附件 6 Attachment6:

员工见习期工作总结（2021 年）

Personal Summary Report of Traineeship in 2021

Name：Muhammad Fadli | 利益
Dept.：Operation – Shift 4 Team：
Start From: 2021 / 03 / 09 Report Date：2021 / 12 / 17

I.工作情况 Work Summary

Already attached

II.学习与成长 Training and Growth

Have been given the responsibility to do the work independently and

supervised by junior and senior operator

III.未来的计划 Plans of the Future

Become a turbine engineer

IV.建议 Suggestions

（主要内容包括对部门内培训方面的意见或建议）。

Overall is good. Mr. Shi and Mr. Panji have provided training facilities in
department operation and seniors on the shift really help me in learning.
 DAFTAR ISI

A. MARCH 2021 ............................................................................................... …….. 1

B. APRIL 2021 .......................................................................................................... 1

C. MAY – 10 JULY 2021 ............................................................................................ 1

D. 11 JULY - 12 AUGUST 2021 ................................................................................. 2

E. 13 AUGUST – 31 AUGUST 2021 .......................................................................... 2

F. SEPTEMBER 2021 ................................................................................................ 15

G. OCTOBER 2021……. ………… ................................................................................ 41

H. NOVEMBER 2021 ............................................................................................... 51

I. 1 - 16 DECEMBER 2021 ........................................................................................ 55

TRAINING WITH MR SHI ........................................................................................... 63

LAMPIRAN
A. MARCH 2021

During the room quarantine, we learned online how PT GHPJB was formed, business scheme, company
culture, company future targets and of course learned about operation and maintenance in general with Mr
Panji and Mr Rudi via zoom.

B. APRIL 2021

In April we have studied on site. First, we learned about the safety system at PLTU Jawa 7, studied the
specifics of the operating system by reading the system diagram and plant visit to jetty, coal handling plant,
BOP area and boiler area. 15 April, we are already join with shift. I join with shift-4. At the beginning of the
shift, i studied with Mr. Yandi about turbine area and with Mr Dzaky about boiler area. I follow them for a
patrol inspection and paid attention to what must to be checked and measured.

C. MAY 2021 – 10 JULY 2021

In May, Mr. Bear gave me instruction to become a good local operator, I must know the system, the
function and location of valve in the local. I started to draw a system diagram on the turbine and made notes
on how to start, stop and the parameters. After finished making it, I went to local for tracking the pipe,
looking for the valve position and making a mark on drawing that I made. Below is an example (Close Cycle
Cooling Water System), I will attach another system diagram on the back page.

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 From 1 July until 10 July, I was trusted by shift leader to patrol inspection independently at the turbine house
unit 1 and was supervised by Mr Agus.

D. 11 JULY – 12 AUGUST 2021

Result of my nucleic acid is not good, so I must quarantine in dormitory.

E. 13 AUGUST – 31 AUGUST 2021

After finished quarantine in dormitory, i was assigned as a local operator in turbine house unit 2. As local
operator I must know job description, Mr. Panji ask me to read document that he shared about local operator
job description. My jod descriptions are :

1. Assist the shift chairman, supervisor, and vice-supervisor in managing safety and operational technical
responsibilities and duties of the operational unit

2. Responsible for performing regular check and field inspection on boiler, turbine, generator, transformer,
and service power system

3. Strictly follows the regulation of equipment testing and switch over routine. Assist the supervisor and vice-
supervisor in equipment testing and switch over routine

4. Perform the correct maintenance work and local safety measures on equipment isolation, examine and
reinstate the equipment. Check and inspect the work of any administrative area under maintenance. Provide
assistance in post- maintenance test

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5. Participate in the regular safety knowledge training, emergency first aid response training, occupational
health and safety training, emergency evacuation training, HSE cultural administration training, and more

Other jobs on August 2021 :

➢ Change Over Sealing Oil Exhaust Fan

➢ Filling Generator Hydrogen System
➢ Test Emergency Pneumatic Drain Valve HPH
➢ Change Over Purifier BFPT Lube Oil (In The Case From A To B)
➢ Change Over Condenser Leakage Detector (In The Case From #1 To #2)
➢ Change Over Power Fan MT, UAT & SST

CHANGE OVER SEALING OIL EXHAUST FAN

\\\

1. Call CCR that i was already at the sealing oil exhaust fan (turbin house, 17 m)

3
2. Visual inspection on the station, make sure manual valve open dan drain is closed. Confirm again
to CCR.

3. After exhaust fan motor change over, make sure no abnormal sound, no vibration, temperature
normal, and no leakage or seepage

4. Check pressure value, around -1,4 kPa

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 FILLING GENERATOR HYDROGEN SYSTEM

1. Hydrogen filling when the pressure is 485 kPa. Fill until 500 kPa (if the unit not full load,) or 505
kPa (if unit full load)

2. Filling is done by looking at the purity of H2/air. It must be more than 98.5%. If less, purging must
be done. With the scheme of 3x purging (filling), 2x release

3. Call CCR that i was already at Hydrogen station (turbin house, 0 m)

4. Coordination wih BOP, which hydrogen source must be open, valve 1 or valve 2
5. Open all required valve lines (like the picture below)

5
 SOURCE NO. 1
SOURCE NO. 2

for this valve don’t open fully,

but must be adjusted and pay
attention to the increase in
hydrogen pressure. The increase
is 0.1 kPa every 3 seconds

6. If already 500 kPa (for unit not full load,) or 505 kPa (if unit full load) and how to do purging
(release the hydrogen pressure) ?

Open these valves around 35-45 % (don’t

open fully). Must be adjusted and pay
attention to the decrease in hydrogen
pressure. The decrease is 0.1 kPa every 3
seconds. Do until pressure 485.5 kPa. If it is
already, close these valves, and fill again (with
the scheme of 3x filling, 2x release)

CLOSE

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7. If the pressure is right. Call CCR that the valve closing process will be carried out. First close these
valve. Then, we must release pressure along the hydrogen pipeline by open this valve. Release
pressure until pressure indikator show around 0,3 MPa

8. The last, close all required valve lines. The sequence of close the valve is the opposite of when
open the valve (like the picture below)

SOURCE NO. 1
SOURCE NO. 2

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 TEST EMERGENCY PNEUMATIC DRAIN VALVE HPH

1. Calling CCR that i was already at 40m3 drain (turbin house, 0 m)

PNEUMATIC
DRAIN VALVE
HPH 1
PNEUMATIC
PNEUMATIC DRAIN VALVE
DRAIN VALVE HPH 2
HPH 3

2. Visual inspection on the station and coordination with CCR to know how many opening
pneumatic valve. In the case we open around 7% (each one line, the value is 10%)

3. Make sure the position arrow on the valve is correct according information from CCR, no leakage,
and abnormal sound

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 CHANGE OVER PURIFIER BFPT LUBE OIL (IN THE CASE FROM A TO B)

1. This regular work need SOP. I with Mr. Yandi do this task. The location at BFPT oil tank (turbin
house, 0 m)
2. Calling CCR that i was already at the location and ready do it
3. Make sure purifier BFPT lube oil is stop condition

4. Check level BFPT oil tank A & B. After change over, make sure no change in oil level

5. Make sure condition valve like this. Valve with open condition is outlet BFPT purifier

CLOSE

OPEN

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6. Close manual valve BFPT oil tank A which return and supply to purifier BFPT and open manual
valve which supply form BFPT oil tank B to purifier BFPT.

