Kioti dk4510
Kioti dk4510
Congratulations, and welcome to the fabulous world of DK4510 / DK5010 / DK5510 ownership, where seri-
ous work is made fun again!
This versatile tractor is a culmination of the entire tractor and diesel engine knowledge gained by the Dae-
dong Industrial Co.,LTD over the years since 1947. The DK4510 / DK5010 / DK5510 and has been de-
signed with the finest materials and under rigid quality control standards set forth by the KIOTI Engineering
Department.
Knowledge of tractor operation is essential for many years of dependable service and reliability. To help new
owner's familiarize themselves with the KIOTI DK4510 / DK5010 / DK5510, it is the policy of KIOTI tractor
to provide an owner's manual which includes helpful information about tractor safety, operation and mainte-
nance. If the information you seek is not found in this manual, your KIOTI tractor dealer will be happy to help
you.
Please feel free to contact DAEDONG IND. CO.,LTD with your questions/concerns.
This manual was compiled in compliance with the ISO 3600, standards and the instructions contained here comply with
the requirements of the Machinery Directive 2010/52/EU in force in the European Community. For tractors sold or used
outside the European Community, local laws will prevail.
Main protections on the tractors discussed in this manual.
DESCRIPTION NON CABIN CABIN
SAFETY PRECAUTIONS................................. 1
SPECIFICATIONS............................................. 3
SECTION OPERATION..................................................... 5
MAINTENANCE................................................ 7
TROUBLESHOOTING...................................... 9
INDEX............................................................... 10
TROUBLESHOOTING..........................................9-1
Various universal symbols have been used on the instruments and controls of your KIOTI tractor. Below is a
list of the universal symbols and their meanings.
Battery Charging Condition ECO ECO PTO Lamp DPF Warning Light
1
1
Precautions before operation....................... 1-2
General precautions..........................................................1-2
well spent.
Safety shoes
The following should never be al- C56O101a H61O440A
lowed to operate this machine.
• Those under the influence of alcohol Please wear the appropriate working
clothes.
• Women that are pregnant.
• Those under 18 This tractor is basically designed for
• Those without driver's license agricultural use or similar.
• Those who are fatigued, sick or un-
Cigarette Use other than the specified cannot
der the influence of medicine; oth- Muffler be covered by warranty. The manu-
ers who are not qualified for certain facturer is not liable for any damage
reasons to operate this machine resulting from unauthorized use, and
To w e l t u c k e d
around the waist such action can lead to a dangerous
Do not operate the machine with fa-
situation to a user. Authorized use
tigue. Take a rest if necessary.
Slippers means complying with operation,
Otherwise, an unexpected accident C56O102a service and repair standards set by
can occur. the manufacturer.
Otherwise, your clothes can be caught
into rotating parts or you may slip,
leading to an accident.
9. Never operate this tractor or 12. Never start the engine while 16. All persons using the tractor
any other agricultural equipment standing on the ground. should have knowledge of its
while under the influence of alco- 13. Only the operator should ride on proper operation and should read
hol, drugs or while fatigued. the tractor unless a passenger this manual carefully.
10. While working in cooperation seat is installed. Keep bystand- 17. Never get off the tractor without
with other tractors always com- ers away from the tractor while in setting the parking brake, lower-
municate your intentions. operation. ing the implement to the ground
11. Do not start your tractor by short- 14. When getting on and off the trac- and shutting of the tractor.
ing across the starter. tor, hand holds and step plates 18. No modifications should be made
should always be used. This will to your KIOTI tractor.
help to prevent accidental slips
trips and falls.
15. Be sure to scrape off mud or soil
from your shoes before mounting
the tractor.
݆
݆ ݆
݆ ݆
݆
22. This cabin is not certified for 1. Enter or leave the tractor leftward 2. Avoid accidental contact with gear
chemical proof, never operate griping hand rail on a fender. shift levers while the engine is run-
the tractor for chemical spray or ning. Unexpected tractor move-
in the air contaminated by any WARNING ments can result in bodily injury.
chemical or equivalent without • Do not jump on or off the
approved personal safety equip; tractor. It may cause injuries.
cartridge respiration/eyeprotec- Always face the tractor, use
tion/gloves/etc. the hand rails and steps, and
get on or off slowly. Maintain a
minimum three point contact
to avoid falling. (Both hands
on rails and one foot on the
step, or one hand on the hand
rail and both feet on the steps)
3. Do not park your tractor on a steep 4. Do not operate your tractor in 5. Make sure that all pressure lines
incline, and remember to shut off an enclosed building without the are tight before starting the tractor.
the engine and P.T.O before dis- proper ventilation. Inhaling carbon 6. Pull only from the hitch. Never
mounting the tractor. monoxide can cause serious injury hitch anything to the axle housing
or death. or any other point except the hitch.
Pulling from any other location
only increase the risk of serious
personal injury or death.
7. Improper use of the draw-bar, even 9. Check for correct coupling be-
if correctly positioned, can cause a tween tow hook and trailer. See
rear overturn. the Towing Attachments chapter.
8. Do not overload an attachment 10. Use ballast weight as recom-
or towed equipment. Use proper mended. Never add more ballast
counterweights to maintain tractor to compensate a higher load than
stability. Hitch heavy loads to the allowed. Reduce load for safety.
draw-bar only.
WARNING
• Before driving an implement
through the PTO, always make
sure that all bystanders are
T66O120a H23O121a
well away from the tractor.
(1) P.T.O Shaft Cover (2) P.T.O Shaft Cap • When using the PTO drive
with a stationary tractor, al-
ways make sure that the gears
1. Disengage the P.T.O, lower all 1. Make sure the tractor is completely are in neutral and that the
implements, place all control le- stopped, gears are in neutral and parking brake is applied.
vers in the neutral position, set all moving components have com- • Before starting up any PTO-
the parking brake, stop the engine pletely stopped before connecting, driven implement hitched to
and remove the key. disconnecting, adjusting, clean- the three-point linkage, lift the
ing or servicing any P.T.O driven implement to its full height
equipment. and check that at least 1/4 of
2. Keep the P.T.O shaft cover in place the total length of the tele-
at all times. Replace the P.T.O scopic section of the drive
shaft cap when the shaft is not in shaft is engaged.
use.
WARNING
• Ensure that implements and 1
attachments are properly in-
stalled and that the tractor and
implement PTO RPM ratings
match.
T66O122a TE1O4C1A
4. When operating stationary P.T.O 1. Use the 3-point hitch only with
driven equipment, always apply equipment designed for 3-point
the tractor parking brake and place hitch usage.
chocks behind and in front of the 2. When using a 3-point hitch mount-
rear wheels. Stay clear of all rotat- ed implement, be sure to install the
ing parts. proper counterbalance weight on
5. Do not attach a PTO dirven imple- the front of the tractor.
ment if the implements safety 3. When transporting on the road,
shields are damaged or not in set the implement lowering control
place. Rotating shafts are an en- in the "LOCK" position to hold the
tanglement hazard. implement in the raised position.
In order to service your tractor you 2. Allow the tractor time to cool off 6. Do not remove the radiator cap
must park it on a flat level surface, set before servicing any part that may while the coolant is hot. When
the parking brake, place the gear shift have become hot while the tractor cool, slowly rotate the cap to the
lever in neutral and stop the engine. was running. first stop and allow sufficient time
1. Do not smoke while working around 3. You must always stop the engine be- for excess pressure to escape.
the battery or when refueling your fore refueling the tractor. Avoid over- After all the pressure is released
tractor. Keep all sparks and flames filling the tractor or spilling the fuel. remove the cap completely. If your
away from the battery and fuel tank. 4. Before jump starting a dead bat- tractor is equipped with a coolant
The battery presents an explosive tery, read and follow all of the in- recovery tank, add coolant there
hazard because it gives off hydro- structions. rather than to the radiator.
gen and oxygen gas, especially 5. It is recommended to keep a first
when recharging. aid kit and fire extinguisher handy
at all times.
NOTE
• Apply the jack lift to the lifting 1
points according to the type of
operation and follow the safety
procedures given before.
M55O114a M55O115a
7. If the tractor must be lifted for 10. Use floor jack of suitable capac-
servicing, take it to a suitably ity and apply them at the centre
equipped workshop. of the front and rear axles while
8. Carry out the following operations paying due attention to weight
before any operation of the tractor: distribution.
Engage the four-wheel drive, the 11. No decals for the lifting point are
first gear and the parking brake applied on the tractor, as they
and put chocks to the wheels would be, too difficult to apply in
touching the ground. the available spaces and would
9. Before lifting the tractor, prevent it be all too easily removed or ef-
from swinging by means of wooden faced during normal operation of
wedges applied to the front axle. the tractor.
12. When working with your trac- 14. Tire mounting should be done by 17. Make sure that wheel bolts have
tors electrical components you qualified professionals, with the been tightened to the specified
must first disconnect the battery proper equipment. torque.
cables. 15. Maintaining correct tire pressure 18. Leaking hydraulic fluid under
13. To ensure that there are no acci- is important for the life of your pressure has sufficient force to
dents from sparks you must first tires. penetrate skin, causing seri-
disconnect the negative battery Do not inflate the tires above the ous personal injury. Be sure to
cable. recommended pressure specified release all residual pressure.
in the owner’s manual. Before disconnecting hydraulic
lines.
16. Securely support the tractor
when changing wheels or the
wheel tread width.
T66O130a T66O131a
19. Fluid leaking from pinholes may 20. Keep environmental pollution in
be invisible. Do not use hands to mind. When replacing coolant or
search for suspected leaks; oil, dispose properly.
Use a piece of cardboard or Be sure to observe all relevant
wood, instead. Use of safety regulations when you dispose of
goggles or other eye protection the engine oil, transmission oil,
is also highly recommended. If fuel, coolant, filters and battery.
injured by escaping fluid, see a
medical doctor at once. This fluid
can produce gangrene and/or
severe allergic reaction.
1. Never let anyone get in the loader 2. Do not stand under the lifted load- 3. The loader can be turned over if a
and use the loader as a work- er or get close to it. Also, lower draw-bar is improperly loaded.
bench. Otherwise, it may lead to the loader arm onto the ground be- Make sure to use a draw-bar prop-
injury or even death. fore leaving the tractor. Otherwise, er for the 3-point hitch lower link.
it may lead to a fatal injury or even Otherwise, it may lead to an injury
death. or even death.
4. Never carry a big object with the 5. When attaching or detaching the 6. Do not allow loader arms or attach-
loader unless the correct imple- loader, fit parts which are con- ment to contact electrical power
ment is attached. Keep a carried nected to the bucket and boom. lines. Electrocution will cause seri-
object low during driving. Other- The bucket or boom can be acci- ous injury or death.
wise, it may lead to an injury or dentally dropped down, leading to
even death. an injury or even death.
IMPORTANT
• ROPS (Roll Over Protective
Structure), sun canopy are not
a FOPS (Falling Object Protec-
tive Structure).
It never can protect the riders
against falling objects.
Avoid driving the vehicle into
a dangerous area such as fall-
H11O108a C56O185A
H11O107a
ing rocks zone.
• A CABIN(field option) is a
FOPS except ROPS and Sun
canopy.
7. Keep bystanders away. No riders.
1
3
8 1
td2o101s
td2o102s
DeCALs
(1) Part No.: T4930-52481 (2) Part No.: T4682-53552 (3) Part No.: T4930-52351
WARNING WARNING 1
DANGER
Flammables Release Engage
Stop the engine before fueling
WARNING
(5) Part No.: T2555-52141 (6) Part No.: T4625-52351 (7) Part No.: T2555-52262
WARNING
Before starting and operating
0#Know the operating and safety instructions
in the operators manual and on the tractor.z
0#Cear the area of bystanders. Pull only from approved drawbar Rotating driveline contact may
0#Locate and know operation of controls. or lower links of 3-point linkage
at horizontal position or below.
cause serious injury or death.
1
TD2O201s TD2O202s TD2O203s
(1) Tractor Serial Number Plate (1) Engine Serial Number (1) Transmission Serial Number
This number is to identify the vehicle, Engine identification plate is installed The transmission number is en-
and its plate is attached on the front on the cylinder head cover. This graved on the rear end of transmis-
right side of the front axle frame. number indicates the engine type, sion case.
This number is also printed on the displacement, injection timing, and
bar code label which is located on date of manufacture.
the dash board cover on your right The engine number is also stamped
hand side. on the cylinder block behind the gear
case in case of loss of the decal.
