BLOCK 433a & 416b, TOUGGOURT REGION, ALGERIA

COMPLEX DEVELOPMENT

0-6092 BIR SEBA FIELD DEVELOPMENT

CA’s Doc. Number: BRS1-SP-Q-BRS-2006

Contractor’s Doc. Number: S-000-1540-0007

Document Title: Inspection and Test Plan for Piping Work

Document File Name: BRS1-SP-Q-BRS-2006_1_0010.pdf

2 08-Feb-13 Issue For Construction D.Falogme N.Horiuchi R.Morifuji

1 3-Jan-13 Issue For Construction D.Falogme N.Horiuchi R.Morifuji

0 8-Dec-12 Issue For Approval D. Falogme N.Horiuchi R.Morifuji

Checked Approved Approved

Rev Date Reason for Issue Prep’d by
by by by CA

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 0-6092 Bir Seba Field Development CA’s Doc. No. BRS1-SP-Q-BRS-2006
Contractor’s
Doc. No.
S-000-1540-0007
INSPECTION AND TEST PLAN
FOR PIPING WORK Issue Purpose For Construction
Rev. 2

CONTENTS
PAGE

1. GENERAL............................................................................................................................................3

2. DEFINITION ........................................................................................................................................3

3. REFERENCE DOCUMENTS ...............................................................................................................3

4. SCOPE OF FIELD TEST AND INSPECTION .......................................................................................3

5. INSPECTION REPORTS/RECORDS...................................................................................................4

6. OTHER REQUIREMENTS ...................................................................................................................4

6.1 INSPECTION NOTIFICATION ....................................................................................................4

6.2 SUBSEQUENT WORK…………………………………………………………………………………… 4

6.3 RESPONSIBILITIES OF SUB-CONTRACTOR………………………………………………………...4

6.4 RIGHT OF THE CONTRACTOR…………………………………………………………………………4

6.5 LOCATION OF INSPECTION……………………………………………………………………………4

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 0-6092 Bir Seba Field Development CA’s Doc. No. BRS1-SP-Q-BRS-2006
Contractor’s
Doc. No.
S-000-1540-0007
INSPECTION AND TEST PLAN
FOR PIPING WORK Issue Purpose For Construction
Rev. 2

1. GENERAL
This specification covers the scope of field test and inspection for CA, CONTRACTOR and
Subcontractor at jobsite during construction stage of Bir Seba (BRS) Field Development Project
(Phase-I) of GBRS.

2. DEFINITION

CONTRACTING GROUPMENT BIR SEBA

:
AUTHORITY or CA (SONATRACH/PVEP/PTTEP)
CONTRACTOR : JGC Corporation and JGC Algeria S.p.A.
Subcontractor Companies constructing facilities of BRS Project, or services
:
(Subcon) to CONTRACTOR

3. REFERENCE DOCUMENTS

CA’s Doc. No. Contractor Doc. No. Document Title

BRS1-SP-P-BRS-0004 - Piping Fabrication Specification

BRS1-SP-P-BRS-0005 - Welding of Pipe Work Specification

BRS1-SP-S-BRS-1007 S-000-1316-1007 Specification for Drainage System

Specifications for Wrapping Tapes for
BRS1-SP-S-BRS-1011 S-000-1316-1011
Underground Piping and Fittings
BRS1-SP-P-BRS-1001 S-000-1360-0001 Piping Material Specification

BRS1-SH-R-BRS-0001 S-000-1540-0001 Site Quality Control Procedure

BRS1-SH-R-BRS-0002 S-000-1540-0002 Site Non-Conformance Control Procedure

BRS1-PR-Q-BRS-2002 S-000-1540-0004 Inspection and Test Plan for Civil Work

Inspection and Test Plan for Civil Work
BRS1-PR-Q-BRS-2004 S-000-1540-0006
(Underground Oily Sewer/Drainage Piping)
- S-000-1540-2001 Welding Procedure Specification for Piping

