317-160-284 Rev6 TMX428 Owners Manual-English

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MEDICAL TREADMILL

OWNER’S MANUAL
TMX428
TMX428CP

TMX428 Owner’s Manual 317-160-284 Rev 6


February 2021
TRACKMASTER Safety Information

Contact Information
The model TMX428 TRACKMASTER® treadmill is designed to be interfaced with a variety of
ECG and VO2 systems. If you have a question or need assistance, please contact your system
integrator first.

Manufactured by:
(Regulatory affairs only)
3017 Full Vision Drive Emergo Europe
Newton, KS 67114 USA Prinsessegracht 20
http://www.full-vision.com 2514AP The Hague
http://www.trackmastertreadmills.com The Netherlands
Phone: (316)-283-3344
Fax: (316)-283-9522
Email: [email protected]

WARNING

MODIFICATION IS PROHIBITED

The TRACKMASTER® treadmill is manufactured to exacting standards both in physical


form and in component selection. The components used in our products have been
selected with performance and medical safety in mind. The treadmill has been
engineered and certified to conform to the list of medical and safety regulatory standards
which appear on the next page. Modification or part substitution of any kind is strictly
forbidden. Any deviation in component replacement, physical or electrical modification
will result in loss of medical safety certification and warranty of this product.
Modifications to this equipment may put the patient at risk of electrical shock or
hardware malfunction.

Contact TRACKMASTER® Service department for all your repair part needs.

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Safety Information TRACKMASTER

Publication Information
The information in this manual applies only to the TMX428 Treadmill, and TMX428CP Treadmill.
It does not apply to earlier versions. Due to continuing product innovation and state of the art design,
specifications in this manual are subject to change without notice.
TRACKMASTER® is a registered trademark. All other marks are the properties of their respective
owners.
This product complies with the regulatory requirements concerning medical devices from the
following bodies:

Date of first CE mark - August 2013

Revision History
The document part number and revision history appear at the bottom of each page. The revision
identifies the document’s update level. The revision history of this document is summarized in the
following table.
Revision Publication Date Description
1 August 2013 First Release
2 October 2015 Added Chapter 8 Parts List with Part Numbers
3 August 2016 Update Authorized Representative Address
4 January 2018 Added Chapter 9 Troubleshooting
5 November 2018 Added 4th Edition EMC Tables Chapter 1
6 27 February 2021 Updated to EU MDR 2017/745 label requirements,
added Reprocessing Instructions in Appendix B,
updated the intended use statement.

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TRACKMASTER Contents

Content

Table of Contents
Contact Information ............................................................................................................. i
Publication Information ...................................................................................................... ii
Chapter 1 Introduction................................................................................................................. 7
Intended User ...................................................................................................................... 7
Intended Use ....................................................................................................................... 7
Regulatory and Safety Information ..................................................................................... 8
Reporting of serious incident .............................................................................................. 8
Safety Conventions ............................................................................................................. 9
Safety Hazards .................................................................................................................... 9
Classification of Medical Device ...................................................................................... 12
Regulatory and Safety Conformance ................................................................................ 12
Table 1: Guidance and Manufacturer’s Declaration – Emissions .................................... 13
Table 2: Guidance and Manufacturer’s Declaration – Immunity All ME Equipment and
ME Systems ...................................................................................................................... 13
Table 4: Guidance and Manufacturer’s Declaration – Immunity ME Equipment and ME
Systems that is NOT Life-supporting ............................................................................... 14
Table 6: Recommended Separation Distances between portable and mobile RF
Communications equipment and the TMX428 Series ME Equipment and ME Systems
that is NOT Life-supporting.............................................................................................. 14
Responsibility of the Manufacturer .................................................................................. 15
Responsibility of the Customer ......................................................................................... 15
Symbols............................................................................................................................. 16
Product and Package Information ..................................................................................... 19
Serial Decal Information ................................................................................................... 22
Training ............................................................................................................................. 22
Chapter 2 Specifications ............................................................................................................. 23
Directional Orientation ..................................................................................................... 23
Safety Systems .................................................................................................................. 24
Treadmill ........................................................................................................................... 24
Drive System ..................................................................................................................... 24
Speed Range...................................................................................................................... 24
Incline Range .................................................................................................................... 24
Running Surface................................................................................................................ 24

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Contents TRACKMASTER

Communication Ports........................................................................................................ 24
Floor Surface Footprint ..................................................................................................... 24
Operating and Storage Condition Recommendations ....................................................... 24
Chapter 3 Power Requirements ................................................................................................ 25
Chapter 4 Hi-Pot Test Instructions ........................................................................................... 27
Chapter 5 Uncrating, Setup and Assembly .............................................................................. 29
Uncrating Instructions ...................................................................................................... 29
Initial Setup Instruciton..................................................................................................... 31
TMX428CP & TMX58 Control Assembly ...................................................................... 32
Safe Handling Guidelines ................................................................................................. 33
Location ............................................................................................................................ 33
Final Setup - Running Belt Tracking Adjustment ............................................................ 34
Final Setup - Running Belt Tension Adjustment .............................................................. 34
Final Setup - Drive Belt Tension Adjustment................................................................... 34
Chapter 6 Operating Instructions ............................................................................................. 37
Electrical Safety Tests....................................................................................................... 37
Operating Controls ............................................................................................................ 37
Controlling the Treadmill ................................................................................................. 37
Power Switch .................................................................................................................... 37
Emergency Stop Switch .................................................................................................... 37
Emergency Stop Switch Check ......................................................................................... 37
Pull Tether Switch............................................................................................................. 38
Pull Tether Switch Check ................................................................................................. 38
Programmable Control Instructions TMX428CP ............................................................. 39
TESTING MODE DISPLAY ........................................................................................... 39
MANUAL MODE DISPLAY .......................................................................................... 39
Control Panel Display ....................................................................................................... 40
Stop Tether: ....................................................................................................................... 40
WORKOUT GRAPHICS ................................................................................................. 42
MANUAL OPERATION: ................................................................................................ 42
BUILT-IN PROGRAM OPERATION ............................................................................. 44
Pre-Programmed Protocol Workout Data ......................................................................... 44
Pre-Programmed Fitness Workout Data ........................................................................... 47
User Defined Programming .............................................................................................. 50
Chapter 7 Preventive Maintenance ........................................................................................... 51

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TRACKMASTER Contents

Reprocessing Instructions ................................................................................................. 51


Daily Maintenance ............................................................................................................ 51
Weekly Maintenance ........................................................................................................ 51
Monthly Maintenance ....................................................................................................... 51
Semiannual Maintenance .................................................................................................. 52
Belt Cleaning and Inspection ............................................................................................ 52
Running Belt Tracking Adjustment .................................................................................. 52
Running Belt Tension Adjustment.................................................................................... 53
Drive Belt Tension Adjustment ........................................................................................ 54
Exterior Care ..................................................................................................................... 55
Running Deck Maintenance .............................................................................................. 55
Chapter 8 Parts List with Part Numbers .................................................................................. 57
Motor Mount Assembly .................................................................................................... 57
Circuit Board Assembly.................................................................................................... 58
Elevation Assembly .......................................................................................................... 58
Pull Tether Assembly........................................................................................................ 59
Emergency Stop Assemblies............................................................................................. 59
Motor Pan Assembly......................................................................................................... 60
Motor Pan Assembly Wiring ............................................................................................ 62
Frame Assembly ............................................................................................................... 65
Deck Assembly ................................................................................................................. 67
Final Assembly ................................................................................................................. 69
Final Assembly Circuit Board Connection ....................................................................... 69
TMX428CP Controller Assembly .................................................................................... 71
Chapter 9 Troubleshooting ........................................................................................................ 73
Control Console Will Not Illuminate ................................................................................ 73
Facility Circuit Breaker Trips When Powering Up .......................................................... 73
Treadmill Will Not Start ................................................................................................... 73
Running Belt Slips When In Use ...................................................................................... 74
Running Belt Is Off-Center ............................................................................................... 74
Internal Circuit Breaker Location and Resetting .............................................................. 74
Appendix A Maintenance Log ................................................................................................... 75
Appendix B Reprocessing Instructions .................................................................................... 77

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Contents TRACKMASTER

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TRACKMASTER Ch. 1 Introduction

Introduction 1
Congratulations on the purchase of your new TRACKMASTER® treadmill. These fine machines
have been in production since 1977 and represent state-of-the-art design for heavy-duty
institutional use. The TRACKMASTER® treadmill has gained worldwide recognition as one of
the best and most dependable treadmills on the market. As a result, TRACKMASTER® has
thousands of successful installations internationally.

This document describes the TMX428 and TMX428CP treadmills also referred to as the
“system”, “device”, or “product”. The document is intended to be used by clinical professionals.

This chapter provides general information required for the proper use of the system and this
manual. Familiarize yourself with this information before using the system.

This manual covers the installation and operation of your new treadmill. If you have questions,
contact your system integrator or TRACKMASTER® dealer. If you need further assistance,
please call the TRACKMASTER® Service Support team at (316)-283-3344.

Intended User
This manual is geared towards helping clinical professionals with the operation of the
TRACKMASTER® Treadmill. Clinical professionals are expected to have working knowledge of
medical procedures, practices, and terminology as required for completing these examinations.

Intended Use
The medical treadmills are intended as stressing devices, by providing motion to patient, to be
interfaced with a variety of cardiac and pulmonary stress testing systems. The treadmill is
intended to be operated by the physician, therapist, or operator acting under authorization of the
physician with training per IFU under the supervision of a physician and / or therapist, with
sufficient knowledge of the indications and contraindications. The medical treadmills are
intended to be used in a medical facility or wellness center.

Certain models have a control panel to operate the treadmill.

Caution: Treadmill does not provide any kind of medical treatment diagnostic or assessment.

Indications:
 Symptoms suggesting myocardial ischemia
 Acute chest pain in patients excluded for acute coronary syndrome (ACS)
 Recent ACS treated without coronary angiography or incomplete revascularization
 Known CAD with worsening symptoms
 Prior coronary revascularization (patients 5 years or longer after Coronary artery
bypass grafting [CABG] or 2 years or less after percutaneous coronary intervention
[PCI])
 Vascular heart disease (to assess exercise capacity and need for surgical intervention)
 Certain cardiac arrhythmias to assess chronotropic competence
 Newly diagnosed heart failure or cardiomyopathy

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Introduction Ch. 1 TRACKMASTER

Contraindications:
 Acute myocardial infarction within 2 to 3 days
 Unstable angina not previously stabilized by medical therapy
 Uncontrolled cardiac arrhythmias causing symptoms or hemodynamic compromise
 Symptomatic severe aortic stenosis
 Uncontrolled symptomatic heart failure
 Acute pulmonary embolus or pulmonary infarction
 Severe pulmonary hypertension
 Acute myocarditis or pericarditis or endocarditis
 Acute aortic dissection
 High-grade AV blocks
 Severe hypertension (SBP greater than 200 mm Hg, DBP greater than 110 mm Hg, or
both)
 Inability to exercise given extreme obesity or other physical/mental impairment

Regulatory and Safety Information


This section provides information about the safe use and regulatory compliance of this system.
Familiarize yourself with this information, and read and understand all instructions before
attempting to use this system. The system was designed and manufactured to the appropriate
medical regulations and controls.

The purchaser is solely responsible for the training, instruction, supervision and safety of all users
of the TRACKMASTER® treadmill, and to use it as intended by the manufacturer. This device is
intended to be used as a motion appliance to facilitate cardiac or VO2 medical evaluation.

NOTE: Disregarding the safety information provided in this manual is considered abnormal use
of this system and could result in injury, loss of data, and void any existing product warranties.

Reporting of serious incident


Any serious incident that has occurred in relation to the device should be reported to the
manufacturer and the competent authority of the Member State in which the user and/or patient is
established.
• To report to manufacturer:

Email: [email protected]
• Please provide the following information:
• The model number of the device as stated on its identification plate
affixed on the device
• The serial number of the device
• Date of incident
• Description of incident, including any patient or user impact/injury
• Your contact information (facility, address, contact name, title, and
telephone number)

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TRACKMASTER Ch. 1 Introduction

Safety Conventions
A Hazard is a source of potential injury to a person, property, or the system.
This manual uses the terms NOTE, CAUTION, and WARNING to point out hazards and to
designate a degree or level of seriousness. Familiarize yourself with the following definitions and
their significance.
Definition of Safety Conventions
Convention Definition
NOTE Indicates a potential hazard or unsafe practice, which, if not avoided,
could result in loss or destruction of property or data.
For example:
NOTE: For maximum efficiency, the TRACKMASTER® treadmill
must have its own dedicated power outlet.
CAUTION Indicates a potential hazard or unsafe practice, which, if not avoided,
could result in moderate or minor injury.
For example:
CAUTION: Do not use silicone sprays to wax your treadmill deck.
Using silicone sprays will void the warranty. Such sprays can bring
surface changes that may cause you to slip.
WARNING Indicates a potential hazard or unsafe practice, which, if not avoided,
could result in death or serious injury.
For example:
WARNING: Never open the hood of the TRACKMASTER®
treadmill while it is plugged into a power outlet. Line voltage can
cause severe injury or death.