3 Grease SAE multi purpose type grease Small amount 4 E7230-11081 Air Cleaner Element 1
5 T4682-25732 Fuel filter Ass’y 1
4 Antifreeze Fresh clean water with ethylene glycol (50:50) 8.9 (2.35)
6 T4682-43172 Fuel filter Element 1
H11O206a
H11O207a
Belts, hoses and boots, which are- The battery condition is very impor-
made of rubber, get weakened and tant for engine start performance
cracked as they age.If these parts especially in winter. Therefore, make
are kept left in this state, they can be sure to check its condition daily.
broken off, leading to a serious prob-
No. part No. Part QTY
lem in the tractor. Therefore, regu-
larly check or replace those items to 1 C7910-42205 Battery 1
prevent the failure.
No. part No. Part QTY
1 F6800-72531 Fan belt 1
General specifications
External dimensions
mm (in.)
ROPS MODEL
ITEM
DK4510 / DK5010 / DK5510
8. G
round clearance (F) 347 (13.7)
TD2O103A
General specifications
MODEL
ITEM
DK4510 DK5010 DK5510
Model 4B243DL-A1 4B243DL-A 4B243DTL-A
Number of cylinders 4
Total displacement cc (cu) 2,435
3
Engine
Main Synchromesh, 4
Transmission
Range Constant mesh, 2
Speeds 4×2
MODEL
ITEM
DK4510 DK5010 DK5510
Clutch Dry single plate clutch
(Tire for agricultural) km/h (mph) Rear 2.00 - 25.9 (1.24 - 16.09)
Four wheel drive Mechanical
Brake Wet disc type
Differential lock Rear standard
Front 8-16
Agricultural (Low Lug)
Rear 13.6-24 / 6PR
Front 29-12.5-15
Tire
Turf
Rear 21.5L-16.1
Front 10-16.5
Industrial
Rear 14.9-24
Hydraulic system
Pump capacity L/min (gpm) 55.1 (14.56) [Main: 36.4 (9.62), Steering: 18.7 (4.94)]
Steering system Hydrostatic Power Steering
Hydraulic lift control Position control
3-point hitch Category II
MODEL
ITEM
DK4510 DK5010 DK5510
Max. lifting capacity From 24 in. (61 cm) Behind 1,232 (2,716)
Hydraulic
system
The following tables give the noise level values, measured from the driver’s seat in instantaneous conditions in com-
pliance with standards 2009/76/EC(dBA) - annex II (without load) - and when driving by in compliance with standard
2009/63/EC(dBA).
Tractors without Cabin
Directive of The European Parlia- Noise level at the operator’s ear Noise level in motion according to
Type
ment and of the Council according to 2009/76/EC 2009/63/EC
Non Cabin
2003/37/EC Less than 90 dB(A) Less than 89 dB(A)
Cabin
WARNING
• The vibration level transmitted to the body as a whole depend on different parameters, some of them relat-
ing to the machine, others to the terrain and many specific for the operator. The prevailing parameters are
the type of terrain or work surface and the ground speed.
• Vibrations cause discomfort for the operator and in some cases put his/her health and safety at risk.
• Make sure that the tractor is in good condition and that all routine servicing is correctly and regularly car- 3
ried out.
• Check tire pressure and the steering and braking systems.
• Check that the operator's seat and adjustment systems are in good condition, then adjust the seat to the
operator's weight and size.
IMPORTANT
• More information on Whole Body Vibration (WBV) on agricultural tractors can be found in more specific
publications and the relative risks can be taken into account following the laws of the country. In order to
correctly estimate statistical values based on your daily work on the tractor, a specific measure instrument
is required, such a three-axis accelerometer applied to the seat
In accordance to EU Directive 78/764/EC the following table shows vibration levels measured on seats, in aws.
km/h (mph)
※ This datas are engineering design speed and its may be diffrernt actural speed.
Implement limitations
The largest implements allowable
mm (in.)
IMPLEMENT DESCRIPTION DK4510 / DK5010 / DK5510 REMARKS
1. Loader Max. Bucket width 1,676 (66)
2. Backhoe with sub frame Max. Digging depth 2,280 (89.7) Do not use 3 point hitch backhoe
3. Tiller Max. Width 1,656 (65.2)
4. Box Blade Max. Width 2,133 (84) 3
5. Rear Blade Max. Width 2,133 (84)
6. Rotary Cutter Max. Width 1,650 (65)
7. Grooming Mower Max. Width 1,828 (72)
8. Aerator Max. Width 1,828 (72)
9. Landscape Rakes Max. Width 2,133 (84)
4
Exterior view.................................. 4-3 Engine oil pressure warning lamp... 4-15
Battery charge warning lamp....... 4-15
Switches............................................ 4-4 Parking brake warning lamp........... 4-16
Mounting location................................ 4-4 Glow plug indicator.......................... 4-16
Key switch................................................ 4-5 Engine CHECK lamp............................... 4-16
Combination switch.............................. 4-6 ERROR INDICATOR................................... 4-17
Hazard lamp switch.............................. 4-7
Operating the controls.......... 4-18
FRONT WHEEL DRIVE LEVER.................... 4-8 4
PTO switch (ON / OFF)............................. 4-9 Main shift lever.................................... 4-19
Range shift lever................................ 4-19
Instrument cluster................... 4-10 Shuttle shift lever............................ 4-19
Instrument cluster features....... 4-10 Clutch pedal......................................... 4-20
Tachometer/Hourmeter.................... 4-11 Brake pedal............................................ 4-20
ECO PTO..................................................... 4-11 Parking brake ...................................... 4-21
Fuel gauge.............................................. 4-11 Foot throttle....................................... 4-22
Engine coolant temperature Hand throttle lever.......................... 4-22
gauge.................................................... 4-12 Steering wheel adjustment............ 4-23
Water-In-Fuel warning lamp............ 4-13 Differential Lock Pedal.................... 4-23
Turn signal lamp.................................. 4-13 Seat adjustment................................... 4-24
4WD indicator........................................ 4-13 Position control lever.................... 4-25
PTO indicator......................................... 4-14 Draft control lever
Single brake light............................... 4-14 (If applicable)..................................... 4-25
One-touch lifting/lowering
lever (If applicable)........................ 4-26
Lifting Arm (Lower Link) Speed
Control knob..................................... 4-27
7-pin socket (optional) ..................... 4-27
Tires.......................................................... 4-28
Inflation Pressure ............................ 4-29
Tread........................................................ 4-30
WHEEL TORQUE AND DIRECTION........... 4-33
Additional weight (Option)............... 4-34
Exterior view
14
1 2 4 3
15 6
7 9
5
8
4
10
11
12 15 13
td2O401s
(1) Seat (5) Headlight (9) Top Link (13) Lower Link
(2) Steering Wheel (6) ROPS (10) PTO Shaft (14) Sun Canopy
(3) Fuel Filler Port (7) Turn Signal Lamp (11) Lift Rod (15) Rear View Mirror
(4) Bonnet (8) Fender Handle (12) Check Link
Switches
Mounting location
td2O403s
3
1
td2O402s
Key switch
B
OFF (B) started)
C
When the key switch is in the posi- The automatic preheating opera-
A tion "B," the engine and all electrical tion is informed by illumination of the
D devices in the vehicle are turned off. preheat indicator on the instrument
However, flasher lights and turn sig- cluster. In cold weather, preheat the
nal lights can be operated along with engine sufficiently until the preheat in-
E their indication lamps on the dash dicator goes off. (Approx. 9 seconds)
board.
4
TD2O404S ACC (C) START (E)
(1) Key Switch When the key switch is turned to The position "E" indicates "Start". In
(A) Preheat (B) OFF the position "C", brake lights, flasher order to start the engine, depress the
(C) ACC (D) ON (E) START
lights and turn signal lights can be clutch pedal and turn the PTO switch
Preheat (A) operated. off. As soon as the engine is started,
The position "A" indicates the "man- release the key then the key will re-
ual preheat". This position is a self- turn to the position "D".
return type, so the key should be ON (D)
held there while preheating. The pre-
heating function can be manually The position "D" indicates the "ON "
activated if the automatic pre-heating position. As soon as the key switch
operation is not enough to start the is turned to this position, the oil
engine. Pre-heating more than 30 pressure warning lamp and bat-
seconds consecutively can reduce tery charge warning lamp come on.
the preheat system’s life. (These turn off after the engine is
Combination switch
Head light switch
CAUTION
• Stop the engine immediately 3
A
if the oil pressure warning 1
lamp does not go off after the B
engine is started. The engine C
may be severely damaged.
• If the battery charge warning 2
lamp does not go off after the
engine is started, check the
1
electrical systems, such as td2O405s td2O406s
the alternator, for damage. (1) Turn Signal Lamp Switch (1) Head Light Switch
Continuing to use the engine (2) Head Light Switch (3) Horn Switch (A) OFF (B) Low Beam ON
under this condition can dis- (C) High Beam ON
charge the battery or damage The combination switch consists of The head light switch can be oper-
other electrical devices. the head light, turn signal light, and ated only while the key switch is in
horn switches. Its function by its po- “ON ” position. Turning the head light
NOTE sition is as follows: switch clockwise one click will illumi-
nate the low beam head lights while
• The ignition key is not directional Switches Functions turning it one more click will illumi-
and can be inserted in any direc- nate the high beam head lights.
tion. Also, be careful not to leave OFF Head light and tail light OFF
the tractor unattended with the Low beam and tail light ON WARNING
key in the tractor. • Driving with high beam head
Turn signal lamp ON
• The horn, turn signal lamp and light disturbs the approaching
hazard lamp can be operated Head light OFF and tail light ON vehicle’s visibility for safe driv-
without the key inserted. ing. Use the high beam head
lights only if necessary.
A A
1 1
1
B B
4
td2O407s td2O408s td2O409s
(1) Turn Signal Light Switch (1) Horn Switch (1) Hazard Warning Flasher Switch
(A) Right Turn (B) Left Turn (A) ON (B) OFF
The turn signal lights are used when The horn switch can be operated This switch can be used to warn
turning the vehicle left or right. Pull- without the key inserted. Pressing other vehicles when malfunction oc-
ing the lever up blinks the right turn this switch sounds the horn. curs in the tractor while driving on a
signal light while pushing the lever public road. Pressing this switch up
down blinks the left turn signal light. blinks the hazard lamp and returning
it turns off the lamp. The turn signal
NOTE lights cannot be operated while this
• The turn signal light lever is not switch is pressed up to operate the
the self-return type. Therefore, hazard lamps.
make sure to return the lever
manually after turning the vehicle.
• The turn signal lamps can be op-
erated without the key inserted.
CAUTION CAUTION
• If the hazard lamps are turned on To avoid accidents:
A
for an extended period of time 1 • Do not activate the 4WD func-
while the engine is stopped, the tion while driving on a road.
battery can be discharged. There- The 4WD should not be used
fore, use them only in emergency. on a paved road as tires can
• The hazard lamp can be oper- be worn faster.
ated without the key inserted. B • While the 4WD is engaged,
drive the vehicle with low
td2O410s
speed as steering and braking
(1) Front Wheel Drive Lever (4WD) characteristics may differ.
(A) : OFF (B) : ON • The 4WD can be activated even
while the vehicle is moving.
Using the 4WD is the best way to in- However, noise or shift shock
crease the vehicle traction. Push the may occur during 4WD engage-
4WD lever down to engage, pull to ment in this case. To ensure
disengage. safe driving, it is recommended
The 4WD function can be used un- to engage the 4WD after stop-
der the following conditions: ping the machine completely.
Be sure to full stop the tractor before
engaging or disengaging the 4WD.
PRESSING CAUTION
To avoid personal injury and ac-
cident:
• Before disassembling or
1
c l e a n i n g t h e PTO s y s t e m ,
make sure that the PTO switch
TURNS is in the “OFF” position, the
engine is stopped, and all
parts are stopped. 4
td2O412S
• Always keep the PTO driving
(1) PTO Switch part clean. Also, check the
PTO cover is closed while PTO
is in operation.
The PTO switch is used to supply • Disengage the PTO while driv-
power from the tractor to the imple- ing the tractor on the public
ment. road.
