SERVICE SERVICE MANUAL

MANUAL
TL 75 / TL 85 / TL 95
POWER SHUTTLE - Tractor
TL 75
TL 85
TL 95
POWER SHUTTLE - Tractor

1/1
Part number 47848279 Part number 47848279A
English
February 2017

© 2017 CNH Industrial Latin America LTDA. All Rights Reserved.

 SERVICE MANUAL

TL75E Power shuttle 12x12, new cab [HCCZTL75EFC438462 - ], TL75E

Power shuttle 12x12, without cab [HCCZTL75EFC438462 - ], TL85E Power
shuttle 12x12, without cab [HCCZTL85EFC438462 - ], TL85E Power shuttle
12x12, new cab [HCCZTL85EFC438462 - ], TL95E Power shuttle 12x12,
without cab [HCCZTL95EFC438462 - ], TL95E Power shuttle 12x12, new cab
[HCCZTL95EFC438462 - ]

47848279A 15/02/2017
EN

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 Link Product / Engine

Product Market Product Engine

TL75E Power shuttle 12x12, cabine Latin America 8045.05.260
nova [HCCZTL75EFC438462 - ]
TL75E Power shuttle 12x12, sem Latin America 8045.05.260
cabine [HCCZTL75EFC438462 - ]
TL85E Power shuttle 12x12, sem Latin America 8045.05.260
cabine [HCCZTL85EFC438462 - ]
TL85E Power shuttle 12x12, cabine Latin America 8045.25.260
nova [HCCZTL85EFC438462 - ]
TL95E Power shuttle 12x12, sem Latin America 8045.05.260
cabine [HCCZTL95EFC438462 - ]
TL95E Power shuttle 12x12, cabine Latin America 8045.25.262
nova [HCCZTL95EFC438462 - ]

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 Contents

INTRODUCTION
Engine....................................................................................... 10
[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1

[10.106] Valve drive and gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2

[10.101] Cylinder heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3

[10.105] Connecting rods and pistons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4

[10.103] Crankshaft and flywheel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5

[10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.6

[10.218] Fuel injection system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.7

[10.254] Intake and exhaust manifolds and muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.8

[10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.9

Clutch ....................................................................................... 18
[18.110] Clutch and components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18.1

[18.112] Slip clutch or flywheel damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18.2

Transmission.............................................................................. 21
[21.112] Power shuttle transmission. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.1

[21.134] Power shuttle transmission external controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.2

[21.104] Power shuttle transmission lubrication system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.3

[21.154] Power shuttle transmission internal components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.4

Four-Wheel Drive (4WD) system .................................................. 23

[23.202] Electro-hydraulic control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.1

[23.304] Four-Wheel Drive (4WD) gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.2

[23.314] Drive shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.3

Front axle system ....................................................................... 25

[25.100] Powered front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.1

[25.102] Front bevel gear set and differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.2

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 [25.108] Final drive hub, steering knuckles, and shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.3

Rear axle system........................................................................ 27

[27.100] Powered rear axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.1

[27.106] Rear bevel gear set and differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.2

[27.120] Planetary and final drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.3

Power Take-Off (PTO) ................................................................. 31

[31.104] Rear electro-hydraulic control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.1

[31.110] One-speed rear Power Take-Off (PTO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.2

[31.116] Three-speed rear Power Take-Off (PTO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.3

Brakes and controls .................................................................... 33

[33.202] Hydraulic service brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.1

Hydraulic systems....................................................................... 35
[35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.1

[35.104] Fixed displacement pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.2

[35.204] Remote control valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.3

[35.114] Three-point hitch control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.4

Hitches, drawbars, and implement couplings.................................. 37

[37.110] Rear three-point hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.1

Frames and ballasting ................................................................. 39

[39.140] Ballasts and supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39.1

Steering..................................................................................... 41
[41.200] Hydraulic control components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.1

[41.206] Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.2

[41.216] Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.3

Wheels ...................................................................................... 44
[44.511] Front wheels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.1

[44.520] Rear wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.2

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Cab climate control ..................................................................... 50
[50.100] Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.1

[50.104] Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.2

[50.200] Air conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.3

Electrical systems ....................................................................... 55

[55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1

[55.201] Engine starting system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.2

[55.301] Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.3

[55.302] Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.4

[55.011] Fuel tank system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.5

[55.014] Engine intake and exhaust system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.6

[55.012] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.7

[55.013] Engine oil system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.8

[55.640] Electronic modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.9

[55.513] Cab transmission controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.10

[55.030] Service brake electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.11

[55.031] Parking brake electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.12

[55.408] Warning indicators, alarms, and instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.13

[55.DTC] FAULT CODES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.14

Platform, cab, bodywork, and decals ............................................. 90

[90.150] Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.1

[90.110] Operator platform less cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.2

[90.118] Protections and footboards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.3

[90.114] Operator protections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.4

[90.124] Pneumatically-adjusted operator seat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.5

[90.100] Engine hood and panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.6

[90.102] Engine shields, hood latches, and trims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.7

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 INTRODUCTION

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 Contents

INTRODUCTION

Advice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
International symbols (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Safety rules (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Safety rules - Personal safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Safety rules - Ecology and the environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Torque - Minimum tightening torques for normal assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Torque - Standard torque data for hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Basic instructions - Shop and assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Fluids and lubricants (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

(*) See content for specific models

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 INTRODUCTION

Advice
All repair and maintenance works listed in this manual must be carried out only by qualified dealership personnel,
strictly complying with the instructions given; and using, whenever possible, the special tools.

Anyone who carries out the above operations without complying with the procedures shall be responsible for the
subsequent damages.

The manufacturer and all the organizations of it's distribution chain, including - without limitation - national, regional,
or local dealers, reject any responsibility for damages due to the anomalous behavior of parts and/or components not
approved by the manufacturer himself, including those used for the servicing or repair of the product manufactured
or marketed by the manufacturer. In any case, no warranty is given or attributed on the product manufactured or
marketed by the manufacturer in case of damages due to an anomalous behavior of parts and/or components not
approved by the manufacturer.

The information in this manual is up-to-date at the date of the publication. It is the policy of the manufacturer for
continuous improvement. Some information could not be updated due to modifications of a technical or commercial
type, as well as to suit the laws and regulations of different countries.

In case of questions, refer to your Sales and Service Networks.

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 INTRODUCTION

International symbols
TL75E LA
TL85E LA
TL95E LA

As a guide to the operation of the machine, various universal symbols have been utilized on the instruments, controls,
switches, and fuse box. The symbols are shown below with an indication of their meaning.

Heater plug for Power Take-Off

Turning signal Reaction control
cold start (PTO)

Alternator Transmission in Accessories

Activated memory
charging neutral socket

Fuel Level Turn signals Creeper selection Implement socket

Automatic fuel Turn signals - one Low speed

Percentage slip
shut-off trailer selection

Engine speed Turn signals - two High speed Raising of the

(rpm x 100) trailers selection hydraulic lift

Wind shield
Hour meter Road speed Rear hitch lower
washer

Engine Oil Windscreen wash Hydraulic lift

Differential Lock
Pressure wipe height threshold
Heating
Engine Coolant Rear axle oil Hydraulic lift
temperature
Temperature temperature disabled
control
Transmission
Cab recirculation
Coolant Level Trans Oil Pressure filters and
fan
hydraulic filters
Auxiliary Front
Remote control
Machine lights Air conditioner Wheel Drive
valve extension
(AFWD) operated
Remote control
Air Filter
Main beam head Warning! valve command
Restriction
retraction
Danger warning Remote control
Dip Beam Parking brake
lights valve flotation

Malfunction! See
Work lamps Brake fluid level Variable control
Operator’s
Malfunction!
Pressurized!
Stop Lamp Trailer brake (alternative
Open carefully
symbol)
Warning!
Horn Corrosive Position control Brake fluid level
substance

Trans Oil Pressure

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 INTRODUCTION

Safety rules
Standard safety precautions
Be informed and notify personnel of the laws in force regulating safety, and provide documentation available for
consultation.
• Keep working areas as clean as possible.
• Ensure that working areas are provided with emergency boxes. They must be clearly visible and always contain
adequate sanitary equipment.
• Fire extinguishers must be properly identified and always be clear of obstructions. Their efficiency must be checked
on a regular basis and personnel must be trained on proper interventions and priorities.
• Keep all emergency exits free of obstructions and clearly marked.
• Smoking in working areas subject to fire danger must be strictly prohibited.

Prevention of injury
• Wear suitable work attire and safety glasses with no jewelry such as rings and chains when working close to engines
and equipment in motion.
• Wear safety gloves and goggles when performing the following operations:
• Topping off or changing lubrication oils.
• Using compressed air or liquids at a pressure greater than 2 bar (29 psi).
• Wear a safety helmet when working close to hanging loads or equipment working at head level.
• Always wear safety shoes and fitting clothes.
• Use protection cream for hands.
• Change wet clothes as soon as possible.
• In the presence of voltages exceeding 48 – 60 V, verify the efficiency of the ground and mass electrical connections.
Ensure that hands and feet are dry and use isolating foot boards. Workers should be properly trained to work with
electricity.
• Do not smoke or start an open flame close to batteries and any fuel material.
• Place soiled rags with oil, diesel fuel or solvents in specially provided anti-fire containers.
• Do not use any tool or equipment for any use other than what it was originally intended for. Serious injury may
occur.
• If running an engine indoors, make sure there is a sufficient exhaust fan in use to eliminate exhaust fumes.

During maintenance
• Never open the filler cap of the cooling system when the engine is hot. High temperature liquid at operating pressure
could result in serious danger and risk of burn. Wait until the temperature decreases under 50 °C (122 °F).
• Never add coolant to an overheated engine and use only appropriate liquids.
• Always work when the engine is turned off. Certain circumstances require maintenance on a running engine. Be
aware of all the risks involved with such an operation.
• Always use adequate and safe containers for engine fluids and used oil.
• Keep engine clean of any spilled fluids such as oil, diesel fuel, and or chemical solvents.
• Use of solvents or detergents during maintenance may emit toxic vapors. Always keep working areas aerated.
Wear a safety mask if necessary.
• Do not leave soiled rags that may contain any flammable substances close to the engine.
• Always use caution when starting an engine after any work has been performed. Be prepared to cut off intake air
in case of engine runaway.
• Never disconnect the batteries while the engine is running.
• Disconnect the batteries prior to performing any work on the equipment.

