TRANSLIFT - 420 & HL AC TRUCK PARTS MANUAL

kg
60
65
70
80
90
100
110

420 & HL AC SERIES PARTS MANUAL DATE 02 2012

BODY COMPONENTS

23 24

23A

27
38
42

10
41

39

12
39A 28
26
25
14

11

13

40

37

420 & HL AC SERIES PARTS MANUAL DATE 02 2012 Page 2

BODY COMPONENTS
No Part No Description No off

7 80067 Steering wheel 1

10 100000 Seat 1
11 080638 Rotation shaft - 700mm length 1
12 200-1262 Steering Control Pod - left 1
12 200-1263 Steering Control Pod - right 1
13 070003 Bearings - Rotation shaft 2
14 080522 Spacer - rotation shaft (Number off to suit) 1
23 100535 Beacon 1
23A 080239 Mounting Bracket (Beacon) 1
24 100749 Spotlights 2
25 070088 Top bearing - rotation head 1
26 030086 Washer - Rotation shaft 1
27 110889 Battery lid spring 1
28 020000 Nut - Rotation shaft 1
37 080389 Seat Base Lock and Hook (Toggle Clamp) 1
38 101520 Retaining Hook (Battery Cover) 1
39 080564 Main Steer gear 1
39A 080565 Pinion 1
40 110002 Rotation Stop Rubbers 2
41 080499 Bushes (Mast Tilt Bearing) 2
42 111108 Hinge Brackets 1

Page 3 420 & HL AC SERIES PARTS MANUAL DATE 02 2012

HYDRAULICS and ELECTRICS

23
58
24
57
3
4
1 2
32 74
37
15

21 29
40 33
40A 55
28
44 45 55A
48
56
27

77 60
11
6
5
36

9
35
8
47 59
54 41
53

7
27 61 73

30A
66 10
67 20
19 51 71
50
15A

52
63B 65 12B
12A

63A
65
30A
68
25 26

69
69A

70

420 & HL AC SERIES PARTS MANUAL DATE 02 2012 Page 4

HYDRAULICS and ELECTRICS
No Part No Description No off

1 101689 8kw Electric motor 1

1 101825 14kw Electric motor - B420HL only 1
2 101620 Lift / steer hydraulic pump 1
2 101859 Lift / steer hydraulic pump - B420HL only 1
3 040004 Pump elbow ¾" 2
4 040003 Pump elbow ½" 2
5 101317 Cross line relief valve (Where fitted) 1
6 200-1783 Steer motor (Parker) 1
7 100969 70cc orbitol 1
8 100020 3 lever valve block 1
9A 101401 Control lever lift 1
9B 101402 Control lever tilt 1
9C 101403 Control lever sideshift 1
10 051767 Accelerator - Williams 1
11 051059 Curtis Display 1
12A 051255 Curtis Traction Controllers - Master 1236 - 5301 1
12B 051255 Curtis Traction Controllers - Slave 1236 - 5301 1
15 050115 Contactor - Main SW200 1
15A 050113 Contactor - Lift SW180 1
19 050001 Fuse 10 amp glass 1
20 050006 Fuse (325A) 1
21 050325 Fuse Hydraulic Motor (425A) 1
23 101318 Brake reservoir 1
24 101263 Master cylinder 14mm bore 1
25 101776 Brake Manifold - 2 hole & hose kit 1
26 110023 Brake pipes 1
27 101575 Hand brake cable 1
29 101715 Handbrake lever 1
30A 101695 Drive Motor 6kW 2
30A 101635 Drive Motor 8kW - B420HL only 2
30B 101720 Encoder Bearing (Not Shown) 1
32 100996 Filter cap assembly 1" BSP 1
33 050071 Lever roller switch - brake 1
35 070240 Motor shaft support bearing 1
36 100183 Motion control valve 1
37 101789 Oil tank 1

