EverExceed EV Series Lithium Battery User Manual V3.2 20220723
EverExceed EV Series Lithium Battery User Manual V3.2 20220723
EverExceed EV Series Lithium Battery User Manual V3.2 20220723
Notice
The purchased products, services and features are stipulated by the contract made between EverExceed and the customer. All
or part of the products, services and features described in this document may not be within the purchase scope or the usage
scope. Unless otherwise specified in the contract, all statements, information, and recommendations in this document are
provided "AS IS" without warranties, guarantees or representations of any kind, either express or implied.
The information in this document is subject to change without notice. Every effort has been made in the preparation of this
document to ensure accuracy of the contents, but all statements, information, and recommendations in this document do not
constitute a warranty of any kind, express or implied.
EverExceed Corporation
Address: Floor 19A, Kechuang Building, Hengchangrong High Tech. Park, Dezheng Road, Shiyan, Bao'an District, Shenzhen,
China
Website:www.everexceed.com
Email:[email protected]
Telecom Series Lithium Battery User Manual
Content
Section-1
Safety and Warning 1
Product Introduction 2
Product Features 2
Main application 2
Parameter and Dimension 3
Layout 5
Working principle 7
Section-2
Battery Installation 8
Battery Connection (parallel and communication) 9
Battery Work Mode Instruction 10
Battery Charging settings 11
Battery Discharging settings 13
Battery Storage 15
Maintenance 15
Troubleshooting and Solutions 16
Section-3
Annex1- Instructions for LED Flash 17
Annex2- Instructions for ADS Dip Switch 19
Annex3- Communication Protocol for RS485 20
Annex4- LCD Menu Instruction 21
Annex5- Monitoring Software Instruction 22
Annex6- SNMP Monitoring Instruction 25
Annex7- Gyroscope anti-theft Instruction 29
Annex8- GPS Instruction 31
Annex9- Fire protection function 33
Battery maintenance should be carried out by the experienced professionals and should be aware of the preventive measures
on the potential harm of the battery.
Note: Be careful of the risk of electric shock for large current in case of battery short circuit, pay attention to the following
points during operation:
Do not directly access to the battery system to the mains grid power outlet.
Do not put the battery system into fire; do not use or storage the battery near to the high temperature source.
Do not use liquid or other objects placed into the battery system. Do not open or cut the battery, do not hit, throw or step on
the battery.
Using special communication between battery module and power plant to charge battery is sure to subject to charge and
discharge parameters setting in this manual.
The output interface of the system is still voltage when grid power cut, avoid electric shock or short circuit when operation.
Please check if the box is damaged. If damaged, please immediately notify the supplier
If you find leaking liquid or white powder residue on product, prohibit operation.
Product Introduction
EV series lithium battery system is 48V system for communications back-up type LiFePO4 (lithium iron phosphate) battery
products, the system uses the advanced LiFePO4 battery technology with the benefit of long cycle life, small size, light weight,
safety and environmental protection, and has a strong environmental adaptability, it is idea for harsh outdoor environments.
The system also integrates a smart battery management and monitoring module, support for remote centralized monitoring
and remote battery management and maintenance, to meet the requirements of unattended. Therefore, the EV series lithium
battery can fully meet the backup power supply requirements of the access network equipment, mobile communications
equipment, transmission equipment, micro base stations and microwave communication equipment.
Product Feature
♦ 15+ years of design life, 19” rack mounting module design;
♦ Direct Lead Acid Battery (AGM/GEL) replacement for 48V 50Ah/100Ah/150Ah/200Ah;
♦ Faster charge, 1 hour of charging can provide up to 90% charge;
♦ High energy density and conversion efficiency;
♦ Excellent high and low temperature operation;
♦ High cycle times and longer service life of >3000 cycles @100% DOD;
♦ Can support paralleling use for increased requirement;
♦ Safety in use: Intelligent, user friendly BMS inside,
♦ No explosion, No fire;
♦ Intelligent automatic protection for overcharge, over discharge and temperature conditions;
♦ Ultra low self discharge rate <1.5%/month;
♦ No maintenance required throughout the lifetime;
♦ Great power saver;
♦ Superior DOD (100%) over lead acid batteries;
♦ RS485 communication output, and RS232, CAN , SNMP optional;
♦ BMS with internal cell balancing function to ensure long service life;
♦ Excellent high temperature performance, ultra low life decay rate in operating when harsh environment;
Main application
♦ Network Telecommunication Facilities
♦ OSP
♦ Terminal of FTTX
♦ Access network system
♦ Indoor distribution system
♦ Telecom BTS
♦ Integrated outdoor power cabinet
♦ Internet data center (IDC)
♦ Common Bonding Network (CBN)
♦ Isolated Bonding Network (IBN)
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Telecom Series Lithium Battery User Manual
Standard charging
10A 20A 30A 40A
current
Maximum charging
50A 100A 100A 100A
current
Maximum charging
54VDC
voltage
Standard discharging
10A 20A 30A 40A
current
Maximum continuous
50A 100A 100A 100A
discharging current
Cut-off voltage of
40.5VDC
discharging
Charging temperature
0°C~60°C
range
Discharging
-20°C~60°C
temperature range
Storage temperature -20°C~60°C
Layout
1 2 3 4 5 6 7 8 9 10 11 12 13
Optional function.
