ENG Cat - Dcs.sis - Controller

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The document contains schematic diagrams and definitions of electrical and hydraulic symbols for a generator set engine. It also provides instructions for navigating the interactive schematic.

The schematic diagrams show various engine components, connectors, and wiring assemblies.

The schematic uses standard symbols to represent components like sensors, solenoids, switches, and other electrical and hydraulic parts.

INTERACTIVE SCHEMATIC

Bookmarks X
*This document is best viewed at a
Options
screen resolution of 1024 X 768.
Features
Cover Page
To set your screen resolution do the following:
Tables RIGHT CLICK on the DESKTOP.
Component Select PROPERTIES.
Connector
CLICK the SETTINGS TAB.
Schematic
Machine Views
MOVE THE SLIDER under SCREEN RESOLUTION
Chassis View until it shows 1024 X 768.
Cab View CLICK OK to apply the resolution.
Engine View
*Due to different monitor sizes and PDF reader preferences
The Bookmarks panel will allow you to there may be some variance in linked schematic locations
quickly navigate to points of interest.

Click here to save a copy of


EC-C2 E-C60 this interactive schematic
EC-C3
to your desktop
E-C61

VIEW ALL CALLOUTS

EC-C1
When only one callout is showing on a
machine view, clicking on this button will
Click on any text that is BLUE and make all of the callouts visible. This
underlined. These are hyperlinks button is located in the top right corner
that can be used to navigate the of every machine view page.
schematic and machine views.

ELECTRICAL SYMBOLS BASIC HYDRAULIC


HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow


Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

Click here to view the


Zoom In “CTRL” / “+” Schematic Symbols
Fluid
Conditioner
Spring
(Adjustable)

Zoom Out “CTRL” / “-” and Definitions page

Fit to Page “CTRL” / “0” (zero)


Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
Search “CTRL” / “SHIFT” / “F”
UENR1213-05
January 2016

3512B and 3512C Generator Set Engine


Electrical System
3512B: 3512C:
9G51-UP 9H21-UP
9G71-UP LN51-UP
9G81-UP LD91-UP
LDE1-UP 9G91-UP
LDF1-UP LL91-UP
LM91-UP
LDJ1-UP
LDK1-UP
LLK1-UP
RMS1-UP
LLT1-UP

© 2016 Caterpillar, All Rights Reserved Printed in U.S.A.


SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC


ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump


Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring


(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic


Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS


G
M T

Pressure Temperature Level Flow


Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS


Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
E-C8
1330973 INTERFACE HARNESS
229-E37 BK-16
229-E38 BK-16 Y797-E262 1532707_CBL A E-C49
TERMINATING RESISTOR 3E3364 JN-C1
892-E41 BR-18 Y798-E263 1532707_CBL B
1743016 1471444
105-E15 BR-18 893-E28 GN-18 Y799-E264 1532707_CBL C P790-E191 WH-18 1 BTRY+ AIR SHUTOFF SWITCH AS LH
994-E89 GY-18 P790-E192 WH-18 2 SIGNAL 2632905 1
115-E12 PK-14 997-E69 OR-18 E_CBL_207 2
115-E13 PK-14 997-E70 OR-18 3
997-E71 OR-18 Y797-E47 1532707_CBL Y797-E262 1532707_CBL E-C18 4
J 150-E4 RD-14 150-E7 RD-14 997-E72 OR-18 POWER DISTRIBUTION BOX Y797-E42 1532707_CBL 2304013 5 A235-JN22 BK-14 J
150-E5 RD-14 997-E73 OR-18 P790-E190 WH-18 1 BTRY + 6 CONNECTOR JN-C2 CONNECTS
2 GROUND AIR SHUTOFF FDBK SENSOR LH 7
150-E6 RD-14 997-E74 OR-18 200-E45 BK-18
3 SIGNAL 3719531 8 TO CONNECTOR E-C31
200-E44 BK-18 997-E75 OR-18 Y798-E48 1532707_CBL Y798-E263 1532707_CBL P790-E168 WH-18 893-JN6 GN-18
997-E76 OR-18 Y798-E43 1532707_CBL 9 892-JN7 BR-18 LOCATION: C15
ALTERNATOR (45A)
200-E45 BK-18 A235-E106 BK-18 10
5N5692
A235-E187 BK-14 11
LH AIR SHUTOFF SOLENOID JN-C2
200-E156 BK-18 A700-E105 OR-18 ALT Y799-E49 1532707_CBL Y799-E264 1532707_CBL 852-E166 GN-12 1416747 (4 TURBO CONFIG) 12
A700-E183 OR-18 SEE NOTE “B” 109-C1 RD-4 + R Y799-E46 1532707_CBL 200-E167 BK-12 13 9X1339
2304073 (2 TURBO CONFIG)
200-E162 BK-10 A702-E122 PU-18 109-C1 RD-4 109-C1 RD-4 14 Y799-JN1 1532707_CBL 1
70A
A704-E126 GN-18 ALTERNATOR BREAKER 200-C2 BK-4 15 Y798-JN2 1532707_CBL 2
200-E165 BK-12 A706-E130 GY-18 200-C2 BK-4 E-C10 16 Y797-JN3 1532707_CBL 3
ENGINE ECM 2038986
A708-E134 BR-18 1698670 E-C27 17 115-JN4 PK-14 4
2062710
E-C1 200-E167 BK-12 A710-E138 GY-18 997-E69 OR-18 A OR-18 POS V 2304013 18 105-JN11 BR-18 115-JN5 PK-14 5
J1 1607690 AFTERCOOLER TEMPERATURE SENSOR
A712-E142 BR-18 R993-E77 BR-18 B BK-18 GROUND R997-E95 OR-18 1 +5V 19 115-JN4 PK-14 6
1022240 LEFT TURBO INLET PRESSURE SENSOR
1 A722-E123 YL-18 A751-E85 YL-18 C WH-18 SIGNAL R993-E98 BR-18 2 GROUND 20 115-JN5 PK-14 7
2746717
+5V ENGINE MOUNTED SENSORS 2 997-E65 OR-18 229-E8 BK-14 A724-E127 WH-18 354-E178 OR-18 3 ASOS TIMER 2 229-HH2 BK-18 F713-E102 OR-18 3 SIGNAL 21 892-JN7 BR-18 8
ANALOG SIGNAL REFERENCE 3 R993-E66 BR-18 229-E9 BK-14 A726-E131 OR-18 F708-E175 RD-16 6 2395794 1 121-R1 RD-18 22 F715-JN12 PU-18 893-JN6 GN-18 9
+8V ENGINE MOUNTED SENSORS 4 A700-E105 OR-18 229-E10 BK-14 A728-E135 WH-18 E-C7 23 A744-JN10 GN-18 10
DIGITAL REFERENCE 5 A235-E106 BK-18 A730-E139 OR-18 200-Z2 BK-18 2304013 E-C29 24 A235-JN22 BK-14 A235-JN8 BK-14 11
AFTERCOOLER COOLANT TEMP 6 A751-E85 YL-18 229-E36 BK-16 A732-E143 YL-18 997-E70 OR-18 1 +5V 1552269 25 A235-JN13 BK-14 12
ATMOSPHERIC PRESSURE SENSOR
COOLANT TEMP 7 C941-E88 GN-18 229-E38 BK-16 A746-E87 PK-18 R993-E78 BR-18 2 GROUND Y797-E118 1532707_CBL 1 BK-18 LH MPU 26 893-JN6 GN-18 13
2746717
I CAT DATA LINK POS
CAT DATA LINK NEG
8
9
893-E26 GN-18 229-E37 BK-16 A747-E86 GY-18 ASOS RELAY A747-E86 GY-18 3 SIGNAL Y798-E117 1532707_CBL 2 WH-18 3181181 27
28
A250-JN20 BK-14 892-JN7 BR-18 14
15
I
892-E39 BR-18 A751-E85 YL-18 F708-E175 RD-16 9X8124 Y799-E119 1532707_CBL A250-JN21 BK-14 A235-JN8 BK-14
RATED SPEED SIGNAL 10 L997-E20 BU-18 354-E1 OR-18 C941-E88 GN-18 F708-E163 YL-18 SHLD 29 A744-JN10 GN-18 R775-JN9 OR-18 16
LH TURBO EXHAUST TEMP 11 F703-E107 GY-18 354-E2 OR-18 E796-E90 GN-18 852-E164 GN-12 E-C6 30 F715-JN12 PU-18 A744-JN10 GN-18 17
