Drum

Download as pdf or txt
Download as pdf or txt
You are on page 1of 12

Installation,

Operating &
Maintenance
Manual
(Original Instructions)

IN-LINE
MICRONIC FILTERS

Models
M329 - 200
M329 - 300A
M329 - 450A

4991130001
September 2013
Contents

Description Page

General Description 3

Dimensions & Performance Data 4

Operation of the Restriction Indicator 5

Maintenance 6

Removing the element 6

Cleaning the filter 7

Spare Parts List for M329 - 200 8/9

Spare Parts List for M329 - 300A / 450A 9/10

4991130001 (September 2013) Page 2


IN-LINE MICRONIC FILTERS
M329 - 200 (200mm element)
M329 - 300A (300mm element)
M329 - 450A (450mm element)

GENERAL DESCRIPTION
The Drum International range of Micronic Filters are supplied in three basic sizes
to suit various applications when discharging bulk foodstuff. The filters cover a
performance range of 200m 3/hr to 1000m 3/hr, with the filter element being rated
at 5 micron, (Refer page 3 for further details of dimensions and performance fig-
ures). Both the Filter bowl and element are of stainless steel construction thus
making the cleaning and maintenance of these items a quick and simple opera-
tion.
A sightglass is built into the filter bowl wall to allow visual inspection of the filter
element, additionally, a coloured indicator is located on the filter body to give
warning of the element’s condition.
The two larger filter assemblies feature industry standard TW1 flanges allowing
easy fitment into compressor air systems.

4991130001 (September 2013) Page 3


2 GENERAL DIMENSIONS AND PERFORMANCE FIGURES
The DRUM range of Micronic filter assemblies are supplied in three basic models to suit various
applications and are classed by the overall length of the filter element. The element sizes are 200,
300, and 450mm. (Refer Figs 1,2, and 3 for dimensions and performance data.)

Alternative 2 hole 180


J100 flange

87 square

105
4 holes x 11 dia
equi-spaced on
80 P.C.D.
Maximum safe

317
Working Pressure
3 = 2.5 bar
P at 200m 3/hr = 75 mBar at 0 Bar 125
P at 200m /hr = 50 mBar at 2 Bar
Weight = 4.4 Kg

220mm Req’d
Fig1. Filter fitted with 200mm Element to remove bowl

260

116

TW1 flange,154 O.D.


4 holes x 12 dia
equi-spaced on 130 P.C.D
470

195
Maximum Safe
Working Pressure = 2.0 bar
3
P at 500m /hr = 50 mBar at 0 Bar
P at 500m 3/hr = 25 mBar at 2 Bar
Weight = 8.9kg

220mm Req’d
Fig 2. Filter fitted with 300mm Element
to remove bowl

4991130001 (September 2013) Page 4


260

116
TW1 flange, 154 O.D.
4 holes x 12 dia
equi-spaced on 130 P.C.D.

620
195

Maximum Safe
Working Pressure = 2.0 bar
P at 1000m3 /hr = 35 mBar at 0Bar
P at 1000m3 /hr = 20 mBar at 2 Bar
Weight = 10.8 Kg
220mm Req’d
Fig 3. Filter fitted with 450mm Element to remove bowl
2. OPERATION OF THE RESTRICTION INDICATOR
An indicator is built into the filter assembly and is activated by a pressure difference
within the filter as the element becomes restricted. The indicator window normally displays a green
sleeve when the element is functioning correctly but as the filter becomes contaminated, the green
sleeve will move upwards allowing the red indicator sleeve to come into view. The indicator will
show fully red when the pressure difference reaches 200 mBar. It is recommended that the
filter element is cleaned as soon as the red sleeve appears, as a drop in air delivery pressure
will occur. (Refer Fig. 4)

Indicator window Indicator window Indicator window


showing fully green. starting to show red showing fully red
indicator sleeve.

Fig 4.
4991130001 (September 2013) Page 5
3. MAINTENANCE

When the clogging indicator has started to turn red as described in section 2 the filter element will
have to be cleaned. (Refer to Fig 5 for identification of parts)

(1) Filter Bowl


Release Knob

(2) Filter
Element
Indicator
Window (9) Filter Bowl
tie rod
(10) ‘O’ Ring

(11) Seal
Housing
(3) Filter Bowl (12) Spring
Seal

(4) Filter Element


Support Seal

(5) Filter Element (13) Sight


Glass

(6) Filter Element


Support Seal (14) Filter
Bowl
(7) Filter Base

(15) Ball Valve


Fig 5. Filter Element Parts Description

4 REMOVING THE FILTER ELEMENT

4.1 Before any attempt can be made to remove the filter element, any air in the system must be
vented from the filter by opening the ball valve (15) located at the base of the filter bowl.