Make sure to put this switch into the • Be careful not to get your
“OFF” position before starting the en- hand, foot, cloth, or hair into
gine. Otherwise, the engine cannot any driving part while the PTO
be started. is in operation. You can be se-
The rear PTO rotates at 540 rpm verely injured.
when the engine speed is approx. Make sure that no one is around
2,444 rpm. the tractor and implement while
To activate the PTO, press and turn the PTO is in operation.
the switch clockwise. To deactivate it,
press the switch once.
Instrument cluster
Instrument cluster features
Symbols on the instrument panel come on when the key switch is turned to the “ON” position.
The tachometer indicates the engine The PTO speed can be selected as This gauge indicates the remain-
rpm. desired according to the operating ing fuel level after the key switch is
The hour meter indicates the total condition. turned to the “ON” position.
run hours of the tractor in 6 digits. The PTO speed ( ) corresponds to • F: Fuel is fully filled.
540
The last digit represents 1 hour. the engine speed for the mid range • E: Replenish the fuel tank.
The hourmeter does not operate if load to achieve 540 PTO RPM with
If driving is continued with the needle
the engine is stopped even if the key the PTO shift lever in the 1st speed
below the position “E”, air may enter
switch is in the "ON" position. position (540 RPM).
the fuel supply system. In this case,
Set the engine speed around this “bleed” the system. (For detailed in-
mark for efficient and rapid work. structions, refer to “Bleeding fuel sys-
tem” in the chapter “Maintenance”)
WARNING CAUTION
• If the low fuel level warning • Make sure to control the work
lamp on the instrument cluster load so that the needle is not
is illuminated, add fuel to the in the red zone.
tank immediately. • If the needle stays in the red
zone, do not stop the engine im-
NOTE mediately. Instead, reduce the
• Make sure to use only genuine work load to cool down the en-
fuel as the engine can be dam- gine before stopping the engine.
td2O419C
aged if unqualified fuel is used. • Make sure to keep the front
• Use fuel for winter season in (1) Coolant Temperature Gauge grill clean so that air is sucked
cold weather to start the engine
C: Cold H: Hot through it freely for fast cooling.
easier.
This gauge indicates the coolant
• The gauge needle can move on
temperature after the key switch is
a hill as fuel slopes in the tank.
turned to the “ON” position.
• C: Coolant is cold.
• H: Coolant is hot.
When a certain amount of water (Ap- Operating the turn signal lamp switch This lamp indicates the activation of
prox. 45 cc) is accumulated in the fuel left and right turns on the corre- the 4WD.
filter, the warning buzzer sounds. In sponding lamp in green. The 4WD indicator goes off tempo-
this case, stop the engine immediately rarily while the quick turn function is
and drain water from the fuel filter. in operation.
CAUTION
• Avoid using only one of the
brakes in the 4WD mode since
it can reduce the life of the axle.
IMPORTANT
• If driving with the brake pedal
interlock released (Using
single brake) on a road or at
a high speed, it can lead to a
rollover. Follow the instruction.
• If the single brake light is il-
luminated on the instrument
cluster, the brake pedals are
td2O423C Td2O424C
disconnected so either brake
pedal can be used.
• In a normal operating condi-
tion, keep the interlock to the
1
This indicator shows the PTO en- Lock position.
gagement condition. When the PTO
is engaged, this indicator comes on.
When the PTO clutch is disengaged,
this indicator goes off.
CAUTION
• S e t t h e PTO s w i t c h t o t h e td2O414s
CAUTION
• If the oil level is below the
specified range, the engine
can seize.
• The engine can be severely
damaged if driving or operat-
ing the tractor with the engine
oil warning lamp ON.
td2O426C
4
td2O425C
This lamp comes on when the en- This lamp is turned On when the
gine oil pressure or oil level is low. starting switch is turned On before
This lamp is turned On when the key starting the engine but turned Off af-
switch is turned On before starting the ter starting the engine.
engine but turned Off after starting the
CAUTION
engine. If this lamp comes on while
driving, stop the engine immediately • If this warning lamp comes on while
and check the engine oil level. driving, the charging system, such
as the alternator, is malfunctioning.
If this lamp comes on even with the
Therefore, turn off all electrical de-
specified engine oil level, have the
vices and have the tractor checked
tractor checked by your local KIOTI
by your local KIOTI Dealer or work-
dealer or workshop immediately.
shop as soon as possible.
Parking brake warning lamp Glow plug indicator Engine CHECK lamp
When the parking brake is actuated, This indicates the operating condition This lamp indicates the current con-
the lamp lights On. of the preheat system. In case the dition of the engine. If this comes on
auto pre-heating kit is installed, this while the engine is running or during
CAUTION indicator comes on 8 seconds when working, contact your dealer.
• If this indicator is ON even the key switch is turned to the “ON”
with the parking brake re- position. In case of basic model, this
leased, have the tractor indicator comes on when the key is
checked by your local KIOTI held in “PRE -HEAT ” position by op-
dealer or workshop immedi- erator.
ately.
ERROR INDICATOR
WARNING
• Contact to local KIOTI dealer.
NOTE
• Some error codes may not be
displayed depending on the
model.
4
TD2O490C
(1) Display
You can see the Error code below on the LCD window for Hour meter. When
You found these on the LCD, please contact with KIOTI dealer.
NO. DISPLAY DESCRIPTION
1 ERR-001 No Signal at TACHO Input
2 ERR-002 No Signal at Water Temp
3 ERR-006 No Signal at GLOW LAMP Input
4 ERR-007 No Signal at PTO CRUISE LAMP
5 ERR-008 No Signal at Water IN FUEL Input
6 ERR-009 No Signal at HOUR Input
9 5 6 12
10
11
13
15
TD2O413S
1
1
4
td2O415s td2O416s td2O417s
(1) Main Shift Lever (1) Range Shift Lever (1) Shuttle Shift Lever
F: Forward Driving R: Reverse Driving
N: Neutral
Four speeds can be selected by High speed, mid speed, low speed "This lever is to select the forward
moving this main shift lever in “H” and creep speed can be selected and reverse driving direction. As the
shaped path. As the gear is a syn- by the range shift lever. Make sure gear is a synchromesh type, shift
chromesh type, shift operation is to shift the range shift lever after the operation is possible with the clutch
possible with the clutch pedal de- tractor is completely stopped by de- pedal depressed. Put this lever into
pressed during driving. pressing the clutch pedal. the neutral position when the tractor
In total, 8 forward driving speeds and If the lever is not moved freely or is not driven.
8 reverse driving speeds are provid- makes abnormal noise, put the lever For the hydraulic shuttle model (H-
ed by combination of the main shift into the neutral position, engage and Shuttle), shift operation is possible
lever (4 speeds), range shift lever (2 disengage the clutch, and then try to with the clutch pedal released during
speeds), shuttle shift lever. shift the lever. driving at a low speed. Avoid shifting
during driving at a high speed."
CAUTION
• Make sure to operate the shut- B
tle shift lever only while the ve- A
hicle is stationary. Otherwise,
the vehicle may turn abruptly, 3
1 2
resulting in a personal injury
and transmission damage. 1
td2O418s td2O419s
(1) Clutch Pedal (1) Brake pedal (LH) (2) Brake pedal (RH)
(3) Pedal Interlock latch
(A) Engage (B) Disengage
Make sure to depress the clutch 1. Make sure to latch the left and right
pedal to its end. To start off smoothly, brake pedals as shown in the figure
put the main and range shift levers while driving on a road. The tractor
into the proper positions and release can roll over if depressing only one
the clutch pedal slowly. brake pedal at a high speed.
2. To make a sharp turn in a work
IMPORTANT
field, disengage the left and right
• Never put your foot onto the brake pedals to use one of brake
clutch pedal during driving. pedals separately. Unlock the
• Be sure to depress the clutch brake lock, and then turn the steer-
pedal fully when shifting. Oth- ing wheel while depressing the
erwise, the shift gear can be brake pedal on the turning side.
broken.
Parking brake
WARNING WARNING
B
• Interconnect the left and right To avoid possible injury, death
brake pedals to avoid rollover or loss of property from a ma-
1
or crash during driving or chine runaway:
moving in or out of a field. A • With the engine off, the tractor
• Do not use sharp-turn-brake may move unexpectedly re-
at high speed even in the work gardless of the gear shift posi-
field. Otherwise the tractor tion. Before leaving the trac-
can be rolled over. tor, certainly apply the parking 4
td2O420s brake to prevent machine run-
(1) Parking Brake Lever away.
(A) Depress (B) Pull
CAUTION
• If the vehicle is driven with the
parking brake partially or com-
pletely engaged, it may cause
early wear of the brake disc.
CAUTION
2
• Do not use the hand throttle
lever while driving on the pub-
1
lic road. Otherwise it can lead
to an accident as it becomes
hard to decelerate the tractor
A
rapidly.
1
td2O421s td2O422s
(1) Foot Throttle (2) Hand Throttle Lever (1) Hand Throttle Lever
(A) Depress : Slow : Fast
The foot throttle is mainly used dur- The hand throttle lever is to control
ing driving on a road while the hand the engine rpm.
throttle lever is mainly used in work The engine accelerates to its full
field. speed by pulling the hand throttle
lever ( Position) completely out
while pushing the lever ( Posi-
tion) decelerates the engine.
The hand throttle lever is mainly
used while working on a field.
CAUTION
1 • The differential lock should be
engaged only while the driving
clutch is engaged. If the differ-
ential lock pedal does not move
B when depressing it, try to de-
press it again after releasing it.
2
• When engaging the differential
lock, reduce the engine speed. 4
A td2O423s td2O449A After engaging it, accelerate
(1) Steering Wheel (2) Tilt Lever (1) Differential Lock Pedal the tractor.
(A) Down (B) Up (A) Release To Disengage (B) Lock • Make sure to set the steering
wheel in the straight ahead po-
The vertical angle of the steering The differential lock is to secure the sition while the differential lock
wheel can be adjusted as desired. differential system and keep the wheel is in use. Otherwise, the differ-
Pull up the tilt lever, adjust the steer- rotation on both sides the same in order ential system can be damaged.
ing wheel position and push down to enhance the traction of the rear axle.
the tilt lever to fix the wheel. Depressing the pedal engages the
differential lock while releasing the
CAUTION pedal disengages the differential
• Never adjust the steering wheel lock. Use this system under the fol-
position during driving. Other- lowing conditions:
wise, A personal injury can oc- 1. When any wheel slips and the
cur. tractor does not move in the field.
2. When it is hard to escape a soft or
muddy field.
Seat adjustment
Seat Sliding Seat Belt
WARNING
• Always fasten the seat belt
when the tractor has ROPS
properly. Otherwise, never
wear the seat belt.
• Make sure that the seat belt
is not twisted. It cannot work
properly, leading to a danger-
ous situation.
td2O424s
td2O450A
• The seat belt should go around
(1) Seat Adjustment Lever (1) Seat Belt (2) Release Button your body as low as possible,
(A) Pull (A) Release not your waist or abdomen.
Otherwise, the seat belt cannot
To adjust the seat position, pull the protect you properly.
lever (1) to left under the front of the
seat, slide the seat to the desired po-
sition, and then release the lever.
Make sure that the seat is firmly fixed
by moving it gently after adjustment.
CAUTION
• Do not put a hand between the
seat and the slides when ad-
justing the seat position. You
can get injured unexpectedly.
One-touch lifting/lowering
lever (If applicable)
tivate the draft function at mid load CAUTION
and putting the lever into the “Shal- 1
low” position to activate the draft • After stopping the engine,
function at light load. make sure that the one-touch
A B
lever is set in the lowering po-
For detailed information, refer to “How
sition. Otherwise, an accident
to drive” in Chapter 5.
may occur to a person work-
ing behind the tractor.
• If it is inevitable to set the le-
ver in the Lifting position, fix
td2O426s the lever with the position lock
(1) Lifting / Lowering lever bolt.
(A) Lowering (B) Lifting
Tires
WARNING
• Do not disassemble or assem-
ble the tire. If it is necessary
to disassemble/assemble the
tire, let a qualified titan service
person perform the work.
T85O530A
WARNING WARNING
• Do not use tires larger or smaller • The tire rims can fall out of
than specified. the tires. Therefore, stay out
of their way when checking or
inflating tires.
Inflation Pressure
Always maintain the proper tire inflation pressure. Make sure the tire pressure NOTE
does not exceed the pressure recommended in the manual.
• Keep the front tire pressure to
Item Tire sizes Inflation pressure maximum when using the front
end loader or front suitcase
8-16, 6PR 235 kPa (2.4 kg/cm², 34 psi)
weights.