RH TURBO EXHAUST TEMP 12 F704-E110 OR-18 F703-E107 GY-18 852-E166 GN-12 2304013 31 105-JN11 BR-18 18
SECONDARY SPEED/TIMING SENSOR 13 852-E164 GN-12 F725-E92 WH-18 997-E71 OR-18 1 +5V E-C30 32 F715-JN12 PU-18 19
TURBO OUTLET PRESSURE SENSOR 1552269
14 J752-E185 WH-18 123-V1 RD-8 R993-E79 BR-18 2 GROUND 2766793 33 F768-JN16 WH-18 A235-JN13 BK-14 20
SCAC COOLANT LEVEL SENSOR 15 J752-E185 WH-18 852-E166 GN-12 P792-E91 BU-18 SEE NOTE “B” A746-E87 PK-18 3 SIGNAL G429-E113 GN-18 1 SIGNAL ENGINE OIL TEMPERATURE SENSOR 34 Y798-JN18 1532707_CBL L997-JN14 BU-18 21
FILTERED OIL PRESSURE 16 994-E89 GY-18 R993-E77 BR-18 R993-E112 BR-18 2 GROUND 264-4297 35 L997-JN14 BU-18 22
40A
UNFILTERED OIL PRESSURE 17 E796-E90 GN-18 892-E40 BR-18 R993-E78 BR-18 36 23
+5V ENGINE MOUNTED SENSORS 18 ASOS BREAKER E-C11
R997-E93 OR-18 892-E39 BR-18 R993-E79 BR-18 37 P989-JN15 GN-18 24
2038987 1698670 E-C32
19 892-E41 BR-18 R993-E80 BR-18 200-Z2 BK-18 ECM BUSSBAR 38 Y797-JN3 1532707_CBL P989-JN15 GN-18 25
ETHER MANUAL OVERRIDE 20 R774-E173 WH-18 893-E27 GN-18 R993-E81 BR-18 200-Z1 BK-18 2204976 997-E76 OR-18 A OR-18 POS V 2304013 39 Y798-JN2 1532707_CBL 26
COOLANT TEMPERATURE SENSOR
START/RUN/STOP 1 21 R775-E21 OR-18 893-E26 GN-18 R993-E82 BR-18 R993-E84 BR-18 B BK-18 GROUND 1022240 R997-E96 OR-18 1 +5V 40 R775-JN23 OR-18 R775-JN9 OR-18 P989-JN15 GN-18 27
RIGHT TURBO INLET PRESSURE SENSOR
START/RUN/STOP 2 22 R775-E22 OR-18 893-E28 GN-18 R993-E83 BR-18 C941-E88 GN-18 C WH-18 SIGNAL R993-E99 BR-18 2 GROUND 41 Y799-JN1 1532707_CBL R775-JN24 OR-18 28
2746717
E-STOP 1 23 F715-E24 PU-18 R993-E84 BR-18 PRELUBE RELAY F714-E103 PK-18 3 SIGNAL 42 Y799-JN19 1532707_CBL F768-JN16 WH-18 29
FILTERED FUEL PRESSURE 24 F725-E92 WH-18 998-E3 BR-18 X416-E34 OR-16 F767-E160 WH-18 9X8124 43 JN_CBL_5 F768-JN16 WH-18 30
UNFILTERED FUEL PRESSURE 25 P792-E91 BU-18 994-E89 GY-18 X416-E35 OR-16 E-C12 44 Y797-JN17 1532707_CBL 31
ENGINE OIL TEMP 26 G429-E113 GN-18 996-E64 GN-18 C465-E161 OR-10 2370227 E-C39 45 Y798-JN18 1532707_CBL 32
27 E_CBL_203 997-E75 OR-18 1 +5V 1552269 46 R775-JN23 OR-18 Y799-JN19 1532707_CBL 33
FUEL PRESSURE SENSOR FILTERED
E-STOP 2 28 A744-E25 GN-18 997-E72 OR-18 Y797-E47 1532707_CBL 120-P1 RD-8 R993-E83 BR-18 2 GROUND 2746719 A701-E520 GY-18 1 47 R775-JN24 OR-18 34
INJECTOR 1
29 997-E65 OR-18 997-E73 OR-18 Y798-E48 1532707_CBL SEE NOTE “B” F725-E92 WH-18 3 SIGNAL A721-E121 WH-18 2 48 115-JN4 PK-14 Y797-JN3 1532707_CBL Y797-JN17 1532707_CBL 35
CONNECT TO BATT-
COOLANT LEVEL SENSOR NEG C 30 E967-E116 WH-18 997-E74 OR-18 Y799-E49 1532707_CBL CBL BK-00 49 Y798-JN2 1532707_CBL Y798-JN18 1532707_CBL 36
H ANALOG SENSOR 22 31 997-E75 OR-18
40A TERMINAL OF STARTER MOTOR
50 Y797-JN17 1532707_CBL Y799-JN1 1532707_CBL 37 H
32 E_CBL_204 PRELUBE BREAKER E-C13 E-C40
997-E76 OR-18 51 JN_CBL_6 Y799-JN19 1532707_CBL 38
2038987 CONNECT TO BATT+ 2370227 1552269
SPEED/TIMING SENSOR SIGNAL 33 R999-E14 WH-18 997-E69 OR-18 Y797-E42 1532707_CBL CBL RD-00 CBL BK-00 52 115-JN5 PK-14 A250-JN20 BK-14 39
TERMINAL OF STARTER MOTOR
CAN DATA LINK NEG 34 Y798-E43 1532707_CBL 997-E70 OR-18 Y798-E43 1532707_CBL 997-E74 OR-18 1 +5V A703-E124 BR-18 1 53 A250-JN21 BK-14 40
POS NEG POS NEG FUEL PRESSURE SENSOR UNFILTERED INJECTOR 3
ANALOG SIGNAL REFERENCE 35 R993-E94 BR-18 997-E71 OR-18 Y799-E46 1532707_CBL R993-E82 BR-18 2 GROUND 2746719 A723-E125 OR-18 2 54
36 200-U2 BK-18 SMMS #2 P792-E91 BU-18 3 SIGNAL 55
37 A235-E106 BK-18 E_CBL_205 F701-E11 BR-18 9X8124 56
BATTERY #1 BATTERY #2 E-C41
38 A235-E109 BK-18 Y797-E50 1532707_CBL 57
39 Y798-E54 1532707_CBL 314-E158 PU-8 CUSTOMER SUPPLIED E-C14 1552269 58
TIMING CAL NEG 40 R724-E63 PU-18 A235-E186 BK-14 Y799-E58 1532707_CBL 2370227 A705-E128 BU-18 1 59
NOTE A INJECTOR 5

