ENGINE PARTS CATALOGUE

MODEL 322 ESG (PG)

MODIFICATION UPDATE MAY, 2012
(ENGINE CODE: 93179060)

EICHER ENGINES
(A Unit of TAFE Motors and Tractors Limited,
a wholly owned subsidiary of )
ITARANA ROAD, ALWAR-301 001 (RAJ.) INDIA
Ph. : 0144-2332968/969, 2332781/782
Fax : 0144-2333103
 Dear owner of Eicher Engine
Welcome to TMTL family

Dear Customer
We take the opportunity to thank you for buying an Eicher Engine 322 ESG one of the world’s most
economical engines and welcomes you to the growing TMTL Family.

The TMTL group is a significant player in the Indian Automobile Industry. The group’s products are
brought to the customers through its large network of dealers distributed across the country. Eicher
Engines, which is one of the division of TMTL group is in to the manufacturing of state-of-the-art air
cooled & water cooled diesel engines, known for their performance in terms of high reliability, high
fuel economy and low maintenance cost. Every Eicher engine has to pass a series of quality tests
before leaving the factory and we are sure you would get satisfactory performance from your engine.

This 322 ESG Part catalogue is updated as on May 2012, we have tried to cover most of the assem-
blies, sub assemblies & their components and have taken utmost care to make it “USER Friendly”.

The part codes / assemblies given in this manual are modified time to time as a result of continuous
improvement. For any further information contact our nearest service Engineers or concerned regional
marketing office. For further any suggestion or query you may write or contact to our SERVICE HEAD
QUARTER.

EICHER ENGINES
(A Unit of TAFE Motors and Tractors Limited,
a wholly owned subsidiary of )
ITARANA ROAD, ALWAR-301 001 (RAJ.) INDIA
Ph. : 0144-2332968/969, 2332781/782
Fax : 0144-2333103
 “How to use the Part Catalogue”

The Part catalogue shall help you in ordering the parts and also guide you about assembly sequences.

“How to use the Part Catalogue” is explained below :

• Identify sub assembly group page no. from index table, Example : To order Camshaft go to Table
no. 04 from index, locate respective page no. i.e. 20

• The sub Assemblies Fig. are on left page.

“ LEFT PAGE ”

SUB ASSEMBLY : CAM SHAFT ASSEMBLY Fig. Table No. – 04

“ PARTS CODE DETAILS ARE ON RIGHT PAGE ”

• Identtify the Fig. no. from left page, table, and corresponding part code details are on right page

SUB ASSEMBLY : CAM SHAFT ASSEMBLY Table No. – 04

FIG. PART DESCRIPTION QTY. ITEM - CODE EFFECTIVE MONTH/ENGINE.
NO. DELETED CURRENT NO. – REMARKS

1 CAM SHAFT 298 EX 1 1975158

2 GOVERNOR SLEEVE 1 1711295
3 SPRING FOR GOV. sleeve (1500 RPM) 1 1771292
4 SPRING RETAINER 1 1711260
5 WOODRUFF KEY 5 x 6 mm. 1 1166669

In case of any doubt in part numbers, please provide engine serial number enabling us to supply you the correct
item code.
 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 322 ESG APPLICATION : PG ENGINES MAY, 2012

INDEX
TABLE DESCRIPTION PAGE
NO . NO .
01 CRANK HOUSING ATTACHMENTS 08

02 CRANK SHAFT ATTACHMENTS 12

03 LUBRICATION SYSTEM 16

04 CAMSHAFT ATTACHMENTS 20

05 GOVERNOR ATTACHMENTS 22

06 FUEL SYSTEM 26

07 CYLINDER HEAD ASSY. 30

08 BLOWER ASSY. 34

09 ELECTRICAL ACCESSORIES 36
 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 322 ESG APPLICATION : PG ENGINES MAY, 2012

SUB ASSY. : CRANK HOUSING ATTACHMENTS FIG. TABLE NO - 01

 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 322 ESG APPLICATION : PG ENGINES MAY, 2012

SUB ASSY. : CRANK HOUSING ATTACHMENTS TABLE NO - 01

FIG. PART DESCRIPTION QTY. ITEM - CODE EFFECTIVE MONTH/ENGINE.
NO. DELETED CURRENT NO. – REMARKS
1 CRANK HOUSING 1 93178870 93178134 July 09, Not Interchangeble with old
2 CYL.CLAMPING ROD 8 1971736
3 SPECIAL WASHER C-80 8 1970902
4 SPECIAL NUT M12 (BIG) 4 1971712
5 SMALL NUT M 12 ( DOM) 4 1970926
6 MAIN BEARING FRONT STD. 1 1975043 93250209 Interchangable, Effective Jan' 012
** MAIN BEARING FRONT 0.25 U/S 1 1975055 93132729 Interchangable, Effective Jan' 012
** MAIN BEARING FRONT 0.50 U/S 1 1975067 93132730 Interchangable, Effective Jan' 012
** MAIN BEARING FRONT 0.75 U/S 1 1975079 93132742 Interchangable, Effective Jan' 012
7 THRUST WASHER 2 93211010 July 09
8 DIAMOND PIN 1 1123567
9 CYLINDRICAL PIN 10 x 20 1 1123579
10 HEX. SCREW M8X10 1 1163670
11 OIL GALLERY PLUG M 14 1 1971724 1361971 July 09
12 DRAIN PLUG CUM ADAPTER FOR OIL TEMP. 1 93172211
13 ‘O’RING 18.8 x1.8 FOR DRAIN PLUG 1 1930722
14 INSPECTION COVER FRONT 1 1970422
15 GASKET INSP.COVER FRONT 1 1970410
16 GASKET INSP.COVER REAR 1 1710266
17 INSPECTION COVER REAR ASSLY 1 1970290
18 SEALING WASHER 8 x12 17 1163004
19 FLANGE HEX SCREW M8X25 18 96131051
20 SEALING WASHER 36X42 1164764
21 ADOPTER FOR BREATHER 1 1976357
22 O-RING Ø 42 x 4 FOR BREATHER ASSEMBLY3 1976874
23 BREATHER ASSEMBLY 1 1976886
24 CLAMP FOR BREATHER TUBE 1 1166853
25 BREATHER TUBE 1 1977260
26 DIPSTICK ASSY 1 1970987
27 ‘O’RING 8.3 x1.78 FOR DIPSTICK ASSY 1 1719014
28 SEALING WASHER 14X18 7 1162597 July 09
29 OIL GALLERY TUBE ASSY. 1 1972650 93178160 July 09, Not Interchangeble with old
30 BANJO BOLT M14 2 1164375 1247967 July 09, Not Interchangeble with old
31 BENJO BOLT FRONT M 14 X M 10X 1.5 1 1247967 93171670 Apr 11, Not Interchangeble with old
32 SEALING WASHER 10X17X3 1 1162561
33 OIL PRESSURE SWITCH 1 93171152 93179369 INTERCHANGABLE, APR.09
34 CYLINDRICAL DOWEL PIN(FLYWHEEL HSG.) 1 1656089
35 DIAMOND DOWEL PIN(FLYWHEEL HSG.) 1 1656090
36 FLY WHEEL CASING 322 ES / 422 ES 1 93170410 93178018 589, OCT. 09 (ENG. 516627851333)
37 STUD M10X45 10 1611574 589, OCT. 09 (ENG. 516627851333)
38 STUD M10X53 03 1659819 589, OCT. 09 (ENG. 516627851333)
39 SPRING WASHER A10 13 1163218
40 HEX NUT M10 13 1161465
41 FRONT PEDASTAL LEFT 1 93171395
42 FRONT PEDASTAL RIGHT 1 93171383

