CBCT

Download as pdf or txt
Download as pdf or txt
You are on page 1of 80

CBC.

Titanium Automatic Edgebander

INSTRUCTION MANUAL

Attention: Read this manual before using the machine.

1
Greetings,

Congratulations, you just purchased the CBC.T – Maksiwa Automatic Edgebander Titanium, which
was developed with the Maksiwa’s highest standards of technology and quality. Your Edgebender
allows you to have the highest productivity in woodworking. Besides a great finish, the CBC.T
ensures that your work pieces come always precise. It should be noted that to use this machine
with maximum efficiency, you should read and understand the instructions in this manual. Visit our
website to know about our launches and other product lines:
www.maksiwa.com

2
Index

1. Safey Regulations..........................................................................................................................................................04
1.1 Workspace...................................................................................................................................................................04
1.2 Electrical Safety........................................................................................................................................................04
1.3 Personal Safety.........................................................................................................................................................04
1.4 Machine Safety..........................................................................................................................................................06
2. Description.......................................................................................................................................................................07
2.1 Lifting and Transport...............................................................................................................................................07
2.2 Location of Machine................................................................................................................................................07
2.3 Specifications...........................................................................................................................................................07
2.4 Operators Position..................................................................................................................................................08
2.5 Components.............................................................................................................................................................09
2.6 Noise Levels...............................................................................................................................................................10
2.7 Standard Equipment...............................................................................................................................................10
3. Installation..........................................................................................................................................................................12
3.1 Basic Assembly...........................................................................................................................................................12
3.2 Assembling Detached Parts.................................................................................................................................13
3.3 Electrical Connections............................................................................................................................................13
3.4 Pneumatic Connection...........................................................................................................................................14
3.5 Dust Collection Connection.................................................................................................................................14
4. Control Panel.....................................................................................................................................................................15
5. Operation...........................................................................................................................................................................16
5.1 Adjust in-feed Fence..............................................................................................................................................16
5.2 Adjustment to fit the Edge Thickness..............................................................................................................16
5.3 Edge Feeding............................................................................................................................................................17
5.4 Glue Pot Unit.............................................................................................................................................................18
5.5 Pressure Rollers Unit..............................................................................................................................................19
5.6 Front/Rear Trimming.............................................................................................................................................20
5.7 Top/Down Trimming Unit......................................................................................................................................21
5.8 Buffing Unit...............................................................................................................................................................22
5.9 Panel Belt Feeder....................................................................................................................................................23
6.Maintenance......................................................................................................................................................................24
6.1 Cleaning.......................................................................................................................................................................24
6.2 Lubrication................................................................................................................................................................24
6.3 Fuses and Overload................................................................................................................................................24
7. Exploded View.................................................................................................................................................................25
8. Terms of Warranty...........................................................................................................................................................79

3
1 Safety Regulations

1 Safety Regulations

Read all instructions in this manual. Failure to follow all instructions listed below may result in
personal injury and equipment damage. WARNING: When using electrical equipment, always follow
the safety precautions to reduce risk of fire, electric shock and personal injury. The manufacturer
declares that they are not liable for damages to person(s) or object(s) which may be caused by
failure to comply with the safety regulations.

1.1 Workspace

• Keep the work surface clean. Disorganized surfaces and areas are an invitation, for accidents
in the work place.
• Do not use the saw in hazardous environments. Do not use the machine in places that are damp,
wet, exposed to rain, or in the presence of flammable liquids or gases. Keep your work area well
lit.
• Visitors must be kept at a safe distance from the workspace. Take the appropriate precaution by
using padlocks or following the appropriate lock-out-tag procedures.

1.2 Electrical Safety

• Ensure that your power supply is in accordance with the rating of the machine. A 10% increase
or decrease in voltage will cause power loss and overheating. All Maksiwa equipment is factory
tested. If this Machine does not operate properly, first check the power supply.
• CAUTION: WHEN SERVICING OR REPAIRING THE MACHINE, ONLY USE OEM PARTS.
• The plug used for the machine must be rated for the correct voltage/Amps and compatible with
the electrical outlet. Never modify the plug.
• Do not use any adapter plugs. Using the correct plug (without modifications) with the correct
outlet will reduce the risk of electrical shock.

1.3 Personal Safety

• Stay alert, pay attention at what you are doing and use common sense when operating the
machine. Do not use the machine when you are tired or under the influence of drugs, alcohol, or
medication. If distracted, while operating the machine, it may in result in serious personal injury.

ALWAYS USE PROPER PROTECTION WHEN OPERATING THIS EQUIPMENT.

4
1 Safety Regulations

• Always wear safety glasses, face protection, safety anti-slip shoes, and ear protection to reduce
personal injury.
• Always wear safety glasses, face protection, safety anti-slip shoes, and ear protection to reduce
personal injury.
• Do not wear loose clothing, gloves, chains, rings, bracelets or other accessories. It is also
recommended to use hair protection.
• Do not over stretch to reach. Keep balanced and feet firmly planted at all times.
• Disconnect the machine from the power supply before servicing or performing repairs.
• Reduce the risk of unintended starts by making sure that the main power switch is turned off
before plugging the cord into the outlet.
• Use recommended accessories. Refer to the instruction manual to check the recommended
accessories. Improper use of the accessories may cause personal injury.
• Never stand on the machine. serious accidents can occur if the machine is tilted.
• Your safety is your responsibility. Serious risks are involved when working with machinery.
• Always focus on the job, do not operate machine when tired.
• Never use in dangerous environment such as in damp, wet location, or expose under the rain.
• Never leave machine running without attention.
• Never open the protection cover while the machine is still running.
• The machine operator must not be younger than the minimum age established by legislation
and must also be fully qualified to work with this machine.
• Many accidents are caused by appropriate clothing and personal objects (i.e. bracelets, watches,
necklaces etc.). Make sure that buttons are securely fastened.
• Do not wear ties and tie back long hair.
• Wear approved footwear and safety glasses for your eyes at all time.
• The machine and working area around it must always be kept clean, keep well lighted and
ventilation.
• The use of safety devices is obligatory and must never be removed, modified or damaged. The
manufacturer declines all responsibility if safety devices are modified in any way.
• In exceptional working conditions the safety devices provided with the machine may be
insufficient. It is your responsibility to make and fit the necessary additional safety devices.
• All work on electrical components must be carried out by a qualified electrician.
• All maintenance work must be carried out with the machine switched off, padlocked, the
compressed air tube disconnected from the fast Snap-on fitting.
• Use only cutting tools in good condition. In any case avoid using a hammer. Screws, nuts and
bolts must be tightened with a proportional strength, neither too slack nor too tight. Use only
the tools given just as they are without altering their strength.

5
1 Safety Regulations

1.4 Machine Safety

• Turn off the machine, unplug the power cord, and wait until the working process stops, before
performing any maintenance or adjustments to the machine.
• Do not overload the Machine, it will perform the job better and safer if used as indicated.
• Do not force the machine by performing a job for which it was not intended for.
• Inspect the machine. Keep it in a clean and neat condition for optimal performance.
• Follow the instructions on lubricating and changing accessories.
• Check the alignment of moving parts and for any damaged parts, before continuing to use the
machine. A part that is damaged should be carefully examined to determine, if it is functioning
properly and if it will affect the machines.
• Do not use the machine if any the switches do not work properly.
• Never leave the machine running unattended.
• Turn off the main power switch when not in use to prevent any accidents.
• Protect the power supply circuit with at least a fuse or circuit breaker. Do not attempt to operate
the machine at any voltage other than the designated voltage.
• Do not use abrasives. Excessive heat generated by abrasive particles will damage the components.
• Do not move the workpiece or open the cover until the initiated job has stopped.
• ATTENTION: Any powder created by sanding, cutting, grinding, drilling, and other activities
contains chemicals that can cause cancer, birth and other reproductive harm. Some examples of
these products are: in lead; crystal silica brick, cement and other masonry products; and arsenic
and chromium from chemically treated wood.
• CAUTION: Do not connect the machine to the power outlet until this manual is read and
understood Never perform operations hands-free. Think, “How can I avoid accidents?”.
• Always wear safety goggles. Turn off the power and wait for the machine to stop and cool before
starting to service or making adjustments.

6
2 Description

2 Description

This Maksiwa Automatic Edgebander Titanium CBC.T is a master piece of engineering, packet with
features that will make your job easier giving you a product finish like never before. Super steady and
stable, with a stainless-steel mono-block base. All operating units are easy to be accessed through
the upper protection hood. The friction-free worktable feed panels with high-precision and rollers
moves the panels through effortlessly and smoothly. All stations are adjusted with a mechanical
readout for reference and panel processing is fully automatic with all operating units synchronized.
The Maksiwa Titanium Automatic Edgebander CBC.T is incredibly versatile, it handles panels up to
45 mm thick, automatic feed and spread glue directly on the workpiece. It will work with edge tape
thickness from 0.4 to 3 mm.

2.1 Lifting and Transport

Preferably use a forklift or trans-pallet to handle transport of machine. To avoid any accidents during
transport, make sure the machine is firmly secured to the fork lift with ropes or other suitable
systems. The machine can be lifted with ropes, belts or slings, adequate to the machine weight, and
hooked on.

