Parts Manual - DT-750 - 125 (ELGI)

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Parts Manual

AIR INLET SYSTEM

25.0
AIR INLET SYSTEM

S. DT 750 - 125 DT 650 - 200 DT 900 - 100 DT 800 - 100


Description
No Part Code Qty Part Code Qty Part Code Qty Part Code Qty

1 O RING ID228.0 x 3.0 THICK 010454880 1 010454880 1 010454880 1 010454880 1

2 SPACER RING 030439110 1 030439110 1 030439110 1 030439110 1

3 WASHER SPRING REC SEC M20 000996120 4 000996120 4 000996120 4 000996120 4

4 BOLT HEX M20X40 8.8 ZYP 5-8M 000906241 4 000906241 4 000906241 4 000906241 4

5 O RING 185x178x3.5 220424460 3 220424460 3 220424460 3 220424460 3

6 BUTTERFLY VALVE VALV-TECH 6" B009705790001 1 B009705790001 1 B009705790001 1 B009705790001 1

7 ADAPTOR INLET 030339180 1 030339180 1 030339180 1 030339180 1

8 WASHER SPRING REC SEC M10 000996110 8 000996110 8 000996110 8 000996110 8

9 BOLT HEX M10X55 8.8 ZYP 5-8M 000906150 8 000906150 8 000906150 8 000906150 8

10 DUCT A/E TO AIR FILTER 035300328 1 035300188 1 035300328 1 035300328 1

11 WASHER SPRING REC SEC M8 000996108 5 000996108 5 000996108 5 000996108 5

12 BOLT HEX M8X25 8.8 ZYP 5-8M 000906116 4 000906116 4 000906116 4 000906116 4

13 SS T-BT CLAMO JT6F20 140-152MM B505310 4 B505310 4 B505310 4 B505310 4

14 CONNECTOR; RUBBER; 6" 220371770 1 B010400330001 1 220371770 1 220371770 1

15 AIR FILTER ASSEMBLY 1000 CFM B004700730001 1 B477303 1 B004700730001 1 B004700730001 1

16 BOLT HEX M12X30 8.8 ZYP 5-8M 000906183 4 000906183 4 000906183 4 000906183 4

17 WASHER PLAIN M12 000996012 4 000996012 4 000996012 4 000996012 4

18 WASHER SPRING REC SEC M12 000996112 4 000996112 4 000996112 4 000996112 4

19 NUT HEX M12 8 ZYP 000948012 4 000948012 4 000948012 4 000948012 4

20 ELBOW; RUBBER; 6" 220375410 1 B903301 1 220375410 1 220375410 1

21* NUT HEX M8 8 ZYP 000948008 1 000948008 1 000948008 1 000948008 1

22* BOLT HEX M8X50 8.8 ZYP 5-8M 000906121 1 000906121 1 000906121 1 000906121 1

23* BOLT HEX M6X40 8.8 ZYP 5-8M 000906090 1 000906090 1 000906090 1 000906090 1

24* NUT HEX M6 8 ZYP 000948007 1 000948007 1 000948007 1 000948007 1

25* CROMET DIA 20 035400295 1 035400295 1 035400295 1 035400295 1

26* PRECLEANER 20S DPSAC 22037421A 1 B554604 1 22037421A 1 22037421A 1

25.1
DISCHARGE SYSTEM

25.2
DISCHARGE SYSTEM

S. DT 750 - 125 DT 650 - 200 DT 900 - 100 DT 800 - 100


Description
No Part Code Qty Part Code Qty Part Code Qty Part Code Qty

1 O RING ID 80.0 x 2.5 THICK 015402686 5 015402686 6 015402686 5 015402686 5


2 ADAPTER DCV 035300291 1 035300291 1 035300291 1 035300291 1
3 WASHER SPRING REC SEC M16 000996116 2 3 000996116 23 000996116 23 000996116 23
4* MANIFOLD 2 AND 1 1/4 INCH NPT 035300714 1 035300714 1 035300714 1 035300714 1
5 GASKET FLEX HOSE 2 1/2" 035400362 2 035400362 2 22047539B 2 035400362 2
6 VALVE ASSY, DIS CHECK, 2S, 73N 220311530 1 220311530 1 220311530 1 220311530 1
7 ADAPTER DCV TO HOSE 035300330 1 035300330 1 035300330 1 035300330 1
8 NUT HEX M16 8 000948016 1 0 000948016 10 000948016 10 000948016 10
9 STUD M16 X 150 035400082 6 035400082 6 035400082 6 035400082 6
10 WASHER SPRING REC SEC M12 000996112 6 000996112 6 000996112 6 000996112 6
11* CLAMP, BALL VALVE PIPE 035300371 1 035300371 1 --- - -- 035300371 1
12 HOSE ASSY FROM A/E TO TANK 035300372 1 035300372 1 035300372 1 035300372 1
13 PLUG; HEX; 1/4"NPT 22037905B 3 22037905B 3 22037905B 3 22037905B 3
14* 2"NPT 15 FCS BVS B312705 1 B312705 1 B312705 1 B312705 1
15 RECEIVER TANK ASME SEC - VIII 035300177 1 035300177 1 035300177 1 035300177 1
16 SEPERATOR ELEMENT 750 CFM B006700460004 1 B006700460004 1 B006700770024 1 B006700460004 1
17 NIPPLE;HALF;HEX.REDU1/2"X70 010460720 1 010460720 1 010460720 1 010460720 1
18 ELBOW; TMS; 1/2"X1/2"NPT 22047681F 1 22047681F 1 22047681F 1 22047681F 1
19 VALVE ASSY BD/SD 1/2"NPT E10EP A010042 1 A010042 1 A010042 1 A010042 1
20 SILENCER; BLOWDOWN; 1/2"NPT A010031 1 A010031 1 A010031 1 A010031 1
21 MPV WITHCHECK VALVE - MPVL65 B009301070003 1 B009301070003 1 B009301070003 1 B009301070003 1
22 PIPE 1 MPV TO BALL VALVE 035300196 1 035300196 1 035300196 1 035300196 1
23 PIPE COUPLING 2-1/2 STY12(ACM B56XX05 1 B56XX05 1 B56XX05 1 B56XX05 1
24 PIPE MPV TO BALL VALVE 750 125 035300715 1 035300715 1 035300715 1 035300715 1
25 WASHER SPRING REC SEC M10 000996110 6 000996110 6 000996110 6 000996110 6
26 BOLT HEX M10X25 8.8 ZYP 5-8M 000906144 8 000906144 8 000906144 8 000906144 8
27 WASHER PLAIN M10 ZYP 000996010 4 --- - -- 000996010 4 000996010 4
28 BRACKET PIPE SUPPORT 035300198 1 035300198 1 035300198 1 035300198 1
29 BOLT HEX M16X65 8.8 ZYP 5-8M 000906219 4 000906219 4 000906219 4 000906219 4
30 BOLT HEX M16X45 8.8 ZYP 5-8M 000906215 8 000906215 8 000906215 8 000906215 8
31 O RING 35.2x30x2.6 220412320 1 220412320 1 220412320 1 220412320 1
32 PIPE WITH FLANGE OIL RET. LINE 035300199 1 035300199 1 035300199 1 035300199 1