Page No. 09
 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 322 ESG APPLICATION : PG ENGINES MAY, 2012

SUB ASSY. : CRANK HOUSING ATTACHMENTS FIG. TABLE NO - 01

 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 322 ESG APPLICATION : PG ENGINES MAY, 2012

SUB ASSY. : CRANK HOUSING ATTACHMENTS TABLE NO - 01

FIG. PART DESCRIPTION QTY. ITEM - CODE EFFECTIVE MONTH/ENGINE.
NO. DELETED CURRENT NO. – REMARKS
43 HEX BOLT M16X45 4 1160620
44 SPRING WASHER A16 4 1163243
45 PLAIN WASHER 17 4 1162974
46 REAR BRAKET 1 93171073
47 PLAIN WASHER A 13 2 1162925
48 SPRING WASHER A12 4 1163220
49 HEX SCREW M12X35 2 1245636

Page No. 11
 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 322 ESG APPLICATION : PG ENGINES MAY, 2012

SUB ASSY. : CRANK SHAFT ATTACHMENTS FIG. TABLE NO - 02

 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 322 ESG APPLICATION : PG ENGINES MAY, 2012

SUB ASSY. : CRANK SHAFT ATTACHMENTS TABLE NO - 02

FIG. PART DESCRIPTION QTY. ITEM - CODE EFFECTIVE MONTH/ENGINE.
NO. DELETED CURRENT NO. – REMARKS
1 CRANK SHAFT ASSY BALANCED 1 93131774 93179898 July 09, Not Interchangeble with old
2 CRANK SHAFT WITHOUT BALANCE WEIGHT 1 1976461 93178146 July 09, Not Interchangeble with old
3 BALANCE WEIGHT 1 1970276 93179564 May 09 Eng. No. 516128772936
4 BALANCE WEIGHT 3 1970276 May 09 Eng. No. 516128772936
5 SPRING WASHER A-12 8 1164077
6 ALLEN BOLT M12X65 8 1164261
7 INTER MEDIATE BRG. HOUSING 1 1972091
8 HEX BOLT M 10X80 GRADE 10.9 2 1168400
9 OIL TUBE 1 1710163
10 PISTON COOLING NOZZLE 1 1129296
11 MAIN BRG. MIDDLE (UPPER) 1 1971955 93250179 Interchangable, Effective Jan' 012
12 MAIN BRG. MIDDLE (LOWER) 1 1971967 93250180 Interchangable, Effective Jan' 012
** MAIN BRG. MIDD. 0.25 U/S (UPPER) 1 1974464 93132663 Interchangable, Effective Jan' 012
** MAIN BRG. MIDD. 0.25 U/S(LOWER) 1 1974488 93132687 Interchangable, Effective Jan' 012
** MAIN BRG. MIDD. 0.50 U/S(UPPER) 1 1974476 93132675 Interchangable, Effective Jan' 012
** MAIN BRG. MIDD. 0.50 U/S (LOWER) 1 1974490 93132699 Interchangable, Effective Jan' 012
13 CRANK HOUSING 1 3130010
14 MAIN BEARING FRONT STD. 1 1975043 93250209 Interchangable, Effective Jan' 012
** MAIN BEARING FRONT 0.25 U/S 1 1975055 93132729 Interchangable, Effective Jan' 012
** MAIN BEARING FRONT 0.50 U/S 1 1975067 93132730 Interchangable, Effective Jan' 012
** MAIN BEARING FRONT 0.75 U/S 1 1975079 93132742 Interchangable, Effective Jan' 012
15 THRUST WASHER 2 93211010 July 09
16 SPECIAL WASHER CU(10X19) 2 1977179
17 FLANGE TYPE BOLT M 10 X 180 2 1971554
18 COPPER WASHER 15 X10.5 X 2 1 1971268 93132432 Oct 10, Interchangeble
19 ALLEN BOLT M10X50 1 1160102
20 GASKET BEARING HOUSING 1 1710564
21 BEARING HOUSING REAR 1 1974932 93150847 July 09, Not Interchangeble with old
22 HEX.SCREW M8X20 8 1160862
23 GASKET BEARING COVER 1 1710606
24 BEARING HOUSING COVER 1 1971050
25 HEX SCREW M8X16 4 1160837
26 OIL SEAL 60X75X8 1 1970306
27 GRUB SCREW M6X16 1 1164326
28 LOCK NUT M6 1 1164119
29 RING GEAR 1 93150513
30 FLYWHEEL 322 ES GENSET ENGINE 1 93170421 93178006 Interchangable, Feb,10 E.No. 517028781281
31 FLYWHEEL NUT 1 1710631
32 PARALLEL KEY A8X7X36 1 1166530
33 CRANK GEAR 1 1970320 93151700 July 09, Not Interchangeble with old
34 CRANK PULLEY 1 93171644 93132353 Not Interchangable, Feb10, E.No. 517028781990
35 CRANK PULLEY BOLT 1 93150999
36 O’RING 109 X 4 FOR CYLINDER 2 1719038
37 CONNECTING ROD ASSY (WITH BUSH, BOLT) 2 1975093
38 CONNECTING ROD BOLT 4 1717182

