INSTALLATION INSTRUCTIONS

RX-HL SERIES RECEIVER

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YOUR #1 PARTNER IN RADIO REMOTE CONTROLS

INST_BB_001.0
November 2007
TABLE OF CONTENTS
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Notations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Practices and Laws . . . . . . . . . . . . . . . . . . . . . 1
Required Operator Training . . . . . . . . . . . . . . 1
Possible Sources of Danger . . . . . . . . . . . . . . 1
Protective Features . . . . . . . . . . . . . . . . . . . . . 1
To Stop In An Emergency . . . . . . . . . . . . . . . . 1
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Your Manuals . . . . . . . . . . . . . . . . . . . . . . . . . 2
Production and System Numbers . . . . . . . . . . 2
Replacement Parts . . . . . . . . . . . . . . . . . . . . . 2
Before Operating Your System . . . . . . . . . . . . 2
About Your Receiver . . . . . . . . . . . . . . . . . . . . . 3
Description and Features . . . . . . . . . . . . . . . . 3
General Description . . . . . . . . . . . . . . . . . 3
RX 14-HL Features . . . . . . . . . . . . . . . . . . 4
Mounting Your Receiver . . . . . . . . . . . . . . . . . 5
Installing Your Output Wiring . . . . . . . . . . . . . 6
Connecting Your Electrical Wiring . . . . . . . . . 6
Attaching Your Wiring Harness . . . . . . . . . . . . 6
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Installing Your External Antenna (Optional) . . 8
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Standard Configurations . . . . . . . . . . . . . . . . 10
Forms and Additional Information . . . . . . . . . 11
Installation and Safety Data Sheet . . . . . . . . 11
Machine Data . . . . . . . . . . . . . . . . . . . . . . . . 11
AWG Metric Conversions . . . . . . . . . . . . . . . 12
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . 13

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SAFETY
SAFETY ALERTS POSSIBLE SOURCES OF DANGER
The safety alert symbol is used in decals on the unit This device is part of a system that makes remote
and with proper operation procedures in this control via radio signals possible. However, the
manual. transmission of control commands can take place
Understand the safety message. It contains around obstacles and out of the operator’s direct
important information about personal safety on or sight. Take the following precautions to prevent
near the unit. accidental start-up and possible injury or damage:
1. Switch "OFF" the transmitter when it is not in
DANGER:IMMINENTLY HAZARDOUS
! SITUATION! If not avoided, WILL
use. If equipped, remove the key if the unit is
placed any distance away from the operator.
RESULT in death or serious injury. 2. Disconnect the power supply from the receiver
before any assembly, maintenance or repair
work is done.
WARNING: POTENTIALLY HAZARDOUS
! SITUATION! If not avoided, COULD IMPORTANT: AVOID SYSTEM DAMAGE -
RESULT in death or serious injury. ALWAYS disconnect receiver power
supply and control wiring before
welding on any part of the machine
CAUTION: POTENTIALLY HAZARDOUS
! SITUATION! If not avoided, MAY RESULT
3. Never remove or alter any of the safety
features.
in minor or moderate injury. It may also be
4. ALWAYS confirm that the machine and radio
used to alert against unsafe practices.
remote control Stop functions work properly
NOTATIONS BEFORE beginning any machine operation.
NOTE: General reference information for proper PROTECTIVE FEATURES
operation and maintenance practices.
This system is equipped with electronic and
IMPORTANT: Specific procedures or information mechanical safety features. Control signals from
required to prevent damage to unit or other transmitters cannot be processed because
attachment. transmission coding is unique to each system
PRACTICES AND LAWS TO STOP IN AN EMERGENCY
Practice usual and customary safe working 1. Press the red STOP pushbutton.
precautions for the benefit of yourself and others. 2. If equipped, turn the key to "OFF".
Be alert to unsafe conditions and the possibility of
3. Wait for all moving machine parts to stop.
minor, moderate, or serious injury or death. Learn
applicable rules and laws in your area. 4. Refer to machine’s operator manual for further
instructions.
REQUIRED OPERATOR TRAINING
MAINTENANCE
Original purchaser of this unit was instructed by the
seller on safe and proper operation. If unit is to be Always shut off power to the machine, transmitter
used by someone other than original purchaser; and receiver before any assembly, maintenance or
loaned, rented or sold, ALWAYS provide this repair.
manual and any needed safety training before
operation.
ALWAYS read and understand the documentation
for any machine to be controlled by radio remote
control.