25.3
DISCHARGE SYSTEM

25.4
DISCHARGE SYSTEM

S. DT 750 - 125 DT 650 - 200 DT 900 - 100 DT 800 - 100


Description
No Part Code Qty Part Code Qty Part Code Qty Part Code Qty
33 WASHER SPRING REC SEC M8 000996108 2 000996108 2 000996108 2 000996108 2
34 BOLT HEX M8X25 8.8 ZYP 5-8M 000906116 2 000906116 2 000906116 2 000906116 2
35 ELBOW; TMS; 3/8"X1/4"NPT 22047681C 1 22047681C 1 22047681C 1 22047681C 1
36 PIPE TANK TO OIL SIGHT GLASS 030469340 1 030469340 1 030469340 1 030469340 1
37 COUPLING; TMS; 3/8"X1/4"NPT 22047683B 1 22047683B 1 22047683B 1 22047683B 1
38 STRAINER ASSY, ORL, 1/4"NPT A010016 1 A010016 1 A010016 1 A010016 1
39* BALL VALVE 1 1/4 , 3/4” (650-200) B003100270002 3 B003100270002 4 B003100270002 3 B003100270002 3
40* GASKET MANIFOLD 750 125 035400190 1 035400190 1 035400190 1 035400190 1
41 ADAPTER; HOSE; 1/4"BSPX1/4"NPT 220370680 1 220370680 1 220370680 1 220370680 1
42 HOSE ASSY; 1/4"X750MM 22037908A 1 22037908A 1 22037908A 1 22037908A 1
43 HOSE ADAP.90DEG1/4"NPTX1/4"BSP 000959083 1 000959083 1 000959083 1 000959083 1
44 BUSH; REDU; ADAP; 1/8"X1/4"NPT 22037901A 1 22037901A 1 22037901A 1 22037901A 1
45 VALVE ASSY PR RELIEF 1 1/2"NPT B012806660003 1 B012806660006 1 A010020 1 B012806660001 1
46 PLUG; HEX; 1 1/2"NPT 22037905H 1 22037905H 1 22037905H 1 22037905H 1
47 GLASS, OIL SIGHT, 1 1/2"NPT A010018 1 A010018 1 A010018 1 A010018 1
48 NIPPLE; PIPE; 3/4"X50 22047671B 1 22047671B 1 22047671B 1 22047671B 1
49 ELBOW; PIPE; 90'; 3/4"NPT 22047677D 2 22047677D 2 22047677D 2 22047677D 2
50 NIPPLE; HEX; 3/4"NPT 22037903D 1 22037903D 1 22037903D 1 22037903D 1
51 VALVE; GATE; 3/4"NPT 22041354A 1 22041354A 1 22041354A 1 22041354A 1
52* BOLT HEX M16X30 8.8 ZYP 5-8M 000906212 4 000906212 4 000906212 4 000906212 4
53* WASHER PLAIN M10 ZYP 000996010 4 --- -- 000996010 4 000996010 4
54* BOLT HEX M16X50 8.8 ZYP 5-8M 000906216 8 000906216 8 000906216 8 000906216 8
55* BOLT HEX M16X40 8.8 ZYP 5-8M 000906214 3 000906214 3 000906214 3 000906214 3
56* BOLT HEX M16X50 8.8 ZYP 5-8M 000906216 4 --- -- 000906216 4 000906216 4
57* NUT HEX M16 8 000948016 4 --- -- 000948016 4 000948016 4
58* WASHER SPRING REC SEC M16 000996116 8 --- -- 000996116 8 000996116 8
59* BOLT SOC HEAD CAP M16X25 000985200 4 000985200 4 000985200 4 000985200 4
60* BOLT HEX M10X30 8.8 ZYP 5-8M 000906145 4 --- -- 000906145 4 000906145 4
61* WASHER SPRING REC SEC M10 000996110 4 --- -- 000996110 4 000996110 4
62* VALVE; BALL; 2" NPT B312705 1 B312705 1 B312705 1 B312705 1
63* PIPE MPV INLET 035301303 2 035301303 2 035301303 2 035301303 2
64 Manifold assy 035300714 1 035301514 1 035300714 1 035300714 1
65 ‘O’ Ring ID85 .32 x 3.53 --- - - 015402686 --- -- --- --

25.5
LUBRICATION SYSTEM

25.6
LUBRICATION SYSTEM
S. DT 750 - 125 DT 650 - 200 DT 900 - 100 DT 800 - 100
Description
No Part Code Qty Part Code Qty Part Code Qty Part Code Qty