229-HH2 BK-18
TIMING CAL POS 41 T723-E62 PK-18 A235-E184 BK-14 120-CC1 RD-8 997-E72 OR-18 1 +5V A725-E129 YL-18 2 60
OIL PRESSURE SENSOR FILTERED

121-R1 RD-18

200-Z1 BK-18
E_CBL_208

200-C2 BK-4
CAN DATA LINK SHIELD 42 Y799-E46 1532707_CBL A235-E187 BK-14 200-U1 BK-18 R993-E80 BR-18 2 GROUND 2746719 61 A250-JN20 BK-14
SPEED/TIMING SENSOR POS 43 996-E64 GN-18 Y797-E265 1532707_CBL 200-U2 BK-18 SMMS #1 994-E89 GY-18 3 SIGNAL 62
44 A250-E18 BK-14 Y798-E266 1532707_CBL F701-E11 BR-18 9X8124 E-C42 63 A250-JN21 BK-14
45 A250-E16 BK-14 Y799-E267 1532707_CBL P989-E154 GN-18 1552269 64
46 A250-E17 BK-14 304-E157 WH-8 109-W1 RD-4 E-C15 A707-E132 PU-18 1 65
E_CBL_202 2370227 INJECTOR 7
47 A700-E105 OR-18 118-M1 RD-8 A727-E133 PK-18 2 66 L997-JN14 BU-18
48 A700-E183 OR-18 Y797-E53 1532707_CBL SEE NOTE “B” 997-E73 OR-18 1 +5V 67
OIL PRESSURE SENSOR UNFILTERED
49 A701-E520 GY-18 Y798-E57 1532707_CBL R993-E81 BR-18 2 GROUND 2746719 68
40A E-C43
CAN DATA LINK POS 50 Y797-E42 1532707_CBL A702-E122 PU-18 Y799-E61 1532707_CBL E796-E90 GN-18 3 SIGNAL 69
SPEED/TIMING SENSOR NEG SMMS BREAKER 1552269
51 998-E3 BR-18 A703-E124 BR-18 70 105-JN11 BR-18
2038987
POS BATTERY 52 150-E4 RD-14 A704-E126 GN-18 CBL-A1 RD-4 A709-E136 OR-18 1
G POS BATTERY 53 150-E6 RD-14 A705-E128 BU-18 POWER LUG E-C19 A729-E137 YL-18 2
INJECTOR 9 G
54 A706-E130 GY-18 SEE NOTE “B” 1552269
POS BATTERY 55 150-E5 RD-14 A707-E132 PU-18 115-E12 PK-14 304-E157 WH-8 A702-E122 PU-18 1
20A INJECTOR 2 E-C44
AIR SHUTOFF TRIPPED DETECTION 56 H401-E169 OR-18 A708-E134 BR-18 115-E13 PK-14 A722-E123 YL-18 2
GENERAL ALARM DRIVE POS AUX BREAKER 1552269
57 X416-E33 OR-16 A709-E136 OR-18
2038989 S G
58 A710-E138 GY-18 A711-E140 PU-18 1
E-C20 INJECTOR 11
59 A711-E140 PU-18 115-E12 PK-14 E798-E31 PK-18 SEE NOTE “B” A731-E141 WH-18 2
DIGITAL REFERENCE 60 A712-E142 BR-18 115-E13 PK-14 P790-E170 WH-18 CBL-A1 RD-4 BAT MTR STARTER #1 1552269
20A
61 A721-E121 WH-18 150-E7 RD-14 CBL-AA1 BK-0000 2071562 A704-E126 GN-18 1
ECM BREAKER INJECTOR 4