Safety Hazards
WARNING
Before permitting anyone to use the TMX428 or TMX428CP, do the following:
 Warn each user about the risk of falling while the belt is in motion.
 Stress the need for caution.
 Demonstrate the proper mounting and dismounting methods.
 Show each user how to use the device as described in this manual.
 Risk of personal injury – Keep children under the age of 13 away from device.
 Ask each user to perform a supervised "test usage" at minimum belt speed to
review and practice usage techniques.
 Serious injury could result from loss of balance or falls. To reduce the possibility
of serious injury, carefully observe the following precautions.
 Read this Owner’s Manual before operating the treadmill.
 Assist in off-loading the patient in the event of abnormal or unexpected operation of
the treadmill.
 If the treadmill is not responding properly, stop the treadmill, assist in removing the
patient off the running belt, unplug the treadmill power supply, and seek factory
authorized repair before attempting to restart the treadmill.
 Never allow children or pets near the machine without qualified adult supervision.
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Introduction Ch. 1 TRACKMASTER

 Note the location of the emergency stop controls and their operation before starting a
test or workout.
 The Patient must always wear the Stop Tether lanyard wrist strap before operating
the treadmill.

 THIS DEVICE IS NOT intended for use by persons with reduced physical, sensory
or mental capabilities, or lack of experience and knowledge unless they have been
given supervision or instruction concerning use of the treadmill by a person
responsible for their safety.
 Verify the Patient and Operator both know how to stop the machine in the event of
malfunction or emergency.
 Patient should not wear loose fitting nylon material when exercising on this treadmill
to avoid generating Electro Static Discharge.
 Never attempt to remove any article of clothing while the running belt is moving.
 All persons on and around the treadmill must wear enclosed, protective footwear.
Shoe laces must be tight and not drape as to cause a trip or catch hazard. Sandals, flip
flops, slippers and the like are not considered enclosed, protective footwear.
 Walk in the center of the running belt. Contact with the side rail and the moving belt
could cause injury.
 Place the treadmill on a hard, level and unobstructed surface. See Assembly / Set-up
instructions in Chapter 5 of this manual.
 Check input power cord connection and location for hazardous pinch points before
use.
 Check input communications cord connection (if equipped) for proper interface with
all equipment.
 Keep all cords clear of patient to avoid trip hazards.
 Never attempt to remove the motor pan hood or do electrical repairs yourself. Repairs
should only be done by a factory authorized repair provider.
 Always unplug the device when servicing, inspecting or cleaning the treadmill.
 Routinely inspect the treadmill for loose parts.
 Inspect handrails and ensure they will support the patient properly.
 Always start the running belt at its slowest speed before starting your workout.
 Do not step onto belt when it is moving.
 Always slow the running belt to its minimum speed before stopping.
 Keep hands, feet, and clothing away from any moving parts.
 Verify no one is near the elevation mechanism before operating. Never put any part
of the body under any part of a running treadmill.
 Never drop or insert objects into any opening.

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TRACKMASTER Ch. 1 Introduction

 Never drape garments, hook-up leads, or other equipment over the side rails or drop
objects on the belt while the treadmill is running.
 Do not allow moisture or oils to accumulate on equipment, creating a slip hazard.
WARNING
Serious injury or death could result from electrical shock. To reduce the possibility
of electrical shock, carefully observe the following precautions.
 To disconnect the treadmill, set the power switch to the OFF position, and remove
the plug from the outlet. When the power is off, the green light on the power switch
is dark.
 Never operate the device with a damaged power cord or plug.
 Power cord should be routed through frame mounted clamp and kept clear of the
elevation mechanism.
 Keep the power cord out of traffic areas and away from heated surfaces.
 Never use extension cords.
 Never operate the device when it is wet.
 Never operate the device if it is not operating properly.
 Always unplug the machine before service or maintenance is performed.
 Treadmill should be serviced by authorized technicians only.
 Operator should report any electrical shock when touching the treadmill and
discontinue use immediately.
 Never use the treadmill outdoors.
 Immediately discontinue use and unplug the treadmill if you smell the distinctive
odor of hot electrical components.
WARNING
Serious injury or death could result from electrical shock occurring during
defibrillation. Never allow patient or operators near treadmill during defibrillation.

Portable RF communications equipment (including peripherals such as antenna


cables and external antennas) should be used no closer than 30 cm (12 inches) to any
part of the treadmill, including cables specified by the manufacturer. Otherwise,
degradation of the performance of this equipment could result.
WARNING
Consult your physician prior to using the device to determine your physical
readiness and capabilities. Stop exercising immediately and seek medical attention if
you experience chest pain, dizziness or shortness of breath or if you experience
symptoms of overexertion.
WARNING
Serious injury or death could result from operating the treadmill in the presence of
explosive or flammable vapors and antiseptics.
WARNING
The potential for foot crush injury at frontal end of treadmill at lift mechanism
(landing gear) when treadmill is descending. Keep feet and hands away from this
area at all times.

Potential foot crush injury at rearward side rail, rear of side rail and rear roller
exists when treadmill approaches full elevation. Keep feet and hands away from this
area at all times.
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Introduction Ch. 1 TRACKMASTER

Classification of Medical Device


This device is classified as follows, according to IEC 60601-1:
Medical Device Classification
Category Classification
Type of protection against electrical shock Class I motor operated physical medicine
machine.
Degree of protection against electrical Type B external application applied part.
shocks
Degree of protection against harmful Ordinary equipment (enclosed equipment
ingress or water without protection against ingress of water).
Degree of safety of application in the Equipment is not suitable for use in the
presence of a flammable anesthetic presence of a flammable anesthetic mixture
mixture with air or with oxygen or with with air or with oxygen or with nitrous oxide.
nitrous oxide
Method(s) of sterilization or disinfection Not applicable
recommended by the manufacturer
Mode of operation Continuous operation.

Regulatory and Safety Conformance


TMX428 and TMX428CP meet the following safety and regulatory standards for FDA Class 1
motor operated physical medicine machines. They have been tested by Intertek Testing Services
N.A Inc., and are listed by Engineering Testing Laboratories (ETL). However, the ultimate
conformance to IEC 60601-1 is the responsibility of the system integrator when combined with
other equipment. Additionally, all motorized equipment is potentially dangerous if used
incorrectly. Before using the TMX428 and TMX428CP, follow all precautions listed in this
chapter and read the entire Owner’s Manual thoroughly. Use the TMX428 and TMX428CP only
as described.

NOTE: This equipment has been tested and found to comply with the limits for a Class B digital
device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if not
installed and used in accordance with the instruction manual, may cause harmful interference to
radio communications. Operation of this equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct the interference at owner’s expense.

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TRACKMASTER Ch. 1 Introduction

Table 1: Guidance and Manufacturer’s Declaration – Emissions


The TMX428 Series is intended for use in the electromagnetic environment specified below. The customer
or user of the TMX428 Series should ensure that it is used in such an environment.

Emissions Test Compliance Electromagnetic Environment – Guidance


RF Emissions Group 1 The TMX428 Series uses RF energy only for its internal
CISPR 11 function. Therefore, its RF emissions are very low and are not
likely to cause any interference in nearby electronic
equipment.
RF Emissions Class B The TMX428 Series is suitable for use in all establishments,
CISPR 11 including domestic, and those directly connected to the public
Harmonics Class A low-voltage power supply network that supplies buildings
IEC 61000-3-2 used for domestic purposes.
Flicker Complies
IEC 61000-3-3

Table 2: Guidance and Manufacturer’s Declaration – Immunity All ME Equipment and


ME Systems
The TMX428 Series is intended for use in the electromagnetic environment specified below. The customer
or user of the TMX428 Series should ensure that it is used in such an environment.

Immunity Test IEC 60601 Compliance Electromagnetic Environment –


Test Level Level Guidance
ESD ±6kV Contact ±6kV Contact Floors should be wood, concrete
IEC 61000-4-2 ±8kV Air ±8kV Air or ceramic tile. If floors are
synthetic, the r/h should be at
least 30%
EFT ±2kV Mains ±2kV Mains Mains power quality should be
IEC 61000-4-4 ±1kV I/Os ±1kV I/Os that of a typical commercial or
hospital environment.
Surge ±1kV ±1kV Differential Mains power quality should be
IEC 61000-4-5 Differential ±2kV Common that of a typical commercial or
±2kV hospital environment.
Common
Voltage Dips/Dropout >95% Dip for >95% Dip for Mains power quality should be
IEC 61000-4-11 0.5 Cycle 0.5 Cycle that of a typical commercial or
hospital environment. If the user
60% Dip for 60% Dip for of the TMX428 Series requires
5 Cycles 5 Cycles continued operation during
power mains interruptions, it is
30% Dip for 30% Dip for recommended that the TMX428
25 Cycles 25 Cycles Series be powered from an
uninterruptible power supply or
>95% Dip for >95% Dip for battery.
5 Seconds 5 Seconds
Power Frequency 3A/m 3A/m Power frequency magnetic fields
50/60Hz should be that of a typical
Magnetic Field commercial or hospital
IEC 61000-4-8 environment.

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Introduction Ch. 1 TRACKMASTER

Table 4: Guidance and Manufacturer’s Declaration – Immunity ME Equipment and ME


Systems that is NOT Life-supporting
The TMX428 Series is intended for use in the electromagnetic environment specified below. The customer
or user of the TMX428 Series should ensure that it is used in such an environment.

Immunity Test IEC 60601 Compliance Electromagnetic Environment –


Test Level Level Guidance
Portable and mobile communications
equipment should be separated from the
TMX428 Series by no less than the
distances calculated/listed below:

D=(3.5/V1)(Sqrt P)
150kHz to 80MHz

D=(3.5/E1)(Sqrt P)
Conducted RF 3 Vrms (V1)=3Vrms 80 to 800 MHz
IEC 61000-4-6 150 kHz to 80
MHz D=(7/E1)(Sqrt P)
Radiated RF (E1)=3V/m 800 MHz to 2.5 GHz
IEC 61000-4-3 3 V/m
80 MHz to 2.5 Where P is the max power in watts and D
GHz is the recommended separation distance
in meters.

Field strengths from fixed transmitters,


as determined by an electromagnetic site
survey, should be less than the
compliance levels (V1 and E1).

Interference may occur in the vicinity of


equipment containing a transmitter.

Table 6: Recommended Separation Distances between portable and mobile RF


Communications equipment and the TMX428 Series ME Equipment and ME Systems that
is NOT Life-supporting
The TMX428 Series is intended for use in the electromagnetic environment in which radiated disturbances
are controlled. The customer or user of the TMX428 Series can help prevent electromagnetic interference
by maintaining a minimum distance between portable and mobile RF Communications Equipment and the
TMX428 Series as recommended below, according to the maximum output power of the communications
equipment.

Max Output Power Separation (m) Separation (m) Separation (m)


(Watts) 150kHz to 80MHz 80 to 800MHz 800MHz to 2.5GHz

D=(3.5/V1) (Sqrt P) D=(3.5/E1) (Sqrt P) D=(7/E1) (Sqrt P)


0.01 0.11667 0.11667 0.23333
0.1 0.36894 0.36894 0.73785
1 1.1667 1.1667 2.3333
10 3.6894 3.6894 7.3785
100 11.667 11.667 23.333

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TRACKMASTER Ch. 1 Introduction

Responsibility of the Manufacturer


Full-Vision Inc. is responsible for the effects of safety, reliability, and performance of the
treadmill only if the following conditions are met:
• Assembly operations, extensions, readjustments, modifications, or repairs are carried out by
authorized personnel.
• The electrical installation of the relevant room complies with the requirements of the
appropriate local, state, and other government regulations.
• The equipment is used in accordance with the instructions for use.
Responsibility of the Customer
The customer is responsible for providing appropriate desks, chairs, electrical wall outlets,
network connections, analog phone lines, and locating any of the system components described in
this manual in compliance with all local, state, and national codes.
The customer is solely responsible for the training, instruction, supervision and safety of all users
of the TMX428 and TMX428CP, and to use it as intended by the manufacturer. This device is
intended to be used as a motion appliance to facilitate cardiac or VO2 medical evaluation.
Read this Operator’s Manual before operating the TMX428 and TMX428CP.
Assist in off-loading the patient in the event of abnormal or unexpected operation of the treadmill.
If the treadmill is not responding properly, stop the treadmill, assist in removing the patient off
the running belt, unplug the treadmill power supply, and seek factory authorized repair before
attempting to restart the treadmill.
Never allow children or pets near the machine without qualified adult supervision.
Note the location of stop and/or emergency stop controls and their operation before starting a test
or workout.
This device is not intended for use by persons with reduced physical, sensory or mental
capabilities, or lack of experience and knowledge unless they have been given supervision or
instruction concerning use of the appliance by a person responsible for their safety.
Verify the Patient and Operator understands how to stop the machine in the event of malfunction
or emergency.
Patient should not wear loose fitting nylon material when exercising on this treadmill to avoid
generating Electro Static Discharge.
Never attempt to remove any article of clothing while the running belt is moving.
All persons on and around the treadmill must wear enclosed, protective footwear. Shoe laces must
be tight and not drape as to cause a trip or catch hazard. Sandals, flip flops, slippers and the like
are not considered enclosed, protective footwear.
Walk in the center of the running belt. Contact with the side rail and the moving belt could cause
injury.
The Patient must always wear the Stop Tether lanyard wrist strap while operating the TMX428
and TMX428CP.
Place the treadmill on a hard, level and unobstructed surface. See Chapter 5 of this manual.
Check input power cord connection and location for hazardous pinch points before use.
Check input communications cord connection (if equipped) for proper interface with all
equipment.

