Instruction Manual DSP-45-75 (V) at (R) N2 E Page 21

Original instructions
INSTRUCTION MANUAL (English)
HITACHI Oil-Free Rotary Screw Air Compressor
Air-cooled
DSP-45AT5N2 DSP-45ATR5N2
General industrial use
DSP-55VATN2 DSP-55VATRN2
DSP-75VATN2 DSP-75VATRN2 ● This INSTRUCTION MANUAL explains in detail
[Without dryer type] [Built-in dryer type] the important items that require attention;
observed as the following:
● Always observe instructions of WARNING,
CAUTION and IMPORTANT, as they indicate
considerable risks to safety.
GRAPHIC DESCRIPTIONS:
WARNING : Indicates warnings. If handled improperly,

death or severe injury could result.
CAUTION : Indicates cautions. If handled improperly,

injury and/or physical damage could result.
: Indicates variable speed type.
: Indicates built-in dryer type.

Prior to operation of this air compressor, ensure that all
operators read and understand this INSTRUCTION MANUAL IMPORTANT : The contents which CAN cause the property
damage, product damage or malfunction
completely, thereby operating it safely and properly. (The property damage includes the damage of
building, equipment and farm animal, pet
Place the INSTRUCTION MANUAL near the air compressor to
animal and so on.)
make it available at any time, and refer to it as the need arises.
CONSIDERATION : Supplemental remarks to explain the
product function or performance and others.
Copyright notice
Any unauthorized use or copying of the contents or any part : Indicates a reference section or page.
thereof is prohibited.
IMPORTANT NOTICE
● Prior to installation, operation and servicing of this air compressor, ensure that all operators read
and understand this INSTRUCTION MANUAL completely, thereby install, operate and service it
safely and properly. Place the INSTRUCTION MANUAL near the air compressor to make it
available at any time, and refer to it as the need arises.
● The proper education is required to handle the compressed air to avoid the accident. HITACHI
accepts no responsibility for any damage or injury resulting from neglecting this.
● Prior to the installation, operation and servicing, read this INSTRUCTION MANUAL, understand
this air compressor, follow the safety information, each notice, how to operate and how to service.
・Use this air compressor within the acceptable range indicated in this INSTRUCTION MANUAL.
・Do the inspection and periodical servicing properly to prevent the malfunction before anything
happens.
・See and understand RESIDUAL RISK. Required protection shall be determined by it with
considering the installation environment.
● If there is any operation impossibility or malfunction, contact the local Hitachi distributor/master
dealer or representative office with following information.
・Model, type, manufacturing number, running hours.
・Detailed information such as error code, shutdown/alarm history, ambient temperature,
abnormal noise and other condition before and after malfunction happens.
● Following action is strictly prohibited in order to avoid the malfunction, injured or death. HITACHI
accepts no responsibility for any event from these actions.
・Operation without described in this INSTRUCTION MANUAL
・Usage without HITACHI genuine parts
・Unauthorized modification.
● Unexpected particle may be included in discharged compressed air by air compressor
malfunction. Proper filter shall be installed at the downstream of the air compressor depending
on the application.
● If there are any questions or comments, contact the local Hitachi distributor/master dealer or
representative office.
● Always use licensed electricians for electrical work. Follow each local law, code and regulation.
● Follow each local law, code and regulation for the sound and vibration level.
● Contact the local Hitachi distributor/master dealer or representative office for EMC requirement.
● Follow the each local law, code and regulation for disposal of the air compressor, its parts or
internal fluid.
● Install the air compressor indoors. Installation outdoor or semi-outdoor is prohibited.
● Allowable compressed gas is only air. To use other than air can cause the fire or malfunction.
● This air compressor is designed for general industries.
● HITACHI has any intelligent properly rights in this INSTRUCTION MANUAL. It is prohibited to
disclose the all/not all part of this INSTRUCTION MANUAL to the third party.
● HITACHI may make improvements and/or changes in the appearance and/or specifications
described in this INSTRUCTION MANUAL at any time without notice.
A-1
SAFETY PRECAUTION (1/7)
Prior to installation, operation and servicing of this air compressor, ensure that all operators read this
INSTRUCTION MANUAL. Use this air compressor with following this INSTRUCTION MANUAL. Especially,
understand about all the technical information, safety information and caution completely. In this INSTRUCTION
MANUAL, the signal words DANGER, WARNING and CAUTION are used to indicate hazard seriousness levels as
follows.
DANGER: Indicates the presence of a hazard which WILL cause serious injury, death or property
damage, if ignored.
WARNING: Indicates the presence of a hazard which CAN cause serious injury, death or property
damage, if ignored.
CAUTION: Indicates the presence of a hazard which WILL or can cause injury or property damage, if
ignored.
Serious injury: Blindness, injury, low/high temperature burn, electricity, fracture or toxication with permanent
damage, hospital admission or long term ambulant treatment
Injury: Injury, low/high temperature burn, electricity without hospital admission or long term ambulant treatment
These safety precautions are very important for this product safety. When anyone engages with the air compressor,
always pay attention by yourself as well as follow this INSTRUCTION MANUAL. The customer shall consolidate
your own safety program depending on each local law, code and regulation to achieve the safety operation and
servicing.
Cautions for the property damage, malfunction, function and performance are indicated as follows.
IMPORTANT : The contents which CAN cause the property damage, product damage or malfunction
(The property damage includes the damage of building, equipment and farm animal, pet
animal and so on.)
CONSIDERATION : Supplemental remarks to explain the product function or performance and others.
The explanation of safety icons.
Indicates a prohibited item
Indicates a required item
Danger, Warning, Caution,

A Graphic symbol which inform the state is indicated in △
● Follow the all notices described in this INSTRUCTION MANUAL.
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Below is the information which HITACHI would like the customer to pay attention for safety especially. There are
the notices for the customer to pay attention in this INSTRUCTION MANUAL.
WARNING
Don’t use this air compressor for breathing or life-sustaining application.
・The malfunction or shutdown of this air compressor may cause the serious injury or death.
・There are oil fume, water vapor and contaminations, especially, which come from inlet air, in the discharged
compressed air.
・This air compressor can stop because of protective function.
Install the back-up air compressor or system in order to avoid the damage or loss of property and production.
For installation
WARNING
・Do not install the air compressor at the place where is ・Do not install the air compressor at the place where
exposed to the rain, its reflection and steam. The includes iron powder, sand, wood chip, stone dust, oil
moisture can cause earth leakage or electric shock. mist around it. These can cause the fire, explosion,
・Do not install the air compressor outdoor, including earth leakage and electric shock.
semi-outdoor. The direct sunlight can cause the
excessive temperature raise, part transmutation and
deterioration.
・Do not install the air compressor at the place where ・Do not install the air compressor at the place where
includes toxic gases such as ammonia gas, acid gas, includes explosive gas, flammable gas such as acetylene,
chlorine gas, saline gas, bromine, sulfurous acid gas. propane gas, organic solvent, exposable dust, or fire.
These can cause the fire, explosion, earth leakage and These can cause the fire and explosion.
electric shock.
WARNING
Allowable ambient temperature is 0 to 45℃ (2 to 45℃ for built-in air dryer type) during air compressor
operating. Suction air temperature shall be lower than 45℃. Keep enough installation area and ventilation to
achieve this ambient temperature range. Any temperature outside of this range can cause overheat,
transmutation and deterioration.
Don’t close the open for air intake or exhaust during the air compressor operating. Closing the open can cause
overheated, transmutation and deterioration.
Don’t install the air compressor over a head. This can cause the product damage by dropping, and injured by
dropping the parts during servicing.
Use the air compressor in allowable voltage range and frequency during air compressor operating. The use of
power generator or inverter as power source is prohibited. Always use the licensed electrician for wiring work.
These can cause earth leakage and electric shock.
A-3
For operation
WARNING
While the START light grows, air compressor can restart automatically. Don’t put the hand or face
closer to the rotation parts. This can cause the injury or accident.
During operating or within one hour after air compressor stopping, don’t touch the high temperature
parts, such as airends or discharge pipings. This can cause the burn.
The use of power generator or inverter as power source is prohibited. These can cause the earth
leakage, electric shock and fire.
CAUTION
Ground the air compressor. No grounding can cause the earth leakage, electric shock. Follow the each
local law and/or regulation for the ground resistance requirement.
Remove the shipping plates, bolts and washers (painted in yellow). Operation without removing these
parts can cause the excessive noise and vibration, or malfunction.
When the blackout occurs or it thunders, disconnect the power. Without disconnecting the power can
cause the injury or accident.
For servicing
WARNING
Always use licensed technicians for servicing.
Periodical inspection and servicing shall be required. Without periodical inspection or servicing can
cause the fire, injury or product malfunction.
Before servicing, disconnect the power of the air compressor and lock out, also make sure that the
internal pressure has dropped to an atmospheric pressure. These can cause the electric shock or injury.
Use HITACHI genuine parts for parts replacement. Using NOT genuine parts can cause the fire or injury.
Do not remove any protective relays or insulating parts. Also, do not make the unauthorized
modification of the product and parts. These can cause the fire and explosion.
A-4
Residual risk map where the operators and maintenance personnel

shall be required protection measures. (Abbreviation: Residual risk map)
Model : “DSP-45/55/75AT(R)N2 (Air-cooled fixed speed)”
The residual risks are classified into DANGER, WARNING and CAUTION by the hazard seriousness levels.
・ DANGER: Indicates the presence of a hazard which will cause serious injury or death, if handled
improperly.
・ WARNING: Indicates the presence of a hazard which can cause serious injury or death, if handled
improperly.
・ CAUTION: Indicates the presence of a hazard which will or can cause injury, if handled improperly.
Refer to the table indicated in the next page for the detail of each number indicated in the drawing.
Part Not specified

DANGER −
WARNING −
CAUTION No. 6, 7, 11
DANGER − DANGER −
Part B
Part A
WARNING No. 1, 2, 3, 4 WARNING No. 2, 3, 5

CAUTION No. 8, 9, 10, 13 CAUTION No. 9, 10, 13
A-5
Residual risk map where the operators and maintenance personnel

shall be required protection measures. (Abbreviation: Residual risk map)
Model : “DSP-55/75VAT(R)N2 (Air-cooled variable speed)”
The residual risks are classified into DANGER, WARNING and CAUTION by the hazard seriousness levels.
improperly.
improperly.
Refer to the table indicated in the next page for the detail of each number indicated in the drawing.
Part Not specified

DANGER −
WARNING −
CAUTION No. 6, 7, 11
DANGER − DANGER −
Part B
Part A
WARNING No. 1, 3, 4 WARNING No. 2, 3, 5, 12

CAUTION No. 8, 9, 10, 13 CAUTION No. 9, 10, 13
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Residual risk list where the operators and maintenance personnel shall
be required protection measures. (Abbreviation: Residual risk list)
*1 The “Seriousness level of the harm” are classified into DANGER, WARNING and CAUTION by the
hazard seriousness levels.
improperly.
improperly.
*2 Alphabet in the “Part” line is the same meaning in the residual risk map.
*3 Required license and education shall be followed each local law, code and regulation.
Required Seriousness
license and Part level of the Required protection measures by operators and
No. Stage When Detail of the harm
education *2 harm maintenance personnel
*3 *1
1 Installation ← A WARNING Electrical shock Before the maintenance or opening the control panel for
Operation servicing or wiring, stop the air compressor and
Maintenance disconnect the power.
Before the maintenance, verify that inverter charge light is
off. (only for the controller, )
During the operation, don’t open the enclosure without the
case indicated in this manual. Never remove the
protective covers or protective devices.
2 Operation ← B WARNING Injury when hands During the operation, don’t open the enclosure without the
Maintenance and maintenance case indicated in this manual.
tools closer to the Never remove the protective covers or protective devices.
rotating part, such as During the greasing, don't bring the hand or clothes close
fan, belt, pulley, to the rotating parts. (only for the model required greasing)
coupling
3 Operation ← A, B WARNING Injury by high During the operation, don’t open the enclosure without the
Maintenance pressure air blowing case indicated in this manual.
or the part flying by Never remove the protective covers or protective devices.
compressed air During the greasing, don't move the face close to the air
relief valve. (only for the model required greasing)
Don't change the alarm or shutdown settings.
Before servicing, close the stop valve located on the
downstream side of the air compressor, and verify that air
compressor internal pressure is released.
4 Operation ← A WARNING Injury by high During the operation, don’t open the enclosure without the
Maintenance pressure air or the case indicated in this manual.
part flying by Never remove the protective covers or protective devices.
compressed air During the greasing, don't bring the hand or clothes close
to the hot surface. (only for the model required greasing)
Before servicing, verify that the hot surface on such as the
airends and discharge pipings temperature fall down
enough.
5 Operation ← B WARNING Burn injury Don't use the air compressor for the breathing air
application.
A-7
Required Seriousness
license and Part level of the Required protection measures by operators and maintenance
No. Stage When Detail of the harm
education *2 harm personnel
*3 *1
6 Installation ← Not Caution Injury by getting Pay attention not to drop the air compressor when lifted
specified caught in or being and moved.
pressed under the air Use proper wires for the weight.
compressor
7 Operation ← Not Caution Hearing difficulty by During the operation, don’t open the enclosure without the
Maintenance specified the sound case indicated in this manual.
Never remove the protective cover or device.
Wear earplugs as necessary.
8 Operation ← A Caution Injury by sucking During the operation, don’t open the enclosure without the
Maintenance hand, body, or clothes case indicated in this manual.
Never remove the protective covers or protective devices.
During the greasing, don't bring the hand or clothes close
to the air intake filter. (only for the model required
greasing) .
9 Operation ← A, B Caution Burn injury by the hot During the operation, don’t open the enclosure without the
Maintenance surface case indicated in this manual.
Never remove the protective covers or protective devices.
During the greasing, don't bring the hand close to the
parts without greasing port. (only for the model required
greasing)
Before servicing, verify that the hot surface temperature
fall down enough.
10 Maintenance ← A, B Caution Injury by fin of the Wear the gloves when servicing.
cooler, dryer, and
control panel
11 Maintenance ← Not Caution Fall by slipping by Wipe the oil spilled on the floor.
specified the scattering oil
12 Maintenance ← B Caution Malfunction of A person having implanted electronic medical devices
medical electronic shall not approrch permanent magnet motor disassembly
device work or a magnetic rotor (only for the with a DCBL
(Permanent magnetic) motor.
13 Maintenance ← A, B Caution Injury by the edge of Wear the gloves when servicing.
the enclosure or
sheet metal
A-8
How to use this instruction manual
■ Model Code
D S P - 75 V A T R 5 N2
DSP
Dry or oil-free rotary Frequency (5: 50 Hz, 6: 60 Hz)
Screw air compressor not listed : 50/60Hz
Packaged R：Built-in dryer type
not listed : Without dryer type
Two-stage air compressor
Cooling method (A: air-cooled)
V: V type
without V: fixed-speed type
Nominal Output (kW)
■ International System of Units (SI)
As the unit of pressure, the International System of Units (SI) is used throughout this
manual. For conversion from the conventional unit, see [Example].
[Example] Discharge pressure 0.70 MPa = Conventional unit: 7.14 kgf/cm2 (corresponding
value: 1 kgf/cm2 ≒ 0.098 MPa)
● For improvement of the product, contents in this manual are subject to change without notice. Please be forewarned.
● The product drawing in this manual shows DSP-55VATRN2 as a typical example.
A-9
Contents
1. SAFETY PRECAUTIONS ‥‥‥‥‥‥ 2 7. MAINTENANCE ‥‥‥‥‥‥‥‥‥‥ 70
MAINTENANCE
7.1 Periodical maintenance of air compressor ‥ 70
2. GENERAL DESCRIPTION ‥‥‥‥‥‥ 6 7.2 Standard maintenance schedule ‥‥‥ 71
2.1 Appearance ‥‥‥‥‥‥‥‥‥‥‥‥‥6 7.3 Maintenance schedule for dryer ‥‥‥ 75
2.2 Components ‥‥‥‥‥‥‥‥‥‥‥‥‥8 7.4 Maintenance schedule for
oil mist remover ‥‥‥‥‥‥‥‥‥‥ 75
3. INSTALLING AND PIPING THE DSP ‥10 7.5 How to service ‥‥‥‥‥‥‥‥‥‥‥ 76
INSTALLATION, PIPING,
3.1 Unpacking the air compressor ‥‥‥‥ 10
ELECTRIC WORK
3.2 Conveying the air compressor ‥‥‥‥ 10 8. CAUTIONS FOR A LONG TERM
3.3 Installing the air compressor ‥‥‥‥‥ 11 OPERATION SUSPENSION ‥‥‥‥ 95
3.4 Piping the air compressor ‥‥‥‥‥‥ 12
3.5 Ventilation of air compressor room ‥‥ 15 9. RELOCATION AND DISPOSAL ‥‥ 96
3.6 Wiring ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥ 17 9.1 Relocation ‥‥‥‥‥‥‥‥‥‥‥‥‥ 96
9.2 Disposal ‥‥‥‥‥‥‥‥‥‥‥‥‥‥ 96
4. OPERATION PANEL ‥‥‥‥‥‥‥‥ 20 9.3 Recovery of fluorocarbons ‥‥‥‥‥ 96
4.1 Before operation ‥‥‥‥‥‥‥‥‥‥‥ 20
4.2 Operation panel details ‥‥‥‥‥‥‥‥ 21 10. STANDARD SPECIFICATIONS ‥‥ 97
4.3 Initial and monitor displays ‥‥‥‥‥‥ 23
4.4 Menu display ‥‥‥‥‥‥‥‥‥‥‥‥ 25 11. WARRANTY AND AFTER-SALES
SERVICE ‥‥‥‥‥‥‥‥‥‥‥‥ 99
OPERATION PROCEDURE
4.5 Message display ‥‥‥‥‥‥‥‥‥‥‥ 51

11.1 Warranty ‥‥‥‥‥‥‥‥‥‥‥‥‥ 99
5. OPERATION PROCEDURE ‥‥‥‥‥ 55 11.2 After-sales service ‥‥‥‥‥‥‥‥‥ 99
5.1 Startup operation of the air compressor ‥ 55
5.2 Initial setting of OMR regulator ‥‥‥‥ 58 12. STRUCTURE AND SUBSYSTEMS OF
5.3 Daily operation of compressor ‥‥‥‥ 59 AIR COMPRESSOR ‥‥‥‥‥‥‥100
5.4 Oil mist remover daily operation ‥‥‥ 61 12.1 Standard components ‥‥‥‥‥‥ 100
5.5 Adjustment procedure ‥‥‥‥‥‥‥‥ 61 12.2 Air/Oil flow ‥‥‥‥‥‥‥‥‥‥‥ 101
12.3 Capacity control system ‥‥‥‥‥ 104
6. TROUBLESHOOTING ‥‥‥‥‥‥‥ 62 12.4 Dryer system ‥‥‥‥‥‥‥‥‥‥ 110
6.1 Alarm and shutdown ‥‥‥‥‥‥‥‥‥ 62 12.5 Oil mist remover system ‥‥‥‥‥ 111
6.2 Troubleshooting of air compressor ‥‥ 68 12.6 Wiring diagram ‥‥‥‥‥‥‥‥‥ 112
6.3 Troubleshooting of oil mist remover ‥ 69
13. PARTS LIST ‥‥‥‥‥‥‥‥‥‥122
14. OPERATION RECORD LOGBOOK 139
1
1. SAFETY PRECAUTIONS
To ensure safe and proper operation of the air compressor, it is indispensable to carefully
read and understand the following warnings and instructions detailed below. These
warnings and instructions are attached to the air compressor as shown in the figure
below.
DSP-45/55/75AT(R)N2 WARNING
Rotating Parts!
WARNING ● Keep hands and rods, etc. away from the rotating parts
(Cooling fans, etc.)
● Use caution at all times, when air compressor is
Rotating Parts! powered. The air compressor may be capable of
restarting without hitting the START button.
● Keep hands and rods, etc. away from the rotating parts ● When the air compressor is operating, do not remove or
(Cooling fans, etc.) open the enclosure panels and doors.
● Use caution at all times, when air compressor is ● Before servicing the air compressor, stop it, disconnect the
powered. The air compressor may be capable of power, especially when accessing any rotating parts.
restarting without hitting the START button.
● When the air compressor is operating, do not remove or
open the enclosure panels and doors. * Inside the enclosure
● Before servicing the air compressor, stop it, disconnect the
power, especially when accessing any rotating parts.
WARNING
Hot Surface!
● Do not directly touch any component
inside the air compressor enclosure
when the air compressor is operating
or immediately after it has stopped,
as the components are extremely hot
and can cause severe injury.
● Before servicing the air compressor,
stop it, disconnect the power, then
wait for the air compressor to cool
down.
Discharge Air
Pipe
Airend
Heated!!
WARNING
Hot Surface!
down.
WARNING
Airend
Electric Shock Hazard!
● Before servicing or wiring the air compressor,
Discharge Air disconnect the power; otherwise you may receive an
pipe electric shock. If the air compressor has the variable
speed drive, be sure to wait approximately 10 minutes
after power-off so that the drive discharges electricity.
Heated!!
● Do not allow any unlicensed person to wire the air
compressor. Always use a licensed electrician.
● Ground the air compressor.
2
WARNING WARNING
Do Not Breathe Air! High Pressure Air!

Discharge air can contain Carbon Monoxide and ● High pressure air can cause severe injury or death.
other contaminants. Breathing the air can cause Be careful when air compressor is operating.
severe injury or death. Pressurized air can blow out of air relief valves
and etc. at incredibly high velocities.
● When using compressed air to clean equipment,
WARNING use extreme caution and/or wear eye protection.
● Before servicing the air compressor, stop it,
disconnect the power, and relieve pressure before
removing filter, plug, fitting or cover.
WARNING

disconnect the power; otherwise you may receive an
electric shock. If the air compressor has the variable
● Do not allow any unlicensed person to wire the air Hot Surface!
compressor. Always use a licensed electrician. ● Do not directly touch the airend, discharge air
● Ground the air compressor. pipe,and coolers when the air compressor is
operating and immediately after it has stopped,
because these parts are heated then.
CAUTION ● Before servicing the air compressor (especially when
accessing to the heated parts), stop it, disconnect
the power, and wait until it is cooled down.
WARNING
Precaution against Fire!

● Keep any other hazardous materials such as
flammable solvents away from the air compressor.
Also do not use fire nearby it; otherwise a spark
may enter the air compressor and burn it internally.
● Do not remove any protective relay’ s. Also do not Rotating Parts!
make a modification of the control circuit that may
result in impairing the protective relay s function. ● Keep hands and rods, etc. away from the rotating
Remember that the loss of the protective relay s parts (Cooling fans, etc.)
function may cause serious damage. ● Use caution at all times, when air compressor is
● Install an earth leakage circuit breaker between the powered. The air compressor may be capable of
air compressor and the power supply. Do not use restarting without hitting the START button.
a disconnector such as a knife switch because it ● When the air compressor is operating, do not
cannot protect the air compressor and may cause remove or open the enclosure panels and doors.
bur nout of the airend if a ground fault has ● Before servicing the air compressor, stop it,
occurred. disconnect the power, especially when accessing
any rotating parts.
3
DSP-55/75VAT(R)N2
WARNING WARNING
Rotating Parts! Rotating Parts!
● Keep hands and rods, etc. away from the rotating parts ● Keep hands and rods, etc. away from the rotating parts
(Cooling fans, etc.) (Cooling fans, etc.)
● Use caution at all times, when air compressor is ● Use caution at all times, when air compressor is
powered. The air compressor may be capable of powered. The air compressor may be capable of
restarting without hitting the START button. restarting without hitting the START button.
● When the air compressor is operating, do not remove or ● When the air compressor is operating, do not remove or
open the enclosure panels and doors. open the enclosure panels and doors.
● Before servicing the air compressor, stop it, disconnect the ● Before servicing the air compressor, stop it, disconnect the
power, especially when accessing any rotating parts. power, especially when accessing any rotating parts.
* Inside the enclosure
WARNING
Hot Surface!
down.
Discharge Air
Pipe
Airend
Heated!!
WARNING
Hot Surface!
down.
Airend
WARNING
Discharge Air disconnect the power; otherwise you may receive an
pipe electric shock. If the air compressor has the variable
Heated!! after power-off so that the drive discharges electricity.
● Do not allow any unlicensed person to wire the air
compressor. Always use a licensed electrician.
● Ground the air compressor.
4
WARNING
Strong magnetic field
The motor rotor contains a powerful magnetic field.
This field can affect the operation of digital devices
such as watches, mobile phones etc. Assembly or
handing of the rotor should not be attempted by
personnel with cardiac pacemakers, defibrillators or
other implanted electronic medical devices.
WARNING WARNING
Do Not Breathe Air! High Pressure Air!

Discharge air can contain Carbon Monoxide and ● High pressure air can cause severe injury or death.
other contaminants. Breathing the air can cause Be careful when air compressor is operating.
severe injury or death. Pressurized air can blow out of air relief valves
and etc. at incredibly high velocities.
● When using compressed air to clean equipment,
WARNING use extreme caution and/or wear eye protection.
● Before servicing the air compressor, stop it,
disconnect the power, and relieve pressure before
removing filter, plug, fitting or cover.
WARNING

disconnect the power; otherwise you may receive an
electric shock. If the air compressor has the variable
● Do not allow any unlicensed person to wire the air Hot Surface!
compressor. Always use a licensed electrician. ● Do not directly touch the airend, discharge air
● Ground the air compressor. pipe,and coolers when the air compressor is
operating and immediately after it has stopped,
because these parts are heated then.
CAUTION ● Before servicing the air compressor (especially when
accessing to the heated parts), stop it, disconnect
the power, and wait until it is cooled down.
WARNING
Precaution against Fire!

● Keep any other hazardous materials such as
flammable solvents away from the air compressor.
Also do not use fire nearby it; otherwise a spark
may enter the air compressor and burn it internally.
● Do not remove any protective relay’ s. Also do not Rotating Parts!
make a modification of the control circuit that may
result in impairing the protective relay s function. ● Keep hands and rods, etc. away from the rotating
Remember that the loss of the protective relay s parts (Cooling fans, etc.)
function may cause serious damage. ● Use caution at all times, when air compressor is
● Install an earth leakage circuit breaker between the powered. The air compressor may be capable of
air compressor and the power supply. Do not use restarting without hitting the START button.
a disconnector such as a knife switch because it ● When the air compressor is operating, do not
cannot protect the air compressor and may cause remove or open the enclosure panels and doors.
bur nout of the airend if a ground fault has ● Before servicing the air compressor, stop it,
occurred. disconnect the power, especially when accessing
any rotating parts.
5
2. GENERAL DESCRIPTION
2.1 Appearance
It is necessary to understand and manage the parts descriptions and their functions related to daily use.
DSP-45/55/75AT(R)N2
[Front view]
Air exhaust Air exhaust Enclosure
(Air compressor package) Air intake
Enclosure panels
lower the sound level
This panel discharges Air exhaust of the air compressor
the hot air generated
package.
in the air compressor.
Operation panel
For details, refer to “4.
Air Intake OPERATION PANEL”
(Inlet to the Airend)
Plate of operating/
Left door Servicing instructions
Open the left door only Read carefully the
when servicing the plate before operating
DSP air compressor. Air intake
and servicing the DSP.
Keep it closed when
operating the DSP air
compressor.
Oil filling port

Oil level gauge Use the port to fill the
gear case with oil.
This indicates the
quantity of the oil in
the gear case. Check
the oil level before
starting the DSP and
when operating it.
[Without dryer type]
Air intake
[Rear view] Air exhaust
Air exhaust
Air exhaust (Dryer)
Air intake (Dryer) Compressed air discharge
Air intake
OMR Drain trap
See page 12.5 for the Automatically drain the
details condensate.
Sling fitting
Power supply port Use the sling fitting
when moving and
Check the installing the DSP air
specifications, power compressor.
supply and voltage
before connecting the
Air Intake
power supply. Air intake
(Air Compressor Package)
6
2. GENERAL DESCRIPTION [Appearance]
DSP-55/75VAT(R)N2
[Front view]
Air exhaust Air exhaust Enclosure

(Air compressor package) Air intake
Enclosure panels
lower the sound level
This panel discharges Air exhaust of the air compressor
the hot air generated
package.
in the air compressor.
Operation panel
For details, refer to “4.
Air Intake OPERATION PANEL”
(Inlet to the Airend)
Plate of operating/
Left door Servicing instructions
Open the left door only Read carefully the
when servicing the plate before operating
DSP air compressor. Air intake
and servicing the DSP.
Keep it closed when
operating the DSP air
compressor.
Oil filling port

Oil level gauge Use the port to fill the
gear case with oil.
This indicates the
quantity of the oil in
the gear case. Check
the oil level before
starting the DSP and
when operating it.
[Without dryer type]
Air intake
[Rear view] Air exhaust
Air exhaust
Air exhaust (Dryer)
Air intake (Dryer) Compressed air discharge
Air intake
OMR Drain trap
See page 12.5 for the Automatically drain the
details condensate.
Sling fitting
Power supply port Use the sling fitting
when moving and
Check the installing the DSP air
specifications, power compressor.
supply and voltage
before connecting the
Air Intake
power supply. Air intake
(Air Compressor Package)
7
2. GENERAL DESCRIPTION [Components]
2.2 Components
DSP-45/55/75AT(R)N2
Discharge pipe
(Compressed air discharge) Dryer
[Front view]
Oil cooler
Aftercooler
Enclosure
Intercooler
Operation panel
Control panel
2nd-stage Airend
Check valve
1st-stage Airend Common base
Oil filter Oil level gauge Air intake filter
[Right side view]
Air relief valve
Cooling fan
Oil mist remover

(OMR)
Main motor
8
2. GENERAL DESCRIPTION [Components]
DSP-55/75VAT(R)N2
Discharge pipe
(Compressed air discharge) Dryer
[Front view]
Oil cooler
Aftercooler
Enclosure
Intercooler
Operation panel
Control panel
2nd-stage Airend
Check valve
1st-stage Airend Common base
Oil filter Oil level gauge Air intake filter
[Right side view]
Air relief valve
Cooling fan
Oil mist remover

(OMR)
Main motor
9
3. INSTALLING AND PIPING THE DSP
3.1 Unpacking the air compressor

■ After unpacking the crate, verify that the product is in accordance with the order, by referring to section 10.
■ Verify that the product is not damaged or deformed during transportation.
Model nameplate Standard accessories
Foundation bracket 2 pcs

M20×90 Bolt 2 pcs
M20×35 Bolt 2 pcs
M20 Nut 2 pcs
Output (kW) M20 Washer 2 pcs
Perforated cover 4 pcs
M6×15 Bolt 8 pcs
Model Flange gasket 1 pc
Motorized isolation valve 1 pc
Auto drain trap * 1 pc
Frequency (Hz)
Drain pipe (1/2B) * 1 pc
Elbow (1/2B) * 1 pc
Nipple (1/2B) * 2 pcs
Ball valve (1/2B) * 1 pc * Provided only with built-in dryer type
3.2 Conveying the air compressor

■ With a forklift ■ With a shop crane
Pad
Use wires with sufficient strength.
Use a pad to protect Adjust the wire length to keep the
the enclosure. balance when hoisting it.
Keep the distance
of 1.7 m or more.
Use the tie frame

(Option).
Use a pad to
protect the
enclosure panel.
Use the adhesive

tapes to prevent
the front door from
detached during
conveyance.
Lift the unit balanced.
[Fixed-speed compressor]
Model Total mass (kg)
Put a wire (or a band rope) through the fork slit.
DSP-45/55AT(R)N2 1,600 (1,750) Use a pad to protect the enclosure panel.
DSP-75AT(R)N2 1,860 (2,030)
■ After installing the air compressor, plug the fork

Model Total mass (kg) slots with the fork slot covers.
DSP-55VAT(R)N2 1,340 (1,490)
DSP-75VAT(R)N2 1,560 (1,730) Common base
Parentheses indicate the value for built-in dryer type
Fork slot cover
Bolt (M6×15)
10
3. INSTALLING AND PIPING THE DSP [Installing the air compressor]
3.3 Installing the air compressor