1 O-RING ID 45 X 51 X 3 035400047 10 035400047 10 035400047 10 035400047 10


2 HOSE RECEIVER TANK TO TEE 035300200 1 035300200 1 035300200 1 035300200 1
3 BOLT HEX M12X35 8.8 ZYP 5-8M 000906184 10 000906184 10 000906184 10 000906184 10
4 WASHER SPRING REC SEC M12 000996112 22 000996112 30 000996112 22 000996112 22
5 TEE ASSENBLY 035300201 1 035300201 1 035300201 1 035300201 1
6 HOSE TEE TO OIL COOLER 035300202 1 035300202 1 035300202 1 035300202 1
7 HOSE OIL COOLER TO TV 035300203 1 035300203 1 035300203 1 035300203 1
8 ADAPTOR WITH FLANGE 035400041 3 035400041 3 035400041 3 035400041 3
9 PIPE TEE TO TV 035300204 1 035300204 1 035300204 1 035300204 1
10 HOUSING; THERMAL VALVE; M/C 220377200 1 220377200 1 220377200 1 220377200 1
11 ELEMENT, THERM VALVE 125 DEG 220310800 2 --- -- 220310800 2 220310800 2
ELEMENT, THERM VALVE 155 DEG --- -- 220322920 2 --- -- --- --
12* O RING 54.2x47.2x3.5 010451500 2 010451500 2 010451500 2 010451500 2
13 O RING ID60x3DIA 030449650 2 --- -- 030449650 2 030449650 2
14 BOLT HEX M12X30 8.8 ZYP 5-8M 000906183 2 --- -- 000906183 2 000906183 2
15 SPIN ON FILTER ASSEMBLY 378.5m B489101 1 B489101 1 B489101 1 B489101 1
16 BRACKET FILTER MTG. 035300948 1 035300948 1 035300948 1 035300948 1
17 WASHER PLAIN M12 000996012 2 --- -- 000996012 2 000996012 2
18 BOLT HEX M12X30 8.8 ZYP 5-8M 000906183 2 --- -- 000906183 2 000906183 2
19 WASHER PLAIN M10 ZYP 000996010 4 000996010 4 000996010 4 000996010 4
20 WASHER SPRING REC SEC M10 000996110 2 --- -- 000996110 2 000996110 2
21 NUT HEX M10 8 ZYP 000948010 2 --- -- 000948010 2 000948010 2
22 VALVE ASSY, OIL STOP,1 1/2"NPT 22031032A 1 --- -- 22031032A 1 22031032A 1
23 HOSE OSV TO AIREND 035300207 1 --- -- 035300207 1 035300207 1
24 PIPE AIREND INLET 035300208 1 --- -- 035300208 1 035300208 1
25* WASHER PUNCHED M12 000996060 5 000996060 5 000996060 5 000996060 5
26* WASHER PLAIN M10 ZYP 000996010 2 --- -- 000996010 2 000996010 2
27* BOLT HEX M12X40 8.8 ZYP 5-8M 000906185 34 000906185 34 000906185 34 000906185 34
28* PIPE TV TO MOF 035300557 2 035300557 2 035300557 2 035300557 2
29* BOLT HEX 1/2"UNCX1 1/2" 000907248 8 000907248 8 000907248 8 000907248 8
30* WASHER SPRING RCS 1/2" 000996205 8 000996205 8 000996205 8 000996205 8
31* WASHER SPRING RCS 3/8" 000996203 4 000996203 4 000996203 4 000996203 4
32* BOLT HEX 3/8"UNCX1" 000907226 4 000907226 4 000907226 4 000907226 4
25.7
COOLING SYSTEM

