ADAMA SCIENCE Trip

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ADAMA SCIENCE AND TECHNOLOGY UNIVERSITY

School of Mechanical,Chemical and Materials Engineering


Mechanical Engineering Department

Manufacturing II course code(MEng 3202)

Trip report

Name id number

Eyob Wondimu UGR/22628/13


Introduction

In July 25th 2022, Mechanical Department Students with 2 lecturers


went for a trip to Ethio- Engineering Group Akaki Basic Metals Industry.
We arrived there at 9:00 am.We planned to visit basic metal-making
processes done in the workshop.

Trip objective

The objectives of the educational trip was to provide students with


practical and theoretical experience of basic metal-making processes
done in industry.

Field Observation

After we arrived there students are classified in 2 groups and then our
lecture meet us with our tour guide and told him to give us
information concerned to heat treatment processes and how metals
are manufactured there.

Then we were guided by a tour host who explained in detail the ferrous
and non-ferrous metal production processes and the raw materials
needed for the production. He first took us where the non-ferrous
materials were made. The non-ferrous materials include bronze, lead,
zinc, copper, etc. The raw materials needed for this production is
mainly scraps. The scraps are collected and melted, then they'll do
some composition to it. Then they'll refine to find what's in the melted
scrap by doing a laboratory test. Then he showed us different
mechanisms they use to melt and mix the scraps. Finally, he took us to
the first place where the non-ferrous and ferrous scraps were gathered.
We finished this tour after our assistant told us they produce different
products based on the customers’ needs.

The next place we went was the heat treatment workshop. There, we
had met another tour guide and he took us through workshop. In a
washing machine, the products are cleaned. The next piece of
equipment was a sealed quench furnace. Cleaning the oil that was
taken out of the sealed quench furnace is the washer's main job. The
processes of hardening, annealing and tempering were carried out
using a variety of techniques.

The last workshop we visited was the forging shop. Here, our tour
guide started by introducing his name. His name is Abera and he is the
forging shop leader.

Firstly we saw some samples manufactured there and he told us the


forging process that they used for shaping materials the process that
are carried out on materials in either hot or cold state . They offer
products for cement factories, mining industries, ELPA, and the
agricultural sector. They use the three kinds of forging methods. These
are forging, upset forging, and roll forging .
Conclusion

Our trip ended about 6.00 pm. It can be concluded that the trip was
successful and we believed that our objective was achieved. We
learned something new and beneficial for us.

Many thanks to all of the industry, university , and our tour guides that
were responsible for making this trip the success that it was. This
experience would not be possible without your continued support.
Thanks also to our lecture.

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