Infineon-AN2006 05 Mounting Instructions EconoDUAL 3-ApplicationNotes-v02 01-EN-1
Infineon-AN2006 05 Mounting Instructions EconoDUAL 3-ApplicationNotes-v02 01-EN-1
Infineon-AN2006 05 Mounting Instructions EconoDUAL 3-ApplicationNotes-v02 01-EN-1
EconoDUAL™3
Mounting instructions / Application note
IFAG IPC MP
N 2010-03
Application Note AN 2006-05
2009
V2.1, February 2013
Edition 2013-02-01
Published by
Infineon Technologies AG
59568 Warstein, Germany
© Infineon Technologies AG 2010.
All Rights Reserved.
Attention please!
THE INFORMATION GIVEN IN THIS APPLICATION NOTE IS GIVEN AS A HINT FOR THE
IMPLEMENTATION OF THE INFINEON TECHNOLOGIES COMPONENT ONLY AND SHALL NOT BE
REGARDED AS ANY DESCRIPTION OR WARRANTY OF A CERTAIN FUNCTIONALITY, CONDITION OR
QUALITY OF THE INFINEON TECHNOLOGIES COMPONENT. THE RECIPIENT OF THIS APPLICATION
NOTE MUST VERIFY ANY FUNCTION DESCRIBED HEREIN IN THE REAL APPLICATION. INFINEON
TECHNOLOGIES HEREBY DISCLAIMS ANY AND ALL WARRANTIES AND LIABILITIES OF ANY KIND
(INCLUDING WITHOUT LIMITATION WARRANTIES OF NON-INFRINGEMENT OF INTELLECTUAL
PROPERTY RIGHTS OF ANY THIRD PARTY) WITH RESPECT TO ANY AND ALL INFORMATION GIVEN
IN THIS APPLICATION NOTE.
Information
For further information on technology, delivery terms and conditions and prices please contact your nearest
Infineon Technologies Office (www.infineon.com).
Warnings
Due to technical requirements components may contain dangerous substances. For information on the types
in question please contact your nearest Infineon Technologies Office. Infineon Technologies Components
may only be used in life-support devices or systems with the express written approval of Infineon
Technologies, if a failure of such components can reasonably be expected to cause the failure of that life-
support device or system, or to affect the safety or effectiveness of that device or system. Life support
devices or systems are intended to be implanted in the human body, or to support and/or maintain and
sustain and/or protect human life. If they fail, it is reasonable to assume that the health of the user or other
persons may be endangered.
AN 2006-05
Revision History: 2011-01-31 V2.0
Actual Version: 2013-02-01 V2.1
Major changes since last revision: Additional chapter 9.Climatic conditions; chapter 2.2.4 typ. press-in force
110N/ pin.
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Table of Contents
1 General information ...................................................................................................................... 4
1.1 General application information ...................................................................................................... 4
1.2 Handling of electrostatic sensitive components .............................................................................. 4
2 Assembling instruction for PCB’s on modules ......................................................................... 5
2.1 Assembling instruction for PCB’s on solderable modules .............................................................. 5
2.1.1 Additional fixing of the printed circuit board .................................................................................... 5
2.2 Assembling instruction for PCB’s on Press-FIT modules ............................................................... 7
2.2.1 Requirements for the Press-FIT printed circuit board’s ....................................................... 7
2.2.2 The press-in process ........................................................................................................... 9
2.2.3 Press-in tool ....................................................................................................................... 10
2.2.4 Press-in forces ................................................................................................................... 11
2.2.5 Additional fixing of the printed circuit board ....................................................................... 11
3 Requirements towards the heat sink for module assembly ................................................... 11
4 Application of the thermal interface material ........................................................................... 12
4.1 Application of thermal conductive paste by screen printing .......................................................... 12
4.2 Alternative: Applying TCP by roller or spatula .............................................................................. 13
5 Mounting the module to the heat sink ...................................................................................... 14
5.1 Screws to mount the module to the heat sink ............................................................................... 14
5.2 Mounting the module to the heat sink ........................................................................................... 14
6 Connecting the busbars to the power terminals ..................................................................... 16
6.1 Connecting the power terminals with ideal strain relief................................................................. 17
7 Mechanical loads (vibration and shock) ................................................................................... 18
8 Storage and transportation of IGBT modules .......................................................................... 18
9 Climatic conditions during active, current carrying operation of EconoDUAL™ 3
modules ....................................................................................................................................... 18
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1 General information
1.1 General application information
Compliance with the requirements for Infineon IGBT modules is assured by appropriate reliability tests
and by 100% final tests that are performed during production.