25.8
COOLING SYSTEM

S. DT 750 - 125 DT 650 - 200 DT 900 - 100 DT 800 - 100


Description
No Part Code Qty Part Code Qty Part Code Qty Part Code Qty

1 CONNECTOR CUMMINS 4 CUMMINS 4 CUMMINS 4 CUMMINS 4

2 CLAMP CUMMINS 8 CUMMINS 8 CUMMINS 8 CUMMINS 8

3 PIPE RADIATOR OUTLET CUMMINS 1 CUMMINS 1 CUMMINS 1 CUMMINS 1

4 PLUG; HEX; 1/8"NPT 22037905A 1 22037905A 1 22037905A 1 22037905A 1

5 CLAMP WORM SS JW 6B 13-18.1-3801 B005004300010 2 B005004300010 2 B005004300010 2 B005004300010 2

6 HOSE RADIATOR PIPE MAKE UP LINE 035400126 1 030449720 1 030449720 1 030449720 1

7 BRACKET ROC SUPPORT LH 035300193 1 035300193 1 035300193 1 035300193 1

8 WASHER PLAIN M8 ZYP 000996008 26 000996008 26 000996008 26 000996008 26

9 WASHER SPRING REC SEC M8 000996108 26 000996108 26 000996108 26 000996108 26

10 BOLT HEX M8X25 8.8 ZYP 5-8M 000906116 26 000906116 26 000906116 26 000906116 26

11 WASHER PLAIN M12 000996012 12 000996012 12 000996012 12 000996012 12

12 WASHER SPRING REC SEC M12 000996112 12 000996112 12 000996112 12 000996112 12

13 NUT HEX M12 8 ZYP 000948012 12 000948012 12 000948012 12 000948012 12

14 ANTI.VIB ‘O’ MOUNT B141412 2 B141412 2 B141412 2 B141412 2

15 PIPE RADIATOR INLET CUMMINS 1 CUMMINS 1 CUMMINS 1 CUMMINS 1

16 FAN GUARD CUMMINS 1 CUMMINS 1 CUMMINS 1 CUMMINS 1

17 WASHER SPRING REC SEC M10 000996110 30 000996110 30 000996110 30 000996110 30

18 BOLT HEX M10X25 8.8 ZYP 5-8M 000906144 30 000906144 30 000906144 30 000906144 30

19 SHROUD ASSEMBLY CUMMINS 1 CUMMINS 1 CUMMINS 1 CUMMINS 1

20 OIL COOLER ASSY 035300251 1 035300251 1 035300251 1 035300251 1

21 BRACKET ROC MTG. LH 035300249 1 035300249 1 035300249 1 035300249 1

22 WASHER PLAIN M10 ZYP 000996010 24 000996010 24 000996010 24 000996010 24

23 BRACKET ROC MTG. RH 035300250 1 035300250 1 035300250 1 035300250 1

24 RADIATOR CUMMINS 1 CUMMINS 1 CUMMINS 1 CUMMINS 1

25 AVM MW 100A B001401110005 8 B001401110005 8 B001401110005 8 B001401110005 8

26 NUT HEX M10 8 ZYP 000948010 8 000948010 8 000948010 8 000948010 8

27 NUT HEX M8 8 ZYP --- -- 000948008 16 - - - -- --- --

28 BRACKET ROC SUPPORT RH 035300248 1 035300248 1 035300248 1 035300248 1

25.9
BASE SYSTEM

25.10
BASE SYSTEM

S. DT 750 - 125 DT 650 - 200 DT 900 - 100 DT 800 - 100


Description
No Part Code Qty Part Code Qty Part Code Qty Part Code Qty

1 BASE ASSEMBLY (TROLLEY) 035300186 1 035301530 1 035300186 1 035300186 1

2 WASHER PUNCHED M16 000996061 10 000996061 10 000996061 10 000996061 10

3 WASHER SPRING REC SEC M16 000996116 6 000996116 6 000996116 6 000996116 6

4 BOLT HEX M16X50 8.8 ZYP 5-8M 000906216 6 000906216 6 000906216 6 000906216 6

5 AIREND X990001 1 X019435 1 X019465 1 X019465 1

6 BRACKET AIREND MTG. 035300189 1 035300189 1 035300189 1 035300189 1

7 WASHER PUNCHED M20 000996062 2 000996062 2 000996062 2 000996062 2

8 WASHER SPRING REC SEC M20 000996120 2 000996120 2 000996120 2 000996120 2

9 BOLT HEX M20X30 000906238 2 000906238 2 000906238 2 000906238 2

10 MOUNT DEFELECTION B010401100001 1 B010401100001 1 B010401100001 1 B010401100001 1

11 BOLT HEX M10X30 8.8 ZYP 5-8M 000906145 2 000906145 2 000906145 2 000906145 2

12 WASHER SPRING REC SEC M10 000996110 2 000996110 2 000996110 2 000996110 2

13 WASHER PLAIN M12 000996012 1 000996012 1 000996012 1 000996012 1

14 NUT HEX M12 8 ZYP 000948012 1 000948012 1 000948012 1 000948012 1

15* WASHER SPRING REC SEC M12 000996112 1 000996112 1 000996112 1 000996112 1

16* METAL WHEEL TR EXPORT 030389490 4 030389490 4 030389490 4 030389490 4

17* STOPPER METAL WHEEL EXPORT TR 030388380 1 030388380 1 030388380 1 030388380 1

25.11
CANOPY SYSTEM

25.12
CANOPY SYSTEM

S. DT 750 - 125 DT 650 - 200 DT 900 - 100 DT 800 - 100


Description
No Part Code Qty Part Code Qty Part Code Qty Part Code Qty

1 Panel Front LH 035300222 1 035300222 1 035300222 1 035300222 1


2 Door Front 035300224 1 035300224 1 035300224 1 035300224 1
3 Panel Front RH 035300223 1 035300223 1 035300223 1 035300223 1
4 Panel Box 035300237 1 035300237 1 035300237 1 035300237 1
5 Name Plate Panel Board 035302747 1 035302747 1 035302747 1 035302747 1
6 Rear Cover 035300239 1 035300239 1 035300239 1 035300239 1
7 Panel Side RH 035300221 1 035300221 1 035300221 1 035300221 1
8 Door 1 035300216 2 035300216 2 035300216 2 035300216 2
9 Door 2 035300217 2 035300217 2 035300217 2 035300217 2
10 Panel Rear RH 035300200 1 035300200 1 035300200 1 035300200 1
11 Baffle RH 035300236 1 035300236 1 035300236 1 035300236 1
12 Panel Roc Front 035300219 1 035300219 1 035300219 1 035300219 1
13 Baffle LH 035300235 1 035300235 1 035300235 1 035300235 1
14 Panel Rear LH 035300218 1 035300218 1 035300218 1 035300218 1
15 Panel Side RH 035300221 1 035300221 1 035300221 1 035300221 1
16 Channel 4 035300228 1 035300228 1 035300228 1 035300228 1
17 Channel 5 035300229 1 035300229 1 035300229 1 035300229 1
18 Channel 6 035300330 1 035300330 1 035300330 1 035300330 1
19 Cover Rear 035300246 1 035300246 1 035300246 1 035300246 1
20 Channel 3 035300226 1 035300226 1 035300226 1 035300226 1
21 Channel 2 035300225 1 035300225 1 035300225 1 035300225 1
22 Channel 1 035300224 1 035300224 1 035300224 1 035300224 1
23 Cover Front 035300245 1 035300245 1 035300245 1 035300245 1
24 Support Roof 2 035300242 4 035300242 4 035300242 4 035300242 4
25 Support Roof 035300234 1 035300234 1 035300234 1 035300234 1
26 Support Roof 1 035300244 3 035300244 3 035300244 3 035300244 3
27 Support Roof 3 035300243 2 035300243 2 035300243 2 035300243 2
28 Roof 1 035300231 1 035300231 1 035300231 1 035300231 1
29 Roof 3 035300233 1 035300233 1 035300233 1 035300233 1
30 Roof 2 032300232 1 032300232 1 032300232 1 032300232 1

25.13
CANOPY SYSTEM

25.14
CANOPY SYSTEM

S. DT 750 - 125 DT 650 - 200 DT 900 - 100 DT 800 - 100


Description
No Part Code Qty Part Code Qty Part Code Qty Part Code Qty

31 Washer plain M8 000996008 128 000996008 128 000996008 128 000996008 128
32 Washer Spring Rec sec M8 000996108 128 000996108 128 000996108 128 000996108 128
33 Bolt Hex. M8 X 40 000906119 128 000906119 128 000906119 128 000906119 128
34 DOOR ASSEMBLY PANEL BOARD 030396970 1 030396970 1 030396970 1 030396970 1
35 WASHER SPRING REC SEC M6 000996106 6 000996106 6 000996106 6 000996106 6
36 SCR SOC HEX M6X20 HTS 000985064 2 000985064 2 000985064 2 000985064 2
37 HANDLE 030496310 1 030496310 1 030496310 1 030496310 1
38 BOLT HEX. M6 X 16 000906084 4 000906084 4 000906084 4 000906084 4
39 NUT HEX. M6 000948006 4 000948006 4 000948006 4 000948006 4
40 REAR COVER, BOARD GAUGE 035300335 1 035300335 1 035300335 1 035300335 1
41 BOARD GAUGE 035300333 1 035300333 1 035300333 1 035300333 1
42 BOTTOM SUPPORT RH 035300430 1 035300430 1 035300430 1 035300430 1
43 MID SPAN 035300428 2 035300428 2 035300428 2 035300428 2
44 MID TOP SPAN RH 035300432 2 035300432 2 035300432 2 035300432 2
45 BOTTOM SUPPORT LH 035300431 1 035300431 1 035300431 1 035300431 1
46 MID TOP SPAN LH 035300429 2 035300429 2 035300429 2 035300429 2
47* KEY DOUBLE BIT DB5K 41041X230 2 41041X230 2 41041X230 2 41041X230 2

