CBCT
CBCT
CBCT
INSTRUCTION MANUAL
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Greetings,
Congratulations, you just purchased the CBC.T – Maksiwa Automatic Edgebander Titanium, which
was developed with the Maksiwa’s highest standards of technology and quality. Your Edgebender
allows you to have the highest productivity in woodworking. Besides a great finish, the CBC.T
ensures that your work pieces come always precise. It should be noted that to use this machine
with maximum efficiency, you should read and understand the instructions in this manual. Visit our
website to know about our launches and other product lines:
www.maksiwa.com
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Index
1. Safey Regulations..........................................................................................................................................................04
1.1 Workspace...................................................................................................................................................................04
1.2 Electrical Safety........................................................................................................................................................04
1.3 Personal Safety.........................................................................................................................................................04
1.4 Machine Safety..........................................................................................................................................................06
2. Description.......................................................................................................................................................................07
2.1 Lifting and Transport...............................................................................................................................................07
2.2 Location of Machine................................................................................................................................................07
2.3 Specifications...........................................................................................................................................................07
2.4 Operators Position..................................................................................................................................................08
2.5 Components.............................................................................................................................................................09
2.6 Noise Levels...............................................................................................................................................................10
2.7 Standard Equipment...............................................................................................................................................10
3. Installation..........................................................................................................................................................................12
3.1 Basic Assembly...........................................................................................................................................................12
3.2 Assembling Detached Parts.................................................................................................................................13
3.3 Electrical Connections............................................................................................................................................13
3.4 Pneumatic Connection...........................................................................................................................................14
3.5 Dust Collection Connection.................................................................................................................................14
4. Control Panel.....................................................................................................................................................................15
5. Operation...........................................................................................................................................................................16
5.1 Adjust in-feed Fence..............................................................................................................................................16
5.2 Adjustment to fit the Edge Thickness..............................................................................................................16
5.3 Edge Feeding............................................................................................................................................................17
5.4 Glue Pot Unit.............................................................................................................................................................18
5.5 Pressure Rollers Unit..............................................................................................................................................19
5.6 Front/Rear Trimming.............................................................................................................................................20
5.7 Top/Down Trimming Unit......................................................................................................................................21
5.8 Buffing Unit...............................................................................................................................................................22
5.9 Panel Belt Feeder....................................................................................................................................................23
6.Maintenance......................................................................................................................................................................24
6.1 Cleaning.......................................................................................................................................................................24
6.2 Lubrication................................................................................................................................................................24
6.3 Fuses and Overload................................................................................................................................................24
7. Exploded View.................................................................................................................................................................25
8. Terms of Warranty...........................................................................................................................................................79
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1 Safety Regulations
1 Safety Regulations
Read all instructions in this manual. Failure to follow all instructions listed below may result in
personal injury and equipment damage. WARNING: When using electrical equipment, always follow
the safety precautions to reduce risk of fire, electric shock and personal injury. The manufacturer
declares that they are not liable for damages to person(s) or object(s) which may be caused by
failure to comply with the safety regulations.
1.1 Workspace
• Keep the work surface clean. Disorganized surfaces and areas are an invitation, for accidents
in the work place.
• Do not use the saw in hazardous environments. Do not use the machine in places that are damp,
wet, exposed to rain, or in the presence of flammable liquids or gases. Keep your work area well
lit.
• Visitors must be kept at a safe distance from the workspace. Take the appropriate precaution by
using padlocks or following the appropriate lock-out-tag procedures.
• Ensure that your power supply is in accordance with the rating of the machine. A 10% increase
or decrease in voltage will cause power loss and overheating. All Maksiwa equipment is factory
tested. If this Machine does not operate properly, first check the power supply.
• CAUTION: WHEN SERVICING OR REPAIRING THE MACHINE, ONLY USE OEM PARTS.
• The plug used for the machine must be rated for the correct voltage/Amps and compatible with
the electrical outlet. Never modify the plug.
• Do not use any adapter plugs. Using the correct plug (without modifications) with the correct
outlet will reduce the risk of electrical shock.
• Stay alert, pay attention at what you are doing and use common sense when operating the
machine. Do not use the machine when you are tired or under the influence of drugs, alcohol, or
medication. If distracted, while operating the machine, it may in result in serious personal injury.
