JIANGDONG TY395

ENGINE PARTS MANUAL

Fitted to: DFB 354

www.eastwind.com.au 1300 TRACTOR ( 1300 87 22 86 )

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 Contents

1. Intake And Exhaust Pipe Assembly................................................. 4

2. Cylinder Head Assembly................................................................. 6
3. Cylinder Block Assembly................................................................. 9
4. Camshaft Assembly......................................................................... 12
5. Crankshaft Flywheel Assembly....................................................... 14
6. Piston Connecting Rod Assembly................................................... 16
7. Fuel Supply System........................................................................ 18
8. Cooling System............................................................................... 20
9.Lubrication System........................................................................... 22
10. TY395B special directory lists....................................................... 24
11. TY3100B special directory lists..................................................... 24

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 Intake and Exhaust Assembly (Fig.1)
序号Ser NO. 图号Parts NO. 名称Name of parts 数量Qty
1 TY295I.10.2-3 排气弯管垫片Exhaust pipe gasket 1
2 TY395I.10-2 排气支管Exhaust connecting pipe 1
3 GB5783-86 螺栓M8×25 Stud bolt M8×25 6
4 GB93-87 垫圈8 Washer 8 12
5 GB5783-86 螺栓M10×22 Stud bolt M10×22 2
6 GB93-87 垫圈10 Washer10 2
7 TY395I.10-2-4 排气弯管Exhaust pipe 1
8 GB5783-86 螺栓M8×20 Stud bolt M8×20 4
9 TY395I.10-4 进气管法兰Intake pipe flange 2
10 TY395I.10-5 进气管法兰垫片Intake pipe flange gasket 2
11 TY395IT.10.1-1NBa 进气管Intake pipe(30Ps) 1
12 TY395IT.10-1NBa 进气管Intake pipe(35Ps) 1
13 GB5783-86 螺栓M8×22 Stud bolt M8×22 6
14 TY395I.10.1-2NBa 进气接管Intake connecting pipe 1
15 进气管弯头垫片Intake pipe elbow gasket 1

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 Cylinder head Assembly (Fig.2)
序号Ser NO. 图号Parts NO. 名称Name of parts 数量Qty
1 卡箍 Hoop assembly 1
2 TY395IT.1.2-10NB 通气管接头Ventilate pipe fittings 1
3 TY395IT.1.2-12NB 通气室盖板Ventilate room blind fiangs 1
4 GB5783-86 螺栓M8×40 Bolt M8×40 2
5 GB5783-86 螺栓M8×20 Bolt M8×20 2
6 GB859-87 垫圈8 Washer8 24
7 TY395IT.1.2-11NB 通气塞盖板垫片Ventilate the board gasket of plug livl 1
8 GB923-88 盖形螺母M8 Nut M8 4
9 GB848-85 垫圈8 Washer8 4
10 TY395.1.2-4 调整口盖Adjusting hole cover 3
11 TY395.1.2-1 气缸盖罩Cylinder head bonnet 1
12 TY395.1.2-6 定位螺钉Locating screw 1
13 TY395.1.2-2 减压轴Decompression shaft 1
14 TY395.1.2-3 减压螺钉Reduce pressure screw 3
15 GB6170-86 螺母M6 Nut M6 3
16 GB5783-86 螺栓M6×16 Bolt M6×16 1
17 GB859-87 垫圈6 Washer6 1
18 TY395.1.2-8 垫圈Washer 1
19 TY395.1.2-2 减压手柄Decompression handle 1
20 TY295I.1.3-4 扭力弹簧The spring of twisting force 1
21 GB3452.1-2 O型圈11.8×2.65 Type O rubber seal ring 11.8×2.65 1
22 SG79-84 通气管8×0.6×190 1
23 TY295I.1-25 导气管Wind pipe 1
24 TY395.1-1 气缸盖罩垫片Cylinder head bonnet gasket 1
25 TY295.1-10 摇臂轴支座I Rockshaft carrier II 3
26 TY295.1-13 摇臂轴套I Rockershaft bush I 2
27 TY295I.1.4a 呼吸器总成Respirator becomes always 1
28 TY295.1-23 气门摇臂Valve rocker arm 6
29 S195-03005 摇臂衬套Rocker arm bush 6
30 TY295.1-14 摇臂轴弹簧Rockshaft spring 3
31 GB6170-86 螺母M8 Nut M8 4
32 TY495.1-24 摇臂轴支座垫圈 Rockshaft carrier washer 3
33 TY395IT.1.2-13NB 胶管Stick pipe 1
34 GB6170-86 螺母M12 Nut M12 4
35 GB859-87 垫圈12 Washer 12 3
36 TY295.1-11 摇臂轴支座II Rockshaft carrier II 1
37 TY295.1-22 锥端紧定螺钉Screw 1
38 TY395IT.1.2-14NB 胶管定位板Stick pipe location board 1
39 TY495.1-12 摇臂轴支座固定螺钉The carrier of rockshaft fires screw 4
40 TY295.1-20 排气管垫片Exhaust pipe gasket 3

