otherwise, it may cause electric shock.
● Be sure to ground properly before operating the machine.
● Do not dismantle this machine without guidance under professional technician. Inside high pressure is very dangerous.

2. Prevent Personal Injury And Property Damage


● User water-based cleaning liquid, don’t use alcohol, gasoline or other flammable cleaning liquid. Otherwise, it will cause
fire, explosion and void the warranty.
● Don’t use acid liquid which may damage the stainless steel tank.
● Don’t touch the tank when working, it may have a high temperature due to heating.
● Don’t put your hands or your body into the tank during working. Otherwise, it may lead to uncomfortable or stinging
feelings to skin.
● Please keep the proper ventilation for this machine.

3. Prevent Damage To This Machine


● Do not place the workpiece or container directly on the bottom of tank. There is basket bracket or holder in the tank.
Please put basket with workpiece on the bracket or holder.
● The machine must be power off during maintenance.
● Change the cleaning liquid regularly.
● Don’t operate the machine in dry.

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Product Introduction

1. Overview
RA Series is dual-frequency ultrasonic cleaning machine suitable for industrial single tank or multi-tank washing
applications. The core component ultrasonic generator adopts the most advanced T technology platform which has high
cleaning efficiency, simple operations and no need of debugging on site. It can be widely used in metal products, auto parts,
electronics cleaning, medical instruments, optical glass cleaning etc.

2. Features
● One Button Start
Press “run” button to complete the functions of basket lift in, basket oscillation, ultrasonic cleaning and basket lift out
etc.

● Oscillation System
The basket with workpiece will be moved up and down automatically during cleaning, that will avoid dirt
accumulating on surface or holes of workpiece and improve cleanliness.

● Dual-Frequency
2 frequencies can be switched easily as you need. For different cleaning process, you can choose different frequency,
and it is also very suitable for workpiece which needs both coarse and fine cleaning.

● Automatic Sweep
Sweep can eliminate the standing waves effectively. That’s helpful to improve ultrasonic distribution in the tank and
make cleaning more uniformly.

● 2 Times Peak Power


2 times peak power excitation can act on stubborn stains and semi-aqueous solvents, ultrasonic performance is
improved obviously.

● Linearly Adjustable Power


Ultrasonic power can be adjusted 10-100% linearly, which is more precisely for different cleaning requests.

● Load Self-Adaption
It will adjust itself to fit to different working conditions (liquid temperature, liquid level and workpiece etc)
automatically, and maintain the optimal working frequency and constant power output.

● High Definition Industrial Level LCD


User-friendly LCD display allows user to monitor working status and set parameters.

● Efficient Cleaning
Adopting peak modulation technology which can breakdown the bubbles more quickly and remove the stubborn stains
easily. Under same conditions, the breakdown speed of foil is significantly improved.

● Stable Output
Self-adaption technology can ensure the machine to fit to load changing perfectly, such as different liquid level, liquid
temperature changing and workpiece movement. Ultrasonic performance will keep still.

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● High Conversion Efficiency
The conversion efficiency of ultrasonic and electric energy is more than 95%. The energy conversion is more than
others at same ultrasonic power output.

● Extended Function
Circulation system, oil skimmer, bubbling tank, rinsing tank, high pressure spraying tank and drying tank etc can be
extended by your needs.

Structure Drawing

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Technical Specification

Name Ultrasonic Cleaning


Serial No. RA566/0314 160055 2306
Max.Volume 566L
Effective Volume 334L
Overall Size (LxWxH) 1690x1819x1669mm
Inner Tank Size (LxWxH) 1430x720x550mm (Effective Depth 325mm)
Basket Size (LxWxH) 1350x610x70mm
Max. Loading Capacity 30KG
Heating Power 2x8KW
Ultrasonic Frequency 28kHz
Ultrasonic Power 4x2000W
Drainage 1-1/4’’
Power Supply 415V/50Hz, 3 Phase
Protection Class IP21
Cable Length 3m
Input Valve 1/2’’
Working Environment Temperature 0-40°C
40-60°C (Warning: When temperature is more than 70°C, it
Optimum Liquid Working Temperature may affect the lifespan of ultrasonic transducer during long
time continuous working)

Installation

1. Unpacking
Please check carefully whether any damage to the machine and outer package or not. If any damage is found, please keep
the package as it is and contact the shipping company and us immediately.

2. Placing
The machine should be placed at dry, well-ventilated and free of corrosive gas area.
The standard cable for the machine is 3m, please place the machine close to your power supply.
Please ensure the machine is placed flatly.

3. Power Supply
Please check the working voltage carefully on the nameplate before connection to your power supply. Then connect to the
breaker which has power 1.2 times than the power of machine.

Please note:
The machine should be grounded reliably. Otherwise, you may risk of electric shock.