RETURN
SUPPLY FROM BFPT OIL
TANK B

SUPPLY TO PURIFIER

OPEN

CLOSE

7. Open manual valve BFPT oil tank B which return and supply to purifier BFPT

RETURN

SUPPLY

8. Start purifier BFPT lube oil if necessary, and wait a while then check again oil level, make sure no
change

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 CHANGE OVER CONDENSER LEAKAGE DETECTOR (IN THE CASE FROM #1 TO #2)

1. Location at turbine house (0 m), and the location pumo at turbine house (-2 m).
2. Visual inspection on the pump (no leakage, valve is open), level (full) and state of valve like this
(normal)

3. Check temperature body pump (operation condition), normally around 50 oC

4. Make sure flow meter more than 20, valve is open (there is running water) and conductivity
less than 0,3 μS

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5. Call CCR that i was already to change over the pump. First start the standby pump #2 (push
button) , then stop the pump #1 (push button)

6. After a while then check again temperature body pump which already change over (normally
around 50oC), flow meter more than 20, valve is open (there is running water) and conductivity
less than 0,3 μS

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 CHANGE OVER POWER FAN MT, UAT & SST

1. Make sure no alarm on cabinet Transformers and pay attention the operating condition fan (Ganjil
or Genap State)

2. Then, open rear cabin for test power use test pen

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3. If everything is correct, move selector

4. When move selector, all fans will OFF, except fan no. 1 (ganjil state) or fan no. 2 (genap state). The
other fans will turn ON 30 seconds later and sequentially.

5. Check again alarm on cabinet, and visual inspection on all fans,

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F. SEPTEMBER 2021

➢ Recovery (Power On) Protection Generator (Exciter Side)

➢ Change Over Condensate Pump B To A
➢ Recovery, Start & Isolation Condensate Pump B (With Insulation Test)
➢ Isolation Generator Stator Cooling Water Pump A
➢ Isolation Vacuum Pump Cooler B
➢ Isolation Closed Cycle Cooler A
➢ Isolation LPH Drain Pump A (With Change State Frequency Conversion)
➢ Isolation Rubber Ball System (Adding The Rubber Ball)
➢ Insulation Test & Power On CB Main Lube Oil Turbine Real Time Online Analysis
➢ Isolation Pneumatic Valve Of HP Heater Hydraulic Three-Way

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 RECOVERY (POWER ON) PROTECTION GENERATOR (EXCITER SIDE)

1. Visual inspection on Exciter (turbine house 17 m), make sure all carbon brush excitation system
installed properly

2. Go to excitaion room (turbine house 14,5 m) and this cabinet. Open the cabinet, call CCR, take
the signboard and don’t forget bring multimeter.

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3. Setting multimeter on DC Volt, make sure no alarm on display. Then, check the voltage on each
protection plate to earth (make sure the rated voltage of each protection plate matches with
number on yellow sticker)

4. After check the voltage, then power on each protection plate by pull, rotate to right and push.
To power on, first we must turn on 1LP1, then 1TLP1, and last 1TLP2. To power off, the order is
the opposite. After power on, make sure again no alarm on display.

1 2 3
To Power On

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 CHANGE OVER CONDENSATE PUMP B TO A

1. Go to condensate pump (turbine house 0 m) and call CCR that i was already at this place
2. Visual inspecton on the pump, check cooling water valve for bearing and motor already open

3. Check level oil on condensate pump motor, make sure the level more than 50%

4. Make sure all venting and drain valve already close

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5. Make sure Condensate Pump Body to Condenser Exhaust Manual Valve already open

6. Make sure sealing valve already open and inlet presure pump same with other pump
(- 0,065 MPa)

7. After check and all normal, call CCR, they can continue step for start condensate pump
8. Before CCR will start pump, local operator must stand at emergency button condensate pump

9. After start the pump, check no leakage in MOV, check valve, body pump and motor, no abnormal
sound, and no abnormal smell.

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 RECOVERY, START & ISOLATION CONDENSATE PUMP B (WITH INSULATION TEST)

A. Recovery Condensate Pump (with insulation test)

1. Go to condesnsate pump (turbine house 0 m). First, close condensate pump out drain manual
valve and take the signboard

2. Open water sealing manual vale and take the signboard

2 3

3. Open slowly Condensate Pump Body to Condenser Exhaust Manual Valve. Must slowly, to
maintain the vacuum in condenser, then take the signboard

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4. Go to Turbine DCS room (turbine house 8,6 m). Call CCR, then power on breaker condensate
pump B outlet electric gate valve (44K) and take the signboard

5. Go to Turbine PC MCC room (turbine house 8,6 m). Call CCR, then power on breaker condensate
pump B inlet vacuum MOV (20BJC04.J1) and take the signboard

6. Go to 10 KV distribution room (turbine house 8,6 m). We will change state CB from back up to
maintenance the insulation test. This step we need SOP & follow all the procedure.
a. Received Shift Leader Order：Insulation test of 10kV UNIT-2 COND PUMP B MTR CB
（20BBB16）in “backup”
b. Confirm that enter the UNIT-2 10kV distribution room
c. Confirm that name and KKS code of UNIT-2 COND PUMP B MTR CB（20BBB16）is
correct
d. Check that UNIT-2 COND PUMP B MTR CB （20BBB16）is disconnected and in test
position
e. Check that operational mode selector of UNIT-2 COND PUMP B MTR CB（20BBB16）at
“LOCAL” position
f. Check that UNIT-2 COND PUMP B MTR CB（20BBB16）control power switch QF1 is
disconnected
g. Connect UNIT-2 COND PUMP B MTR CB（20BBB16）grounding switch
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 h. Check that UNIT-2 COND PUMP B MTR CB（20BBB16）grounding switch is connected
i. Confirm that name and KKS code of UNIT-2 COND PUMP B MTR CB（20BBB16）is
correct
j. Open the outgoing cable cabinet door of UNIT-2 COND PUMP B MTR CB（20BBB16）
k. Confirm that name and KKS code of UNIT-2 COND PUMP B MTR CB（20BBB16）is
correct
l. Disconnect UNIT-2 COND PUMP B MTR CB（20BBB16）grounding switch
m. Check that three phase outgoing cable head of UNIT-2 COND PUMP B MTR CB（20BBB16）
is without voltage
n. Measure the insulation of UNIT-2 COND PUMP B MTR CB winding and feeder cable，and
confirm the insulation is qualified. Setting 2500 V Insulation multimeter should be used
to test 10KV busbar and motor insulation; Acceptance insulation value of 10KV is more
than 10MΩ
o. Record the insulation value: _________
p. Confirm that name and KKS code of UNIT-2 COND PUMP B MTR CB（20BBB16）is
correct
q. Connect UNIT-2 COND PUMP B MTR CB（20BBB16）grounding switch
r. Close the outgoing cable cabinet door of UNIT-2 COND PUMP B MTR CB（20BBB16）
s. Confirm that name and KKS code of UNIT-2 COND PUMP B MTR CB（20BBB16）is
correct
t. Disconnect UNIT-2 COND PUMP B MTR CB（20BBB16）grounding switch
u. Check that grounding switc of UNIT-2 COND PUMP B MTR CB （ 20BBB16 ） is
disconnected

7. After insulation test, we will running test the pump. So, we must continue change state from
back up to standby. We need SOP & follow all the procedure
a. Received Shift Leader Order :10kV UNIT-2 COND PUMP B MTR CB（20BBB16）change
state from backup to standby
b. Confirm that enter the UNIT-2 10kV distribution room
c. Confirm that name and KKS code of UNIT-2 COND PUMP B MTR CB（20BBB16）is
correct