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41 TY295.1.1-5 水堵φ28 Water plug φ28 3
42 S195-03011 气门导管Valve guide stem 6
43 GB899-88 螺栓AM8×80 Bolt AM8×80 4
44 TY295.1-3 气门小弹簧Valve spring(inner) 6
45 TY295.1-4 气门大弹簧Valve spring(outer) 6
46 S195-03008 气门弹簧上座Spring seat cover 6
47 S195-03007 气门锁夹Valve collects 12
48 S195-03006-1 气门间隙调整螺钉Valve clearance adjusting screw 6
49 TY495.1-23 气门杆护帽Valve cap 6
50 GB894.1-86 轴用挡圈φ16 Check ring φ16 2
51 TY295.1.2-2 摇臂轴堵塞Rockshaft plug 2
52 TY395.1.3.2-1 摇臂轴Rockshaft 1
53 TY395I.1-5 气缸盖螺栓 I Cylinder head bolt I 3
54 TY295.1-6 气缸盖螺栓II Cylinder head bolt II 11
55 GB899-88 螺栓AM8×50 Bolt AM8×50 6
56 GB859-87 垫圈8 Washer8 6
57 GB6170-86 螺母M8 Nut M8 6
58 TY395I.1.1-6 喷油器镶套Injection bush 3
59 TY295.1-8 后盖板Rear cover plate 1
60 TY295.1-7 后盖板垫片Rear cover plate gasket 1
61 TY395I.1.1-1 气缸盖Cylinder head 1
62 TY395I.1-3 电热塞接线板The wring board 1
63 TY295.1.1-4 堵塞Stopper 3
64 TY295.1-9 进气管垫片Intake pipe gasket 1
65 TY295.1.1-3 排气门座Exhaust valve seat 3
66 TY295.1-2 排气门Exhaust valve 3
67 TY295.1.1-2 进气门座Intake valve seat 3
68 TY295.1-1 进气门Intake valve 3
69 TY495.2.1-8 弹性套Spring bush 3
70 TY295.1-19 前盖板垫片Front cover plate gasket 1
71 TY395IT.1.2-15NB 下定位板Lower orientation board 1
72 GB5782-86 螺栓M8×80 Bolt M8×80 2
73 TY395I.2-6 前盖板Front cover plate 1
74 NJ-12型 水温感应塞Water temperature induction plug 1
75 TY295.2-20a 发电机调节支架Belt tightening pulley bracket 1
76 TY295.1-21 吊耳Hoisting ring 1
77 GB859-87 垫圈10 Washer 10 2
78 GB5783-86 螺栓M10×20 Bolt M10×20 2
79 PF68S19 喷油器总成Injection 3

