Congeladora - ULUF 400 - 500 - 700 - 800 - Manual de Servicio - Versión 1 - Abr-14
Congeladora - ULUF 400 - 500 - 700 - 800 - Manual de Servicio - Versión 1 - Abr-14
Congeladora - ULUF 400 - 500 - 700 - 800 - Manual de Servicio - Versión 1 - Abr-14
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x 2a. Information about the freezer
x 2b. Controller G-214
x 2c. Model information
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x 3a. General operating problems
x 3b. Troubleshooting schedule
x 3c. Opening of the cooling system
x 3d. Evacuation of the refrigerant
x 3e. Changing the dryfilter
x 3f. Changing the compressor
x 3g. Pressure testing and leak detection
x 3h. Vacuum suction / Vacuum check
x 3i. Refrigerant filling with R-404a
x 3j. Electrical troubleshooting
x 3k. Electrical fault - compressor
x 3l. HST-start relay, start capacitor
x 3m. Sensor for the controller
x 3n. Condenser - fan
x 3o. Controller - demounting the display
x 3p. Vacuum valve
x 3q. Heated door frame
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x 4a. Rubber gasket of the door
x 4b. Locks and hinges
x 4c. Evaporator
x 4d. Manual defrost, cleaning and maintenance
x 4e. Noise
x 4f. Battery backup
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x 5a. Wiring-diagram
x 5b. Spare parts list
x 5c. Compressor data
x 5d. Safety data sheet R-404a
x 5e. Controller G-214
x 5f. Default settings
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This page provides general safety information for servicing the freezer.
The instruction manual includes additional information about security and cleaning of freezer.
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To prevent personal and equipment damage, the electrical safety / legislation of your country must be obser-
ved.
x 3. When using tools, spare parts and equipment, the existing security concerns must be met.
x 4. Maintenance procedures described in this manual must only be performed by trained per-
sonnel.
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Maintenance procedures may imply a voltage hazard. Follow existing safety instructions, including the low
voltage and current EU directives and other derectives of your country.
Always disconnect the power to the unit before repair or parts replacement is initiated.
Use only electrical equipment which is designed for the freezer.
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x Always observe the requirements for safe handling, as described below.
x Read the instruction manual before using, cleaning and servicing the freezer.
x Symptoms of this may include: headache, shortness of breath, nausea and difficulties in concentra-
tion. Possibly: Mobility / consciousness.
ULUF 400 / 500 / 700
Halogen light
Sub lids
ULUF 800
Controller
G-214
Door hinge
Door handle
Lock
Castors
Label plate located on the device.
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Heated door frame
Heated vacuum valve
The freezer must be defrosted manually. See Section 4d.
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The PCB controller board is located in the engine compartment behind
the front panel.
The display is mounted in the front panel.
Data controller: Display G-214
x 72 hour battery backup for alarms.
x Microprocessor with digital display.
x Temperature display and data acquisition during power failures.
x Visual and audible alarm.
x Adjustable high / low temperature / alarm.
x Integrated data logger.
x Automatic cycle of sensor failure.
x Measurement of the ambient air temperature.
x Direct download / upload from the USB memory stick.
x Display of battery voltage and ambient temperature.
x Integrated memory and data logger.
x RS 485/232 Interface.
x Contact for remote alarm.
x Prepared for GSM alarm.
*) Power consumption is monitored over time for each element. Pt. no values
Malfunction of the device, which can arise from improper handling of the device:
When moving or after long periods of inactivity, you must wait 1-2 hours before the freezer is
started.
When loading large quantities of items into the freezer, the temperature will rise temporarily.
In case of repeated door openings, leaks or faulty gaskets, the humidity will cause rime and possi-
bility of ice formation inside the device and around the door / interior door.
Low voltage
Defect or faulty start See secon 3m See secon 3m Change start relay/
relay/capacitor. capacitor
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The compressor Too high voltage. Voltmeter Meassure the vol- Inform.
starts normally, tage.
but stops again. Too high ambient external thermometer Check the tempe- Beer placement
temperature. rature and venla- or venlaon.
on.
The unit cools too Leakage in the sy- Electronic leak-seeking, First check the solder See secon 3.
much, too lile or stem. soapy water, leak se- points, comp,
not at all. eking spray. capacitor, etc.
The fan is not run- Voltmeter Check for errors. Replace the fan.
