Raychem Series Heat Trace Controller Operator Console
Raychem Series Heat Trace Controller Operator Console
Raychem Series Heat Trace Controller Operator Console
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Certification
Pentair Industrial Heat Tracing Solutions certifies that this product met its published
specifications at the time of shipment from the Factory.
Limited Warranty
This Pentair Industrial Heat Tracing Solutions product is warranted against defects in material and
workmanship for a period of 18 months from the date of installation or 24 months from the date
of purchase, whichever occurs first. During the warranty period, Pentair Industrial Heat Tracing
Solutions will, at its option, either repair or replace products that prove to be defective.
For warranty service or repair, this product must be returned to a service facility designated by
Pentair Industrial Heat Tracing Solutions. The Buyer shall prepay shipping charges to Pentair
Industrial Heat Tracing Solutions and Pentair Industrial Heat Tracing Solutions shall pay shipping
charges to return the product to the Buyer. However, the Buyer shall pay all shipping charges,
duties, and taxes for products returned to Pentair Industrial Heat Tracing Solutions from another
country.
Pentair Industrial Heat Tracing Solutions warrants that the software and firmware designated by
Pentair Industrial Heat Tracing Solutions for use with the Raychem 920 Controller will execute its
programming instructions properly. Pentair Industrial Heat Tracing Solutions does not warrant
that the operation of the hardware, or software, or firmware will be uninterrupted or error-free.
Warranty Exclusion/Disclaimer
The foregoing warranty shall not apply to defects resulting from improper or inadequate
maintenance by the Buyer, Buyer-supplied software or interfacing, unauthorized modification or
misuse, operation outside of the specifications for the product, or improper installation.
No other warranty is expressed or implied. Pentair Industrial Heat Tracing Solutions disclaims the
implied warranties of merchantability and fitness for a particular purpose.
Exclusive Remedies
The remedies provided herein are the buyer’s sole and exclusive remedies. Pentair Industrial Heat
Tracing Solutions shall not be liable for any direct, indirect, special, incidental, or consequential
damages, whether based on contract, tort, or any other legal theory.
1.1 Introduction
This manual provides information pertaining to the installation and operation of the Raychem
920 Series Heat Trace Controller Operator Console. For information relating to the programming,
installation maintenance and troubleshooting of other 920 Series products, including the Dual Point
Control Module, Controller Assemblies, etc., please refer to the 920 Series Controller Manual.
Additional copies of this manual may be ordered separately through your nearest sales office
using the order number listed on the front cover.
1.3.1 Description
The 920 Series Operator Console provides a simple, easy to use interface to the Dual Point
Controller, alleviating the need for a communicating device to configure the Controller. The
Console allows you to look at or reset alarms, test or monitor the heat tracing, and examine or
alter the configuration.
The Console may be left installed permanently or may be installed temporarily for display/setup
during maintenance and troubleshooting. Access is available for all monitored parameters,
programmed values, and alarm information. Enhanced security is provided by password
protection.
The unique design of the Operator Console allows it to be installed or removed under power even
in hazardous areas.
1.3.2 Features
Keypad and Alpha-numeric Display
A six character alpha-numeric LED display provides the operator with large easy to read
messages and prompts, eliminating complex and cryptic programming. Six individual keys are
provided to quickly access alarming and operational information.
–40 to 140°F (–40 to 60°C) Operation
Extended temperature operation permits installation in all but the harshest environments.
CSA C/US & FM Approved
The 920 Series Operator Console is approved for Class I, Division II, Groups A,B,C,D and Zone 2
hazardous locations making it ideal for direct use in the field.
CAUTION:
Be sure all personnel involved in installation, servicing, and programming are qualified and
familiar with electrical equipment, their ratings and proper practices and codes. Multiple voltages
and signal levels may be present during the installation, operation, and servicing of this product.
Do not power the product until the safety provisions outlined in this section have been observed.
2.1 Introduction
This section includes information regarding the initial inspection, preparation for use, and storage
instructions for the 920 series operator console.
CAUTION:
Always be sure that the intended location is classified as an area that the product is approved for
as defined by Article 500 of the National Electrical Code and/or Part I, Section 18 of the Canadian
Electrical Code.
Step 1 “Hook” the lip provided on the rear cover of the Console over the top edge of the Control
Module front plate.
Figure 2.1 Console Installation - Step 1
Step 2 “Hinge” the bottom of the Console downwards until it is flush with the front of the Control
Module.
Step 3 If the Console is to be permanently installed, secure it to the Control Module using the
captive screw provided. It should be finger tight only. Do not over-tighten the screw or damage to
the console housing may occur.
To remove the Console, follow the three steps outlined above in reverse order.