(Selection of a proper installation location is essential to a long service life for the air compressor.)
WARNING
1. Keep flammable solvents or any other hazardous chemicals away from the air compressor. Such
chemicals may be ingested into the air compressor and could cause an explosion during the
compression process.
2. Do not use fire near the air compressor; otherwise the sparks may enter the airend and burn it internally.
■ Install the air compressor in a bright, wide, and airy room as follows:
Maintenance space C
Ventilating fan
If you install the air
compressor in a small room, * Keep spaces of indicated in the
provide a ventilating fan to table below, or more for daily
keep the room temperature
at 45℃ or lower. operation and periodical
maintenance and for keeping the
enough cooling air for coolers.
Maintenance space D Maintenance space
Maintenance space B Item mm
A Front 1000
B Right side 1200
Plug the fork slots with the fork Maintenance space A C Back 1000
slot covers (standard accessory). D Left side 1000
■ Install the air compressor in a dry and dust-free room, and avoid the following.
Raindrops, Basements, Steam Metals, Sand, Other hard materials Harmful gases
Toxic gases such as chlorine gas, hydrogen
（ s u l f i d e g a s , s u l f u ro u s a c i d g a s , h i g h
consistency ozone, ammonia gas ）
Causes electric leak, generation of Causes motor insulation failure, bearing Causes deterioration of oil, wear of cooler,
drain/rust, microcomputer malfunction. damage, microcomputer malfunction. detachment of coating from rotor surface.
■ Install the air compressor on a level floor. ■ Do not install the air compressor near a wall.
(The flat level of the floor shall be within 6/1000) Doing this may cause the operating noise to
To ensure an appropriate amount of oil Do not set the air resonate and increase the noise levels.
Prohibited
To prevent noise and vibration compressor on blocks.
IMPORTANT
● Install the air compressor indoors. Installing it outdoors may lead to damage of the airend due to water vapor, dust, etc.
● The air compressor installation room should have an air intake opening, an air exhaust opening and have good ventilation. If
the room is poorly ventilated, hot air exhausted by the air compressor may cause the room temperature to rise excessively and
lead to damage of the air compressor.
11
3. INSTALLING AND PIPING THE DSP [Piping the air compressor]
3.4 Piping the air compressor If the air compressors discharge pipe is connected
to the main compressed air piping, run the discharge
3.4.1 General piping instructions up above the main compressed air piping and then
Use the degreased pipe as a plant airline pipe. down into the top of the main compressed air piping
Install an isolation stop valve on the compressed air (see figure below). This prevents the backflow of
outlet pipe (see figure below). (customer supplied) condensate.
Close the isolation stop valve when stopping the air
compressor. Union joint or flange
Main compressed air pipe

Stop valve
From air compressor
Discharge air
3.4.2 Parallel piping

Motorized isolation valve
Stop valve
Using a union or flange joint to connect the air Open
compressor to an existing compressed air piping
installation allows for minimal disassembly of the
Discharge
enclosure panels (see figure below). (customer supplied) air Drain port
If the plant compressed air piping installation is

extensive in length, using a larger diameter pipe
assists in lowering pressure drop throughout the
Operating
piping system. Air receiver tank Drain port
If there is an area in the compressed air piping that

is concaved or vertical (see figure below), provide a
condensate drain valve at its bottom as a drip leg. Stop valve

Discharge valve
Close
Stop
If one air compressor is operated, close the stop valve

Drain valve of the stopped air compressor. For automatic operation,
such as lead/lag and multi unit controlled, replace the
IMPORTANT
stop valve to an optional motorized isolation valve.
Prevent the backflow of condensate from the plant
Ensure that the motorized isolation valve is closed
compressed air system back to the air compressor.
while the compressor is not running. If you use a
If the compressed air piping near the air compressor solenoid valve as the automatic stop valve, contact
is to be elevated, keep a space of 500mm (20inches) your Hitachi distributor or local Service Station given
between the elevated piping and the enclosure for on the rear cover. (Motorized isolation valve is standard
ease of maintenance (see figure below) for Vtype.) Contact the local HITACHI distributor/
Approx. 500 mm or more
master dealer or representative office for more detail.
shall be maintained.
IMPORTANT
As shown in the figure above, when one compressor is
operating and the other is stopped with opening the stop
valve, back pressure is applied to the aftercooler and
check valve of the stopped air compressor. This may
cause more condensate going into the air compressor
and more rusting of aftercooler and check valve.
12
3. INSTALLING AND PIPING THE DSP [Piping the Air Compressor]
3.4.3 How to install motorized isolation CONSIDERATION

valve ・ Fixed speed type employs 0% or 100% capacity,
2-step control system. Vtype employs 2-step control
system at low load condition.
Pressure detecting piping
Discharge In order to prevent the pressure drop, to maximize the
air Stop valve efficiency of various function, minimum size of air
receiver tank indicated in the below table is required.
Install the recommended capacity of air receiver tank
for the AUTO operation, E-mode, multi-unit control or
lead/lag operation, in order to achieve the better energy
saving effect.
Air receiver tank
Flange ・ Do not install the device which occurs pressure drop,
Motorized isolation valve such as check valve, dryer, filter. This can results in
short cycling (frequent loading and unloading) and
failure.
Vtype is equipped with AUTO restart/stop function as
a standard function. The pressure for capacity control Recommended Minimum
Discharge
is detected at the secondary side of the motorized Model capacity of air capacity of air
pressure (MPa)
receiver tank (m3) receiver tank (m3)
isolation valve. Install the motorized isolation valve
DSP-45/55/75AT(R)N2 2.26
(standard accessory) and pressure detecting piping 0.70/0.93 1.24
DSP-55/75VAT(R)N2 1.24
(customer supplied). Refer to 12.6 “Wiring Diagram”.
Connect the pressure detecting piping from upper
side of main piping to pressure detecting port of the air
compressor as above. 3.4.5 Parallel piping with reciprocating
Install the pressure detecting piping as close as air compressor
motorized isolation valve. The operation with NOT The air compressor discharge pipe shall be connected
installed pressure detecting piping results in the relief on the secondary side of the air receiver tank for
valve action. reciprocating air compressor.
IMPORTANT Check valve
Stop valve
The motorized isolation valve is closed when the air
compressor is stops. The operation WITHOUT the Discharge air
motorized isolation valve results in the backflow of
condensate from the plant compressed air system. Then
it results in the early damage of check valve, aftercooler
and etc by rusting
3.4.4 Air receiver tank

Stop valve
Pressure detecting piping

Discharge
air Stop valve Piping to air receiver
tank outlet
CONSIDERATION
This is to prevent the reciprocating compressor's air
Air receiver tank pulsation from affecting this air compressor.
Flange
IMPORTANT
・ Make this air compressor run whenever reciprocation
IMPORTANT air compressor runs to prevent the bearing damage.
Failure to install an adequately sized air receiver tank may ・ Do not install a check valve between this air
cause the air compressor to frequently load/unload. This compressor and the air receiver tank. This could result
may shorten the mechanical life of the air compressor. in short cycling (frequent loading and unloading) and
operating problems to the capacity control system.
13
3. INSTALLING AND PIPING THE DSP [Piping the air compressor]
3.4.6 Piping procedure for dryer drain 3.4.8 OMR control air piping
trap
Connect the auto drain trap for dryer as shown Pressure gauge
below.
A
Keep the pet cock of the auto drain trap slightly
open. Check that a small amount of air is discharged.
The internal diameter of drain piping shall be 6 mm
or more and the length shall be 5 m or less.
Filter regulator
Filter bowl
Pet cock Ball valve
The Oil Mist Remover needs the pressure of a control

Dryer drain trap air at the regulator setting value or more. To properly
install the control air line, connect the control air pipe
CONSIDERATION
to the connection marked “A” on the filter/regulator of
If pipes are not connected as described above, drain may
the Oil Mist Remover. This piping and compressed air
not be properly discharged, causing the drain to enter the
discharge air. shall be supplied by customer.
CONSIDERATION
3.4.7 Drain pipe The control air must be as dry as possible. Run the
control air pipe from the downstream side of the air dryer.
If an air dryer is not used, run the control air pipe from the
upper section of an air receiver. Installing downstream of
the air dryer or air receiver allows for less moisture
accumulation in the filter bowl of the oil mist remover.
To drain
pit
Drain
pipe
Leave the end of any condensate drain line open.

The drain piping shall be the down piping and the
shortest to prevent the condensate backflow.
Do not merge the air compressor’s condensate
drain lines (for the aftercooler, intercooler, control
line filter) into one common piping. Do not merge
any condensate drain line into an external condensate
drain line (for example, do not merge a air compressor
condensate drain line with a condensate drain line
on an air receiver tank). This could generate a
pressure differential, which could result in no
draining or inconsistent draining out of the air
compressor. Capability to observe the draining of
the air compressor is also impaired.
IMPORTANT
Un-drained condensate can backflow to the air
compressor and cause a failure.
14
3. INSTALLING AND PIPING THE DSP [Ventilation of air compressor room]
3.5 Ventilation of air compressor room

IMPORTANT
Provide a ventilating system to the air compressor room in the event that the room temperature exceeds the allowable ambient
operating temperature of 45℃. Operating the air compressor at an ambient operating temperature above 45℃ may cause a
serious problem.
CONSIDERATION
● Stop the ventilating fan when the air compressor has stopped.
● The ventilating fan should be running while the air compressor is operating. If the ventilating fan is not running, the loss of air
flow may reduce the performance of the cooler.
● The duct should be detachable for ease of maintenance on the air compressor.
⑴ Air intake opening

Provide the air compressor room with an enough air
Exhaust
intake opening that: air
- is positioned as low as possible on the wall.
- is located in an environment free of external dust
Ventilating fan Dryer
and harmful material. Fig. A exhaust
See “Recommended
fan capacity ①” in
⑵ Ventilation without duct (Figure A) the table. Air intake
For ventilation without an exhaust duct, install a opening
ventilating fan with the specified capacity shown in
the Recommended ventilation fan ① or more row
Exhaust Exhaust
in the table. The specified capacity is based on the air duct
allowable room temperature rise of 5℃. Position of Ventilating fan
See
the ventilating fan is as high as possible on the wall. Fig. B “Recommended
Dryer
exhaust
⑶ Ventilation with duct and without ventilating fan fan capacity ③” in
the table.
(Figure B) Air intake
Shall be opening
For ventilation with an exhaust duct, calculate the removable.
duct’s pressure loss based on information shown in
the Air Exhaust (Air Compressor) row in the table. If Exhaust Exhaust
air duct
the calculated pressure loss is less than 20 Pa, a
ventilating fan is not required on the duct. Install the Dryer
Fig. C Ventilating fan
duct with its detachable end directly in contact with exhaust
h
See
the grilled air exhaust (without dryer part) on top of “Recommended
Air intake
the air compressor. Do not install the duct for dryer fan capacity ②” in opening
the table.
exhaust. For the dryer ventilation, install a ventilating
fan with the specified capacity shown in the
Recommended ventilation fan ③ or more row in
the table.
If the calculated duct’s pressure loss is 20 Pa or
larger, a ventilating fan is required on the duct.
Install the duct, keeping a gap “h” of 200 to 300
mm between the duct and the grilled air exhaust
(without dryer part) on top of the air compressor. On
the other end of the duct, install a ventilating fan with
the specified capacity shown in the Recommended
ventilation fan ② or more row in the table. (Fig. C)
Pay attention to the duct opening location. Noise
may be transmitted to outside through the duct.
Provide the noise absorbing material inside the
duct if required.
15
3. INSTALLING AND PIPING THE DSP [Ventilation of air compressor room]
Technical data for room ventilation

CONSIDERATION
Type 55AT(R)N2 75AT(R)N2
45AT(R)N2 When installing exhaust ducts, install a single duct for
Item/Unit 55VAT(R)N2 75VAT(R)N2
Heat generation MJ/h 198 (223) 246 (271) 333 (379) each compressor. Alternatively, when installing a
collecting duct for multiple compressors, install it as
Air compressor
m3/min 150 150 200 shown in Fig. C.
exhaust
Also, be sure to install a ventilating fan with a capacity of
Dryer exhaust m3/min (60) (60) (70)
the value of “exhaust air from the compressor x quantity”
Exhaust air Approx. Approx. Approx. or more on the other end of the duct.
℃
temperature rise 20 25 25
Exhaust duct allowable
Pa 20
pressure loss
Recommended IMPORTANT
m3/min 530 (600) 650 (720) 890 (1020)
fan capacity ① Do not connect the exhaust duct directly to the dryer
Recommended exhaust due to the low allowable pressure loss of the
m3/min 180 (250) 180 (250) 230 (360)
fan capacity ② dryer ventilation fan.
Recommended If an exhaust duct is connected to the dryer exhaust and
m3/min (70) (70) (130)
fan capacity ③ ventilation is forced with a ventilating fan, the dryer may
Note 1) The value in the ( ) shows for built-in dryer type. be excessively cooled or damaged.
2) ③ is applied only for built-in dryer type.
16
3. INSTALLING AND PIPING THE DSP [Wiring]
3.6 Wiring
WARNING
1. Always use a licensed electrician. Do not allow an unlicensed person to wire the compressor. An
unlicensed person may wire the air compressor wrongly, and a wrong wiring may cause an electric shock.
2. Do not remove any protective relays on the air compressor. Also, do not make a modification of the
control circuit that may result in impairing the protective relay's function. Remember that the loss of
the protective relay's function may cause serious damage to the air compressor such as a burning of
the airend. In the event that you need to modify the control circuit, contact your distributor.
3. Before opening the control panel to service or wire the air compressor, disconnect the power;
otherwise you may receive an electric shock. In case that the air compressor has the variable speed
drive, such as controller or fan inverter, the variable speed drive are still charged when the power is
disconnected. Be sure to wait approximately 10 minutes after power-off so that each variable speed
drive discharges electricity before starting the procedure. In addition, attach a notice on the power
supply stating “Under the maintenance work. Keep the switch off.” to prevent someone from
carelessly turning the switch on.
3.6.1 Power supply equipment

The supplied voltage during air compressor operating To keep a starting voltage drop within an allowable
shall be ±5% of rated voltage. Use a power supply range (5% of the rated voltage), use the power supply
transformer with adequate kVA capacity and a power transformer and power cable in the table shown below.
cable with adequate thickness and length. If properly Lower thickness values are based on the power cable
sized transformers and cables are not used, excessive length of less than 10 m. In the event that the power
voltage drop could occur when the air compressor cable is longer than 10 m, employ a thicker power
starts. It results in 1.) cable. Provide intermediate terminals to keep the
Motors failing to fully accelerate and/or, 2.) An power cable thickness lower than the maximum values
inefficiently energized control circuit; thus shutting at the air compressor terminal block. The maximum
down the air compressor. voltage imbalance between the phases shall be within
1%.
Model
45/55AT(R)N2 75AT(R)N2 55VAT(R)N2 75VAT(R)N2
Item/Voltage
Power transformer 200 V class
100 or more 150 or more 100 or more 150 or more
capacity (kVA) 400 V class
Power cable thickness 200 V class 100 to 150 150 100 to 150 150
(mm2) 400 V class 38 to 100 80 to 150 38 to 100 60 to 150
Capacity values are reference data; some power supplies may require a larger-capacity transformer.
If the private power generator is used, select 5 to 6 times capacity of the air compressor main motor kW to avoid the failure by controller harmonics.
If the electric parts, such as controller, inverter or PC Recommended SPD is as followings.

board, can have the damage by the induced lightning Manufacturer: OKAYA ELECTRIC INDUSTRIES CO.,LTD
surge, attach the surge protective device (SPD) at the Rated voltage Type Voltage protection Level
nearest position (“ex” earth leakage circuit breaker) 200-220V LV275DI-U4 1,500V
from the air compressor. SPD shall have the fail safe 380-440V LV480DI-U4 2,000V
function to prevent short-circuit (separation of circuit 440-480V LV550DI-U4 2,500V
and element is visually confirmable).
For the air compressor with variable speed drive, if the
Every time lightning occurrence, check the indicator
private power generator is used, select 5 to 6 times
on the SPD. If the element is disconnected, replace
capacity of the air compressor main motor kW to avoid
the SPD.
the failure by inverter harmonics.
17
3. INSTALLING AND PIPING THE DSP [Connecting the power cable]
3.6.2 Connecting the power cable

(1) Wiring inside the air compressor is completed (6) Remove the control panel cover and connect the
prior to shipment by HITACHI. Refer to “Wiring power cables as illustrated below.
Diagram” on 12.6.
(2) Follow the each local law and/or regulation for the
ground resistance requirement.
(3) For service accessibility to the air compressor,

install the power cable away from the enclosure.
(4) Both main disconnect means and branch circuit

protection shall be provided. In addition, main
disconnect means shall be provided on the line
side of the branch circuit protection.
The type (Fuse disconnect, Circuit breaker, or
Earth leakage (ground) circuit breaker) and its
sizing shall be selected in accordance with
national or local electric code requirements.
Recommended type is shown in the table. Do not
use simple disconnect such as knife switch in
wiring. The type and sizing not supplied by
CAUTION
HITACHI is the responsibility of the customer. Protect the power cables with using conduits.
■ Usable HITACHI earth leakage circuit breakers An unprotected power cable can come into
direct contact with the steel plates on the
Model
45/55AT(R)N2 75AT(R)N2 55VAT(R)N2 75VAT(R)N2 power cable holes with a slight amount of
Item/Voltage
200V EX600B EX800B RX400B RX400B vibration. This could damage the cover over
Earth leakage class (300A) (500A) (250A) (350A)
breaker model time and result in a short circuit accident.
(HITACHI) 400V EXK225 EX400B RXK225-H RXK225-H
class (200A) (225A) (125A) (175A)
NOTE: Use the earth leakage circuit breaker that is sensitivity-
current-switchable (selectable,either 100 mA or 200 mA)
and set its earth leakage sensitivity current to 200 mA
CAUTION
(5) Field wiring connections shall be made by proper ● Install an earth leakage circuit breaker at the
size UL and CSA certificated ring lug terminal right primary side of the air compressor.
connectors. The connector shall be fixed using Do not install a disconnect switch such as a
the crimping tool specified by the connector knife switch in the wiring, as it is not protect
manufacturer. the air compressor and may result in the
burning of motors if a ground fault occurs.
● Ground the air compressor to prevent
electric shock or an air compressor failure.
Ground independently and directly to the
earth (Do not use the steel skeleton of the
building as a ground, as it could cause an
operational failure).
● After wiring or servicing, close the control
panel cover to prevent dust from entering the
control panel.
18
3. INSTALLING AND PIPING THE DSP [Other operating precautions]
3.6.3 Other operating precautions

(1) If the motor employs the variable speed drive, a (8) Precautions Concerning Electromagnetic Compatibility
thermal relay is not provided on the circuit. Instead, (EMC)
the variable speed drive protects the motor from When this air compressor needs to conform to the
the overload. requirements of Electromagnetic Compatibility
(2) Phase failure is only enabled immediately after (EMC) Directive (2014/30/EU), you shall comply
connecting the power. If a phase failure occurs with the following specifications and requirements.
during operation, it is not detected and eventually ・Installation requirement
causes the controller or fan inverter to overheat. a. This product shall not be used in residential
Tightly fasten the cables/wires during installing. areas.
b. An EMI filter and zero-phase reactor(s) shall be
(3) If the motor employs the variable speed drive, do installed as shown in the following figure.
not install a power-factor enhancing capacitor on Powor Supply
EMI Filter
the motor side. This may cause the excessive
Air compressor
current of the variable speed drive, and result in a
failure.
(4) Install an AC reactor shown in the below table Zero-phase reactor(s)

between power and the air compressor to protect The equipment for the fan motor shall be installed
the controller from the excessive surge from ①②③ at just primary side of the fan inverter. [Fixed
etc on the controller input side. AC reactor is speed type]
effective to protect the variable speed drive from
Use the equipment as followings
the induced lightning surge.
・HITACHI EMI filter
① A phase advance capacitor installed between
power and the air compressor opens and closes.
② Power transformer capacity is 10 times of Model Type
controller rated capacity and more than 500kVA. 200-220V NF-L300

55kW
③ The voltage imbalance between the phases is 380-480V NF-H150
more than 1%. 200-220V NF-L300

75kW
380-480V NF-H200
Recommended AC reactor
Model AC reactor Below Schaffner EMI filter is also acceptable.
200 - 220 V ALI-75L2 Model Type
55 kW
380 - 480 V ALI-75H2 200-220V BTFB - 266 - G - 3 - 260
55kW
200 - 220 V ALI-120L2 380-480V FS25108 - 149 - 07
75 kW
380 - 480 V ALI-120H2 200-220V FS25108 - 400 - 99
75kW
380-480V FS25108 - 400 - 99
CONSIDERATION [Fixed speed type]
[Fixed speed type] for fan inverter
Contact the local Hitachi distributor/master dealer or
Model Type
representative office for the required AC reactor type and
connection for the fan inverter. 200-220V NF-CEH10
45/55kW
380-480V NF-CEH7
(5) Electrical equipment design temperature at 200-220V NF-CEH20
75kW
transportation and storage : - 25℃ to + 55℃ and for 380-480V NF-CEH7
short periods not exceeding 24 hours at up to + 70℃.
・HITACHI Zero phase reactor ZCL-A
(6) Electrical equipment shall be capable of operating : Quantity = 4, Number of penetration=1
correctly at altitudes up to 1000 m above mean sea [Fixed speed type] for fan motor: Quantity 1, number of penetration 4
level. If operating above 1000 m, contact the local
For non-CE applications, capacitive filter is usable
HITACHI distributor/master dealer or representative
to reduce the radiation noise.
office.
HITACHI CFI-L for 200-220V
(7) SCCR : 5kA HITACHI CFI-H for 380-480V
19
4. OPERATION PANEL
4.1 Before operation
Connect the power. After 4 seconds, initial display After 12 seconds, home display
The POWER light turns ON. appears. appears.
Power supply
Check the time.
Request:
See 6.1 if the reversal phase or
phase-lacking appears.
Press the “MENU” button on the operation panel to check the menu display.
Press the “CHECK” button on the menu display.
Press the “SPEC” button on the check screen to confirm the air compressor specification.
⇨ ⇨ ⇨
■ Refer to the following chapter for the detail of display
Operation panel 4.2

SCREW COMPRESSOR
9HU
START STOP
Monitor display 4.3
Menu display 4.4.1
Message display 4.5.2
20
4. OPERATION PANEL [Operation panel details]
4.2 Operation panel details
Touch Panel MENU Button RESET Button Running mode light area
E R G E NC
M
E
SCREW COMPRESSOR
STOP 9HU
START STOP
USB Cover
EMERGENCY STOP button START Button STOP Button Power light E-MODE Button
(Yellow)
How to open the USB cover How to close the USB cover
Use a tool such

as a (-) shaped
screwdriver
Pull the cover to open.
Insert in the catch on the

bottom of the cover first.
Note:
Be sure to close the cover normally so that air compressor
doesn't shutdown by dust entering inside.
Description Item Use and purpose
Touch Panel To see the operating information and to change the setting
( See 4.4.3 (3) for the automatic screen light-out.)
21
4. OPERATION PANEL [Operation panel details]
Description Item Use and purpose

EMERGENCY STOP To stop for emergency.
button Pressing EMERGENCY STOP button, the air compressor immediately stops.
ER G E N C
M
This switch should be pressed in emergency.
E
STOP
The air compressor can not be restarted until the switch is manually reset.
Turn the switch knob clockwise and press the RESET button
to reset.
MENU Button To open the menu display
RESET Button To reset the shutdown or alarm
E-MODE Button To open the E-MODE ( See 4.4.1 (4).)
START Button To start the air compressor

(*)
STOP Button To stop the air compressor. Air compressor stops after 5 minutes
(*) unload operation to dry the airend. Press STOP button again to
stop the air compressor immediately.
USB Cover To protect the battery and USB connector ( See 4.4.5 for the USB.)
(*) A START button shall be pressed for more than 0.5 seconds. There is a case a stop button needs for more than 3 seconds.
(Other buttons; more than 0.1 seconds).
○ Glowing,
Light Color Status ● Blinking
Power light
Yellow The power is turned ON. ○
Start light Operating ○

Red
Waiting for the automatic restart ( See 4.4.2 (1) .) ○
Remote ON (Panel) ( See 4.4.2 (6).) ○

Remote light
Green Remote ON (External remote) ( See 4.4.2 (6).) ●
Controlled by MR26 communication (option) ( See 4.4.3 (1).) ●
Alarm light Alarm (operation continues) ○
Red
Shutdown ●
Schedule operation is activated ( See 4.4.2 (7).) (*1) ○

Lead-lag operation is activated (option) ( See 4.4.3 (1).) (*1) ○
Auto light Dryer prestarting ( See 4.4.2 (3).) ●
Yellow
Waiting for the restart from IPI ( See 4.4.2 (5).) ●
Controller retrying (Vtype) ●
Waiting for the automatic restart ( See 4.4.2 (1) and 12.3.1, 12.3.2) ●
ECOMODE setting ON ( See 4.4.2 (4) (c)) ○
ECO:
IPC setting ON ( See 4.4.2 (4) (a)) ○
E-mode light Blue
ECOMODE is effective ●
(*2) IPC is effective ●
LOAD:
Loading ○
Orange
(*1) Blinking at AUTO stop
(*2) ECO light is not effective for PQ wide mode
22
4. OPERATION PANEL [Initial and monitor displays]
4.3 Initial and monitor displays

4.3.1 Display
■ Initial display ■ Monitor display (1/6: Home) ■ Monitor display (2/6: Press) ■ Monitor display (3/6: Temp)
When connecting the power
■ Monitor display (4/6: Load) ■ Monitor display (5/6: Others) ■ Monitor display (6/6: Mainte)
Scroll on the
screen with ▲・▼
RUN HOUR: Total running hours LOAD RATIO: Air consumption ratio
Calculated by LD / (LD+ULD) at the point
AMB TEMP: Ambient temperature ( 12.2) Because
of load to unload for fixed speed type
the sensor is in the package, indicated
Calculated by the FREQ for the variable
temperature can be higher than actual
speed range for Vtype
ambient temperature, especially just
Calculated by FREQ and LD/ULD at the
after air compressor stopping.
point of load to unload NOT for variable
FREQ: Operating frequency of the main motor (Vtype) speed range for Vtype
INSTG PRES: Interstage pressure ( 12.2) LD/ULD: Previous load period / Previous unload
OIL PRES: Oil pressure ( 12.2) period in one cycle (Indicated “＊＊＊”,
when the variable speed range for Vtype)
1ST DIS TEMP: 1st stage discharge temperature
( See 12.2) LOAD HOUR: Total load hours
2ND SUCT TEMP: 2nd stage suction temperature LOAD TIMES: Total number of load
( See 12.2) START: The number of start (including auto restart)
2ND DIS TEMP: 2nd stage discharge temperature FAN FREQ: Operating frequency of the fan motor
( See 12.2) (only for the model that have the fan
OIL TEMP: Oil temperature ( See 12.2) inverter)
CURRENT: Input current of the main motor
HR TO MAINT: Hours until the next maintenance

LAST MT: Previous maintenance date
23
4. OPERATION PANEL [Initial and monitor displays]
4.3.2 Icon ① to ⑪
①②③④⑤⑥⑦⑧⑨⑩⑪
No. Item [Reference] Icon Description

① MR26 communication (Option) No communication with MR26
[4.4.3 (1)] Communication with MR26 and stand alone operation
Communication with MR26 and multi-unit control

② Lead-lag operation (Option) Not effective
[4.4.3 (1)]
Lead-lag, Master
Lead-lag, Slave
③ Dryer No dryer or dryer stop
[4.4.2 (3)]
Dryer operating
④ Alarm/Shutdown No alarm and shutdown
[4.5] [7]
Need to remove the cause of alarm or shutdown
⑤ Message No message
[4.5]
Need to check the message (Maintenance notice is not included)
⑥ Schedule operation (Start/stop) No scheduled
[4.4.2 (7)] Scheduled

⑦ Schedule operation (Pressure) No scheduled
[4.4.2 (7)] Scheduled

⑧ Touch panel Normal communication between touch panel and IT board
[6.1]
Communication failed
⑨ LAN connection (Option) LAN port is not connected
LAN port is connected

⑩ USB connection No connection
[4.4.5]
An USB flash memory is connected
A tablet PC is connected via Bluetooth
⑪ E-mode Not usage
[4.4.2 (4)]
ECOMODE applied
PQ wide mode applied
IPC mode applied
24
4. OPERATION PANEL [Menu display]
4.4 Menu display

4.4.1 Outline
, , and contents are displayed.
Home display
See 4.3
Button SW
Button SW
See 4.4.2 See 4.4.3 See 4.4.4 See 4.4.5

CAPACITY CONTROL MULTI-UNIT SETTING SPECIFICATION MANUAL SAVE
SET PRESSURE PART MAINTENANCE SETTING OPERATION DATA AUTO SAVE SETTING
DRYER TOUCH PANEL SETTING SHUTDOWN/ALARM HISTORY PAIRING
E-MODE COMMUNICATION SETTING CONTROLLER ERROR HISTORY
IPI HISTORY CLEAR GRAPH
REMOTE PART MAINTENANCE
SCHEDULED
OTHER
(Only when the maximum number of

Message display MAINT loading times has been exceeded)
Button SW
ALARM CONNECT ERR DEVICE ERR SHUTDOWN
AUTO RESTART RUN STATUS
■ Cases where numerical values need to be input

Setting range
Press the item (ex, 0.70). Numeric

key pad is appeared.
Set the value by referring the setting
range. Press
Press Press .
When the pop-up screen “LOADING…”
Press is disappeared, setting change is
updated.
SETTING display appears automatically.
CONSIDERATION
Press ESC to cancel the numeric key pad.
The item Setting change is NOT updated before
blinks in pressing .
yellow If the setting is not changed in 3 minutes,
Press SETTING display appears automatically.
25
4.4.2 SET (8 items)
MENU → SET
Refer to 4.4.6 “Setting list” for the detail of each indication in

the touch panel.
(1) CAPACITY CONTROL Refer to 12.3 for the detail of capacity control.
Setting other than MAX P shall be set during air compressor is stopped.
■ How to set ?
MODE (Capacity control mode)
Vtype : “V-mode”, not changeable
Fixed-speed type : Default setting is I-mode. U-mode or U+I-mode are
selectable. (U-mode, U+I-mode: option for
22/37/55/75kW model)
REF P (Pressure detecting method)
INT : Pressure sensor of the air compressor (Default)
■ Fixed-speed type
EXT : External contact
SELECT : INT or EXT is selectable by external contact (option)
COM : Host send the load/unload signal in modbus communication.
Refer to 4.4.3 (4) for the modbus.
When the air compressor is controlled by MR26 communication, this is
no need to set. See 4.4.3 (1)
AUTO
ON : Auto stop/restart function is effective (default setting)
OFF : Auto stop/restart function is ineffective
MAX P : (Maximum cut-out pressure for fixed-speed type)
It is possible to set the enforced cut-out pressure.
OFF : invalid (Default)
ON : Valid and can set the value
This function is useful when REF P is set EXT or COM . Set the
minimum rated pressure of controlled air compressors.
After completion of all the settings, press the button to confirm

the changes.
26
(2) SET PRESSURE ■ How to set the pressure

Three different pressure combinations of 4 kind pressures can be set.
■ Pressures are CUT-OUT , CONTROL , CUT-IN , RESTART , in order of
high pressure. CONTROL is only for the Vtype
Refer to 6.2 for the detail of each pressure.
Vtype : CUT-OUT -0.02 (MPa) ≧ CONTROL ≧ CUT-IN , RESTART
Fixed-speed type : MAX P ≧ CUT-OUT ≧ CUT-IN + 0.02 (MPa),
RESTART + 0.02 (MPa)
Refer to 4.4.2 (1) for the MAX P .