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Introduction Ch. 1 TRACKMASTER

Keep all cords clear of patient to avoid trip hazards.


Never attempt to remove the motor pan hood or do electrical repairs yourself. Repairs should only
be done by a factory authorized repair provider.
Always unplug the TMX428 and TMX428CP when servicing, inspecting or cleaning the
treadmill.
Routinely inspect the treadmill for loose parts.
Inspect handrails and ensure they will support the patient properly.
Always start the running belt at its slowest speed before starting the patient test.
Do not step onto belt when it is moving.
Always slow the running belt to its minimum speed before stopping.
Keep hands, feet, and clothing away from any moving parts.
Verify no one is near the elevation mechanism before operating. Never put any part of the body
under any part of a running treadmill.
Never drop or insert objects into any opening.
Never drape garments, hook-up leads, or other equipment over the side rails or drop objects on
the belt while the TMX428 and TMX428CP is running.
Do not allow moisture or oils to accumulate on equipment, creating a slip hazard.
Symbols
The following symbols may appear on the device or its packaging. Familiarity with these symbols
assists in the safe use and disposal of the equipment. For equipment symbols not shown, refer to
the original equipment manufacturers (OEM) manuals.
Symbols are used to convey warnings, cautions, prohibitions, mandatory actions, or information.
Any hazard symbols on your device or packaging with markings in color indicates there is certain
danger and is a warning. Any hazard symbols on your device or packaging that is in black and
white indicates a potential hazard and is a caution.
Symbols Glossary

Symbol Description/Definition
Catalog or Orderable Part Number
Indicates the manufacturer's catalog or part number.
Serial Number
Indicates the manufacturer's serial number.
Manufacturer Name, Address and Manufacturing
(Year-Month-Date)
Indicates the name and address for the manufacturer of this
device.

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TRACKMASTER Ch. 1 Introduction

Symbol Description/Definition
CAUTION:
CONSULT ACCOMPANYING DOCUMENTS -
There may be specific warnings or precautions
associated with the device that are not otherwise found
on the label.
Consult the accompanying documentation for more
information about safely using this device.
CAUTION:
ELECTRIC SHOCK - Indicates the presence of
hazardous energy circuits or electric shock hazards.
To reduce the risk of electric shock hazards, do not
open this enclosure. Refer servicing to qualified
personnel.
Reading of the Owner’s Manual is mandatory.

Elevation incline / decline adjustment, TMX428CP Only

Running belt speed adjustment, TMX428CP Only

Operate Temperature Limit


Indicates the maximum temperature to Operating
Temperature of device.
Storage Temperature Limits
Indicates the upper and lower temperature limitations for the
transportation and handling of this package.
Humidity Limits
Indicates the upper and lower Non Condensing Humidity
limitations for the transportation, handling of this package and
Operating of device.

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Introduction Ch. 1 TRACKMASTER

Symbol Description/Definition
This equipment complies with the EU WEEE marking
requirement for proper disposal of electrical and electronic
waste in accordance with the European Directive. This
directive calls for separation and recovery or reuse of used
electrical or electronic equipment upon end of life EEE
disposal.

The TRACKMASTER® must not be disposed of as unsorted


municipal waste. Electrical or electronic components must be
collected separately and disposed of in accordance with your
local requirements and sources. The EEE program minimizes
any potential effects on the environment and user health by
eliminating the potential presence of hazardous substances in
the waste stream. Customers should contact their local
authorities or TRACKMASTER® Distributor for guidance in
complying with the directive.

Keep Dry
Indicates that you need to keep the container away from rain
and other sources of moisture.
CE Mark
Indicates the device or product conforms to applicable EU
(European Union) directives.
Electrical Testing Laboratories
Indicates the device or product has been tested by an
accredited third-party testing laboratory and meets
applicable safety standards for sale and distribution
within North America.
Protective earth (ground).

Alternating current.
Device is suitable for the external application of the type “B”
applied parts.
Unique Device Identification is a unique marking of the
medical device
Follow operating instructions
Medical device
Authorized Representative In European Union
(Regulatory affairs only).

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TRACKMASTER Ch. 1 Introduction

Product and Package Information


This section identifies the labels and their locations on the product and packaging.

TMX428 & TMX428CP

Shipping TMX428 & TMX428CP

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February 2021
Introduction Ch. 1 TRACKMASTER

DETAIL 1 14

17 12 16
11 13

18

Item Label Location Description


1 TMX428 on
center handrail Identifies Reading of the
TMX428CP Owner’s Manual
center console
2 Stop on RH or Identifies E-Stop
LH end cap on
handrail
3 Front of the Identifies the Caution
device on the Electrical shock hazard
hood

4 On the motor
Identifies the Caution
Electrical shock hazard

5 On the Power Identifies DC Hi-Pot Caution


Cord

6 Front of the Identifies Master Power


device on the
switch.
hood
7 Front of device Identifies Power Off
(disconnection form mains)
and Power On (connection to
the mains)

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February 2021
TRACKMASTER Ch. 1 Introduction

8 Front of device Identifies the location for the


RS232 & USB connection
point.
9 TMX428CP Identifies Warning-Risk of
Front of injury- Keep children under
control panel. the age of 13 away from
machine.

10 On side
channel Right
Identifies Customer LOGO
Customer Decal & Left
position above
rear foot.
11 Front of device Identifies the Product Model

12 Front of device Identifies Listing Standards

13 Front of device Contains the European Union


disposal requirements
14 Front of the Identifies Unique Device
device on Identifier
motor pan &
on Shipping  (01) GTIN Number
label.  (11) Manufacture Date
 (21) Serial Number
15 On shipping Identifies the following
container. information for shipping:
 Customer
 Model Number
 Serial Number
 Storage conditions
 Regulatory Compliance
 Country of origin
 EC Representative
information
16 Front of device Identifies Medical Device

17 Front of device Identifies 4th Edition


Production
18 Front of device Identifies EC REP information

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February 2021
Introduction Ch. 1 TRACKMASTER

Serial Decal Information

3 2 9

8 1 6 5

Serial Decal Format


Item Name Description
1 Manufacturer Full Vision Inc.
2 Model Number Identifies model of treadmill
3 Part Number Manufacturers part number
4 Voltage Specifies operating voltage of treadmill
5 Hertz Specifies the electrical hertz of treadmill
6 Amps Specifies amperage of treadmill
7 Serial Number Manufacturers assigned serial number
8 Manufacturer Date Manufacturers date code
9 Type B Equipment Device is suitable for the external application of type
“B” applied parts

Training
This manual is intended as a supplement to, not a substitute for, thorough product training. If you
have not received training on the use of the system, you should request training assistance from
your TRACKMASTER® dealer.
If you need further assistance, please call the TRACKMASTER® Service Support team at (316)-
283-3344.

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TRACKMASTER Ch. 2 Specifications

Specifications 2
Directional Orientation
References to left, right, front, and rear are based on the assumption that you are standing on the
treadmill (TMX-428), facing the control console (TMX-428CP). All parts listed below are
considered Patient Applied Parts except where noted.

2
1

3
4
5

7
6

Item Description
1 Patient Grab Rails
2 Emergency Stop Button
3 Stop Tether
4 Side Rail
5 Running Belt
6 Elevation Landing Gear (Non-Applied Part)
7 Rear Foot (Non-Applied Part)

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Specifications Ch. 2 TRACKMASTER

Safety Systems
 Dual comparative speed sensors
 Auto runaway shutdown
 Auto communication loss shutdown
 Manual twist lock Emergency Stop button
 Manual Stop Tether
 Braking system for safe patient offloading
TMX428CP Programmable Control
 Fire rated motor pan hood enclosure

Treadmill
 Patient weight capacity 500 lb., 227 kg
 All steel construction with baked powder-coat finish
 Treadmill net weight: 425 lb., 193 kg

Drive System
 Heavy-duty 4-peak hp. brushless, DC servo motor
 110-120VAC, 1-phase, 60 Hz, 20-amp power supply (standard)
 200-240VAC, 1-phase, 50-60 Hz, 15-amp power supply (optional)
 220 VAC, Split phase, 50-60 Hz, 15-amp power supply (optional-US Configuration)

Speed Range
 0.1 to 15.0 MPH, 0.2 to 24.0 KPH, self-calibrating and adjustable in 0.1 MPH, 0.2 KPH
increments.

Incline Range
 0 to 25%, .5% incremental movements, self-calibrating.

Running Surface
 22in. x 63in. 56cm x 160cm
 MasterTrack® running belt tracking system
 Cushioned running deck absorbs shock of foot falls
 Self-lubricated and reversible running deck
 Step up height (7 inches., 18cm from floor)

Communication Ports
 RS232 Female Serial port and USB 1.0 “B”

Floor Surface Footprint


 33in. x 78.5 in., 84cm x 200cm level surface. (See Location Chapter 5.)

Operating and Storage Condition Recommendations


 Operating Temperature Range: 4.5to +38 C (+40 +85F)
 Storage Temperature Range: -40 to +70 C (-40 to +158 F)
 Operating and Storage Relative Humidity Range: 10% - 90%, non-condensing
 Altitude: -50 to 5,280 feet

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TRACKMASTER Ch. 3 Power Requirements

Power Requirements 3
The TMX428 and TMX428CP are designed to operate on a dedicated 110-120 VAC 20-amp power
supply or optional 220/240 VAC 15-amp. Make sure that the treadmill is connected to an outlet that looks
like the following illustration.

This product is equipped with a three-wire grounding-type plug. The plug will only fit into a grounding-
type outlet. This safety feature must not be disabled. Contact a qualified electrician if you are unable to
insert the plug into your outlet, or uncertain if the outlet meets local electrical codes. Polarized outlets
such as NEMA 5-20 and CEE7/7 must be verified for proper polarity configuration before plugging in the
device. Incorrect polarization of the outlet could cause failure of onboard electrical components or cause
electrical shock. Proper grounding is necessary for the equipment to meet acceptable current leakage
standards consistent with the standards to which it was certified.

110-120 VAC 220/240 VAC 230 VAC 220/240 VAC


NEMA 5-20R NEMA 6-15R AS/NZS 3112 CEE 7/7 EURO
Single Phase Split Phase Option Option

250 VAC 230 VAC 240 VAC 250 VAC


Type N BRAZIL BS1363 BS546 3 PIN Type K DANISH
Option Option Option Option

240 VAC 250 VAC 250 VAC 250 VAC


GB 1002 Type H ISREAL Type L ITALY Type J SWISS
Option Option Option Option

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Power Requirements Ch. 3 TRACKMASTER

WARNING
TRACKMASTER® treadmills must be grounded to reduce the risk of electrical
shock. If a malfunction occurs, grounding provides a path of least resistance for an
electric current. Ungrounded connections must not be used.

No other equipment may be used on the electrical circuit with the device. Do not use
extension cords. Using a shared or unreliable circuit can also cause the device to
unexpectedly shut off, potentially resulting in injury to the patient.

Ensure the master power switch is in the off position before plugging in the device.
A power surge could damage the sophisticated electronic system of the treadmill.

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TRACKMASTER Ch. 4 Hi-Pot Test

Hi-Pot Test Instructions 4


This test must only be performed by a qualified electrician.

Your Trackmaster® Treadmill has been Hi-Pot tested at the factory just prior to shipment and found to be
within specifications. However, some facilities require Hi Pot test verification before the treadmill is put
into service. The following instructions must be followed to prevent permanent damage to the
Trackmaster® electronic control system. Failure to follow these instructions will void your warranty.

NEVER USE AN AC HI-POT TESTER ON THIS TREADMILL!


Using an AC Hi-Pot tester will permanently damage the DC motor controller board rendering the
treadmill inoperable.

Hi-Pot test instructions for Treadmills

1. Unplug the surge suppresser from the main 2. Attach DC Hi-Pot tester ground clip to a known
wire harness. chassis ground on the treadmill.

3. For 110V models: Test at 1.75 KV DC for 60


seconds. This is equivalent to 1240 VAC.

4. For 220V models: Test at 2.10 KV DC for 60


seconds. This is equivalent to 1488 VAC.

The tester should register a PASS for either


test.