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 INTRODUCTION

• Disconnect the batteries to place a load on them with a load tester.

• After any work is performed, verify that the battery clamp polarity is correct and that the clamps are tight and safe
from accidental short circuit and oxidation.
• Before disconnecting any pipelines (pneumatic, hydraulic, fuel pipes, etc.), verify that all pressure has been re-
leased. Take all necessary precautions bleeding and draining residual pressure. Always wear the proper safety
equipment.
• Do not alter the lengths of any wires.
• Do not connect any electronic service tool to the engine electrical equipment unless specifically approved by NEW
HOLLAND.
• Do not modify the fuel system or hydraulic system unless approved by NEW HOLLAND. Any unauthorized modifi-
cation will compromise warranty assistance and may affect engine operation and life span.

For engine equipped with an electronic control unit

• Do not weld on any part of the equipment without removing the control unit.
• Remove the in case of work requiring heating over 80 °C (176 °F).
• Do not paint the components and the electronic connections.
• Do not alter any data filed in the electronic control unit driving the engine. Any manipulation or alteration of electronic
components will void engine warranty assistance and may affect the correct working order and life span of the
engine.

Respect of the Environment

• Respect of the environment should be of primary importance. Take all necessary precautions to ensure personnel's
safety and health.
• Inform the personnel of the laws regarding the dispensing of used engine fluids.
• Handle batteries with care, storing them in a well ventilated environment and within anti-acid container.

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Safety rules
General safety regulations
General Aspects
• Strictly follow repair and maintenance procedures.
• Do not wear rings, wrist watches, jewelry, accessories, unbuttoned items of clothing, unsecured clothing like ties,
torn clothing, scarves, or open jackets or shirts with open zippers that could get caught in moving parts. Use ap-
proved safety clothing, such as anti-slip footwear, sleeves, protective goggles, helmets, etc.
• Wear safety goggles with side shields when cleaning parts using compressed air.
• Worn or damaged cables and chains are not reliable. Do not use these elements in lifting or towing operations.
• Use regulation safety equipment, such as approved eye protection, helmets, clothes, sleeves, and special footwear
whenever you are welding. All individuals near the welding process must use regulation eye protection. Never look
at the welding arc without using suitable eye protection.
• Never perform any repairs on the machine if there is someone in the operator seat, except when the person is a
qualified operator who is helping with the service to be performed.
• Never operate the machine or use accessories from a place other than the operator seat or next to the machine
when operating the fender switches.
• Never perform any operations on the machine with the engine running, except when specifically instructed to do
so. Shut down the engine and release all the pressure from the hydraulic circuits before removing covers, cases,
valves, etc.
• You must conduct all repair and maintenance operations with the utmost care and attention.
• Disconnect the batteries and put warning labels on all of the controls to warn that the machine is being repaired.
Lock the machine and all the equipment that you remove.
• Never check or fill the fuel tank or batteries or use starting fluid when you are smoking or near a naked flame,
because these fluids are flammable.
• The fuel filling gun must remain in contact with the filler neck. Maintain the contact until the fuel stops flowing into
the tank in order to avoid sparks caused by static electricity build-up.
• To transport a faulty machine, use a trailer or a low loader platform trolley, if available.
• To load and unload the machine from the mode of transportation, choose a flat area that offers firm support for the
wheels of the truck or trailer. Securely fasten the machine to the platform of the trailer or truck, in accordance with
the transporter’s requirements.
• Always use hoist mechanisms with an appropriate capacity for lifting or moving heavy components.
• Chains must always be securely fastened. The fastening device must have sufficient capacity to support the in-
tended load. It is prohibited for bystanders to be near the fastening position.
• The work area must always be clean and dry. Clean it immediately if any water or oil is spilled.
• Never use gasoline, diesel, or other flammable liquids for cleaning. Use only non-toxic solvents.
• Do not allow cloths soaked with oil or grease to accumulate because they can cause a fire risk. Always keep these
cloths in a metal container.

Starting
• Never start the engine in enclosed spaces that are not equipped with a suitable exhaust system or gas-extraction
system.
• Never bring your head, body, arms, legs, feet, hands, or fingers close to fans or rotating belts.

Engine
• Always loosen the radiator cap slowly before removing it, in order to dissipate the system pressure. You must top
up the coolant with the engine stopped.
• Do not fill up the fuel tank when the engine is running.
• Never adjust the fuel injection pump when the machine is in motion.

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• Never lubricate the machine when the engine is running.

Electrical systems
• If it is necessary to use auxiliary batteries, you must connect the cables on both sides as follows: (+) to (+) and (-)
to (-). Avoid causing the terminals to short circuit. The gas that the batteries release is highly flammable. During
charging, leave the battery compartment open to improve ventilation. Avoid sparks and naked flames near the
battery. Do not smoke.
• Do not charge the batteries in enclosed spaces.
• Always disconnect the batteries before carrying out any type of servicing on the electrical system.

Hydraulic system
• A little fluid coming out of a small bore could be almost invisible, but strong enough to penetrate the skin. For
this reason, never use your hands to check for leaks. Instead, use a piece of cardboard or wood. If any fluid
penetrates your skin, seek medical assistance immediately. Failure to seek immediate medical assistance could
result in serious infections or dermatitis.
• Always read the system pressure using suitable gauges.

Wheels and tires

• Make sure that the tires are correctly inflated at the pressure specified by the manufacturer. Inspect the rims and
tires regularly for any damage.
• Remain next to the tire when filling it with air.
• Only check the pressure when the platform is unloaded and the tires are cold, in order to prevent inaccurate readings
caused by overpressure.
• Never cut or weld a rim with a full tire fitted.
• To remove the wheels, lock both the front and rear wheels of the machine. Lift the machine. Install stable and
secure supports under the machine, as per the legislation in force.
• Deflate the tire before removing any objects that may be caught in the tire tread.
• Never inflate tires using flammable gases, as they could cause explosions and injure bystanders.

Remove and install

• Lift and handle all heavy components using hoist devices of appropriate capacity. You must suspend the parts using
suitable hooks and slings. Use the hoist eyes provided for this purpose. Be careful if there are any bystanders near
the hoisted load.

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Safety rules
Health and safety precautions
Many of the procedures involved in machine maintenance and repair services involve physical hazards and other
health risks. This section lists some of these hazardous procedures and the materials and equipment associated with
them.

Acids and alkalis

Avoid splashing into your eyes and nose, or onto your skin and clothing. Wear suitable sleeves and protective goggles.
Irritate and corrode the skin, eyes, nose, and throat. Causes burns. Do not inhale the fumes.

Adhesives and sealants

These are highly flammable. You must store them in no smoking areas. Use applicators when possible or secondary
containers. The containers must be labeled.

Resin-based adhesives/sealants
Skin contact could result in irritation, dermatitis, and the absorption of toxic or harmful chemicals through the skin.
Splashes could cause eye injuries. Ensure that there is adequate ventilation and avoid contact with the skin and the
eyes. Follow the manufacturer’s instructions.

Ensure that there is adequate ventilation as volatile harmful or toxic chemicals may be released.

Anti-freeze
These are highly flammable. You must store them in no smoking areas.

Anti-freeze can be absorbed through the skin in toxic or harmful quantities. Ingesting anti-freeze can cause death
and you must seek medical assistance immediately.

Chemicals – General
You must always take care when using and handling chemicals such as solvents, sealants, adhesives, paints, foam
resins, battery acids, anti-freeze, brake fluid, oils and greases. They may be harmful, toxic, corrosive, irritant, or highly
flammable. They may also emit hazardous fumes or dust.

Do
Remove chemicals from skin and clothing as soon as possible after contact. Change very dirty clothes and make
provision for cleaning them.

Read and strictly adhere to the safety recommendations on the chemical containers.

When working with chemicals, wash before breaks, and before eating, smoking, drinking, or using the bathroom.
Keep work areas clean, organized, and free of spillages. Store according to local and national legislation. Keep
chemicals out of the reach of children.

Do not
Do not mix chemicals, except in accordance with the manufacturer's instructions. Some substances could form other
chemical substances that are toxic or harmful, emit toxic or harmful fumes, or become explosive after mixing. Do not
spray chemicals, especially solvent-based chemicals, in enclosed spaces.

Do not apply heat or flames to chemicals, except in accordance with the manufacturer's instructions. Some are highly
flammable or could release toxic or harmful fumes.

Do not leave containers open. The fumes emitted could accumulate in toxic, harmful, or explosive concentrations.
Some fumes are heavier than air and will accumulate in confined areas, trenches, etc. Do not put chemicals in un-
marked containers.

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Do not clean your hands or clothes with chemicals. Chemicals, particularly solvents and fuels, dry out the skin and
can cause irritation and dermatitis. Some can be absorbed through the skin in toxic or harmful quantities.

Do not use empty containers to store other chemicals, except when they have been cleaned under supervision. Do
not attempt to sniff or inhale chemicals. Rapid exposure to high concentrations of fumes can be toxic or harmful.

Anti-corrosive protective material

These materials are varied and you must follow the manufacturers' instructions. They may contain solvents, resins,
petroleum derivatives, etc. You must avoid contact with the skin and the eyes. You must carry out spraying with
adequate ventilation and never in enclosed spaces.

Post
Dust, powders, or clouds may be irritant, harmful, or toxic. Avoid inhaling the chemical powders or dusts that result
from dry abrasion services. Use respiratory protection if ventilation is not adequate.

Electric shock
Electric shocks result from the use of faulty electrical equipment or from incorrect use.

You must keep electrical equipment in good condition and test it frequently.

Electrical equipment must be protected by a fuse with an appropriate nominal capacity.

Use low-voltage equipment ( 110 volt) for work lights and inspection lights, wherever possible. Use pneumatic equip-
ment instead of electrical equipment wherever possible.

In the event of electrocution:

• Turn off the electricity before approaching the victim.
• If that is not possible, push or pull the victim away from the source of the electricity using a dry, non-conductive
material.
• If you have been trained, start giving first aid.
• Seek medical assistance.

Exhaust fumes
These fumes contain asphyxiating, toxic or harmful chemical substances. You must only run engines in adequate
extraction or general ventilation conditions, and never in enclosed spaces.