Page No. 13
 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 322 ESG APPLICATION : PG ENGINES MAY, 2012

SUB ASSY. : CRANK SHAFT ATTACHMENTS FIG. TABLE NO - 02

 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 322 ESG APPLICATION : PG ENGINES MAY, 2012

SUB ASSY. : CRANK SHAFT ATTACHMENTS TABLE NO - 02

FIG. PART DESCRIPTION QTY. ITEM - CODE EFFECTIVE MONTH/ENGINE.
NO. DELETED CURRENT NO. – REMARKS
39 BUSH FOR CONNECTING ROD 2 1975081
40 BIG END BEARING STD. 4 1971979 93250192 Interchangable, Effective Jan' 012
** BIG END BEARING 0.25 U/S 4 1973873 93132705 Interchangable, Effective Jan' 012
** BIG END BEARING 0.50 U/S 4 1973885 93132717 Interchangable, Effective Jan' 012
41 PISTON STD. 2 1974865 93151992 June 09, Interchangable in set only
42 CIRCLIP B-35 4 1163980
43 PISTON PIN 2 1714247
44 PISTON RING STD 2 1977209 93131968 June 09, Interchangable in set only
45 ADJ. SHIM 0.4 2 1973502
46 CYLINDER LINER STD. 2 1974981
47 COPPER GASKET 0.55 MM BLUE 2 1971505
47 A COPPER GASKET 0.65 MM BLACK 2 1971517
47 B COPPER GASKET 0.75 MM RED 2 1971529
47 C COPPER GASKET0.85 MM GREEN 2 1971530
48 TEMP. SWITCH 1 93171700 93176009 Effective Nov. 07

Page No. 15
 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 322 ESG APPLICATION : PG ENGINES MAY, 2012

SUB ASSY. : LUBRICATION SYSTEM FIG. TABLE NO - 03

 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 322 ESG APPLICATION : PG ENGINES MAY, 2012

SUB ASSY. : LUBRICATION SYSTEM TABLE NO - 03

FIG. PART DESCRIPTION QTY. ITEM - CODE EFFECTIVE MONTH/ENGINE.
NO. DELETED CURRENT NO. – REMARKS
1 CRANK HOUSING 1 93178870 93178134 July 09, Not Interchangeble with old
2 SEALING WASHER 14X18 7 1162597 May 09 Eng. No. 516128772936
3 OIL GALLERY PLUG M14 1 1971724 1361971 May 09 Eng. No. 516128772936
4 TEFLON WASHER 37 X 31X 3 1 1971270
5 SUCTION SCREEN ASSY. 1 1710278
6 DRAIN PLUG FOR OIL TEMPERATURE 1 93172211
7 ‘O’RING 18.8 X1.8 1 1930722
8 HEX. SCREW M8X10 1 1163670
9 OIL PUMP ASSY. 1 1713097 1360358 May 09 Eng. No. 516128772936
10 WOODRUFF KEY 4 X 5 1 1121479
11 HEX SCREW M8X20 3 1160862
12 PUMP DRIVING GEAR 1 1711817 1360243 May 09 Eng. No. 516128772936
13 SPRING WASHER A-12 1 1163220
14 HEX.NUT M12 1 1161477
15 MAIN BEARING FRONT STD. 1 1975043
16 THRUST WASHER 2 93211010 July 09
17 INSPECTION COVER FRONT 1 1970422
18 GASKET INSP.COVER FRONT 1 1970410
19 GASKET FOR O.F. HEAD 1 1125607
20 OIL FILTER ASSEMBLY COMPLETE 1 1384557
21 M/C WASHER 8.4 2 1163085
22 ALLEN BOLT M8 X 40 2 1168587
23 OIL FILTER POT ASSY 1 1384521
24 OIL FILTER ELEMENT 1 1125590
25 SEALING RING FOR OIL FILTER HEAD 1 1384545
26 OIL FILTER ELEMENT WITH S. RING (KIT) 1 93111295 Oil filer Element Kit consist of parts Sr.no. 39 & 40)

27 OIL FILTER HEAD 1 1385800

28 O-RING 14 X1.8 FOR O.F. STUD 1 1973071
29 CAP NUT FOR OIL FILTER HEAD 1 1387157
30 STEEL BALL 9.525 MM GRADE 3 1 1120268
31 SPRING BYPASS VALVE 1 1127860
32 CAP BY PASS VALVE 1 1127457
33 STEEL BALL DIA 7 GRADE 3 1 1165963
34 SPRING FOR PRESSURE ADJUST. 1 1125644
35 ‘O’RING 5 X1.5 (FOR PISTON) 1 1242210
36 PISTON SMALL 1 1127482
37 CAP FOR PRESSURE ADJUST. 1 1127494
38 SPRING WASHER A-6 1 1163188
39 HEX NUT M6 1 1161441
40 HEX BOLT M6 X 30 1 1160229
41 SEALING WASHER 12 X 15.5 3 1164752
42 PLUG FOR OIL FILTER HEAD 1 93171530
43 OIL GALLERY TUBE ASSLY 1 1972650 93178160 July 09, Not Interchangeble with old
44 BENJO BOLT 14X1.5 ZP 2 1247967
45 BENJO BOLT FRONT M 14 X M10 X 1.5 1 93171670 Apr 11, Not Interchangeble with old

Page No. 17
 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 322 ESG APPLICATION : PG ENGINES MAY, 2012