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Power Requirements Ch. 4 TRACKMASTER

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February 2021
TRACKMASTER Ch. 5 Set-up Instructions

Uncrating, Setup and Assembly 5


TRACKMASTER® treadmills are shipped fully assembled and packaged in a knock down condition.
They are designed to pass through a standard 36” door opening measuring at least 35½”. It will be
necessary to remove the door from the jam in most cases if the door is not capable of opening fully
parallel to door opening. After you have uncrated the treadmill and secured the handrail assembly to the
frame, move the treadmill to the area by rolling it on its front wheels

Uncrating Instructions

Tools recommended for uncrating


Safety Knife

1. The treadmill is shipped in a cardboard box with a wood pallet. Cut the 3 nylon straps
holding the cardboard cover to the wood pallet.
2. Remove the cardboard box by lifting straight up from one end to clear the treadmill.
3. Carefully cut the zip tie to open the protective plastic bag.
4. Pull the plastic bag down and fold over all 4 corners of the pallet.

Note: This will prevent the plastic bag being rolled up into the elevation wheels when
removing from wood pallet.

5. Carefully cut the nylon strap securing the treadmill to the pallet.

Cut Here

DO NOT CUT

Cut Here

6. DO NOT REMOVE nylon strap for the handrails.

Caution: DO NOT REMOVE treadmill from wood pallet with a fork lift. The treadmill
may slide off fork causing damage to handrails & side channels.

Warning: The device weight is 425lbs. This requires 2 people to safely remove it from
the pallet and locate it in the facility.
7. Remove from the wood pallet by lifting from the rear of the treadmill and slide off one
corner at a time.

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Set-up Instructions Ch. 5 TRACKMASTER

Step 3
Step 1

Lift Here

Step 2

8. When moving or relocating the treadmill use a furniture dolly or floor dolly.
9. Position the dolly at the elevation pivot point to provide treadmill balance.

Place Here

Note: When moving to final destination you may experience a narrow passage or
doorway. The treadmill can be tipped on the side with handrails in the folded position.
This will allow clearance to a minimum of 28” (711mm) to safely pass thru opening.

10. Carefully remove the stretch wrap, nylon strap, and protective packaging material.
11. Next step see Initial Setup Instruction.

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TRACKMASTER Ch. 5 Set-up Instructions

Initial Setup Instruciton

Tools required for assembly


5/16 Allen wrench (supplied)

1. With the help of a 2nd person, swing the handrail assembly into the operating position
and insert (2) 3/8-16 bolts and 3/8 lock washer each side and tighten securely.
2. Install (2) plastic caps each side for a finished look. Figure 5-1

1 Figure 5-1
2

3
6

Item Description
1 Operating Position
2 Shipping Position
3 Pivot Point
4 Insert (2) washers and bolts each side
5 Insert (2) caps each side
6 When folding handrails, apply cardboard between frame and handrail to
prevent handrail damage.

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Set-up Instructions Ch. 5 TRACKMASTER

TMX428CP & TMX58 Control Assembly

4. Figure 5-2 shows the mounting


components included with the
shipment of the treadmill. The kit
contains:
 (4) ¼-20 bolts
 (1) Black cover
 (4) #10-32 Screws
 (2) Rubber isolators
 (4) Washers

Figure 5-2

5. Connect electrical 6 pin connection


to J8 and quick disconnect to BC4
and BC5 to the back of the LCD
Screen console from the connectors
within the handrail cross brace.
6. Attach the console to the console
supports with the hardware supplied
in the order shown in Figure 5-3.
Ensure the rubber pads are placed
between the steel mounting surface
and the back of the console. Tighten
bolts evenly.
Figure 5-3 7. Position the black cover and align
the holes in the side of the mount
with those in the cover. Secure cover
with (4) #10-32 screws.

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TRACKMASTER Ch. 5 Set-up Instructions

Safe Handling Guidelines


 Do not attempt to move the treadmill with the handrails in the shipping position due to the
possibility of cutting the internal wiring. You must either fully secure the handrails in their
upright position or secure handrails in the folded position with 3/8-16 bolt.
 Lift the end of the bed assembly to a comfortable height, keeping knees bent and back
straight as you lift.
 Rotate the treadmill in the direction you want to go (the treadmill will pivot on its wheels)
and push forward.
 When you have maneuvered the treadmill into its location, gently lower the end of the bed
assembly to the floor.

WARNING
The device weight is 425lbs. This requires 2 people to safely remove it from the
pallet and locate it in the facility.

If you are moving the treadmill over rough surface, such as pavement, use a dolly
under front of the treadmill to prevent damage to the wheels and lift mechanism.
Location
Place the treadmill on a firm and level hard surface that is free of tile grout lines. The illustration
below shows the minimum recommended clearances from the treadmill edges to any obstruction
for dismount and safety purposes. Observe that the operator should be stationed by the E-Stop.

WARNING
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February 2021
Set-up Instructions Ch. 5 TRACKMASTER

The TMX428 and TMX428CP conforms to FCC class B rating for electromagnetic
emissions. It is recommended not to place the treadmill closer than 5ft. (1.5m) from
sensitive electronic devices within the room or in an adjacent room. If an
interference problem occurs, move the treadmill farther away from the sensitive
device or relocate either device to another area, or consult with an EMI specialist
for ways to shield the room from electromagnetic radiation.
Do not place it on thick or long-pile carpeting. Such carpeting could cause
instability or static build-up, and carpet fibers could get caught in the belt and
damage the unit.
Ensure that power cords do not cross traffic areas. Exposed power cords can cause
a fall, resulting in injury.
Keep it away from sources of moisture, such as spas or fountains. Moisture can
cause the electronic circuitry to malfunction.

Final Setup - Running Belt Tracking Adjustment


NOTE: Because this adjustment is not covered under your warranty, it is important that
you review these instructions thoroughly before proceeding. Uneven floors
accelerate belt misalignment. This situation may require more frequent
adjustments to prevent belt damage.

The MasterTrack® Belt Tracking System significantly reduces the need to adjust the belt on your
treadmill. However, when you operate your treadmill for the first time, you may need to adjust the
tracking of the belt to conform to your floor. You may also need to adjust the tracking if you move
the machine to another location. (See Running Belt Tracking Adjustment

Final Setup - Running Belt Tension Adjustment


Your TRACKMASTER® running belt has been pre-tensioned at the factory and run for a
minimum of 16 hours prior to shipment. It may, however, be necessary to adjust the belt tension
when the treadmill is run in its final location. A loose belt tends to hesitate or stick with a heavy foot
plant. If your belt needs tensioning, the adjustment procedure can be found in (See Running Belt
Tension Adjustment

NOTE: Improper adjustment could cause the treadmill to hesitate and cause a trip and
fall hazard. Because this adjustment is not covered under your warranty, it is
important that you review these instructions thoroughly before proceeding.

Final Setup - Drive Belt Tension Adjustment


The drive belt tension has been set at the factory and is self-adjusting to minimize
maintenance. This design will compensate for initial stretch of the drive belt and not
require further adjustment. If the belt becomes stretched and loose, refer to the
Preventative Maintenance Chapter 7 for adjustment procedure.

NOTE: Because this adjustment is not covered under your warranty, it is important that
you review these instruction thoroughly before proceeding.

34 TMX428 Owner’s Manual 317-160-284 Rev 6


February 2021
TRACKMASTER Ch. 5 Assembly and Setup

Final Setup - Test Plug Procedure


Each TRACKMASTER® TMX428 Series treadmill includes an
RS-232 test plug that enables you to test the operation of the
treadmill without the ECG unit attached. The plug is located on the
left side of the treadmill secured to the frame by Velcro. The plug
is to be used only for testing the treadmill. Do not stand on or use
the treadmill while testing.
2
Front of Treadmill

1
4

Item Description
1 Test plug located on left side
2 Circuit breaker array
3 Main power switch
4 Incoming power cord

To use the test plug, observe the following procedure:


1. Turn the power "OFF" at the treadmill.
2. Disconnect RS232 or USB interface cable from the treadmill and plug in the test connector.
3. Press and hold the button down on the test connector and turn treadmill power "ON".
Continue holding until treadmill begins to elevate.
4. Once this is initiated, each push of the button should elevate the treadmill by 5%.
5. When the treadmill reaches 20% elevation, the next push of the button will start the
treadmill running belt.
6. With each push of the button, the treadmill will increase speed by 2.5 miles per hour.
7. Once the treadmill reaches 10.0 MPH, each push of the button will bring the speed down
2.5 miles per hour and simultaneously lower the elevation in increments of 5%.
8. When minimum speed and elevation is reached, the next press of the button will cause the
treadmill running belt to stop.
NOTE: Successful completion of the preceding testing procedure ensures that the
treadmill is fully functional and responsive to command signals.
9. Remove the test connector.
10. Reconnect the RS232 or USB interface cable from the host computer. You are ready to begin
the set-up procedure prescribed by your medical test equipment supplier.

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February 2021
Assembly and Setup Ch. 5 TRACKMASTER

Communication Access Location


The communication ports are located at the very front of the treadmill near the center of the unit.
Two ports are offered with equal communication capability. The standard “Female” RS232 port
and a new USB “B” port offer connectivity diversification. You will need to install the
appropriate USB driver software in order to communicate with the TRACKMASTER® treadmill.
You may download the appropriate driver based upon your computer OS at
http://www.ftdichip.com/Drivers/VCP.htm. When connecting to the USB port, ensure port
configuration is congruent with your software port identification.

1 2

Item Description
1 RS232 Port “Female”
2 USB “B” Port

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February 2021
TRACKMASTER Ch. 6 Operating Instructions

Operating Instructions 6
Before operating the TMX428 and TMX428CP, familiarize yourself with the following safety
control features of the treadmills.
Electrical Safety Tests
The electrical safety of this installation is the responsibility of the customer, not Full Vision, Inc
(TRACKMASTER®). In hospitals, contact your in-house biomedical technician, electrician, or
technically qualified personnel. Outside of hospital, contact your hospital affiliation of these
services.
Before using the treadmill, have qualified personnel perform the test listed below:
 AC line voltage test to verify the power outlet is properly wired.
 Ground continuity test to verify all exposed metal is properly grounded.
 Leakage test to verify the equipment passes all applicable leakage tests.
Your in-house biomedical technician, electrician, or technically qualified personnel can find
instruction for performing these tests in the TMX428/TMX428CP Treadmill Service Manual
Operating Controls
The TMX428 treadmill has three operating controls: the power switch, emergency stop switch,
and pull tether. The power switch is located on the rear panel, the emergency stop is located on
the right-hand rail, and the pull tether is located on the left handrail (Optional on opposite side).
Controlling the Treadmill
 Turn the power switch ON (|).
 Use the controlling equipment to start the treadmill, adjust the treadmill speed and grade,
proceed through exercise phases, terminate the exercise session, and turn off the
treadmill. Refer to the appropriate controlling equipment Operator Manual for
instructions.
Power Switch
The power switch controls the AC power to the treadmill. The ON position (|) applies power.
The Off position (O) removes power.
Emergency Stop Switch
The emergency stop switch is a safety device for use in emergency situations to stop the
treadmill.
CAUTION: When the Emergency Stop Button (ESB) is engaged or pressed in the closed
position the treadmill’s running belt will coast to a stop.
To release the emergency stop switch, turn the push button ¼-turn in clockwise direction or pull
to release. The treadmill will return to 0.0% elevation.
Emergency Stop Switch Check
NOTE: Verify proper operation of the stop switch assembly every month.
 With the belt moving at a relatively high speed, press the emergency stop switch. The
treadmill’s running belt will coast to a stop. To release the emergency stop switch, turn
the push button ¼-turn in clockwise direction or pull to release. The treadmill will return
to 0.0% elevation.
CAUTION: When the Emergency Stop Button (ESB) is engaged or pressed in the
closed position the treadmill’s running belt will coast to a stop.
 Use the controlling equipment to terminate the exercise session and turn off the treadmill.
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February 2021
Operating Instructions Ch.6 TRACKMASTER

Pull Tether Switch


The pull tether switch is a safety device for patient safety use in emergency situations to stop the
treadmill.
CAUTION: Activation of the pull tether, the treadmill has a controlled deceleration rate of
2.5 MPH per second to 0.0 MPH and held at 0.0 MPH for 3 minutes or until
power cycle.
To re-attach the pull tether, attach clip to the original position on the switch. The treadmill will
return to 0.0% elevation.
Note: The pull tether clip needs to be seated for the treadmill to operate as designed.

Pull Tether Switch Check


NOTE: Verify proper operation of the pull tether switch assembly every month.
 With the belt moving at a relatively high speed, pull the wrist strap to activate.

CAUTION: Activation of the pull tether, the treadmill has a controlled deceleration rate of
2.5 MPH per second to 0.0 MPH and held at 0.0 MPH for 3 minutes or until
power cycle.

 The running belt will have resistance preventing the free movement of the running
surface. To reattach the pull tether, attach clip to the original position on the switch. The
treadmill will return to 0.0% elevation.
 Use the controlling equipment to terminate the exercise session and turn off the treadmill.

