Technical Specification 1 1590816034

•
BHARAT HEAVY ELECTRICALS LIMITED

TRANSMISSION BUSINESS ENGINEERING MANAGEMENT
NOIDA
DOCUMENT TB-411-316-004 REV 00 PREPARED CHECKED APPROVED

NO.
TECHNICAL SPECFICATION NAME DKS AG
TYPE OF
DOC.
TITLE SIGN Nk4
33kV AIS Local Isolation Breaker Panel with its
DATE 10.04.2020 10.04.2020 10.04.2020
Accessories
GROUP TBEM
(Suitable for highly corrosive environment of
WO NO. 119TB00003 REVO0
process/ petrochemical industry)
CUSTOMER Indian Oil Corporation Limited (IOCL)
CONSULTANT TATA Consulting Engineers Limited (TCE)
PROJECT LSTK job for ISBL work of 220KV Grid Power Import at IOCL, Panipat Refinery
LOA. NO. RPRC182491/26286965 dtd. 24.01.2020

5-
WO. No. 26286965 dtd. 24.01.20120
0
CONTENTS
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SECTION NO. DESCRIPTION
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Section- 1 Scope, Project specific technical requirements & Bill of Quantities
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Remarks: It is to be noted that data and details of Guaranteed Technical Particulars (GTP) shall not be
reviewed during Technical Evaluation/ Review, hence compliance of Guaranteed Technical Particulars
(GTP) in line with Technical Specification shall be deemed to under complete compliance of bidder.
REV. NO. DATE ALTERED CHECKED APPROVED
DISTRIBUTION TO
COPIES
Bharat Heavy Electricals Limited
Project: LSTK job for ISBL work of 220KV Grid Power Import at IOCL, Panipat Refinery
Technical Specification: 33kV AIS Local Isolation Breaker Panel with its Accessories
Doc No. TB-411-316-004 Rev 00
Contents
SECTION 1.
2
SCOPE, PROJECT SPECIFIC TECHNICAL REQUIREMENTS & BILL OF QUANTITIES
2
1. Scope
2
2. Codes & Standards
3
3. Specific Technical Requirements
4
4. Other General Requirements
8
5. Bill of Quantities
9
6. Drawings / Documents required for Engineering Manufacturing Clearance 9
7. Type Testing
9
8. Quality Plan
9
9. Inspection & Testing
10
10. Supervision of Field Testing & Commissioning
10
11. Makes of Equipment/ Components
10
12. Packing and Dispatch
11
13. Definitions Used
11
14. Abbreviations Used
11
15. List of Documents/ Drawings
13
Section 1: Scope, Project specific technical requirements & Bill of Quantities Page 1 of 13
Doc No. TB-411-316-004 Rev 00
Contents
SECTION 1• 2
SCOPE, PROJECT SPECIFIC TECHNICAL REQUIREMENTS & BILL OF QUANTITIES 2
1. Scope 2
2. Codes & Standards 3
3. Specific Technical Requirements 4
4. Other General Requirements 8
5. Bill of Quantities 9
6. Drawings / Documents required for Engineering Manufacturing Clearance 9
7. Type Testing 9
8. Quality Plan 9
9. Inspection & Testing 10
10. Supervision of Field Testing & Commissioning 10
11. Makes of Equipment/ Components 10
12. Packing and Dispatch 11
13. Definitions Used 11
14. Abbreviations Used 11
15. List of Documents/ Drawings 13
J
Doc No. TB-411-316-004 Rev 00
SECTION 1:
SCOPE, PROJECT SPECIFIC TECHNICAL REQUIREMENTS & BILL OF QUANTITIES
1. Scope
The electrical scope of work under this requisition shall include but not be limited to design,
engineering, manufacturing, inspection including third party inspection and testing at
manufacturer's works before supply, proper packing and delivery to project site, supervision of
installation, testing at site & commissioning complete with all materials, support base structures
at designated locations including hardware and anchoring bolts, accessories, commissioning
spares & maintenance spares, consumables, special spanners, tools & tackles, any specific
required supervision of ancillary services & mandatory spares etc. including training of BHEL/
Customer personnel, if required at site for the equipment (33kV AIS Local Isolation Breaker Panel
with its Accessories) complete in all respects for efficient & trouble-free working mentioned under
this specification.
The draw out type High Voltage standalone switchboard module for 33 KV system, incorporating
Vacuum circuit breakers, CT, PT, relays etc complete in all respects. The purpose of standalone
panel is to use as local.isolation breaker (LIB) with demarcation of transformer differential and
cable differential zone with due overlapping. The LIB shall have all required hardware for buildup
of transformer differential protection up-to LIB and provision of Cable differential, Transformer
REF, SEF protection accordingly and as per project requirement.
This section covers the specific technical requirements of the equipment (33kV AIS Local.lsolation
Breaker Panel with its Accessories). This constitutes minimum technical parameters for the above
item as specified by the BHEL/ Customer. The offered equipment (33kV AIS Local Isolation Breaker
Panel with its Accessories) shall also comply with the Section-3 (Project Details and General
technical requirements for all equipment under the Project) and Section-2 (Equipment
Specification Under Scope of Supplies) of this specification.
The specification comprises of following sections:

Section-1 Scope, Project Specific Technical Requirements & Bill of Quantities
Section-2 • Equipment Specification under scope of Supplies
Section-3 • Project Details & General Technical Requirements (For All Equipment under
the Project)
Section-4 Annexures
Annexure A- Compliance Certificate
Annexure B- Schedule of Technical Deviations
Annexure C- Guaranteed Technical Particulars
Annexure D- Technical Checklist
The following order of priority shall be followed. In case of conflict between requirements
specified in various documents, the more stringent one shall be followed. BHEL/Customer
concurrence shall, however, be obtained before taking a final decision in such matters.
1. Statutory Regulations
In particular, the latest version of the following statutory regulations, as applicable, shall
be followed for system,
3
Doc No. TB-411-316-004 Rev 00
o Indian Electricity Act

o CEA regulations
o The Factory Act
o The Petroleum Rules
o OISD standards
o Requirements of other statutory bodies as applicable, e.g. CEA, CCE, LPCB.
2. Section-1
3. Section-2
4. Section-3
Bidder shall furnish list of conflicts/ ambiguities/ deviations, if any, along with their technical offer
and also furnish the basis that is considered for submitting technical offer. BHEL/ Customer will
resolve listed conflicts prior to award. In case of ambiguity, bidder shall inform BHEL/ Customer of
their interpretation. In case bidder fails to convey the same prior to award, BHEL/ Customer
decision on interpretation shall be considered final if need arises during the execution. No
additional cost or extra time on account of conflicts/ ambiguities/ deviations shall be admissible.
In general, no deviation from the requirements specified in various clauses of this specification
shall be allowed and hence, a certificate to this effect shall have to be furnished along with the
offer (Annexure-A), however bidder shall furnish list of conflicts/ ambiguities/ deviations
(Annexure-B), if any. Any conflicts/ ambiguities/ deviations mentioned elsewhere in technical offer
shall not be reviewed.
33kV Fault Current Limiter Panel with its Accessories is required for the following project:
Name of the Customer Indian Oil Corporation Limited (IOCL)
Name of Consultant Tata Consulting Engineers Limited
Name of Main Contractor Bharat Heavy Electricals Limited
Name of the Project LSTK job for ISBL work of 220KV Grid Power Import at
IOCL, Panipat Refinery
The scope of supplies shall be as per commercial terms and conditions enclosed separately with
the notice inviting tender/ enquiry.

1. Equipment (33kV AIS Local Isolation Breaker Panel with its Accessories) shall comply with the
latest edition of the following standards as applicable, unless otherwise specified,
IS 5: Colors for ready mixed paints and enamels
IS 694: PVC-insulated cables for working voltages up to and including 1100 V
IS 1248: Direct acting indicating analogue electrical measuring instruments and their
accessories
IS 2071: High Voltage Test Technique
IS 2544: Porcelain post-insulators for systems with nominal voltage greater than 1000V
IS 2705: Current transformers
IS 3156: Voltage transformers
IS 3231: Electrical relays for power system protection
Doc No. TB-411-316-004 Rev 00
IS 3427: AC Metal enclosed switchgear and control gear for rated voltages above 1kV
up to and including 52 kV
IS 3618: Phosphate treatment of iron and steel for protection against corrosion
IS 5082: Material data for aluminum bus bars
IS 5578: Guide for marking of insulated conductors
IS 6005: Code of practice of phosphating of iron and steel
IS 9920: Switches and switch isolators for voltages above 1000 V
IS 9921: AC disconnectors (isolators) and earthing switches for voltage above 1000V
IS 10601: Dimensions of terminals of high voltage switchgear and control gear
IS 11353: Guide for uniform system of marking and identification of conductors &
apparatus terminals
IS 12661: HV motor starters
IS 12729: General requirements for switchgear and control gear for voltages exceeding
1000V
IS 13118: General requirements for circuit breakers for voltages above 1000 V
IS 13703: Low voltage fuses for voltages not exceeding 1000V ac or 1500V dc.
IS 9431: Indoor post insulators of organic material for systems with nominal voltages
greater than 1000 V up to and including 300 kV.
IS 722: A.C. Electric Meters.
IS 3618: Phosphate treatment of iron and steel for protection against corrosion.
IS 9385: High Voltage fuses
IS 9046: AC Contactors of voltage above 1000V up to & including'11000 V.
IS 694: PVC insulated cables for working voltages up to & including 1100 V.
IS 6875: Control switches and push buttons.
IEC 298: AC Metal enclosed switchgear and control gear for rated voltages above 1kV
and up to and including 52kV.
IEC 529: Degree of protection provided by enclosures.
IEC 470: HV alternating current contactors.
IEC 694: Common specification for high voltage switchgear and control gear
IEC 62271-100: High-voltage alternating-current circuit-breakers
IEC 2271-200: AC metal-enclosed switchgear and control gear for rated voltages above 1 kV
and up to and including 52 kV
2. In case of imported equipment, standards of the country of origin shall be applicable, if these
standards are equivalent or stringent than the applicable Indian standards.
3. The equipment shall also conform to the provisions of Indian Electricity rules and other
statutory regulations currently in force in the country.
4. In case Indian standards are not available for any equipment, standards issued by IEC/ BS/
VDE/ IEEE/ NEMA or equivalent agency shall be applicable.
3. Specific Technical Requirements