Fiber insulation
The fibrous nature of cut surfaces and edges can cause skin irritation. In general, the effect is physical and not
chemical. You must take precautions to avoid excessive skin contact. Take care when organizing your work methods.
Wear sleeves.

Fire
Many materials relating to vehicle repair are highly flammable. Some release toxic or harmful fumes when burned.

Scrupulously observe the fire prevention safety recommendations when storing and handling flammable materials or
solvents, particularly in the vicinity of electrical equipment or welding processes.

Before using any electrical or welding equipment, ensure that there is no risk of fire. Always have an appropriate fire
extinguisher nearby when using welding or heating equipment.

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Foams – Polyurethane
See fire. Used for soundproofing. Cured foams used in seat cushions and finishes. Follow the manufacturer’s in-
structions.

Components that have not reacted are irritants and could be harmful to the eyes and the skin. Wear sleeves and
protective goggles. Individuals with chronic respiratory illnesses, asthma, bronchial problems, or a history of allergic
illnesses must not work with or be in proximity to uncured materials.

Components, fumes, and aerosol clouds can cause irritation and sensitization reactions, and may be toxic or harmful.
You must apply these materials with adequate respiratory protection and adequate ventilation. Do not remove the
respirator when you have finished spraying. Keep the respirator on until the fumes and clouds disperse.

Burning uncured components and cured foams can generate toxic and harmful fumes. Do not permit smoking, the
presence of naked flames, or the use of electrical equipment during the application of foam, and until the fumes/
clouds have dispersed. The hot cutting of cured or partially cured foam must be performed in an environment with a
ventilation system with extraction.

Kerosene (Paraffin)
Ingesting kerosene can cause irritation to the mouth and throat. The greatest danger from ingesting kerosene is the
possibility of breathing it into the lungs. Liquid contact dries the skin and can cause irritation or dermatitis. Splashes
on the skin and in the eyes cause mild irritation.

Avoid contact with the eyes and the skin as far as possible and ensure that there is adequate ventilation.

Fuel oil (diesel fuel)

When the quantities are large or the exposure period is long, skin contact with fuel oils with a high boiling point can
cause serious skin diseases, including skin cancer.

Gas cylinders
See fire. In general, gases, such as oxygen, carbon dioxide, argon, and propane, are stored in cylinders with pres-
sures of up to 140 bar ( 2000 lb/in2). You need to take sufficient care when handling them to prevent physical damage
to the cylinders and the valve accessories. The content of each cylinder must be clearly identified with suitable labels.

You must store the cylinders in a well-ventilated room, protected from ice, rain, and direct sunlight. You must not store
combustible gases near to oxygen cylinders.

Be careful to prevent leaks from the cylinders and the gas lines, and to avoid ignition sources. Only qualified personnel
may perform services using the cylinders.

General workshop equipment and tools

You must keep all equipment and tools in good condition and you must use the correct safety equipment whenever
necessary.

Never use tools or equipment for any purpose other than that for which they are intended. Never overload equipment
such as hoists, jacks, chassis bases and axles, or hoisting slings. The damage caused by overloading does not
always appear immediately and could cause a fatal accident the next time that the equipment is used.

Do not use faulty or damaged equipment or tools, particularly high-speed equipment, such as emery wheels. A dam-
aged emery wheel can disintegrate suddenly and cause serious injury. Use protective goggles whenever you use
equipment for grinding, cutting, polishing, or sandblasting.

Oil test equipment, lubrication test equipment, and high-pressure air test equipment, in
accordance with local legislation
Always keep high-pressure equipment in good condition and carry out regular maintenance, particularly on connec-
tions and fittings. Never point a high-pressure nozzle at the skin as the fluid can cause serious injuries.

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Legal aspects
Various laws and regulations lay down the health and safety requirements for working with materials and equipment
in workshops. Always observe the regulations and laws in force in the country in which you are working.

Workshops must comply with the relevant regulations and laws. Consult the local supervisory authorities or related
government bodies if you are in any doubt.

Lubricants and greases

Avoid prolonged or recurrent contact with mineral oils, particularly used oils.

Thoroughly wash the skin after tasks using oil. Do not use gasoline, paraffin, or other solvents to remove oil from the
skin. Lubricants and greases can cause mild eye irritation.

You must avoid repeated or prolonged skin contact by wearing protective clothing where necessary. Do not allow your
work clothes to become contaminated with oil. Wash or dry clean work clothes regularly. Discard oil-soaked shoes.

Do not use used engine oil as a lubricant or for applications where it might come into contact with the skin.

Paints
You should preferably perform spraying in a ventilated cab with an exhaust system to remove the fumes and spray
from the breathing area. Individuals working in cabs must use respiratory protection. Personnel carrying out small-
scale repair work must use respirators with an air supply.

Solvents
Contact dries out the skin, and prolonged or recurrent contact can cause irritation and dermatitis. Some can be
absorbed through the skin in toxic or harmful quantities. Splashes into the eyes can cause serious irritation and even
lead to blindness.

Wear protective sleeves, protective goggles and protective clothing. Ensure that there is good ventilation during use,
avoid inhaling smoke, fumes, and spray clouds, and keep containers securely closed. Do not use in enclosed spaces.

Do not apply heat or flame, except in accordance with specific and detailed instructions from the manufacturer.

Arc welding
This process emits a high level of ultraviolet radiation that can burn the eyes and skin of the welder and of other
people nearby. Gas-protected welding processes are particularly dangerous in this respect. Personal protection is
mandatory. Barriers to protect other people are also necessary. You also need to use suitable eye and skin protection
because of metal splashes.

The heat of arc welding will produce gases and fumes from the metals that are being melted, and from the coatings
applied to or contamination on the worked surfaces. These gases and fumes may be toxic and you must avoid inhaling
them. You may need to use ventilation with extraction to remove smoke from the work area, particularly in cases where
there is not enough general ventilation or in places where a considerable amount of welding is expected to take place.
In extreme cases, where adequate ventilation cannot be guaranteed, you may need to use respirators with an air
supply.

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Safety rules
TL - TIER 1 and STAGE I LA

Personal safety

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.

Throughout this manual and on machine safety signs, you will find the signal words DANGER, WARNING, and CAU-
TION followed by special instructions. These precautions are intended for the personal safety of you and those
working with you.

Read and understand all the safety messages in this manual before you operate or service the machine.

DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury. The color
associated with DANGER is RED.

WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury. The color
associated with WARNING is ORANGE.

CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury. The
color associated with CAUTION is YELLOW.

FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT

IN DEATH OR SERIOUS INJURY.

Machine safety
NOTICE: Notice indicates a situation that, if not avoided, could result in machine damage or property damage. The
color associated with Notice is BLUE.

Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine dam-
age or property damage. The word Notice is used to address practices not related to personal safety.

Information
NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.

Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.

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Safety rules - Personal safety

General safety rules
Use caution when operating the machine on slopes. Raised equipment, full tanks and other loads will change the
center of gravity of the machine. The machine can tip or roll over when near ditches and embankments or uneven
surfaces.

Never permit anyone other than the operator to ride on the machine.

Never operate the machine under the influence of alcohol, drugs, or while otherwise impaired.

While driving on the road, the seat swivel position must always be straight forward and locked in position with no
rotation. The seat swivel should only be rotated for in field operation.

Stay off slopes too steep for safe operation. Shift down before you start up or down a hill with a heavy load. Avoid
“free wheeling.”

Do not drive on roads, or at high speed anywhere, with the differential lock engaged. Difficult steering will occur, and
can result in an accident. In field operation, use the differential lock for traction improvement, but release for turning
at row ends.

Do not exceed implement transport speed or the speed rating on the implement tires. Review the implements Oper-
ator’s Manual for specifications. Failure to comply could result in death or serious injury.

For speeds up to 16 km/h (10 mph), make sure that the weight of a trailed vehicle that is not equipped with brakes
does NOT EXCEED 1.5 times the Tractor weight. For speeds up to 40 km/h (25 mph), make sure that the weight of
the trailed vehicle that is not equipped with brakes, does NOT EXCEED the weight of the Tractor. Stopping distance
increases with increasing speed as the weight of the towed load increases, especially on hills and slopes.

Rear upset can result if pulling from wrong location on tractor. Hitch only to the drawbar. Use three point hitch only
with the implements designed for its use – not as a drawbar.

Do not look directly into the front or rear HID (high intensity discharge) lamps. Eye damage can occur.

Do not tamper with the ballast on the front or rear high intensity discharge (HID) lamp since it uses high voltage.
Personal injury or death can occur.

To avoid possible eye damage from microwave signals emitted by the radar sensor, do not look directly into the sensor
face.

When digging or using ground engaging attachments be aware of buried cables. Contact local utilities to determine
the locations of services.

Pay attention to overhead power lines and hanging obstacles. High voltage lines may require significant clearance
for safety.

Hydraulic oil or diesel fuel leaking under pressure can penetrate the skin, causing serious injury or infection.
• DO NOT use your hand to check for leaks. Use a piece of cardboard or paper.
• Stop engine, remove key and relieve the pressure before connecting or disconnecting fluid lines.
• Make sure all components are in good condition and tighten all connections before starting the engine or pressur-
izing the system.
• If hydraulic fluid or diesel fuel penetrates the skin, seek medical attention immediately.
• Continuous long term contact with hydraulic fluid may cause skin cancer. Avoid long term contact and wash the
skin promptly with soap and water.

Keep clear of moving parts. Loose clothing, jewelry, watches, long hair, and other loose or hanging items can become
entangled in moving parts.

Wear protective equipment when appropriate.

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DO NOT attempt to remove material from any part of the machine while it is being operated or components are in
motion.

Make sure all guards and shields are in good condition and properly installed before operating the machine. Never
operate the machine with shields removed. Always close access doors or panels before operating the machine.

Dirty or slippery steps, ladders, walkways, and platforms can cause falls. Make sure these surfaces remain clean and
clear of debris.

A person or pet within the operating area of a machine can be struck or crushed by the machine or its equipment. DO
NOT allow anyone to enter the work area.

Raised equipment and/or loads can fall unexpectedly and crush persons underneath. Never allow anyone to enter
the area underneath raised equipment during operation.

Never operate engine in enclosed spaces as harmful exhaust gases may build up.

Before starting the machine, be sure that all controls are in neutral or park lock position.