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1 Safety Regulations
• Always wear safety glasses, face protection, safety anti-slip shoes, and ear protection to reduce
personal injury.
• Always wear safety glasses, face protection, safety anti-slip shoes, and ear protection to reduce
personal injury.
• Do not wear loose clothing, gloves, chains, rings, bracelets or other accessories. It is also
recommended to use hair protection.
• Do not over stretch to reach. Keep balanced and feet firmly planted at all times.
• Disconnect the machine from the power supply before servicing or performing repairs.
• Reduce the risk of unintended starts by making sure that the main power switch is turned off
before plugging the cord into the outlet.
• Use recommended accessories. Refer to the instruction manual to check the recommended
accessories. Improper use of the accessories may cause personal injury.
• Never stand on the machine. serious accidents can occur if the machine is tilted.
• Your safety is your responsibility. Serious risks are involved when working with machinery.
• Always focus on the job, do not operate machine when tired.
• Never use in dangerous environment such as in damp, wet location, or expose under the rain.
• Never leave machine running without attention.
• Never open the protection cover while the machine is still running.
• The machine operator must not be younger than the minimum age established by legislation
and must also be fully qualified to work with this machine.
• Many accidents are caused by appropriate clothing and personal objects (i.e. bracelets, watches,
necklaces etc.). Make sure that buttons are securely fastened.
• Do not wear ties and tie back long hair.
• Wear approved footwear and safety glasses for your eyes at all time.
• The machine and working area around it must always be kept clean, keep well lighted and
ventilation.
• The use of safety devices is obligatory and must never be removed, modified or damaged. The
manufacturer declines all responsibility if safety devices are modified in any way.
• In exceptional working conditions the safety devices provided with the machine may be
insufficient. It is your responsibility to make and fit the necessary additional safety devices.
• All work on electrical components must be carried out by a qualified electrician.
• All maintenance work must be carried out with the machine switched off, padlocked, the
compressed air tube disconnected from the fast Snap-on fitting.
• Use only cutting tools in good condition. In any case avoid using a hammer. Screws, nuts and
bolts must be tightened with a proportional strength, neither too slack nor too tight. Use only
the tools given just as they are without altering their strength.
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1 Safety Regulations
• Turn off the machine, unplug the power cord, and wait until the working process stops, before
performing any maintenance or adjustments to the machine.
• Do not overload the Machine, it will perform the job better and safer if used as indicated.
• Do not force the machine by performing a job for which it was not intended for.
• Inspect the machine. Keep it in a clean and neat condition for optimal performance.
• Follow the instructions on lubricating and changing accessories.
• Check the alignment of moving parts and for any damaged parts, before continuing to use the
machine. A part that is damaged should be carefully examined to determine, if it is functioning
properly and if it will affect the machines.
• Do not use the machine if any the switches do not work properly.
• Never leave the machine running unattended.
• Turn off the main power switch when not in use to prevent any accidents.
• Protect the power supply circuit with at least a fuse or circuit breaker. Do not attempt to operate
the machine at any voltage other than the designated voltage.
• Do not use abrasives. Excessive heat generated by abrasive particles will damage the components.
• Do not move the workpiece or open the cover until the initiated job has stopped.
• ATTENTION: Any powder created by sanding, cutting, grinding, drilling, and other activities
contains chemicals that can cause cancer, birth and other reproductive harm. Some examples of
these products are: in lead; crystal silica brick, cement and other masonry products; and arsenic
and chromium from chemically treated wood.
• CAUTION: Do not connect the machine to the power outlet until this manual is read and
understood Never perform operations hands-free. Think, “How can I avoid accidents?”.
• Always wear safety goggles. Turn off the power and wait for the machine to stop and cool before
starting to service or making adjustments.
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2 Description
2 Description
This Maksiwa Automatic Edgebander Titanium CBC.T is a master piece of engineering, packet with
features that will make your job easier giving you a product finish like never before. Super steady and
stable, with a stainless-steel mono-block base. All operating units are easy to be accessed through
the upper protection hood. The friction-free worktable feed panels with high-precision and rollers
moves the panels through effortlessly and smoothly. All stations are adjusted with a mechanical
readout for reference and panel processing is fully automatic with all operating units synchronized.