229-HH2 BK-18
62 A722-E123 YL-18 200-E44 BK-18 A724-E127 WH-18 2

200-Z1 BK-18
2038989 MOTOR E-C48

200-C2 BK-4
NEG BATTERY 63 229-E8 BK-14 A723-E125 OR-18 200-E45 BK-18
64 A724-E127 WH-18 200-E156 BK-18 121-R1 RD-18 3E3364
NEG BATTERY 65 229-E9 BK-14 A725-E129 YL-18 200-E162 BK-10 E-C21 P790-E193 WH-18 1 BTRY+ AIR SHUTOFF SWITCH AS RH
PRELUBE PRESSURE SWITCH OVERRIDE 66 X809-E159 BU-18 A726-E131 OR-18 200-E165 BK-12 CBL-A2 BK-4 1552269 H401-E188 OR-18 2 SIGNAL 2632905
87A
NEG BATTERY 67 229-E10 BK-14 A727-E133 PK-18 200-E167 BK-12 CBL-AC1 BK-0000 A706-E130 GY-18 1
30 INJECTOR 6
ECS IN AUTO 68 F721-E19 GY-18 A728-E135 WH-18 229-E8 BK-14 115-J1 RD-12 A726-E131 OR-18 2
NEG BATTERY 69 229-E36 BK-16 A729-E137 YL-18 229-E9 BK-14 87 ECM RELAY 314-E158 PU-8 E-C5
354-E178 OR-18 9Y2921
KEYSWITCH 70 105-E15 BR-18 A730-E139 OR-18 229-E10 BK-14 354-E2 OR-18 85 1552269
A731-E141 WH-18 354-E1 OR-18 354-E1 OR-18 86 E-C22 T723-E62 PK-18 1
E-C2 S G 1552269 2 TIMING CAL
A732-E143 YL-18 354-E2 OR-18 150-E7 RD-14 R724-E63 PU-18
J2 1471443 354-E178 OR-18 229-HH1 BK-18 A708-E134 BR-18 1
BAT MTR INJECTOR 8
INJECTOR 1 POS 1 A701-E520 GY-18 A744-E25 GN-18 200-E165 BK-12 CBL-AA1 BK-0000 STARTER #2 A728-E135 WH-18 2
F INJECTOR 1 RTN 2 A721-E121 WH-18 852-E164 GN-12 A250-E16 BK-14 200-E167 BK-12 2071562 E-C33
2304013
F
INJECTOR 2 POS 3 A702-E122 PU-18 852-E166 GN-12 A250-E17 BK-14 200-E162 BK-10 CBL-A2 BK-4
MOTOR E-C23
INJECTOR 2 RTN 4 A722-E123 YL-18 A746-E87 PK-18 A250-E16 BK-14 A250-E18 BK-14 200-E44 BK-18 GROUND LUG P790-E194 WH-18 1 BTRY +
INJECTOR 15 POS 5 1552269 2 GROUND AIR SHUTOFF FDBK SENSOR RH
A747-E86 GY-18 A250-E17 BK-14 200-E156 BK-18 200-E45 BK-18 200-E44 BK-18
STARTER SOLENOID POS 6 1 3 SIGNAL 3719531
A785-E29 BU-16 A751-E85 YL-18 A250-E18 BK-14 200-E162 BK-10 200-E156 BK-18 A710-E138 GY-18 H401-E189 OR-18
INJECTOR 10
STARTER SOLENOID NEG 7 C465-E161 OR-10 200-U1 BK-18 A250-E17 BK-14 CBL-AC1 BK-0000 A730-E139 OR-18 2
8 A785-E29 BU-16 E798-E31 PK-18 200-E44 BK-18 A250-E16 BK-14
9 F767-E160 WH-18 200-E45 BK-18 A250-E18 BK-14
E-C24 RH AIR SHUTOFF SOLENOID
ETHER HOLD IN POS 10 C465-E161 OR-10 F708-E163 YL-18 200-E165 BK-12 229-E8 BK-14 852-E164 GN-12
1552269 1416747 (4 TURBO CONFIG)
11 P790-E170 WH-18 200-E167 BK-12 229-E9 BK-14 200-E165 BK-12 2304073 (2 TURBO CONFIG)
PRELUBE PUMP POS 12 F768-E155 BU-18 P989-E154 GN-18 229-E8 BK-14 229-E10 BK-14 A712-E142 BR-18 1
INJECTOR 12
AIR SHUTOFF DRIVE 13 F708-E163 YL-18 C700-E114 RD-18 229-E9 BK-14 200-U1 BK-18 A732-E143 YL-18 2
INJECTOR 5 POS 14 A705-E128 BU-18 C941-E88 GN-18 229-E10 BK-14 E-C34 KK-C2 KK-C1
INJECTOR 5 RTN 15 A725-E129 YL-18 E722-E30 PK-18 304-E157 WH-8 7N9737 7N9738 2975475
INJECTOR 6 POS 16 A706-E130 GY-18 314-E158 PU-8 P989-E153 GN-18 1 G701-K1 RD-18 1 BK-18 AIR START MOTOR
E-C4 MOTOR
INJECTOR 6 RTN 17 A726-E131 OR-18 200-E156 BK-18 2 229-K2 BK-18 2 BK-18 3990713
INJECTOR 15 RTN 18 E795-E104 YL-18 8T8736
19 E796-E90 GN-18 X416-E34 OR-16 A
ETHER HOLD IN NEG 20 E797-E32 WH-18 229-E37 BK-16 B E-C35
21 Y799-E58 1532707_CBL C 1698670
22 E798-E31 PK-18 893-E28 GN-18 D ECM SERVICE R800-E108 OR-18 A OR-18 POS V
CONNECTOR RH TURBO INLET EXHAUST TEMPERATURE SENSOR
23 E967-E116 WH-18 892-E41 BR-18 E A235-E109 BK-18 B BK-18 GROUND
4152432
E INJECTOR 9 POS
INJECTOR 9 RTN
24
25
A709-E136 OR-18
A729-E137 YL-18
E998-E115 BK-18
F703-E107 GY-18 THERMOCOUPLE 12
Y798-E54 1532707_CBL
Y797-E50 1532707_CBL
F
G
F704-E110 OR-18 C WH-18 SIGNAL
E
243-5752 TH_CBL_12
INJECTOR 16 POS 26 F704-E110 OR-18 H
INJECTOR 16 RTN 27 F708-E163 YL-18 BK-18 1 L722-TH72 1162652_CBL J E-C36
CYLINDER 12
SHUTDOWN NOTIFY NEG 28 E797-E32 WH-18 F713-E102 OR-18 BK-18 2 L752-TH73 1162652_CBL 2304013
300mA SINKING DRIVER 29 F714-E103 PK-18 T° TH-C12 R997-E97 OR-18 1 +5V
E-C47 CRANKCASE PRESSURE SENSOR
30 F715-E24 PU-18 1552269 R993-E100 BR-18 2 GROUND
1698670 2746717
31 E795-E104 YL-18 3 SIGNAL
INJECTOR 13 POS 32 F721-E19 GY-18 THERMOCOUPLE 10 A RD-18 POS V
A700-E183 OR-18 SCAC COOLANT LEVEL SENSOR
243-5752 TH_CBL_10
INJECTOR 13 RTN 33 A235-E187 BK-14 B BK-18 GROUND
BK-18 1 L720-TH70 1162652_CBL 2042518 E-C37
INJECTOR 10 POS 34 A710-E138 GY-18 F725-E92 WH-18 CYLINDER 10 J752-E185 WH-18 C YL-18 SIGNAL
BK-18 2 229-TH103 BK-16 1552269
INJECTOR 10 RTN 35 A730-E139 OR-18 F767-E160 WH-18 L750-TH71 1162652_CBL
TH_CBL_21
TURBO OUTLET PRESSURE 36 A746-E87 PK-18 F768-E155 BU-18 T° TH-C10 X809-E159 BU-18 1 BK-18 PRELUBE PRESSURE SWITCH
Y797-TH106 1532707_CBL
ATMOSPHERIC PRESSURE 37 A747-E86 GY-18 1552269 R993-E101 BR-18 2 BK-18 1501240
Y798-TH105 1532707_CBL E-C16 LH TURBO INLET EXHAUST TEMPERATURE SENSOR
LH TURBO INLET PRESSURE 38 F713-E102 OR-18 G429-E113 GN-18 TH-C20 PYROMETER
THERMOCOUPLE 8 Y799-TH107 1532707_CBL 1698670 4152432
RH TURBO INLET PRESSURE 39 F714-E103 PK-18 H401-E169 OR-18 H401-E188 OR-18 1607689 343-4631
243-5752 TH_CBL_8 X416-TH104 RD-16
INJECTOR 3 POS 40 A703-E124 BR-18 H401-E189 OR-18 1 +TC 1 A700-E105 OR-18 A OR-18 POS V
BK-18 1 L711-TH1 1162652_CBL
INJECTOR 3 RTN 41 A723-E125 OR-18 J752-E185 WH-18 L718-TH68 1162652_CBL B BK-18 GROUND C465-E161 OR-10
CYLINDER 8
BK-18 2 L741-TH2 1162652_CBL 2 -TC 1 A235-E106 BK-18 MOTOR PRELUBE MOTOR
INJECTOR 4 POS 42 A704-E126 GN-18 L997-E20 BU-18 L748-TH69 1162652_CBL F703-E107 GY-18 C WH-18 SIGNAL 200-E162 BK-10 3T7583
L712-TH62 1162652_CBL 3 +TC 2 SYMBOL DESCRIPTION
INJECTOR 4 RTN 43 A724-E127 WH-18 T° TH-C8 4 -TC 2
L712-TH62 1162652_CBL L742-TH63 1162652_CBL
44 P790-E170 WH-18 1552269 5 J1939 CAN SHIELD
CIRCUIT CONNECTED
L714-TH64 1162652_CBL Y799-TH107 1532707_CBL E_CBL_206 E-C38
45 P790-E190 WH-18 6 POWER +
THERMOCOUPLE 6 L716-TH66 1162652_CBL X416-TH104 RD-16 1552267
CIRCUIT NOT CONNECTED
CRANKCASE PRESSURE 46 E795-E104 YL-18 P790-E191 WH-18
D 47 243-5752 TH_CBL_6 L718-TH68 1162652_CBL 229-TH103 BK-16 7 POWER -
Y797-E265 1532707_CBL Y797-E52 1532707_CBL C700-E114 RD-18 1 RD-18 POS V
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
D
L720-TH70 1162652_CBL Y797-TH106 1532707_CBL 8 J1939 CAN + COOLANT LEVEL SENSOR
INJECTOR 7 POS 48 A707-E132 PU-18 P790-E195 WH-18 P790-E168 WH-18 BK-18 1 L716-TH66 1162652_CBL Y797-E53 1532707_CBL E998-E115 BK-18 2 BK-18 GROUND INTERNAL ELECTRICAL CONNECTION
CYLINDER 6 L722-TH72 1162652_CBL Y798-TH105 1532707_CBL 9 J1939 CAN - 2042518 TO SURFACE OF COMPONENT
INJECTOR 7 RTN 49 A727-E133 PK-18 P790-E192 WH-18 BK-18 2 L746-TH67 1162652_CBL E967-E116 WH-18 3 YL-18 SIGNAL
L742-TH63 1162652_CBL M766-TH13 OR-16 10 +TC 13 CONNECTOR
INJECTOR 8 POS 50 A708-E134 BR-18 P790-E193 WH-18 T° TH-C6 11 -TC 13
L744-TH65 1162652_CBL M766-TH13 OR-16
INJECTOR 8 RTN 51 A728-E135 WH-18 P790-E194 WH-18 1552269 12 +TC 14 Y798-E266 1532707_CBL Y798-E56 1532707_CBL H# CIRCUIT GROUPING DESIGNATION
L746-TH67 1162652_CBL M767-TH14 OR-16
INJECTOR 12 POS 52 A712-E142 BR-18 13 -TC 14 Y798-E57 1532707_CBL
THERMOCOUPLE 4 L748-TH69 1162652_CBL M767-TH14 OR-16 E-C28 F-C2 F-C1
ATCH WIRE, CABLE, COMPONENT
53 P792-E91 BU-18 14 +TC 3
243-5752 TH_CBL_4 L750-TH71 1162652_CBL L713-TH3 1162652_CBL 1552272 3E3376 3E3370
DIGITAL REFERENCE 54 A235-E109 BK-18 R724-E63 PU-18 15 -TC 3
SPLICE