- S-000-1540-2002 Welding Procedure Qualification Test for Piping

Welders Performance Qualification Test for
- S-000-1540-2003
Piping
- S-000-1540-2005 Welding Inspection Procedure for Piping

- S-000-1540-2006 Pressure Test Procedure for Piping

BRS1-PR-R-BRS-0059 S-000-3160-0001 Construction Specification for Piping Works

4. SCOPE OF FIELD TEST AND INSPECTION

The scope of field test and inspection are shown in Attachment-1.
Subcontractor shall implement all required field test and inspection in accordance with the scopes in
Attachment-1, and the detail requirements in related specifications.
Subcontractor shall also be required to prepare the inspection and test plan, which shows the related
documents, requirements, frequency of inspections, acceptance criteria, and, if deemed necessary,
other information for the field test and inspection items in Attachment-1.

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 0-6092 Bir Seba Field Development CA’s Doc. No. BRS1-SP-Q-BRS-2006
Contractor’s
Doc. No.
S-000-1540-0007
INSPECTION AND TEST PLAN
FOR PIPING WORK Issue Purpose For Construction
Rev. 2

5. INSPECTION REPORTS/RECORDS
Blank format of each inspection record/report are shown in the Attachment-2.
Subcontractor shall prepare all required inspection reports or records using the blank formats in
Attachment -2. If subcontractor would like to use his format instead of the format in Attachment -2,
CONTRACTOR’s approval on the format is required before use.

6. OTHER REQUIREMENTS
6.1 INSPECTION NOTIFICATION

Subcontractor shall submit the Application for Inspection for every required test and inspection items on
the scopes in the Attachment-1. The detail requirements for the Application are shown in the
S-000-1540-0001.

6.2 SUBSEQUENT WORK

Subcontractor is not authorized to proceed to the subsequent works before completion of the
inspection of the work under proceeding.

6.3 RESPONSIBILITIES OF SUBCONTRACTOR

The requirements of inspection do not supplant or negate the Sub-contractor’s responsibilities defined
in contract and governing statutory regulations or codes.

6.4 RIGHT OF CONTRACTOR

By obtaining prior approval by CA, CONTRACTOR may modify his inspection surveillance to be
followed by Subcontractors.

6.5 LOCATION OF INSPECTION

CONTRACTOR shall clearly show location of individual inspections to be taken, in Inspection

Notification and Inspection Report.

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 0-6092 Bir Seba Field Development CA’s Doc. No. BRS1-SP-Q-BRS-2006
Contractor’s
Doc. No.
S-000-1540-0007
INSPECTION AND TEST PLAN
FOR PIPING WORK Issue Purpose For Construction
Rev. 2

ATTACHMENT –1
SCOPE OF FIELD TEST AND INSPECTION

ABREVIATIONS
I : Execution of Inspection
W : Witness of inspection or work
M Monitoring of works / QC activities
R Review of inspection report

F : Full, ex, “FW” means “Full Witness”, “FI” means “Full Inspection”
S : Spot, ex, “SW” means “Spot Witness”, “SI” means “Spot Inspection” (Note)

P : Preparation of inspection report

A Approval of inspection report
NA : Not Applicable

Note : When “SW” or “FW” is specified, the inspection request shall be submitted to CA/JGC and the
test/inspection will be performed under witness by CA and/or JGC.

When “SI” is specified, CA and/or JGC will inspect/check the items at any time during
fabrication or construction.

CA and/or JGC reserve the right to SW and M any activities of this ITP.

In case if CA’s “A” takes time for approval, Subcontractors can continue following works with
the condition of JGC’s “A” approval and confirmation with CA.

*1 Tests may be substituted by manufacturer’s certificate.