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INTRODUCTION
Thank you for purchasing the Hetronic radio remote BEFORE OPERATING YOUR SYSTEM
control system. Hetronic radio remote controls
Confirm that installation of all your system
provide outstanding remote control value, quality,
components has been properly completed.
performance and safety.
ALWAYS confirm that the machine and radio
YOUR MANUALS remote control Stop functions work properly.
Before operation of your machine and radio remote Understand all Safety Precautions provided in the
control system, read and understand the manuals manuals and review control functions and operation
for all of your system components. of the machine and this radio remote control
system.
PRODUCTION AND SYSTEM NUMBERS
Confirm that surge suppressors are used when the
Before contacting your dealer or Hetronic about
receiver is controlling magnetic contactors.
service, repair or replacement parts, note the
equipment Production and System numbers. These When not in use, turn the transmitter off and store in
numbers are located on the label affixed to the unit. a safe place to prevent unauthorized use.
If the machine does not respond properly,
REPLACEMENT PARTS immediately stop operation. Turn off the transmitter
Use only Hetronic replacement parts. Use of other and report the condition to your supervisor.
replacement parts may adversely affect the Turn off the transmitter and remove the key (if so
performance, durability, and safety of this system equipped) before any maintenance work is done.
and may void the warranty.
Always have fresh batteries on hand or an optional
Hetronic disclaims liability for any claims or rechargeable battery pack in the battery charger to
damages, whether warranty, property damage, ensure the availability of a fully charged battery.
personal injury or death arising out of the use of
unauthorized replacement parts. Installation, setup and service must be performed by
authorized and qualified personnel only.

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1
Unit Label Areas and Meanings
1. Specific approvals, such
2 as BTZ, FCC, CE, etc.
2. Type of transmitter or receiver.
Type: Channel: 3. Frequency and RF unit.
3 4. Eleven-digit Production Number.
Production-No.: 5. Eleven-digit System Number.
00000000000 4
System-No.:
00000000000 5

Figure 1: Unit Label Areas and Meanings

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ABOUT YOUR RECEIVER
DESCRIPTION AND FEATURES Optional expansion boards may be installed within
the receiver housing.
GENERAL DESCRIPTION
The RX 14-HL is an expandable receiver baseboard For more information regarding expansion boards
that has been designed to work in conjunction with a contact Hetronic or your dealer.
variety of transmitters. See your transmitter
documentation for detailed transmitter information.

Receiver
Housing
Status
Lights

RS-232
Port

Optional Expansion Boards

RX 14-HL Baseboard

Figure 1: Receiver Housing, Baseboard and Optional Expansion Boards

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GENERAL DESCRIPTION (CONTINUED) RX 14-HL FEATURES
The RX 14-HL is contained within a IP65-rated • 1 E-Stop output
housing that provides reliable protection from • 4 optically isolated signal inputs (8-30Vdc or
routine cleaning and the elements. 48-240Vac)
Four LED status lights located on the right side of • 14 hardwired digital outputs
the housing provide the operator with important • Expansion of up to 16 additional digital
operating status information. outputs
Power for the receiver baseboard can be supplied in • Expansion of up to 4 additional proportional
2 ways: 1) using AC power (120 to 240 Vac) or 48 outputs
Vac with a separate input, 2) using DC power with
• RS-232 interface for back up cable control
inputs ranging from 8 to 30 Vdc.
and programming
The receiver baseboard features 4 optically isolated
• 12-24Vdc supply power for DC applications
signal inputs and the following 3 outputs:12 SPST
relays, 2 SPDT power relays, and 1 Serial • AC supply (120 to 240 Vac) or 48 Vac with
Peripheral Interface (SPI) to connect various separate input
expansion boards. • Built-in Hetronic 70 pin quick disconnect
connector
• External antenna

