Moll 2018
Moll 2018
Moll 2018
Abstract
Ultrasonic guided waves have been used successfully in structural health monitoring systems to detect damage in isotro-
pic and composite materials with simple and complex geometry. A limitation of current research is given by a lack of
freely available benchmark measurements to comparatively evaluate existing methods. This article introduces the
extendable online platform Open Guided Waves (http://www.open-guided-waves.de) where high-quality and well-
documented datasets for guided wave-based inspections are provided. In this article, we describe quasi-isotropic
carbon-fiber-reinforced polymer plates with embedded piezoelectric transducers as a first benchmark structure.
Intentionally, this is a structure of medium complexity to enable many researchers to apply their methods. In a first step,
ultrasound and X-ray measurements were acquired to verify pristine conditions. Next, mechanical testing was done to
determine the stiffness tensor and sample density based on standard test procedures. Guided wave measurements were
divided into two parts: first, acoustic wave fields were acquired for a broad range of frequencies by three-dimensional
scanning laser Doppler vibrometry. Second, structural health monitoring measurements in the carbon-fiber-reinforced
polymer plate were collected at constant temperature using a distributed transducer network and a surface-mounted
reversible defect model. Initial results serving as validation are presented and discussed.
Keywords
Guided waves, composite structures, signal processing, structural health monitoring, scanning laser Doppler vibrometry
Introduction
A literature review published by Mitra and
Gopalakrishnan1 shows the recent developments in the
1
area of guided wave techniques for structural health Department of Physics, Goethe University Frankfurt, Frankfurt am Main,
monitoring (SHM). Multiple methods were reported in Germany
2
Department of Mechanical Engineering, University of Siegen, Siegen,
that paper ranging from signal processing techniques to Germany
statistical and machine learning methods. The important 3
Institute of Composite Structures and Adaptative Systems,
question for the practical application of guided wave– Multifunctional Materials, German Aerospace Center (DLR), Germany
4
based diagnostics is the performance of the methods rela- Measurement Systems and Monitoring, Faserinstitut Bremen e.V.
(FIBRE), Bremen, Germany
tive to each other. In other words, what is the diagnostic 5
Mechanical Engineering, Institute for Materials Resource Management,
accuracy of those methods, for example, in terms of University of Augsburg, Augsburg, Germany
damage detection sensitivity and localization correctness. 6
ETLN—NDT Engineering & Process Simulation, Airbus Helicopters
The lack of permanent and publicly available bench- Deutschland GmbH, Donauwörth, Germany
mark models motivated the research presented in this
Corresponding author:
article. By means of well-documented and freely acces- Jochen Moll, Department of Physics, Goethe University Frankfurt, Max-
sible measurements, existing algorithms for SHM and von-Laue-Straße 1, 60438 Frankfurt am Main, Germany.
wave field processing can be fairly compared without Email: [email protected]
1904 Structural Health Monitoring 18(5-6)
Figure 2. (a) ‘‘Wave field plate’’ with single transducer in the middle of the structure; (b) ‘‘SHM plate’’ equipped with 12
transducers. One row with six equally spaced transducers is arranged on top and one row at the bottom of the plate. In both plates,
the horizontal direction denotes a fiber orientation of 90° and the vertical direction represents a fiber orientation of 0°.
titanate (PZT) circular disk embedded in a ductile poly- Table 2. Capacitance of piezoelectric disks of the ‘‘SHM plate’’
mer along with the required electrodes, electrical con- measured with PeakTech Capacitance Tester 3710.
tacts, and insulators.28 The piezoelectric disk measures
Transducer Capacitance (nF)
0.2 mm in thickness and 5 mm in diameter. The embed-
ding of the piezoelectric transducer provides electrical T1 4.54
insulation and mechanical pre-compression, making T2 4.52
the piezoceramic robust against deformations. The T3 4.58
capacitances of the 12 transducers of the ‘‘SHM plate’’ T4 4.54
T5 4.45
are listed in Table 2 and show only small variability. T6 4.60
T7 4.51
T8 4.41
Baseline state characterization using ultrasonic testing. All T9 4.56
specimens were inspected by ultrasonic NDT to verify T10 4.53
the undamaged state. The inspection has been per- T11 4.59
T12 4.60
formed with a USPC 3040 ultrasonic imaging system
(Ingenieurbüro Dr. Hillger, Braunschweig, Germany)
equipped with a 5-MHz transducer (Olympus V309) by
means of immersion testing in pulse-echo Maaß.30 In that technique, a composite laminate is consid-
configuration. ered damage-free if the backwall echo does not drop 6 dB
Figure 3 depicts the amplitude of the backwall echo or more in comparison with a defect-free area within the
in decibels for the ‘‘SHM plate.’’ The specimen has same material, thickness, and stacking sequence. The ampli-
been evaluated for damage following the 6-dB method tude of the backwall echo in Figure 3 remains between 24
described in Schnars and Henrich29 and Brandt and and 210 dB, indicating the pristine state of the specimen.