Start the engine only from the operator’s seat. If the safety start switch is bypassed, the engine can start with the
transmission in gear. Do not connect or short across terminals on the starter solenoid. Attach jumper cables as
described in the manual. Starting in gear may cause death or serious injury.

Always keep windows, mirrors, all lighting, and Slow Moving Vehicle (SMV) emblem clean to provide the best possible
visibility while operating the machine.

Operate controls only when seated in the operator’s seat, except for those controls expressly intended for use from
other locations.

Before leaving the machine:

1. Park machine on a firm level surface.
2. Put all controls in neutral or park lock position.
3. Engage park brake. Use wheel chocks if required.
4. Lower all hydraulic equipment — Implements, header, etc.
5. Turn off engine and remove key.

When, due to exceptional circumstances, you would decide to keep the engine running after leaving the operator’s
station, then the following precautions must be followed:
1. Bring the engine to low idle speed.
2. Disengage all drive systems.
3. WARNING
Some components may continue to run down after you disengage drive systems.
Make sure all drive systems are fully disengaged.
Failure to comply could result in death or serious injury.
W0113A

Shift the transmission into neutral.

4. Apply the parking brake.

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General maintenance safety

Keep area used for servicing the machine clean and dry. Clean up spilled fluids.

Service machine on a firm level surface.

Install guards and shields after servicing the machine.

Close all access doors and install all panels after servicing the machine.

Do not attempt to clean, lubricate, clear obstructions or make adjustments to the machine while it is in motion or while
the engine is running.

Always make sure working area is clear of tools, parts, other persons and pets before you start operating the machine.

Unsupported hydraulic cylinders can lose pressure and drop the equipment causing a crushing hazard. Do not leave
equipment in a raised position while parked or during service, unless securely supported.

Jack or lift the machine only at jack or lift points indicated in this manual.

Incorrect towing procedures can cause accidents. When towing a disabled machine follow the procedure in this man-
ual. Use only rigid tow bars.

Stop the engine, remove key and relieve pressure before disconnecting or connecting fluid lines.

Stop the engine and remove key before disconnecting or connecting electrical connections.

Scalding can result from incorrect removal of coolant caps. Cooling system operates under pressure. Hot coolant
can spray out if a cap is removed while the system is hot. Allow system to cool before removing cap. When removing
a cap turn it slowly to allow pressure to escape before completely removing the cap.

Replace damaged or worn tubes, hoses, electrical wiring, etc.

Engine, transmission, exhaust components, and hydraulic lines may become hot during operation. Take care when
servicing such components. Allow surfaces to cool before handling or disconnecting hot components. Wear protective
equipment when appropriate.

When welding, follow the instructions in the manual. Always disconnect the battery before welding on the machine.
Always wash your hands after handling battery components.

Wheels and tires

Make sure tires are correctly inflated. Do not exceed recommended load or pressure. Follow instructions in the
manual for proper tire inflation.

Tires are heavy. Handling tires without proper equipment could cause death or serious injury.

Never weld on a wheel with a tire installed. Always remove tire completely from wheel prior to welding.

Always have a qualified tire technician service the tires and wheels. If a tire has lost all pressure, take the tire and
wheel to a tire shop or your dealer for service. Explosive separation of the tire can cause serious injury.

DO NOT weld on a wheel or rim until the tire is completely removed. Inflated tires can generate a gas mixture with
the air that can be ignited by high temperatures from welding procedures performed on the wheel or rim. Removing
the air or loosening the tire on the rim (breaking the bead) will NOT eliminate the hazard. This condition can exist
whether tires are inflated or deflated. The tire MUST be completely removed from the wheel or rim prior to welding
the wheel or rim.

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Driving on public roads and general transportation safety

Comply with local laws and regulations.

Use appropriate lighting to meet local regulations.

Make sure Slow Moving Vehicle (SMV) emblem is visible.

Use safety chains for trailed equipment when provided with machine or equipment.

Lift implements and attachments high enough above ground to prevent accidental contact with road.

When transporting equipment or machine on a transport trailer, make sure it is properly secured. Be sure the Slow
Moving Vehicle (SMV) on the equipment or machine is covered while being transported on a trailer.

Be aware of overhead structures or power lines and make sure the machine and/or attachments can pass safely
under.

Travel speed should be such that complete control and machine stability is maintained at all times.

Slow down and signal before turning.

Pull over to allow faster traffic to pass.

Follow correct towing procedure for equipment with or without brakes.

Fire and explosion prevention

Fuel or oil leaked or spilled on hot surfaces or electrical components can cause a fire.

Crop materials, trash, debris, bird nests, or flammable material can ignite on hot surfaces.

Always have a fire extinguisher on or near the machine.

Make sure the fire extinguisher(s) is maintained and serviced according to the manufacturer’s instructions.

At least once each day and at the end of the day remove all trash and debris from the machine especially around
hot components such as engine, transmission, exhaust, battery, etc. More frequent cleaning of your machine may be
necessary depending on the operating environment and conditions.

At least once each day, remove debris accumulation around moving components such as bearings, pulleys, belts,
gears, cleaning fan, etc. More frequent cleaning of your machine may be necessary depending on the operating
environment and conditions.

Inspect the electrical system for loose connections or frayed insulation. Repair or replace loose or damaged parts.

Do not store oily rags or other flammable material on the machine.

Do not weld or flame cut any items that contain flammable material. Clean items thoroughly with non-flammable
solvents before welding or flame-cutting.

Do not expose the machine to flames, burning brush, or explosives.

Promptly investigate any unusual smells or odors that may occur during operation of the machine.

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General battery safety

Always wear eye protection when working with batteries.

Do not create sparks or have open flame near battery.

Ventilate when charging or using in an enclosed area.

Disconnect negative (-) first and reconnect negative (-) last.

When welding on the machine, disconnect both terminals of the battery.

Do not weld, grind, or smoke near a battery.

When using auxiliary batteries or connecting jumper cables to start the engine, use the procedure shown in the oper-
ator’s manual. Do not short across terminals.

Follow manufacturer’s instructions when storing and handling batteries.

Battery post, terminals, and related accessories contain lead and lead compounds. Wash hands after handling. This
is a California Proposition 65 warning.

Battery acid causes burns. Batteries contain sulfuric acid. Avoid contact with skin, eyes, or clothing. Antidote (ex-
ternal): Flush with water. Antidote (eyes): flush with water for 15 minutes and seek medical attention immediately.
Antidote (internal): Drink large quantities of water or milk. Do not induce vomiting. Seek medical attention immedi-
ately.

Keep out of reach of children and other unauthorized persons.

Instructional seat safety

Passengers are not permitted to ride on the machine.

The instructional seat is to be used only when training a new operator or when a service technician is diagnosing a
problem.

When required for the purposes of training or diagnostics, only one person may accompany the operator and that
person must be seated in the instructional seat.

When the instructional seat is occupied, the following precautions must be followed:
• Machine should be driven only at slow speeds and over level ground.
• Avoid driving on highways or public roads.
• Avoid quick starts or stops.
• Avoid sharp turns.
• Always wear correctly adjusted seat belts.
• Keep door closed at all times.

Operator presence system

Your machine is equipped with an operator presence system to prevent the use of some features while the operator
is not in the operator’s seat.

The operator presence system should never be disconnected or bypassed.

If the system is inoperable, the system must be repaired.

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Power Take-Off (PTO)

PTO-driven machinery can cause death or serious injury. Before working on or near the PTO shaft or servicing or
clearing the driven machine, put the PTO lever in the disengage position, stop the engine, and remove the key.

Whenever a PTO is in operation, a guard must be in place to prevent death or injury to the operator or bystanders.

When doing stationary PTO work, keep clear of all moving parts and make sure appropriate guards are in place.

Where attachments such as pumps are installed on the PTO shaft (especially if the tractor PTO guard is moved
upward or removed), extended shielding equivalent to the PTO guard must be installed with the attachment. Return
the PTO guard to its original position immediately when the attachment is removed.

High-inertia implements do not become stationary immediately when the PTO is disengaged. Allow sufficient time for
the implement to “coast down” to a halt before cleaning or adjusting PTO components.

As soon as the drive shaft is removed, install the guard over PTO shaft.

Whenever doing stationary PTO work always install the articulation cylinder locking blocks to prevent damage or injury.

The use of PTO adapters is not allowed. PTO adapters do not allow proper guarding of the PTO shaft and have
operational hazards. Attach only the primary PTO drive shaft coupling to the tractor PTO output shaft.

Never use a spline adapter:

• Match the right tractor PTO spline and speed with the PTO driveshaft provided with an implement. This will assure
proper geometry and operating speed.
• Never operate 540 RPM implements at 1000 RPM.
• Never operate 1000 RPM implements at 540 RPM.
• Use of PTO adapters will void the warranty of the drive shaft, and the PTO drive train of the machine and implement.
• For correct hitch geometry, refer to operator’s manual for each implement you connect.

Reflectors and warning lights

Flashing amber warning lights must be used when operating on public roads. Refer to Operator’s manual for proper
operating instructions.

Seat belts
Seat belts must be worn at all times.

Seat belt inspection and maintenance:

• Keep seat belts in good condition.
• Keep sharp edges and items than can cause damage away from the belts.
• Periodically check belts, buckles, retractors, tethers, slack take-up system, and mounting bolts for damage and
wear.
• Replace all parts that have damage or wear.
• Replace belts that have cuts that can make the belt weak.
• Check that bolts are tight on the seat bracket or mounting.
• If belt is attached to seat, make sure seat or seat brackets are mounted securely.
• Keep seat belts clean and dry.
• Clean belts only with soap solution and warm water.
• Do not use bleach or dye on the belts because this can make the belts weak.

47848279A 15/02/2017
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 INTRODUCTION

Operator protective structure

Your machine is equipped with an operator protective structure, such as: a Roll Over Protective Structure (ROPS),
Falling Object Protective Structure (FOPS), or a cab with ROPS. A ROPS may be a can frame or a two-posted or
four-posted structure used for the protection of the operator to minimize the possibility of serious injury. The mounting
structure and fasteners forming the mounting connection with the machine are part of the ROPS.

The protective structure is a special safety component of your machine.

DO NOT attach any device to the protective structure for pulling purposes. DO NOT drill holes to the protective
structure.