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Function Description

1. Appearance

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2. Control Panel

No. Button Instruction


01 On/off Power On/Off
02 heating Heater On/Off
03 f1 Circulation On/Off
04 f2 Lifting Up
05 f3 Ultrasonic Start/Stop, Lifting Down
06 run Ultrasonic Start/Stop
07 time +/- Working Time Setting
08 temp +/- Working Temperature Setting
09 mode +/- Ultrasonic Frequency Selection
10 power +/- Ultrasonic Power Adjustment
Enter Menu
11 m
Exit
12 ← Choose “Backward”
13 ok confirm
14 → Choose “Forward”
15 Emergency Stop Emergency Stop Button

3. LCD Display

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Control Panel Operations

1. Emergency Stop Button


In case of any emergency situation, press “Emergency Stop” to stop the machine immediately.

2. on/off
● Press “on/off” to enter the Main Interface when LCD display is off.
● Press “on/off” to power off the machine when LCD display is on (please turn off the functions which are running
before power off the machine).
● LED backlight will turn off automatically if no operations within 30s.

3. heating
● Press “heating” to start heating and heating indicator is on if set temperature is higher than actual liquid temperature.
The heaters will be standby mode and heating indicator flashes if set temperature ≤ liquid temperature.
● Heaters will stop working to enter standby mode automatically and heating indicator flashes once liquid temperature
reaches to set value. When liquid temperature is 5°C lower than set value, heaters start to work again and indicator is
normally on.
● Press “heating” to turn off heaters in heating mode or standby mode.

Attention:
Heaters cannot be started in case of low liquid level.

4. f1 (Circulation On/Off)
● Press “f1” to start circulation and green light is normally on if liquid level is sufficient. During filling in liquid, please
observe the liquid level of sub-tank. The pump can work only if the liquid is more than the height of liquid level sensor.

● Press “f1” again to stop circulation and green light is off.

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5. f2 (Lifting Up)

● In Main Menu, click “m” button to enter into secondary menu.


● Click “←” or “→” to choose “Setting” and the green lights of “f2” and “f3” are flashing.
● Press “f2”, the lifting arm will get up and green light is normally on during moving up.
● Exit “Setting”, individual control of lifting system will be unavailable.

6. f3 (Ultrasonic Start/Stop, Lifting Down)

Ultrasonic Start/Stop:
● Press “f3” to start ultrasonic and f3 indicator is on if liquid level is sufficient.
● Press “f3” again to stop ultrasonic and f3 indicator is off

Lifting Down:
● In Main Menu, click “m” button to enter into secondary menu.
● Click “←” or “→” to choose “Setting” and the green lights of “f2” and “f3” are flashing.
● Press “f3”, the lifting arm will get down and green light is normally on during moving down.
● Exit “Setting”, individual control of lifting system will be unavailable.

7. run
● Press “run” to start to work automatically if liquid level is sufficient. Ultrasonic is started, lifter gets down to the lower
limit and starts oscillation.
● Press “run” again to stop ultrasonic and lifter gets up when the machine is working automatically.
● Press “run” when low liquid level, the LCD display will warn “LOW LIQUID” and it cannot work, please fill in enough
liquid.

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8. time +/-

● Press “time +/-” to enter Working Time Settings.


● Press “ +/-” to increase or decrease time at each step 10s when time less than 5min.; When time ≥5min., the time will
be increased/decreased at each step 30s; Long press “+/-”, the time will be increased/decreased quickly. Time setting range is
00:30-60:00.
● Press “-” when time is 00:30, you will see “60:00”. Press “-”again, it will show “∞” which means continuously
working.
● After time setting, press “ok” to confirm or if no operation within 5s, the time will be saved automatically and back to
Main Interface.
● Press “m” and you will exit from the settings and return to Main Interface.

9. temp +/-

● Press “temp +/-” in Main Interface to enter Temperature Setting.


● Press “+/-” to increase/decrease at each step 1°C; Long press “+/-”, the temperature will be increased/decreased
quickly. Temperature set range is 30-80°C.
● After temperature setting, press “ok” to confirm or if no operation with 5s, the set value will be saved automatically

and return to Main Interface. If set value > actual temperature, it starts heating immediately and indicator is normally on.

● Press “m” and you will exit from the settings and return to Main Interface.

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10. mode +/-

● Press “mode +/ mode -” in the Main Interface to enter Ultrasonic Frequency Setting
● Press “mode +/ mode -” in the Ultrasonic Frequency Setting to choose the ultrasonic frequency
● After ultrasonic frequency choosing, press “ok” to confirm or if no operations within 5s, the set value will be saved
automatically and return to Main Interface
● Press “m” and you will exit from the settings and return to Main Interface

11. power +/-

● Press “power +/-” in Main Interface to enter Ultrasonic Power Setting.