1906 Structural Health Monitoring 18(5-6)
Figure 4. X-ray images of the ‘‘wave field plate’’ (left) and the ‘‘SHM plate’’ (right). The black region at the bottom of both images
corresponds to the sample holder used to fix the samples during X-ray measurements. The ‘‘SHM plate’’ shows an upward arrow of
copper tape in the center of the plate that was bonded to the specimen to provide correct orientation.
Moll et al. 1907
Table 3. Measurement values and test standards used to obtain material properties.
Mechanical parameter measurement and the in-plane relationship of E22 , E23 , and G23 is
Figure 6. Polar representation of the group velocity (m/s) for (a) the A0 -mode and (b) the S0 -mode. The frequencies shown here
reflect the minimum, intermediate, and maximum frequencies during the experiments of the undamaged ‘‘wave field plate’’ (see Table 5).
Moll et al. 1909
Guided wave measurements part I: measurement noise, every dataset is averaged 100
3D acoustic wave field measurements times. The temperature was kept constant at room tem-
perature, in this case, 23°C.
As shown in Figure 8, full-wave field measurements Many experiments have been performed on the
were carried out by a 3D scanning laser Doppler vib- ‘‘wave field plate’’ for the undamaged and the damaged
rometer PSV-400-3D from Polytec GmbH specimen as listed in Table 5. The carrier frequencies in
(Waldbronn, Germany) using a measurement range of the experiments range from 30 to 240 kHz in steps of
6200 mm/s. To increase sampling rate to 2.56 MHz, Df . The reference damage shown in Figure 7 is used to
the PCI 6110 National Instruments measurement card model a structure with a defect. For reasons of symme-
was used. Measurement subject was the ‘‘wave field try, only the lower-left quarter of the plate was exam-
plate’’ introduced before with a central transducer ined. Hence, the transducer is located in the upper-
placed exactly in the middle of that structure. The exci- right corner of the measured wave field.
tation signal is a 5-cycle Hann-filtered sine wave ampli- Figure 9 depicts the measured wavenumbers of the
fied to 6150 V. To minimize the influence of random ‘‘wave field plate’’ along 0° direction (see Figure 2) as a
1910 Structural Health Monitoring 18(5-6)
Summary
This article introduced the OGW platform with a first
benchmark dataset from quasi-isotropic CFRP plates
with embedded piezoelectric transducers. The article
described the fabrication of the test structures as well
as their characterization by means of ultrasound and
X-ray testing. In addition, the stiffness tensor and the
density of the samples were measured and documented,
and verified by numerical simulations and experimental
measurements.
Acoustic wave field measurements for multiple fre-
quencies were performed on the so-called ‘‘wave field
plate,’’ where a single piezoelectric transducer was
placed in the middle of the test structure. Initial analy-
sis showed good agreement between experimentally
and theoretically predicted dispersion properties.
Subsequent measurements on the ‘‘SHM plate’’ were
conducted at constant temperature conditions in a cli-
mate chamber. The analysis showed the high quality of
Figure 13. (a, b) Sixty Guided wave measurements at 60 kHz
differential signals as well as the possibility for damage
from the intact structure (marked in blue) and one guided wave
measurement from the damaged structure (marked in red) for
localization employing guided wave tomography
two different transducer pairs. (c) Differential signal after techniques.
baseline subtraction. While the differential signals from the All guided wave measurements can be downloaded
intact structure are measurement noise only, a distinct freely from the project’s website (http://www.open-
waveform can be observed in the differential signal due to wave guided-waves.de) in HDF5 format supported by exam-
scattering at the defect corresponding to damage case D1 . All ple scripts. Based on these datasets, existing guided
signals were high-pass filtered using a Butterworth filter with a wave techniques can be comparatively evaluated.
filter order of nF = 3 and a cut-off frequency of 20 kHz. Future work aims at additional datasets for the OGW
platform including measurements with a more complex
40 kHz measurements. It is shown that damage D4 and geometry or recorded under changing EOCs. The
D16 were localized in both cases. In the analysis, only OGW platform is open for contributions from research-
those datasets that have transducer pairs on opposite ers worldwide. Most important are the technical qual-
sides (top and bottom) were included, that is, where the ity, scientific rigor, same file format, and soundness of a
damage is in the direct path of an actuator and its cor- preliminary analysis.
responding sensor.
Figure 14. Guided wave tomographic image reconstruction at 40 kHz for damage D4 (left) and damage D16 (right). The scaling
parameter of the RAPID algorithm was defined here as b = 1:1.
Moll et al. 1913
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