The compressor
ning.
may run con- See secon 3n.
nuously.
The evaporator is
blocked by ice.
The unit cools too Lile or no com- service valve Mount the valve Change compres-
much or not at all. pressor and check pressure. sor.
capacity. Manometer
Compressor run- See secon 3f.
ning constant.
Insucient The device has Inform the user.
cooling. recently been l-
led up with a large
amount of heat.
In addion, tem- external thermometer Check temperature. Find beer venla-
perature of the air on or placement.
is too high.
In addion, the air external thermometer Check temperature. Find beer venla-
temperature is too on or placement.
low.
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Suction pressure is very low.
Pressure equalization takes place very slowly or not at all.
Reason: Icing or dirt in the capillary tube or filter, or blockings in the system due to other reasons.
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The suction pressure is too high.
The suction pressure does not change noticeably when the compressor stops.
This can be tested with a volumetric meter.
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The pressure gauge indicating insufficient suction pressure.
On the pressure side the temperature increases.
Pressure equalization time is short.
Countervailing pressure is lower than expected.
Be sure that the pressure is sufficient for a pressure test.
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x To prevent moisture from penetrating under repair, the system must not be open for more
than 15 minutes.
x Prepare spare parts components before the system is opened.
x The new connector is soldered to a tube with valve.
x Verify that the new filter packaging is intact and that the filter is not damaged.
x If the packaging has been broken for a longer period, the filter will bee moist
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x It is recommended that the compressor is running at least 25 min. before refrigerant eva-
cuation is undertaken. This ensures that the system is hot, so that the refrigerant easier can
be pulled out of the compressor oil.
x A drilling tongs with valve is placed on the process pipe.
x The refrigerant is evacuated.
Process pipe and pressure
tube fitted with a valve.
x The cooling system is evacuated with a two-stage vacuum pump for at least 30 minutes.
Both from the pressure piping and process piping.
x Blow the system with nitrogen, both from the suction and the pressure side.
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x The dry filter must pick up moisture in the system during operation and function as the ca-
pillary tube in front of the capilary tube, in order to avoid clogging. Clogged filter or capillary
tube causes a pressure drop, by this the filter becomes colder and ice will block the system.
The compressor is overloaded with a possibility of crash.
x The dry filter is placed after the condenser outlet, immediately before the capillary. Any
opening of the cooling system, dry filter change to ensure the function and lifetime of the
freezer.
x It is therefore recommended always to order a new filter drier, along with a new service cy-
linder with cooling agent.
x To prevent moisture from penetrating during the repair, the drying filter must not be open
for more than 10 minutes.
x After evacuation and blowing with nitrogen, the tubes must be cleaned on both sides of the
filter drier, before cutting. By doing this the pipe ends are free from impurities and metal pie-
ces and ready for soldering.
x Cut off the pressure pipe close to the filter with a pipe cutter.
A B
Right Wrong
In the figure A the capillary tube is correctly installed in a dry filter. In order to ensure efficient
use of the filter, it must be positioned with an inclination of at least 150 and the capillary tube
must be underneath.
In the figure B the capillary tube is too close too the web of the filter. It provides great resistan-
ce and filter blocking after a short time. Or too far away, so it will be filled with flux or solder.
x If only the dry filter is to be replaced, the system must be pressure tested. See section 3g.
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x Evacuate the refrigerant of the system. See section 3d.
x All tubes are cut with a pipe cutter. Do NOT solder of.
x When replacing the compressor the dry filter must also be replaced. See section 3e.
x The suction and pressure pipes of the compressor must be cleaned and cut with a pipe cut-
ter just above the soldering pipe.
x Demount the compressor.
x Install the new compressor, which is prepared as described before. (3c)
x In order to avoid decomposition of refrigerants which may remain in the system during the
soldering operation, the system is blown with dry nitrogen, respectively, from the suction
side respectively pressure side.
x Solder the tubes on to the compressor.
x Pressure test the system.
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x Pressure test the system with nitrogen. The pressure must be 10 bar during a period of 2
hours.
x Check the solder points with soapy water or leak detection spray.
x In case of any leaks, empty the system for nitrogen.
x Repair and pressure test again.
x During operation leak detection must be performed on the pressure side with the compres-
sor running. The suction side must be tested while the compressor is stopped, and the
pressures are equalized.
x The nitrogen must slowly be emptied from the system.