2.2 Location of Machine

The machine is delivered with a thermal shrined nylon protection for transport, some parts of the
machine are detached. Locate the machine in a suitable place, considering the overall dimensions
of the machine, space needed for stacking, loading and offloading work-pieces leaving sufficient
space for the operator. The machine base must be lay on a solid surface and well leveled. Use a water
level (or other good quality level) to check the working table is leveled in both directions. Tolerance
+- 0.25mm in longitudinal direction. It is possible to fix the machine to the floor by screwing the 4
holes made on the bottom of the base.

2.3 Specifications

• Working table height: 850 mm


• Extensible support width: 560 mm
• Panel thickness (min/max): 8/45
• Automatic belt feeder speed: 9 mt/1’
• End trimming unit rotation speed: 12,000 RPM
• Flush trimming unit rotation speed: 12,000 RPM
• (T.C.T) cutters: Ø75mm Z4 R=2mm

7
2 Description

• Dust collection outlet: Ø 5”


• Glue pot elements: 1,315 W
• Total power installed: 7.7 KW
• Feeding motor: 0.75 KW
• Glue & edge: 0.18 KW
• Heating elements: 5 pcs for 1.315 KW
• Heating in -feed fence: 0.4 KW
• End trimming motor: 0.22 KW
• Flush trimming motor: 0.37 KW*2 PCS
• Buffering: 0.12 x 2 - 1,200 mm - 3000 RPM
• Voltage: 380-440/50-60/3, 220-240/50-60/3
• Machine dimensions: 112” (L) x 47” (W) x 51” (H)

2.4 Operator’s Position

The operator’s position, can reach all operating and emergency controls with the maximum ease
and practicality. The caution area in indicates the space which must be left free around the machine
for cleaning purposes, maintenance and normal use.

NOTE: Pictures and illustrations in this manual are ILLUSTRATIVE only and may not be the actual
color, contain the same labels or accessories, and are intended only to illustrate the technical part.

8
2 Description

2.5 Components

1. Tape coil support 12. Pressure roller


2. Control panel 13. End trimming
3. Handle for in-feed fence 14. Top/down trimming
4. Handle wheel for pressure beam 15. Buffing unit
5. RFL system
6. Electric box
7. Motor for end trimming unit
8. Glue pot
9. Guillotine cutter
10. Feeding unit
11. Glue shaft

9
2 Description

2.6 Noise Levels

As per ISO3744/94-ISO 7960/95 Annex


norms:
When working with dust tractor
AVG 73.6 (dB (A)), OpE 73.1 (dB (A)) OpU
73.7 (dB(A))
Description of symbols:
AVG: Medium level of acoustic pressure
OpE Level of acoustic pressure of
operator’s entrance place.
OpU level of acoustic pressure of operator’s
exit place.

2.7 Standard Equipment

• Application of edge up from 0.4mm to 3mm thickness in coil.


• Automatic panel belt feeder.
• Numerical panel thickness indicator.
• Adjustable in-feed fence (to compensate edge thickness).
• Edge feeding by panel.
• Glue pot, Teflon coated, 5 electric heating elements and motorized glue spreader.
• 2 pressure rollers: 1st floating, large diameter, 2nd chromed.
• Automatic front/rear end trimming with circular saw blades and tracing pads.
• Flush trimming unit with copying pads (top-bottom) cutter-blocks Z4 10000 RPM with
disposable cutters combined 12° bevel/radius 2mm and numerical indicators
• Working table height 850MM Extensible support width 560MM Panel thickness (min/max) 8/45
Edge thickness (min/max) 0.4~3mm / Automatic belt feeder speed 9 mt/1’
• End trimming unit rotation speed 12000 RPM.
• Flush trimming unit rotation speed 12000 RPM (T.C.T) cutters Ø75mm Z4 R=2mm
• Dust collection outlet Ø5”
• Glue pot elements 1315W
• Total power installed 7.7KW
• Feeding motor 0.75KW
• Glue & Edge 0.18kw heating elements 5pcs for1.315kw heating in -feed fence 0.4kw end trimming
motor 0.22KW flush.
• Trimming motor 0.37KW*2PCS

10
2 Description

• Buffering 0.12x2- 1200mm-3000RPM Voltage 380-440/50-60/3, 220-240/50-60/3.


• Working table with sliding rollers and PE guide.
• Front extensible support for large panels.
• Tape coil roller support Ø800mm.
• Rear closure with centralized dust collector Ø100mm.
• Compressed air regulation unit with filter.
• Service tools (wrenches).
• Heatable in-feed fence.
• Buffing unit Copy roller discs for flush trimming Ø100mm (top-bottom).
• Due to needs of continues improvement; specifications are subject to change without prior
notice.

11
3 Installation

3 Installation

To protect the machine from damage during transportation, we assembled the control panel upside
down. Please change the direction positioning it correctly. The handle was also removed and packed
separately with the glue pot cover. Fix the handle and glue pot cover on the correct position before
using the machine.

3.1 Basic Assembly

12
3 Installation

3.2 Assembling Detached Parts

1. For transport the tape coil support can


be detached from the machine.
2. Fix the plate A to the machine table
with the 2 screws D.
3. Place the tape coil support B on plate
A placing the nuts in their correct
position then tighten the screw C.

3.3 Electrical Connections

WARNING: WORK ON ELECTRICAL FITTINGS MAY ONLY BE CARRIED OUT BY QUALIFIED


PERSON. SERIOUS INJURY MAY OCCURRED WHEN LACK OF ATTENTION.

• Check that the voltage and the power frequency available correspond on the machine nameplate
on the machine frame.

1. Open the wiring box to connect the cables as shown.


2. Connection 220/1, cable with 3 wires (2-line, 1 earth).
The 1 phase to L1, L2, Earth to PE.
3. Use a cable adequate for the total power installed.
4. Close the wiring box.

• Check the direction of rotation:

1. Turn on the machine, then press “Conveyer” on the control


panel.
2. Check whether direction is correct. If the direction is not correct, press emergency stop bottom
immediately.
3. Turn off the power and exchange two wires (choose two from L1, L2, L3 to exchange)
4. Repeat step one again and make sure the direction is correct.

Never connect the neutral to the earth and L1, L2, L3.

WARNING: a wrong connection (for instance inverting a phase with the neutral or not connecting
the neutral) can caused damages irreparably such as heating elements and motors.

13
3 Installation

3.4 Pneumatic Connection

The filter/pressure regulator with outflow of condensation,


and the quick fitting are situated on the side of the
machine.

• Always connect the machine to the compressed air


unit.
• Ensure compressed air is at least 6 kg/cm².
• The machine is equipped with an air pressure switch
adjusted at 4 bar.
• When the air pressure is less than 4 bar, the machine
is unable to be turned on.
• Free from humidity and suitably filtered.
• Before doing maintenance, turn off the machine, padlock it and disconnect the compressed air
system by taking off the fast Snap-on fitting.
• For lubrication, NEVER lubricate the pneumatic plant. Lubrication oils can damage some of the
pneumatic components. The condensation out flow is sufficient to push the tap upwards with
the filter/regulator under pressure.

3.5 Dust Collection Connection

The machine can be equipped with centralized dust


collector Ø 100 mm situated on the main protection of
the machine. For correct functioning it is necessary that
the air speed of the dust collection is not below 20 mt/1”.
When using the machine, it is recommended the dust
collection system to use together with the machine.

14
4 Control Panel

4 Control Panel

• Buttons A can turn on every


unit. Green button is turn on;
Red button is turn off.

• Button B is the emergency


stop. When pressing
emergency stop, all the
actives will stop immediately
and all the machine functions
are in locked position. Please
turn and pull emergency
button out to release them.

• Switch C: pre-heating function.

• Switch D: glue pot heating function.

• Temperature F: shows the current glue pot temperature;

• Temperature G: shows the setting temperature.

• How to change the setting temperature G?

1. Press SET and use button H to change the digits.


2. Use button I and J to increase or decrease the number.
3. Press SET to finish setting.

15
5 Operation

5 Operation

5.1 Adjust in-feed Fence

To apply the edge on the panel correctly, it


is necessary to keep the panel parallel to
the “Edging line”. By “Edging line” we mean
the alignment of:

1. In-feed fence B.
2. Pressure rollers.
3. Round bar of end trim unit.
4. Fence of flush trimming unit area.

• Depending on the edge thickness to be


applied the thickness adjustment device
C must be positioned following the mm
thickness indicated C.

5.2 Adjustment to fit the Edge Thickness

1. Check the thickness of edge.


2. Loose the fixed handle D and turn the
handle E to adjust the in-feed fence
3. Cut an edge which you are going to edge
on the fixed plate and lock the fixed
handle D.

• The set measurement has to be exactly


the same as the thickness of the edge.

Note: Never Loosen four fixing screws A off


from the in-feed fence fixed plate.

16
5 Operation

5.3 Edge Feeding

Edge Positioning

1. Put the edge between the two stainless steel


guides B.
2. Keep the vertical position of the edge with the
hold down knobs A which is coupled with a
screw.
3. Set the knob and the screw 45° slot to achieve
the vertical setting of the coil. It is advisable
to leave a 0.5 mm vertical play to the coil for
smooth sliding.