The equipment (33kV AIS Local Isolation Breaker Panel with its Accessories) shall be indoor, draw
out type High Voltage standalone switchboard module for 33 KV system, incorporating Vacuum
circuit breakers, CT, PT, relays etc. complete in all respect. The purpose of standalone panel is to
use as local isolation breaker (LIB) with demarcation of transformer differential and cable
differential zone with due overlapping. The LIB shall have all required hardware for buildup of
Doc No. TB-411-316-004 Rev 00
transformer differential protection up-to LIB and provision of Cable differential, Transformer REF,
SEF protection accordingly and as per project requirement. Each LIB shall be suitable for cable
termination for both incoming and outgoing side suitable as per project requirement.
The Specific technical requirements for the equipment (33kV AIS Local Isolation Breaker Panel
with its Accessories) shall be as follows,
SI. No. Technical Parameters Unit Particulars
1 Equipment 33kV AIS Local Isolation
Breaker Panel with its
Accessories
2 Type Metal enclosed
3 Installation Indoor
A Meteorological data
1.1 Maximum ambient temperature °C 50
1.2 Minimum ambient temperature °C -5
1.3 Average ambient temperature °C 35
1.4 Design ambient temperature °C 45
2 Average no. of thunder storm days Days 45
3.1 Maximum Relative humidity % 95
3.2 Maximum Relative humidity % 26
4 Average Annual Rain Fall mm 900
5 Maximum Wind Pressure Kg/ sqm 195
6 Maximum Altitude above Mean Sea Level m 1000
7 Isoceraunic Level Days/ Year 45
8 Seismic Level (Horizontal Acceleration) Zone 4
9 Average no. of rainy day per Year Days/ Year 120
B System Parameters
1 Nominal/ normal system voltage kV 33kV + 6%
2 Maximum/ highest operating voltage kV 36
3 Frequency Hz 50±3%
4 Number of phases/ poles Three
5 System Neutral earthing* Solidly grounded
6 One-minute power frequency withstand
voltage
- For type tests kVrms 70
- For routine tests kVrms 70
7 1.2/ 50 microsecond impulse kVp 170
withstand voltage
8 Maximum system fault level including kVrms 31.5 for 1second
initial motor contribution
9 Short time rating for bus bars, circuit kVrms 31.5 for lsecond
breakers, current transformers and
switchgear assembly
Doc No. TB-411-316-004 Rev 00
10 Dynamic withstand rating kA 78.75kA or better

11 Control supply voltage *
- Trip and closing coils 220 V DC Vdc 220V + 10%, -15%
- Spring charging motor 220 V DC Vdc 220V + 10%, -15%
- Space heaters 240 V AC single phase Vac 240 V + 6%, 1- phase, 50
with neutral solidly earthed Hz, single phase with
neutral solidly earthed
C Bus Bars
1 Continuous current rating at 500C Amin 1500
ambient
2 Temper rise allowed above ambient °C 40°C for plain joints
55°C for silver plated
joints
D Switchgear cubicle constructional
requirements
1 Color finish exterior & interior As mentioned, elsewhere
2 Cable entry Power cables and control
cables- bottom
3 Busduct entry Top
4 Earthing GI strip
E Circuit Breakers
1 The circuit breakers current rating shall be Amin 1500
selected from the load current as per
project requirement which is at an
ambient of 500C
2 Short circuit breaker current KArms 31.5 for lsecond
- AC component As per IS:13118 or
IEC:62271
3 Short circuit making current kAp 78.75kAp or better
4 Operating duty B-3 Min-MB-3 Min-MB
5 Total break time Not more than 4 cycles
6 Total make time Not more than 5 cycles
7 Operating mechanism . Motor wound spring
charged stored energy
type as per IEC-62271
F Relays
1 One-minute frequency kVrms 2.0
G Meters
1 Accuracy class 1.0
2 One-minute power frequency kVrms 2.0
H Current Transformers
1 Class of insulation Class b or better
2 Rated output of each core Adequate for the relays
Technical Specification: 33kV AIS Local Isolation Breaker. Panel with its Accessories
Doc No. TB-411-316-004 Rev 00
and devices connected,

but not less than fifteen
(15) VA. Minimum VA
requirement shall be
mandatory.
3 Accuracy class
- Protection core Class PS for differential
and core balance CTs;
5P20 for other protection
CT's
-Measurement core 1.0
4 Minimum primary earth fault current to A 3.0
be detected by core balance current
transformer
I Voltage Transformers
1 Rated voltage factor 1.2 continuous for all VTs
and 1.8 for 8hrs for
underground system
2 Class of insulation Class b or better
3 Other parameters
J HV Fuses
1 Voltage class kV 33
2. Rupturing capacity kAp 80
3 Rated current As applicable
K Transducers As per section-2
1. The equipment offered by the Bidder shall be complete in all respects including technical
specification and project requirements.
2. The Switchboards shall be metal enclosed cubicle type, suitable for indoor installation, floor-
mounting and free - standing. The design for the total enclosure shall be dust-tight, damp-
proof, vermin proof and totally enclosed offering degree of protection not less than IP4X.
3. The switchgear cubicles shall be rigid and robust in design & construction. Panel Sheet used
for fabrication shall be cold rolled steel or suitable metallurgy material. Cubicles shall be made
from rigid welded structural frames made of structural steel or suitable material sections or of
pressed / formed sheet of not less than 2 mm thickness. The design shall have to be type
tested for full short circuit rating, internal arc resistance and ingress protection.
4. The Internal Arc withstand shall be in the category IAC AFLR as per IEC62271-200 for 31.5 KA
for 0.3 Sec or better. The bidder to offer the design of the panel in line with the Internal Arc
compliance requirements only.
5. The hot spot temperature for bus bars including joints at design ambient temperature shall
not exceed the limits defined in IEC-62271 for normal operating conditions.
6. The site installation, testing and commissioning of the system shall be done under the
supervision of OEM.
7. The proposed system shall be installed in SS-63 as an indoor installation. All required
structural work specific to system shall be in the scope of the bidder including design and
Doc No. TB-411-316-004 Rev 00
supply of all materials.

8. All kinds of structural works required for cabling associated with the system shall be in the
scope of bidder including supply of materials.
9. Control & protection philosophy shall be as per section-2.
10. 33kV Local Isolation Circuit Breaker CT details as per attachment ANNEXURE- Details for 33kV
LIB CT.
11. For each 33kV LIB, 2 Nos. Cable Differential Protection Relays (being supplied under a separate
contract) shall be mounted on the respective LIB panels' LT compartments. Necessary space
provisions shall be considered in the LIB panels. The actual dimension & arrangement of the
Cable Differential Protection Relays to be incorporated in LIB panel GA drawing shall be
furnished to successful bidder during detailed engineering.
12. CT positioning shall be on both sides of CB as per Key Protection Single Line Diagram attached.
13. The offered numerical relays and MFMs shall be compliant to/ shall have provisions for
integration with IEC-61850 based SAS system (SAS being supplied under a separate contract).
4. Other General Requirements

The other general requirements for the equipment (33kV AIS Local Isolation Breaker Panel with its
Accessories) with its Accessories shall be as follows,
1. Schedule
a. Bidder shall submit detailed bar chart indicating all the milestones from engineering till
manufacturing/ testing, dispatch to site, supervision for installation, testing and
commissioning.
b. Bidder to submit list of consumables with shelf life of less than one year. It shall be
supplied before erection after clearance from BHEL/ Customer/ Consultant.
2. Office and Staff
a. Bidder shall also provide their standard recommendations for precautions to be taken
during unloading and storage etc. for approval of BHEL/ Customer/ Consultant.
Requirement of closed store, if any shall be taken care by bidder.
b. Office facilities & accommodation for bidder's staff along with conveyance,
transportation of all special tools & plants, testing kits etc. shall be in bidder's scope.
3. Supervision for Site Installation, Testing & Commissioning
a. Bidder shall depute its qualified supervisor for installation, testing & commissioning of
the equipment (33kV AIS Local Isolation Breaker Panel with its Accessories).
b. Bidder shall submit complete methodology for installation, testing & commissioning of
the equipment (33kV AIS Local Isolation Breaker Panel with its Accessories) for further
approval of BHEL/ Customer/ Consultant.
4. Bidder to note that the equipment (33kV AIS Local Isolation Breaker Panel with its Accessories)
may be commissioned at different point of time, and hence bidder shall be required to deploy
the resources multiple times at site in line with site requirement.
5. Bidder shall dispatch the consumables just before the start of the work at site and only after
specific clearance from BHEL/ Customer.
6. Any special tools and tackles required to complete the cable installation, testing and
commissioning etc. shall be included in the offer. However, general tools and tackles for
installation of the equipment (33kV AIS Local Isolation Breaker Panel with its Accessories) shall
be provided by BHEL.
Doc No. TB-411-316-004 Rev 00
7. The bidder must fill up all the details required for offered item/s. Instead of indicating "refer
drawing, or as per IS/IEC", the exact value/s must be filled in.
5. Bill of Quantities
Quantities for supply and services for the equipment (33kV AIS Local Isolation Breaker Panel with
its Accessories) shall be as per Annexure- 33kV AIS Local Isolation Breaker Panel with its
Accessories. However, any item/ service not appearing herein but required for completeness of
the work is deemed to be included in bidder's scope.
6. Drawings / Documents required for Engineering Manufacturing Clearance

The drawings/ documents, as follows shall be used for providing engineering manufacturing
clearance of the equipment (33kV AIS Local Isolation Breaker Panel with its Accessories) and
furthermore, it shall be used for delay analysis, if any from bidder. The schedule for submission
and resubmission shall be in line with details provided in section-3.
33kV LIB Panel- Single Line Diagram, GA Drawing & Schematics with Guaranteed
1
Technical particulars
2 33kV LIB Panel- Type Test Reports
3 33kV LIB Panel- Quality Assurance Plan & Inspection Test Schedule
7. Type Testing
Bidder shall ensure that the equipment (33kV AIS Local Isolation Breaker Panel with its
Accessories), being procured shall be of proven design and should have valid type test certificates
as per specified in IS/ IEC standards (amended up to date) at any ISO/IEC accredited laboratories.
Type test certificates shall not be more than five (5) years old as on original scheduled date of
technical bid opening. In those cases, where type test certificates are more than five (5) years old
from original scheduled date of technical bid opening, bidder shall carry out the type tests at any
ISO/ IEC accredited laboratories prior to dispatch of equipment with no commercial implication to
BH EL/Customer.
In case any of Type tests have not been conducted on the offered design or there has been a
change in the design after the type tests. The requisite tests shall be conducted by bidder on the
offered design without any extra cost and delivery impact to BHEL/ Customer.
8. Quality Plan
The successful bidder shall submit Quality Assurance Plan in line with reference QAP attached in
Section-2 for the equipment (33kV AIS Local Isolation Breaker Panel with its Accessories), etc. with
in-process inspection methods, tests, records, etc. for BHEL/ Customer approval. Customer hold
points will also be included in the plan, which shall be mutually agreed by the BHEL/ Customer. In
case bidder has reference Quality Assurance Plan agreed with BHEL/ Customer, same shall be
submitted for specific project to BHEL/ Customer approval. There shall be no commercial
implication to BHEL/ Customer on account of Quality Plan approval.
Doc No. TB-411-316-004 Rev 00
Superior quality control system shall be adopted to assure high product quality. Raw materials of
the best commercial grade quality and high reliability shall be used in the manufacture of the
equipment (33kV AIS Local Isolation Breaker Panel with its Accessories). All materials shall be
procured, manufactured, inspected and tested by vendor/ sub-vendor as per approved quality
plan. The supplier shall perform all tests necessary to ensure that the material and workmanship
conform to the relevant standards and comply with the requirements of the specification. Charges
for all tests for the equipment (33kV AIS Local Isolation Breaker Panel with its Accessories) shall be
deemed to be included in bidder's scope.
9. Inspection & Testing

1. The equipment (33kV AIS Local Isolation Breaker Panel with its Accessories) shall be subject to
inspection by BHEL/ Customer or authorized representative at bidder/manufacturers' works.
Hence, Bidder shall furnish all necessary information concerning the supply to BHEL/
Customer.
2. The inspector shall have free access to the manufacturer's/ supplier's works for the purpose of
inspecting the process of manufacture in all its stages and he will have the power to reject any
material, which appears to him to be of unsuitable description or of unsatisfactory quality.
3. Bidder shall give at least 2 weeks' advance notice to BHEL/ Customer, regarding the date of
testing to enable him or his representative to witness the tests. All the tests must be done as
per the approved QAP.
1. Bidder shall ensure that the hazardous area equipment provided shall have the necessary test
certificates and valid CCOE approval certificates.
2. Bidder shall also furnish factory acceptance test (FAT) for BHEL/ customer approval in line with
specific requirements mentioned in Section-2.
10. Supervision of Field Testing & Commissioning