Support two-way dry contact output,
normally open in normal state, and close
when abnormality occurs.
9 Dry contact Dry contact indicators Dry contact 1: BMS system has protection,
fault and alarm;
Dry contact 2: The BMS system is
protected or faulty.
Working Principle
The EV Series lithium battery system mainly includes Lithium battery pack, battery protection, cell balancing unit, monitoring
module and charge-discharge management module for optional. Its schematic diagram shown in Figure
LFP cells Chemical power, energy storage and power supply components.
Cell protection Protect LFP cells against overcharge, over discharge, over current, over
temperature, short circuit
Cell balancing Equalization LFP cells for cells unbalanced
Monitoring Support centralized monitoring system (optional according to customer
requirements)
Anti-theft function Support 3 type Anti-theft function optional
Type 1: Communication anti-theft function
Type 2: Gyroscope anti-theft function
Type 3: GPS anti-theft function
Fire protection Support Aerosol-Fire-Extinguisher module optional
function
Parallel function Regular model support 15 batteries in parallel.
Optional 31 batteries in parallel function before manufacture.
EV series battery working principle:
DC power input rectifier after filter, DC divided two circuits, and one circuit directly supply the load, another circuit charge
lithium battery. When grid power on, the system supplies the loads and charging inside lithium batteries; When grid power
failure, lithium inside system supply DC power to the load, to ensure uninterrupted power supply as power system.
Battery Installation
Un-boxing & Inspection
Please study this manual before installation.
Please inspect the package before un-boxing, if there is any damage in the appearance, contact with the supplier as soon as
possible.
Wall-hanging installation
Wall-hanging installation also can be adopted, fix two handles of battery module with triangle rack on the wall using 4pcs M6
screws.
Battery Connection
1. Single battery connection
Connect positive terminal‘+’ of battery output with positive copper bar of power plant, and negative terminal ‘-’ with
negative copper bar or power switch.
Layout of
paralleling
connection
for EV Series
Batteries
2. Discharge Mode
When the BMS detects that the load is connected, the cell voltage and temperature are within the dischargeable range, and
the discharge current reaches the effective discharge current, it enters the discharge mode.
3. Standby Mode
When the above two modes are not satisfied, enter standby mode.
4. Sleep Mode
After the normal standby time, the battery triggers under-voltage protection, executes the button shutdown or the host
computer executes the shutdown command, the BMS enters the sleep (shutdown) mode.
Wake-up conditions for sleep mode: 1. Charge activation; 2. Press key to power on;
5. Buzzers
The buzzer function can be enabled or disabled by the host computer, and the factory default is disabled.
Before entering the sleep mode, make sure that the P-terminal is not connected to an external voltage; otherwise it will not be
able to enter the low power consumption mode.
Wake up
When the system is in low-power mode and meets any of the following conditions, the system will exit the low-power mode
and enter the normal operation mode:
a) Connect to the charger, the output voltage of the charger must be greater than or equal to 48V.
b) Press the button for 1S and release the button.
Standard charging
10A 20A 30A 40A
current
Maximum charging
50A 100A 100A 100A
current
Boost/ Equalization
54VDC
charging voltage
Recommend charge
CC-CV
method
Condition to float
0.05C
charge
Equalization charge
NA
duration
Condition to
NA
equalization charge
Temperature
compensation for NA
charge
Low temperature alarm
2°C (adjustable)
in charging
Low temperature
0°C (adjustable)
protection in charging
High temperature alarm
50°C (adjustable)
in charging
High temperature
55°C (adjustable)
protection in charging
Note:
1. Equalization charge is requested to switch off for battery.
2. Rectifier parameter shall be set according to specific site requirement based on battery units used.
3. If the battery connected more than 2 in parallel, the max. Charge current and discharge current recommend 0.5C.
Standard charging
10A 20A 30A 40A
current
Maximum charging
50A 100A 100A 100A
current
Boost/ Equalization
57.6VDC
charging voltage
Recommend charge
CC-CV
method
Condition to float
0.05C
charge
Equalization charge
NA
duration
Condition to
NA
equalization charge
Temperature
compensation for NA
charge
Low temperature alarm
2°C (adjustable)
in charging
Low temperature
0°C (adjustable)
protection in charging
High temperature alarm
50°C (adjustable)
in charging
High temperature
55°C (adjustable)
protection in charging
Note:
1. Equalization charge is requested to switch off for battery.
2. Rectifier parameter shall be set according to specific site requirement based on battery units used.
3. If the battery connected more than 2 in parallel, the max. Charge current and discharge current recommend 0.5C.
Standard discharging
10A 20A 30A 40A
current
Maximum continuous
50A 100A 100A 100A
discharging current
Recovered of Low
46VDC
voltage alarm
Cut-off voltage of
40.5VDC
discharging
Recovered voltage after
48VDC
cut-off protection
Standard discharging
10A 20A 30A 40A
current
Maximum continuous
50A 100A 100A 100A
discharging current
Recovered of Low
49VDC
voltage alarm
Cut-off voltage of
43.2VDC
discharging
Recovered voltage after
51VDC
cut-off protection
Battery Storage
Recommend storage temperature range: 0°C to 40°C.
Maximum storage temperature range: -20°C to 60°C.
Storage battery should be at 50%-80%SOC.
Recharge charge before using to recover capacity loss of self-discharge during storage and transport.
Recharge battery during long-term storage for self-discharge. Recharge program as follow table:
Storage battery over 40°C or under 0°C will reduce battery life,
Storage battery in dry and low temperature, well ventilated place
Battery performance degradation after long-term storage, please shorten shelf time as possible as you can.
Maintenance
Proper maintenance will prolong the life of a battery and will aid in assuring that it can satisfy its design requirements. A good
battery maintenance program will serve as a valuable aid in determining the need for battery replacement. The users must
consider their application and reliability needs if maintenance procedures, other than those recommended in this document,
are used. Battery maintenance should be performed by personnel knowledgeable of batteries and the safety precautions
involved.
The battery shall be recharged every three months if in long time storage
Please clean the dust by the dust collector when dust is accumulated on vent
Please use clean and dry cloth/fabric to clean up the cabinet, if need further cleaning, please use neutral cleanser.
Alcohol or ammonia synthesis is forbidden.
Carrying shall be handled gently, prevent from severe compact
Prevent battery from splashing liquid
Suggest inspect the tighten of output screw every two years
Battery cannot Battery is fully charged. Normal charge Do not need to solve
charge management
Different flash status of LED indicators represents corresponding running status or alarms. Detailed information is shown
Annex 1.
PIN definition:
Pin Definition
3、6 RS485A-B
2、7 RS485A-A
8 GND
4 RS485B-B
5 RS485B-A
1 NC
2.1 RS485A: External communication interface (for communicate with the host, like PC or rectifier etc.), baud rate is 9600,
supports MODBUS protocol and EverExceed 1363 protocol.
2.2 RS485B: Battery parallel interface, baud rate is 57600, supports EverExceed 1363 protocol.
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Telecom Series Lithium Battery User Manual
Note: When multiple batteries are connected in parallel, be sure to set the ADS according to the Annex2, and the batteries
have connected through RS485 communication.
2.2 Setting
COM setting: choose the right COM port
Baud rate: 9600
Click “Serial ON”
Click “Monitor”
2.3 Connect the battery to computer, and open the monitoring software.
For details, see Annex5.
2.5 Connect the battery to the router through the battery's SNMP communication port with a straight-through network cable.
2.7 Log in
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Telecom Series Lithium Battery User Manual
2.4 Enter password, and click “Get”, choose Physical anti-theft on.
2.5 Click “Set checked”. Gyroscope anti-theft function has been power on.
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Telecom Series Lithium Battery User Manual
3.2 Connect the battery pack to the computer and open the BMS monitoring software. Enter the password in the BMS
monitoring software, click the “unlock” button, and the battery pack will resume normal charging and discharging.
1.1 Hardware
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Telecom Series Lithium Battery User Manual
1.2.2 Tracking interface - Movement trajectory and final position of the battery
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Telecom Series Lithium Battery User Manual
2. Working principle
2.1 When a fire occurs, the fire extinguishing device ignites the thermal wire after receiving an open flame.
2.2 The thermal wire burns to activate the aerosol generating agent in the fire extinguishing device
2.3 The aerosol generating agent release the heat through the redox reaction to decomposes the chemical coolant.
2.4 So that the aerosol generating agent and the coolant can jointly participate in the fire extinguishing.
3. Technical parameter
Item parameter
Model QRR0.01GW/S
Start method Hot start
Hot start temperature ≥170℃
Working environment temperature -50℃~+90℃
Ejection delay time ≤1S
Fire extinguishing density 33g/m3
Weight 65±10g
Feedback signal Passive switch signal
4. Structural dimensions
5. Safety warning
5.1 Non-professionals are not allowed to disassemble it without authorization.
5.2 After spraying, do not touch the shell until it cools to prevent burns.