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Horizontal Balancing Machines: Series HM 20, HM 3/HM 30

The HM series provides universal application, high balancing accuracy, and is easily upgradable due to its modular design and wide range of accessories. It features a hard-bearing design that allows for quick rotor changes and includes ergonomic measuring instrumentation for superior functionality and safety.

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0% found this document useful (0 votes)
97 views4 pages

Horizontal Balancing Machines: Series HM 20, HM 3/HM 30

The HM series provides universal application, high balancing accuracy, and is easily upgradable due to its modular design and wide range of accessories. It features a hard-bearing design that allows for quick rotor changes and includes ergonomic measuring instrumentation for superior functionality and safety.

Uploaded by

Asim Wakash
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
Download as pdf or txt
Download as pdf or txt
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Universal application

High balancing accuracy

Easily upgradable due to modular


design and wide range of accesso-
ries

Hard-bearing design provides for


quick change-over from one rotor
to the next

Ergonomically designed measu-


ring instrumentation type CAB 820
or CAB 920 with superior functio-
nality

Extensive safety equipment for all


protection classes

Horizontal Balancing Machines


Series HM 20, HM 3/HM 30

Range of application

Series HM universal balancing Typical rotors are electrical armatu- and logical sequence of operation.
machines are designed for accurate res, rolls up to 700 kg, spindles, Modular design and a wide range of
balancing of a wide range of rotors. turbo charger rotors, crankshafts, accessories make series HM balan-
They are suitable for balancing ventilators, pump impellers, drive cing machines an extremely flexible
cylindrical rotors on their own bea- assembly components, and gear solution.
ring journals as well as for balancing wheels. Schenck series HM universal balan-
of disc-shaped rotors on balancing Operation is simplified by permanent cing machines are therefore a highly
arbors. calibration, ergonomic design efficient investment for balancing
individual rotors and small batches.

RM 2528-3e
Sequence of operation • Acceleration, determination and • Verification of residual unbalance
display of unbalance on the (the measuring unit indicates
• Manual loading of the rotor on measuring instrument, decelera- whether the required tolerance
the bearing pedestals, closing of tion. The measured unbalance has been reached), and unloa-
counter bearings, coupling of the values are retained after the ding of the rotor from the machi-
drive system (belt or universal- measuring run is completed. ne.
joint shaft). • Opening of the protection device,
• Closing of protection device. manual unbalance correction (if
Start of automatic measuring necessary).
sequence:

Special features anti-friction bearings available as


option.
• High ease of operation: Hard- • Indexing angle display in case of
bearing design eliminates the belt drive.
need for calibration runs. • Automatic measuring cycle with
• Machine provides for unbalance selectable, infinitely variable
correction in two planes or sepa- acceleration, measuring and
rate correction of static and deceleration times.
couple unbalance. • Upgradable with many supple-
• Rotors can be mounted on their mentary modules, e.g. for mass
original shaft or on a balancing correction.
arbor. Balancing with mounted

HM bearing pedestals: Slim, robust bearing


pedestals ensure high overall stiffness,
Drive system high linearity and extremely low damping.
Use of the Schenck hard-bearing principle,
with the middle section of the bearing
pedestal designed as sturdy dynamometer.
Sensors are arranged outside the force
path and are therefore insensitive to
impacts.

Underslung belt drive (BU) Overslung belt drive (BK) Universal-joint drive (U)

Selection of a drive system is deter- le. Underslung belt drives (BU) pro- rotor throughput, universal-joint
mined by the shape or your rotors. vide for smooth operation and are drives (U) in cases where a high
Combinations of different drive universally applicable. Overslung drive power is required.
systems on one machine are possib- belt drives (BK) are used for high
Proven measuring technology value for money. Measuring units
This machine series includes measu- This measuring unit is always the
ring technology in the accustomed right solution when you want to
Schenck top quality in two levels: achieve the balancing objective in
The CAB 920 SmartTouch combines your business quickly and without
maximum precision with simplest major effort.
operation: the CAB 920 offers an
ingeniously simple operating con-
cept, whose logical relationships are
clearly apparent at the first glance.
The result is totally convincing: rapid
and safe working with the minimum
learning requirement – for every con-
ceivable technical rotor variant.
The CAB 820 is the basic measuring
unit, which sets the standards for its
class. It offers absolute peak perfor-
mance combined with every opera-
ting convenience, all at outstanding
Measuring unit CAB 920 Measuring unit CAB 820

The choice of protective enclosure is Enclosures


determined by the danger the rotor
presents, with due consideration to
balancing speed, method of unba-
lance correction and maximum
penetration energy of rotor compon-
ents or fragments.

Depending on the varying protection


requirements, ISO 21940-23 speci-
fies five protection classes (0, A, B,
C, D) for balancing machines.

Series HM balancing machines Class B protection


usually require Class B or Class C
enclosures. Safety class B should be
chosen, if contact with the rotor or
parts of the drive system may result used to calculate the
in injury. Class C is to be used in penetration potential.
cases, where the hazard of frag- The safety enclosure
ments detaching from the rotor can- must be capable of
not be ruled out entirely. The size, containing any such
shape, hardness and tangential projected rotor frag-
speed of a projected fragment are ments.

Class C protection
Important data at a glance
Machine HM 20 HM 3 HM 30

Rotor weight, max [kg] 100 300 700

Diameter, max (D1) [mm] 1260

Bearing journal diameter [mm] 9 - 70 10 - 80

Bearing centre distance (L1) (1) (2) [mm] BU: 1330 BU: 1330, U: 1545

Minimum achievable residual unbal. [gmm] 0,8 1,0 1,5

Rotor drive (2) BU, BK BU, U

Drive power (frequency-controlled) (2) [kW] 2,2 BU: 2,2, U: 4,0

Power supply 400V ± 10%, 3Ph, 50Hz

Measuring instrumentation CAB 820 (c.f. Brochure RC 1057)

Paint finish RAL 7024 / 7035 graphite grey / light grey

Options

Measuring unit CAB 920 Vectormeter display, network connection, ... (cf. Brochure RC 1034-1)

Additional software Operator support, documentation, unbalance correction calculations

Printer with mounting kit For documentation of the balancing process

Machine bed extension [mm] 500 / 1500

Roller carriage inserts [mm] 70 - 140 80 - 160

Class B protection to ISO 21940-23 Protection against contact with rotating parts

Class C protection to ISO 21940-23 Protection against projected fragments


(1) For larger rotors, machine base extension or balancing machines series HM 4/40, HM 5/50 are available
(2) Drive system: BU: Universal belt drive; BK: Overslung belt drive; U: Universal-joint drive

RM2528-3e 05.1214 VM © SCHENCK RoTec GmbH Subject to change without notice.

Belt drive BU/BK Joint drive U


Balancing and
Diagnostic Systems

SCHENCK RoTec GmbH


Landwehrstrasse 55

D-64293 Darmstadt

Tel.: +49 (0) 61 51 - 32 23 11


Fax: +49 (0) 61 51 - 32 23 15 Make use of our worldwide distribution network.
eMail: [email protected] Please see us at www.schenck-rotec.com

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