1. Supervision for Field testing and commissioning of the equipment (33kV AIS Local Isolation
Breaker Panel with its Accessories) shall be done by OEM only.
2. Bidder shall carry out the supervision of installation, field testing and commissioning of the
equipment (33kV AIS Local Isolation Breaker Panel with its Accessories). Further appropriate
test and commissioning reports and as-built documentation as necessary shall be submitted.
3. Bidder shall also submit site acceptance testing (SAT) procedures and get them approved from
BHEL/ Customer before carrying out the site testing at site.
4. Bidder shall coordinate with manufacturers of other equipment wherever required and shall
freely and readily supply all technical information for this purpose as and when called for.
11. Makes of Equipment/ Components

1. The offered equipment shall be brand new with state of art technology and proven field track
record. No prototype equipment shall be offered.
2. Bidder while ordering shall ensure the availability of spare parts and maintenance support
services for the equipment (33kV AIS Local Isolation Breaker Panel with its Accessories) at
least for 10 years from the date of supply.
3. Bidder shall give a notice of at least one year to the BHEL/ Customer before phasing out the
products/spares to enable the owner for placement of order for spares and services.
Doc No. TB-411-316-004 Rev 00
4. The equipment offered by the Bidder shall be complete in all respects. Any material and
component not specifically stated in this specification but which are necessary for trouble free
operation of the equipment and accessories specified in this specification shall be deemed to
be included unless specifically excluded. All such equipment/ accessories shall be supplied
without any extra cost. In addition to this, all similar components shall be interchangeable and
shall be of same type and rating for easy maintenance and low spare inventory.
5. Specific reference in this specification and documents to any material by trade name, make or
catalogue number shall be construed as establishing quality and performance requirements.
12. Packing and Dispatch

1. The equipment (33kV AIS Local Isolation Breaker Panel with its Accessories) shall be divided
into several shipping sections for protection and ease of handling during transportation. All
outgoing feeders shall be packed as separate shipping sections. The equipment shall be
properly packed for selected mode of transportation i.e. sea, rail and road in such a manner
that it is protected against the climatic conditions and for any damage during transportation,
transit and storage. The panels shall be wrapped in polyethylene sheets before being placed in
wooden crates/cases to prevent damage to the finish. Crates/cases shall have skid bottoms for
handling. Special notations such as 'Fragile', 'This side up', 'Weight', 'Owner's particularsVP0
nos.' etc., shall be clearly marked on the package together with other details as per purchase
order.
2. The equipment may be stored outdoors for long periods before installation. The packing
should also be suitable for outdoor storage areas with heavy rains/ high ambient temperature
unless otherwise agreed and hence, Packing shall be suitable for long storage (minimum 1
year).
13. Definitions Used
The following expressions hereunder and elsewhere in the technical specification used and their
grammatical variations shall unless repugnant to the subject or context thereof, have the
following meanings hereunder respectively assigned to them, namely:
1. Battery Limit: The demarcated area within which the Unit is to be located.
2. Bid/Bidding Documents: The totality of the documents comprising the Bidding Document for
the notice inviting tender.
3. Contract: The totality of agreement between Customer/ Purchaser/ Owner/IOCL and the
Contractor/ LSTK Contractor/ BHEL as derived from the contract documents.
4. Contractor/ LSTK contractor: The bidder selected by the Customer/ Purchaser/ Owner/IOCL for
the performance of the work and supply of materials. In this case, it is BHEL.
5. Customer/ Purchaser/ Owner: Indian Oil Corporation Limited.
6. Consultant: Any person(s)/ Firm nominated/ assigned by the Contractor/ LSTK Contractor/ BHEL
for providing the engineering consultant services. In this case, it is TCE.
7. Bidder/ vendor: The bidder selected for this intended work shall be known as vendor.
14. Abbreviations Used

The following terminology/ acronym hereunder and elsewhere in the technical specification used
and their grammatical variations shall unless repugnant to the subject or context thereof, have the
following full form hereunder respectively assigned to them, namely,
Doc No. TB-411-316-004 Rev 00
CRCA: Cold Rolled Cold Annealed

FRP: Fiber Reinforced Polyster
LED: Light Emitting Diode
MCC: Motor Control Center
MCCB: Moulded Case Circuit Breaker
NO: Normally Open Contact
NC: Normally Close Contact
CT: Current Transformer
VT: Voltage Transformer
PT: Potential Transformer
VCB: Vacuum Circuit Breaker
SWG: Standard Wire Gauge
LIB: Local Isolation breaker
URT: Unit Ration Transformer
SLD: Single Line Diagram
BIL: Basic Insulation Level
SCAP: Synchronization Control & Annunciation Panel
ECS: Electrical Control System
SAS: Substation Automation System
GIS: Gas Insulated Switchgear
LCC: Local Control Centre
DC: Direct Current
HV: High Voltage
EHV: Extra High Voltage
kV: Kilovolt
Hz: Hertz
IP: Ingress Protection
SAT: Site Acceptance Testing
OEM: Original Equipment Manufacturer
kV: Kilovolt
Hz: Hertz
IP: Ingress Protection
PE: Poly Ethylene
ANSI: American National Standards Institute
ASTM: American Society for Testing and Materials
IEC: International Electro Technical Commission
IEEE: Institute of Electrical & Electronics Engineers
IS: Indian Standards
NEMA: National Electrical Manufactures Association
CEA: Central Electricity Authority
DIN: Deutsches Institiut fur Normung
CCE: Continuous and Comprehensive Evaluation
LPCB: Loss Prevention Certification Board
CCOE: Chief Controller of Explosives
OEM: Original Equipment Manufacturer
Doc No. TB-411-316-004 Rev 00
BHEL: Bharat Heavy Electricals Limited

OISD: Oil Industry Safety Directorate
IOCL: Indian Oil Corporation Limited
HVPNL: Haryana Vidyut Prasaran Nigam Limited
ISBL: Inside Battery Limit
OSBL: Outside Battery Limit
LSTK: Lump sum Turnkey
PRPC: Petroleum Refining and Petrochemical
PNC: Panipat Naphtha Cracker Complex
PR: Panipat Refinery Complex
GIS: Gas Insulated Sub-station
QAP: Quality Assurance Plan
BOO,: Bill of Quantities
ASTM: American Society for Testing and Materials
BIS: Bureau of Indian Standards
BS: British Standard
DGMS: Director General of Mines and Safety
EPR: Ethylene Propylene Rubber
FR: Flame Retardant
HR PVC: Heat Resistant Polyvinyl Chloride
ICEA: Insulated Cable Engineers Association
IS: Indian Standards
NEMA: National Electrical Manufacturers Association
PEM: Project Engineering Management
PVC: Polyvinyl Chloride
UV: Ultra Violet
XLPE: Cross-linked Polyethylene
15. List of Documents/ Drawings

Following drawing/ documents are attached for information purpose,
1. TB-411-510-001: 220/33kV Switchyard- Single Line Diagram
2. TB-411-510-002: 220/33kV Switchyard- Key Metering & Protection Single Line Diagram
Project: 220/33 kV GIS Substation at IOCL Panipat Refinery BHEL Document No.: TB-411-510-041
Customer: IOCL Rev-01
Consultant: TCE
33kV LIB1 CT1 DETAILS (203-LIB1 CT1/ 208-LIB1 CT1)

Core No. Current Ratio Output Burden Minimum KPV Max le (mA) at Maximum Rct Accuracy Purpose
(VA) at lowest (Volts) KPV/2 (Ohms) Class
Tan
1 1250/1 A 625 30 6.25 PS Cable Differential
Protection
2 1250/1 A 30 - - - 1.0, ISF < 5 Metering
3 1250/1 A 15 - - - 5P20 0/C / E/F

Protection
33kV LIB2 CT1 DETAILS (203-LIB2 CT1/ 208-LIB2 CT1)

Core No. Current Ratio Output Burden Minimum KPV Max Ie (mA) at Maximum Rct Accuracy Purpose
Tan
1 1250/1 A 625 30 6.25 PS Cable Differential
Protectioh
2 1250/1 A 30 - - - 1.0, ISF <5 Metering
3 1250/1 A 15 - - - 5P20 0/C / E/F

Protection
33kV LIB1/2 CT2 DETAILS (203-LIB1 CT2/ 203-LIB2 CT2/ 208-LIB1 CT2/ 208-LIB2 CT2)
Core No. Current Ratio Output Burden Minimum KPV Max le (mA) at Maximum Rct Accuracy Purpose
Tan
1 1250/1 A 625 30 6.25 PS Cable/
Transformer
Differential
Protection
2 1250/1 A - 625 30 6.25 PS Cable/
Transformer
Differential
Protection
33kV LIB VT DETAILS (203-LIB1/ 203-LIB2/ 208-LIB1/ 208-LIB2)

Winding Ratio Accuracy Class Rated Burden Purpose
No. (VA)
1 (33 kVA(3) / (110V/Ai3) 1.0 50 Metering
2 (33 kV/O) / (110VN3) 3P 50 Protection
1 of 1
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713
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(1)
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Q)
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-
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0
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Cu sto mer: I OC L
Consu ltant: TC E
33kVLIBCTDETAILS (203-LIB1/ 203-LIB2/ 208-L -1/ 208-LIB2)
0
0
<
u
Maximum Rct
>.
Output Burde n inimum KPV M. le (mA) a t
Purpose
Current Ratio
M
u U
Core No.
to 0
u 0
(VA) a t lowe st Tap olts) KPV/ 2 (Ohms)
0_
ll)
625 r 30 6. 25 Ca ble Di ffe re n t ia lProtectio n
1 1250/ 1A
—
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vi
si
i
Meter ing
0-
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,,
Annexure- 33kV AIS Local Isolation Brea ker Pane l withits Accessories
O
0
0
SI.
Item Description Long Description
No. Unit Qty. Remarks
A.1Supp ly Ite m- Ma in Items
Three p hase, meta l enclosed, indoor type AIS Local Isolation Brea ker ( LIB) of rating 33kV, 1500 Amp continuous current,
suitable for fault level to 31.5 kA rms for 1second pa nel with its accessories shallbe complete in a ll respects and
comprising of following but not limited to,
Vacuum circuit brea kers, CT, PT, relays etc. comp lete in a ll respects for a ll three p hases.
Local Isolation Brea ker ( LIB) s hall have demarcation of tra nsformer differentia l and ca ble differentia l zone withdue
‘.
CO
,,
overlapping.
0
- '-'
>c —
Local Isolation Brea ker ( LIB) s hallhave a ll requiredhardware for bu ild up of transformer differentia l protection up-to
LIB
3i
Tec hnical specifica tion shall be In line with Section
rn — 0_
rn 7, F-
y
3 C .
- - > V—
CIO4—
.s is
3 ”. 7'
u T,
ta 5
vl
and provision of Ca ble differential, Transformer REF, S EF protection accordingly and as per project requirement.
C hapter-11
.
"
h. g. f. e. 2/ Section-3,
d. c.
4_,
;_,
r a .6- :a ,T,
- -c'
b. a. a nd technical
CD er
,mu u Ec12 w
T.
a, ..L.
.
One set of 3 phase unit s hallbe insta lled in a p roper meta l enclosure su itable for insta llation in indoor sub-station.
The corrigendum-1&2.
• , -2Lu E o
■-.
on , ;u,0
L.° - :.§. E
-6
0_
19- El- 3 t, .,
- 8 'a '=- n'
meta l enclosure s hallbe ofIP4X class or more. The housing shall ensure a ll safety aspects for insta llat ion in the indoor
;
su b-
station and shall comply a ll IS/IEC specifications relevant for meta l enclosure insta llation.
LIB shallbe suitable for ca ble termination for both incoming a nd outgoing s ide suitable as per project req uirement
Structural materia l requiredfor insta llation of system.
Provision of earthing connectivity etc.
Any other item/(s) req uired to comp lete the supply in a ll respects but not limited to a bove s hallbe in bidder's
scope.
A.2 Supply Item- Mandatory Spare
Tec hnica l specification s hall be In line w ith Section-
-
Closing coil Closing coil shall be comp lete in a ll respects. (1 Set=2 No of each rating & type)
..- •
In
a,
1 2/ Section-3, C hapter-11and technica l