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A vacuum is made on two locations on the system, one on the process tube and one on the pipe branch
used for testing located on the pressure tube with an explosion-proof 2-stage vacuum pump.
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Before filling the refrigerant, a vacuum must be suched. See section 3h.
Note that R-404a is to be supplied from a bottle containing a specific amount of refrigerant.
Common procedures for other refrigerants can not be used.
Further it is important that the entire contents of the bottle is introduced into system to ensure optimal perfor-
mance.
The contents of the bottle must be mixed before use by shaking the bottle for at least 1 minute before the
filling.
In order to perform the filling operation properly, it is necessary to use a capillary tube with the valve before
the filling site, instead of a conventional feeding tube. The reason is that the capillary tube ensures that the
entire quantity of refrigerant is introduced to the system. If an ordinary filler hose is used, it must be as short
as possible.
Cylinder with manometer Vacuum suction of the filling hose
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Make vaccum. See section 3h.
The cylinder with manometer is connected to the coupler of the process piping.
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Fill the refrigerant into the system until the pressure gauge on the pressure tube shows approx. 5 bar.
Start the compressor and let it run for 2-3 min. Open to the cylinder again to get out the remaining refrigerant.
When the pressure in the bottle shows 1 bar, the bottle is empty.
It is important that the valve is closed immediately, in order to avoid that the refrigerant runs back into the cylinder.
Now the cooling system is filled with refrigerant and only needs to be closed.
Disconnect the filling hose with pressure gauge from the process piping.
Push the process piping and pressure pipes together with a special tongs.
Cut off valve with a pipe cutter.
Closing the process tube on systems with flammable refrigerants must be performed by professionals with a Lok
Ring end sleeve. It is recommended NOT to solder system.
Clean the pipe with steel wool or emery cloth. Use rotational movement in order to avoid scratching the length of
the tube.
Apply LokPreb to the end of the tube.
Turn the end sleeve 360° so that the LokPreb is placed around the tube.
Squeeze the end sleeve together with the special tool as shown in the illustration.
Start the freezer and control the function of the unit.
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In order to check whether there is a transition between the conducting components and the chas-
sis, the insulation resistance is tested by using an ohmmeter or the second high-voltage equip-
ment. An ohmmeter can be used for a rough check. Ohmmeterets one clamp is placed on the com-
pressor’s ground terminal. The second clamp on the compressor fællesben (see sketch). Showing
ohmmeter a transition, the compressor is replaced.
Uses high voltage test systems with flammable refrigerants, ensure that the system is completely
drained of coolant, as this can cause sparks during the test.
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Remove the start relay from the compressor and use an ohmmeter to test the compressor head
and start recovery. Connect ohmmeter between the common connector and start winding, then ho-
vedviklingen to debug. See the picture below.
Dimensions of the compressor connections to determine whether driving and startvikling are intact.
This is done by measuring the resistance of these. Carry out three resistance measurements on
compressor penetrations. The sum of the two smallest measurements, the intact windings will be
equal to the highest. Find if the current values of the compressor data sheet.
Ohm-measurement
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Connect a voltmeter between terminals 10 and 13 at the start of the relay. If no voltage is present,
there is either a faulty cable or also start relay is defective.
Connect a voltmeter between terminals 10 and 14 If no voltage is present, the temperature sensor
or its cable is defective.
A relay can be checked with an indicator light as
shown in the sketch maintain end. The relay is usu-
ally ok, when in standing position is not lit, and when
it is lit when the relay is upside down.
When replacing the compressor should start relay and start capacitor also replaced.
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37
If the sensor is covered with ice, the compressor will run more than usual and cool too much.
The easiest way to check the function of the sensor, is to place your hand around the sensor. If the
temperature recorded on the display in the front panel does not rise, the sensor is faulty and needs
to be replaced.
The PT 1000 sensor is located on the right side between shelf 2 and 3 ans is secured with strips.
Note that the tip of the sensor must not be in direct contact with the evaporator tubes.
The sensor must be introduced together with the evaporator tubes in the top of the engine com-
partment.
The holes are sealed with putty. Electrically, the sensor is connected to the PBC board. See the
wiring diagram section 5a.