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 Cylinder block Assembly (Fig.3)
序号Ser NO. 图号Parts NO. 名称Name of parts 数量Qty
1 GB859-87 垫圈8 Washer8 32
2 GB5783-86 螺栓M8×16 Bolt M8×16 2
3 GB2600-80 骨架油封PG100×130×12 Oil seal PG100×130×12 1
4 TY395I.2-17 观察窗口盖板Cover of observation hole 1
5 TY395I.2-18 观察窗口盖板垫片Gasket of observation hole 1
6 GB859-87 垫圈12 Washer12 12
7 GB5783-86 螺栓M12×35 Molt M12×35 10
8 TY295.2.1-11 堵片Plug 1
9 TY295.2.1-3 凸轮轴后衬套Rear camshaft bush 1
10 TY295.2.1-2 凸轮轴中间衬套Inside camshaft bush 1
11 TY295.2-23 起动电机垫片Start generator gasket 1
12 GB5783-86 螺栓M12×35 Molt M12×35 2
13 TY395.2.1-1 气缸体Cylinder block 1
14 TY295.2-8 水封圈Water seeling ring 6
15 TY395I.2-7 气缸套Cylinder sleeve 3
16 TY395I.2-29 铭牌Date plate 1
17 GB867-86 铆钉2×6 4
18 TY395.2-6 气缸垫Cylinder head gasket 1
19 TY295.2.1-10 定位销Pin 2
20 GB5782-86 螺栓M10×110 Bolt M10×110
21 GB859-87 垫圈8 Washer8
22 TY295.2.1-5 定位销Pin 2
23 TY295.2.1-2 凸轮轴前衬套Front camshaft bush 1
TY395IT.2.1-
24 定位销Pin 1
10NB
25 TY395.2.1-3 整体主轴承座Main bearing cap 1
前后上主轴瓦Front and rear main bearing
26 TY295.2-4 2
halfshelf(upper)
27 TY295.2-5 前后下主轴瓦Front and rear main bearing halfshelf(lower) 2
28 GB5782-86 螺栓M10×110 Bolt M10×110 8
29 GB859-87 垫圈10 Washer10
30 GB3452.1-82 “O”型密封圈11.8×1.8”O”Seal ring11.8×1.8 1
31 GB3452.1-82 “O”型密封圈15×1.8”O”Seal ring15×1.8 1
32 TY495.2.1-8 弹性套Elastic sleeve 3
33 TY295.2.1-8 主轴承螺钉Main bearing cap 8
34 TY495.2.1-7 油道螺塞Oil gallery plug 6
35 TY295.2-6 中间上主轴瓦Middle main bearing halfshaft(upper) 4
36 TY295.2-7 中间下主轴瓦Middle main bearing halfshaft(lower) 4
37 GB1096-79 键10×16 1
38 GB276-82 滚动轴承203 Ball bearing 203 1
39 GB93-87 垫圈10 Washer10
40 GB1096-79 键10×34 1
41 GB5782-86 螺栓M10×110 Bolt M10×110
42 TY295IT.16-4a 液压泵传动齿轮II Hydraulic pumpp gear II 1
43 TY295.2-11 液压泵传动轴Transmission shaft of lift pump 1
44 TY295IT.2-37b 液压泵传动齿轮I Hydraulic pumpp gear I 1
45 GB894.1-86 挡圈30 Circlip30 1

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46 GB276-82 滚动轴承106 Ball bearing 106 1
47 TY295.2-13 液压泵盖板垫 Gasket of lift pump 1
48 GB5782-86 螺栓M8×30 Bolt M8×30 12
49 GB5782-86 螺栓M10×95 Bolt M10×95 2
50 TY295.2-12 液压泵盖板Cover of lift pump 1
51 TY295.2-13 液压泵盖板垫片Gasket of lift pump 1
52 GB5782-86 螺栓M8×30 Bolt M10×30 2
53 TY395.2-5 气泵孔盖板Cover of air pump’s hole 1
54 TY395.2-4 气泵孔盖板垫片Gasket of air pump’s hole 1
55 TY295IT.16-2a 传动轴齿轮 Transfer axle gear 1
56 TY295IT.2-32a 传动轴Transfer axle 1
57 GB119-86 定位销5×10 Pin5×10 2
58 TY295IT.2.3 加油口盖组合件Oil filler assembly 1
59 JB2600-80 骨架油封PG45×65×12 Oil seal PG45×65×12 1
60 TY395.2-3 齿轮室盖Gear case cover 1
61 GB5782-86 螺栓M8×75 Bolt M8×75 2
62 GB5783-86 螺栓M8×30 Bolt M8×30 2
63 TY295.2-9 齿轮室盖垫片Gear case gasket 1
64 TY295.2-22 机油滤清器垫片Oil clarifier gasket 1
65 TY295IT.16-12a 液压泵垫片hydraulic pressure pump gasket 1
66 GB3452.1-2 O型圈13.2×2.65 Type O rubber seal ring 13.2×2.65 1
67 TY295IT.2-35b 发电机支架螺栓Alternator support body 1
68 CY-412 机油压力感应塞Oil pressure sensor 1
69 TY295I.2-27 发电机用衬管Eiectrical generator’s pise 1
70 GB5782-86 螺栓M10×60 Bolt M10×60 3
71 GB859-87 垫圈10 Washer10 3
72 GB5782-86 螺栓M8×55 Bolt M8×55 6
73 TY295.2-19 发电机支架Alternator support body 1
74 TY295I.2.2.2 机油标尺套管结合部Oil pressure sensor 1
75 TY295I.2.2.1 机油标尺结合件Oil level dipstick 1
76 TY295.2-1 飞轮壳Flywheel box 1
77 S195-01300A 放水开关总成Water-draining cock 1
78 TY295.2.1-4 油堵Oil stopper 7
79 TY295.2.1-10 定位销Pin10 2
80 TY295.2-3 上止推片Upper thrust piece of crankshaft 2
81 TY495.2-26 下止推片(外)Lower thrust piece of crankshaft(outer) 1
82 TY495.2-25 下止推片(内)Lower thrust piece of crankshaft(inner) 1
83 TY395.2-2 飞轮壳垫片Flywheel box gasket 1