corrigendum-1&2.
Technical specification shall be In line with Section-
N
Shunt trip coil Shunt trip coil shall be comp lete in a ll respects. (1 Set=2 No of each rating & type)
46 5
v-,
1 2/ Section-3, C hapter-11and technical

corrigendum-1 &2.
.
-5cl)
,..-,
C
To
_C
O
N
C
tn
2
u
rn
Control
..
fuses / MCB Control

fuses / MCB s hall be comp lete in a ll respects. ( 1Set=10 No of each rating & type)
Lf,
a.,
,_,
..,- -C
•-■
ra
,63
12
c
1
:.7- f
cu 3
_u
-
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1- N L.,
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.---. 0
.= c. .25
.7. 0. rsi
i.:. U NT,
-L1 : gn,
4
cu
=
1'a,3
_C
=
Ln
0C
cl.
ndicating lamps covers
c .
Indica ting lamps covers s hall be comp lete in a ll respects. (1 Set=5 No of each colour)
a.,
an
„,
. - _C
(13
_o 6-
,t, C
c f
a, 3
-5CL/ -....
-
-
,., .
.0 U T-4
0
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' C - 2 2f C - ,
,0 0_ N
1- N u
.
,
a
-5,
_C
ii,
vl
..;u0
c
In
ndicating lamps
c '-',
„_,
a,
Indicating lamps shall be comp lete in a ll respects. ( 1 Set=20% or 3 No (m in.), whichever is more
v.,
)
:..- -C
ro
, •-,
0 6-
TU a'
,_,
c -5
- C
•S E
a, -1
.2 c .3 .2 c .3 .2 -c
.7 Lo1 74
CU -... 0
a. r E o. (n E O. cr) E
... 06
1- n1 u
(0 0_ N
F-
-c
=
-C
=
c.n
§
a,
C
2u
l0
/acuu m Bottle
C .
Vacuum Bottle s hallbe complete in a ll respects. ( 1Set=1No of eac h type)

In
ti;
'.- -C
0 `--
ra
.
a! Tr
co C
c f
Cd tj
3
„„ ,
(0 8_ N
CU ---. 0
L7.■ U N
. Y M 06
N u
.4-
n3
3
-C
uad
2
Ln
4=
c
2
N-
tacking handle
Cu
Racking handle s hallbe comp lete in a ll respects. ( 1Set=4 No of each type of brea ker)
C 71
'_c
-E ,--,
.
1- ni
.2 t
m
`"g
a, 7
a, Lil
a.1 --.... 0
r0 06
,5 01 N
u
.0 U -1
6.--
.=
_C
.,-,
0.,
Ln
.....u0
c
CO
-
7 and PT
.
CT and PT s hallbe comp lete in a ll respects. (1Set=3 No of each type and rating
,,,,
rIJ
-
TO ra
)
C r”
-F, ,-,
t
,3
C -E
.. ",..
a, 7
7., u
LE .E.
'C.+ U` (
0
1- N u
ro tl. N
O.
§
_C
uCU
tf,
c
2
9 Bus support insu lator Bus support insulator s hallbe comp lete in a ll respects. ( 1Set=6 No of eac h type)
a,
+.,
,-0 ra
4= _c
0C ,a-,
F- nl
...,...
v, 7_,,
a, 7:'
--cc 2-
_u
-'
a, 49.,'
Page 1 of 2
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Techn ica l specification sha l lbe In line with Section-
....,
a.)
tr.
Spring charging motor ( 1Set=1No Set=1No of each type) 2/ Section-3, Chapter- 11 and techn ica l
Spring charging motor sha llbe co mp lete in a l l respects. ( 1
.
10
of each type) corrigendum - 1&2.
Techn ica l specification sha l lbe In line wit h Section-
.—■
Auxi lliary Contactors sha l lbe complete in a ll respects. ( 1Set=20% of each type an d m a ke
u)
ti;
2/ Section-3, C hapter-11 an d techn ica l
<-1
<—,
Auxi l lia ry Con tactors
OR 1 No (m in ) of each type an d ma ke, w hichever is more ) cor r igendum-1 &2.
co
Ma in Services Items
Supervision for Insta llat io n, Techn ica l specification sha llbe In line wit h Section-
Supervision for insta llatio n, test ing & comm iossioning of 33kVAI S Loca lIsolat ion Brea ker ( LIB) Pa ne l wit hits
Te st ing &Comm iossion ing of 33kV ll respects Set 4 2/ Section-3, C hapter-11 and techn ica l
<-1
a ccessoriessha llbe complete in a ll respects. Any ot her supervisory service(s) req u ired to co mplete t he wor kin a
AISLoca l Isolation Brea ke r ( LI B) corrigendum-1&2.
sha llbe in bidder 's scope.
Pa n e l wit hits accessories
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Comments Resolution Sheet for
DRAWING / DOCUMENT TITLE: 220/33kV Switchyard- Single Line Diagram
DOCUMENT NUMBER: TB-411-510-001
REVISION NO: 00
SI. No. Comment (s)/ Observation(s) Resolution(s)

A CONSULTANT
1 No comments
B CONSULTANT
Surge arrestor shall also be provided in the incomer/line bays also in line with It is to be noted that the requirements of surge
1 the observation point: (f) of mail ref. no.. PR/P&U/DGM(MN-
arrester, if required in line with sytem studies,
EL)/26286965/2020/3 ; Dt.28.1.20. shall taken care.
The no. of FCL is shown as 1 Set instead of the requirement of 2 Set in

2 document no.: TB-1-411-510-001 9 Sheet 02 of 02. Please correct and Noted and complied.
submit.
The no. of runs of cable shown in the SLD is still incomplete. Please correct
as detailed below,
a. Cabling from existing URT to New Fault limiting devices both incoming and
3 outgoing side- 3 Runs per phase per URT X 1 Core X 630 sqmm i.e. total of Noted and complied.
18 runs per URT and 36 runs for two URT system
b. From SS-9 LIB to SS-9 Generation Board (PNCP): 3 Runs per phase per
feeder X 1 Core X400 sqmm i.e. total 9 Runs per feeder and 18 runs for 2
feeders
NOTE:
CONTRACTOR IS OBLIGED TO FURNISH THIS SHEET (DULY FILLED UP WITHRESOLUTION TO ALL CUSTOMER/
CONSULTANT COMMENTS ALONGWITH REVISED DRAWINGS
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Doc No. TB-411-316-004 Rev 00
SECTION 2:
EQUIPMENT SPECIFICATION UNDER SCOPE OF SUPPLIES
1. Technical Specification for 33kV AIS Switchboard (LIB)

2. 33kV AIS Switchboard (LIB)- Technical Corrigendum 1
3. 33kV AIS Switchboard (LIB)- Technical Corrigendum 2
Section 1: Equipment Specification Under Scope Of Supplies Page 1 of 1

Technical Specification for 33kV AIS
Switchboard (LIB)
SECTION-3 CHAPTER-11
TECHNICAL SPECIFICATION
FOR
33 KV AIS
SWITCHBOARD
( Standalone module complete in all
respect as per technical
specification, design basis & project
requirement)
High Voltage Switchboard

Page 1 of 48
Abbreviations:
BIS :. Bureau of Indian Standard

CT :. Current Transformer
CRCA :. Cold Rolled Cold Annealed
FRP .- Fiber Reinforced Polyster
HV .- High Voltage
LED :. Light Emitting Diode
MCC :. Motor Control Center
MCCB :. Moulded Case Circuit Breaker
NO :. Normally Open Contact
NC :. Normally Close Contact
PT :. Potential Transformer
PVC :. Poly Vinyl Chloride
SWG :. Standard Wire Gauge
VCB :. Vacuum Circuit Breaker
VT :. Voltage Transformer
XLPE :. Cross linked Poly Ethylene

Page 2 of 48
1. SCOPE
This specification covers the design, manufacture, testing, packing supply

, storage at site, installation, site testing under supervision of OEM and
commissioning of indoor, draw out type High Voltage standalone
switchboard module for 33 KV system, incorporating Vacuum circuit
breakers, CT, PT , relays etc complete in all respect. The purpose of
standalone panel is to use as local isolation breaker ( LIB) with demarcation
of transformer differential and cable differential zone with due overlapping.
The LIB shall have all required hardware for build up of transformer
differential protection up-to LIB and provision of Cable differential ,
Transformer REF , SEF protection accordingly and as per project
requirement.
The design and selection of equipments of switchgears and its components

shall be in line with the design basis and design guidelines as mentioned in
Section-1 chapter-2.
Each LIB shall be suitable for cable termination for both incoming and
outgoing side suitable as per project requirement.
2. CODES AND STANDARDS
2.1 The equipment shall comply with the requirements of latest revision of
following standards issued by BIS (Bureau of Indian Standards), unless
otherwise specified:
IS: 5 : Colours for ready mixed paints and enamels

IS: 694 : PVC-insulated cables for working voltages up to
and including 1100 V
IS: 1248 • Direct acting indicating analogue electrical
measuring instruments and their accessories
IS: 2071 High Voltage Test Technique
IS: 2544 : Porcelain post-insulators for systems with
nominal voltage greater than 1000V
IS: 2705 : Current transformers
IS: 3156 : Voltage transformers
IS: 3231 : Electrical relays for power system protection
IS: 3427 : AC Metal enclosed switchgear and control gear
for rated voltages above 1kV up to and including
52 kV
IS: 3618 • Phosphate treatment of iron and steel for
protection against corrosion
IS: 5082 Material data for aluminium bus bars
IS: 5578 Guide for marking of insulated conductors
IS: 6005 Code of practice of phosphating of iron and steel
IS: 9920 Switches and switch isolators for voltages above
1000 V
IS: 9921 AC disconnectors (isolators) and earthing
Page 3 of 48
switches for voltage above 1000V
IS: 10601 Dimensions of terminals of high voltage
switchgear and control gear
IS: 11353 Guide for uniform system of marking and
identification of conductors & apparatus terminals
IS: 12661 HV motor starters
IS: 12729 General requirements for switchgear and
control gear for voltages exceeding 1000V
IS: 13118 : General requirements for circuit breakers for
voltages above 1000 V
IS: 13703 Low voltage fuses for voltages not exceeding
1000V ac or 1500V dc.
IEC 298 AC Metal enclosed switchgear and controlgear for rated voltages
above lkV and up to and including 52 kV.
!EC 529 Degree of protection provided by enclosures.
IEC 470 HV alternating current contactors.