BK-18 1 L752-TH73 1162652_CBL L743-TH4 1162652_CBL


COOLANT LEVEL SENSOR NEG B 55 E998-E115 BK-18 L714-TH64 1162652_CBL Y799-E267 1532707_CBL Y799-E60 1532707_CBL 996-E64 GN-18 1 996-F1 RD-18 A OR-18 POS V BLADE, SPADE, RING OR SCREW
CYLINDER 4 L714-TH64 1162652_CBL 16 +TC 4 SPEED/TIMING SENSOR TERMINAL
+8V ENGINE MOUNTED SENSORS 56 R800-E108 OR-18 R774-E173 WH-18 BK-18 2 L744-TH65 1162652_CBL Y799-E61 1532707_CBL 998-E3 BR-18 2 998-F2 BK-18 B BK-18 GROUND
COOLANT LEVEL SENSOR POS A 57 C700-E114 RD-18 T° TH-C4
L744-TH65 1162652_CBL 17
18
-TC 4
NC R999-E14 WH-18 3 999-F3 WH-18 C WH-18 SIGNAL
2735041
COLOR LEGEND
INJECTOR 11 POS 58 A711-E140 PU-18 1552269 19 NC 4
INJECTOR 11 RTN 59 A731-E141 WH-18 R775-E21 OR-18 E-C3 TH-C21 (+) BATTERY
ABBREV COLOR
THERMOCOUPLE 2 M768-TH15 OR-16 20 +TC 15
INJECTOR 14 POS 60 R775-E22 OR-18 1552264 3E3388 RD RED
243-5752 TH_CBL_2 M768-TH15 OR-16 21 -TC 15 (+) BATTERY SWITCHED
INJECTOR 14 RTN 61 R775-E23 OR-18 22 +TC 16 X416-E35 OR-16 1 X416-TH104 RD-16 WH WHITE
BK-18 1 M769-TH16 OR-16 STARTING CIRCUIT
INJECTOR 12 RTN 62 A732-E143 YL-18 L712-TH62 1162652_CBL Y797-E52 1532707_CBL 2 Y797-TH106 1532707_CBL OR ORANGE
CYLINDER 2 M769-TH16 OR-16 23 -TC 16
63 R800-E108 OR-18 BK-18 2 L742-TH63 1162652_CBL Y798-E56 1532707_CBL 3 Y798-TH105 1532707_CBL (-) BATTERY / SENSOR RETURN
L715-TH5 1162652_CBL 24 +TC 5 YL YELLOW
64 200-E44 BK-18 T° TH-C2 25 -TC 5 229-E38 BK-16 4 229-TH103 BK-16 SENSOR / ACTUATOR SUPPLY
L745-TH6 1162652_CBL PK PINK
+8V REMOTE MOUNTED SENSORS 65 A700-E183 OR-18 P989-E152 GN-18 200-E45 BK-18 1552269 +TC 6 Y799-E60 1532707_CBL 5 Y 799-TH 107 1532707_C B L
L716-TH66 1162652_CBL 26 SIGNAL TO ECM
BK BLACK
DIGITAL REFERENCE 66 A235-E184 BK-14 200-E156 BK-18 27 -TC 6 6
L746-TH67 1162652_CBL CONTROL (POSITIVE) FROM ECM
GY GRAY
67 P989-E154 GN-18 200-E162 BK-10 28 +TC 17 7 CONTROL (RETURN) FROM ECM
M770-TH17 OR-16
68 P989-E153 GN-18 200-E165 BK-12 29 -TC 17 8 PU PURPLE
C DROOP SPEED SIGNAL 69 E722-E30 PK-18 200-E167 BK-12
M770-TH17 OR-16
M771-TH18 OR-16 30 +TC 18
CAT DATA LINK
BR BROWN C
70 R993-E80 BR-18 852-E164 GN-12 THERMOCOUPLE 11 J1939 DATA LINK
243-5752 TH_CBL_11 M771-TH18 OR-16 31 -TC 18 GN GREEN
R993-E66 BR-18 R993-E81 BR-18 852-E166 GN-12 L717-TH7 1162652_CBL 32 +TC 7 HIGHWAYS
BK-18 1 BU BLUE
R993-E82 BR-18 996-E64 GN-18 CYLINDER 11 L721-TH11 1162652_CBL
L747-TH8 1162652_CBL 33 -TC 7
GENERATOR HARNESS PINOUT DESCRIPTIONS R993-E83 BR-18 998-E3 BR-18 BK-18 2 L751-TH12 1162652_CBL
L711-TH1 1162652_CBL L718-TH68 1162652_CBL 34 +TC 8
E-C31 R993-E84 BR-18 A235-E109 BK-18 T° TH-C11 L713-TH3 1162652_CBL L748-TH69 1162652_CBL 35 -TC 8
8T9834 R993-E77 BR-18 A701-E520 GY-18 1552269 L715-TH5 1162652_CBL T742-TH19 PK-16 36 +TC 19 HARNESS AS PART NUMBER CHANGE NOTE DESCRIPTION
LH MPU SHIELD 1 Y799-E119 1532707_CBL R993-E78 BR-18 A703-E124 BR-18 37 -TC 19
THERMOCOUPLE 9 L717-TH7 1162652_CBL T742-TH19 PK-16
LH MPU COMMON 2 Y798-E117 1532707_CBL R993-E79 BR-18 A705-E128 BU-18 38 +TC 20 A 242-7397 00 ATCH PD BOX TO STARTER - 3512
243-5752 TH_CBL_9 L719-TH9 1162652_CBL T743-TH20 WH-16
LH MPU SIGNAL 3 Y797-E118 1532707_CBL R993-E100 BR-18 A707-E132 PU-18 39 -TC 20 C 241-0242 04 ATCH PD BOX TO ALTERNATOR - 3512
BK-18 1 L721-TH11 1162652_CBL T743-TH20 WH-16
AUXILLARY POWER 4 115-E12 PK-14 R993-E94 BR-18 R993-E99 BR-18 A709-E136 OR-18 L719-TH9 1162652_CBL E 389-6941 07 ENGINE - 3512
CYLINDER 9 L741-TH2 1162652_CBL L719-TH9 1162652_CBL 40 +TC 9
AUXILLARY POWER 5 115-E13 PK-14 R993-E101 BR-18 A711-E140 PU-18 BK-18 2 L749-TH10 1162652_CBL F 242-7392 01 SPEED/TIMING SNSR JUMPER
L743-TH4 1162652_CBL L749-TH10 1162652_CBL 41 -TC 9
6 R993-E112 BR-18 A721-E121 WH-18 T° TH-C9 42 +TC 10 JN 398-9259 05 LE ENG TO PNL INTRFACE
L745-TH6 1162652_CBL L720-TH70 1162652_CBL
7 R993-E98 BR-18 A723-E125 OR-18 1552269 43 -TC 10 JN 417-8827 02 LE ENG TO PNL INTRFACE
L747-TH8 1162652_CBL L750-TH71 1162652_CBL
8 A725-E129 YL-18 44 +TC 21 JN 457-6303 01 LE ENG TO PNL INTRFACE
THERMOCOUPLE 7 L749-TH10 1162652_CBL S0800-TH21 WH-16
ETHER AUTO / MANUAL 9 R774-E173 WH-18 R997-E93 OR-18 R997-E96 OR-18 A727-E133 PK-18 45 -TC 21 JN 457-6304 01 LE ENG TO PNL INTRFACE
243-5752 TH_CBL_7 L751-TH12 1162652_CBL S0800-TH21 WH-16