SUB ASSY. : LUBRICATION SYSTEM FIG. TABLE NO - 03

 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 322 ESG APPLICATION : PG ENGINES MAY, 2012

SUB ASSY. : LUBRICATION SYSTEM TABLE NO - 03

FIG. PART DESCRIPTION QTY. ITEM - CODE EFFECTIVE MONTH/ENGINE.
NO. DELETED CURRENT NO. – REMARKS
46 SEALING WASHER 10 X 17 X 3 1 1162561
47 OIL PRESSURE SWITCH (LLOP) 1 93171152 93179369 Apr. 09
48 ADOPTER FOR OIL FEED PIPE 1 1713700
49 SEALING WASHER 8X12 6 1163004
50 PIPE UNION BOLT M 8 X 1 1 1164399
51 OIL FEED PIPE ASSY 1 1976731
52 CAP NUT M8 X 1 2 1240330
53 RUBBER PAD 1 1974798

Page No. 19
 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 322 ESG APPLICATION : PG ENGINES MAY, 2012

SUB ASSY. : CAMSHAFT ATTACHMENTS FIG. TABLE NO - 04

 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 322 ESG APPLICATION : PG ENGINES MAY, 2012

SUB ASSY. : CAMSHAFT ATTACHMENTS TABLE NO - 04

FIG. PART DESCRIPTION QTY. ITEM - CODE EFFECTIVE MONTH/ENGINE.
NO. DELETED CURRENT NO. – REMARKS
1 CAM SHAFT 298 EX 1 1975158
2 GOVERNOR SLEEVE 1 1711295
3 SPRING FOR GOV. sleeve (1500 RPM) 1 1771292
4 SPRING RETAINER 1 1711260
5 WOODRUFF KEY 5 x 6 mm. 1 1166669
6 CIRCLIP A-80 1 1163838
7 BALL BEARING 16016 1 1165070
8 CAM GEAR ASSEMBLY WITH GOV. FLANGE 1 _ Finish Assembled part
9 ALLEN BOLT M8x25 4 1160023
10 SPRING WASHER A8 SQUARE TYPE 4 1163012
11 GOVERNOR FLANGE 1 1712380
12 CAM SHAFT GEAR 1 1971116
13 SPECIAL WASHER FOR CAMSHAFT 1 1972133
14 SPECIAL BOLT FOR CAM SHAFT 1 1972121 93178894 Interchangable, Oct. 09
15 GOVERNOR WEIGHT 2 1771310
16 SHIM 4 1712391
17 PIN FOR GOVERNOR WEIGHT 2 1971669
18 SPRING DOWEL 3x16 2 1164946
19 CRANK HOUSING 1 3130010
20 CIRCLIP B-42 1 1163978
21 BALL BEARING 6004 C3 1 1241011
22 CIRCLIP A-20 1 1150443
23 ‘O’RING 36.2x3 FOR SEALING CUP 1 1719040
24 SEALING CUP 1 1710126
25 CAM FOLLOWER 4 1715835
26 ‘O’RING 29.2 x 3 FOR LIFTER GUIDE 8 1719026
27 LIFTER GUIDE 4 1711726
28 RETAINER LIFTER GUIDE 2 1716128
29 SPRING WASHER A-8 2 1163190
30 HEX SCREW M8X25 2 1160886
31 ‘O’ RING 17.3 X 3.5 FOR PUSH ROD SLEEVE 8 1715774
32 SPECIAL WASHER(PUSH ROD ASSLY) 12 1717091
33 SPRING FOR PUSH ROD 4 1717110
34 NUT FOR PUSH ROD SLEEVE 4 – Sub Part of Push Rod Assly.
35 LOCK NUT 4 – Sub Part of Push Rod Assly.
36 PUSH ROD SLEEVE ASSLY 4 1293254
37 PUSH ROD ASSEMBLY 4 1974749 1361958 July 09, Interchangable
38 PIN BLOCK 2 1710746
39 CYL. PIN 4X8 9 1711994
40 EXHAUST ROCKER ARM ASSY 2 93130680
41 INLET ROCKER ARM ASSY 2 93130654
42 SHIM 4 93131210
43 CIRCLIP LIGHT A14 4 1163840
44 ADJUSTING SCREW 4 1972455
45 HEX NUT M8X1 4 1164740
46 HEX BOLT M8X45 B 10.9 4 1245193

Page No. 21
 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 322 ESG APPLICATION : PG ENGINES MAY, 2012

SUB ASSY. : GOVERNOR ATTACHMENTS FIG. TABLE NO - 05

 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 322 ESG APPLICATION : PG ENGINES MAY, 2012

FIG. PART DESCRIPTION QTY. ITEM - CODE EFFECTIVE MONTH/ENGINE.

NO. DELETED CURRENT NO. – REMARKS
1 CAM SHAFT 298 EX 1 1975158
2 GOVERNOR SLEEVE 1 1711295
3 SPRING FOR GOV. sleeve (1500 RPM) 1 1771292
4 SHIM 0.20 mm. 1 1711246
5 SPRING RETAINER 1 1711260
6 CAM GEAR ASSEMBLY 1 _ CAM GEAR & GOVERNOR FLANGE ASSLY
7 GOVERNOR WEIGHT 2 1771310
8 SHIM 4 1712391
9 PIN FOR GOVERNOR WEIGHT 2 1971669
10 SPRING DOWEL 3x16 2 1164946
11 CONTROL ROD ASSY. 1 1711374
12 SPRING DOWEL 1.5x10 mm. 1 1164958
13 M/C WASHER 6.4 2 1162846
14 SPRING FOR CONTROL ROD 1 1711386
15 CONTROL FORK ASSY. 1 1973721
16 SPLIT PIN 1.6x14 mm. 2 1242593
17 PIN FOR GOVERNOR LEVER 1 1712494
18 GOVERNOR FORK 1 1711325
19 GOVERNOR LEVER 1 1711337
20 MACHINED WASHER 5.3 1 1162822
21 ACCELERATOR SHAFT 1 1711349
22 ‘O’RING 6 x 2 FOR ACCELERATOR SHAFT 1 1717777
23 GASKET GOVERNOR COVER 1 1711453
24 GOVERNOR COVER 1 1711465
25 THIN WASHER 1 1712718
26 CIRCLIP A-10 1 1158703
27 SPRING FOR ACCELERATOR LEVER 1 1970999
28 WOODRUFF KEY 3x3.7 mm. 1 1166670
29 ACCELERATOR LEVER 1 1711489
30 MIN SPEED ADJUSTING CAM 1 1970938
31 MAX SPEED ADJUSTING CAM 1 1970940
32 SEALING WASHER 8x12 17 1163004
33 M/C WASHER 8.4 2 1163085
34 SPRING WASHER B-8 2 1163012
35 HEX.NUT M8 2 1161453
36 CAP FOR CAM ADJUST 2 1976941
37 STRIP (GOV. COVER) 1 1976930
38 SPRING WASHER A6 1 1163188
39 SPECIAL SCREW M6x14 1 1976989
40 SEALING WIRE 1 NOT FOR SALE
41 LEAD SEAL 1 NOT FOR SALE
42 CYL. PIN 4X14 2 1165835
43 SEALING WASHER 6x10 6 1162548
44 ALLEN BOLT M6x16 7 1164200
45 CRANK HOUSING 1 93178870 93178134 July 09, Not Interchangeble with old
46 SPRING DOWEL 4x40 1 1242738