How to set ? (Both in stopping and operating, setting change is
■ Fixed-speed type acceptable)
① Select the pressure combination manually
Press the No. 1 or No. 2 or No. 3 in P SELECT .
Change each pressure setting.
Press to save.
Air compressor uses the pressed pressure combination No. in
P SELECT .
② Switch the pressure combination by external contact

This function is an option. Connect the external dry contact to the
optional terminal block.
Only No.1 and No. 2 is switchable.
■
Set the each pressure setting for No.1 and No.2
Cut-out pressure 1
Cut-out pressure 2
Control pressure 1
Differential
Differential Press SELECT in P SELECT .
(= Cut-in pressure 1)
Control pressure 2
(= Cut-in pressure 2) Press to save.
Restart pressure 1
Restart pressure 2 ③ Select by the schedule operation

LOAD Light when loading ON (Glow) ON (blinking)
External contact OFF ON

Refer to the 4.4.2 (7) SCHEDULE.
Time
Refer to 4.4.6 “Setting list” for the detail, such as range, initial value.
■ Fixed-speed type
Energy Saving Effects
Cut-out pressure 1
Cut-out pressure 2
Cutin Pressure 1
Loading Unloading
Cutin Pressure 2
LOAD Light when loading ON (Glow) ON (blinking)
External contact OFF ON
Time
27
(3) DRYER
This page is for built-in dryer setting. There is No DRYER display for without dryer model.
Press to save each setting change as followings.
① LINK The built-in dryer starts/stops with the air compressor. (But NOT link AUTO stop/start)
② PANEL The built-in dryer operates by the START and STOP in the touch panel.
③ STOP The built-in dryer is always stopped.
④ SHD The air compressor shutdowns if a dryer failure occurs.
⑤ ALARM The air compressor indicate the alarm but does not shutdown if a dryer failure occurs.
⑥ PRESTART ON or OFF is selectable. ON can be selected only LINK setting.
In case of RESTART is ON, the dryer action is as followings.
Press the air compressor start button.
DRYER RESTART is indicated in the touch panel.
3 minutes after dryer starts, the air compressor starts automatically.
■ In case of usual settings
CONSIDERATION
(1) Frequent dryer start/stop with air compressor by external controller may cause
the dryer failure.
When the air compressor is controlled by the external controller, such as
MULTIROLLER EX and DUALROLLER, set the MODE to PANEL and always
operate the dryer independently.
(2) The dryer shall be stopped before disconnect the power. Otherwise dryer
■ In case of PANEL as MODE starts after connect the power next time.
(3) When the air compressor restart for IPI, the built–in dryer starts with the air
compressor.
28
(4) E-MODE E-MODE button
E-MODE default setting is OFF. (a) IPC (Intelligent Pressure Control) mode
The applicable E-MODE functions are as followings. (Vtype, Fixed-speed type)
Vtype When the air consumption ratio is low, the pressure
① PQ wide mode loss of secondary side of the air receiver tank is lower
② IPC mode than it at full load condition. Therefore when the low
Fixed-speed type air consumption ratio with using IPC mode, air
compressor automatically reduces the discharge
① ECOMODE
pressure with maintaining the air use point pressure
② IPC mode
to achieve the energy saving.
Only one mode can be used at once for both Vtype
and fixed-speed type. ■ IPC mode OFF
High Air consumption ratio Low
E-MODE SETTING display appears by following two
Cut-out pressure
methods.
① MENU → SETTING → E-MODE (A) Pressure
loss
Air compressor
Line pressure
(B) discharge
② E-MODE pressure range
Cut-in pressure
Minimum cut-out pressure

Pressure
of air use point loss
CONSIDERATION Load
Unload Time
Refer to 4.2 for the ECO light action.
(A) Air compressor discharge pressure in IPC OFF
Press to save after each setting. (B) Point of use pressure
■ IPC mode ON
High Air consumption ratio Low
Energy saving effect

Cut-out pressure
(C)
(A)
Line pressure
(B)
Air compressor
discharge
pressure range
Cut-in pressure
Minimum cut-out pressure

of air use point
Load
Unload Time
(A) Air compressor discharge pressure in IPC OFF
(B) Point of use pressure
(C) Air compressor discharge pressure
29
How to set ?
Press IPC in E-MODE display.
Input the value for P LOSS (pressure loss)
Set the value after measuring pressure loss from air compressor
to air use point at the full load condition.
Press AUTO or MANUAL for PIPE VOL (Total pipe volume). fixed-
speed type
Vtype is not required to input PIPE VOL .
AUTO : The PIPE VOL value is calculated automatically when
first load/unload action after power on. This load ratio
is not equal to the value indicated in touch panel.
Calculation is effective only if the load ratio is higher
than 50% and continued until the load ratio become
higher than 50%. Until confirmation of this value, IPC
mode is ineffective. The value is calculated every time
when power on.
MANU : Input the total pipe volume manually.
E FACTOR : Input the value how many % of pressure loss is

effective. If the pressure drops due to the load fluctuation, set
the smaller value.
Press to save the setting change.
CONSIDERATION
IPC mode can be used for the case that one air compressor operated for one application. If 2 or more air compressors is used
for one application, it may cause the pressure drop.
IPC mode can’t be set with PQ wide mode or ECOMODE.
CONSIDERATION
When the IPC mode is effective, set the control pressure and cut-in pressure to the same value, and set cut-out pressure to more
than cut-in (control) pressure + 0.05MPa.
How to activate or cancel
Press E-MODE button for more than 7 seconds to activate with E-MODE IPC .
IPC is appeared in monitoring display.

ECO light is growing. While IPC mode is effective, ECO light is blinking.
Press E-MODE button more than 7 seconds to cancel.
ECO light is off and IPC is disappeared.
CONSIDERATION
● It needs the detail setting depending on the customer’s system to use IPC mode effectively.
Contact the local HITACHI distributor/master dealer or representative office if the desired energy saving effect is not appeared.
● IPC mode is the predicted control. This does not guarantee to keep the pressure of air use point. If the pressure prediction
does not work well in the case, such as wide and rapid load fluctuation, cancel the function.
30
(b) PQ wide mode (c) ECOMODE (fixed-speed type)

This function enables to use the power flexibly. CONSIDERATION
If the discharge pressure is lower than rated, air ECOMODE can’t be set with IPC mode.
compressor increases the capacity (airend rotating
speed). If the higher pressure is required, air This function enables a power saving operation by
compressor reduces the capacity (airend rotating reducing the cut-out pressure. If the cycling interval
speed) is longer than set interval, the system reduces the
cut-out pressure to a target so as to make the cycling
How to set?
interval closer to the set value.
Minimum cut-out pressure is cut-in pressure +
0.05MPa. Minimum cycle time is 30 seconds.
ECOMODE is set OFF on factory setting.
CONSIDERATION
Install the recommended capacity of air receiver tank to
keep ECOMODE efective. See 3.4.4
Energy saving effect Cut-out is

Press PQ in E-MODE display. automatically
Cut-out reduced.
Press B for PQ MODE .
Line pressure
pressure
Press to save. Cut-in

pressure
Load Unload
Time
How to activate or cancel Factory setting
Pressure differential between cut-in and cut-out pressure: 0.1MPa
Allowable pressure differential for ECOMODE: 0.05MPa (unable to change)
Press E-MODE button for more than 7
Minimum cycle time: 30 seconds
seconds to activate with E-MODE PQ .
How to set ?
PQ is appeared in monitoring display.
Setting change for ECOMODE is NOT recommended.
Press E-MODE button more than 7 seconds Contact the local HITACHI distributor/master dealer
to cancel. or representative office for setting change.
PQ is disappeared.
■ The PQ wide mode operation

Power consumption (%)
100 ○：PQ wide mode OFF
90
0.
6M
Pa
●
➡}PQ wide mode ON Press ECO in E-MODE display.
Pa Input the value for INTERVAL .
7M
0.
Setting range is 5 to 60 seconds. Default and
80 recommended value is 30 seconds.
Input the pressure differential
Setting range is 0 to 0.10MPa. P DIF 1 to 3 is for
80 90 100 each P SELECT 1 to 3. Refer to page 26 for
Air consumption (%)
the P SELECT
Press to set.
CONSIDERATION
How to activate or cancel ?
PQ wide mode can’t be set with IPC mode.
Press E-MODE button for more than 7 seconds
If the PQ-MODE is set A , the capacity (airend rotating
speed) is controlled by the CONTROL pressure. to activate with E-MODE ECO .
( See 4.4.2 (2) for the CONTROL pressure. ECO is appeared in monitoring display.
Press E-MODE button more than 7 seconds
to cancel.
ECO is disappeared.
31
(5) IPI Restart from IPI (Instantaneous Power Interruption) is the standard
function. Instantaneous power interruption means that the power voltage
drops instantaneously. The air compressor can restart automatically, if the
power recovers within the time set in IPI TIME .
Press to save.
Example of the action when IPI is ON.
If the IPI is more than IPI TIME (default : 5 seconds), the air compressor
automatically stops and light turns OFF. .
After the power recovers, light turns on (blinking),

light turns on (glowing), and AUTO RESTART display appears on the
touch panel. ( See 4.5 for the AUTO RESTART display.)
The countdown started from the value in WAITING (default: 15 second).

The value shall be longer than 20 seconds for standard model.
After time is up, the air compressor automatically restarts.
The history of IPI auto restart is recorded in ERROR HISTORY

display. ( See 4.4.4 for the ERROR HISTORY .)
CONSIDERATION
● Date and time is not recorded in error history for IPI (code3).
● There is the possibility to record the communication error as well for IPI in error
history.
● Error history is recorded in both SET is ON and OFF .
32
(6) REMOTE (a) Remote operation for stand-alone air compressor

SET Select how to change REMOTE or LOCAL
■ When SET is PANEL (Method 1) To change the REMOTE or LOCAL by touch panel
Perform wiring for the operation signal and its monitoring to the terminal
block in the control panel.
Press PANEL and then press REMOTE .
light turns ON (growing) to indicate the remote operation is
effective.
To return to local operation mode, press LOCAL . light turns
OFF to indicate the remote operation is ineffective.
■ When SET is EXT
(Method 2) To change the REMOTE or LOCAL by external contact
Connect the external contact wiring.
Press EXT in touch panel.
Short the external contact to set the remote operation.
light turns ON (blinking) to indicate the remote operation is
effective.
SIGNAL : Type of start/stop signal
PULSE (Recommended to keep the safety) : Operates the air compressor
by the pulse signals from a remote start switch (a contact) and a
remote stop switch (b contact). STOP is also effective.
LEVEL : Operates the air compressor by the level signal (a contact) on/off.
AT SHD : Action when shutdown occurs.

REMOTE : When the air compressor shutdowns, the remote operation
continues.
LOCAL : When the air compressor shutdowns, the remote operation is
automatically canceled.
After settings change, press to save.
Wiring
Connect the wirings to Start/stop on TB1 on PC board in the control panel. If required, connect the wiring to
outputs (operation, alarm and shutdown) as well. Refer to the wiring diagram in 12.6.
① Start/stop signal (ex, pules)

Electrical rating: DC24V 10mA (in PC board)
Required cable: CCV, 0.75mm2 or thicker, 50m or shorter
② Output (operation, alarm, Shutdown), if required

Output: dry a contact
Electrical rating: DC24V 1A or AC200V 0.5A
③ External remote
a contact
33
CONSIDERATION
Caution for LEVEL setting
● Starting signal is effective regardless of the air compressor shutdown.
So when the air compressor shutdowns, following procedure is necessary to restart the air compressor.
1) Remote start signal shall be OFF. 2) Press . 3) Send the start signal.
● If the external start signal is ON when LOCAL is set, air compressor starts just after pressing REMOTE .
● Air compressor can’t start by operation panel when remote start signal is OFF.
● In the REMOTE setting, STOP is effective only while it is pressed. If you release the STOP, air compressor restarts.
(b) MR26 (Multi-unit controllr) I/O connection (fixed-speed type)

Contact the local HITACHI distributor/master dealer or representative office for other than MR26.
How to set ?
Refer to (a) “Remote operation for stand alone air compressor”.
Wiring
Connect the wirings to start, stop, operation, alarm and shutdown on TB1 on PC board in the control panel.
Refer to the wiring diagram in 12.6.
① Start/stop signal (Pules)

② Output (operation, alarm, Shutdown)

Output: dry a contact
Electrical rating: DC24V 1A or AC200V 0.5A
③ Load/unload
a contact
CONSIDERATION
See 4.4.3 (1) for the multi-unit control (communication)
(c) Remote unload stop

It needs to connect the remote unload stop wirings to TB3 #4-8 in the control panel.
Rated voltage is DC24V. The remote unload stop signal shall be a contact and pulse of 500ms or longer.
Refer to the 12.6.5 wiring diagram 2.
STOP button is still effective for the safety after remote unload stop wirings are connected.
CONSIDERATION
When the lead-lag (option) modification is done, the remote unload stop function is canceled.
34
(7) SCHEDULE
[Ex.1] Start/Stop scheduling [Ex.2] Pressure setting scheduling

Monday to Friday Monday to Friday
Operation: 08:00 to 12:00, 13:00 to17:00 Use P SELECT (pressure combination) 1 from 08:00
Stop: 0:00 to 08:00, 12:00 to 13:00, 17:00 to 24:00 to 12:00
Saturday and Sunday Use P SELECT 2 from 13:00 to 17:00
Stop: whale day Refer to page 17 for P SELECT .
0 Press in
SCHEDULED 1/6
Press at No.1
(No.2) in
SCHEDULED 1/6.
Select ON at No.1
Up to 7 items Touch the right arrows
hereafter can on the schedule (No.2) in
Press at No.1
be set. operation setting screen SCHEDULED 2/6
for setting details. (No.2) in PRESSURE
Select MON to FRI SCHEDULED 4/6.
at EFFECTIVE DAY . Select ON at No.1
Input the time at (No.2) in PRESSURE
START and STOP . SCHEDULED 5/6
If 24:00 is input, the air Select No. at P SELECT
compressor keeps the
same status (operating Select MON to FRI
or stopping). at EFFECTIVE DAY .
If is pressed
Input the time to
setting value change
change the pressure
to initial value.
combination at TIME.
Press . If is pressed
setting value change
to initial value.
Press .
Press in
SCHEDULED 1/6.
Press in
PRESSURE SCHEDULED
4/6.
GRAPH screen
Press to confirm GRAPH screen
the time schedule for Press to confirm
each day. the time schedule for each
day.
CONSIDERATION
● When the STOP time comes, air compressor selects the unload operation. It continues for 5 minutes and then air compressor
stops. Keep the 6 minutes or longer interval from STOP time to START time because air compressor cannot start during this 5
minutes unload stop procedure.
● Even if the PRESSURE SHEDULED is stored, the pressure combination set in 4.4.2 (2) is effective until the pressure change
time comes at once.
● While the PRESSURE SHEDULED is effective, the pressure combination set in 4.4.2 (2) is ineffective. All the PRESSURE
SHEDULED shall be canceled so that pressure combination set in 4.4.2 (2) is effective.
35
(8) OTHER PEAK-CUT

When the power consumption is required to reduce, the air compressor
can reduce the power consumption by reducing the rotating speed by
peak-cut function.
How to set ?
Input the required maximum rotating speed ratio against rated
maximum rotating speed at RATIO in OTHER .
Press .
To use peak-cut function, set ON at PEAK-CUT .
To cancel peak-cut function, set OFF at PEAK-CUT .
Setting change is acceptable while the air compressor is operating as
well as stopping.
[EX1] PQ OFF, maximum frequency 142Hz, PEAK-CUT ON, RATIO 85%

Maximum frequency become 121Hz
[EX2] PQ ON, maximum frequency 142Hz @0.7MPa, 147Hz @0.6MPa

Maximum frequency becomes 121Hz @0.7MPa, [email protected]
CONSIDERATION
Compressed air capacity is also reduced.
36
4.4.3 FUNC (5 Items)
MENU → FUNC

the touch panel.
(1) MULTI-UNIT SETTING [option]
The air compressor can be controlled by Multiroller EX (MR26) by communication.

And also two air compressors can do the lead-lag (DUAL/BACKUP) operation.
How to connect and set for multi-unit operation?
Connect the communication wiring between the air compressor TB3
and MR communication terminals. Refer to the MR instruction
manual for the detail.
Refer to 4.4.2 (1) (2) and the MR26 instruction manual for the
pressure setting.
CONSIDERATION
Press MULTI in the function monitor.
Refer to 4.4.2 (6) (b) for the I/O
connection with MR26. Select MULTI at MODE in the MULTI-UNIT SETTING .
Input the number which is set in MR at COMP NO. (MULTI) .
Press . Function monitor appears.
Press HOME button. Communication icon appears at the lower
part of the monitor display. Refer to 4.4.2 for the icon.
(2) PART MAINTENANCE SETTING
The period until maintenance and standard maintenance period can be

set. Refer to 4.5.3 for the parts maintenance period indication and
4.5.4 for the maintenance message.
(a) Indicated maintenance parts
PACKAGE FILTER CLEAN (*1)
AIR FILTER REPLACE
OIL FILTER REPLACE
COOLER CLEAN
CONSIDERATION
OIL STRAINER CLEAN
If the period in the right is set “0”, the
BELT CHECK (*2)
air compressor doesn’t indicate the
maintenance message. MOTOR GREASE (*3)
(*1) Package filter is an option. OIL TOP UP
(*2) Belt inspection is for belt-drive
model.
(b) The period in the left: The period until maintenance can be set
(*3) Greasing message is appeared for (c) The period in the right: The standard maintenance period can be set
required models. Since the motor
greasing is very critical for the bearing How to set ?
life, the air compressor shutdowns at Change the value of (b) or (c), if required.
200 hours after message appear.
Press .
37
(3) TOUCH PANEL SETTING [including clock]
How to set ?
Brightness
Select brightness at the BRIGHT .
1 Dark ⇔ 6 Bright (initial value: 4)
is not required.
Time until sleep

Set the time at SCRN OFF .
Setting range: 0 to 60 minutes (initial value: 10 minutes)
If set “0”, display always appears. However this shortens the life of the
monitor.
is not required.
Display calibration
Use this function if the touch panel response becomes worth.
Press .
Press the center of mark for one second in order .
is not required.
Year, month, date and time

Input the value.
Press to enable the setting change.
(4) COMMUNICATION SETTING
(a) Air compressor can communicate with the external device.

How to set ?
Press COM.
Set the SLAVE NO. ( 1 to 99 ).

Press while the SLAVE NO. is blinking.
COMP NO. (ID) : See 4.4.5 (3) (e) and 4.4.5 (4) (c) how to be used.
IP ADDRESS : This is for Modbus TCP (option).
(b) Specification
Protocol Modbus RTU
Interface RS-485
Character format Data length: 8, Stop bit:1, Parity bit: Even
Transmission speed 19,200bps
Communication system Half-duplex (Asynchronous, Transmission code: Binary)
38
(c) RS-485 port and connection

Use 0.14 to 0.2 mm2 shielded twist pair cable. Connect #9 and 10 on TB3 in the control panel.
#9 SP Sent data/Received data +
#10 SN Sent data/Received data -
External device and air compressors can be connected by multi drop connection.
External device
such as PLC
Terminating
resistance (120Ω, SN SP SN SP SN SP
10 9 10 9 10 9 Air Compressor
1/2W) shall be set
on the external
TB3 TB3 TB3
NEXTII
device. OFF OFF ON
JP7 JP7 JP7
1 1 1
Terminating resistance
● Terminating air compressor from external device : ON CN31
● Other than above : OFF
OFF ON
JP7 1
1
(d) Communication procedure

Query Query
External device ① Response ① Response
② ②
Air compressor NEXTII
Interval 0.3sec
① Query: The frame sent from the external device to the air compressor
② Response: The frame returned from the air compressor to the external device after air compressor receives
③ Function code
Code Function Remarks
01h Read coil status
03h Read holding resisters
05h Force coil
11h Response message See 4.4.3 (4) (h)
(e) NEXTII Modbus external communication address map (1/4)

Coil assignment for remote operation
No Coil address Item Range Type Remarks
1 1 Start/Stop 1: Start, 2: Stop R/W
2 2 Load/Unload 1: Laod, 2: Unload R/W Air compressor external load/unload setting
shall be effective.
39
(f) NEXTII Modbus external communication address map (2/4)

Holding register assignment (Unused assignment cannot be read)
Holding Holding
No. register Item Range Unit Remarks Type No. register Item Range Unit Remarks Type
address address
INTSTG PRES 45 31 (Unusable)
1 1 minus10 - 100 MPa (ex) 0.20MPa → 20 (x100) R
(Interstage pressure) Refer to address map
46 32 Shutdown 32 R
2 2 Discharge pressure 0 - 200 MPa (ex) 0.70MPa → 70 (x100) R (3/4) and Section 6.1
3 3 (Unusable) R Refer to address map
47 33 Shutdown 33 R
4 4 OIL PRES (Oil pressure) 0 - 100 MPa (ex) 0.17MPa → 17 (x100) R (3/4) and Section 6.1
5 5 (Unusable) 48 34 (Unusable)
2ND SUCT TEMP Refer to address map

7 7 0 - 150 ℃ R 50 36 Error 36 R
(2nd stage suction temperature) (3/4) and 6.1
2ND DIS TEMP Refer to address map
8 8 34 - 300 ℃ R 51 37 Error 37 R
(2nd stage discharge temperature) (3/4) and 6.1
1ST DIS TEMP 52 38 (Unusable) R
9 9 34 - 300 ℃ R
(1st stage discharge temperature) 53 39 (Unusable)
OIL TEMP Refer to address map
10 A 0 - 150 ℃ R 54 3A Error 3A R
(Oil temperature) (3/4) and 6.1
AMB TEMP Refer to address map
11 B minus10 - 70 ℃ Signed (2's complement) R 55 3B Error 3B R
(Ambient temperature) (3/4) and 6.1
12 C (Unusable) R 56 3C (Unusable) R
13 D LD (Previous load period) 0 - 999 Second R 57 3D (Unusable)
14 E ULD (Previous unload period) 0 - 999 Second R 58 3E (Unusable)
15 F LOAD RATIO 0 - 100 ％ R 59 3F (Unusable)
16 10 CURRENT 0 - 999 A Controller input R 60 40 (Unusable)
19 13 Load or Unload - 0 : Load, 1 : Unload R 63 43 (Unusable)
20 14 Operation status - 0 : Stop, 1 : Operation R 64 44 (Unusable)
Main motor (with 65 45 (Unusable)
21 15 FREQ (Frequency) 0 - 5000 Hz variable speed drive) R
(ex) 150Hz → 1,500 (x10) 66 46 (Unusable)
START/STOP Number 67 47 (Unusable)

22 16 0 - 9,999,999 First 2 byte R
(The number of start) of times 68 48 (Unusable)
START/STOP 69 49 (Unusable)
17 Last 2 byte R
(The number of start) 70 4A (Unusable)
LOAD TIME Number Refer to address map
23 18 0 - 9,999,999 R 71 4B Error 4B - - R
(Total number of load) of times (3/4) and 6.1
LOAD TIME Maintenance Refer to address map
19 R 72 4C - - R
(Total number of load) message (3/4) and 4.5.6
RUN HOUR The time until Refer to address map
24 1A 0 - 999,999 Hour First 2 byte R 73 4D 0 - 6000 - R
(Total running hours) maintenance (3/4) and 4.5.6
RUN HOUR Last maintenance
1B Last 2 byte R 74 4E 2014 - 9999 - R
(Total running hours) date/year
LOAD HOUR Last maintenance First byte : Month,
25 1C 0 - 999,999 Hour First 2 byte R 75 4F 0101 - 1231 - R
(Total load hours) date/month and date last byte : Date
LOAD HOUR Software version of
1D Last 2 byte R
(Total load hours) 76 50 Touch panel version - - touch panel R
Fan motor (with variable (ex) Ver.3 → 300 (x100)
FAN FREQ
26 1E 0 - 5,000 Hz speed controlled) R Software version of
(Cooling fan frequency)
(ex) 50Hz → 500 (x10) 77 51 CPU PCB version - - CPU PCB R
27 1F (Unusable) R (ex) Ver.3 → 300 (x100)
28 20 (Unusable) Software version of IT
29 21 (Unusable) 78 52 IT PCB version - - PCB R
(ex) Ver.3 → 300 (x100)
30 22 (Unusable)
Air compressor The head is an English
31 23 (Unusable) 79 53 - - R
manufacturing number 1 character (ASCII, U ＝ 0x55)
32 24 (Unusable) Air compressor
80 54 0 - 999 First to third digit R
33 25 (Unusable) manufacturing number 2
34 26 (Unusable) Air compressor
81 55 0 - 9999 Fourth to seventh digit R
35 27 (Unusable) manufacturing number 3
36 28 (Unusable) 82 56 Model - 0 : HISCREW, 1 : DSP R
37 29 (Unusable) 83 57 Compression stage - 0 : Single, 1 : Two R
38 2A (Unusable) Pressure 0 : ≦ 1.03MPa,

84 58 - R
specification 1 : ＞ 1.03MPa
39 2B (Unusable)
0 : Air-cooled
40 2C (Unusable) R 85 59 Cooling method - R
1 : Water-cooled
Refer to address map Output display 7 : 45kW, 8 : 55kW
41 2D Standby status R 86 5A - R
(3/4) and 4.4.1 setting 9 : 75kW
Refer to address map 87 5B Country Setting 0 : Japan, 1: China R
42 2E Operation status R
(3/4) and 4.5.5
0 : Fixed-speed
Refer to address map 88 5C Speed control - R
43 2F ALARM 2F R 1 : Variable speed
(3/4) and Section 6.1
89 5D Ratedd pressure 0 - 160 MPa (ex) 0.70MPa → 70 (x100) R
Refer to address map
44 30 ALARM 30 R
(3/4) and Section 6.1
40
(g) NEXTII Modbus external communication address map (3/4)

Holding register bit expanding
Standby status (*1) Operation status (*2) Alarm (*3) Shutdown (*4) Maintenance
bit Connect err (*1) Device err (*1)
2D 2E 2F 30 32 33 bit message (*2)
Clogging of Load/unload Main motor 36 37 4B 3A 3B 4C
0 Scheduled
air intake filter cycle time over overloading Comminication Reverse phase Package filter
0 IT PCB 1 CPU PCB ROM Retry (*1)
1 Fan motor overloading Dryer (*6) (Modbus RTU) (*6) clean (*5)
High controller fin 1 Phase lacking IT PCB 2 Fan inverter Air intake filter
2 Auto stop Remote temperature (*7) CT disconnect (*6) element replace
Before restart Override Ambient temperature 2 Brief instantaneous Battery out Oil filter replace
3 power interruption
timer is up operation (*5) sensor disconnect
High 1st stage Communication Instantaneous Communication
Dryer prestart 3 (IT-CPU) power interruption (TP-IT)
4 discharge
(*6) temperature
Communication Power CPU PCB
4 Cooler clean
(MR) (*5) interruption FRAM
Unload stop High 1st stage High 2nd stage Motor
5 Lead-lag (*9) discharge discharge temperature
operation temperature temperature (*7) Communication Oil straighter
5 Lead-lag (*5)
(LAN) clean
High 2nd stage
6 IPI discharge High oil Schduled Main controller Communication
temperature 6
temperature operation communication (*3) (Bluetooth)
7 Retry (*7) Fan inverter
7 communication TH2 disconnect
8 Oil temperature High ambient High interstage
8 TH3 disconnect Motor grease Motor grease
temperature pressure
High 2nd stage 9 TH4 disconnect Oil replacement
9
suction temperature 10 TH5 disconnect
High 2nd stage
10 Low oil pressure 11 PS1 disconnect
suction temperature
11 Low oil pressure 12 PS2 disconnect
12 42 answer error (*8) 13
13 Dryer (*6) 52 answer error 14 PS4 disconnect
14 15 Main Periodical
controller (*3) maintenance
15
(*1) Refer to 4.5.2, 4.5.3 and 6.1.1 for the detail.
(*1) Refer to 4.5.4 for the detail. (*6) For built-in dryer type
(*2) Refer to 4.5.6 for the detail.
(*2) Refer to 4.5.5 for the detail. (*7) For Vtype
(*3) For Vtype
(*3) Refer to 4.5.3 and 6.1 for the detail. (*8) For fixed-speed type
(*4) For fixed-speed type
(*4) Refer to 4.5.2 and 6.1 for the detail. (*9) This function is an option.
(*5) This function is an option
(*5) If used, need to contact local HITACHI distributor/
(*6) The air compressor with control transformer, such as 380V / 380-415V/50Hz, indicates a phase-
master dealer or the representative office
lacking connection as reverse phase.
(h) NEXTII Modbus external communication address map (4/4)

Response message for function code (0x11)
Item Bytes Data Remarks Type
Bytes for reading 1 0x30 BIN
Slave ID 1 0x00 BIN
Run Indicator Status 1 0xFF BIN
Fixed Data 1 1 0x00 BIN
Product Code 1 2 0x3036 Division Code (“06”: Air Compressor System Division) ASCII
Product Code 2 2 0x3031/0x3032 Product Type (“01”: HISCREW, “02”: DSP) ASCII
Product Code 3 4 0x30303031 Model (“01”: NEXTII Series) ASCII
Product Code 4 4 0x30303030 Supplementary Code (“0000”: Do not use) ASCII
Software Version 1 4 0x30303030 - 0x46464646 Touch panel (“0000” - “FFFF”) (*1) ASCII
Software Version 2 4 0x30303030 - 0x46464646 CPU PCB (“0000” - “FFFF”) (*1) ASCII
Software Version 3 4 0x30303030 - 0x46464646 IT PCB (“0000" - "FFFF”) (*1) ASCII
Product Name 1 1 0x0C Vendor Name Number of Bytes BIN
Product Name 2 12 0x486974616368692D69657320 Vendor Name (“Hitachi-ies” of ASCII characters) ASCII
Product Name 3 1 0x0E Product Name umber of Bytes BIN
Product Name 4 14 0x41495220434F4D50524553534F52 Product Name (“AIR COMPRESSOR” of ASCII characters) ASCII
(*1) (ex) Ver.3 → 300 (x100)
(5) SOFTWARE Ver. and DATA CLEAR
CPU Ver. : CPU PCB software version

IT Ver. : IT PCB software version
TP Ver. : Touch panel software version
Press ERROR HISTORY , then select “YES” to clear the alarm and shutdown
history.
Press OPERATION DATA , then select “YES” to clear the operation data.
Refer to 4.4.4 (2) (3) for the detail of OPERATION DATA and ERROR
HISTORY .
41
4.4.4 CHECK (6 Items)
MENU → CHECK

the touch panel.
(1) SPECIFICATION
● The air compressor basic specification can be confirmed.
(2) OPERATION DATA
● The operating data can be confirmed. Press to check the past

data. The period can be set 10seconds / 1 minute / 1 hour / 1 day.
● Press to save the operating data. Data is recorded on each 10
seconds until 0:00 on 2 days before. It takes about 6 minutes to save
the data. Refer to 4.2 and 4.4.4 for the location of USB port. USB
flash memory is not scope of supply.
(3) SHUTDOWN/ALARM HISTORY
CONSIDERATION
The date and time is not recorded for
the history of phase lacking, reversal
phase.
● Maximum 20 error histories can be confirmed. Press to check the operating data when the error occurred.
● Press to save the error history (MAX. 20 histories). Refer to 4.2 and 4.4.5 for the location of USB
port. USB flash memory is out of scope of supply.
Refer to 6.1 for the error detail.
42
(4) CONTROLLER ERROR HISTORY
● The latest controller and fan inverter error history are confirmed.
Refer to 6.1.2 How to identify the failure cause of “13 (controller error)”
and “57 (fan inverter error)” and check the history for the error detail.
(5) GRAPH
● The discharge pressure, current, discharge temperature graph can be

confirmed.
● Press CURR to see current. Press TEMP to see discharge temperature.
● Width of time is 30minutes.
● Data is recorded until 0:00 on 2 days before.
● Use 1d (1 day), 1hr (1 hour), 30m (30 minutes) to set the time.
[Ex.] To see the graph from 10:15 to 10:45 on January 1st.
Current time is 7:45 on January 3rd.
Press at 1d to set January 1st.
Press at 1hr to set 10:45.
Press at 30m to set 10:1
Maximum value of vertical axis