9.5-16, 6PR 216 kPa (2.2 kg/cm², 31 psi) • If tires with a different size from
Agri
Front 260/70R16 240 kPa (2.44 kgf/cm², 34.7 psi) the ones above mentioned in the
table are installed, contact the
280/70R16 240 kPa (2.44 kgf/cm², 34.7 psi)
KIOTI dealer for the front/rear 4
Ind 305/70R16.5 400 kPa (4.07 kgf/cm², 57.8 psi) wheel speed ratio. Improper
12.4-24, 6PR 157 kPa (1.6 kg/cm², 22 psi) front/rear wheel speed ratio can
result in excessive wear of tires.
12.4-24, 8PR 216 kPa (2.2 kg/cm², 31 psi)
13.6-24, 6PR 157 kPa (1.6 kg/cm², 22 psi)
280/85R24 160 kPa (1.63 kg/cm², 23 psi)
Agri
Rear 320/85R24 160 kPa (1.63 kg/cm², 23 psi)
340/85R24 160 kPa (1.63 kg/cm², 23 psi)
360/70R24 160 kPa (1.63 kg/cm², 23 psi)
380/70R24 160 kPa (1.63 kg/cm², 23 psi)
Ind 360/80R24 400 kPa (3.26 kg/cm², 46.3 psi)
Tread
td2O457A
When working on a field where c are linearly aligned, the tread should be ad-
WARNING justed so that the tires do not cross over the c. Also, it is necessary to increase
• Do not weld or apply heat to the tread to prevent any accident when working on a slope or trailing.
the tire rim or disc. The tire
can explode due to the rapidly WARNING
increased pressure in the tire.
Never operate tractor with a loose rim, wheel, or axle.
• Check tires for inflation pres-
sure, damage, deformation, • Always tighten nuts or bolts to the specified torque.
and excessive wear on lug • Make sure to perform inspection daily.
and damage of rim and disc.
Also check if wheel bolts, rim
bolts, and nuts are loose.
49.25
1,251 (1,251)
(49.25) 1,141 (1,141)
44.92 (44.92) 1,155
45.47 (45.47)
(1,155) 44.92 (44.92)
1,141 (1,141)
4
1,251
49.25 (49.25)
(1,251) 49.8 (1,265)
1,265 (49.8) 1,265 (49.8)
49.8 (1,265)
TD2O461A
mm (in.) mm (in.)
12.4 - 24 (Agricultural) 14.9 - 24 (Industrial)
< Standard > < Narrow Type >
46.65 (46.65)
1,185 (1,185)
43.11
1,095 (1,095)
(43.11)
52.83 (1,342)
TD2O463A
50.98 (50.98)
1,295 (1,295)
1,221
48.07 (48.07)
(1,221)
TD2O462A
WARNING td2o427S
IMPORTANT
• Attach only required amount
of weight.
• Unnecessary weight can result
in poor braking performance,
rapid wear of the brake discs,
shortened axle life, and in-
crease in fuel consumption.
H11O4E2B
5
PRE-OPERATION CHECK............................................ 5-2
Check items
It is a good practice to know the con- • Walk around inspection. Driving a new tractor at a high speed
dition of your tractor before you start • Engine oil level. or under heavy load can affect its du-
it. You should do routine check before rability.
• Transmission oil level.
each use. Make sure to run the tractor at the
• Coolant level.
proper work load and speed for the
CAUTION • Clean the front grill and radiator initial operation of 10 to 20 hours.
screen.
• Park the tractor on the level
ground, stop the engine, and • Air cleaner element.
apply the parking brake before • Brake pedal free play.
checking or repairing it. Tips for breaking-in
• All dash gauges and indicators.
• Refer to "Daily check item" in 1. Start the engine and idle the en-
• Head lights, tail lights, and working gine at a low speed for 3 to 4 min-
Chapter "Maintenance" for fu- lights.
eling. utes in advance.
• Accessible wiring harness for any 2. Increase the idling time in cold
• Be sure to read and under- damage.
stand the information titled as weather.
“DANGER”, “WARNING”, and • Seat belt and ROPS for damage. 3. Do not drive the tractor at the max-
“CAUTION” thoroughly for the • Fuel level. imum speed on a road.
safe operation. • All “DANGER” and “WARNING” 4. Never apply excessive load during
decals. work.
• Tire pressure and wheel bolt tight- 5. Idle the engine at a low speed for
ness condition. 2 to 3 minutes before stopping it.
For detailed information, refer to
“Maintenance schedule chart” in
chapter 7.
WARNING NOTE
B
To avoid accidents: • When the parking brake is en-
• Be sure to read and under- 1 gaged, the parking brake lamp
stand the warning and cau- on the instrument cluster illu-
t io n de c a ls on t h e t r a c t or A minates. When releasing it, the
thoroughly. parking brake lamp is turned off.
• Run the engine only in a well-
ventilated area, or you can be
suffocated by exhaust gas. td2O420s
• Never start the engine unless
you are on the driver’s seat. (1) Parking Brake Lever
(A) Depress (B) Pull 5
The tractor can abruptly start
off, resulting in an injury or
accident. 1. Make sure there is no obstacle
around the tractor.
2. Make sure the parking brake is set.
IMPORTANT
• Using ether or starting fluid IMPORTANT
so the engine will start more • Make sure that the brake ped-
easily can damage the engine. als are fully depressed before
And it will not be covered by pulling the parking brake lever
warranty. up.
• Never try to start the engine
for over 10 seconds consecu-
tively to protect the start mo-
tor and battery from damage.
1 A
4
1
3
Td2o502S td2O418s
2
(1) Position Control Lever (1) Clutch Pedal
(A) “DOWN”
Td2o501S
5. Lower the attachment by pushing 6. Set the hand throttle lever to the
the position control lever forward. “Slow” position. (In case of cold
(1) Shuttle Shift Lever (2) PTO Switch weather you may adjust it to “Fast”
(3) Range Shift Lever (Hi-Low) WARNING
(4) Main Shift Lever
for easier starting)
• Make sure that no one is near 7. Depress the clutch pedal. (It can-
3. Place the PTO switch to the “OFF” the implement or behind the not be started engine when the
position. (It cannot be started en- tractor. clutch is not depressed)
gine while the PTO is engaged)
4. Set the main, range and shuttle
shift levers in the neutral position.
B
It is normal that the charge warn-
C ing lamp and engine oil pressure
A warning lamps come on when the
D key is in “ON” position before the
engine starts.
E WARNING
• Never operate the start motor 1 2 3
for more than 10 consecu-
TD2O404S
tive seconds as it consumes TD2O503b
an excess of battery power. If
(1) Key Switch the engine cannot be started (1) Instrument Cluster
(A) Preheat (B) OFF (2) Engine Oil Pressure Warning Lamp 5
within 10 seconds, wait for 30
(C) ACC (D) ON (E) START (3) Charge Warning Lamp
seconds and try again.
8. Insert the key into the key cylinder, • When trying to start the en- 11. Check to see that all the warning
turn it to the "ON" position and wait gine again, wait until the fly- lamps on the instrument cluster
until the glow plug indicator goes wheel is completely stopped. turn “OFF”.
off (Approx. 8 seconds). If any lamp remains on, immediately
If automatic pre-heating is not suf- stop the engine and determine the
ficient, turn and hold the key to the 9. When the engine is started, re- cause.
position "A" (Manual pre-heating) lease the key. Then, the key is
for a few seconds for manual pre- automatically turned back to the
heating. During the same seconds, “ON” position.
the glow plug indicator on the dash 10. Warm up the engine for 3 to 4
board illuminates. minutes (10 minutes in winter)
after releasing the clutch pedal.
WARMING UP
How to warm up engine(for
It is recommended always to warm up manual tractor)
WARNING
the engine before driving in order to 1. Start the engine and run it at a low
• Never touch the muffler or hot maintain the durability of the engine. speed and without a load for ap-
covers until they have cooled Before warming up the engine, make prox. 3 to 4 minutes.
down after running the engine sure that each part in the engine is 2. In cold weather, increase the warm
or driving the tractor. properly lubricated and each hydraulic up time to 10 minutes.
part is in a perfect condition in order
to prevent malfunction in the engine 3. If it is very cold, warm up the en-
IMPORTANT
as well as the hydraulic system. gine for approx. 15 minutes.
• Turn off all the electrical de- 4. The engine throttle can be open to
vices and remove the ignition 50 % in order to shorten the warm-
key before leaving the tractor. ing up time.
• Do not leave the tractor outside 5. The engine is sufficiently warmed 5
unattended. It can be stolen, as up when the temperature gauge on
the key used for all KIOTI trac- the instrument panel indicates 1/4
tors are the same in design. of the normal temperature range,
• The horn, turn signal lamp regardless of the warming-up time.
and hazard lamp can be oper-
6. Do not increase the work load rap-
ated without the key inserted.
idly after starting work.
Therefore, using these com-
ponents without the engine 7. Run the engine without load for
started can discharge the bat- approx. 2 to 3 minutes before stop-
tery. ping the engine after work.
JUMP STARTING
How to warm up engine (for
Hydraulic Shuttle tractor)
WARNING
1. After starting the engine with the
clutch depressed, make sure that • Warming up the engine ex- 2
the shuttle lever is in its neutral po- cessively increases fuel con-
sition and release the clutch pedal sumption and affects the dura- 1 +
slowly for warm-up. bility of the tractor negatively. +
2. Run the engine around to 1500 • Never warm up the engine 2 -
and leave the tractor for an -
rpm for the period of time indicated
in the table below in accordance extended period of time. It can 3
with each ambient temperature. cause fire and an accident.
Td2o503S
• Never leave the tractor unat-
Ambient
Warm-up period tended while warming up. (1) Dead Battery (2) Jump Cable
temperature (3) Helper Battery
• Be sure to apply parking brake (A) Ground (Transmission Case)
0℃ or warmer 5~10 minutes while warming up the engine.
If the battery is discharged and the
0℃ ~ -10℃ 10~20 minutes • If the warm-up is skipped or
engine cannot be started, it is possible
missed, the tractor can take
-10℃ ~ -20℃ 20~30 minutes to start the engine by connecting the
off abruptly to cause a fatal
30 minutes or discharged battery to a battery from
-20℃ or colder accident.
more another tractor or other extra battery.
1. Check that the rated voltage of the
discharged battery is same as the
voltage of the other tractor or ve-
hicle for jump start. (Specification
for this tractor: 12 V)
2. Check the length of the jump cable 8. Disconnect the black cable from
and position another tractor near the negative battery terminals of
the tractor with the discharged bat- both of the tractors.
tery. Then, put all the shift levers in 9. Disconnect the red cable.
the neutral position, apply the park-
10. Run the engine for at least 30
ing brake, and stop the engine.
minutes to charge the discharged
3. Wear protective glasses and battery.
gloves and open the hoods of
11. If the battery is discharged again,
both tractors. Remove the bat-
replace it or check the charging
tery terminal cover as necessary.
system, such as the alternator. Td2o505A
4. Connect the alligator clips on
both ends of the red positive (1) Seat
(2) Seat Adjustment Lever (Sliding) 5
cable to the positive terminals of
both batteries.
1. Adjust the seat and fasten the seat
5. Connect one clip of the black
belt.
negative cable to the negative
terminal of the normal battery WARNING
and the other clip to the tractor
body with the discharged battery. • Check if the seat is securely
Make sure to connect the clip to locked after the seat adjust-
the body part without paint. ment.
6. Start the engine of the tractor • Do not adjust the seat while
with the normal battery. driving. The seat may move
suddenly causing the loss of
7. Start the engine of the tractor
control of the tractor.
with the discharged battery.
WARNING
• Do not wear the seat belt if
the ROPS is not installed or 1
2
folded down.
A
H11o511A Td2o504S
A
1 1
2
A
4. If an implement is attached, push 5. Increase slowly the engine RPM 6. Depress the brake pedal to release
the position control lever back- from idle speed to medium speed. the parking brake.
wards to lift the implement.
NOTE
• If the implement won't be lifted,
press the one-touch switch (Lift-
ing/lowering). Otherwise, lower
the position control lever com-
pletely and lift it again.
CAUTION
1
2 • Never put your foot on the
1 clutch pedal during driving. The
clutch disc can be rapidly worn.
• Make sure to operate the
3 clutch fast when disengaging
A it and slowly when engaging it.