10 R997-E97 OR-18 A729-E137 YL-18 46 +TC 22 KK 399-1522 00 AIR START MOTOR
BK-18 1 S0800-TH22 WH-16
11 R997-E95 OR-18 A731-E141 WH-18 L717-TH7 1162652_CBL TH 476-2796 00 THERMOCOUPLE CYL 2 LOC
CYLINDER 7 M766-TH13 OR-16 S0800-TH22 WH-16 47 -TC 22
12 C465-E161 OR-10 BK-18 2 L747-TH8 1162652_CBL TH 476-2798 00 THERMOCOUPLE CYL 12 LOC
L721-TH11 1162652_CBL 48 +TC 11
CAT DATA LINK POS 13 893-E27 GN-18 R999-E14 WH-18 C700-E114 RD-18 T° TH-C7 49 -TC 11
M767-TH14 OR-16 L751-TH12 1162652_CBL
CAT DATA LINK NEG 14 892-E40 BR-18 T723-E62 PK-18 E795-E104 YL-18 1552269 50 +TC 12 WIRE AS
L722-TH72 1162652_CBL
DIGITAL REFERENCE 15 A235-E186 BK-14 E967-E116 WH-18 51 -TC 12
THERMOCOUPLE 5 M768-TH15 OR-16 L752-TH73 1162652_CBL
B START / RUN / STOP 16 R775-E23 OR-18 X416-E33 OR-16 E998-E115 BK-18
243-5752 TH_CBL_5 52 NC CC 242-7062 01 ATCH SMMS1 RELAY TO SMMS2 RELAY B
SHUTDOWN D 17 A744-E25 GN-18 X416-E35 OR-16 F704-E110 OR-18 53 NC HH 386-5172 00 ATCH RELAY COIL AND ASOS TIMER TO GND LUG
BK-18 1 M769-TH16 OR-16
KEYSWITCH 18 105-E15 BR-18 X416-E34 OR-16 F713-E102 OR-18 L715-TH5 1162652_CBL J 242-7064 00 ATCH ECM BREAKER TO ECM RELAY
CYLINDER 5 S0800-TH23 WH-16 54 +TC 23
SHUTDOWN C 19 F715-E24 PU-18 F714-E103 PK-18 BK-18 2 L745-TH6 1162652_CBL M 242-7062 01 ATCH SMMS BREAKER TO SMMS RELAY
M770-TH17 OR-16 S0800-TH23 WH-16 55 -TC 23
ECS IN AUTO 20 F721-E19 GY-18 X809-E159 BU-18 G429-E113 GN-18 T° TH-C5 56 +TC 24 P 242-7062 01 ATCH PRELUBE BREAKER TO PRELUBE RELAY
S0800-TH24 WH-16
RATED SPEED 21 L997-E20 BU-18 Y797-E42 1532707_CBL H401-E188 OR-18 1552269 57 -TC 24 R 242-7390 00 ATCH ECM BREAKER TO ASOS TIMER
M771-TH18 OR-16 S0800-TH24 WH-16
DROOP SPEED 22 E722-E30 PK-18 H401-E189 OR-18 58 NC U 250-8472 01 ATCH SMMS1 AND SMMS2 TO GND GROUND
AIR SHUTOFF TIMER / ENGINE SHUTDOWN 23 354-E1 OR-18 Y797-E265 1532707_CBL P790-E168 WH-18 THERMOCOUPLE 3
TH_CBL_3 T742-TH19 PK-16 59 NC Z 250-8472 01 ATCH ASOS RELAY AND PRELUBE RELAY TO GND LUG
STARTER MOTOR MAG CONTROL 24 P989-E152 GN-18 Y797-E47 1532707_CBL P790-E190 WH-18 243-5752
60 NC V 242-7062 01 ATCH ASOS BREAKER TO ASOS RELAY
SHUTDOWN NOTIFY POWER 25 E798-E31 PK-18 Y797-E50 1532707_CBL P790-E191 WH-18 BK-18 1 L713-TH3 1162652_CBL W 241-0244 00 ATCH ALTERNATOR BREAKER TO PWR LUG
CYLINDER 3 T743-TH20 WH-16 61 NC
SHUTDOWN NOTIFY RETURN 26 E797-E32 WH-18 P790-E192 WH-18 BK-18 2 L743-TH4 1162652_CBL
62 NC
STARTER SOLENOID DRIVE POS 27 A785-E29 BU-16 Y797-E53 1532707_CBL P790-E193 WH-18 T° TH-C3 63 NC CABLE AS
S0800-TH21 WH-16
AIR SHUTOFF TIMER / ENGINE SHUTDOWN 28 354-E2 OR-18 Y797-E118 1532707_CBL P790-E194 WH-18 1552269 64 NC
PRELUBE MAG CONTROL 29 F767-E160 WH-18 Y798-E43 1532707_CBL P989-E153 GN-18 65 NC AA 7L-5887 03 ATCH STARTER JUMPER +BATT
THERMOCOUPLE 1 S0800-TH22 WH-16
PRELUBE PUMP DRIVE POS 30 F768-E155 BU-18 R724-E63 PU-18 66 NC AC 7L-5887 03 ATCH STARTER JUMPER -BATT
243-5752 TH_CBL_1
31 Y798-E266 1532707_CBL R800-E108 OR-18 67 NC
BK-18 1 S0800-TH23 WH-16
32 Y798-E48 1532707_CBL R993-E98 BR-18 L711-TH1 1162652_CBL
CYLINDER 1 68 NC
33 Y798-E54 1532707_CBL R993-E99 BR-18 BK-18 2 L741-TH2 1162652_CBL
S0800-TH24 WH-16 69 NC
34 R993-E100 BR-18 T° TH-C1 70 NC
CAN DATA LINK POS 35 Y797-E53 1532707_CBL Y798-E57 1532707_CBL R993-E101 BR-18 1552269
CAN DATA LINK NEG 36 Y798-E57 1532707_CBL Y798-E117 1532707_CBL R993-E112 BR-18
BATTERY NEG 37 A250-E18 BK-14 Y799-E46 1532707_CBL R997-E95 OR-18
A CAN DATA LINK SHIELD
BATTERY NEG
38
39
Y799-E61
A250-E16
1532707_CBL
BK-14 Y799-E267 1532707_CBL
R997-E96 OR-18
R997-E97 OR-18 THERMOCOUPLE HARNESS A
BATTERY NEG 40 A250-E17 BK-14 Y799-E49 1532707_CBL R999-E14 WH-18
Y799-E58 1532707_CBL T723-E62 PK-18
X809-E159 BU-18 THIS SCHEMATIC IS FOR THE 3512B and 3512C GEN SET ENGINE ELECTRICAL SYSTEM
NOTE A: SHOWN FOR REFERENCE ONLY
Y799-E61 1532707_CBL
NOTE B: THESE BREAKERS ARE CONNECTED MEDIA NUMBER: UENR1213-05
Y799-E119 1532707_CBL E_CBL_201
Y797-E118 1532707_CBL
DIRECTLY TO THE BUSSBAR. SCHEMATIC PART NUMBER: 398-9260, CHANGE: 10, VERSION: (-)
Y798-E117 1532707_CBL Components are shown installed on a fully operable engine in a non powered state.
Y799-E119 1532707_CBL
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
FRONT VIEW
LH AIR SHUTOFF VIEW ALL CALLOUTS
RH AIR SHUTOFF SWITCH LH AIR SHUTOFF SWITCH
SOLENOID