Discharge pressure: 1.2MPa
Current: 400A
Discharge temperature: 300℃
(6) PART MAINTENANCE
The time until the next maintenance is in the left. The maintenance cycle
time is in the left. When the time in left become zero, maintenance
message appears ( See 4.5.6). See 4.4.3 (2) for time setting.
43
4.4.5 USB (3 Items)
MENU → USB
It is possible to save the data in the USB flash memory, and also it is possible to see the operating condition and to
do the setting by the tablet through the Bluetooth dongle.
The USB flash memory, Bluetooth dongle and tablet is out of scope of supply.
(1) MANUAL SAVE (2) AUTO SAVE SETTING
This function is the same function as OPERATION Operating data can be saved 1 time per 1 day
DATA → in 4.4.4 (2). automatically.
Data is saved until 0:00 on 2 days before. The one day before (from 0:00 to 23:59) operating
data is saved.
How to save ?
How to save ?
Press MAN SAVE to save the data.
Connect the USB flash memory to USB port.
Pop up menu appears. Press .
Refer to the next page for the connection.
Data is saving. Press AUTO SAVE.
Pop-up message “COMMUNICATE” appears and Input the time when the data is saved.
SAVING blinks during data saving. Select ON at AUTO SAVE .
It takes 6 minutes to save the all data.
Pop-up message “A-SAVING” appears and
Pop-up message “COMMUNICATION COMPLETED” SAVING blinks during data saving.
appears. It takes 2 minutes to save the data.
“A-SAVING CMPL” appears.
CONSIDERATION
While blinks, it is possible to see only monitor CONSIDERATION
and message display. Refer to 4.3 for the monitor
display and 4.5 for the message display. While SAVING blinks, it is possible to see only monitor
and message display. Refer to 4.3 for the monitor
The data during power off is saved as “0”.
display and 4.5 for the message display.
AUTO SAVE SETTING is ineffective if the power is off at
the SAVE TIME .
44
(3) USB information

(a) USB flash memory recommended specifications
Specification: USB 2.0, Format: FAT32
Storage capacity: 8GB or less (32GB is the absolute maximum)
Maximum length: 55mm (55mm or longer cannot be attached due to the limited space)
(Ref.) Data transfer capacity to the USB flash memory is approximately 150MB/year (400kB/day).
(b) How to connect the USB device (such as flash

memory and Dongle),
Prepare a USB device of a length of 55mm or shorter.
Connect it as the figure. Be careful to the direction of

the device.
(c) About the USB flash memory connect/disconnect USB

connector
It is possible to connect the USB flash memory regardless
of the power ON/OFF.
Remove the USB flash memory other than the saving
time in both MANUAL/AUTO SAVE SETTING.
(d) Reading the USB flash memory data

The data in USB flash memory cannot be read in the
touch panel display. Use PC to read.
45
(e) The format in USB flash memory

① Operation data
Saved format
CSV (Comma Separated Value)
File name
C□□_Data_yyyymmdd.csv
□□ : COMP NO. (ID) , yyyymmdd: Year Month Day
“ex” : C01_Data_20141225.csv : COMP NO. (ID) 01, 2014 December 25th
Refer to 4.4.3 (4) for COMP NO. (ID) .
Data format
□□yyyy/mm/dd □□ : □□ : □□, □1□1, □2□2, ・・・・, □8, newline
year/month/date : time, data1, data2, ・・・・, data8,
1440 line/day
“ex” : 2014/12/25 12:15:20, 59, 80,・・・・・, 1
: 2014 December 25th 12:15:20, 0.59MPa, 80℃,・・・・, Load
Refer to the table below for data1 to data8.
② Error history
Saved format
CSV (Comma Separated Value)
C□□_Alarm_yyyymmdd_□□□□.csv
□□ : COMP NO. (ID) , yyyymmdd: Year Month Day, □□□□ : time
“ex” : C01_Alarm_20141225_1245.csv
: COMP NO. (ID) 01, 2014 December 25th 12:45
Refer to 4.4.3 (4) for COMP NO. (ID) .
Data format
yyyy/mm/dd □□ : □□, □□□□, □2, ・・・・, □19, newline
year/month/date time, error code, data2, ・・・・, data19,
Maximum 20 line
“ex” : 2014/12/25 12:45, 0003, 0,59,・・・・・, 0
: 2014 December 25th 12:45, E03, 0, 0.59MPa,・・・・,0
Refer to the table below for data2 to data19.
<Operating data order> <ERROR history order>
Order Item Order Item
1 Discharge pressure (MPa) × 100 - Error code
2 Discharge temperature 1 (℃) 2 Interstage pressure (MPa) × 100
3 Ambient temperature (℃) 3 Discharge pressure (MPa) × 100
4 Input current of the main motor (A) (4) Not in use : 0
5 Operating frequency of the main motor (Hz) × 10 (Vtype) 5 Oil pressure (MPa) × 100
6 Discharge temperature 2 (℃) 6 2nd stage discharge air temperature (℃)
7 Running : 1 or Stop : 0 7 Discharge temperature 1 (℃)
8 Load : 1 or Unload : 0 8 Discharge temperature 2 (℃)
9 Oil temperature (℃)
(10) Not in use : 0
11 Ambient temperature (℃)
12 Input current of the main motor (A)
13 Operating frequency of the fan motor (Hz) × 10 *1)
(14) Not in use : 0
15 Operating frequency of the main motor (Hz) × 10 (Vtype)
16 Running : 1 or Stop : 0
17 Load : 1 or Unload : 0
18 Controller : 1 or Stop : 0 (Vtype)
19 Controller error code (Vtype)
*1) Fan inverter equipped model only
Refer to 6.1 for each error code.
46
(4) PAIRING
It is possible to see the air compressor operation data by the web server function on the tablet through the
Bluetooth.
CONSIDERATION
A USB flash memory and Bluetooth dongle can’t be connect at once to the USB port. USB hub also can’t be used.
The Bluetooth dongle and tablet are out of scope of supply.
(a) Bluetooth dongle specification

Version 2.1 + EDR (Enhanced Data Rate) or later
PAN (Personal Area Networking) profile compliant
CONSIDERATION
● Bluetooth is a global wireless communication standard that connects devices together over a certain distance. (Transmit
frequency 2.4GHz, Allowable distance 10m)
● Bluetooth dongle is a device to provide additional forms of wireless connectivity to Bluetooth support, often over USB
connection.
(b) Operability confirmed tablet

① iOS ‥ 3rd generation iPad or later
② Android ‥ only NEXUS 7 and NEXUS 10 (only Android 4.2, browser version 39, or later)
Other than operability confirmed device may causes the improper operation. Especially the android tablet other
than NEXUS 7 or 10 may not connect.
(c) How to connect to the tablet ?

● Operation panel setting 1 ● Operation panel setting 2
Open the USB cover ( See 4.2) and connect Validate the paring from touch panel as well as
the Bluetooth dongle. tablet. (Ⓒ)
Verify the ( See 4.3) appears. * Ⓑ and Ⓒ procedure shall be done within one
Close the USB cover. minutes after Ⓐ.
Press MENU → USB → PAIRING ● Tablet setting 2

Select on the pop-up screen. (Ⓐ) [iOS]
The preparation of the pairing is completed. Open “Safari”.
● Tablet setting 1 Input the URL http://169.254.32.32/index.html.
Tap the setting icon. [Android]
Slide ON and tap the Bluetooth. Find the pair Fill in the check box of the internet access. Verify
device. Tablet may start to find the pair device the “Connected” on the device name.
automatically. Open “Chrome”.
Select the “HI-Conp. △△”. △△ is COMP NO. (ID) Input the URL http://169.254.32.32/index.html.
( See 4.4.3 (4)) .
Pass key (6 digit number) for the pairing is
displayed on the tablet. Verify that same pass key
is displayed on the air compressor touch panel,
and validate the pairing. (Ⓑ)
47
(d) Web monitor function (5 items) on the tablet

● MONITOR DISPLAY
[item]
Start/Stop, Load/Unload, Shutdown/Alarm,
Operation/Load hours,
The number of Start/Load, Load ratio, Current,
Frequency (Vtype), Discharge pressure, Discharge
temperature 1 and 2, Ambient temperature,
Maintenance message, Hours to the maintenance,
previous maintenance date
This shows the latest data and the data is
updated every 10 seconds.
● OPERATION DATA
Operating data that are saved in air compressor
internal memory can be confirmed. The data is CONSIDERATION
recorded every 10 seconds and maximum 3 days. ● The number of connectable device is one. Connect
[item] another device after canceling the connected device.
Discharge pressure, Discharge temperature 1, ● If the paring is failed, remove the Bluetooth dongle and
connect it again.
Ambient temperature, Start/Stop, Load/Unload,
Current, Frequency (Vtype)
● ERROR HISTORY
Maximum 20 error (shutdown or alarm) histories
that are saved in air compressor internal memory
can be confirmed.
● OTHERS
Air compressor specification ( see 4.1), the
time until the parts maintenance and the each
parts maintenance cycle ( see 4.4.4 (6) and
4.5.6) can be confirmed.
● PARAMETER SETTING
It is possible to input the pressure setting and
scheduled operation setting.
48
4.4.6 Setting list When setting change is activated ?

“●” : Power OFF → Power ON, “□” : Air compressor stops, “-” : Just after setting stored
Initial Value
Related When
MENU Setting Item Unit 45/75kW Selectable value or range (*2) Remarks
light activeted
V M
CAPACITY LOAD - - I-mode I-mode U-mode U+I-mode - □
CONTROL MODE
4.4.2 (1) - - V - I-mode U-mode U+I-mode V - Gray cell is not selectable.
REF P - - INT INT INT EXT SELECT COM □

AUTO AUTO - ON ON OFF ON - - □
- - - OFF OFF ON - - - Effective or ineffective
MAX P 0.72
- MPa - Cut-out of Pressure No.1 to 0.97 - Value
(0.90)
PRESSURE P SELECT LOAD - No.1 No.1 No.1 No.2 No.3 SELECT -
4.4.2 (2)
0.72 0.70
CUT-OUT - MPa 0.22 - 1.0 (*1) -
(0.95) (0.93)
0.70
CONTROL - MPa - 0.22 - 1.0 (*1) - Only for Vtype
(0.93)
0.67 0.60
CUT-IN - MPa 0.22 - 1.0 (*1) -
(0.90) (0.83)
0.67 0.60
RESTART AUTO MPa 0.22 - 1.0 (*1) -
(0.90) (0.83)
DRYER Initial value of built-in dryer type: LINK
MODE - - Remarks Remarks LINK PANEL STOP - □
4.4.2 (3) Initial value of without built-in dryer type: STOP
Effective when PANEL is selected in
START/STOP - - STOP STOP START STOP - -
MODE
SHD SET - - SHD SHD SHD ALARM - - □
PRESTART AUTO - OFF OFF ON OFF - - □
E-MODE - - - ECO ECO PQ IPC - □
SET 4.4.2 (4) E-MODE Gray cell is not selectable.
- - PQ - ECO PQ IPC - □
IPC P LOSS MPa 0 0 0.00 - 0.49 □
E FACTOR % 70 70 0 - 100 □
ECO
- - AUTO AUTO MANU - - □ Method
PIPE VOL.
m 3
- 0 0.00 - 50.00 □ Value
PQ PQ-MODE - - B - A B - - □ Although A or B is selectable, use B.
ECO INTERVAL sec - 30 5 - 60 -
P DIF 1 MPa - 0.05 0.0 - 10.0 -

ECO
P DIF 2 MPa - 0.05 0.0 - 10.0 -
P DIF 3 MPa - 0.05 0.0 - 10.0 -

IPI ON - ON ON OFF ON - - ●
4.4.2 (5)
IPI TIME AUTO sec 5 5 1 - 20 □
WAITING sec 15 15 5 - 255 □ Do not set 15 seconds or shorter.
REMOTE SET - PANEL PANEL PANEL EXT - - □
4.4.2 (6)
REMOTE/ Effective when PANEL is selected in
- LOCAL LOCAL REMOTE LOCAL -
LOCAL REMOTE SET.
SIGNAL - PULSE PULSE PULSE LEVEL - - □
RECOVERY - OFF OFF OFF ON - - □
(*1) Set the value with following 12.3.1 or 12.3.2 "Capacity control mode corresponding to the load ratio".
The figures in the parentheses are values for the 0.93 MPa type of rated pressure.
(*2) When set the value, refer to each section for the limitation.
(*3) 650 for package filter option
49
When setting change is activated ?

“●” : Power OFF → Power ON, “□” : Air compressor stops, “-” : Just after setting stored
Initial Value
Related When
MENU Setting Item Unit 45/75kW Selectable value or range (*2) Remarks
light activeted
V M
SCHEDULE Operation No. X - OFF OFF OFF ON - - □ 7 schedules (No.1 to No.7) can be set.
Not Not
4.4.2 (7) EFFECTIVE DAY - MON, TUE, WED, THU, FRI, SAT, SUN □
selected selected
START - 00:00 00:00 Hours: 0 - 24 Minutes: 0 - 59 □
STOP - 00:00 00:00 Hours: 0 - 24 Minutes: 0 - 59 □
-
Pressure No. X - OFF OFF OFF ON - - □ 7 schedules (No.1 to No.7) can be set.
P - 2 2 1 2 3 - □
SET
Not Not
EFFECTIVE DAY - MON, TUE, WED, THU, FRI, SAT, SUN □
selected selected
TIME - 00:00 00:00 Hour : 0 - 23, Minute : 0 - 59 □
OTHER
PEAK-CUT - OFF OFF OFF ON - - -
4.4.2 (8)
-
RATIO % 85 - 85 - 100 -
MALTI
MODE REMOTE - SNGL SNGL SNGL MULTI DUAL - □ MULTI and DUAL is option
4.4.3 (1)
COMP NO.
- NO. 1 1 1 - 99 □
(MULTI)
PART PACKAGE
hr 0 (*3) 0 (*3) 0-1,000h -
MAINTENANCE FILTER CLEAN
4.4.3 (2) AIR FILTER
hr 8000 8000 0-8,000h -
REPLACE
OIL FILTER
hr 8000 8000 0-8,000h -
REPLACE
COOLER CLEAN - hr 8000 8000 0-8,000h -
OIL STRAINER
hr 4000 4000 0-4,000h -
CLEAN
BELT CHECK hr 8000 8000 0-8,000h -
MOTOR GREASE hr 2000 2000 0-2,000h -
OIL TOP UP hr 4000 4000 0-12,000h -

TOUCH PANEL BRIGHT - 4 4 1-6 -
FUNCTION SETTING
(including clock) SCRN OFF min 10 10 0 - 60 -
4.4.3 (3) - Year: 2000-9999, Month: 1-12,
Date/Time - Remarks Remarks - Set in the factory.
Day: 1-31, Hour 0-23, Minute: 0-59
CAL - - - -
COMMUNICATION SLAVE NO. NO. 1 1 1 - 99 - Set Modbus RTU SLAVE No.
4.4.3 (4)
COMP NO. Use for the file name (4.4.5 (3)), and
4.4.5 (3) (4) NO. 1 1 1 - 99 -
(ID) - the device name (4.4.5 (4))
IP For Modbus/TCP communication, enter the
- Remarks Remarks 0 - 255 0 - 255 0 - 255 0 - 255 -
ADDRESS IP address 192: 168: 000: 001 (Option).
CLEAR DATA CPU Ver. - - - -
4.4.3 (5)
IT Ver. - - - -
TP Ver. - - - - -
ERROR HISTORY - - - - Clear ALARM/Shutdown history.
OPERATION DATA - - - - Clear operation data.

AUTO USB
AUTO SAVE - OFF OFF OFF ON - - -
4.4.5 (2)
-
USB SAVE TIME - 00:00 00:00 Hour : 0 - 23, Minute : 0 - 59 -
50
4. OPERATION PANEL [Message display]
4.5 Message display

4.5.1 Outline
Message display appears automatically as needed.
Message display structure
Message display appears again if is pressed without reset action.
Page/Total page
Message appear Use arrow to move the page
Reset the screen.

Any other
MAINTENANCE notice message? NO
See 4.5.6 Close the

screen. YES
Reset from the

ALARM operation panel
(*1)
See 4.5.3
(*1) Press
for LOAD COUNT OVER.
SETting/CONNECT ERR
See 4.5.3 Close the

4.5.4
screen.
SHUTDOWN
Message menu
See 4.5.2
DEVICE ERRor
See 4.5.2
Press the blinking
menu to see the
message again.
Stand by status
See 4.5.4
Operation status
See 4.5.5
51
4.5.2 Shutdown message
(1) SHUTDOWN
How to reset ?
When the air compressor shutdowns, alarm light blinks and
SHUTDOWN or DEVICE ERR message appears in touch panel.
Remove the cause. Refer to 6.1 to know how to remove the cause.
Press RESET Button.
(2) DEVICE ERR
4.5.3 Alarm message
(1) ALARM
When the air compressor raise alarms, alarm light glows and ALARM
or SET & CONNECT ERR message appears in touch panel.
Remove the cause. Refer to 6.1 to know how to remove the cause.
Press RESET Button.
(2) SET & CONNECT ERR
CONSIDERATION
● SET & CONNECT ERR includes both alarm and shutdown. See 6.1 for the
detail.
● The multiple alarms may appear because the air compressor continues to
operate in case of alarm.
Use key to see other pages.
52
4.5.4 AUTO RESTART message
AUTO RESTART message appears and auto light glows or blinks when the air compressor can restart
automatically, AUTO RESTART message appears and auto light glows or blinks. After restarting, Monitor display
appears.
AUTO Applied model Reference

Display Description
light V Fixed chapter
Stopping by scheduled operation.
SCHEDULE STOP Air compressor starts when the Glows ○ ○ 4.4.2 (7)
indicated time comes.
Stopping by low load in AUTO
AUTO STOP Blinks ○ ○
operation. 4.4.2 (1)
Stopping by AUTO stop function. 12.3.1
AUTO RESTART Air compressor restarts when the Blinks ○ ○ 12.3.2
timer indicates 0.
Stopping by dryer prestart operation.
DRYER PRESTART
Air compressor starts when the Blinks ○ ○ 4.4.2 (3)
(Built-in dryer)
timer indicates 0.
LEAD-LAG STANDBY Stopping as standby unit in Lead-
Glows ○ ○ 4.4.3 (1)
(Option) lag operation.
Stopping by IPI RESTART function.
IPI RESTART Air compressor starts when the Blinks ○ ○ 4.4.2 (5)
timer indicates 0.
Stooping by RETRY function.
6.1.1 (3)
RETRY Air compressor starts when the Blinks ○ −
6.1.2
timer indicates 0.
4.5.5 RUN STATUS message
RUN STATUS appears when the operation status changes as following table.
AUTO Applied model Reference

Display Description
light V Fixed chapter
In case that AT SHD is set LOCAL ,
when air compressor shutdown,
SWITCH TO
remote operation is canceled and − ○ ○ 4.4.2 (6)
LOCAL
message of SWATH TO LOCAL
appears for one minutes.
SWITCH TO
Not in use − − − −
U-MODE
Message appears when STOP
button is pressed.
IN UNLOAD STOP Blinks ○ ○ 4.2
The air compressor unloads for 5
minutes, then stops.
53
4.5.6 Maintenance message display
(1) MAINTenance notice
When the operating hours reaches the maintenance term, MAINTENANCE notice appears.
There are three types of maintenance notice. (a) is for the annual maintenance term, (b) is for each parts
replacement or cleaning and (c) is for the greasing to main motor.
Replace the consumable parts of the suction throttle valve whichever faster, annual maintenance notice or alarm
display of LOAD COUNT OVER (the number of the load/unload cycle).
(a) ANNUAL MAINTENANCE notice
ANNUAL MAINTENANCE appears whichever faster, every 8000 hours or
one year (Maintenance schedule A). Maintenance schedule B (every 4000
hours) is not indicated.
After completing the maintenance, press the button on the touch
panel for more than seven (7) seconds. Remaining time is reset and
monitor display appears.
(b) Each parts replacement or cleaning notice
Part name and required action appears when the time is up. Refer to
4.4.3 (2) and 4.4.4 (6) for the period or remaining time.
After completing the maintenance, press the button on the touch
panel for more than seven (7) seconds. Remaining time is reset and
(c) MOTOR GREASE notice (only for the model required the greasing for main motor bearing)
After 200
hours
The time until shutdown.
MOTOR GREASE appears and count-down starts 200 hours before shutdown. Before shutdown, apply grease,
and press the button on the touch panel for more than seven (7) seconds. Remaining time is reset and
■ Trademarks
IMPORTANT
・iPad is a registered trademark of Apple Inc.
Maintenance action shall be done as possible when
maintenance display appears. Refer to 7.
・Android is the registered trademark of Google Inc.
Maintenance how to do the maintenance. ・Bluetooth is a registered trademark of Bluetooth SIG, Inc.
・Modbus is a registered trademark of Schneider Automation Inc.
・Windows is a registered trademark of Microsoft Corporation USA.
・USB: Universal Serial Bus is abbreviated.
・CSV: Comma-Separated Values are abbreviated.
・Safari is a registered trademark of Apple Inc.
・Nexus 7 is a registered trademark of Google Inc.
・Chrome is a registered trademark of Google Inc.
54
5. OPERATION PROCEDURE
The instructions in this chapter should be followed when starting up the air compressor for the first time or after a
long term suspension.
5.1 Startup operation of the air compressor

IMPORTANT
● Before connecting the power, verify that the air compressor is correctly installed, piped and wired.
● Check the power supply; verify that it is firmly grounded and that the voltage is within an allowable range (-5% to +10%).
5.1.1 Before Operation

Operation panel Use the following lubricating oil for the air
compressor. Verify that the oil level is around the
upper red line of the oil level gauge. The oil level
lowers during operation.
Connect the power, and verify that the

Power light is ON.
In case of Reverse phase indication on touch
panel monitor, refer to page 6.1 and take
proper action.
● Lubricating oil
Manufacturer Description
DAPHNE NEW ROTARY
IDEMITSU KOSAN
COMPRESSOR OIL A
COSMO OIL
Oil level gauge COSMO SCREW 32X
LUBRICANTS
Upper
red line SHOWA SHELL SEKIYU Shell Corena S2 RJ 32
Lower Oil filling port
red line JX NIPPON OIL &
FAIRCOL RA32
ENERGY
EXXON MOBIL MOBIL RARUS 424J
WARNING
Hitachi does NOT fill the air compressor with oil.
Before startup operation, fill the air compressor
with the oil. If oil is not added and the air
compressor is operated, it may burn or fail.
55
5. OPERATION PROCEDURE [Startup operation of the air compressor]
5.1.2 Starting
Verify the discharge valve (customer installed) is
Solenoid valve fully opened.
Verify that the air compressor has proper rotation
Operation panel
by inching operation. Press STOP button to
stop the air compressor.
Auto drain trap
If rotation is not correct (phase reversal), change 2
of the 3 wires of the power cable.
Press the START button. Air compressor
starts with START light glows and the motorized
isolation valve opens.
In the case of the fixed speed type, switch to full
load operation within 15 seconds, and for the V
type, switch in approx. 10 seconds.
Refer to the 4.4.2 (3) for the detail of dryer

operation.
Verify that the oil pressure is within the range
indicated in the table in 5.1.3. To regulate the oil
pressure, see 5.5.2.
Oil relief valve
Raise the pressure step by step as illustrated
below.
0.70 Pressure Raising Pattern
Discharge pressure (MPa)
for the rated

0.60 discharge pressure
0.70MPa
0.50
Method of Raising Pattern:
0.40 During startup operation, raise the discharge pressure by
following these steps. 1.) After starting the air compressor,
0.30 operate at 0.20MPa for 30 minutes with the discharge stop
valve completely open. 2.) Raise the pressure 0.1MPa
0.20 (close the discharge stop valve) every 15 minutes until the
pressure reaches the rated pressure. During the startup
0.10 operation, perform this method without any failures.
Ball valve 0
0.5hr 1hr 1.5hrs 2hrs
Time
Pet cock 5.1.3 Stopping

Verify that the oil level is kept between two red
lines at loading.
Auto drain trap
Check the touch panel for operating pressures and
temperatures. Verify that: Discharge air pressure
Drain port
(DIS. PRESS), interstage air pressure (INTSTG. P),
oil pressure (OIL PRES), 1st stage discharge air
temperature (DIS. TEMP 1), 2nd stage discharge
air temperature (DIS. TEMP 2), 2nd stage suction
temperature (2ND SUC. T.) and oil temperature
(OIL TEMP) are within the normal range, as shown
in the Proper Pressure/ Temperature Indications on
touch panel table below.
Verify that the condensate is discharged
CONSIDERATION intermediately from the intercooler/aftercooler drain
Keep the pet cock of auto drain trap “Crack open” during port.（ Refer to the 7.5. 3 table.）
the dryer stopping as well as operating, because this
auto drain trap has a role to discharge the condensate in
discharge air pipes. Verify that dryer refrigerant pressure is 0.7 to
1.2MPa, 10 minutes after air compressor running.
Keep the pet cock of auto drain trap “Crack open”
and verify the slight amount of air is discharged.
56
5. OPERATION PROCEDURE [Startup operation of the air compressor]
Proper pressure/Temperature indications on touch panel
Touch panel Indication Unit DSP-45/55/75AT(R)N2 DSP-55/75VAT(R)N2
Operating state Working Pressure − Loading Unloading Loading Purging

0.70MPa 0.70 or less 0.60 - 0.70 0.72 or less
Discharge pressure MPa
0.93MPa 0.93 or less 0.83 - 0.93 0.95 or less
Interstage pressure MPa 0.15 - 0.26 -0.08 - 0 0.15 - 0.29 0.02 - 0.10
＊0.09 - 0.18 (Op. freq.: 110Hz or more)
Oil pressure MPa ＊ 0.11 - 0.18
0.05 - 0.16 (Op. Freq.: 110Hz or less)
0.70MPa 219 or less 219 or less
1st-stage discharge air temperature ℃
2nd-stage discharge air temperature ℃
Oil temperature ℃ 67 or less 67 or less
2nd-stage suction temperature ℃ 67 or less 67 or less
Note) ＊ The oil pressure may exceed 0.18 MPa temporarily when starting. The oil pressure may exceed 0.18 MPa temporarily when PQ wide
mode ON for Vtype. These are normal.
5.1.4 Stopping
Press the STOP button to stop the air
Solenoid valve
compressor. Operation stops when the airend and
Operation panel the air piping have dried for 5 minutes.
To stop the compressor immediately without
unloading, press the STOP button.
The motorized isolation valve closes.

Check the touch panel for pressures, and verify
that:
Oil pressure, interstage air pressure, 0 MPa (or 0.01
MPa depending on your operating conditions).
Check the condensate drain discharge from the
control line filter by checking the sight glass on the
control line filter. ( Refer to the 7.5. 8 ) (Fixed
speed type)
Disconnect the power. The Power light is

Control turned off.
line filter
IMPORTANT
Moisture can be removed from the airend chamber by
unload operation. It is effective to use unload stop
function to keep dry in the airend chamber to avoid the
rust formation
CONSIDERATION
The air compressor can restart automatically 20 seconds
after unload stop by retry function, if unload stop action is
made within 10 seconds after air compressor starting.
57
5. OPERATION PROCEDURE [Initial setting of OMR regulator]
5.2 Initial setting of OMR regulator

Set a control air pressure to a maximum level. Make sure that the vacuum indicator does not
Example: If a control air pressure varies between show a red mark.
0.55 MPa and 0.65 MPa, maintain it at
Make sure that there is no leak of the control air
its maximum 0.65 MPa.
pipe joints.
Pull up the regulator knob, and then the regulator
Press down the regulator knob to lock.
is unlocked or settable.
The oil mist remover makes the gear case internal
Turn the regulator knob so that the pressure gauge
pressure negative during operation reducing the oil
reads as follows:
pressure by 0.005 to 0.01 MPa. This is not abnormal.
The pressure gauge readings may increase/ Reset the oil pressure on the OMR relief valve.
decrease by 0.03 MPa as the control air pressure
Stop the air compressor. Make sure that the
decreases/increases by 0.10 MPa, respectively.
solenoid valve is de-energized to the closed
Due to the regulator’s characteristics, the pressure
position and the vacuum indicator shows a red
gauge reading rises as the control air pressure
mark.
drops.
Standard setting of regulator Air flow rate

MPa (liter/min)
0.15 - 0.18 Approx. 50
IMPORTANT
1. Maintain the pressure of a control air at the regulator setting value or more. If a control air pressure of this level cannot be
obtained, the ejector cannot operate and as a result, the gear case internal pressure rises.
When the gear case internal pressure reaches approximately 20 mmH2O, the OMR relief valve opens to atmosphere to prevent
excessive rise. This results in the venting of oil fume to atmosphere. Therefore, if a control pressure cannot be maintained at
the regulator setting, value, take precautions to keep the air compressor from inhaling the oil fume back into the air intake.
2. If two or more air compressors are in parallel, the system may force a specific unit to unload for a long period of time. The
unloaded air compressors oil mist remover ejector may seldom operate, thus opening its OMR relief valve frequently and
venting oil mists to atmosphere. To solve this problem, connect the unloaded air compressors control air pipe to an area in the
plant air piping system where pressure is consistently available, minimizing the amount of time the OMR relief valve opens.
3. The OMR relief valve shortly opens when the air compressor starts and stops, even when control air pressure is high. After
repeated starts and stops, the OMR relief valve may ooze a slight amount of oil. This is not unusual.
4. The oil mist remover consumes compressed air of approximately the value indicated above table. The exact air consumption
depends on the setting of the regulator.
5. Take precautions if the air compressor is used in AUTO operation mode, as the air compressor may not stop automatically, due
to the uninterrupted consumption of the compressed air by the oil mist remover.
58
5. OPERATION PROCEDURE [Daily operation of compressor]
5.3 Daily operation of compressor
CAUTION
● When using the air compressor, do not raise the discharge pressure excessively. Operating the air
compressor over the rated pressure can result in main motor overload, shutdown of the airend and/
or damage of parts.
● If the air relief valve has blown or a protective device has shutdown the air compressor, investigate
the cause of and take corrective action. If there are any questions or comments in taking these
actions, contact the local HITACHI distributor/master dealer or representative office.
5.3.1 Preparing the air compressor

Connect the power.
Solenoid valve
Check the Power light and touch panel, and
Operation panel verify that:
- the Power light is ON, and the touch panel has
Auto drain trap appeared.
Check the oil level gauge, and verify that:

- the oil stays around the upper or lower red lines of the oil
level gauge.
5.3.2 Starting the air compressor

Refer to 4.1 how to do.
Open the discharge stop valve.
Press the start button.