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x Disconnect the power supply.
x Remove the engine grille.
x Remove the sealing material around the wire of the sensor on both sides of the hole.
x Remove the strips.
x Pull the sensor into the engine compartment.
x Disconnect the electrical connection of the sensor in the CBS module.
x Mount the new sensor in reverse order.
5HPHPEHUThe sensor must be replaced with a sensor with the same characteristics as the
original.
Mounting of the sensor in the freezer Introduction of the sensor from the top
of the engine compartment
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The condensor is placed in the engine compartment of the freezer behind the front panel. It is fixed with
4 bolts.
The first part is a double tube condenser with fan, followed by condenser coils.
Check that the bolts are well tightened and that the rubber gaskets at the fan are not hard or defective.
It is important that the cooling ribs are kept clean and the ambient temperature does not exceed 25°C.
If the ventilator stops, it can cause insufficient cooling of condenser and compressors.
Higher condensing temperature means that the compressor must work more with less efficiency as a
result. At worst, the compressors stops due to high temperature.
Condenser
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x Squeeze the mounting devices at the bottom and top together and push out the display.
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The freezer is equipped with a heated vacuum valve in order to avoid vacuum in case of repeated
door openings.
Electrically, the heater (12V) is supplied from the PCB board. See the wiring diagram section 5a.
Introduction of the cable is carried out at the back of the engine compartment. A tube leads to the
bottom of the freezer where the vacuum valve is located.
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2 pcs. heaters are installed in the door frame.
One is connected electrically. The second is as a spare heater.
Electrically, the cable (220V) is supplied by the PCB board and assembled in the controller box.
See the wiring diagram section 5a.
The cable is introduced to the door frame on the front of the engine compartment behind the front
panel.
Introduction of cable
Spare cable
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Rub the gasket with a suitable product, so that it stays flexible and the optimal function and tight-
ness is secured.
Make sure the door closes tightly so that no ice forms around the door frame.
x Open the door and place a piece of paper. Close the door.
x Pull the paper.
x If the paper can not be pushed back, the adjustment is OK.
x The test is made at both the left and right side.
x In case that the gasket do not close properly, see section 4b.
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Make sure the hinges are not loose and the door easily can be opened and closed.
Make sure the lock works easily and safely. If nesessary, use a lubricant for locks.
If there is ice around the door frame, the door must be adjusted.
Adjustment screw
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The evaporator tubes are integrated into each shelf.
The door frame, inner doors and the sensor must be checked for ice.
In case of large ice formation, the freezer must be defrosted.
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There will be some ice formation on the sub lids of the freezer.
The ice must be removed with a scraper on a regular basis (Remember safety gloves).
x Wipe the interior cabinet and shelves with a cloth until it is dry.
Ice formed on the inside of the door, must be removed with a wooden / plastic scraper. This ice is
formed due to the low temperatures inside the cabinet, and if the ice is not removed, it will cause
that the door does not close tightly.
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The following must be checked in case of noise:
x The compressor is not tightened well.
x The rubber feet are defect or too hard.
x The compressor process tube is too long.
x The fan blades are damaged or dirty.
x The fan is not tightened well.
x The fan bushings are worn.
x The freezer is not positioned on a flat surface.
x Long pipes can cause resonance vibrations.
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The battery (12V 7Ah) is located in the engine compartment behind the front panel.
It has a lifespan of 3 years, but should be checked every six months.
Check the voltage with a voltmeter.
The controller G-214 has built-in measurer for the battery voltage.
Backup battery
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5b. Spare parts list ULUF 400
28 31 27 29 33 32 30 18
35 17
16
34
26
23
14
1 21
25
19
22
24
10
12
7 38 6 9 8 5 20 13 11 36 3 37 2 4
2
3
28
5b. Spare parts list ULUF 400
Pos. no. Code no. Part Recommended
1 Body Cabinet
2 5052001-01 Door complete with gasket
2a 5052110-01 Door complete with intergr. handle, left-hinged
2b 5052111-01 Door complete with intergr. handle, right-hinged
3 5052014-01 Door Magnetic gasket 1
4 5031025-01 Set of hinges ULUF
5 5060011-01 Shelf 1 pcs.