4.2 Release the filter bowl (14) by rotating the release knob (1). Ensure filter bowl is supported.

4.3 Remove Filter Bowl taking care not to damage the seal (3)

4.4 Extract the element (5) complete with the two support seals (4) and (6)

4.5 Inspect the seals for damage and replace if neccessary

4991130001 (September 2013) Page 6


4. REMOVING THE FILTER ELEMENT (Cont’d)

4.1 Extract the filter bowl seal from the filter body, inspect for damage and replace if necessary.

5. CLEANING THE FILTER / FILTER ELEMENT

5.1 It is recommended that the filter element be ultrasonically cleaned, if you do not have
acces to such equipment please follow the procedure outlined below

5.2 Immerse the filter element into a suitable receptacle filled with hot soapy water /
commercial detergent and remove any contaminants by agitating and rotating the element

5.3 When the element has been cleaned it is advisable to repeat the process in clean water and
thoroughly rinse until all traces of detergent have been removed. By using a high pressure
water jet or steam pressure lance working from the inside outwards, the same effect can be
achieved. The element should be dried, preferably using a compressed air line again blow-
ing from the inside outwards.

5.4 Visually inspect the element after cleaning for any remaining contaminants and repeat the
cleaning procedure if necessary. The filter element should also be checked for any damage
to the pleated media, if in doubt DO NOT use and replace with a new unit./

SERIAL No./ MODEL IDENTIFICATION

SERIAL No.
TYPE/RATING
Filter Model and
Micron Rating

Fig. 6

4991130001 (September 2013) Page 7


SPARE PARTS LISTING FOR :-
M329 - 200 Micronic Filter Assembly

ITEM DESCRIPTION PART No. Qty


1 St a r Kno b 64 51100000 - 2 1
2 Body 3051287463-2 1
3 F i lt er E l e me nt Sea l 7080100604- 2 2
4 Filter Bowl Seal 7080400604-2 1
5 Sight Glass Seal 7080300604-2 1
6 Sight Glass 6482400687-2 1
7 Sight Glass Locking Ring 8780700252-2 1
8 F i lt er B ow l 73 10887000 - 2 1
9 Filter Element* 6288587000-2 1
10 F ilt er Base 3203387251-2 1
11 Spri ng SK939/14 1
12 B a l l V a l ve 7654300000 - 2 1
13 Washer ( 5 3.5 x 4 3 x 1) DE V19 3/ 9 1
14 S e a l H o us i n g 8240700059-2 1
15 ‘ O ’ -R i n g 6 741 900 604 - 2 1
16 Indicator Body 8061300459-2 1
17 ‘O’ Ring 6759100604-2 1
19 ‘O’ Ring 6742400604-2 1
20 D i aph r a gm 8210500604- 2 1
21 Indicator Plunger 8651000630-2 1
22 Spri ng 8871500000-2 1
23 I nd icat or S l e eve DEV1 93/ 50 1
24 Indicator Sleeve DEV193/49 1
25 S i g ht Gl ass DEV1 93/ 8 1
26 Retaining Ring DEV193/53 1
27 Co l l a r DEV1 93/ 48 1
28 Ca p Scr ew M450067020- 2 2
29 Washer M630120000- 8 1
30 Serial No. Plate 6727800451-2 1
31 Dr iv e Scr ew M510038006- 2 2
32 Str a i g ht Adapt or 6916000242 - 2 1

*Note: When replacing a Filter Element, it is recommended that both the part number and the
filtration rating are quoted. These items can be found on a plate attached to the element.