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 Cainshaft Assembly (Fig.4)
序号Ser NO. 图号Parts NO. 名称Name of parts 数量Qty
1 TY295.3-3 气门推杆Valve push rod 6
2 TY295.3-2 气门挺柱Valve tappet 6
3 TY395I.3-1 凸轮轴Camshaft 1
4 S195-02003 平键Flat key 1
5 GB5783-86 螺栓M8×16 Bolt M8×16 2
6 GB859-87 垫圈8 Washer 8 8
7 TY295.3-13 凸轮轴齿轮压板Camshaft gear holddown 1
8 TY295.3-14 凸轮轴齿轮紧定螺钉Screw 3
9 TY295.3-9 中间齿轮压板Idle gear holddown 1
10 GB5782-86 螺栓M8×40 Bolt M8×40 3
11 GB5783-86 螺栓M8×25 Bolt M8×25 3
12 TY2100II.3-10 驱动盘drive tray 1
13 TY295.3-10 喷油泵齿轮Fuel injection pump gear 1
14 TY295.3-11 喷油泵传动法兰Flange joint of fuel pump 1
15 TY295.3-7 中间齿轮轴Idle gear shaft 1
16 TY295.3-8 中间齿轮轴衬套Idle gear bush 1
17 TY295.3-5 凸轮轴止推片Thrust piece 1
18 TY295.3-6 中间齿轮Idle gear 1
19 TY295.3-4 凸轮轴齿轮Camshaft gear 1

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 Grandshaft-flywheel Assembly (Fig.5)
序号Ser NO. 图号Parts NO. 名称Name of parts 数量Qty
1 TY295.4.2-7 起动爪Stating claw 1
2 TY295.4.2-8 起动爪垫圈Starting claw washer 1
3 TY395I.4.2-9 皮带轮Belt pulley 1
4 TY295IT.4.2-9a 皮带轮Belt pulley 1
5 TY295.4.2-6 止动套Bush 1
6 TY295.4.2-5 曲轴齿轮Crankshaft 1
7 TY395I.4.2-4 曲轴Crankshaft 1
8 S195-05008 曲轴平键Key 1
9 GB1567-79 键A8×5×28 Key A8×5×28 1
10 TY295.4.2-2 齿圈Flywheel gear ring 1
11 TY395I.4.2-1 飞轮Flywheel 1
12 TY295.4.2-3 飞轮螺栓Flywheel bolt 6

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 Piston connecting Rod Assembly (Fig.6)
序号Ser NO. 图号Parts NO. 名称Name of parts 数量Qty
1 TY395I.4.1-1 第一道气环 Compression ring（1） 3
2 TY395I.4.1-2 第二道气环 Compression ring（2） 3
3 TY395I.4.1.1 螺旋撑簧油环 Oil scraper ring 3
4 TY395I.4.1-4 活塞 Piston 3
5 TY295.4.1-3 活塞销Piston pin 3
6 GB893-76 挡圈37 circlip 37 6
7 TY295.4.1.2-2 连杆小头衬套 Connecting small rocl bushing 3
8 TY295.4.1.2-1 连杆体 Connecting rod assembly 3
9 TY295.4.1-6 连杆轴瓦 Connecting rod bearing shell 3
10 TY295.4.1.2-3 连杆盖 Connecting rod cap 3
11 TY295.4.1.2-4 连杆螺栓 Connecting rod bolt 6

