Format No :

Company Logo Gauge R&R study Rev No & Date:

Gage R&R Study - Data Entry

Part #/Name: Sample Part Gage #/Name: Digital caliper

Feature Name: Special Dimension Completed by: Suman Koley
Feature Tolerance: 72.000 mm Study Date: 11/30/2023
Specification 1120.000 mm
p-Value for Interaction: 0.25 (default is 0.25)

Notes:
(1) all calculations in this workbook have been validated using AIAG standards with ten parts, three appraisers, and three trials.
(2) all measurement data (ten parts, three appraisers, three measurements each) must be entered to obtain valid results.

Part
Appraiser Trial # Average
1 2 3 4 5 6 7 8 9 10
1 56 44 -11 0 0 30 18 25 22 18 20.2
Appraiser A 2 56 45 -9 0 0 36 15 26 22 15 20.6
3 54 49 -9 0 0 36 16 24 24 16 21
Average 55.333 46.000 -9.667 0.000 0.000 34.000 16.333 25.000 22.667 16.333 20.600
Range 2.000 5.000 2.000 0.000 0.000 6.000 3.000 2.000 2.000 3.000 2.5

1 51 47 -10 -4 0 36 10 28 36 20 21.4
Appraiser B 2 53 48 -19 -3 -3 38 15 17 24 13 18.3
3 58 46 -12 -4 0 30 14 20 25 15 19.2
Average 54.000 47.000 -13.667 -3.667 -1.000 34.667 13.000 21.667 28.333 16.000 19.633
Range 7.000 2.000 9.000 1.000 3.000 8.000 5.000 11.000 12.000 7.000 6.5

1 50 43 -10 -2 0 32 16 21 20 15 18.5
Appraiser C 2 49 43 -8 -4 0 32 12 15 19 14 17.2
3 50 45 -12 -4 0 35 10 17 21 16 17.8
Average 49.667 43.667 -10.000 -3.333 0.000 33.000 12.667 17.667 20.000 15.000 17.833
Range 1.000 2.000 4.000 2.000 0.000 3.000 6.000 6.000 2.000 2.000 2.8

Part Average 53.000 45.556 -11.111 -2.333 -0.333 33.889 14.000 21.444 23.667 15.778 19.356

Prepared by : Approved by:

 Format No :
Company Logo Gauge R&R study Rev No & Date:

Gage R&R Results - ANOVA Method

Part #/ Name: Sample Part Gage Name: Digital caliper
Feature Name: Special Dimension Completed by: Suman Koley
Feature Tolerance: 72 Study Date: 30-Nov-23

Summary Results
100%
% Study
Variation % Tolerance 80%
Total Gage R&R 15% 27% 60%
Repeatability 13% 22%
40% % Study Variation
Reproducibility 9% 15%
Part-to-Part 99% 173% 20% % Tolerance
0%
Total Gage Repeatability Reproducibil- Part-to-Part
R&R ity

Two-Way ANOVA Table With Interaction

DF SS MS F P Value

Part 9 34922.8444 3880.31605 304.353 0.000

Appraiser 2 118.2889 59.14444 4.639 0.024

Appraiser-Part Interaction 18 229.4889 12.74938 1.796 0.047 Interaction will be included if p value is less than 0.25
(reference "p-Value for Interaction" input on Data Entry page)
Equipment 60 426.0000 7.10000

Total 89 35696.6222

Two-Way ANOVA Table Without Interaction

DF SS MS F P Value
Part 9 34922.8444 3880.31605 461.739 0.000

Appraiser 2 118.2889 59.14444 7.038 *

Equipment 78 655.4889 8.40370 - -

Total 89 35696.622

Gage R&R
Variance % Pie Chart - Variance Components
Source Component Contribution
Total Gage R&R 10.52963 2%
2% 1%
Repeatability 7.10000 2%
Reproducibility 3.42963 1% Repeatability
Appraiser 1.54650 0%
Appraiser-Part 1.88313 0% Reproducibility
Part-to-Part 429.72963 98% Part-to-Part
Total Varation 440.25926 100% 98%

Number of Distinct Categories 9

Standard Study % Study

Source Deviation Variation (6s) Variation % Tolerance
Total Gage R&R 3.24494 19.46963 15% 27%
Repeatability 2.66458 15.98750 13% 22%
Reproducibility 1.85193 11.11156 9% 15%
Appraiser 1.24358 7.46151 6% 10%
Appraiser-Part 1.37227 8.23363 7% 11%
Part-to-Part 20.7299 124.37953 99% 173%
Total Varation 20.9824 125.89414 100% 175%
 Format No :
Company Logo Gauge R&R study Rev No & Date:

Gage R&R Results - ANOVA Method

Calculations per AIAG MSA Manual, Third and Fourth Editions

Study Information
Part #/ Name: Sample Part Gage Name: Digital caliper
Feature Name: Special Dimension Completed by: Suman Koley
Feature Tolerance: 0.02 Study Date: 30-Nov-23

Range Control Chart Measurements by Appraiser

14.00
12.00 60.000
10.00 50.000
Sample Range

8.00 40.000
6.00 30.000

Values
4.00 20.000
10.000
2.00
0.000
0.00
-10.000 Appraiser A Appraiser B Appraiser C
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
-20.000
Appraiser A Appraiser B Appraiser
Appraiser C

Measurements by Part Interaction Plot

70 60.000
60 50.000
50 40.000
40
30.000
Average

30
Values

20 20.000
10 10.000
0 0.000
-10 1 2 3 4 5 6 7 8 9 10
-20 -10.000
-30 -20.000
1 2 3 4 5 6 7 8 9 10 Part
Part Appraiser A Appraiser B Appraiser C