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February 2021
TRACKMASTER Ch. 6 Operating Instructions

Programmable Control Instructions TMX428CP


The TRACKMASTER® TMX428CP Programmable Control model is a dual purpose treadmill
capable of operating for cardiac stress testing or aVO2 pulmonary evaluation. The display
automatically changes from a blue, full information screen (typically found on fitness treadmills),
to a black screen under controlled thru communication. All control buttons on the console are
disabled in this mode with the exception of the two stop buttons located at the lower left and
lower right of the control. The display will revert back to the full information screen upon closing
the communications.

TESTING MODE DISPLAY

The TRACKMASTER®TMX428CP Control model is a full-featured, stand-alone fitness


treadmill suitable for rehabilitation and general fitness applications. Additionally, it comes pre-
programmed with 10 workouts, including Pre-Programmed Protocols and Interval Fitness training
routines, in addition to 5 possible user defined workouts.

MANUAL MODE DISPLAY

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February 2021
Operating Instructions Ch.6 TRACKMASTER

Control Panel Display: The blue display screen in the center of the console provides information on
how to begin your workout and provides continuous user performance data throughout the workout
session. Additionally, it serves as a user interface allowing optional input of user information when a new
workout begins. The screen will prompt the user to input weight, age, and gender so that the onboard
computer can calculate a more accurate calorie burn and target heart rate. Heart rate measurement is
accessible through the use of the contact grips or by wearing a wireless pulse rate watch or chest strap.
The display screen allows the user to simultaneously monitor: time, speed, incline, distance traveled,
pace, current heart rate, calories burned and METS.

The performance and feedback information provided on the blue display screen are defined as follows:
Time: The elapsed time of your workout session, beginning with the initial movement of the belt and
ending when the stop button is pressed.
Speed: The speed at which the belt is moving. The belt starts at 0.1 MPH. and has a top speed of 15.0
MPH Belt speed can be increased or decreased in 0.1 MPH increments. This feature is capable of
displaying KPH.
Incline: The degree of incline of the walking surface. The starting incline is 0% with a maximum of 25%.
The degree of incline can be increased or decreased in .5% increments.
Distance: The distance traveled in miles during the duration of the workout session, beginning with the
initial movement of the belt and ending when the stop button are pressed. The distance is measured in .1
of a mile. This feature is capable of displaying in Kilometers.
Heart Rate: The user’s current heart rate calculated in beats per minute when wearing a wireless chest
strap, wireless watch monitor, or by using the contact grips.
Calories: An approximate calculation of cumulative K-CAL expenditure for the exercise session based
on your body weight and the level of difficulty at which you are exercising.
Pace: Displays the number of minutes needed to run one mile or kilometer.
METS: Displays MET level
NOTE: You must attach the Stop Tether lanyard strap to your wrist before pressing any
other buttons on the TRACKMASTER® control.
Stop Tether: This switch is located on the console in the lower right hand portion, just right of center. It
is used in combination with a lanyard and wrist cuff which is to be worn by the user at all times during
the operation of the TRACKMASTER® treadmill. The opposite end of the lanyard has a plastic “C”
shaped piece that engages the Stop Tether which must be in place for the machine to run. Simply insert
the clip on the shaft directly behind the red cap on the switch. The TRACKMASTER® treadmill is
designed to stop all functions upon activation of the Stop Tether. Operation cannot resume until the “C”
shaped clip is returned to its operational position.

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TRACKMASTER Ch. 6 Operating Instructions

Control Panel Button Descriptions:

Start button: The green start button is used to begin a workout session. When a new user steps onto the
machine and the startup information is displayed on the screen, pressing the start button will immediately
begin a 3 second countdown of the belt start at minimum belt speed. When a user has previously selected
a pre-programmed workout, pressing the start button will start the first phase of the program.
Stop buttons: The red hexagon shaped stop buttons are used to end an exercise session. Anytime that it is
pressed during a workout session, the running belt will gently come to a stop and be locked into place for
2 minutes or until a new workout session is started. Upon pressing the stop button, the incline of the
running deck will decrease to 0 percent and the cumulative user data information will displayed for 60
seconds. To start a new workout session, press the Start button or Program button.
Enter button: The yellow enter button is used to enter the user’s weight, age, and gender when prompted
by the display screen at the beginning of a workout session as well as entering data when creating or
modifying workout programs.
Cool Down button: The blue cool down button will incrementally slow the running belt speed down by
0.1 MPH or KPH and decrease elevation by .5% elevation incrementally over 90 seconds every until the
running belt stops and elevation returns to 0% elevation.
Program / Select button: The black program button calls up a list of pre-programmed workouts and is
used to select segments of a workout when creating or modifying a workout routine.
Speed Minus “Slower”: The triangular speed minus button decreases the speed of the running belt by 0.1
MPH or KPH each time it is pressed while the belt is moving. Pressing and holding the speed minus
“slower” button while the belt is moving will decrease the speed of the running belt at an accelerated rate
until it is released.
Speed Plus “Faster”: The triangular speed faster button increases the speed of the running belt by 0.1
MPH or KPH each time it is pressed while the belt is moving. Pressing and holding the speed plus
“faster” button while the belt is moving will increase the speed of the running belt at an accelerated rate
until it is released.
Quick Speed: The (5) quick speed buttons will rapidly bring the running belt speed to the speed selected
from 1.0 to 5.0 MPH or 1.0 to 5.0 KPH.
Incline Minus: The triangular incline minus button decreases the incline of the walking surface by 0.5
percent each time it is pressed while the running belt is operating. Pressing and holding the incline minus
button while the running belt is in motion will increase the rate of the command. However, it may take a
few seconds to reach the desired incline that is displayed on the information screen after the button is
released.
Incline Plus: The triangular incline plus button increases the incline of the walking surface by .5 percent
each time it is pressed while the running belt is operating. Pressing and holding the incline plus button
while the running belt is in motion will increase the rate of the command. However, it may take a few
seconds to reach the desired incline that is displayed on the information screen after the button is released.
Quick Incline: The (5) quick incline buttons will rapidly bring the running belt surface to the selected
incline from 3% to 15%.

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Operating Instructions Ch.6 TRACKMASTER

WORKOUT GRAPHICS

1. The entire workout is represented in the form of a colored bar graph which depicts increasing
workout intensity as well as workout progression and current treadmill settings. These values can be
displayed in either Metric or English measurements.
2. Segments that have been completed will turn to MAGENTA. In the example above, the first two
segments of the workout have been completed leaving (7) segments yet to complete.
3. The GREEN portion of the bar represents an incline between 0 and 10%
4. The YELLOW portion of the bar represents an incline between 10% and 18%.
5. The RED portion of the bar represents an incline from 18% to 25%.
6. The BLACK horizontal bars represent the running belt speed. They will turn to WHITE when the
segment is completed.

MANUAL OPERATION:
The default start-up screen allows the user to bypass the user data by simply pressing the START
button. To enter user data, complete steps 1-16. The user interface screen easily leads the user through
the appropriate steps to achieve a desired operation.

1. Press the ENTER button to input user information.


2. Optionally, press the START button to start the
treadmill in a non-defined run mode-OR-
3. Press the PROGRAM SELECT button to view and
select a Built-In routine. Go to step 15.

If you opted to input your user information, follow


the next 12 steps
4. Press the + or – button until the desired age appears
on the screen.
5. Press the ENTER button to continue.

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TRACKMASTER Ch. 6 Operating Instructions

6. Press the + or – button until the desired weight


appears on the screen.
7. Press the ENTER button to continue.

8. Press the + or – button until the correct gender


appears on the screen.
9. Press the ENTER button to continue.

10. Press the + or – button until the desired heart rate


appears on the screen.
11. Press START to begin walking.

NOTE: The target heart rate function is only available


through the use of a wireless chest strap or pulse rate
watch monitoring device.
NOTE: If the user exceeds the stated heart rate target,
the screen will flash a warning that the target heart rate
has been exceeded. The treadmill, however, will not
stop. It is the responsibility of the user to take further
action.
12. Upon pressing the START button in step 11, the
screen will advise that the belt will start in a
countdown of 3 as shown at the right.

13. After the belt begins to move, elevation and speed


control is available through the use of the + / - keys
as well as the quick speed keys on the console.
14. Press the STOP key to immediately stop your
workout or press the COOL DOWN key to slowly
decelerate the belt to a stop.

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Operating Instructions Ch.6 TRACKMASTER

BUILT-IN PROGRAM OPERATION


There are 10 pre-programmed workouts within the control. Select from (5) Pre-Programmed
protocols and (5) interval training routines. To access these programs, complete the following
steps: The following (5) Pre-Programmed Protocols are explained here.
15. In Step 3, the user selected the PROGRAM
SELECT button to access Built-In program
routines. This screen requires the user to
select either Pre-Programmed Protocols,
Fitness Interval workouts, or to define a
custom workout by utilizing the + - buttons.
When the desired program is highlighted,
press the Yellow Enter button to select. If the
user selects Fitness Workouts, go to Step 17.
If the user selects the User Defined Program
go to Step 19.
16. Press the + or – button until the desired
Protocol is selected. When the desired
program is highlighted, press the Green
Start button to start routine. The detailed
description for each Pre-Programmed
Protocol below.

Pre-Programmed Protocol Workout Data


Bruce Protocol
Speed
Time KPM / MPH Incline
Warm-up 3 min 2.7 1.7 0%
Stage 1 3 min 2.7 1.7 10%
Stage 2 3 min 4.0 2.5 12%
Stage 3 3 min 5.7 3.4 14%
Stage 4 3 min 6.8 4.2 16%
Stage 5 3 min 8.1 5.0 18%
Stage 6 3 min 8.9 5.5 20%
Stage 7 3 min 8.9 6.0 22%
Cool-down 3 min 2.7 1.7 0%

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TRACKMASTER Ch. 6 Operating Instructions

Gerkin Protocol (Firefighter’s Test)


Speed
Time KPM / MPH Incline
Warm-up 3 min 4.8 3.0 0%
Stage 1 1 min 7.2 4.5 0%
Stage 2 1 min 7.2 4.5 2%
Stage 3 1 min 8.0 5.0 2%
Stage 4 1 min 8.0 5.0 4%
Stage 5 1 min 8.8 5.5 4%
Stage 6 1 min 8.8 5.5 6%
Stage 7 1 min 9.7 6.0 6%
Stage 8 1 min 9.7 6.0 8%
Stage 9 1 min 10.5 6.5 8%
Stage 10 1 min 10.5 6.5 10%
Stage 11 1 min 11.3 7.0 10%
Stage 12 1 min 11.3 7.0 12%
Stage 13 1 min 12.0 7.5 12%
Stage 14 1 min 12.0 7.5 14%
Stage 15 1 min 12.9 8.0 14%
Stage 16 1 min 12.9 8.0 16%
Cool-down 3 min 2.7 1.7 0%

Naughton Protocol
Speed
Time KPM / MPH Incline
Warm-up 2 min 1.6 1.0 0%
Stage 1 2 min 3.2 2.0 0%
Stage 2 2 min 3.2 2.0 3.5%
Stage 3 2 min 3.2 2.0 7.0%
Stage 4 2 min 3.2 2.0 10.5%
Stage 5 2 min 3.2 2.0 14.0%
Stage 6 2 min 3.2 2.0 17.5%
Cool-down 3 min 1.6 1.0 0%

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Operating Instructions Ch.6 TRACKMASTER

Balke- Male
Speed
Time KPM / MPH Incline
Warm-up 2 min 2.7 1.7 0%
Stage 1 1 min 5.3 3.3 0%
Stage 2 1 min 5.3 3.3 2%
Stage 3 1 min 5.3 3.3 3%
Stage 4 1 min 5.3 3.3 4%
Stage 5 1 min 5.3 3.3 5%
Stage 6 1 min 5.3 3.3 6%
Stage 7 1 min 5.3 3.3 7%
Stage 8 1 min 5.3 3.3 8%
Stage 9 1 min 5.3 3.3 9%
Stage 10 1 min 5.3 3.3 10%
Stage 11 1 min 5.3 3.3 11%
Stage 12 1 min 5.3 3.3 12%
Stage 13 1 min 5.3 3.3 13%
Stage 14 1 min 5.3 3.3 14%
Stage 15 1 min 5.3 3.3 15%
Stage 16 1 min 5.3 3.3 16%
Stage 17 1 min 5.3 3.3 17%
Stage 18 1 min 5.3 3.3 18%
Stage 19 1 min 5.3 3.3 19%
Stage 20 1 min 5.3 3.3 20%
Stage 21 1 min 5.3 3.3 21%
Stage 22 1 min 5.3 3.3 22%
stage 23 1 min 5.3 3.3 23%
stage 24 1 min 5.3 3.3 24%
Stage 25 1 min 5.3 3.3 25%
Cool-Down 3min 2.7 1.7 0%

Balke- Female
Speed
Time KPH / MPH Incline
Warm-up 2 min 2.7 1.7 0%
Stage 1 1 min 4.8 3.0 0%
Stage 2 1 min 4.8 3.0 2.5%
Stage 3 1 min 4.8 3.0 5.0%
Stage 4 1 min 4.8 3.0 7.5%
Stage 5 1 min 4.8 3.0 10%
Stage 6 1 min 4.8 3.0 12.5%
Stage 7 1 min 4.8 3.0 15.0%
Stage 8 1 min 4.8 3.0 17.5%
Stage 9 1 min 4.8 3.0 20.0%
Stage 10 1 min 4.8 3.0 22.5%
Stage 11 1 min 4.8 3.0 25.0%
Cool-Down 3min 2.7 1.7 0%

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TRACKMASTER Ch. 6 Operating Instructions

Pre-Programmed Fitness Workout Data


17. To access Pre-Programmed Fitness Workouts,
use the + / - key to highlight the selection and
press the Yellow Enter button.