IEC 694 Common specification for high voltage switchgear and controlgear
IS 9431 Indoor post insulators of organic material for systems with nominal
voltages greater than 1000 V up to and including 300 kV.
IS 722 - A.G. Electric Meters.

IS 3618 Phosphate treatment of iron and steel for protection against corrosion.
IS 9385 High Voltage fuses

IS9046 - AC Contactors of voltage above 1000V up to & including 11000 V.
IS 694 - PVC insulated cables for working voltages up to & including 1100 V.
IS: 6875 - Control switches and push buttons.

IEC- 62271- 100: High-voltage alternating-current circuit-breakers
IEC- 62271- 200: AC metal-enclosed switchgear and control gear for rated voltages
above 1 kV and up to and including 52 kV
2.2 In case of imported equipment, standards of the country of origin shall be

applicable, if these standards are equivalent or stringent than the applicable
Indian standards.
2.3 The equipment shall also conform to the provisions of Indian Electricity
rules and other statutory regulations currently in force in the country.

Page 4 of 48
2.4 In case Indian standards are not available for any equipment, standards
issued by IEC/ BS/ VDE/ IEEE/ NEMA or equivalent agency shall be
applicable.
2.5 In case of any contradiction between various referred standards/

specifications/ data sheet and statutory regulations the following order of
priority shall govern:
• Statutory regulations
• Data sheets
• Job specification
• This specification
• Codes and standards
All conflicts between the requirements of this specification & other relevant
documents shall be referred to principal for resolution.
3. SITE CONDITIONS: Meteorological data to be used as mentioned in the

relevant chapter of the section-1 and section-2.
4. GENERAL REQUIREMENTS
4.1 The offered equipment shall be brand new with state of art technology and
proven field track record. No prototype equipment shall be offered.
4.2 Vendor shall ensure availability of spare parts and maintenance support
services for the offered equipment for at least for 10 years from the date of
supply.
4.3 Vendor shall give a notice for at least one year to the end user of equipment
before phasing out the product/spares to enable the end user for placement
of order for spares and services.
4.4 The equipment offered by the Bidder shall be complete in all respects. Any
material and component not specifically stated in this specification but which
are necessary for trouble free operation of the equipment and accessories
specified in this specification shall be deemed to be included unless
specifically excluded. All such equipment/ accessories shall be supplied
without any extra cost. Also all similar components shall be interchargeable
and shall be of same type and rating for easy maintenance and low spare
inventory.
4.5 Specific reference in this specification and documents to any material by

trade name, make or catalogue number shall be construed as establishing
quality and performance requirements.
4.6 Site testing and commissioning activities shall be done under the
supervision of OEM.

Page 5 of 48
4.7 The Internal Arc withstand shall be in the category IAC AFLR as per
IEC62271-200 for 32.5 KA for 0.3 Sec. The bidder to offer the design of the
panel in line with the Internal Arc compliance requirements only.
4.8 Enclosure and protection
4.8.1 The Switchgear boards shall have a single front, single tier, fully
compartmentalized, metal clad construction complying with clause no.
3.102.1 of IEC-60298, comprising of a standalone floor mounted panels.
Each circuit shall have a separate vertical panel with distinct compartments
for circuit breaker truck/ trolley, cable termination, PT chambers, main
busbars and auxiliary control devices.
4.8.2 The switchboards shall be totally enclosed and vermin-proof. If necessary,

openings for natural ventilation shall be provided. These shall be louvered
and provided with wire mesh having opening less than item. The enclosure
shall have complete protection against approach to live parts or contact with
internal moving parts (IPH 6) as per IS: 3427.
4.8.3 The Switchboards shall be metal enclosed cubicle type, suitable for
indoor installation, floor - mounting and free - standing. The design
shall be totally enclosed, dust-tight, damp-proof and vermin proof
offering degree of protection not less than IP4X.
4.8.4 Each panel shall be suitable for 33 KV cable terminations for both
incoming and outgoing points as per project requirements.
4.8.5 All openings, covers and doors shall be provided with suitable neoprene
gaskets.
4.8.6 Each unit of the switchgear shall have necessary internal sheet metal
barriers to form separate compartments for circuit breaker, busbars,
instruments and relays, cable connections etc. Compartments for cable
connections shall allow cable termination and connection work with the
switchgear energised. The cable compartment shall have non hygroscopic
phase separator.
4.8.7 The switchgear cubicles shall be rigid and robust in design & construction. Sheet
steel used for fabrication shall be cold rolled. Cubicles shall be made from rigid
welded structural frames made of structural steel sections or of pressed / formed
sheet steel of not less than 3 mm thickness. The frames shall be enclosed by
sheet steel of at least 2 mm thickness, smoothly finished, levelled and free from
flaws. Stiffeners shall be provided wherever necessary.

Page 6 of 48
4.8.8 All doors with frequent operation and usages shall be removable and
supported by concealed type hinges. The hinges shall be strong and
braced to ensure freedom from sagging, bending and general
distortion of panel or hinged part.
4.8.9 The switchgear construction shall be such that the operating personnel are
not endangered by breaker operation and internal explosions, and the front
of the panels shall be provided in each high voltage compartment of a panel,
so that in case of a fault in a compartment, the gases produced are safely
vented out, thereby minimizing the possibility of its spreading to other
compartments and panels. The pressure relief device shall not however
reduce the degree of protection of panels under normal working conditions.
The pressure relief device shall be the panel of the type tested design of the
panel construction as per IEC-298-1981.
4.8.10 All identical equipment and corresponding parts shall be fully

interchangeable.
4.8.11 Safety barriers/ shutters shall be provided to permit personnel to work safely
within an empty compartment with the bus bars energised.
4.8.12 The drawout carriage on the switchboard shall have three positions:
"Service", "Test" and "Drawout" viz:
• "Full in" or "Service" position- In this position both power and control
circuits shall be connected. This shall be the normal operating position of
the circuit breaker.
• "Test" position - The power contacts shall be disconnected in this
position but the control connections shall not be disturbed, it shall be
possible to close and trip the breakers in this position.
• "Draw out" Position - Both power and control circuits shall be
disconnected in this position.
The circuit breaker shall be lockable in "service" and "test" positions.

Automatic non-metallic safety shutters shall be provided to ensure the
inaccessibility of all live parts after the carriage is drawn out.
There shall be a distinct overall door for the breaker compartment, which
can be closed with the carriage in drawout position and it shall be lockable
type.
4.8.13 All circuit breaker modules of the same rating shall be inter-changeable.
Suitable interlocks shall be provided to prevent the following operations:
• "Plugging in" or "drawing out" of a closed breaker.

• "Plugging in" a breaker with the earthing isolator closed.
• "Closing" of the earthing isolator with the breaker "plugged in".

Page 7 of 48
• Pulling out the auxiliary circuit plug with the breaker in the service
position.
• Pushing in the breaker to the service position, with the auxiliary circuit
plug not in position.
• LOTO is to be provided in the breaker in racked out condition.
4.8.14 All hardware shall be corrosion-resistant. All joints and connections of the
panel members shall be made by zinc-passivated, or cadmium-plated, high-
quality steel bolts, nuts and washers, secured against loosening.
4.8.15 Suitable removable type eyebolts shall be provided for the lifting of the
panel/shipping section. These bolts, when removed shall not leave any
opening in the panels.
4.8.16 All panels shall have IR thermographic imager window/ IR site glass for
temperature monitoring.
4.8.17 All rear panel doors shall be provided with handles for ease of maintenance.
4.9 Accessibility
4.9.1 All relays, metering, and control components shall be mounted on the panel
front only.
4.9.2 Checking and removal of components shall be possible without disturbing

adjacent equipment. All equipment shall be easily accessible. It shall be
possible to set all measuring relays and instruments in situ without de-
energizing the switchboard. All mounted equipment shall have identification
tags of self-sticking PVC tapes at the rear also. In addition, identifications
numbers shall be painted on the panel to give a permanent identification
mark. Mounting of relays for a particular breaker feeder panel shall be
limited to that particular feeder only.
4.9.3 All terminals shall be shrouded with plastic covers to prevent accidental
contact.
4.10 Bus bar
4.10.1 The switchboard shall comprise of 3-phase bus bars which shall extend
through all units of the switchgear line-up. The main bus bars shall have
uniform cross-section throughout their length, and shall be sized to carry
continuously the rated current and shall not be rated lower than the current
rating of the incoming, sectionalizer and bus coupler breakers.
4.10.2 Bus bars shall be of high conductivity electrolytic aluminium or copper

supported on insulators made of non-hygroscopic, non-inflammable material
with tracking index equal to or more than that defined in Indian standards.

Page 8 of 48
4.10.3 Bus bars shall be housed in a separate chamber and shall be accessible for
inspection. Wire guards or mesh shall be provided inside the enclosure to
allow visual inspection of bus bars, to avoid accidental contact when the
cover is removed.
4.10.4 Both bus bars and the supports shall be adequately sized and braced to
withstand the specified short-circuit current for 1 second unless otherwise
specified in data sheet. Dynamic stresses shall be calculated on the basis of
the specified peak short-circuit current. All bus supports shall be of non-
carbonising material, resistant to acids and alkalies.
4.10.5 Bus bars shall be insulated by using heat-shrinkable PVC sleeves. The
sleeves shall be rated to withstand the system line-to-line voltage for 1
minute. This shall be verified by a type test in which the line voltage will be
applied between the sleeved main bus bar and an aluminium foil wrapped
closely around the insulation over a length of at least 5.00mm.
4.10.6 All bus bar joints and all tap-off connections from the main horizontal
bus bars shall be provided with removable FRP shrouds.
4.10.7 Bus bars shall be prominently marked with Red, Yellow and Blue colour
rings for easy phase identification at regular interval and at every power tap
off point.
4.10.8 The thermal design of the bus bars shall be based on installation of the
switchgear in poorly ventilated conditions. The cooling air volume shall take
into account only the bus bar enclosure. Care should be taken for thermal
expansion of bus bar during full load/ short circuit condition.
4.10.9 The hot spot temperature for busbars including joints at design ambient
temperature shall not exceed 85°C for normal operating conditions.
4.10.10 Only zinc passivated or cadmium plated high tensile strength steel bolts,
nuts and washers shall be used for all bus bar joints and supports.
4.10.11 All busbar joints and bus tap joints shall be silver or tin plated. Joints shall
be bolted type and shall be insulated. Spring washers shall be provided to
ensure good contact at the joints.
4.10.12 The current rating as defined for switchboard and components in data
sheet/job specification are for design ambient temperature at site conditions
and for being inside the cubicle at fully loaded condition. The vendor shall
suitably derate the nominal rating to suit the above condition.
4.10.13 All insulating materials used shall be non-hygroscopic and shall be

treated for preventing fungus growth. Surface of insulators shall be highly
glazed and treated with silicone compounds to minimize accumulation of
dust, condensation and tracking.