3.2 Keypad
The local keypad consists of 6 keys that allow you to select the console mode function that you
are interested in. For certain keys, the shift key selects an alternate function, as shown by the text
above that key.
A Tx
B Rx
STATUS
ALARM MONITOR CONFIG
ALARM
SHIFT A/B
BACK ENTER
OUTPUT
LOCK
Key Function
SHIFT • Press to activate a shifted function — the next key pressed
ALARM uses the alternate (shifted) function
SHIFT A/B
• The shift LED illuminates, indicating the next key uses
the alternate (shifted) function
MONITOR
• Pressing shift again cancels the alternate (shifted) function
SHIFT
BACK A/B • Toggles the console display from one control point to the
ALARM
CONFIG
[shift ALARM] other (A to B or B to A)
SHIFT A/B
SHIFT
ALARM • When prefixed by the shift key, this key switches the
SHIFT
ENTER
A/B console to the Alarm mode
MONITOR
BACK • Exits the current menu (or cancels the new setting when
SHIFT
MONITOR
BACK
ALARM [shift MONITOR] editing a parameter)
SHIFT
SHIFT A/B
CONFIG
BACK • Moves the cursor to the left when editing an alpha-numeric
SHIFT
parameter
CONFIG
ENTER
ALARM
MONITOR
• When prefixed by the shift key, this key switches the
SHIFT
SHIFT
SHIFT A/B
ENTER
BACK
console to the Monitor mode
ALARM ENTER • Selects the item in the display (or accepts the setting when
MONITOR
CONFIG
SHIFT A/B [shift CONFIG] editing a parameter)
SHIFT
SHIFT
BACK
ENTER • Moves the cursor to the right when editing an alpha-
MONITOR
CONFIG
numeric parameter
SHIFT
BACK
SHIFT • When prefixed by the shift key, this key switches the
ENTER
console to the Configure mode
CONFIG
• Moves to the previous item in a menu
SHIFT
ENTER
• Increments the value when editing
• Moves to the next item in a menu
• Decrements the value when editing
Mode Function
Scan • This is the default mode. In this mode the console
sequentially displays the active control point, the setpoint,
temperature, and load current readings for Points A and B.
Alarm • Invoked when you press the shift key followed by
alarm key. This mode allows you to examine or reset any
alarms that may exist. The LED above the alarm key is
illuminated while in this mode.
Monitor • Invoked when you press the shift key followed by
monitor key. In this mode, you may examine any of the
controller readings such as temperature, load current,
ground fault current, etc. The LED above the monitor key
is illuminated while in this mode.
Configure • Invoked when you press the shift key followed by
config key. In this mode, you may examine or alter the
controller configuration. The LED above the config key is
illuminated while in this mode.
3.4.2 Menus
Each of the operating modes has a list of data items associated with it. For example, in the
Monitor mode you may view temperatures, load current, resistance, ground fault current, voltage,
or power information. This collection of data items is referred to as a menu.
Only one menu item may be viewed at a time. The ( ) keys move to the next (previous) item in
the menu. When you reach the end of the menu (indicated by --- END ---), wraps you to the first
item in the menu; conversely, wraps you to the last item in the menu.
Some of the items within a menu are actually entry points to sub-menus — these entries are
indicated with “...” at the end of the message. To enter a sub-menu, press the key. To move
around in the menu, use the and keys move to the next and previous items respectively. The
key exits the current menu and returns to the previous menu.
After approximately five minutes of keypad inactivity, the current menu and mode will be exited
and the console will revert back to the Scan mode.
IMPORTANT: Some menus are dynamic, that is, some items appear or disappear depending on
the configuration. For example, if you disable the low voltage alarm, then the corresponding low
voltage setpoint is not available and will not be displayed.
Table 4.1
The Monitor mode is invoked when you press the SHIFT key followed by the MONITOR key.
This mode allows you to test the heat tracing and examine any of the analog readings. The data is
updated in real-time, providing the user with a method of viewing tracer information as it occurs.
Table 4.2
Table 4.3
Table 4.5
Table 4.7
Table 4.8
Table 4.9
COMMUNICATIONS Sub-Menu
PROTOCOL = {HTCBUS or MODBUS ASCII
or MODBUS RTU}
Table 4.10
Tampering with the 920 components without approval from Pentair Industrial Heat Tracing
Solutions could result in voiding the warranty of the product.
Section 6 Specifications
System Ratings
Storage Ambient –40 to +185ºF (–40 to +85ºC)
Approvals CSA C/US, Factory Mutual
Classification Cl I, Div 2, Grp A,B,C,D and Ex nA IIA, IIB, IIC
T-code: T6 and Ordinary areas
IMPORTANT: Specifications are @ 25ºC unless otherwise noted and are subject to change without
notice.
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