Guillotine Knife

Guillotine knife is used to cut the edge from the


coil. The cutting amount has been set in the factory.
How to adjust the cutting amount?

1. Free the two screws G.


2. Move the electric switch H toward to the
entrance of the work-piece to reduce the extra
length.
3. Move backward to increase the extra length.
4. Fix two screws G.

Place Edge

1. Push knob D to the right side to open roller C.


2. Put the end of edge manually passing between
the plastic roller C and rubber roller B until
reach pressure roller.
3. Free the nut I and adjust knob F to touch the
edge and move up about 0.5mm higher than
the edge. Lock nut I.
4. Pull the edge back to the guillotine knife point
E for standby position.

17
5 Operation

5.4 Glue pot unit

The glue pot unit spreads the hot melting glue on the work-piece
to be edged. Thermo adjustment on the PLC checks the heating
and functioning of the glue pot. For correct use please follow
instructions:

1. Fill the glue pot to approximately 1cm below edge of the pot.
• Make sure that the type of glue used is compatible with the
conditions and the technical characteristics of the machine.
Suggested Glues:
• Kleibert 773.3 200°C
• Jowat JOWAT 280.30 200°C
2. Adjust the electronic thermostat at the temperature
corresponding to the one suggested by the manufacturer. (it
has been set at 190°C in the factory).
3. The glue spreader starts turning automatically when the temperature reaches 180°C.
4. The quantity of glue spread can be adjusting by turning the knob B. (Turn clockwise to decrease
the amount; turn counterclockwise to increase)
5. The knob D is used to move the glue pot forward or backward. It is tightened at factory to avoid
damage during transportation. To use the machine, completely slacken the knob till you reach
the locking nut E which is adjusted at the factory and its position MUST NOT be modified for
any reason.

Lubrication of glue spreader

Users should do lubrication with


grease gun every 30-working
hour by aligning the nozzle into
the hole C. The lack of periodic
lubrication can create serious
damage and you will have to
replace the glue pot. To reset the
functioning of machine, push the
“OFF” button on the control panel
for 10 seconds.

Only lubricate with high temperature grease.

18
5 Operation

How to change glue

1. Turn on machine, and the glue pot should be cold. If the glue pot is hot, please wait till it cools
down.
2. When the thermoregulatory shows approx. 80-90°C, turn off the main switch.
3. Use a wooden stick to pull up to clean the glue. DO NOT use metal tools.
4. Wait until the glue pot is completely cold and clean all glue residue.
Attention: risk of being scalded
Attention: do not mix with glue wood shavings or wood dust.
Attention: To avoid the glue deteriorate, check the thermostat and the quantity of the remaining
glue.

5.5 Pressure Rollers Unit

Pressure rollers make the edge to accrete on the


workpiece better. There are 2 rollers set on to the plate.
The first roller is adjustable, while the second is fixed.
Please follow the below instructions.

1. Release nut A to adjust screw C, screw in screw


C to reduce pressure; screw out to increase the
pressure.
2. Fasten nut A when finish adjust.

Do not unscrew or change the position of screw B since this can vary the edge alignment and
caused consequent gluing problems. It is advisable to clean regularly and remove glue residue.

19
5 Operation

5.6 Front/Rear Trimming

This unit is extremely precise, automatically end-trims both froth/rear exceeding edge. Made of
solid steel, it guarantees a clean, accurate cut on the leading and tailing edges of the panel being
processed. This is done completely automatic and the cut is referenced directly from the panel via
micro-switches with no need to adjustments when running different length panels.

Adjust Tracing Pads

1. Open the feeder to stop all electrical and


pneumatic functions. Place the main switch on
OFF and detach the hose of compressed air.
2. To check whether the tracking pads are in line
with the panel, lay a panel against the front
tracing pad, raising and lowering the unit.
3. If not, act on screws A and B which compress
the spring washers.
4. Repeat the above steps on the rear tracing pad.
5. Once obtained the perpendicular of the tracing
pads on the table, by screwing or unscrewing
in the same way and with the same number
of turns the two screws A and B you obtain a
minor or major length of the cut edge.

Change Blades

1. Take off the suction hood.


2. Loose the screws of the blade.
3. Take off the washer and the front blade.
4. Take out the spacer
5. Tilt the rear blade and take out from
the spindle.
6. Assemble new blade with same
direction.

20
5 Operation

Change the Belt

1. Take off the belt protection closure by loose


the screws A.
2. Take off the old belt and replace with the new
one.

Check the Belt Tensioning

1. Loose the 4 fixing screws of the motor. The


4 fixing screws can be reached with an Allan
screw by turning the toothed pulley until the 2
holes B coincide with the 4 motor screws.
2. Do not loosen the screws too much, pull the
motor, follow the arrow to tension the belt.
3. Tighten the 4 motor screws.

5.7 Top/Down Trimming Unit

The top/bottom trimming units are automatic


and manually adjustable. These trimmers consist
of high-polish chrome plated copy shoes which
ensure a smooth and accurate profile.

General Setting

Before operating the machine, adjust knob A & B


to the amount of edge thickness.

21
5 Operation

Change Cutters

1. Take off the cover.


2. Use spanner to loosen the grains which lock the gib of the knife. Take out the gib and the knife.
3. Change the knife and put it back on the gib.
4. Clean the cutter head slot and position the gib knife.
5. Put the knife into the position, tighten the fixing grain.
6. Repeat the change all 4 knives to the top cutter head and bottom cutter head.

5.8 Buffing Unit

The buffing unit is designed to polish edges and maintain their natural colors. Two independent
buffing wheels for cleaning and polishing can be adjusted to a particular angle to maximize its effect
for better workpiece finishing and extending buffing wheel service life.

Adjustment Top Buffer

1. Loosen locking screw A.


2. Position and /or tilt the buffer to the desired
position.
3. Once reached desired position tighten the
screw A (for upper buffer)/ screw B (for lower
buffer).

22
5 Operation

Change Buffers

1. Loosen locking screw A.


2. Pull out the flange B.
3. Pull out the buffers and remount a new set of
buffers (2) following mounting scheme in.
4. Assemble them all back.
Important! When mount or adjust buffers, adjust
the buffer 2/3 forward to touch the work peace,
only 1/3 under the fence. This is to avoid rub the
fence too much and cause the buffer worming or
motor too hot.

5.9 Panel Belt Feeder

Pressure Beam

1. Unlock handle A.
2. Use handle wheel O to adjust the pressure beam
height according to the workpiece thickness
which can be read on the numerical indicator P.
3. Lock handle A tightly.

Adjust Belt Tension

1. Open the pressure beam feeder, you will find a


sticker which guide you how to adjust the belt
tension.
2. Use an 8kg block to pull the belt.
3. The distance between the belt and pressure
beam should be less than 3cm.
4. If it is over 3cm, use two screw A to adjust it till
the distance is less than 3cm. Note: The number
of two screw A rotations should be the same.

Please check the belt tension after working for 30 hours.

23
6 Maintenance

6 Maintenance

6.1 Cleaning

Before changing any blades, please press emergency stop and wait till the blades are all stop! Even
already turned off the motor, the blades may have inertia and keep running.
1. Clean the pressure rollers and the small roller on the bed from glue residues. Note: Before
touching parts with solvent make sure they have been cool down.
2. Check and clean the top/down trimming unit dust hoods residues. Do not pile the dust up.
3. Clean the sliding rods of the top/down trimming unit and the front cutting –nipper.

6.2 Lubrication

This machine only needs to lubricate glue spreader. Please check cha.5.4.1 for more details. Other
parts of the machine do not need any lubrication.

6.3 Fuses and Overload

To substitute the fuses, it is necessary to make access to the electrical box and proceed as follows:

Replacement of fuses
1. Switch off the main power supply and position the main switch on 0/OFF and padlock it.
Disconnect the compressed air power supply tube
2. Open the electrical boxes
3. Replacement the burnt fuses A and backward repeat above operations.

Re-set of overload cutout switches


1. Switch off the main power supply
2. Position the main switch on 0/OFF and padlock it
3. Re-set to ON the overload cutout switches B. It is important that a specialized technician check
this out.