Page No. 23
 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 322 ESG APPLICATION : PG ENGINES MAY, 2012

SUB ASSY. : GOVERNOR ATTACHMENTS FIG. TABLE NO - 05

 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 322 ESG APPLICATION : PG ENGINES MAY, 2012

SUB ASSY. : GOVERNOR ATTACHMENTS TABLE NO - 05

FIG. PART DESCRIPTION QTY. ITEM - CODE EFFECTIVE MONTH/ENGINE.
NO. DELETED CURRENT NO. – REMARKS
47 GASKET for cover (FIP) 1 1970367
48 COVER (FIP) 1 1975328
49 BRACKET FOR HAND ACCL. 1 93176381 93179175 May 09, Eng. No. 516128773118, Interchangable
50 FLANGE HEX SCREW M8X25 18 96131051
51 HAND ACC ASSY. 1 93176393 93179394 May 09, Eng. No. 516128773118, Interchangable
52 SPLIT PIN 1.6 X10 2 1161787
53 CYLINDRICAL PIN 1 1123579
54 DIAMOND PIN 1 1123567
55 GASKET FOR CONT. HSG. 1 1974786
56 CONTROL HOUSING 1 1974415 93131944 JAN. 09, INTERCHANGABLE
57 ALLEN BOLT M8x50 9 1168691
58 OIL SEAL 60X75X8 1 1970306
59 TIMING MARKING BRACKET 1 1713577 93132158 For Larger Dia Crank Pulley
60 GASKET FOR FLANGE 2 1382597
61 HR.METER COVER PLATE 1 93151610
62 HEX SCREW M8X20 2 1160862

Page No. 25
 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 322 ESG APPLICATION : PG ENGINES MAY, 2012

SUB ASSY. : FUEL SYSTEM FIG. TABLE NO - 06

 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 322 ESG APPLICATION : PG ENGINES MAY, 2012

SUB ASSY. : FUEL SYSTEM TABLE NO - 06

FIG. PART DESCRIPTION QTY. ITEM - CODE EFFECTIVE MONTH/ENGINE.
NO. DELETED CURRENT NO. – REMARKS
1 CRANK HOUSING 1 93178870 93178134 July 09, Not Interchangeble with old
2 GASKET PUMP BASE 1 1972601
3 PUMP BASE 1 1975020
4 FUEL STOP ROD 1 1971062
5 RUBBER WASHER 1 1712810
6 O-RING 3.3x2.4 FOR PUMP BASE 1 1971426
7 SPECIAL WASHER FOR F. S. ROD 1 1971414
8 SPRING FOR FUEL STOP ROD 1 1712822
9 RUBBER BOOT 1 1970264
10 HEAD FOR FUEL STOP ROD 1 1971438
11 SPLIT PIN 1.6 x 10 mm 1 1161787
12 M/C WASHER 8.4 6 1163085
13 ALLEN BOLT M8x35 2 1160059
14 A SHIM 0.16 BLUE FOR FUEL PUMP A/R 1976679
14 B SHIM 0.30 BLACK FOR FUEL PUMP A/R 1976680
14 C SHIM 0.50 RED FOR FUEL PUMP A/R 1976692
14 D SHIM 0.70 GREEN FOR FUEL PUMP A/R 1976709
15 FUEL INJECTION PUMP 1 93171541
16 ALLEN SCREW M8 X 20 3 1160011
17 ALLEN SCREW M8 X 60 2 1168708
18 FUEL INJECTION PIPE REAR 1 93171723
19 FUEL INJECTION PIPE FRONT 1 93171711
20 CLAMP (CURVED) 3 1711684
21 CLAMP (STRAIGHT) 3 1711672
22 HEX.SCREW M6 x16 3 1160783
23 HEX NUT M6 3 1161441
24 INJECTOR ASSY 2 93171619
25 SEALING WASHER FOR INJECTOR 2 1973563
26 HOSE CLIP FOR OVER FLOW PIPE 3 1973903
27 HOSE OVER FLOW 125 mm 2 1975390
28 T-JOINT 1 1973915
29 FUEL PIPE ASSLY (INJ. OVERFLOW) 1 93171905
30 HINGE BLOCK ASSLY 1 1977313
31 LOCATING PIN 1 1717315
32 SEALING WASHER M 8 X 12 4 1163004
33 SPRING WASHER A8 SQUARE TYPE 1 1163012
34 GASKET for cover (FIP) 1 1970367
35 COVER (FIP) 1 1975328
36 ENGINE SHUT OFF SOLINOID ASSLY 1 93171486 93176125 Effective Dec. 07' Eng. No. 514328752860
37 FLANGE HEX SCREW M8X25 4 96131051
38 SPRING WASHER A-6 2 1163188
39 GASKET FUEL FEED PUMP 1 1710199
40 FUEL FEED PUMP ASSY 1 1711880
41 SEALING WASHER 6x10 3 1162548
42 ALLEN BOLT M6x16 3 1164200
43 SEALING WASHER 14X18 12 1162597