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 0-6092 Bir Seba Field Development CA’s Doc. No. BRS1-SP-Q-BRS-2006
Contractor’s
S-000-1540-0007
Doc. No.
INSPECTION AND TEST PLAN
FOR PIPING WORK Issue Purpose For Construction
Rev. 2

CATEGORY : PIPING (1 OF 7)
NO. ITEM CODE REFERENCE FREQUENCY Subcon JGC CA DPEM / Format REMARKS
SPECIFICATION ARH Number
1. GENERAL

ASME IX, Before start

1.1 WELDING PROCEDURE QUALIFICATION TEST S-000-1540-2001/2002 FI/P FW/A FW/A FW/A WPS/PQR
B31.3 welding works

ASME IX, Before start

1.2 WELDER PERFORMANCE QUALIFICAITON TEST S-000-1540-2003 FI/P FW/A FW/A R WQT
B31.3 welding works

VERIFICATION OF NDE OPERATOR BRS1-SP-0-BRS-0005 Before start Qualification

1.3 FI/P FW/A FW/A - -
QUALIFICATION RECORD Sec.8 NDE works Certificate

Before start
WELDING CONSUMABLE CONTROL, STORAGE S-000-3160-0001
1.4 welding and FI/P FW/A SW/A - -
AND TREATMENT Sec.6.1
periodical

Before start
INSPECTION AND CALIBRATION OF TOOLS AND BRS1-SP-0-BRS-0005 Calibration
1.5 work and FI/P FW/A SW/A - -
EQUIPMENTS Sec.8.1 Certificates
periodical

2. PRE-FABRICATION

Before start
2.1 CHECK REVISION OF ISO/SPOOL DRAWING FI/P FW/A SW/A - FM24
work

ASTM S-000-1540-2005 Before start

2.2 CHECK MATERIAL FI/P FW/A SW/A R FM24
CODES Sec.4 welding works

2.3 WELDING INSPECTION

ASME II S-000-1540-2005 Before start

(1) WELDING METAL FI/P FW/A SW/A R FM24
Part C Sec.4 welding works

S-000-1540-2005 Before start

(2) WELDER QUALIFICATION ASME B31.3 FI/P FW/A SW/A R FM24
Sec.4 welding works

Before start
(3) WPS FI/P FW/A SW/A R FM24
welding works

S-000-1540-2005 Before start

(4) FIT-UP ASME B31.3 FI/P FW/A SW/A R FM24
Sec.5 welding works

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 0-6092 Bir Seba Field Development CA’s Doc. No. BRS1-SP-Q-BRS-2006
Contractor’s
S-000-1540-0007
Doc. No.
INSPECTION AND TEST PLAN
FOR PIPING WORK Issue Purpose For Construction
Rev. 2

NO. ITEM CODE REFERENCE FREQUENCY Subcon JGC CA DPEM / Format REMARKS
SPECIFICATION ARH Number
S-000-1540-2001 Before & during
(5) PRE-HEATING & INTERPASS TEMPERATURE ASME B31.3 FI/P FW/A SW/A R -
Sec.8 welding

S-000-1540-2001 Before & during

(6) WELDING CONDITIONS ASME B31.3 FI/P FW/A SW/A R -
Sec.7 welding

BRS-SP-P-BRS-0004
(7) MATERIAL TRACEABILITY Before welding FI/P FW/A SW/A R FM24
Sec.7.3

BRS1-SP-P-BRS-0005 During repair

(8) WELDING REPAIR FI/P FW/A SW/A R FM24 RT Reports
Sec.6.6 welding

S-000-3160-0001 Before & After

2.4 DIMENSIONAL CHECK OF SPOOL FI/P SW SW - Later
Sec.7.1 Welding

POST WELD HEAT TREATMENT AND HARDNESS S-000-1540-2001 After RT FM29,

2.5 ASME B31.3 FI/P FW/A SW/A R
TEST Sec.8 Acceptance FM29-1

S-000-1540-2001 FM24 /
2.6 VISUAL INSPECTION ASME B31.3 After welding FI/P FW/A SW/A R
Sec.9 FM35