18. The screen at the right shows the (5) Fitness


workouts the user can choose from. Select the
desired Fitness Workout by pressing the + / -
button then press the Yellow Enter button to
input user information or press the Green Start
button to begin workout.

NOTE: Any of the Fitness Interval Training


programs can be altered in intensity merely by
pressing + / - for belt speed or incline. The control
will remember that setting as it transitions from
one segment to the next.

INTERVAL WORKOUT
Speed
Time KPH / MPH Incline
Warm-up 1.5 min 4.8 3.0 0%
Stage 1 1.5 min 5.6 3.5 5%
Stage 2 1.5 min 4.8 3.0 2%
Stage 3 1.5 min 5.6 3.5 7%
Stage 4 1.5 min 4.8 3.0 5%
Stage 5 1.5 min 5.6 3.5 9%
Stage 6 1.5 min 4.8 3.0 5%
Stage 7 1.5 min 5.6 3.5 12%
Stage 8 1.5 min 4.8 3.0 5%
Stage 9 1.5 min 5.6 3.5 12%
Cool-Down 3.0 min 4.8 3.0 0%

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Operating Instructions Ch.6 TRACKMASTER

SPEED INTERVAL WORKOUT

Speed
Time KPH / MPH Incline
Warm-up 1.5 min 4.0 2.5 0%
Stage 1 0.5 min 6.4 4.0 0%
Stage 2 1.5 min 4.0 2.5 0%
Stage 3 0.5 min 6.4 4.0 0%
Stage 4 1.5 min 4.0 2.5 0%
Stage 5 0.5 min 6.4 4.0 0%
Stage 6 1.5 min 4.0 2.5 0%
Stage 7 0.5 min 6.4 4.0 0%
Stage 8 1.5 min 4.0 2.5 0%
Stage 9 0.5 min 6.4 4.0 0%
Stage 10 1.5 min 4.0 2.5 0%
Stage 11 0.5 min 6.4 4.0 0%
Stage 12 1.5 min 4.0 2.5 0%
Stage 13 0.5 min 6.4 4.0 0%
Stage 14 1.0 min 4.0 2.5 0%
Cool-Down 3.0 min 3.2 2.0 0%

HIGH INTENSITY SPEED INTERVAL


WORKOUT

Speed
Time KPH / MPH Incline
Warm-up 1.5 min 4.0 2.5 0%
Stage 1 1.5 min 6.4 4.0 0%
Stage 2 0.5 min 4.0 2.5 0%
Stage 3 1.5 min 6.4 4.0 0%
Stage 4 0.5 min 4.0 2.5 0%
Stage 5 1.5 min 6.4 4.0 0%
Stage 6 0.5 min 4.0 2.5 0%
Stage 7 1.5 min 6.4 4.0 0%
Stage 8 0.5 min 4.0 2.5 0%
Stage 9 1.5 min 6.4 4.0 0%
Stage 10 0.5 min 4.0 2.5 0%
Stage 11 1.5 min 6.4 4.0 0%
Stage 12 0.5 min 4.0 2.5 0%
Stage 13 1.5 min 6.4 4.0 0%
Stage 14 1.0 min 4.0 2.5 0%
Cool-Down 3.0 min 3.2 2.0 0%

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TRACKMASTER Ch. 6 Operating Instructions

PEAK INTERVAL WORKOUT

Speed
Time KPH / MPH Incline
Warm-up 1.5 min 4.0 2.5 0%
Stage 1 0.5 min 6.4 4.0 5%
Stage 2 1.5 min 4.0 2.5 3%
Stage 3 0.5 min 6.4 4.0 5%
Stage 4 1.5 min 4.0 2.5 3%
Stage 5 0.5 min 6.4 4.0 5%
Stage 6 1.5 min 4.0 2.5 3%
Stage 7 0.5 min 6.4 4.0 7%
Stage 8 1.5 min 4.0 2.5 5%
Stage 9 0.5 min 6.4 4.0 9%
Stage 10 1.5 min 4.0 2.5 7%
Stage 11 0.5 min 6.4 4.0 12%
Stage 12 1.5 min 4.0 2.5 10%
Stage 13 0.5 min 6.4 4.0 12%
Stage 14 1.0 min 4.0 2.5 3%
Cool-Down 3.0 min 3.2 2.0 0%

HI INTENSITY PEAK INTERVAL


WORKOUT

Speed
Time KPM / MPH Incline
Warm-up 1.5 min 4.0 2.5 0%
Stage 1 1.5 min 6.4 4.0 5%
Stage 2 0.5 min 4.0 2.5 3%
Stage 3 1.5 min 6.4 4.0 5%
Stage 4 0.5 min 4.0 2.5 3%
Stage 5 1.5 min 6.4 4.0 5%
Stage 6 0.5 min 4.0 2.5 3%
Stage 7 1.5 min 6.4 4.0 7%
Stage 8 0.5 min 4.0 2.5 5%
Stage 9 1.5 min 6.4 4.0 9%
Stage 10 0.5 min 4.0 2.5 7%
Stage 11 1.5 min 6.4 4.0 12%
Stage 12 0.5 min 4.0 2.5 10%
Stage 13 1.5 min 6.4 4.0 12%
Stage 14 1.0 min 4.0 2.5 3%
Cool-Down 3.0min 3.2 2.0 0%

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Operating Instructions Ch.6 TRACKMASTER

User Defined Programming


19. To access User Defined menu, use the + / -
key to highlight the selection and press the
Yellow enter button.

NOTE: Any of the User Defined Programs can be


altered in intensity merely by pressing + / - for
belt speed or incline. The computer will remember
that setting as it transitions from one segment to
the next.

20. The screen at the right shows the (5) Custom


Workouts the user can choose from. The
control has room for 10. Select the desired
Custom Workout by pressing the + / - button
then press the Green Start button to begin or
press the Yellow Enter button to modify an
existing workout. If no workouts exist and
you press the Start button, Screen 21 will
appear.

21. Press the + / - buttons to input the variables a


field. Make sure your variable value is correct
before pressing the Black Program Select
button. Upon pressing this button, the cursor
will advance to the next variable field. Repeat
the steps above for all 3 fields. Press the
Green Start button to save the routine.

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TRACKMASTER Ch. 7 Parts List with Part Numbers

Preventive Maintenance 7
Regular cleaning and maintenance is essential to keep your TRACKMASTER® treadmill operating at
its best for many years. We recommend that you record all maintenance and service in a log (as
shown in Appendix A).

Before cleaning the device turn the main power switch to OFF, and
disconnect the treadmill from its power outlet. Never use wet cleaning
materials near a power source: you could suffer an electrical shock.

To preserve the condition of your warranty, make sure that all repair procedures
(other than normal maintenance) are performed by an authorized and qualified
service provider. Contact customer support with any questions at (316) 283-3344.

Use only TRACKMASTER® replacement parts. Using other parts may void your
warranty and may cause your treadmill to malfunction.

Reprocessing Instructions
To reprocess the treadmill between each patient use, follow the reprocessing instructions
located in Appendix B.

Daily Maintenance
 Ensure that the treadmill is functioning properly.
 Visual inspection of treadmill and walking belt for damage and wear
Weekly Maintenance
 Vacuum around and under the treadmill. Clean all exposed surfaces with a
vacuum cleaner. Avoid moving the treadmill from its original position as moving
it will compromise the original belt tracking setting.
 Check running belt tension.
 Observe running belt tracking, correct as required.
Monthly Maintenance
 Belt cleaning and inspection.

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Preventive Maintenance Ch. 7 TRACKMASTER

Semiannual Maintenance
 Evaluate the condition of the deck and belt.
 Belt adjustment needs to be performed to assure proper belt alignment.
 Check running belt adjustment.
 Check drive belt tension adjustment.
 Clean and lubricate the treadmill elevation screw.

NOTE: Use only TRACKMASTER® replacement parts. Using other parts may void
your warranty and may cause your treadmill to malfunction.

Belt Cleaning and Inspection


1. Turn treadmill main power switch ON.
2. Start treadmill at 0.5 MPH. With a damp small towel wipe excessive dirt from
running belt keeping the towel in the center of the length of the treadmill. Avoid
getting the towel near the rear roller.
3. When belt is clean stop treadmill.
4. Inspect running belt for tears or nicks. If damaged, replace the belt.
5. Perform Running Belt Tracking Adjustment and Belt Tension Adjustment.

Running Belt Tracking Adjustment


This procedure requires the following tool:
 ¼” Allen wrench
NOTE: Because this adjustment is not covered under your warranty, it is important
that you review these instructions thoroughly before proceeding.
The patented MasterTrack®Belt Tracking System significantly reduces the need to
adjust the belt on your treadmill. However, when you operate your treadmill for the
first time, you may need to adjust the tracking of the belt to conform to your floor.
You may also need to adjust the tracking if you move the machine to another
location.
Your running belt should remain centered, although a slight amount of movement to
the left or right is normal during use. Do not allow the running belt to travel all the
way to either side.

To adjust the belt tracking, do the following:


1. Turn the treadmill’s power switch to ON.
2. Increase the speed to 3.0 MPH.
3. Observe the left side of the running belt as it travels over the rear roller. If the
belt runs to the right side of the roller, turn the right bolt one-eighth turn
clockwise, and turn the left bolt one-eighth turn counterclockwise.
NOTE: When tightening one side of the belt, always loosen the opposite side one-half as
much. This procedure provides finer control, with a smaller impact on the belt
tension.
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TRACKMASTER Ch. 7 Parts List with Part Numbers

Check the belt after 2 minutes, with the treadmill running at approximately 7.0 MPH.
If the belt does not correct itself, continue with slight turns until the belt is in the
center of the rear roller. If the belt runs toward the left side of the roller, reverse the
adjustments.

NOTE: Uneven floors accelerate belt misalignment. This situation may require more
frequent adjustment to prevent belt damage.

Running Belt Tension Adjustment


The running belt may stretch and loosen with regular use. This looseness is noticeable
when the belt tends to hesitate or stick. Adjust the tension on the belt by following the
procedure and referring to the illustration below.

1. Turn the treadmill’s power switch to ON.


2. Start treadmill and increase to 1.0 MPH
3. Start walking on the treadmill, grab side handrail and apply pressure with your foot to
create resistance on running belt.
4. If running belt hesitates or slips on front drive roller, tighten both tension bolts ½ turn
(Clockwise).
5. Repeat steps 2 thru 4 until running belt stops slipping.

NOTE: When running belt is too tight the edge of belt will curl causing premature
running belt failure.

Item Description
1 Tension Bolts

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TRACKMASTER Ch. 7 Parts List with Part Numbers

Exterior Care
The powder-coat finish on your treadmill is an extremely durable finish and requires
minimal care. Do not allow perspiration to build up on your treadmill. Wipe the unit
daily. (Refer to Appendix B Reprocessing Instructions)

Elevation Screw Lubrication


The Elevation Screw must be cleaned and lubricated every 6 months to maintain
proper operation of the treadmill. Failure to perform this maintenance function will
result in premature wear and ultimate failure of the lift mechanism.
This procedure requires the following tools:
 TRACKMASTER® grease (Part # 317-160-165)
 Clean, lint-free cloth
 Small paint brush
1. Raise the treadmill to its maximum elevation.
2. Turn the main power switch to the OFF position, and unplug the treadmill from
its outlet.
3. Using a lint-free cloth, remove the old lubricant and accumulated dust from the
elevation screw.
4. Use a small brush to reapply a thin coat of grease to the threads of the elevation
screw. Do not use too much grease—the excess could squeeze onto the floor and
create a slip-and-fall hazard.
5. Plug treadmill power cord back into the power source outlet. Cycle the main
power switch to the ON position and allow the treadmill to return to the parked
position.
6. Return the unit to service.

Running Deck Maintenance


®
The TRACKMASTER running deck is maintenance–free and offers (2) running
deck surfaces to double the life of ordinary treadmills.

NOTE: Do not use silicone sprays to wax your treadmill deck. Using silicone sprays will
void the warranty. Such sprays can bring about surface changes that may result
in hesitation or excessive belt slip.

If running deck surface becomes grooved due to wear, it can be renewed by


flipping the deck to the opposite side.