• Do not change the tractor
Td2o507S td2O508s
speed abruptly for safe driving.
• When driving on a slope or
(1) Clutch Pedal (1) Shuttle Shift Lever (2) Main Shift Lever
loading or unloading the trac-
(A) Depress (3) Range Shift Lever
tor to a transporting vehicle,
reduce the speed in advance
7. Depress the clutch pedal fully. 8. Change the main shift lever, range so that there is no need to
shift lever and shuttle lever to the shift the gear in the middle
CAUTION position you want. of the slope. Also, do not put
To avoid accidents: 9. The tractor starts to move if you your hand on the shift lever
• Do not release the clutch ped- release the clutch pedal slowly. while driving on a slope. The
al abruptly. The tractor may tractor may roll down the
start off abruptly, resulting in slope due to the disengaged
rollover. gear which is very dangerous.
CAUTION
• It is very dangerous to drive
with the ROPS folded. Fold the
ROPS only when there is abso-
lutely no possibility for roll over.
If the situation changes, raise
the ROPS upright immediately.
TD2O512A TD2O513A
CAUTION CAUTION
To avoid accidents: To avoid accidents:
• Fix the mounting bolts firmly • Make sure to set the ROPS up-
and secure the frame with the right and fasten the seat belt
knock bolt. during work. If it is necessary
to work with ROPS folded, do
not fasten the seat belt. Fas-
tening seat belt with folded
TD2O514A
ROPS can be dangerous in
case of tractor rollover.
(1) Mounting Bolt
IMPORTANT
1. Unscrew the mounting bolts. • ROPS (Roll Over Protective
2. Set the ROPS in the upright posi- Structure), sun canopy are not
tion. a FOPS (Falling Object Protec-
tive Structure). It never can
3. Align the bolt holes and fit the
protect the riders against fall-
mounting bolts to them.
ing objects. Avoid driving the
4. Tighten the knock bolt and fix it vehicle into a dangerous area
with the nut. such as falling rocks zone.
Otherwise, it may lead to a se-
rious injury.
Parking
You should turn slowly by reducing ve- 1. Please drive according to the con-
IMPORTANT hicle speed. ditions of the slope at safe speed
• The tractor may move slowly so that the engine is not under
with the engine running, even WARNING heavy load if possible.
though the main and shuttle To prevent accidents due to loss 2. Make sure to shift to the lower
shift levers are in the neutral of steering control: gear in order to prevent the engine
position. This is normal and from stalling on an uphill.
• If you turn at high speed, the
is due to the fluid friction in 3. Drive with the low speed gear on
tractor can turn over.
the transmission. This symp- a downhill road to facilitate the en-
tom can occur easily when • Never use the differential lock
system turning at high and gine brake.
the engine rpm is high, the
low speed gear is selected low speeds. A serious acci-
dent can occur. WARNING
by the range shift lever, and
the viscosity of the transmis- • Make sure the brake pedals
sion fluid is high due to low are interlocked and differential
temperature. To prevent this lock pedal is released.
symptom, make sure to apply • Do not disengage the clutch
the parking brake. or put the shift lever in the
• Get off the tractor after check- neutral position on a steep
ing that the tractor is com- slope. Otherwise, the tractor
pletely stopped and the park- may become inoperable.
ing brake is firmly applied. • Before entering a steep slope,
• Do not park the tractor on tall move the shift lever down to
grass or hay. If grass or hay a proper gear and never try to
contacts with the muffler, it move the shift lever on a slope.
can catch fire. A serious accident can occur.
T85o536A Td2o516A
1. Make sure that the left and right pedal 1. When you change the driving di-
are interlocked. rection on the road, let other ve-
hicles know your direction with turn
2. Enter and exit the field by driving the
signal lights.
tractor at a right angle to the bank.
2. Do not use high beam headlights
3. It is recommended to use the 4WD
when another vehicle is approach-
and drive backward when moving
ing from the opposite direction so
onto a bank.
that not to interrupt another driver’
s view.
3. Always interlock the left and right
brake pedals while driving on the
public road.
Td2o510S yyyO186a
WARNING 1
• If stopping the engine while
B
driving, the steering perfor-
mance can become deterio- A
rated due to loss of hydraulic
power, resulting in a severe
accident. Never stop the en-
gine while driving.
1
• Keep your hands on the steer-
TD2O512s td2o513s
ing wheel after turning to re-
turn the steering wheel back (1) Position Control Lever (1) Lower Link
to the straight-ahead position. (A) Lowering (B) Lifting 5
This steering wheel is not a
self-return type. Taking your The 3-point hitch can be controlled by 4. The lower link is lifted by the hy-
hands off the steering wheel the position control lever. draulic energy of the tractor while it
during driving can lead to a 1. The position control lever is used is lowered by potential energy of its
serious accident. to lift or lower the lifting arm (lower own weight. Therefore, the imple-
link) of the 3-point hitch. ment cannot be lowered by the hy-
draulic pressure.
2. Pushing the lever forward lowers
the lower link while pulling the le- 5. Therefore, the implement attached
ver backward lifts the lower link. to the lower link may be lifted by
protrusion on the ground when it is
3. The height of the lower link is pre-
lowered to the ground. It is called
cisely controlled proportional to the
as "floating."
position of the lever.
1
WARNING
• If trying to lift an object with
excessive weight by the 3-point
hitch while the tractor is not
equipped with proper front suit
case weights, the front wheels
2 may be lifted instead, leading
to roll over. Make sure to fol-
low the specifications for use.
td2o455a td2o514s
6. The lowering speed of the lower 7. The lower limit of the implement’
link is proportional to the applied s height can be set by limiting the
weight but can be controlled by movement of the control lever by
adjusting the draining passage of the lock bolt.
the hydraulic fluid. (See “Lowering
speed control valve of lifting arm”
on Page 4-27)
A
the highest position of the lifting
ground with the middle or low-
arm can be raised a little.
est top link hole selected. In
CAUTION this case, put the draft control
lever to the “Deep” position
• If the lifting arm is properly to decrease the sensitivity of
tc2o525a
operated but abnormal noise the draft function or select the (A) Diameter
is still heard, the hydraulic highest top link hole.
system may be malfunction- • If the tractor has been stored
ing. In this case, let the engine for a long period of time or The hose unions used must comply
idle for an 10 to 15 minutes the transmission fluid is just with ISO standards.
additionally and then try to changed, abnormal noise may Dimension (A) must be between
start the engine again. If the be heard and the hydraulic 20.48 and 20.56 mm (0.806 and
problem is still present, con- lifting arm may be inoperable 0.809 in.).
tact your local KIOTI Dealer. temporarily. In this case, let the
engine idle for 3 to 4 minutes.
(1) Implement Support (2) Implement Pin (1) Check Link (2) Turn Buckle (1) Turn Buckle (2) Lift Rod (RH)
(3) Lower Link (4) Implement Pin
(5) Lynch Pin
1. Place implement on the level 4. Lengthen the chain by turning the 5. First install the left lower link to the
ground. check link turn buckle. implement pin and insert lynch pin
2. Drive the tractor backward to move into the hole and turn the ring to
as close as possible to an imple- hold implement pin securely.
ment (Approx. 5 cm). Then, adjust 6. Install the right lower link to the
the height of the lower link to be par- implement pin and insert lynch pin
allel to the pins of the implement. into the hole and turn the ring to
3. Place the shift levers in the neutral hold implement pin securely.
position, stop the engine and apply
the parking brake.
td2o602s H61O608A
(1) Top Link (2) Top Link Bracket (1) Implement Support
(3) Pin
7. Install the top link to the top link 8. Raise up the implement by posi- 6
5
hole of the implement. Loosen the tion control of tractor. Remove the
lock nuts of top link and turn the implement support as needed.
top link handle to adjust the length Align the implement by adjusting
of it as needed. Align the pin holes the length of the check chains on
for top link and top link hole on the both sides. Tighten the lock nuts
implement to insert the set pin. on the check chain securely.
Insert the snap pin into the set pin 9. Adjust the tip angle of implement by
hole securely to hold the set pin. adjusting the length of top link. Tight-
en the top link lock nuts securely.
2 3
6
5
td2o601S
(1) Lift Rod (2) Turn Buckle (1) Top Link (2) Set Pin (1) Check Chain (2) Turn Buckle
(3) Lock Nut (3) Lynch Pin (3) Set Pin
1. Adjust the implement balance by 1. Install the top link to the desired 1. Adjust the check chain to control 6
5
turning the lift rod turn buckle. hole, install the set pin and lynch horizontal sway of the implement.
2. After adjustment, secure it with the pin securely. It is also used to set the implement
lock nut. 2. Tighten the lock nut on the top link on the back of the tractor in center.
securely after adjusting top link 2. To adjust the check chain, pull out
length. the turn buckle and adjust it until
the desired transverse moving dis-
tance is obtained.
1. Park the tractor with the implement TYPE 1 (Standard for EU market) TYPE 3
on the level ground and lower the
implement all the way down. Install
the implement support as needed.
2. Disconnect the top link and lower
links from the implement by re-
moving the pins.
3. Be sure to insert the set pins, lynch
pins and snap pins back to the im-
plement securely to keep those safe. td2o634a td2o635a
4. Stop the engine and move the re-
mote hydraulic control lever back TYPE 4 (Standard for the other market) TYPE 2
and forth to release the hydraulic
pressure in the system before dis-
connecting hydraulic couplers.
5. Put the top link back to its hook.
Hold both lower links together with
a rubber band. Otherwise, the low-
er links can contact with rear tires
and cause damage to the lower
links and tires while driving. td2o634a
td2o636a
WARNING
• Never use any other part for
pulling except draw bar. Pull-
ing with top link, ROPS and
etc. will cause a fatal accident.
• Be sure to install the auxiliary
safety chain when installing a
trailer.
• Improper use of the draw-bar,
H11O682A
even if correctly positioned, H11O682A
(1) Safety Chain can cause a rear overturn. (1) Universal Joint
• Do not overload an attachment
or towed equipment. Use prop-
er counterweights to maintain 1. Consult your local KIOTI Dealer for
tractor stability. Hitch heavy selection of the universal joint.
loads to the draw-bar only. 2. When selecting a universal joint,
• Make sure that there is no one make sure that it is not too short to
nor object between the tractor come off of the female and male
and trailer. shafts at the highest position or too
long to impact its female and mail
shafts at the lowest position.
3. Move the joint back and forth to
H11O104a check that its lock pin is properly
seated to the groove of the PTO
shaft.
WARNING WARNING
• Make sure that the PTO safety • Before starting up any PTO-
cover is in its position before driven implement hitched to
driving the PTO shaft. the three-point linkage, lift the
1 • Never go close to the rotating implement to its full height
PTO or tractor PTO shaft. A and check that at least 1/4 of
severe accident can happen. the total length of the tele-
• Before driving an implement scopic section of the drive
through the PTO, always make shaft is engaged.
C56O140a
sure that all bystanders are
(1) Lock Pin well away from the tractor.
• When using the PTO drive
with a stationary tractor, al-
ways make sure that the gears 6
5
are in neutral and that the
parking brake is applied.
• The tractor PTO and PTO shaft
should not be interfered by
any surrounding parts.
T66O122a
M55O626A
Handling loader
IMPORTANT
• Check the transmission fluid
level and add fluid as neces-
sary after installing an imple-
ment related to the hydraulic
fluid, such as a loader or
backhoe, and driving the trac-
td2o606s
tor for a test.
[Flywheel housing]
[Flywheel housing] [Flywheelhousing]
[Flywheel housing]
3 1
4 2
WARNING
• When you do install the front loader, certainly mount the bolt for mounting bracket at indicated point.
Driving on slope
When loaded bucket and rear When unloaded bucket and rear ballast are installed
ballast are installed
DRIVING ON UPHILL DRIVING ON UPHILL When driving downhill with the empty
bucket and rear ballast installed,
keep the rear ballast toward the
higher level of the ground. In other
words, drive backward on uphill and
forward on downhill.
Use the 4WD to increase traction
when driving on a slope with the
loaded bucket and rear ballast in-
H11O554A H11O556A stalled.
On a bumpy road, lift the bucket and
DRIVING ON DOWNHILL DRIVING ON DOWNHILL implement high so that they do not
hit any obstacle.