Page No. 27
 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 322 ESG APPLICATION : PG ENGINES MAY, 2012

SUB ASSY. : FUEL SYSTEM FIG. TABLE NO - 06

 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 322 ESG APPLICATION : PG ENGINES MAY, 2012

SUB ASSY. : FUEL SYSTEM TABLE NO - 06

FIG. PART DESCRIPTION QTY. ITEM - CODE EFFECTIVE MONTH/ENGINE.
NO. DELETED CURRENT NO. – REMARKS
44 FUEL PIPE ASSLY (TANK TO FEED PUMP ) 1 1771530 1184817 May 09
45 BANJO BOLT M 14X1.5 4 1247967
46 FLY WHEEL CASING 322 ES 1 93170410
47 BRACKET FOR FUEL FILTER 1 1360954 93178699 Oct. 08, Eng. No 515328765825, (Rigid Pipes)
48 PLAIN WASHER A 13 2 1162925 Oct. 08, Eng. No 515328765825,(Rigid Pipes)
49 SPRING WASHER A12 4 1163220
50 HEX SCREW M12X35 2 1245636 Oct. 08, Eng. No 515328765825, (Rigid Pipes)
51 HEX SCREW M12X40 2 1160734
52 DUEL FUEL FILTER ASSLY. 1 1711866
53 COVER FOR FUEL FILTER 1 1142331 Sub Part of Fuel Filter Assembly
54 RUBBER RING FOR FUEL FILTER 2 1141715 Sub Part of Fuel Filter Assembly
55 FUEL FILTER ELEMENT SECONDARY 1 1263985 1153602 Both primary & Secondary element are simler
56 RIGID FUEL PIPE ASSLY WITH CLAMP 1 Set 93178651 Oct. 08, Eng. No 515328765825, Rigid Pipe set
57 FUEL PIPE assly (FEED PUMP TO FILTER) 1 93175297 93178640 Oct. 08, Eng. No 515328765825, Rigid Pipe
58 FUEL PIPE Assly (FILTER TO FUEL.PUMP) 1 93175303 93178663 Oct. 08, Eng. No 515328765825, Rigid Pipe
59 CLAMP (STRAIGHT) 2 1360565 Child part of Rigid Fuel Pipe Assembly
60 CLAMP (CURVED) 2 1360553 Child part of Rigid Fuel Pipe Assembly
61 CLAMP FOR RIGD FUEL PUMP PIPE 1 94047114 Child part of Rigid Fuel Pipe Assembly
62 FUEL PIPE ASSLY (FILTER OVERFLOW) 1 1771541 1184817 May 09
63 OVERFLOW VALVE 1 1718459
64 HEX NUT M10 13 1161465
65 PUNCH WASHER 10.5 1 1162895 For Fuel pipe Clamp mtg. on Crank hsg.
66 SPECIAL BANJO BOLT M 12 X1.5 (Fuel Pump) 1 1718277
67 SEALING WASHER AIR BENT SCREW 1 1718241 Sub Part of Special Banjo Bolt
68 SEALING WASHER 12.5 x 15.5 2 1718265
69 AIR VENT SCREW 1 1718253 Sub Part of Special Banjo Bolt

Page No. 29
 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 322 ESG APPLICATION : PG ENGINES MAY, 2012

SUB ASSY. : CYLINDER HEAD ASSY. FIG. TABLE NO - 07

 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 322 ESG APPLICATION : PG ENGINES MAY, 2012

SUB ASSY. : CYLINDER HEAD ASSY. TABLE NO - 07

FIG. PART DESCRIPTION QTY. ITEM - CODE EFFECTIVE MONTH/ENGINE.
NO. DELETED CURRENT NO. – REMARKS
1 CYLINDER HEAD WITH VALVE SEAT & V.GUIDE 2 1972704 93240320 Apr. 11, Eng. No 518428188677
2 CYLINDER HEAD 2 - Sub part of Sr. No. 1
3 VALVE GUIDE INLET (REAMED) 2 1717467 1294039
4 VALVE GUIDE EXHAUST (REAMED) 2 1972765 1294040
5 VALVE SEAT INLET 2 1972741
6 VALVE SEAT EXHAUST 2 1972753
7 EXHAUST VALVE 2 1972730 93131956 Aug. 07 Eng. No 514028749307

8 INLET VALVE 2 1972728 93131993 Aug. 07 Eng. No 514028749307

9 SPECIAL WASHER FOR VALVE GUIDE 4 1717509

10 VALVE STEM OIL SEAL 4 1717492
11 VALVE SPRING 4 93131257
12 VALVE SPRING RETAINER 4 93131002
13 CLAMPING CONE 8 1710813 93132006 Aug. 07 Eng. No 514028749307

14 COPPER GASKET 0.55 MM BLUE 2 1971505

14 A COPPER GASKET 0.65 MM BLACK 2 1971517
14 B COPPER GASKET 0.75 MM RED 2 1971529
14 C COPPER GASKET 0.85 MM GREEN 2 1971530
15 SPECIAL WASHER C-80 8 1970902
16 SPECIAL NUT M12 (BIG) 4 1970926
17 SMALL NUT M 12 ( DOM) 4 1971712
18 STUD FOR MANIFOLD M 8x44 6 1714016
19 MACHINED WASHER A9 14 1163085
20 HEX NUT M8 11 1161453
21 HOLLOW STUD 2 1715215
22 SEALING WASHER FOR INJECTOR 2 1973563
23 INJECTOR ASSY 2 93171619
24 INJECTOR CLAMP 2 1972790
25 SPHERICAL WASHER 8.4 2 1248236
26 ALLEN BOLT M8X35 2 1160059
27 CYL. PIN 4X14 4 1165835
28 PIN BLOCK 2 1710746
29 CYL. PIN 4X8 6 1711994
30 INLET ROCKER ARM ASSY 2 93130654
31 EXHAUST ROCKER ARM ASSY 2 93130680
32 SHIM 4 93131210
33 CIRCLIP LIGHT A14 4 1163840
34 ADJUSTING SCREW 4 1972455
35 HEX NUT M8X1 4 1164740
36 HEX BOLT M8X45 B 10.9 4 1245193 USE ONLY 10.9 STEEL GRADE
37 GASKET FOR CYL. HEAD COVER 2 1972789
38 CYL. HEAD COVER 2 1976620
39 HSHC SCREW M8X16 6 1240742
40 CORE PLUG DIA 42 1 93171607
41 INLET MANIFOLD REAR 1 93171553
42 GASKET FOR INLET MANIFOLD 2 1972911
43 HOSE CLIP A60 3 1150492