The motorized isolation valve opens.
The compressor switches to full load operation
Oil relief valve within 15 seconds for the Fixed speed type and
within 10 seconds for the V type.
Refer to the 4.4.2 (3) for the detail of dryer

operation.
Verify that the oil pressure is within the range

indicated in the table in 5.1.3. To regulate the oil
pressure, see 5.5.2.
Check the touch panel for a gradual rise of the

discharge air pressure, and verify that:
- the maximum discharge air pressure is less than the
rated pressure.
59
5. OPERATION PROCEDURE [Daily operation of compressor]
5.3.3 Starting
Verify that the oil level is kept between two red
lines at loading.
Ball valve Check the touch panel for operating pressures and
temperatures. Verify that: Discharge air pressure
(DIS. PRESS), interstage air pressure (INTSTG. P),
Pet cock oil pressure (OIL PRES), 1st stage discharge air
temperature (DIS. TEMP 1), 2nd stage discharge
air temperature (DIS. TEMP 2), 2nd stage suction
Auto drain trap temperature (2ND SUC. T.) and oil temperature
(OIL TEMP) are within the normal range, as shown
Drain port in the Proper pressure/ Temperature Indications on
touch panel table below.
Verify that the condensate is discharged
intermediately from the intercooler/aftercooler drain
port.（ Refer to the 7.5. 3 table.）
CONSIDERATION
Keep the pet cock of auto drain trap “Crack open” during
the dryer stopping as well as operating, because this Verify that dryer refrigerant pressure is 0.7 to
auto drain trap has a role to discharge the condensate in 1.2MPa, 10 minutes after air compressor running.
discharge air pipes.
Keep the pet cock of auto drain trap “Crack open”
and verify the slight amount of air is discharged.
5.3.4 Stopping
Solenoid valve
Press the STOP button to stop the air
Operation panel
compressor. Operation stops when the airend and
the air piping have dried for 5 minutes.
To stop the compressor immediately without
unloading, press the STOP button.
The motorized isolation valve closes.
Check the touch panel for pressures, and verify
that:
Oil pressure, interstage air pressure, 0 MPa (or 0.01
MPa depending on your operating conditions).
Check the condensate drain discharge from the
control line filter by checking the sight glass on the
control line filter. ( Refer to the 7.5. 8 ) (Fixed
speed type)
Control Disconnect the power. The Power light is
line filter turned off.
IMPORTANT
Moisture can be removed from the airend chamber by
unload operation. It is effective to use unload stop
function to keep dry in the airend chamber to avoid the
rust formation
CONSIDERATION
The air compressor can restart automatically 20 seconds
after unload stop by retry function, if unload stop action is
made within 10 seconds after air compressor starting.
60
5. OPERATION PROCEDURE [Oil mist remover daily operation, Adjustment procedure]
5.4 Oil mist remover daily operation Make sure that the pressure gauge reads as
5.4.1 During operation specified range.
Pressure gauge (MPa)
Make sure that the vacuum indicator does not
0.15 to 0.18
show a red mark.
Make sure that the condensate is not collected in

the filter bowl. If the condensate is collected,
push up the cock to drain the condensate.
Filter bowl
5.4.2 When stopped

Make sure that the vacuum indicator shows a red
Condensate drain cock
mark.
Vacuum indicator
5.5 Adjustment procedure Replace the consumable parts in the air intake
filter and suction throttle valve with new
■ Adjusting the suction bypass valve
consumable parts in accordance with the
(for fixed-speed compressor) appropriate maintenance schedule. For the
detail refer to the section 9, Maintenance the air
Suction throttle valve compressor.
■ Regulating the oil pressure
Air Intake filter
Locknut Adjusting Bolt

Seal washer (Suction Bypass Valve)
Usually keep the bolt tightened,
but not excessively.
When dust particles accumulate on the valve plate Oil relief valve
of the suction throttle valve, the suction vacuum Use the oil relief valve to regulate the oil pressure.
pressure may drop and eventually causing the To regulate the oil pressure, open the oil relief valve
discharge air temperature to rise cap, loosen the lock nut, and turn the regulating
The first steps to resolve the lower suction vacuum bolt to keep the oil pressure at the specified value.
pressure are as following. If the unloaded When the ambient temperature is 20℃ or higher,
interstage pressure drops as low as -0.08MPa or
the specified value is 0.12 to 0.16 MPa. When the
discharge air temperature is gradually increased.
ambient temperature is lower than 20℃, the specified
A) Clean or replace the air intake filter.
B) Clean the suction throttle valve’s valve plate. value is 0.14 to 0.18 MPa. For V type, adjust the
value at the maximum operating frequency.
If the air compressor cannot be shutdown to clean
these parts, turn the adjusting bolt (the suction Turn the regulating bolt clockwise to increase the
bypass valve) counterclockwise to open. This will oil pressure and vice versa.
allow the air intake and increase the discharge air Tighten the locknut and replace the cap.
pressure to be geater than -0.08MPa when IMPORTANT
running unloaded.
If the oil pressure is reduced to the specified or lower, the
CONSIDERATION oil pressure sensor detects it and shutdown the air
The interstage pressure of as low as -0.08 MPa during compressor. See 6. TROUBLESHOOTING to the
unloading period may increase the discharge air temperature. specified value for each type of air compressor
61
6. TROUBLESHOOTING
CAUTION
If a shutdown, alarm, problem or failure occurs, investigate the cause and take proper corrective action
before restarting. If there are any questions or comments, Contact the local HITACHI distributor/
master dealer or representative office.
6.1 Alarm and shutdown

Remove the cause with referring to the touch panel indication and this manual, and then press the RESET
button to clear the shutdown indication. With regard to the shutdown with a mark , contact the local HITACHI
distributor/master dealer or representative office. Depending on the type of shutdown/alarm, inspection and
replace, follow the procedure described in the CAUTION of 9. Maintenance.
6.1.1 SHUTDOWN/ALARM list

When connecting the power
(1) When connecting the power
Touch panel Indication Shut Condition and Type How to History
Cause What actions to take
Heading Trouble description down light (*9) timing V Fixed reset (*4) code
Reconnect the power cable tightly, check the
power supply and incoming power for loose Connect
Reversal phase Reverse phase
connections and change the connection location Detected for 3 ○ ○ 01
connection (*1) connection of 2 of the 3 phases, be sure to follow all the power
seconds after
Yes electrical safety procedures. See 4.5. Brinks after
connecting the
Reconnect the power cord tightly, power removing
Phase-lacking
SET & Phase-lacking check the power supply and fuse, ○ ○ the causes. 02
connection
CONNECT and take a corrective remedy.
ERR ① Brief instantaneous Power interruption
Power interruption ○ ○ 04
power interruption for 200ms or less.
Instantaneous AUTO Power interruption
Power interruption Restart - ○ ○ - 03
power interruption Blinks for 200ms to 5sec..
Power Power interruption
Power interruption ○ ○ 05
interruption for 6 to 20sec..
(2) During operating

Touch panel Indication Shut Type How to History
Cause What actions to take Condition and timing
Heading Trouble description down light (*9) V Fixed reset (*4) code
High ambient
1st stage temperature
discharge air Air intake filter - Dirty See 6.2. About 225℃ or higher 〇〇 55
temperature 2nd-stage airend air intake
efficiency - Lowered
Check valve – ● For working pressure
Compressed air leaked of 0.7MPa: About
2nd stage (from the aftercooler to the 230℃ or higher
discharge air airend when unloading) See 6.2. 〇〇 56
● For working pressure
temperature
Suction throttle of 0.93MPa: About
valve - Dirty 260℃ or higher
2nd-stage airend 0.27MPa or higher - 〇
Interstage
air intake efficiency See 6.2. 52
pressure error 〇
- Lowered 0.30MPa or higher -
SHUT
Yes Blinks
DOWN 2nd stage suction Intercooler – Dirty See 6.2. 73℃ or higher 〇〇 button 5B
temperature
Dirt of oil cooler
High ambient
Oil temperature temperature See 6.2. 73℃ or higher 〇〇 58
Oil temperature
control valve – Failed
Oil strainer and/or
0.08MPa or lower - 〇
oil filter – Dirty
● For operating Freq.
Oil pressure See 6.2. 110Hz or higher: 5C
0.08MPa or lower
Less oil amount 〇 -
● For operating Freq.
Less than 110Hz:
0.04MPa or lower
62
6. TROUBLESHOOTING [Protective device]
(2) During operating

Connection failure Check the 52X for proper operation
〇 -
52 answer of 52X and the wires for tightness.
Starting 51
(*13) Connection failure Check the 52 for proper operation
- 〇
of 52 and the wires for tightness.
42 answer Connection failure Check the 42 and 6 for proper After changing to
- 〇 16
(*13) of 42 or 6 operation and the wires for tightness. delta connection
Power supply voltage
Thermal relay - 〇
Overloading – Low or in unbalance
See 6.2.
(Main motor) Discharge air
SHUT (OVERLOAD: MAIN) Controller 〇 - 17
pressure – Too high Yes Blinks
DOWN (*13) button
High motor bearing
Check the motor bearing. Thermostat - 〇
temperature
Overloading Power supply voltage
(Fan motor) – Low or in unbalance See 6.2. Fan inverter 〇〇 53
(OVERLOAD: SUB) (*13) Cooling fan motor – Failed
DRYER (*5) (*13) Dryer protective
See 6.1.3. See 6.1.3. 〇〇 19
(Built-in dryer type) device ON
Motor temperature High motor surface
Clog or dirt of motor fin. See 7.5. 14 . 〇 - 83
(*13) temperature.
High ambient temperature
1st stage
discharge air Air intake filter - Dirty See 6.2. About 220℃ or higher 〇〇 25
temperature 2nd-stage airend air intake
efficiency - Lowered
● For working pressure of
Check valve – 0.7MPa: About 225℃ or
2nd stage
Compressed air leaked higher
discharge air See 6.2. ● For working pressure of
〇〇 26
(from the aftercooler to the
temperature 0.93MPa: About 255℃
airend when unloading)
or higher
Automatically
2nd stage suction
Intercooler – Dirty See 6.2. 68℃ or higher 〇〇 reset (*8) 2B
temperature
Dirt of oil cooler
Oil temperature High ambient temperature See 6.2. 68℃ or higher 〇〇 28

Oil temperature
ALARM control valve – Failed No Glows
①
Oil strainer and/or
Oil pressure oil filter – Dirty See 6.2. 0.1MPa or lower - 〇 2C
Less oil amount
Same as dryer Dryer protection
Dryer (*5) See 6.1.3. 〇〇 2E
shutdown device ON button
Load/unload Replace the consumable
Cycle time exceeds
cycle time (Load parts of suction throttle 1,000,000 cycles 〇〇 Press for 59
the set value.
count) over valve. seven seconds
Ambient Improve the ventilation so
High ambient 46℃ or higher, during
temperature that ambient temperature is 〇〇 29
temperature operation Automatically
(*14) lower than 45℃
reset (*8)
Controller fin Clog or dirt of oil/after Blow the oil/after cooler and
95℃ or higher 〇 - 81
temperature cooler or controller fin fin of fan inverter.
Clogging of air Clog of air intake Pressure differential of
See 7.5. 1 〇〇 21
intake filter filter -7.47 kPa or more button
(3) Others
Communication Wiring or setting Check the wiring, setting and Automatically
Communication error 〇〇 68
(CPU-MR) (Option) failure noise. reset (*8)
Lead-lag
Communication error Check the wiring, setting and
communication No Glows Communication error 〇〇 61
(Option) between lead-lag noise.
SET &
CONNECT Schedule Setting error for
Check the setting See 4.4.2 (7) 〇〇 62
ERR ② operation schedule operation
Controller Communication button
Check the wiring and noise. Communication error 〇 - 65
communication error in the controller
Yes Blinks
Fan inverter Communication error between
Check the wiring and noise. Communication error 〇 - 66
communication CPU PCB and fan inverter
63
(3) Others
Controller (*2) See page 6.1.2 See page 6.1.2 Controller failure 〇 - 13
Fan inverter See page 6.1.2 See page 6.1.2 Controller failure 〇 - 57
Check the controller,airend button
Retry Controller failure After retrying 〇 - 44
and other rotating parts.
ROM error Disconnect and restore the 47
Power
CPU PCB power. If failure occurs again, Power ON 〇〇
FRAM error restored 43
replace the CPU PCB.
Thermistor 2
TH2 disconnect TH2 disconnect 32
disconnect (*12)
Thermistor 3
TH3 disconnect TH3 disconnect Check the connector and 35
disconnect (*12)
DEVICE replace the thermistor if 〇〇
ERR TH4 disconnect TH4 disconnect Yes required Blinks Thermistor 4
36
disconnect (*12)
Thermistor 5
TH5 disconnect TH5 disconnect 37
disconnect (*12)
button
Pressure sensor 1 - 〇
PS1 disconnect PS1 disconnect 33
disconnect (*12) 〇 -
Check the connector and
replace the sensor if Pressure sensor 2
required disconnect (*12)
〇〇
Pressure sensor 4
disconnect (*12)
Motor grease Less applying the 200 hours no action after
Apply the grease 〇〇 B1
(Shutdown) grease the message appears.
Press for
Motor grease Less applying the Standard maintenance
No Apply the grease Glows 〇〇 seven seconds 99
(Alarm) grease schedule
(3) Others
A1-
IT PCB 1, 2 IT PCB defect Replace the IT PCB IT PCB error 〇〇 (*3)
A2
Replace the battery with a
Battery out Battery life Battery voltage low 〇〇 A3
new one. See 7.5. 11
SET &
CONNECT Communication error Wiring or device Check the wiring and noise, 69,
Communication error 〇〇
(IT-CPU), (TP-IP) failure replace the PCB if required A4
ERR ③ Glows
Communication Check the wiring and noise, Automatically 63,
Wiring or device
error (Modbus/ replace the PCB or repair the Communication error 〇〇 reset (*8) 68,
failure
RTU), (LAN) No external device if required. A6
Malfunction or setting Check the setting of
Communication
error of connected connected equipment, Communication error 〇〇 A7
error (Bluetooth)
equipment replace it if required
ALARM CT disconnect Check the CT and replace 2V or less when power
CT disconnect 〇〇 3A
the thermistor if required is connected (0A).
②
Ambient Ambient Check the connector and Glows
Indicate -30℃ or button
temperature sensor temperature sensor replace the thermistor if 〇〇 3B
lower
disconnect disconnect required
(*1) The air compressor with control transformer, such as 380-480V, indicates a phase-lacking connection as reversal phase.
(*2) Air compressor doesn't start for ten seconds with AUTO light blinking after RESET action.
In Vtype, the phase-lacking connection of R-phase and S-phase is indicated Controller error.
(*3) Air compressor doesn't start for ten seconds with AUTO light blinking after RESET action.
(*4) This depends on the model, type and manufacturing date.
(*5) Before pressing the RESET button, remove the cause of failure.
When overload occurs on Fixed-speed type, thermal relay reset action is required.
(*6) Shutdown or alarm is selectable for dryer defects. See 4.4.2 (3)
(*7) Fixed-speed type : When main motor overloading occurs, reset the thermal relay.
Vtype : When main motor overloading occurs, reset and restore the power.
(*8) When fan motor overloading occurs, reset the thermal relay.
(*9) After the failure recovering, automatically reset
(*10) Alarm light blinking means "ALARM" and shutdown relay Y3 is ON.
Alarm light blinking means "CAUTION" and caution relay Y2 is ON.
(*11) If MAINTENANCE notice is appeared on touch panel, follow the procedure in 7. Maintenance.
For the maintenance alarm, there is no history code.
(*12) When disconnect error occures, minimum value is indicated in the touch panel and history.
(*13) This may appear when the emergency stop button is manually reset. Because this is not an error, press RESET button to reset.
(*14) Because the sensor is in the package, indicated temperature can be higher than actual ambient temperature, especially just after air
compressor stopping.
64
6.1.2 How to identify the failure cause of “13 (controller error)” and “57 (fan inverter
error)” and check the history
When the controller or inverter error appears on touch panel, press MENU button, “ ” and “ ”, then
confirm the detail.
History code
● Controller error ● Check ● Controller error history
● Fan inverter error Shutdown contents
(1) Controller history code list

Code Type Details Probable cause Retry
Activation of current protection Lock of main motor, Exogenous noise
1-4 Overcurrent ○
circuit Rapid acceleration/deceleration
5 Overload Activation of electronic thermal Overload of main motor
7 Overvoltage Excessive voltage of the converter Excessive voltage of power line ○
8 EEPROM error Error data of EEPROM Exogenous noise, temperature increase
9 Undervoltage Voltage below the specified level Reduction of receiving voltage, IPS ○
10 CT error - CT circuit error, such as wiring disconnect
Receiving voltage is higher than specified when the air
15 Overvoltage Excessive voltage at no output
compressor stop
Reduction of controller fan revolution, disconnection of
20 Cooling fan defect -
controller fan wiring
Cooling fin, air intake hole, clogging of cooler, high
21 High temperature -
ambient temperature
23 Gate array error Gate array communication error Remove the noise influence
30 IGBT error Instantaneous over current Prevent the rush current
Clog or dirt of oil/after cooler, inlet or fin, or high
35 High moter temperature -
ambient temperature
41 Communication error Modbus communication error Remove the noise influence
Inconsistence between operation
99 Abnormal current (*1) Rotor rocked or steped-out ○
stasus and current
(*1) This failure is not appeared in CONTROLLER ERROR HISTORY in this page, but this can be checked in SHUTDOWN/ALARM HIS DETAIL 1/2 in 4.4.4 (3)
(2) Fan inverter history code list

Code Type Details Probable cause Retry
Activation of current protection Lock of fan motor
1-3 Overcurrent ○
circuit Rapid acceleration/deceleration
6-8 Overvoltage Excessive voltage of the converter High receiving voltage
10 Undervoltage Voltage below the specifi ed level Low receiving voltage
11 Phase-lacking - Phase imbalance or connection failure
17 High fan temperature Fan malfunction Fan rotating speed down, or disconnect the wiring ○
23 Overload Electrical thermal trip Overload of fan motor, restart immediately after stop ○
Clog or dirt of oil/after cooler, inlet or fin, or high
25 High internal temperatuer -
ambient temperature
31 Memory error Data writing error Exogenous noise or control cercuit malfunction
Communication error Communication error between TP Exogenous noise, touch panel malfunction or
32
TP and inverter connection falure
33 CPU error - Exogenous noise
38 Communication error Modbus - Communication error between inverter and PC board
51 Data save error - Low voltge, exogenous noise or control cercuit malfunction
65
6.1.3 Dryer failure and corrective proper action

If the dryer shutdown occurs with DRYER light blinking, investigate the cause and take proper corrective action
before restarting. After removing the cause, press the RESET button to clear the shutdown indication.
Phenomenon Probable cause Investigation Countermeasure Remarks

Thermal relay Overcurrent Power source voltage Adjust the power source voltage
trip
Refer to "Activate the high
High pressure side
pressure switch"
Phase lacking Loosen of power cable Tighten the cable
Contacts of contactor Change the contactor
Parts defect Jam of the refrigerant
Change the refrigerant compressor
compressor
Insulation resistance
Thermal relay failure Current Change the thermal relay
Wiring connection Tighten the wire
Activate the High intake refrigerant Ambient temperature Lower by 45℃
high pressure temperature
Check the cooler system of Clean the coolers, its fin and
switch
the air compressor cooling fan
Hot gas bypass valve Adjust or change the hot gas
Low pressure side
failure bypass valve
Package filter clog Filter condition Clean or replace the filter
Condenser fin covered
Condenser condition Clean the fin
dust particle
Condenser fan motor Action of fan control switch Change if failure
failure
Continuity of fan thermal
Change if failure
protector
Continuity of fan motor Change if failure
Contactor of fan motor Change if failure
Incorporation of non-
condensable gas Leakage from evaporator Change if failure
Pressure switch failure Continuity of pressure switch Change if failure
Solenoid valve failure Noise, action or voltage Change if failure
Activate the Leakage of refrigerant Leakage of refrigerant Fill the refrigerant after repair
overheat Overheat protection Continuity of overheat
protection thermostat failure Change if failure
protection thermostat
thermostat
High intake refrigerant
Hot gas bypass valve Adjust to specified pressure
temperature
WARNING
The dryer uses non-flammable, non-toxic, and odorless refrigerant (chlorofluorocarbon R-410A).
However, if chlorofluorocarbon leaks from the product and contacts fire, toxic gas is generated and
causes irritation to the eye and the throat. In addition, chlorofluorocarbon, being heavier than air, may
accumulate over the floor, which may lead to oxygen deficiency. Therefore if chlorofluorocarbon leaks,
extinguish fire and ventilate the room as sweeping the floor. After that, contact the local HITACHI
distributor/master dealer or representative office.
66
■ Adjusting the hot gas bypass valve

The hot gas bypass valve is adjusted in the factory 1. When specified dew-point temperature is
and does not require further adjustment for startup not available
commissioning, etc. Operate the dryer independently without compressed
However, air flow, then while checking the refrigerant pressure
● if specified dew-point is not available gauge, turn the adjusting screw counterclockwise
● if evaporating temperature is so low that the air slowly until the refrigerant pressure gauge is in the
cooler freezes range of 0.7 to 1.2 MPa.
and if the cause does not correspond to the
descriptions in TROUBLESHOOTING in the previous 2. When evaporating temperature is too low
page. the hot gas bypass valve may be improperly If the air cooler is frozen, stop the dryer and melt the
adjusted. In such a case, adjust the valve in the ice first. After that, operate the dryer independently
following procedure. without compressed air flow. Then, while checking
the refrigerant pressure gauge, turn the adjusting
Remove the hexagon cap nut and turn the screw clockwise slowly until the refrigerant pressure
adjusting screw using a hexagon wrench with a 10 gauge is in the range of 0.7 to 1.2 MPa. It takes 10 to
mm diameter until the valve is properly adjusted.
20 minutes until the pressure is stabilized.
Note) Before turning the adjusting screw, mark the cap and
adjusting bolt in advance so that the factory setting
position is indicated. After pressure adjustment, be sure
to tighten the hexagon cap nut back to its original state.
Tightening torque: approx. 196N・cm.
Hexagon
cap nut
Adjusting
screw
67
6. TROUBLESHOOTING [Troubleshooting of air compressor]
6.2 Troubleshooting of air compressor

■ Most common problems, causes and corrective actions are described below.
Phenomenon Touch panel indication example Cause Corrective remedies
NOT start 1. Power supply switch - OFF. 1. Check the power supply switch.
2. Power – Failed, or power source 2. Check the power supply.
voltage - Low. 3. Change 2 of 3 wires of the power
3. Power cable - In a reversal phase cord.
connection. 4. Reconnect the power cord tightly and
4. Power cable - In a phase-lacking check the power supply.
connection. NOTE: Phase-lacking is detectable only
(Note) See Note (3) in page 64 when connecting the power.
Shutdown - 1. 2nd-stage airend air intake 1. Clean or change the air intake filter
1st stage discharge air efficiency - Lowered 2. Lower the suction air temperature
temperature or 2. Air intake filter - Dirty
interstage pressure 3. Temperature of suction air-high
Shutdown – 1. Check valve – Compressed air 1. Replace the check valve.

2nd stage discharge leaked (from the aftercooler to the 2. Clean the suction throttle valve.
air temperature airend when unloading) [Fixed speed type]
2. Suction throttle valve - Dirty Note: For information about the suction
[Fixed speed type] bypass valve, see 5.5.
Shutdown – 1. Intercooler – Dirty 1. Clean the intercooler
2nd stage suction air
temperature
Shutdown – 1. Oil cooler – Dirty 1. Check the oil cooler.

Oil temperature 2. Room temperature – High 2. Lower the room temperature.
3. Oil temperature control valve – 3. Check the oil temperature control
Failed valve.
Shutdown – 1. Oil strainer and/or oil filter – Dirty 1. Clean the oil strainer
Oil pressure 2. Oil level – Low 2. Replace the oil filter.
3. Add the oil.
Shutdown – 1. Power supply voltage – Low 1. Rectify the power supply voltage.
Motors overload 2. Discharge air pressure – Too high 2. Check the suction throttle valve
3. Power supply - Imbalance [Fixed speed type]
4. Motor Insulation - Failure 3. Check the capacity control system.
4. Check the insulation resistance.
1. Power supply voltage – Low 1. Rectify the power supply voltage.
2. Cooling fan motor – Failed 2. Check the cooling fan motor.
3. Power supply - Imbalance (Measure insulation resistance etc.)
4. Motor Insulation - Failure
1. Power supply voltage – Low or in 1. Rectify the power supply voltage.

unbalance 2. Check the capacity control system.
Shutdown – 2. Discharge air pressure – Too high 3. Measure insulation resistance etc. or
Controller retry 3. Main motor – Overloading check the main motor.
NOTE: 4th retry action in ten minutes
becomes shutdown failure.
68
6. TROUBLESHOOTING [Troubleshooting of oil mist remover]
6.3 Troubleshooting of oil mist remover

Problems and actions to be taken are as follows.
① The vacuum indicator shows a red mark
YES
The pressure gauges reads zero (0) MPa. The control air is not supplied.
NO
YES Reset the regulator to a proper pressure.
Pressure setting of the regulator is lower ?
Clean the filter.
NO
Pressure of a control air is lower than the regulator YES Maintain the pressure of a control air at the regulator
setting value? setting value.
NO
The gear case or gear case vent pipe has a leak YES - Tighten every screw and plug to remove all leaks.
(for example, the oil filling port plug on the gear case is not tight). - Make sure that the OMR relief valve is closed.
NO
The solenoid valve may have problem or the remover
element may be dirty.
If the solenoid valve has no problem replace the element.
② The OMR relief valve opens immediately when starting the air compressor (the control air pressure is still
low) or when the DSP has stopped. This is a normal occurrence.
YES
The OMR relief valve is dirty or stuck open by a foreign Disassemble and clean the OMR relief valve.
object. Replace if necessary.
NO
Go to the procedure ①. The vacuum indicator shows a
red mark. (Gear case has a positive internal pressure.)
NOTE:
The OMR relief valve opens immediately when starting the DSP (the control air pressure is still low) or when the DSP has stopped.
This is a normal occurrence.
③ Oil is vented through the ejector’s compressed air outlet (the separated oil is not being recovered).
Accumulated oil is visible in the tube between the YES
Clean the nozzle of the float trap.
element housing and the float trap.
NO
Upper or lower packing is not seated properly on the YES Reinstall the element, seating the packing properly for a
element ? maximum sealing performance.
NO
YES
Control air contains oil ? Check the control air for oil contents.
NO
Element may be dirty.
Inspect the element and replace if necessary.
④ Oil pressure is low (oil pump may be inhaling air).

Problem of compressor (dirty oil filter, low oil pressure due YES Perform necessary adjustment or replacement.
to oil leakage, failure of oil pump or oil relief valve, etc.)
NO
Foreign matter in float trap nozzle (Check for a large
YES Disassemble and clean the float trap nozzle and the float
amount of air sucked from the oil collecting pipe to oil
trap.
pump suction side.)
69
7. MAINTENANCE
CAUTION
● Always use licensed technicians for servicing.
● Before servicing the air compressor, carefully read “1. SAFETY PRECAUTIONS”.
● Before servicing, disconnect the power to prevent an electric shock.
● The inverter is still live immediately after disconnecting the power. Before servicing the instrument/
control panel, verify that the inverter’s charge indicators are off or wait 10 minutes after disconnecting
the power. ( )
● Before removing or disassembling any parts on the air compressor, stop it, disconnect the power and
make sure that the internal pressure of the air compressor has dropped to atmospheric pressure to
prevent high pressure air from blowing off and causing injury. Special attention shall be paid to the
piping between the compressor check valve and stop valve located in the air discharge piping.
7.1 Periodical maintenance of air compressor

(1) The periodic maintenance schedules are based on (6) On a daily basis, fill out the “14. OPERATION
normal environmental and operating conditions, if RECORD LOGBOOK” with the operating data and
the environmental and operating conditions of the conditions of the air compressor. If the data
air compressor are severe, service the air deviates from the benchmark in the logbook,
compressor at more frequent intervals. service the air compressor or call the local
(2) Standard maintenance service is not considered
office for service. This logbook is useful for the
warranty.
service, repair, and investigation of the cause of
(3) During inspection, if a part is found to be worn, failure.
faulty or damaged, replace it.
(7) Overhauling
(4) The annual maintenance schedule is considered Overhauling consists of changing the existing
the most important preventative maintenance airend with a new replacement airend.
service. Do not neglect this maintenance schedule. Overhaul the air compressor at 6 years.
(5) Use genuine HITACHI replacement parts.
How to select and use the maintenance schedule (A) or (B)

1. Standard maintenance schedule is divided into two types of schedules depending on the operating
hours. Select the maintenance schedule that best fits the operating hours of the air compressor.
Maintenance Schedule (A): for 8,000 hours/year or less operation
(1) A standard of operating hour/maintenance period is 650 hours/month, 2,000 hours/3-mouths, 4,000
hours/bi-annually, 8,000 hours/year, 16,000 hours/every 2-year, 32,000 hours/every 4-year, and 48,000
hours/every 6-year.
(2) Conduct the maintenance work when the air compressor operating hour reaches a standard time as
shown above.
Maintenance Schedule (B): for 4,000 hours/year or less operation

(1) A standard of operating hour/maintenance period is 325 hours/month, 2,000 houes/bi-annually, 4,000
hours/year, 8,000 hours/every 2-year, 16,000 hours/ every 4-year, and 24,000 hours/every 6-year.
(2) In case of the long term suspension, frequent loading and unloading, hot and high humidity, harmful gases
environment and/or dusty environment, this standard is not applicable. Follow the Maintenance schedule (A).
CONSIDERATION
(1) If the annual operating hour is longer than 6,000h, follow the hours indicated in “Maintenance schedule A”.
(2) Unless otherwise specified, conduct the maintenance as it shows repeatedly.
70
7. MAINTENANCE [Standard maintenance schedule]
7.2 Standard maintenance schedule

Maintenance schedule A (for 8,000 hours/year or less operation)
Follow this schedule (A) if the MAINT.SCHEDULE : A appears on the touch panel.
○●… Replace △○… Complete service in house
△▲… Clean or check ▲●… Ask your distributor to service
1 Daily schedule and 3-month (for 8,000 hours/year or less operation)

Category Type
Part or Item Action Remarks
Daily 3-Month V Fixed
Touch panel indication Check △ ○ ○ Record data in the OPERATION RECORD LOGBOOK.
Oil level Check △ ○ ○ Add as required
Aftercooler/ Intercooler - Condensate Drain △ ○ ○
Control line filter - Condensate Check △ - ○
Main motor greasing - △ ○ ○ Fixed speed type: both DE / NDE side, Vtype: DE side.
2 Bi-annual schedule (for 8,000 hours/year or less operation)

Type
Part or Item Action Category Remarks
V Fixed
Air intake filter Clean △ ○ ○
Oil filter (secondary) - Pressure Check △ ○ ○ Replace as required.
Control line filter- Condensate Clean △ - ○
Strainer - Aftercooler condensate drain Clean △ ○ ○
Strainer - Intercooler condensate drain Clean △ ○ ○
Lubricating oil Replace ○ ○ ○
Oil strainer (primary) Check & Clean ▲ ○ ○
Aftercooler/ Intercooler/ Oil cooler Check ▲ ○ ○ Clean as required.
Hi-Precooler (air side) Check ▲ ○ ○ Clean as required. (Only 0.93MPa)
Blowoff solenoid valve - Operation Check ▲ ○ ○
Check valve - Leakage Check ▲ ○ ○
Air relief valve - Operation Check ▲ ○ ○
3 Annual and 3-year schedule (for 8,000 hours/year or less operation)

Category Type
1-year Every 3-year V Fixed
Air intake filter Replace ○ ○ ○
O-ring - Aftercooler condensate Replace ○ ○ ○
Gasket - Intercooler condensate strainer Replace ○ ○ ○
Joints, Bolts, Nuts Tighten/Check ▲ ○ ○
Thermistor, Pressure sensor, PCB other Electric parts Check ▲ ○ ○ Change any operating parts in need of replacement.
Fan Check for crack/Clean ▲ ○ ○
DCBL controller Check & Clean ▲ ○ - Clean the fin and duct.
Fan inverter Check & Clean ▲ ○ ○ Clean the fin.
Orifice- Aftercooler condensate Check & Clean ▲ ○ ○
Orifice and check valve- Intercooler condensate Check & Clean ▲ ○ ○
Aftercooler, Intercooler, Oil cooler Check & Clean ▲ ○ ○
Hi-Precooler Check & Clean ▲ ○ ○
3-Way solenoid valve & capacity control system Check ▲ - ○
Blowoff solenoid valve (1) (2) Check ▲ ○ -
Air relief valve Check & Clean ▲ ○ ○
Protection, Safety device Check ▲ ○ ○ Change any operating parts in need of replacement.
Motors Check & Clean ▲ ○ ○ Clean and measure the insulation for any resistance.
71
Category Type
1-year Every 3-year V Fixed
Blowoff silencer Check ▲ ○ ○ Check for loose screws and other abnormalities. Replace as required.
Demister - Drain separator Check & Clean ▲ ○ ○
Oil filter (secondary) Replace ● ○ ○
Consumable parts - air cylinder Replace ● - ○ Replace the gaskets, etc together.
Seal washer - Suction throttle valve Replace ● - ○
Relay (Drain solenoid valve) Replace ● ○ ○
Temperature control valve Replace ● ○ ○ Replace the O-rings as well.
Fan motor bearing Replace ● ○ ○
4 2-year schedule and 4-year schedule (for 8,000 hours/year or less operation)
Category Type
2 years 4 years V Fixed
Control line filter element Replace ○ - ○ Replace the O-ring as well.
Load/unload cycle time over (1,000,000 cycles)
Blowoff solenoid valve (1) (2) Replace ● ○ -
May be further used if appropriate.
Consumable parts - Oil pump Replace ● ○ ○ Replace the O-ring and packing as well.
Check valve Replace ● ○ ○
Solenoid valve - Intercooler/ Aftercooler condensate Replace ● ○ ○ Replace the strainer as well.
Check valve & strainer- Intercooler condensate Replace ● ○ ○
Control line check valve Replace ● - ○
Controller fan (1), DCBL controller Replace ● ○ -
Cooling fan - control panel Replace ● ○ ○ (Equipped type)
Check for contamination and discoloration. Replace as
PCBs, modules, FFC (flat cable) Check/Clean/Replace ● ○ -
required. May be further used if appropriate (except FFC)
5 6-year schedule: Overhauling (for 8,000 hours/year or less operation)