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Preventive Maintenance Ch. 8 TRACKMASTER

Circuit Board Assembly

Item Description Part Number Qty


1 Bracket Circuit Board 317-709-001 1
2 Board FG0495-3 Universal Power Supply 317-160-199 1
3 HN #8-32 Nylon 001-1763 5
4 Mount Inverter Isolation 317-160-040 5
5 HHWHTS #8-32 x .375 001-1744 5
6 Trim Black 3” Lg 001-102-044 1

Elevation Assembly

APPLY MOLY BASED GREASE 2X

Item Description Part Number Qty


1 Elevation Weldment TMX428 317-702-002 1
2 Spanner Wheel 317-160-054 2
3 Wheel Landing Gear 317-160-005 2
4 HHCS 3/8-16 x 3.25 Lg Gr5 001-1519 2
5 NLN 3/8-16 001-1430 2

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TRACKMASTER Ch. 8 Parts List with Part Numbers

Pull Tether Assembly


NOTE: ATTACHED WRIST STRAP TO CLIP
The pull tether clip needs to be seated for WITH A DOUBLE KNOT.
the treadmill to operate as designed.

Item Description Part Number Qty


1 Tether Pull w/Wrist strap (Not Sold 317-160-229 1
Individually)
2 E-Stop Kill Switch LS500 (Not Sold 317-160-226 1
Individually)
3 Cap 1.50 x 4.00 LPDE BLK Modified 317-160-230 1
(Not Sold Individually)
1-3 Pull Tether Assembly (Sold as assembled 317-720-001 1
kit)

Emergency Stop Assemblies

Item Description Part Number Qty


1 Emergency Stop IDEC (Not Sold 317-160-268 1
Individually)
2 Cap 1.50 x 4.00 LPDE BLK Modified 317-160-230 1
(Not Sold Individually)
1-2 Emergency Stop Assembly (Sold as 317-722-001 1
assembled kit)

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Preventive Maintenance Ch. 8 TRACKMASTER

Motor Pan Assembly

DC MOTOR MOUNT ASSEMBLY

CIRCUIT BOARD
MOUNT ASSEMBLY

TAP 10-32 HOLE AND SAND


POWDER COAT MATERIAL
FOR PROPOR GROUND
CONNECTION

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TRACKMASTER Ch. 8 Parts List with Part Numbers

Motor Pan Assembly

Item Description Part Number Qty


1 Motor Pan Weldment 317-700-001 1
2 HHCS ¼-20 x 1.25 Lg Gr 2 001-1159 4
3 FW ¼” Dia (Above) 001-1439 4
FW ¼” Dia 1” OD Fender (Bellow) 001-2372 4
4 Motor Isolation Stem 317-160-216 4
5 Motor Isolation Spacer 317-160-217 4
6 NLN ¼-20 001-1427 4
7 Actuator 115V 317-160-090 1
Actuator 220V 317-160-029
8 HHCS 3/8-16 c 5.0” Lg Gr 5 001-1743 1
9 FW 3/8” Dia 001-1441 3
10 Washer Nylon 317-160-086 3
11 NLN 3/8-16 001-1430 1
12 Fan Assembly DC W/Connector 317-160-202 1
13 RHMS #6-32 x .50” Lg 001-1851 4
14 K-Lock Nut #6-32 001-1858 4
15 Resistor Omite 85/150MJ40R0DE 317-160-233 1
16 HNS #8-32 Flange 001-1636 7
17 HHWHTS #8-32 X .50” Lg 001-1764 7
18 Filter CorCom 10EHT1 317-160-240 1
19 Drive DC Servo PC2303-012-N 317-160-196 1
20 Regen Module RA2302
21 RHMS #10-32 X .375 LG 001-1755 6
22 NYLON ISOLATOR #10-32 317-160-259 5
23 Plate Breaker Trackmaster 317-710-001 1
24 Breaker 3 amp 317-160-220 2
25 Breaker ¼ amp 317-160-024 2
26 HHWHTS #8-32 x .375” Lg 001-1744 2
27 Switch TA35-C324-L200C0 317-160-256 1
28 RHMS #6-32 x .50” Lg 001-1851 2
29 K-Lock Nut #6-32 001-1858 2
30 POWER CORD INLET C-20 4793.4000 317-160-257 1
31 PLATE SWITCH TMX428 317-718-001 1

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February 2021
Preventive Maintenance Ch. 8 TRACKMASTER

Motor Pan Assembly Wiring

DC MOTOR ASSEMBLY DC DRIVE MOTOR


CONNECTOR PE,W,V,U
DC DRIVE MOTOR
FEEDBACK CONNECTOR

120V 220V
CONFIGURATION CONFIGURATION

BLACK (120) BLANK


BLANK BLACK (240)
BROWN (HOT) BROWN (HOT)
BLANK BLANK

RESITOR OMITE
DRIVE DC
SERVO PC2303-012-N

.25 GAP
DC FAN WIRE RED
DC FAN WIRE BLACK
CONNECT 2 PIN CONECTOR
BROWN WIRE ON TOP
ORANGE WIRE ON BOTTOM

RELAY NOT SHOWN

CIRCUIT BOARD ASSEMBLY

CONNET COLOR ITEM 12 SHEETS 1 OF 2


CONFIGURATION

WHITE (COMMON) MULTIPLE GROUND


RED (INCLINE UP) CONNECTION
BLACK (INCLINE DOWN)

62 TMX428 Owner’s Manual 317-160-284 Rev 6


February 2021
TRACKMASTER Ch. 8 Parts List with Part Numbers

HARNESS CONNECTOR
BLACK
BREAKER 3 AMP HARNESS CONNECTOR
BROWN
BREAKER ¼ AMP DRIVE
BLK
BLK WHT CIRCUIT BOARD
RED ASSEMBLY
BRN
BRN CONNECTOR COLOR CONFIGURATION
BRN
BLU RED (INCLINE COMMON)
DRIVE GROUND ON
NYLON STANDOFF WHITE (AC COMMON
FILTER CORCOM F4635 BLUE (INCLINE HOT)
BROWN (AC HOT)

POWER SWITCH
ASSEMBLY

HARNESS JUMPER (BROWN)

HARNESS JUMPER (BLACK) GROUND HARNESS (GRN/YEL)


MAIN WIRE HARNESS (BROWN)
MAIN WIRE HARNESS (GRN/YEL)
MAIN WIRE HARNESS (GRN/YEL) MAIN WIRE HARNESS (BLACK)

ZIP TIE USB WIRE TO


NYLON STANDOFF

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February 2021
Preventive Maintenance Ch. 8 TRACKMASTER

Motor Pan Assembly Wiring

Item Description Part Number Qty


1 Screw HHWTS #8-32 x .375 Lg 001-1744 4
2 Clamp Plastic ¼” ID 317-160-227 4
3 Harness 110V DC Treadmill 317-160-261 1
Harness 220V DC Treadmill 317-160-262
4 Harness Resistor 417-160-026 1
5 Speed Sensor Hall Effect 317-160-305 1
Harness Speed Sensor Hall Effect 317-160-306
6 Harness Elevation 317-160-231 1
7 HH Screw #10-32 x .375 Lg GRD 317-160-076 2
8 Harness Motor Controller 417-160-031 1
9 Harness Ground 317-160-070 2
10 Harness Main DC Treadmill 317-160-247 1
11 Harness Jumper 317-160-071 2
12 LW #10 EXT Tooth 001-1751 1
13 Surge Suppressor 317-160-129 1
14 Decal Ground 317-160-273 1
15 Cable RS232 Panel Mount 317-160-236 1
16 Cable USB Panel to USB B 317-160-237 1
17 Plate RS232 & USB 317-160-254 1
18 HHCS #8-32 x .50 Lg 001-1764 2
19 HNS #8-32 Flange Nut 001-1636 2
20 Decal Caution 317-160-274 2
21 Zip Tie 8” Lg 317-160-280 1
22 Zip Tie 4” Lg 317-160-075 1
23 RMHS #4-40 x .375 Lg 001-2360 2
24 110V RELAY 317-160-386 1
220V RELAY 317-160-387
25 VELCRO HOOK 5/8 X 1” LONG 317-160-056 1
26 VELCRO LOOP 5/8 X 1” LONG 317-160-057 1

64 TMX428 Owner’s Manual 317-160-284 Rev 6


February 2021
TRACKMASTER Ch. 8 Parts List with Part Numbers

Frame Assembly

APPLY MOLY BASED GREASE


2X

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February 2021
Preventive Maintenance Ch. 8 TRACKMASTER

Frame Assembly

ACTUATOR INSTALLATION NOTES:


1. PRIOR TO INSTALLATION OF BOLT, TURN
ACTUATOR END CLOCKWISE UNTIL IT STOPS.
NEXT TURN COUNTER CLOCKWISE 1 ½ TURN OUT
PLUS ANY ADDITIONAL REVOLUTION TO ALLOW
BOLT ALIGNMENT.
2. WHEN TIGHTENING ELEVATION BOLT AND NUT,
THE WASHERS MUST MOVE FREELY.

Item Description Part Number Qty


1 Motor Pan Assembly TMX428 317-Various 1
2 Side Channel LH Weldment 317-704-001 1
3 Side Channel RH Weldment 317-705-001 1
4 Rear Foot 317-706-001 1
5 Stem Bumper 317-160-141 2
6 Bracket Motor Pan Right 317-708-001 1
7 Bracket Motor Pan Left 317-707-001 1
8 Bolt HHCS ¼-20 x .75” Lg Gr 5 001-1186 26
9 Flat Washer ¼” Dia 001-1439 26
10 Lock Washer ¼” Dia 001-1450 26
11 Nut HN ¼-20 Grade 5 001-1386 26
12 Landing Gear Assembly 317-702-001 1
13 Bumper 1.8” Dia Black 317-160-106 2
14 Shoulder Bolt HSHSS 5/8” Dia x 1” Lg 001-1730 2
15 Elevation Delrin Spacer 317-160-060 4
16 Flat Washer ½” Dia 001-1443 2
17 Nylon Lock Nut NLN ½”-13 001-1676 2
18 Bolt HHCS 3/8-16 x 3” Lg Grade 5 001-1699 1
19 Washer Nylon 317-160-086 4
20 Nylon Lock Nut 3/8-16 001-1430 1
21 Belt Drive 317-160-026 1
22 Anti-Slip Safety Walk “Cut 1.5” x 4” 317-160-084 2

66 TMX428 Owner’s Manual 317-160-284 Rev 6


February 2021
SEE NOTE 3
TRACKMASTER Ch. 8 Parts List with Part Numbers

Deck Assembly

STRETCH ADJUSTMENT MARKS 4X

INSTALL CAMBER
UP

SEE NOTE 2

SEE NOTE 1

NOTES:
1. ADJUSTMENT SCREWS MUST BE MATCH
TIGHTENED. PROPER TENSION IS ACHIEVED
WHEN BELT CAN’T SLIP ON PULLEYS WHEN IN
OPERATION.
2. ADJUST DRIVE BELT TENSION PULLING ALL
FREE PLAY OUT OF BELT. DO NOT OVER
TIGHTEN CAUSING THE BELT TO STRETCH.
3. MOVE REAR PULLEY SIDE TO SIDE IN
CHANNELS TO OBTAIN FRONT TO REAR BELT
ALIGNMENT AND TRACKING.

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February 2021
Preventive Maintenance Ch. 8 TRACKMASTER

Deck Assembly

Item Description Part Number Qty


1 Frame Assembly TMX428 317-Various 1
2 Belt Running with V-Guide 317-160-002 1
3 Bolt HHCS 5/16-18 x .75” Lg 001-1167 6
4 Lock Washer 5/16” Dia 001-1451 7
5 Flat Washer 5/16” Dia 001-1440 9
6 Deck Support Channel Weldment 317-379-001 3
7 Deck Isolator 1.75” Dia with Stud 317-345-003 6
8 Flange Lock Nut HNS 5/16-18 001-1398 6
9 Deck Running Board 317-160-025 1
10 Screw HSFCHCS 5/16”-18 x 1.5” Lg PLTD 001-1739 6
11 Roller Front 317-160-156 1
12 Set Screw 5/16”-18 x 1.75” Lg 317-160-224 1
13 Nut FHNZ 5/16-18 Grade 5 001-1387 1
14 Bolt HSHCS 5/16”-18 x 2” Lg PLTD 001-1748 1
15 Rear Roller 317-160-157 1
16 Belt Tension Plate 317-649-001 2
17 Screw HSHCS 5/16”-18 x 3” Lg PLTD 001-1737 2
18 End Cap LH 317-160-175 1
19 End Cap RH 317-160-176 1
20 Screw HSBHCS 5/16”-18 x 1” Lg PLTD 001-1735 2
21 Extrusion Anti-Skid Rubber 60” LG 317-160-055 2

68 TMX428 Owner’s Manual 317-160-284 Rev 6


February 2021
TRACKMASTER Ch. 8 Parts List with Part Numbers

NOTE:
The pull tether clip needs to be seated for the
Final Assembly treadmill to operate as designed.