Table 1: Status Lights

Condition
Light
Not Lit Steadily Lit Blinking
Operation Operation No Power -- Power Detected
Signal
Error Signal Not Receiving -- Receiving Correct Telegram
Normal Error No Error -- Error Detected
Normal Not Receiving Receiving --

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MOUNTING YOUR RECEIVER
1. Determine the receiver location, keeping in NOTE: If the receiver will be mounted inside of a
mind the following conditions: control panel or other enclosure, see
• The receiver will be accessible and “Installing Your External Antenna (Optional)”
protected from violently thrown materials. on page 7.
• The status lights will be visible to the 2. Drill 4 mounting holes. See “Drill Pattern and
operator. Hardware” for illustration.
• The mounting area will accommodate 4 3. Attach the receiver housing to the desired
mounting holes in the required pattern. mounting surface.
• There will be enough room for the antenna
and connector plugs or housings.

Keep area free

Position Antenna of obstructions
Straight up

107.0 mm
(4.21 in)

Operation
Signal
Error
Normal

161.0 mm
(6.34 in)

Figure 1: Receiver Dimensions

4. Screw on the antenna provided with the
receiver (by the nut). Do not overtighten.
NOTE: For best reception, position the antenna
Drill 4 Mounting Holes
straight up and confirm that the surrounding 4.57” Hole Size: 9/32” (7mm)
area is free of obstructions, especially metal.
116mm Bolt Size: 1/4” (6mm)

9.13”
232mm

Figure 2: Drill Pattern and Hardware

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INSTALLING YOUR OUTPUT WIRING

CAUTION: Assign a qualified technician to

! connect the wiring.
Improper wiring connections may cause
serious component damage and void the
warranty.
Output wiring must be properly connected for your
specific requirements. Make all connections with
good quality contacts or solder joints to ensure
proper electrical contact.
Detailed receiver wiring information is supplied with
the documentation inside the front cover of your
receiver.
Supply voltage and ground wiring must be
connected to reliable connecting circuitry.

WARNING: Do not use a chassis ground or

! equipment damage will result. Connect the
ground wire to the vehicle battery negative
post.
Assign a qualified technician to calculate the
current and voltage drop, and determine the
proper cable size for your application.
Power supply wiring must be at least AWG 12 for
DC applications (to prevent power drop). For metric
equivalent wire and cable sizes, see “AWG Metric
Conversions” on page 12.

WARNING: Induced voltage spikes can

! cause erratic controls performance.
Make sure output control signals for any
proportional control valves are routed
separately from wiring that could produce
transient voltage interference.

CONNECTING YOUR ELECTRICAL WIRING

Connect all remaining wires according to the wiring
diagram of the machine and the radio remote
control.
ATTACHING YOUR WIRING HARNESS
Plug your wiring harness into the receiver and into
the corresponding machine controls.

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COMPONENTS

9
ADMO1 Yellow
Grn
8 ADMO2 Red

X3 X4
7 13
X1
X5
6 10 14 15
5 11 12 X6
W1

ADMO1
X7
Yellow
Grn
Red

ADMO2
Operation
Signal
X3 X4 X5 Error
Normal
X1 X6

X8

F2
K10
K11
K12
K13
K14

F1
K1
K2
K3
K4
K5
K6
K7
K8
K9
Emergency

Emergency
Stop

Stop

P1 F3

4 3 1 18 16
2 17

Figure 1: RX 14-HL Components

Table 1: RX 14-HL Components

1 70 Pin Connector (X1) 10 Antenna Port (used with transceiver only)
2 Cable Control/Programming Port (X2) 11 Expansion Board Platform Ground
3 Fuse (6.3AL 250 V) 12 Radio Frequency Module
4 Stops (SPST relays) 13 Scan Stop
5 Expansion Board Port (SPI) 14 External Radio Frequency Module Port (X5)
6 RS232 Port 15 Status Lights (LEDs) Diagnostic
7 Voltage Supply Port 16 Mounting Screw Recesses (Threaded)
8 Address Module 2 17 Output Relays (K1-14) with LEDs
9 Address Module 1 18 Expansion Boards

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ACCESSORIES
INSTALLING YOUR EXTERNAL ANTENNA
(OPTIONAL) 3

CAUTION: Choose the correct antenna

! length for your application.
2 4

Do not cut, splice, alter or coil your antenna

or reception may be adversely affected. 1

There are numerous configurations of external

antennas. The following procedure explains how to
install the external antenna commonly used with this 5
receiver. 6
If you need further information, please contact your
supervisor for next steps.