6
5
H11O555A H11O557A
HYDRAULIC BLOCK
Parking with loader installed
WARNING
• Never let anyone get in the
loader and use the loader as a
workbench. Otherwise, it may
lead to injury or even death.
• Do not stand under the lifted
loader or get close to it. Also,
lower the loader arm onto the
ground before leaving the
M55O625A td2o632C tractor. Otherwise, it may lead
(1) In (From Implement`s Control Valve) to injury or even death.
(2) Out (To Implement`s Control Valve) • Never carry a big object with
(3) Return (From Implement’s Control Vlave) the loader unless a proper
(4) Flow Plug
implement is attached. Keep a
CAUTION (A) OFF (B) ON
carried object low during driv-
• When parking a tractor which is NOTE ing. Otherwise, it may lead to
equipped with a loader or back- injury or even death.
hoe, make sure that the bucket of • The hoses and couplers for instal-
loader or backhoe is lowered on lation are supplied with the loader.
the ground. Otherwise, the trac- • For detail about implement instal-
tor can become unstable, leading lation method, refer to KIOTI front
to an unexpected accident, such loader owner’s manual.
as roll over.
WARNING
• When attaching or detach-
ing the loader, fix all parts
which are connected to the
bucket and boom. The bucket
or boom can be accidentally
dropped down, leading to in-
jury or even death.
• Do not allow loader arms or at-
tachment to contact electrical
power lines. Electrocution will
cause serious injury or death.
IMPORTANT 6
5
• ROPS (Roll Over Protective
Structure), sun canopy or
cabin are not a FOPS (Falling
Object Protective Structure).
It never can protect the riders
against falling objects. Avoid
driving the vehicle into a dan-
gerous area such as falling
rocks zone. Otherwise, it may
lead to a serious injury.
7
Maintenance check list............. 7-3 Changing engine oil and
replacing filter (L).......................... 7-15
Daily check item..................................... 7-3
Replacing transmission fluid
Maintenance schedule chart........... 7-4 and filter (M)...................................... 7-17
LUBRICANTS....................................... 7-8 Changing front axle case oil (N).. 7-18
Adjusting Brake Pedal (O)................ 7-19
MAINTENANCE CODE......................... 7-9 Lubricating grease nipple (P)......... 7-20
How to disconnect the hood (A)...... 7-9 Checking Wheel Bolt/nut
Checking and adding fuel (C)............ 7-9 Torque (Q)............................................ 7-21
Checking Transmission Fluid Adjusting Clutch Pedal (R).............. 7-21
Level (D)................................................ 7-11 Fuel filter (S)......................................... 7-22
Checking engine oil level (E).......... 7-12 Cleaning and replacing air
Checking Coolant Level (F).............. 7-13 cleaner filter (T).............................. 7-22
Cleaning Grill, Radiator Checking Fuel Lines (U)...................... 7-23
screen (G)............................................ 7-13 Adjusting fan belt tension (V)........ 7-24 7
CHECKING BRAKE AND CLUTCH Battery (W).............................................. 7-25
PEDALS (H)............................................. 7-14 Checking intake air line (X).............. 7-27
Checking Gauges, Meter and Adjusting Toe-in (Y)............................. 7-27
Indicators (I) ...................................... 7-14
Checking Radiator Hose and
Checking Head Light, Hazard Clamp (Z)............................................... 7-28
Light etc. (J)........................................ 7-14
Power steering line (AA)................... 7-28
Checking seat belt and cabin (K).... 7-14
Engine Oil Check the oil level and add as needed. Do not overfill. E
Hydraulic (Transmission/
Check level and add as needed. D
front axle) oil level
Air cleaner and its filter Check the filter condition for leakage and damage. Clean the element. T
Engine Cooling System Clean the radiator, screen and grill. Check coolant level and add anti-freeze if necessary. F, G, AC
Seat Belt Check the condition of seat belt and mounting hardware. Repair or replace as needed.
Tires Check for wear, damaged tires and ensure for proper sized tires and correct air pressure.
Parking brake Check for automatic rotation and have it adjusted by your dealer if necessary.
Clean Pedals Clean brake pedals, travel control pedal, clutch pedal and footrest area. H
7
5
Check for loose or broken parts, damaged cabin component, instrument operation, loose wheel nuts
General Items Q, AG, AH, AM
/ bolts, oil leaks and damaged or missing signs (Decals), floor mat. Replace them as necessary.
PTO Check spline condition. Replace the PTO cover if damaged or missing.
Three-point Linkage Check operation and condition of pins, links and bars.
Loader (If Equipped) Check mounting hardware for loose or broken parts.
※ Refer to section "Maintenance code" for detailed information related to maintenance codes.
DI / IDI ⊙ ○ ○
Change Tier2 or 3 ○ ○ L
1 Engine oil & Filter CRDI
Tier4 ○ ○
Check ○ E
2 Transmission oil filter Replace ⊙ ○ M
3 HST oil filter Replace ⊙ ○
transmission fluid Change ○ M
4
transmission fluid level Check ⊙ D
Front axle oil Change ○ N
5
Front axle oil level Check ⊙
6 Front axle pivot Adjust ○
7 Engine start system Check ○
8 Greasing Apply ○ P
9 Wheel bolt torque Check ○ Q
10 Battery condition Check ○ *3 W
Check ⊙
11 Air cleaner element Clean ○ *1 T, AF
#
Replace ○ ○ *2
12 Fuel filter element Replace ○ # S
13 Fan belt, Air-con belt Adjust ○ *3 V, AB
14 Clutch pedal free play Adjust ⊙ ○ O
15 Brake pedal free play Adjust ⊙ ○ R
21 Toe-in Adjust ○ Y
Engine valve clear-
22 Adjust ○ AE
ance
Fuel injection nozzle
23 Check ○ #
injection pressure
24 Injection pump Check ○ #
25 Cooling system Clean ○ AJ
Coolant Replace ○ AJ
26
Coolant level Check ⊙ F
27 Air-con filter Replace ○ AI
28 Fuel system Check *3 C
AN,
29 Fuse Replace *3
AQ, AP
30 Light bulb Replace *3 AQ
31 Seat belt Check ○
32 Tire pressure & damage Check ○
33 Parking brake Check ○
34 PTO cover Check ○
IMPORTANT
• ⊙ must be done after the first 10 or 50 hours of operation.
*1 Air cleaner should be cleaned more often in dusty conditions than in normal condition.
*2 Every year or every 6 times of cleaning. *3 Replace only if necessary.
• The items listed above (# marked) are registered as emission related critical parts by KIOTI in U.S. EPA ex-
haust emission standard non-road emission regulation. As the engine owner, you are responsible for the
performance of the required maintenance on the above instruction.
7
5
LUBRICANTS
To prevent serious damage to the equipment, use only genuine KIOTI fluids, oils and greases or equivalents.
No. Item [L (U.S.gal.)] Lubricants
1 Fuel 41.5 (10.96) Ultra-low sulfur diesel (Sulfur content: 15 ppm or less)
2 Coolant 8.9 (2.35) Antifreezing solution: Ethylene glycol + Pure water (50:50)
Grade : Tier2 or 3 (Without DPF) - API CH grade above
3 Engine oil 9.7 (2.56) Tier4 (With DPF) - API CJ grade above
Oil Viscosity : SAE 10W30, 10W40, 15W40
Daedong : utf55 or
S h e l l : Donax-TD,
Exxonmobil: Mobilfluid 424
4 Transmission fluid 43.0 (11.3)
Exxon Hydraul 560
B P : Tractran UTH
In winter season : DURATRANTM XL Synthetic Blend
5 Front axle oil 5.2 (1.4) SAE 90 gear oil or better, or same as Transmission oil
Grease
- Front axle support
- Brake pedal
6 A little SAE multi-purpose type grease
- Brake lever
- Top link holder
- Control lever
WARNING
• Check the oil level periodically. Correct the oil level, if needed, before operating.
• Always check and add oil with the tractor on a flat, level surface.
MAINTENANCE CODE
How to disconnect the hood (A) Checking and adding fuel (C)
1
B
2
td2O701s td2O702s td2o703s
(1) Hood (2) Opening Knob (1) Hood (1) Fuel Tank Cap
(A) Pull (B) Open
1. It is very easy to open the hood CAUTION The fuel tank is installed in the mid-
with one touch pulling knob. dle of the tractor body. Make sure to
• Never open the hood while the use pure and high-quality diesel fuel.
2. The hood stays open by itself with
engine is running. 7
5
air cylinder. To close it, just press
down without any bothering pro- • Be careful not to trap your Fuel Tank Capacity
cess. fingers when closing the side 41.5 L (10.96 U.S.gal.)
cover.
• Never open the side covers
while the engine is running.
Checking Transmission
Fluid Level (D)
1. Turn the key switch to "ON", check IMPORTANT
the amount of fuel by fuel gauge.
• Be careful not to let the fuel
2. If the needle on the fuel gauge is
tank become empty. Otherwise
close to “E” or the fuel level is low,
air will enter the fuel system,
open the fuel tank filler cap and add
necessitating bleeding before
the fuel.
next engine start.
3. After adding the fuel, close the fuel
• Be careful not to spill during re-
tank filler cap.
fueling. If a spill occur, wipe it off
CAUTION at once, or it may cause a fire.
• If unit is not used for a long td2O704s
To avoid personal injury:
time, make sure the fuel vis- (1) Oil Dipstick (2) Oil Filler Plug
• Do not smoke while refueling. cosity is suitable for the cold (A) Oil Level Is Acceptable Within This Range
• Add the fuel in a well-ventilat- weather.
ed area. 1. Park the tractor on a level ground
• Be sure to stop the engine be- and lower the implement.
fore refueling. 2. Make sure the parking brake is
• As dirt or sand contained in set.
fuel may cause the fuel injec-
3. Set all shift levers into the neutral
tion pump to malfunction, use
position.
the strainer when refuelling.
4. Stop the engine.
IMPORTANT
• If oil level is low, do not run
engine.
• Never add the oil over the up-
per limit.
• Be sure to check the oil level
after installing hydraulic imple-
ment. Add the fluid as needed.
td2O705A
• Check the oil level with the
td2o705s
cylinders of an implement ex-
(1) Oil Dipstick tended and check again with (1) Oil Filler Neck (2) Oil Dipstick
(A) Upper Limit cylinders retracted. Add the (A) Oil Level Is Acceptable Within This Range
oil to adjust average oil level
5. Pull out the oil dipstick, clean it, in the range of the oil limit. 1. Check the engine oil daily.
and then insert it into its original (Upper or lower) 2. Park the tractor on a level ground
position. Then, pull it out again and and lower the implement.
check if the oil level is within the
3. If the engine was just running,
7
5
specified range.
wait for approx. 5 minutes before
6. If the oil level is too low, add some checking the oil level.
new oil so that the level is within
the allowable range. CAUTION
To avoid injury:
• Be sure to stop the engine be-
fore checking the oil level.
IMPORTANT
• When using oil of different
maker or viscosity from the
previous one, remove all of
the old oil. Never mix two dif-
ferent types of oil.
• Do not start the engine when
the oil level is below lower limit.
• Wi p e t h e o i l d i p s t i c k w i t h
td2o707a
clean cloth or tissue. If foreign td2o708a
(1) Oil Dipstick material enters the oil sump, it (1) Reservoir Tank
(A) Upper Limit (B) Lower Limit can lead to malfunction of the (A) FULL (B) LOW
engine.
4. Pull out the oil dipstick, clean it, • Never add the oil over the up- 1. Check to see that the coolant level
and then insert it into its original per limit. is between the "FULL" and "LOW "
position. Then, pull it out again and marks of reservoir tank.
check if the oil level is within the 2. When the coolant level drops due
specified range. to evaporation, add water only up
5. If the oil level is too low, add new to the "FULL" level mark. In case
oil so that the level is within the al- of leakage, add anti-freeze and
lowable range. water in the specified mixing ratio
up to the middle of the range. (Re-
fer to the instructions for cleaning
the cooling system and changing
coolant in Chapter Maintenance
for every two years.)
td2o706s
CAUTION
To avoid accidents:
• Be sure to stop the engine be-
fore removing the screen.
CHECKING BRAKE AND CLUTCH Checking Gauges, Meter Changing engine oil and
PEDALS (H) and Indicators (I) replacing filter (L)
1. T h e b r a k e a n d c l u t c h p e d a l s 1. Inspect the instrument panel for
should be inspected for free travel, broken gauge(s), meter(s) and in-
and smooth operation. dicators.