25.15
DRIVE SYSTEM
25.16
DRIVE SYSTEM

S. DT 750 - 125 DT 650 - 200 DT 900 - 100 DT 800 - 100


Description
No Part Code Qty Part Code Qty Part Code Qty Part Code Qty

1 ENGINE 6 CTA 8.3 230HP@2000RPM B009500890005 1 B958903 1 B958903 1 B009500890005 1


2 DRIVE COUPLING 2800 SERIES B549006 1 B005400900005 1 B549006 1 B549006 1
3 WASHER PLAIN M10 ZYP 000996010 24 000996010 24 000996010 24 000996010 24
4 WASHER SPRING RCS 3/8" 000996203 8 000996203 8 000996203 8 000996203 8
5 BOLT HEX 3/8"UNCX2 1/2" ZYP 000907232 8 000907232 8 000907232 8 000907232 8
6 ADAPTER RING 030349670 1 030349670 1 030349670 1 030349670 1
7 WASHER SPRING REC SEC M10 000996110 36 000996110 36 000996110 36 000996110 36
8 BOLT HEX M10X35 8.8 ZYP 5-8M 000906146 28 000906146 28 000906146 28 000906146 28
9 WASHER SPRING REC SEC M12 000996112 32 000996112 32 000996112 32 000996112 32
10 BOLT HEX M12X40 8.8 ZYP 5-8M 000906185 34 000906185 34 000906185 34 000906185 34
11 CLAMP CUMMINS 1 CUMMINS 1 CUMMINS 1 CUMMINS 1
12 INDICATOR AIR FILTER CLOG CUMMINS 1 CUMMINS 1 CUMMINS 1 CUMMINS 1
13 DUCT ENGINE TO AIR FILTER 035300252 1 035300252 1 035300252 1 035300252 1
14 CONNECTOR RUBBER CUMMINS 1 CUMMINS 1 CUMMINS 1 CUMMINS 1
15 CLAMP CUMMINS 1 CUMMINS 1 CUMMINS 1 CUMMINS 1
16 AIR FILTER ASSEMBLY CUMMINS 1 CUMMINS 1 CUMMINS 1 CUMMINS 1
17 BOLT HEX M12X30 8.8 ZYP 5-8M 000906183 14 000906183 14 000906183 14 000906183 14
18 WASHER PLAIN M12 000996012 8 000996012 8 000996012 8 000996012 8
19 NUT HEX M12 8 ZYP 000948012 6 000948012 6 000948012 6 000948012 6
20 BRACKET AIR FILTER MTG. 035300262 1 035300262 1 035300262 1 035300262 1
21 BRACKET ENGINE MTG. FRONT 035300192 1 035300192 1 035300192 1 035300192 1
22 MOUNT DEFELECTION B010401100001 4 B010401100001 4 B010401100001 4 B010401100001 4
23 BOLT HEX M10X30 8.8 ZYP 5-8M 000906145 8 000906145 8 000906145 8 000906145 8
24 BRACKET ENGINE MTG. REAR 035300191 2 035300191 2 035300191 2 035300191 2
25 GASKET, DIESEL TANK 030447320 2 030447320 2 030447320 2 030447320 2
26 DIESEL TANK LH 035300253 1 035300253 1 035300253 1 035300253 1
27 DIESEL TANK RH 035300254 1 035300254 1 035300254 1 035300254 1
28 PIPE WITH FLANGE FUEL LINE 035400042 1 035400042 1 035400042 1 035400042 1
29 WASHER SPRING REC SEC M6 000996106 8 000996106 8 000996106 8 000996106 8
30 BOLT HEX M6X16 8.8 ZYP 5-8M 000906084 8 000906084 8 000906084 8 000906084 8
31 CAP; FUEL TANK 220420320 2 220420320 2 220420320 2 220420320 2
32 NIPPLE; HEX; 1/2"NPT 22037903C 1 22037903C 1 22037903C 1 22037903C 1

25.17
DRIVE SYSTEM
25.18
DRIVE SYSTEM

S. DT 750 - 125 DT 650 - 200 DT 900 - 100 DT 800 - 100


Description
No Part Code Qty Part Code Qty Part Code Qty Part Code Qty

33 ELBOW; PIPE; 90'; 1/2"NPT 22047677C 1 22047677C 1 22047677C 1 22047677C 1


34 FILTER & NIPPLE TRC2000 000470340 1 000470340 1 000470340 1 000470340 1
35 PLUG; HEX; 1/2"NPT 22037905D 2 22037905D 2 22037905D 2 22037905D 2
36 ADAPTER;BREATHER 030447300 2 030447300 2 030447300 2 030447300 2
37 BREATHER ASSY; M12 220472590 2 220472590 2 220472590 2 220472590 2
38 PIPE1 DIESEL TANK INTER CON. 035400044 2 035400044 2 035400044 2 035400044 2
39 PIPE2 DIESEL TANK INTER CON. 035300255 1 035300255 1 035300255 1 035300255 1
40 O-RING ID 45 X 51 X 3 035400047 2 035400047 2 035400047 2 035400047 2
41 PIPE WITH FLANGE FUEL INDICATI 035400043 1 035400043 1 035400043 1 035400043 1
42 TANK UNIT PROBE C202718 031406100 1 031406100 1 031406100 1 031406100 1
43 FLOAT SWITCH (DIESEL) 008941152 1 008941152 1 008941152 1 008941152 1
44 WASHER SPRING REC SEC M5 000996105 6 000996105 6 000996105 6 000996105 6
45 BOLT HEX M5X14 8.8 ZYP 5-8M 000906053 6 000906053 6 000906053 6 000906053 6
46 CLAMP CUMMINS 2 CUMMINS 2 CUMMINS 2 CUMMINS 2
47 DUCT ENGINE TO BELLOW 035300336 1 035300336 1 035300336 1 035300336 1
48 METALLIC BELLOW CUMMINS 1 CUMMINS 1 CUMMINS 1 CUMMINS 1
49 GASKET CUMMINS 3 CUMMINS 3 CUMMINS 3 CUMMINS 3
50 DUCT BELLOW TO SILENCER 035300337 1 035300337 1 035300337 1 035300337 1
51 BOLT HEX M20 X 45 CUMMINS 24 CUMMINS 24 CUMMINS 24 CUMMINS 24
52 WASHER SPRING REC SEC M20 CUMMINS 24 CUMMINS 24 CUMMINS 24 CUMMINS 24
53 NUT HEX M20 CUMMINS 24 CUMMINS 24 CUMMINS 24 CUMMINS 24
54 SILENCER CUMMINS 1 CUMMINS 1 CUMMINS 1 CUMMINS 1
55 SILENCER COVER ASSY 035300261 1 035300261 1 035300261 1 035300261 1
56 DUCT SILENCER TO RAIN CAP 035300338 1 035300338 1 035300338 1 035300338 1
57 DUCT WITH RAIN CAP 035300368 1 035300368 1 035300368 1 035300368 1
58 BRACKET SILENCER MOUNTING 035300265 2 035300265 2 035300265 2 035300265 2
59 WASHER SPRING REC SEC M8 000996108 4 000996108 4 000996108 4 000996108 4
60 WASHER PLAIN M8 ZYP 000996008 4 000996008 4 000996008 4 000996008 4
61 BOLT HEX M8X50 8.8 ZYP 5-8M 000906121 4 000906121 4 000906121 4 000906121 4