6 5074007-01 Vacum valve
8 5053007-01 Front castor swivel with brake
9 5053006-01 Back castor swivel without brake
12 5052016-01 Subdoor 260 * 470 mm, Upper subdoor
13 5052017-01 Subdoor 330 * 470 mm, Lower subdoor
14 5042003-01 Probe (PT 1000) 1
17 5031026-01 Front panel lower support
18 5031027-01 Front panel upper support
19 5073001-01 Evaporator
20 5031013-01 Magnetic latch for Sub door
21 5050049-01 Front panel
22 5049005-01 Door sensor (Magnetic) incl wire
24a 5019004-01 Spot lights bulbs 2 psc. 1
24b 5050012-01 Holder for spot lights bulps
24c 5019006-01 Wire for spot lights
25 5043007-01 Display G-214 1
27a 5071002-01 Condenser
27b 5010007-01 Condenser fan incl. fan blade 1
28a 5070004-01 Compressor SC21CL Complete 1
28b 5070047-01 Start relay 117U6005 1
28c 5070021-01 Starting capacitor 117U5017 1
29 5041006-01 PCB-Board G-214 Controller 1
30 5041007-01 Power Supply G-214 1
31 5049006-01 Box for PCB bord connection.
32 5044001-01 Battery BP 7-12 (12V, 7AH) 1
33 5074003-01 Condenser spiral
34 Main Lead
35 5031023-02 Cover compressor deparment
36 5051006-01 Door lock incl. Set of keys
37 5051008-01 Door Handle
38 5052014-01 Door Gasket 1
- 5049005-01 Door sensor (Magnetic) incl wire
- 5074008-01 Heat exchanger
- 5031024-01 Metal plate for controller
- 5019003-01 Transformer 230V 50/60 Hz 12 Vac / 4 amp 1
- 5052015-01 Gasket for Frame 1
- 5042016-01 Probe NTC for compressor
- 5042003-01 Probe for compressor (PT1000)
- 5074006-01 Pipe for water outlet in bottom
- 5072000-01 Cylinder deposit for refrigerant 1
- 5079000-01 Service dryfilter 1
- Refrigerant R404a 1
29
5b. Spare parts list ULUF 500
30
5b. Spare parts list ULUF 500
31
5b. Spare parts list ULUF 700
28 31 27 28 27 33 32
29
35
30
34
18 17 16 22
1
21
26
14
24
22
24
25
10
7 19 19 38 9 6 8 9 20 8 5 13 12 11 36 36 3 37 2 4 4 4
2
3
32
5b. Spare parts list ULUF 700
33
5b. Spare parts list ULUF 800
28 31 27 29 33 32 30
35
34
16
18
17
23
1
21
14
24
22
25
7 19 38 6 9 8 5 20 10 11 12 13 4 3 2 36 37
2
3
34
5b. 6SDUHSDUWVOLVW ULUF 800
Pos. no. Code no. Part Recommended
1 Body Cabinet
2 5052001-01 Door Complete with gasket
2a 5052110-01 Door complete with integr. Handle, right-hinged
2b 5052111-01 Door complete with integr. Handle, left-hinged
3 5052014-01 Door Magnetic gasket 1
4 5031025-01 Set of hinges ULUF
5 5060011-01 Shelf 1 pcs.
6 5074007-01 Vacum valve
8 5053007-01 Front castor swivel with brake
9 5053006-01 Back castor swivel without brake
12 5052016-01 Subdoor 260 * 470 mm, Upper subdoor
13 5052017-01 Subdoor 330 * 470 mm, Lower subdoor
14 5042003-01 Probe (PT 1000) 1
16a 5031026-01 Front panel lower support
16b 5031027-01 Front panel upper support
19 5073001-01 Evaporator
20 5031013-01 Magnetic latch for Sub door
21 5050012-01 Front panel
22 5049005-01 Door sensor (Magnetic) incl wire
24a 5019004-01 Spot lights bulbs 4 psc. 1
24b 5050012-01 Holder for spot lights bulps
24c 5019006-01 Wire for spot lights
25 5043007-01 Display G-214 1
27a 5071002-01 Condenser
27b 5010007-01 Condenser fan incl. fan blade 1
28a 5070004-01 Compressor SC21CL Complete 1
28b 5070047-01 Start relay 117U6005 1
28c 5070021-01 Starting capacitor 117U5017 1
29 5041006-01 PCB-Board G-214 Controller 1
30 5041007-01 Power Supply G-214 1
31 5049006-01 Box for PCB bord connection.