● Press “+/-” to increase/decrease ultrasonic power at each step 10%. The set range is 0-100% (Suggest the lowest
power no less than 10%).
● After ultrasonic power setting, press “ok” to confirm or if no operation with 5s, the set value will be saved
automatically and return to Main Interface.
● Press “m” and you will exit from the settings and return to Main Interface.

Menu

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Parameters Save

1. Save Automatically
The parameters on Main Interface will be saved automatically after set successfully. And it keeps same to the parameters
before power off when device is re-started.

2. Save Manually

There are 5 cleaning modes (P1, P2, P3, P4, P5) for user. Storage the parameters of Main Interface to P1-P5 so that user
can select the mode from P1-P5 with needed parameters directly for different workpiece cleaning.
● Set the parameters on Main Interface.
● Press “m” to enter this first-class menu.
● Press “→” or “←” to choose “save program” and press “ok” to confirm.
● Press “→” or “←” to switch from P1 to P5 and show the parameters in Px (i.e. cleaning time, ultrasonic frequency,
working mode, heating temperature and ultrasonic power etc). Press “ok”, you will enter storage waiting interface until “save
successfully” coming, then the parameter of Px will be covered by the parameters of Main Interface.

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Load Parameters

Load the parameters of Px to Main Interface:


● Press “m” to enter this first-class menu.
● Press “→” or “←” to choose “load program” and press “ok” to confirm.
● Press “→” or “←” to switch from P1 to P5 and show the parameters in Px (i.e. cleaning time, ultrasonic frequency,
working mode, heating temperature and ultrasonic power etc). Press “ok”, you will enter load waiting interface until “load
successfully” coming, then the parameter of Px will be covered by the parameters of Main Interface.

Run Time

● Press “m” to enter this first-class menu.


● Press “→” or “←” to choose “Setting”.
● Press “ok” to enter “Setting”, then you will see “RUN TIME”. It is the total ultrasonic running time (min.). It is added
up automatically, cannot be edited by user.

Operations

1. Power On
Connect the machine to specified power supply, open the breaker and LCD display is on.

2. Fill In Liquid
Fill in suitable liquid according to your cleaning process. The liquid must immerse liquid level sensor. Otherwise, the
machine cannot be started.

3. Test
Put basket in tank and set working time. Press “run” to start the machine. Check if functions are working well. If yes,
please go to next step.

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4. Set Parameters
Set the parameters (working time and heating temperature) according to your needs.

5. Put Basket With Workpiece


Put workpiece in basket. For precise or damageable workpiece, please use special fixtures. The workpiece shall be placed
loosely. Don’t stack up or put full, otherwise, that may affect ultrasonic effect.

6. Start The Machine


Put basket with workpiece and press “run” to start the machine.

7. Power Off
The machine shall be powered off after using.

8. Drainage
The waste liquid should be treated and drained following local rules.

Troubleshooting

No. Problem Description Troubleshooting

● Check if liquid level is sufficient


1 LOW LIQUID Warning
● Open front panel and check if liquid level sensor is working well
● Check if low liquid level
● Check if set temperature is lower than actual temperature
2 Heater Cannot Work
● Open the front panel of machine and check if contactor is closed when
heating is turned on.
● Open front panel and check if AUX indicator of ultrasonic generator is on
● If AUX is not on, please check if ultrasonic generator is working under
Indicator On, But Ultrasonic Not
3 professional technician’s guidance
Working
● Check if ultrasonic transducer is well under professional technician’s
guidance
4 Pump Not working Check if low liquid level
● Check if low liquid level
● Check if lifter arm is stuck
5 Press “run”, Lifter No Working
● Open the back cover of standing frame and check if frequency converter
is warning
Power off the machine and find the leakage position and contact us
6 Leakage
immediately

Maintenance

The routine maintenance is necessary to ensure the device to work properly, the user must be aware of the importance of
routine maintenance.

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The design of RA ultrasonic cleaner can minimize the maintenance job. However, the user still needs daily checks and
regular maintenance to keep the device in good condition.

1. The machine should be cleaned after using. Use a soft material such as sponge to clean the tank body and bottom. Please
rinse the tank again after residue is cleared. Please attention that water cannot flow to the control panel and front SUS plate.
Otherwise, it may damage inside components and circuit.
2. Clean the front SUS plate regularly. Use a wet cloth to remove the stains, please don’t rinse it directly.
3. Ultrasonic radiating surface may be corroded by ultrasonic cavitation during working. It is normal phenomenon.
4. Open the front SUS plate every 6 months to clear the dust on components, fans and air inlet with brush

Warranty
We guarantee quality of the products for a period of 1 year from the date of device accepted. Please leave your company
name, contact person, phone number, email address and machine serial number for quick checking and response if any
problem.

Service Hotline
If you still have questions after reading this instruction manual, please call our service hotline at any time. In order for us to
answer your questions more quickly, please provide the machine model, customer information and specific issues.

Service Hotline: 86-576-87276622

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Electrical Diagram

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