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d. Check that UNIT-2 COND PUMP B MTR CB （20BBB16）is disconnected and in test
position
e. Check that grounding switc of UNIT-2 COND PUMP B MTR CB （ 20BBB16 ） is
disconnected
f. Check that operational mode selector of UNIT-2 COND PUMP B MTR CB（20BBB16）
at“LOCAL”position
g. Check that plug of UNIT-2 COND PUMP B MTR CB（20BBB16）at“work”position
h. Lock UNIT-2 COND PUMP B MTR CB（20BBB16）cabinet doors
i. Turn“ON”UNIT-2 COND PUMP B MTR CB（20BBB16）control power switch QF1
j. Turn“ON”UNIT-2 COND PUMP B MTR CB（20BBB16）protection device power switch
QF2
k. Turn“ON”UNIT-2 COND PUMP B MTR CB（20BBB16）charging power switch QF3
l. Turn“ON”UNIT-2 COND PUMP B MTR CB （ 20BBB16 ） voltage sampling switch
QF41/42/43
m. Turn“ON”UNIT-2 COND PUMP B MTR CB（20BBB16）heating circuit switch QF5
n. Turn“ON”UNIT-2 COND PUMP B MTR CB（20BBB16）intelligent operation power switch
QF6
o. Turn“ON”UNIT-2 COND PUMP B MTR CB（20BBB16）lighting power switch QF7
p. Turn“ON”UNIT-2 COND PUMP B MTR CB（20BBB16）voltage measuring switch QF8
q. Turn“ON”UNIT-2 COND PUMP B MTR CB（20BBB16）motor heater main power switch
QF9
r. Turn“ON”UNIT-2 COND PUMP B MTR CB（20BBB16） motor heater local control power
switch 1F
s. Check that testing plate YB1 of UNIT-2 COND PUMP B MTR CB（20BBB16） is released
t. Check that UNIT-2 COND PUMP B MTR CB（20BBB16）protection plate is inputted
position
u. Check that UNIT-2 COND PUMP B MTR CB（20BBB16）protection device inputted signal
is normal
v. Check that UNIT-2 COND PUMP B MTR CB （ 20BBB16 ） spring charge power state
indication is correct
w. Make sure that UNIT-2 COND PUMP B MTR CB（20BBB16）is disconnected

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 x. Rack UNIT-2 COND PUMP B MTR CB（20BBB16）into work position
y. Take out UNIT-2 COND PUMP B MTR CB（20BBB16）operation handle,make sure that
without turning back
z. Turn UNIT-2 COND PUMP B MTR CB （ 20BBB16 ） operational mode selector
to“REMOTE”position

B. Running Test Condensate Pump B after Isolation

1. The procedure same with change over condensate pump. Go to condensate pump (turbine
house 0 m) and call CCR that i was already at this place
2. Visual inspecton on the pump, check cooling water valve for bearing and motor already open
3. Check level oil on condensate pump motor, make sure the level more than 50%
4. Make sure all venting and drain valve already closed
5. Make sure Condensate Pump Body to Condenser Exhaust Manual Valve already open
6. Make sure sealing valve already open and inlet presure pump same with other pump (-
0,065 MPa)
7. After check and all normal, call CCR, they can continue step for start condensate pump
8. Before CCR will start pump, local operator must stand at emergency button condensate pump
9. After start the pump, check no leakage in MOV, check valve, body pump and motor, no
abnormal sound, and no abnormal smell

C. Isolation Condensate Pump

1. Go to condesnsate pump (turbine house 0 m). First, Closed Condensate Pump Body to
Condenser Exhaust Manual Valve, then put on signboard

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2. Closed water sealing manual vale and put on signboard

1 2

3. Open condensate pump out drain manual valve and put on signboard

4. Go to Turbine DCS room (turbine house 8,6 m). Call CCR, then power off breaker condensate
pump B outlet electric gate valve (44K) and put on signboard

25
5. Go to Turbine PC MCC room (turbine house 8,6 m). Call CCR, then power off breaker
condensate pump B inlet vacuum MOV (20BJC04.J1) and put on signboard

6. Go to 10 KV distribution room (turbine house 8,6 m). We will change state CB from standby to
back up. This step we need SOP & follow all the procedure.
a. Received Received Shift Leader Order：10kV UNIT-2 COND PUMP B MTR CB（20BBB16）
change state from standby to backup
b. Confirm that enter the UNIT-2 10kV distribution room
c. Confirm that name and KKS code of UNIT-2 COND PUMP B MTR CB（20BBB16）is
correct
d. Confirm that UNIT-2 COND PUMP B MTR CB（20BBB16）is disconnected
e. Turn UNIT-2 COND PUMP B MTR CB （ 20BBB16 ） operational mode selector
to“LOCAL”position
f. Rack UNIT-2 COND PUMP B MTR CB（20BBB16）out to“TEST”position
g. Turn “OFF”UNIT-2 COND PUMP B MTR CB（20BBB16）control power switch QF1
h. Turn“OFF”UNIT-2 COND PUMP B MTR CB（20BBB16）charging power switch QF3

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 ISOLATION GENERATOR STATOR COOLING WATER PUMP A

1. Go to Turbine PC MCC room (turbine house 8,6 m). Call CCR, then power off breaker unit 2 STAT
CW PMP A MTR SW (20BJA01.D1) and put on signboard

2. Then, go to GSCW station (turbine house 0 m). Close inlet & outlet manual valve, and open
manual valve drain pump, and put the signboard.

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 ISOLATION VACUUM PUMP COOLER B

1. Go to vacuum pump station (turbine house 0 m). Make sure MOV inlet vacuum pump already close
(from CCR) and put on signboard

2. Closed vacuum pump cooler outlet valve (sea water side) and put on signboard

3. Closed vacuum pump cooler inlet valve (sea water side) and put on signboard

28
4. Closed vacuum pump water make up manual valve and put on signboard

5. Open vacuum pump drain main manual valve and put on signboard

6. Open vacuum pump circulating pump cooler steam drain manual valve and put on signboard

29
7. Open vacuum pump air water separator bottom drain manual valve and put on signboard

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 ISOLATION CLOSED CYCLE COOLER A

1. Go to Turbine DCS room (turbine house 8,6 m). Call CCR, make sure MOV inlet & outlet sea water
side already closed (from CCR). Then, power off breaker closed cycle cooler A inlet motor valve
(168K) & closed cycle cooler A outlet motor valve (171K) and put the signboard.

2. Go to closed cycle cooler station (turbine house 0 m). Make sure MOV inlet & oultet sea water side
already power off. Then, open cccw cooler sea side inlet & outlet drain valve and put the signboard.

31
3. Open cccw cooler sea side inlet & outlet venting valve and put the signboard.

32
 ISOLATION LPH DRAIN PUMP A (WITH CHANGE STATE FREQUENCY CONVERSION)

1. Print SOP electric, 10kV UNIT-2 LP HTR A DRAIN PMP MTR CB（20BBA24）change state from
standby to maintenance. Go to 10 KV distribution room (turbine house 8,6 m). We will change
state CB from standby to mainenance This step we need SOP & follow all the procedure according
to SOP
2. Then go to LPH Drain pump A (turbine house, 0 m), close valve water sampling

3. Closed CCCW to LP DRN PMP MECH SEAL WTR OUT & INL MANUAL VALVE and put the signboard

33
4. Go to frequency conversion room (turbine house 14,5 m)
5. We will change state from frequency conversion to bypass condition.

6. Go to this cabinet, and make sure power switch already ON.

34
7. Open cabinet LPH Drain Pump A, this is frequency conversion condition (K1 Switch On & K2
frequency conversion).

8. Procedure change state to bypass condition :

a. Slide the lock to the left, the purpose to unlock & handle can be operated. Call CCR to
coordination, then take the handle and put it on K1. Pull down the K1 from switch on to switch
off, make sure the lock slide to right (back to the first condition, lock function) and put the
signboard

to unlock the lock

function

lock function

35
b. Then, move the handle to K2. Slide the lock to the left, the purpose to unlock & handle can be
operated. Push up the K2 from frequency conversion to bypass condition, make sure the lock
slide to right (back to the first condition, lock function) and put the signboard

c. The indicator lamp will be change from frequency conversion (red) to bypass condition (green).
Note : Procedure change state from bypass condition to frequency conversion. First, pull
down K2 to frequency conversion, then push up K1 to switch on and the indicator lamp will
be change too.

36
 ISOLATION RUBBER BALL SYSTEM (JUST ADDING THE RUBBER BALL)

1. Go to rubber ball system panel (turbine house, 0 m). Make sure the state of rubber ball “backwash
condition”, the display like the picture below.

2. Then, go to turbine PC MCC (tubrine house 8,6 m). Call CCR we want to power off CB Rubber Ball
Circulating Pump Control Cabinet and put the signboard.

3. Go to rubber ball container (turbine house, -2,5 m). Open venting and drain manual valve and put
the signboard

37
 INSULATION TEST & POWER ON CB MAIN LUBE OIL TURBINE REAL TIME ONLINE ANALYSIS

1. Go to main lube oil turbine real time online analysis cabinet (turbine house 8,6 m). Visual inspection,
make sure all cables are plugged in properly.