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 Fuel System Assembly (Fig.7)
序号Ser NO. 图号Parts NO. 名称Name of parts 数量Qty
1 PF68S19 喷油器总成 Injection assy 3
2 TY395.15.1 一缸高压油管总成High pressure ipe of cylinder I 1
3 TY395.15.7 喷油器回油管总成 Injecter fuel return pipe 1
4 预热塞Hest plug 1
5 TY395I.10-3NB 柴滤支架Cleamer clamp 1
6 C0708A 柴油滤清器 Frel filter assy 1
7 GB5782-86 螺栓M10×25 Bolt M10×25 1
8 GB859-87 垫圈10 Washer 10 1
9 TY395.15.6 滤清器喷油泵回油管总成 1
10 喷油泵总成 Fuel injection pump 1
11 TY395.2-7 喷油泵垫片 Fuel injection pump gasket 1
12 GB899-88 双头螺栓 AM8×25 Stud Bolt AM8×25 3
Fuel pipe assy between fuel-tank transfer-pump and
13 TY395.14.4 1
injection-pump
14 GB848-87 垫圈8 Washer8 3
15 GB859-87 垫圈8 Washer8 3
16 GB6170-86 螺母M8 Nut M8 3
17 TY395.15.5 输油泵滤清器回油管总成 1
18 TY395.15.3 二缸高压油管总成High pressure ipe of cylinder II 1
19 TY395.15.4 三缸高压油管总成High pressure ipe of cylinder III 1
20 TY395I.15.1-1 高压油管High pressure ipe of cylinder 3
21 TY395I.15.6-3 回油胶管150Return oil gule cannulation 2
22 TY395I.15.6-5 回油胶管320Return oil gule cannulation 1
23 TY395I.15.6-6 回油胶管180Return oil gule cannulation 1

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 Cooling System Assembly (Fig.8)
序号Ser NO. 图号Parts NO. 名称Name of parts 数量Qty
1 GB5782-86 螺栓M8×45 Bolt M8×45 4
2 GB859-87 平垫圈8 Flat Washer8 7
3 TY395I.12-15 风扇Radiater Fan 1
4 HG4-401-74 风扇带13×8×1000 Fan Beet 13×8×1000 1
5 TY395I.12-18 风扇垫块Radiater Fan 1
6 GB6173-86 螺母M12 Nut M12 1
7 GB859-87 弹簧垫圈12 Spring Washer 1
8 GB97.1-85 平垫圈12 Flat Washer 1
9 TY295.12-5 皮带轮Pulley 1
10 TY295.13-1 节温器上盖 Upper cap 1
11 TY295IT.13-1 节温器上盖 Upper cap 1
12 TY295.13-7 小水胶管Small water tabe 1
13 TY295.13.3 卡箍总成φ33 Hoop assemblyφ33 2
14 295-14006 甩水圈Water thrower 1
15 TY295.12-13 水泵垫片Water pump washer 1
16 TY295I.13.5 节温器总成 Assembly 1
17 GB1152-76 油杯Oil cup 1
18 GB5782-86 螺栓M8×35 Bolt M8×35 1
19 GB1099-79 键5×16 Key 5×16 1
20 TY295.12-4 水泵轴Water pump shaft 1
21 TY295.12-1 水泵体Water pump assembly 1
22 TY495.12-7 下水管垫片Lower water tabe gasket 1
23 TY295.13-4 下水管Lower water tabe 1
24 GB5783-86 螺栓M8×25 Bolt M8×25 2
25 TY295.12-14 水泵座垫片Water pump seat washer 1
26 GB278-76 滚动轴承60203 Rolling bearing 60203 2
27 TY295.12-21 水泵座Water pump seat 1
28 TY295.12-12 轴承隔套Bearing sleeve 1
29 GB5783-86 螺栓M8×14 Bolt M8×14 1
30 295-14005 锁片Locking ring 1
31 GB97.1-85 垫片8 Washer 8 1
32 TY295.12-3 水泵叶轮Washer pump wheel 1
33 GB893.1-86 挡圈40 Circlip40 1
34 295-14100b 水封部件IIWater seal assembly II 1
35 TY295.12-9 水封弹簧座Water seal spring seat 2
36 TY295.12-8 水封弹簧 Water seal spring 1
37 TY295.12-7 橡胶水封Rubber water seal 1
38 TY295.12-9 水封弹簧座Water seal spring seat 2
39 295-14100a 水封部件I Water seal assembly I 1
40 TY295.13-3 节温器垫片 Temperature regulator gasket 1
41 TY295.13-2 节温器上盖垫片Temperature regulator over cap gasket 1