RH AIR SHUTOFF SOLENOID


AFTERCOOLER TEMP SENSOR
TURBO OUTLET
PRESSURE SENSOR

ATMOSPHERIC
PRESSURE SENSOR

UNFILTERED OIL
PRESSURE SENSOR

FILTERED OIL
PRESSURE SENSOR CONNECTOR E-C2

ENGINE ECM

CONNECTOR E-C1

TERMINATING RESISTOR

*SOME COMPONENNTS REMOVED FOR CLARITY


LEFT SIDE VIEW
CONNECTOR E-C18 VIEW ALL CALLOUTS
INJECTOR #12”
AIR SHUTOFF FDBK SENSOR LH
LH TURBO INLET
INJECTOR #2” EXHAUST TEMP SENSOR
LEFT TURBO INLET
PRESSURE SENSOR

HARNESS “E” CONNECTOR E-C31


CONNECTS TO
ENGINE INTERFACE
CONNECTOR

HARNESS “TH”

CONNECTOR E-C4
SERVICE TOOL
CONNECTOR SPEED/TIMING SENSOR

CONNECTOR TH-C21 CONNECTS


POWER DISTRIBUTION BOX TO CONNECTOR E-C3 HARNESS “F”
PYROMETER
*SOME COMPONENNTS REMOVED FOR CLARITY
POWER DISTRIBUTION BOX
VIEW ALL CALLOUTS

SMMS BREAKER PRELUBE BREAKER


WIRE ASSEMBLY “M”
ASOS BREAKER
AUX BREAKER
WIRE ASSEMBLY “P”
ALTERNATOR BREAKER BUSSBAR
ECM BREAKER
WIRE ASSEMBLY “W”
WIRE ASSEMBLY “J”

ECM RELAY ASOS TIMER

WIRE ASSEMBLY “R”

POWER LUG WIRE ASSEMBLY “HH” ASOS RELAY


SMMS #2 RELAY
WIRE ASSEMBLY “Z”
GROUND LUG
WIRE ASSEMBLY “U”
PRELUBE RELAY
HARNESS “E” SMMS #1 RELAY

*SOME COMPONENNTS REMOVED FOR CLARITY


RIGHT SIDE VIEW
CONNECTOR E-C33 FILTERED FUEL VIEW ALL CALLOUTS
INJECTOR #11” PRESSURE SENSOR
RH TURBO INLET AIR SHUTOFF FDBK SENSOR RH
EXHAUST TEMP SENSOR
INJECTOR #1”
UNFILTERED FUEL
RIGHT TURBO INLET
PRESSURE SENSOR
PRESSURE SENSOR

ENGINE OIL
TEMP SENSOR

CONNECTOR E-C5
CONNECTOR E-C38
TIMING CAL
COOLANT LEVEL
SENSOR
HARNESS “KK”
AIR START MOTOR CONNECTOR E-C37
CRANKCASE PRESSURE SENSOR
*SOME COMPONENNTS REMOVED FOR CLARITY PRELUBE PRESSURE SWITCH

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