Maximum values in the product data sheets and application notes of IGBT modules are definite limits
that may never be exceeded, even not for a short period of time, as this could end in the destruction of
the components.
This application note cannot cover all different applications and application conditions. Therefore
application notes can not replace a detailed technical evaluation and examination by the user.
Therefore, the application notes will under no circumstances become part of any supplier agreed
warranty, unless the supply agreement determines otherwise in writing.
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By using an external driver board, the gate-collector connection should be realized as short as
possible to prevent magnetic coupling and to minimize the gate circuit inductivity.
After the solder process, it is recommended to mechanically relieve the contact areas between module
and printed circuit board. Relieve of the contact areas is achieved by mounting the PCB onto the
module using the four PCB mounting stand-offs (see figure 2) using self-tapping screws or similar
fastening methods.
For the development process both evaluation driver boards as well as evaluation module adapter
boards (module adapter to hold gate resistors and clamping diodes) are available on request. Further
information regarding EconoDUAL™ evaluation drivers is contained in the application note AN2006-04
Evaluation Driver Board for EconoDUAL™ IGBT modules.
Besides screwing the PCB to the mounting domes by hand, an electronically controlled or at least
slowly turning electric screw driver (U 300U/min) is a preferred tool for this process.
Due to a lack of accuracy we do not recommend the use of pneumatic screw drivers.
The effective length of the screw thread entering the PCB mounting stand-offs should be of a
minimum length of lmin 4mm and a maximum length of lmax 10mm, taking into account the specific
PCB thickness and the weight of the mounted PCB.
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screw
A. Correctly assembled B. Incorrectly positioned screw
PCB screw
PCB
Modul
Modul
To avoid damage or splitting of the mounting stand-off, straight insertion of the screws into the stand-
offs has to be achieved during assembly (figure 3).
The recommended screw and torque is based on laboratory tests. Depending on the screws used and
tools it may be necessary to adjust the assembly process accordingly.
After mounting the PCB the solder process (manual soldering, selective soldering or wave soldering)
may begin. When adhering to this sequence of assembly, the mechanical strain to the solder points
can be minimised.
If the modules, before they enter the soldering process, are pre-heated with the aid of heat plates
below the base plate or by circulating air, this process must be adjusted such that a pre-heat
temperature of T≤150°C for t≤30min is not exceeded.
During the entire soldering process care needs to be taken that neither too high a soldering
temperature nor too long a process time at the auxiliary pins overheats the plastic case and thus
deforms it.
According to IEC 68 section 2, a maximum solder temperature of T=260°C for a maximum process
time of tmax≤10s has to be observed during the solder process.
Further information regarding solder processes is detailed in the application note AN2005-06
“Soldering Econo und Easy modules”.
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With a copper thickness of 25m to 50m in the hole and a tin layer of about 1m for chemically
applied tin, a final hole diameter is obtained as a test dimension. Due to the thinner tin layer thickness
compared to e.g. HAL printed circuit boards, the diameter is always higher than the value of 1mm that
is given in the according standard (IEC 60352-5). The final hole diameter, considering the drilled hole
diameter, copper thickness and tin thickness is typically between 1.02mm and 1.09mm.
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Drill hole
1,15 -0,03 mm
-0,03
1,15 mm
Copper in drill hole
Annular ring min. 0,2 mm
The PressFIT technology is qualified for FR4 printed circuit board material.
After a reflow soldering process is carried out on a printed circuit board, the module can still be
pressed into the board. The contact and retention forces of the PressFIT pins are not lessened.
As with Easy and Econo PressFIT modules, a distance of 5mm from the middle of each pin to other
components on the PCB has to be observed. The same dimensions have to be considered in case of
Press-tools developed by the user when positioning components on the PCB.
A PressFIT module can be replaced up to two times. This means that a printed circuit board can be
used up to three times in total. Correct handling of the components is essential in this case.
A module that has been pressed in and then pressed out again can no longer be pressed in. Instead,
the module can be attached in a new PCB by soldering. The plastic deformation of the PressFIT pin
does not allow further press-fitting.
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The PressFIT module is inserted into a printed circuit board by press-in. The press-fitting can be
performed either using a simple toggle lever press or a machine. A press-in tool that records the
necessary force and the distance moved is recommended as this will assure constant quality. Doing
so, a consistent quality is assured. The press-fitting speed should be between 25mm/min and
50mm/min according to IEC 60352-5.