24
7 Exploded View

25
7 Exploded View

ITEM PART NO. PARTS NAME SIZE Q`TY NOTE


1 721010 Pressure Beam Bracket 1
2 994301 Thrust Bearing 51201 2
3 721004 Precision Screw Pole M14*P1.5 1
4 721013 Bearing Bushing 2
5 721427 Hex Nut M12x1.75p 1
6 721002 Adapter Shaft 1
7 BD452001 Bushing Bearing DU4520 2
8 BD452002 Bushing Bearing DU4520F 2
9 721006A Slider Bracket 1 NOV
721973A Slider Bracket 1 V1.1
11 722400 Handle Wheel 1
12 SS080204 Set screw M8*10L 4
13 721001 Position Indicator 1
14 721009 Slider Ring 1
15 721007 Locate Bolt M14*P1.25 2
16 721005 Screw Ring M14*P1.5 1
17 721003 Column 1
18 SR050903 Cap Screw M5*45L 1
19 NL050800 Nylon Nut M5 1
20 PS052000 Spring Pin 5*20L 1
22 SH080800 Hex Head Bolt M8*40L 4
23 SH080600 Hex Head Bolt M8*30L 3
24 WS080000 Spring Washer M8 6
25 SS089400 Set screw M8*16L 4
26 SR080600 Cap Screw M8x30 1
27 NH081300 Hex Nut M8x1.25p 1
28 NH081304 Hex Nut M8x1.25p*4t 1
29 SH089300 Hex Head Bolt M8*12L 1
30 721057 Support Bracket 1
31 721323 Fixed Plate 1
32 SM060500 Pan Head Screws Hexagon M6*25L 2
34 721014 Fixed Plate 1
35 721015 Washer 1
36 SM089200 Pan Head Screws Hexagon M8*12L 4

26
7 Exploded View

27
7 Exploded View

ITEM PART NO. PARTS NAME SIZE Q`TY NOTE


1 721028 Conveyer Seat 1 R
2 721020 Conveyer By The Board 1
3 721018 Roll Wheel 1
4 994353 Bushing Bearing DU2020 2
5 721023 Roll Wheel 1
6 721022 Transmission Shaft 1
7 KD060620 Flat Key 6*6*20 2
8 KD060640 Flat Key 6*6*40 1
9 721019 Shaft 1
10 SR081600 Cap Screw M8*80 2
11 RS180000 C-Type Retaining Ring S18 1
12 721025 Gasket 2
13 721026 Reducer NMRV040(1/50) 1 50Hz
14 721027 Reducer Flange NMRV040 1
15 SH081803 Hex Head Bolt M8*90L 7
16 WF081820 Washer 8*18*2T 7
17 NF081300 Flange Hex Nut M8 5
18 721017A Conveyer 72*5*2440(10*6) 1
19 MA721021 Motor 1/2HP(0.37KW) 4P 1 220/380V 3~
MA721021B Motor 3/4HP(0.55KW) 4P 1 220V 1~
20 BB630103 Ball Bearing 6301 LLU 1
21 SS060640 Set screw M6*30L 4
22 WF062330 Washer 6*23*3T 4
23 NH061000 Hex Nut M6 4
24 SJ060400 d Socket Head Cap M6*20L 8
25 SH060400 Hex Head Bolt M6*20L 4
26 SR080403 Cap Screw M8*20L 6
27 991706 Washer 20*30*0.5T 2
28 203481 Nylon Box Connector N-MGN16-15B-ST 1
29 203475 Wave Tube NGN-12B-50 0.7 700mm
30 IM721002 Motor Cord 0.5mm x 4C 1 380V 3~ CE
IM721032 Motor Cord 0.75mm x 3C 1 220V 1~ CE
31 721029 Bushing 1
32 721030 Bearing Fixed 1
33 BB690404 Ball Bearing 6904LLB 1
34 WS060000 Spring Washer M6 4
35 RR370000 Retaining Ring (for bores) R37 1

28
7 Exploded View

ITEM PART NO. PARTS NAME SIZE Q`TY NOTE


36 NL061000 Hex Nut M6 1
37 721526 plank 1
38 135051-A hairbrush 1
39 WF061620 Washer 2
40 SR060500 Cap Screw M6X25L 1
42 AB721024 Transmission pressure wheel group 1

29
7 Exploded View

ITEM PART NO. PARTS NAME SIZE QTY NOTE


1 721032 Adjustment Column 1
2 WF040810 Washer 4*8*1T 5
3 WS080000 Spring Washer M8 2
4 SR080400 Cap Screw M8*20L 2
5 721036C Locate Plug 1
6 721035 Plug Fixed Plate 1
7 NH061000 Hex Nut M6 1
8 SP049200 Pan Head Screw M4*8L 5
9 SJ080404 Round Socket Head Cap Screw M8*20L 2
10 WF081820 Washer 8*18*2T 2
11 721033 Adjustment Bracket 1
12 721034 Limits Fixed Plate 1
13 SM100700 Countersunk Head Cap Screw M10*35L 1
14 WF102020 Washer 10*20*2T 2
15 WW101503 Wave-Type Washer 10*15 3
16 SP040600 Pan Head Screw M4*30L 2
17 AB721037-N Door Safety Switch ASM. 1
18 721031 Quick Release Handle 1
19 WF102730 Washer 10*27*3T 1
20 SH060600 Hex Head Bolt M6*30L 1
21 204263 10*20 2
22 WF101610 Washer 10*16*1T 1

30
7 Exploded View

31
7 Exploded View

ITEM PART NO. PARTS NAME SIZE Q`TY NOTE


1 BL210402 Linear Bearing LM12 3
2 BB600204 Ball Bearing 6002 LLB 2
3 721182 Six Hexagonal Column 2
4 721043 Spindle Cover 1
5 721061 Fixer Plate 1
6 WW101503 Wave-Type Gasket 10*15 2
7 721060 Adapter Shaft 1
8 721056 Plum Nut M8 1
9 721055 Adjustment Screw Pole M8*P1.25 1
10 NH081300 Hex Nut M8 2
11 721063 Connection Plate 1
12 SM049200 Pan Head Screws Hexagon M4*8L 2
13 721046 Flat Pulley 1
14 721042 Support Screw Pole M12*P1.75 2
15 NH121900 Hex Nut M12*1.75 4
16 BB600004 Ball Bearing 6000 LLB 1
17 721069 Profiling Wheel 1
18 721070 Wheel Spindle 1
19 RS100000 C-Type Ring S10 1
20 721066 Pressure Wheel Fixed Plate 1
21 721067 Pressure Wheel Fixed Plate 1
22 SJ059200 Round Socket Head Cap Screw M5*8L 1
23 SM059200 Countersunk Head Cap Screw M5*8L 1
24 SR050200 Cap Screw M5*10L 2
25 SR050600 Cap Screw M5*30L 2
26 NL050800 Nylon Nut M5 2
27 721232 Disc Washers 5.2*12*0.6t 4
28 NH050800 Hex Nut M5 2
29 721068 Spring Scratch Plate 1
30 721047 Upside Sliding Bracket 1
31 721045 Upside Shaft 1
32 721081 Locate Adjustment Plate 1
33 WF061920 Washer 6*19*2.0T 1
34 SR0693003 Cap Screw M6*12L 1
35 721041 Dust Cover 1
36 721054A Screw Ploe M6*P1 1
37 721058 Spring 1

32
7 Exploded View

ITEM PART NO. PARTS NAME SIZE Q`TY NOTE


38 WF062330 Washer 6*23*3T 4
40 721059 Spring 1
41 NL061000 Nylon Nut M6 2
42 721044 Upside Spindle 1
43 SR059400 Cap Screw M5*16L 1
44 721049 Upside Tool 1 S
44A AB721049A Low side Tool Set. 1 A
44A-1 721049A-1 1
44A-2 721049A-2 4
44A-3 721049A-3 4
45 721071 Lock Nut M10*P0.75 1
46 721064 Position Indicator DA0406-12/5-1-E-0 1
47 721072 ABS Strips 4*5L 0.01
48 SS069150 Set Screw M6*6L 2
49 SR0694003 Cap Screw M6*16L 2
50 WF061620 Washer 6*16*2.0T 2
51 721073 Hairbrush 2000mm/50pcs=40mm 0.02
52 WS050000 Spring Washer M5 2
53 WS060000 Spring Washer M6 3
54 NH061000 Hex Nut M6 2

33
7 Exploded View

34
7 Exploded View

ITEM PART NO. PART NAME SIZE Q`TY NOTE


1 721048 Low side Sliding Bracket 1
2 BL210402 Linear Bearing LM12 3
3 721052 Low side Shaft 1
4 BB600204 Ball Bearing 6002 LLB 2
5 721051 Low side Spindle 1
6 721182 Six Hexagonal Column 2
7 721043 Spindle Cover 1
8 721061 Fixer Plate 1
9 WW101503 Wave-Type Gasket Ø10*Ø15 2
10 721060 Adapter Shaft 1
11 721056 Plum Nut M8 1
12 721055 Adjustment Screw Pole 1
13 NH081300 Hex Nut M8 2
14 721063 Connection Plate 1
15 SM049200 Countersunk Head Cap Screw M4*8L 2
16 721046 Flat Pulley 1
17 721042 Support Screw Pole 2
18 NH121900 Hex Nut M12 4
19 BB600004 Ball Bearing 6000 LLB 1
20 721069 Profiling Wheel 1
21 721070 Wheel Spindle 1
22 RS100000 S-Type Ring S10 1
23 721066 Pressure Wheel Fixed Plate 1
24 721067 Pressure Wheel Fixed Plate 1
25 SJ059200 Round Socket Head Cap Screw M5*8L 1
26 SM059200 Countersunk Head Cap Screw M5*8L 1
27 SR050200 Cap Screw M5*10L 2
28 SR050600 Cap Screw M5*30L 2
29 NL050800 Hex Nut M5 2
30 721232 Disc Washers Ø5.2*Ø12*0.6t 4
31 NH050800 Hex Nut M5 2
32 721068 Spring Scratch Plate 1
33 721050 Dust Cover 1
34 SR059402 Cap Screw M5*16L 1
35 721053 Low side Tool 1 S
35A AB721053A Low side Tool Set. 1SET A
35A-1 721053A-1 1