Type
V Fixed
Electromagnetic contactor Check ▲ ○ ○ Replace as required.
DCBL motor Check ▲ ○ - Magnetic force
Airend (1st stage, 2nd stage) Replace ● ○ ○ A whole airend is replaced with a new (*1)
3-Way solenoid valve Replace ● - ○
Oil strainer (primary) Replace ● ○ ○
Control line filter Replace ● - ○
Oil level gauge Replace ● ○ ○
Smoothing capacitor - DCBL controller Replace ● ○ -
Control PCB, power supply PCB, Replace Check for contamination and discoloration.
Check/Clean/Replace ● ○ ○
as communication PCB, touch panel Replace as required. It can be used further if appropriate.
Lithium battery Replace ● ○ ○
Fan inverter Replace ● ○ ○
Bearing for gear case Replace ● ○ ○
Shaft seal parts - Main motor Replace ● ○ ○ Located on the main motor flange.
Main motor bearing Replace ● ○ ○
(*1) For the 3rd overhaul, the airends will be replaced with new ones.
(*2) Electric parts not discribed in the table are recomended to replace every 8 years.
72
Maintenance schedule B (for 4,000 hours/year or less operation)

Follow this schedule (B) if the MAINT.SCHEDULE : B appears on the touch panel.
○●… Replace △○… Complete service in house
△▲… Clean or check ▲●… Ask your distributor to service
1 Daily schedule (for 4,000 hours/year or less operation)

Type
V Fixed
Touch panel indication Check △ ○ ○ Record data in the OPERATION RECORD LOGBOOK.
Oil level Check △ ○ ○ Add as required
Intercooler - Condensate Drain △ ○ ○
Control line filter - Condensate Check △ - ○
2 Bi-annual schedule (for 4,000 hours/year or less operation)

Type
V Fixed
Air intake filter Clean △ ○ ○
Oil filter (secondary) - Pressure Check △ ○ ○ Replace as required.
Control line filter - Condensate Clean △ - ○
Strainer -Aftercooler condensate Clean △ ○ ○
Strainer -Intercooler condensate Clean △ ○ ○
Oil strainer (primary) Check & Clean ▲ ○ ○
Aftercooler/ Intercooler/ Oil cooler Check ▲ ○ ○ Clean as required.
Hi-Precooler (air side) Check ▲ ○ ○ Clean as required.
Blowoff solenoid valve - Operation Check ▲ ○ ○
Check valve - Leakage Check ▲ ○ ○
Air relief valve - Operation Check ▲ ○ ○
Main motor greasing - △ ○ ○ Fixed speed type: both DE / NDE side, Vtype: DE side.
3 Annual schedule (for 4,000 hours/year or less operation)

Type
V Fixed
Lubricating oil Replace ○ ○ ○
Air intake filter Replace ○ ○ ○
O-ring - Aftercooler condensate Replace ○ ○ ○
Gasket - Intercooler condensate strainer Replace ○ ○ ○
Joints, Bolts, Nuts Check & retighten ▲ ○ ○
Thermistor, Pressure sensor, PCB other Electric parts Check ▲ ○ ○ Change any operating parts in need of replacement.
Fan Check for crack/Clean ▲ ○ ○
DCBL controller Check & Clean ▲ ○ - Clean the fin and duct.
Fan inverter Check & Clean ▲ ○ ○ Clean the fin.
Orifice- Aftercooler condensate Check & Clean ▲ ○ ○
Orifice and check valve- Intercooler condensate Check & Clean ▲ ○ ○
Aftercooler/ Intercooler/ Oil cooler Check & Clean ▲ ○ ○
Hi-Precooler Check & Clean ▲ ○ ○
3-Way solenoid valve & capacity control system Check ▲ - ○
Blowoff solenoid valve (1) (2) Check ▲ ○ -
Air relief valve Check & Clean ▲ ○ ○
Protection, Safety device Check ▲ ○ ○ Change any operating parts in need of replacement.
Motors Check & Clean ▲ ○ ○ Clean and measure the insulation for any resistance.
Blowoff silencer Check ▲ ○ ○ Check for loose screws and other abnormalities. Replace as required.
Demister - Drain separator Check & Clean ▲ ○ ○
73
4 3-year and 4-year schedule (for 4,000 hours/year or less operation)

Category Type
3 years 4 years V Fixed
Control line filter element Replace ○ - ○ Replace the O-ring as well.
Oil filter (secondary) Replace ● ○ ○
Consumable parts - air cylinder Replace ● - ○ Replace the gaskets, etc together. (*1)
Seal washer - Suction throttle valve Replace ● - ○
Load/unload cycle time over (1,000,000 cycles)
Blowoff solenoid valve (1) (2) Replace ● ○ -
May be further used if appropriate.
Consumable parts - Oil pump Replace ● ○ ○
Check valve Replace ● ○ ○
Solenoid valve - Intercooler/ Aftercooler condensate Replace ● ○ ○ Replace the strainer as well.
Check valve & strainer- Intercooler condensate Replace ● ○ ○
Check valve - Control line Replace ● - ○
Controller fan (1), DCBL controller Replace ● ○ -
Cooling fan - control panel Replace ● ○ ○ (Equipped type)
Relay (Drain solenoid valve) Replace ● ○ ○
Fan motor bearing Replace ● ○ ○
Check for contamination and discoloration. Replace as
PCBs, modules, FFC (flat cable) Check/Clean/Replace ● ○ -
required. May be further used if appropriate (except FFC)
(*1) When the power-saving operation is used, the parts need to be replaced every 2 years.
5 6-year schedule: Overhauling (for 4,000 hours/year or less operation)

Type
V Fixed
Electromagnetic contactor Check ▲ ○ ○ Replace as required.
DCBL motor Check ▲ ○ - Magnetic force
Temperature control valve Replace ● ○ ○ Replace the O-ring as well.
Airend (1st stage, 2nd stage) Replace ● ○ ○ A whole airend is replaced with a new (*1)
Main motor bearing Replace ● ○ ○
Demister - Condensate separator Replace ● ○ ○
3-way solenoid valve Replace ● - ○
Oil strainer (primary) Replace ● ○ ○
Control line filter Replace ● - ○
Oil level gauge Replace ● ○ ○
Smoothing capacitor - DCBL Controller Replace ● ○ -
Control PCB, power supply PCB, Replace Check for contamination and discoloration.
Check/Clean/Replace ● ○ ○
as communication PCB, touch panel Replace as required. It can be used further if appropriate.
Lithium battery Replace ● ○ ○
Fan inverter Replace ● ○ ○
Shaft seal parts - Main motor Replace ● ○ ○ Located on the main motor flange.
(*1) For the 3rd overhaul, the airends shall be replaced with new ones.
(*2) Electric parts not discribed in the table are recomended to replace every 8 years.
74
7. MAINTENANCE [Maintenance schedule for dryer and oil mist remover]
7.3 Maintenance schedule for dryer

Service Interval
Dally Bi-annually Annually 6-yearly
Refrigerant pressure gauge Check △
Drain trap Check △ Check that condensate is drained properly.
Drain trap Clean △
Drain trap O-ring Replace ○
Condenser Clean ▲ Remove dust and dirt.
Cooling fan motor Check/Clean ▲ 1 MΩ or more with DC 500V megohmmeter.
Retighten the terminal, check the wire shield for damage, and clean the
Electrical parts, switches, etc Check/Clean ▲
surface. Replace if malfunctioning.
Fan control switch Replace ●
Hot gas bypass valve Replace ● If there is no abnormality, continuous use is allowable.
Solenoid valve Replace ● If abnormality is found, replace it immediately at
Refrigeration compressor Replace ● anytime.
Dryer heat exchanger Replace ●
Drain trap Replace ○
IMPORTANT
Follow the each local law and/or regulation for the handling (inspection) of the fluorocarbon.
7.4 Maintenance schedule for oil mist remover

To ensure long and successful operation of the Oil These maintenance intervals are not considered
Mist Remover, follow the standard maintenance warranty.
schedule specified below. If an inspected part is worn, faulty or damaged,
The standard maintenance schedule service replace it as soon as possible.
intervals stated below are based on normal ○●: Replace △▲: Clean or check
environmental and operating conditions. If the Oil ○△: Complete service in house
Mist Remover is in severe environmental and ●▲: Ask your distributor to service
operating conditions, use more frequent service
intervals.
Item Daily Bi-annually Annually 6-yearly Remarks

Regulator settings △
Vacuum indicator △
OMR relief valve △
Regulator performance △
Float trap nozzle △ Disassemble and clean.
Vacuum indicator △ Disassemble and clean.
Filter element △ Disassemble and clean.
Remover element ●
OMR relief valve sheet/spring ●
Vacuum indicator ●
Filter regulator ● Disassemble and clean. Replace diaphragm and valve stem.
Ejector ▲ Disassemble and clean. Replace if it is too dirty.
Solenoid valve ▲ Disassemble and clean. Replace as required.
Solenoid valve ●
IMPORTANT
The oil mist remover reduces oil consumption to almost zero. However, the oil should still be replaced biannually.
Deteriorated oil can cause the oil strainer clog or bearing damage.
75
7. MAINTENANCE [How to service]
7.5 How to service

Before servicing the air compressor, stop it, disconnect the power (turn off the earth leakage (ground) circuit
breaker) and verify that the compressor’s internal pressure has dropped to atmospheric pressure.
The maintenance intervals shown refer to the standard Maintenance Schedule (A).
1 Cleaning of air intake filter (Bi-annually)

If an air intake filter clogging alarm is displayed, A pressure sensor is provided on the suction throttle
clean, and replace if necessary, the filter element as valve to detect the pressure differential across the air
soon as possible. intake filter. When the sensor detects a pressure
If the air compressor is operated with clogged filter differential as large as 4.98 kPa during operation, AIR
element, work efficiency of the compressor will FILTER appears on the touch panel with E0.21 on
deteriorate. In addition, the filter element may be monitor display. If this occurs, clean or replace the
damaged. air intake filter in accordance with Maintenance
Schedule (A) or (B). The procedure for cleaning the
air intake filter is as follows.
Stop the air compressor, disconnect the power

and verify no internal pressure.
Differential pressure sensor
Remove front door (1) [Ref No. 904].
Duct
Remove the cover and wipe away the dirt inside of
Air Intake filter the duct before removing the air intake filter.
Cover Loosen the wing nut and remove the air intake
filter. Make sure the contamination and/or dust
doesn’t enter the airend side.
Tap the air intake filter to remove large particles.
Then blow air to clean the surface of filter.
Wing nut In the case of oily or carbon dust, dip the element
into neutral detergent and water solution for about
30 minutes. Rinse the element several times with
clean water (water pressure is less than 0.27MPa)
and air-dry it. Confirm the element is dried
completely.
Reinstall and tighten the wing nut.
IMPORTANT CONSIDERATION
Do not reuse the filter after more than 5 times of cleaning. If the air intake filter is clogged with dust/dirt particles;
If the filter is heavily dirtied, replace it with a new one. Differential pressure (resistance of flow) across the air
After cleaning of filter element, put a lamp inside the intake filter increases, which results in decreased air intake
element and check if no damage happens to it before to the airend and a rise in discharge air temperature.
reuse. To avoid a problem, service the air intake filter regularly.
If the compressor room environment is dusty or dirty,
service the air intake filter more frequently than instructed
on the Maintenance Schedule.
76
2 Depressurizing the system

Before cleaning the drain pipe, intercooler,
aftercooler, control line filter, or replacing the check
Aftercooler side
valve, reduce the internal pressure to 0 (zero) by
Ball valve (2) Three-way change valve opening the condensate drain.
Ⓔ Ⓕ Stop the air compressor and turn off the main

Ⓓ power.
Ball valve
(1) Ⓒ Ⓐ Ⓑ Close the stop valve on the discharge pipe side.
Remove rear panel (1) [Ref No. 991] and rear panel
(3) [Ref No. 913].
(1) Intercooler side

Intercooler side
Turn the three-way change valve from Ⓐ to Ⓑ.
(2) Aftercooler side
Turn the ball valve (1) from Ⓒ to Ⓓ. And Turn the
ball valve (2) from Ⓔ to Ⓕ.
Check that air does not come out through the

condensate drain ports of the intercooler or
aftercooler.
77
Condensate drain port (Intercooler/Aftercooler) (every day) Clean the strainer elements (Bi-annually)
3
& Orifices (Annually) Condensate draining (Intercooler/Aftercooler) (2-yaer)
■ Check the condensate draining
Everyday, verify that air containing condensate is
discharged intermittently from the intercooler and
after cooler drain ports. If condensate is not
drained, clean and unclog the strainer element
Intercooler
drain port Aftercooler and orifice.
drain port During the load operation, condensate is
discharged from these solenoid valve as following
table.
Solenoid valve Solenoid valve
Model
Open Closed
45/55kW 2 seconds 43 seconds
75kW 2 seconds 28 seconds
■ Cleaning of strainer element

The strainers of both intercooler and aftercooler
needs to be cleaned.
Solenoid valve -
Intercooler condensate Discharge the compressed air in the procedure
in 7.5. 2 .
Solenoid valve -
Aftercooler condensate Remove the lid from the strainer.
Remove the element, wash with water and
Strainer - Intercooler
condensate drain blow air.
Drain pipe Replace the cleaned element in its original
position and set the O-ring or gasket, and plug
properly.
[Aftercooler side] [Intercooler side] ■ Cleaning of orifice
Solenoid valve Strainer assembly Inspect and clean the orifices annually. Be sure to
stop the air compressor before inspecting and/or
Strainer cleaning the orifices.
Strainer Element
■ Replacement of condensate drain
Element Gasket solenoid valve
O-ring Replace the condensate drain solenoid valve
Plug
Plug
every 2 years (if operating 8000 hours/year) or 3
Tighten years (if operating 4000 hours/year) to new whole
Tighten
Loosen Loosen assembled parts.
IMPORTANT
Orifice
Operating the air compressor without draining the
condensate from the intercooler/aftercooler, may rust the
Drain pipe
airend internally and cause a major failure.
CONSIDERATION
The higher the temperature and humidity, the more
condensate is produced.
Condensate may not be produced on during winter.
78
4 Lubricating oil replacement (Bi-annually)

■ Oil drain
Stop the air compressor and disconnect the
power. Remove the left door.
Place oil pans under the oil drain ports ①, ②, and
③. The dimension of oil pan shall be approximately
75 × 250 × 300 mm. Also prepare a plastic container
having a capacity equal to or larger than the
volume of oil to be filled (15 L).
Remove the plugs of oil drain ports ① and ②.
Then connect steel pipes to the ports. The size of
the steel pipes shall be approximately 1/2B × 250
to 300 mm for oil drain port ①, and approximately
1/2B × 50 to 100 mm for drain port ② After that,
Left door Front door (1) open drain valves ① and ② to drain lubricating oil.
Remove the plug from oil drain port ③ to drain
Plug lubricating oil.
(for oil/air vent) Oil case
Replace all lubricating oil bi-annually. Also once a
Plug
(for oil/air vent)
year, remove the oil port cover and clean sludge
off the bottom of the gear case with a wire brush.
Oil filling port plug
Close oil drain valves ① and ②. Attach the plugs
to oil drain ports ①, ②, and ③, and then securely
Oil cover
tighten them.
Oil drain valve ①
(for oil case draining) ■ Oil filling
Remove the oil filling port plug, and fill the oil until
Oil drain valve ②
(for oil case draining)
the oil reaches the upper red line of the oil level
gauge.
Oil filter ■ Check/refilling

Yellow line Turn on the power, press the START button
and press the STOP button after 5 – 6
Oil drain port ① Oil drain port ② seconds running.
Pan (with plug) (with plug)
Check the oil level on the oil level gauge. The oil
level drops because lubricating oil flows to the
[Rear view]
piping, oil cooler and so on.
10 Disconnect the power and add the oil until upper
red line.
11 After refilling is complete, plug tightly.
12 Turn the power on, press the START button
and make sure the oil level is between the upper
and lower red lines of the oil level gauge.
13 Make sure no oil leaks from the oil drain valve and
Oil drain port ③ plugs.
(with plug)
WARNING
● Change the oil regularly, as instructed in the standard maintenance schedule ( 7.2). Neglecting to
change the oil causes oil deterioration that could result in clogging of the oil strainer and a fire.
● Be sure to use the recommended lubricating oil on page 5.1.1. Absolutely DO NOT mix different types
of lubricating oil.
● Overfilling with lubricating oil may increase shaft power and result in rise in oil temperature.
79
5 Cleaning of oil strainer (Primary side) (Bi-annually)

Drain lubricating oil in the procedure described in
7.5. 4 .
Remove left door (1) [Ref. No. 991] and left door
(2) [Ref. No. 910].
Remove the strainer cover. Then remove the oil
strainer and clean it.
Replace the oil strainer when overhauling the air
compressor.
CONSIDERATION
Oil Strainer Clogging of the oil strainer drops the oil pressure of the
air compressor.
● Vtype
If the oil pressure sensor detects an oil pressure as low
Strainer cover as 0.08 MPa or lower for operation frequency 110 Hz
or higher, or 0.04 MPa for operation frequency less than
110 Hz, the air compressor automatically shutdowns.
● Fixed-speed type
If oil pressure sensor detects an oil pressure as low as
0.08MPa or lower, the air compressor automatically
shutdowns.
6 Replacement of oil filter (Secondary side) (Annually)

Drain lubricating oil in the procedure descried in
7.5. 4 .
Remove the element using a filter wrench.
Apply clean oil onto the filter O-ring. Tighten the
oil filter until the O-ring surface comes in contact
with the oil filter seating surface.
Seat the oil filter O-ring by tightening the filter with
both hands. Immediately after the air compressor
restart verify that there is no leaks on the oil filter.
Apply clean oil onto the filter O-ring. Tighten the
oil filter until the O-ring surface comes in contact
with the oil filter seating surface.
Pan Seat the oil filter O-ring by tightening the filter with
(Prepare a pan with a size of both hands. Immediately after the air compressor
approx. 20 x 100 x 250 mm)
restart verify that there is no leaks on the oil filter.
CONSIDERATION
Clogging of the oil filter drops the oil pressure of the air
compressor.
● Vtype
If oil pressure sensor detects an oil pressure as low as
0.08MPa or lower for operation frequency 110 Hz or
higher, or 0.04 MPa for operation frequency less than
110 Hz, the air compressor automatically shutdowns.
● Fixed-speed type
If oil pressure sensor detects oil pressure as low as
0.08MPa or lower, the air compressor automatically
shutdowns.
80
7 Operation check of air relief valve (Bi-annually)

Maintain the rated maximum discharge pressure
[Rear view]
(ex. 0.70MPa).
Air Relief valve ring
Air Relief valve
Pull the ring connected to air relief valve.
Verify that the air relief valve operates properly and

get a hand off of the ring.
WARNING
When checking the performance of air relief valve
with the enclosure removed, keep your face away
from the air relief valve. High pressure air
containing dust particles can cause severe injury.
Rear cover (3)

Rear cover (2) Rear cover (1)
[Fixed-Speed type]
Verification of condensate discharge from the control line filter (every day).
8
Cleaning of control line filter (Bi-annually)
■ Verification of condensate discharge

from the control line filter (every day).
■ Cleaning of control line filter

Depressurize the system described in 7.5. 2 .
Control line filter

Remove front door (1) [Ref. No. 904].
drain port
Remove the control line filter element, and then
use an air nozzle to blow out the inside surface
(reverse flow action) of the control line filter
element in order to remove any dust particles.
Replace the element at least every 2 years.
Control line filter
Sight glass
81
9 Cleaning of cooler (Annually)
１ For light and non-greasy dust particle

Remove the front door and panel and rear panel
[Ref. No. 904, 905, 906, 944, 953, 911, 912, 913].
Maintenance Remove the maintenance cover (1) (2) (3) (4).
cover (2)
Operation panel Use an air nozzle to blow the cooler surfaces.
For heavy and greasy dust particles

2
(detaching the cooler)
Remove the enclosure panels.
Front panel Drain the oil from the system.

Front door (2)
Front door (1) Disconnect all air / oil pipes at the joints.
Front frame
Disconnect the discharge pipe.
Loosen and remove the cooler bolts.

Maintenance cover (4) Maintenance cover (3)
Maintenance cover (1) Magnet rubber
For heavy and greasy dust particles

3
(cleaning the detached cooler):
Use an air nozzle to blow the cooler surfaces.

Soak the cooler in a detergent bath or spray
detergent onto the cooler. Use an air nozzle to
blow the cooler surfaces.
Generally, there are 3 kinds of dust and dirt particles.
・Light dust particles
・Heavy dust particles
・Greasy dust particles
Contact the local HITACHI distributor/master
dealer or representative office for the detail.
Rear panel (3) Rear panel (1)
Rear panel (2)
82
10 Replacement of check valve (2-yearly)
１ Depressurizing the system

Gasket (1) Depressurize the compressed air in the air compressor
as described in 7.5. 2 .
Gasket (2)
Check valve cover 2 Removing the enclosure panels
(upper)
Gasket Remove the enclosure panels, such as front door (1)
Check valve [Ref. No. 904], front panel [Ref. No. 906].
Gasket
3 Disassembly
Check valve cover
(lower) Loosen and remove the bolts tightened to the
check valve cover.
Remove the check valve cover, gasket, check

Flow direction (arrow direction)
valve, and gasket.
Be careful for installing direction of the check valve.
4 Cleaning and inspection

Sufficiently clean the check valve and check valve
cover and so on. Make sure that no rust particles
and/or fragmented gaskets are left on the valve and/
or gasket contacting surfaces.
83
11 Battery replacement
(1) Battery life and specification
Operation panel ● The battery needs replacement every 8 years as
standard.
● Use Hitachi genuine parts. Contact the local

office for the replacement.
(2) How to replace the battery
Don’t disconnect the power during battery replacement.
If the power is disconnected during replacement, the
saved data may be deleted.
Verify the power light glows.
Remove the USB cover to access the battery.

Loosen, remove the screw, and remove the
+
- connectors.
Connector Replace the battery.

Battery
Connect the connectors, and close the USB cover.
Fixing band
Screw
WARNING
USB cover
A discharged battery may explode. Do not set
fire to it. Do not recharge it.
CAUTION
The used battery shall be disposed of properly
in accordance with your local government
disposal regulations.
84
12 Maintenance of main motor

Temperature increase Disassembling
If the Touch panel indicates main motor overload In a severe environment (dirty, corrosive, high dust
[OVERLOAD, MAIN] (fixed-speed type) or or high powder), disassemble and service the
controller error [CONTROLLER ERR] (Vtype), motor every two years. In a normal environment,
investigate the cause of the excessive heat and disassemble and service the motor every six years.
utilizing the Motor diagnostics and troubleshooting For the most common motor problems, see the
chart below. Motor diagnostic and troubleshooting chart
below. If the problem cannot be solved with the
Cleaning
chart, contact the local HITACHI distributor/master
Clean the motor periodically to prevent dust
dealer or representative office.
particles from accumulating inside and outside of
the motor. When servicing the air compressor,
measure the insulation resistance of the motor
coil with a 500V megohmmeter and verify that
the insulation resistance is 1MΩ or more.
Motor diagnosis and troubleshooting

Overload indication
Excessive vibration
Low insulation resistance
Phenomenon
Excessive rotation
Heated
Excessive sound
Breaker tripped
Electric leak
Corrective action
Bearing
Frame
Cause
Installation
Loose bolts ○ ◎ ○ Retighten the bolts.
Poor grounding ◎ Ground properly.

Note 3
Wiring
Inadequate breaker capacity ○ ◎ Replace with properly specified capacity breaker.

Broken wires ○ Install new wires.
Note 3
Failed breaker, controller or contactor ○ ○ Check the contacts and replace if necessary.
Dust accumulation reduced cooling
○ Properly clean motor.
Environment
performance
Excessive ambient operating Improve the room ventilation or contact the local
◎ ○ ◎
temperature Hitachi distributor.
High humidity ◎ Contact the local Hitachi distributor.
Large external vibration/shock ◎ Take vibration and shock measurements.
Load Power supply
Phase-lacking operation ◎ ◎ ○ ◎ ◎ ○ Check the brealer, contactor and motor wirings.

Check the wire thickness and length and contact the
Widely dropped voltage ○ ○ ◎ ◎
local power utilities company.
Fluctuating voltage ○ ○ ○ ○ Contact the local power utilities company.
Overload ○ ◎ ◎ ○ Check the capacity control system.
Thrust force by the machine ○ ○ ◎ Check the contact condition of bull gear and pinion gear.
Excessive bearing noise NOTE 2 ◎ ◎ ◎ ○ Contact the local Hitachi distributor.
Burnt motor coil NOTE 2 ○ ○ ○ ◎ ◎ ◎ ○ Contact the local Hitachi distributor.
NOTES)
1. ◎ : Close relationship between the cause and type of problem. 〇 : Relationship between the cause and type of problem.
2. Detect the fundamental cause of the problem and take corrective action.
3. Breaker, controller or contactors are hot.
85
Notes for main motor

Vtype utilize the main motor which has permanent magnetic rotor.
DANGER
Contact the local HITACHI distributor/master dealer or representative office for the repair or disassembly.
Repair and disassembly work shall be performed by licensed technician to avoid the electric shock, injury
and/or fire.
Keep the magnetic rotor from a person with electronic medical equipment, such as a pacemaker.
The medical equipment may malfunction, which may lead to a fatal danger to the person.
Do not connect the motor with anything other than a dedicated controller to avoid the electric shock, injury
and/or fire.
CAUTION
A very strong magnetic force of attraction or repelling is generated between the magnetic rotor and the
other magnet rotors, magnets, iron pieces or iron tools.
Be careful extremely when handling the magnetic rotor. You may get your hand caught in during rotor
assembly work or lose a balance because of attraction or repelling force, which may cause an accident
and/or injury.
Magnets attract iron chips or other metal particles easily. Be very careful for handling.
Using the magnetic rotor with particles may cause a failure.
Do not bring the magnetic rotor close to an electronic device, such as PC board, touch panel.
It may cause a failure of electric device.
Do not bring the magnetic rotor to a magnetic tape, computer diskette, prepaid card, ticket, electronic
clock, cathode-ray tube, etc. Electronic record may be damaged or become unusable due to
magnetization.
86
13 Maintenance of main motor

The main motor bearings shall be greased as Open the front door. Grease the specified amount
following table. through the grease port using a grease gun.
Grease following amount of RMS grease (Ref. No. Check the grease pan, and clean the pan as
455) (Raremax Super by Kyodo Yushi) . necessary.
Close the front door.

CONSIDERATION
● Contact the local HITACHI distributor/master dealer or
representative office for the grease detail.
● Greasing shall be done while the main motor operating.
● Cleaning of grease pan shall be done while the air The bearing on the opposite side is shield type; filling
compressor stops.
of grease is not necessary on the opposite side.
● Example of grease gun

Lever-type grease gun CH-400 Micro-Hose (pin type
SPK-1C) by Yamada Corporation
Grease filling amount

Operation Filling Filling amount
condition frequency Fixed-speed Variable-speed
For 8,000 hours Every 3 months or every
or less operating 2,000 hours, whichever Fill 65 g each
Fill 75 g on
hours per year comes earlier on the load
the load
For 4,000 hours Every 6 months or every and opposite side.
or less operating 2,000 hours, whichever sides.
hours per year comes earlier
[Fixed-Speed type]
Load-side bearing Anti-load-side bearing Load-side bearing
grease port grease port grease port
Grease pan Grease pan Grease pan
CAUTION
Be cautious of replenishing grease more than the specified amount. It may cause leaking of grease and/or
malfunction of the protective device due to overheat of the bearing. Grease at once during start-up
commissioning.
Periodically replace the main motor bearing in accordance with “7. MAINTENANCE”
Maintenance schedule A Maintenance schedule B .
87
14 Cleaning of main motor cooling fin

If the dust adheres to main motor fin, cooling Turn off the power and remove the right cover
performance for main motor is decreased. It may [Ref. No. 908]. Then remove the motor duct [Ref.
cause shorten the main motor life and/or relative No. 975]. The main motor and cooling fin are very
parts failures. hot soon after the air compressor is stopped. Wait
The illustration below shows the main motor of a until they are cooled down properly before starting
Vtype as a sample. the cleaning.
Check the main motor cooling fin for dust and dirt.
DCBL motor thermistor Blow the cooling fin by dry air using an air blow
nozzle with a bent end. Since the main motor has
temperature sensor, be careful NOT to cut its
Air blow nozzle
wiring and ensure that the dust and dirt is NOT
adhered to the surface of each sensor.
Install the covers to their original locations.
400 to 500 mm
Air blow nozzle
Bend the nozzle at 20 to 40 mm

from the end to facilitate cleaning.
88
[Fixed-speed type]
15 Inspection of fan inverter

Disconnect the power and wait approximately 10
minutes. Next, remove right cover [Ref. No. 909],
and then remove control panel cover [Ref. No.
B44].
Fan inverter Check that the charge lamp of the fan inverter is off.
Check for abnormal overheat, discoloration,
abnormal odor, and contamination.
Blow off dust by dry air.
During periodical maintenance, re-tighten the

terminals, check the conductor and insulator for
corrosion, and inspect/replace the cooling fan and
smoothing capacitor.
Contact the local HITACHI distributor/master dealer

or representative office for the detail.
15 Inspection of controller and fan inverter
Charge lamp (controller)

Turn off the power and wait approximately 10
(Check that it is off.) minutes. Next, remove the front door and then
remove the cover of control panel
Check that the charge lamps of the controller and

fan inverter are off. Check for abnormal overheat,
discoloration, abnormal odor, and contamination.
Blow off the dust by dry air.
During periodical maintenance, re-tighten the

terminals, check the conductor and insulator for
corrosion, and inspect/replace the cooling fan and
smoothing capacitor.

or representative office for the detail.
89
[Fixed-speed type]
16 Cleaning of fan inverter cooling fin

If dust adheres to the cooling fin of the controller and
fan inverter, cooling performance is decreased. Also,
it may cause shorten the life of smoothing capacitor
and power devices, and may cause components
failures.

minutes. Next, remove the front door, cover of
control panel and right panel.
Since fin cover and duct behind the control panel

are very hot soon after the air compressor is
stopped, wait until they are cooled down properly
before starting the work. Remove fin cover and
the duct as shown in the figure.
Check the cooling fins of controller and cooling

fan inverter for dust and dirt. Blow off the cooling
Fan inverter cooling fin
fin by dry air using an air blow nozzle with a bent
end.
Install the covers to their original locations.
90
16 Cleaning of controller cooling fin

If dust adheres to the cooling fin of the controller and
fan inverter, cooling performance is decreased. Also,
it may cause shorten the life of smoothing capacitor
and power devices, and may cause components
failures.
● For normal dirt of cooling fin

minutes. Then remove the front door.
Since fin cover and cooling fin are very hot soon
Fin cover (2) after the air compressor is stopped, wait until they
are cooled down properly before starting the work.
Remove the fin cover (2) as shown in the figure.
Check the controller cooling fin for dust and dirt.