25.19
CONTROL SYSTEM

25.20
CONTROL SYSTEM

S. DT 750 - 125 DT 650 - 200 DT 900 - 100 DT 800 - 100


Description
No Part Code Qty Part Code Qty Part Code Qty Part Code Qty

1 NIPPLE; HEX; 1/4"NPT 22037903A 7 22037903A 7 22037903A 7 22037903A 7


2 ADAPTER; HOSE; 1/4"BSPX1/4"NPT 220370680 9 220370680 9 220370680 9 220370680 9
3 HOSE ADAP.90DEG1/4"NPTX1/4"BSP 000959083 4 000959083 4 000959083 4 000959083 4
4 TEE; PIPE; 1/4"NPT 22047680A 3 22047680A 3 22047680A 3 22047680A 3
5 FILTER MOISTURE 1/2"NPT HP 220374760 1 220374760 1 220374760 1 220374760 1
6 VALVE ASSY, PR REG, 1/4"NPT 220317590 1 220317590 1 220317590 1 20317590 1
7 BUSH; REDU; ADAP; 1/2"X1/4"NPT 22037897E 2 22037897E 2 22037897E 2 22037897E 2
8 SOCKET; 1/4"NPT; BOTH SIDE --- -- 22047685A 1 --- -- --- --
9 WASHER PLAIN M12 000996012 1 000996012 1 000996012 1 000996012 1
10 ORIFICE CONTROL 1/8x1/4NPT 2.5 035400210 1 035400210 1 035400210 1 035400210 1
10 ORIFICE CONTROL 1/8x1/4NPT 2.2 035400208 1 035400208 1 035400208 1 035400208 1
11 MUFFLER, AIR EJECTOR, 1/8"NPT 22041355A 2 22041355A 2 22041355A 2 22041355A 2
12 ACTUATOR ASSY, SINGLE ACTING A030006 2 A030006 2 A030006 2 A030006 2
13 WASHER SPRING REC SEC M10 000996110 3 000996110 3 000996110 3 000996110 3
14 NUT HEX M10 8 ZYP 000948010 3 000948010 3 000948010 3 000948010 3
15* COUPLING; TMS; 1/4"X1/8"NPT --- -- 22047683P 1 --- -- --- --
16 WASHER SPRING REC SEC M8 000996108 12 000996108 12 000996108 12 000996108 12
17 NUT HEX M8 8 ZYP 000948008 6 000948008 6 000948008 6 000948008 6
18 ROD END BEARING PSF8 B495201 1 B495201 1 B495201 1 B495201 1
19* PLATE ACTUATOR 650 200 6CTA AP 035400300 1 035400300 1 035400300 1 035400300 1
20 WASHER PLAIN M6 ZYP 000996006 2 000996006 2 000996006 2 000996006 2
21 NUT HEX M6 8 ZYP 000948007 2 000948007 2 000948007 2 000948007 2
22 PIN ACTUATOR DPSAC 220473650 1 220473650 1 220473650 1 220473650 1
23 LEVER, I/L, 12/16/20S, DPSAC 22047366A 1 22047366A 1 22047366A 1 22047366A 1
24 BOLT HEX M6X35 8.8 ZYP 5-8M 000906089 1 000906089 1 000906089 1 000906089 1
25* BRACKET ACTUATOR No:2 035400303 1 035400303 1 035400303 1 035400303 1
26 PR.SWITCH 8-32 BAR;060-1171 B185104 1 B185104 1 B185104 1 B185104 1
27 TL999LLX1X0034BSTDO10 VT TSW B171901 1 B171901 1 B171901 1 B171901 1
28 HOSE ASSY; 1/4"X450MM 22037908H 2 22037908H 2 22037908H 2 22037908H 2
29* WASHER SPRING REC SEC M4 000996104 4 000996104 4 000996104 4 000996104 4
30 HOSE ASSY; 1/4"X750MM 22037908A 1 22037908A 1 22037908A 1 22037908A 1
31 HOSE ASSY; 1/4"X1000MM 22037908B 1 22037908B 1 22037908B 1 22037908B 1