Page No. 31
 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 322 ESG APPLICATION : PG ENGINES MAY, 2012

SUB ASSY. : CYLINDER HEAD ASSY. FIG. TABLE NO - 07

 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 322 ESG APPLICATION : PG ENGINES MAY, 2012

SUB ASSY. : CYLINDER HEAD ASSY. TABLE NO - 07

FIG. PART DESCRIPTION QTY. ITEM - CODE EFFECTIVE MONTH/ENGINE.
NO. DELETED CURRENT NO. – REMARKS
44 RUBBER HOSE (INLET PIPE) 1 93130289
45 INLET MANIFOLD FRONT 1 93130265
46 RUBBER HOSE FOR DRY AIR CLEANER 1 93131490
47 HOSE CLIP A80 1 1120645
48 DRY AIR CLEANER WITH CLAMP 1 93150150 93230119 Not Interchangable, Mar10,E.No.517028782330
49 AIR CLEANER MTG. BRACKET 1 93180372 93230089 Not Interchangable, Mar10,E.No.517028782330
50 MAIN ELEMENT FOR AIR CLEANER 1 1977326
51 DRY A. C. BKT. CUM -LIFTING HOOK 1 93171656 93250465 Not Interchangable, Mar10,E.No.517028782330
52 HEX BOLT M12X1.5X60 2 1160503
53 HEX SCREW M 8 X 20 3 1160862
54 SPRING WASHAR A8 4 1163190
55 GASKET (EX MANIFOLD) 2 1972364 93131798 Interchangable, Dec. 04
56 EXHAUST MANIFOLD 1 1972340
57 STUD(EXHAUST MANIFOLD) 8x36 3 1972352
58 GASKET FOR EXTENSION MANIFOLD 1 1972376
59 EXTENTION(EX MANIFOLD) 1 1972546
60 GASKET FOR SILENCER MTG. 1 1970665
61 SPRING WASHER A10 2 1163218
62 HEX SCREW M10X35 2 1242453

Page No. 33
 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 322 ESG APPLICATION : PG ENGINES MAY, 2012

SUB ASSY. : BLOWER ASSY. FIG. TABLE NO - 08

 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 322 ESG APPLICATION : PG ENGINES MAY, 2012

SUB ASSY. : BLOWER ASSY. TABLE NO - 08

FIG. PART DESCRIPTION QTY. ITEM - CODE EFFECTIVE MONTH/ENGINE.
NO. DELETED CURRENT NO. – REMARKS
1 BLOWER SHAFT ASSY (WITH COOLING IMP.) 1 1970195 93131622 Nov. 04, Whole Assy.Interchangable
2 BLOWER SHAFT 1 93131609 Sub Part of Assy. No 93131622
3 WOOD RUFF KEY 5 X 6 2 1166669 Sub Part of Assy. No 93131622
4 CIRCLIP 28 X 1.5 4 96131505 Sub Part of Assy. No 93131622
5 COOLING IMPELLER Ø 28.2 2 93131610 Sub Part of Assy. No 93131622
6 CIRCLIP B-40 4 1120694
7 ‘O’ RING 36x2 (FOR OUTER RING) 4 1716645
8 FELT RING 33x22x4 3 1716608
9 OUTER RING 3 1716669
10 OIL SEAL 22x35x7 3 1243299
11 BLOWER SUPPORT FRONT 1 1895758 93131191 Nov. 04, Eng.No. 35866
12 BALL BRG. 2203-C3 2 1165094
13 DISTANCE RING 1 1970160
14 ADJUSTING SHIM 4 1970171
14 A ADJUSTING SHIM 4 1970201
15 WOODRUFF KEY 4x5 1 1121479
16 BLOWER PULLEY 1 1717704
17 M/C WASHER A-15 1 1162949
18 SPRING WASHER A 14 1 1163231
19 HEX.NUT M14 x 1.5 1 1161544
20 HEX.SCREW M 10 X 40 3 1160369 Nov. 04, For Mtg. Blower Support Front 93131191
21 SPRING WASHER A 10 3 1167080 1163218 For Blower Support Front Mtg. 1895758
22 BLOWER SUPPORT REAR 1 1716682 93131208 Nov. 04, Interchangable with Sr. No. 26
23 CORE PLUG B 40 1 2671293 Nov. 04, Use with Sr. No. 25
24 CIRCLIP A-17 1 1163851
25 SPRING WASHER A-12 2 1163220
26 HEX.SCREW M12x1.5X25 2 1242556
27 REAR DEFLECTOR ASSY. 1 93131245
28 DEFLECTOR INTERMEDIATE ASSY. 1 93131269
29 FRONT DEFLECTOR ASSY. 1 93131233
30 RUBBER BEAD FOR REAR DEFLECTOR 2 1973691
31 RUBBER BEAD FOR FRONT DEFLECTOR 2 1973680
32 ALLEN SCREW M6x20 4 1164510
33 M/C WASHER A-6.4 8 1162846
34 HEX.SCREW M6x30 2 1160229
35 HEX.NUT M6 7 1161441
36 STUD M6x30 4 1974774
37 IMPELLER HOUSING ASSEMBLY 2 1714892
38 TOP BRACKET 2 93131555
39 CLAMPING BRACKET 1 1712240
40 CLAMPING STRIP 1 1712263
41 CLAMPING PIN 2 1712251
42 HEX.BOLT M6x150 1 1712287
43 SPECIAL WASHER FOR DEF. CLAMP 1 1970252
44 CLAMP 1 1712330
45 V. BELT COGGED TRW-1185 1 1246951 For Larger Dia. Crank pulley