Blow off the cooling fin by dry air using an air blow
Duct
nozzle with a bent end.
400 to 500 mm Install the covers to their original locations.
Air blow nozzle ● For heavy dirt of cooling fin
Bend the nozzle at 20 to 40 mm Turn off the power and remove the front door [Ref.
from the end to facilitate cleaning. No. 904] and the right cover [Ref. No. 908]. Then
remove the duct which is equipped only for water-
cooled for control panel. Then remove the motor
duct [Ref. No. 975].
Since fin cover (1) and duct behind the control

panel are very hot soon after the air compressor is
stopped, wait until they are cooled down properly
before starting the work. Remove fin cover (1) and
the duct behind the control panel as shown in the
Fin cover (1)
figure.
Check the cooling fins of controller and cooling

fan inverter for dust and dirt. Blow off the cooling
fin by dry air using an air blow nozzle with a bent
Fan
Controller
end.
inverter
cooling fin
cooling fin Install the covers to their original locations.
Duct
91
17 Operating life of controller and fan inverter
(The controller is provided only to ) The smoothing capacitor and the cooling fan of
the controller and the fan inverter need periodical
inspection and replacement.
Ambient temp. (℃) ( See 7. maintenance.)
50
45
40
The smoothing capacitor needs replacement every 6
years as standard. However the life of smoothing
30
capacitor varies depending on energized time and
ambient temperature of controller and fan inverter
(see the left figure). If the ambient temperature of the
air compressor is high through the year or if the
Condenser
current is exceeded during operation, it needs to be
life (years) replaced more frequently.
5 6 8 20
And immediately replace it if leakage or expansion is
[Condenser life curve: reference value] detected.
or representative office for the replacement.
92
18 Oil mist remover

1. Replacement of remover element 3. Maintenance of OMR relief valve (See fig. A.)
Remove the pipe provided at the top of the Turn the nut at the top of the OMR relief valve and
remover if required. Then remove 4 set screws (A) remove the plate. Replace the sheet and the
from the oil mist remover housing. spring with new components.
Pull up the upper part of the housing.
Ensure that the spring is positioned at the center
Loosen nut (B) and remove the cover. Now you before assembly.
can remove the remover element.
Install a new element. Carefully seat the upper 4. Maintenance of vacuum Indicator (See fig. B.)
and lower rubber gaskets on the element without Contamination of the vacuum indicator may cause
allowing any gaps. malfunction of indicator.
Remove and clean the indicator at least every six
After replacement
months. In addition, replace the indicator once a year.
of element, grease (B)
the O-ring, replace Cover Pull down the indicator while pushing up the
Rubber packing
the housing, and locked pipe joint at the top.
Remover
tighten set screws element Nut Spring
Plate Valve seat
(A) diagonally and
O-ring
evenly.
Rubber packing
Locked joint
3/8 φ12
Pull
(A)
Fig. A Fig. B
2. Maintenance of filter regulator 5. Maintenance of ejector

Turn the cover to remove. Remove the baffle and If the ejector is dirty, performance may decrease.
replace the filter element with a new one. Disassemble and clean at least once a year.
Assemble the filter element by a reverse procedure. The maintenance procedure is as follows:
(1) Disconnect the control air tube at its
detachable connection.
Diaphragm (2) Loosen nut A (the nut can be tur ned
Screw (4 pcs) independently from the ejector body) and
disconnect the ejector from the manifold.
Stem
(3) Remove the plastic case.
OUT IN (4) Clean the ejector body with a neutral detergent
Regulator and dry it with an air nozzle. Assemble all of
O-ring
the parts.
Valve
Filter element
Baffle
Cover
Nut A
93
Verification of condensate discharge from the dryer drain trap (every day)
19
Cleaning of dryer drain trap (Bi-annually)
■ Verification of condensate discharge

from the dryer drain trap (every day).
Ball valve
Pet cock
■ Cleaning procedure
Close the ball valve at the upstream of drain trap.
Autp drain trap Turn the pet cock counterclockwise to release the
pressure in the case.
Holding the latch, turn the bowl guard Ⓒ to a

Drain port 45-degree angle and pull down. The bowl
assembly Ⓓ and bowl guard Ⓒ are disconnected
from the body Ⓐ.
Take out the screen Ⓑ that is on the upper part of

the bowl assembly Ⓓ, and clean it. Also clean the
bowl as required.
Petcook
Replace the screen Ⓑ to the original position on
the bowl assembly Ⓓ, and assemble the
condensate drain trap in a reverse way.
Ⓐ Body
CONSIDERATION
● Use household neutral detergent to clean the bowl.
Other solvents will crack the bowl.
Ⓑ Screen
● If the condensate drain trap leaks or fails to drain the
condensate after cleaning, replace the bowl assembly
Ⓓ with a new one.
O-ring
Ⓓ Bowl Assrembly
Drain Cock
Ⓒ Bowl Guard
94
8. CAUTIONS FOR A LONG TERM OPERATION SUSPENSION
If the air compressor is not operated for a week or
more, use the STOP button when the air
compressor is stopped. Press STOP button
(only at once). The air compressor unloads for 5
minutes and automatically stops after the airend
and the piping are dried.
IMPORTANT
Unloading the compressor prior to stopping enables
moisture in the second stage airend to be removed.
Drying out the inside of the compressor is an effective
way to prevent rust from developing in the 2-stage
compressor when unused for an extended period of time.
Ensure to disconnect the power if the air

compressor is not operated.
Run the air compressor once a week and follow

the procedure.
When the air compressor is restarted, refer to the
“5.1 Startup operation”.
IMPORTANT
● If the air compressor can’t be operated weekly, rust prevented action and periodical inspection is required. Contact the local
HITACHI distributor/master dealer or representative office for the detail.
● Without this procedure, if the air compressor is stops for a week or more without taking action described in this page, serious
damage for the airend may occur due to the lack of lubrication or airend internal rusting.
95
9. RELOCATION AND DISPOSAL
9.1 Relocation
To relocate the product, contact the local HITACHI distributor/master dealer or representative office. Note in
particular that you need to replace the parts to relocate the air compressor ( ) from a 50 Hz area to a 60 Hz
area, and vice versa. Otherwise, the air compressor cannot be operated at the relocation site. Operating the air
compressor without parts replacement may cause failure of the air compressor.
9.2 Disposal
To dispose of the air compressor after long use, be sure to drain lubricating oil. It is dangerous if lubricating oil
leaks to the outside for some reason from a disposed air compressor. Contact the local HITACHI distributor/
master dealer or representative office.
● Disposal procedure of the DCBL motor

Before disposing the DCBL motor, magnetic rotor shall be heated to higher than 500℃ to demagnetize by the
equipment, such as gas burner or heating furnace.
Dispose the DCBL motor properly in accordance with your local government disposal regulations.
WARNING
The motor rotor contains a powerful magnetic field. This field can effect the operation of digital devices
such as watches, mobile phones etc. Assembly or handling of the rotor should not be attempted by
personnel with cardiac pacemakers, defibrillators or other implanted electronic medical device.
9.3 Recovery of fluorocarbons

Follow the each local law and/or regulation. Contact the local HITACHI distributor/master dealer or representative
office for the detail.
96
10. STANDARD SPECIFICATIONS
■ Air compressor specification
Mode DSP-45AT[R]5N2 DSP-55AT[R]5N2 DSP-75AT[R]5N2
DSP-55VAT[R]N2 DSP-75VAT[R]N2
Item DSP-45AT[R]6N2 DSP-55AT[R]6N2 DSP-75AT[R]6N2
Discharge pressure MPa 0.70 0.93 0.70 0.93 0.70 0.93 0.70 0.93 0.70 0.93
Capacity @rated pressure 50/60Hz m3/min 7.4/7.8 6.2/6.5 9.2 7.2/7.7 13.0 10.5/11.1 9.3 7.7 12.6 10.9
Capacity @PQ WIDEMODE ON, 0.6MPa m3/min - 9.6 9.3 13.0 12.6
Intake air press./Temp. ℃ Atmospheric pressure / 0 to 45 [2 to 45] Atmospheric pressure / 0 to 45 [2 to 45]
Type of compressed gas − Air Air
Compressor
Maximum shaft power kW 54.0 63.3 90.0 63.3 86.3

No. of compression stage − 2-stage 2-stage
Driving method − Gear driven Gear driven
Starting method − Star-delta (3 contactors) Soft start (by controller)
Discharge air pipe connection B 2 (Flange) 2 (Flange)
Discharge temperature ℃ Ambient temperature +15 or lower Ambient temperature +15 or lower
Oil quantity L 25 (Not filled in) 25 (Not filled in)
Capacity control system − On-off line, 0% or 100% capacity, 2-step Variable speed + Purge + Auto stop/restart
Oil cooler/Intercooler/Aftercooler − Corrugated fin structure with aluminum slitted-fin Corrugated fin structure with aluminum slitted-fin
Power kW 55 (SF1.15) 55 (SF1.15) 75 (SF1.2) 55 (SF1.15) 75 (SF1.15)
Type − Totally-enclosed, fan-cooled DCBL totally-enclosed
200V Voltage V 200/200・220 200/200・220 200/200・220 200/200・220 200/200・220
Main motor
class Maximum current A 185/183・167 216/214・196 324/308・287 − −

400V Voltage V 380･400･415 / 380・400･440 380･400･415 / 380・400･440 380･400･415 / 380・400･440 380･400･415 / 380・400･440 380･400･415 / 380・400･440
class Maximum current A 97･92･90 / 96・91･83 113･108･106 / 112･107･98 164･162･166 / 161・154･144 − −
Frequency Hz 50/60 50/60 50/60 − −
Number of poles − 2 6
Insulation class − F
Rated output kW 1.5 2.2 1.5 2.2
Fan motor
Type − Totally-enclosed, Flange

Number of poles − 6
Insulation class − F
P.D.P ℃ [10 (under pressure)]
Dryer
Refrigerator nominal output kW [2.2] [3.0] [2.2] [3.0]

Fan motor rated output W [25×3] [25×4] [25×3] [25×4]
Refrigerant − [R410A]
Approximate Weight kg 1,600 [1,750] 1,860 [2,030] 1,340 [1,490] 1,560 [1,730]
Dimensions (W × D × H) mm 2,000×1,300×1,800 2,250×1,300×1,800 2,000×1,300×1,800 2,250×1,300×1,800
Notes (1) Capacity is measured according to ISO 1217, Forth Edition, Annex C.
(2) P.D.P is measured at 30 degree C of intake air temperature and rated discharge pressure.
P.D.P can become worth when the discharge pressure is lower than rated.
P.D.P can be 13 degree C at PQ WIDEMODE ON and 0.6MPa of discharge pressure.
(3) Capacity after built-in dryer is decreased due to the condensate by maximum 3% .
(4) Earth leakage circuit breaker is out of scope of supply from Hitachi.
(5) DSP series air compressors are not designed, intended or approved for breathing air applications.
(6) Pressures are indicated as the gauge pressure. Allowable pressure is 0.4 MPa to the rated discharge pressure.
(7) Install the air compressor indoors and avoid flammable and corrosive environment, moisture and dust.
(8) Hitachi may make improvements and/or changes in the appearance and/or specifications described in this publication at anytime
without notice.
(9) The value in the [ ] is for built-in dryer type.
97
10. STANDARD SPECIFICATIONS
■ Controller specifications
Model DSP-55VAT[R]N2 DSP-75VAT[R]N2
Specs Main motor Main motor

Power kW 55 75
Rated capacity kVA 78 107
200V
Rated output current A 235 315
class
Rated input current A 220 300
Rated capacity kVA 78 107
400V
Rated output current A 120 165
class
Rated input current A 110 150
■ Fan inverter specifications

DSP-45AT[R]N2
DSP-75AT[R]N2
Model DSP-55AT[R]N2
DSP-75VAT[R]N2
DSP-55VAT[R]N2
Specs Fan motor Fan motor
Power kW 1.5 2.2
Rated capacity kVA 3.0 4.2
200V
Rated output current A 8.0 11.0
class
Rated input current A - -
Rated capacity kVA 2.8 4.1
400V
Rated output current A 3.7 5.5
class
Rated input current A - -
98
11. WARRANTY AND AFTER-SALES SERVICE
11.1 Warranty
This limited warranty applies to products manufactured by Hitachi Industrial Equipment Systems Co., Ltd. (as
HIES hereinafter).
Warranty period
The warranty period is 12 (twelve) calendar months after the date of the product delivery or 18 (eighteen)
calendar months after the date of the product shipping (as indicated by the bill of lading), whichever passes
earlier.
Limitation of the warranty

In the warranty period, HIES will repair the product. However, this is only applied if it break’s down in the
correct usage condition, according to Instruction Manual and the notification on the product label. This
limited warranty does not extend in the following cases.
(1) Product over the warranty period.
(2) Product failed or damaged as a result of misuse or negligence of warnings, cautions, and instructions as
indicated on the labels on the product and the Instruction Manual.
(3) Product failed or damaged as a result of repair or modification by anyone other than HIES and an
authorized HIES distributor, who is not professional with the product.
(4) Product failed or damaged as a result of not using HIES genuine parts.
(5) Product’s parts to be periodically replaced or serviced according to the labels on the product and the
Instruction Manual.
(6) Product failed or damaged as a result of fire, earthquake, flood, thunderbolt or any other natural disaster
and the use of abnormal power supply voltage (higher or lower than the rated voltage −5% to +10%).
(7) Product failed or damaged as a result of the use in abnormal environmental conditions as follows:
Installation location: Outdoors.
Ambient temperature: Lower than 0 degree C or higher than 45 degree C.
Lower than 2 degree C or higher than 45 degree C.
Ambient humidity: Higher than 90%.
Surrounding environment: Inflammable, combustible or explosive gas or dust contained, corrosive gas
contained, or metal or cement powder, sand, a ball of dust contained.
HIES shall not liable for any indirect or consequential damages caused by the failed product, including any
lost production or sales.
Contact your distributor to obtain warranty services if necessary.
11.2 After-sales service

If you have a problem when using the product, read the section 6, “TROUBLESHOOTING,” carefully and
examine the problem by yourself. If you still cannot find the answer, contact your distributor and declare the
following information:
● Model (TYPE)
● Serial number (MFG. NO.) ｝ Check the nameplate on the product
● Total operating hours and delivery date

● Your problem
● Customer’s operation interruption condition
99
12. STRUCTURE AND SUBSYSTEMS OF AIR COMPRESSOR
12.1 Standard components

⑴ Airend ⑶ Capacity control system
A rotor assembly rotates while the timing gear [Fixed-speed type]
keeps a precise clearance between the male and When the demand of compressed air decreases, the
female rotors. This non-contacting, high speed system closes the suction throttle valve and
rotation of the rotor assemblies compresses the exhausts the internal compressed air to atmosphere
intake air. There is no oil injected into the rotor at the same time, thus unloading the air compressor.
assemblies during the compression process,
allowing the air compressor to discharge oil free
When demand of the compressed air decreases,
compressed air.
the system reduces the motor speed. And When
⑴ Rotors: The surfaces of the rotors are finished
demand of the compressed air decreases more,
with a special heat-resistant PTFE-free
purges the compressed air to atmosphere.
coating designed to precisely limit the
clearances between the male and female ⑷ Intercooler
rotors and prevent rust. The air-cooled intercooler is made of aluminum.
⑵ Bearing: The heavier male rotors are supported The intake air is compressed up to 0.20MPa (and
by bearings that are larger in diameter, consequently heated) by the 1st stage airend.
thus increasing service life. The intercooler cools the heated air to an
⑶ Case: Equipped with heat radiating fins. atmospheric temperature + approx. 15℃ and
⑷ Timing gears: A pair of precision finished separates the water vapor from the discharge air
timing gears is mounted on the ends of before the air enters the 2nd stage airend in the
the rotor shafts to keep a precise process.
clearance between the rotors and prevent
⑸ Hi-precooler
contact during rotation.
The air-cooled Hi-precooler is located between
⑸ Shaft seal: The sealing mechanism consists of
the 2nd stage airend and the intercooler, and has
both 1.) Air seals and 2.) Visco-type seals.
the following functions: -Primarily cool the hot
Air seals prevent the compressed air from
compressed air discharged by the airend.
leaking out of the compression chamber.
Visco-type seals prevent the oil in the ⑹ Aftercooler
gear case from entering the compression The air-cooled aftercooler is made of aluminum. It
chamber. is located downstream of the check valve and
⑵ Compressor drive train reduces the discharge air temperature down to an
[Fixed-speed type] atmospheric temperature +15℃ or lower and
The air compressor employs a high efficient, separates the water vapor from the discharge air in
2-pole, totally enclosed, fan cooled (TEFC) motor. the process.
The rotation speed of both the 1st- and 2nd-stage
⑺ Check valve
airends are increased to a properly rated level by
The check valve is located downstream of the 2nd
belt/pulley and a set of step-up gears in the gear
stage airend and prevents backflow of the
case.
discharge air.
⑻ Lubricating system
The air compressor employs a high efficient,
The lubricating subsystem consists of the oil
6-pole, totally enclosed, fan cooled (TEFC) motor.
pump, oil strainer, oil filter, oil cooler and Oil relief
The rotation speed of both the 1st- and 2nd-stage
valve. The oil pump circulates the oil in the gear
airends are increased to a properly rated level by a
case oil sump through the lubrication subsystem,
set of step-up gears in the gear case.
keeping the bearings, gears, etc. lubricated.
⑼ Air intake filter

The air intake filter is a dry type for easy cleaning
or replacement.
100
12. STRUCTURE AND SUBSYSTEMS OF AIR COMPRESSOR [Air/Oil flow]
12.2 Air/Oil flow

⑽ Fan Compressed air flow
The low noise cooling fan cools the cooler,
Intake air is compressed and heated by the 1st stage
exhausts the hot air within the enclosure, and
airend and pressure builds up to approximately
exhausts the internal compressed air that is
0.20MPa. The heated air is cooled down by the
released to atmosphere during the unloading
intercooler and then further compressed and heated
(purging) process.
by the 2nd stage airend as pressure builds up to the
⑾ Control panel rated pressure level of the air compressor. The
The control panel employs a printed circuit board reheated air flows through the check valve to the
on which a microprocessor is mounted to achieve aftercooler, where the compressed air is cooled down
easy operation. The air compressor can be and then discharged to the plant compressed air
operated remotely. piping.
⑿ Enclosure
The enclosures are attached with the sound Oil flow
absorbing materials. The front and left enclosure
The oil sump is located in the bottom of the gear
panel includes a door that enables easy
case. Oil is sucked through an oil strainer (oil strainer
maintenance.
has a 100-mesh filter screen) by the oil pump and is
⒀ Dryer hydraulically fed to the oil cooler where it is cooled.
Separates condensate from the compressed air During the cooling process, oil flows through the
from the aftercooler, and drains condensate high-precision oil filter and is then injected onto the
through the drain trap. bearings of the 1st and 2nd stage airends as well as
the stepup gears. Oil returns to the gear case, where
it continues to circulate through the system.
Cooling air flow

The cooling fan removes the heat from the oil cooler,
intercooler, aftercooler and Hi-precooler (0.93MPa
type), and this heat exchanged air is exhausted
through the air exhaust grill on the top of the
enclosure.
101
Flow diagram (Fixed speed type)
Compressed air flow and oil flow
Air exhaust Air exhaust Air exhaust Air exhaust

7 51 8 34
6
18
PS2
19 Air cooler
9 M Compressed
52 air discharge
10
54 36
Condenser
Dryer air inlet
35
2 Dryer
TH3 3 compressor
4
20 TH2 MOHR
Intercooler 14 16
13 15 17 5
condensate 32 Dryer condensate drain
drain PS1
11 TH5 Air intake for
1 39 main motor
TH4
24 23 PS4
63SV Control air for OMR
33
53
Air intake for 22
compressed air
31
21
Oil drain 12
TH6
Oil drain
38 13
Aftercooler condensate drain
Cooling air flow Compressed air flow Lubricating oil flow
Legend of the diagram Legend of sensors and switches

Compressor air flow Capacity control & blowoff air flow Symbol Parts name
1 1st-stage airend 21 Air intake filter PS2Pressure sensor (discharge air pressure)
2 2nd-stage airend 22 Suction throttle valve PS4Pressure sensor (oil pressure)
3 Gear case 23 Blowoff valve PS1Pressure sensor (interstage pressure)
4 Step-up gear 24 Blowoff silencer TH2Temperature sensor (2nd-stage in)
5 Main motor TH4Temperature sensor (1st-stage out)
6 Intercooler Oil flow TH3Temperature sensor (2nd-stage out)
7 Check valve 31 Oil strainer TH5Temperature sensor (oil)
8 Aftercooler 32 Oil pump TH6Temperature sensor (ambient temperature)
9 Air relief valve 33 Oil relief valve Themostat (for main motor
MOHR
10 Discharge port 34 Oil cooler bearing temperature)
11 Check valve 35 Oil filter Pressure differential sensor (for
63SV
12 Solenoid valve (with strainer) 36 Temperature control valve suction filter clogging detection)
13 Orifice 38 Oil drain valve
14 Drain solenoid 39 Oil mist remover
15 Y-type Strainer
16 Drain trap Air flow and other
17 Demister 51 Cooling fan motor
18 Motorized isolation valve 52 Enclosure
19 Hi-Precooler (only for 0.93MPa type) 53 Air intake duct
20 Drain separator 54 Cooling fan
102
Flow diagram
Compressed air flow and oil flow
Air exhaust Air exhaust Air exhaust Air exhaust

7 51 8 34
6 18
PS2
19 Air cooler
9 M
24 23 Compressed
52 air discharge
22
10
54 36
Condenser
22
Dryer air inlet
23
35
2 Dryer
3 compressor
TH3
20 TH2 4 THM
Intercooler 14 16
condensate
13 15 17 5
32 Dryer condensate drain
PS1
drain Air intake for
TH5
11 1 39 main motor
TH4
PS4
63SV Control air for OMR
33
53
Air intake for
compressed air
31
21
Oil drain 12
TH6
Oil drain
38 13
Aftercooler condensate drain
Cooling air flow Compressed air flow Lubricating oil flow
Legend of the diagram Legend of sensors and switches

Compressor air flow Capacity control & blowoff air flow Symbol Parts name
1 1st-stage airend 21 Air intake filter PS2 Pressure sensor (discharge air pressure)
2 2nd-stage airend 22 Blowoff solenoid valve (1) PS4 Pressure sensor (oil pressure)
3 Gear case 23 Blowoff solenoid valve (2) PS1 Pressure sensor (interstage pressure)
4 Step-up gear 24 Blowoff silencer TH2 Temperature sensor (2nd-stage in)
5 Main motor TH4 Temperature sensor (1st-stage out)
6 Intercooler Oil flow TH3 Temperature sensor (2nd-stage out)
7 Check valve 31 Oil strainer TH5 Temperature sensor (oil)
8 Aftercooler 32 Oil pump TH6 Temperature sensor (ambient temperature)
9 Air relief valve 33 Oil relief valve Temperature sensor (for
THM
10 Discharge port 34 Oil cooler motor surface temperature)
11 Check valve 35 Oil filter Pressure differential sensor (for
63SV
12 Solenoid valve (with strainer) 36 Temperature control valve suction filter clogging detection)
13 Orifice 38 Oil drain valve
14 Drain solenoid 39 Oil mist remover
16 Auto drain trap (for built-in dryer type)
17 Demister Air flow and other
18 Motorized isolation valve 51 Cooling fan motor
19 Hi-Precooler (only for 0.93MPa type) 52 Enclosure
20 Drain separator 53 Air intake duct
54 Cooling fan
103
12. STRUCTURE AND SUBSYSTEMS OF AIR COMPRESSOR [Capacity control system]
12.3 Capacity control system

12.3.1 Capacity control system (Fixed-speed compressor)
The unloading process occurs when the compressed The loading process occurs when the compressed air
air demand decreases and the discharge pressure demand increases and the discharge pressure
rises as high as cut-out pressure. The pressure dropped as low as cut-in pressure. When the
sensor (PS) detects the high pressure and energizes pressure sensor (PS) detects the low pressure, 3-way
the 3-way solenoid valve (20Ux), changing its port to solenoid valve (20Ux), suction throttle valve (STV),
port connection. The control air is now flowing to and blowoff valve work in reverse action and the
and pressurizing chamber (A) of the suction throttle airend reloads.
valve (STV), consequently closing the suction throttle When the load ratio is less than 30%, CPU stop the
valve (STV) and unloadingthe airend while the blowoff main motor. And automatically restart when the line
valve opens and exhausts the internal compressed pressure is dropped to cut-in pressure.
air to atmosphere.
3-way solenoid
3-way solenoid valve (4) 20U4 valve (1) 20U1
To Chamber (B) Control air flow
COM
Vacuum valve
NO Starting/Stopping
To Chamber (A)
3-Way Solenoid Valve (20US) NC
Loading
Blowoff
valve 20US Unloading
NO
COM
NC COM
To the NO NC
Chamber (B) Chamber (A) Atmosphere For 20 seconds
Chamber COM
(C) COM after starting with a
NC NC star-delta starter.
NO NO
Suction throttle valve
20U2
3-Way Solenoid Valve (3) 3-Way Solenoid
20U3 Valve (2)
NC-COM connected for
5 seconds after reactor
is changed over to a
fullvoltage connection.
1st-stage
airend
Control Line Filter
Intercooler
Check valve Pressure sensor
Check valve Aftercooler PS
2nd-stage
airend
Compressed Air Discharge
104
STARTING UNLOADING RELOADING STOPPING

Suction throttle valve (STV) closed Air demand decreases Air demand increases Press stop button (only at once)
START button ON Discharge pipe pressure rises Discharge pipe pressure drops UNLOADING (5min.)
Load-Unload Operation
Airend starts rotation to Pressure sensor (PS) operates Pressure sensor (PS) operates 3-way solenoid valve (20Ux)
compress minor amounts of air switched over to pressurize
Chamber (A)
3-way solenoid valve (20Ux) 3-way solenoid valve (20Ux)
Starts in no load switched over to pressurize switched over to pressurize
Chamber (A) Chamber (B) Suction throttle valve
Changes to full voltage (STV) closes
delta connection Suction throttle valve Suction throttle valve
(STV) closes (STV) opens Blowoff valve opens
3-way solenoid valve (20Ux)
switched over to connect
Chamber (A) & Chamber (C) Blowoffvalve opens Blowoff valve closes Internal air in discharge
pipe is exhausted to
atmosphere
Suction throttle valve (STV) opens
Internal air in discharge Loading
pipe is exhausted to Compressor stops
Loading atmosphere
(*1)
How long has Less than 10 minutes
motor been
running ?
10 minutes or more
Less than
30% or more 3 minutes
Load ratio ? Unloading time
Less than 30% 3 minutes or more
Unloading time
Less than 3 minutes
3 minutes or more
(*2)
Has motor stopped and YES
restarted 3 times or more for
90 minutes ?
NO
Motor stops automatically (*3)

AUTO Operation
(*4)
How long has
Line pressure motor been
Less 10 sec or stopped ?
than more
specified Less than
10 seconds
More than specified
(*1) Effective after motor stops automatically

(*2) If the 70 minutes or more has passed after the third stop, the motor continues to run for 20 minutes after
restart, and then return to the initial 90 minutes cycle.
(*3) 3 minutes unloading is required just before motor stops automatically.
(*4) If the line pressure decreases by specified pressure, air compressor turns to loading.
105
■ Typical change of pressure
⑴ AUTO Operation
(i) Stop is judged (ii) Restart is judged

Starting
(i) Main motor AUTO stop condition: (a)
Repeated Automatic Automatic
and
pressure Loading loading/unloading motor stop motor restart
or (b)
raising
(a) The main motor is running more
Indications on touch panel
than 10 minutes. + The load ratio is
0.70 less than 30 %. + The main motor
stops 3 times or less in 90 minutes.
0.60 (b) The load ratio is less than 30 %. +
The air compressor unloads more
Pressure
Air receiver
pressure
than 3 minutes. + The main motor
stops 3 times or less in 90 minutes.
Aftercooler outlet pressure
MPa
(ii) Main motor restart condition: The line
pressure is restart pressure or lower. +
15 second or more passed after main
0.10
motor stops.
Time
⑵ ECOMODE Operation
Power save operation

load/unload cycling interval
（standard 30 seconds）
Starting
and
pressure Loading Unloading Loading Unloading
raising Loading Unloading Loading Unloading
0.70
＊ 0.62（minimum）
0.60 (Note)
Pressure
ECOMODE setting
Air receiver
pressure Target pressure: 0.62 MPa
Toad/unload cycling interval: 30 sec
Aftercooler outlet pressure
MPa
The pressure with asterisk may vary
depending on the air receiver’s capacity
and the amount of air consumption.
0.10
Time
106
■ Capacity control mode corresponding to the load ratio (Fixed-speed compressor)

Capacity control mode Recommended application Remarks
I-mode: On-off line control This is suitable for general application.
When the discharge pressure goes up to cut-out pressure, Reduce the power consumption
suction throttle valve is fully closed (unloading). When discharge during unloading.
pressure goes down to cut-in pressure, suction throttle valve is
fully opened (loading).
During the unloading, oil case internal pressure is released to
reduce the power consumption. Factory initial setting is
indicated in the table below.
P-mode: Automatic motor stop/restart control (AUTO) This is suitable for intermittent load ON at initial
In addition to the I-mode control, the motor automatically stops or unloading time is long. setting
when the air consumption is low. When the discharge pressure
goes down to the restart pressure, the air compressor restarts.
■ Initial setting and adjustable range

Capacity control Item Pressure setting (MPa) Initial setting (MPa) Adjustable range (MPa) (*1)
0.70 0.70 0.40 - 0.70
Cut-out pressure
0.93 0.93 0.40 - 0.93
I-Mode
0.70 0.60 0.40 - 0.60
Cut-in pressure
0.93 0.83 0.40 - 0.83
0.70 0.60 0.40 - 0.60
P-mode Restart pressure
0.93 0.83 0.40 - 0.83
(*1) For changing the capacity control mode setting and each pressure value setting, refer to pages 4.4.2 (1) and 4.4.2 (2).
IMPORTANT
The set value shall be within the range indicated in above table, otherwise it may cause the malfunction.
107
12.3.2 Capacity control system
Air intake Purging air flow and action of blowoff solenoid valve
Blowoff solenoid Blowoff solenoid
Operation phase
valve (1) valve (2)
Air Intake filter 1st-stage blowoff solenoid valve (2) Starting Fully opened Fully closed
Loading Fully closed Fully closed
Purging Fully opened Fully closed
1st-stage blowoff solenoid valve (1) Stop Fully opened Fully opened
Power Interruption Fully closed Fully opened
1st-stage 2nd-stage blowoff solenoid valve (1)
airend
Blowoff
2nd-stage blowoff solenoid valve (2) silencer
Intercooler
Pressure sensor
PS2
2nd-stage
airend Aftercooler
Air
discharge
Check valve
■ Capacity control method corresponding to the load ratio

Pressure setting (MPa)
Rated Air
Operating Capacity control system Example Control
Model pressure consumption
frequency (Hz) (*1) Initial of Lower setting
(MPa) (%)
(*2)
55kW 100 - 70 145 - 106 AUTO ON
0.70 0.70 0.4 - 0.70
75kW 100 - 50 142 - 78 ① CPCS motor Control (VSDA)
or
55kW 100 - 75 131 - 108 speed control pressure
AUTO OFF
0.93 0.93 0.4 - 0.93
75kW 100 - 60 129 - 85 (VSBD)
Cut-out
55kW 70 - 0 80 0.72 0.4 - 0.72
pressure
0.70 AUTO ON
Cut-in
75kW 50 - 0 72 0.67 0.4 - 0.68 (VSDA)
② Two-step purge pressure
or
control Cut-out
55kW 75 - 0 82 0.95 0.4 - 0.95 AUTO OFF
pressure
0.93 (VSBD)
Cut-in
75kW 60 - 0 72 0.90 0.4 - 0.91
pressure
All 0.70 ③ Motor stop/ Restart 0.67 0.4 - 0.68 AUTO ON
model
- Main motor stop
0.93 restart control pressure 0.90 0.4 - 0.91 (VSDA)
(*1) The air compressor supports the three (3) capacity control systems as shown above.
Depending on the varying air consumption, an appropriate system is automatically selected. For more information, see the
following page. Operation frequency is shown by touch panel. Touch panel displays up to first figure after decimal place.
(*2) Refer to 4.4.1 and 4.4.2.
IMPORTANT
The set value shall be within the range indicated in above table, otherwise it may cause the malfunction.
108
① CPCS motor speed control

Based on the pressure signals detected by the
pressure sensor, the built in circuit board’s CPU CONSIDERATION
performs PID operations or calculates the motor PID stands for Proportional, Integral, and Differential.
speed that meets the compressed air consumption CPCS stands for Constant Pressure Control System.
rate, and then inputs the calculated results to the
controller. The controller outputs the instructions of
the corresponding frequency to the motor. The
discharge pressure is controlled within a targeted
range by the increasing and decreasing speeds of the
main motor.
Cpcs motor speed control by inverter and cpu
Compressed Constant pressure

Pressure P: proportional Inverter Motor Airend
air of the discharge air
I : integral
Pressure sensor
D: differential
② Two-step purge control

Two-step purge control is activated if the following
conditions occur at the same time. CONSIDERATION
・The operating frequency drops to 78 Hz (equivalent
Keep 0.05MPa or more of the pressure differential
to 50% of the air consumption). between cut-in and cut-out pressure.
・The pressure detected by the pressure sensor rises
to a cut-out (purge-start) pressure.
The blowoff solenoid valve (1) operates to start purging Pressure
① ② ①
the compressed air (contained between the airend
Cut-out pressure
and the check valve) to atmosphere. The system Minimum
0.05 MPa
decreases the operating frequency to its lowest Control pressure
Minimum
operating frequency, 72 Hz, thus saving power. When Cut-in pressure
0 MPa
the pressure detected by the pressure sensor drops to

