Point Sheave

12/10/2021 15:22 SIS 2.
2019/10/07 Point Sheave (M0068868)
SMCS - 5160 i07926309
Illustration 1 g06102058
(5) 445-3876 Spacer
Specifications for 463-0037 Sheave

Item Qty Part Specification Description
446-4713
1 1 Sleeve Apply a thin coat of Molykote type "G" (rust preventative) to the shaft at assembly.
Bearing
1. Install inside bearing clamp tight against the boom point sheave sleeve.
2. Install outside bearing clamp against the boom point sheave sleeve. Use 4 equally spaced socket head cap screws
tighten to 270 N·m (200 lb ft). Use depth gauge to measure depth through 4 holes in the outside bearing clamp.
3. Remove the outside bearing clamp. Measure the clamp thickness at the same points the depth measurement was
taken. the difference between the depth measurement and the clamp thickness is the gap. Calculate the average of the
2N-6170 4 gap measurements. The average is used to determine the shim pack thickness.
2 32
Bolt Note:The shim pack thickness = The average gap -.002” to -.005”
4. Reassemble the outside bearing clamp with the shim pack in place and secure with all hardware. Apply retaining
compound to the socket head cap screws then torque to 68 N·m (50 lb ft) in a 180 degree alternating pattern. Continue
to tighten socket head cap screws to 1/3 the final torque value ( 90 N·m (67 lb ft)). Bring all cap screws to 1/3 value
before going to the next torque step.
5. Repeat shimming procedure for bearing clamps on both boom point sheaves.
1. Tighten 4 of the jack bolt 90 degrees apart from each other to 36 N·m (26 lb ft).
2. Tighten the next 4 jack bolts to 36 N·m (26 lb ft).
3 64 Jack Bolt
3. Tighten all the jack bolts in a circular pattern to 48 N·m (35 lb ft). Do this process for all the studs.
4. Continue to tighten all the jack bolts until they rotate less than 10 degrees.
1. Lubricate the main stud with 4C-5593 Thread Lubricant.
445-4656
4 8 2. Slide spacer (5) onto the stud.
Tensioner
3. Spin the tensioner onto the main thread until the tensioner seats against spacer (5).
445-3874
6 8 Threaded Apply 420-5250 Sealant to the bottom threads. Apply (Never-Seez Marine Grade) anti-seize to the top threads.
Rod
463-0017
7 1 Shim As required, use the shim pack with the thickness of 3.04 ± 0.30 mm (0.12 ± 0.01 inch.)
Pack As
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12/10/2021 15:22 SIS 2.0
1. Install inside bearing clamp tight against the boom point sheave sleeve.
2. Install outside bearing clamp against the boom point sheave sleeve. Use 4 equally spaced socket head cap screws
tighten to 270 N·m (200 lb ft). Use depth gauge to measure depth through 4 holes in the outside bearing clamp.
3. Remove the outside bearing clamp. Measure the clamp thickness at the same points the depth measurement was
taken. the difference between the depth measurement and the clamp thickness is the gap. Calculate the average of the
8T-8924
8 24 4 gap measurements. The average is used to determine the shim pack thickness.
Bolt
4. Reassemble the outside bearing clamp with the shim pack in place and secure with all hardware. Apply retaining
compound to the socket head cap screws then torque to 68 N·m (50 lb ft) in a 180 degree alternating pattern. Continue
to tighten socket head cap screws to 1/3 the final torque value ( 90 N·m (67 lb ft)). Bring all cap screws to 1/3 value
before going to the next torque step.
5. Repeat shimming procedure for bearing clamps on both boom point sheaves.
463-0016
9 1 Shim As required, use the shim pack with the thickness of 3.05 ± 0.30 mm (0.12 ± 0.01 inch.)
Pack As
Table 1
463-0037:
ER61-UP, ER81-UP
PIP-10936659
2021/10/12
18:22:10-03:00
i06741324
© 2021 Caterpillar Inc.
Caterpillar:
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Point Sheave

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12/10/2021 15:22 SIS 2.

2019/10/07 Point Sheave (M0068868)

SMCS - 5160 i07926309

Specifications for 463-0037 Sheave

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