The Maksiwa Titanium Automatic Edgebander CBC.T is incredibly versatile, it handles panels up to
45 mm thick, automatic feed and spread glue directly on the workpiece. It will work with edge tape
thickness from 0.4 to 3 mm.
Preferably use a forklift or trans-pallet to handle transport of machine. To avoid any accidents during
transport, make sure the machine is firmly secured to the fork lift with ropes or other suitable
systems. The machine can be lifted with ropes, belts or slings, adequate to the machine weight, and
hooked on.
The machine is delivered with a thermal shrined nylon protection for transport, some parts of the
machine are detached. Locate the machine in a suitable place, considering the overall dimensions
of the machine, space needed for stacking, loading and offloading work-pieces leaving sufficient
space for the operator. The machine base must be lay on a solid surface and well leveled. Use a water
level (or other good quality level) to check the working table is leveled in both directions. Tolerance
+- 0.25mm in longitudinal direction. It is possible to fix the machine to the floor by screwing the 4
holes made on the bottom of the base.
2.3 Specifications
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2 Description
The operator’s position, can reach all operating and emergency controls with the maximum ease
and practicality. The caution area in indicates the space which must be left free around the machine
for cleaning purposes, maintenance and normal use.
NOTE: Pictures and illustrations in this manual are ILLUSTRATIVE only and may not be the actual
color, contain the same labels or accessories, and are intended only to illustrate the technical part.
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2 Description
2.5 Components
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2 Description
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2 Description
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3 Installation
3 Installation
To protect the machine from damage during transportation, we assembled the control panel upside
down. Please change the direction positioning it correctly. The handle was also removed and packed
separately with the glue pot cover. Fix the handle and glue pot cover on the correct position before
using the machine.
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3 Installation
• Check that the voltage and the power frequency available correspond on the machine nameplate
on the machine frame.
Never connect the neutral to the earth and L1, L2, L3.
WARNING: a wrong connection (for instance inverting a phase with the neutral or not connecting
the neutral) can caused damages irreparably such as heating elements and motors.
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3 Installation
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4 Control Panel
4 Control Panel
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5 Operation
5 Operation
1. In-feed fence B.
2. Pressure rollers.
3. Round bar of end trim unit.
4. Fence of flush trimming unit area.
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5 Operation
Edge Positioning
Guillotine Knife
Place Edge
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5 Operation
The glue pot unit spreads the hot melting glue on the work-piece
to be edged. Thermo adjustment on the PLC checks the heating
and functioning of the glue pot. For correct use please follow
instructions:
1. Fill the glue pot to approximately 1cm below edge of the pot.
• Make sure that the type of glue used is compatible with the
conditions and the technical characteristics of the machine.
Suggested Glues:
• Kleibert 773.3 200°C
• Jowat JOWAT 280.30 200°C
2. Adjust the electronic thermostat at the temperature
corresponding to the one suggested by the manufacturer. (it
has been set at 190°C in the factory).
3. The glue spreader starts turning automatically when the temperature reaches 180°C.
4. The quantity of glue spread can be adjusting by turning the knob B. (Turn clockwise to decrease
the amount; turn counterclockwise to increase)
5. The knob D is used to move the glue pot forward or backward. It is tightened at factory to avoid
damage during transportation. To use the machine, completely slacken the knob till you reach
the locking nut E which is adjusted at the factory and its position MUST NOT be modified for
any reason.
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5 Operation
1. Turn on machine, and the glue pot should be cold. If the glue pot is hot, please wait till it cools
down.
2. When the thermoregulatory shows approx. 80-90°C, turn off the main switch.
3. Use a wooden stick to pull up to clean the glue. DO NOT use metal tools.
4. Wait until the glue pot is completely cold and clean all glue residue.
Attention: risk of being scalded
Attention: do not mix with glue wood shavings or wood dust.
Attention: To avoid the glue deteriorate, check the thermostat and the quantity of the remaining
glue.
Do not unscrew or change the position of screw B since this can vary the edge alignment and
caused consequent gluing problems. It is advisable to clean regularly and remove glue residue.