35
7 Exploded View

ITEM PART NO. PART NAME SIZE Q`TY NOTE


35A-2 721053A-2 4
35A-3 721053A-3 4
36 721071 Lock Nut M10*P0.75 1
37 721064 Position Indicator DA0406-12/5-1-E-0 1
38 WS050000 Spring Washer M5 2
39 SR0694003 Cap Screw M6*16L 2
40 WF061620 Washer M6*16*2.0 3
41 SS069150 Set Screw M6*6L 2
42 SR060400 Cap Screw M6*20L 1
43 WS060000 Spring Washer M6 3
44 721072 ABS Strips Ø4*5L 0.01 1PC
45 721073 Hairbrush 2000mm/50pcs=40mm 0.02
47 SM049200 Countersunk Head Cap Screw M4*8L 2
48 SS059250 Set Screw M5*8L 1
49 SH069300 Hex Head Bolt M6*1.75*20 2

36
7 Exploded View

37
7 Exploded View

ITEM PART NO. PART NAME SIZE Q`TY NOTE


1 721076 Rail Seat 1
2 721077 Chrome Rod Park 2
3 721079 Platen 1
4 721080 Platen 1
5 721087 Fuselage Connecting Plate 1
6 721086 Motor Movements Block 1
7 721084 Motor Fixed Plate 1
8 721089 Positioning Ring 1
9 721088 Compression Spring 1
10 SR0602003 Cap Screw M6*10L 1
11 MA721083 Motor 3/4HP(0.55KW) 2P 1 220/380V 3~
MA721083A Motor 3/4HP(0.55KW) 2P 1 220V 1~
12 721085 Flat Pulley 1
13 SR059400 Cap Screw M5*16L 1
14 WF051210 Washer Ø5*Ø12*1t 1
15 BL210402 Linear Bearing LM12UU 3
16 SR069400 Cap Screw M6*16L 8
17 WS060000 Spring Washer M6 11
18 WF061620 Washer Ø6*Ø16*2t 4
19 SH080500 Hex Head Bolt M8*25L 6
20 WS080000 Spring Washer M8 6
21 WF081820 Washer Ø8*Ø18*2t 2
22 SS069150 Set Screw M6*6L 2
24 SR060500 Cap Screw M6*25L 3
25 WF132225 Washer Ø13*Ø22*2.5t 1
26 NH061000 Hex Nut M6 1
27 LF290020 Plat Belts 20*730L 1
28 WF061920 Washer Ø6*Ø19*2t 3
29 IM721003 Motor Cord 0.5mm x 4C 1 380V 3~
IM721033 Motor Cord 0.75mm x 3C 1 220V 1~
30 SS060400 Set Screw M6*20L 2
31 RR210000 Retaining Ring (for bores) R21 3

38
7 Exploded View

39
7 Exploded View

ITEM PART NO PARTS NAME SIZE Q`TY NOTE


1 721093 Cutter Plate 1
2 721103 Tool Fixed Block 1
3 721094 Guides 1
4 721102 Locate Plate 1
5 721092 Locate Block 2
6 721101 Cutter 1
7 721091 Locate Plate 1
8 SM069400 Countersunk Head Cap Screw M6*16L 2
9 SM060400 Countersunk Head Cap Screw M6*20L 2
10 SM069300 Countersunk Head Cap Screw M6*12L 1
11 SR060700 Cap Screw M6*35L 4
12 NL061000 Nylon Nut M6 2
13 SM060500 Countersunk Head Cap Screw M6*25L 2
14 AB721100 Cylinders ASM. Ø63*20ST 1
15 SS101800 Set Screw M10*90L 1
16 SH061403 Hex Head Bolt M6*70L 2
17 WF061310 Washer M6*13*1T 2
18 NH101700 Hex Nut M10 2
19 PS041200 Spring Pin Ø4*12L 2
20 WS060000 Spring Washer M6 10
21 SR060400 Cap Screw M6*20L 2
22 WF061920 Washer Ø6*Ø19*2T 2

40
7 Exploded View

41
7 Exploded View

ITEM PART NO. PART NAME SIZE Q`TY NOTE


1 721106 Support Rib 1 VE
2 721109 Edge with a Bracket 1 VE
3 721107 Four Corners of the Nut 4
4 721108 Wheel 4
5 WF104030 Washer Ø10*Ø40*3t 3
6 NH101700 Nut M10 2
7 721105 Screw Pole M10*150L 1
8 SJ089400 Round Socket Head Cap Screw M8*16L 8
9 WF081820 Washer Ø8*Ø18*2t 4
10 721111 Class Screw 4
11 SR080400 Cap Screw M8*20L 2
12 WF082520 Washer M8 2
13 WS080000 Spring Washer M8 10
14 721110 Wheel 4
15 RR320000 C-Type Ring R32 8
16 BB620102 Ball Bearing 6201 ZZ 8
17 017058 Self-Lubricating Bearing 8
18 NL101700 Nylon Hex Nut M10 1

42
7 Exploded View

ITEM PART NO PARTS NAME SIZE Q`TY NOTE


1 721113 Left Guides 1
2 721112 Right Guides 1
3 721114 Stage Screw M5 2
4 721115 Plum Nut M5 2
5 WF051210 Washer Ø5*Ø12*1t 2
6 SH089300 Hex Head Screw M8*12L 2
7 NF081300 Flange Hex Nut M8 2
8 WF061310 Washer Ø6*Ø13*1t 2
9 SR060200 Cap Screw M6*10L 2

43
7 Exploded View

ITEM PART NO. PART NAME SIZE Q`TY NOTE


1 721117 Every Ring 2
2 721118 Fixed Plate 2
3 721119 Wheel 1
4 721120 Wheel Spindle 1
5 721122 Wheel Spindle 1
6 721124 Support Block 2
7 721128 Fixed Block 1
8 SM069300 Countersunk Head Cap Screw M6*12L 2
9 WF081820 Washer Ø8*Ø18*2t 2
10 SR069400 Cap Screw M6*16L 10
11 SH080400 Hex Head Bolt M8*20L 2
12 RR420000 C-Type Ring R42 2
13 RS200000 C-Type Ring S20 2
14 RS150000 C-Type Ring S15 1
15 SH061300 Hex Head Bolt M6*65L 1
16 721127 Spring 1
17 WF061310 Washer Ø6*Ø13*1t 1
18 WF061620 Washer Ø6*Ø16*2t 5

44
7 Exploded View

ITEM PART NO. PART NAME SIZE Q`TY NOTE


19 721123 Wheel 1
20 BB600403A Ball Bearing 6004LLU 2
21 721125 Y-type Connector 1
22 NH061000 Hex Nut M6 1
23 NL061000 Nylon Nut M6 1
24 SJ059200 Round Socket Head Cap Screw M5*8L 2
25 BD152001 Dry Bearing DU1520 2
26 721116 Fixed Base 1
27 SS089200 Set Screw M8*8L 4
28 SJ060400 Round Socket Head Cap Screw M6*20L 2
29 WS060000 Spring Washer M6 10
30 SM0804003 Countersunk Head Cap Screw M8*20L 1
31 721129 Scraped plate 1
32 WS080000 Spring Washer M8 2
33 WF061820 Washer Ø6*Ø18*2t 1

45
7 Exploded View

46
7 Exploded View

ITEM PART NO. PARTS NAME SIZE Q`TY NOTE


1 721417 Extension Bracket 1 VE
2 721132 Pad 1
3 721137 Gasket 5
4 721536 Wheel Platform 10
5 721131A Body 1 VE
6 721138-3 By the Board 1
7 AB205397A-N Limits Switch (Asm.) 1
8 709409 Outlet Beads PG9 14
9 136013 Outlet Beads PG13.5 8
10 AB721136 Limits Switch (Asm.) 1
11 AB721339-N Distribution Bottom Plate 3~ 380V 1 NOV
AB721339A-N Distribution Bottom Plate 1~ 220V 1 NOV
12 NF081300 Hex Flange Nut M8 10
13 SJ080500 Round Socket Head Cap Screw M8*25L 5
14 SR069400 Cap Screw M6*16L 64
15 SR080600 Cap Screw M8*30L 5
16 203249 Powerful magnet group 2
17 721338 Distribution Box door 1 VE
18 721340 Distribution Box door 1 VE
19 721540 Platform 6
20 721342 Mechanical Locks 1
21 SJ050200 Round Socket Head Cap Screw M5*10L 2
22 WF051210 Washer Ø5*Ø12*1.0T 3
23 135051 Brush 1
24 SJ050400 Round Socket Head Cap Screw M5*20L 1
25 WF101605 Washer Ø10*Ø16*0.5T 40
26 203481 Nylon Box Connector N-MGN16-15B-ST 1
27 AB721140 Micro Switch (Asm.) 1
28 AB721403 Pressure Adjustment Group 1
29 AB721350N Solenoid Valve AC220V 1 NOV
30 AB721367 Three-Point Combination Group 1
31 201105 Power Box 1
32 SR069300 Cap Screw M6*12L 4
33 WS060000 Spring Washer M6 14
34 SP040600 Pan Head Screw M4*30L 2
35 SP040300 Pan Head Screw M4*15L 4
AB994809 Power switch group 1~220~240V 50Hz,CE 1 S,A