CONNECT CABLE TO ESB CONNECT CABLE TO PULL TETHER


ROUTE WIRES THRU CONNECT CONTACT I&I ROUTE
CENTER & LEFT HAND THRU LEFT HANDRAIL
RAIL

OUTSIDE CONTACT

DETAIL 1

SEE DETAIL 1

Final Assembly Circuit Board Connection

CONNECT PULL TETHER


CABLE TO J7 & J6

CONTROLLER OPTION
CONNECT CONSOLE
COMMUNICATION CABLE TO J12
CONNECT EMERGENCY STOP
CABLE TO J4 & J5

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February 2021
Preventive Maintenance Ch. 8 TRACKMASTER

Final Assembly
Item Description Part Number Qty
1 Running Deck Assembly TMX428 317-Various 1
2 Handrail RH TMX428 317-712-001 1
3 Handrail LH TMX428 317-713-001 1
4 Washer Nylon 317-160-086 2
5 Lock Washer 3/8” 001-1452 4
6 Screw HSHCS 3/8”-16 x 1” Lg PLTD 001-1859 6
7 Dome Plug 317-180-008 4
8 Handrail Center TMX428 317-711-001 1
9 Screw HSBHCS ¼”-20 x ¾” Lg 001-2351 8
10 Harness ESB & Pull Tether 317-160-263 2
11 Pull Tether Assembly 317-720-001 1
12 Emergency Stop Assembly RAFI 317-721-001 1
Emergency Stop Assembly IDEC 317-722-001
13 Riv-Nut ¼”-20 001-1686 1
14 Power Cord 110-120 VAC C-19 NEMA 5-15 317-160-219 1
Power Cord 220-240 VAC C-19 NEMA 6-15 317-160-242
Power Cord 230 VAC C-19 AS/NZS 3112 317-160-319
Power Cord 200-240 VAC C-19 CEE 7/7 EURO 317-160-189
Power Cord 250 VAC C-19 Type N Brazil 317-160-362
Power Cord 230 VAC C-19 UK BS1363 317-160-188
Power Cord 240 VAC C-19 BS546 3 pin Option 317-160-318
Power Cord 250 VAC C-19 Type K Danish 317-160-361
Power Cord 240 VAC C-19 GB1002 317-160-339
Power Cord 250 VAC C-19 Type H Israel 317-160-363
Power Cord 250 VAC C-19 Type L Italy 317-160-364
Power Cord 250 VAC V-19 Type J Swiss 317-160-362
15 Decal Hi-Pot Power Cord 317-160-258 1
16 Clamp Support 317-160-092 1
17 Lock Washer ¼” 001-1450 1
18 Bolt HHCS ¼”-20 x ¾” Lg Gr 5 001-2351 1
19 Hood TMX428 317-160-235 1
20 Decal Caution 317-160-018 1
21 Screw HHWHTS #8-32 x 3/8” Lg 001-1744 5
22 Test Plug 317-187-003 1
23 Velcro Hook Backing 1” lg. 317-160-056 1”
24 Velcro Backing 1” Lg. 317-160-057 1”
25 Decal Serial 317-Various 1
26 Decal ETL 317-160-271 1
27 Decal Wheelie Bin 317-160-164 1

70 TMX428 Owner’s Manual 317-160-284 Rev 6


February 2021
TRACKMASTER Ch. 8 Parts List with Part Numbers

TMX428CP Controller Assembly

CONNECT TO J10
ON LCD SCREEN

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February 2021
Preventive Maintenance Ch. 8 TRACKMASTER

TMX428CP Controller Assembly

Item Description Part Number Qty


1 Console Plastic LCD Configuration 317-160-270 1
2 Membrane TMX428 Overlay 317-160-232 1
3 Board FG0960-0 Console 417-160-017 1
4 RHMS #6-32 3/8” Lg 001-1745 4
5 Back Plate Fitness Panel 317-731-001 1
6 Fastener ¼-20 UNC Riv-Nut 001-1686 4
7 Rubber Control Dampener 317-160-277 2
8 Handrail Controller TMX428CP 317-719-001 1
9 Flat Washer ¼” Dia 001-1439 4
10 Lock Washer ¼” Dia 001-2351 4
11 Screw BHSCS ¼”-20 x ¾” 001-1796 4
12 Polar Board FG0315 317-160-168 1
13 Velcro Hook 5/8” x 2” Lg 317-160-056 1
14 Velcro Loop 5/8” x 2” Lg 317-160-057 1
15 Polar Cable 3 pin 12” CA0045 317-160-169 1
16 K-Lock Nut #6-32 001-1823 10
17 Cover Plastic Controller 317-160-234 1
18 Screw HSBHCS 10-32 x ½” Lg 001-2334 4

72 TMX428 Owner’s Manual 317-160-284 Rev 6


February 2021
TRACKMASTER Ch. 9 Troubleshooting

Troubleshooting 9
Control Console Will Not Illuminate
1. This procedure requires the use of a meter that is capable of reading at least 250 VAC
and measure ohms.
2. Turn treadmill main power switch to OFF. Unplug the treadmill power cable from
the wall receptacle.
3. Measure the voltage at the wall outlet for correct voltage level. If voltage is not
correct, reset circuit breaker. If voltage is correct, proceed to next step.
4. Plug the treadmill power cable into the wall receptacle. Turn treadmill main power
switch ON.
5. Observe solid RED led D7 this indicated power to the smart power supply board.
The LED indicator is located next to the large transformer in the upper right hand
corner when looking at the board.
6. If the Control Console does not light up verify the J12 connector on the lower smart
power supply board, and the J8 connector on the upper LCD circuit board located in
the Control Console. This is the main communication cable and is critical to have the
connector properly seated on the connector.
7. Verify the J4 & J5 jumper is connected; it is located to the right side of the large
transformer.
8. If connections at the power switch breaker are good, turn main power switch to OFF,
and unplug the treadmill from the wall receptacle. Check the continuity of each
conductor of the power cord. If the power cord is good, check the function of the
main power switch in the ON and OFF positions. Check power cord is plugged into
power switch.

NOTE: Patient or assistant may introduce an ESD discharge to the treadmill. The LCD
screen may not display the speed and elevation; treadmill can be stopped by the
emergency stop or safety tether.

Facility Circuit Breaker Trips When Powering Up


If the main circuit breaker trips when the treadmill is first turned on, the main circuit that
the treadmill is on may be overloaded. This will not happen if the treadmill is on a
proper, dedicated line. Refer this problem to your local electrician and check that the
service panel circuit breaker is a high magnetic breaker.

Treadmill Will Not Start


1. The Control console has a blue screen with establishing communication in yellow
remains on the screen. Verify the J12 connector on the lower smart power supply
board, and the J8 connector on the upper LCD circuit board located in the Control
Console. This is the main communication cable and is critical to have the connector
properly seated on the connector.
2. Make sure the pull tether clip (Safety Lanyard) is connected to switch.

317-160-284 Rev 6 TMX428 Owner’s Manual 73


February 2021
Troubleshooting Ch. 9 TRACKMASTER

Running Belt Slips When In Use


Over a period of time, the treadmill running belt will stretch and allow slippage when used by a
heavy person. (See Running Belt Tension Adjustment

Running Belt Is Off-Center


Occasionally the treadmill running belt will become off-center. (See Running Belt Tracking
Adjustment

Internal Circuit Breaker Location and Resetting


1. All circuit breakers are located at the front of the treadmill and below the hood. (See
Motor Pan Assembly Appendix B.)
 2 ea. Power Supply / Relay Board (1/4 amp)
 2 ea. Elevation Motor (2 amp [220v]; 3 amp [110v])

2. To reset a breaker, push the button.

NOTE: Contact your distributor for information on possible causes of tripped circuit
breakers.

74 TMX428 Owner’s Manual 317-160-284 Rev 6


February 2021
Appendix

Maintenance Log
A

Serial #_______________________________Date Purchased_______________

Purchased From ________________________Phone_______________________

DATE HOURS SERVICE COMPLETED COST

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February 2021
76 TMX428 Owner’s Manual 317-160-284 Rev 6
February 2021
Appendix

Reprocessing Instructions B
The following reprocessing instructions apply to all treadmills. The treadmill is neither sterile nor can it be sterilized.

Manufacturer: Full Vision Inc Symbol:

Device(s): Treadmills

WARNINGS Before cleaning the device, turn the main power switch to OFF and
disconnect the treadmill from its power outlet.
Never use wet cleaning materials near a power source: you could suffer an
electrical shock.
Do not improperly clean the device
 During cleaning, do not allow fluid to enter the motor pan assembly
area.
 Always wear appropriate PPE when cleaning.
 Do not use abrasive brushes or abrasive cleaners. This could
damage the paint and plastic surfaces.
 Do not use sharp tools (e.g. knife, metal scraper) or aggressive
cleaning solvents for cleaning
 Alcohols are flammable and should only be used in well ventilated
spaces
 DO NOT use disinfection with a phenol base or peroxide
compound to disinfect the external surface

Limitations on Not Applicable


Processing

INSTRUCTIONS

Initial Treatment at Use a soft, clean, lint-free cloth / paper towel dampened (not wet) with tap
the Point of Use water and mild detergent to wipe all treadmill surfaces to remove excess
soil, moisture, and perspiration.

Preparation Before All cleaning solutions should be prepared at the dilution and temperature
Cleaning recommended by the manufacturer.

Cleaning: Not applicable


Automated

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February 2021
Cleaning: Manual Step 1 – Turn the main power switch to OFF and disconnect the treadmill
from its power outlet.
Step 2 – Use 20 mL (0.68 oz) of an alkaline cleaner or similar mild, non-
abrasive detergent (ex. Spray 409) on a soft, clean, lint-free 25 x
25 cm (9.8 x 9.8 in) size cloth / paper towel and manually clean
item 1, 2, & 6 (if applicable). Reference Image 1 for corresponding
items. Note: Do not spray cleaning chemical directly on the device
Step 3 – Use an appropriately sized soft-bristled brush (e.g. standard
toothbrush) dampened with 5 mL (0.17 oz) of mild soapy tap water
(or similar mild, non-abrasive detergent) to clean item 3 and hard
to reach spots. Reference Image 1 for corresponding items.
Step 4 – Wipe all surfaces 1-6 (reference Image 1) with a soft, clean, lint-
free 25 x 25 cm (9.8 x 9.8 in) size cloth / paper towel dampened
with 20 mL (0.68 oz) (not wet) of lukewarm tap water 27°C to
44°C (80°F to 111°F) for a minimum of 30 seconds.
Step 5 – Dispose of all cleaning materials according to your institutions
established procedure.

Disinfection If necessary, to disinfect the treadmill, follow these steps.


Step 1 – Turn the main power switch to OFF and disconnect the treadmill
from its power outlet.
Step 2 – Prepare 20 mL (0.68 oz) of 70% or greater isopropyl alcohol
disinfectant solution according to the manufacturer’s directions.
Step 3 – Use a soft, clean, lint-free 25 x 25 cm (9.8 x 9.8 in) size cloth /
paper towel or gauze that is saturated with 20 mL (0.68 oz) of the
disinfection solution and manually disinfect all contaminated
surfaces of the device for a minimum of 15 minutes.
Step 4 – Use an appropriately sized soft-bristled brush (e.g. standard
toothbrush) dampened with 5 mL (0.17 oz) of the disinfectant
solution to clean item 3 and hard to reach spots. (reference Image 1
for corresponding items) Surface must remain wet for a minimum
of 15 minutes.
Step 5 – Wipe all contaminated surfaces 1-6 (reference Image 1) with a soft,
clean, lint-free 25 x 25 cm (9.8 x 9.8 in) size cloth / paper towel or
gauze dampened with 20 mL (0.68 oz) of purified water 27°C to
44°C (80°F to 111°F) for a minimum of 30 seconds.
Step 6 – Dispose of all cleaning materials according to your institutions
established procedure.

Drying Dry the device with a soft, clean, lint-free cloth/paper towel 25 x 25 cm (9.8
x 9.8 in).

Maintenance, Visually examine each device for cleanliness. If visible soil remains, repeat
Inspection and cleaning procedure until the device is thoroughly clean.
Testing

Packaging Not applicable

Sterilization Not applicable

78 TMX428 Owner’s Manual 317-160-284 Rev 6


February 2021
Storage

Additional No additional requirements


Information

Manufacturer Full Vision Inc.


Contact Email: [email protected]

Item Description
1 Emergency Strop Button
2 Patient Grab Handrails
3 Wrist Strap Stop Tether
4 Hood
5 Running Belt
6 Controller (if applicable)

The instructions provided have been validated by the manufacturer of the medical device as being capable
of preparing a medical device for reuse. It remains the responsibility of the processor to ensure that the
processing, as actually performed using equipment, materials and personnel in the processing facility,
achieves the desired result. This requires verification and/or validation and routine monitoring of the
process.

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February 2021
80 TMX428 Owner’s Manual 317-160-284 Rev 6
February 2021
3017 Full Vision Drive
Newton, KS. 67114
www.full-vision.com
www.trackmastertreadmills.com

Assembled in
Newton, KS. U.S.A.

© 2020 Full Vision Inc.

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