Page 5 420 & HL AC SERIES PARTS MANUAL DATE 02 2012

HYDRAULICS and ELECTRICS

23
58
24
57
3
4
1 2
32 74
37
15

21 29
40 33
40A 55
28
44 45 55A
48
56
27

77 60
11
6
5
36

9
35
8
47 59
54 41
53

7
27 61 73

30A
66 10
67 20
19 51 71
50
15A

52
63B 65 12B
12A

63A
65
30A
68
25 26

69
69A

70

420 & HL AC SERIES PARTS MANUAL DATE 02 2012 Page 6

HYDRAULICS and ELECTRICS
No Part No Description No off

40 100363 Filter Housing 1

40A 100364 Filter 1
41 101329 Tilt rams 50mm stroke 2
41A 110043 Tilt Ram Seal Kit (Not Shown) 1
44 050025 Forward/Reverse module and lever 1
45 050940 Creep switch 1
47 050750 Keyswitch 1
48 050606 Horn Switch and push button (blue) 1
50 050522 Battery plug 2
51 050028 Battery plug handle 1
52 110523 Battery cable - 50mm 2
53 050042 Horn 1
54 050044 Motion/reverse bleeper 1
55 050444 Safety cut out switch and button (red) 1
55A 050244 Safety cut out switch - Contact block 1
56 080499 Bushes (Mast Tilt Bearing) 2
57 101523 Foot Brake Assembly 1
58 110713 Rubber - Foot Brake 1
59 080565 Steering Pinion 1
60 080485 Bush - Steer Pinion 1
61 101524 Protective sleeve - Hydraulic hoses 1
63A 101581 Brake Caliper - left 1
63B 101582 Brake Caliper - right 1
64 200-503 Brake Pads (Set) 1
65 111026 Brake Disc - 304mm 2
66 110850 Handbrake Mounting Plate 1
67 200-627 Handbrake Caliper 1
68 100860 Gearbox - Rear Wheel - 24:1 ratio 2
69 090094B Rear Wheel & Tyre Complete 2
69A 090699 Rear Wheel Tyres - POB 2
70 020064 Rear Wheel Nuts 12
71 090364 Front Wheel & Tyre Complete 2
73 070003 Front Wheel Bearings 4
74 101615 Priority Valve 1
77 051235 Steering Potentiometer 1

Page 7 420 & HL AC SERIES PARTS MANUAL DATE 02 2012

MAST - 3 STAGE (CLEARVIEW)

1.2 2 3
1.3 2.2 3.2

1.4 2.3 3.3

2.4
1.5
2.5
1.6

1.7
3.6

3.4
1 3.5

3A

1.9
1.8
4.4
4.5

4.3

4.2

420 & HL AC SERIES PARTS MANUAL DATE 02 2012 Page 8

MAST - 3 STAGE (CLEARVIEW)
No Part No Description No off

1 Mast - Outer section comprising the following 1

1.2 070014 Mast Roller (2 on Outer. 2 on Inner sections. 4 on centre section) 12
(4 on Fork assembly)
1.3 080094 Shim (2 on Outer. 2 on Inner sections. 4 on centre section) 12
(4 on Fork assembly)
1.4 080042 Mainlift chain 2
1.5 110010 Buffer 2
1.6 * Mainlift ram 2
1.7 010145 Mainlift chain anchor 2
1.8 101503 Tilt ram 2
1.9 010577 Tilt ram pin 2

2 Mast - Centre section comprising the following 1

2.2 080578 Chain pulley pin 145mm x 30mm Ø 2
2.3 080579 Chain pulley 130mm Ø 2
2.4 080580 Hose pulley for sideshift (130mm Ø Twin pulley) 1
2.5 080581 Hose pulley for mainlift (130mm Ø) 1

3 Mast - Inner section - Standard comprising the following 1

3A Mast - Inner section - Long 1
3.2 080582 Freelift hose pulley 130mm Ø 1
3.3 080583 Freelift chain pulley 115mm Ø * 1
3.4 080007 Freelift chain * 1
3.5 * Freelift ram 2
3.6 080584 Freelift pulley pin 130mm x 30mm Ø 1
3.6 010141 Freelift chain anchor 1

4 Fork assembly comprising the following 1

4.2 100024 Carriage assembly 1
4.3 100326 Fork lock lever 2
4.4 100553 Fork 2
4.5 * Fork (Long) 2

* Please quote truck serial number &

Mast serial number.

Where part numbers are designated TL these parts must

be special order.
Contact Translift Parts department Tel. 44 (0)1527 516817

Page 9 420 & HL AC SERIES PARTS MANUAL DATE 02 2012