Instruction For HP-SCR
Instruction For HP-SCR
Instruction For HP-SCR
June. 2020
Planning section
Design department
2. Components
3. Gas flow
4. Control System
6. Maintenance
2. Components
3. Gas flow
4. Control System
6. Maintenance
【Denitrification reaction】
4NO+ 4NH3+O2 → 4N2+6H2O
2NO+2NO2+4 NH3 → 4N2+6H2O
2NO2+4 NH3+ O2 → 3N2+6H2O
NOx
sensor
Scavenge air
MAIN
receiver
Air Compressed air module
compressor
pressure CBV EGB
reducing Air Reservoir T/C
device
Air Tank
RTV
Reactor
incl. RBV
Urea pump
module Mixing Unit
Urea RSV
tank Dosing unit
Exhaust gas
receiver
RSV
Guides exhaust gas to the reactor
RBV
Cut the exhaust gas from the exhaust gas
receive to T/C.
RTV
Adjusting the exhaust gas flow rate
through the reactor
RSV
RBV
RTV
CBV
Open the valve in a low load to
raise the exhaust gas
temperature
Supply
Pump Supply
compressed Compressed air module
air for SCR
Module urea water
C3
P1
Catalyst
cleaning
2. Components
3. Gas flow
4. Control System
6. Maintenance
soot blowers
Catalyst
NOx Sensor SCR Stanby Compressed Air Urea Dosing Urea Pump
Auxiliary Heating Reservoir Unit Module
Cabinet Cabinet
Soot blower
Dosing Unit
Compressed Air
Uses air that meets
ISO8573-1︓2010
Particle class 3
Humidity class 4
Oil class 2
Operation status
can be confirmed
with a lamp
Dosing Unit
Pump
filter
Urea tank
Dosing Unit
(Air)
Reactor
Maintenance
manhole
Pump Module
Soot blower
Monitor the status of SCR
manufacturer’s equipment
SCR-CU
2. Components
3. Gas flow
4. Control System
6. Maintenance
Fully closed
RTV
Fully closed
Reactor
incl. RBV
Urea pump
module Mixing Unit Fully open
Urea RSV
tank Dosing unit
Exhaust gas
receiver
Fully closed
To Funnel
Scavenge air
MAIN
receiver
Air Compressed air module
compressor
pressure CBV EGB
reducing Air Reservoir Opening T/C
device adjustment
Air Tank
RTV
Slight opening
Reactor
incl. RBV
Urea pump
module Mixing Unit Fully open
Urea RSV
tank Dosing unit
Exhaust gas
receiver
Fully open
To Funnel
Scavenge air
MAIN
receiver
Air Compressed air module
compressor
CBV
pressure EGB
reducing Air Reservoir T/C
device
Air Tank
RTV
Fully open
Reactor
incl. RBV
Urea pump
module Mixing Unit Fully closed
Urea RSV
tank Dosing unit
Exhaust gas
receiver
Fully open
RTV
Fully open
Reactor
incl. RBV
Urea pump
module Mixing Unit Fully closed
Urea RSV
tank Dosing unit
Exhaust gas
receiver
Fully open
Urea RSV
tank Dosing unit
Exhaust gas
receiver
Fully closed
To Funnel
Scavenge air
MAIN
receiver
Air Compressed air module
compressor
pressure CBV EGB
reducing Air Reservoir T/C
Fully closed
device
Air Tank
RTV
Fully closed
Reactor
incl.
Electric heating RBV
Urea pump to keep the Reactor
module Mixing Unit Fully closed
at about 200℃
Urea RSV
tank Dosing unit
Exhaust gas
receiver
Fully closed
RTV
Fully open
Reactor
incl. RBV
Urea pump
module Mixing Unit Fully open
Urea RSV
tank Dosing unit
Exhaust gas
receiver
Fully open
2. Components
3. Gas flow
4. Control System
6. Maintenance
C/R
ECS MOP EMS MOP ERCS MOP
SCR control
ME control
SCR monitoring
Select
(RSV:Open, RTV:Open, (Heating of the reactor (Air flushing of the (Injection of urea
RBV:Close) by exhaust gas) injection lance) water)
Select
5 mins
Select
Operation sequence (Enable → Disable)
Approx. 2 hours
TierⅡ running
Select
TierⅡ running
© 2020 MAKITA CORPORATION 35
contents
2. Components
3. Gas flow
4. Control System
6. Maintenance
Reactor
Handling
temperature sensor
Detection unit
Temp. sensor
Combined sensor
35 ~ 55℃
Inspection Landing disposal of urea water.
before use
2. Components
3. Gas flow
4. Control System
6. Maintenance
Catalyst
Size:250x250x620mm
Weight︓25kg/1PC
Precaution
※When opening the SCR reactor and working insider or around….
After adequate ventilation, check with a carbon monoxide detector
before work and work with two or more people.
Provide adequate ventilation during internal work.
●Extraction tool
Push the handle and then the back side opens
Surface Back
© 2020 MAKITA CORPORATION 47
Thank you for your attention