2. Then, go to common PC room (turbine house 0 m). Go to CB J0BLC05.C2 (AC MCC-A SECT NO.05
CAB NO.04 SPARE SW). Because only one cable (at R phase), so we just measure insulation at R
phase with ground. Set insulation tester on 500 volt and the value must more than 1 MΩ. Call CCR,
then power on the CB.

38
3. Then, go to the cabinet again (turbine house 8,6 m). We can check the cable in cabinet with test
pen, make sure the cable already there is voltage.

39
 ISOLATION PNEUMATIC VALVE OF HP HEATER HYDRAULIC THREE-WAY

1. There is a indication at local. Temperature after pnemuatic valve is high. Ideally not high. the cause
may be a internal leakage

2. Go to the pnemuatic valve (turbine house 17 m, behind HPH 2). Before close the manual valve, we
first measure the temperature (before and after the manual valve). After close, put on signboard
and wait 2-3 hours, then measure the temperature again and compare the temperature. Ideally
there is a decrease in temperature.

Before close
After close
manual valve
manual valve

40
G. OCTOBER 2021

➢ Regular Work, Record All Equipment Which Has Level Gauge On The Turbine Side
➢ Regular Work, Record Temperature Local Cabinet, Electric Cabinet, ETC.
➢ Change Over CCCW Pump Heat Exchanger From B To A
➢ Test Running DC Oil Pump (MBFP, Sealing Oil, BFPT A & B)

41
 REGULAR WORK

RECORD ALL EQUIPMENT WHICH HAS LEVEL GAUGE ON THE TURBINE SIDE

To make it easier to record. I divided them based on the elevation of the equipment in the turbine
house (17 m ; 25 m ; 8,6 m ; 0 m).

➢ Turbine House 17 m :

HPH 3 = 40 mm HPH 2 = 70 mm HPH 1 = 55 mm

GSCW Water Tank = 53 mm

42
 ➢ Turbine House 25 m :

Deaerator = 790 mm CCCW Expansion Tank = 1510mm

➢ Turbine House 8,6 m :

Gland Steam Condenser = 190 mm LPH 7 = 0 mm LPH 6 = 0 mm

LPH 5 = 0 mm LPH 8 = -10 mm LPH 9 = -10 mm

43
 EH Oil = 550 mm Main Lube Oil Turbine = 550 mm

➢ Turbine House 0 m :

Separator Vacuum A = 325 mm Vacuum B = 435 mm Vacuum C = 270 mm

BFPT Oil B = 555 mm

MBFP Oil = 525 mm BFPT Oil A = 565 mm

BFPT Oil B = 555 mm 44

Seal Water Tank = 1395 mm Condenser Hotwell B = 910 mm Condenser Hotwell A = 1080 mm

Sealing Oil = 370 mm Condenser A Inner & Outer Condenser B Inner & Outer
= 1100 mm & 1100 mm = 890 mm & 890 mm
Then, record the result at the logbook, like the picture below.

45
 REGULAR WORK

RECORD TEMPERATURE LOCAL CABINET, ELECTRIC CABINET, ETC.

46
 CHANGE OVER CCCW PUMP HEAT EXCHANGER FROM B TO A

1. Go to CCCW Pump Heat Exchanger (turbine house 0 m) and call CCR that i was already at this
place
2. Before changer over, make sure HE which standby all the drain manual valve already full closed
(sea water side inlet oultet and cccw side inlet outlet)

3. Open venting manual valve sea water side inlet and oultet.

4. If water already come out steadily, closed again the venting manual valve, then call CCR.

47
5. CCR will open outlet MOV sea water side. CCR and local operator will cooordinate, make sure the
valve opening status must same between local and CCR. Check no leakage, seepage or other
abnormal conditon.

6. After MOV condition is 100% open, continue to open venting manual valve CCCW side. Make
sure water already come out steadily, closed again the venting manual valve, then call CCR.

7. Then, CCR will open outlet MOV CCCW side (full open, 100%). CCR and local operator will
cooordinate, make sure the valve opening status must same between local and CCR. Check no
leakage, seepage or other abnormal conditon.

8. After start HE which standby, next step is stop the other HE. Same as before, make sure all drain
and venting manual valve alreadu full closed.

48
9. CCR will closed outlet MOV sea water side (only closed up to 29%)

10. Then, CCR will closed outlet MOV CCCW side (full closed, 100%). Make sure no leakage, seepage
or other abnormal conditon.

49
 TEST RUNNING DC OIL PUMP (MBFP, SEALING OIL, BFPT A & B)

1. Go to MBFP oil tank (turbine house, 0m) and call CCR that i was already at this place
2. Make sure selector DC local control cabinet already remote position

3. Then, visual inspection on the motor, if all normal, CCR will start the motor.
4. When motor already start, make sure there is no leakage, abnormal sound, abnormal smell.
Motor only operates for a short time, then CCR will stop the motor.

5. For the other DC oil pump, the steps are same.

DC OIL PUMP BFTP DC OIL PUMP BFTP DC PUMP SEALING 50

A B OIL
H. NOVEMBER 2021

➢ Change Over Main Lube Oil Turbine from A to B

➢ Main Turbine Jacking Oil Pumps Test Run
➢ Change Over Generator Stator Cooling Pump from A to B
➢ Isolation CCCW Heat Exchanger B

51
 CHANGE OVER MAIN LUBE OIL TURBINE FROM A TO B

1. Go to main lube oil turbine (turbine house 8,6 m). Call CCR, i already at location with
maintenance person. Visual inspection on the motor, make sure there is no abnormal
condition, pump ready for start and local cabinet already right state.

2. CCR will start the pump, local operator must check the pressure header (when 2 pump running
the pressure around 0,6 MPa and when 1 pump running around 0,51 - 0,52 MPa), vibration
motor and temperature motor. Make sure there is no leakage, seepage, abnormal sound,
abnormal smell

52
 MAIN TURBINE JACKING OIL PUMPS TEST RUN

1. Make sure pumpready for start & make sure there is no abnormal condition

2. CCR will start pump one by one, first jacking oil pump A, continue B and C. When the pump
start check pressure (around 15-16 MPa), vibration motor and temperature motor. Make sure
there is no leakage, seepage, abnormal sound, abnormal smell

CHANGE OVER GENERATOR STATOR COOLING PUMP FROM A TO B

1. Go to GSCW station (turbine house 0 m). Visual inspection on the motor, make sure there is
no abnormal condition, and pump ready for start

2. Make sure inlet & outlet manual valve GSCW already open, and drain manual vale already
closed

3. CCR will start pump B, and then stop pump A. When pump already change over, check
vibration, temperature motor, Make sure there is no leakage, seepage, abnormal sound,
abnormal smell.

53
 ISOLATION CCCW HEAT EXCHANGER B

1. Go to Turbine valve room (turbine house 8,6 m). Call CCR, then power off breaker Closed
cycle cooler B inlet motor valve (OCCW) (20PCB11AA013) & Closed cycle cooler B outlet
motor valve (OCCW) (20PCB11AA014) and put on signboard

2. Go to CCCW Pump Heat Exchanger (turbine house 0 m) and put signboard on inlet outlet
MOV sea water side

3. Then put signboard on inlet outlet venting manual valve sea water side and open drain inlet
oulet manual valve sea water side

54
I. 1 – 16 DECEMBER 2021

➢ Change Over CCCW Pump from B to A

➢ Vacuum Leakage Test and Change Over Vacuum Pump from C to B
➢ Change Over EH Oil Pump from A to B
➢ Change Over Generator Sealing Oil Pump from B to A

55
 CHANGE OVER CCCW PUMP FROM B TO A

1. Go to CCCW Pump (turbine house 0 m) and call CCR that i was already at this place

2. Before changer over, open venting manual valve on filter inlet pump and on the pump. Make
sure water already come out steadily, closed again the venting manual valve, then call CCR.