CAUTION: Unscrew antennas by the nut or

! equipment damage will result.

1. Unscrew the existing antenna (by the nut) from

the receiver housing.

Unscrew by
the nut Figure 2: Antenna Extension Diagram

Table 1: Antenna Extension

1 Existing Antenna
2 Antenna Wall Mount Holder
3 Mounting Screw Holes
4 Antenna Extension
5 Receiver Connection
6 Antenna Base

Figure 1: Existing Antenna

WARNING: Do not route the antenna cable
NOTE: See the following Antenna Extension ! with power or control wiring. Intermittent
Diagram for illustration. signal loss will result.
2. Screw the antenna (1) to the antenna
extension (4). Do not overtighten. 4. Insert the mounting screws through the
3. Screw the receiver connection (5) to the mounting screw holes (3).
antenna base (6). Do not overtighten. 5. Secure the Antenna Wall Mount Holder (2) to
the desired mounting surface.

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SPECIFICATIONS
The specifications apply to all configurations using Weight and output specifications vary per standard
the RX 14-HL baseboard unless otherwise noted. configuration.

Table 1: Technical Specifications for All RX 14-HL Baseboard Configurations

Housing Material PA + 30% Glass Fill

Environmental
IP 65 (Exceeds Nema 12/13)
Protection
Length: 9.7 in., 246 mm
Height: 11.7 in., 298 mm
Dimensions Depth: 4.5 in., 115 mm
Note: These dimensions include the vibration mounts, antenna and sure seal
connector.
Antenna External
LED Diagnostics Power/operation, TX signal reception, E-stop error, TX signal type
Inputs 4 On/Off isolated inputs at 12-24 Vdc. Inputs are fully programmable.
Frequency Range 419 MHz, 429 MHz, 434 MHz, 447 MHz, 458 MHz, 480 MHz, 868 MHz
RF Unit Type CS synthesized with multiple frequencies
Typical Operating
Up to 300 ft., (100 m)
Range
20-bit (over 999,999 individual possibilities)
Safety Address
Address Module (ADMO)
Active and passive Stop function
Safety
Parity & Checksum
Temperature
-11 to +158 degrees F (-25 to +70 degrees C)
Range
Humidity Range 0 - 97% maximum non-condensing
Response Time Less than 100 msec.
Baud Rate Up to 9600 baud (selectable via H-Link)
Fully programmable via Pocket PC with H-Link modem
Standard Features Built-in quick disconnect connector
Vibration mounts
Standard Options MFSHL-232 serial link for H-Link programming

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STANDARD CONFIGURATIONS

Includes the RX 14-HL baseboard

Functionality
Standard and the following expansion boards
Weight
Configurations REL-8
Inputs Outputs REL-8 GDAW-K6 PROP4-K4
Extension
RX 14-HL 1.7 kg
4 Digital 14 Digital -- -- -- --
(Baseboard) (3.8 lbs)
1.8 kg 20 Digital
RX 14-PT-HL 4 Digital X
(4.0 lbs) 1 Prop.
1.8 kg 18 Digital
RX 14-PROP-HL 4 Digital. X
(4.0 lbs) 4 Prop.
1.8 kg
RX 22-HL 4 Digital 22 Digital X
(4.0 lbs)
1.9 kg
RX 30-HL 4 Digital 30 Digital X X
(4.2 lbs)
1.9 kg 26 Digital
RX 26-PROP-HL 4 Digital X X
(4.2 lbs) 4 Prop.
1.9 kg 28 Digital
RX 28-PT-HL 4 Digital X X
(4.2 lbs) 1 Prop.