25.21
CONTROL SYSTEM

25.22
CONTROL SYSTEM

S. DT 750 - 125 DT 650 - 200 DT 900 - 100 DT 800 - 100


Description
No Part Code Qty Part Code Qty Part Code Qty Part Code Qty

32 HOSE ASSY; 1/4"X2000MM 22037908F 1 22037908F 1 22037908F 1 22037908F 1


33 BOLT HEX M8X20 8.8 ZYP 5-8M 000906115 5 000906115 5 000906115 5 000906115 5
34 ADAPTER NUT -PR.SWITCH 010461090 1 010461090 1 010461090 1 010461090 1
35 ADAPTER;TEMP SWITCH VT-TL999L/ 030449400 1 030449400 1 030449400 1 030449400 1
36 BRANCH TEE HOSE ADAP.1/4"NPT 000959107 2 000959107 2 000959107 2 000959107 2
37 ADAPTER, M10 x M8 030469380 1 030469380 1 030469380 1 030469380 1
38 PLATE, ACTUATOR, 20S 220473620 1 220473620 1 220473620 1 220473620 1
39* SCR CH M4X16 8.8 ZYP 5-8MICRON 000983485 4 000983485 4 000983485 4 000983485 4
40* BOLT HEX M8X50 8.8 ZYP 5-8M 000906121 2 000906121 2 000906121 2 000906121 2
41* HOSE ASSY; 1/4"X3000MM 22037908G 1 22037908G 1 22037908G 1 22037908G 1
42* BOLT , PIN ACTUATOR 030449200 1 030449200 1 030449200 1 030449200 1
43* SOCKET; 1/8"NPT; BOTH SIDE --- -- 22047685G 1 --- -- --- --
44* BOLT HEX 3/8"UNCX1 1/4" --- -- 000907227 2 --- -- --- --
45* VALVE ASSY, 3/2” PUSH PULL B009800170001 1 B009800170001 1 B009800170001 1 B009800170001 1
46* NON RETURN VALVE 1/4” B009801880001 1 B009801880001 1 B009801880001 1 B009801880001 1
47* NIPPLE HEX 1/4” NPT 22037903A 1 22037903A 1 22037903A 1 22037903A 1
48* HOSE ADAPTOR 90O 000959083 1 000959083 1 000959083 1 000959083 1
49* HOSE ADAPTOR 1/4” X 1/4” BSP 220370680 1 220370680 1 220370680 1 220370680 1
50* MANIFOLD 1/4” NPT 035400638 1 035400638 1 035400638 1 035400638 1

25.23
INSTRUMENT PANEL

25.24
INSTRUMENT PANEL

S. DT 750 - 125 DT 650 - 200 DT 900 - 100 DT 800 - 100


Description
No Part Code Qty Part Code Qty Part Code Qty Part Code Qty

1 LED PILOT LIGHT GREEN 038360042 1 038360042 1 038360042 1 038360042 1

2 LED PILOT LIGHT RED 038360043 6 038360043 6 038360043 6 038360043 6

3 MINIATURE CKT BREAKER (MCB2) 008927069 1 008927069 1 008927069 1 008927069 1

4 MINIATURE CKT BREAKER (MCB1) 008927019 1 008927019 1 008927019 1 008927019 1

5 PUSH BUTTON 008940011 1 008940011 1 008940011 1 008940011 1

6 AMMETER CUMMINS 1 CUMMINS 1 CUMMINS 1 CUMMINS 1

7 FUEL GAUGE 031406020 1 031406020 1 031406020 1 031406020 1

8 PRESSURE GAUGE 220416420 1 220416420 1 220416420 1 220416420 1

9 TEMPERATURE GAUGE B202101 1 B202101 1 B202101 1 B202101 1

10 OVER RIDE CUMMINS 1 CUMMINS 1 CUMMINS 1 CUMMINS 1

11 FAULT RESET CUMMINS 1 CUMMINS 1 CUMMINS 1 CUMMINS 1

12 TOGGLE SWITCH CUMMINS 1 CUMMINS 1 CUMMINS 1 CUMMINS 1

25.25
TROLLEY SYSTEM

25.26
TROLLEY SYSTEM

S. DT 750 - 125 DT 650 - 200 DT 900 - 100 DT 800 - 100


Description Material
No Part Code Qty Part Code Qty Part Code Qty Part Code Qty

1 FRONT AXLE DIA 70 M.S 7760612 1 7760612 1 7760612 1 7760612 1


2 OIL SEAL COLLAR M.S 770613 4 770613 4 770613 4 770613 4
3 OIL SEAL COMMERCIAL 450035 4 450035 4 450035 4 450035 4
4 TAPER ROLLER TIMKEN/ 450034 4 450034 4 450034 4 450034 4
BEARING 32211 NBC/SKF
5 HUB COMMERCIAL 770614 2 770614 2 770614 2 770614 2
6 TAPER ROLLER TIMKEN 450030 4 450030 4 450030 4 450030 4
BEARING 30209 /NBC/SKF
7 WASHER M.S 450029 4 450029 4 450029 4 450029 4
8 CHUCK NUT M.S 450028 4 450028 4 450028 4 450028 4
9 HUB CAP COMMERCIAL 370015 4 370015 4 370015 4 370015 4
10 WHEEL BOLT & NUT COMMERCIAL 450032 20 450032 20 450032 20 450032 20
11 3” SPLIT PIN COMMERCIAL 450014 4 450014 4 450014 4 450014 4
12 3/16 “ X 3/8” SCREW M.S 770615 16 770615 16 770615 16 770615 16
13 BRAKE DRUM 23 GR C.I 450031 2 450031 2 450031 2 450031 2
14 CARRIER PLATE 23 GR C.I 450035 2 450035 2 450035 2 450035 2
15 REAR AXLE DIA 70. M.S 770616 1 770616 1 770616 1 770616 1
16 M12 NYLOCK NUT - 450016 2 450016 2 450016 2 450016 2
17 BRAKE ACTUATOR ROD M.S 770621 2 770621 2 770621 2 770621 2
18 CONNECTING PIN COMMERCIAL 450048 2 450048 2 450048 2 450048 2
19 TIE ROD ASSEMBLY M.S 770717 1 770717 1 770717 1 770717 1
20 BRAKE ROD M.S 770618 1 770618 1 770618 1 770618 1
21 M12 NYLOCK NUT - 450016 2 450016 2 450016 2 450016 2
22 M12 X 50 BOLT CLASS 8.8 450015 2 450015 2 450015 2 450015 2
23 BRAKE HANDLE SUPPORT M.S 770619 1 770619 1 770619 1 770619 1
24 BRAKE HANDLE M.S 770620 1 770620 1 770620 1 770620 1
25 WHEEL DISC COMMERCIAL 770622 4 770622 4 770622 4 770622 4
26 TYRES, TUBES 7.00 X 15 Ply COMMERCIAL 770623 4 770623 4 770623 4 770623 4
27 M20 X 50 BOLT CLASS 8.8 770624 1 770624 1 770624 1 770624 1
28 M20 NYLOCK NUT - 450057 1 450057 1 450057 1 450057 1
29 M10 X 35 BOLT CLASS 8.8 450054 1 450054 1 450054 1 450054 1
30 M10 NYLOCK NUT - 450054 1 450054 1 450054 1 450054 1
31 BASE - 035300186 1 035300186 1 035300186 1 035300186 1