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5 Operation
This unit is extremely precise, automatically end-trims both froth/rear exceeding edge. Made of
solid steel, it guarantees a clean, accurate cut on the leading and tailing edges of the panel being
processed. This is done completely automatic and the cut is referenced directly from the panel via
micro-switches with no need to adjustments when running different length panels.
Change Blades
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5 Operation
General Setting
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5 Operation
Change Cutters
The buffing unit is designed to polish edges and maintain their natural colors. Two independent
buffing wheels for cleaning and polishing can be adjusted to a particular angle to maximize its effect
for better workpiece finishing and extending buffing wheel service life.
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5 Operation
Change Buffers
Pressure Beam
1. Unlock handle A.
2. Use handle wheel O to adjust the pressure beam
height according to the workpiece thickness
which can be read on the numerical indicator P.
3. Lock handle A tightly.
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6 Maintenance
6 Maintenance
6.1 Cleaning
Before changing any blades, please press emergency stop and wait till the blades are all stop! Even
already turned off the motor, the blades may have inertia and keep running.
1. Clean the pressure rollers and the small roller on the bed from glue residues. Note: Before
touching parts with solvent make sure they have been cool down.
2. Check and clean the top/down trimming unit dust hoods residues. Do not pile the dust up.
3. Clean the sliding rods of the top/down trimming unit and the front cutting –nipper.
6.2 Lubrication
This machine only needs to lubricate glue spreader. Please check cha.5.4.1 for more details. Other
parts of the machine do not need any lubrication.
To substitute the fuses, it is necessary to make access to the electrical box and proceed as follows:
Replacement of fuses
1. Switch off the main power supply and position the main switch on 0/OFF and padlock it.
Disconnect the compressed air power supply tube
2. Open the electrical boxes
3. Replacement the burnt fuses A and backward repeat above operations.
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7 Exploded View
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8 Terms of Warranty
8 Terms of Warranty
MAKSIWA assures the owner that their equipment, identified by the Serial number issued on the
Warranty Terms.
1. The warranty period begins on the date of the Warranty Terms below.
2. Within the warranty period, the manual labor and the components replaced by manufacturing
defect will be provided for free if duly proved by Maksiwa Service.
3. Third-party manufacturing equipment that makes up the MAKSIWA equipment (such as motors,
electrical equipment, belts etc.) are subject to the terms and conditions of warranty of their
respective manufacturers.
4. In case an exchange of machine is needed, please return the defective part or machine to
MAKSIWA.
5. All workplace adaptations for the equipment are under the responsibility of the machine owner.
6. If you notice any defect or malfunction when receiving the equipment, get in touch immediately
with the manufacturer or Dealer. Do not turn it on.
7. Not included in this warranty is any technical visits aimed at cleaning or adjustments caused by
wear, resulting from normal use of the equipment.
8. The warranty does not cover problems caused by mistreatment, carelessness, misuse or
inappropriate use of the functions designed for this equipment in this manual, as well as poorly
executed operations by untrained operators to operate it.
9. MAKSIWA is not responsible for lost productivity, direct or indirect damages caused to the
owner of the equipment or to third parties, or any other expense, including lost profits.
10. This equipment requires the use of a dust collection system with a minimum of 2 hp.
11. Even under warranty, you may lose its validity as follows:
a) Application of non-original components;
b) Alteration of its original features;
c) Lack of proper maintenance;
d) Improper use of the equipment;
e) Change in equipment or electronic connections;
f) Damage caused by mechanical shock or exposure to unsuitable conditions (humidity, salt
spray, corrosive agents, etc.);
g) Damage caused by bad weather (floods, flooding, lightning, power outages etc.);
h) Maksiwa is not responsible for damages to electrical components cause by power variation
in your area.
i) Removable of safety equipment will void your warranty. (Riving Blade, Blade Cover, etc.).
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For your safety, trust the repairs, maintenance and adjustments (including inspection and
replacement) for technical assistance recommended by MAKSIWA, always use genuine spare parts
and accessories, reassembling to its original machine the same way.
Imported by:
Maksiwa International Inc.
4100 N Powerline Rd, Suite D3
Pompano Beach, Florida
ZIP Code: 33073
Telephone: +1 (754) 205-6717 | Call us free: +1 (844) 319-6594
E-mail: [email protected]
www.maksiwa.com
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