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 Lubricantion System Assembly (Fig.9)
序号Ser NO. 图号Parts NO. 名称Name of parts 数量Qty
1 TY395.5-1 机油泵上体Upper oil pump body 1
机油泵上体垫片Upper oil pump body
2 TY395.5-5 1
gasket
3 TY395.5.1-3 销Pin 1
4 TY395.5-4 机油泵下体Lower oil pump body 1
5 TY395.5-3 机油泵齿轮Oil pump gear 1
6 GB1098-79 键4×65×16 Key 4×65×16 1
7 GB894.1-86 挡圈14 Check ring 14 1
8 TY395.5.1-2 机油泵轴Oil pump shaft 1
9 TY395.7-2 油底壳垫片Oil sump gasket 1
10 GB119-86 销A5×14 PinA5×14 2
11 TY395.5.1-1 内转子Inner rotor 1
12 TY395.5-2 外转子Outer rotor 1
13 GB859-87 垫圈8 Washer 8 8
14 GB70-85 螺钉M8×55 Screw M8×55 3
15 GB5782-86 螺栓M10×65 Bolt M10×65 18
16 GB59-87 垫圈10 Washer 10 18
17 TY295I.7-7 油堵Stopper 2
18 TY295.7.1-2 吸滤器垫片Oil sucking and staining gasket 1
19 TY295I.7.1-3 密封圈sealing ring 1
吸滤器焊合件Oil Sucking and Straining
20 TY395.7.1.1 1
Meldment
21 GB5782-86 螺栓M8×22 Bolt M8×22 3
22 TY295I.7-2 放油螺塞Oil drain plug 1
23 TY295.7-3 放油螺塞垫圈Oil drain plug washer 1
24 TY395.7-1 油底壳Oil sump 1
25 J0810A 机油滤清器Oil filter 1
26 GB5782-86 螺栓M8×50 Bolt M8×50 1
27 GB5783-86 螺栓M8×25 Bolt M8×25 1

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 10. TY395B special directory lists 专用件明细
序号Ser NO. 图号Parts NO. 名称Name of parts 数量Qty
1 TY395I.1.1-1 气缸盖机械合件Cylinder head assembly 1
2 TY395B.2.1-1 气缸体Cylinder block 1
3 JD495B.2-7 气缸套Cylinder sleeve 3
4 JD495B.4.1-4 活塞Piston 3
5 JD495B.4.1-1 第一道气环Compression ring（1） 3
6 JD495B.4.1-2 第二道气环Compression ring（2） 3
7 JD495B.4.1.1 螺旋撑簧油环Oil scraper ring 3

11. TY3100B special directory lists专用件明细

序号Ser NO. 图号Parts NO. 名称Name of parts 数量Qty
1 TY3100I.1.1-1 气缸盖机械合件Cylinder head assembly 1
2 TY3100B.2.1-1 气缸体Cylinder block 1
3 JD4100B.2-7 气缸套Cylinder sleeve 3
4 JD4100B.4.1-4 活塞Piston 3
5 TY2100II.4.1-1 第一道气环Compression ring（1） 3
6 TY2100II.4.1-2 第二道气环Compression ring（2） 3
7 TY2100II.4.1.1 螺旋撑簧油环Oil scraper ring 3

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 Midway Sales Australia
252 Eastern Service Road
Burpengary Qld 4505
Australia
Email: [email protected]
Website: www.midwaysales.com.au
phone: 1300 TRACTOR
Fax: (07)3888 3180

V 2012.01.16