3. Then, CCR will closed outlet MOV standby CCCW pump A to 20%
4. CCR will start pump B and fully open MOV at outlet of standby CCCW pump A
5. Check vibration and temperature at bearing DE and NDE on pump and bearing DE on motor,
no leakage, no abnormal sound, and no abnormal condition

6. Check at local CCCWP recirculating valve no abnormal condition

7. Fully closed the outlet MOV of operating CCCWP B
8. Stop CCCWP B and check again vibration & temperature CCCWP A
9. Make sure again CCCWP no leakage, no abnormal sound and no abnormal condition

56
 VACUUM LEAKAGE TEST AND CHANGE OVER VACUUM PUMP FROM C TO B

1. Go to vacuum pump (turbine house 0 m) and call CCR that i was already at this place

2. CCR will close inlet MOV vacuum pump, make sure at local no abnormal condition, then stop
the pump and wait 8 minute to start again

3. After 8 minute CCR will start pump again. Before start, check oil level is normal and after
start pump, check water level separator is normal. If level low, and CCR can’t open solenoid
valve, open make up manual valve and fill until 25 cm

57
4. Check vibration and temperature on motor (vacuum pump and sealing pump), and gearbox.

5. If on sealing water pump there is water drop, it is normal, but if spray water, it is abnormal.

6. Make sure again vacuum pump no leakage, no abnormal sound and no abnormal condition

58
 CHANGE OVER EH OIL PUMP FROM A TO B

1. Go to EH oil pump (turbine house 8.6 m) and call CCR that i was already at this place

2. Before changer over, make sure motor already stand by for start. Make sure inlet valve EH
oil already open.

3. Pay attention on oil tank level. Make sure oil tank level doesn’t change after change over

59
4. If all normal, CCR will change over the pump. CCR will start standby pump B, check the
vibration and temperature on the pump and motor. Make sure no leakage, no abnormal
smell, and no abnormal sound. If all normal, CCR will stop pump A. Check again vibration
and temperature after pump A stop and make sure no abnormal condition.

5. Make sure flow normal (around 30 L/minute) and pressure normal (around 15,5 – 15,8 MPa)

6. Then, CCR will change over recirculation EH oil pump (same from A to B). Procedure is same,
make sure inlet valve already open

60
7. Then, CCR will start stand by pump B, check vibration, temperature, no leakage, no
abnormal smell, no abnormal sound. If normal, CCR will stop pump A, check again vibration,
temperature and make sure no abnormal

61
 CHANGE OVER GENERATOR SEALING OIL PUMP FROM B TO A

1. Go to generator sealing oil pump (turbine house 0 m) and call CCR that I was already at this
place

2. Before changer over, make sure motor already stand by for start. Make sure inlet valve and
outlet valve already open

3. If all normal, CCR will change over the pump. CCR will start standby pump A, check the
vibration and temperature on the pump and motor. Make sure no leakage, no abnormal
smell, and no abnormal sound. If all normal, CCR will stop pump B. Check again vibration
and temperature after pump B stop and make sure no abnormal condition.
4. Pay attention on oil level and flow. Make sure level and flow doesn’t
change after change over. Check pressure (around 1270-1300 KPa).

62
 Boiler and Turbine Local Inspection Summary

Created by:
• Dimas Prasetyo Nugroho
• Fikri Salahudin
• Hizkia Satria Usodo
• Muhammad Fadli
• Muhammad Muzakky Alwy A. T. H.
• Yoga Faissi Rachman

1. Boiler Local Inspection

No. Floor Equipment Name Photo Equipment Item Inspection Check Item
1. The electrical wiring and grounding wire are connected
properly
2. No coal powder, oil, air, and firefighting steam leakage
Mill Body
3. The temperature of the motor is about 65℃
4. The motor and bearing vibration are less than 0.1mm
5. No abnormal sound
1. No oil leakage or oil seepage in the hydraulic oil station
system.
2. The temperature of the motor body is about 45℃, and
1 1st Coal Mill
vibration <0.085mm.
3. No abnormal sound.
4. The CCCW supply and return manual valves are opened
Hydraulic Oil Station
with pressure is 0.4Mpa, temp is 36℃, and there is no
water seepage.
5. The oil level in the oil tank is normal, oil level >1/3, and
the oil temperature is about 40℃.
6. The pressure transmitter and pressure gauge display
correctly.
 1. No oil leakage or oil seepage in the lube oil station
system.
2. The temperature of the motor body is about 45℃, and
vibration <0.085mm.
3. No abnormal sound.
4. The CCCW supply and return manual valves are opened.
with pressure is 0.4Mpa, temp is 36℃, and there is no
Lube Oil Station
water seepage.
5. The manual valves of lubricating oil pump outlet and inlet
are fully open.
6. The manual valves of oil supply and return at the oil
station are fully open.
7. Oil lube filter pressure different gauge display <0.15Mpa
and oil supply pressure 0.13 - 0.25Mpa.
1. The temperature of the motor housing is about 60°C the
Motor and bearing motor and all bearings vibration <0.085mm.
2. No abnormal sound.

1. Sealing air fan body is no abnormal sound, no air leakage.

2 Seal Air Fan
2. Sealing air fan adjustment baffle is connected well.
SAF Body and Air
3. The fan outlet expansion section is connected well, there
Pipeline
is no damage or breakage.
4. The backup sealing fan does not reverse.

1. The SSC body is intact, no deformation, no shaking.

2. There is no water seepage or water leakage in the SSC
body and no water leakage in the immersion wheel.
3. Check that the flexible connection between the slag hopper
SSC Body and the body is intact and there is no air leakage.
Submerged Scrapper 4. The temperature of the outer wall of the slag well is normal
3
Conveyor (SSC) without over-temperature; less than 150℃.
5. The position of the hydraulic shut-off damper is correct, and
it is tightly sealed with the water tank without air leakage.
1. The SSC chain runs smoothly and there is no abnormal
Chain Pulley, Tension
noise.
Control Box and Valve
2. the chain tension is normal and there is no loose screw
 3. The oil level of the tensioning device is between 1/3-2/3.
4. The control panel is displayed correctly without abnormal
alarm.
5. The oil pressure of the tensioning oil station is between
4~6Mpa
6. The oil pipeline has no leakage.
Hydraulic Damper 1. There is no oil leakage in the hydraulic pipeline.
Control Box 2. The power indicator of the control panel is on.
1. The overflow pump connection is intact and there is no
Overflow Pump water seepage.
2. The motor vibration is less than 0.085mm during operation.
1. SSC motor pump and fan motor wiring and grounding wire
are connected properly.
SSC Motor Station 2. Temperature motor casing must not greater than 55℃.
Motor Pump Vibration is must less than 0.085mm
3. The SSC oil pressure gauge on-site <15Mpa.
SSC Chain Water
The flushing water is normal and no blocked.
Flushing
SSC Mobile Walking The wiring and grounding wire of the SSC mobile walking motor
Motor are connected properly.
LTE Booster Pump 1. No alarm
Freq Converter 2. No leaks or water drops from the Ventilation
1. Indicator light according to the state of CB
380 V CB
2. No leaks or water drops from the roof
1. Make sure there is no alarm.
4 Boiler PC
Trans formator and 2. There is no fire or spark inside transformer cabinet.
Busbar 3. No smell smoke or visual.
4. Temperature is normal.
1. Temperature must from 27 – 300.
Distribution Room
2. Humidity no more than 70%.
1. When the pump in operation, there is no water leakage.
Pump Body, Pipeline,
Boiler Start Up Drain 2. Make sure the level oil bearing is adequate (>50%)
5 Motor and bearing
Pump 3. Make sure there is no abnormal sound when operating.
Drain Flash Tank Make sure there is no steam leakage.
 Cooling Water 1. Make sure supply and return valve is all opened.
(CCCW) 2. Make sure there is flow from return sight glass.