S-000-1540-2005 FM30
2.7 RADIOGRAPHIC INSPECTION, PT OR MT & UT ASME B31.3 Sec.6 After welding FI/P FW/A FW/A R FM31 FM36
S-000-1360-0001 FM32

S-000-1540-2005
2.8 POSITIVE ALLOY MATERIAL IDENTIFICATION ASME B31.3 After welding FI/P FW/A FW/A R FM39
Sec.6

BRS1-SP-0-BRS-0005
2.9 REINFORCING PAD AIR LEAK TEST After welding FI/P FW/A SW/A - FM40
Sec.4.3

S-000-3160-0001 Smoothness of
2.10 ORIFICE FLANGE ASME B31.3 After RT FI/P FW/A SW/A - FM41
Sec.7.7 internal of root pass

After spool
2.11 COMPLETED SPOOL IDENTIFICATION FI/P FW/A SW/A - FM37
fabrication

SPOOL INTERNAL CLEANLINESS INSPECTION S-000-3160-0001 After spool

2.12 FI/P FW/A SW/A - FM37
AND END CAP Sec.7.1 fabrication

S-000-3160-0001 After spool

2.13 FLANGE FACE INSPECTION AND PROTECTION FI/P FW/A SW/A - FM37
Sec.7.1 fabrication

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 0-6092 Bir Seba Field Development CA’s Doc. No. BRS1-SP-Q-BRS-2006
Contractor’s
S-000-1540-0007
Doc. No.
INSPECTION AND TEST PLAN
FOR PIPING WORK Issue Purpose For Construction
Rev. 2

NO. ITEM CODE REFERENCE FREQUENCY Subcon JGC CA DPEM / Format REMARKS
SPECIFICATION ARH Number

3. INSTALLATION OF UNDERGROUND PIPING

REFER TO S-000-1540-0004 FOR EARTH WORK, SUCH AS SAND BEDDING AND BACK FILLING.
REFER TO S-000-1540-0006 FOR CS, GRE AND PVC PIPING INSTALLATION AND WRAPPING.

4. INSTALLATION OF ABOVEGROUND PIPING

Before start
4.1 CHECK REVISION OF ISO/SPOOL DRAWING FI/P FW/A SW/A - FM24
work

INTERNAL CLEANINESS INSPECTION BEFORE S-000-3160-0001 Before

4.2 FI/P FW/A SW/A - FM37
ERECTION OF SPOOL S AND PIPES Sec.7.2 Installation

Scratch or damage
FLANGE FACE AND ALIGNMENT INSPECTION OF During piping on flange face
S-000-3160-0001
4.3 SPOOLS CONNECTING WITH EQUIPMENT connection to FI/P FW/A SW - Later
Sec.7.2 Stress free on
NOZZLES equip. nozzle
equipment nozzle

4.4 CHECK MATERIAL

Before
(1) INSTALLATION MATERIAL FI/P FW/A SW - FM35
installation

ASTM S-000-1540-2005 Before start

(2) BASE METAL FI/P FW/A SW/A R FM24
CODES Sec.4 welding works

4.5 WELDING INSPECTION

ASME II Part S-000-1540-2005 Before start

(1) WELDING METAL FI/P FW/A SW/A R FM24
C Sec.4 welding works

Before start
(2) WELDER QUALIFICATION ASME IX S-000-1540-2003 FI/P FW/A SW/A R FM24 WPS/PQR
welding works

Before start
(3) WPS ASME IX S-000-1540-2001 FI/P FW/A SW/A R FM24
welding works

Including gap
S-000-1540-2005 Before start
(4) FIT-UP ASME B31.3 FI/P FW/A SW/A R FM24 inspection of socket
Sec.5 welding works
weld

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 0-6092 Bir Seba Field Development CA’s Doc. No. BRS1-SP-Q-BRS-2006
Contractor’s
S-000-1540-0007
Doc. No.
INSPECTION AND TEST PLAN
FOR PIPING WORK Issue Purpose For Construction
Rev. 2

