Pneumatic & Hydraulic Hoists

Partner of
Introduction

Equipped to Excel

About ElectroMech

Established in 1979, ElectroMech is the largest manufacturer of manufacturing plant in Pune is one of the largest EOT crane
industrial overhead cranes in India and among the top ten manufacturing facilities in Asia, capable of delivering 1500 cranes
manufacturers in Asia. Our customers advocate ElectroMech as a annually, adhering to international standards, HSE and quality
solution provider they can count on every single time. Our trusted assurance practices. It is spread over 85,000 sq.m. with a covered
solutions, efficient services and untiring commitment have made area of 20,000 sq.m. and can accommodate cranes of various
customers come back to us time and again. types and sizes.
ElectroMech has developed the skill to combine design, An array of products and solutions like Overhead Cranes, Gantry
engineering and process requirements for a myriad of industries Cranes, Stacker Cranes, Explosion-protected Hoists & Cranes,
and geographies. In our 40 years of operation, we have supplied Pneumatic & Hydraulic Hoists, Process Cranes, Forklifts & Lift
over 7500 cranes worldwide for practically every industrial trucks, Rollers, Pushers, and Push-Pull & Manoeuvre in
application. We are extremely proud of our contribution to the partnership with globally renowned manufacturers viz., Abus,
economic development the world over, in the real sense. Stahl, J.D. Neuhaus, Hyster Yale® and Easy Mover make
Our strong engineering backbone is supported by an equally ElectroMech a one-stop shop for all your material handling needs.
capable manufacturing facility. Our engineering team of 35 design We believe in going the extra mile. Our subsidiary company,
engineers is in constant pursuit of innovative solutions that can Cranedge, caters to the service and after-sales requirements of
improve the productivity of our customers. Our state-of-the-art the industry.

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Partner of

About J.D. Neuhaus

At its Witten location, J.D. Neuhaus, a company with 160
employees, manufactures hoists and crane systems that are
mainly driven by compressed air. Thanks to this globally unique
specialisation and more than 50 years of expertise with
compressed air as a drive medium, JDN has become a renowned
expert in the field. Today, its share of exports is 80% and they
export to more than 90 countries around the globe. Air hoists and
hydraulic hoists from J.D. Neuhaus are used in several industries.

Explosion Protection Classification and Marking

Hoists and cranes from J.D. Neuhaus have an unbeatable
advantage over electrically-driven lifting equipment. Even the
standard versions are suitable for use in explosion-hazardous
areas and bear explosion-proof labelling according to the ATEX
standard. If you have any questions about explosion protection,
please contact our sales team. We will be happy to advise you.

Environmental Protection and Quality

Long service life of their products and their recyclability make an
important contribution towards relieving the environmental
burden. Furthermore, JDN’s production has been adapted to
minimise energy consumption, emissions, sewage and waste; it
also uses environmentally-compatible production processes and
materials. Resources are used sparingly and waste is recycled
wherever possible.

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 Solutions

The JDN Mini

Capacities: 125kg to 980kg
Air Pressure: 6bar
The JDN Mini is the most compact hoist, with weight upto 21kg and an integrated NFC sensor with service app that makes it truly unique in
the industry. Recipient of IF Design Award 2019 in Product Category.