1. No abnormal sound.
Pump Body and
2. No leakage waters.
Pipeline
3. No leakage oil.
1. Vibration no more than 0.050 mm.
2. No abnormal sound.
6 LTE Booster Pump 3. Grounding cable is installed correctly.
Motor and bearing
4. Temperature bearing and casing no more than 600
5. The power cables are properly installed.
6. Half over oil level at gearbox.
Cooling Water 1. No leakage water in the flank or pipeline.
(CCCW) 2. Can see water in sight glass.
1. No leakage water from water tank.
2. The power cables are properly installed.
3. There are 4 batteries, and the voltage is more than 24
EDG Body and Room
Volt.
4. The battery cable is plugged in correctly
Emergency Diesel 5. Grounding cable is installed correctly
7
Generator (EDG) 1. No alarm at indicator cabinet.
2. CB QF6 still connect.
EDG Local Cabinet
3. If the rain season appear, must inspect there is water fall
from ceiling.
1. Oil level is full by look at the digital indicator.
Fuel Oil Tank
2. No leakage oil from flank or pipeline supply and return.
1. Make sure there is no “Alarm” in display.
Compressor Body and
8 Air Compressor 2. Make sure Inlet Motor and outlet manual valve is opened.
Pipeline
3. CCCW supply and return MOV is opened.
 4. Temperature Motor is below 70°C.
5. Temperature Before bearing is below 85°C.
6. When in Loading Mode, make sure the level oil is flowing
with black color. When Unloading Mode, make sure the
level oil is meet requirement.
1. Make sure the MOV inlet and outlet Valve is Opened.
2. Make sure there is no “Fault” in display.
3. CCCW supply and return MOV is opened.
Purifier Device and
4. Make sure there is no leakage from main pipeline and
Pipeline
CCCW.
5. Make sure the One of tower’s pressure gauge is indicate
normal.
1. Regularly open the manual valve to drain the water from
Air Compressor Tank
tank every 4 hours.
1. Make sure there is no alarm, All the CB Indicate normal
Compressor MCC
operation
Room
2. There is no abnormal sound and smell.
1. The fan motor wiring and grounding wire are connected
properly
2. Make sure Motor housing temperature is about 55℃ and
bearing temperature is normal
3. Make sure the motor bearing vibration of induced draft fan
<0.12mm; Force Draft <0.1mm; Primary Fan <0.085mm
4. No abnormal sound, internal friction, and scratching
phenomenon in all big fan
Six Big Fan Fan Body, Motor and 5. Make sure IDF and PAF motor bearing oil return is
9
(FDF, IDF, PAF) Bearing unblocked, and the bearing oil level is more than 1/3
6. Make sure there is no oil leakage of motor shaft, coupling,
and fan shaft.
7. IDF intermediate sealing fan and diffuser sealing fan
motor wiring and grounding wire are connected properly
8. Sealing Air Fan temperature of the motor housing is 45℃;
the vibration of the motor and bearing is less than 0.05mm
9. During the operation of the sealed fan of the IDF no
abnormal sound, internal friction, air leakage in the sealed
 air duct, and the inlet filter is clean and tidy.
10. All baffle connecting rods are intact, and the pins do not
fall off.
1. Check that there is no oil leakage or oil seepage in the oil
station system
2. Check that the wiring and grounding wire of the oil supply
oil pump and cooling oil pump motor are connected
properly
3. Check Oil Pump Motor housing temperature is normally
about 55℃, no abnormal sound, and vibration <0.085mm
4. Check the IDF and PAF cooling oil pump motor housing
temperature is about 60℃, no abnormal sound, and the
vibration is less than 0.085mm
Oil Station
5. Make sure the cooling water supply and return water
manual valves are opened, the water supply pressure is
0.4-0.5Mpa, the water temperature is 36℃, and there is
no water seepage
6. Check that the oil level of the oil tank is meet the
requirement range
7. Make sure the gauge inside the oil station is displayed
correctly and there is no oil leakage
8. Make sure the IDF and PAF motor bearings and fan
bearing oil flow are normal without significant changes

1. Make sure the temperature is about 60°C

2. There is no coal leakage from flange of each four outlet
10 2nd Damper Outlet Coal Mill Coal mill.
3. Make sure there is no air leakage from air supply
pneumatic damper.
 1. Make sure the rod and installation of damper is not broken
and connected properly
2. Make sure the Value of Opening percent is same between
Local and DCS.
3. Make sure there is no alarm red lamp indicator from the
Hot PA Damper
MOV.
4. Make sure the Control Box cabinet is no Alarm and all
power are power on and indicate normal.
5. Make sure the manual valve of air supply pneumatic valve
is open for operation.

1. Make sure the rod and installation of damper is not broken

and connected properly
2. Make sure the Value of Opening percent is same between
Local and DCS.
Cold PA Damper
3. Make sure there is no alarm red lamp indicator from the
MOV.
4. Make sure the control cabinet is powered On, indicate
normal and no-fault alarm.

Outlet Coal Feeder

Make sure there is no coal leakage from flange.
Damper
 1. Make sure there is no steam leakage
Fire Fighting Steam
11 MOV and Pipeline 2. Make sure the inlet manual valve is Open Position
Supply
3. Make sure the attemperator valve is Close Position

1. Rotary bunker motor wiring and grounding wire intact;

Coal Bunker without oil leakage
2. Raw coal bunker temperature ＜60°C
1. Coal feeder motor wiring and grounding wire intact, motor
body temperature 75°C, vibration ≤85µm
2. No abnormal sound
3. Coal feeder body without coal powder leakage
4. Coal feeder body temperature at 30-50°C
Coal Feeder Body 5. Belt position without deviation, no foreign debris, belt not
damaged, coal flow steady
6. Scrapper operates normally, no coal accumulated
7. Good inside lighting, no coal powder accumulated on the
12 3rd Coal Feeder inspection window
8. Seal air duct without air leakage
Coal feeder inlet damper hydraulic supply oil pipes and oil tank
Hydraulic Damper
without leakage
1. Scrapper motor wiring and grounding wire intact, motor
Motor Conveying and
body temperature 55°C, vibration ≤100µm
Cleaning (Scrapper)
2. No abnormal sound
1. Coal flow monitoring device power source indicator is on
2. Instrument measuring points wiring intact, coal feeder
control cabinet without alarm, scrapper mode selector in
Local Control Cabinet AUTO position, RUN ENABLE in ON position
3. Coal blocking device control box without fault alarm,
rotary bunker and inlet damper control box in REMOTE
position, power source indicator is on
 1. The temperature of the motor housing is about 60°C, the
Motor and bearing motor bearing and all bearings vibration are <0.050 mm
2. No abnormal sound
1. The inlet filter is clean and tidy
2. Flame detection cooling fan body no noise, the system no
Flame Scanner
13 leakage
Cooling Fan
3. The fan outlet expansion section is connected well
Fan Body and Piping
4. The folding baffle closed in place, backup flame detection
cooling fan does not reverse
5. The operating fan outlet pressure gauge shows normal,
and the backup fan outlet pressure gauge shows 0Mpa
APH Body No leakage at body, and the temperature is normal
Alarm of APH Bearing:
1. Alarm of high oil temperature of top bearing >70°C.
2. Alarm of high-high oil temperature of top bearing >85°C.
3. Alarm of high oil temperature of bottom bearing >70°C.
14 Air Preheater 4. Alarm of high-high oil temperature of bottom
APH Bearing bearing >85°C.
5. Make sure there is abnormal sound (the unwanted
rubbish like
6. The Lower Bearing cooling water supply and return water
manual Valve are opened, the water supply pressure is
0.25-0.4Mpa, and there is no leakage

1. Make sure there is no water and steam leakage on LTE

Low Temperature LTE Body and system
15
Economizer Pipeline 2. When soot blowing LTE, make sure there are no water
hammer on the pipeline
 1. Make sure the supply and return manual valve for oil and
micro-oil is open
2. Make sure all the valve state is correct
16 Fuel Oil Station Fuel Oil Pipeline
3. Make sure the oil supply header pressure is about
3.5MPa, and micro-oil is about 1.0MPa
4. There is no leakage on oil and steam purging pipeline