NO. ITEM CODE REFERENCE FREQUENCY Subcon JGC CA DPEM / Format REMARKS
SPECIFICATION ARH Number
S-000-1540-2001 Before & during
(5) PRE-HEATING & INTERPASS TEMPERATURE ASME B31.3 FI/P FW/A SW/A R -
Sec.8 welding

S-000-1540-2001 Before & during

(6) WELDING CONDITIONS ASME B31.3 FI/P FW/A SW/A R -
Sec.7 welding

BRS1-SP-P-BRS-0004
(7) MATERIAL TRACEABILITY Before welding FI/P FW/A SW/A R FM24
Sec.7.3

BRS1-SP-P-BRS-0005 During repair

(8) WELDING REPAIR FI/P FW/A SW/A R FM24 RT Reports
Sec.6.6 welding

Specify Back seal

CONTROL OF BACKSEAL FOR STAINLESS S-000-3160-0001
4.6 After Welding FI/P FW/A SW/A - FM24 control before
STEEL WELDING Sec.6.3
acceptance

POST WELD HEAT TREATMENT AND HARDNESS S-000-1540-2001 After RT FM29

4.7 ASME B31.3 FI/P FW/A SW/A R
TEST Sec.8 Acceptance FM29-1

S-000-1540-2001
4.8 VISUAL INSPECTION ASME B31.3 After welding FI/P FW/A SW/A R FM24
Sec.9

S-000-1540-2005 FM30
4.9 RADIOGRAPHIC INSPECTION & PT OR MT ASME B31.3 Sec.6 After welding FI/P FW/A FW/A R FM31
S-000-1360-0001 FM32

S-000-1540-2005
4.10 POSITIVE ALLOY MATERIAL IDENTIFICATION ASME B31.3 After welding FI/P FW/A FW/A R FM39
Sec.6

THREAD AND PLASTIC (GRE / PVC) JOINT

4.11
INSPECTION

Before start Qualification

(1) QUALIFICATION OF PERSONNEL V-216A-0109-A-8005 FI/P FW/A FW/A R -
Bonding Certificate

Before and
(2) JOINT TRACEABILITY & INSPECTION FI/P FW/A SW/A R FM28
After Bonding

BRS1-SP-0-BRS-0005
4.12 REINFORCING PAD AIR LEAK TEST After welding FI/P FW/A FW/A - FM40
Sec.4.3

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 0-6092 Bir Seba Field Development CA’s Doc. No. BRS1-SP-Q-BRS-2006
Contractor’s
S-000-1540-0007
Doc. No.
INSPECTION AND TEST PLAN
FOR PIPING WORK Issue Purpose For Construction
Rev. 2

NO. ITEM CODE REFERENCE FREQUENCY Subcon JGC CA DPEM / Format REMARKS
SPECIFICATION ARH Number
S-000-3160-0001 Smoothness of root
4.13 ORIFICE FLANGE ASME B31.3 After RT FI/P FW/A SW/A - FM41
Sec.7.7 pass internal

S-000-3160-0001 After Welding

4.14 SUPPORT INSTALLATION FI/P FW/A SW/A - Later
Sec.7.6 After Installation

IN-LINE ITEM INSTALLATION S-000-3160-0001 After Pressure

4.15 FI/P FW/A SW/A - Later
(VALVE, INSTRUMENT, etc.) Sec.7.7 Test

S-000-3160-0001 100% at final

4.16 BOLT TORQUING AND TENSIONING FI/P FW/A FW/A - Later
Sec.7.8 bolting

BRS1-SP-0-BRS-0005 100% at FM30

4.17 GOLDEN JOINT ASME B31.3 FI/P FW/A FW/A -
Sec.8 welding FM31
st
1 Alignment at
installation.
PIPING ALIGNMENT CONNECTING WITH S-000-3160-0001 Final alignment
4.18 FI/P FW/A FW/A - Later
ROTARY MACHINERY SUCTION & DISCHARGE Sec.7.5 after pressure
test and before
mechanical run.