32 5044001-01 Battery BP 7-12 (12V, 7AH) 1
33 5074003-01 Condenser spiral
34 Main Lead
35 5031023-02 Cover compressor deparment
36a 5051006-01 Door lock incl. set of keys (left)
36b 5051009-01 Door lock incl. set of keys (right)
36c 5051010-01 Key for lock
37 5051008-01 Door Handle
38 5052014-01 Door Gasket 1
- 5049005-01 Door sensor (Magnetic) incl wire
- 5074008-01 Heat exchanger
- 5031024-01 Metal plate for controller
- 5019003-01 Transformer 230V 50/60 Hz 12 Vac / 4 amp 1
- 5052015-01 Gasket for Frame 1
- 5042016-01 Probe NTC for Compressor
- 5042003-01 Probe for Chamber (PT1000)
- 5074006-01 Pipe for water outlet in bottom
- 5072000-01 Cylinder deposit for refrigerant 1
- 5079000-01 Service dryfilter 1
- Refrigerant R404a 1
35
F&RPSUHVVRUGDWD
SC21CL Compressors
LBP Compressor
R404A/R507
220-240V 50Hz
General
Compressor SC21CL SC21CL 104L
Application
Code number 104L2322 R404A
R507
Lilac stripe
Application Approvals
Barcode on
2322
8296-2
Application LBP white background
DANFOSS COMPRESSORS
Evaporating temperature range °C -45 to -10 Yellow background
150
35
70
Height mm A 219 E
B 213
B1 193 B A
B1
B2 110
B2
Suction connector location/I.D. mm C 10.2 ±0.09
Process connector location/I.D. mm D 6.2 ±0.09
3
63
37° 37°
55
55
63
6
Capacity (EN 12900/CECOMAF) watt
Comp.\°C -45 -40 -35 -30 -25 -23.3 -20 -15 -10
SC21CL 226 325 455 617 813 887 1042 1306 1606 a3
a2 e
Capacity (ASHRAE) watt
Comp.\°C -45 -40 -35 -30 -25 -23.3 -20 -15 -10
SC21CL 263 378 529 719 947 1033 1215 1524 1876 c
8227
Power consumption watt
Comp.\°C -45 -40 -35 -30 -25 -23.3 -20 -15 -10
SC21CL 400 462 534 615 702 733 795 891 989
Current consumption A d
Comp.\°C -45 -40 -35 -30 -25 -23.3 -20 -15 -10 b
SC21CL 2.40 2.63 2.94 3.31 3.71 3.86 4.14 4.58 5.00 Start winding e
5 2
Main winding a2
COP (EN 12900/CECOMAF) W/W
4 1 Bleeder resistance
Comp.\°C -45 -40 -35 -30 -25 -23.3 -20 -15 -10 Winding
protector
SC21CL 0.57 0.70 0.85 1.00 1.16 1.21 1.31 1.47 1.62 1
2
1
2
c
N N
L L
Accessories
Devices Fig. SC21CL
Cover b 103N2009
Starting relay a2
Components
Starting capacitor 80 μF c of
starting device
Run capacitor e
Cord relief d 103N1004
Mounting accessories
Bolt joint for one compressor 118-1917
Bolt joint in quantities 118-1918
Snap-on in quantities 118-1919
Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to
products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed.
All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.
7
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Trace impurities and additional material names not listed above may also appear in Section 15 toward the end of the MSDS.
These materials may be listed for local “Right-To-Know” compliance and for other reasons.
3. HAZARDS IDENTIFICATION
EMERGENCY OVERVIEW: Colorless, volatile liquid with ethereal and faint sweetish odor. Non-flammable material.
Overexposure may cause dizziness and loss of concentration. At higher levels, CNS depression and cardiac arrhythmia
may result from exposure. Vapors displace air and can cause asphyxiation in confined spaces. At higher temperatures,
(>250qC), decomposition products may include Hydrofluoric Acid (HF) and carbonyl halides.
SKIN: Irritation would result from a defatting action on tissue. Liquid contact could cause frostbite.
EYES: Liquid contact can cause severe irritation and frostbite. Mist may irritate.
INHALATION: R-404A is low in acute toxicity in animals. When oxygen levels in air are reduced to 12-14% by
displacement, symptoms of asphyxiation, loss of coordination, increased pulse rate and deeper respiration
will occur. At high levels, cardiac arrhythmia may occur.