47
7 Exploded View

ITEM PART NO. PARTS NAME SIZE Q`TY NOTE


36 AB994809A Power switch group 3~380~415V 50Hz,CE 1 S,A
AB994809-2 Power switch group 1~220~240V 60Hz,CSA 1 S,A
AB994809-1 Power switch group 3~220~240V 60Hz,CSA 1 S,A
721145 Switch Box 1
37 721143 Extension of the supper Block 2
38 994353 Bushing Bearing 4
39 721144A Extension rod 2
40 WF082320 Washer Ø8*Ø23*2.0T 6
41 WS080000 Spring Washer M8 4
42 SH089300 Hex Head Bolt M8*12L 2
43 SR060400 Cap Screw M6*20L 4
44 WF061620 Washer Ø6*Ø16*2.0T 8
45 721424 Roller 35
46 SP050800 Pan Head Screw M5*40L 35
47 NL050800 Nylon Hex Nut M5 35
48 SP069300 Pan Head Screw M6*12L 4
49 SR060500 Cap Screw M6*25L 4
50 NH061000 Hex Nut M6 5
51 721405 Control Box Stand 1
52 WF081820 Washer Ø8*Ø18*2.0T 2
53 SR089300 Cap Screw M8*12L 2
54 SJ089400 Round Socket Head Cap Screw M8*16L 2
55 998808 Wave Tube N-MGQ32-34B 1
56 SS089200 Set Screw M8*8L 4
57 721336 Grounded Steel Plate 1
58 721418 Support Tube 2
59 NH121900 Hex Nut M12 4
60 201544 Adjust Foot M12x75mm 2
61 SS069400 Set Screw M6*16L 2
62 709421 Outlet Beads PG20 4
63 SR069300 Cap Screw M6*12L 2
64 WS060000 Spring Washer M6 2
65 721138-4 By the Board 1
66 721159 1
67 SR080400 Cap Screw M8*1.25*20 2
68 721537 20
69 994208 needle bearing 40
70 SH060500 Hex Head Bolt M6*25L 1
71 AB721404 Control Box ASM. 1
72 SF050200 Pan Head Screw M5*10L 5

48
7 Exploded View

ITEM PART NO. PARTS NAME SIZE Q`TY NOTE


73 998808 Wave Tube N-MGQ32-34B 1
74 204197 Wave Tube NGN-28B 0.7

49
7 Exploded View

ITEM PART NO. PARTS NAME SIZE Q`TY NOTE


1 721151 Base Bracket 1
2 721152 Limit Block 1
3 721147 Slider 1
4 721146 Fixed Block 1
5 721153 Board Plate 1
6 721149 Screw Pole 1
7 721148 Adjustment Screw Pole 1
8 721155 Heater Plate Cover 1 Y
9 722377 Heater 220V 400W 1 V1.1
10 SH089300 Hex Head Bolt M8*12 3
11 WF081820 Washer Ø8*Ø18*2T 3
12 SR081100 Cap Screw M8*55L 2
13 SG050200 Hex Head Bolt (W/Flange) M5*10L 2
14 WS080000 Spring Washer M8 2
15 SR059300 Cap Screw M5*12L 2
16 SR060700 Hex Head Bolt M6*35L 2
17 WS050000 Spring Washer M5 2
18 WS060000 Spring Washer M6 4
19 SR060400 Cap Screw M6*20L 2
20 721150 Quick Release Handle 1
21 WF083030 Washer Ø8*Ø30*3T 1

50
7 Exploded View

51
7 Exploded View

ITEM PART NO PARTS NAME SIZE Q`TY NOTE


1 721161 Fixed Plate 1
2 721162 Booster Plate 1
3 721163 Wheel 1
4 721164 Bearing Fixed Plate 1
5 721165 Clutch Plate 1
6 721173 Wheel Shaft 1
7 721169 Rod 1
8 721166 Shaft 1
9 721175 Wheel 1
10 721176 Gear 2
11 721177 Fixed Bracket 1
12 721179 Transmission Shaft 1
13 721180 Bearing Fixed Plate 1
14 721181 Wheel 1
15 BB600203A Ball Bearing 6002LLU 2
16 SR060400 Cap Screw M6*20L 5
17 SR059300 Cap Screw M5*12L 2
18 SR040500 Cap Screw M4*25L 2
19 SM080400 Pan Head Screws Hexagon M8*20L 1
20 BD081001 Bushing Bearing DU0810 1
21 NH061000 Hex Nut M6 1
22 NL061000 Nylon Hex Nut M6 1
23 NL081300 Nylon Nut M8 2
24 WS080000 Spring Washer M8 1
25 WF081820 Washer M8*18*2 1
26 BD152001 Bushing Bearing DU1520 2
27 RS150000 C-Type Ring S15 2
28 721167 Spring 1
29 NH081300 Hex Nut M8 1
30 721125 Y-Type Connector M6 1
31 721056 Plum Nut M8 1
32 BB608002A Ball Bearing 608 ZZ 1
33 RS070000 S-Type Ring Ø7 1
34 WF061620 Washer Ø6*Ø16*2T 3
35 721168 Connector Plate 1
36 721182 Six Hex Pole 1
37 WS060000 Spring Washer M6 3

52
7 Exploded View

ITEM PART NO PARTS NAME SIZE Q`TY NOTE


38 SH069400 Hex Head Bolt M6*16L 1
39 SR069300 Cap Screw M6*12L 2
40 WS040000 Spring Washer M4 1
41 WF040810 Washer Ø4*Ø8*1t 1
42 200964 Shaft 1
43 992607 Washer Ø10*Ø20*0.2T 1
44 WS050000 Spring Washer M5 2

53
7 Exploded View

54
7 Exploded View

ITEM PART NO PARTS NAME SIZE Q`TY NOTE


1 721186 Translation Base 1
2 721191 Chrome Rod Park Ø18*128L 2
3 BB600203A Ball Bearing 6002 LLU 4
4 721206 Chrome Rod Park Ø10*155L 2
5 721188 Fixed Plate 2
6 721187 Chrome Rod Park Ø16*350L 2
7 721194 Lifting Block 1
8 BD102001 Dry Bearing DU1020 4
9 721197 Chrome Rod Park Ø12*246.5L 2
10 721198 Fixed Plate 1
11 721199 On the Fixed Plate 1
12 721202 Cylinder Fixed Block 1
13 SR081600 Cap Screw M8*80L 1
14 SR061400 Cap Screw M6*70L 1
15 721205 Disc Washer Ø15*Ø8*0.5T*1.7T 1
16 NH081300 Hex Nut M8 4
17 NL081300 Nylon Nut M8 2
18 NL061000 Nylon Nut M6 2
19 SS069250 Set Screw M6*8L 10
20 BL280502 Linear Bearing LME16 4
21 WF253510 Washer Ø25*Ø35*1T 2
22 AB721192A Pneumatic Cylinder ASM. Ø25*100ST 1
23 AB721203A Pneumatic Cylinder ASM. Ø16*150ST 1
24 721201 The Rod-end Bearing M6 1
25 SR080400 Cap Screw M8*20L 2
26 721189 Interval Sets Ø20*30L 2
27 721072 ABS Strips Ø4*5L 0.01 2
28 SH049100 Hex Head Bolt M4*6L 1
29 SH0805403 Hex Head Bolt M8*25L 4
30 WS080000 Spring Washer M8 6
31 WF082030 Washer M8*Ø20*3T 4
32 721200 Buffer Blocks Ø25*19L 1
33 SR060400 Cap Screw M6*20L 6
34 SS069150 Set Screw M6*6L 13
35 NH061000 Hex Nut M6 2
36 SR060600 Cap Screw M6*30L 1
37 SH081600 Hex Head Bolt M8*80L 4

55
7 Exploded View

ITEM PART NO PARTS NAME SIZE Q`TY NOTE


38 721204 Buffer Blocks 2
39 WF082030 Washer M8*Ø20*3.0T 4
40 WF061920 Washer M6*Ø19*2.0T 2
41 WS060000 Spring Washer M6 8
42 SR069400 Cap Screw M6*16L 2
43 WF051210 Washer M5*Ø12*1T 4
44 SH050200 Hex Head Bolt M5*10L 4
45 721185 Buffer Blocks 8
46 721207 Spring 2
47 WS100000 Spring Washer M10 1
48 SJ080500 Round Socket Head Cap Screw M8*25L 1