Please note that during the press-in process the placement area of the printed circuit board and the
pressing area of the pressure plate have to be parallel towards each other. The pressure plate should
be mechanically fixed in position. The module should be pressed into the printed circuit board by a
uniform movement.
The module pins should penetrate the printed circuit board during press-in until the bearing areas of
the module housing are touched by the PCB.
To limit the force at the end the press-in process, springs could be implemented at the upper part of
the press-in tool. The spring-biased force of the tool can be adjusted to the amount of pins and the
according necessary press-in force. The springs may be not necessary in certain cases, especially if
the press-in force is controlled and limited.
The following illustrations show the press-in process of an EconoDUAL™ 3 as it is implemented in the
Infineon Technologies AG lab.
The press is aligned to ensure The PCB and the module are The PressFIT pins of the module
that both parts of the tool are placed in the tool. The positioning are pressed into the PCB by
directly above each other. is supported by the tool guides. moving the upper tool part
downwards.
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Infineon has developed an example press-in tool for the EconoDUAL™3. Figure 6 shows the press-in
tool. Drawings of the tool can be requested through the normal Infineon channels. The suitability for
the specific assembly process and application has to be tested and qualified by the user.
When adjusting the tool for a specific PCB or developing a tool, the positioning of PCB components
close to the load bearing areas of the tool has to be taken into account in order to prevent damaging of
these components during the press-in process.
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To press a module into a printed circuit board, a force of approximately 110N has to be applied for
each pin of the module. The press-in forces depend on the PCB hole diameters. As the
EconoDUAL™3 feature 7 PressFIT pins; the typical necessary press-in force is approximately 0.8kN.
If the holes in the PCB are at the lower limit of the tolerance and/ or several modules will be pressed in
parallel, the press-in force can be much higher. It is the responsibility of the customer that surface
mounted devices on the PCB will not be damaged.
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TCP stencile
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A typical distribution of thermal conductive paste on the base plate of an EconoPACK™ 4 applied by
screen printing is shown in figure 8.
Further information of the use of stencils to apply thermal conductive paste by screen printing can be
found in the application note AN2006-02 „Application of screen print templates to paste thermal
grease within Infineon modules “.
These volumes can be either measured with the aid of a syringe or applied from a tube.
Common rollers or fine toothed spatulas can be used to apply the thermal conductive paste.
Unfortunately, the homogeneity and reproducibility of the resulting layer thickness is always
questionable. For qualification and verification of the assembly process and during training phases,
the thickness of the paste can be controlled by the aid of a wet film comb.
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Mmin=3Nm to Mmax=6Nm.
The module fastening screws have to be tightened uniformly in the recommended sequences with the
specified torque.
Other material combinations of screws and/or heatsink material may require an adjustment of the
mechanical parameters.
To ensure a good thermal contact to the heatsink, the following procedure is recommended when
tightening the four M5 fastening screws:
1. Place the module with the applied thermal compound onto the heat sink and fix with the screws
2. Fix the screws with 0.5Nm (hand tight, crosswise) in the following sequence (see figure 9)
Screw number: 1 – 2 – 3 – 4
3. Tighten the screws with 3Nm – 6Nm in the same sequence (crosswise)
Screw number: 1 – 2 – 3 – 4
Depending on the viscosity of the used thermal compound, an intermediate step 2a may be required,
especially for pastes with high viscosity. This additional step will give the thermal compound the
chance to distribute during the assembly process and to adapt to the module base plates and heat
sink’s shape. After a certain time, depending on the used thermal compound, step 3 has to be carried
out.
2.a. Tighten the screws with approximately 2Nm in the same sequence (crosswise)
Screw number: 1 – 2 – 3 – 4
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1 3
4 2
When using thermal compound, it may be necessary (depending on the type of paste) to check the
tightening torques of the fastening screws for the correct value after a heat-up test. When using
thermal foils instead of TCP, it is definitely recommended to perform this additional check. The
application notes and the given torques are valid only when using thermal conductive paste.
Therefore, own tests and measurements with the envisaged heat conductive foils are absolutely
necessary!
When selecting the thermal interface material between module and heat sink, the thermal contact and
the long-term stability should be considered and discussed with the manufacturer of the thermal
interface material.
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Figure 10: Maximum permissible pull and push forces at the power terminals of the
EconoDUAL™3 only during the screw-in operation.
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F fixing block
x X- 0,5mm
height A
fan heat sink
copper
module
copper
screw
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