Main Valve Exhaust

17 Manual Valve Make sure the manual valve is fully open
Air Burner

Micro Oil Burner Air

18 Regulating Valve Make sure the regulating valve is open
Main Pipe

1. Make sure the temperature is normal. When operating is

about 50°C and no operating is about 30°C
Burner Pipeline
2. Make sure the sight glass is clear without damage
20 4th – 7th Burner 3. Make sure no leakage of coal powder
Manual Damper Make sure the manual damper is fully open
Flame Detector 1. Make sure the manual valve is open
Cooling Air 2. Make sure there is no air leakage
 1. For burner layer B, C, and D make sure the manual valve
is fully close. For layer A, G, E, and F make sure the
Micro Oil and Oil Gun manual valve is fully open
Manual Valve 2. When do the regular work to test the micro and oil gun,
make sure the pneumatic valve can be open and the
control cabinet indicates normal condition
1. Make sure the manual valve for all the burner is fully
close.
Steam Blow
2. When do the regular work to test the micro and oil gun,
Pneumatic Valve
make sure the pneumatic valve can be open and the
control cabinet indicates normal condition
1. Make sure the rod and installation of damper is not broken
and connected properly
Secondary Air 2. Make sure the Value of Opening percent is same between
Regulating Damper Local and DCS.
3. Make sure there is no alarm red lamp indicator from the
MOV.

1. Make sure the rod and installation of damper is not broken

and connected properly
FDF Damper Outlet 2. Make sure the Value of Opening percent is same between
21 5th after APH
Damper Body
Local and DCS.
3. Make sure there is no alarm red lamp indicator from the
MOV.
 1. Check that the APH motor wiring and grounding wire are
intact
2. Check that the APH motor and corresponding cables have
no overheating phenomenon, and there is no burnt smell
on site
3. Make sure the motor temperature is about 55℃ normally,
Main and Auxiliary Main and Aux Motor
22 no abnormal sound, vibration <0.085mm
Motor Air Preheater and bearing
4. The upper bearing cooling water supply and return water
manual valve is opened, the water supply pressure is
0.15-0.2Mpa, and there is no leakage
5. When in the rain condition, make sure the water drop is
not directly drop to the motor to prevent the fluctuate
current of motor, if so, contact the maintenance person.

1. Make sure the rod and installation of damper is not broken

and connected properly
Air Preheater Inlet 2. Make sure the Value of Opening percent is same between
23 Damper Body
Damper Local and DCS.
3. Make sure there is no alarm red lamp indicator from the
MOV.

7th

Make sure the installation of oxygen detector instrument is not

24 Oxygen Detector Instrument Body
broken and connected properly
 1. When the startup conditions, make sure the manual valve
from Auxiliary Steam Header is Open. And when the
normal condition, make sure the manual valve from cold
Air Preheater Soot reheat is Open
25 Pipeline and Valves
Blower Steam Source 2. Make sure there is no leakage on the pipeline
3. Make sure the pneumatic valve is in good condition, no
fault, and the opening percentage is same between DCS
and in Local

1. Make sure there is no leakage water in the drain water

pipeline
Boiler Drain Water
26 Pipeline and Valves 2. Check the temperature every MOV, and make sure the
Valve
temperature is <60°C
3. Make sure there is no alarm in every MOV

1. Make sure the rod and installation of damper is not broken

and connected properly
Over Fire Air (OFA) 2. Make sure the Value of Opening percent is same between
27 Damper Body
Regulating Damper Local and DCS.
3. Make sure there is no alarm red lamp indicator from the
MOV.
8th
Electric Regulating
28 Damper of Inlet Joint of Damper Make sure the joint and rod of damper not broken.
Secondary Air
 1. Make sure the Electric damper have rain cover.
Electric Regulating
2. Make sure the opening in local has same value as the
Damper
CCR.

Valve Primary and

Sampling Water of Make sure valve always on Open Position to always sampling
29 Secondary of
Feed Water the feed water to sampling house (turbine area).
Sampling Feed Water

Main Electric Control

Feed Water Control Make Sure there is no water leakage (Condense into
Valve and Bypass
30 Valve to Inlet unsaturated steam because High temperature water if there is
Main Electric Control
Economizer any leakage on flange of main electric control valve).
Valve
 1. Water Quality 1. Make Sure all sampling the valve is open.
Sampling Valve 2. Make sure Installation instrument of pressure and
2. Pressure Meter temperature is installed correctly, and the valve for the
3. Temperature Meter instrument is always open.

Feed Water Inlet Pipe

31
of Economizer

9th
Chemical Flushing Make the tagging name is hanged, and valve always in closed
Valve position.

SH and RH Flue Gas

Electric Regulating 1. Make sure the Electric damper have rain cover.
32 Electric Regulating
Damper 2. Make sure the instrument is in good condition
Damper
 Oxygen Detector for Make sure there is no leakage (visual inspection)
Flue Gas

Pipeline to Spray of
Superheater

Lower Header Water

33 Make sure there is no leakage (visual inspection)
Storage Tank Node Pipeline of
Separator

Flame TV Left and Flame TV on Right Make sure there are no leakage on compressor supply
34 10th Right Side and Left Side Boiler
 Half S/B R/L Make sure there is no steam leakage and abnormal sound
35 Half Soot Blower
(57,58,59)

Half S/B R/L

Make sure there is no steam leakage and abnormal sound
36 Half Soot blower (54,55,56, 51, 52, 53)

Inlet Cold Reheat Make sure no leakage (visual inspection)

37 11th Inlet Cold RH Joint point inlet S/B

source from cold
Make sure no leakage (visual inspection)
reheat

Make sure there is no steam leakage and abnormal sound

38 Long Soot blower Long S/B R/L (1,3)
 PCV Cold reheat
39 PCV Cold reheat Make sure temperature of the PCV pipe below 45°C.

Long S/B R/L

(2,4,5,13) (26, 27, 28)
Make sure there is no steam leakage and abnormal sound
40 12th Long Soot blower (6, 10, 14, 16) (23, 24,
25)

Long S/B R/L (7, 11,

17, 19, 21) (8, 12, 18, Make sure there is no steam leakage and abnormal sound
41 Long Soot blower
22) (9, 15, 20)

13th

Boiler Leakage Instrument Device

42 Make sure there is no abnormal sound
Detector
 Sampling Superheater All Valves
43 Make sure valve must open when normal operation
and Reheater

Make sure blowdown valve must close (just open when

44 Blowdown Valves All Valves
startup)

Body and Pipeline Make sure there is no leakage (visual inspection)

45 Outlet Economizer

14th

Boiler Performance Instrument Device

46 Make sure valve is fully closed
Test Gauge
 Pneumatic Valve of
Body and Pipeline
47 Soot blower Steam Make sure there is no steam leakage, no abnormal sound
Source

PCV on Hot Reheat 1. Make sure no leakage steam, leakage from compressor
Body and Pipeline
48 and Superheater and the control cabinet must be closed
Steam 2. Make sure temperature of the pipe below 45°C.

Separator Sampling
49 15th Water A, B, and C
Valves and Pipeline Make sure all valves must be open, no water leakage
 All Valves Make sure valve there is no steam leakage
50 Boiler Venting Valve
 SUMMARY TRAINING LOCAL OPERATOR (TURBINE SIDE) WITH MR SHI
AT TURBINE HOUSE 25 M & 17 M

“When you become a local operator, there are basic things to know. Take advantage of our 5
senses, the sense of sight (eyes), the sense of hearing (ears), the sense of smell (nose), the sense of
taste (tongue), and the sense of touch (skin).” -Message from my teacher, Mr Sutrisno (2020)-

12 October 2021, i was given training by Mr Shi about Turbine Side Jawa 7. To make training easier,
he divided based on the elevation of the equipment at turbine house (17 m ; 25 m ; 8,6 m ; 0 m).