56
7 Exploded View

57
7 Exploded View

ITEM PART NO. PART NAME SIZE Q`TY NOTE


1 MA721216 MOTOR 1/4HP(0.18KW) 2P 1 220/380V 3~
MA721216A MOTOR 1/4HP(0.18KW) 2P 1 220V 1~
2 721215 Motor Fixed Bracket 1
3 721221 Support By the Board 1
4 721227A plank 1
5 BB692002 Ball Bearing 692ZZ 4
6 SM059400 shallow Cap Screw M5x16 4
7 SS0399003 Set Screw M3*3 2
8 722642 pin 2
9 721232 Disc Washers Ø12*Ø5*0.6T 24
10 BB620204 Ball Bearing 6202LLB 2
11 721222 Shaft 1
12 RR350000 C-Type Ring R35 1
13 721224 Repair Spindle 1
14 721220 Pully Washer 1
15 721229 Stop Flakes 1
16 SR080400 Cap Screw M8*20L 1
17 721223 Flange 1
18 721218 Cutter 2
19 721219 Spacer Ring 1
20 721217 Flange 1
21 721214A Gear Type Pulley 1
22 721225 Pad 1
23 721212 Belt Adjust Block 1
24 721211A Cover 1
25 721230 Dust Cover 1
26 721231 Brush 2240mm/pc 0.05 112mm
27 SH069402 Hex Head Bolt M6*16L 1
28 BL210402 Linear Bearing LM12UU 4
29 721213 Toothed Belt T5-500L-10W 1
30 BB690404 Ball Bearing 6904LLB 1
31 SR060400 Cap Screw M6*20L 2
32 WS060000 Spring Washer M6 2
33 SR059300 Cap Screw M5*12L 2
34 WF051210 Washer Ø5*Ø12*1T 6
35 SR060800 Cap Screw M6*40L 2

58
7 Exploded View

ITEM PART NO. PART NAME SIZE Q`TY NOTE


36 WF061920 Washer M6 2
37 SR059400 Cap Screw M5*16L 4
38 721227B plank 1 V1.1
39 WS050000 Spring Washer M5 2
40 SR059400 Cap Screw M5*16L 2
41 IM721001 Motor Cord 0.5mm x 4C 1 380V 3~
CE(V1.1)
IM721031 Motor Cord 0.75mm x 3C 1 220V 1~
CE(V1.1)
42 992622 Washer Ø15.2*Ø22*0.2T 1
43 WF551010 Washer Ø3/16*Ø10*1T 8
44 SS0501503 Stop screw M5*0.8*5 3 V1.1
45 SS0501503 Stop screw M5*0.8*5

59
7 Exploded View

60
7 Exploded View

ITEM PART NO PARTS NAME SIZE Q`TY NOTE


1 721236 Low side Pressure Plate 1
2 721237 Upside Pressure Plate 1
3 721238 Chrome Rod Park Ø10*90L 2
4 721239 Adjustment Screw M10*P1.5 1
5 721240 Plum Nut M10 1
6 721242 Protection Plate 1
7 721244 Spring Flakes 1
8 SH050200 Hex head Bolt M5*10L 1
9 WS050000 Spring Washer M5 5
10 SJ040200 Round Socket Head Cap Screw M4*10L 1
12 SS069100 Set Screw M6*6L 1
13 NH101700 Hex Nut M10 1
14 206395 Disc Washers Ø6.2*Ø15*0.5t 8
15 WF061820 Washer Ø6*Ø18*2T 2
16 SR060400 Cap Screw M6*20L 2
17 SJ050200 Round Socket Head Cap Screw M5*10L 4
18 721072 ABS Strips Ø4*5L 0.01 1
19 SS059200 Set Screw M5*8L 2
20 WF051210 Washer Ø5*Ø12*1T 2
21 WS040000 Spring Washer M4 1
22 WF061310 Washer Ø6*Ø13*1T 1
23 NL061000 Nylon Nut M6 1

61
7 Exploded View

62
7 Exploded View

ITEM PART NO PARTS NAME SIZE Q`TY NOTE


1 721253 SPREAD GLUE BASE 1
2 721255 SPREAD GLUE SHAFT 1
3 721247 DISC WASHER 6
4 WF253510 Flat Washer Ø25*Ø35*1T 7
5 721252 LOCKING NUT(& STAR 1
WASHER)
6 BB600502A BALL BEARUNG 6005ZZ 1
7 721246 BUSHING 1
8 721248 BUSHING 1
9 RR470000 RETAINING RING R47 2
10 BB600500A BALL BEARUNG 6005 1
11 721250 BUSHING 1
12 721251 STEP BOLT 1
13 WS050000 Spring Washer M5 2
14 SS059100 SET SCREW M5x6 1
15 721257 PREVENT DUST INSIDE RING 1
16 721256 PREVENT DUST OUTSIDE RING 1
17 721308 SHAFT JOIN GEAR 1
18 SS069200 SET SCREW M6x8L 1

63
7 Exploded View

64
7 Exploded View

ITEM PART NO. PARTS NAME SIZE Q`TY NOTE


1 721261 LOCATE BLOCK 1
2 721262 SPACER 1
3 721264 LOCATE BLOCK 1
4 721266 COVER PLATE 1
5 721267 ADJUST BSAE 1
6 721268 COVER PLATE 1
7 721269 COVER PLATE 1
8 721270 GUIDE PLATE 1
9 721272 SHAFT 1
10 721273 ADJUST BLOCK 1
11 721274 LOCATE PLATE 1
12 721275 HEATER 315W 220V 1
13 721265 ADJUST ROTATE TUBE 1
14 721263 SUPPORT PLATE 1
15 721548 GLUE BARREL UPPER COVER 1
16 721056 KNOB M8 1
17 SR081100 HEX SOCKET BOLT M8x55 1
18 NH081300 NUT M8 2
19 721278A GLUE BARREL COVER 1
20 SR049100 HEX SOCKET BOLT M4x6 2
21 SR069400 HEX SOCKET BOLT M6x16 2
22 WS060000 SPRING WASHER M6 7
23 WF061920 FLAT WASHER Ø6xØ19x2t 3
24 SJ049100 HEX SOCKET BUTTON HEAD M4x6 4
SCREW
25 WW152203 WAVE WASHER Ø15xØ22 2
26 SR0693403 HEX SOCKET BOLT M6x12L 2
27 WF061310 FLAT WASHER Ø6xØ13x1t 2
28 NH061000 NUT M6 6
29 206395 DISC WASHER M6 2
30 721276 KNOB SCREW M6 1
31 721277A LOCATE PLATE 1
32 SG069200 Hex Head Bolt (W/Flange) M6x8 1
33 SH0694403 HEX HEAD BOLT M6x16 1
34 SS069200 SET SCREW M6x8 2
35 SH0806403 HEX HEAD BOLT M8x30 1
36 WS080000 SPRING WASHER M8 2

65
7 Exploded View

ITEM PART NO. PARTS NAME SIZE Q`TY NOTE


37 SR0594403 HEX SOCKET BOLT M5x16L 1
38 WS050000 SPRING WASHER M5 1
39 WF051210 FLAT WASHER Ø5xØ12x1t 1
40 NF061000 FLANGE NUT M6 1
41 SR0604403 HEX SOCKET BOLT M6x20L 2
42 SR060400 Cap Screw M6*1*20 2
43 WS060000 SPRING WASHER M6 2
44 WF061320 FLAT WASHER M6*Ø13 2
45 721549 GLUE BARREL UPPER COVER 1

66
7 Exploded View

67
7 Exploded View

ITEM PART NO. PARTS NAME SIZE Q`TY NOTE


1 721281 Cones 1
2 721286 Electricity Boards 1
3 721283 Fixed Plate 1
4 721293 Non-Asbestos Gasket 1
5 721284 Heater 220V 160W 2
6 721285 Heater 220V 250W 2
7 721282 Brass 0.3 300mm
8 709411 Outlet Beads PG 11 2
9 721287 Connector Box 1
10 721291 Lubrication Of Joints 1
11 721289 Lubrication Of Joints 1
12 721290 Adapter 1
13 203198 Butter Mouth M6*P1.0 1
14 721288 Temperature Line 1
15 721280 Ceramic Terminal Block 1
16 SR061003 Cap Screw M6*50L 4
17 WF061310 Washer Ø6*Ø13*1T 8
18 SS069100 Set Screw M6*6L 4
19 SR059300 Cap Screw M5*12L 2
20 206395 Disc-shaped washer 12 V1.1
21 SR0604403 Cap Screw M6*20L 3
22 WF061620 Washer Ø6*Ø16*2T 3
23 SM0604403 Pan Head Screws Hexagon M6*20L 2
24 SR060500 Cap Screw M6*25L 2
25 NH561000 Nut 1/4"-20UNC 1
26 IC721012 Power Cord 2.0mm²x2C 1
27 SR069300 Cap Screw M6*12L 1
28 SP049200 Pan Head Screw M4*8L 4