____________________________________________________________________________________________________________
MSDS: R-404A Page 1 of 7
Current Issue Date: December, 2008
8
R-404A
INGESTION: Ingestion is unlikely because of the low boiling point of the material. Should it occur, discomfort in the
gastrointestinal tract from rapid evaporation of the material and consequent evolution of gas would result.
Some effects of inhalation and skin exposure would be expected.
Ingredients found on one of the OSHA designated carcinogen lists are listed below.
SKIN: Promptly flush skin with water until all chemical is removed. If there is evidence of frostbite, bathe (do not rub) with
lukewarm (not hot) water. If water is not available, cover with a clean, soft cloth or similar covering. Get medical attention
if symptoms persist.
EYES: Immediately flush eyes with large amounts of water for at least 15 minutes (in case of frostbite water should be lukewarm,
not hot) lifting eyelids occasionally to facilitate irrigation. Get medical attention if symptoms persist.
INHALATION: Immediately remove to fresh air. If breathing has stopped, give artificial respiration. Use oxygen as required,
provided a qualified operator is available. Get medical attention. Do not give epinephrine (adrenaline).
INGESTION: Ingestion is unlikely because of the physical properties and is not expected to be hazardous. Do not induce vomiting
unless instructed to do so by a physician.
ADVICE TO PHYSICIAN: Because of the possible disturbances of cardiac rhythm, catecholamine drugs, such as
epinephrine, should be used with special caution and only in situations of emergency life support.
Treatment of overexposure should be directed at the control of symptoms and the clinical
conditions.
FLAMMABLE PROPERTIES
EXTINGUISHING MEDIA:
Use any standard agent – choose the one most appropriate for type of surrounding fire (material itself is not flammable)
____________________________________________________________________________________________________________
MSDS: R-404A Page 2 of 7
Current Issue Date: December, 2008
9
R-404A
UNUSUAL FIRE AND EXPLOSION HAZARDS:
R-404A is not flammable at ambient temperatures and atmospheric pressure. However, this material will become
combustible when mixed with air under pressure and exposed to strong ignition sources.
Contact with certain reactive metals may result in formation of explosive or exothermic reactions under specific conditions
(e.g. very high temperatures and/or appropriate pressures).
IN CASE OF SPILL OR OTHER RELEASE: (Always wear recommended personal protective equipment.)
Evacuate unprotected personnel. Protected personnel should remove ignition sources and shut off leak, if without risk, and
provide ventilation. Unprotected personnel should not return until air has been tested and determined safe, including low-
lying areas.
Spills and releases may have to be reported to Federal and/or local authorities. See Section 15 regarding reporting
requirements.
R-404A should not be mixed with air above atmospheric pressure for leak testing or any other purpose.
STORAGE RECOMMENDATIONS:
Store in a cool, well-ventilated area of low fire risk and out of direct sunlight. Protect cylinder and its fittings from physical
damage. Storage in subsurface locations should be avoided. Close valve tightly after use and when empty.
ENGINEERING CONTROLS:
Provide local ventilation at filling zones and areas where leakage is probable. Mechanical (general) ventilation may be
adequate for other operating and storage areas.
SKIN PROTECTION:
Skin contact with refrigerant may cause frostbite. General work clothing and gloves (leather) should provide
adequate protection. If prolonged contact with the liquid or gas is anticipated, insulated gloves constructed of PVA,
neoprene or butyl rubber should be used. Any contaminated clothing should be promptly removed and washed
before reuse.
____________________________________________________________________________________________________________
MSDS: R-404A Page 3 of 7
Current Issue Date: December, 2008
40
R-404A
EYE PROTECTION:
For normal conditions, wear safety glasses. Where there is reasonable probability of liquid contact, wear chemical safety
goggles.
RESPIRATORY PROTECTION:
None generally required for adequately ventilated work situations. For accidental release or non-ventilated situations, or
release into confined space, where the concentration may be above the PEL of 1,000 ppm, use a self-contained, NIOSH-
approved breathing apparatus or supplied air respirator. For escape: use the former or a NIOSH-approved gas mask with
organic vapor canister.