Page 9 of 48
4.10.14 Bimetallic connectors shall be provided for connection between dissimilar
metals.
4.10.15 The clearance between live bus bar and earth shall be as per relevant IS
standard.
4.11 HV power connection
4.11.1 The incoming power connection shall be through XLPE cables and outgoing
power connection shall be through XLPE cables, as indicated in the data
sheet. Ample space for connection for these cables shall be provided at the
rear of the switchboards. In order to avoid accidental contact in the cable
compartment while carrying out inspection by opening the rear cover, a
removable expanded metal barrier shall be provided in the cable
compartment. Unless otherwise specified, the power cable shall enter the
switchboard from the bottom. Non-magnetic cable gland plates shall be
provided for feeders wherever single core cables are used.
4.11.2 The switchboard shall be supplied complete with supports for clamping
outgoing and incoming cables. The head-room available between cable
gland plate and terminal lugs shall not be less than as applicable in the
standards.
4.11.3 In case the standard panel depth cannot accommodate the specified no. of
cables, a rear extension panel of full height shall be provided. An earth strip
shall also be brought to this extension panel.
4.11.4 Unless otherwise specified, all power cables shall enter the switchgear from
the bottom.
4.12 Auxiliary wiring and terminals
4.12.1 Inside the cubicles, the wiring for control, signalling, protection and
instrument circuits shall be done with BIS approved, PVC insulated, flame
retardant type, copper conductor wire. The insulation grade shall be 660 V.
The wiring shall preferably be enclosed in plastic channels or neatly
bunched together. Wiring between HV breakers or cable compartments to
relay and metering compartments shall be routed through flexible conduits.
The conduits shall be clamped properly. No adhesives shall be used.
4.12.2 A minimum of 10% spare terminals shall be provided on each terminal

block. Conductors shall be terminated with adequately sized compression-
type lugs for connection to equipment terminals and strips. Stranded
conductors shall be soldered at the ends before connections are made to
the terminals. Sufficient terminals shall be provided on each terminal block
to ensure that not more than one outgoing wire is connected per terminal.
Terminal strips shall preferably be separated from power circuits by metal
barriers or enclosures. All spare contacts of auxiliary relays, timers, etc shall

Page 10 of 48
be wired up to the terminals. CT wires shall be color coded and shall have
ring type lugs. Terminal blocks shall be suitable for ring type lugs.
4.12.3 Each wire shall be identified at both ends by correctly sized PVC ferrules.
Shorting links shall be provided for all CT terminals.
4.12.4 PVC insulated copper conductor of cross section 1.5 mm2 may normally be
used provided the control fuse rating is 10 amps or less. For 16 amps
control fuse circuit 2.5 mm2 copper conductors shall be used. Each wire
shall be terminated at a separate terminal. CT Circuit wiring shall be done
with 2.5 mm2 copper conductors. Shorting links/ suitable shorting
arrangement for shorting CT secondary shall be provided.
4.12.5 Unless otherwise specified, all control cables shall enter the switchgear from
the-bottom.
4.12.6 Supporting facilities shall be provided for clamping the control cables.
4.12.7 All inter-panel control wiring within each shipping section shall be by
switchgear vendor. The inter-panel wiring shall be taken through PVC
sleeves or suitable grommets. For inter-panel wiring between the shipping
sections, wires in rolls of the required length, connected at one point, shall
be supplied with the panel for connection at site.
4.12.8 The bus differential CT wiring shall be colour coded i.e. Red/Yellow/ Blue.
4.13 Control and indication
4.13.1 Breaker tripping, closing and spring charging devices shall be fed with DC
control power supply. The rated DC voltage shall be as specified in the data
sheet.,The power supply for breaker opening, closing and indication devices
shall be arranged as follows:
a. One DC feeder shall be provided for each bus section. The bus coupler
panel may be fed from any of the two supplies. There will be manual
changeover switch to interconnect both the control supplies.
b. One separate, single-phase power supply shall be provided for each

bus section for feeding space heaters, compartment light etc. Supply
voltage shall be 240 V AC, unless otherwise specified.
c. Dedicated DC control supply is to be provided for all numeric relays.
d. A Provision to receive DC and AC control supply shall preferably be

provided in bus-coupler panel/ bus PT panel.
4.13.2 Breaker positions (CLOSE, OPEN, spring-charged, test position, service

position) shall be indicated mechanically. Electrical indications, with colours
as given below, shall also be provided:

Page 11 of 48
Breaker 'CLOSE' Red lamp
Breaker 'OPEN' Green lamp
Breaker auto-trip Amber lamp
Trip circuit healthy White lamp
Spring charging Blue lamp
Rear indicating lamps (optional) R-Y-B
4.13.3 A common DC control supply fail indication shall be provided for each bus
section with a blue coloured lamp. One alarm contact for remote indication is
to be provided.
4.13.4 All lamps will be LED type indicating lamp.
4.13.5 Indication and alarm provision to be available for differential protection

circuit control supply healthiness & failure.
4.14 Earthing connections
All cubicles shall be connected to an earth bus bar running throughout the
length of the switchboard. The minimum earth bus bar size shall be
minimum 30 x 6 mm2 copper, up to short- circuit withstand capacity of 31.5
kA, and 50 x 6 mm2 copper, for a short-circuit withstand capacity above
31.5 kA. All doors and movable parts shall be connected to the earth bus
with flexible copper connections. Provision shall be made to connect the
earthing bus bar to the plant earthing grid at two ends. All non-current-
carrying metallic parts of the equipment and components shall be earthed.
The earth bus shall be brought back to the cable compartment, and earthing
bolts shall be provided to ground cable armour. The mating surfaces of all
bolted parts shall be zinc passivated to ensure continuity between them.
4.15 Space heaters
The panels shall be provided with space heaters to prevent moisture

condensation, and maintain cubicle temperature 5°C above the ambient.
The space heaters shall be located at the bottom of the panel, and shall be
controlled through a MCB and a thermostat with an adjustable setting. The
thermostat shall preferably be located in the metering or relay chamber.
4.16 Panel supporting frame
The panels shall be suitable for installation on panel supporting frame, to be

supplied by others. The panels shall be suitable for tack welding, directly to
this frame.
4.17 Nameplates
4.17.1 A nameplate with the switchboard designation shall be fixed at the top of the
central panel. A separate nameplate giving details for each feeder
compartment of all panels shall be provided. Danger plate (Red) shall be
provided at the front and rear for each panel.
Page 12 of 48
4.17.2 The nameplates for feeder compartments shall be in two parts. One part
shall have necessary details pertaining to the compartments number of
vertical panel of the switchboards. The other parts shall be removable and
shall contain all details regarding the feeder number for drives/equipment
controlled by the particular module as per approved single line diagram.
4.17.3 Blank nameplates shall be provided for all spare and vacant modules.
4.17.4 Nameplate or polyester adhesive stickers shall be provided for each

equipment mounted inside the switchboard. Special warning plates shall be
provided on removable covers or doors giving access to cable terminals and
bus bars.
4.17.5 Special warning labels shall be provided inside the switchboards also,
wherever considered necessary. Identification tags shall be provided inside
the panels matching with those shown on the circuit diagram.
4.17.6 Engraved nameplates shall preferably be of 3- ply (Black-White Black)

lamicoid sheets or anodised aluminium. However back engraved perspex
sheet nameplates may also be acceptable. Nameplates shall be fastened by
screws and not by adhesives.
4.17.7 Non removable labels are to be provided below the fuse base for control
fuse rating in control panel compartment. The labels shall be of metallic strip
permanently fixed below the fuse base.
4.18 Painting
4.18.1 All metal surfaces shall be thoroughly cleaned and degreased to remove mill
scale, rust, grease and dirt. Fabricated structures shall be pickled and then
rinsed to remove any trace of acid. The under surface shall be prepared by
applying a coat of phosphate paint and coat of yellow zinc chromate primer.
The under surface shall be made free from all imperfections before
undertaking the finishing coat.
4.18.2 After preparation of the under surface, the switchboard shall be spray
painted with two coats of epoxy based final paint or shall be powder coated.
4.18.3 Colour shade of final paint shall be as 631 of IS: 5 unless specified
otherwise.
4.18.4 The finished panels shall be dried in staving ovens in dust free atmosphere.
Panel finish shall be free from imperfections like pinholes, orange peels,
runoff paint etc. Vendor shall supply final paint (1 litre per switchboard) in
non-returnable container for final touch up at site.
4.18.5 All unpainted steel parts shall be cadmium plated or suitably treated to
prevent rust formation. If these parts are moving elements then they shall be
greased
Page 13 of 48
Page 14 of 48
5. SWITCHBOARD COMPONENTS
5.1 Circuit Breakers
5.1.1 Vacuum circuit breakers shall be used in the switchboard. The exact type
and rating of breakers shall be as indicated in the data sheet. Breaker
transport trolleys required for cassette- mounted breakers shall be provided
for each switchboard. No. of trolleys to be provided shall be as per data
sheet. The breaker shall have phase separators (non-hygroscopic)
5.1.2 Vacuum circuit breakers shall be designed to have low switching-over

voltage levels and with a long switching life. The interrupter shall be leak-
free.
5.1.3 Each breaker shall normally be provided with auxiliary contacts of

6N0+6NC directly operated from breaker operating mechanism. These
contacts shall be in addition to those used in circuit breaker internal
wiring. These contacts shall be rated for 10 amps at 240V AC and 2
amp (inductive breaking) at 220V dc. If more breaker auxiliary contacts
are required, latching relay shall be used to multiply the contacts
5.1.4 The breakers shall have a motor-operated, spring-charged mechanism. It

shall also be possible to charge the springs manually. The closing spring
shall get re-charged (for subsequent closing) soon after a closing shot and
prior to breaker tripping. In case the limit switch fails to cut out the spring-
charging motor with the springs fully charged, the motor shall be
automatically de-coupled. The control circuit shall be suitable for local as
well as remote control. Breakers shall be trip-free and shall have an anti-
pumping device. The breaker operating duty shall be 0-3 min-00-3 min- CO,
unless otherwise agreed.
5.1.5 The circuit breaker/s shall be of horizontal draw out construction, with
horizontal isolation. The circuit breaker including its operating mechanism
shall be mounted on a wheeled carriage moving on guides, designed to
align correctly and allow easy movement on the circuit breaker.
5.1.6 Operating Mechanism
a. Electric power operating mechanism shall be motor wound spring

charged stored energy type. However, manual-operating mechanism
may be of the spring charging stored energy type or the spring
assisted type. For circuit breakers with electrical power operating
mechanism, provision shall also be made for manual spring charging.
Closing time of circuit breakers with manual operating mechanism shall
be independent of the speed of the operating handle.
b. All stored energy operating mechanism shall be equipped with

following features.

Page 15 of 48
Failure of springs, vibrations or shocks shall not cause
unintended operation of breaker or prevent intended tripping
operation.
ii) Closing of circuit breakers shall be prevented unless the spring

is fully charged.
c. All electrical power operating mechanisms shall be suitable for

remote operation and shall be equipped with following features.
i) Provided with universal motor operable on AC or DC control

supplies.
ii) Provided with emergency manual charging facility. The motor

shall be automatically, decoupled (mechanically) once the
manual-charging handle is inserted.
iii) Closing operation of circuit breaker shall automatically initiate

charging of the spring for the next closing operation without
waiting for tripping of circuit breaker.
iv) Closing operation shall be completed once the closing impulse

is given and the first device in the control scheme has
responded even though the control switch/ Push Button is
released provided no counter trip impulse is present.
5.1.7 Circuit breaker trip and closing coils in case of electrically operated
breakers and trip coil in case of mechanically operated breakers and circuit
breaker indication shall be suitable for satisfactory operation on a control
supply system indicated in data sheets/job specification
5.1.8 All circuit breakers shall be provided with mechanically operated emergency
trip device. This device shall be available on the front of the panel.
Mechanically operated 'closing' device shall be provided for all breakers.
5.1.9 The breakers shall be provided with anti pumping & trip free provision. Each
breaker shall be also provided with an operation counter.
5.1.10 Breaker operation shall fully on the spring energy without support of Spring
charging motor.
5.1.11 Line PT shall be mounted in a separate drawout carriage or separate panel

if adequate space if available in both SS-10 and SS-71.
5.1.12 The complete breaker assembly should have inter-changeability with

breakers of identical ratings.