2. You should adjust these pedals 2. Replace if broken.
if an incorrect measurement is
found. (Refer to the instructions for
adjusting the clutch and brake ped-
als in the Chapter Maintenance.) Checking Head Light, Hazard
Light etc. (J)
NOTE
td2o705s
• When depressing the brake 1. Inspect the lights for broken bulbs
pedals separated, both of the and lenses. (1) Oil Filler Hole (2) Oil Dipstick
brake pedals should be moved (A) Oil Level Is Acceptable Within This Range
2. Replace if broken.
down to the same depth.
1. Park the tractor on a level ground
and start the engine to warm it up.
Checking seat belt and
cabin (K)
Oil Capacity
9.7 L (2.56 U.S. gal.)
Replacing transmission
fluid and filter (M)
WARNING CAUTION
• The engine oil is very hot while To avoid injury:
the engine is running or right • Be sure to stop the engine
after the engine is stopped. Be before changing the fluid or re-
careful not to be burnt. placing the filter.
• Avoid oil contact while chang- • Check the engine oil level be-
ing or adding engine oil and fore every operation of the
wear eye protection to prevent tractor. If the engine oil is insuf-
eye contact. ficient, the engine can be dam-
• Prolonged and repeated con- aged, and this is not covered td2o708s
tact with the engine oil may by warranty. Be sure to add (1) Hydraulic Filter
cause skin disorders and the engine oil when its level is
skin cancer. If skin contact is below the lower limit of the oil
made, wash thoroughly with dipstick. If transmission fluid is contaminated
soap or hand cleaner as soon • Do not dispose of used oil and or the transmission is repaired, trans-
as possible. oil filter into drainage and other mission fluid should be changed.
• Keep the used oil out of reach places not designated by regu- Make sure to replace its filter as well.
of children. lations. Observe applicable reg- However, Replace the oil filter only at
ulations when disposing used every 200 hours of operation.
IMPORTANT oil and filters. 1. Park the tractor on a level ground
• Use only specified engine oil and start the engine to warm it up.
and KIOTI genuine filter to 2. Stop the engine, apply the parking
insure smooth operation and brake and remove the drain plug.
durability of the engine.
td2o709s td2O704A
(1) Drain Plug (1) Oil Dipstick (2) Oil Filler Plug
(A) Oil Level Is Acceptable Within This Range
3. To drain the used fluid, place the 5. Apply a thin film of clean oil onto
oil container under the transmis- the O-ring of a new filter.
sion case and remove the drain 6. Tighten the filter until it touches the
plug to drain used fluid. mounting surface. Then, tighten 7
5
If the fluid does not flow out freely, the filter for a half turn further with
unscrew the breather plug on the a hand.
side of the hydraulic cylinder on 7. After installing a new filter, run the
the left of the top link bracket to engine for a few minutes and stop
facilitate drainage. (Refer to next it.
page) Reinstall the drain plugs se-
8. Check the oil level again and add
curely afterward.
more oil to the specified level.
Oil Capacity
43 L (11.36 U.S.gal.)
CAUTION
To avoid injury:
• Be sure to stop the engine
before changing the fluid or
replacing the filter.
• Cool down the fluid sufficient- td2O714A td2o715a
ly. You can get burnt by hot
fluid. (1) Oil Filler Plug (2) Drain Plug (1) Oil Dipstick
(A) Upper Limit
IMPORTANT
1. Remove the drain plugs from the 4. Add oil while checking the oil level
• To prevent serious damage to front axle case (LH/RH) and front with the dipstick attached to the
the hydraulic system, use only axle support to drain oil. filler plug. (Refer to the instructions
a KIOTI genuine filter. 2. After draining, reinstall the drain for the lubrication system in Chap-
• Do not operate the tractor plugs securely. ter Maintenance.)
immediately after changing 5. After adding oil, fit the filler plug
3. Remove the bleeding plug from the
transmission fluid. Run the again.
front axle case and add oil through
engine at medium speed for a
the filler hole. 6. Wait for 15 minutes and check the
few minutes to prevent dam-
oil level again. If the amount is in-
age to the hydraulic system. Oil Capacity
sufficient, add more oil.
5.2 L (1.4 U.S. gal.)
Apply quality multi-purpose grease to the locations specified in the following figure at every 50 hours of use or when
necessary. Also, record the operating hour on every application.
td2o418a td2o419a
(1) Top Link Hold Pin (1) Position Control Lever Shaft Housing
CAUTION
To avoid injury:
• Never operate tractor with a
loose rim, wheel, or axle.
• Any time bolts and nuts are
loosened, retighten to speci-
fied torque.
• Check all bolts and nuts fre-
td2o712s
quently and keep them tight.
H11O726A
(1) Front Wheel Bolt/nut (1) Brake Pedal (2) Clutch Cable
(2) Rear Wheel Bolt/nut (3) Lock Nut
(A) Free Play
Check wheel bolts and nuts regu- 1. If the clutch does not operate prop-
larly especially when new. If they are erly due to its excessive play, or
loose, tighten them as follows. periodically, adjust its play.
2. To adjust the free play, unscrew its 7
5
Item Tightening torque
lock nut and adjust the clutch cable.
Front Bolt
3. After setting the play properly,
wheel Nut 225 N·m tighten the lock nut firmly.
166 lbf·ft
Rear Bolt 20~23 kgf·m Proper clutch pedal free play (A)
wheel Nut 20~30 mm (0.78~1.18 in.)
(1) Fuel Filter (2) Drain Plug (1) Filter (2) Dust Cap
(3) Evacuator Valve
tenance.)
• The air cleaner will only fulfill (1) Fuel Pipe (2) Fuel Hose Clamp
its function if it is correctly
and regularly maintained. A
poorly maintained air cleaner Evacuator Valve Although checking the fuel pipe con-
will mean loss of power, ex- Open the evacuator valve gab by nection is recommended every 100
cessive fuel consumption and fingers once a week under ordinary service hours, it should be done ev-
a reduction in engine life. conditions or daily when used in ery 6 months if operation does not 7
5
• Do not run the engine with fil- dusty conditions to get rid of large exceed 100 hours in 6 months.
ter element removed. particles of dust and dirt. 1. If the hose clamps are loose, apply
a slight coat of lubricant onto the
threads and securely tighten it.
2. The fuel pipe is made of rubber and
ages regardless of period of ser-
vice. Change the fuel pipe together
with the hose clamps every two
years and securely tighten.
Battery (W)
Precautions for handling
Belt deflection for 3. Apply grease to the terminals and
proper fan belt tension (A) cable end in order to prevent cor-
A deflection of between rosion.
7 ~ 9 mm (0.27 ~ 0.35 in.)
WARNING
4. If the tension is incorrect, loosen
the alternator mounting bolts and, • The battery gas can explode. Do
using a lever placed between the not expose the battery to flames
alternator and engine block, pull or sparks. It may cause a fire.
the alternator out until the deflec- • The battery fluid contains sul-
tion of the belt falls within accept- furic acid that can burn you.
td2o713s
able limits. Do not allow the battery fluid
(1) Battery to contact your eyes, skin, or
5. Be sure to retighten the alternator
painted surfaces. If you acci-
mounting bolt and hinge bolt se-
dentally get it in your eyes or
curely after adjusting belt tension.
Mishandling the battery shortens the on your skin, flush with water
6. Replace the fan belt if it is dam- service life and adds to maintenance and contact your doctor.
aged, cracked or worn. costs. If the battery is insufficiently • Be sure to wear eye protection
CAUTION charged, the headlights may dim and while working on the battery. The 7
5
the engine is hard to start. It is impor- battery fluid can hurt your eyes.
To avoid injury: tant to inspect the battery periodically. • Use only the battery with the
• Be sure to stop the engine be- 1. The battery cable should always specified voltage. Otherwise,
fore checking belt tension. be clean and firmly connected. it may cause a fire.
When installing a new or used bat-
tery, clean its terminals.
2. Check the battery and cable for
damage and corrosion.
td2o714s T46OA36A
(1) Air Line Hose (2) Clamp (A) Wheel - To - Wheel Distance At Front
(B) Wheel - To - Wheel Distance At Rear
1. If the hose clamps are loose, tight- 1. Park tractor on a flat surface.
en clamps securely. 2. Turn steering wheel so front wheels
2. If the hoses and clamps are dam- are pointed straight ahead.
aged, you must replace them at 3. Lower the implement, lock the
7
5
once. Failure to do so could lead parking brake and stop the engine.
to engine damage.
4. Measure distance between tire
beads (Center) at front of tire and
hub height.
5. Measure distance between tire
beads at back of tire and hub height.
Checking Radiator Hose and Clamp (Z) Power steering line (AA)
Adjusting front axle pivot Adjusting Engine Valve Replacing air cleaner filter
pin (Ad) Clearance (Ae) (Af)
Improper adjustment of the valve clear-
ance can reduce the performance
and / or damage the engine. This ad-
justment should only be preformed by
a certified KIOTI dealer.
td2o715s td2o716S
(1) Adjusting Screw (2) Lock Nut (1) Filter (2) Dust Cap
(3) Evacuator Valve
If the front axle pivot pin adjustment If the air cleaner is not in a good con-
is not correct, front wheel vibration dition, the lifetime of the engine can
can occur. be shortened, excessive soot can be
produced, and the engine power can 7
5
be deteriorated. Therefore, the filter
ADJUSTING PROCEDURE
should be inspected frequently. Its
Loosen the lock nut, tighten the ad- replacement interval can be changed
justing screw all the way, and then according to driving conditions. Re-
loosen the screw by 1/6 turn. Re- place the filter according to the fol-
tighten the lock nut. lowing procedure:
1. Open the hood and check the suc-
tion hose and air cleaner housing for
damage.
CAUTION 1. Park the tractor on level ground, stop 6. Install the radiator cap securely.
• Use only a KIOTI genuine fil- the engine and let the engine cool down. 7. Start and idle the engine for few
ter. If using a product other 2. To drain coolant, remove the drain minutes.
than the genuine one, it can plug from the radiator and turn the 8. Stop the engine and let it cool.
damage the engine internal radiator cap to the 1st notch to
9. Drain water and cooling system
section and sensor. release pressure in the radiator.
cleaner and close drain cock.
• Make sure that no dust enters Then, remove the cap completely.
Then, fill with antifreeze and
the system by installing the 3. After all coolant is drained, fit the water mixture and close radiator
cover firmly. drain plug. cap securely.
• When removing the filter, be 4. Use clean, fresh water and anti- 10. Run tractor at idle until up to op-
careful not to let foreign ma- freeze to fill the reservoir tank. erating temperature.
terial enter the air inlet.
5. Follow the cleaner manufacture’s
instruction.
Anti-freeze
11. Check the coolant level in the IMPORTANT This tractor is filled with 50% of eth-
reservoir tank. If the level is low, ylene glycol at factory.
add coolant. • Do not start engine without
If the anti-freeze has been replaced
coolant.
Coolant capacity
by tap water later on, the coolant can
• Use clean, fresh water and freeze, leading to damage to the cyl-
8.9 L (2.35 U.S. gal.) anti-freeze to fill the radiator inder and radiator when the ambient
and reservoir tank. temperature is below zero (32 °F).
CAUTION • When the anti-freeze is mixed Therefore, make sure to change
To avoid accidents: with water, the anti-freeze mix- water into anti-freeze before winter
ing ratio must be no less than season comes.
• Do not remove the radiator cap
50% mixture of water and anti-
while the coolant is hot. Steam When changing the anti-freeze with
freeze.
or scalding liquids released one of another type, flush the cooling
from hot cooling system can • Securely tighten radiator cap. If
system several times and contact a
burn you seriously. Cool down the cap is loose or improperly
professional for the mixture ratio.
the engine first. fitted, water may leak out and
the engine could overheat. Anti- Freezing Point Boiling Point
• Even though the coolant is freeze %
cooled down, turn the cap to • If the radiator cap has to be re-
(Ethylene °F °C °F °C 7
5
its first stop and then wait un- moved, follow the caution above glycol)
til it is depressurized before and securely retighten the cap. 40 -12 -24 222 106
removing the cap completely. • Use clean, fresh water and anti- 50 -34 -37 226 108
freeze to fill the reservoir tank.
• If the coolant leaks, contact
your local KIOTI Dealer.
Fuses protect the tractor electrical The fuse panel is located in the right
system from potential damage. section of the engine compartment.