5. PRESSURE TEST

S-000-3160-0001 Before start

5.1 TEST PACKAGE PREPARATION FI/P FW/A - - -
Sec.9.1(2) pressure test

S-000-3160-0001 Before FM27

5.2 PRE-TEST PIPING LINE CHECK FI/P FW/A FW/A -
Sec.9.1(4) Pressure Test FM38

Before
5.3 QC DOCUMENTS REVIEW FI/P FW/A FW/A - -
Pressure Test

PRESSURE TEST PREPARATION Before FM27

5.4 S-000-1540-2006 FI/P FW/A SW/A -
CONFIRMATION Pressure Test FM38

S-000-1540-2006
Before
5.5 TEST EQUIPMENT CALIBRATION Sec. 3.3(9) FI/P FW/A SW/A - - Test certificates
Pressure Test

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 0-6092 Bir Seba Field Development CA’s Doc. No. BRS1-SP-Q-BRS-2006
Contractor’s
S-000-1540-0007
Doc. No.
INSPECTION AND TEST PLAN
FOR PIPING WORK Issue Purpose For Construction
Rev. 2

NO. ITEM CODE REFERENCE FREQUENCY Subcon JGC CA DPEM / Format REMARKS
SPECIFICATION ARH Number
FM26
During If Required ARH is
5.6 WITNESS OF PRESSURE TEST ASME B31.3 S-000-1540-2006 FI/P FW/A FW/A FW/A ARH
Pressure Test FW/A
Format

S-000-3160-0001 After Pressure

5.7 FLUSHING FI/P FW/A FW/A - FM27
Sec.9.2 Test

S-000-3160-0001 After
5.8 POST TEST LINE CHECK (REINSTATEMENT) FI/P FW/A SW/A - FM27
Sec.9.3 Reinstatement

6. SAFETY RELIEF VALVE

All items
6.1 CHECK VALVE TECHNICAL DATA V-216G-0501-A-1002 FI/P FW/A SW/A - -
before test

All items
6.2 VISUAL INSPECTION OF VALVE FI/P FW/A FW/A - Later
before test

CALIBRATION OF TEST BENCH, PRESSURE Calibration

6.3 Before use FI/P FW/A FW/A - -
GAGE Certificate

CONFIRMATION OF COLD SET PRESSURE AND API RP 527 V-216G-0501-A-1002

6.4 During test FI/P FW/A FW/A FW/A Later
SEAT LEAKAGE API STD 526

Prior to
S-000-3160-0001
6.5 PRESERVATION OF VALVE Installation and FI/P FW/A SW - -
Sec.7.7
periodical

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 0-6092 Bir Seba Field Development CA’s Doc. No. BRS1-SP-Q-BRS-2006
Contractor’s
Doc. No.
S-000-1540-0007
INSPECTION AND TEST PLAN
FOR PIPING WORK Issue Purpose For Construction
Rev. 2

ATTACHMENT – 2
INSPECTION REPORT/RECORD FORMAT

CONTENTS FORM NO.

01 Daily Welding Report FM24

02 Pressure Test Inspection Report FM26

03 Line Check Confirmation Sheet for Piping FM27

04 Adhesive Joining Daily Report FM28

05 PWHT & HB Inspection Report FM29, FM29-1

06 Radiographic Examination Report FM30

07 Liquid Penetrant Test Report FM31

08 Magnetic Particle Examination Report FM32

09 Visual Inspection Report FM35

10 Ultrasonic Examination Inspection Report FM36

11 Spool Release Certificate FM37

12 Punch List Form FM38

13 Positive material Inspection(PMI) Report FM39

14 Pneumatic Test Report for Reinforcing Pad FM40

15 Orifice Flange Inspection Report FM41

16 Flange Inspection Report (Equipment Connection) Later

17 Support Installation Report Later

18 In-Line Items Installation Report Later

19 Piping Alignment Report (Rotary Machine Connection) Later

20 Safety Relief Valve Inspection Report Later

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