Page No. 35
 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 322 ESG APPLICATION : PG ENGINES MAY, 2012

SUB ASSY. : ELECTRICAL ACCESSORIES FIG. TABLE NO - 09

 ENGINE PARTS CATALOGUE EFFECTIVE DATE :
MODEL : 322 ESG APPLICATION : PG ENGINES MAY, 2012

SUB ASSY. : ELECTRICAL ACCESSORIES TABLE NO - 09

FIG. PART DESCRIPTION QTY. ITEM - CODE EFFECTIVE MONTH/ENGINE.
NO. DELETED CURRENT NO. – REMARKS
1 CRANK HOUSING 1 3130010 93178870 May 09 Eng. No. 516128772936
2 STUD M10X45 3 1611574
3 GASKET FOR STARTER MOTOR 1 1973022
4 STARTER MOTOR ASSEMBLY 1 1717728
5 SPRING WASHER A10 6 1163218
6 HEX NUT M10 Zn. 4 1161465
7 ALTERNATOR MNTG. BRACKET 1 93173239 93177993 Not Interchangable, Feb10, E.No.517028781990
8 SPECIAL WASHER 11x25x4 2 1387078
9 PLAIN WASHER 11 3 1162895
10 HEX SCREW M10X25 2 1160977
11 BATTERY CHARGING ALTERNATOR 1 93171784 93132122 Not Interchangable, Feb10, E.No.517028781990
12 HEX SCREW M10 X100 MM 1 2671736 Effective Month Mar. 06
13 BLOWER SUPPORT FRONT 1 93131191
14 HEX BOLT M8X40 1 1169518
15 ADJUSTING LATCH 1 1771772 1389210 Effective Month Mar. 06
16 PUNCHED WASHER A9 ZP 6 1167169
17 SPRING WASHER A8 ZN 4 1163190
18 HEX NUT M8 6 1161453
19 HEX BOLT M8x70,B8.8-Zn-SFS 2063 1 2671748
20 SPECIAL WASHER 9 x 21 x 3 2 1384569
21 ENGINE SHUT OFF SOLINOID ASSLY 1 93171486 93176125 Effective Dec. 07' Eng. No. 514328752860
22 SPRING WASHER A-6 2 1163188
23 HEX NUT M6 3 1161441
24 SEALING WASHER 14X18 7 1162597 July 09
25 OIL GALLERY TUBE ASSY. 1 1972650 93178160 July 09, Not Interchangeble with old
26 BANJO BOLT M14 2 1164375 1247967 July 09, Not Interchangeble with old
27 BENJO BOLT FRONT M 14 X M 10X 1.5 1 1247967 93171670 Apr 11, Not Interchangeble with old
28 SEALING WASHER 10X17X3 1 1162561
29 OIL PRESSURE SWITCH 1 93171152 93179369 INTERCHANGABLE, APR.09
30 ‘O’RING 18.8 x1.8 FOR DRAIN PLUG 1 1930722
31 DRAIN PLUG CUM ADAPTER FOR OIL TEMP. 1 93172211
32 TEMPERATURE SENSOR 1 2539482
33 CYLINDER LINER STD. 2 1974981
34 TEMP. SWITCH 1 93171700 93176009 Effective Nov. 07' Eng. No. 51422875181
35 ELECT OIL PRESSURE GAUGE 1 93173719
36 AMMETER Ø 52 1 93172200 As optional Component
37 ELECT TEMP GAUGE 1 93810320
38 STARTER SWITCH 1 1269252 As optional Component

Page No. 37
ADDRESS OF REGIONAL OFFICES

1. HARYANA Plot No. 4, 14/3, Securico House, Mathura Road 0129-3242770

Faridabad - 121003 (Haryana)

2. WESTERN UP Plot No. 4, 14/3, Securico House, Mathura Road 0129-2259901

Faridabad - 121003 (Haryana)

3. CENTRAL UP 44A, 2nd Floor, Laxmi Plaza, Cantt. Road, 0522-2629351

Burlington Chauraha, Lucknow (UP) 2629545,2200416

4. BIHAR/ORISSA/ A/9, Vivekananda Park, Near Alpana Market

JHARKHAND (Opp. Sona Aptt.) Patliputra Colony, 0612-2262413
Patna - 800 013 (Bihar) 0612-2275502

5. RAJASTHAN Itarana Road, Alwar-301 001 (Raj.) 0144-2332781/82

6. M. P. Plot No. 1, Sector-D, Industrial Area, 07480-3204028

Mandideep-462046 Distt. Raisan. (M.P.) 407680-84

7. ANDHRA H-13/313, 3rd Floor, Minerva Complex, S. D. Road 040-32426652

PRADESH Secunderabad-500 003 (A.P) 040-27892203

8. GUJARAT 302, Sears Towers, Gulbai Tehra, off C.G. Road, , 079-30028956
Panchwati, Ahmedabad-380006 (Gujarat). 079-32502688

9. MAHARASHTRA C-3/16A, Surtyaloknagri, Pune - Sholapur Road, 09881195584

Hadapsar Pune-411013, (Maharashtra)

10. KARNATAKA No. 2, 3rd Floor, 5th Main, CHBCS 1st Layout, next to BDA 080-32528133
Complex Abv SBI Vijaynagar, Bangalore-560 040 (Karnataka)

11. TAMILNADU Huzur Gardens, Senbium, Chennai - 600 011 044-32536533

Tamilnadu

12. WEST BENGAL 100/1B, Ashutosh Mukherjee, Road, Bhawanipore,

Near Netaji Bhawan Metro Station, Kolkata-700025

13. KERALA No. MP/IX/524A, Vadakkedath Complex, Nettoor, Maradu,

Cochin - 682 302

14 . ODISHA Flat No. 202, Block-A, Venus Royal Hyde

Rasulgarh, Bhubaneshwar

Page No. 39