BC 5380
BC 5380
BC 5380
Service Manual
Copyright
© 2008 Shenzhen Mindray Bio-medical Electronics Co., Ltd. All rights Reserved.
For this Service Manual, the issued Date is 2008-12 (Version: 1.0).
Mindray intends to maintain the contents of this manual as confidential information. Disclosure
of the information in this manual in any manner whatsoever without the written permission of
Mindray is strictly forbidden.
Release, amendment, reproduction, distribution, rent, adaption and translation of this manual
in any manner whatsoever without the written permission of Mindray is strictly forbidden.
All information contained in this manual is believed to be correct. Mindray shall not be liable for
errors contained herein nor for incidental or consequential damages in connection with the
furnishing, performance, or use of this manual.
Mindray is responsible for safety, reliability and performance of this product only in the
condition that:
all installation operations, expansions, changes, modifications and repairs of this product
are conducted by Mindray authorized personnel;
I
the electrical installation of the relevant room complies with the applicable national and
local requirements;
z Be sure to operate the analyzer under the situation specified in this manual;
otherwise, the analyzer will not work normally and the analysis results will
be unreliable, which would damage the analyzer components and cause
personal injury.
II
Warranty
Exemptions
Mindray's obligation or liability under this warranty does not include any transportation or other
charges or liability for direct, indirect or consequential damages or delay resulting from the
improper use or application of the product or the use of parts or accessories not approved by
Mindray or repairs by people other than Mindray authorized personnel.
any Mindray product which has been subjected to misuse, negligence or accident;
any Mindray product from which Mindray's original serial number tag or product
identification markings have been altered or removed;
Return Policy
Return Procedure
In the event that it becomes necessary to return this product or part of this product to Mindray,
the following procedure should be followed:
1. Obtain return authorization: Contact the Mindray Service Department and obtain a
Customer Service Authorization (Mindray) number. The Mindray number must appear on
the outside of the shipping container. Returned shipments will not be accepted if the
Mindray number is not clearly visible. Please provide the model number, serial number,
and a brief description of the reason for return;
2. Freight policy: The customer is responsible for freight charges when this product is
shipped to Mindray for service (this includes customs charges);
3. Return address: Please send the part(s) or equipment to the address offered by Customer
Service department.
III
Company Contact
IV
Table of Contents
1 Using This Manual............................................................................................... 1-1
1.1 Introduction............................................................................................................ 1-1
1.2 Who Should Read This Manual............................................................................. 1-2
1.3 How to Find Information ........................................................................................ 1-3
1.4 Conventions Used in This Manual......................................................................... 1-4
1.5 Symbols ................................................................................................................. 1-5
1
Table of Contents
2
Table of Contents
6 Maintenance......................................................................................................... 6-1
6.1 Maintenance Modules and the Corresponding Settings ....................................... 6-1
6.2 General .................................................................................................................. 6-3
6.3 Disassembling the Panels ..................................................................................... 6-4
6.3.1 Removing the left door ............................................................................. 6-4
6.3.2 Removing the right door........................................................................... 6-5
6.3.3 Removing the top cover ........................................................................... 6-6
6.3.4 Removing the back panel......................................................................... 6-7
6.3.5 Removing the front door........................................................................... 6-8
6.3.6 Removing the front cover assembly......................................................... 6-9
6.4 Replacing the Valves, Pumps and Syringes........................................................ 6-11
6.4.1 Replacing valves .................................................................................... 6-13
6.4.2 Replacing the Pressure Chamber .......................................................... 6-15
6.4.3 Replacing the Vacuum Chamber ........................................................... 6-17
6.4.4 Replacing the Syringe Assembly............................................................ 6-18
6.4.5 Replacing the Waste Pump.................................................................... 6-24
6.5 Replacing the Bath/Aperture Assembly............................................................... 6-26
6.6 Replacing the Sampling Module and Adjusting Position ..................................... 6-29
6.6.1 Replacing the Sample Probe and Wipe ................................................. 6-29
6.6.2 Replacing the Optical Sensor................................................................. 6-31
6.6.3 Removing the Sampling Module ............................................................ 6-33
6.7 Maintaining and Replacing the DIFF Reaction Bath ........................................... 6-37
6.8 Autoloader Assembly (Closed-Tube)................................................................... 6-39
6.8.1 Removing and replacing the closed-tube sample compartment assembly
6-39
6.8.2 Removing and replacing the detection switches of the sample transport unit
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Table of Contents
6-45
6.8.3 Replacing the sample transport unit....................................................... 6-46
6.9 Mix mechanism.................................................................................................... 6-58
6.10 Adjustment........................................................................................................... 6-66
6.10.1 Adjusting Sample Probe Position........................................................... 6-66
6.10.2 Adjusting Pincher Position ..................................................................... 6-73
4
1 Using This Manual
1.1 Introduction
The chapter explains how to use the BC-5380 service manual. This manual provides the
reference information and procedures needed in servicing the BC-5380. Before servicing the
BC-5380, read and understand the manual carefully for servicing the equipment properly and
for your safety.
This manual is to be used in conjunction with the operator’s manual of BC-5380.It does not
contain information and procedures already covered in the operator’s manual of BC-5380.
1-1
Using This Manual
Reagent systems
Quality control
Troubleshooting concepts
The ability to
1-2
Using This Manual
This service manual comprises 8 chapters and 5 appendices. Refer to the table below to find
the information you need.
1-3
Using This Manual
This manual uses certain typographical conventions to clarify meaning in the text:
all capital letters enclosed in [ ] indicate a key name (on the external keyboard), such as
[ENTER].
bold letters included in “ ” indicate text you can find on the screen, such as “Clean”.
bold letters indicate chapter titles, such as Chapter 1 Using This Manual.
All illustrations in this manual are provided as examples only. They may not necessarily reflect
your analyzer setup or data displayed.
1-4
Using This Manual
1.5 Symbols
You may find the following symbols on the analyzer, reagents, controls or calibrators.
BIOLOGICAL RISK
HIGH VOLTAGE
1-5
Using This Manual
EARTH (GROUND)
ALTERNATING CURRENT
BATCH CODE
USE BY
SERIAL NUMBER
DATE OF MANUFACTURE
MANUFACTURER
TEMPERATURE LIMITATION
IRRITATING SUBSTANCE
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Using This Manual
Be sure to observe the following precautions for the safety of patients, operators and yours
when you are servicing the analyzer.
1-7
Using This Manual
z Connect the analyzer to a socket having sole fuse and protective switch. Do
not use the same fuse and protective switch with other equipment (e.g. life
supporting equipment). Otherwise, the equipment failure, over current or
impulse current that occurs at the startup moment may lead to tripping.
z To prevent personal injury during the maintenance, keep your clothes, hairs
and hands from the moving parts, such as sample probe, clipper and
piercer.
z The reagents are irritating to eyes, skin and diaphragm. Wear proper
personal protective equipment (e.g. gloves, lab coat, etc.) and follow safe
laboratory procedures when handling them in the laboratory.
z If the reagents accidentally spill on your skin, wash them off with plenty of
water and if necessary, go see a doctor; if the reagents accidentally spill into
your eyes, wash them off with plenty of water and immediately go see a
doctor.
1-8
Using This Manual
z The sample probe tip is sharp and may contain biohazardous materials.
Exercise caution to avoid contact with the probe when working around it.
1-9