4991130001 (September 2013) Page 8


1
SERIAL No.
29 TYPE/RATING

28
2
30 31

16

19

22
3
26

27 9

24

23

21
3
17

10
25
15

20 14

11

5 6 13 7

32

12

M329 - 200 Micronic Filter Assembly


4991130001 (September 2013) Page 9
SPARE PARTS LISTING FOR :-
M329 - 300A & 450A Micronic Filter Assemblies
ITEM DESCRIP TION PAR T N o. Qty
1 Star Knob 64 511 00 000 - 2 1
2 Body 3051288463-2 1
3 F i lt er E l e me nt Sea l 70 80200604 - 2 2
4 Filter Bowl Seal 7080500604-2 1
5 Sight Glass Seal 7080300604-2 1
6 Sight Glass 6482400687-2 1
7 Wa she r ( 5 3. 5 x 4 3 x 1) DEV193/9 1
8 Sight Glass Locking Ring 8780700252-2 1
9 Filter Bowl (M329 - 300) 7310988000-2 1
9a F i lt er Bow l (M32 9 - 450) 7 310 989 000 - 2 1
10 Filter Element (M329 - 300) 6288688000-2 1
10a Filter Element (M329 - 450A) 6320589000-2 1
11 F i lt er Base 3 203 388 251 - 2 1
12 Ba l l Va lve 7 654500000 - 2 1
13 Spr ing SK939/14 1
14 S e a l H o us i n g 8240700059-2 1
15 ‘ O ’ -R i n g 6741900604- 2 1
16 Indicator Body 8061300459-2 1
17 ‘ O ’ -R i n g 675 9100604- 2 1
19 ‘O’ Ring 6742400604-2 1
20 D i aphr agm 8210500604- 2 1
21 Indicator Plunger 8651000630-2 1
22 Spri ng 8871500000-2 1
23 I nd icat or S l eev e DEV193/50 1
24 Indicator Sleeve DEV193/49 1
25 S i g ht Gl a ss DEV193/8 1
26 Retaining Ring DEV193/53 1
27 Co l l a r DE V19 3/ 48 1
28 Ca p Scr ew M450067020 - 9 2
29 Washer M6 301 20 000 - 8 1
30 Serial No. Plate 6727800451-2 1
31 Dr iv e Scr ews M510 038 006 - 2 2
32 Str a i g ht Ada pt or 6916000242- 2 1

*Note: When replacing a Filter Element, it is recommended that both the part number and the
filtration rating are quoted. These items can be found on a plate attached to the element.

4991130001 (September 2013) Page 10


SERIAL No.
TYPE/RATING
1
29 2
28 30 31

16

19

22
3
26
10 10a
27

24

23

21
3

17
11

25 15

14
20
13

5 6 7 8

32

9 9a
12

M329 - 300A & 450A Micronic Filter Assemblies


4991130001 (September 2013) Page 11
Contact Us

Americas Australia Belgium


*DUGQHU'HQYHU,QF *DUGQHU'HQYHU,QG$XVWUDOLD3W\/WG *DUGQHU'HQYHU%HOJLXP19
,QGXVWULDO3URGXFWV*URXS$PHULFDV %HDULQJ5RDG /XLWKDJHQ$
*DUGQHU([SUHVVZD\ 6HYHQ+LOOV +DYHQ
4XLQF\,/ 1HZ6RXWK:DOHV %$QWZHUSHQ
7ROO)UHH $XVWUDOLD %HOJLXP
3KRQH 3KRQH 3KRQH  
)D[ )D[ )D[  
email: [email protected] email: [email protected] email: [email protected]

France Germany Netherlands


*DUGQHU'HQYHU)UDQFH6$ *DUGQHU'HQYHU'HXWVFKODQG*PE+ *DUGQHU'HQYHU1HGHUODQG%9
'LYLVLRQ&RPSUHVVHXUV $P'RUQ %DUZRXWVZDDUGHU%
UXHGX0RQWPXULHU%3 6HQGHQ +H:RHUGHQ
6DLQW4XHQWLQ)DOODYLHU)UDQFH *HUPDQ\ 7KH1HWKHUODQGV
3KRQH   3KRQH   3KRQH   
)D[   )D[   )D[  
email: [email protected] email: [email protected] email: [email protected]

UK Sales & Service Spain Rest of the World


*DUGQHU'HQYHU8./WG *DUGQHU'HQYHU,EHULFD6/ *DUGQHU'HQYHU/WG
32%R[ &DOOH3ULPDYHUD 32%R[
&URVV/DQH7RQJ 3ROLJRQR,QGXVWULDO/DV0RQMDV 6SULQJPLOO6WUHHW
%UDGIRUG:HVW<RUNVKLUH 7RUUHMRQGH$UGR] %UDGIRUG:HVW<RUNVKLUH
8QLWHG.LQJGRP 0DGULG6SDLQ 8QLWHG.LQJGRP
%'68 3KRQH   %'<+
3KRQH   )D[   3KRQH  
)D[   )D[  
email: [email protected] email: [email protected] email: [email protected]

For additional information, contact your local


representative or

Gardner Denver Ltd


PO Box 178,
Springmill Street,
Bradford,
West Yorkshire, UK
BD5 7YH

Tel: +44 (0)1274 718100


Fax: +44 (0)1274 655272
Email: [email protected]
Web: www.gd-transport.com

© 2013 Gardner Denver Ltd.

You might also like