The protective structure and interconnecting components are a certified system. Any damage, fire, corrosion, or
modification will weaken the structure and reduce your protection. If this occurs, THE PROTECTIVE STRUCTURE
MUST BE REPLACED so that it will provide the same protection as a new protective structure. Contact your dealer
for protective structure inspection and replacement.

After an accident, fire, tip or roll over, the following MUST be performed by a qualified technician before returning
the machine to field or job-site operations:
• The protective structure MUST BE REPLACED.
• The mounting or suspension for the protective structure, operator seat and suspension, seat belts and mounting
components, and wiring within the operator’s protective system MUST be carefully inspected for damage.
• All damaged parts MUST BE REPLACED.

DO NOT WELD, DRILL HOLES, ATTEMPT TO STRAIGHTEN, OR REPAIR THE PROTECTIVE STRUCTURE. MOD-
IFICATION IN ANY WAY CAN REDUCE THE STRUCTURAL INTEGRITY OF THE STRUCTURE, WHICH COULD
CAUSE DEATH OR SERIOUS INJURY IN THE EVENT OF FIRE, TIP, ROLL OVER, COLLISION, OR ACCIDENT.

Seat belts are part of your protective system and must be worn at all times. The operator must be held to the seat
inside the frame in order for the protective system to work.

Air-conditioning system
The air-conditioning system is under high pressure. Do not disconnect any lines. The release of high pressure can
cause serious injury.

The air-conditioning system contains gases that are harmful to the environment when released into the atmosphere.
Do not attempt to service or repair the system.

Service, repair, or recharging must be performed only by a trained service technician.

Personal Protective Equipment (PPE)

Wear Personal Protective Equipment (PPE) such as hard hat, eye protection, heavy gloves, hearing protection, pro-
tective clothing, etc.

Do Not Operate tag

Before you start servicing the machine, attach a ‘Do Not Operate’ warning tag to the machine in an area that will be
visible.

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 INTRODUCTION

Hazardous chemicals
If you are exposed to or come in contact with hazardous chemicals you can be seriously injured. The fluids, lubricants,
paints, adhesives, coolant, etc. required for the function of your machine can be hazardous. They may be attractive
and harmful to domestic animals as well as humans.

Material Safety Data Sheets (MSDS) provide information about the chemical substances within a product, safe han-
dling and storage procedures, first aid measures and procedures to be taken in the event of a spill or accidental
release. MSDS are available from your dealer.

Before you service your machine check the MSDS for each lubricant, fluid, etc. used in this machine. This information
indicates the associated risks and will help you service the machine safely. Follow the information in the MSDS, on
manufacturer containers, as well as the information in this manual when servicing the machine.

Dispose of all fluids, filters, and containers in an environmentally safe manner according to local laws and regulations.
Check with local environmental and recycling centers or your dealer for correct disposal information.

Store fluids and filters in accordance with local laws and regulations. Use only appropriate containers for the storage
of chemicals or petrochemical substances.

Keep out of reach or children or other unauthorized persons.

Additional precautions are required for applied chemicals. Obtain complete information from the manufacturer or
distributor of the chemicals before using them.

Utility safety
When digging or using ground-engaging equipment, be aware of buried cables and other services. Contact your local
utilities or authorities, as appropriate to determine the locations of services.

Make sure the machine has sufficient clearance to pass in all directions. Pay special attention to overhead power
lines and hanging obstacles. High voltage lines may require significant clearance for safety. Contact local authorities
or utilities to obtain safe clearance distances from high voltage power lines.

Retract raised or extended components, if necessary. Remove or lower radio antennas or other accessories. Should
a contact between the machine and an electric power source occur, the following precautions must be taken:
• Stop the machine movement immediately.
• Apply the park brake, stop the engine, and remove the key.
• Check if you can safely leave the cab or your actual position without contact with electrical wires. If not, stay in your
position and call for help. If you can leave your position without touching lines, jump clear of the machine to make
sure you do not make contact with the ground and the machine at the same time.
• Do not permit anyone to touch the machine until power has been shut off to the power lines.

Electrical storm safety

Do not operate machine during an electrical storm.

If you are on the ground during an electrical storm, stay away from machinery and equipment. Seek shelter in a
permanent, protected structure.

If an electrical storm should strike during operation, remain in the cab. Do not leave the cab or operator’s platform.
Do not make contact with the ground or objects outside the machine.

Mounting and dismounting

Mount and dismount the machine only at designated locations that have handholds, steps, or ladders.

Do not jump off the machine.

Make sure steps, ladders, and platforms remain clean and clear of debris and foreign substances. Injury may result
from slippery surfaces.

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 INTRODUCTION

Face the machine when mounting and dismounting.

Maintain a three-point contact with steps, ladders, and handholds.

Never mount or dismount from a moving machine.

Do not use the steering wheel or other controls or accessories as handholds when entering or exiting the cab or
operator’s platform.

Working at heights
When the normal use and maintenance of the machine requires working at heights:
• Correctly use installed steps, ladders, and railings.
• Never use ladders, steps, or railings while the machine is moving.
• Do not stand on surfaces which are not designated as steps or platforms.

Do not use the machine as a lift, ladder, or platform for working at heights.

Lifting and overhead loads

Never use loader buckets, forks, etc. or other lifting, handling, or digging equipment to lift persons.

Do not use raised equipment as a work platform.

Know the full area of movement of the machine and equipment and do not enter or permit anyone to enter the area
of movement while the machine is in operation.

Never enter or permit anyone to enter the area underneath raised equipment. Equipment and/or loads can fall unex-
pectedly and crush persons underneath it.

Do not leave equipment in raised position while parked or during service, unless securely supported. Hydraulic cylin-
ders must be mechanically locked or supported if they are left in a raised position for service or access.

Loader buckets, forks, etc. or other lifting, handling, or digging equipment and its load will change the center of gravity
of the machine. This can cause the machine to tip on slopes or uneven ground.

Load items can fall off the loader bucket or lifting equipment and crush the operator. Care must be taken when lifting
a load. Use proper lifting equipment.

Do not lift load higher than necessary. Lower loads to transport. Remember to leave appropriate clearance to the
ground and other obstacles.

Equipment and associated loads can block visibility and cause an accident. Do not operate with insufficient visibility.

Implements, tools and trailers

Attach trailers, tools and/or implements correctly. The operating, steering and braking behavior of the vehicle are
affected by implements, trailers and ballast weights. Therefore ensure adequate steering and braking power.

Stay clear of the area between the vehicle and the trailed implement.

Follow the manufacturer’s instructions when connecting or mounting an implement to the vehicle.

Always use the required or recommended drawbar or hitch to connect an implement to the tractor.

Use only recommended hardware for hitch connections. Verify the integrity of the connection.

Always adapt your ground speed to the ground conditions. Avoid making sharp turns when driving up or down slopes
or when driving across the slope. Do not attempt to turn the machine with the differential lock engaged. When driving
down slopes, never depress the clutch and change gear.

Observe maximum permissible axle loads and total weights.

47848279A 15/02/2017
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 INTRODUCTION

When making turns with towed or mounted implements, always take into consideration the width and inertia of the
implement.

Prevent a trailer or implement from moving when detached from the tractor.

Properly connect the auxiliary brake system.

Properly connect the auxiliary lighting harness to the implement.

Do not exceed implement transport speed or the speed rating on the implement tires. Review the implement’s Oper-
ators Manual for specifications.

Objects ejected by some implements or tools – for example, a rotary mower – may harm bystanders outside the
field. Stones may be thrown further than the discharged crop. Projectiles can be thrown outside the field and strike
unprotected individuals – for example, bikers, pedestrians or pets. Wait till the area is clear before proceeding.

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 INTRODUCTION

Roll over and tip over

Travel speed should be such that complete control and machine stability is maintained at all times. Where possible,
avoid operating near ditches, embankments and holes. Reduce speed when turning, crossing slopes, and on rough,
slick, or muddy surfaces.

Do not operate the tractor on terrain outside its grade and stability limits. Operating the tractor outside its limits may
result in a roll over or tip over. Observe the guidelines in this manual when going down steep hills with a load.

Operating the tractor on steep grades may result in a machine overturn. It is the operator’s responsibility to make a
judgment if weather, road or ground conditions permit safe operation on a hillside, ramp, ditch or rough ground.

Use caution when operating the machine on slopes. Raised equipment, full tanks and other loads can change the
center of gravity of the machine. The machine can tip or roll over when near ditches and embankments or uneven
surfaces.

Do not operate the tractor near or on the soft shoulders of canals, brooks, other waterways or banks which are un-
dermined by rodents. The tractor may sink sideways and roll over.

Do not operate the tractor on poorly constructed or underrated ramps. The ramps may collapse and cause the tractor
to roll over. Always check the condition and rating of ramps before use.

Do not operate the tractor without using the seat restraint. In the event of a roll over or tip over, the ROPS cab or
ROPS structure is only fully effective if the driver remains attached to the seat.

Do not operate the tractor beyond its limits of dynamic stability. High speed, abrupt maneuvers or fast and sharp
cornering increase the risk of roll over.

Do not use the tractor for pulling where the load may not yield – for example, when pulling tree stumps. The tractor
may flip over backwards if the load (stump) does not yield.

Be extremely cautious when operating the tractor on forage silos without lateral concrete walls. Equip the tractor with
dual wheels or use a wide track setting to improve the lateral stability of the tractor.

When the load on a front-end loader or three point hitch is raised, the tractor center of gravity may shift. The tractor
may roll over more easily under these conditions.

The instructional seat is used only when training a new operator or when a service technician is diagnosing a me-
chanical problem. In all other circumstances, do not allow anyone to occupy the seat when roading to or from the
field or when operating in the field. The operator’s view is seriously obstructed to the left. In the event of a roll over,
the ROPS cab or structure may not provide adequate protection for the occupant of the instructional seat.

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 INTRODUCTION

Hydraulic system safety

Hydraulic oil leaking under pressure can penetrate the skin and cause infection or other injury. To prevent personal
injury:
• Relieve all pressure before disconnecting fluid lines.
• Before applying pressure, make sure all connections are tight and components are in good condition.
• Never use your hand to check for suspected leaks under pressure. Use a piece of cardboard or wood for this
purpose.
• If injured by leaking fluid, seek medical attention immediately.

The hydraulic hoses and fittings on your machine meet engineering specifications for the particular function. When
replacing damaged, blown or worn hoses or fittings, use only manufacturer authorized service parts.