25.27
AIREND SYSTEM

25.28
AIREND SYSTEM

S. Model Description Part No. Qty


No
1 750 - 125 Axis-225 GR-1.478 X990321 1

2 650 - 200 A/E PKG GR 1.260 : 1 AXIS-225 X990316 1

3 900 - 100 A/E PKG GR 1.545 : 1 AXIS-225 X990363 1

4 800 - 100 A/E PKG GR 1.545 : 1 AXIS-225 X990363 1

25.29
Recommended spares
DT 750-125 DT 650-200 DT 900-100 DT 800-100
Part Name
Part Number Qty Part Number Qty Part Number Qty Part Number Qty

Kit, Oil filter B679102 2 Nos B679102 2 Nos B679102 2 Nos B679102 2 Nos
Filter element

Spares for first 100 hours & every 500 hours of running,
DT 750-125 DT 650-200 DT 900-100 DT 800-100
Part Name
Part Number Qty Part Number Qty Part Number Qty Part Number Qty
Kit, Air filter
Primary element B0057 0073 0005 1 Set B0057 0073 0005 1 Set B0057 0073 0005 1 Set B0057 0073 0005 1 Set
Secondary element

Kit, Main Oil filter B679102 2 Nos B679102 2 Nos B679102 2 Nos B679102 2 Nos
Filter element

26.0
Separator element B0067 0046 0004 1 No. B0067 0046 0004 1 No. B0067 0046 0004 1 No. B0067 0046 0004 1 No.
Recommended spares
List of Spares after completion of 2500 hours of operation
DT 750-125 DT 650-200 DT 900-100 DT 800-100
Part Name
Part Number Qty Part Number Qty Part Number Qty Part Number Qty
Kit, Air filter
Primary element B0057 0073 0005 2 Sets B 57 73 02 2 Sets B0057 0073 0005 2 Sets B0057 0073 0005 2 Sets

System
Air Inlet
Secondary element

26.1
Indicator, Air filter 22 04 1313 0 1 No 22 04 1313 0 1 No 22 04 1313 0 1 No 22 04 1313 0 1 No
Clog
Kit, MPV B0093 0107 0004 1 No B0093 0107 0004 1 No B0093 0107 0004 1 No B0093 0107 0004 1 No
Separator element B0067 0046 0004 1 No B0067 0046 0004 1 No B0067 0077 0024 1 No B0067 0046 0004 1 No

System
Discharge
Spare House 035300404 1 No 035300407 1 No 035300404 1 No 035300404 1 No

Kit, Oil filter B 679102 2 Nos B 679102 2 Nos B 679102 2 Nos B 679102 2 Nos
(Filter element)

System
Kit, Oil stop valve 22 03 1032 9 1 No 22 03 1032 9 1 No 22 03 1032 9 1 No 22 03 1032 9 1 No

Lubricating
Coolinf and
Kit, Single acting
actuator 22 04 6502 9 2 sets 22 04 6502 9 2 sets 22 04 6502 9 2 sets 22 04 6502 9 2 sets

Kit, Blow down


valve 22 04 6045 9 1 set 22 04 6045 9 1 set 22 04 6045 9 1 set 22 04 6045 9 1 set

control
System

Canopy
Regulator kit 22 03 1759 0 1 set 22 03 1759 0 1 set 22 03 1759 0 1 set 22 03 1759 0 1 set
Coupling element B549006 1 No B005400900005 1 No B549006 1 No B549006 1 No

DCV kit 22 03 1153 0 1 set 22 03 1153 0 1 set 22 03 1153 0 1 set 22 03 1153 0 1 set
Lubrication Oil

Oil performs a very critical function in the oil flooded screw type air compressor.
This takes away major part of the heat of the compression, seals all the areas
and lubricates bearings and gears. The major criteria in a good quality lubricant
for screw compressor are

a) Viscosity
b) Wear characteristic
c) Demalcibility
d) Heat resistance
e) Thermal stability

RECOMMENDED ELGI OIL

Oil change ELGI Contained


ELGI Oil grade
Frequency Part number volume

AIR LUBE 500 hours 000998043 210 Litres

00099805A 20 litres

AIR LUBE PLUS 1000 hours* 00099805B 50 litres

00099805C 210 litres

000998053 20 litres

AIR LUBE XD 1500 hours* 000998054 50 litres

000998055 210 litres

* For operating temperature above 90OC and dusty atmospheric conditions,


recommended oil change frequency is 800 hours.

• All the above figures are guide lines based on extensive trials in the field.
However our service engineers can help you to optimise the oil drain interval
for your application based on the operating temperature, pressure and the
environment condition.
27.0
Lubrication Oil

Elgi Airlube is blended using heavy-duty hydraulic based oil with proper amount
of additives and strict quality control check of every batch footprint ensures
satisfactory compressor performance.

Life of mineral oil is covered by operating temperature for every 100 C of


temperature beyond 950 C. Life of oil goes down by almost 30-40%. It is
recommended that oil change frequency could be vary between summer months
and winter months to get best out of the mineral oil and compressor. For this,
a good record of operating temperature of compressor is essential. Continuous
operating of compressor at high temperature beyond 1000C without changing
the oil will lead to varnish formation and will affect the life of bearings and air
end.

Proposed Drain Period

SI.No Description Drain Period

1. Normal industrial application with max operating


temperature 95 deg C 1000 hours

2. Industrial application with dusty environment 750 hours

3. Engine driven compressor used for Water well


drilling and mining up to 200 PSIG - operating
temperature 95 deg C and below 500 hours

4. Rig Compressors used for Waterwell drilling and


mining beyond 200 PSIG - operating
temperature beyond 95 deg C 400 hours

All the above figures are guidelines based on extensive trials in the field.
However, our Service Engineers can help you to optimise the oil drain interval
for your application based on the operating temperature, pressure and the
environment condition.

27.1
Notes
Notes
Notes
Notes
Notes
Notes
Notes
Notes
Notes

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