Advantages

Easy
Safety Maintenance
A redundant optional fall support capable
The smartest new development in the area
of holding the maximum capacity of a hoist
of maintenance is the NFC sensor
coming free of the supporting structure.
integrated into the service flap. The user
The new limit switches offer another safety
can access the operating instructions and
bonus. They will switch off the lifting and
certificates for the hoist by getting on a
lowering movement as soon as the bumper
smartphone and using the new JDN
touches the stop valve.
service app. Much of the maintenance
work such as lubricating the motor
chamber, exchanging the chain guide, and
even exchanging the motor unit can now be
carried-out on the new JDN Mini ‘on the
hook’ – without dismounting the Mini. This
also saves an incredible amount of time
Long Lifetime
and increases occupational safety.
Its intelligent construction increases the
number of operating hours of the new JDN
Mini through targeted optimisation to 800
hours. This makes a significant contri-
bution to the reduction of the total cost of
ownership (TCO), since the extended Custom-fit
service life means that new devices are
Configuration
purchased much less frequently to replace
units that have reached the end of their A standardised ‘interface’ for using various
service life. types of hooks. Hooks are also available in
steel and stainless steel. Together with a
load sleeve and chain made of stainless
steel as well as a motor housing of
uncoated cast aluminium the JDN Mini is
perfect for use in fields such as the food
Sensitive industry.
Control Higher Speed
The control is connected with the casing JDN Mini 500 will reach a Maximum lifting
via a single hose with pull relief, bundling speed of 12m/min at full load (500kg). The
three control lines inside. This enhances maximum speed can also be continuously
operating comfort and flexibility. Added to preset, so reduced, without losing power
this are the precision valves, enabling at a given carrying capacity. This can
precise dosing of the air supply and thus protect loads even more when necessary
making it possible to lift and lower loads and, at the same time, the speed can also
smoothly. be more finely managed.
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 Partner of

Solutions

Air Hoists Profi

Capacities: 250kg to 100t
Air Pressure: 4bar or 6bar
PROFI Series are very robust and therefore suitable for tough industrial applications even in continuous working processes. The PROFI
Series scores well with its 100% duty rating and explosion protection as standard.

Standard Features Advantages

Ø Suitable for application in hazardous areas Ø Strong – Fast – Silent
Ø Sensitive infinitely variable speed control for High performance with more efficiency by reliability plus high lifting and
the precise positioning of loads lowering speeds. Low sound emissions.
Ø Easy operation Ø High Level of Safety
Integrated emergency stop switch from 1t upwards with overload protection.
Ø Suitable for lube-free operation
Ø Oil-Free Operation
Ø 100% duty rating and unlimited duty cycles
Patented, permanent motor lubrication during operation, using a
Ø Low maintenance
high-performance grease. No additional motor lubrication required.
Ø Low headroom, lightweight
Ø Patented Motor-Brake System
Ø Sound absorption For operation with low maintenance and little wear. Based on the proven
Ø Insensitive to dust, humidity and design of the JDN Mini Series.
temperatures ranging from -20°C up to +70°C Ø Modern Design – Compact Size
Ø From 1t upwards with overload protection Features no protruding control hoses or parts susceptible to damage, making
(EC-version) the PROFI also suitable for horizontal pulling
Ø 100% Duty Rating – No Downtime

Limit Switch for Trolley Travel Trolleys

Extension Arm for Control Ø Manual Trolley
Ø Reel Chain Trolley
Ø Motor Trolley

Special High Housing Finish

Performance Grease Ø Standard JDN Green
for Oil-free Operation Ø 3-coat offshore paint system

Filter Silencer

Service Unit Chain Container

Filter Regulator Ø Chain Box
Ø Chain Bag

Limit Switch for Lift

Supply
Ø Hose Trolleys
Hook
Ø Spiral Hose
Ø Standard
Ø Energy Chain
Ø Copper-plated
Ø C-rail
Ø Stainless Steel
Ø Square Bar

Controls
Ø Rope Control (sensitive)
Ø FI Control (sensitive)
Ø E Control (single speed)
Explosion Protection Ø F Control (multi-function)
Ø Remote Control
Classification on Request Ø Electropneumatic Interface

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 Solutions

Air Hoists M Series

Capacities: 1/2t and 3/6t
Air Pressure: 4bar
M Series are the specialists for underground mining operations.
They have the same features as the hoists of the PROFI series but
operate with an air pressure of only 4bar.

Standard Features
Ø Suitable for use in hazardous areas with risk of explosion
Ø Two chain falls for alternate working
Ø Specially designed for horizontal moving of loads

Big Bag Handling Air Hoists

Capacities: 1.1t and 2.2t
Air Pressure: 6bar
For big bag handling J.D. Neuhaus offers innovative design
solutions to meet the special requirements of these applications.
One load hook for standard cruciform lifting beam designs. Twin
load hooks for more complex cruciform lifting beam designs or
for standard lifting beam designs with two suspension points.