Care in hydraulic hose installation is a must:

• Make sure pressure is relieved before starting installation procedure.
• DO NOT kink or twist a hose, failure may occur.
• Properly route the hose.
• Have a certified hydraulic technician install the hose.
• Remove air from the hydraulic system after installing any hydraulic component.

DO NOT stand on or use a hose as a step. DO NOT pull or apply external forces to the hose. The hose may fail and
cause injury.

Keep all persons away from the working area. Mechanisms controlled by fluid power can become hazardous if a hose
fails. Lifted mechanisms can fall to the ground, machine steering may fail, etc.

Stay clear of a pressurized hose assembly that has blown apart. Hose fittings can be thrown off at high speed and a
loose hose can whip around with great force.

Hydraulic fluid can reach high temperatures. Allow fluid to cool before servicing the system.

Escaping fluid under pressure may form a mist or fine spray which can flash or explode upon contact with an ignition
source.

Vibration can reduce hose service life. Make sure all retaining clamps and/or devices are secured.

Environmental conditions can cause hose and fittings to deteriorate. Inspect hydraulic hoses periodically. Replace
worn or damaged hoses and fittings.

Periodically check hydraulic system for leaks or damage. Check for:

• Leaks at hose fittings or in hose.
• Damaged hoses and/or fittings.
• Kinked, crushed, flattened, hard blistered, heat cracked, charred, twisted, soft or loose covered hoses.
• Corroded or damaged fittings.
• Leaking ports.
• Excessive dirt and debris around hoses and/or fittings.
• Damaged or missing hose retaining clamps, guards, shields, etc.

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 INTRODUCTION

Safety rules - Ecology and the environment

Soil, air, and water quality is important for all industries and life in general. When legislation does not yet rule the
treatment of some of the substances that advanced technology requires, sound judgment should govern the use and
disposal of products of a chemical and petrochemical nature.

Familiarize yourself with the relative legislation applicable to your country, and make sure that you understand this
legislation. Where no legislation exists, obtain information from suppliers of oils, filters, batteries, fuels, anti-freeze,
cleaning agents, etc., with regard to the effect of these substances on man and nature and how to safely store, use,
and dispose of these substances.

Helpful hints
• Avoid the use of cans or other inappropriate pressurized fuel delivery systems to fill tanks. Such delivery systems
may cause considerable spillage.
• In general, avoid skin contact with all fuels, oils, acids, solvents, etc. Most of these products contain substances
that may be harmful to your health.
• Modern oils contain additives. Do not burn contaminated fuels and or waste oils in ordinary heating systems.
• Avoid spillage when you drain fluids such as used engine coolant mixtures, engine oil, hydraulic fluid, brake fluid,
etc. Do not mix drained brake fluids or fuels with lubricants. Store all drained fluids safely until you can dispose of
the fluids in a proper way that complies with all local legislation and available resources.
• Do not allow coolant mixtures to get into the soil. Collect and dispose of coolant mixtures properly.
• The air-conditioning system contains gases that should not be released into the atmosphere. Consult an air-condi-
tioning specialist or use a special extractor to recharge the system properly.
• Repair any leaks or defects in the engine cooling system or hydraulic system immediately.
• Do not increase the pressure in a pressurized circuit as this may lead to a component failure.
• Protect hoses during welding. Penetrating weld splatter may burn a hole or weaken hoses, allowing the loss of oils,
coolant, etc.

Battery recycling
Batteries and electric accumulators contain several substances that can have a harmful
effect on the environment if the batteries are not properly recycled after use. Improper
disposal of batteries can contaminate the soil, groundwater, and waterways. NEW
HOLLAND strongly recommends that you return all used batteries to a NEW HOLLAND
dealer, who will dispose of the used batteries or recycle the used batteries properly. In
some countries, this is a legal requirement.

Mandatory battery recycling

NOTE: The following requirements are mandatory in Brazil.

Batteries are made of lead plates and a sulfuric acid solution. Because batteries contain heavy metals such as lead,
CONAMA Resolution 401/2008 requires you to return all used batteries to the battery dealer when you replace any
batteries. Do not dispose of batteries in your household garbage.

Points of sale are obliged to:

• Accept the return of your used batteries
• Store the returned batteries in a suitable location
• Send the returned batteries to the battery manufacturer for recycling

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 INTRODUCTION

Torque - Minimum tightening torques for normal assembly

METRIC NON-FLANGED HARDWARE
NOM. LOCKNUT LOCKNUT
SIZE CL.8 CL.10
CLASS 8.8 BOLT and CLASS 10.9 BOLT and W/CL8.8 W/CL10.9
CLASS 8 NUT CLASS 10 NUT BOLT BOLT
PLATED PLATED
UNPLATED UNPLATED
W/ZnCr W/ZnCr
2.2 N·m (19 lb 2.9 N·m (26 lb 3.2 N·m (28 lb 4.2 N·m (37 lb 2.9 N·m (26 lb
M4 2 N·m (18 lb in)
in) in) in) in) in)
4.5 N·m (40 lb 5.9 N·m (52 lb 6.4 N·m (57 lb 8.5 N·m (75 lb 5.8 N·m (51 lb
M5 4 N·m (36 lb in)
in) in) in) in) in)
7.5 N·m (66 lb 10 N·m (89 lb 11 N·m (96 lb 15 N·m (128 lb 6.8 N·m (60 lb 10 N·m (89 lb
M6
in) in) in) in) in) in)
18 N·m (163 lb 25 N·m (217 lb 26 N·m (234 lb 35 N·m (311 lb 17 N·m (151 lb 24 N·m (212 lb
M8
in) in) in) in) in) in)
49 N·m (36 lb 70 N·m (51 lb 33 N·m (25 lb 48 N·m (35 lb
M10 37 N·m (27 lb ft) 52 N·m (38 lb ft)
ft) ft) ft) ft)
85 N·m (63 lb 121 N·m (90 lb 58 N·m (43 lb 83 N·m (61 lb
M12 64 N·m (47 lb ft) 91 N·m (67 lb ft)
ft) ft) ft) ft)
158 N·m (116 lb 210 N·m 225 N·m (166 lb 301 N·m (222 lb 143 N·m (106 lb 205 N·m (151 lb
M16
ft) (155 lb ft) ft) ft) ft) ft)
319 N·m (235 lb 425 N·m 440 N·m (325 lb 587 N·m (433 lb 290 N·m (214 lb 400 N·m (295 lb
M20
ft) (313 lb ft) ft) ft) ft) ft)
551 N·m (410 lb 735 N·m 762 N·m (560 lb 1016 N·m 501 N·m (370 lb 693 N·m (510 lb
M24
ft) (500 lb ft) ft) (750 lb ft) ft) ft)

NOTE: M4 through M8 hardware torque specifications are shown in pound-inches. M10 through M24 hardware torque
specifications are shown in pound-feet.

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 INTRODUCTION

METRIC FLANGED HARDWARE

NOM. CLASS 8.8 BOLT and CLASS 10.9 BOLT and LOCKNUT LOCKNUT
SIZE CLASS 8 NUT CLASS 10 NUT CL.8 CL.10
W/CL8.8 W/CL10.9
BOLT BOLT
PLATED PLATED
UNPLATED UNPLATED
W/ZnCr W/ZnCr
2.4 N·m (21 lb 3.2 N·m (28 lb 3.5 N·m (31 lb 4.6 N·m (41 lb 2.2 N·m (19 lb 3.1 N·m (27 lb
M4
in) in) in) in) in) in)
4.9 N·m (43 lb 6.5 N·m (58 lb 7.0 N·m (62 lb 9.4 N·m (83 lb 4.4 N·m (39 lb 6.4 N·m (57 lb
M5
in) in) in) in) in) in)
8.3 N·m (73 lb 11 N·m (96 lb 12 N·m (105 lb 16 N·m (141 lb 7.5 N·m (66 lb 11 N·m (96 lb
M6
in) in) in) in) in) in)
20 N·m (179 lb 27 N·m (240 lb 29 N·m (257 lb 39 N·m (343 lb 18 N·m (163 lb 27 N·m (240 lb
M8
in) in) in) in) in) in)
54 N·m (40 lb 77 N·m (56 lb
M10 40 N·m (30 lb ft) 57 N·m (42 lb ft) 37 N·m (27 lb ft) 53 N·m (39 lb ft)
ft) ft)
93 N·m (69 lb 100 N·m (74 lb 134 N·m (98 lb
M12 70 N·m (52 lb ft) 63 N·m (47 lb ft) 91 N·m (67 lb ft)
ft) ft) ft)
174 N·m (128 lb 231 N·m (171 lb 248 N·m (183 lb 331 N·m (244 lb 158 N·m (116 lb 226 N·m (167 lb
M16
ft) ft) ft) ft) ft) ft)
350 N·m (259 lb 467 N·m (345 lb 484 N·m (357 lb 645 N·m (476 lb 318 N·m (235 lb 440 N·m (325 lb
M20
ft) ft) ft) ft) ft) ft)
607 N·m (447 lb 809 N·m (597 lb 838 N·m (618 lb 1118 N·m 552 N·m (407 lb
M24
ft) ft) ft) (824 lb ft) ft)

IDENTIFICATION

Metric Hex head and carriage bolts, classes 5.6 and up

20083680 1

1. Manufacturer's Identification
2. Property Class

Metric Hex nuts and locknuts, classes 05 and up

20083681 2

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 INTRODUCTION

1. Manufacturer's Identification
2. Property Class
3. Clock Marking of Property Class and Manufacturer's Identification (Optional), i.e. marks 60° apart indicate Class
10 properties, and marks 120° apart indicate Class 8.

