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UENR7271-00

FEBUARY 2018
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX

PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)

VALVE ENVELOPES VALVES VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

CONTROL VALVES CHECK VALVES


AB A B

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

R3000H Load Haul Dump Machine


VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

Hydraulic System PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

Serial #: COMBINATION CONTROLS


RCM141--UP

SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT


OR MANUAL & PILOT PILOT OR MANUAL

MANUAL CONTROL SYMBOLS

PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL


SUPPLY PRESSURE

ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE


DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

Volume 1 of 1: FLOW IN ONE PARALLEL CROSS FLOW IN


BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION

© 2017 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.

ELECTRICAL SYMBOLS TABLE


HYDRAULIC SYMBOLS (ELECTRICAL)

UENR7271-00 VOL 1 of 1
G
M
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)

(Dimensions: 34 inches x 24 inches)


PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
(ADJUSTABLE) SWITCH

WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE


CURRENT STANDARD CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE


INDICATES WIRE 135 IN HARNESS “AG”
WIRE

CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

CIRCUIT NUMBER WIRE WIRE GAUGE


IDENTIFICATION COLOR 325-PK

PREVIOUS STANDARD

WIRE WIRE COLOR

325-PK-14 B A

16 Page,
CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)
IDENTIFICATION

Color Codes
Pump Discharge Pressure Oil
Suction Oil, Return Oil, and Case Drain Oil
Pilot System Return Oil
Blocked Oil
Pilot System Oil
Lubricating Oil, Axle or Brake Cooling Oil
7 6 5 4 3 2 1
HYDRAULIC, BRAKING & STEERING SYSTEM COMPONENTS
Item No. Component
1 Hydraulic Tank
2 Breaker Relief Valve
3 Hydraulic Oil Filter
4 Secondary Steering Flow Switch
5 Manifold
6 Implement Pump
7 Steering Pump
8 Pilot and Braking Pump
E E
9 Selector and Pressure Control Valve
10 STIC Steering Pilot Valve
11 Dual Pilot Check Valve
12 Steering Neutralizer Valve
13 Hydraulic Oil Cooler
14 Check Valve
15 Primary Steering Flow Switch
16 Secondary Steering Diverter Valve
17 Secondary Steering Pump
18 Steering Cylinder Crossline Relief Valve
19 Steering Cylinder
20 Steering Control Valve
21 Steering and Bucket Control Valve (Remote Control)
22 Main Relief Valve
23 Main Control Valve
24 Line Relief Valve (Tilt Cylinder Rod End)
25 Line Relief Valve (Tilt Cylinder Head End)
26 Tilt Control Valve Spool
27 Lift Control Valve Spool
28 Tilt Cylinder
29 Lift Cylinder
30 Ride Control Accumulator
Implement and Steering Solenoid Valve
D 31
Parking Brake Solenoid Valve (Refer "Note C")
D
32
33 Parking Brake Oil Pressure Sensor
34 Low Parking Brake Oil Pressure Sensor
35 Ride Control Relief Valve
36 Parking Brake Control Valve
37 Ride Control Diverter Valve
38 Lift Circuit Relief Valve
39 Front Wheel Brake
40 Brake Release Cylinder
41 Brake Release Shuttle Valve
42 Brake Release Sequence Valve
43 Rear Service Brake Oil Pressure Sensor
44 Front Service Brake Oil Pressure Sensor
45 Rear Control Solenoid Valve
46 Rear Supply Solenoid Valve
47 Brake Accumulator
48 Residual Brake Oil Pressure Switch
49 Service Brake Oil Pressure Sensor
50 Service Brake Control Valve
51 Pilot Control Valve
52 Front Supply Solenoid Valve
53 Front Control Solenoid Valve
C 54 Engine Overspeed Brake Control Valve C
55 Brake Accumulator Oil Pressure Switch - Alert Indicator
56 Brake Accumulator Oil Pressure Sw. - Brake Application
57 Accumulator Charge Relief Valve
58 Rear Wheel Brake
59 Brake Accumulator Charging Valve
60 Portable Hydraulic Pump Quick Connect Coupler
61 Pilot Oil Filter
62 Pilot Oil Pressure Relief Valve
63 Lift Arm Positioner Valve
64 Float Sequence Valve
65 Front Axle
UENR7271-00 VOL 1 of 1

66 Screen
67 Axle Oil Cooler
68 Axle Oil Pressure Switch
69 Axle Oil Filter
70 Axle Oil Temperature Switch
71 Axle Oil Cooling Pump
72 Rear Axle
16 Page, (Dimensions: 34 inches x 24 inches)

Item Pressure Taps


AA Pilot System
BB Main Hydraulic System
B B
CC Steering System
DD Tilt Circuit - Rod End
EE Tilt Circuit - Head End
FF Towing Brake Release System
GG Parking Brake Circuit
HH Brake Accumulator Circuit

THIS SCHEMATIC IS FOR THE R3000H HYDRAULIC SYSTEM


VOLUME 1 of 1 : Hydraulic, Braking & Steering System Schematic
MEDIA NUMBER: UENR7271-00
SERIAL NUMBER: RCM141-Up
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

A A

7 6 5 4 3 2 1

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