68
7 Exploded View

69
7 Exploded View

ITEM PART NO. PARTS NAME SIZE Q`TY NOTE


1 721312 Motor Fixed Plate 1 V1.1
2 721297 Spindle Bracket 1
3 721299A Fixed Bracket 1
4 721304 Spring 1
5 721305 Gasket 2
6 BB600502A Ball Bearing 6005ZZ 2
7 721313 Ring 1
8 RS250000 C-Type Ring S25 1
9 721308 Spindle Connector Gear 1
10 721306 Plum Nut M8 1
11 721303 Screw Plot M8 1
12 721301 Y-type Connector M8 1
13 NH081300 Hex Nut M8 6
14 WF082320 Washer Ø8*Ø23*2T 1
15 NL081300 Nylon Nut M8 1
16 721309 Transmission Shaft 1
17 RS140000 C-Type Ring S14 2
18 KD050515 Key 5*5*15L 1
19 721307 Spindle Connector Ring 1
20 SS069200 Set Screw M6*8L 1
21 721310 Reducer NMRV030-1/20-63B14 1 50Hz
721310A Reducer NMRV030-1/25-63B14 1 60Hz
22 MA721311 Motor 1/3HP(0.25KW) 4P 1 220/380V
3~(V1.1)
MA721311A Motor 1/3HP(0.25KW) 4P 1 220V 1~(V1.1)
23 721300a Connector 1
24 200964 Shaft 1
25 SS081300 Set Screw M8*65L 1
26 SR080400 Cap Screw M8*20L 2
27 WF081818 Washer Ø8*Ø18*1.8t 6
28 WS080000 Spring Washer M8 7
29 SR061803 Cap Screw M6*90L 2
30 WF061310 Washer Ø6*Ø13*1t 4
31 WS060000 Spring Washer M6 6
32 NH061000 Hex Nut M6 6
33 SR081803 Cap Screw M8*90L 1
34 WF081820 Washer Ø8*Ø18*2t 1

70
7 Exploded View

ITEM PART NO. PARTS NAME SIZE Q`TY NOTE


35 SH080600 Hex Head Bolt M8*30L 4
36 SH059300 Hex Head Bolt M5*12L 4
37 SH060401 Hex Head Bolt M6*20L 4
38 WF061620 Washer Ø6*Ø16*2t 8
39 SH0894403 Hex Head Bolt M8*16L 4
40 IM721004 Motor Cord 0.5mm x 4C 1 380V 3~ CE
IM721034 Motor Cord 0.75mm x 3C 1 220V 1~ CE
41 SJ069200 Round Socket Head Cap Screw M6*8L 2

71
7 Exploded View

72
7 Exploded View

ITEM PART NO. PARTS NAME SIZE Q`TY NOTE


MA721321A Motor 1/4HP(0.18KW) 2P 1 S/220V 1~
1 MA721321B Motor 1/4HP(0.18KW) 2P 1 S/220V 1~
MA721321 Motor 1/6HP(0.12KW) 2P 2 S/220/380V
3~
721319 Motor Fixed Plate 2
2 721317 Wheel 5" 2
3 SR059400 Cap Screw M5*16L 8
4 WS050000 Spring Washer M5 8
5 721324 Fixed Plate M8 2
6 SH080500 Hex Head Bolt M8*25L 4
7 WF082030 Washer Ø8*Ø20*3t 4
8 721316 Flange Flakes 2
9 721322 Wheel Spindle 1
10 SH080400 Hex Head Bolt M8*20L 1
11 WS080000 Spring Washer M8 6
12 SR069300 Cap Screw M6*12L 4
15 721318 Wheel Spindle 1
16 SH080402 Hex Head Bolt M8*20L 1
17 721320 Washer Ø22*Ø55*3t 2
18 IM721006 Motor Cord 0.5mm x 4C 1
19 IM721005 Motor Cord 0.5mm x 4C 1

73
7 Exploded View

74
7 Exploded View

ITEM PART NO PARTS NAME SIZE Q`TY NOTE


1 721402 Back Cover 1 R
2 721546 Front Cover 1 R
3 612030 Living leaf 2
4 BR000043 Pop Rivet 4-3 Ø3.2 x 8.9 18
5 721333 Transparent Cover 1
6 201624 Handle 1
7 136826 Hinge LY-4050 2
8 721550 plank 1 R
9 SR059300 Cap Screw M5*12L 8
10 135041 Knob 1
11 721335 Cover 1 FG
12 721545A Front Cover 1 R
13 WF051210 Washer Ø5*Ø12*1.0T 8
14 721422A Transparent Cover 1
15 721421A Cover 1 RP
16 721329 Cover 1 FG
17 NF081300 Flange Nut M8 2
18 SR089400 Cap Screw M8*16L 2
19 SJ059200 Round Socket Head Cap Screw M5*8L 8
20 WF061920 Washer Ø6*Ø19*2.0T 4
21 LM721012 indicate paste paper 1
22 SR069300 Cap Screw M6*12L 5
23 SG069200 Hex Head Bolt (W/Flange) M6*8L 8
24 SP040200 Pan Head Screw M4*10L 10
25 WF040810 Washer Ø4*Ø8*1.0T 10
26 NH040700 Hex Nut M4 10
27 721345 Hose Ø2.5"*25 1
28 721346 Hose Ø2.5"*36 1
29 721411 Hose Ø2.5"*46 1
30 SR060400 Cap Screw M6*20L 1
31 NL061000 Nylon Hex Nut M6 2
32 SG059200 Hex Head Bolt (W/Flange) M5*8L 4
33 L150000000000000 15CM 6
34 WS060000 Spring Washer M6 4
35 721409 Fixed Plate 2

75
7 Exploded View

ITEM PART NO PARTS NAME SIZE Q`TY NOTE


1 205397A Limits Switch 1
2 IC721007 SWITCH CORD 0.5mm²x2C 1

76
7 Exploded View

ITEM PART NO PARTS NAME SIZE Q`TY NOTE


1 721037 Door Safety Switch AZD-1001T 1
2 709411 Outlet Beads PG11 1
3 IC721041 SWITCH CORD 0.5mm²x2C 1

ITEM PART NO PARTS NAME SIZE Q`TY NOTE


1 721100 Cylinders Ø63*20ST 1
2 721097 Rapid Exhaust Valve QE01-BK 1
3 721373 Valve Silencer PT1/4" 1
4 721099 Adapter PT1/8"-PT1/4" 1
5 721096 Threaded Through EPC8-01 1
6 721095 L-Type Joints EPL8-2 1

77
7 Exploded View

ITEM PART PARTS NAME SIZE Q`TY NOTE


1 721350 Aluminum Base 1
2 721351 Solenoid Valve 4V210-08H 5
3 SP030800 Pan Head Screw M3*40L 8
4 WS030000 Spring Washer M3 8
5 721357 L-Type EPL10-2 1
6 721358 Threaded Through EPC6-2 2
7 721359 Plug PT1/4" 2
8 721365 Threaded Through EPC8-2 4
9 721373 Valve Silencer PT1/4" 4
10 721527 L-copper PT1/4" 1
11 721374 Silencer PT1/8" 2
12 721355 Joints PT1/4" 1
13 721366 L-Type EPC6-2 3
14 721356 Adapter PT1/4"xPT1/4" 1

78
8 Terms of Warranty

8 Terms of Warranty

MAKSIWA assures the owner that their equipment, identified by the Serial number issued on the
Warranty Terms.

The equipment under warranty, for two (2) years, is as followed:

1. The warranty period begins on the date of the Warranty Terms below.
2. Within the warranty period, the manual labor and the components replaced by manufacturing
defect will be provided for free if duly proved by Maksiwa Service.
3. Third-party manufacturing equipment that makes up the MAKSIWA equipment (such as motors,
electrical equipment, belts etc.) are subject to the terms and conditions of warranty of their
respective manufacturers.
4. In case an exchange of machine is needed, please return the defective part or machine to
MAKSIWA.
5. All workplace adaptations for the equipment are under the responsibility of the machine owner.
6. If you notice any defect or malfunction when receiving the equipment, get in touch immediately
with the manufacturer or Dealer. Do not turn it on.
7. Not included in this warranty is any technical visits aimed at cleaning or adjustments caused by
wear, resulting from normal use of the equipment.
8. The warranty does not cover problems caused by mistreatment, carelessness, misuse or
inappropriate use of the functions designed for this equipment in this manual, as well as poorly
executed operations by untrained operators to operate it.
9. MAKSIWA is not responsible for lost productivity, direct or indirect damages caused to the
owner of the equipment or to third parties, or any other expense, including lost profits.
10. This equipment requires the use of a dust collection system with a minimum of 2 hp.
11. Even under warranty, you may lose its validity as follows:
a) Application of non-original components;
b) Alteration of its original features;
c) Lack of proper maintenance;
d) Improper use of the equipment;
e) Change in equipment or electronic connections;
f) Damage caused by mechanical shock or exposure to unsuitable conditions (humidity, salt
spray, corrosive agents, etc.);
g) Damage caused by bad weather (floods, flooding, lightning, power outages etc.);
h) Maksiwa is not responsible for damages to electrical components cause by power variation
in your area.
i) Removable of safety equipment will void your warranty. (Riving Blade, Blade Cover, etc.).

79
For your safety, trust the repairs, maintenance and adjustments (including inspection and
replacement) for technical assistance recommended by MAKSIWA, always use genuine spare parts
and accessories, reassembling to its original machine the same way.

MODEL: SERIAL NUMBER: DATE: LOT NUMBER:

Imported by:
Maksiwa International Inc.
4100 N Powerline Rd, Suite D3
Pompano Beach, Florida
ZIP Code: 33073
Telephone: +1 (754) 205-6717 | Call us free: +1 (844) 319-6594
E-mail: [email protected]
www.maksiwa.com

80

You might also like