Time
a cut-in (purge-stop) pressure, the system increases
the frequency to 78 Hz and the blowoff solenoid valve
(1) operates to stop the purging, returning the system
control back to CPCS motor speed control. Q＞50% Q≦50%
or or
(The values are for 75 kW, 0.7 MPa type.) Hz＞78 Air consumption (Q) or Hz≦78
operating frequency (Hz)
③ Motor stop/Restart control
Motor stop/Restart control is activated if the purge
T＜3 minutes T≧3 minutes
operating continues for 3 minutes. Purging time T
The system then automatically stops the motor. For

N＞1 Number of
protection, the motor can only be stopped once every motor stopping N
(for 10 minutes)
10 operating minutes. When the pressure detected N≦1
① ② ③
by the pressure sensor drops to a restart pressure,
CPCS motor Two-step purge Motor stop/restart
the system automatically restarts the motor, returning speed control start/stop control control
the system control to CPCS motor speed control.
CONSIDERATION
Air consumption
(1) Once the motor has stopped, it cannot restart for 15 100
①
seconds.
Q (%)
② ② ②
(2) The plant’s system pressure may drop drastically before
the motor restarts, 15 seconds later. To avoid such 0
③ ③ Time
problems, install an air receiver tank of 1.24 m3 or larger. The values are for 75 kW, 0.7 MPa type.
109
12. STRUCTURE AND SUBSYSTEMS OF AIR COMPRESSOR [Dryer system]
12.4 Dryer system

Air cooler
：Air flow
Compressed air Compressed air
inlet outlet ：Ventilation
：Refrigerant flow
Precooler Ⓐ
Air cooler Ⓑ
Refrigerant pressure Heat

gauge Exchanger
Ｐ Auto drain trap

Ejector Ⓗ Ⓒ
High-pressure switch
HP Fan Ⓕ
Charge valve
FP
Fan control pressure switch
Solenoid valve Ⓙ
Hot gas bypass valve Ⓖ

Condenser Ⓔ
Accumlator Ⓘ
Refrigerating
compressor
Ⓓ
12.4.1 Compressor air side 12.4.2 Refrigerant side

Compressed air is precooled in the aftercooler and Hot and pressurized refrigerant gas is sent from the
then sent to the heat exchanger precooler Ⓐ, where refrigeration compressor Ⓓ to the condenser Ⓔ,
the air is heat-exchanged with cooled compressed where the gas is cooled with fan Ⓕ to form
air. The air is further cooled when heat-exchanged pressurized liquid refrigerant. This high-pressure
with refrigerant in the air cooler Ⓑ. During this refrigerant is depressurized by ejector Ⓗ to form
process, vapor in the compressed air is condensed, low-pressure liquid refrigerant before sent to the air
which is automatically discharged through the cooler Ⓑ. Here, the refrigerant is heat-exchanged
automatic drain trap Ⓒ. Cooled compressed air is with compressed air and evaporates to form
heated in the precooler Ⓐ, which is heat-exchanged overheated steam. The steam is sucked by the
with compressed air before discharged. refrigeration compressor Ⓓ, and then compressed
again before discharged. This cycle is repeated. The
hot gas bypass valve Ⓖ automatically actuates
according to the load and surrounding conditions.
This valve keeps the evaporating temperature of
refrigerant constant to prevent condensed water from
freezing due to excessive cooling during low-
temperature no-load operation.
Solenoid valve Ⓙ automatically operates to release
the high refrigerant pressure so that the dryer trip by
overload is delayed.
110
12. STRUCTURE AND SUBSYSTEMS OF AIR COMPRESSOR [Oil mist remover system]
12.5 Oil mist remover system
Omr relief valve Remover element Ejector

Opens when pressure in A high-performance Uses compressed air
the gear case excessive- element to separate to generate a vacuum
ly rises to prevent inter- fine oil mists. pressure, which main-
nal pressure increase. tains a negative pres-
sure in the housing.
Vacuum indicator
Airend
Indicates that the ejec-
tor is operating properly
and that the gear case
internal pressure is
negative.
Oil pump
Air source
Gear case
Filter Regulator Pressure gauge Float trap Solenoid valve

Removes dust particles Maintains supply Indicates supply pres- Automatically collects oil Closes when the
and condensate from pressure to the sure to the ejector. to the suction side of oil compressor stops
the air source. ejector constant. pump when oil is accu- running, stopping the
mulated in the housing. consumption of air.
When the compressor starts running, The incorporated ejector uses the compressed air to
oil mist is vented from the vent pipe. generate a vacuum pressure, which maintains a
negative pressure on the oil mist remover subsystem.
This prevents the gear case internal pressure from
When the line pressure rises, rising due to a resistance of the element.
the ejector actuates.
By installing the oil mist remover, oil top-up is not
required because the oil is automatically recovered in
Negative pressure is maintained in the gear case.
the oil mist remover.
IMPORTANT
The oil mist remover reduces oil consumption to almost
Without increase of gear case internal pressure,
zero. However, the oil should still be replaced biannually.
the high-performance remover element removes Deteriorated oil can cause the oil strainer clog or bearing
oil mist. damage.
Separated oil is
recovered in the gear case and reused.
111
12. STRUCTURE AND SUBSYSTEMS OF AIR COMPRESSOR [Wiring diagram]
12.6 Wiring diagram

1. Wiring diagram 1 (DSP-45/55AT(R)N2, 200V class) ………………………………………P 113
2. Wiring diagram 1 (DSP-75AT(R)N2, 200V class) ……………………………………………P 114
3. Wiring diagram 1 (DSP-45/55AT(R)N2, 400V class) ………………………………………P 115
4. Wiring diagram 1 (DSP-75AT(R)N2, 400V class) ……………………………………………P 116
5. Wiring diagram 1 (DSP-55VAT(R)N2, 200V class) …………………………………………P 117
9. Wiring diagram 2 (DSP-45/55/75AT(R)N2, 55/75VAT(R)N2) ………………………………P 121
112
1. Wiring Diagram 1 (DSP-45/55AT(R)N2, 200V class)

113
2. Wiring Diagram 1 (DSP-75AT(R)N2, 200V class)

114
3. Wiring Diagram 1 (DSP-45/55AT(R)N2, 400V class)

115
4. Wiring Diagram 1 (DSP-75AT(R)N2, 400V class)

116
5. Wiring Diagram 1 (DSP-55VAT(R)N2, 200V class)

117

118

119

120
9. Wiring Diagram 2 (DSP-45/55/75AT(R)N2, 55/75VAT(R)N2)

121
13. PARTS LIST
1 Airend assembly
243
Ref.
234 Description
235 No.
100 1st-stage airend (new)
233 235
132 1st-stage airend discharge cover
133 1st-stage airend jacket cover
134 Gasket, 1st-stage airend discharge cover
200 135 Gasket, 1st-stage airend jacket cover
143 143 Pinion gear, 1st-stage airend
134 200 2nd-stage airend (new)
232 233 232 2nd-stage airend discharge cover
135
233 2nd-stage airend jacket cover
133 234 Gasket, 2nd-stage airend discharge cover
235 Gasket, 2nd-stage airend jacket cover
243 Pinion gear, 2nd-stage airend
299 1st-stage and 2nd-stage airend assembly (new)
100
299
133
132 135
2 Gear case assembly

824
823
301 824
D53 Ref.
823 No. Description
334
320 301 Gear case
371 D53 307 Gear, oil pump
321 316 Gasket, oil pump
317 Plug, oil filling port
318 Cover, oil filling port
319 O-ring
320 Oil nozzle (1)
321 Oil nozzle (2)
334
322 Gasket, 1st-stage airend
334
323 O-ring
322 324 Closure plate
326 O-ring, oil pump
334 Parallel pin (1)
336 Oil level gauge kit
338 Cover
334
339 O-ring, cover
388 364 Bolt, oil level gauge
389
326 371 Gasket, 2nd-stage airend
383 Oil relief valve
388 M6 flat head bolt
E83 389 Gear stopper
307
398 O-ring
399 Gasket, oil relief valve
324 823 Seat, oil pipe
824 Cap nut
883 Oil temperature control valve
338
339 884 O-ring
883
B32 Float
884 H78 D53 O-ring
319
E83 O-ring
399 E84 O-ring
383 F39 323 G64 O-ring 25
317 G65 O-ring 30
H78 Closure plate
B32 339
338
316
G64
318
G65
398
364
336
122
13. PARTS LIST
3 Motor assembly
[Fixed speed type] Ref.
Description
No.
302 Bull gear
387 306 Pinion gear, oil pump
365 309 Bushing
309
397 313 Cover, shaft seal
394 337 O-ring (motor flange)
392 401
393 453 340 Key
391 454 365 O-ring
395 （※）
455 367 Cover, gear
313 J16 387 Collar
337 340 391 Shaft seal
302 392 Cover, visco seal
393 O-ring
367
460 462 394 O-ring
461 395 Wave spring
306 397 Snap ring, 102
430 401 Main motor
425 Vibration isolation rubber
430 Base, motor (1)
431 Base, motor (2)
432 Base, motor (3)
453 Bearing (load-side)
425 454 Bearing (anti-load-side)
455 Grease
460 Pinion gear and gear shaft assembly
461 Gear shaft, oil pump
462 Bolt
F72 Grease pan
F72 J04 Bolt
J16 Thermostat (MOHR)
J17 DCBL motor thermistor (THM)
(*1) Does not come with the product.
387 J04
365
309
397
394 J17
392 340
393 401
391 453
395 454
313 （※）
455
337
302
367 431
460 462 432
461
306
430
425
F72
123
13. PARTS LIST
4 Suction
Description
No.
532 508 500 Suction throttle valve assembly
506 501 Air cylinder assembly
510 (*2) 502 Body, STV
550 533 (*1) 503 Shell, air cylinder
539
505 504 Cover (1)
540 515 505 Cover (2)
534 522
506 Piston, blowoff valve
507 516 520
503 507 Valve seat, blowoff valve piston
535
518 508 Plate
536 518 509 Spindle, air cylinder
517 510 Rod metal
525 520
511 Gasket, air cylinder
537
512 Gasket (1), airend air intake
540 541
509 F27 513 Gasket, STV cover
514 Valve plate (1), STV
F44 515 Seal gasket (1)
522 542
516 Seal gasket (2)
516 512
515 517 Piston, air cylinder
504 558 518 Seal gasket (3)
F28 559 520 O-ring, air cylinder
515
526 522 Bush, air cylinder
514 525 Tie rod, air cylinder
574 526 Cover, air cylinder
529 513
512 529 Spring washer (SUS)
530
569 (*3) 530 Rod nut
511 554 532 Body, blowoff valve
501 533 Guide ring
513
502 534 Seal washer, air cylinder
535 Nut
536 Wave spring
551 (*3) 537 O-ring (piston)
539 O-ring (needle)
540 O-ring (2), air cylinder
541 Holder, piston
542 Spacer
550 O-ring (1), air cylinder
500 551 Set of air cylinder consumable parts
554 Unloader cover (1)
558 Adjusting bolt, suction bypass valve
559 Seal washer, suction bypass valve
F44 569 Grease, air cylinder
574 Valve plate, STV
512 F27 C-type snap ring
F28 Backup ring
F44 Air intake duct
(*1) Only for 45kW and 55kW-9K.
(*2) Only for 55 kW-7K and 75 kW.
502
512
Ref.
No. Description
502 Body, STV
512 Gasket, airend air intake
513 Gasket, STV cover
554 Unloader cover
513
F44 Air intake duct
554
513
124
13. PARTS LIST
5 Coolers & Ventilating fan (1)

Ref.
696 697 No. Description
581 Partition (1)
582 Partition (2)
583 Partition (3)
698 696
584 Plate washer
608 585 Maintenance cover (3)
586 Maintenance cover (4)
608 Aftercooler
H72 586 E51 695
623 Intercooler
628 Duct panel (1)
639 Oil cooler
642 Duct panel (2)
644 643 Duct panel (3)
585
H71 639 644 Duct panel (4)
646 H71 645 Duct panel (5)
647 Duct panel (7)
648 Duct panel (8)
650 Duct panel (10)
648 651 Duct panel (11)
685 647 652 Duct panel (12)
623
653 Cover (1), intercooler
692 685 Cover (2), intercooler
694
F61 691 Cover (3), intercooler
692 Duct panel (1), intercooler
693 Duct panel (2), intercooler
693 651 695 Duct, oil cooler
E52
582 650 642 696 Duct panel (1), aftercooler
628 697 Duct panel (2), aftercooler
581
698 Duct panel (3), aftercooler
582
E51 Maintenance cover (1)
581 583 653
584 E52 Maintenance cover (2)
584
584 F61 Magnet rubber (1)
584
649 H71 Magnet rubber (2)
652 H72 Magnet rubber (3)
691
5 Coolers & Ventilating fan (2)

Ref.
No. Description
630 Fixing bracket
681 631 Support (1), base frame
678 C84 632 Support (2), base frame
C86 633 Support (3), base frame
J18 634 Support (4), base frame
635 Support (5), base frame
686 (75KW) 636 Support (6), base frame
686 (55kW) 637 Support (7), base frame
678 Support (2), fan motor
679 Fan
681 Fan motor
686 Support (1), fan motor
C84 Bearing (DE)
636
C86 Bearing (NDE)
637 679
J18 Fan shaft key
632 633
635
634
630 631
125
13. PARTS LIST
6 Oil pump
Ref.
No. Description
300 Consumable parts kit, oil pump
345 300 (*1) 327 Oil pump assembly
356 328 Bearing
329 Oil seal
327 342 Oil pump body
343 Housing, oil pump bearing
362 345 Key
329 342 356 Key
328 362 Snap ring, oil seal
363 O-ring
378 Bush Bearing
363
378
343
7 Operation panel
H79
755 H81 J97

J98 H82
H80
719
K02
G57
J99
K03
Ref.
No. Description
719 Operation panel
744 Battery
748 746 Operation circuit board
748 Panel sheet
746 755 Cover
K01 G57 E-Stop
K04 744 J97 OPE code
748 J98 OPE code
K00 J99 OPE code
H79 Rubber bush
H80 Cord tube, OPE
H81 OPE code
H82 OPE code
K00 USB cover
K01 Connector
K02 Touch panel
K03 IT board
K04 Band
126
13. PARTS LIST
8 Control panel
[Fixed speed type] D10 J87
H38
45/55/75kW D12 (*2)
J89
710
706,737
745
720
701 706, 737
A18 (*1)
A10 (*1)
D08 D07
752
E48 729 (only 400V class)
938 B44 D06
D73
(only 400V class)
702 D75
(only 400V class)
J93 J14
E47
E45 E46 J95

E45 J85 J86 708 709
Ref.
No. Description
700 Control panel
701 Electromagnetic contactor (42)
706 Fuse
708 Current transformer
709 Power terminal block
710 Terminal block (1)
720 Transformer, board
737 Fuse holder
745 PC board
752 Fuse (only 400V class)
938 Handle
A10 Electromagnetic switch
A18 Electromagnetic contactor
B44 Cover
D06 Terminal block (2)
D07 Auxiliary relay (RY21X)
D08 Auxiliary relay (Y52A)
D10 Spark killer
D12 Fan, control panel
D73 Relay (only 400V class)
D75 Transformer (only 400V class)
E45 Rubber bush
E46 Rubber bush
E47 Rubber bush
E48 Rubber bush
H38 AVR (24V)
J14 Fan inverter
J85 Terminal block
J86 Bus bar
J87 Support, terminal block
J89 AVR (5V)
J93 Thermistor (TH6)
J95 Rubber bush
(*1) Only for built-in dryer type.
(*2) Only for 75kW.
127
13. PARTS LIST
8 Control panel
E48 E46 E18
E10
737
J90 D12 720 706 D07 D08
55kW 745
710 J87
J89
E48
H38
938 A18 (*1)
D10
F73 727
706, 737
A10 (*1) D06
E06 D73 (only 400V class)
J21 D75 (only 400V class)
J22
J23 752 (only 400V class)
J93
E04
E48 J95 E45 E07 J14

E47 J85 J86 708 709
753 E17
A18 (*1) A10 (*1)
D07
D08 753
B44 706, 737
720
E10 727
D10 J89
J90 D12
710 H38
745
706, 737
75kW
E06 J87 E04
J21
E18 J22
J23
752
(only 400V class)
E48 D73
D75 (only 400V class)
938 D06 (only 400V class)
F73
Ref.
No. Description
E07 J14 J85 708 J86
D75 Transformer (only 400V class)
E47 Ref. E04 Controller fan (1), DCBL controller
No. Description E06 Main PCB
J93
700 Control panel E07 Smoothing condenser
706 Fuse E10 DCBL controller
708 Current transformer E17 Reactor (2)
709 Power terminal block E18 Cover, fin (1)
E46 E45 710 Terminal block (1) E45 Rubber bush
J95 E45 720 Transformer, board E46 Rubber bush
727 Auxiliary relay (52X) E47 Rubber bush
737 Fuse holder E48 Rubber bush
745 PC board F73 Cover, fin (2)
752 Fuse (only 400V class) H38 AVR (24V)
B44 753 Reactor (1) J14 Fan inverter
938 Handle J21 FFC (flat cable)
A10 Electromagnetic switch J22 Diode module
A18 Electromagnetic contactor J23 Thyristor module
B44 Cover J85 Terminal block
D06 Terminal block (2) J86 Bus bar
D07 Auxiliary relay (RY21X) J87 Support, terminal block
D08 Auxiliary relay (Y52A) J89 AVR (5V)
D10 Spark killer J90 Controller PCB
D12 Fan, control panel J93 Thermistor (TH6)
D73 Relay (only 400V class) J95 Rubber bush
(*1) Only for built-in dryer type.
128
13. PARTS LIST
9 Air pipe
C07 [Built-in dryer type]
874
F05 (*1)
874 F61
865
0.93 MPa type 061
F03 F04
058
F01
875 033
670
060
057 Ref.
059 040 No. Description
004 O-ring, condensate separator
E30 006 Cover, condensate separator
041 010 Gasket, cooler header
0.70 MPa type 865
022 Air piping (1)
029 056 023 Air piping (2)
869 024 Air piping (3)
025 Air piping (4)
026 Air piping (5)
870
027 Air piping (6)
871 028 Air piping (7)
029 Air piping (8)
865 870 033 Gasket (1)
025 059 868 034 Gasket, 1st-stage airend discharge flange
060 035 Gasket, cooler
865
028 037 Gasket, 2nd-stage suction
039 Gasket, 2nd-stage airend discharge flange
033 040 Intercooler header (1)
041 Air relief valve seat
056 Air piping (9)
057 Air piping (10)
039 035 058 Support, discharge piping
026 D72
059 Piping support (1)
037 670 High-Precooler
865 Gasket (2)
033 034 024 868 Cover, check valve
869 Aftercooler header (1)
870 Gasket
F02 D71 022 871 Check valve
033
027 874 Discharge piping
023
033 875 Air relief valve
004 E29
B35 Fix board, separator
021 B78 Vibration isolation rubber
006 B99 Anti-seizing grease
C07 Motorized isolation valve
B99 033
B35 D70 D70 Thermistor (TH4)
(*2)
D71 Thermistor (TH2)
B78 D72 Thermistor (TH3)
E29 Cover, piping (1)
E30 Cover, piping (2)
F01 Air piping (11)
F02 Condensate separator
F03 Air Piping (12)
F04 Air Piping (13)
F05 Flange
F61 O-ring (only built-in air dryer)
(*1) Only for 45/55 kW.
129
13. PARTS LIST
10 Drain pipe
Ref.
No. Description
006 IC strainer assy
007 Gasket, IC strainer
043 Check valve
047 IC strainer element
052 Orifice, condensate piping (AC)
876 2 way valve (1)
B35 Support (3), condensate piping
F40 Seat, condensate piping
K05 F48 Vibration isolation rubber
F67 3 way switching valve
F68 Support (1), condensate piping
H75 F69 Support (2), condensate piping
F80 Condensate solenoid valve
K06 876 H01 Strainer element
H02 O-ring, strainer element
H74 IC condensate solenoid valve
B35
F80 H75 2 way valve (2)
H01 K05 Drain pipe (1)
H02
K06 Drain pipe (2)
K08 052 K07 Drain pipe (3)
K08 Drain pipe (4)
K07
K09 Drain pipe (5)
H74 K10 Drain pipe (6)
006
F40 K11 Drain pipe (7)
K09
F69
F48 047 007
F48
K10
K11
F68 F67
043
11 Oil piping (1)

Ref.
No. Description
768 Seat, oil piping
769 Support, greasing port
771 770 Oil piping (1)
H53
773 Piping (1), oil drain
770 774 Piping (2), oil drain
785 Support, oil piping
B06 K12 K14
786 Fixing plate (1), oil piping
769
K13 H91 789 Fixing plate (2), oil piping
887 Oil drain valve
786 H73 890 Gear case breathing piping
890 B06 Rubber seat
768
D34 O-ring (gear case bearing)
H73 H53 Float cover
H73 O-ring
D34
H91 Grease nipple
K12 Oil piping (3)
K13 Oil piping (4)
K14 Oil piping (5)
K15 K15 Oil piping (6)
887 773 774

H91
785
130
13. PARTS LIST
11 Oil piping (2)

Ref.
No. Description
369 O-ring, strainer cover
K26 396 Strainer cover
772 Oil piping (1)
772
776 Oil piping (3)
K27 E40 777 Oil piping (OP suction)
778 Oil piping (OP discharge)
779 Oil piping (3)
K25 780 Oil piping (4)
K22 828 Orifice
880 Oil strainer
775 882 Oil filter element
K18 K21 888 Thermistor (TH5)
K20 996 Filter wrench A
K23
828 D35 O-ring
D80 Seat, oil piping
K19 E40 Seat, oil air ventilation
H73 O-ring
K17 Oil piping (4)
K19 Oil piping (6)
K20 Oil piping (7)
K21 Oil piping (8)
D35 K22 Oil piping (9)
D35
K23 Oil piping (10)
K24 Oil piping (11)
K25 Oil piping (12)
776
K26 Oil piping (13)
K27 Oil piping (14)
780 K28 Oil piping (15)
778 (*1) Does not come with the product.
H73
888
D80
369
880
K17
H73 396
K28
882
996 (*1)
D35
777 D35
779
131
13. PARTS LIST
12 Blowoff Piping
Description
No.
900 Blowoff silencer
901 Seat, blowoff silencer
902 Cover, blowoff silencer
B38 Plate, blowoff piping
E33 E33 Support, blowoff piping (1)
E34 Support, blowoff piping (2)
E94
E94 Blowoff air piping
E34
B38
E95
902
900
901
Ref.
No. Description
900 Blowoff silencer
902 Cover, blowoff silencer
B38 Plate, blowoff piping
E21 Blowoff solenoid valve (1L)
E22 Blowoff solenoid valve (2)
E23 Adapter
E34 Support, blowoff piping (2)
E96 E94 E35 Support, blowoff piping (3)
E68 Blowoff solenoid valve (1H)
E80 Support, silencer cover
B38 E94 Blowoff air piping (1)
E33 E95 Blowoff air piping (2)
E35 E96 Blowoff air piping (3)
E95
E34
E33
901 E80
B38
E21 902
900
E34
E68
E22 B38
901
132
13. PARTS LIST
13 Control air pipe

[Fixed speed type]
[Built-in dryer type]
E40
E40
Ref.
K47 Description
No.
019 Check valve
085 O-ring, control line filter
799 Element, control line filter
847 Transparent hose
849 Support, pressure sensor
892 Support plate, solenoid valve
K46 896 3-way solenoid valve
898
897 Control line filter
K42 898 Pressure differential indicator
K45
899 Solenoid valve manifold
A92 Seat, sensor
K44 A95 Adapter, control air piping
A98 Nipple
D26 Pressure sensor (discharge air)
D79 D79 Filter nipple
K48 D99 Pressure sensor (interstage)
K43 E40 Seat (1), pressure detecting pipe
892 H83 Pressure sensor (oil)
K42 Control air pipe (1)
019 K43 Control air pipe (2)
K53 899 K44 Control air pipe (3)
A92 K45 Control air pipe (4)
896 K47 Control air pipe (6)
849
D26
A95 K49 Control air pipe (8)
K50 K50 Control air pipe (9)
A98 H83 K51 Control air pipe (10)
K51 A92
K49 K53 Control air pipe (12)
D99
897
K52 085
799
847
133
13. PARTS LIST
13 Control air pipe

Ref.
No. Description
849 Support, pressure sensor
[Built-in dryer type] 898 Pressure differential indicator
A92 Seat, sensor
E40 D26 Pressure sensor (discharge air)
D79 Filter nipple
D99 Pressure sensor (interstage)
E40 Seat (1), pressure detecting pipe
H83 Pressure sensor (oil)
E40
K56
898
D79
K55
849
D99
H83
D26
A92
K57
K54
134
13. PARTS LIST
14 Enclosure (1)
915
H59 914
[Built-in dryer type]
910 911 925 926
912
909 925 H71
913
926 936
938 H60
966
D14 951 940

991
940
944
D25
969
906 929
908
H70 990
939 946
D25 A71 976
D14 953
977 946
A71 Ref.
942 No. Description
904 Front door (1)
905 Front door (2)
906 Front panel
904 908 Right panel
905 909 Left panel (1)
910 Left panel (2)
911 Rear panel (1)
912 Rear panel (2)
913 Rear panel (3)
914 Top panel (1)
915 Top panel (2)
925 Cover (1), piping
926 Cover (2), piping
929 Rubber bush
936 Cover
938 Handle
939 Rubber bush
940 Rubber bush
942 Common base
944 Front frame
946 Rear panel (4)
951 Left frame
953 Operation panel
966 Top panel (3)
969 Right frame
976 Rear duct (1)
977 Rear duct (2)
990 Cover
991 Left door
A71 Fork slot cover
D14 Magnet
D25 Chain
H59 Left-corner cap
H60 Right-corner cap
H70 M6 exterior screw
H71 Magnet rubber
135
13. PARTS LIST
14 Enclosure (2)
Ref.
No. Description
917 917 Duct, air intake
921 Cover, air intake filter duct
922 Air intake filter
932 Wing nut
933 Stud bolt
937 Bolt with assistant
975 Cover (1), motor duct
933 982 Support, frame (3)
922 H88 Protective cover
H95 Support, frame (1)
H96 Support, frame (2)
921
975
H96
937 932
982
H95
H88
136
13. PARTS LIST
15 Oil mist remover

Ref.
No. Description
D37 Element
D38 O-ring
D39 Solenoid valve
D40 Pressure gauge
D41 Ejector
D44 D43 E96 D42 Vacuum indicator
D43 Valve sheet
D44 Valve spring
D41 D45 Air filter/Air pressure regulator
D46 Diaphragm, air pressure regulator
D48 Element, air filter
D49 Float trap
D78 Packing
E62 O-ring, air pressure regulator
E63 OMR consumable parts kit
D42 E96 OMR relief valve
H76 H17 Valve
D37 E63 (*1) H18 Stem
H76 Tube fitting assy (1)
H77 Tube fitting assy (2)
D38
Details of A
D45
D46
D40
H18
OUT IN
H77
E62
D49
H17
D39
D48
D78
A
137
13. PARTS LIST
16 Dryer
A00 A00
45/55kW 75kW
A04 A05 A62 A04 A05 A04 A05 A62 A05 A20 A04
A05
A03 A03
A19 A19
A02 A02
A10 A10
A15 A15
A09
A11
A20 A08 A63 A01 A09 A08 A01
Ⓐ Ⓐ A11
A58
A59
A53
A38
A52 Ref.
Description
No.
A00 Air dryer assembly
A01 Refrigerant compressor
A02 Plate type heat exchanger
Ⓐ A39 (*1)
A03 Condenser
A04 Fan
A05 Fan motor
A48 A08 Discharge switch assembly
A09 Solenoid valve coil
A40 (*1) A10 Temperature switch
A11 Solenoid valve body
A15 Refrigerant pressure gauge
A45
A19 Thermostat (OHR)
A20 Hot gas bypass valve
A46 A38 Base, dryer
A50 A39 Cover, piping (1)
A51 A40 Cover, piping (2)
A45 Ball valve
A46 Piping, dryer condensate water (1)
A48 Piping, dryer condensate water (2)
A50 Condensate drain trap assembly
A51 O-ring, condensate drain trap
A52 Magnet rubber (1)
A53 Magnet rubber (2)
A58 Panel, dryer (1)
A59 Panel, dryer (2)
A62 Support Plate, fan (1)
A63 Support Plate, fan (2)
(*1) Only for 45/55 kW.
138
1st-stage 2nd-stage 2nd-stage Suction Oil Oil Load Total
Date Motor Ambient Daily inspection item Remarks
discharge discharge suction air temp. pressure ratio operating
temp. Oil mist
Time temp. temp. hour Control Auto
Voltage Current Temp. Pressure Temp. Pressure Inter- After- remover Parts replacement,
Year air pipe drain trap Oil level
V A ℃ ℃ MPa ℃ MPa cooler cooler other notes
℃ ℃ ℃ MPa % h filter (dryer)
Control criteria 219 or lower 67 or 45 or 67 or 0.11 - Drain Drain Drain Drain Within
224 (254) or lower
0.26 or lower (loading) the Notes) 4
(fixed-speed type) -0.08 - 0 (unloading) 0.70 (0.93) or lower lower lower lower 0.18 discharge discharge discharge discharge gauge
219 or lower 0.09 - 0.18 Within

Control criteria 224 (254) or lower 67 or 45 or 67 or Drain Drain Drain
0.29 or lower (loading) [0.05 - 0.16] - the Notes) 4
(Vtype) 0.70 (0.93) or lower lower lower lower discharge discharge discharge
0.02 - 0.10 (purge) *1 gauge
Notes) 1. Total operating hour, loading count, current value, discharge pressure, oil pressure, discharge temp., 2nd-stage suction temp., oil temp., load rate, and power are displayed on the
14. OPERATION RECORD LOGBOOK
touch panel.
2. The figures in the parentheses are values for the 0.93 MPa type of rated pressure.
3. In the column with the “*1” mark, the figures at the first line are the values for operating frequency of 110 Hz or higher and the figures (in the brackets) are the values for operating
frequency below 110 Hz.
139
4. Make sure that the vacuum indicator does not show a red mark.
Note the Air Compressor’s Specifications below for future reference.
Model DSP- kW Hz
Compressor Mfg No.
Installation Date day month year
Start Up Date day month year
Local Hitachi Distributor Phone: Primary Contact
Hitachi Industrial Equipment Systems Co.,Ltd.
DSA-613B 2017.6
Printed in Japan

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INSTRUCTION MANUAL (English)

HITACHI Oil-Free Rotary Screw Air Compressor

WARNING : Indicates warnings. If handled improperly,

CAUTION : Indicates cautions. If handled improperly,

: Indicates variable speed type.

: Indicates built-in dryer type.

The explanation of safety icons.

Indicates a prohibited item

Indicates a required item

Danger, Warning, Caution,

● Follow the all notices described in this INSTRUCTION MANUAL.

Residual risk map where the operators and maintenance personnel

Part Not speciﬁed

WARNING No. 1, 2, 3, 4 WARNING No. 2, 3, 5

Residual risk map where the operators and maintenance personnel

Part Not speciﬁed

WARNING No. 1, 3, 4 WARNING No. 2, 3, 5, 12

■ International System of Units (SI)

4.5 Message display ‥‥‥‥‥‥‥‥‥‥‥ 51

14. OPERATION RECORD LOGBOOK 139

Do Not Breathe Air! High Pressure Air!

Electric Shock Hazard!

Precaution against Fire!

* Inside the enclosure

Do Not Breathe Air! High Pressure Air!

Electric Shock Hazard!

Precaution against Fire!

Oil filling port

Air intake (Dryer) Compressed air discharge

Air exhaust Air exhaust Enclosure

Oil filling port

Air intake (Dryer) Compressed air discharge

1st-stage Airend Common base

Oil filter Oil level gauge Air intake filter

[Right side view]

Air relief valve

Oil mist remover

1st-stage Airend Common base

Oil filter Oil level gauge Air intake filter

[Right side view]

Air relief valve

Oil mist remover

3.1 Unpacking the air compressor

Foundation bracket 2 pcs

3.2 Conveying the air compressor

Use the tie frame

Use the adhesive

Lift the unit balanced.

■ After installing the air compressor, plug the fork

Parentheses indicate the value for built-in dryer type

Fork slot cover

3.3 Installing the air compressor

Main compressed air pipe

3.4.2 Parallel piping

If the plant compressed air piping installation is

If there is an area in the compressed air piping that