ADDITIONAL RECOMMENDATIONS:
Where contact with liquid is likely, such as in a spill or leak, impervious boots and clothing should be worn. High dose-level
warning signs are recommended for areas of principle exposure. Provide eyewash stations and quick-drench shower facilities
at convenient locations. For tank cleaning operations, see OSHA regulations, 29 CFR 1910.132 and 29 CFR 1910.133.
EXPOSURE GUIDELINES
____________________________________________________________________________________________________________
MSDS: R-404A Page 4 of 7
Current Issue Date: December, 2008
41
R-404A
10. STABILITY AND REACTIVITY
INCOMPATIBILITIES:
(Under specific conditions: e.g. very high temperatures and/or appropriate pressures) – Freshly abraded aluminum surfaces
(may cause strong exothermic reaction). Chemically active metals: potassium, calcium, powdered aluminum, magnesium
and zinc.
HAZARDOUS POLYMERIZATION:
Will not occur.
OTHER DATA:
HFC-125, HFC-134a: Not active in four genetic studies
HFC-143a: Not active in two genetic studies
Degradability (BOD): R-404A is a gas at room temperature; therefore, it is unlikely to remain in water.
Octanol Water Partition Coefficient: Unknown for mixture
____________________________________________________________________________________________________________
MSDS: R-404A Page 5 of 7
Current Issue Date: December, 2008
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R-404A
13. DISPOSAL CONSIDERATIONS
RCRA
Is the unused product a RCRA hazardous waste if discarded? Not a hazardous waste.
If yes, the RCRA ID number is: Not applicable.
The information offered here is for the product as shipped. Use and/or alterations to the product such as mixing with other materials
may significantly change the characteristics of the material and alter the RCRA classification and the proper disposal method.
For additional information on shipping regulations affecting this material, contact the information number found in Section 1.
Spills or releases resulting in the loss of any ingredient at or above its RQ requires immediate notification to the
National Response Center [(800) 424-8802] and to your Local Emergency Planning Committee.
____________________________________________________________________________________________________________
MSDS: R-404A Page 6 of 7
Current Issue Date: December, 2008
3
R-404A
STATE RIGHT-TO-KNOW
In addition to the ingredients found in Section 2, the following are listed for state right-to-know purposes.
Regulatory Standards:
1. OSHA regulations for compressed gases: 29 CFR 1910.101
2. DOT classification per 49 CFR 172.101
17. DISCLAIMER
National Refrigerants, Inc. believes that the information and recommendations contained herein (including data and statements) are
accurate as of the date hereof. NO WARRANTY OF FITNESS FOR ANY PARTICULAR PURPOSE, WARRANTY OF
MERCHANTABILITY, OR ANY OTHER WARRANTY, EXPRESSED OR IMPLIED, IS MADE CONCERNING THE
INFORMATION PROVIDED HEREIN. The information provided herein relates only to the specific product designated and may not
be valid where such product is used in combination with any other methods or use of the product and of the information referred to
herein are beyond the control of National Refrigerants. National Refrigerants expressly disclaims any and all liability as to any results
obtained or arising from any use of the product or reliance on such information.
____________________________________________________________________________________________________________
MSDS: R-404A Page 7 of 7
Current Issue Date: December, 2008
4
5
5e. Controller G-214
46
Setting icons
Custom Settings
Custom Settings
Advanced Settings
Advanced Settings
Status
Status
47
Custom Settings
Enter password
The menu Custom setting is protected with a password, wich is “0000”
to access the menu.
Under the menu Setpoint the temperature for the unit will
be set.
Setpoint
48
Advanced Settings
Enter password
The menu Advanced Settings is protected with a password wich is “0000”
to access the menu.
Service
Service
The menu Set date / time is the setting of date and time.
9
Service Settings
Under the menu Service, there is information about the unit, which is
Service important for service on the unit.
The menu Fan hours shows, how many hours the fan
has run.
50
Advanced Service Settings
This menu is only used by the service department at the manufactorer.
Advanced Service Settings
Status
51
Download Data
Place the USB pen drive in the connection on the display and press the
button right for read data from the unit to the USB pen.
USB connected
52
Alarms on display
Alarm icons
The Door open alarm indicate, that the door is not correct
closed
53
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5
Lammefjordsvej 5
DK-6715 Esbjerg N
Denmark
Tel. +45 7020 0328
Fax. +45 7020 0329
[email protected]
www.arctiko.com
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