1. Turbine House 25 m :
Main equipment : External Steam Cooler, Deaerator, CCCW Expansion Tank

What needs to check :

 In general, make sure all equiment there is no leakage & seepage (on valve, on pipe, on
casing, on flange, etc.), no abnormal smell, no abnormal sound. If there is abnormal
condition, local operator must report to CCR.
 When the unit start, make sure all drain manual valve already full close and venting
manual valve already open (if necessary, to know the pipe already fill with water). Local
operator must check, there is no inner leakage on drain and venting manual valve.
 When the unit will stop for a long period of time, open all drain manual valve (if
necessary, to empty the pipe).
 Periodically check safety valve temperature (all equipment which has safety valve), it
must not more than 60oC. If more than 60oC, there is inner leakage. One example
safety valve on external steam cooler.

 Deaerator level, at the local 780-800 mm (normally). If there is a significant change,

report to CCR.

 CCCW expansion tank level, at the local 1500-1530 mm (normally). If there is a

significant change, report to CCR.

 Check no abnormal smell on coal bunker, and every patrol, check there is no damage
on snubber support, hanger support, etc.
  Abnormal condition on turbine house 25 m : There is leakage at manual valve (HPH 3
water extraction to deaerator)

2. Turbine House 17 m :
Main equipment : HP IP LP Turbine, Generator, Exciter, BFPT, sealing oil exhaust fan, GSCW
water tank, HPH 1 2 3, sealing water BFPT system

HP Turbine IP Turbine LP Turbine

Generator Exciter BFPT

HPH 2 & 3 HPH 1 Sealing Water BFPT System

Sealing Oil Exhaust Fan GSCW Water Tank

What needs to check :
 On HPH : make sure there is no leakage & seepage (steam and water side), no
abnormal sound, no abnormal smell, periodically check safety valve temperature (all
equipment which has safety valve), it must not more than 60oC. If more than 60oC,
there is inner leakage.
 On BFPT : make sure there is no leakage (especially on governor valve, MSV and lube
oil system), no abnormal sound, no abnormal smell. Periodically check temperature on
casing shaft coupling BFPT, when full load the temperature not more than 125oC. Don’t
use walkie talkie near electronic precision instrument, because it can interfere with the
equipment signal.

MSV BFPT Governor Valve BFPT

 On Generator : make sure there is no leakege (on lube oil system, sealing oil system,
stator cooling water system, cccw system), no abnormal sound, no abnormal smell and
check shaft current and shaft voltage online monitor

Lube oil & sealing Stator Cooling System & Shaft current & voltage
oil system CCCW System online monitor
 On LP Turbine : make sure there is no leakege (on supply and return lube oil system,
cross over LP turbine, LP cylinder spraying) , no abnormal sound, no abnormal smell

Lube oil system Cross over LP turbine LP cylinder spraying

On LP turbine, there is Rupture Disc. The function is protect low pressure turbine casings
from deforming or rupturing due to an accidental increase of the internal steam pressure
(not more 120 kPa), and there is LP Casing Expansion, when unit stop the value is 0 mm,
when unit running the value is 28 mm.

 On IP Turbine : make sure there is no leakege (on supply and return lube oil system,
MSV, governor valve), no abnormal sound, no abnormal smell. Each of governor valve
or MSV (HP & IP turbine) there is a sensor level to to find out if there is oil leakge or not.

Governor Valve IP MSV IP Turbine Sensor Level on GV or MSV

On bearing no. 2, there are several sensors, such as speed sensor, axial displacement sensor.
Periodically, check temperature sensor on bearing no.2. It must not more than 80oC. If more
than 80oC, report to CCR (can be handle with increase valve opening on air cooling ).

Several sensors on bearing no. 2 Air cooling manual valve

 On HP Turbine : make sure there is no leakege (on supply and return lube oil system,
MSV, governor valve), no abnormal sound, no abnormal smell. Near HP turbine there
is turning gear.

Governor Valve HP MSV HP Turbine Turning Gear

When the start up condition, turning gear must put into operation. To adjust the rotation,
the local operator must open this valve gradually, and hear whether there is rotation by
using the hearing rod.
 On Exciter : make sure there is no abnormal sound, no abnormal smell. Periodically
check carbon brush temperature, make sure there is no abnormal condition (overheat
on the carbon brush)

 On Sealing Oil Exhaust Fan : make sure there is no leakge, no abnormal sound, no
abnormal smell.
 On GSCW Water Tank : check the level, and make sure drain box there is water come
out steadily (if not, increase valve opening of GSCW make up water )

 Abnormal condition on turbine house 17 m : There is leakage at safety valve HPH no. 2
& internal leakage at HPH three way pneumatic valve
3. Turbine House 8.6 m :

➢ Main equipment : LPH (5,6,7,8,9), main lube oil turbine, EH oil, LP bypass oil station, HP bypass
oil station, vacuum breaker valve, IPB (Isolated Phase Bus), Hydrogen dryer, deaerator water
level valve, exhaust BFPT A & B, shaft seal electric heater, Hydrogen leakage detector,
turbine DCS room, relay protection room, UPS room, turbine PC MCC room, 10 KV
distribution room

➢ What needs to check :

 On Main Lube Oil Turbine : make sure there is no leakage or seepage, there is no
abnormal sound, abnormal smell. Check vibration & temperature AC motor main lube
oil turbine. Visual inspection on DC oil pump, jacking oil pump, oil level (around 895 mm),
pressure header (around 0,51-0.53 MPa), no water in oil tank.
 On EH Oil : make sure there is no leakage or seepage, there is no abnormal sound,
abnormal smell on. Check vibration & temperature EH oil pump, oil level, (around 530
mm- 560 mm), pressure (around 15,6 - 15,85 MPa)

 On LP Bypass Oil Station : make sure there is no leakage or seepage, there is noabnormal
sound, abnormal smell. Check vibration & temperature LP bypass oil pump, oil level

 On LPH 8 & 9 : make sure there is no leakage or seepage, there is no abnormal sound,
abnormal smell and level is normal
 On IPB SLGT POS. PRESS DEV : make sure there is no alarm on local cabinet, no leakageor
seepage

 Vacuum Breaker : make sure there is no leakage or seepage and the level is normal
(full 30)

 On HP Bypass Oil Station : make sure there is no leakage or seepage, there is noabnormal
sound, abnormal smell. Check vibration & temperature HP bypass oil pump, oil level
 On LPH 5, 6, 7: make sure there is no leakage or seepage, there is no abnormal sound,
abnormal smell and level is normal
L5PH 5 LPH6 6 LPH 7

 Around Exhaust BFPT : make sure there is no leakage or seepage, there is no abnormal
sound, abnormal smell

 On Deaerator Level : make sure there is no leakage or seepage, there is no abnormal

sound, abnormal smell

 On Hydrogen Dryer : make sure there is no leakage or seepage, there is no abnormal

sound, abnormal smell. Make sure idn current on the green line
 On IPB Fan : make sure the fan operation and temperature is normal (<60oC)

 On PT : make sure the position rod is fix, not slack

 On Hydrogen Leakage Monitoring : make sure no alarm (case special on channel 7,

must less than 3%)

 On GCB : make sure no alarm and SF6 pressure is normal, no abnormal sound, no
abnormal smell
 On All Electrical Room: make sure temperature and humidity is
normal, no abnormalsound, no abnormal smell, no alarm. When rain
condition, make sure there is no dror water.
LAMPIRAN

CLOSE CYCLE COOLING WATER SYSTEM

CIRCULATING WATER SUPPLY SYSTEM
OPEN CYCLE COOLING WATER SYSTEM
WATER CHAMBER VACUUM PUMP SYSTEM
TURBINE VACUUM EXTRACTION SYSTEM
TURBINE SHAFT SEALING STEAM SYSTEM
TURBINE SHAFT SEALING LEAKAGE STEAM SYSTEM
TURBINE EH OIL SYSTEM
TURBINE LUBRICATION OIL SYSTEM A
TURBINE LUBRICATION OIL SYSTEM B
GENERATOR SEALING OIL SYSTEM
GENERATOR STATOR COOLING WATER SYSTEM
CONDENSATE WATER SYSTEM
CONDENSATE DESUPERHEATING WATER SYSTEM
FEED WATER SYSTEM