INCH NON-FLANGED HARDWARE

LOCKNUT LOCKNUT
NOMINAL SAE GRADE 5 BOLT SAE GRADE 8 BOLT
GrB W/ Gr5 GrC W/ Gr8
SIZE and NUT and NUT
BOLT BOLT
UN-
UN-
PLATED PLATED PLATED
PLATED
or W/ZnCr W/ZnCr
or PLATED
PLATED GOLD GOLD
SILVER
SILVER
8 N·m (71 lb 11 N·m (97 lb 12 N·m 16 N·m 12.2 N·m (109 lb
1/4 8.5 N·m (75 lb in)
in) in) (106 lb in) (142 lb in) in)
17 N·m 23 N·m 24 N·m 32 N·m 17.5 N·m (155 lb 25 N·m (220 lb
5/16
(150 lb in) (204 lb in) (212 lb in) (283 lb in) in) in)
30 N·m (22 lb 40 N·m 43 N·m (31 lb 57 N·m (42 lb
3/8 31 N·m (23 lb ft) 44 N·m (33 lb ft)
ft) (30 lb ft) ft) ft)
48 N·m (36 lb 65 N·m 68 N·m (50 lb 91 N·m (67 lb
7/16 50 N·m (37 lb ft) 71 N·m (53 lb ft)
ft) (48 lb ft) ft) ft)
74 N·m (54 lb 98 N·m 104 N·m 139 N·m 108 N·m (80 lb
1/2 76 N·m (56 lb ft)
ft) (73 lb ft) (77 lb ft) (103 lb ft) ft)
107 N·m 142 N·m 150 N·m 201 N·m 156 N·m (115 lb
9/16 111 N·m (82 lb ft)
(79 lb ft) (105 lb ft) (111 lb ft) (148 lb ft) ft)
147 N·m 196 N·m 208 N·m 277 N·m 153 N·m (113 lb 215 N·m (159 lb
5/8
(108 lb ft) (145 lb ft) (153 lb ft) (204 lb ft) ft) ft)
261 N·m 348 N·m 369 N·m 491 N·m 271 N·m (200 lb 383 N·m (282 lb
3/4
(193 lb ft) (257 lb ft) (272 lb ft) (362 lb ft) ft) ft)
420 N·m 561 N·m 594 N·m 791 N·m 437 N·m (323 lb 617 N·m (455 lb
7/8
(310 lb ft) (413 lb ft) (438 lb ft) (584 lb ft) ft) ft)
630 N·m 841 N·m 890 N·m 1187 N·m 654 N·m (483 lb 924 N·m (681 lb
1
(465 lb ft) (620 lb ft) (656 lb ft) (875 lb ft) ft) ft)

NOTE: For Imperial Units, 1/4 in and 5/16 in hardware torque specifications are shown in pound-inches. 3/8 in
through 1 in hardware torque specifications are shown in pound-feet.

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 INTRODUCTION

INCH FLANGED HARDWARE

NOM- LOCKNUT LOCKNUT
SAE GRADE 5 BOLT and SAE GRADE 8 BOLT and
INAL GrF W/ Gr5 GrG W/ Gr8
NUT NUT
SIZE BOLT BOLT
UNPLATED PLATED UNPLATED PLATED
or PLATED W/ZnCr or PLATED W/ZnCr
SILVER GOLD SILVER GOLD
12 N·m (106 lb 13 N·m (115 lb 17 N·m (150 lb 12 N·m (106 lb
1/4 9 N·m (80 lb in) 8 N·m (71 lb in)
in) in) in) in)
19 N·m (168 lb 25 N·m (221 lb 26 N·m (230 lb 35 N·m (310 lb 17 N·m (150 lb 24 N·m (212 lb
5/16
in) in) in) in) in) in)
33 N·m (25 lb 44 N·m (33 lb 47 N·m (35 lb 63 N·m (46 lb
3/8 30 N·m (22 lb ft) 43 N·m (32 lb ft)
ft) ft) ft) ft)
53 N·m (39 lb 71 N·m (52 lb 75 N·m (55 lb 100 N·m (74 lb
7/16 48 N·m (35 lb ft) 68 N·m (50 lb ft)
ft) ft) ft) ft)
81 N·m (60 lb 108 N·m (80 lb 115 N·m (85 lb 153 N·m 104 N·m (77 lb
1/2 74 N·m (55 lb ft)
ft) ft) ft) (113 lb ft) ft)
117 N·m (86 lb 156 N·m 165 N·m 221 N·m 157 N·m (116 lb
9/16 106 N·m (78 lb ft)
ft) (115 lb ft) (122 lb ft) (163 lb ft) ft)
162 N·m (119 lb 216 N·m 228 N·m 304 N·m 147 N·m (108 lb 207 N·m (153 lb
5/8
ft) (159 lb ft) (168 lb ft) (225 lb ft) ft) ft)
287 N·m (212 lb 383 N·m 405 N·m 541 N·m 261 N·m (193 lb 369 N·m (272 lb
3/4
ft) (282 lb ft) (299 lb ft) (399 lb ft) ft) ft)
462 N·m (341 lb 617 N·m 653 N·m 871 N·m 421 N·m (311 lb 594 N·m (438 lb
7/8
ft) (455 lb ft) (482 lb ft) (642 lb ft) ft) ft)
693 N·m (512 lb 925 N·m 979 N·m 1305 N·m 631 N·m (465 lb 890 N·m (656 lb
1
ft) (682 lb ft) (722 lb ft) (963 lb ft) ft) ft)

IDENTIFICATION

Inch Bolts and free-spinning nuts

20083682 3
Grade Marking Examples

SAE Grade Identification

1 Grade 2 - No Marks 4 Grade 2 Nut - No Marks
2 Grade 5 - Three Marks 5 Grade 5 Nut - Marks 120° Apart
3 Grade 8 - Five Marks 6 Grade 8 Nut - Marks 60° Apart

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 INTRODUCTION

Inch Lock Nuts, All Metal (Three optional methods)

20090268 4

Grade Identification
Grade Corner Marking Method (1) Flats Marking Method (2) Clock Marking Method (3)
Grade A No Notches No Mark No Marks
Grade B One Circumferential Notch Letter B Three Marks
Grade C Two Circumferential Notches Letter C Six Marks

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 INTRODUCTION

Torque - Standard torque data for hydraulics

Installation of adjustable fittings in straight
thread O-ring bosses

1. Lubricate the O-ring by coating it with a light oil or

petroleum. Install the O-ring in the groove adjacent
to the metal backup washer which is assembled at the
extreme end of the groove (4).
2. Install the fitting into the SAE straight thread boss until
the metal backup washer contacts the face of the boss
(5).
NOTE: Do not over tighten and distort the metal
backup washer. 23085659 1
3. Position the fitting by turning out (counterclockwise)
up to a maximum of one turn. Holding the pad of the
fitting with a wrench, tighten the locknut and washer
against the face of the boss (6).

Standard torque data for hydraulic tubes and fittings

Tube nuts for 37° flared fittings O-ring boss plugs
adjustable fitting
locknuts, swivel JIC-
37° seats
Size Tubing OD Thread Torque Torque
size
4 6.4 mm (1/4 in) 7/16-20 12 – 16 N·m (9 – 12 lb ft) 8 – 14 N·m (6 – 10 lb ft)
5 7.9 mm (5/16 in) 1/2-20 16 – 20 N·m (12 – 15 lb ft) 14 – 20 N·m (10 – 15 lb ft)
6 9.5 mm (3/8 in) 9/16-18 29 – 33 N·m (21 – 24 lb ft) 20 – 27 N·m (15 – 20 lb ft)
8 12.7 mm (1/2 in) 3/4-16 47 – 54 N·m (35 – 40 lb ft) 34 – 41 N·m (25 – 30 lb ft)
10 15.9 mm (5/8 in) 7/8-14 72 – 79 N·m (53 – 58 lb ft) 47 – 54 N·m (35 – 40 lb ft)
12 19.1 mm (3/4 in) 1-1/16-12 104 – 111 N·m (77 – 82 lb ft) 81 – 95 N·m (60 – 70 lb ft)
14 22.2 mm (7/8 in) 1-3/16-12 122 – 136 N·m (90 – 100 lb ft) 95 – 109 N·m (70 – 80 lb ft)
16 25.4 mm (1 in) 1-5/16-12 149 – 163 N·m (110 – 120 lb ft) 108 – 122 N·m (80 – 90 lb ft)
20 31.8 mm (1-1/4 in) 1-5/8-12 190 – 204 N·m (140 – 150 lb ft) 129 – 158 N·m (95 – 115 lb ft)
24 38.1 mm (1-1/2 in) 1-7/8-12 217 – 237 N·m (160 – 175 lb ft) 163 – 190 N·m (120 – 140 lb ft)
32 50.8 mm (2 in) 2-1/2-12 305 – 325 N·m (225 – 240 lb ft) 339 – 407 N·m (250 – 300 lb ft)

These torques are not recommended for tubes of 12.7 mm (1/2 in) OD and larger with wall thickness of 0.889 mm
(0.035 in) or less. The torque is specified for 0.889 mm (0.035 in) wall tubes on each application individually.

Before installing and torquing 37° flared fittings, clean the face of the flare and threads with a clean solvent or Loctite
cleaner and apply hydraulic sealant LOCTITE® 569™ to the 37° flare and the threads.

Install fitting and torque to specified torque, loosen fitting and retorque to specifications.

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 INTRODUCTION

Pipe thread fitting torque Thread size Torque (maximum)

1/8-27 13 N·m (10 lb ft)
Before installing and tightening pipe fittings, clean the
1/4-18 16 N·m (12 lb ft)
threads with a clean solvent or Loctite cleaner and apply
sealant LOCTITE® 567™ PST PIPE SEALANT for all fittings 3/8-18 22 N·m (16 lb ft)
including stainless steel or LOCTITE® 565™ PST for 1/2-14 41 N·m (30 lb ft)
most metal fittings. For high filtration/zero contamination 3/4-14 54 N·m (40 lb ft)
systems use LOCTITE® 545™.

Installation of ORFS (O-Ring Flat Seal fit-

tings)
When installing ORFS fittings thoroughly clean both flat
surfaces of the fittings (1) and lubricate the O-ring (2) with
light oil. Make sure both surfaces are aligned properly.
Torque the fitting to specified torque listed throughout the
repair manual.
NOTICE: If the fitting surfaces are not properly cleaned,
the O-ring will not seal properly. If the fitting surfaces are
not properly aligned, the fittings may be damaged and will
not seal properly.
NOTICE: Always use genuine factory replacement oils
50011183 2
and filters to ensure proper lubrication and filtration of en-
gine and hydraulic system oils.

The use of proper oils, grease, and keeping the hydraulic

system clean will extend machine and component life.

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 INTRODUCTION

Basic instructions - Shop and assembly

Shimming
For each adjustment operation, select adjusting shims and measure the adjusting shims individually using a microm-
eter, then add up the recorded values. Do not rely on measuring the entire shimming set, which may be incorrect, or
the rated value shown on each shim.