A blown fuse indicates that there is
an overload or short somewhere in
the electrical system.
H11O655a
WARNING
• Never use a fuse with the ca-
pacity higher than specified
on the fuse box cover.
• If using a faulty fuse, steel
wire, or foil, the electrical de-
vice can be damaged or even
can catch a fire.
TG1O769A
NOTE
(1) Normal Fuse • If the replaced fuse is blown
soon, it is probable that the wiring
system is faulty. In this case, con-
tact your local KIOTI Dealer.
• If the fusible link, relay or other
electric component is defective,
contact your local KIOTI Dealer.
7
5
tD2o737a
CAUTION
td2o721s td2o722s
• Make sure to use a KIOTI genu-
(1) Cap (2) Connector ine bulb. Using a non-recom- (1) Turn Signal Lamp
mended bulb can cause a fire.
• The headlamps can temporar-
2. Remove the cap. 1. The rear turn signal lamps are
ily be fogged due to rain or
3. Press and turn the socket coun- mounted on the rear fender.
car wash. This is because of
terclockwise to remove the bulb. If the temperature difference be-
the bulb is blown, replace it with a tween the inside and outside of
7
5
new bulb with the same capacity. the lamp, which is normal.
td2o742a
td2o741a td2o743a
(1) Connector (2) Nut (1) Turn Signal Lamp (2) Position Lamp
Front turn signal lamp and position lamp Backup lamp (option)
td2o723s td2o724s
1. The front turn signal lamps are in- 3. Remove the bulb by turning its
stalled onto the ROPS frame. socket counterclockwise. Install a
2. Loosen the screw to remove the lens. new bulb.
7
5
td2o746a
td2o747a
7
8
Tractor storage
Daily storage Long-term storage
1. Keep the tractor clean when it is If the tractor will be kept unused for 5. C h a n g e t h e e n g i n e o i l a n d
stored. Make sure to wash it after up to 1 year, follow the following run the engine to circulate oil
work. instructions. This is to operate the throughout the engine parts all
2. Store it indoors if possible. If it tractor again with minimum prepara- for about 5 minutes.
should be kept outside, cover it. tion after long-term storage. After 6. Use the clutch locking pin to
performing the following instructions, keep the clutch disengaged. If
WARNING repeat them for the extension period. the clutch is left engaged for a
• When operating the tractor in long period of time, the clutch
IMPORTANT
an enclosed area, ventilate the cover may rust, making clutch
area to release exhaust gas to • If the tractor is not used for disengagement impossible at the
the outside. The exhaust gas an extended period of time, next operation.
is colorless and not visible, follow the instructions below
7. With all implements lowered to
but is harmful. to prevent corrosion and per-
the ground, coat any exposed
formance deterioration of the
area such as hydraulic cylinder
3. Remove the battery from the trac- tractor while it is stored.
piston rods with grease.
tor in winter and store it indoors.
1. Check the bolts and nuts for loose- 8. Remove the battery from the trac-
4. Add anti-freeze to the tractor in tor. Store the battery following the
ness, and tighten if necessary.
winter season in order to prevent battery storage procedures. (See
the radiator from freezing. 2. Apply grease to tractor areas
where bare metal will rust also to section "Battery” in Chapter Mainte-
5. Remove the ignition key and store nance.)
pivot areas.
it separately. 9. Keep the tractor in a dry place
3. Detach the weights from the trac-
tor body. where the tractor is sheltered
from rain. Cover the tractor.
4. Inflate the tires to a pressure a
little higher than usual.
1. Check the tire air pressure and in- 10. Drive the tractor outside and In order to protect the environment,
flate the tires if they are low. check if it is operating properly. use and dispose of the tractor keep-
2. Install the battery. Check that the Park the tractor outside and idle ing the following in mind:
battery is fully charged before in- engine for at least 5 minutes. Stop 1. When changing the oil or coolant
stalling it. the engine and visually inspect by yourself, be careful not to spill it
the tractor. Check if there is leak- and dispose used oil and coolant
3. Check the fan belt tension.
age. properly according to the appli-
4. Check all fluid levels. (Engine oil,
11. Start the engine, release the cable regulations.
transmission/hydraulic oil, and en-
parking brake and depress the 2. Never leave or discard the expired
gine coolant)
brake pedal to check for its prop- tractor or implement, but contact
5. Remove grease from the exposed er condition. Adjust the free play your local KIOTI Dealer to dispose
cylinder rod. of the brake pedal if necessary. it according to the regulations.
6. Apply grease to the lubrication 12. Stop the engine and check for 3. Avoid working under high load as it
points. leakage. Repair any part as re- can cause excessive exhaust gas,
7. Depress the clutch pedal and undo quired. which is harmful to the environ-
the latch hook. ment.
8. Get onto the tractor and start the
engine.
9. Check if the instrument panel and
all parts operate correctly while run-
ning the engine for a few minutes.
7
9
This troubleshooting chart summarizes simple service items for users who are familiar with mechanical systems.
For more detailed service items, contact your local KIOTI Dealer.
Engine Troubleshooting
Cause Countermeasures
1. When engine is difficult to start • Fuel is thick and doesn’t flow. • Check the fuel tank and fuel filter.
• As all fuel will be filtered by the filter, if there should be water
or other foreign matters on the filter, replace the filter.
• Air or water mixed in fuel sys- • If air is in the fuel filter or injection lines, the fuel pump will
tem. not work properly.
• Loosen air vent screw over fuel filter and fuel injection pump
to eliminate all the air in the fuel system.
•T
hick carbon deposits on orifice • This is caused when water or dirt is mixed in the fuel. Clean
of injection nozzle. the injection nozzle and check the fuel filler hole for damage.
•E
ngine oil become thick in • Change grade of oil according to the weather (Temperature).
cold weather and engine
cranks slow.
Cause Countermeasures
1. When engine is difficult to start • Start motor does not rotate • Depress the clutch pedal unless depressed.
when key switch is turned
• Put the PTO switch to the OFF position.
2. When output is insufficient • Valve out of adjustment • Contact your KIOTI dealer.
• Air cleaner is dirty • Clean or replace the element at every 100 to 200 hours of
operation.
•F
uel injection pressure is • Contact your KIOTI dealer.
wrong
3. W
hen color of exhaust is • Fuel is of extremely poor quality • Select good quality fuel.
specially bad Temp. Fuel type
Over -10°C NO. 2 diesel
Below -10°C NO. 1 diesel
•N
ozzle is bad • If necessary, replace with new nozzle.
9
※ If you have any question, contact your KIOTI Dealer.
Tractor Troubleshooting
Cause Countermeasures
•C
lutch cannot be disengaged • Check and adjust the clutch pedal play. Contact your KIOTI dealer.
• Brake pedal does not return • The brake return spring is damaged. Replace it.
properly
• Grease is insufficient on each mating surface. Remove rust and apply grease.
4. S
teering wheel is not •S
teering wheel is heavy or
• The toe-in is incorrect. Adjust it again.
operating properly vibrates
Cause Countermeasures
• Steering wheel play is excessive • The steering wheel shaft is worn. Have it repaired in a workshop.
• Metal parts are worn. Have them repaired in a workshop.
• Each connection has play. Tighten the connection again.
5. Hydraulic system is faulty • Oil is leaked from pipe or hose • The pipe clamp is loose. Re-tighten it.
• 3-point hitch cannot be lowered • The valve and cylinder are damaged. Have them repaired at
your KIOTI dealer.
• 3-point hitch cannot be lifted • The transmission fluid is insufficient. Add it to the specified level.
•3
-point hitch vibrates by itself • Defective sensor. Contact your KIOTI dealer. 9
•S
elect the highest top link hole.
Cause Countermeasures
6. Electric system is faulty • Headlamps cannot be turned on • The fuse is blown. Check the wiring and replace the fuse.
or are dim.
• The bulb is blown. Replace it
• Horn does not sound • The horn switch is faulty. Replace it.
• Turn signal lamps do not blink • The bulb is blown. Replace it.
INDEX........................................................................... 10-2
10
10
NUMERIC b
3-point hitch control position control...........5-21 Backup lamp (option)..................................................7-39
3-POINT HITCH IMPLEMENT AND LOADER OPERATION6-1 Battery (W)......................................................................7-25
4WD indicator................................................................4-13 Battery charge warning lamp...............................4-15
7-pin socket (optional) .............................................4-27 Belts and rubber parts..............................................2-5
Bleeding fuel system (ak)........................................7-32
a Body fuse (an)...............................................................7-34
Additional front weight..........................................4-34 Brake pedal....................................................................4-20
Additional rear weight (OPTION)............................4-35
Additional weight (Option).......................................4-34 c
Adjusting Brake Pedal (O)........................................7-19 Cautions for decal maintenance.........................1-25
Adjusting Clutch Pedal (R)......................................7-21 Changing engine oil and replacing filter (L)...7-15
Adjusting Engine Valve Clearance (Ae)..............7-29 Changing front axle case oil (N)..........................7-18
Adjusting fan belt tension (V)................................7-24 Charging.........................................................................7-26
Adjusting front axle pivot pin (Ad)......................7-29 Check items......................................................................5-2
ADJUSTING PROCEDURE................................................7-27 Checking and adding fuel (C)....................................7-9
ADJUSTING PROCEDURE................................................7-29 CHECKING BRAKE AND CLUTCH PEDALS (H)...............7-14
Adjusting Toe-in (Y).....................................................7-27 Checking Coolant Level (F).....................................7-13
Adjustment of check link..........................................6-5 Checking engine oil level (E)..................................7-12
Adjustment of lift rod...............................................6-5 Checking Fuel Lines (U)..............................................7-23
Adjustment of top link...............................................6-5 Checking Gauges, Meter and Indicators (I) . ....7-14
Anti-freeze.....................................................................7-31 Checking Head Light, Hazard Light etc. (J).........7-14
Checking intake air line (X)......................................7-27
Checking Radiator Hose and Clamp (Z)................7-28
r Specifications...............................................................4-31
Rear tire specs and wheel bolt/nut torque...4-34 Standard tread dimension (rear wheel).............5-3
Rear turn signal lamp and position lamp.........7-37 STARTING THE ENGINE....................................................4-23
Rear wheel installation pattern..........................4-33 Steering wheel adjustment......................................5-6
Removal and installation of 3-point hitch Stopping the engine.....................................................8-1
implement (including connection of uni- STORAGE AND DISPOSAL..................................................4-4
versal joint)................................................................6-2
Switches..........................................................................4-11
Removing water from fuel filter.........................7-22
Replacing air cleaner filter (Af)..........................7-29
t
Replacing bulb (Aq).....................................................7-36
Tachometer/Hourmeter.............................................3-9
Replacing fuel filter................................................7-22
The largest implements allowable.......................5-2
Replacing transmission fluid and filter (M)....7-17
Tips for breaking-in....................................................4-28
Tires....................................................................................2-2
s
TRACTOR SERIAL NUMBER...............................................8-2
Safety decal maintenance......................................1-21
Tractor storage...........................................................9-4
SAFETY PRECAUTIONS......................................................1-1
Tractor Troubleshooting........................................2-2
Safety precautions during servicing................1-18
Transmission number.................................................4-30
Safety precautions when using the loader...4-24
Tread..................................................................................9-1
Seat adjustment..........................................................4-24
TROUBLESHOOTING........................................................4-13
Seat Belt..........................................................................4-24
Turn signal lamp............................................................4-7
Seat Sliding ...................................................................4-19
Turn signal light switch..........................................5-16
Shuttle shift lever....................................................4-14
Turning..............................................................................8-4
Single brake light.......................................................7-35
Slow-blow fuse (Ap).....................................................3-1
u
Usage and disposal.......................................................8-4
USING TRACTOR AFTER LONGTERM STORAGE............2-2
v
Vehicle identification number.................................3-7
VIBRATION LEVELS OF THE TRACTOR EXPOSITION
TO VIBRATIONS................................................................5-7
w
WARMING UP.....................................................................4-13
Water-In-Fuel warning lamp....................................4-33
WHEEL INSTALLATION DIRECTION.................................4-33
WHEEL TORQUE AND DIRECTION..................................1-10
When driving the tractor.......................................6-13
When loaded bucket and rear ballast are
installed . ...................................................................1-12
When operating the P.T.O..........................................1-12
When parking the tractor......................................6-13
When unloaded bucket and rear ballast
are installed ............................................................1-13
10