Page 16 of 48
5.1.13 An integral earthing system, or a separate earthing carriage/truck, shall be
provided. In case of a separate earthing carriage, the necessary trolleys
for bus-side and cable-side earthing shall be supplied. After withdrawing
the circuit breaker, this can be inserted to facilitate earthing of cables and
bus bars. Earthing truck shall be complete with the PT and voltmeter,
giving audio-visual indication and solenoid interlock to prevent closing of
bus side earthing truck on live busbars.
5.1.14 No. and type of earthing trucks shall be as per data sheet.
5.2 Instrument Transformers
Current and voltage transformers shall be cast-resin insulated. The primary

and secondary terminals shall be marked indelibly and easily approachable
for termination and testing etc.
5.2.1 Current transformer (CT)
i. Current transformers shall conform to IS: 2705. The short-time rating

shall be equal to that of the switchboard. They shall be mounted on
the stationary part of the switchboard. The CT ratings shall be as
shown in the data sheet. Protective CTs shall have an accuracy class
of 5P and an accuracy limit factor greater than 10. CTs for
instruments shall have an accuracy class of 1.0 and an accuracy limit
factor less than 5.0. One leg of the CTs shall be earthed. Separate
CTs shall be provided for Differential and Restricted Earth fault
protection shall be PS class CTs with suitable knee point voltages.
The bidder shall submit the design calculation on CT ratio, VA

burden, Knee point voltage, accuracy class of the offered CTs during
detailed engineering for approval on selection of CTs before initiation
of manufacturing process.
iii. Interposing CTs are not allowed for any kind of application including
all types of differential protection.
iv. All CTs shall be star connected.
v. Proper access to each set of CTs shall be provided for repair/

maintenance.
vi. Prominent marking shall be done for differential CTs.
vii. Bus differential & cable differential CTs shall be window type CT. The
partial discharge shall be less than 20 Pico columbs.
viii. The current transformer shall preferably be capable of being left

open circuited on the secondary side with primary carrying rated full

Page 17 of 48
load current, without overheating or damage. Short time current
rating & rated withstand time shall be same as corresponding
circuit breaker.
ix. Current transformer core laminations shall be of high grade silicon

steel.
x. The CT position should be selected in such a way proper
overlapping zones are developed and no portion is left unprotected
by differential protection.
xi. In individual feeders, the protection CT and Bus differential CT shall
be overlapped.
xii. Distinct identification stickers shall be provided on all differential
CTs for proper identifications.
xiii. All type of CTs shall be of High voltage insulation grade, suitable as
per switchgear design and no LT CTs is accepted.
xiv. Separate core shall be provided for metering and protection

purpose.
xv. All the CT shall be provided with terminals and shorting links. One
of the terminals of the CT shall be earthed. The polarity of the CT
shall be clearly marked.
xvi. The class of insulation for CTs shall be 'F'.
5.2.2 Voltage transformer (VT)
i. The voltage transformers shall conform to IS: 3156. The voltage

transformers shall be of draw out-type, and shall be provided with 4
pole miniature circuit breakers with auxiliary contacts on the
secondary side. Primary side of the PT shall be protected by suitable
HV HRC fuses.
ii. The draw out mechanism shall disconnect the V.T. from the bus
bars. The primary connection shall be disconnected before the VT
become accessible. Neutral point of the star connected VTs both on
the primary and secondary sides shall be earthed.
iii. The VTs shall have an over-voltage factor of 1.8 for 8 hrs in line with
requirements of ungrounded system, and an accuracy class of 1.0
from 10% to 120% of normal voltage.
iv. The primary rated voltage shall be equal to the rated voltage V of the
system, or V/ 3, if t VT is connected between phase and neutral.
v. The PT shall have independent core for protection and metering. The
protection class shall be 3P or better.

Page 18 of 48
xvii. The bidder shall submit the design calculation on PT ratio, VA
burden, accuracy class of the offered PTs, construction details during
detailed engineering for approval on selection of PTs before initiation
of manufacturing process.
vi. If not otherwise specified, the secondary voltage shall be 110 V, or

110/ 3 V.Ihe burden and class of accuracy shall be as specified in
data sheets.
vii. Potential transformers shall be cast epoxy resin type. The potential
transformers shall be of shell type single phase construction.
viii. The potential transformers shall be capable of operating

continuously at 110% of the rated voltage, without any damage.
When star — star connection is required in non- effectively or
ungrounded system, the potential transformers shall be suitable
for continuous operation with a persistent phase to ground fault.
Suitable damping resistors in secondary circuit may considered as
per system requirements to avoid ferro-resonance.
ix. Maximum temperature rise of the transformer at rated burden and

with rated primary voltage and frequency shall not exceed 40°C
above an ambient of 50°C.
x. The class of insulation for VTs shall be 'F'.
5.3 Measuring instruments
All analogue instruments shall be of square pattern, 96 x 96 mm, flush-

mounted type. Measuring instruments shall be provided, as specified in the
data sheet. All required auxiliary equipment such as shunts, transducers,
CTs, VTs, etc, shall be included in the scope of the switchboard supplier.
The accuracy class for all instruments shall be 1.0 as per IS: 1248.
Digital instruments shall also be acceptable, provided specific approval of

Owner for make and model is obtained before placement of switchboard
order.
Electrical indicating instruments shall be with 90° deflection scale

and provided with zero adjustment screw outside the cover.
5.3.1 Ammeters and voltmeters
Analogue meters shall be of moving-iron type. The range shall be as

indicated on the drawings. Ammeters for motor feeders shall have a non-

Page 19 of 48
linear compressed scale above rated current to indicate motor starting
current.
5.3.2 kW/ kWh meters
The kW/ kWh meters shall be suitable to measure unbalanced loads on a 3-

phase, 3-wire system. The kW meters shall operate on a VT secondary
voltage of 110 V.
5.3.3 Frequency meters
These shall be of direct-reading or digital type, and shall operate on a VT

secondary voltage of 110 V. The standard range shall be 45-50-55 Hz.
5.3.4 Power factor meters
Power factor meters shall operate on a VT secondary voltage of 110 V. The

CT secondary current shall be as shown 11 on the relevant drawings. The
standard range shall be 0.5 lead-1.0-0.5 lag.
5.3.5 Multi-function meters:
The bidder has to provide multifunction meters on all the breakers with
following specifications:
1. The MFM should be programmable type for CT and PT ratios , with 2

galvanically isolated
digital output and 2 no's of analogue (4-20 mA ) or( 0-5V) suitable for
Ethernet connectivity
2. The MFM should be programmable for

i. 3-phase 3 wire & 3-phase 4 wire
ii. 2 Analogue outputs separately configurable for different
quantities
iii. 2 digital outputs
3. The transducer should at least measure the following quantities
i. Active power, (phase-wise , and total )
ii. Reactive power, (phase-wise , and total )
iii. Phase to Phase voltage
iv. Frequency
v. Current
vi. Power factor
vii. kWh
The 2 analogue output should be configurable independently for any
quantity.
The MFM's soft communicable and necessary software should be part of

supply
General Specifications for MFM's:

Page 20 of 48
1. Accuracy Class- 1 as per IEC 60688
2. Main frequency 45-55Hz
3. Measuring Voltage Un- 3ph x 50-300 V (Ph-N)
3ph x 50-500 V (Ph-Ph)
4. Measuring range- 0 to 120 % of Un
5. Maximum over voltage -2.5 Un for 1 sec
6. Nominal Measuring Secondary Current, In 1-5 amps
7. Measuring range upto 7.5 amps
8. Maximum overload current 25 In for 1 sec
9. Auxiliary supply, 80-260 VAC/VDC
10. Should have port for local programming
11. It should have Din rail mounting provision
12. Cut out size 96X96 mm
5.4 Surge Arrestor -NA
The surge arrestors shall be provided for all motor feeders and shall be
metal oxide gap less type generally in accordance with IEC 60099-1 and
suitable for indoor duty. These shall be mounted within the switchgear
cubicle between line and earth, preferably in the cable compartment and
shall be outside of the bus differential zone. Surge arrestor selected shall be
suitable for non-effectively earthed system and rating shall be in such a way
that the value of steep fronted switching over voltage generated at the
switchgear terminals shall be limited to the requirements of switchgear.
Bidder shall furnish temporary over voltage capability curve along with the
bid.
5.4.1 The location of the surge arrestors shall be such that in the event of its
failure bus differential protection shall not be operated i.e. the individual
feeder protection shall clear the fault.
5.4.2 Please refer section-3 Chaper-14 for detailed specification on surge

arrestors.
5.5 Relays
5.5.1 Type of relay will be latest state of art numerical relays.
5.5.2 All numeric protective relays shall be suitable for flush mounting, and fitted
with dust-tight covers. Auxiliary relays are acceptable in fixed execution.
5.5.3 All tripping relays shall be separate from numerical relays and shall be of
lockout type with hand-reset contacts, and shall be suitable to operate on
the specified voltage. These relays shall have self coil cut off contacts, and
shall be provided with hand-reset operation indicators. Tripping relays will be
acceptable in non-draw out cases. Trip relay shall be VAJH type relays.
5.5.4 For numeric relays, refer to specification attached in Annex-11 to Annex-15.

Page 21 of 48
5.5.5 Complete manual- auto changeover and under-voltage schemes shall be
built in numerical in soft logics. The logic applicable for the system shall be
duly approved by IOCL during detailed engineering stage.
5.6 Auxiliary equipment
5.6.1 Auxiliary relays and contactors
Auxiliary relays and contactors shall generally be used for inter-locking and
multiplying contacts. Auxiliary contacts shall be capable of carrying the
maximum anticipated current. Multiplying relays used for logic shall be latch
type/ VAJC type relays.
5.6.2 Control switches
All control switches shall be rotary type, having a cam-operated contact

mechanism. Unless otherwise stated, circuit breaker control switches shall
be 3-position CNT, spring return to neutral from both Close and Trip
positions. They shall have pistol-grip handles.
Ammeter selector switches shall have a make-before-break feature on its

contacts. The selector switch shall generally have four positions: three for
reading 3-phase currents and the fourth for the OFF position. The voltmeter
selector switch shall also have four positions: three shall be used to
measure phase-to-phase voltages, and the fourth shall be for the OFF
position.
5.6.3 Timers
All timers required specific to switchboard schemes dshall be build up in the

numerical relays and no additional timer to be provided.
5.6.4 Control Wiring
• All wiring for control, protection, alarm and indicating circuits on all equipment shall be carried
out with at least 650V grade, PVC insulated, stranded, and tinned copper, 1.5 sq. mm.
Conductors. For CT and PT wiring, minimum wiring size shall be 2.5 sqmm.
• All wiring shall be run on the sides of the panels and shall be neatly bunched and cleated
without affecting access to equipment mounted in the panel. The control wiring shall be carried
in PVC ducts with detachable snap-on cover and shall have enough length
• Where wiring enters or passes through compartments containing HV apparatus then they shall
be in earthed metallic conduits or ducts.
• All wiring shall be taken to terminal blocks without joints or tees in their run.
• All wiring shall be colour coded as follows:

- Red, Yellow &
Blue determined
Instrument Transformer AC circuit by the phase

Page 22 of 48
with which the
wire is
associated
AC Phase Wire
- White
AC Neutral
Black
DC Circuits
- Grey
Earth connections
- Green
• Engraved core identification ferrules or printed tube ferrules, marked to correspond with the
wiring diagram shall be fitted to each wire.
• Ferrules shall fit tightly on the wires and shall be of interlocking type, without falling off
when wire is removed. Ferrules shall be of white colour with black lettering. Each wire shall
be identified by letter to denote its function followed by a number to denote its identity at
both ends. All the wiring of trip circuit shall have a distinct ferruling system.
• All wiring for external connections shall be brought out to individual terminals on a readily
accessible terminal block.
• All unused auxiliary contacts of the circuit breaker and relays shall be wired up to terminal
block.
5.6.5 FITTINGS AND ACCESSORIES
5.6.5.1 Start' & 'Stop' push buttons shall be coloured green and red
respectively. Reset push buttons shall be yellow in colour and test
push buttons shall be blue in colour. All other push buttons shall be
black in colour. All push buttons shall be of double break parallel
contact design type.
5.6.5.2 Emergency stop push buttons shall be lockable in the operated

position, i.e. push to operate and key to release type. Push buttons
for emergency stop shall be recessed / shrouded type to avoid
accidental operation.
5.6.5.3 Control & Selector Switches shall be of rotary type, having

enclosed contacts accessible only after removal of cover.
5.6.5.4 All control & selector switches for circuit breakers and instruments
shall be mounted on the front of the panel. Control switches for
space heater/s and control supplies shall be mounted inside the
panel.
5.6.5.5 Circuit Breaker control switches shall be provided with pistol grip
handles. Selector switches shall be provided with round, knurled
handles. All handles shall be black in colour. Properly designated
name plates clearly marked to show the operating positions shall
be provided on all switches.

Page 23 of 48
5.6.5.6 Circuit breaker control switches shall be with pistol grip handle and
shall have three position Trip — Neutral — Close with spring return
to Neutral position. Switch operating mechanism shall prevent the
switch from being operated twice successively in the same
direction. Circuit breaker control switch shall have one NAC —
contact along with other contacts as required.
5.6.5.7 All other instruments and selector switches shall have stay put contacts.
5.6.5.8 Contacts of all control & selector switches shall be rated for 10
Amps at 240V AC or 2 amps at 110V dc (Inductive break). Switch
for space heater supply and control voltage supply shall normally
be two pole rated for 25A A.C.
5.6.5.9 Control Terminal Blocks: Box — clamp type, 650V grade line-up
terminals of minimum 2.5 sq.mm. size shall be provided.
Connection to terminals shall not be from the back.
5.6.5.10 Not more than one wire on each side shall be connected on any
terminal where duplication of terminals block/s is necessary,
suitable solid bonding links shall be incorporated.
5.6.5.11 Terminal blocks at different voltage shall be segregated into

groups and distinctly labelled.
5.6.5.12 Current transformer secondary leads shall be brought to terminal

blocks having facility for short circuiting and grounding the
secondary.
5.6.5.13 Terminals shall be numbered for identification and grouped

according to function. Engraved back-on-white PVC labels shall be
provided on the terminal blocks describing the function of the
circuit.
5.6.5.14 Separate terminal stems shall be provided for internal and external wiring.
5.6.5.15 Control terminal blocks shall be so located that control cables are
fully segregated from power cables. Suitable insulated or earthed
metal race ways shall be provided for control wiring. Separate
undrilled removable gland plate shall be provided for the control
cables at the bottom of each panel.
5.6.5.16 Minimum 20% spare terminals shall be provided for future use.
5.6.5.17 Nameplates & Labels: One nameplate giving designation of the HV

switchboard shall be affixed prominently on top of the switchboard.
Details of designation will be specified.
5.6.5.18 Labels giving following details shall be affixed on each feeder panel:
i) Feeder No.

Page 24 of 48
ii) Equipment reference No. & description
iii) Rating (HP / KW / KVA / Amp.)
5.6.5.19 All components whether mounted inside or on the door shall be

permanently & clearly labelled with reference number and/or letter
or their function. Rating of fuse shall be part of fuse designation.
Paper labels, stickers or labels fixed with adhesives are not
acceptable. All labels shall be properly fixed by screws with
provision to prevent distortion due to expansion.
5.6.5.20 All labels shall be non-corroding, preferably laminated plastic or

rear engraved perspex with white letters on black background.
5.6.5.21 Labels for feeder panel designation fixed on front side shall be
fitted with chrome- plated, self-tapping, countersunk-head screws.
These labels shall be of identical size to permit Interchangeability.
5.6.5.22 Space-Heaters: Adequately rated anti-condensation space heaters shall be

provided in each cubicle.
5.6.5.23 Space heater/s shall be strip type, rated for operation at 240V,
single phase 50 Hz AC supply unless otherwise specified.
5.6.5.24 Each space-heater shall be complete with a rotary type ON/OFF

switch, HRC fuse in the phase, neutral link in neutral and a control
thermostat with temperature range of 25 — 75°C.
5.6.5.25 The space heaters shall be rated for maintaining the panel inside
temperature 10°C above outside ambient temperature.
5.6.5.26 Cubicle Lighting: Each cubicle shall be provided with interior

lighting by means of 20W fluorescent tube light fixture. An ON /
OFF switch shall be provided. The lighting fixture shall be suitable
for operation from a 240V, single phase, 50 Hz, A.C. supply unless
otherwise specified.
5.6.5.27 Auxiliary Supply: Auxiliary supply for control, indication, space

heater, etc. shall be made available at one point on the
switchboard. Vendor shall provide suitable distribution of auxiliary
supply in the switchboard.
5.6.5.28 Fuses: All fuses in control, indication & metering circuit shall be
HRC link type fuse fitting.
5.6.5.29 Mounting of fuse fitting shall ensure adequate dissipation of heat

generated and shall facilitate inspection & easy replacement of
fuse.
5.6.5.30 Cable Termination: The switchboard panel shall be complete with

suitable cable and sealing boxes for termination of various types &
no. of cables as specified elsewhere. Cable and sealing box shall

Page 25 of 48
preferably be mounted inside the panel. Where XLPE cables are
indicated cabling space & clearances shall be adequate for heat
shrinkable termination.
5.6.5.31 Two earthing terminals shall be provided in each panel in cable

box/cabling chamber, for earthing or armour / screen.
5.6.5.32 Where more than one core is terminated on each phase, links
suitably designed and properly supported shall be provided to
avoid unnecessary bending of cable cores, without decreasing the
length of insulated cable tail. Electrical clearances which would
normally be obtained when using one core per phase shall be
maintained.
5.6.5.33 Compression type cable glands shall be provided for other power
& control cables with PVC / XLPE insulated cables.
5.6.5.34 Where core-balance type current transformers are provided on

switchgear feeder circuit cable/s for earth fault protection sufficient
space, clearance and supporting / mounting arrangement shall be
provided for the current transformer.
5.6.5.35 When specifically called for, a throat connection may be provided

for connection to the bus trunking for incoming supply.
5.6.5.36 Infra-red window to be provided for IR thermography.
5.6.5.37 Indicating Lamps
Clustered LED type indicating light with minimum 8mm diameter size shall
be provided for indications.
• Indicating Lamps
Indicating Lamp shall be LED type with Lamp covers shall be provided with interchangeable
coloured lenses of perspex or equivalent unbreakable material. The lenses shall not discolour in
course of time due to heat of the lamp
Following colours shall be used for the function indicated, unless otherwise specified: -
Red - Circuit breaker 'ON'
Green - Circuit breaker 'OFF'
White - Continuous trip circuit supervision
Amber Auto trip
Blue - Spring charged

Page 26 of 48
White - Service Position
R,Y,B - Potential indication only in PT panel
5.7 Test Facilities
i) Switching devices shall have the facility to be test-operated when

isolated.
ii) Withdrawable switching devices shall be supplied with a test link to
allow testing in the withdrawn position.
iii) Facilities shall be provided for primary injection testing.
iv) Additional test equipment which may be required (e.g. test block).

Page 27 of 48

Technical Specification 1 1590816034

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•

BHARAT HEAVY ELECTRICALS LIMITED

DOCUMENT TB-411-316-004 REV 00 PREPARED CHECKED APPROVED

LOA. NO. RPRC182491/26286965 dtd. 24.01.2020

> _C Project details and general technical requirements (For all 36

REV. NO. DATE ALTERED CHECKED APPROVED

The specification comprises of following sections:

o Indian Electricity Act

2. Codes & Standards

3. Specific Technical Requirements

10 Dynamic withstand rating kA 78.75kA or better

and devices connected,

supply of all materials.

4. Other General Requirements

6. Drawings / Documents required for Engineering Manufacturing Clearance

9. Inspection & Testing

10. Supervision of Field Testing & Commissioning

11. Makes of Equipment/ Components

12. Packing and Dispatch

14. Abbreviations Used

CRCA: Cold Rolled Cold Annealed

BHEL: Bharat Heavy Electricals Limited

15. List of Documents/ Drawings

33kV LIB1 CT1 DETAILS (203-LIB1 CT1/ 208-LIB1 CT1)

3 1250/1 A 15 - - - 5P20 0/C / E/F

33kV LIB2 CT1 DETAILS (203-LIB2 CT1/ 208-LIB2 CT1)

3 1250/1 A 15 - - - 5P20 0/C / E/F

33kV LIB VT DETAILS (203-LIB1/ 203-LIB2/ 208-LIB1/ 208-LIB2)

33kVLIBCTDETAILS (203-LIB1/ 203-LIB2/ 208-L -1/ 208-LIB2)

A.2 Supply Item- Mandatory Spare

Tec hnica l specification s hall be In line w ith Section-

1 2/ Section-3, C hapter-11and technica l

1 2/ Section-3, C hapter-11and technical

fuses / MCB Control

Vacuum Bottle s hallbe complete in a ll respects. ( 1Set=1No of eac h type)

Techn ica l specification sha l lbe In line wit h Section-

I.STK JOB FORISHL WORKOF 220kVGRIDPOWERIMPORT AT

IDANO. RPRC182491/28288965 DTD.24.012020

INDIAN OIL CORPORATION LIMITED

201, 202. 203, 204,

SI. No. Comment (s)/ Observation(s) Resolution(s)

The no. of FCL is shown as 1 Set instead of the requirement of 2 Set in

TATA CONSULTING ENGINEERS

REF. TO ASSY. ORG.

HEAVY ELECTRICALS LTD.

OILTEMPERATURE HIGH. Al.ANIVIRP

IS 11 h lif IN4 ic°1'E0 1

iiii !1 §il dif

220 kV MUNDH LINE#1

.W. 201-89HE2 '-III

220kV GIS MAIN BUS-1(A) 1-1

LTA CONSULTING ENGINEERS LIMITED

INDIAN OIL CORPORATION LIMITED

2000A, 3PH, 50Hz, 50kA FOR 3 SEC

FIRST ANGLE PR OJECT

FROM SEL If/ BUS

P 220kV GIS MAIN BUS-1(A)

FROM SO. IN BUS

FROM SEL IN 535

GIS BUS DUCT1 1