Rotating shaft seals

For correct rotating shaft seal installation, proceed as follows:
1. Before assembly, allow the seal to soak in the oil it will be sealing for at least thirty minutes.
2. Thoroughly clean the shaft and check that the working surface on the shaft is not damaged.
3. Position the sealing lip facing the fluid.
NOTE: With hydrodynamic lips, take into consideration the shaft rotation direction and position the grooves so that
they will move the fluid towards the inner side of the seal.
4. Coat the sealing lip with a thin layer of lubricant (use oil rather than grease). Fill the gap between the sealing lip
and the dust lip on double lip seals with grease.
5. Insert the seal in its seat and press down using a flat punch or seal installation tool. Do not tap the seal with a
hammer or mallet.
6. While you insert the seal, check that the seal is perpendicular to the seat. When the seal settles, make sure that
the seal makes contact with the thrust element, if required.
7. To prevent damage to the seal lip on the shaft, position a protective guard during installation operations.

O-ring seals
Lubricate the O-ring seals before you insert them in the seats. This will prevent the O-ring seals from overturning and
twisting, which would jeopardize sealing efficiency.

Sealing compounds
Apply a sealing compound on the mating surfaces when specified by the procedure. Before you apply the sealing
compound, prepare the surfaces as directed by the product container.

Spare parts
Only use CNH Original Parts or NEW HOLLAND Original Parts.

Only genuine spare parts guarantee the same quality, duration, and safety as original parts, as they are the same
parts that are assembled during standard production. Only CNH Original Parts or NEW HOLLAND Original Parts can
offer this guarantee.

When ordering spare parts, always provide the following information:

• Machine model (commercial name) and Product Identification Number (PIN)
• Part number of the ordered part, which can be found in the parts catalog

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 INTRODUCTION

Protecting the electronic and/or electrical systems during charging and welding
To avoid damage to the electronic and/or electrical systems, always observe the following practices:
1. Never make or break any of the charging circuit connections when the engine is running, including the battery
connections.
2. Never short any of the charging components to ground.
3. Always disconnect the ground cable from the battery before arc welding on the machine or on any machine
attachment.
• Position the welder ground clamp as close to the welding area as possible.
• If you weld in close proximity to a computer module, then you should remove the module from the machine.
• Never allow welding cables to lie on, near, or across any electrical wiring or electronic component while you
weld.
4. Always disconnect the negative cable from the battery when charging the battery in the machine with a battery
charger.
NOTICE: If you must weld on the unit, you must disconnect the battery ground cable from the machine battery.
The electronic monitoring system and charging system will be damaged if this is not done.
5. Remove the battery ground cable. Reconnect the cable when you complete welding.
WARNING
Battery acid causes burns. Batteries contain sulfuric acid.
Avoid contact with skin, eyes or clothing. Antidote (external): Flush with water. Antidote (eyes): flush
with water for 15 minutes and seek medical attention immediately. Antidote (internal): Drink large
quantities of water or milk. Do not induce vomiting. Seek medical attention immediately.
Failure to comply could result in death or serious injury.
W0111A

Special tools
The special tools that NEW HOLLAND suggests and illustrate in this manual have been specifically researched and
designed for use with NEW HOLLAND machines. The special tools are essential for reliable repair operations. The
special tools are accurately built and rigorously tested to offer efficient and long-lasting operation.

By using these tools, repair personnel will benefit from:

• Operating in optimal technical conditions
• Obtaining the best results
• Saving time and effort
• Working in safe conditions

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 INTRODUCTION

Fluids and lubricants

TL75E LA
TL85E LA
TL95E LA

Models TL60E, TL75E, TL85E, and TL95E

International
System Quantity Recommended fluid
specification
Engine lubrication – without filter
TL60E 7.6 L (2.0 US gal)
10.5 L (2.8 US gal) NEW HOLLAND AMBRA
TL75E / TL85E / TL95E ACEA E7 API CI-4
MASTERGOLD™ HSP ENGINE
Engine lubrication – with filter CES 20078
OIL SAE 15W-40
TL60E 8.6 L (2.3 US gal)
TL75E / TL85E / TL95E 11.8 L (3.1 US gal)
Cooling system – with cab
TL60E 14.0 L (3.7 US gal) 50% of water and 50% of
ASTM D 6210
TL75E / TL85E / TL95E 16.0 L (4.2 US gal) NEW HOLLAND AMBRA
– Monoethylene
Cooling system – without cab ACTIFULL™ OT EXTENDED
glycol
TL60E 12.0 L (3.2 US gal) LIFE COOLANT
TL75E / TL85E / TL95E 14.0 L (3.7 US gal)
Transmission
TL60E 50.0 L (13.2 US gal) NEW HOLLAND AMBRA SAE 10W-30 API
MULTI G™ HYDRAULIC GL-4
TL75E / TL85E / TL95E 55.0 L (14.5 US gal)
TRANSMISSION OIL
NEW HOLLAND AMBRA
Brake System 0.4 L (0.1 US gal) ISO 7308
BRAKE LHM
Front axle – central reservoir
TL60E 4.5 L (1.2 US gal)
TL75E / TL85E / TL95E 7.0 L (1.8 US gal) NEW HOLLAND AMBRA
SAE 10W-30 API
MULTI G™ HYDRAULIC
Front axle – Final drives (hubs) GL-4
TRANSMISSION OIL
TL60E 0.8 L (0.2 US gal)
TL75E / TL85E / TL95E 1.2 L (0.3 US gal)
Fuel tank – main (*)
Less Cab 118 L (31 US gal)
Petroleum diesel fuel (B7
With cab 87 L (23 US gal) -
Biodiesel)
Fuel tank – auxiliary (*)
TL75E / TL85E / TL95E 53 L (14 US gal)
NEW HOLLAND AMBRA GR 75
Grease fittings As required NLGI 2
MD
Air conditioning – Refrigerant
1600 g CNH REFRIGERANT HFC-134A -
gas
Air conditioning – Compressor
285 mL SANDEN SP-15 LUBRICANT -
lubricant
Water and TUTELA PROFESSIONAL
Windshield washer 2L -
SC35 liquid

(*) Theoretical fuel tank volume. Use the values only as a reference for the net volume of the tank. The auxiliary tank
is optional and may not be available on your machine.
NOTE: To avoid damage to your machine, always use the same type of coolant. When you top up, use pure water.
If you change the additive used, clean the cooling system first. For more information, see the procedures in Engine
cooling system - Basic instructions (10.400).
NOTE: Always check that the implement does not use more oil than is available in the tractor. The transmission
should have at least the minimum oil level in order to operate.

47848279A 15/02/2017
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 INTRODUCTION

The correct engine oil viscosity grade is dependent upon ambient temperature. See the table below for the recom-
mended viscosity at different ambient air temperature ranges.

SAE 5W-30

SAE 10W-30

SAE 15W-40

-40 °C -30 °C -25 °C -15 °C 0 °C 10 °C 20 °C 30 °C 40 °C 50 °C

-40 °F -22 °F (-13 °F) (5 °F) 32 °F 50 °F 68 °F 86 °F 104 °F 122 °F

In environments with extreme air temperatures that require long periods of use of the machine, use SAE 50 oil for
extremely high temperatures and SAE 5W30 for extremely low temperatures.

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 CONSUMABLES INDEX

Consumable Reference PAGE

Loctite® 569™ Torque - Standard torque data for hydraulics 32
Loctite® 567™ PST Pipe Torque - Standard torque data for hydraulics 33
Sealant
Loctite® 565™ PST Torque - Standard torque data for hydraulics 33
Loctite® 545™ Torque - Standard torque data for hydraulics 33
NEW HOLLAND AMBRA Fluids and lubricants 36
MASTERGOLD™ HSP
ENGINE OIL SAE 15W-40
NEW HOLLAND AMBRA Fluids and lubricants 36
ACTIFULL™ OT EXTENDED
LIFE COOLANT
NEW HOLLAND AMBRA Fluids and lubricants 36
MULTI G™ HYDRAULIC
TRANSMISSION OIL
NEW HOLLAND AMBRA Fluids and lubricants 36
BRAKE LHM
NEW HOLLAND AMBRA Fluids and lubricants 36
MULTI G™ HYDRAULIC
TRANSMISSION OIL
NEW HOLLAND AMBRA GR Fluids and lubricants 36
75 MD
CNH Refrigerant HFC-134a Fluids and lubricants 36
Sanden SP-15 Lubricant Fluids and lubricants 36
Tutela Professional SC35 Fluids and lubricants 36

47848279A 15/02/2017
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 SERVICE MANUAL
Engine

TL75E Power shuttle 12x12, new cab [HCCZTL75EFC438462 - ], TL75E

Power shuttle 12x12, without cab [HCCZTL75EFC438462 - ], TL85E Power
shuttle 12x12, without cab [HCCZTL85EFC438462 - ], TL85E Power shuttle
12x12, new cab [HCCZTL85EFC438462 - ], TL95E Power shuttle 12x12,
without cab [HCCZTL95EFC438462 - ], TL95E Power shuttle 12x12, new cab
[HCCZTL95EFC438462 - ]

47848279A 15/02/2017
10
 Contents

Engine - 10

[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1

[10.106] Valve drive and gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2

[10.101] Cylinder heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3

[10.105] Connecting rods and pistons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4

[10.103] Crankshaft and flywheel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5

[10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.6

[10.218] Fuel injection system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.7

[10.254] Intake and exhaust manifolds and muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.8

[10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.9

47848279A 15/02/2017
10
 CONSUMABLES INDEX

Consumable Reference PAGE

Loctite® Engine - Install 10.1 / 15
Loctite® Engine - Install 10.1 / 15

47848279A 15/02/2017
10
47848279A 15/02/2017
10
 Engine - 10

Engine and crankcase - 001

TL75E Power shuttle 12x12, new cab [HCCZTL75EFC438462 - ], TL75E

Power shuttle 12x12, without cab [HCCZTL75EFC438462 - ], TL85E Power
shuttle 12x12, without cab [HCCZTL85EFC438462 - ], TL85E Power shuttle
12x12, new cab [HCCZTL85EFC438462 - ], TL95E Power shuttle 12x12,
without cab [HCCZTL95EFC438462 - ], TL95E Power shuttle 12x12, new cab
[HCCZTL95EFC438462 - ]

47848279A 15/02/2017
10.1 [10.001] / 1
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