Advantages
Ø Particularly suited for use as big bag handling hoists and for
the movement of all kinds of bulky loads due to the low
headroom design
Ø Compact, modern design
Ø Suitable for use as a synchronised hoist in twin-hook design
Ø The use of JDN standard components guarantees reliable
operation and cost-effective manufacture
Ø No additional motor lubrication required
Ø Small number of maintenance / wear-free moving parts
Ø Suitable for use as standard in areas at risk of explosion

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 Partner of

Solutions

Monorail Air Hoists

Capacities: 10t to 115t per unit
Air Pressure: 6bar
JDN Monorail Hoists are available with air or hydraulic drive for the
offshore industry, or wherever heavy loads have to be moved in reduced
spaces. Depending on the application JDN Monorail Hoists can be used in
tandem.

Technical Details Standard Features

Ø Instant starting vane motor requiring Ø Ideally suited for
low maintenance working in hazardous
Ø Fail safe disc brake immediately holds areas (explosion risk)
load safely in the event of interruption Ø Insensitive to humidity,
of air supply dust and temperatures
Ø All gearbox components made of from -20°C up to +70°C
tempered or hardened high-grade Ø Low headroom,
steel compact design
Accessories
Ø Anti-climb and anti-drop devices Ø Low air consumption Ø Increased spark protection

Ø Lateral guiding plates Ø World-wide service Ø Rack and pinion drive

Ø Pendant control unit with emergency Ø Overload protection

shut-off valve Ø Two speed trolley travel control
Ø Filter silencer

Ultra-low Monorail Hoists

Capacities: 1t to 100t
Air Pressure: 6bar
Where loads have to be lifted and transported in extremely
reduced spaces the JDN Ultra-Low Monorail Hoists provide the
ideal solution. For example the Ultra-Low Monorail Hoist with a
load capacity of 6t has a headroom of only 230mm.

Standard Features
Ø Ideally suited for working in hazardous
areas (explosion risk)
Ø Insensitive to humidity, dust and
temperatures from -20°C up to +70°C
Ø Extremely low headroom

Ø Low air consumption

Ø Available with increased spark protection

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 Solutions

BOP Handling Systems

Capacities: 20t to 200t

BOP (Blow Out Preventer) handling systems from J.D. Neuhaus

are recognised for their reliable, robust and efficient operation on
land and on jack-up and semi-submersible drilling platforms. The
Monorail Air Hoists (EH) in our BOP handling systems feature a
compact design with low installation height. They can be used as
double hoists in standard BOP handling systems or, when linked
together with a coupling rod, can be operated as a 4-point BOP
handling system. For extremely low headrooms we recommend
our ultra-low hoists from the UH series. Alternatively, all BOP
handling systems are available with hydraulic drives.

Options
Ø Offshore version for Ø Load display systems
special corrosion Ø Radio remote control
protection under tough
Ø Articulated trolleys for
weather conditions (salty,
limited side pulling
moist air) on sea and land
Ø Individual acceptance by
Ø Offshore paint finish
the authorised companies
Ø Rack and pinion drive of your choice
Ø Delta-P overload Ø Special versions according
protection to your requirements
Ø Ultra-low hoists Ø Cryogenic versions down
Ø Pneumatic, hydraulic or to -45°C
electric remote control

Hydraulic Hoists & Monorail Hoists

Capacities: 3t to 100t
Advantages
Ø Ideally suited for working in hazardous areas (explosion risk)
Ø Extremely low noise emissions
Ø Fully enclosed, highly robust gear motor
Ø Integrated overload protection
Ø Only two supply connections at hoist ‘P’ and ‘T’, leakage oil
drained internally
Ø The drive is hermetically sealed-off from the environment

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 Partner of

Solutions

Subsea Hoists
Hoists For Use In The Toughest Conditions

PROFI Subsea Hoists are versatile and indispensable tool for

professional divers and are suitable for horizontal work as well as
for oblique pulling.

Advantages
Ø Air or hydraulic drive
Ø Infinitely variable speeds can be regulated sensitively
Ø With overload protection
Ø Very versatile, also suitable for horizontal and oblique pulling
thanks to hook suspension

Cryogenic Hoists
Hoists For Use In The Toughest Conditions

The temperature range of standard JDN hoists is -20°C to +70°C.