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FORMS AND ADDITIONAL INFORMATION
INSTALLATION AND SAFETY DATA SHEET
This form must be completed and signed by the The operator must also ensure that all safety
person responsible for installation of this radio devices and features are in place and operating
remote control system. correctly.
Hetronic assumes no responsibility for the correct The operator is responsible for understanding and
installation of the radio remote control system. following all safety precautions in this and other
The equipment operator must ensure that the radio applicable documentation.
remote control system and the machine operate
correctly together.

MACHINE DATA

Manufacturer
Model Number
Serial Number
Year of Production
Radio Remote Control
Data
Manufacturer Hetronic
Model
System/Transmitter
Type
Transmitter Production
Number
Receiver Production
Number
System Number
I/We installed the radio remote control system, performed the safety test and inspected the machine. The
appropriate instructions and rules of this machine type are followed.
Place
Date
Company

Name of Installation
Technician
Signature

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AWG METRIC CONVERSIONS
Metric Equivalents
AWG Cable Size mm
mm sq.
sq.
20 0.52 0.75
18 0.82 1.0
16 1.32 1.5
14 2.1 2.5
12 3.3 4
10 5.32 6
8 8.5 10

GLOSSARY
Acoustic signal A buzzer or other sound intended to be heard as an alert
Analog signal Proportional - stepless or infinite control
A transmitter that is secured to the front of the operator’s body by a belt, strap or
Belly box
breastplate/harness.
Coder Converts parallel signals into a serial data message
Decoder Coverts a serial data message into parallel signals
Digital signal On/off control
The function activates when the control is pushed and released. The function stays
Latching control
on until the control is pushed and released again.
Mainline contactor The primary power supply contactor to the machine controls.
The function activates when the control is placed in the ON position. The function
Maintained control
stops when the control is placed in the OFF position.
The function activates when the control is placed in the ON position. The control
Momentary control must be held in place to stay ON. When the control is released, it returns to the
OFF position and the function is stopped.
Proportional control A multi-speed function control that goes faster as the control is pressed further.

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ABBREVIATIONS
Metal Oxide Varistor type of surge
A/D Analog to digital conversion MOV
suppressor
Analog channel (German: Analog
AK mW Milliwatt
Kanal)
AMP Ampere NiCd Nickel Cadmium
AWG American Wire Gauge NiMh Nickel Metal Hydrite
BPS Bits Per Second PLC Programmable Logic Controller
CPU Central Processing Unit PLL Phased Locked Loop
DPST Double Pole Single Throw PTO Press to operate
DPDT Double Pole Double Throw PWM Pulse Width Modulation
Resistor/Capacitor type of surge
DK Digital channel (German: Digital Kanal) R/C
suppressor
EMC Electromagnetic Compatibility RF Radio Frequency
EMI Electromagnetic Immunity RMS Root Mean Squared
Electrically Erasable Programmable
EEPROM Rx Receiver
Read-Only Memory
Erasable Programmable Read-Only
EPROM RxD Receiving data
Memory
FM Frequency Modulation SMD Surface Mount Device
GND Ground SMT Surface Mount Technology
HF High Frequency SPST Single Pole Single Throw
KHz Kilohertz SPDT Single Pole Double Throw
LED Light Emitting Diode TTL Transistor Logic
LTO Lift to operate Tx Transmitter
mAh Milliampere hours TxD Transmitting data
mA Milliampere Ub Operating power
msec Millisecond VAC Volts Alternating Current
MHz Megahertz VDC Volts Direct Current

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© 2007 Hetronic
All rights reserved. No part of this publication may be reproduced,
transmitted, transcribed, stored in a retrieval system, or translated into any
language in any form by any means without the written permission of
Hetronic.
Technical information subject to change without notice.
Hetronic reserves the right to discontinue, make changes to, and add
improvements upon its products at any time without public notice or
obligation. Hetronic disclaims liability for any claims or damages, whether
regarding property, personal injury or death arising out of the use of
unauthorized replacement parts or service.

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