JDN has developed hydraulic hoists for applications at
temperatures as low as -45°C, such as BOP handling in arctic
areas. To enable these hydraulic drives to be used under such
extreme temperatures, they are fitted with a device that pre-
heats the drives to a temperature of -25°C before being operated.

Advantages
Ø Application range: temperatures as low as -45°C
Ø Hydraulic drive
Ø Easy starting thanks to pre-heating device for the drives
Ø Operation with low-temperature hydraulic fluid
Ø Tested under real conditions and in use in Siberia

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 Solutions

Trolleys
Capacities: 0.25t to 20t
Air Pressure: 4bar or 6bar
JDN Trolleys are available for all hoists of the PROFI and M series:
Ø Manual trolleys (LN) for pushing or pulling the trolleys by hand

Ø Reel chain trolleys (LH) for moving the trolleys by operating

the reel chain mechanism
Ø Motorised trolley (LM) air motor powered

Standard Features
Ø Easy to install
Ø With anti-climb and anti-drop devices
Ø Robust manufacture requiring little maintenance
Ø Able to negotiate curves

Low Headroom Trolleys

Capacities: 0.5t to 6.3t
Air Pressure: 6bar
Where headroom is restricted and standard trolleys can’t meet
the lifting height requirements we recommend JDN Low
Headroom Trolleys whereby our air hoists are mounted
horizontally.

Standard Features
Ø Small number of maintenance / wear-free moving parts
Ø No additional motor lubrication required
Ø 2-step travelling speed
Ø Adjustable trolley widths to suit your requirements

Special Features
Ø Able to negotiate curves
Ø Extended trolley tie bars for bulky or elongated loads

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 Partner of

Solutions

Pneumatic Crane Systems

Capacities: 0.125t to 100t, Span: Up to 36m
Air Pressure: 4bar or 6bar
Explosion-protected JDN Crane Systems are the right choice for
the most challenging environmental conditions, whether
onshore or offshore. Available in air drive or hydraulic drive
versions.
The delivery programme comprises explosion-proof cranes
which can be designed to your individual needs, customised
installations are our speciality. Depending on your requirements
JDN air hoists in motor trolleys or monorail hoist systems are
integrated into the crane design. An ergonomically designed
pneumatic pendant control is supplied with two speed control as
standard for crane and trolley travel. Infinitely variable hoist and
trolley speed control is also available.

Accessories
Ø Filter silencer Ø Booster valve Ø Stainless steel load hook
Ø Filter regulator (control lengths over 12m) (up to 750kg capacity)
Ø Service unit Ø Extension arm for control on Ø Stainless steel chain (reduced
motorised trolley capacity) up to 6t
Ø Main air emergency-stop valve
Ø Additional suspension for chain box Ø Manual emergency lowering device
Ø Chain box
(for installation in trolley) for PROFI 3t to 20t hoists
Ø Special grease cartridge for oil-free
Ø Copper-plated load hook for increased Ø Special paint finishes
operation, volume 250ml
spark protection
Ø Limit switch for lifting and travelling

Services partner

cranedge An initiative

Expert Services

Cranedge is a professional service company dedicated to

providing complete after-sales services for a range of material
handling equipment and systems. Established in 2009, Cranedge
stands on a foundation built with over 40 years’ experience of
India’s most successful crane manufacturer, ElectroMech.
Cranedge was born out of the commitment to provide trouble-
free crane ownership experiences to all our customers. We
believe in going the extra mile, and our scope does not end at
supply. Rather, we assure you of unmatched services throughout
the life cycle of your equipment.

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Workshop Explosion- Pneumatic & Lift Trucks & Rough Rollers, Pushers Aerial Work Expert
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Material handling solutions for the world since 1979

Corporate Office & Plant Our presence across the world

ElectroMech Material Handling Bahrain Bangladesh India Indonesia Kuwait
JDN - 01 / 1020 / D /KaleidoscopeB2B.com

Systems (India) Pvt. Ltd.

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Oman
Gat No. 316, At post Kasar Amboli, Arabia Korea
Technical changes reserved.

Tal. Mulshi, Dist. Pune 412 111 INDIA

Sri Lanka UAE
Telefax : +91-20-6654 2222
E-mail : [email protected]

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